Naukri AjayGawai (8y 0m)

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Internal

Ajay G. Gawai
 : +91 9561513138
: ajaygawai2@gmail.com
@: Mhada colony, Tisgaon, Waluj MIDC area, Chha. Sambhaji Nagar

OBJECTIVE
A versatile, high-energy professional with the skill of executing projects of large magnitude
within strict time schedules, cost & quality.

PROFESSIONAL SKILLS:
• Manage all phases of the design process for a multitude of products, components, parts,
assemblies and subassemblies, including drafting, prototyping and documenting results.
• Generate & review design concept for improvement & increase in performance and quality
with optimizing the Cost in Product Life Cycle.
• Co-ordinate & communicate the design concept with different stakeholders during design
reviews.
• Generate ideas using various VA/VE tools like teardown, Benchmarking for Cost
reduction proposal.
• Create conceptual design, CAD models and drawings of components/module as per
design requirements.
• Effectively apply DFx (DFM,DFA) methodologies in design & material selection to
achieve functional requirements.
• Coordinating with Proto team for Proto build for component/module level
• Responsible for Localization of standard child parts & existing parts (Reverse
engineering & VAVE).
• Contributes to team effort by accomplishing related results as design reviews with team,
both customer and internal as required and management to improve quality.
• Responsible for Product structure management at part / assembly level
• Co-ordination with CAE for design optimization.

TECHNICAL SKILLS
• Product Development (NPD), PLC, VAVE, Reverse Engineering
• Component & Tool design, sheet metal, Die Casting Die, Mould design.
• Design tools: CATIA V5, CREO, SolidWorks, AUTOCAD
• DFx (DFM,DFA,DFS,DFR)
• PLM: Smart Team, Wind-chill, SAP MM
• BOM management: SAP MM
• GD&T (ASMEY14.5-2018), Tolerance Stack-up

EDUCATION:
• Post Graduate Diploma in Tool Design & CAD/CAM from IGTR, Aurangabad with 70.18%
-2015
• B.E. (Mechanical) from Sant Gadgebaba Amravati University with 66.34% - 2014
Internal

TOTAL WORK EXPERIENCE (8 Years)


1. Organization: Endurance Technology Limited Duration Oct'23 to Present
Industry: Automobile Position : Assistant Manager
Responsibilities handling:
• Design and development of brake (Disc Brake & Drum Brake).
• Packaging and mounting study as per available corner assembly.
• Work closely with Indian OEMs and Local suppliers for Brakes development.
• Handling and managing team for daily task activities distribution and follow-up for
completions.
• Design review, DFMEA preparation, 3D and 2D data review. GD&T and Tolerance stack
up.
• Supplier part feasibility check with respect to SIR and check acc. Mfg feasibility.
• Collaboration for Part testing and validation with Testing team (DVP run)
• Data management and release activities.

2. Organization: Tata Consultancy Services Duration Oct'21 to Oct'23


Industry: IT services (Automotive) Position : Design Engineer
Onsite: ZF Technology Center, Hyderabad

Responsibilities handled:
• Design and development of brake parts (Carrier & Calliper) mainly of casting parts.
• Packaging and mounting study as per available corner assembly.
• Work closely with European OEMs on RFQs' to fully understand requirements of
Mechanical / Electronic brake application.
• Interaction with CAE & testing engineers for design improvements.
• Experience in Data Release & Data handling through WINDCHILL PDM & PLM.
• Worked on Bracket design optimization to achieve min. deflection and increasing
the stiffness.
• Worked on Sheetmetal Pistons (SMP) designing.
• Worked on Special Characteristics Matrix (SCM), Ballooning.
• BMW N-Car design support including drawing creation, Assembly, Modeling.
• Support on DFx (Manufacturing, Assembly) and FMEA.
• Established strong connection with Onsite Engineers.
• Tools used CATIA V5, CREO, WINDCHILL.

Projects Worked:
• Daimler – Single piston Caliper
Internal

3. Organization: KSPG Automotive India Pvt. Ltd. Pune Duration: March’19 To Sep'21
Industry: Automotive (Electromechanical) Position: Design Engineer
Responsibilities handled: -
• Design and development of an EGR module (Electromechanical) components - casting and
sheet metal & Plastic parts
• Localization of child parts - 2D & 3D modelling and assembly packaging using CATIA V5 &
UG.
• Creation of technical and design documentation like BOMs, DFMEAs, Stack-up, Ensure
industrialization feasibility agreement with supplier and plant, Prototype planning and
serial production support
• Standard part designing w.r.t. ISO, DIN standards, material selection.
• Clash & draft analysis & thickness analysis for assembly and parts respectively in CATIA V5.
• Validating the proposed concepts with PUGH matrix.
• Use of PLM tool and perform part release process, change management, BOM creation &
product data management related documentation as per business requirements.
• Design review, GD&T, Stack-up analysis calculation, Support to DFMEA,
• Supporting to other projects wherever necessary.

Work on Projects:
1. 2.0L EGR Module Localization
Client: - FCA India
2. 1.5L BS6 EGR Module Localization
Client: - HMC India & KIA Motors

4. Organization: HITACHI Automotive Pvt. Ltd. (Erstwhile-Foundation Brakes Mfg. Pvt. Ltd.
Pune)
Industry: Automotive Duration: Sep’17 To Feb’19
Position: Design Engineer

Project: Z101 Front Disc brake Client: M&M


Responsibilities handled: -
• Aftermarket activities like design and modification for Brake components by reverse
engineering.
• Maintaining Product definition, Design to cost, Design reviews + Definition counters
measures, 3D data management and change management activities.
• Leading technical interface in the project, internally and towards the customer.
• Design and development of brake parts (Carrier & Calliper) mainly of casting & plastic parts.
• Documentation like Engineering Change Request (ECR), New Part Release (NPR),
• Proficient in studying and solving packaging related issue in parts w.r.t. vehicle mating parts
• CATIA V5, UGNX, SAP.
Internal

5. Organization: Indo German Tool Room Duration: Jan’16 To Aug’17


Industry: Tool & Die Position: Trainee Engineer
Project: Press Tool Design Client: - EXEDY
Responsibilities handled: -
• Design and Development of Tools as Press Tool, Mold & DCD.
• Performing CAD modelling, Drawings & BoM of the different parts and assemblies of
Press tool & Molds with the help of CAD tool like CREO & AutoCAD.
• Training for CAD tool & manufacturing process.
• Preparing project QC check list, tracking sheet and error tracking sheet.

DECLARATION

I hereby declare that the particulars in this resume are correct to the best of my knowledge.

Date: / /

Place: Ajay G. Gawai

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