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SPDS Series - Literature - IND - Oil-Free

The document discusses oil-free compressors and their advantages for various industries. It provides details on an oil-free compressor model including its components, enclosure, air end, gearbox, supercoating, VSD technology, and specifications.

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0% found this document useful (0 votes)
31 views6 pages

SPDS Series - Literature - IND - Oil-Free

The document discusses oil-free compressors and their advantages for various industries. It provides details on an oil-free compressor model including its components, enclosure, air end, gearbox, supercoating, VSD technology, and specifications.

Uploaded by

cao van dai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OIL FREE COMPRESSORS

75-350 HP \ 100% OIL FREE AIR \ INDUSTRIAL ELECTRIC COMPRESSOR


High Quality Air: Something to Consider When Choosing a
Compressed Air System

Food & Beverage Electronics Pharmaceutical

The use of oil-free compressors High purity compressed air The Pharmaceutical industry has
in the food and beverage is crucial to the electronics incredibly strict requirements
industry greatly reduces the industry. Any water and oil when it comes to compressed air.
risk of contamination during the in compressed air can lead One hundred percent oil free air
production process. to increased downtime and must be used for production.
rejection rate.

Chemical Textiles Power

From start to finish, the chemical Modern high-tech air-jet In the power industry,
production process requires the looms need high purity, 100% compressed air is preferred by
highest level of purity in their oil-free pure compressed air the majority of plant designers.
compressed air, minimizing any for production. Designers prefer these machines
chance of contamination during due to reliabilty and quality of air.
production.

The quality of compressed air can be divided into many levels. Compression of dust in the air, water, oil and oil
mist content may result in the increase of downtime, rejection rate, the rise of product recall, damage to the brand
image, the loss of interest from customers and the effect on productivity. No matter what industry you belong
to, the need for for high quality compressed air, complex as it may be, is always a factor when helping minimize
potential risk.
The Compressor
The unit is a fixed dry double-screw bi-level compressor. The structure is an air end, motor, oil filter, cooler and controlling
system. All pipelines are installed on a rigid frame and placed in a special box with soundproof materials.

Components
1. 1st Stage Screw Air End
2. 2nd Stage Screw Air End 4 3
3. Middle Cooler
4. Aftercooler 6
5. Inlet Valve
6. Silencer
7. Oil Filter 5
8. Air Discharge
2
1
Enclosure
Sullivan-Palatek compressors
are designed to be maintenance
8
friendly. All components are easily 7
accessible via double skin hinged
doors. This also reduces noise
levels. Components are mounted
on a substantial base that can
be moved by a fork lift truck. The
air ends, gearbox and motor are
mounted on WVIF anti vibration
mounts to ensure low vibration and
noise levels.

Star fins, to enhance heat conductivity; Venture stainless steel tube can prevent high frequency
Anti-Corrosion stainless steel tube, noise due to air flowing pulse and vibration
aluminum alloy shell body; High ambient
temperature design to keep ideal running
conditions

Venture stainless steel tube can prevent Independant inlet silencer box ensures Efficient inlet valve adopts leading
high frequency noise due to air flowing the suction temperature of the air filter hydraulic regulating mechanism instead
pulse and vibration is equal to the environment temperature of pneumatic regulating mechanism,
which reduces failure. This decreases the
amount of repair time and maintenance
costs.
Oil Free Air End

Gear Box
Sullivan-Palatek oil free compressors have a
synchronous gearbox. This means reduced
transmission losses and great reliability. It also
provides a more compact package that is simpler
to maintain.

Supercoating
Each Sullivan-Palatek oil free screw compressor rotor and air
end shell surface is thouroughly supercoated through a special
process to ensure that the coating adheres firmly to the exterior.
Supercoating reduces power consumption and extends the life
of the stainless steel rotors. The strong coating adhesion and
high temperature resistance ensures there is no reduction in
performance with age. This also prevents rust and particulate
contamination. Unique labyrinth seals ensure the rotors truly are
oil free. These high quality 2 stage screws ensure high efficiency,
durability, low noise levels and efficiency improvements of 5-10%.

Leading Technology Dry Oil-free Science


Durable 2 stage compressing air ends include Since oil-free screw air compressors were released
two pairs of rotors, a durable ball bearing system, to the public, over 100,000 pairs of oil-free rotors
stainless steel air seal and uniquely designed have been produced. They are widely applied to
labyrinth seal. All these special designs are all kinds of industries, especially in pharmacy,
durable, highly efficient and reliable. food and beverage, electronics and textiles.

Double Seals Stainless Steel Rotor


Dry oil-free screw air compressors adopt unique Sullivan-Palatek is the first to use stainless steel
stainless steel gas seal and labyrinth oil seal. as 2nd stage rotor material, which ensures the
Double seals ensure production of absolute oil- life of the air end and reliable running of air
free compressed air. compressors.
VSD Technology

VSD (VARIABLE SPEED DRIVE)


uses sensorless flux vector control to achieve full
motor torque at all speeds. Sullivan-Palatek uses
a well proven range of VSD’s to achieve turn down
speeds as low as 30%.

ENERGY SAVINGS
A Sullivan-Palatek variable speed compressor
often results in energy reductions of over 30%.

PRESSURE CONTROL
The low turn down variable speed drive ensures
pressure is regulated to give improved pressure
control over traditional load/unload control. This
enables network pressure reduction and additional
power savings.

Zero Inrush Starting


The VSD also provides a consistent soft
start to reduce peak start currents,
allowing unlimited start/stops. It also has
the benefit of less mechanical stress to
the compressor.

Double Seals
Oil-free rotary screw air compressors adopt a unique stainless steel gas seal and labyrinth oil seal.
Double seals ensure production of absolute oil-free compressed air.
SPECIFICATIONS
Capacity Dimensions (in) Weight (lbs) Air outlet size
Model KW HP Pressure (psi)
(CFM) LxWxH dry (in)
SPDS75-100 55 75 295 100 87 x 60 x 74 6063 2
SPDS75-116 55 75 295 116 87 x 60 x 74 6063 2
SPDS75-145 55 75 267 145 87 x 60 x 74 6063 2
SPDS100-100 75 100 420 100 87 x 60 x 74 6173 2
SPDS100-116 75 100 419 116 87 x 60 x 74 6173 2
SPDS100-145 75 100 346 145 87 x 60 x 74 6173 2
SPDS125-100 93 125 515 100 113 x 74 x 74 7496 2 1/2
SPDS125-116 93 125 514 116 113 x 74 x 74 7496 2 1/2
SPDS125-145 93 125 417 145 113 x 74 x 74 7496 2 1/2
SPDS150-100 112 150 683 100 113 x 74 x 74 7716 2 1/2
SPDS150-116 112 150 650 116 113 x 74 x 74 7716 2 1/2
SPDS150-145 112 150 578 145 113 x 74 x 74 7716 2 1/2
SPDS200-100 150 200 820 100 113 x 74 x 74 7716 2 1/2
SPDS200-116 150 200 819 116 113 x 74 x 74 7716 2 1/2
SPDS200-145 150 200 771 145 113 x 74 x 74 7716 2 1/2
SPDS250-100 186 250 1045 100 113 x 74 x 74 7716 2 1/2
SPDS250-116 186 250 1044 116 113 x 74 x 74 7716 2 1/2
SPDS250-145 186 250 946 145 113 x 74 x 74 7716 2 1/2
SPDS300-100 224 300 1378 100 132 x 90 x 82 7816 4
SPDS300-116 224 300 1376 116 132 x 90 x 82 7816 4
SPDS300-145 224 300 1153 145 132 x 90 x 82 7816 4
SPDS350-100 261 350 1741 100 132 x 90 x 82 7816 4
SPDS350-116 261 350 1572 116 132 x 90 x 82 7816 4
SPDS350-145 261 350 1469 145 132 x 90 x 82 7816 4

Specifications are subject to change without prior notice


All Dry Screws have accoustical sound enclosure as standard. Sound levels below ~ 80 ± dB(A)

*Both air cooling and water cooling are available for 75-150 hp. Water cooled ONLY for 200 hp and above.

Sullivan-Palatek, Inc.
1201 West US Highway 20
Michigan City, IN 46360

219.874.2497 sullivan-palatek.com info@palatek.com

Specifications and designs are subject to change without notice. Machines may be shown with optional equipment. 106-(REV 007)-12/2017

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