Bulletin 1500

Val-Matic’s quality of design and meticulous workmanship adjustable closure versatility....Dual Disc® Check Valves
has set the standards by which all others are measured. utilizing stabilized components to provide extended life....
Quality design features such as the AWWA Ener•G® Ball Air Release, Air/Vacuum and Combination Air Valves
Valve with its energy efficient design, fusion bonded provided standard with Type 316 stainless steel trim....
epoxy and adjustable resilient seating....Cam-Centric® VaultSafe® family of products includes the FloodSafe®
Plug Valves have more requested features than any other Inflow Preventer, FrostSafe® two-way damper and the
eccentric plug valve....American-BFV® Butterfly Valves VentSafe® vent pipe security cage. The QuadroSphere®
include a field replaceable seat without the need for spe- Trunnion Ball Valve features a unique ball design with re-
cial tools....Tilted Disc® Check Valves with high strength cessed surfaces creating additional flow paths to provide a
and wear resistant aluminum bronze trim as standard.... self-cleaning action and reduced wear and torque.
Silent Check Valves featuring combined resilient/met-
al-to-metal seating and are NSF/ANSI 61 & 372 Certi- Val-Matic is totally committed to providing the highest
fied....Sure Seal Foot Valves provided with a heavy quality valves and outstanding service to our customers.
duty stainless steel screened inlet....Swing-Flex® and Complete customer satisfaction is our goal. Make the
Surgebuster® Check Valves designed with an unre- change to quality, specify Val-Matic!
stricted full flow area....Swing Check Valves with field

Val-Matic Valve and Manufacturing Corp.

905 Riverside Drive, Elmhurst, IL 60126
Phone: 630-941-7600 • Fax: 630-941-8042
www.valmatic.com • valves@valmatic.com
Copyright © 2020 Val-Matic Valve & Mfg. Corp.
1/20

ISO 9001:2015 certified company

 Features & Benefits
Experience
Val-Matic offers over 50 years of experience in pro- that the float approaches the center of the seat every
viding a full line of air valves up to 20 inch and time to provide a positive drop tight seal.
vacuum breakers up to 42 inch in size. The Val-
Resilient Seats
Matic Air Release, Air/Vacuum and Combination Air
All Val-Matic valves incorporate a resilient seat or
Valves are manufactured in accordance to the rigorous orifice button which mates with a 316 stainless steel
industry requirements given in American Waterworks float or seat for positive drip tight seating. Val-Matic
Association (AWWA) Standard C512. The standard was elastomers are specially formulated for water and
developed and based on decades of successful applica- wastewater service and have been NSF 61 certified. Air
tions of air valves in our industry. Val-Matic’s AWWA Release Valves have a synthetic sealing button mounted
Air Valves feature 316 stainless steel trim, full size to the float linkage mechanism. On Air/Vacuum and
ports, ANSI threaded or flanged connections and strin- Combination Air Valves, the stainless steel float closes
gent testing. From the float material to the shape against the resilient seat mechanically retained in a
of the body, Val-Matic Air Valves are designed for cover register. The seats contain raised sealing beads
optimum performance. Val-Matic manufactures air that provide positive shutoff from the lowest system
pressure to the valve’s rated working pressure.
valves in a wide range of materials and pressure ratings
with many accessories including Regulated-Exhaust
Devices, Dual Port Throttling Devices, Isolation Valves,
Screened Hoods and Backwash Accessories. Val-Matic
also provides web-based software to locate, select
and size air valves for pipelines and force mains.
Low Pressure
Type 316 Stainless Steel Trim Minimum Contact
Type 316 stainless steel is the standard for all internal
components in Val-Matic Air Valves. Type 316 stainless
steel provides the greatest protection from aggressive
waters and hydrogen sulfide exposure in wastewater
applications.
High Pressure
Full Contact
Unconditionally Guaranteed Floats
Floats are unconditionally guaranteed for the life of Pressure Sensitive Seating with
the valve from corrosion, collapse or leakage. Val-Matic Raised Sealing Beads
has such confidence in the design and manufacturing Full Size Flow Area
of our floats that we are able to provide this uncondi- Val-Matic Air/Vacuum and Combination Air Valves are
tional guarantee. equipped with full and equal size inlets and outlets
in accordance with AWWA C512. Some air valve
Guided Floats manufacturers use common covers for different size
Providing a quality float air valves resulting in undersized outlets and reduced
Seat
is not enough to ensure flow. Standard industry calculations assume a full port
a reliable seal every time. size so the air valve should provide the same. You can
When entering the seat, be assured that the inlets and outlets of Val-Matic’s
a damaged or off-cen- Float Air Valves are equal to or larger than the area of the
ter float will prevent a nominal valve size. Finally, all Combination Air Valves
with float guides in the outlet have expanded flow
valve from sealing tight. Baffle
areas around the guide spokes to provide full flow area
The high air and water Guide
Stem
through the valve.
velocities in air valves can
cause unguided floats to
Guide Certifications
violently strike the sides Bushing
Val-Matic Air Valves for water service are NSF 61
of the valve body. Val-
and 372 certified and marked for use in drinking
Matic air/vacuum floats
water applications. All Air Valves meet AWWA C512
are guided with hexagonal stems in round bushings to
requirements.
prevent the build-up of debris or scale. Guiding assures

2
 Wastewater Air Valve Features & Benefits
Stainless Steel Body OUTLET
FLUSH VALVE
Seamless stainless steel bodies are lightweight and
available for extreme service such as hydrogen sulfide,
industrial chemicals or corrosive environments. ASTM
A351, Grade CF8M stainless steel bodies provide superior
corrosion resistance in full compliance with AWWA C512.

Non-Stick Coatings
Special interior coatings are available to minimize the
buildup of sewage on the inside of the valve. Val-Matic’s
Fusion Bonded Epoxy is a baked-on, glass-like coating 1/2” RUBBER HOSE WITH
QUICK DISCONNECT
that reduces maintenance and prevents corrosion of COUPLING ON EACH END
the valve. Non-stick coatings are important when force
mains contain grease that tends to collect in valves and
pipes. DRAIN VALVE

2“ CLEANOUT
Non-Clog Design for Reduced Maintenance SLOPED OUTLET
Val-Matic Wastewater Air Valves are specially designed
for grit and sewage service without the need for
ISOLATION VALVE
backwashing when combined with non-stick coatings.
The bodies are extended in length to prevent solid
material from reaching the operating mechanism.
The bottom of the body is sloped toward the outlet
to prevent clogging. Val-Matic provides a minimum 2 Air Valve with Severe Service
inch inlet size and a 2 inch cleanout connection on all Backwash Accessories
wastewater valves to facilitate the passage of solids.
For those installations where backwashing on site is not
Wastewater Floats practical or desirable, a valve rotation program can be
As with all Val-Matic Air Valves, the float and operating
established. The valve to be serviced is exchanged with
mechanism are 316 stainless steel for long life in the
harshest wastewater applications. Additionally, the a spare valve and taken back to the shop for cleaning.
floats are equipped with a concave or skirted shaped It is then ready to replace the next valve scheduled for
bottom to accelerate the closure of the float to reduce maintenance. The valve rotation program also provides
leakage and clogging of the valve. the benefit of a backup valve in the unlikely event one
should ever fail.
Severe Service Backwashing
When systems are heavy in grease and solids, back-
washing of Wastewater Air Valves may become a nec-
essary maintenance process. The key is to reduce the
frequency of backwashing by designing the valve to
handle conditions such as wastewater containing solids
and grease. As indicated in the above features, Val-
Matic has done that with the extended and bell shaped
body, the sensitivity float and the availability of non-
stick Fusion Bonded Epoxy. Periodic maintenance may
still be required on severe applications, therefore, all
Wastewater Air Valves can be furnished with an acces-
sory kit which includes a shutoff valve to isolate the air
valves from the line, flush and drain valves, and a hose
for connecting to a clean water supply.

Backwashing is as simple as: 1) closing the isolation

valve, 2) opening the drain valve, and 3) sending clean
water through the flush valve and outlet for five min-
utes. Stainless Steel Dual Body Wastewater
Combination Air Valve
3
 Air Release Valves
Operational Highlights:
• Maintains system flow efficiency
• Releases unwanted air pockets during system operation
• Protects system against air related surges
• Fully complies with AWWA C512

Product Features:
• Unconditionally guaranteed stainless steel floats
• Stainless steel 316 internal trim
• Resilient seating for positive shutoff
• Performance proven for over 50 years
• Non-clog design minimizes need for backwashing

Clean Water
Optional Accessories:
• Vacuum check (prevents inflow of air)
• Outlet hood with screen (prevents debris from entering
valves)
• Ball and plug isolation valves (allows valve maintenance)
• Inflow Preventer on outlet (stops flood water and resulting
contamination from entering pipeline)
Wastewater • Backwash kit (for severe wastewater applications)

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL
Cast Iron ASTM A126 Class B  Carbon Steel ASTM A216 Grade WCB
Body and Cover
Ductile Iron ASTM A536 Grade 65-45-12 Stainless Steel ASTM A351 Grade CF8M
Float and Trim Type 316 Stainless Steel ------------
Seal Buna-N EPDM or Viton
Coating Universal Acrylic Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

VENTING CAPACITY OF AIR RELEASE VALVE ORIFICES

4
 Air Release Valves

WATER AIR RELEASE VALVES

Inlet Outlet Model CWP Dimensions (Inches) A
Orifice Size
Size Size Number* PSI A B
1/2” NPT 1/2” NPT 15A† 175 1/16” 4.75 5.25
3/4” NPT 1/2” NPT 15A.2† 175 1/16” 4.75 5.25
1” NPT 1/2” NPT 15A.3† 175 1/16” 4.75 5.25
B
1” NPT 1/2” NPT 22.3† 175 3/32” 5.13 6.31
1/2” - 3/4” NPT 1/2” NPT 22.4† 175 3/32” 5.13 6.31
1/2” NPT 1/2” NPT 22.7† 300 1/16” 5.13 6.31
3/4” - 1” NPT 1/2” NPT 22.9 300 1/16” 5.13 6.31
3/4” - 1” NPT 1/2” NPT 25.5 150 1/8” 6.13 7.00 15A - 50HP
3/4” - 1” NPT 1/2” NPT 25.6 300 3/32” 6.13 7.00 Air Release Valve
1” NPT 1/2” NPT 38 150 3/16” 7.00 10.00
2” NPT 1/2” NPT 38.2 150 3/16” 7.00 10.00
1” NPT 1/2” NPT 38HP 500 1/8” 7.00 10.00
A
2” NPT 1/2” NPT 38HP.2 500 1/8” 7.00 10.00
1” NPT 1/2” NPT 38.5 300 5/32” 7.00 10.00
2” NPT 1/2” NPT 38.6 300 5/32” 7.00 10.00
2” NPT 1” NPT 45 150 23/64” 9.50 12.25
B
3” NPT 1” NPT 45.2 150 23/64” 9.50 12.25
2” NPT 1” NPT 45HP 400 3/16” 9.50 12.25
3” NPT 1” NPT 45HP.2 400 23/64” 9.50 12.25
2” NPT 1” NPT 45.5 300 7/32” 9.50 12.25 61
3” NPT 1” NPT 45.6 300 7/32” 9.50 12.25 Air Release Valve
2” NPT 1” NPT 50 500 7/32” 10.88 13.06
2” NPT 1” NPT 50HP 1000 1/8” 10.88 13.06
6” 125lb Flg 1” NPT 61 150 1” 19.63 22.06
*NSF 61 & 372 Certified †UL Listed/FM Approved

WASTEWATER AIR RELEASE VALVES A

Inlet Outlet Model CWP Dimensions (Inches)

Orifice Size
Size Size Number PSI A B
2” NPT 1/2” NPT 48A 150 3/16” 7.00 15.31
3” NPT 1/2” NPT 48A.2 150 3/16” 7.00 15.31
2” NPT 1/2” NPT 48A.4 75 5/16” 7.00 15.31 B
3” NPT 1/2” NPT 48A.5 75 5/16” 7.00 15.31
4” NPT 1/2” NPT 48A.6 75 5/16” 7.00 15.31
2” NPT 1” NPT 49A 150 7/16” 9.50 17.56
3” NPT 1” NPT 49A.2 150 7/16” 9.50 17.56
48A - 49A.6
2” NPT 1” NPT 49A.4 75 1/2” 9.50 17.56 Wastewater Air
3” NPT 1” NPT 49A.5 75 1/2” 9.50 17.56 Release Valves
4” NPT 1” NPT 49A.6 75 1/2” 9.50 17.56

5
 Air/Vacuum Valves
Operational Highlights:
• Exhausts large quantities of air at system start-up
• Provides pipeline vacuum protection
• Responds to loss of pressure during power failures, line breaks
and intentional drainage
• Fully complies with AWWA C512

Product Features:
• Unconditionally guaranteed stainless steel floats
• Stainless steel 316 internal trim
• Exclusive high/low pressure resilient seating
• Full pipe size inlets and outlets provide maximum protection
Clean Water
• Non-clog design minimizes need for backwashing

Optional Accessories:
• Outlet hood with screen (prevents debris from entering valves)
• Flanged outlets on sizes 8 inch & smaller
• Ball and plug isolation valves (allows valve maintenance)
• Inflow Preventer on outlet (stops flood water and resulting
contamination from entering pipeline)
Wastewater
• Backwash kit (for severe wastewater applications)

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL
Cast Iron ASTM A126 Class B
Body, Cover and Carbon Steel ASTM A216 Grade WCB
 Class 125 and 250
Baffle Stainless Steel ASTM A351 Grade CF8M
Ductile Iron ASTM A536 Grade 65-45-12
Trim Type 316 Stainless Steel ------------
Seal Buna-N EPDM or Viton
Coating Universal Acrylic Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

VENTING CAPACITY OF AIR/VACUUM VALVE ORIFICES

6
 Air/Vacuum Valves
A
WATER AIR/VACUUM VALVES
Inlet Outlet Model CWP Dimensions (Inches)
Size Size Number* PSI A B
1/2” NPT 1/2” NPT 100S 300 6.13 7.00
1” NPT 1” NPT 101S 300 7.00 9.68 B

2” NPT 2” NPT 102S 300 9.50 12.00

3” NPT 3” NPT 103S 300 9.50 12.00
104S 125lb - 150
4” Flg 4” NPT 11.50 16.38­ 100S - 103S
154S 250lb - 300
106S 125lb - 150 Air/Vacuum Valves
6” Flg 6” NPT 14.00 18.63
156S 250lb - 300
108S 125lb - 150
8” Flg 8” NPT 17.25 21.63
158S 250lb - 300 A

110F 125lb - 150

10” Flg 10” Flg 20.25 24.50
160F 250lb - 300
112F 125lb - 150
12” Flg 12” Flg 24.00 30.00
162F 250lb - 300
B
114F 125lb - 150
14” Flg 14” Flg 27.00 29.50
164F 250lb - 300
116F 125lb - 150
16” Flg 16” Flg 30.50 35.19
166F 250lb - 300
120F 125lb - 150
20” Flg 20” Flg 38.25 42.06 104S - 170F
170F 250lb - 300
Air/Vacuum Valves
*NSF 61 & 372 Certified

A
WASTEWATER AIR/VACUUM VALVES
Inlet Outlet Model CWP Dimensions (Inches)
Size Size Number PSI A B
2” NPT 1” NPT 301A 150 7.00 15.06
2” NPT 2” NPT 302A 150 9.50 17.44 B

3” NPT 3” NPT 303A 150 9.50 17.44

4” Flg 4” NPT 304 150 11.50 36.63
6” Flg 6” NPT 306 150 14.00 36.38
8” Flg 8” NPT 308 150 17.25 40.13 301A - 308
Wastewater Air/Vacuum Valves

7
 Combination Air Valves
Operational Highlights:
• Provides the functions of both Air Release and Air/Vacuum Valves
• Exhausts large quantities of air at system start-up
• Releases air pockets during system operation
• Provides pipeline vacuum protection
• Fully complies with AWWA C512

Product Features:
• Single body incorporates both features within one valve
– More compact and economical
• Dual body consists of two independent valves
– Allows individual maintenance while still protecting the pipeline
– Wider range of sizing options
• Inlets and outlets are equal to full nominal size
Clean Water
• Unconditionally guaranteed stainless steel floats
• Stainless steel 316 internal trim
• Non-clog design minimizes need for backwashing
• Exclusive high/low pressure resilient seating

Optional Accessories:
• Outlet hood with screen (prevents debris from entering valves)
• Ball, plug and butterfly isolation valves (allows valve maintenance)
• Inflow Preventer on outlet (stops flood water and resulting
contamination from entering pipeline)
Wastewater • Backwash kit (for severe wastewater applications)

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL
Body, Cover and Cast Iron ASTM A126 Class B  Ductile Iron ASTM A536 Grade 65-45-12
Baffle Class 125 and 250 Stainless Steel ASTM A351 Grade CF8M
Trim Type 316 Stainless Steel ------------
Seal Buna-N EPDM or Viton
Coating Universal Acrylic Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

VENTING CAPACITY OF COMBINATION AIR VALVE ORIFICES

8
 Combination Air Valves
A

WATER COMBINATION AIR VALVES (SINGLE BODY)

Inlet Outlet Model CWP Dimensions (Inches)
Orifice Size
Size Size Number* PSI A B
B
1” NPT 1” NPT 201C.2 300 5/64” 11.38 10.50
2” NPT 2” NPT 202C.2 300 3/32” 14.00 13.00
3” NPT 3” NPT 203C.2 300 3/32” 16.00 15.00 201C.2 - 204C.15
3” 125lb Flg 3” NPT 203C.14 150 3/32” 16.00 16.75 Single Body Combination
Air Valves
3” 250lb Flg 3” NPT 203C.15 300 3/32” 16.00 17.25
A
4” 125lb Flg 4” NPT 204C.14 150 3/32” 18.50 19.00
4” 250lb Flg 4” NPT 204C.15 300 3/32” 18.50 20.25
6” 125lb Flg 6” NPT 206C 150 3/8” 21.00 20.25
B
6” 250lb Flg 6” NPT 256C 300 7/32” 21.00 20.25
8” 125lb Flg 8” NPT 208C 150 3/8” 25.00 23.50
8” 250lb Flg 8” NPT 258C 300 7/32” 25.00 23.50
*NSF 61 & 372 Certified 206C - 258C
Single Body Combination
Air Valves

WASTEWATER COMBINATION AIR VALVES (SINGLE BODY)

Inlet Outlet Model CWP Dimensions (Inches)
Orifice Size
Size Size Number PSI A B
2” NPT 1” NPT 801A 150 1/8” 7.00 14.94 B

2” NPT 2” NPT 802A 150 9/64” 9.50 18.06

3” NPT 3” NPT 803A 150 11/64” 11.00 19.20
4” NPT 4” NPT 804 150 11/64” 11.00 23.50 801A - 804
Wastewater
Single Body Combination
Air Valves

Single Body
Single Body Combination Air Valve with
Combination Air Valve FloodSafe® Inflow Preventer
9
 Combination Air Valves
A

WATER COMBINATION AIR VALVES (DUAL BODY)

Inlet Outlet Model CWP Dimensions (Inches)
Orifice Size
Size Size Number* PSI A B

B 1” NPT 1” NPT 101S/22.9 300 1/16” 7.81 15.75

2” NPT 2” NPT 102S/22.9 300 1/16” 10.25 18.00

3” NPT 3” NPT 103S/22.9 300 1/16” 10.25 18.00

*NSF 61 & 372 Certified

101S/22.9 - 103S/22.9
Dual Body Combination
Air Valves

WATER COMBINATION AIR VALVES (DUAL BODY)

Outlet Dimensions (Inches)
Inlet Model CWP Orifice Size
Size
Size Number* PSI Air Release A B
Air/Vacuum
104S/38 125lb - 150 3/16”
4” Flg 4” NPT 19.50 21.50
154S/38.5 250lb - 300 5/32”
106S/38 125lb - 150 3/16”
6” Flg 6” NPT 22.00 23.25
156S/38.5 250lb - 300 5/32”
A
108S/38 125lb - 150 3/16”
8” Flg 8” NPT 25.25 25.25
158S/38.5 250lb - 300 5/32”
108S/45 125lb - 150 23/64”
8” Flg 8” NPT 29.19 28.69
158S/45.5 250lb - 300 7/32”
B 110F/38 125lb - 150 3/16”
10” Flg 10” Flg 28.19 27.19
160F/38.5 250lb - 300 5/32”
110F/45 125lb - 150 23/64”
10” Flg 10” Flg 32.19 30.44
104S/38 - 166F/45.5 160F/45.5 250lb - 300 7/32”
Dual Body Combination 112F/38 125lb - 150 3/16”
Air Valves 12” Flg 12” Flg 31.91 30.44
162F/38.5 250lb - 300 5/32”

112F/45 125lb - 150 23/64”

12” Flg 12” Flg 35.94 33.69
162F/45.5 250lb - 300 7/32”

114F/38 125lb - 150 3/16”

14” Flg 14” Flg 34.91 30.37
164F/38.5 250lb - 300 5/32”

114F/45 125lb - 150 23/64”

14” Flg 14” Flg 38.94 33.63
164F/45.5 250lb - 300 7/32”

116F/38 125lb - 150 3/16”

16” Flg 16” Flg 38.41 32.69
166F/38.5 250lb - 300 5/32”

116F/45 125lb - 150 23/64”

16” Flg 16” Flg 42.44 35.94
166F/45.5 250lb - 300 7/32”
*NSF 61 & 372 Certified
10
 Combination Air Valves

WASTEWATER COMBINATION AIR VALVES (DUAL BODY)

A

Inlet Outlet Model CWP Orifice Dimensions (Inches)

Size Size Number PSI Size A B
2” NPT 1” NPT 48A/301A 150 3/16” 25.80 20.20
B
2” NPT 1” NPT 49A/301A 150 7/16” 27.00 22.50
2” NPT 2” NPT 48A/302A 150 3/16” 27.00 20.20
2” NPT 2” NPT 49A/302A 150 7/16” 28.30 22.50
3” NPT 3” NPT 48A/303A 150 3/16” 34.00 21.00 48A/301A - 49A/303A
Dual Body Wastewater
3” NPT 3” NPT 49A/303A 150 7/16” 35.20 22.50 Combination Air Valves

WASTEWATER COMBINATION AIR VALVES (DUAL BODY)

A
Inlet Outlet Model CWP Orifice Dimensions (Inches)
Size Size Number PSI Size A B
4” Flg 4” NPT 48A/304 150 3/16” 24.90 36.63
B

4” Flg 4” NPT 49A/304 150 7/16” 24.30 36.60

6” Flg 6” NPT 48A/306 150 3/16” 25.60 36.38
6” Flg 6” NPT 49A/306 150 7/16” 26.80 36.40
8” Flg 8” NPT 48A/308 150 3/16” 28.60 40.13 48A/304 - 49A/308
Dual Body Wastewater
8” Flg 8” NPT 49A/308 150 7/16” 29.90 40.10 Combination Air Valves

Single Body Wastewater Combination

Dual Body Combination Air Valve
Air Valve

11
 Surge-Suppression Air Valves
Operational Highlights:
• Provides full vacuum protection for the pipeline
• Provides slow closure suppressing surge in the pipeline
• Minimizes water blow-by during Air Valve closure
• Allows the use of smaller valve size by utilizing a maximum
sizing differential pressure of 5 psig
RED • Releases entrained air while pipeline is operating to maintain
pumping efficiency
• Includes Regulated Exhaust Device (RED)
• Fully complies with AWWA C512 and NSF 61

Surge-Suppression Air Valve Features:

• Restrictor disc provides regulated exhaust to limit secondary
surges during column separation
RED • Ability to adjust air exhaust for greater surge suppression
• Provides full vacuum flow port
Clean Water Optional Accessories:
• Outlet hood with screen (prevents debris from entering valves)
• Ball and butterfly isolation valves (allows valve maintenance)
• Inflow Preventer on outlet (stops flood water and resulting
contamination from entering pipeline)
• Backwash kit (for severe wastewater applications)

Wastewater

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL

Body Cast Iron ASTM A126 Class B Ductile Iron ASTM A536 Grade 65-45-12

Type 316 Stainless Steel (Air Valve)

Trim Stainless Steel ASTM A351 Grade CF8M (RED)
Lead Free Bronze ASTM B584 C87600 (RED)

Coating Universal Acrylic Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

VENTING CAPACITY OF SURGE-SUPPRESSION AIR VALVE ORIFICES

12
 Surge-Suppression Air Valves

WATER SURGE-SUPPRESSION AIR VALVES (SINGLE BODY)

A
Inlet Outlet CWP Orifice Dimensions (Inches)
Model Number*
Size Size PSI Size A B
1” NPT 1” NPT 201CSS.1 250 5/64” 11.40 13.60
B
2” NPT 2” NPT 202CSS.1 250 3/32” 14.00 17.30
3” 125lb Flg 3” NPT 203CSSA.1 150 3/32” 16.00 22.75
3” 250lb Flg 3” NPT 253CSSA.1 300 3/32” 16.00 22.75
4” 125lb Flg 4” NPT 204CSSA.1 150 3/32” 18.50 27.00
4” 250lb Flg 4” NPT 254CSSA.1 300 3/32” 18.50 27.00
6” 125lb Flg 6” NPT 206CSSA.1 150 3/8” 21.00 30.00 201CSS.1 - 258CSSA.1
Surge-Suppression Single Body
6” 250lb Flg 6” NPT 256CSSA.1 300 7/32” 21.00 30.00 Air Valves
8” 125lb Flg 8” NPT 208CSSA.1 150 3/8” 25.00 36.00
8” 250lb Flg 8” NPT 258CSSA.1 300 7/32” 25.00 36.00
*NSF 61 & 372 Certified

WATER SURGE-SUPPRESSION AIR VALVES (DUAL BODY)

A
Inlet Outlet** CWP Orifice Dimensions (Inches)
Model Number*
Size Size PSI Size A B
4” 125lb Flg 4” NPT 104SSA/38 150 3/16” 21.00 29.00
4” 250lb Flg 4” NPT 154SSA/38.5 300 5/32” 21.00 29.00
B
6” 125lb Flg 6” NPT 106SSA/38 150 3/16” 24.00 33.00
6” 250lb Flg 6” NPT 156SSA/38.5 300 5/32” 24.00 33.00
8” 125lb Flg 8” NPT 108SSA/38 150 3/16” 27.00 39.00
8” 250lb Flg 8” NPT 158SSA/38.5 300 5/32” 27.00 39.00
10” 125lb Flg 10” Flg 110FSSA/45 150 23/64” 32.10 46.20
104SSA/38 - 162FSSA/45.5
10” 250lb Flg 10” Flg 160FSSA/45.5 300 7/32” 32.10 46.20 Surge-Suppression Dual Body
12” 125lb Flg 12” Flg 112FSSA/45 150 23/64” 36.10 48.20 Air Valves
12” 250lb Flg 12” Flg 162FSSA/45.5 300 7/32” 36.10 48.20
*NSF 61 & 372 Certified
**All outlet flanges are class 125 lb. A
Note: For sizes 14” - 20” Consult Factory

WASTEWATER SURGE-SUPPRESSION AIR VALVES (SINGLE BODY)

Inlet Outlet CWP Orifice Dimensions (Inches)

Model Number B
Size Size PSI Size A B
2” NPT 1” NPT 801SS 150 1/8” 7.00 18.00
2” NPT 2” NPT 802SS 150 9/64” 9.50 22.40
3” NPT 3” NPT 803SSA 150 11/64” 11.00 27.20
4” NPT 4” NPT 804SSA 150 11/64” 11.00 33.20 801SS - 804SSA
Surge-Suppression Single Body
Wastewater Air Valves

13
 Air/Vacuum Valves for Vertical Pumps
Operational Highlights:
• Regulates the exhaust of air on pump start-up
DPT • Admits air to protect pump and mechanical seals
• Protects against air-related surges on pump start-up
• Fully complies with AWWA C512

Product Features:
• Unconditionally guaranteed 316 stainless steel floats
• Inlets and outlets are equal to full nominal pipe area
• 1/2” - 3” equipped with Dual Port Throttling Device
• 4” and larger equipped with Regulated-Exhaust Device
mounted on the inlet

Dual Port Throttling Device (DPT):

• Adjustable discharge outlet provides regulated air exhaust
• Allows air to enter the system on pump shut down through
1/2 - 3 inch an unrestricted independent vacuum port

Regulated-Exhaust Device (RED):

RED • Restrictor disc provides regulated exhaust to limit pump
column surges
• Ability to adjust air exhaust for greater surge suppression
• Provides full vacuum flow port

4 inch & larger

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL
Cast Iron ASTM A126 Class B  Ductile Iron ASTM A536 Grade 65-45-12
Body and Cover
Class 125 and 250 Stainless Steel ASTM A351 Grade CF8M
Type 316 Stainless Steel (Air Valve)
Trim ------------
Lead Free Bronze ASTM B584 C87600 (RED)
Coating Universal Acrylic Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

AIR/VACUUM VALVE FOR VERTICAL PUMP SERVICE SIZING
Valve No Head Pump Model Number
Size Capacity, GPM 150 PSI Model 300 PSI Model
1/2” 0 - 350 100ST
1” 351 - 1,350 101ST
2” 1,351 - 4,000 102ST
3” 4,001 - 7,000 103ST
4” 7,001 - 11,000 104SSA.1 154SSA.1
6” 11,001 - 24,000 106SSA.1 156SSA.1
8” 24,001 - 50,000 108SSA.1 158SSA.1
10” 50,001 - 70,000 110FSSA.1 160FSSA.1
12” 70,001 - 110,000 112FSSA.1 162FSSA.1

14
 Air/Vacuum Valves for Vertical Pumps
A

AIR/VACUUM VALVE FOR VERTICAL PUMPS

WITH DUAL PORT THROTTLING DEVICE
Inlet Outlet Model CWP Dimensions (Inches)
Size Size Number PSI A B
1/2” NPT 1/2” NPT 100ST 300 6.13 11.75 B

1” NPT 1” NPT 101ST* 300 7.00 14.75

2” NPT 2” NPT 102ST* 300 9.50 20.13
3” NPT 3” NPT 103ST* 300 9.50 22.13
*UL Listed for fire pump service

100ST - 103ST
Air Valves with
AIR/VACUUM VALVE FOR VERTICAL PUMPS Dual Port Throttling Device
WITH REGULATED-EXHAUST DEVICE A
Inlet Outlet Model CWP Dimensions (Inches)
Size Size Number PSI A B
4” 125lb Flg 4” NPT 104SSA.1 150 11.50 23.63
4” 250lb Flg 4” NPT 154SSA.1 300 11.50 23.63
6” 125lb Flg 6” NPT 106SSA.1 150 14.00 28.50 B

6” 250lb Flg 6” NPT 156SSA.1 300 14.00 28.50

8” 125lb Flg 8” NPT 108SSA.1 150 17.25 34.63
8” 250lb Flg 8” NPT 158SSA.1 300 17.25 34.63
10” 125lb Flg 10” 125lb Flg 110FSSA.1 150 20.30 40.10
10” 250lb Flg 10” 125lb Flg 160FSSA.1 300 20.30 40.10 104SSA.1 - 162FSSA.1
Air Valves with
12” 125lb Flg 12” 125lb Flg 112FSSA.1 150 24.00 45.10 Regulated-Exhaust Device
12” 250lb Flg 12” 125lb Flg 162FSSA.1 300 24.00 45.10

Air/Vacuum Valve with Dual Port

Throttling Device Air/Vacuum Valve with Dual Port Throttling
Device for Vertical Turbine Pumps

15
 Vacuum Breaker Valves
Operational Highlights:
• Provides vacuum protection for pipelines and tanks
• Cushions surges related to column separation
• Opens in response to a 0.25 psi vacuum

Product Features:
• Resilient seals provide drop tight seating
• Full flow areas provide maximum vacuum protection

Optional Accessories:
• Hood with screen (prevents debris from entering valves)
• Air Release Valve (slowly releases air to prevent violent
rejoining of water columns)
• Inflow Preventer on outlet (stops flood water and resulting
contamination from entering pipeline)

Vacuum Breaker with Optional

Hood and Air Release Valve

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL
Cast Iron ASTM A126 Class B 
Body and Cover Ductile Iron ASTM A536 Grade 65-45-12
Class 125 and 250
Trim Lead Free Bronze, ASTM B584, C87600 Stainless Steel ASTM A351 Grade CF8M
Coating Universal Acrylic Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

VENTING CAPACITY OF VACUUM BREAKER ORIFICES

16
 Vacuum Breaker Valves
A
THREADED VACUUM BREAKER AIR VALVE
Model Dimensions (Inches)
Inlet Outlet CWP
Number* A B
1/2” NPT 1/2” NPT 100VB 300 6.13 7.00 B
1” NPT 1” NPT 101VB 300 7.00 9.50
2” NPT 2” NPT 102VB 300 9.50 12.00
3” NPT 3” NPT 103VB 300 9.50 12.50
*NSF 61 & 372 Certified 100VB-103VB
FLANGED VACUUM BREAKER AIR VALVE Vacuum Breaker Valves

Inlet Model Number* Model Number* Dimensions (Inches)

  Size* 125lb Class (CWP) 250lb Class (CWP) A B
2 1802AVB.1 200 1852AVB.1 400 7.00/7.50 5.50 A
2.5 1825AVB.1 200 1875AVB.1 400 7.00/7.50 5.50
3 1803AVB.1 200 1853AVB.1 400 7.50/8.25 6.00
4 1804AVB.1 200 1854AVB.1 400 9.00/10.00 7.25 B
5 1805AVB.1 200 1855AVB.1 400 10.00/11.00 8.50
6 1806AVB.1 200 1856AVB.1 400 11.00/12.50 9.75
8 1808AVB.1 200 1858AVB.1 400 13.50/15.00 12.50
10 1810AVB.1 200 1860AVB.1 400 16.00/17.50 15.50 1802AVB.1-1862AVB.1
12 1812AVB.1 200 1862AVB.1 400 19.00/20.50 14.30 Vacuum Breaker Valves
*NSF 61 & 372 Certified

FLANGED VACUUM BREAKER WITH AIR RELEASE VALVE
A
Inlet Model Number* Model Number* Dimensions (Inches)
  Size* 125lb Class (CWP) 250lb Class (CWP) A B
3 1803AVB/38 150 1853VB/38.5 300 11.00 6.00
4 1804AVB/38 150 1854VB/38.5 300 11.50 7.25 B

5 1805AVB/38 150 1855VB/38.5 300 12.60 8.50

6 1806AVB/38 150 1856VB/38.5 300 13.30 9.75
8 1808AVB/38 150 1858VB/38.5 300 14.70 12.50
1803AVB/38 - 1862AVB/38.5
10 1810AVB/38 150 1860VB/38.5 300 16.30 15.50
Vacuum Breaker Valves
12 1812AVB/38 150 1862VB/38.5 300 18.00 14.30
*NSF 61 & 372 Certified

FLANGED VACUUM BREAKER WITH AIR RELEASE VALVE A
FOR WASTEWATER SERVICE
Model Number with
Inlet Model Dimensions (Inches)
Air Release Valve
Size* Number B
125lb Class (CWP) A B C D
3 1803VBS 1803VBS/48A 200 27.10 26.10 7.50 9.80 D
4 1804VBS 1804VBS/48A 200 20.10 21.80 9.00 10.50
6 1806VBS 1806VBS/48A 200 22.90 23.60 11.00 13.80
8 1808VBS 1808VBS/48A 200 25.55 25.20 13.50 17.40 C

10 1810VBS 1810VBS/48A 200 28.30 27.00 16.00 20.40

12 1812VBS 1812VBS/48A 200 31.50 25.30 19.00 20.80 1803VBS - 1812VBS/48A
Vacuum Breaker Valves
*For sizes 14” - 42” consult factory 17
 Vacuum Priming Valves
Operational Highlights:
• Allows the extraction of air from the pump housing and
suction piping
• Float rises and closes the priming valve to prevent fluid
from flowing into the vacuum priming system
• Continues to release air while the pump is running

Water Level
Product Features:
Control Switch • Specifically designed to prevent fluid leakage
• Flow sensitive float
• Stainless steel 316 internal trim and float

Optional Accessories:
• Water Level Control Switch (Mercury-Free)

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL

Ductile Iron ASTM A536 Grade 65-45-12

Body and Cover Cast Iron ASTM A126, Class B
Stainless Steel ASTM A351 Grade CF8M

Trim Stainless Steel, Type 316 ------------

Coating Universal Acrylic Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

A
VACUUM PRIMING VALVES
Inlet Outlet Model CWP Orifice Dimensions (Inches)
Size Size No. PSI Size A B
2” NPT 1/2” NPT 38P 150 3/16” 7.00 15.31 Optional
Water Level
B
Control Switch
2” NPT 1/2” NPT 38P.2 75 5/16” 7.00 15.31
2” NPT 1” NPT 45P 150 23/64” 9.50 17.56
2” NPT 1” NPT 45P.3 75 1/2” 9.50 17.56
38P - 45P.3
Vacuum Priming Valve with Optional
VACUUM LINE Water Level Control Switch
TO PRIMING SYSTEM

PRIMING VALVE

OPTIONAL WATER LEVEL CONTROL

SWITCH TO INDICATE LOSS OF PRIME

NOTE: SLOPE UPWARD FROM

PUMP TO PRIMING VALVE

FLOW

Vacuum Priming Valve

18 Recommended Piping Arrangement
 Air Valve Sizing Software
The Val-Matic Air Valve Sizing program is an easy to use, indispensable web based program that allows engineers
to more effectively and efficiently design their water and wastewater piping systems.

1 The pipeline profile data is entered into the program which evaluates system data and develops sizing criteria
such as slope for each pipeline segment and flow rate due to slope.

2 It will recommend valve locations, sizes and models and print a valve schedule.

3 It will also prepare a pipeline profile for the user. Finally, the program will save your data for future reference.

1 Pipeline Air Valve Sizing

Name
Sample Project Pipe Line Profiles Feet
Owner Project Owner
Engineer # Station Elevation
Valmatic
1 0 0
Max Flow Rate 30000 GPM

Fill Rate 2 3200

12000 GPM 10

Valve Selection Criteria 3 10

Surge-Suppression Dual Body CAV 8400

Type of Media Water - ANSI/NSF 61 Certified 4 9200 20

Pipe Material Steel or Stainless 5 11200 16
Pipe Inner Diameter 47 in

2 Station (ft) Elevation (ft) Description Value Recommendations (Size/Model) Flow Rate CFS Slope

0 0 Beginning of Pipeline No valve necessary 0.000 0.000

1600 5 Long Ascent 6 IN #106SS Air/Vac Reg-Ex 38.680 0.003

3200 10 High Point 8 IN #108SS/38 Surge-Suppression 77.360 0.003

4933 10 Horizontal Run 2 IN #38.2 Air Release 0.000 0.000

6666 10 Horizontal Run 4 IN #104SS/22.9 Surge-Suppression 0.000 0.000

8400 10 Low Point No valve necessary 0.000 0.000

9200 20 High Point 10 IN #110FSS/45 Surge-Suppression 134.662 0.013

3 20.0

17.5 Air Release

Air/Vacuum
15.0
Combination
12.5
Elevation (ft)

10.0

7.5

5.0

2.5

0.0
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000

Station (ft)
19
 FloodSafe ® Inflow Preventer
Operational Highlights:
• Piped to an outlet for an air valve
• Protects potable water systems from flooding and
malicious contamination
• Field testing capability
• Low pressure shut off
• Dual float checks for added protection
• Fully complies with AWWA C514 and the Ten State Standards
for Water Works

Product Features:
• Cross contamination control
• Adaptable to existing air valve installations
Test Cocks • Dual chamber design with upper chamber as a back up
• Dual float checks designed to assure rapid closure upon the
entry of fluid into the chamber.
• Patented resilient seats are specially designed and formulated
to assure drop tight closure at low pressures.
• Test ports allow for independent testing of both chambers
• Basket screen prevents debris from entering
• Port sized cover to allow for full venting capacity of air valve or vent

Optional Accessories:
• Field test kit
• Wall bracket

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD
Upper & Lower Chambers, Cover Ductile Iron, ASTM A536 Grade 65-45-12
Upper & Lower Check Floats Stainless Steel, Type 316
Check Seat Resilient
Basket Screen Stainless Steel, Type 304
Coatings Fusion Bonded Epoxy (internal/External)

FloodSafe® Inflow Preventer

with a Combination Air Valve
FloodSafe® Inflow Preventer
20
 FloodSafe ® Inflow Preventer
FLOODSAFE INFLOW PREVENTER A

Valve Model Connection Dimensions (Inches)

PSI
Size Number Size A B
1”* 1301 1” NPT 25 6.38 13.13
2”* 1302 2” NPT 25 7.25 16.63
3” 1303 3” NPT 25 9.00 19.88 B

4” 1304 4” NPT 25 9.25 23.00

6” 1306 6” FLG 25 12.75 30.75
8” 1308 8” FLG 25 14.62 36.88
12” 1312 12” FLG 25 20.25 53.50
16” 1316 16” FLG 25 24.88 68.13
* ASSE 1063 Certified 1301-1316
FloodSafe®

Optional VentSafe®

Optional
FrostSafe®

FloodSafe®
Inflow Preventer

Typical Vault Installation with FloodSafe® Inflow Preventer

The FloodSafe® is piped to the outlet of an air release valve, air/vacuum valve, or combination air valve of vent. As
water in a flooded area or vault rises, the float check in the lower chamber rises preventing contaminated water from
continuing past the chamber. The redundant upper chamber provides a backup in much the same way a backflow
preventer works. If contaminated water continues past the seat of the lower chamber the float check in the upper
chamber rises preventing fluid from reaching the air valve outlet. Under normal operating conditions the FloodSafe®
provides full venting capacity of the air valve or vent.

21
 FrostSafe ® Two-Way Damper

Operational Highlights:
• Wafer style bidirectional hingeless damper
• Installed in vent piping
• Protects air valve from freezing
• Minimizes the flow of cold air into vaults through vent pipes
• Provides 100% flow area
• 100% corrosion resistant construction
• Allows Air Valves to function at full rated capacity

Product Features:
• High density polyethylene body
• Damper seal
• Adaptable to existing vent pipes
• Wafer design minimizes space requirements

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD
Body High Density Polyethylene (HDPE)
Rubber Membrane Nylon Reinforced High Grade Neoprene
Damper Seal PETG
Body Bolt Stainless Steel, Type 316

FROSTSAFE® TWO-WAY DAMPER
A

Model Dimensions (Inches)

Size
Number A B C
4 1504 6.75 0.75 4.00
6 1506 8.88 1.00 6.00
8 1508 10.88 1.25 8.00
12 1512 16.00 2.00 12.00

FrostSafe® Two-Way Damper

22
 VentSafe ® Security Cage
Operational Highlights:
• Installed in vault or reservoir vent pipes
• Helps prevent bugs, birds and small animals from nesting in
vent pipes
• Helps prevent malicious introduction of liquids and other matter
• Provides 100% flow area
• 100% corrosion resistant construction

Product Features:
• Flow area equal to 100% of pipe area
• Adapts to existing vent pipes
• Wafer design minimizes space requirements
• 24 mesh screen complies with USEPA and Ten State Standard
requirements for tank vent lines

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD
Body 45 Shore D PVC
Screen, 24 Mesh Stainless Steel, Type 304
Cage, 2 Mesh Stainless Steel, Type 304

VENTSAFE® SECURITY CAGE
Model Dimensions (Inches)
Size
Number A B C D
4 1604 6.75 0.375 3.76 2.37
6 1606 8.63 0.375 5.75 3.37
8 1608 10.88 0.375 7.77 4.37 C
12 1612 16.00 0.375 11.75 6.00
D

VentSafe® Security Cage

VentSafe® Security Cage
Installed on Vent Pipe

23
 Bulletin 1500

Val-Matic’s quality of design and meticulous workmanship adjustable closure versatility....Dual Disc® Check Valves
has set the standards by which all others are measured. utilizing stabilized components to provide extended life....
Quality design features such as the AWWA Ener•G® Ball Air Release, Air/Vacuum and Combination Air Valves
Valve with its energy efficient design, fusion bonded provided standard with Type 316 stainless steel trim....
epoxy and adjustable resilient seating....Cam-Centric® VaultSafe® family of products includes the FloodSafe®
Plug Valves have more requested features than any other Inflow Preventer, FrostSafe® two-way damper and the
eccentric plug valve....American-BFV® Butterfly Valves VentSafe® vent pipe security cage. The QuadroSphere®
include a field replaceable seat without the need for spe- Trunnion Ball Valve features a unique ball design with re-
cial tools....Tilted Disc® Check Valves with high strength cessed surfaces creating additional flow paths to provide a
and wear resistant aluminum bronze trim as standard.... self-cleaning action and reduced wear and torque.
Silent Check Valves featuring combined resilient/met-
al-to-metal seating and are NSF/ANSI 61 & 372 Certi- Val-Matic is totally committed to providing the highest
fied....Sure Seal Foot Valves provided with a heavy quality valves and outstanding service to our customers.
duty stainless steel screened inlet....Swing-Flex® and Complete customer satisfaction is our goal. Make the
Surgebuster® Check Valves designed with an unre- change to quality, specify Val-Matic!
stricted full flow area....Swing Check Valves with field

Air Valves VaultSafe®

Val-Matic Valve and Manufacturing Corp.

905 Riverside Drive, Elmhurst, IL 60126
Phone: 630-941-7600 • Fax: 630-941-8042
www.valmatic.com • valves@valmatic.com
Copyright © 2020 Val-Matic Valve & Mfg. Corp.
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ISO 9001:2015 certified company