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LIT_DS North American Brochure Update_EN

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DS Series

Oil Free Rotary Screw Air Compressors


60 – 100 hp  45 – 75 kW

100 – 150 psi  7 – 10.3 bar


Sullair & Hitachi
Since 1965, Sullair air compressors have been known for their Reliability,
Durability and Performance. The legacy continues now as Hitachi Global Air Power
— featuring the legendary Sullair product line. Together, two titans in the industry
bring experience, engineering and expertise for every compressed air need.

RELIABILITY
Customers who work with Sullair compressors have found intangibles make all the
difference—things like trust, confidence and peace of mind. They go to work every
day having full faith in their equipment, as well as the knowledge they have access
to true compressor experts ready to support them every step of the way.
RELIABILITY.
DURABILITY.
PERFORMANCE.
DURABILITY
These are the pillars that drive the Hitachi Global Air Power represents the collective strength of more than 150 years of
quality of Sullair compressors. It’s a compressor experience and the legendary durability of Sullair products. In shops and
promise every Sullair machine makes. factories all around the world, our products have withstood the test of time, running
consistently today as they did on day one.

PERFORMANCE
Our vision for success is two-fold: produce clean, quality air for the job at hand,
and provide cost-effective solutions for now and the long term. With high standards
of efficiency for our compressors, we are committed to customer performance—
especially in applications where air purity is critical.

The Hitachi Global Air Power network of engineering and quality experts continues
to build next-generation, environment-forward compressed air solutions to meet
the demands of today’s hard-working customers.

The Sullair Oil Free Seal


The Sullair Oil Free Seal is your assurance the compressor produces the clean air
required for your operational needs. All Sullair compressors which meet the ISO
standard for Class 0 oil free air ISO 8573-1 carry the Sullair Oil Free Seal.
Oil Free Compression &
ROTARY SCREW DEPENDABILITY
THE KEY TO WORRY-FREE OPERATION
DS Series oil free air compressors are the perfect choice for applications Why Oil Free?
requiring oil free air, including: In many operations, compressed air comes into
„ Pharmaceuticals „ Textile manufacturing contact with items in the manufacturing process.
„ Food and beverage manufacturing „ Robotics When air purity is critical—oil free air is essential.
„ Electronics „ Automotive Oil particulates in compressed air can contaminate
„ High-technology manufacturing „ Paint downstream processes and production. Oil free
compressors help eliminate potential contamination
The DS Series is powered by the robust Hitachi Two-Stage Air End—with as no oil or lubricant is introduced into the air
thousands of successful oil free rotary screw compressor installations compression process. Reduced risk of contamination
around the world. helps improve your business operations and
Add to that, a package designed for simplified service profitability—giving you ultimate peace of mind.
and maintenance as well as ease of use.

Air Quality Standards


ISO 8573-1 Classes
Solid Particle Maximum number of particles per m3
Class Pressure Dew Point ˚F (˚C) Oil (incl. vapor) mg/m3
0.1–0.5 micron 0.5–1.0 micron 1.0–5.0 micron

0 As specified by the end-user or manufacturer, and more stringent than Class 1


1 ≤ 20,000 ≤ 400 ≤ 10 ≤ -94˚ (-70˚) 0.01
2 ≤ 400,000 ≤ 6,000 ≤ 100 ≤ -40˚ (-40˚) 0.10
3 — ≤ 90,000 ≤ 1,000 ≤ -4˚ (-20˚) 1.00
4 — — ≤ 10,000 ≤ 37.4˚ (3˚) 5.00
5 — — ≤ 100,000 ≤ 44.6˚ (7˚) —
6 — — — ≤ 50˚ (10˚) —

Class 0 Oil Free Air—For applications in which air purity is essential, including
pharmaceuticals, food and beverages, electronics, automotive, painting and textiles.
DS Series compressors are tested to meet oil free requirements under ISO 8573-1.
RELIABLE OIL FREE
OPERATION IN A PACKAGE
DESIGNED FOR EASE OF
SERVICE & USE
The DS Series utilizes reliable Hitachi Air Ends backed by more than 50 years of oil
free rotary screw experience. All engineered in an innovative package design with a
premium controller to provide the ultimate in oil free operation.

2 3

4
1. Hitachi Two-Stage Air End 6. Centrifugal Cooling Fan
All aspects of this innovative air end are n TEFC efficient fan motor
engineered to provide long life and high efficiency
n  Stainless steel rotors in first and second stage 7. Drain Separator
n Patented PTFE-free rotor coating n Located before second stage air end to help remove
n  Rotor housing coated internally moisture from first stage compression
n  Both first and second stage air ends are easy to remove
separately for long-term maintenance needs AirLinx® Remote Monitoring
n Connect anywhere to keep an eye on compressor
2. Designed for Easy Serviceability & Maintenance operation, and reduce the risk of unplanned downtime
n Easily removable hinged door panels n Monitor pressure, temperature, running
n Easy access to typical service and maintenance items hours and service hours
n Standard full base frame to keep dirt and dust out n Alerts for service and warnings
n Data checked and collected at 15-minute intervals
3. Enhanced Sullair Touch Screen (STS) Controller n Customizable reporting, from basic to advanced
n 7˝ color screen for easy viewing and intuitive operation n Real-time information collected via cellular connection
n Menu-driven screens offer easy access to compressor controls
n Integrated graphing and trending to analyze
compressor performance

4. Patented Oil Mist Remover (OMR) 6


Reduces gearcase top offs and helps improve
air quality—helping save you money
n Removes oil mist from gearcase with 99.99% efficiency
n  Maintains gearcase at negative pressure
7
5
5. TEFC Premium Efficiency Motor (IE3)
n Compact and designed for high efficiency
n TEFC super premium efficiency motor (IE4)
standard on VSD models

5
Enhanced, State-of-the-art
touch screen controller
for unparalleled ease of
use & REMOTE monitoring
FULL CONTROL OF THE DS SERIES IS EASY. THE STATE-OF-THE-ART TOUCH SCREEN
CONTROLLER PROVIDES EASY, INTUITIVE NAVIGATION TO ALL COMPRESSOR CONTROLS.

FEATURES THAT COUNT


Designed with you in mind, the DS Series offers reliability Motorized Isolation Valve (MIV)
in a package designed for ease of use and service. Helps prevent migration of moisture back into the compressor
package when compressor is not running. This provides
Patented High Pre-Cooler Design (Air Cooled Units)* additional protection for the compressor from humidity—
Helps prevent thermal fatigue and premature aftercooler one of the biggest enemies of oil free screw compressors.
failure providing higher reliability and durability
* Pre-cooler not available on 100 psi (7 bar) models Capacity Control System
Aftercooler Fixed speed
n 
n Provides second stage of cooling in conjunction n 
Diaphragm type
with patented High Pre-Cooler* n 
Simple design for high reliability and durability
n 
Pneumatically controlled for lower maintenance costs
n 
Designed to operate 1 million cycles/year to
OPTIONS
High Ambient Package (131°F/55°C) provide longer maintenance intervals
Cold Weather Package (-4°F/-20°C) Variable Speed Drive (VSD)**
n 
Weather Hood Provides maximum energy efficiency and operating
High Altitude Package (3281 to 9843 ft/ 1000 to 3000 m)
consistency by adjusting motor speed to match
Containment Pan
compressed air supply needs
PTFE-Free Airstream
316 Stainless Steel Cooling Tubes (water cooled only)
n 
Patented no-inlet valve design to help eliminate
Water Shut Off Valve (water cooled only) restriction—meaning no air loss
65kA Short Circuit Current Rating (SCCR) n 
Two-speed reduction to help minimize
NEMA 4X Stainless Steel Starter Panel power consumption at unload condition
Remote Air Inlet n 
Turndown works in the most efficient
Less Aftercooler range of specific power
VFD Radial Fan
n Power consumption at no load is reduced up
Variable Speed Drive (VSD) Capacity Control**
to 30% vs fixed speed of same model
Warranty information: **Available on 55 and 75 models.
All DS Series Oil Free Air Compressors feature a 3-year Air Cooled or Water Cooled Models Available
package warranty and a 5-year air end warranty when
continuously serviced with Genuine Sullair parts.
Restrictions apply. NPT Customer Connection
The DS Series is covered by one or more of the following US patents: n 
Helps simplify installation
6 6461112, 6561766, 6739841, 8801412, 9328731
EASY & INTUITIVE ACCESS TO ALL
COMPRESSOR CONTROLS

Optional Mimic Screen

Optional Analog/Digital Screen

THE Ultimate CONTROLLER


The enhanced Sullair Touch Screen (STS) Controller utilizes a large 7" color screen for easy viewing in any lighting condition

Menu-driven screens provide easy AirLinx service features


access to all compressor controls n 
Pressure monitoring
n  Support for sequencing up to 16 compressors n Compressor temperature monitoring
n More communication capabilities: Ethernet, ModBus RTU n Running hours and service hours monitoring
and ModBus TCP, Cellular (AirLinx® service) n Alerts for service and warning breakdowns
n Start/Stop scheduling with pressure control n Data stored at 15-minute intervals
n  NEMA 4 environmental protection
n  Discreet Start and Stop 22 mm buttons Provides VSD load profile graphing capabilities*
n  Bright operating status LEDs, even when display is dimmed n 
One year of data retained on the cloud
n  Expandable I/O for additional sensor monitoring and output control *For units equipped with VSD
n  Supports power monitoring
AirLinx can be customized to provide different service levels
n  Trend graphing of operational parameters Basic:
n  Email for fault and warning conditions
n  Most controller functions and adjustments via protected n Advanced: Tracking and visualizing all relevant performance
controller submenus parameters, with reporting tools to support the management
n  New data download capabilities of the compressor system
AirLinx® Remote Monitoring
AirLinx enables you to stay connected to your compressor
operations wherever you are. It provides automated service
and fault alerts, as well as a portal where system performance
and data trends can be viewed. AirLinx helps reduce the risk
of unplanned downtime and helps ensure timely service.

7
Product Information For more information, contact your
local authorized SULLAIR distributor.
Scan to view the
full Oil Free line.

60 HZ POWER PRESSURE PERFORMANCE DISCHARGE CONNECTION WEIGHT DIMENSIONS — W x D x H Sound Level


Model hp kW psi (bar) cfm (m3/min) in (mm) lbs (kg) in (mm) dBA

DS4507AC 60 45 100 (7) 283 (8) 2 (50) NPT 4012 (1820) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS4507WC 60 45 100 (7) 293 (8.3) 2 (50) NPT 3836 (1740) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 71

DS4509AC 60 45 125 (8.6) 222 (6.3) 2 (50) NPT 4012 (1820) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS4509WC 60 45 125 (8.6) 234 (6.6) 2 (50) NPT 3836 (1740) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 71

DS5507AC 75 55 100 (7) 351(9.9) 2 (50) NPT 4057 (1840) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS5507VAC 75 55 100 (7) 360 (10.2) 2 (50) NPT 3836 (1740) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS5507VWC 75 55 100 (7) 364 (10.3) 2 (50) NPT 3704 (1680) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS5507WC 75 55 100 (7) 358 (10.1) 2 (50) NPT 3880 (1760) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS5509AC 75 55 125 (8.6) 290 (8.2) 2 (50) NPT 4057 (1840) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS5509VAC 75 55 125 (8.6) 307 (8.7) 2 (50) NPT 3836 (1740) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS5509VWC 75 55 125 (8.6) 318 (9) 2 (50) NPT 3704 (1680) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS5509WC 75 55 125 (8.6) 304 (8.6) 2 (50) NPT 3880 (1760) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS5510AC 75 55 150 (10.3) 259 (7.3) 2 (50) NPT 4057 (1840) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS5510VAC 75 55 150 (10.3) 272 (7.7) 2 (50) NPT 3836 (1740) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS5510VWC 75 55 150 (10.3) 283 (8) 2 (50) NPT 3704 (1680) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS5510WC 75 55 150 (10.3) 276 (7.8) 2 (50) NPT 3880 (1760) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 72

DS7507AC 100 75 100 (7) 473 (13.4) 2 (50) NPT 4255 (1930) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 75

DS7507VAC 100 75 100 (7) 445 (12.6) 2 (50) NPT 3858 (1750) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 75

DS7507VWC 100 75 100 (7) 459 (13) 2 (50) NPT 3748 (1700) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS7507WC 100 75 100 (7) 483 (13.7) 2 (50) NPT 4101 (1860) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS7509AC 100 75 125 (8.6) 408 (11.6) 2 (50) NPT 4255 (1930) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 75

DS7509VAC 100 75 125 (8.6) 396 (11.2) 2 (50) NPT 3858 (1750) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 75

DS7509VWC 100 75 125 (8.6) 406 (11.5) 2 (50) NPT 3748 (1700) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS7509WC 100 75 125 (8.6) 432 (12.2) 2 (50) NPT 4101 (1860) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS7510AC 100 75 150 (10.3) 378 (10.7) 2 (50) NPT 4255 (1930) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 75

DS7510VAC 100 75 150 (10.3) 364 (10.3) 2 (50) NPT 3858 (1750) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 75

DS7510VWC 100 75 150 (10.3) 371 (10.5) 2 (50) NPT 3748 (1700) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

DS7510WC 100 75 150 (10.3) 388 (11) 2 (50) NPT 4101 (1860) 86.6 x 55.1 x 71.9 (2200 x 1400 x 1825) 73

HitachiGlobalAirPower.com/OilFree
US, LLC
©2023 Hitachi Global Air Power US, LLC. All rights reserved. Specifications including appearance subject to change without notice. SAPDS4575NALAUNCH202311-3
The Sullair symbol, Sullair wordmark and AirLinx are registered trademarks of Hitachi Global Air Power US, LLC.

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