Rema Din320

TECHNICAL DATA SHEET
REMA BATTERY CONNECTOR DIN320
Productfeatures and advantages

Specifically designed for the quick and opportunity charging of large battery capacities
Suitable for lead gel accumulators and lithium-ion batteries
Corresponds to the DIN VDE 0632-589 and EN 1175-1
Spring supported contact system for
optimal contact pressure
high electrical conductivity
High-grade contacts made out of pure high conductive Cu-ETP copper with silver plated
surface and an anti-friction and tarnish coating ensure
power transition with minimal losses
long life
Durable because of acid resistant design
Suitable for cable sizes up to 95 mm²
Direct crimping without reducing bushing for all cable size
Wide range of accessories
different handle shapes
1 pair of additional auxiliary and 1 pair of pilot contacts
cooling system with air supply through
Typical applications
forklift trucks
battery charging systems
sweeper and RCC devices
1 PE-TD-003 Vers.02 | 03.2018 | © REMA Group | www.remagroup.com | info@remagroup.com We reserve the right to carry out optical and technical changes
1. STRUCTURE / PART-NUMBERS 15
17
14 16
9
5
8
6
3
10
18
5 7
4
12
11 1
13
PLUG AND SOCKET SETS DIN320

DESCRIPTION SET PARTS CROSS SECTION: 50mm² 70mm² 95mm²
DIN320 plug; grey coding; acid resistant 1/2/3/4/(5(2x)/6 PART-NO. 108952 108957 108960
DIN320 socket; grey coding; acid resistant 5(2x)/6/7/8/9/10 PART-NO. 108972 108975 108979
ADDITION PARTS DIN320

DESCRIPTION POSITION PART-NO.
DIN320 air adapter plug (6 / 8 mm connection) 11 100467
DIN320 pilot contact set plug 12 108751
DIN320 aux contact for plug 13 102691
DIN320 air adapter socket (6 / 8 mm connection) 14 100466
DIN320 pilot contact set socket 15 108749
DIN320 aux contact for socket 16 108747
DIN320 coding pin green 4 100049
DIN320 coding pin yellow 4 100048
DIN320 coding pin plug blue 4 100020
DIN320 coding pin green 10 100049
DIN320 coding pin socket blue 10 100021
DIN320 handle grey; bended; with 4 screws; acid resistant 17 108880
DIN320 handle grey; bended; with 8 screws; acid resistant 17 108881
DIN320 handle; flat; with 2 screws; acid resistant 17 108908
2. TECHNICAL SPECIFICATIONS
GENERAL
Nominal voltage UN 150 V DC

Current rating IN (1)
320 A acc. DIN VDE 0623-589
Test voltage 2 kV AC acc. EN 1175-1
Temperature range -20 °C … +105 °C
(incl. self-heating) -4 °F … +221 °F
Whole plugging line app. 46 mm
Plugging line main contact app. 20 mm
Plugging line auxiliary contact app. 10 mm
(1) for cable cross-sections 95 mm²
STANDARDS
DIN VDE 0623-589

DIN EN 1175-1 (VDE 0117-1)
File E226710
MATERIAL HOUSING
Standard >PP-GF30< >PA-GF30<
Color grey sim. RAL7016 black sim. RAL9005

Halogen-free DIN VDE 0472-815 yes yes
UV resistant yes yes
Ozone resistant limited no
Battery acid resistant EN 1175-1 yes no
Comparative Tracking Index IEC 60112 600 V 550 V
MATERIAL CONTACTS
Electrolytic high conductive copper Cu-ETP acc. EN 13601 and silver plated surface
3. HEATING OF MAIN CONTACTS
The REMA DIN320 connector system is designed for optimum performance when used 95 mm²
cross section cable according DIN VDE 0623-589.
At other cable cross section the nominal operation current IN will be different.
The following curves are for reference. The actual thermal performance may vary depending upon
environmental conditions.
DIN320
∆ ϑmax =65 K
Temperature rise ∆ ϑ / K
IN = 320 A
Current I / A
Extra fine-wired highly flexible qualitity - EN 60228/class 6
Please contact REMA for additional information concerning DIN320 battery connector system.
4. DRAWINGS
All dimesions app. mm
Plugging distance charts REMA Battery Connector DIN320
Contact open Contact close Auxiliary contact

0 mm
36 mm
46 mm
Contact open Contact close Main contact

0 mm
26 mm
46 mm
Preparation wire acc. DIN VDE 0623-589
CROSS SECTION [mm²] Ø d2 [mm] Ø d1 [mm] l1 [mm]

-0,20 ±0,1 +0,50
50 14,5 11,0 20,0
70 16,0 13,0 20,0
95 19,8 15,0 25,0
5. CODING
The different types of batteries which are used on the vehicle market today (wet, dry or gel batteries),
may only be charged with the right charger for this type of battery.
In extreme cases, unapproved combinations of charge system and batteries can lead to the battery destruction.
In addition, only chargers and batteries with the same voltage may be combined.
For this reason REMA has developed a specially designed coding system with colored and labelled coding pins.
This system allows correct connections and prevent incorrect ones.
The REMA Coding System meets the requirements of DIN VDE 0623-589.
All displayed product versions can only be used for the REMA DIN160, DIN320, DIN640.
Coding pin for wet batteries Coding pin for dry batteries
Current rating I: acc. DIN VDE 0623-589 Current rating I: acc. DIN VDE 0623-589
Color: Grey RAL7035 Color: Green RAL6005
Voltage range: 24 V … 96 V Voltage range: 24 V … 96 V
Part-No.100015 Part-No. 100049
Universal coding pin (only for plugs) Lithium Ionen coding pin
for wet/dry batteries (Plug and Socket)
Current rating I: acc. DIN VDE 0623-589 Current rating I: acc. DIN VDE 0623-589
Color: Yellow RAL1018 Color: Blue RAL5017
Voltage range: 24 V … 96 V Voltage range: 24 V … 96 V
Part-No.100048 Plug: Part-No.100020 Socket: Part-No.100021
6. DIE SETS
General processing information
Please only use suitable REMA die sets. Only those guarantee a secure electrical connection.
Please actuate die sets always until the end.
Only process contacts with clean sleeves. The contaminated crimpsleeves increase the contact resistance and may
lead to overheating.
Please always set the die sets centred on the crimp sleeves.
Hydraulic tool pliers set HP60

Type H60 - Die Sets
Indent crimping press area 6 – 70 mm² Set Part-No. 107138
Douple indent crimping press area 16 – 70 mm² Set Part-No. 113032
Typ C130 - die sets

Indent crimping press area 10 – 95 mm²
Souple indent crimping press area 10 – 240 mm²
For further questions, please contact your REMA Sales department.
Selection of deliverable range of die sets type C130
CROSS SECTION TYPE OF DIE SET PART-NO. CROSS SECTION TYPE OF DIE SET PART-NO.
10 mm² indent 104219 10 mm² double indent 107181
50mm² indent 111095 50 mm² double indent 107196
120 mm² double indent 107208
240 mm² double indent 107212
Selection of deliverable range of die sets type H60
CROSS SECTION TYPE OF DIE SET PART-NO. CROSS SECTION TYPE OF DIE SET PART-NO.
50 mm² indent 107268
70 mm² indent 112717
7. POWER CABLE
The cables of the REMA DIN High-Power DC Connector System are

extra fine-wired flexible copper cables according to EN 60228 / class 6.
CROSS SECTION CABEL PART-NO.
10 mm² REMA Flex® 104750 H01N2-D 103115
16 mm² REMA Flex® 103117 H01N2-D 103117
25 mm² REMA Flex® 103122 H01N2-D 103121
35 mm² REMA Flex® 103125 H01N2-D 103124
50 mm² REMA Flex® 103130 H01N2-D 103528
70 mm² REMA Flex® 103132 H01N2-D 110428
95 mm² REMA Flex® 103135 H01N2-D 103133
120 mm² Frötec Kabel 104353 Lapp Kabel 104705
240 mm² H01N2-D 104354
AWG 4/0 cobra wire AWG 4/0 cobra wire AWG 4/0
On request, we are happy to evaluate your special cables and

submit an offer for crimp validation.

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TECHNICAL DATA SHEET

REMA BATTERY CONNECTOR DIN320

Productfeatures and advantages

PLUG AND SOCKET SETS DIN320

ADDITION PARTS DIN320

Nominal voltage UN 150 V DC

(1) for cable cross-sections 95 mm²

DIN VDE 0623-589

Standard >PP-GF30< >PA-GF30<

Color grey sim. RAL7016 black sim. RAL9005

3. HEATING OF MAIN CONTACTS

Extra fine-wired highly flexible qualitity - EN 60228/class 6

All dimesions app. mm

Plugging distance charts REMA Battery Connector DIN320

Contact open Contact close Auxiliary contact

Contact open Contact close Main contact

Preparation wire acc. DIN VDE 0623-589

CROSS SECTION [mm²] Ø d2 [mm] Ø d1 [mm] l1 [mm]

50 14,5 11,0 20,0

70 16,0 13,0 20,0

95 19,8 15,0 25,0

Part-No.100015 Part-No. 100049

Part-No.100048 Plug: Part-No.100020 Socket: Part-No.100021

General processing information

Hydraulic tool pliers set HP60

Douple indent crimping press area 16 – 70 mm² Set Part-No. 113032

Typ C130 - die sets

For further questions, please contact your REMA Sales department.

Selection of deliverable range of die sets type C130

10 mm² indent 104219 10 mm² double indent 107181

16 mm² indent 111092 16 mm² double indent 107182

25 mm² indent 111093 25 mm² double indent 107187

35 mm² indent 111094 35 mm² double indent 107191

50mm² indent 111095 50 mm² double indent 107196

70 mm² indent 111096 70 mm² double indent 107201

95 mm² indent 111097 95 mm² double indent 107204

120 mm² double indent 107208

240 mm² double indent 107212

Selection of deliverable range of die sets type H60

6 mm² indent 110676 16 mm² double indent 107270

10 mm² indent 107264 25 mm² double indent 107271

16 mm² indent 107265 35 mm² double indent 107272

25 mm² indent 107266 50 mm² double indent 107273

35 mm² indent 107267 70 mm² double indent 112714

50 mm² indent 107268

70 mm² indent 112717

The cables of the REMA DIN High-Power DC Connector System are

CROSS SECTION CABEL PART-NO.

10 mm² REMA Flex® 104750 H01N2-D 103115

16 mm² REMA Flex® 103117 H01N2-D 103117

25 mm² REMA Flex® 103122 H01N2-D 103121

35 mm² REMA Flex® 103125 H01N2-D 103124

50 mm² REMA Flex® 103130 H01N2-D 103528

70 mm² REMA Flex® 103132 H01N2-D 110428

95 mm² REMA Flex® 103135 H01N2-D 103133

120 mm² Frötec Kabel 104353 Lapp Kabel 104705

240 mm² H01N2-D 104354

On request, we are happy to evaluate your special cables and

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