Pressure Relief Valve Pilot Operated Remote Pressure Adjusting Valve

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01/10

Pressure relief valve


3.2

pilot operated
Type DB/DBW...L5X

Remote pressure
adjusting valve
Type DBT

Sizes 10 to 32
up to 350 bar
up to 650 L/min

Contents Features
Function and configuration 02 - For sub-plate mounting
Symbols 03 - Porting pattern to DIN 24 340 form E and ISO 6264
Technical data 04 - For threaded connection and installation in manifolds
Specification 05 - 5 pressure ratings
Performance curves 06 - Unloading operation via a built-on solenoid
Unit dimensions 07-09 directional valve
Remote pressure adjusting valve 10 - 4 adjustment versions
· Knob
· Adjusting bolt with protective cap
· Lockable knob with scale
· Knob with scale
- Optional switching shock damping (Only for DBW)

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02/10 Hengli hydraulic | Hydraulic components Pressure valves | Type DB/DBW...L5X And Type DBT

Function and configuration


Types DB and DBW pressure valves are pilot operated pressure relief valves, used to limit (DB) or limit
and unload (DBW) pressure via solenoid operation. The pressure relief valves consist of main valve (1)
with main spool cartridge (3) and pilot operated valve (2) with pressure adjustment elements.

· Type DB pressure relief valves


The pressure of channel A acts on the main spool (3), meanwhile, pressure is applied via control line (6)
and (7) with orifice (4) and (5) on the spring loaded side of the main spool (3) and on the ball (8) in the
pilot operated valve(2). If the pressure in channel A rises excess the setting value at the spring (9), the ball
(8) opens against the spring (9). As for the internal control forms, signal is given by control oil (10) and
(6) supplied by channel A. The oil from the spring loaded side of the main spool (3), via control line (7),
orifice(11), and ball (8), then flows into spring chamber (12). Internal drain - type DB...L5X...Y, oil flows via
control line(14) into the tank. In virtue of the orifice (4) and (5), the pressure drop arises at the main spool
03 (3), and the connection from port A to port B is open while theoperational pressure setting maintained
stable. The pressure relief valve may unload or shift the different pressure (second rated pressure value)
in virtue of external control port X (15).

· Type DBW pressure relief valves


The function of pressure relief valve type DBW is the same with pressure relief valve type DB,
the difference is that valve type DBW operates unloading via a built-on directional valve(16).

A
14 8
16 9

11 14 8 12 9 11
2 B T(P)
2
5
12
5

7
7
13
13
1
1
3
6 3
6
4
4
15 15
10
X A B X 10 A B

Type DB pressure relief valves Type DBW pressure relief valves

16
B T(P)
18
1
17 B1

2 B2 P 2 B T

352
Indication: the directional valve is open
12
5

7 valves | Type DB/DBW...L5X And Type DBT


Pressure Hydraulic components | Hengli hydraulic 03 /10
7
13
13
1
1
Function
6 and configuration 3 3
6
4
· Pressure relief valves with switching shock damping (sandwich)
4 , type DBW../..S..R12
15 15
Switching shock damping
10 (17), the connection from B2 to B1 opens with delay to avoid peak pressure
X A B X 10 A B
spikes and decompression in the return line. It is fitted between pilot valve (2) and the directional valve
(16).
The relief degree (decompression impact) is determined by the size of the orifice (18).
OrificeØ1.2mm is recommended.(ordering detail:..R12 ..).

16
B T(P)
18
1
17 B1
03

2 B2 P 2 B T

Indication: the directional valve is open

Symbols

DB...L5X... DB...L5X...X DB...L5X...Y DB...L5X...XY


A A A A

Y Y
B B B B
X X

DBW...L5X... DBW...L5X...X DBW...L5X...Y DBW...L5X...XY


A A A A
Normally A B A B A B A B
close
B P T B P T B P T B P T
X Y X Y
Normally A B A B A B A B
open
P T P T P T P T
X(P) X (P)

DB C...L5X... DBW C...L5X...


T T
Y Y
(T) (T)

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04 /10 Hengli hydraulic | Hydraulic components Pressure valves | Type DB/DBW...L5X And Type DBT

Technical data

Fixing position Optional


DB...10 DB...15 DB...20 DB...25 DB...30
DB kg Approx.3 - Approx.3.9 - Approx.5.3
DBW kg Approx.4.5 - Approx.5.4 - Approx.6.8
Sub-plate
DBC kg Approx.1.2(Type DBWC add 1.5)kg
mounting
DBC10
Weight kg Approx.1.5(Type DBWC10 and 30 add 1.5)kg
or 30
Threaded DB..G.. kg Approx.5.3 Approx.5.2 Approx.5.1 Approx.5.9 Approx.5.8
connection DBW..G.. kg Approx.6.8 Approx.6.7 Approx.6.6 Approx.7.4 Approx.7.3
Switching
kg Approx.0.6
shock damping
03 Techinical parameters of Refer to the solenoid valvetype WE6,normally close use
directional valve 3WE6A9,normally open use3WE6B9
Mineral oil - suitable for NRB and FRMseal
Fluid
phosphate ester-suitable for FKM seal
-30 to +80 (NRB seal)
Fluid temperature range ℃
-20 to +80 (FKM seal)
viscosity range mm2/s 10 to 800
Maximum permissible degree of fluid contamination:
Degree of contamination
Class 9. NAS 1638 or 20/18/15 , ISO4406
Max. Port A,B,X,P bar 350
operating
Port T (DB) bar 315
pressure
Max. back Port Y DB bar 315
pressure Port Y or T DBW bar AC up to 160, DC up to 210
Max. setting pressure bar 50;100;200;315;350
Min. setting pressure bar Interrelated with Q(refer to the curve)
Sizes 10 15 20 25 30
Max. flow- sub-plate mounting L/min 250 - 500 - 650
rate threaded connection L/min 250 500 500 500 650

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Pressure valves | Type DB/DBW...L5X And Type DBT Hydraulic components | Hengli hydraulic 05 /10

Specification

DB L5X/ /
* Further details
Without directional in clear text
valve= No code No code = NBR seals
With directional valve=W V = FKM seals

Pressure relief valve, Only for port Y1 in pilot


valve of threaded
pilot operated = No code connection or sub-plate
Pilot operated valve = C mounting
( without main spool cartridge, No code = Inch thread
2= Metric thread
no mark for nom. size)
Pilot operated valve with main Only DBW../...S...:
spool cartridge = C R12= orifice Ø1.2 mm in port
B of directional valve
(marked with size 10 or 30)
Remote pressure Only DBW:
adjusting valve =T 1) Z4 = Electrical plug without lamp 03
Z5L = Electrical plug with lamp
( no mark for nom. size)
Only DBW:
Nominal Connection mode N = With hand override
size
sub-plate Threaded
mounting connection
Only DBW:
Marked
G24 = 24V DC
10 =10 =10
W220-50 = 220V AC, 50Hz
15 =15 W120-60 = 120V AC, 60Hz
20 =20 =20 (Other voltage refer to type WE6)
25 =25
32 =30 =30 Only DBW:
6E= With high performance directional spool valve
For DBW:
Normally closed =A
(load breakaway. unload electrified) No code= Without switching shock damping
Normally open =B S = With switching shock damping
(contrary to the above) (only with type DBW)
Sub-plate mounting = -
No code= Standard version
Threaded connection = G
U = Valve for lower opening pressure
Rotary Knob =1 (not for version without main spool cartridge and not
Adjusting bolt with protective cap =2 suitable for 350bar )
Lockable knob with scale =3
No code = Pilot oil supply and drain internal
Knob with scale =7
X = Pilot oil supply external and drain internal
Y = Pilot oil supply internal and drain external
Series L50 to L59 =L5X XY = Pilot oil supply and drain external
(L50 to L59: unchanged installation and
connection dimensions)
5 = Pressure adjustable up to 50 bar
10 = Pressure adjustable up to 100 bar
1) DBT/DBWT are the same as 20 = Pressure adjustable up to 200 bar
DBC/DBWC, except that the small 31.5 = Pressure adjustable up to 31.5 bar
hole against the main valve hole 35 = Pressure adjustable up to 350 bar
is plugged.

Notes:
1. The pilot relief valves may have lower starting pressure and higher flow, but have higher internal leakage,
If lower leakage is required, such as safety valve, it is recommended to choose direct operated pressure
relief valves , DBD type.
2. The integrative performance of pilot relief valves with 'U' is not good as the standard version,
except lower opening pressure.

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06/10 Hengli hydraulic | Hydraulic components Pressure valves | Type DB/DBW...L5X And Type DBT

Performance curves (Measured at t=40℃ ±5℃ , using HLP 46)

The characteristic curves are measured with external pilot oil drain at zero pressure.
With internal pilot oil drain, the inlet pressure at port B should be added to the value
presented as curves.

Inlet pressure in relation to the flow-rate

400

350
315
300 Size Size
Size
10 25 32
250
Inlet pressure (bar) →

200

03 150

100

50

0
100 200 250 300 400 500 600 650
Flow (L/min) →
Minimum setting pressure and bypass pressure in relation to the flow-rate!
·Standard version
12 Size Size Size
10 25 32
MMin. setting pressure(bar) →

10
Bypass pressure (bar) →

0 100 200 250 300 400 500 600 650


Flow (L/min) →
Minimum setting pressure and bypass pressure in relation to the flow-rate!
·Version "U"
12 Size Size Size
10 25 32
10
Min. setting pressure(bar) →
Bypass pressure (bar)→

0 100 200 250 300 400 500 600 650


Flow (L/min) →

356
Pressure valves | Type DB/DBW...L5X And Type DBT Hydraulic components | Hengli hydraulic 07 /10

Unit dimensions (Dimensions in mm)

·Sub-plate mounting
Valve fixing screws:
DB/DBW10:
156 GB/T 70.1-M12×50-10.9

15
Internal hexagon screw
16 18 Tighten torque MA=130Nm
A
DB/DBW20:
GB/T 70.1-M16×50-10.9
13 17 Internal hexagon screw
Tighten torque MA=310Nm

83
15
DB/DBW30:
GB/T 70.1-M18×50-10.9
14
Internal hexagon screw
Tighten torque MA=430Nm
03
10
169 18
145
L9 118
5 115 4 6 7
5
49 8
2

Φ32.5
Y1
Φ39.5
Φ35

10
20

9
0. 01/100
98

G1/4
3 0. 8
78

M14×1.5

Requirement for
26
16

mounting surface
X A B 19
Φ6 11
2 M14×1.5
L4 L6
L7 L6 4xΦD1 12 L7 L5
L8 L5

2xΦD4 max

X 1
A
B2

A B ΦD3 X B
B1
B2

4×D2;26 L3 Φ7;6
L4 L3 valve fixing hole L2 Locating pin hole
L2
L1 Dimensions of
5
mounting surface

Type L1 L2 L3 L4 L5 L6 L7 L8 L9 B1 B2 D1 D2 D3 D4 O-ring(A, B) O-ring(X)


DB/DBW 10 91 53.8 22.1 27.5 22.1 47.5 0 25.5 2 78 53.8 14 M12 6 12 17.12×2.62 9.25×1.78
DB/DBW 20 116 66.7 33.4 33.3 11.1 55.6 23.8 22.8 10.5 100 70 18 M16 6 22 28.17×3.53 9.25×1.78
DB/DBW 30 147.5 88.9 44.5 41 12.7 76.2 31.8 20 21 115 82.6 20 M18 7 30 34.52×3.53 9.25×1.78

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08/10 Hengli hydraulic | Hydraulic components Pressure valves | Type DB/DBW...L5X And Type DBT

Unit dimensions (Dimensions in mm)

·Threaded connection

156
Type D1 D2 T1

15
16 DB 10 G G1/2;M22×1.5 34 14
18
A DB 15 G G3/4;M27×2 42 16
DB 20 G G1;M33×2 47 18
13 17 DB 25 G G11/4; M42×2 58 20
DB 30 G G11/2; M48×2 65 22

83
15

14 10

169 18
145
03 118
5 115 4 6 7
5 9
49 8
2

Y1
134(H2= dimension of series 30)

Ф39.5

Ф32
Ф35

2 19
20

G1/4 G1/4 2
3
M14×1.5 M14×1.5
G1/4
B B
M14×1.5
X
ФD2

ФD2
114
D1

D1
5.5 X
Ф25

2×Ф11 2×ФD3
47

19 T1 1
56

H4
44

H1

1
A A
T1
T1

H3

D1 D1
ФD2 4 ФD2
T1
1
1

72 L3 L2
4 90 17

DB..G..L5X outline and DB..G..30 outline and


12 1 installation dimension installation dimension 1 12
B1
Ф72
80

L1

Note: Outline and installation dimension of series


On threaded connection valve, 30 threaded connection valve:
series L5X and series 30 have
different connection dimensions. Type B1 D3 H1 H2 H3 H4 L1 L2 L3
If series 30 valves need to be
DB 10 G
replaced by series L5X ones, the 62
pitch of installation holes and DB 15 G 63 9 27 125 10 85 14 62
the position of external tapping DB 20 G 57
shall be changed. DB 25 G
70 11 42 138 13 66 100 18 72
DB 30 G

358
Pressure valves | Type DB/DBW...L5X And Type DBT Hydraulic components | Hengli hydraulic 09 /10

Unit dimensions (Dimensions in mm)

·With main spool valve (DBC10 or 30) or without main spool valve (DBC, DBT )
10
169
145
118
5 115 5 9 4 6 7
49 8
2

Y1

Ф39.5

Ф32
Ф35
40
29

20
20 G1/4
26 3 0.01/100
M14×1.5
0.8
21 24 03
27 25
35 Requirement for
mounting surface
61
4×Φ8.4
51 12
28 Valve fixing screws:
DBC/DBWC and DBC30/DBWC30, DBT/DBWT:
6 GB/T 70.1-M8×40-10.9 Internal hexagon screw
Tighten torque MA=37Nm
29

X Y Sub-plate(must be ordered separately):


32

44

DB/DBW10:
G 545/01(G3/8), G 545/02(M18×1.5)
31

G 546/01(G1/2), G 546/02(M122×1.5)
DB/DBW20:
37.5 1 G 408/01(G3/4), G 408/02(M27×2)
4

G 409/01(G1 ), G 409/02(M33×2)
Z
Φ0.05 B

DB/DBW30:
G 410/01(G1 ¼), G 410/02(M42×2)
29±0.2 26±0.2 0.008 G 411/01(G1 ½), G 411/01(M48×2)
Φ45 DBT/DBWT:
1.6

Φ32H7(+0.025 ) 0.01/100 G 51/01(G1/4), G51/02(M14×1.5)


A 0
Z
Φ28.5+0.1 30° 0.02 A 51
0 4×M8;12
0.8 Φ4.2 M5;8 16
2

X Y
3.2

Y
25.5

X
1.6

+0.1

+0.05
+0.1
34

44
Φ32

32
48

3.2
40

3.2 B
17

42
2×45°
2×45°

A 55
Φ6

Φ24.8
+0.2 61
23 22
0
R0.3max Φ32 14 Solenoid "a"
M4;6 15 Hand override "N" button, optional
28 16 Plug-in connector Z4
1 Nameplate 17 Valve dimension with standard solenoid A
2 Port X for external pilot oil supply 18 Space required to remove plug-in connector
3 Port Y for external pilot oil drain 19 Pluged not for internal pilot oil drain
4 Adjustment element "1" 20 O-ring 9.25×1.78
5 Adjustment element "2" 21 Main spool cartridge
6 Adjustment element "3" 22 The Ø32 bore may connect the Ø45 bore at any position.
7 Adjustment element "7" Please take care that the connection hole X and the
8 Lockable nut S=24 fixing holes are not damaged.
9 Internal hexagon screw S=10 23 Back-up ring and O-ring must be inserted into this bore
10 Space for drawing the key before assembling the main spool.
11 Locating pin 24 O-ring 28×1.8 25 O-ring 27.3×2.4
12 Valve fixing hole 26 O-ring 28×2.65 27 Back-up ring 28.4×32×0.8
13 Directional valve, size6 28 Flow controller must be ordered separately

359
10 /10 Hengli hydraulic | Hydraulic components Pressure valves | Type DB/DBW...L5X And Type DBT

Remote pressure adjusting valve

·Specification

DBT G 1 L3X /
Remote pressure
adjusting valve
No code= NBR seals
V = FKM seals
Threaded connection =G

Adjusting handle =1
100= Max. secondary pressure 100bar
Series L30 to L39 =L3X 31.5 = Max. secondary pressure 315bar
(L30 to L39: unchanged installation and
03 connection dimensions)

·Symbol
P

·Connection dimension

G1/4
Ф57
4×Ф7 Equispaced

P
Ф41

Ф73
Ф11

T
12
Rc 1/4 6.5
14.5
55
136 61

360

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