Valdisk 150 TB

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Valtek Valdisk 150

Valtek Valdisk 150


Control Valves
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 1
Valtek Valdisk 150
Control Valves

Compact,
field-reversible
actuator
Self-centering seat
Available in wafer or
lug-style body Blowout protection
increases safety

Blind end Valtek

eliminates one Beta


gasket surface

ANSI Class 150


rating available in
sizes 2 thru 30-inch

Figure 1: Valdisk 150 Design

The Valtek® Valdisk 150™ is a high-performance butterfly aligns with the disc. Shutoff is typically better than ANSI
valve designed for controlling flow in most ANSI Class Class VI.
150 applications. Available in a wafer or lug-style body, Carbon and stainless steels are standard materials for
the Valdisk 150 is a low-cost valve that provides tight Valdisk 150 body and disc; other alloys are available for
shutoff. special applications. This makes the Valdisk 150 usable
The Valdisk 150 has an eccentric-cammed disc that in more than 75 percent of all class 150 services in the
rotates out of the seat upon opening. This double-offset flow control industry.
disc design reduces seat wear and leakage and has a Maintenance is easy with the Valdisk 150 valve. The
low breakout torque requirement. The valve design non-selective disc and shaft are easily interchanged
provides additional safety with its fail-safe action on loss with new parts, eliminating the need to replace whole
of supply air or positioner signal. assemblies for one component. The Valdisk 150 rotary
The typical liquid pressure recovery factor (FL) of the valve uses a standard Valtek spring cylinder rotary
Valdisk 150 rotary valve is better than most butterfly actuator to provide high torque and high stiffness to
valves, reducing cavitation or choked flow. The body accurately control the valve disc even while operating
has a blind end feature that reduces potential leakage close to the seat.
by eliminating one gasket surface. Larger valve sizes The Valdisk 150 rotary valve is available in sizes 2
(8 to 30-inch) are designed with blowout protection. through 30-inches and has an operating temperature
Several packing options are available: a standard range of -100° to 400° F / -73° to 204° C. Modern
Teflon® V-ring configuration or Flowserve’s SafeGuardTM engineering design and use with the Valtek spring
and SureGuardTM fugitive emissions packing. cylinder rotary actuator make the Valdisk 150 rotary
A floating self-centering seat is held in place by an valve an economical and dependable control valve for
internal seat retainer to increase sealing capacity as it today’s ANSI Class 150 applications.

2 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek Valdisk 150
Features and Advantages
Features Advantages

Double offset disc Tighter shutoff


Reduced seat wear
Low breakout torque assures accurate throttling, even close to the seat
Disc pulls out of seat immediately preventing seat wear
Accurate throttling due to disc profile when rotating into seat

Self-centering seat Allows seat to align with disc, increasing sealability

Integral disc stop Prevents damage to seat due to overstroking

One-piece shaft Tighter shutoff through reduced deflection

Bidirectional shutoff Allows valve to be mounted with shaft upstream or downstream

Non-selective disc & shaft Easier maintenance


Reduced cost – replace par t needed, not entire assembly

Wafer or lug-type body Rugged and lightweight for easy handling and maintenance

Blind end Reduced leakage possibility due to one less gasket surface

Concave disc Increased flow capacity

High flow capacity Greater capacity than globe, plug and cammed control valves

Non-clogging seat design Increases sealability and reduces maintenance requirements


No sediment build up in pockets

Valdisk 150 also capitalizes on established features of Flowserve’s other product lines:

Cylinder actuator High torque for high-performance throttling


Compact and lightweight for easier servicing and maintenance
Fully interchangeable with ValdiskTM and ShearStreamTM actuators
Actuator air pressures allowable up to 150 psi / 1034 kPa

Fully enclosed, air-purged Extra safety


transfer case Prevents atmospheric corrosion of actuator internals
Disc position indicator mounted on transfer case

Wide interchangeability Spare par ts stocking requirements minimized


Inventory costs reduced

Available in variety of materials Carbon steel, 316 stainless steel body and other alloys

Seat interchangeability New seat easily installed

Spool-type four-way positioner Conver tible between I/P and P/P


Calibration and maintenance easy due to fewer

The combined features designed into Valdisk 150 create a valve measurably superior to most other rotary valves.
The information and specifications contained in the following pages are provided for comparison.

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 3
Valtek Valdisk 150
Seat
Poisson Effect
Poisson’s ratio is based on the premise that no volume Pressure
change occurs during elastic deformation. Therefore, if
an elastomeric O-ring is deformed on one side due to
pressure, the O-ring will bulge out on the side not
subjected to the pressure.
O-rings can be used to pre-load the seat because of
their resilient ability to return to their original shape. This
Seat is forced into gap between body
type of design is effective in achieving tight shutoff. and disc causing valve to seal.

Valdisk 150 Seat Figure 2:


Poisson Effect with Shaft Downstream
The Valdisk 150 uses the Poisson effect in its seat design
by encasing a Viton® O-ring with Teflon. The design
provides a tight shutoff that usually exceeds an ANSI
Class VI shutoff. Seat is forced into gap
between disc and retainer
Figure 2 shows the “deformation” of the seat into the gap causing valve to seal.
between the disc and valve body as pressure is applied
to the seat side of the disc.
Figure 3 shows the seat forced into the gap between the
disc and seat retainer as pressure is applied to the shaft
side of the disc.
Extensive testing has proven that the Valdisk 150 seat Pressure
design is effective not only in ensuring tight shutoff, but in
reducing wear on the sealing parts. The design also Figure 3:
reduces breakout torque and maintenance requirements. Poisson Effect with Shaft Upstream

Packing Retainer
Disc
Packing Taper Pin
Thrust Washer
Shaft
Packing Box Nut
Shaft Bearing
Gland Flange

Packing Box Stud


Packing Follower
Shaft Bearing
Body Disc Stop
Thrust Washer

Figure 4: Body Subassembly, Sectioned View

4 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek Valdisk 150
Specifications
Table I: Body Specifications Table IV: Materials of Construction
Sizes (inches) 2, 3, 4, 6, 8, 10, 12, 14, 16, 18, 20, 24, 30 Body, disc, Carbon steel, stainless steel, Alloy 20,
retainer Hastelloy C, Inconel, Monel, nickel
Body Forms Wafer, lug
Shaft 17-4 PH (std.), stainless steel, Alloy 20,
Body rating ANSI Class 150
Hastelloy C, Inconel, Monel, Nitronic 50
Shutoff rating ANSI Class VI
Bearing Ryload (rolled stainless steel with Teflon
Operating -100° to 400° F / -73° to 204° C inser t)
temperature (-20° F / -29° C for carbon steel)
Packing 2 thru Teflon V-ring (std.), Graphite Safeguard,
Fire seat API 607 12-inch SureGuard
rating
Packing 14 Teflon V-ring, Graphite
Actuator Pneumatic (sq.in.): 25, 50, 100, 200; Manual thru 30-inch
Positioner Pneumatic: 3-15, 6-30 psi / .2 - 1.0, .4 - 2.0 bar Seat Teflon energized with Viton O-ring
signals electro-pneumatic: 4-20, 10-50 mA
Table V:
Estimated Shipping Weight (lbs / kg)
Table II: Flow Coefficients (with standard actuator and positioner)

Flow Coefficient Valve Size


Wafer Body Lug Body
Body Size (Cv at 90° rotation) (inches)
(inches) 2 44 20 44 20
Shaft Up Shaft Down 3 48 22 50 23
2 39 40
4 52 24 58 26
3 141 116
6 98 44 103 47
4 294 277
8 119 54 129 59
6 966 901
10 149 68 163 74
8 1672 1604
12 280 127 353 160
10 3500 3680
14 397 180 447 203
12 4860 4590
16 472 214 547 248
14 6800 6800
18 547 248 647 293
16 8800 8800
20 614 279 771 650
18 11500 11500
24 812 368 1027 466
20 14000 14000
30 1197 543 1572 713
24 20500 20500
30 31000 31000

.95 –

Table III: Valve / Actuator Compatibility .90 –

.85 –

Actuator Valve Size (inches) .80 –


Spring FL VALDISK 150
Size
Size 2 3 4 6 8 10 12 14 16 18 20 24 30 .75 –
(sq. in.)
.70 – TYPICAL
25 STD. BUTTERFLY
.65 –
25 EXTD.
50 STD. .60 –

50 EXTD. .55 –
0 10 20 30 40 50 60 70 80 90 100 110
100 STD. Percent Open
100 DUAL
200 STD. Figure 5: Typical Valdisk 150 FL Curves*
200 DUAL
*Actual pressure recovery values may vary with valve size and shaft orientation.

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 5
Valtek Valdisk 150 DISASSEMBLY

Dimensions CLEARANCE

ØJ E

F
H

S
Valtek

O
Beta

S
G
K

B C
A
D
DISASSEMBLY
CLEARANCE

Table VI: Valdisk 150 Dimensions (inches / mm)


Actuator Spline
Size Size Size
A B C D E F G H J K
(in.) (sq.in.) (in.)
2 25 0.62 1.75 44.5 2.5 64 11.5 292 22.1 561 5.3 135 13.3 338 4.5 114 1.1 28 6.5 165 6.5 165
2 50 0.62 1.75 44.5 2.5 64 11.5 292 22.3 566 7.5 191 18.3 465 5.8 147 2.0 51 9.1 231 7.4 188
3 25 0.62 1.88 47.8 3.1 79 12.2 310 22.8 579 5.3 135 13.3 338 4.5 114 1.1 28 6.5 165 6.5 165
3 50 0.62 1.88 47.8 3.1 79 12.2 310 23.0 584 7.5 191 18.3 465 5.8 147 2.0 51 9.1 231 7.4 188
4 25 0.62 2.13 54.1 4.2 107 12.7 323 23.3 592 5.3 135 13.3 338 4.5 114 1.1 28 6.5 165 6.5 165
4 50 0.62 2.13 54.1 4.2 107 12.7 323 23.5 597 7.5 191 18.3 465 5.8 147 2.0 51 9.1 231 7.4 188
6 50 0.88 2.25 57.2 5.2 132 13.7 348 24.5 622 7.5 191 18.3 465 5.8 147 2.0 51 9.1 231 7.4 188
6 100 0.88 2.25 57.2 5.2 132 13.7 348 28.0 711 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
8 50 1.12 2.44 62.0 6.3 160 15.0 381 25.8 655 7.5 191 18.3 465 5.8 147 2.0 51 9.1 231 7.4 188
8 100 1.12 2.44 62.0 6.3 160 15.0 381 29.3 744 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
8 200 1.12 2.44 62.0 6.3 160 15.0 381 31.8 808 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
10 50 1.12 2.93 74.4 7.8 198 16.7 424 27.5 699 7.5 191 18.3 465 5.8 147 2.0 51 9.1 231 7.4 188
10 100 1.12 2.93 74.4 7.8 198 16.7 424 31.0 787 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
10 200 1.12 2.93 74.4 7.8 198 16.7 424 33.5 851 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
12 100 1.50 3.31 84.1 9.3 236 18.7 475 33.0 838 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
12 200 1.50 3.31 84.1 9.3 236 18.7 475 35.5 902 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
14 100 1.38 3.75 95.3 14.0 356 20.3 516 36.0 914 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
14 200 1.38 3.75 95.3 14.0 356 20.3 516 38.5 978 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
16 100 1.50 4.13 104.9 15.9 404 22.0 559 36.3 922 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
16 200 1.50 4.13 104.9 15.9 404 22.0 559 38.8 986 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
18 100 1.75 4.63 117.6 17.9 455 23.8 605 38.1 968 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
18 200 1.75 4.63 117.6 17.9 455 23.8 605 40.6 1031 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
20 100 1.75 5.13 130.3 24.3 617 24.6 625 38.9 988 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
20 200 1.75 5.13 130.3 24.3 617 24.6 625 41.4 1052 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
24 100 1.75 6.19 157.2 27.5 699 34.7 881 49.0 1245 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
24 200 1.75 6.19 157.2 27.5 699 34.7 881 51.5 1308 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
30 100 1.75 7.50 190.5 32.3 820 39.2 996 53.5 1359 8.5 216 22.9 582 7.5 191 2.4 61 12.5 318 8.4 213
30 200 1.75 7.50 190.5 32.3 820 39.2 996 56.0 1422 9.0 229 23.4 594 7.5 191 2.4 61 17.5 445 8.4 213
All dimensions are to be used for estimation only. Certified drawings will be supplied upon request. Face-to-Face, MSS SP68

6 Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek Valdisk 150
DISASSEMBLY
Dimensions, Ordering Information CLEARANCE

Valtek
Beta
SH

N
PE P
UT

O
ØM

S
O

S
N R

Table VII: Valdisk 150 – Handwheel and


Extended Spring Dimensions (inches / mm)
Actuator
Size E F M N P R
25 9.3 236 17.3 439 9.8 249 9.8 249 2.6 66 6.9 175
50 9.8 249 23.8 605 12.0 305 10.3 262 3.2 81 9.1 231
100 8.5 216 22.9 582 18.0 457 13.0 330 5.4 137 11.0 279
200 9.0 229 23.4 594 18.0 457 13.0 330 5.4 137 11.0 279

Ordering Information
The following information must be provided when order- 6. Line size and schedule
ing a Valdisk 150 control valve: 7. Actuator requirements: type (pneumatic or man-
1. Preferred body size and critical dimensions ual), failure position, size and minimum air supply
2. Start-up and operating conditions: inlet and outlet 8. Actuator: mounting and orientation (Figure 6)
pressures, temperature, flow rate, fluid’s specific 9. Accessories required
gravity or molecular weight, vapor pressure or gas
compressibility
Valdisk 150 Sizing
3. Maximum operating temperatures and pressures
Procedures and data to size Valdisk 150 valves includ-
4. Body and disc pressure rating ing determining actuator size , are contained in Perfor-
5. Materials required: body, disc, shaft, packing, and mance! valve selection software.
bearings

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611 7
Valtek Valdisk 150
Mounting Orientations
Shaft Upstream Shaft Downstream
Right-hand Mounting (STD) Right-hand Mounting (OPT)

Air-to-Open Air-to-Open
Fail Closed Fail Closed

Air-to-Close
Air-to-Close Fail Open
Fail Open

Air-to-Open FL
OW FL
Fail Closed Air-to-Open OW
Fail Closed

Air-to-Close Air-to-Close
Fail Open Fail Open

Left-hand Mounting (OPT) Left-hand Mounting (STD)

Actuator Orientation Handwheel Orientation


Note: Orientations 2 and 4 are not Note: These orientations are in relation
available on some actuator sizes. to the pipeline.
D

1 1
C
2 4 A
4 2

3 3 B

Figure 6: Transfer Case Mounting

Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its
intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications
under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible
applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation and maintenance of Flowserve products.
The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe
use of Flowserve products in connection with the specific application.
While the information and specifications presented in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified
or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with
respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to
change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any of its worldwide operations or offices.

For more information, contact: For more information about Flowserve, contact www.flowserve.com or call USA 972 443 6500

Regional Headquarters 12, av. du Québec, B.P. 645 104 Chelsea Parkway
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1350 N. Mt. Springs Prkwy. France Phone 610 497 8600
Springville, UT 84663 Phone (33 1) 60 92 32 51 Facsimile 610 497 6680
Phone 801 489 8611 Facsimile (33 1) 60 92 32 99
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Quick Response Centers Pittsburgh, PA 15205 USA
12 Tuas Avenue 20 Phone 412 787 8803
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Phone (65) 862 3332 Deer Park, TX 77536 USA
Facsimile (65) 862 4940 Phone 281 479 9500
Facsimile 281 479 8511
Flowserve and Valtek are registered trademarks of Flowserve Corporation.

Rev. 3/99 ©1999 Flowserve Corporation. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

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