High Voltage Variable Frequency Speed Control System User Manual

Shenzhen INVT Electric CO., LTD.

Contents
Chapter 1 Precautions 5 1.1 Safety notes5 1.2 Relevant design standards of the high voltage variable frequency speed control systems 6 Chapter 2 Product Overview 8 2.1 Technical features8 2.2 Brief introduction of features9 2.3 Product application fields 11 2.4 System composition and principle of work 11 2.4.1 System composition 11 2.5 Public technical parameters, specifications and models 13 2.5.1 Model description 13 2.5.2 Descriptions of data plate models 13 2.5.3 General parameters of the system 14 2.6 System profile and size parameters 15 2.6.1 System profile 15 2.6.2 System size parameters 16 Chapter 3 System transportation, storage and waste disposal 20 3.1 The transportation of high voltage variable frequency speed control systems 20 3.2 Arrival acceptance check 20 3.3 Storage and conditions 21 3.4 Storage of spare parts 21 3.5 Product waste treatment 21 Chapter 4 System Installation and Wiring 22 4.1 Installation of cabinet bodies 22 4.2 Installation of the high voltage parts 25 4.3 Wiring of user terminals 27 Chapter 5 System debugging and running 31 5.1 Items of detection and confirmation before debug running 31 5.2 Tests of Control cabinet power on and after power-on 31 5.3 Main loop power on and power-on debugging 32 5.4 Test with motors 33 Chapter 6 Operation of the variable frequency speed control system 34 6.1 Description of switch cabinet 34 6.2 Operation steps of variable frequency speed control system 35 Chapter 7 Human-machine interface 37 7.1 Keyboard 37 7.2 Touch screen 41 Chapter 8 Detailed Functional Description 44 Chapter 9 Warning information and fault solution 85 9.1 Fault and trouble shooting 85 9.2 Unit fault 87 9.3 The action after fault 88 9.4 Action after warning 88
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9.5 Common Faults and Solutions 89 Chapter 10 Maintenance 90 Appendix 1 93 Appendix 2 95 Appendix 3 103

Introduction
Thank you for purchasing the high voltage variable frequency speed control system of our company. CHH Series high voltage variable frequency speed control systems are the multilevel high voltage variable frequency speed control systems manufactured by our company, and are applicable to 3-phase high voltage induction motors. Please read and comprehend the contents stated in this manual before use to ensure proper usage. Improper usage will result in abnormal running or the reduction of the service life. This user manual is only applicable to the CHH Series High voltage variable frequency speed control systems of our company. Please keep this manual with the variable frequency speed control system under safe custody for use whenever it is necessary.

Chapter 1 Precautions
1.1 Safety notes
Notes
Before installation, wiring, running and maintenance inspections, you are required to get well acquaintance with the contents of this instruction manual, to ensure the proper using. It is also necessary to be familiar with the circumstances of the driven machinery and all relevant safety notes while using.

About usage

Notes
The high voltage variable frequency speed control systems of this series are only applicable to 3-phase high voltage induction motors, and cannot be put into other applications, as it would result in danger. Under the circumstances of application where the failure of this product may cause accidents or loss, corresponding safety measures must be provided for emergencies.

About wiring

Notes
A high voltage circuit breaker must be equipped at the power supply side of the high voltage frequency inverter for circuit protection. Reliable grounding is required. The wiring must be implemented under the guidance of the professionals of our company, according to the relevant electrical safety standards. The main body of the equipment must be installed in place before the wiring operations. It is required to confirm the consistency of the phase number of the input power and the rated input voltage with the ratings of the frequency inverter. The output terminals (U, V and W) must not be connected to AC power supplies.

About disposal

Warning
The discarded parts and components shall be disposed of as industrial waste.

About handling

Warning
While moving, transporting and placing the equipment, the location of the equipment shall be kept level and flat. While lifting the equipment, adequate lifting strength is required, with gentle liftings and landings. Please do not drop (leave) any thread, paper, metal fragments, tool or other foreign matters in the variable frequency speed control system. If any part of the variable frequency speed control system is damaged, please do not install or use the equipment. Guard rails shall be put up at the necessary places (with High voltage danger signs on them), and must not be removed during the operation. 5

About installation

Danger
It is required to configure the grounding lines strictly in accordance with the requirement of the technical guidance in the manual and the national standard configurations. The wiring operation must be carried out by professional electrical technicians. The operation can only be carried out after confirming that the control circuit and the main circuit both have no voltage input. The I/O cables must be wired according to the instructions, and no error is allowed, otherwise the equipment may be damaged. Confirm that the input power supply complies with the requirement of the product technical specifications. The I/O lines must meet the requirement of insulation and capacity. The variable frequency speed control system shall be installed onto flame-retardant matters, e.g. metal stands, cement ground, etc. Flammable objects shall not be placed inside the cabinet of the variable frequency speed control systems or around them, including the equipment drawings, instruction manuals and others.

About operation

Warning
The variable frequency speed control system can be connected to the power supply only after the electrical cabinet doors are all closed, and the cabinet doors must not be opened after the power supply is connected. The switch must not be operated with wet hands. When trip and reboot occurs, the peripheral system specially designed shall be able to guarantee personal and equipment safety. When the variable frequency speed control system is switched on, even if it is in the stopping status, the terminal may still be charged and must not be touched. The start-stops of the high voltage frequency inverter shall not be operated using the methods of connecting or disconnecting the main circuit.

1.2 Relevant design standards of the high voltage variable frequency speed control systems
The design and manufacturing of CHH Series high voltage variable frequency speed control systems refer to the latest version of national standards (GB or GB/T), the standards of International Electrotechnical Commission(IEC) and International System of Units (SI) as the lowest design technical indices, as well as the requirements of the national standards (GB or GB/T) and the standards of International Electrotechnical CommissionIEC that the technical parameters of the relevant parts can meet. Part of the technical standards referenced by the design IEC 76 Power Transformers IEC 529 European (ECC) water protection specifications IEC 1131/111 PLC Correlative norms IEC 68 Correlative tests IEC68-2-6 Anti-vibration standards IEC68-2-27 Anti-impact standards IEC 1175 Design of signals and connections IEC 801 Electro-magnetic radiation and anti-surge-interference IEC 870 Communication protocol IEC1000-4-2 ESD immunity test IEC1000-4-3 RF radiation electromagnetic field interference-resistant test IEC1000-4-4 First Transient/Burst Immunity test IEC1800-3 Standards of EMC conduction and radiated interference EN50082-2 General standards of industrial environment IEEE519 Recommended practices and requirements for harmonic control in electrical system

89/336EC NFPA 70 NFPA 77 OCMA NWGIREV2 ISO/IEC 11801 NEMA GB 12326 GB/T 14549 GB 1094.1~1094.5 GB 6450 GB/T 10228 GB 17211 GB 311.1 DL/T 620 GB/T 3859.1 GB/T 3859.2 GB/T 3859.2 JB4276 GB/T GB/T4064-1983 GB4028-1993

CE Mark State Electrical Appliance Code Recommended anti-electrostatic methods Noise Level Norms International electrical wiring American National Electrical Manufacture Association Quality of electric energy supply - Admissible voltage fluctuation and flicker Quality of electric energy supply - Harmonics in public supply network Power transformers Dry-type power transformers Specification and technical requirements for dry-type power transformers Loading guide for dry-type power transformers Insulation co-ordination for high voltage transmission and distribution equipment Overvoltage protection and insulation coordination for AC electrical installations Semiconductor convertors - Specification of basic requirements Semiconductor convertors Application guide Semiconductor convertors - Transformers and reactors Technical specifications for the packing of power convertor General specifications for packing of mechanical and electrical product General guide for designing of electrical equipment to satisfy safety requirements Degrees of protection provided by enclosures (IP code) and other relevant standards currently used

Chapter 2 Product Overview

2.1 Technical features
CHH Series high voltage variable frequency speed control systems are the voltage-source variable frequency speed control systems of a new generation featuring direct output of high voltage designed and manufactured by our company, implementing a perfect high voltage waveform output via the cascade of multi-level H-Bridge power units, and can directly drag the high voltage asynchronous motors without the need of boosting, and without the necessity of additional installation of any wave filter; the harmonic index complies with the most strict requirements of IEC (International Electrotechnical Commission) and GB (national standard) on grid harmonic. CHH Series high voltage variable frequency speed control systems are applicable to three-phase current motors under standard high voltage (3kV, 6kV, 10kV), providing the following features: 1 Small content of input harmonic CHH Series high voltage variable frequency speed control systems adopt trans-phase multiple rectifying technology on the power supply side; the harmonic on the grid side has little pollution and high power index, meeting the requirement of GB 1454993 standard and IEEE std 519-1992 power quality standard on the harmonic distortion of voltage and current, and will not produce any harmonic interference to the other electrical equipment on the same grid. 2 Low output harmonic CHH Series high voltage variable frequency speed control systems adopt the trans-phase multiple WDM technology on the output side, with very little output harmonic, and can adapt to various kinds of motors without the necessity of output filter equipment. Since the output voltage has low distortion and good sine degree of waveforms; the motor has low running noise, small torque pulsation and low productivity of heat. 3 High power factor CHH Series high voltage variable frequency speed control systems are of the constant voltage source type, and can maintain high power factors in the full speed range, with the full load power factor of over 0.95, thereby reducing the issues of low utilization rate of the users power transformer equipment and the power factor compensation on the user end caused by the low power factors. 4 Strong voltage adaptability The input voltage has strong adaptability, allowing the fluctuating of grid-side voltage between 10%~-10%. AVR function is provided to automatically adjust the output voltage according to the fluctuation of the bus voltage. 5 Supporting smooth rebooting after power recovery While running, after the instantaneous power interruption of the grid and the recovery of the running conditions of the re-power-up system, if corresponding function codes are configured, then the system can be rebooted automatically after power-up. If the start-up mode is set to Rotation speed tracking Start-up, then the high voltage variable frequency speed control systems can automatically detect the rotation speed of the motors in 2.0 seconds, implementing no-impact reboot and recovering the operation to the configured state, avoiding the impact caused by the interference of electricity and ensuring the continuous operation reliability for the running of motor, thereby avoiding the loss caused by unnecessary shut-downs. 6 High reliance and convenient maintenance The IGBT power module of CHH Series high voltage variable frequency speed control systems has the relatively large design margin of voltage and current; the triggering and overcurrent protection of the IGBT module uses the specialized driver module circuit, providing very high reliability. CHH Series high voltage variable frequency speed control systems use optical fiber for the transmission of control signals, the electrical cabinets and PCBs of all functions are provided with reliable electromagnetic shielding features. CHH Series high voltage variable frequency speed control systems adopt the modular design of Power electronic building blocks type for implementing the perfect structural process design, the unit-components of the same sizes are designed for universality; if any failure occurs, they can be replaced with simple tools within a few minutes, very conveniently and easily. 7 Alarm and failure protection functions CHH Series variable frequency speed control system provide abundant features of alarming and protections, wherein over 11 kinds of failure messages related to the power units are already provided, all of which can be examined using the function codes in PD group. If any failure occurs, the variable frequency speed control system can automatically record the information of the running environment of the last 3 failures, and the touch screen can record more. 8 Power unit bypass features: When any failure occurs to a certain power unit of the variable frequency speed control system, the power unit can be bypassed through the bypass function, and the frequency inverter shall be derated for further running. Users can choose manual bypassing or automatic bypassing of the unit by manipulating the function codes. 9 Soft boot, with no surge current CHH Series high voltage variable frequency speed control systems have the Soft boot capability to which no other system can compare. The start-up time shall be configured by the user. The internal function of over-current stall acceleration was also provided for suppressing the impact current produced at the start-up of the motor, ensuring the safe running of the motor and lengthening its service life, and to enable the rapid start-up of the grids and motors with no impact. This feature can also effectively avoid the breaking of electric squirrel cage bar in the motor and other failures of motors.

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Reducing motor abrasion, saving maintenance costs Blower, pumps and other loads use CHH Series high voltage variable frequency speed control systems for adjusting the rotating speed of the motor to adjust the output, which not only fulfills the objective of energy saving, but also significantly reduces the mechanical abrasion of the motor and its loads, saving maintenance costs for the users. Abundant user terminal interfaces Standard CHH Series high voltage variable frequency speed control systems shall be equipped with abundant I/O ports: 3-channel analog inputs, 4-channel analog outputs, 16-channel digital inputs, 8-channel relay outputs, 1-channel high-speed pulse input and 1-channel high-speed pulse output. All I/O ports are programmable, which facilitates the users to use these ports to build up their own application system, and also guarantees the system has good extensibility. Abundant human-computer interface features The human-machine interaction of CHH Series high voltage variable frequency speed control systems adopt the dual configuration of touch screens and digital keyboards, providing abundant functions of setting, display and operations and friendly human-machine interface. Users can conveniently understand the running state information of the system via the interfaces, and implement the control to the high voltage variable frequency speed control systems according to the requirement of process control.

2.2 Brief introduction of features

1. Frequency settings Supporting multiple ways for specifying the running frequency, such as: 1 Specifying by keyboard 2 Specifying by communication (the touch screen uses this scheme) 3 Specifying by analog signal inputs 4 Specifying by high-speed pulse 5 Specifying by adjusting the PID control: automatically adjusting the frequencies through the comparison of PID specifying and feedback. This is particularly convenient when applied in constant pressure water supply systems. 6 Multi-stage speed specifying: multiple frequency bands and the acceleration/deceleration time can all be specified in the variable frequency speed control system. These frequency bands can be switched flexibly by the selecting through the terminals. 7 Also, for the flexibility of the control of running frequencies, CHH Series frequency inverters support 2 frequency sources, either of which, or the combination of the sum, difference and maximum values of which can be selected to be used as the actual running frequency. Users can not only use the frequencies to control frequencies, but are also allowed to flexibly perform fine-tunings of increasing or decreasing to the running frequency by pressing the up/down buttons or manipulating the digital terminals. For the settings related to running frequency, please refer to the descriptions of the function codes in P0 Group. 2. Acceleration/Deceleration time CHH Series high voltage variable frequency speed control systems support 4 groups of acceleration/deceleration time. Users can choose the current acceleration/deceleration time by various combinations of the multi-functional terminals. 3. Running control methods There are three different ways of starting up, meeting the application requirements on different occasions. 1) Direct start-up; 2) DC braking first, and then start (as for the fan-type loads, the inversion phenomenon exists; first ensure the rotating speed of the motor to be zero by the DC braking, then start the motor, in order to avoid the rush current being generated while starting up); 3) Rotation speed tracking start-up: the variable frequency speed control system will firstly examine the current rotating speed of the motor, and then directly start up based on it. 2 Ways of stopping: 1) Deceleration stop, 2) Free stop. Supporting the selections of 3 different start-stop control command channels, including: 1) Keyboard control 2) Terminal control

3) Communication control. The settings of the start-up and shut-down of the variable frequency speed control system shall refer to the descriptions of the relevant function codes in P1 Group; for the settings of the start-stop control command channels, please refer to the descriptions of the function codes in P0 Group. 4. AVR function: CHH Series high voltage variable frequency speed control systems can automatically adjust the duty cycle of the output PWM signals according to the fluctuation of the bus voltage, thereby reducing the impact of the fluctuation of the grid voltage on the output voltage. Users can choose whether to enable the AVR function in P0 Group. 5. Miscellaneous functions: CHH Series variable frequency speed control systems support the settings of the inching function and the hopping frequency, the usage of these functions is as follows: 1) Inching function: This function is mainly used for debugging, and is capable of individually setting the inching frequency and acceleration/deceleration time. 2) Hopping frequency: CHH Series variable frequency speed control system can specify 2 hopping frequency points at most, which are mainly used for avoiding the resonance points in the machineries, and preventing the equipment from being damaged due to resonances. For the information of the detailed settings, please refer to the relevant description of the function codes in Group P3. 6. Torque increase function controlled by V/F CHH Series variable frequency speed control system provides the function of low-frequency torque increasing, which is mainly used to solve the problems of lack of magnetic flux led by the voltage loss caused by stator resistors under low-frequency. Users can specify the torque increase value and the speed range of the torque increase in the function codes in Group P4. 7. Selections of multiple V/F curves CHH Series variable frequency speed control system provides multiple forms of V/F curves (e.g. multi-points V/F curves, power of 1.3, power of 1.7, V/F curves to power of 2.0), with which various load requirements can be met. Users can choose the suitable V/F curves among the function parameters in Group P4. 8. The configuration of programmable user terminals Standard CHH Series high voltage variable frequency speed control systems are equipped with abundant I/O terminals, and the terminals are all programmable, thereby guaranteeing the flexibility and extensibility of the system. For the detailed terminal functions, please refer to the detailed specifications of the function codes in Group P5 and P6. 9. Real-time monitoring of running parameters CHH Series high voltage variable frequency speed control systems provide abundant parameter monitoring functions. In the running state, it is allowed to monitor the running frequency, given frequency, bus voltage, output voltage, output current, running speed, output power, output torque, PID specifying, PID feedback, terminal state, analog input value and time. In the stopping state, it is allowed to monitor the given frequency, bus voltage, terminal state, analog input value and the current stage of the multi-stage speed. Users can select the monitoring object to be displayed using the function codes, and can also examine the relevant parameters with the touch screen. The monitoring objects are viewed by the keyboard via the relevant function codes in Group P7. 10. PID control PID control function can realize the closed-loop application similar to the constant water supply; it provides flexible settings of PID parameters to meet the requirements of the users on different occasions. For the details, please refer to the detailed specifications of the function codes in Group P9. 11. Multi-stage speed control For the systems requiring frequent speed changes, CHH Series variable frequency speed control system can provide the running modes of multi-stage speed. Users can flexibly choose the speed stage currently used via the terminals. For the detailed settings of multi-stage speed, please refer to the specifications of the function codes in Group PA. 12. Failure protection functions CHH Series variable frequency speed control systems provide abundant functions for protection; some functions can be flexibly configured through the parameters of the function codes, such as: over-voltage stall, over-current stall, loss-of-phase detections, etc. For the details, please refer to the detailed specifications of the function codes in Group Pb. The parameters in Group PD can also be configured to shield the failure information of certain power units. The information of the running environment of the variable frequency speed control system at the times of recent 3 failures are recorded in the parameters in Group P8, in the meantime, the failure information of the corresponding power units shall be displayed in the function codes in Group PD. CHH Series high voltage variable frequency speed control systems also support the alarming function. While alarming: system uses acousto-optic prompts without shutdown, the system will automatically reset that alarm according to the fixed period of time, users can select whether the alarming function is shielded and configure the reset interval time of alarming. 13. Modbus communication function CHH Series variable frequency speed control systems provide the support of standard modbus communication protocols. Users can use their own systems to implement the control and settings of the frequency inverter through modbus protocols, for the detailed relevant information about modbus, please refer to the detailed description of the function codes in Group PC. Note: The touch screen and the frequency inverter are connected by using modbus protocols; if the touch screen is used, users will not be able to use modbus communication.

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2.3 Product application fields

CHH Series high voltage variable frequency speed control systems are mainly applied to blowers and pumps and on other occasions when a great amount of energy can be saved through speed control. The detailed applications are as follows: Thermal power: draught fans, supply blowers, dust collecting fans, compressors, water supply pumps, mortar pumps, etc. Metallurgical mining: draught fans, ventilation fans, dust collecting fans, sandpumps, descaling pumps, centrifugal feed pumps, etc. Petrochemical: draught fans, gas compressors, injection pumps, submersible pumps, main pipe pumps, boiler water supply pumps, brine pumps, mixers, sqeezers, etc. Cement manufacturing: kiln draught fans, raw meal grinding draught fans, pressure supply blowers, main dust collecting fans, cooler dust collecting fans, cooler exhaust fans, preheating tower blowers, sorting device blowers, kiln gas blowers, etc. Water supply and sewage treatment: sewage pumps, clear water pumps, mixed flow pumps, oxygen delivery blowers, etc. Others: Drive mechanical devices, wind turbines, wind tunnels, etc.

2.4 System composition and principle of work

CHH Series high voltage variable frequency speed control systems adopt power unit series connecting technology, which not only solves the problem of device withstand voltage, but also solves the problem of loop current, the trans-phase overlapping of inter-level output voltage greatly improves the harmonic performance of the system output voltage and decreases the du/dt of the output voltage, lowering the input side harmonics through current multiple technology, and reducing the harmonic pollution to the grids, The main control part of CHH Series high voltage variable frequency speed control systems use Digital Signal Processor (DSP) as the control core, supplemented by SLSI programmable logic devices (FPGA), analog input (AI), analog output (AO), digital input (SI), relay output (RO) units. The human-machine interfaces are composed of digital keyboards and touch screens. The control signals of the main control part and the unit control part are transmitted through optical fiber, effectively avoiding electromagnetic interference and guaranteeing the reliability of the transmission of the system control signals.

2.4.1 System composition

The overall structure of a high voltage variable frequency speed control system of CHH Series is composed of trans-phase transformer cabinets, power unit cabinets and control cabinets, manual switching cabinets and automatic switching cabinets can also be equipped according to the users requirements while in actual use.

Optional parts
Manual switch cabinet Automatic switch cabinet Transformer cabinet Power unit cabinet

Control cabinet

Figure 1 Outline schematic drawing of the frequency inverter

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1. Trans-phase transformer cabinet The cabinet is equipped with a trans-phase transformer on the inside, the trans-phase transformer adopts the dry-type structure, with the insulation level of Level-H; it also adopts the connection method of trans-phase prolonged edge delta, reducing the grid-side harmonics of the high voltage variable frequency speed control system. The basis of the trans-phase transformer is connected to the load-bearing framework of the cabinet body through screw bolts. The input of the trans-phase transformer cabinet is 3-phase high voltage (through the switch cabinet). The output of the trans-phase transformer cabinet is 3-phase low voltage signals forming certain electrical angle between each other after the shape alteration of the prolonged edge delta, each of the signals shall be separately connected to the input side of the power unit of each phase. The trans-phase transformer cabinet can monitor the temperature of the phases of the trans-phase transformer in real time, and provide the functions of overheating alarm and failure protection. The default configuration of the system is that when the temperature of the trans-phase transformer is over 130, the system will prompt an alarm message but will not stop; when the temperature is over 150, the system will start the over-temperature failure protection and freely stops. 2. Power unit cabinet The power unit cabinet is used for placing power units; the main control cabinet uses fiber communication to control the actions of the power units. Every power unit is pushed in through the front door of the power unit cabinet and fixed on the power unit cabinet with screws (fixed through the FRP on the rear or under the rear). The parts of output voltage and current detections shall also be placed into the power unit cabinet. The input of the power unit cabinet is the output of the trans-phase transformer; the output signal from the power unit on each phase shall be connected in series one after another to establish a 3-phase voltage output to be connected to the switch cabinet, in order to control the operation of the motor. The Input 3-phase electricity of the power unit shall be wired through the backdoor of the power unit cabinet; the output of the 3-phase power unit shall be separately connected using copper bars, connecting the connecting terminal on the side close to the trans-phase transformer cabinet in to the switch cabinet (or lead-in cabinet) through cables; connecting the starting points of the 3 phases on the side close to the main control cabinet together with copper bars to establish the midpoint of a star-shaped connection. The power unit cabinet is used for installing and placing high-voltage power units, the power unit uses an H-bridge structure, the output side is directly connected in a series, composing the high voltage output of the high voltage frequency inverter. The input of the power unit is 3-phase rectifying input, which corresponds to the output of the trans-phase transformer. The control panel interacts with the power unit through the signals of optical fibers, the main transmission signal is the drive signal, failure and alarm signals and other control signals of power units. The output current detection Hall and the rotating speed tracking circuit board are installed in the interior of the power unit cabinet. 3. Control cabinet The control cabinet is the brain of the entire variable frequency speed control system. It uses a separate UPS for power supply. The UPS has 2 channels of power input (main and standby power supply), when the main power supply is invalid, the system will automatically switch to the standby power supply. When the UPS is broken but one channel of the main standby power supply is still valid, the electricity for the control cabinet will be provided by the main standby power supply. When the UPS or one channel of the main standby power supply fails, the system will prompt an alarm, which ensures that the system can be used in the worst power supply environment. The input signals of the control cabinet are: the contactor state signal of the switch cabinet (according to the configuration), I/O voltage, current detection signals, the feedback signal of each power unit and the users operation via the human-machine interface, etc. The output signals of the control cabinet are: the control signal of the power units (optical fiber), the control signal of the fans and the contactor control signals of the switch cabinet. Touch screens, keyboards and other human-machine interfaces area all installed on the control cabinet. The programmable terminals open to users for using are also installed on the control cabinet. 4. Switch cabinet CHH100 Series of the high voltage frequency inverter provide standard switch cabinets for users to select. The switch cabinets mainly realize the functions below: User I/O connection terminals; power frequency/variable frequency conversion function; relevant affiliated electrical protection measures; in the meantime, the insulation of the trans-phase transformer with the distribution system is also provided. The input of the switch cabinet is the users 3-phase high voltage distribution; it shall be connected to the trans-phase transformer via KM1 (QS1). The output of the switch cabinet is the 3-phase frequency conversion output of the power unit cabinet; it will be directly connected to the motor via KM2 (QS2). The switch cabinet also provides the power frequency bypass contactor KM3, once any failure occurs to the frequency inverter, users can directly switch the motor to the state of power frequency via the vacuum contactor KM3 to effectively guarantee the consistent running of the system. Inside the switch cabinet, KM2 (QS1) and KM3 (QS2) implement the interlocking through logic. The voltage and current transformers are installed inside the switch cabinet to provide the actual input voltage and current information to the control cabinet.

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High-voltage bus Manual switch cabinet

Automatic switch cabinet User switch

High voltage bus User switch

QS 1 KM3
High voltage
Variable frequency speed control system

KM1 KM3
CHH100
High voltage variable frequency speed control system

CHH100

QS 2 M

KM2 M

Figure 2 Schematic drawings of Manual and automatic switch cabinets As shown in the drawing above, this is a typical configuration of switch cabinets, wherein the QS1 and QS2 are the manual knife switches; the KM1, KM2 and KM3 are the vacuum circuit breakers. Users can choose to use manual switch cabinet or automatic switch cabinet as needed.

2.5 Public technical parameters, specifications and models

2.5.1 Model description
Number of power units Voltage grade

High voltage frequency inverter 1st generation V/F control Universal products

Power grade

Figure 3 Product model definition of CHH Series frequency inverters

2.5.2

Descriptions of data plate mo

Company name Model number Power Input specification Output specification Bar code SHENZHEN INVT ELECTRIC CO.LTD MODELCHH100-100-10-8 POWER1000kW INPUTAC 3PH 10KV 10% OUTPUT71A AC 3PH 0~10KV 50/60HZ 0~120HZ SPECV1

Bar code

MADE IN CHINA

Figure 4 Data plate of the high voltage frequency inverter

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2.5.3

General parameters of the system

Items Rated capacity Rated power Input voltage Input frequency Number of power units on each phase Input power factor System efficiency Output frequency Output voltage Overload capacity Control interface Acceleration/deceleration time Control characteristics High/low voltage insulation method Communication Switch input Switch output Analog input Analog output High-speed pulse input High-speed pulse output Noise level Harmonics Protection functions Protection level Cooling method Using environment Ambient temperature Ambient humidity Vibration 236KVA~9000KVA 185KW~7100KW 3/6/10KV10% 50/60Hz10% 3 or 4 of 3KV; 5 or 6 of 6KV; 8 or 9 of 10KV 97% (under rated load) 96% (under rated load) 0~120HZ (continuously adjustable) 0~rated input voltage 120% rated current protection for 60s; 150% rated current protection for 1s touch screen keyboard 0.1~3600S can be set up. V/F control, multiple V/F curves are available to be selected High and low voltages are insulated by optical fiber RS485 physical ports, supporting modbus standard communication protocols 16-channel digital inputs 8-channel relay outputs 3-channel analog input terminals AI1, AI2, AI3 AI1, AI2: 0~10V/0~20mA, AI3: -10V~10V 4-channel analog output AO1~AO4, output range: AO1, AO2: 0~10V, AO3, AO4: 0~10V/0~20mA Range: 0~50KHz Range: 0~50KHz < 75dB Meeting the requirements of national standard GB 14549-93 and IEEE 519-1992 power quality standards. Overvoltage protection, undervoltage protection, overcurrent, overtemperature, overspeed, external faults, etc. IP20 Forced-air cooling Indoors, altitude of below 1000m (the higher altitude shall be used after derating with additional correction factor), no corrosive, explosive gas or dust, no direct sunlight, etc. -10~+40 (>40, additional installation of forced-air cooling unit) 5~95%, no gel 5.9m/s2 below 0.5g Technical specifications

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m
Figure 5 Relation chart of the altitude and derating index

2.6 System profile and size parameters

2.6.1 System profile
W1 W2 W3 H1 D1

H H2

Manual Switch Cabinet Automatic Switch Cabinet

Transformer Cabinet

Power Unit Cabinet

Control Cabinet

D2

W4

Figure 6 Outline structural chart of the high voltage frequency inverter

Figure 7 Inner schematic drawing of the high voltage frequency inverter

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2.6.2 System size parameters

Table 1 of the Basic parameters of CHH100 Series of frequency inverter (3kV) Serial NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Frequency inverter model CHH100-0200-03 CHH100-0250-03 CHH100-0315-03 CHH100-0400-03 CHH100-0500-03 CHH100-0630-03 CHH100-0800-03 CHH100-0900-03 CHH100-1000-03 CHH100-1250-03 CHH100-1400-03 CHH100-1600-03 CHH100-1800-03 CHH100-2000-03 CHH100-2240-03 CHH100-2500-03 CHH100-2800-03 Rated voltage ( kV ) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Rated capacity ( kVA ) 250 315 400 500 600 750 980 1100 1250 1500 1700 1900 2000 2700 3000 3300 3700 Rated current (A) 48 60 75 95 116 150 185 210 230 300 330 370 420 460 520 600 650 Motor power ( kW ) 200 250 315 400 500 630 800 900 1000 1250 1400 1600 1800 2000 2240 2500 2800 Outline dimension of frequency inverters W2HD(mm) 410024001200 435024001200 435024001200 435024001200 435024001200 435024001200 495027001200 495027001200 495027001200 495024001200 495027001200 495027001200 625027001500 625027001500 625027001500 720027001500 720027001500 Size of Manual bypass cabinet W1(mm) 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 Size of automatic bypass cabinet W2(mm)

Table of the Basic parameters of CHH100 Series of frequency inverter (6kV)

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Serial NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Frequency inverter model CHH100-185-06 CHH100-0200-06 CHH100-0220-06 CHH100-0250-06 CHH100-0280-06 CHH100-0315-06 CHH100-0355-06 CHH100-0400-06 CHH100-0450-06 CHH100-0500-06 CHH100-0560-06 CHH100-0630-06 CHH100-0710-06 CHH100-0800-06 CHH100-0900-06 CHH100-1000-06 CHH100-1120-06 CHH100-1250-06 CHH100-1400-06 CHH100-1600-06 CHH100-1800-06 CHH100-2000-06

Rated voltage ( kV ) 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

Rated capacity ( kVA ) 236 255 280 315 350 400 440 500 560 600 690 750 880 980 1100 1250 1370 1500 1700 1900 2000 2400

Rated current (A) 23 25 27 30 33 37 42 48 54 60 67 75 84 95 106 118 132 146 164 185 220 229

Motor power ( kW ) 185 200 220 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 1400 1600 1800 2000

Outline dimension of frequency inverters W2HD(mm) 390027001200 390027001200 390027001200 390027001200 430027001200 430027001200 430027001200 430027001200 430027001200 430027001200 430027001200 430027001200 430027001200 430027001200 510027001200 510027001200 510027001200 510027001200 510027001200 510027001200 510027001200 510027001200

Size of Manual bypass cabinet W1(mm) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

Size of automatic bypass cabinet W2(mm) 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900

17

23 24 25 26 27 28 29 30

CHH100-2240-06 CHH100-2500-06 CHH100-2800-06 CHH100-3150-06 CHH100-3550-06 CHH100-4000-06 CHH100-4500-06 CHH100-5000-06

6 6 6 6 6 6 6 6

2700 3000 3300 3700 4500 5000 5600 6200

261 281 324 363 428 482 542 595

2240 2500 2800 3150 3550 4000 4500 5000

770027001500 770027001500 770027001500 770027001500 770027001500 770027001500

1000 1000 1000 1000 1000 1000

900 900 900 900 900 900

Table of the basic parameters of CHH100 Series of frequency inverters (10kV) Serial NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 Frequency inverter model CHH100-0220-10 CHH100-0250-10 CHH100-0280-10 CHH100-0315-10 CHH100-0355-10 CHH100-0400-10 CHH100-0450-10 CHH100-0500-10 CHH100-0560-10 CHH100-0630-10 CHH100-0710-10 CHH100-0800-10 CHH100-0900-10 Rated voltage ( kV ) 10 10 10 10 10 10 10 10 10 10 10 10 10 Rated capacity ( kVA ) 295 330 360 400 450 500 570 630 710 800 870 980 1100 Rated current (A) 17 19 21 24 27 30 33 37 41 46 51 57 64 Motor power ( kW ) 220 250 280 315 355 400 450 500 560 630 710 800 900 Outline dimension of frequency inverters W2HD(mm) 520027001200 520027001200 520027001200 520027001200 520027001200 520027001200 520027001200 550027001200 550027001200 550027001200 550027001200 550027001200 550027001200 Size of bypass cabinet W1(mm) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 Size of bypass cabinet W2(mm) 900 900 900 900 900 900 900 900 900 900 900 900 900

18

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

CHH100-1000-10 CHH100-1120-10 CHH100-1250-10 CHH100-1400-10 CHH100-1600-10 CHH100-1800-10 CHH100-2000-10 CHH100-2240-10 CHH100-2500-10 CHH100-2800-10 CHH100-3150-10 CHH100-3550-10 CHH100-4000-10 CHH100-4500-10 CHH100-5000-10 CHH100-5600-10 CHH100-6300-10 CHH100-7100-10

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

1200 1370 1500 1700 1900 2200 2400 2700 3000 3600 4000 4500 5000 5600 6300 7000 8000 9000

71 79 88 98 112 127 141 157 175 205 230 260 290 326 362 405 456 512

1000 1120 1250 1400 1600 1800 2000 2240 2500 2800 3150 3550 4000 4500 5000 5600 6300 7100

550027001200 550027001200 550027001200 550027001200 650027001500 650027001500 650027001500 650027001500 650027001500 650027001500 650027001500 650027001500 1170027001500 1170027001500 1170027001500 1170027001500 1170027001500 1170027001500

1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900

Remarks: The outline dimensions of the high voltage variable frequency speed control systems listed in the table above are the standard sizes. The outline dimensions of the high voltage variable frequency speed control systems may differ to the outline dimension of the high voltage variable frequency speed control systems listed in the table due to the requirements of the actual users.

19

The functional unit electrical cabinets of CHH Series high voltage variable frequency speed control systems are assembled, tested and packaged as a whole for outgoing from factories. During the transportation, the cabinet bodies must be transported as a whole. To improve the reliability of the variable frequency speed control system, and avoid the high voltage variable frequency speed control system being damaged during the transportation, this chapter identifies the basic requirements for transportation and storage. The environmental requirements of transportation and storage specified in detail in this chapter must all be strictly abided by. Any violation of the relevant requirement in this chapter will influence the service life of the high voltage variable frequency speed control system.

Chapter 3 System transportation, storage and waste disposal

The outer packaging of CHH Series high voltage variable frequency speed control systems can endure the external impact from the sea, land or air transportation, but appropriate protection measures must be taken to avoid the pollution of water immersing and dust. Also, during the process of sea, air and land transportation, the impact of damage caused by mechanical external shocks and rough handling must be avoided. To realize correct shipping, disassembling and storage, please note that all relevant precautions and indication and instruction tags are marked on the packing boxes. We recommend entrusting logistic companies with a good reputation and credit with the lifting and transportation of high voltage variable frequency speed control systems. Transportation: CHH Series high voltage variable frequency speed control systems can be transported using cars, trains, airplanes, ships and any other vehicles. During the transportation, the products must be handled with care. Exposure to rain and sunlight are both strictly forbidden, no severe vibration, impact and upend is allowed. Hoisting: The power unit cabinets, control cabinets and switch cabinets can all be handled via flying rings. Due to the large weight of trans-phase transformers, while hoisting, it is required to disassemble the 2 shoulders of the cabinet tops and then complete the hoisting via the flying rings of trans-phase transformers.
Method 1

3.1 The transportation of high voltage variable frequency speed control systems

2 Method

Pull

Push

Roll bars

Ground

Figure 8 Hoisting schematic drawing of high voltage frequency inverters During the handling of variable frequency speed control systems, it is allowed to do the job referring to the 2 methods shown in the figures above. Method 1 is to put the fixed wire ropes through the drill holes on the bottom of the frequency inverter cabinets; the latter method is to carry out the handling using rolling bars. After receiving the high voltage variable frequency speed control equipment that you ordered, if there is anything wrong with the products you ordered or they dont comply with the specifications that you ordered, please contact the agent from whom you order the equipment or contact the nearest office of our company. Check the data tags of the high voltage variable frequency speed control systems and confirm the models and specifications of the equipment you ordered. Check whether any damage has occurred during the handling and transportation on the appearance, such as 20

3.2 Arrival acceptance check

damage to the cabinet body appearance, any deformation to the door and sideboards and any falling off of the inner devices, etc. Open the cabinet door and check the situation inside the cabinet, and check for the occurrence of the loosening of the control cables, water immersion, as well as missing or damaged devices. Contrasting to the supply lists, check if theres any shortage and other issues of the equipment that you ordered, to prevent the omission of parts. NoteSince the configuration requirements of the users to the high voltage variable frequency speed control systems are different, the configurations of the high voltage variable frequency speed control systems of same capabilities will also differ.

3.3 Storage and conditions

Inappropriate methods of custody of power electronic equipment will affect the service lives of the equipment, or even result in the failure of the equipment. Table Custody environment conditions Items Storage temperature Relative humidity Dont put in the places where condensation and freezing occurs due to acute changes of temperature. Not subject to direct sunlight, dust, corrosive gas, flammable gas, oil mist, vapor or water dripping. Specifications -40~+70, the change of air temperature of less than 1/Min 5 ~95%

Preservation environment General requirements: Dont place it directly on the ground; place it on appropriate supporting objects. If there is any impact of humidity, appropriate desiccating agent shall be provided: each unit of desiccating agent (30g) absorbs 6g of water content. According to the packaging materials used, you will need the desiccating agent of the following amounts: Polyethylene metal film: 10 units per square meter; aluminum metal film: 8 units per square meter. Using polyethylene materials or aluminum metal film as the protective packaging can prevent the water content from infiltrating: Regular inspections: During the whole storage period, the inspection of the storage status and packaging status of the equipment shall be carried out once a month. Focus, in particular, on mechanical damage and the damage caused by humidity, temperature or fire hazard. If the packaging is damaged or you have found that the equipment has been damaged, you should immediately check the equipment damage situation, and store the variable frequency speed control system according to the requirements mentioned above after repairing the damaged equipment.

3.4 Storage of spare parts

After receiving CHH Series high voltage variable frequency speed control systems, you shall immediately check whether there is any damage to the spare parts, and if any damage to the spare parts is found, please report it to our company. Our company will not undertake any product quality guarantee responsibility for the damages caused by external shocks or external environment within the product quality guarantee period. Within the quality guarantee period, to keep the equipment spare parts from being damaged, please pay attention to the following items: there must be no vibration or impact at the storage place, and it is a requirement to prevent damage from moisture, frost, temperature, dust and gravels. The environmental conditions shall meet the requirements of temperature and humidity: The spare parts must be stored in a dry original packing box with no flying insects, and kept away from corrosive gas. The relative air humidity shall be 5%~95%, and the storage temperature of the spare parts shall be -5~+55. The circuit boards must be stored in anti-static packing bags with no leakage of moisture-proof agent, and must be kept away from corrosive gases that will cause damage to the circuit boards or gases containing alkali-saline or other impurities and mustnt be frozen. If you find that the humidity has surpassed the maximum allowable extent in the air, environmental protection measures such as cooling, heating, dehumidifying and other methods shall be taken to guarantee the environmental conditions for storing the spare parts. The power unit is equipped with electrolytic capacitors on the inside, the long-term power-off of the electrolytic capacitors will lead to the deterioration of their electrical characteristics; therefore, the preservation shall be carried out in the method of electrifying once every year.

3.5 Product waste treatment

Notes
When the product packs and the products are being discarded, they shall be treated as industrial waste, otherwise injury accidents or environmental pollution may occur. The packaging of CHH Series high voltage variable frequency speed control systems shall be designed with the minimum usage of the packing materials that have adverse effects on the environment; some of the packing materials can be recycled and reused. The treatment of the packing materials shall comply with the national standard related to environmental protection. While discarding the devices inside the high voltage variable frequency speed control systems, the electrolytic capacitors, PCBs, electronic components and other parts need to be treated with correct methods for any part of them not to cause harm to the surroundings. These treatment methods can refer to the national legislation and regulations to the environment protection.

21

Chapter 4 System Installation and Wiring

The main bodies of CHH Series high voltage variable frequency speed control systems are composed of the trans-phase transformers, unit switch cabinets, main control cabinets and others. Wiring cabinets or bypass witch cabinets are also included according to the users choice, therefore, as for different projects, the arrangement and layout of the equipment shall be determined according to the appropriate positions, with the layout and installation diagrams provided.

4.1 Installation of cabinet bodies

1. Requirement of running environment The efficiency of CHH Series high voltage variable frequency speed control systems is over 96%, 4% of the loss will be basically converted into heat energy. Therefore, the cooling issue of the high voltage variable frequency speed control systems needs to be taken into consideration. If the installation environment of the high voltage variable frequency speed control systems is narrow and the ambient temperature is high, additional installation of forced-air cooling unit or air conditioning cooling devices is needed. We recommend adopting the exhaust air rate of larger than 1M3/S every 200KW of capacity during air cooling; and when air conditioning cooling is used, more than 4 HP of air conditioners shall be configured for every 200KW of capacity. 2. Requirements of spacing for cabinet placement For the drawings of the cabinet dimension, outline dimension and the bottom plate installation of the variable frequency speed control system, please refer to the drawings related to engineering technical information. All cabinet bodies shall be installed according to the drawings and sufficient spacing shall be provided in the periphery, in order to guarantee the air flow, the maximum door swinging and the space required for maintenance, and also providing the channel for entering the installation basis (aisle spacing, etc.) and ensuring the space for the auxiliary equipment used for providing the transportation of the variable frequency speed control system.
500 Barrier

800

800

Figure 9 Schematic Drawing 1 of installation requirements of the high voltage frequency inverter (Front view)

22

Optional parts

500

800

800

Interior ground plane

10# Steel channel 20# Concrete

800

900

Figure 10 Schematic drawing 2 of the installation requirements of high voltage frequency inverters (Side view) The basic requirements of the widths of the surrounding channels of the cabinet are shown in the figure above and the table below. Minimum widths of the surrounding channels of high voltage variable frequency speed control systems Layout mode Dual-row layout Single-row layout Maintenance channel 1m 1m Running channel 2.0m 1.5m

The cooling air duct of the variable frequency speed control system is shown in the figure below. To guarantee sufficient cooling, it must be guaranteed that the distance between the top of the variable frequency speed control system and the roof complies with the requirement of the relevant national regulations. For further lowering ambient temperature, users can install centralized ventilation air ducts for transmitting the hot air through centrifugal blower and directly lead it to the outside through the air ducts.
Centrifugal air blower Filter mesh Air outlet Centrifugal air blower
Air outlet Air outlet Air outlet

Power unit

Power unit

Air inlet

Air inlet

Power unit

Air duct

Figure 11 Schematic drawing of the cooling air ducts of the high voltage frequency inverter

3.

The cabinet bodies of CHH Series high voltage variable frequency speed control systems must be vertically 23

The requirement of the foundation installation of the variable frequency speed control system

installed onto the concrete casting foundation framework made of flat steel channels, the overall roughness of the surface shall be less than 5mm. the foundation must be made of non-combustible materials, and have smooth and abrasion-free surface, and shall be moisture-proof and able to bear the weight of the variable frequency speed control system. The cable ducts must be made of non-combustible material and have smooth and abrasion-free surface, and shall be moisture-proof and dust-proof, providing the measures for preventing the animals from entering.
High voltage variable frequency speed control system cabinet

Power unit Power unit Power unit

Figure 12 Schematic drawing of the basic requirements of installation of the high voltage frequency inverter Installation of cabinet bodies The high voltage variable frequency speed control system is composed of more than 3 cabinet bodies (this depends on the power size and the layout mode). According to the requirement, a single cabinet or multiple cabinets can be placed upon the foundation steel channels vertically using traveling crane or forklift. The trans-phase transformer cabinet must be installed separately. The cabinet bodies shall be assembled, connected, positioned and aligned, then shall be directly welded onto foundation steel channels, the connecting wires inside the cabinets and the ones between the cabinets shall be installed under the guidance of the professional from our company. In some cases, the trans-phase transformers and power units shall be separately packaged for transportation, and shall be installed into the trans-phase transformer cabinets and power unit cabinets under the guidance of the professional from our company after arriving at the destination.

4.

Notes
It shall be installed onto the non-combustible structure made of basic steel channels, otherwise it may cause fire. Ensure that various kinds of fibers, paper scraps, sawdust, metal fragments and other foreign matters dont enter into the cabinet or adhere to the radiators; otherwise it may cause accidents or fire. The following installation guide is applicable to the general installations in industrial environment. If the application in special environment and occasions is required, please make inquiry to our company for detailed installation procedures. 1. Before the machinery installation, please be sure to meet all environmental conditions described in the previous points. 2. Examine the basic level with level instruments. The allowable maximum overall roughness is less than 5mm. If the ground surface is not flat, then it must be smoothed. 3. Move to the installation position. Please refer to the requirement of Chapter 3, Handling of high voltage variable frequency speed control systems to do the handling and moving. 4. Open all cabinet doors, and carefully inspect possible transportation damage of the variable frequency speed control system and the attached equipment thereof. If any part is damaged or missing, please immediately contact the technical service department of our company and the corresponding transportation company. Please note the opening methods of cabinet doors. 5. Check whether the cabinet door can be fully opened or closed; if not, the cabinet body needs to be adjusted. Examine the position-restraint locks on the doors: after the power is turned on, aside from the doors of the main control cabinets, no other front doors and back doors can be opened. The illegal opening of cabinet doors will trigger the alarm. 6. Perform the fine adjustment of the cabinet bodies, and fix the adjacent cabinet bodies tightly with binding bolts. 7. Under the guidance of the professionals of our company, connect the wiring inside the cabinet bodies, install and fix the power units. Note: Please pay attention to the methods for opening the cabinet door; forced opening of cabinet door is forbidden, otherwise the equipment will be damaged. Table of basic installation check items of plate cabinet Working Inspection items Quality standard Inspection methods and procedure apparatus Basic Basic steel non-straightness <1 mm/m Guy wire inspection installation Error levelness (or <5 mm/full length) Track level bar inspection Basic centerline error 5mm Inspect with ruler Plate cabinet basis and ground fixing 10mm Inspect with leveler or mode communication pipes Consistent to the Inspect with leveler or Elevation difference ground elevation communication pipes Basic layout According to the design Inspect with contrast to the drawings Number of basic steel grounding points >2 points Inspect by observation 24

Grounding connection

Firm, with good conduction

Inspect by wrenching and guiding

4.2 Installation of the high voltage parts

1. Standard requirement of high voltage distributions
Firstly, the high voltage power supply needs to pass through the main circuit breaker and then shall be connected to CHH Series high voltage variable frequency speed control systems; it is allowed to close the main circuit breaker only after receiving the high voltage closing permit signal. The high voltage power supply of the main circuit breaker shall be directly connected into the input terminal of the switch cabinets (or incoming cabinets) of the variable frequency speed control system without the need of passing through the input reactor. The variable frequency output of high voltage variable frequency speed control systems is directly connected to high voltage motors via the output terminals of the switch cabinets (or incoming cabinets).

Notes
The input and output terminals cannot be connected incorrectly, otherwise the high voltage variable frequency speed control systems will be damaged.

2.

Wiring of the switch cabinets of high voltage variable frequency speed control systems
Terminal name Main circuit power supply input, 1st phase sequence Main circuit power supply input, 2nd phase sequence Main circuit power supply input, 3rd phase sequence High voltage frequency inverter output, 1st phase sequence High voltage frequency inverter output, 2nd phase sequence High voltage frequency inverter output, 3rd phase sequence Remarks Connect to 3-phase high voltage AC power supply, 1st phase sequence Connect to 3-phase high voltage AC power supply, 2nd phase sequence Connect to 3-phase high voltage AC power supply, 3rd phase sequence Connect to 3-phase AC high voltage motor, 1st phase sequence Connect to 3-phase AC high voltage motor, 2nd phase sequence Connect to 3-phase AC high voltage motor, 3rd phase sequence

Terminal ID Input L1 L2 L3 Output U V W

RemarksThe phase sequence of U, V and W output of the high voltage variable frequency speed control systems may be inconsistent with the phase sequence of power supply L1, L2 and L3; on the occasions when the power frequency power supply bypass is needed, please check the I/O phase sequences of the high voltage variable frequency speed control systems, and make the phase sequence of both consistent, otherwise the system may not work normally.

3.

Requirements of equipment and cables Main circuit breaker

The main circuit breaker may be the vacuum or gas insulation circuit breaker. It must not only meet the requirement of the supply voltage and current, but also the requirement of the rated voltage and current of the trans-phase transformer on the primary side. Its basic electrical characteristic also has to be able to bear the closing impulse current of the transformer and the failure current caused by the secondary side short circuit of the transformer within 100ms, and wont cause trip. Protective equipment The high voltage switch on the power side of CHH Series high voltage variable frequency speed control systems shall be configured with reasonable protection, the setting of the protection definite value shall be carried out in reference to the following principles: When the winding on the primary side or the incoming cables on the primary side of the trans-phase transformer fails, the switch must conduct immediate trip. The setting value of the protection current must be sure to dodge the excitation surge current for switching-in no-load without trip (this can be set as 8 to 10 times of the rated current of the trans-phase transformer). The fault protection of the secondary side of trans-phase transformers adopts the method of delayed trip. When short circuit failure occurs to the winding on the secondary side of the trans-phase transformer, the cables connecting the secondary side of the trans-phase transformer with system units, and the unit input bridge rectifier, the incoming switch can be flipped open. With short delay of protection, the time settings can be adjusted and can be set to ensure the trans-phase transformer of no trip will occur during the period of excitation surge current. The movement current setting value can be set as twice the rated current of the rectifying transformer, so as to ensure that when failure occurs on the secondary side of the rectifying transformer, trip will be performed within 500ms. Overload protection (optional) is a long-time overload protection with the feature of inverse time limit, and can protect the long-time overload of transformers and cables. If the system is a part of a high-voltage large-capacity motor reconstruction project, the vertical protection of the high voltage motor protection shall quit during the variable frequency operation, and shall be put in during the power frequency bypass, the switching function needs to be realized in the technical schemes. Primary side cables of transformers 25

No special requirement to the cables between the primary side of the transformer and the circuit breaker is proposed. The rated voltage shall be consistent with the circuit voltage on the primary side. The rated current of cables shall comply with the protection setting value of the transformer. The lower capacitance value shall be designed according to the maximum expected ambient temperature, cooling factors and the other factors required by local electrical regulations, and the installation shall be completed according to the standard for medium-voltage devices. Cables with outputs to the motors No special requirement of the Cables from CHH Series high voltage variable frequency speed control systems to the motors is proposed. We recommend the length to be no longer than 1000 meters, the case that the field cable length is larger than 1 kilometer shall be proposed in the order. The rated voltage of the cables is consistent with the corresponding motor models; the rated current of the cables shall comply with the motor models and the permit overload current for motor protection. The capacitance lowering of cables shall refer to the highest ambient temperature, cooling factors and the other factors required by local electrical regulations. The installation shall be completed according to the standard for high-voltage devices. Since the waveforms of the output voltage and current of CHH Series high voltage variable frequency speed control systems are close to standard sine waves, no special shielding is required for the cables. Therefore there is no need to take special measures for the common mode current. 4. High voltage cabling The cabling of main power supply and the motor must comply with national standards, please refer to the specifications and recommendation of the cable manufacturers. We recommend using separately shielded armored 3-phase cables; if single-phase cables are used, the combination of 3-phase cables is required to ensure the EMC characteristics. If the area of the shielding layer of the cables is less than 50% of the area of a 1-phase cross section, then an additional grounding line must be provided to prevent the shielding layer of the cables from overheating. The cable terminations must comply with the requirement of the cable manufacturers, the cables connectors must be installed at the terminations. The grounding of the grounding terminals of the corresponding cables must comply with the national standard of electrical installation. Users shall be sure to provide good grounding wires with grounding resistance of less than 4 ohms, copper bars shall be used for connecting the cabinet bodies of CHH Series high voltage variable frequency speed control systems, the connecting wires between the grounding points of whole sets of devices and the grounding points of grids shall use the copper-core cables with the cross-section of no less than 50 mm2. The detection of grounding system is required before being put into operation, in order to guarantee the equipment and personal safety.

5.

Equipment grounding

6.

must be installed by experienced electric engineers according to the national standards related to electrical installations. All high-voltage connectors must receive insulation treatment to ensure good insulation. The high voltage connecting positions must be kept clean and meet the requirement of the corresponding cleanliness. All work must be carried out while the main power supply and the auxiliary power supplies are all disconnected. Connect the main incoming cables and the output motor cables correctly, otherwise the equipment of the whole variable frequency speed control system will be seriously damaged when the power is turned on. The phase sequence of output cables is related to the rotating direction of the motor, please connect the U, V and W according to the requirement of load turning directions, and perform tests before formally putting into operation. 1 Before cabling, please confirm that the input power supply has been cut off. There is the risk of electric shock and fire. Danger 2 Please call electric engineering professionals to perform the cabling operation. There is the risk of electric shock and fire. 3 Please be sure to make reliable grounding of the cabinet bodies. There is the risk of electric shock and fire. 4 Please be sure to test the normal functioning of the power/variable frequency switch and the emergency breaking buttons before power is turned on. There is risk of injuries. (Users shall take the responsibility of cabling) 5 Please dont touch the output terminals directly, the output terminals of the variable frequency speed control system must not be connected to the casing, there mustnt be short connections between output terminals. There is the risk of electric shock and causing short circuit. 1 Please check whether the AC main circuit power supply is consistent with the rated voltage of the variable frequency speed control system, otherwise there will be risks of injury and fire hazard. 2 The voltage resistance test shall be performed according the manual; otherwise it will cause the damage to the semi-conductor components and others. 3 Please use the screw driver of designated torque to tighten the terminals, otherwise there will be the risk of fire. 4 Please dont connect the input power supply line to the output U, V and W terminals. Putting voltage on the output terminals will cause the inner damage of the

Precautions All connections of the electrical installations of high voltage variable frequency speed control systems

Danger

26

variable frequency speed control system.

Notes
All high voltage connectors must receive insulation treatment to ensure good insulation. The high voltage connecting positions must be kept clean and meet the requirement of the corresponding cleanliness. The electrical insulation distance of the high voltage positions must comply with the requirement of electrical safe distance to avoid any short circuit caused by the electric discharge. The electric insulation detection test to the input end of the system shall be performed after the short-connecting and grounding of the iron core of the trans-phase transformer and all secondary outgoings; while performing the electric insulation detection test to the output end of the system, no unit output is allowed to be connected into the output cables; otherwise the power units will be damaged. After the completion of all connections, the detection of electric insulation properties shall be carried out to the input end of the system, the experimental voltage shall use the reference value as follows: for 6kV system, it shall be 25kV, for 10kV system, it shall be 35kV. During the field hand-over test, the actual insulation test voltage shall choose 75% of the value mentioned above. If the air humidity is apparently too large on the spot, or theres the situation that the humidity is relatively large for a long time in the long-term storage environment before the installation, commissioning and operation of the system, if the equipment are found to be damped before putting into operation, then further voltage withstand test must not be carried out, in order to avoid the equipment being damaged. The voltage withstand test shall be performed after using non-fire heating source for drying. The indicators at the high voltage positions must be clear and eye-catching to avoid errors. Installation of large-current positions: to enable the variable frequency speed control system to meet the technical properties, great attention must be paid to the installation of large-current positions (All incoming terminals and output terminals with the current flow of larger than 10A shall be considered large current terminals). The key points are: Terminals shall be made of the materials with excellent conductive properties, such as oxygen-free copper terminals, silver-plating or tin-plating fasteners and other connecting materials. All terminals shall be carefully cleaned with ethanol before connecting. Connections of all connectors shall be very reliable, the fasteners shall be tightened with wrenches, the important connectors shall be wrenched tight reliably with torque wrenches to ensure the contact resistance is less than 2 milliohms. The fasteners of all large-current connecting positions shall include spring rings, which shall be pressed flat after fastening. The large-current connecting wires shall use appropriate current density to avoid the heating and the consequent impact on equipment use.

4.3 Wiring of user terminals

1. General introduction of user terminals
CHH Series high voltage variable frequency speed control systems provide the terminals of 16 channels of digital inputs, 8 channels of relay outputs, 3 channels of analog inputs, 4 channels of analog outputs, 1 channel of high-pulse input and 1 channel of high-pulse output. All user terminals are programmable and can be specified using the function codes. CHH Series high voltage variable frequency speed control systems connect all terminals the users used onto the terminal blocks. Please carry out the wiring from the terminal blocks while using. 1) Description of the terminal ports the users used Classification Terminal markings Terminal functions Technical specifications 485 communication 485 Standard 485 Physical interface, supporting Upper positive pole standard MODBUS communication communication 485 communication protocols 485 negative pole 1. Forming the optical coupler isolation S1S2S3S4 input with COM S5S6S7S8 2. The input voltage can only be the 24V Digital input provided by the system S9 S10 S11 S12 Switch input terminals S13S14S15 3. The suspension of terminals will be S16 regarded as disconnected 4. Input impedance: 3.3K

27

1. HDI High pulse input terminals 2. 3. 4. +24V 24V power supply provided by the system, for the use of digital input and high-pulse input. 24V Powers supply grounding +10V power supply provided by the system, for the use of analog input 10V Powers supply grounding

Forming the optical coupler isolation input with COM The input voltage can only be the 24V provided by the system The suspension of terminals will be regarded as disconnected Input impedance: 1.1K

24V Power supply

1Maximum output current 150mA

COM +10V GND

10V Power supply

1. Maximum output capability 20mA

1. 2. Analog input terminals. Support the inputs of voltage and current. 3.

AI1AI2 Analog input

4. Analog input terminals. Only support voltage input, the input range permits negative voltage Analog output terminals, Only support voltage output 1. 2. 3. 4. 1. 2. 3. 1. Analog output terminals, Support the inputs of voltage and current. 2. 3. 1.

AI3

AO1AO2

Analog output AO3AO4

Relay output

R01R02R03 R04R05R06 R07R08

Relay output terminals 2.

Forming a loop connection with GND We recommend using the +10V provided by the frequency inverter as the input voltage. For voltage input, voltage range 0~+10V; for current input, current range 0~20mA, 20mA current responds to +5V. Input impedance: 20K (voltage) /250 (current). Forming a loop connection with GND We recommend using the +10V provided by the frequency inverter as the input voltage. Voltage input range is -10V~+10V. Impedance of voltage input is 20K. Outputting the voltage corresponding to the GND terminals. Output voltage range 0~+10V Maximum output loop current range 0~2mA, minimum input impedance of external circuit 5K. Outputting the voltage and current corresponding to the GND terminals. While voltage output: Output voltage range 0~+10V, output permit impedance5K While current output: Output current range 0~20mA, output permit impedance 100~500 Contact point definition: A Public terminal, B Normally closed, C Normally open. Contact point capacity: AC250V/1A, DC30V/1A.

2) Wiring diagram of user terminals

28

CHH Series variable frequency speed control system

+24V
AO1
1 Analog output 1 0~10V

High-speed impulse input

Multi-function input terminals1 1 Multi-function input terminals 2 2 Multi-function input terminals 3 3 Multi-function input terminals 4 4 Multi-function input terminals 5 5 Multi-function input terminals 6 6 Multi-function input terminals 7 7 Multi-function input terminals 8 8 Multi-function input terminals 9 9 Multi-function input terminals 10 10 Multi-function input terminals 11 11 Multi-function input terminals 12 12 Multi-function input terminals 13 13 Multi-function input terminals 14 14 Multi-function input terminals 15 15 Multi-function input terminals 16 16

HDI S1

GND AO2

S2 S3 S4
V

Analog output 2 2
0~10V

GND

J3
I

AO3 GND AO4

I

3 Analog output 3 0~10V/0~20mA

S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 COM PE

V

J4

Analog output 4 4
0~10V/0~20mA

GND

HDO COM
RO1A RO1B RO1C RO2A RO2B RO2C RO3A RO3B RO3C RO4A

OC collector high-speed impulse output

Relay output 1 1

Relay output 2 2

Relay output 3 3

485(modbus) Standard 485 communication interface

485+ 485-

RO4B RO4C RO5A RO5B RO5C

Relay output 4 4

Relay output 5 5

+10V
0 - 1 0 V / 0 - 2 0 m A

RO6A
V I

AI1 AI2 AI3 GND

J1 J2

RO6B RO6C RO7A

input

Relay output 6 6

0 - 1 0 V / 0 - 2 0 m A

V I current Voltage and

-10V~+10V

Jumper Switch

RO7B RO7C RO8A RO8B RO8C

Relay output 7 7

input Analog PE

Relay output 8 8

Figure 13 Wiring diagram of user terminals of the high voltage frequency inverter

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2.

Precautions

Note the grounding check

Usually, the user control wires shall not use the wires with reinforced insulation. If wire insulators are damaged due to certain reasons, then the intrusion of the high voltage into the control circuit is possible. This is not permitted for European Low Voltage Directive. If this situation occurs, electric shock or equipment damage may result. If shielding cables are used, the cable shielding layer can only be grounding at a single termination of each cable. To ensure the normal work of the variable frequency speed control system, it must be guaranteed that work of various signal lines is normal without being affected by various electromagnetic interference. Therefore, during the installation of user control wires, the correct installation of these signal lines must be focused on in the following aspects. Separate wiring of the signal wires and power cord, especially the large-current high voltage wires, must be ensured to avoid electromagnetic interference. The control cables shall not be wired parallel to the power cables. If this situation is inevitable, the distance between the control cables and main cables must be kept as a minimum 30cm. The control cables and power cables shall be cross-wired perpendicularly. Separate wiring of digital signal lines and analog signal lines is required to avoid mutual interference. If the signal lines and power cords must be wired in the same place, then the shielding measures shall be taken to the signal lines, so as to reduce the interference produced by power cords to the signal lines as much as possible. Avoid the parallel wiring of signal lines and power cords so as not to produce mutual interference. The grounding of signal lines must be connected to shielding wires reliably; the shielding layer must also be reliably grounded at one single termination. If necessary, the signal lines can be connected to the external through the threading of metal conductive casing pipes. In this way, various interference signals can be reliably isolated to ensure the normal operation of the variable frequency speed control system. For reducing the interference and attenuation of the control signals, the connection length of the control signal lines shall be limited within 50cm.

Note the wiring inspection

After the wiring is completed, please be sure to check Whether there is anything wrong with the wiring. Whether there is any residue of the screws and connectors inside the equipment. Whether there is any loosening of the screws. Whether the bare conductors of the terminal parts are connected to other terminals.

30

Chapter 5 System debugging and running

The debugging of CHH Series high voltage variable frequency speed control systems must be carried out under the guidance of the professionals of our company. The function testing, debugging and parameter settings must be carried out strictly according to the relevant regulations and the instruction manual of the high voltage frequency inverter of our company. During debugging, users must provide at least 2 professional electric technicians as the running staff required by the debugging, and the running staff must comply with the following conditions: Familiar with the high voltage electrical equipment and the corresponding safety standards. Familiar with the Users load driving process. Authorized to operate high voltage equipment (Power circuit breakers and other high voltage transmission switches, etc.). Authorized to operate transmission equipment.

Note
Ensure the high voltage variable frequency speed control systems are correctly wired, and all electrical cabinet doors are closed before connecting to the power supply. The cabinet doors cannot be opened after the power is turned on. Correctly setting the function parameters of the high voltage variable frequency speed control system. While booting, the system is designed to ensure personal and equipment safety. When the power of the variable frequency speed control system is turned on, even if it is in the state of shutdown, the terminals are still electrified and must not be touched. The running and stopping of the high voltage variable frequency speed control systems can not be operated by the methods of connecting or disconnecting the main circuit.

5.1

Items of detection and confirmation before debug running

1. Appearance: The coating layer on the surface shall be uniform with no bubble or falling off, and there shall be no trace of scratching or flash, the assembly of the whole machine shall be tight with no existence of undesirable phenomenon. 2. Silk print: The silk printing on the chassis casing is correct, the characters and symbols are clear and correct, with no burrs, segment missing or other undesirable phenomenon in the fonts, and the appearance shall be clean and bright. 3. Functional short wiring: complies with the process files, the J4 of control panel shall adopt the method of short connection of 485 pins. 4. Whether there are any miscellaneous objects inside the chassis, and whether the machine numbers on the data tags on the chassis are consistent with the machine numbers in Product File. 5. The shielding layer of the I/O shielding wires on the voltage detection board coming out from the power unit cabinets near the main control cabinets shall be grounded on one termination; the I/O shielding wires on the speed tracking board shall be grounded on one termination. 6. Check whether the connection wires between the trans-phase transformer and power units are firm and whether the connection wire sequence is consistent. 7. The optical fiber jump wires between the optical fiber drive board on the control panel and the power units are correctly connected. 8. Whether the line sequence of all control lines are consistent with the diagrams.

5.2

Tests of Control cabinet power on and after power-on

5.2.1 Main control cabinet power on

1. Ensure that L1, L2 and L3 are disconnected to high voltage inputs. 2. Start the UPS; when the keyboard on the running panel of the frequency inverter displays -CHH- and is flashing, the 7 LED lights shall all be turned on. After 2 seconds, all LED lights shall go out except the ones that correspond to Hz. 3. The interface of the touch screen shall display the initialization interface, and finally pop up the Login button. After pressing the login button of the person in charge, the system will enter the main interface and prompt that the DC bus lacks voltage. 4. Observe deviation of the temperature displayed on the trans-phase transformer cabinet and the actual ambient temperature, and if it is less than 1, it will indicate that the deviation is normal.

5.2.2 Testing whether the work of KM1 (QS1), KM2 (QS2) and KM3 are normal
1. Ensure that L1, L2 and L3 are disconnected from the high voltage power supply

31

2. In the touch screen interface----Function Settings, click the Settings button within the Running Mode box on the interface of Function Settings; Enter the Power/Variable Frequency Switch interface. 3. Click Variable Frequency in the interface 4. You will then hear the sound of the contactor twice, and the 2 indicator lights on the leftmost of the switch cabinet will be turned on. 5. Measure the on-off of KM1, KM2 and KM3 with a multimeter, now KM1and KM2 are on, and KM3 is off. 6. Click Cut off high voltage in the interface. 7. You will then hear one beep of the contactor, the indicator light of switch cabinet will go out. 8. Measure the on-off of KM1, KM2, KM3 with a multimeter, now KM1, KM2 and KM3 are all off. 9. Click Power frequency in the interface. 10. You will then hear one beep of the contactor, the indicator lights on the leftmost of the switch cabinet are turned on 11. Measure the on-off of KM1, KM2 and KM3 with a multimeter, now KM1and KM2 are off, and KM3 is on. 12. UPS power-down, reboot the UPS after the system is all power down. 13. Reboot the UPS, then, after switching the power on, you will hear a beep of the contactor sound, the indicator lights of the switch cabinet will go out. 14. Click Variable frequency in the interface, and wait until the 2 indicator lights on the leftmost of the switch cabinet are both turned on. 15. Press the emergency breaking switch on the control cabinet, and you will hear one beep of the contactor. 16. Measure the on-off of KM1, KM2 and KM3 with a multimeter, now KM1and KM2 are off, and KM3 is on. 17. Turn the emergency breaking knob to the normal position. 18. Measure the on-off of KM1, KM2 and KM3 with a multimeter, now KM1and KM2 are on, and KM3 is off.

5.2.3 Testing whether the power alarm is normal

1. Main control cabinet is power on, turn the switch of the input power supply 1(Q1) open, the system will trigger the alarm of Power supply 1. 2. Close the switch of the input power supply 1 (Q1), the system alarm disappears. 3. Open the switch of the input power supply 2 (Q2), the system will trigger the alarm of Power supply 2. 4. Close the switch of the input power supply 2 (Q2), the system alarm disappears. 5. Close the UPS, the system will trigger the alarm of UPS. 6. Boot the UPS, the system alarm disappears.

5.2.4 Test insulation resistance

1. Short connect L1, L2, L3, U, V and W. 2. Main control cabinet is power on, switch the system to the Power frequency work state via the touch screen. 3. Measure the inner resistance between the short-connected L1, L2, L3, U, V, W and the cabinet body; the resistance shall be over 20M. 4. Measure the insulation resistance between each power unit casing and the cabinet body with a withstanding voltage tester; the resistance shall be over 20M.

5.2.5 Motor parameter settings

1. Complete the parameter settings of the function codes of P2.00~P2.05 according to the data plate of the motor.

5.3

Main loop power on and power-on debugging

5.3.1 Whole machine high-voltage on

1. Connect L1, L2 and L3 separately to the high voltage inputs. Make sure the U, V and W are disconnected to the motor; and the system is in the state of power-off. Close all cabinet doors. 2. Switch the system to Variable frequency state via the touch screen. 3. Connect to the high voltage according to the operation procedures (when it is the first time to connect to high voltage power supply, all staff need to stay over 3 meters away from the cabinet). 4. After over 6 seconds after power is turned on, the Ready LED (Yellow LED) is turned on. 5. Make sure that the noise of the trans-phase transformer cabinet is below 75db.

5.3.2 Correction of the unit voltage and temperature

1. Make sure that L1, L2, L3 are separately connected to the high voltage inputs. Make sure U, V and W are disconnected to the motor, and the variable frequency speed control system is working in the state of variable frequency. 2. Log in the touch screen as the person in charge, and enter the parameters in PD group. 3. Observe PD.03~PD.29, the temperature deviation displayed shall be no more than 2. 4. Observe PD.30~PD.56, the voltage deviation of the unit shall be no more than 50V.

32

1. Keep the power-on configuration of 3.2, and connecting to a high voltage. 2. Press RUN button on the keyboard, and run at 50HZ. 3. The blower on the cabinet top starts to work, listen and check whether theres any abnormal sound or noise when the blower starts; if no noise or abnormal sound is heard and the running is steady, then the air blower is working normally.

5.3.3 Disconnecting the motor and no-load running

5.4

Test with motors

5.4.1 No-load test with motors

1. Connect L1, L2 and L3 separately to the high voltage inputs; connect U, V and W to the high voltage motor. Connect to the input, switch the frequency inverter to variable frequency. 2. Set the output frequency to 10Hz while testing with the motor, then increase the frequency to 20Hz after the motor is running steadily, then increase to the rated frequency of the motor with this method and start the motor, and run at 50HZ. 3. During the whole process, there is no abnormal sound or vibration of the motor, and the running is steady. 4. Press the Slowdown & Stop button, the output frequency of the frequency inverter has decreased. And press the Free stop command when it decreases to about 5HZ. 5. After blocking the pulse, press the Start command again, then the frequency inverter will reach the current rotating speed within 2 seconds, and steadily accelerate the motor to 50HZ. 6. No jump fault is allowed during the deceleration process.

5.4.2 Motor testing with load

1. Run the motor to 50Hz with actual load. 2. Enter Group PD, detect PD.03~PD.29, the difference between the detected temperature and the actual ambient temperature must not be more than 30.

33

Chapter 6 Operation of the variable frequency speed control system

Running without complying with the guidance of Chapter 1-Safety Notes is very dangerous. Only the staff that have received training and obtained the permission of the users organization can perform the operation to the variable frequency speed control system. The description in this chapter only takes the switch cabinet of our company as an example; the different application requirements will cause the changes of the wiring principles of the switch cabinet, please refer to the description in this chapter and make up the operation procedures according to the wiring principles of the actual bypass cabinet. In this chapter, all normal running procedures after completing the installation and debugging of CHH Series high voltage variable frequency speed control systems are introduced in detail step by step, and all necessary operation steps are numbered, the operation must be precisely carried out strictly according to these operation steps. For the detailed operation of KM1 and KM2 switch cabinets, please refer to (the content in 2.4.1).

6.1

Description of switch cabinet

Variable frequency indicator light Variable frequency indicator light Power frequency indicator light Live displaying device Power frequency indicator light Power indicator light Live displaying device

Manual switch

Electromagnetic lock

Door lock Door lock

Observation window

Figure 14 Outline structure schematic drawing of manual and automatic switch cabinet As shown in the figure: Fault indicator light and warning light: This indicator light indicates that the variable frequency speed control system is in the state of fault or warning. If any fault occurs, then the fault indicator light and warning light will be turned on, the warning light will produce a buzz sound. If any warning occurs, then the fault indicator light and warning light will light up and go out intermittently taking 2 seconds as the interval, and will buzz intermittently. Running indicator light: This indicator light indicates whether the variable frequency speed control system is in the state of running, and if so, the indicator light will be turned on. Ready indicator light: It indicates whether the variable frequency speed control system is in the state of ready & standby, and if the system is power up but is not running, and no fault is detected, then the indicator light is turned on. Emergency Breaking button: when the main control panel is damaged, or other faults that cant be normally controlled occur to the system, users can directly disconnect KM1 through physical lines by pressing the emergency breaking switch, and thereby minimize the losses. Note: After pressing the Emergency Breaking button, please turn to loose then switch the power on. Note: When the switch cabinet is in the power frequency state, the Emergency Breaking button is invalid. If you then want to cut off the high voltage, the only applicable method is either directly cutting off the upper-level power 34

supply, or sending the directive of cutting off high voltage to the system.

6.2

Operation steps of variable frequency speed control system

Even if the high voltage is cut off, you still need to wait for 30 minutes to touch the body of the variable frequency speed control system. Otherwise, electric shock accidents may occur since the DC bus of the power units is electrified.

1.

Power on
1: Make sure that the debugging and running operations of the variable frequency speed control system has already been completed according to the instructions in Chapter 5. 2: Power up the main control cabinet. 3: Check and make sure that the settings of all parameters related to transmission system are correct. The parameters that must be examined include the parameters related to the frequency settings, the operation control modes and the V/F curves described in Section 2.2. The parameters that have special impact to the start-up must be carefully confirmed, in order to guarantee the safety and normal start-up of the equipment. 4: Confirm that the manual disconnected switch (if manual disconnected switch is provided) is in the closing state, and confirm that current KM1, KM2 and KM3 are all in the open state. 5: Close all doors (control cabinet can be excluded). If some cabinet doors are not reliably closed, the system will trigger the acousto-optic alarm, and will not be able to work normal. 6: Send the operation instructions of variable frequency down to the system (can be sent down via the touch screen or terminals, the sending down by terminals needs to send pulse signals to the terminals configured as Variable frequency operation function). 7: The DCS in the upper level waits for the high voltage closing permit signal to be fed back by the variable frequency speed control system, and after receiving the signal, close the high voltage switch in the upper level, then power up with high voltage. 8: After the power up, check whether the Ready indicator light of the control cabinet is on, or check whether the high-voltage variable frequency speed control feeds back the ready signals.

2.

Start-up

1: Perform the power up according to the required operations of power up. 2: Check whether CHH System is ready and whether the Ready indicator light of the control cabinet is on, then confirm that the fault and warning indicator lights on the control cabinet are out. If any fault or warning exists, then the fault elimination can be carried out according to the warning information provided on the keyboard/touch screen, referring to the methods described in Chapter 9-Fault detection and elimination in this document. 3: Specify the running frequency in accordance with the designated frequency specifying mode. 4: Specify the running control signals according to the designated control mode.

3.

Deceleration shutdown

Carry out the shutdown operation according to the control mode. Note: Before the frequency output is not lowered down to the shut-down frequency, if starting signal is given again, the system will raise the frequency to the specified target frequency.

4.

Free shutdown

After free stopping, the variable frequency speed control system stops the voltage output; the motor rotates freely and will gradually slow down under the impact of the load and friction. Whether the working condition allows the free shut-down of the motor needs to be fully estimated. During the process of free shutting down, due to the residual magnetism, voltage may still exist in the output cables. After shutdown, do not touch the main circuit and motor, this is because the DC voltage of the frequency inverting part still exists.

5.

Power off

1: Execute the shutdown or free shutdown operations of the variable frequency speed control system. 2: Send down the power-off command to the frequency system (can be sent down via the touch screen or terminals). 3: If the high-voltage switch in the upper-level is also controlled by the system, the system will first break off the high voltage switch in the upper level, then break off the switch of the switch cabinet. If the high-voltage switch in the upper-level is not controlled by the system, the system will break off the switch of the switch cabinet. 4: If the high-voltage switch in the upper-level is not controlled by the system, then you need to manually break off the high-voltage switch in the upper-level after the switch of the switch cabinet is directly broken off by the system.

35

After the AC incoming wire is disconnected, it will take at least 30 minutes for the DC voltage to drop to the safe value. As long as the system is still electrified, please dont get near the bypass cabinet, transformer cabinet, power unit cabinet and the circuits related to the motors

6.

Fault treatment

Step 1: If the main control system is judged to be working abnormally, it is required to manually press the emergency breaking button of the control cabinet, and then the switch cabinet will immediately cut off the high voltage input. Step 2: When any failure occurs during normal operation, after the failure occurs to the power unit, CHH Series variable frequency speed control systems can choose to directly cut off the high voltage or choose bypass running according to the settings. The system-level faults of CHH Series variable frequency speed control systems are classified as light faults and severe faults. For the light faults, free shut-down shall be performed; and for the severe faults, the high voltage shall be directly cut off. Step 3: Shut down the variable frequency speed control system Step 4: Power off Step 5: 30 minutes after cutting off the power, the faults that occurred shall be treated according to the fault treatment methods in Chapter 9. If Emergency Breaking button is pressed, it is required to first turn the emergency breaking knob to the Reset position after the fault is excluded, so as to perform the Power/Variable frequency switching normally.

7.

Step 1: Execute power-off operation of the variable frequency speed control system. Step 2: If switch cabinets are chosen, and the load still needs to run, you shall first switch the frequency inverter to the Power frequency running state via the switch cabinet. Due to the live-running of the switch cabinet, the incoming wires still carry high voltage, so the switch cabinet must not be opened during the maintaining process.

Maintenance of the variable frequency speed control system

Step 3: Open the transformer cabinet body, connect the grounding wires on the input side of the transformer, and take good measures of safety grounding. Step 4: Perform the maintenance of the transformer cabinets and power cabinets. Step 5: After the maintenance, remove the safety grounding wires on the input side of the transformer. Step 6: If the system is not running with Power frequency bypass, and you want to recover the running of the variable frequency speed control system, you shall switch to the variable frequency running according to the procedures of power-up and booting-up. If the system is running with Power frequency bypass, and you want to recover the running of the variable frequency speed control system, you shall first set the boot mode to Speed tracking Boot up, then boot and run using the method of switching the Power and Variable frequency switch to the mode of Variable frequency.

36

Chapter 7 Human-machine interface

Alarm lamp Fault Operation Ready Remote/grounding Touch-screen

Keyboard

Door lock

Figure 16 Schematic drawing of the human-machine interface of the high voltage frequency inverter

7.1 Keyboard

All default configurations of each high voltage variable frequency speed control system of CHH Series include a keyboard. The keyboard is connected to the high voltage variable frequency speed control system via the keyboard wires. All operations of controls, parameter settings, status query and fault reset shall be performed through the keyboard. The position of the keyboard in the variable frequency speed control system and the meanings of the buttons are as follows:
Functional indicator lamps
RUN/TUNE FWD/REV LOCAL/REMOT TRIP

7.1.1 The outline of keyboard and the position in the system

Unit indicator lamps Digital display

50.0
PRG ESC DATA EVT

Hz RPM

A %

Program or Exit button

Data check button

Quick Jog button

QUICK JOG

SHIFT

Shift button
Stop button

Run button

RUN

STOP RST

Fault reset button

Number modification buttons

Figure 17 Schematic drawing of the operation panel 37

7.1.2 General introduction of the functions of the buttons on the keyboard

1) Preliminary introduction of buttons Button Name Function descriptions symbols Program Enter and exit the running interface, or return from a menu at a certain level to button the menu of the upper level. Within the running interface, enter the menu at the next level; if the menu is on OK button the 3rd level at this time, then the pressing of this button will confirm the numerical value shown in the menu of this level. UP Increment Increment of data or function codes button DOWN Decrement Decrement of data or function codes button Switching between the Fault interface and the Parameter Display interface, as Shift button well as cycle-shifting the parameters shown in the Parameter Display interface to the right
RUN

Run button Stop/Reset button Warning/Fault reset button Quick multi-function button

This is used for running operation under the mode of Keyboard Operation In Running state, pressing this button can be used for stopping the running operation, which is constrained by the function codes P7.04; While in fault state, this can be used for resetting the faults, which is not restricted by the function codes P7.04. In the Fault or Warning state, the faults and warnings can all be reset by pressing this combination of buttons, without influencing the actions of the current variable frequency speed control system. The function of this button is determined by the function codes in P7.03

RUN

Pressing RUN button and STOP/RST button simultaneously, the variable frequency speed control system stops freely 2) Description of functional indicator lights + Combination Indicator light name Description of indicator light

Indicator light in Running state: Lights off means the variable frequency speed control system is in the Stop state; the flashing of light means the variable RUN/TUNE frequency speed control system is in the Parameter Self-study state; lights on means the variable frequency speed control system is in the Running state. Forward & Reverse indicator light: Lights off indicates the system is in the Forward state; FWD/REV Lights on indicates the system is in the Reverse state. Control Mode indicator light: Lights off indicates the Keyboard Control mode; lights LOCAL/REMOTE flashing indicates the Terminal Control state; lights on indicates the Remote Communication Control state. Overload Pre-alarm indicator light: lights off represents the Normal state; lights flashing TRIP represents the Overload Pre-alarm state; lights on represents the Fault state. 3) Description of unit indicator lights Symbol characteristics Hz A V RPM % Description of symbol contents Frequency unit Current unit Voltage unit Rotation speed unit Percentage

7.1.3 Description of keyboard operations 1. Description of keyboard interface hierarchies

Fault interface

State inquiry interface

Operation interface

Figure 18 Converting relation drawing of the keyboard operation interfaces 38

The keyboard operation interfaces are divided into 3 categories of Fault interface, Status Query interface and Operation interface. The display contents are as follows: Name Content Remarks Fault Displays the Warning/Fault code 1) This interface does not exist in normal state, only when interface if it is in Warning or Fault state; the high voltage power is off or it is in the state of displays p-off if it is in Power-off Warning/Fault, will this interface appear. Now this interface state is used as the basic interface. 2) The interface disappears after the reset of Warning/Fault state; if it is in power-off state, then the interface disappears after the high voltage power up. Status Query Displaying current bus voltage, 1) While high voltage power up and there is no interface specified frequency and other warning/fault, this interface is regarded as the basic interface. information. For the details, please refer to the 2 Status Query Operation Users operate the function codes 1) Enter into this interface only when the user needs to query interface in this interface. or modify the information of the function codes. 2) For the details, please refer to the 3 Functional parameter settings. The introduction of the conversion among the 3 categories of interfaces: (1) In Warning/Fault state 1) All 3 interfaces exist, Fault interface is the basic interface. 2) In the Fault interface, press>>/SHIFT button, enter the Status Query interface. 3) If the system is now in the last query state of the Status Query interface, press>>/SHIFT button, enter Fault interface. 4) In the Fault interface/Status Query interface, press PRG/ESC button, enter the Operation interface. 5) In the 1st level menu of the Operation interface, press PRG/ESC button, enter the Fault interface. (2) In Normal state 1) There is only the Status Query interface and Operation interface; Status Query interface is the basic interface. 2) In the Status Query interface, press PRG/ESC button, enter the Operation interface. 3) In the 1st level menu of the Operation interface, press PRG/ESC button, enter the Status Query interface. Note: The so-called Basic Interface means the interfaces displayed in the default state without any other operation. 2. State query The State Query interface is for checking the current voltage, current, output frequency and other work-related state values of the variable frequency speed control system. In different state (Running and Shutdown) of the variable frequency speed control system, the content of the keyboard displayed in the Query interface is specified by relevant function codes, the relations of the function codes correspondent to the state of the variable frequency speed control system and the query content are as follows: State The function codes correspondent to the query content Running During the running process of the variable frequency speed control system, the state parameters that can be queried via the keyboard are configured by the function codes P7.06, P7.07 Shutdown When the variable frequency speed control system is in the Shutdown state, the state parameters that can be queried via the keyboard are configured by the function codes P7.08 When multiple parameters can be queried using the keyboard, the LCD keyboard can only display 3 of the parameters once, the digital keyboard can only display 1 of the parameters once. Users can use the buttons on the keyboard to rotate right the displayed parameters. The details are introduced as follows: Button Operation Rotate the displayed parameters to the right. Display the next state in the State parameter display array. If the parameter currently displayed is the last one in the array, then the first one in the array will be displayed after rotating to the right. Notes: the aligning sequence of the Display states in the State parameter display array is the same as that of the parameters of the corresponding function codes. 3. Functional parameter settings The settings of functional parameters shall be completed in the Operation interface, the whole process from selecting function codes to completing the settings of function codes requires 3 levels of menus to complete. The descriptions of the 3 levels of menus are as follows: Menu name Menu function st Display and modify the group number of the current function code. 1 Level menu 2nd Level menu 3rd Level menu Display and modify the identifier number of the current function code (Sub function codes) Display and modify the value of the current function code.

39

In the Fault interface/Parameter inquiry interface, press PRG/ESC button to enter the 1st level menu of the Operation interface. The group number of the function codes required to be selected can be modified by using the / buttons in this level of menu. Pressing PRG/ESC button in the 1st level menu will return to the Basic interface. In the 1st level menu, press DATA/ENT button to enter the 2nd level menu of the Operation interface. In the menu of this level, we can switch the modified bit number by pressing the >>/SHIFT button, and modify the sub-function number below the specified bit number by pressing the / button. Press PRG/ESC button in the 2nd level menu to return to the menu of the 1st level; In the 2nd level menu, press DATA/ENT button to enter the 3rd level menu of the Operation interface. In the menu of this level, we can modify the current function code (the value determined by the group number of the function codes in the menu of the 1st level and the sub-function code numbers in the menu of the 2nd level). If it is permitted now, users can modify the value of the function code. During the modification, we can select the bit number to be modified by pressing the >>/SHIFT button, and increase or decrease the numerical value by pressing the / button. Note: Not all function codes are allowed to be modified; the function codes allowed to be modified in the current state shall have the flicker bits. In the menu of the 3rd level, pressing the DATA/ENT button or the PRG/ESC button can both return to the menu of the 2nd level. The difference is that pressing DATA/ENT button indicates that this is valid for the modifications made to the menu of the 3rd level, and the sub-function code number shall be added by 1 after returning to the menu of the 2nd level; while pressing the PRG/ESC button indicates that this is invalid to the modifications made to the menu of the 3rd level, and the sub-function code numbers will stay the same after returning to the menu of the 2nd level. 4. Fault /Warning and Reset When fault or warning occurs in the variable frequency speed control system, the variable frequency speed control system will be locked to Fault/Warning, now even if the condition of Fault /Warning has been eliminated; the variable frequency speed control system is still in the Fault /Warning state. The benefits of doing so is providing the capability of locking the fault or warning occurred instantaneously and occasionally, and better protection of the system. Users must exclude the fault/warning first, and can not perform the resetting until the fault and warning have all be eliminated. Reset method: If it is in the Warning state, the reset can only be performed by pressing STOP/RST+DATA/ENT; if it is in the Fault state, the reset can be performed either by pressing STOP/RST+DATA/ENT or by pressing STOP/RST. The so-called Fault/Warning resetting function means removing the locking of Fault /Warning, and checking the state of the fault or warning currently occurred in real-time. If the Fault /Warning resetting is performed in the state of Fault /Warning and the fault /Warning has been eliminated, then the current state will be switched to the normal state. Note: 1. If the fault is not excluded, the Fault state can be switched to the normal state even by clicking. 2. The difference between Fault and Warning: Fault represents the anomaly that can cause damages; Warning represents the anomaly that can cause fault if not attached with importance. In the Fault state, the variable frequency speed control system will choose to freely shut down or cut off the high voltage according to the property of the fault; and will not affect the current operation state of the variable frequency speed control system in Warning state. 5. Automatically search for the parameters different from the ex-factory values By setting the P7.03 to 2, after clicking the QUICK/JOG button, the frequency inverter will automatically search for the parameters currently different from the ex-factory values, and store them in the Quick Debugging menu according to the sequence of the function codes for the users to view and configure. The length of the shortcut menu buffer is 16, the recorded parameters will be searched by the sequence of the function codes, and when there are more than 16 parameters recorded, the parameters over 16 will not be displayed. If it displays NULLP after clicking QUICK/JOG, then it is regarded that all current parameters are the same as the ex-factory parameters. 6. Functions summary of / buttons / buttons on the keyboard are most commonly used. Here is the summary of the functions of this button. Interface Function Fault interface Invalid Status Query interface Increase/decrease the frequency currently configured (perform fine-tuning to the configured frequency). Menu of the Increase/decrease the group number of the current function code 1st level Operation Menu of the Increase/decrease the number of the current sub-function code interface 2nd level Menu of the Increase/decrease the numerical value of the current function code 3rd level

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7. 2 Touch screen
In CHH Series high voltage variable frequency speed control systems, the touch screen is an optional device. However, the running interface of touch screen is simple and intuitive, so we recommend using this configuration. The touch screen is connected to the main control panel via the Modbus communication protocol, which will take up the Modbus communication resource of the variable frequency speed control system. Therefore, the CHH Series high voltage variable frequency speed control systems configured by using the touch screen will no longer support the other Modbus control functions. After the power-on of the touch screen, the Login interface will first pop up, users can choose the corresponding user names and input passwords to log in. after logging in, and the main interface of the touch screen will appear. Users can click the corresponding buttons in the main interface for performing different operations. As for some setting operations, the clicking will generate the corresponding specialized interface, which is referred to as the sub-interface. Sometimes, clicking the corresponding buttons on the sub-interface will also pop up the corresponding specialized interface for running; therefore, the sub-interface is hierarchical. In order to make the distinction, the main interface is called the 1st level interface; the specialized sub-interface popped up from the main interface is called the 2nd level interface, and so on. For the area of numerical settings, a common setting interface will pop up after clicking to permit the user to input figures, the interfaces of this category are called Common interface, and not grouped under the category of sub-interface.

7.2.1 Introduction of the touch screen

7.2.2 The meanings of the touch screen operations

1.

The main work interface of the touch screen

Figure 19 Schematic drawing of the touch screen main interface The schematic drawing of the main interface of the touch screen is shown in the figure above, the main interface of which is mainly divided into the following areas: Serial Area Buttons and content Meanings NO. By clicking the Function Settings button, we can configure the Function settings running command channel and frequency specifying methods of button the variable frequency speed control system and other setting methods related to controlling in the popped-up dialog box Settings 1 area By clicking the Parameter settings button, we can configure the Parameters settings function codes of the variable frequency speed control system and button examine the values of all function codes in the popped-up dialog box. Running recording Recording the historical start-stop information of the variable button frequency speed control system History 2 area Recording the historical fault information of the variable Alarm button frequency speed control system If the running command channel is used for communication, then Operation 3 Emergency stop after pressing this button, the variable frequency speed control area system will freely stop.

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Deceleration stop Forward running Reverse running

Frequency settings Normal turning Reverse turning inching inching

Running frequency Setting frequency Motor speed Output power Output voltage Input voltage Output current Output torque Power/Variable frequency state Running state

Monitoring area

Running mode

5 6

Reset area Exit area

Fault reset Exit button

If the running command channel is used for communication, then after pressing this button, the variable frequency speed control system will stop with deceleration. If the running command channel is used for communication, then after pressing this button, the variable frequency speed control system will be forward running If the running command channel is used for communication, then after pressing this button, the variable frequency speed control system will be reverse running If the frequency specifying channel is used for communication, then after pressing this button, the dialog box will pop up for setting the running frequency of the variable frequency speed control system After pressing this button, the system will be running forward in the inching mode; after releasing this button, the system will stop the inching operation. After pressing this button, the system will be running reversely in the inching mode; after releasing this button, the system will stop the inching operation. The actual running frequency of the variable frequency speed control system The configured frequency of the variable frequency speed control system Displays the actual rotating speed of the current motor Displays the percentage taken by the output power of the current motor of the rated power The output voltage of the variable frequency speed control system The input voltage of the variable frequency speed control system The output current of the variable frequency speed control system The actual torque output percentage of the variable frequency speed control system It is on the left side of this area, and displays the state of all high-voltage switches of the current high voltage variable frequency speed control system in graphic mode. The text box above this area, displaying the high voltage variable frequency speed control system is currently in the state of Power-frequency operation, Variable frequency operation, Standby or Fault. Displays the Power/Variable frequency state of the variable frequency speed control system, and the specification method of the running command. If any fault occurs to the variable frequency speed control system, the variable frequency speed control system will keep locking that fault until the fault is unlocked by clicking the Fault Reset. Whichever control method is used, the Fault Reset button can always unlock the fault. Click this button to exit the current user.

After the frequency inverter is power on, or the user has exited the main interface, the touch screen will display the Log-on interface. There are 3 types of running staff for the Log-on interface, including: Operators: These running staff are applicable to the operators who dont do any setting of the system but only start and stop the variable frequency speed control system. Persons in charge: These running staff are applicable to the technical persons in charge of the organization and can perform the configuration and running of the variable frequency speed control system. Manufacturer: These running staff can only be used for the manufacturer of the variable frequency speed control system; herein we will not make any more introductions. The operation permissions of the Operation area owned by the running staff are as follows Operator Person in charge Settings area History area Operation area Monitoring area Running not allowed Viewing allowed Running allowed Viewing allowed Running allowed Viewing allowed Running allowed Viewing allowed

2.

Log-on interface of touch screen

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Exit area

Running allowed
nd

Running allowed

3.

1) The buttons for generating 2nd level interfaces. The buttons for setting area and history area can both generate the 2nd level interfaces. 2) The description of the 2nd level interface popped up by clicking Function Settings button.

Description of 2 level interface

Figure 20 Schematic drawing of the Function Settings 2nd level interface This interface is mainly for setting some commonly used control parameters, which are: Running mode is used for controlling the Power /Variable frequency switching of the variable frequency speed control system, and this group box displays that it is currently in the state of Variable frequency, Power frequency or Power-off; the Motor running mode settings is for entering the menu of the 3rd level configured by the running mode. Frequency mode is mainly for controlling the specification method of the running frequency. This group box displays in the sequence of: Specification method of frequency source A, Specification method of frequency source B and the actual frequency source is composed of which frequency source (s). Password modifying is mainly for modifying the password of the Person-in-charge property. Unit Bypass is mainly for setting the action choice after the unit fault occurs, i.e. manual bypass or automatic bypass. Command Channel is mainly for setting the mode through which the start-stop of the variable frequency speed control system is controlled. 3) The description of the 2nd level interface popped up by clicking Parameter Settings button.

Figure 21 Schematic drawing of the Parameter Settings 2nd level interface The upmost groups are the ones that need to be configured. After pressing the corresponding buttons, the settings 43

interface of the corresponding function code group will pop up. The downmost groups display the operation state, since the modification of the function codes are closely related to the operation state. The Return button is for returning to the previous menu. 4) The description of the 2nd level interface popped up by clicking Operation Recording button

Figure 22 Schematic drawing of the Running recoding 2nd level interface This interface is mainly for popping up the running historical records of the frequency inverter. The buttons below are for the operations of turning pages and deleting records. 5) Description of the 2nd level interface popped up by pressing Fault recording button

Figure 23 Schematic drawing of the Fault Recording 2nd level interface When the user presses the Fault Recording button or Fault button, this interface will pop out. The main interface is for displaying the fault information. The Previous and Next button on the right are for querying the previous and next fault information; Delete This and Delete All buttons are for deleting the fault information the users dont need. 4. Description of 3-level interface 1) The 2nd level interface that can generate the 3rd level interface The 2nd level interface popped up by pressing Parameter Settings button can generate the 3rd level interface. 2) Description of the Parameter Settings 3rd level interface

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Figure 24 Parameter Settings 3rd level interface The main interface is mainly for displaying the value and status of the function codes. Users can click corresponding function codes to perform the setting and modifying operations. 3) The interface of the 3rd level sub-menu popped up by Running Mode Settings

Figure 25 Schematic drawing of the Running Mode Settings 3rd level interface Current Running Mode displays the current variable frequency speed control system is in Variable frequency, Power frequency or Power-off. The lower-left button represents the required operations. Under the current operation, if button operation is allowed, then this button is black; and if button operation is not allowed, then this button is grey. The lower-left graph displays the current specific action state of the contactor of the variable frequency speed control system and the distribution of the high voltage. 4) The description of the 3rd level sub-menu popped up by Frequency Mode Settings

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Figure 26 Schematic drawing of the Frequency Mode Settings 3rd level interface This interface mainly displays the settings of the 3 function codes related to the current frequency source. Clicking the white edit-box on the right of the function code will pop up the corresponding selection dialog box for selecting and setting. 5. Description of common interfaces

Figure 27 Schematic drawing of the common interface of Parameter Settings As for the input of enumeration type, the enumeration interface as shown in the figure above will pop out after clicking; users can complete the settings by clicking the corresponding items.

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Figure 28 Schematic drawing of the common interface of Parameter Number Settings As for the input of number type, the settings interface as shown in the figure above will pop out after clicking; users can carry out the settings of numbers by running the popped-out soft keyboard.

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Chapter 8 DETAILED FUNCTIONAL DESCRIPTION

P0 Group Basic Function
Function Code P0.00 mode Name Speed control 0: V/F control 1: Vector control(reserved) Description Setting Range 0~1 Factory Setting 0

Select inverter speed control mode: 0:V/F control V/F control: It is suitable for general purpose application such as pumps, fans etc. it also can be drive several motors by one inverter. Function Name Description Code 0: Keypad (LED extinguished) Run command P0.01 1: Terminal (LED flickering) source 2: Communication (LED lights on) so on. 0: Keypad (LOCAL/REMOTLED extinguished) Both RUN and STOP/RST key are used for running command control. If Multifunction key QUICK/JOG is set as FWD/REV switching function (P7.03 is set to be 1), it will be used to change the rotating orientation. In running status, pressing RUN and STOP/RST in the same time will cause the inverter coast to stop. 1: Terminal (LED flickering) The operation, including forward run, reverse run, forward jog, reverse jog etc. can be controlled by multifunctional input terminals. 2: Communication (LED lights on) The operation of inverter can be controlled by host through communication(Modbus). Notice:CHH series high voltage inverter communicate channel is used by touch screen. Function Factory Name Description Setting Range Code Setting 0: Valid, save UP/DOWN value when power off 1: Valid, do not save UP/DOWN value 0~3 0 P0.02 UP/DOWN setting when power off 2: Invalid 3:Valid during running, clear when power off 0: Valid, save UP/DOWN value when power off. User can adjust the reference frequency by UP/DOWN. The value of UP/DOWN can be saved when power off. 1: Valid, do not save UP/DOWN value when power off. User can adjust the reference frequency by UP/DOWN, but the value of UP/DOWN will not be saved 48 Factory Setting 0

Setting Range 0~2

The control commands of inverter include: start, stop, forward run, reverse run, jog, fault reset and

when power off. 2: Invalid. User can not adjust the reference frequency by UP/DOWN. The value of UP/DOWN will be cleared if P0.02 is set to 2. 3: Valid during running, clear when power off User can adjust the reference frequency by UP/DOWN when inverter is running. When inverter power off, the value of UP/DOWN will be cleared Notice: UP/DOWN function can be achieved by keypad ( and ) and multifunctional terminals. Reference frequency can be adjusted by UP/DOWN. UP/DOWN has highest priority which means UP/DOWN is always active no matter which frequency command source is. When the factory setting is restored (P0.18 is set to be 1), the value of UP/DOWN will be cleared. Notice: The value of UP/DOWN will be cleared when user restore the inverter Function Name Description Setting Range Code 0: Keypad 1: AI1 2. AI3 Frequency A 3: HDI1 P0.03 0~7 command source 4:Simple PLC 5. Multi-Step speed 6: PID 7: Communication 0: AI1 P0.04 Frequency B command source Scale of frequency B command Frequency command selection 1: AI2 2: AI3 3: HDI P0.05 0: Maximum frequency 1: Frequency A command 0:A P0.06 1:B 2:A+B 3:Max(A,B) This parameter can be used to select the reference frequency command. 0: Only frequency command source A is active. 1: Only Frequency command source B is active. 2: Both Frequency command source A and B are active. Reference frequency = reference frequency A + reference frequency B. 3: Both Frequency command source A and B are active. Reference frequency = Max (reference frequency A, reference frequency B). CHH series inverter have two command sources A and B channel, A command source is general channel, B command source is assistant channel, Real frequency setting consist of the two channels, Frequency command selection refer to P0.05 and P0.06. 0~3 0 0~1 0 0~3 0 Factory Setting

49

Figure 29 A,B channel combination diagram Notice: 1. Current or voltage signals of alalog input is selectable by jumper. 2. AI1, AI2, AI3 is programmable analog input terminals, Please refer to description of P5 group. 3. When the command source is HDI, Please set its percentage refer to description of P5 group. 4. Standard of HDI setting: 24V,0.0~50.0kHz. 5. when P0.03=5, inverter run in multi-step, Please refer to P5 group termial to select running stage, according to PA group to select current running frequency. 6. Multi-step speed is priority. 7. P0.03=5 :when multi-step terminal is 0, A command source come from first stage frequency setting, UP/DOWN setting is availabe. 8. P0.03=7: user can write A command source in 2000H location through Modbus protocol. Please refer to communication parts. 9. P0.06 is used to set general frequency source, status of P0.06(0,1,2) switched by terminal function in P5 group. Function Code P0.07 Notice: The frequency reference should not exceed maximum frequency. Actual acceleration time and deceleration time are determined by maximum frequency. Please refer to description of P0.11 and P0.12. Function Code P0.08 P0.09 Notice: Upper frequency limit should not be greater than the maximum frequency (P0.07). Lower frequency limit should not be greater than upper frequency limit (P0.08). Restrictions on the relationship between frequency: Maximun frequencyUpper frequencysetting frequencylower frequency. 50 Name Upper frequency limit Lower frequency limit P0.09~ P0.07 0.00 ~ P0.08 Description Setting Range P0.09~ P0.07 0.00 ~ P0.08 Factory Setting 50.00Hz 0.00Hz Factory Setting 50.00Hz

Name Maximum frequency

Description P0.08~120.00Hz

Setting Range P0.08~120.00Hz

Function Code P0.10

Name Keypad reference frequency 0.00 ~ P0.07

Description

Setting Range 0.00 ~ P0.07

Factory Setting 50.00Hz

P0.03=0, this parameter is the initial value of inverter reference frequency. Function Code P0.11 P0.12 Factory Setting Depends on model 0.1~3600.0s Depends on model

Name Acceleration time 0 Deceleration time 0 0.1~3600.0s 0.1~3600.0s

Description

Setting Range 0.1~3600.0s

Acceleration time is the time of accelerating from 0Hz to maximum frequency (P0.07). Deceleration time is the time of decelerating from maximum frequency (P0.07) to 0Hz. Please refer to following figure.

Figure 30

Acceleration and Deceleration time

When the reference frequency is equal to the maximum frequency, the actual acceleration and deceleration time will be equal to the P0.11 and P0.12 respectively. When the reference frequency is less than the maximum frequency, the actual acceleration and deceleration time will be less than the P0.11 and P0.12 respectively. The actual acceleration (deceleration) time = P0.11 (P0.12) * reference frequency/P0.07. CHV series inverter has 4 groups of acceleration and deceleration time. 1st:P0.11,P0.12 2nd:P3.00,P3.01 3rd:P3.02,P3.03 4th:P3.04,P3.05 The acceleration and deceleration time can be selected by combination of multifunctional ON-OFF input terminals determined by P5 Group. Function Code P0.13 Factory Setting 0

Name Running direction selection

Description 0: Forward 1: Reverse 2: Forbid reverse

Setting Range 0~2

Notice: The rotation direction of motor is corresponding to the wiring of motor. When the factory setting is restored (P0.18 is set to be 1), the rotation direction of motor may be changed. Please be cautious to use.

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If P0.13 is set to 2, user can not change rotation direction of motor by QUICK/JOG or terminal. Function Code P0.14 Factory Setting Depends on model

Name Carrier frequency setting 0.5~2.0kHz

Description

Setting Range 0.5~2.0kHz

Notice: The factory setting is optimal in most cases. Modification of this parameter is not recommended. If the carrier frequency exceeds the factory setting, the inverter must be derated because the higher carrier frequency will cause more switching loss, higher temperature rise of inverter and stronger electromagnetic interference. Function Name Description Code Motor parameters 0: No action P0.15 autotuning 1: autotuning(Reserved) 0: No action 1: Restore factory setting Restore 2: Clear fault records P0.16 parameters 3:Restore parameters for injection molding machine Factory Setting 0

Setting Range 0~1

0~2

0: No action 1: Inverter restores all parameters to factory setting except P2 group. 2: Inverter clear all fault records. 3: Inverter restores special parameters for injection molding machine. This function code will restore to 0 automatically when complete the function operation. Function Code P0.17 Name AVR function Description 0: Disabled 1: Enabled all the time 2: Disabled during deceleration Setting Range 0~2 Factory Setting 1

AVR ( Auto Voltage Regulation) function ensure the output voltage of inverter stable no matter how the DC bus voltage changes. During deceleration, if AVR function is disabled, the deceleration time will be short but the current will be big. If AVR function is enabled all the time, the deceleration time will be long but the current will be small.

P1 Group Start and Stop Control

Function Code P1.00 Name Start Mode Description 0: Start directly 1: DC braking and start 2: Speed tracking and start Setting Range 0~2 Factory Setting 0

0: Start directly: Start the motor at the starting frequency determined by P1.01. 1: DC braking and start: Inverter will output DC current firstly and then start the motor at the starting frequency. Please refer to description of P1.03 and P1.04. It is suitable for the motor which have small inertia load and may reverse rotation when start. 2: Speed tracking and start: Inverter detects the rotation speed and direction of motor, then start running to its reference frequency based on current speed. This can realize smooth start of rotating motor with big inertia load when instantaneous power off.

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Function Code P1.01 P1.02

Name Starting frequency Hold time of starting frequency

Description 0.00~10.00Hz 0.0~50.0s

Setting Range 0.00~10.00Hz 0.0~50.0s

Factory Setting 0.50Hz 0.0s

Set proper starting frequency can increase the starting torque. If the reference frequency is less than starting frequency, inverter will be at stand-by status. The indicator of RUN/TUNE lights on, inverter has no output. The starting frequency could be less than the lower frequency limit (P0.09). P1.01 and P1.02 take no effect during FWD/REV switching. Function Code P1.03 P1.04 Name DC Braking current before start DC Braking time before start 0.0~120.0 0.0~50.0s Description Setting Range 0.0~120.0 0.0~50.0s Factory Setting 0.0 0.0s

When inverter starts, it performs DC braking according to P1.03 firstly, then start to accelerate after P1.04. Notice: DC braking will take effect only when P1.00 is set to be 1. DC braking is invalid when P1.04 is set to be 0. The value of P1.03 is the percentage of rated current of inverter. The bigger the DC braking current, the greater the braking torque. Function Name Description Code 0:Deceleration to stop P1.05 Stop Mode 1:Coast to stop 0: Deceleration to stop When the stop command takes effect, the inverter decreases the output frequency according to P1.05 and the selected acceleration/deceleration time till stop. 1: Coast to stop When the stop command takes effect, the inverter blocks the output immediately. The motor coasts to stop by its mechanical inertia.
Function Code Name Starting frequency of DC braking Waiting time before DC braking DC braking current DC braking time Description Setting Range Factory Setting

Setting Range 0~1

Factory Setting 0

P1.06 P1.07 P1.08 P1.09

0.00~10.00Hz 0.0~50.0s 0.0~120.0 0.0~50.0s

0.00~10.00 0.0~50.0s 0.0~120.0 0.0~50.0s

0.00Hz 0.0s 0.0 0.0s

Starting frequency of DC braking: Start the DC braking when running frequency reaches starting frequency determined by P1.09. Waiting time before DC braking: Inverter blocks the output before starting the DC braking. After this waiting time, the DC braking will be started. It is used to prevent over-current fault caused by DC braking at high speed. DC braking current: The value of P1.11 is the percentage of rated current of inverter. The bigger the DC braking current, the greater the braking torque.

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DC braking time: The time used to perform DC braking. If the time is 0, the DC braking will be invalid.

Figure 31

DC braking diagram

Function Code P1.10

Name Dead time of FWD/REV 0.0~3600.0s

Description

Setting Range 0.0~3600.0s

Factory Setting 0.0s

Set the hold time at zero frequency in the transition between forward and reverse running. It is shown as following figure:

Figure 32

FWD/REV dead time diagram

Function Code P1.11

Name Action when running frequency is less than lower frequency limit

Description 0: Running at the lower frequency limit 1: Stop 2: Stand-by

Setting Range

Factory Setting 0

0~2

0: Running at the lower frequency limit (P0.09): The inverter runs at P0.09 when the running frequency is less than P0.09. 1: Stop: This parameter is used to prevent motor running at low speed for a long time. 2: Stand-by: Inverter will stand-by when the running frequency is less than P0.09. When the reference frequency is higher than or equal to P0.09 again, the inverter will start to run automatically. Function Code 54 Factory Setting

Name

Description

Setting Range

P1.12 P1.13

Restart after power off Delay time for restart

0: Disabled 1: Enabled 0.0~3600.0s

0~1 0.0~3600.0s 0.0s

0: Disabled: Inverter will not automatically restart when power on again until run command takes effect. 1: Enabled: When inverter is running, after power off and power on again, if run command source is keypad control (P0.01=0) or communication control (P0.01=2), inverter will automatically restart after delay time determined by P1.16; if run command source is terminal control (P0.01=1), inverter will automatically restart after delay time determined by P1.16 only if FWD or REV is active. Notice: If P1.15 is set to be 1, it is recommended that start mode should be set as speed tracing mode (P1.00=2). This function may cause the inverter restart automatically, please be cautious. Function Factory Name Description Setting Range Code Setting High voltage P1.14 switching action select when stopping The function of P1.14 decide whether cut off high voltage automatically after system power off 0:Cut off high voltage: system will stop according to instruction.cut off the main circuit high voltage automatically. 1:Holding: system will stop according to instruction, but do not cut off high voltage automatically until receiving high voltage breaking signals. Function Code P1.15 Factory Setting 10.0s 0:Cut off high voltage supply 1:Holding 0~1 1

Name Waiting time of switching on 0.0~3600.0s

Description

Setting Range 0.0~3600.0s

System receive switching on signals, P1.15 is the waiting time which contain switching cabinet action time, system fault self-testing time and sending enable signal time of high voltage switching on The waiting time is used for protecting our unit from assault because of short time between adjacent switching on. Function Name Code P1.16 Waiting time of running in order. 0.0~3600.0s Factory Setting 10.0s

Description

Setting Range 0.0~3600.0s

The waiting time of running in order is caculated from finished charging of DC bus to signal sending of running in order to upgrade DCS after Vacuum contactor high voltage switching on. The time is used to make sure DC bus Charging competely reducing the assault of Grid voltage.

P2 Group Motor Parameter

Function Code P2.00 P2.01 Name Inverter Model Motor rated power Description 0:asynchronous motor 1:synchronous motor(Reserved) 4.0~7100.0kW Setting Range 0~1 4.0~5000.0kW Factory Setting Depends on model Depends on model

55

P2.02 P2.03 P2.04 P2.05

Notice:

Motor rated frequency Motor rated speed Motor rated voltage Motor rated current

10.00~P0.07 1~36000rpm 0~20000V 0.8~3000.0A

10.00~P0.07 1~36000rpm 0~20000V 0.8~3000.0A

50.00Hz Depends on model Depends on model Depends on model

In order to achieve superior performance, please set these parameters according to motor nameplate, then perform autotuning. The power rating of inverter should match the motor. If the bias is too big, the control performances of inverter will be deteriorated distinctly. Reset P2.05 can initialize P2.06~P2.10 automatically.

Function Code P2.06 P2.07 P2.08 P2.09 P2.10

Name Motor stator resistance Motor rotor resistance Motor leakage inductance Motor mutual inductance Current without load

Description 0.001~65.535 0.001~65.535 0.1~6553.5mH 0.1~6553.5mH 0.01~655.35A

Setting Range 0.001~65.535 0.001~65.535 0.1~6553.5mH 0.1~6553.5mH 0.01~655.35A

Factory Setting Depends on model Depends on model Depends on model Depends on model Depends on model

The parameters from P2.06~P2.10 are preserved temporarily in V/F control.

P3 Group Auxiliary function

Function Code P3.00 P3.01 P3.02 P3.03 P3.04 P3.05 56 Name Acceleration time 1 Deceleration time 1 Acceleration time 2 Deceleration time 2 Acceleration time 3 Deceleration time 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s Description Setting Range 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s 0.1~3600.0s Factory Setting Depends on model Depends on model Depends on model Depends on model Depends on model Depends

3 For details, please refer to description of P0.11 and P0.12. Function Code P3.06 P3.07 P3.08

on model

Name Jog reference Jog acceleration time Jog deceleration time 0.00~P0.07 0.1~3600.0s 0.1~3600.0s

Description

Setting Range 0.00~P0.07 0.1~3600.0s 0.1~3600.0s

Factory Setting 5.00Hz Depends on model Depends on model

The meaning and factory setting of P3.07 and P3.08 is the same as P0.11 and P0.12. No matter what the value of P1.00 and P1.08 are, jog will start as start directly mode and stop as deceleration to stop mode. Function Code P3.09 P3.10 P3.11 P3.12 Name Skip frequency 1 Skip frequency bandwidth 1 Skip frequency 2 Skip frequency bandwidth 2 0.00~P0.07 0.00~P0.07 0.00~P0.07 0.00~P0.07 Description Setting Range 0.00~P0.07 0.00~P0.07 0.00~P0.07 0.00~P0.07 Factory Setting 0.00Hz 0.00Hz 0.00Hz 0.00Hz

By means of settinzg skip frequency, the inverter can keep away from the mechanical resonance with the load. P8.09 and P8.10 are centre value of frequency to be skipped. Notice: If P8.11 is 0, the skip function is invalid. If both P8.09 and P8.10 are 0, the skip function is invalid no matter what P8.11 is. Operation is prohibited within the skip frequency bandwidth, but changes during acceleration and deceleration are smooth without skip. The relation between output frequency and reference frequency is shown in following figure.

Figure 33 Skip frequency diagram

Function Code P3.13 P3.14

Name Auto reset times Reset interval 0~3 0.1~100.0s

Description

Setting Range 0~3 0.1~100.0s

Factory Setting 0 1.0s

Auto reset function can reset the fault in preset times and interval. When P3.13 is set to be 0, it means auto reset is disabled and the protective device will be activated in case of fault. Notice: 57

The fault such as OUT 1, OUT 2, OUT 3, OH1 and OH2 cannot be reset automatically. If fault has not occurred for ten minutes after the fault is reset, inverter will automatically clear the previous times of auto reset. Function Code P3.15 P3.16 Name FDT level FDT lag 0.00~P0.07 0.0~100.0% Description Setting Range 0.00~P0.07 0.0~100.0% Factory Setting 50.00Hz 5.0%

When the output frequency reaches a certain preset frequency (FDT level), output terminal will output an ON-OFF signal until output frequency drops below a certain frequency of FDT level (FDT level - FDT lag), as shown in following figure.

Figure 34

FDT Level diagram

Notice:FDT lag is relative to the percentage of FDT level Function Code P3.17 Name Frequency arrive detecting range 0.0~100.0% Description Setting Range 0.0~100.0% Factory Setting 0.0%

When output frequency is within the detecting range of reference frequency, an ON-OFF signal will be output.

Figure 35

Frequency arriving detection diagram.

Notice:Frequency arrive detecting range is relative to the percentage of P0.07 Function Code P3.18 Name Over modulation selectiong 0:invalid Description Setting Range 0~1 Factory Setting 0

58

1:valid Using P3.18 to increase ultilization of DC bus to raise output voltage when system work with full load and low grid voltage(85% rated voltage below) for long time. Function Code P3.19 Factory Setting 0

Name Operation mode of cooling fans

Description 0: Automatics stopping 1: Operating all the time

Setting Range 0~1

0: Automatic stopping: Cooling fans works during system operation time, the fans stop after 30s of the system stopped. 1:The fan works all the time when the system power on. Function Code P3.20 Name Alarm intervals reset Description 0.1~3600.0s0.0Alarm function invalid Setting Range 0.0~3600.0s Factory Setting 0.0s

Notice: Alarm reset intervals is used for alarm when system come out unusual status, which is not serious enough cause damage, But it may lead to error. User can use P3.20 to select whether it need alarm report or not and reset intervals.

P4 Group V/F Control

The parameters of the Group only valid for V/F control(P0.00=0) Function Name Description Code 0:Linear curve 1: User-defined curve V/F curve P4.00 2: Torque_stepdown curve (1.3 order) selection 3: Torque_stepdown curve (1.7 order) 4: Torque_stepdown curve (2.0 order) 0: Linear curve. It is applicable for normal constant torque load. 1: User-defined curve. It can be defined through setting (P4.03~P4.08). 2~4: Torque_stepdown curve. It is applicable for variable torque load, such as blower, pump and so on. Please refer to following figure. Factory Setting

Setting Range

0~4

59

Figure36

Multiple V/F curve diagram

Function Code P4.01 P4.02

Name
Torque boost Torque boost cut-off

Description 0.0~10.0 0.0~50.0

Setting Range 0.0~10.0 0.0~50.0

Factory Setting 0.1 20.0

Torque boost will take effect when output frequency is less than cut-off frequency of torque boost (P4.02). Torque boost can improve the torque performance of V/F control at low speed. The value of torque boost should be determined by the load. The heavier the load, the larger the value. Notice: This value should not be too large, otherwise the motor would be over-heat or the inverter would be tripped by over-current or over-load. If P4.01 is set to 0, the inverter will boost the output torque according to the load automatically. Please refer to following diagram.

Figure 37

Torque boost diagram.

Function Code P4.03

Name
V/F slip compensation

Description 0.0~200.0%

Setting Range 0.0~200.0%

Factory Setting 0.0%

The motors slip changes with the load torque, which results in the variance of motor speed. The inverters output frequency can be adjusted automatically through slip compensation according to the load torque. Therefore the change of speed due to the load change can be reduced. The value of compensated slip is dependent on the motors rated slip which can be calculated as below:

P 4.09 = f b n * P / 60
Where motor. Function Code P4.04

fb

is motor rated frequency (P2.02),

n is motor rated speed (P2.03), and P is pole pairs of

Description Setting Range 0~1 Factory Setting 0

Name Auto energy saving selection

0:energysaving invaild 1:energysaving vaild

When P4.11 is set to be 1, while there is a light load, it will reduce the inverter output voltage and saves 60

energy. Notice:The function have particular effect to fan,pumps ect Function Name Description Code P4.05 P4.06 P4.07 P4.08 P4.09 P4.10 V/F frequency 1 V/F voltage 1 V/F frequency 2 V/F voltage2 V/F frequency 3 V/F voltage 3 0.00~P4.07 0.0~100.0 P4.05~P4.09 0.0~100.0 P4.07~P2.01 0.0~100.0 Factory Setting 0.00Hz 0.0 0.00Hz 0.0 0.00Hz 0.0

Setting Range 0.00~P4.07 0.0~100.0 P4.05~P4.09 0.0~100.0 P4.07~P2.02 0.0~100.0

This function is only active when P4.00 is set to be 1. P4.03~P4.08 are used to set the user-defined V/F curve. The value should be set according to the load characteristic of motor. Notice: 0V1V2V3rated voltage. 0f1f2f3rated frequency. The voltage corresponding to low frequency should not be set too high, otherwise it may cause motor overheat or inverter fault

Figure 38

V/F curve setting diagram.

Notice:V/F voltage is relative to percentage of motor rated voltage(P2.04)

Function Code Name Description Setting Range Factory Setting

P4.11

Modulate waveform

0:SPWM 1 1:SPWM 2

0~1

P4.11 is used to select the way of modulate waveform: 0:SPWM 1, sine waveform with triple-harmonics 1:SPWM 2: standard sine waveform

P5 Group Input terminals

CHH series have 16 multifunction digital input terminals,3 analog input terminals and 1 high speed pulse input terminal.
Function Code Name S1 Terminal function S2 Terminal function S3 Terminal function S4 Terminal function Description Setting Range Factory Setting

P5.00 P5.01 P5.02 P5.03

0~39 0~39 0~39 0~39

0~39 0~39 0~39 0~39

0 0 0 0

61

P5.04 P5.05 P5.06 P5.07 P5.08 P5.09 P5.10 P5.11 P5.12 P5.13 P5.14 P5.15 Setting value 0 1 2 3 4 5 6 7

S5 Terminal function S6 Terminal function S7 Terminal function S8 Terminal function S9 Terminal function S10 Terminal function S11 Terminal function S12 Terminal function S13 Terminal function S14 Terminal function S15 Terminal function

0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39

0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39 0~39

0 0 0 0 0 0 0 0 0 0 0 0

S16 Terminal function

Function Invalid Forward Reverse 3-wire control Jog forward Jog reverse Coast to stop Reset fault External fault normal close input External fault normal Open input

Description Please set unused terminals to be invalid to avoid malfunction. Please refer to description of P5.18. Please refer to description of P5.18. Please refer to description of P3.06~P3.08. The inverter blocks the output immediately. The motor coasts to stop by its mechanical inertia. Resets faults that have occurred. It has the same function as STOP/RST.

Stop the inverter and output a alarm when a fault occurs in a peripheral device.

10

Up command

The reference frequency of inverter can be adjusted by UP command and DOWN command.

11

DOWN command

12

Clear UP/DOWN Clear UP/DOWN (Temporary)

13

Use this terminal to clear UP/DOWN setting. Please refer to description of P0.02.

62

Setting value

Function

Description 4 groups of ACC/DEC time can be selected by the combination of these two terminals. ACC/DEC time selection 2 OFF OFF ON ACC/DEC time selection1 OFF ON OFF ON ACC/DEC time ACC/DEC time 0 (P0.11P0.12) ACC/DEC time 1 (P3.00P3.01) ACC/DEC time 2 (P3.02P3.03) ACC/DEC time 3 (P3.04P3.05)

14

ACC/DEC time selection1

15 16 17 18 19 20 21 22 23 24

ACC/DEC time selection 2 Multi-step speed reference1 Multi-step speed reference 2 Multi-step speed reference 3 Multi-step speed reference 4 Multi-step speed pause Switch between A and B Switch between A and A+B Switch between B and A+B Pause PID

ON

16 steps speed control can be realized by the combination of these four terminals. For details, please refer to following multi-step speed reference terminal status and according step value table:

Can shield the function of multi-speed terminals and keep the set value as the current status. P0.06 Terminal action 13 valid 14 valid 15 valid A B A+B B A A+B A B A+B

25

Pause operation ACC/DEC ramp hold Reserved Available frequency running Power frequency running Switching from variable frequency to power frequency. Switching from power frequency to variable

26 27~29 30

31

PID adjustment will be paused and inverter keeps output frequency unchanged. Pause operation make inverter decelerate to stop, preserve all of running parameters , inverter recover the running status as before after pause operation disappear. Pauses acceleration or deceleration and maintains output frequency. When this terminal is disabled, acceleration/deceleration is restarted. Reserved Switch off status to variable frequency status of inverter by pulse signal of the terninals, if inverter is under other status, the terminals are invaild. Switch off status to power frequency status of inverter by pulse signal of the terninals, if inverter is under other status, the terminals are invaild. Switch variable frequency status to power frequency status of inverter by pulse signal of the terninals, if inverter is under other status, the terminals are invaild. Switch power frequency status to variable frequency status of inverter by pulse signal of the terninals which is from high voltage control DCS, if inverter is under other status, the terminals are invaild.

32

33

63

Setting value

Function frequency. Emergency breaking input of high voltage Running command switch to keypad Running command switch to terminals Running command switch to communication Input signals of high voltage switching on. Reserved

Description Note:Function of 30~33 valid only for the inverter containing swiching cabinet, If not, they are invaild. Send a signal by through the terminal 1 to cut off high voltage of inverter If you input 1 signal to the terminals, running command switch to keypad whatever the command source is. If you input 1 signal to the terminals, running command switch to terminals whatever the command source is.

34

35

36

37

If you input 1 signal to the terminals, running command switch to remote host whatever the command source is. Terminal with the function connect to feed back signals from up level switcher of high voltage. The inverter can detect current status of up level high voltage switcher Reserved

38

39

Function Code

Name

Description

Setting Range

Factory Setting

P5.16

Polar selection of input terminal

0x0000~0xFFFF

0x0000~0xFFFF

0x0000

Seting polar select of ON/OFF input terminals, each terminals take up one bit, 0: normal open, 1:normal close.

S16 S15 S14 S13 S12 S11 S10

BIT1 BIT1 BIT1 BIT1 BIT1 BIT1 5
Function Code

S9

S8

S7

S6

S5

S4

S3

S2

S1

BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0

Name

Description

Setting Range

Factory Setting

P5.17

Filter ON/OFF

time

of

0~10

0~10

Set S1~S16 terminals filter time of sampling, increasing the parameter can rise anti-interference ability to prevent incorrect operation
Function Code Name FWD/REV control mode Description Setting Range Factory Setting

P5.18

0~3

0~3

This parameter defines four different control modes that control the inverter operation through external terminals.

0: 2-wire control mode 1: Integrate START/STOP command with run direction. 64

K1 OFF ON OFF ON

K2 OFF OFF ON ON

Run command Stop FWD REV Stop Figure 39 2-wire control mode 1.

1: 2-wire control mode 2: START/STOP command is determined by FWD terminal. Run direction is determined by REV terminal.

K1 OFF ON OFF ON

K2 OFF OFF ON ON

Run command Stop FWD Stop REV Figure 40 2-wire control mode 2.

2: 3-wire control mode 1: SB1: Start button. SB2: Stop button (NC), K: Run direction button, Terminal SIn is the multifunctional input terminal of S1~S8, HDI1 and HDI2. The terminal function should be set to be 3 (3-wire control).

K OFF ON

Run command Stop FWD

Figure 41

3-wire control mode 1.

3: 3-wire control mode 2: SB1: Forward run button SB2: Stop button (NC) SB3: Reverse run button Terminal SIn is the multifunctional input terminal of S1~S8, HDI1 and HDI2. The terminal function should be set to be 3 (3-wire control).

Figure 42

3-wire control mode 2.

Notice: When 2-wire control mode is active, the inverter will not run in following situation even if

65

FWD/REV terminal is enabled: Coast to stop (press RUN and STOP/RST at the same time). Stop command from serial communication. FWD/REV terminal is enabled before power on. Please refer to description of P4.12 Function Code P5.19 P5.20 Factory Setting 0.50 Hz/s 0.50 Hz/s Factory Setting 0.00V 0.0%

Name UP setting change rate DOWN setting change rate

Description 0.01~50.00Hz/s 0.01~50.00 Hz/s

Setting Range 0.01~50.00 0.01~50.00

This parameter is used to determine how fast UP/DOWN setting changes. Function Name Description Setting Range Code P5.21 P5.22 P5.23 P5.24 P5.25
AI1 lower limit AI1 lower limit corresponding setting AI1 upper limit AI1 upper limit corresponding setting AI1 filter time constant

0.00~P5.23 -100.0~100.0

0.00~P5.23 -100.0~100.0

P5.21~10.00 -100.0~100.0

P5.21~10.00 -100.0~100.0

10.00V 100.0%

0.00~10.00s

0.00~10.00s

0.10s

These parameters determine the relationship between analog input voltage and the corresponding setting value. When the analog input voltage exceeds the range between lower limit and upper limit, it will be regarded as the upper limit or lower limit. The analog input AI1 can only provide voltage input, and the range is 0V~10V. For different applications, the corresponding value of 100.0% analog setting is different. For details, please refer to description of each application. Notice: AI1 lower limit must be less or equal to AI1 upper limit.

Figure 43

Relationship between AI and corresponding setting

Function Code P5.26 P5.27 P5.28

Name AI2 lower limit AI2 lower limit corresponding setting AI2 upper limit 0.00~P5.28 -100.0~100.0 P5.26~10.00

Description

Setting Range 0.00~P5.28 -100.0~100.0 P5.26~10.00

Factory Setting 0.00V 0.0%

5.00V

66

P5.29 P5.30 P5.31 P5.32 P5.33 P5.34 P5.35

AI2 upper limit corresponding setting AI2 filter time constant AI3 lower limit AI3 lower limit corresponding setting AI3 upper limit AI3 upper limit corresponding setting AI3 filter time constant

-100.0~100.0 0.00~10.00s -10.00~P5.33 -100.0~100.0 P5.31~10.00 -100.0~100.0 0.00~10.00s

-100.0~100.0 0.00~10.00s -10.00~P5.33 -100.0~100.0 P5.31~10.00 -100.0~100.0 0.00~10.00s

100.0%

0.10s -10.00V 0.0%

10.00V 100.0%

0.10s

Please refer to description of AI1. Notice: When AI2 is set as 0~20mA current input, the corresponding voltage range is 0~5V. Function Code P5.36 P5.37 P5.38 P5.39 P5.40 Factory Setting 0.000k 0.0% 50.000k 100.0% 0.10s

Name HDI1 lower limit HDI1 lower limit corresponding setting HDI1 upper limit HDI1 upper limit corresponding setting HDI1 filter time constant

Description 0.000kHz~P5.38 -100.0~100.0 P5.36~50.000kHz -100.0~100.0 0.00~10.00

Setting Range 0.000kHz~P5.38 -100.0~100.0 P5.36~50.000kHz -100.0~100.0 0.00~10.00

The description of P5.36~P5.40 is similar to AI1.

P6 Group output terminals

CHH series have 8 multifunction Relay output terminals, 4 analog output terminals and 1 high speed pulse output terminal. Function Code P6.00 P6.01 P6.02 P6.03 P6.04 P6.05 P6.06 P6.07 67 Factory Setting 0 0 0 0 0 0 0 0

Name
Relay 1 output selection Relay 2 output selection Relay 3 output selection Relay 4 output selection Relay 5 output selection Relay 6 output selection Relay 7 output selection Relay 8 output

Description 0~20 0~20 0~20 0~20 0~20 0~20 0~20 0~20

Setting Range 0~20 0~20 0~20 0~20 0~20 0~20 0~20 0~20

selection

Setting Value 0 1 2 3 4 5 6 7 8

Function No output Run FOR/REV Fault output FDT reached Frequency reached Zero speed running Variable frequency Power frequency Upper frequency limit reached Lower frequency limit reached Ready for running Ready for high voltage power on Alarm output Status of KM1 Status of KM2 Status of KM3 Permission of high voltage switcher on Emergency breaking of high voltage

Description Output terminal has no function. ON: During forward/reverse run. ON: Inverter is in fault status. Please refer to description of P3.15, P3.16. Please refer to description of P3.17. ON: The running frequency of inverter is zero. ON: inverter working in variable frequency status. ON: inverter working in power frequency status. ON: Running frequency reaches the value of P0.08.

9 10 11 12 13 14 15

ON: Running frequency reaches the value of P0.09. ON: Inverter is ready (no fault, power is ON). ON: Pass self-testing, allow power on with high voltage ON: Alarm(Not serious enough for error) ON; KM1 closed ON; KM2 closed ON; KM3 closed Inverter receive Variable frequency, it should pass self-testing and time of waiting for swithing on, and then send signals to up level(operation platform or high voltage switcher), The up level will switch on the high voltage switcher after the receiving. When inverter need to break with high voltage switcher ,send signals to up level t(operation platform or high voltage switcher) to break the high voltage switcher to protect inverter.

16

17

Notice:ON: Relay normal open switcher close, normal close switcher open Function Name Description Setting Range Code P6.08 P6.09 P6.10 P6.11 P6.12 68
HDO ON-OFF output selection

Factory Setting 0 0 0 0 0

0~20 0~20 0~20 0~20 0~20

0~24 0~24 0~24 0~24 0~24

AO1 output selection AO2 output selectio AO3 output selection AO4 output selection

Analog output terminal 1 and 2 have 0~10V voltage output, while Analog output terminal 3 and 4 can provide both 0~10V voltage and 0~20mA current signal, It is selectable by the jumper J3(AO3) and J4(AO4) on I/O the board. 0: High-speed pulse output: The maximum pulse frequency is 50.0 kHz. Please refer to description of P6.08. AO/HDO output functions are indicated in the following table:

Setting Value 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Function Code P6.13 P6.14 P6.15 P6.16

Function Running frequency Reference frequency Inverter output current Motor current Output voltage Output power Output torque AI1 voltage AI2 voltage AI3 voltage Input line voltage of RS Input line voltage of ST Input line voltage of TR Output line voltage of AB Output line voltage of BC Output line voltage of CA Input current of R phase Input current of S phase Input current of T phase Output current of A phase Output current of B phase Output current of C phase A phase modulate waveform B phase modulate waveform C phase modulate waveform

Range 0~maximum frequency (P0.07) 0~ maximum frequency (P0.07) 0~2* inverter rated current 0~2* motor rated current 0~2* inverter rated voltage 0~2* rated power 0~2*rated torque 0~10V 0~10V 0~10V 0~1.5* rated voltage peak value 0~1.5* rated voltage peak value 0~1.5* rated voltage peak value 0~1.5* rated voltage peak value 0~1.5* rated voltage peak value 0~1.5* rated voltage peak value 0~1.5* rated Current peak value 0~1.5* rated Current peak value 0~1.5* rated Current peak value 0~1.5* rated Current peak value 0~1.5* rated Current peak value 0~1.5* rated Current peak value Full voltage Full voltage Full voltage Factory Setting 0.00% 0.000kHz 100.0% 50.000kHz

Name HDO lower limit HDO lower limit corresponding output HDO upper limit HDO upper limit corresponding output

Description 0.00%~P6.15 0~50.000kHz P6.13~100.0% 0~50.000kHz

Setting Range 0.00%~P6.15 0~50.000kHz P6.13~100.0% 0~50.000kHz

These parameters determine the relationship between analog output voltage/current and the corresponding output value. When thehigh speed pulse output value exceeds the range between lower

69

limit and upper limit, it will output the upper limit or lower limit. For different applications, the corresponding value of 100.0% high speed pulse output is different. For details, please refer to description of each application.

Figure 44

Relationship between HDO and corresponding setting.

Function Code P6.17 P6.18 P6.19 P6.20 P6.21 P6.22 P6.23 P6.24 P6.25 P6.26 P6.27 P6.28 P6.29 P6.30 P6.31 P6.32

Name
AO1 lower limit AO1 lower limit corresponding output AO1 upper limit AO1 upper limit corresponding output AO2 lower limit AO2 lower limit corresponding output AO2 upper limit AO2 upper limit corresponding output AO3 lower limit AO3 lower limit corresponding output AO3 upper limit AO3 upper limit corresponding output AO4 lower limit AO4 lower limit corresponding output AO4 upper limit

Description 0.0~P6.19 0.00~10.00V P6.17~100.0 0.00~10.00V 0.00~P6.23 0.00~10.00V P6.21~100.0 0.00~10.00V 0.0~P6.27 0.00~10.00V P6.25~100.0 0.00~10.00V 0.00~P6.31 0.00~10.00V P6.29~100.0 0.00~10.00V

Setting Range 0.0~P6.19 0.00~10.00V P6.17~100.0 0.00~10.00V 0.00~P6.23 0.00~10.00V P6.21~100.0 0.00~10.00V 0.00~P6.27 0.00~10.00V P6.25~100.0 0.00~10.00V 0.00~P6.31 0.00~10.00V P6.29~100.0 0.00~10.00V

Factory Setting 0.00% 0.00V 100.0% 10.00V 0.00% 0.00V 100.0% 10.00V 0.00% 0.00V 100.0% 10.00V 0.00% 0.00V 100.0% 10.00V

AO4 upper limit corresponding output

70

The function is similar to HDO terminals Notice: When AO is current output, 1mA is corresponding to 0.5V For details, please refer to description of each application.

Figure 45

Relationship between AO and corresponding setting.

P7 Group Disply interface

Function Code P7.00 Name User password 0~65535 Description Setting Range 0~65535 Factory Setting 0

The password protection function will be valid when set to be any nonzero data. When P7.00 is set to be 00000, users password set before will be cleared and the password protection function will be disabled. After the password has been set and becomes valid, the user can not access menu if the users password is not correct. Only when a correct users password is input, the user can see and modify the parameters. Please keep users password in mind. Function Name Description Code 0:Chinese LCD language P7.01 selection 1:ENGLISH(Reserved) Function Code P7.02 Factory Setting 0

Setting Range 0~1

Name Parameter copy

Description 0: Invalid 1: Upload parameters to LCD 2: Download parameters from LCD

Setting Range 0~2

Factory Setting 0

P7.02 will take effect when LCD keypad is used. 1: All value of parameters will be uploaded from inverter to LCD. 2: All value of parameters will be downloaded from LCD to inverter. Notice: When upload or download operation completes, P7.02 will be set to 0 automatically. Function Code P7.03 Name QUICK/JOG function selection Description 0: Quick debugging mode 1: FDW/REV switching 2: Jog Setting Range 0~2 Factory Setting 0

QUICK/JOG is a multifunctional key, whose function can be defined by the value of P7.03. 0: Quick debugging mode: Please refer to description of Chapter 5. 1: FWD/REV switching: Press QUICK/JOG, the running direction of inverter will reverse. It is only valid if P0.01 is set to be 0. 71

2: Jog: Press QUICK/JOG , the inverter will jog. Function Name Description Code 0: Valid when keypad control (P0.01=0) 1: Valid when keypad or terminal control (P0.01=0 or 1) 2: Valid when keypad or communication control (P0.01=0 or 2) 3: Always valid

Setting Range

Factory Setting

P7.04

STOP/RST function selection

0~3

Notice: The value of P7.04 only determines the STOP function of STOP/RST. The RESET function of STOP/RST is always valid. Function Code P7.05 Factory Setting Real time

Name Time setting

Description 00.00~23.59

Setting Range 00.00~23.59

Function Code P7.06 P7.07

Name Running status display selection1 Running status display selection2

Description 0~0xFFFF 0~0xFFFF

Setting Range 0~0xFFFF 0~0xFFFF

Factory Setting 0x0FFF 0x0000

There are 26 status parameters of CHH inverter display on two Function code of P7.06 and P7.07, 16 general status displayed in P7.06 and the others are display on P7.07. for details, Please refer to function table as below. If Bit is 0, the parameter will not be displayed; If Bit is 1, the parameter will be displayed. Press /SHIFT to scroll through these parameters in right order . The display content corresponding to each bit of P7.06 is described in the following table: BIT15 AI3 BIT9 PID preset BIT3 Output voltage BIT14 AI2 BIT8 BIT2 Input voltage BIT13 AI1 value BIT7 BIT12 Output terminal status BIT6 line speed BIT11 BIT10

Input terminal status PID feed back BIT5 Rotation speed BIT4 Output current

Output torque Output power

BIT1 BIT0 Frequency Running frequecny setting

The display content corresponding to each bit of P7.07 is described in the following table(10 low bits of P7.07 available and high 6 bits reserverd

BIT15 Reserved BIT9 Inverter output 72

BIT14 Reserved BIT8 Inverter input

BIT13 Reserved BIT7 Time

BIT12 Reserved BIT6 Running time

BIT11 Reserved

BIT10 Reserved

BIT5 BIT4 Current percetage Current of inverter rated percentage of

terminals status terminals status BIT3 Input current BIT2 Input power factor BIT1 Current steps of Multi-step BIT0 HDI frequency

current

motor rated current

Notice:The input/output terminal status of bit11 and bit 12 in P7.06, bit8 and bit9 in P7.07 are displayed by decimal numbers,which convert to hexademical numbers with each bit represent the terminal ON/OFF status. Example: decimal demical 10 convert to be 1010 of hexademical number, which mean bit2 and bit4 are on, the others is OFF, for details, please refer to P8.08 and P8.09 Function Name Description Code P7.08
Stop status display selection

Setting Range 0~0xFFFF

Factory Setting 0x0FFF

0~0xFFFF

P7.08 determines the display parameters in stop status. The setting method is similar with P7.06 and P7.07. The display content corresponding to each bit of P7.07 is described in the following table:

BIT15

BIT14

BIT13 Inverter output terminals status BIT5 PID feedback

BIT12 Inverter input terminals status BIT4 PID preset

BIT11

BIT10 Current steps of multi-steps BIT2

status

BIT9 HDI frequency

BIT8

Reserved

Reserved

RTC Time

AI3

BIT7 AI2

BIT6 AI1

BIT3
status

Output terminal Input terminal

BIT0 Frequency Input voltage setting Factory Setting 100.0%

BIT1

Function Code P7.09

Name Display

Description 0.1~999.9%

Setting Range 0.1~999.9%

coefficient of
rotational speed

Mechanical speed=120P7.09/electric poles, it is used for regulating rotation speed display, have no effect to real speed. Function Code P7.10 Factory Setting 1.0%

Name Display coefficient of retational speed

Description 0.1~999.9%

Setting Range 0.1~999.9%

Line speed=mechanical speedP7.10, it is used for regulating line speed display error, have no effect to real speed. Function Code P7.11 P7.12 Factory Setting

Name
DSP software version Accumulated running time

Description

Setting Range

0~65535h

0~65535h

DSP Software version: Indicates current software version of DSP 73

Accumulated running time: Displays accumulated running time of inverter.

P8 Group fault record

CHH series inverter can recorder recent fault times and the runnig frequency, output currnet, BUS voltage information of last fault. Fault type, enviorment information is impermissible to modify, user can clean to be 0 of the fault information by P0.16.
Function Code Factory Setting

Name

Description

Setting Range

P8.00 P8.01 P8.02

Last two fault types Last time fault type Type of current fault

0: No Fault There are two system fault and unit fault because of its structure. Please refer to inverter fault code principle EXX.YY,If XX=0, means system fault, If XX0,means unit fault and YY is fault code For more details , Please refer to charpter 9.
Function Code Factory Setting

Name

Description

Setting Range

P8.03 P8.04 P8.05 P8.06 P8.07 P8.08 P8.09 P8.10

Running furquency of current fault Ouptput current of current fault DC bus voltage of current fault DC bus voltage of current fault unit Unit temperature of cunnent fault Input terminal status of current fault Output terminal status of current status Time of current fault

The status of current fault input terminals is a decimal number. For all of digital input terminals status order during last fault.Please refer to table as below. BIT15 S16 BIT7 S8 BIT14 S15 BIT6 S7 BIT13 S14 BIT5 S6 BIT12 S13 BIT4 S5 BIT11 S12 BIT3 S4 BIT10 S11 BIT2 S3 BIT9 S10 BIT1 S2 BIT8 S9 BIT0 S1

74

ON:1,OFF:0, it show digital input signal status during fault. The status of current fault output terminals is a decimal number. For all of digital output terminals status order during last fault.Please refer to table as below. BIT15 Reserved BIT7 RO8 BIT14 Reserved BIT6 RO7 BIT13 Reserved BIT5 RO6 BIT12 Reserved BIT4 RO5 BIT11 Reserved BIT3 RO4 BIT10 Reserved BIT2 RO3 BIT9 Reserved BIT1 RO2 BIT8 Reserved BIT0 RO1

ON:1,OFF:0, it show digital output signal status during fault. P8.06 and P8.07 is used to record fault unit status during fault

P9 Group PID Control

PID control is a common used method in process control, such as flow, pressure and temperature control. The principle is firstly detect the bias between preset value and feedback value, then calculate output frequency of inverter according to proportional gain, integral and differential time. Please refer to following figure.

Figure 46

PID control diagram

Function Code

Name

Description 0: Keypad 1: AI1 2: AI2 3: AI3 4: AI1+AI2 5: AI2+AI3 6: AI1+AI3 7:HDI 8:Multi-step 9:Communication

Setting Range

Factory Setting

P9.00

PID preset source selection

0~9

These parameters are used to select PID preset and feedback source. Notice: Preset value and feedback value of PID are percentage value. 100% of preset value is corresponding to 100% of feedback value. Preset source and feedback source must not be same, otherwise PID will be malfunction. Function 75 Name Description Setting Range Factory

Code P9.01 Keypad PID preset -100.0~100.0% -100.0~100.0%

Setting 0.0%

Function Code

Name

Description 0: AI1 1: AI2 2: AI3 3: AI1+AI2 4: AI2+AI3 5: AI1+AI3 6: HDI 7:Communication

Setting Range

Factory Setting

P9.00

PID feedback source selection

0~7

Function Code P9.03

Name PID output characteristics

Description 0: Positive 1: Negative

Setting Range 0~1

Factory Setting 0

0:Positive. When the feedback value is greater than the preset value, output frequency will be decreased, such as tension control in winding application. 1: Negative. When the feedback value is greater than the preset value, output frequency will be increased, such as tension control in unwinding application. Function Code P9.04 P9.05 P9.06 Name Proportional gain (Kp) Integral time (Ti) Differential time (Td) Description 0.00~100.00 0.01~10.00s 0.00~10.00s Setting Range 0.00~100.00 0.01~10.00s 0.00~10.00s Factory Setting 0.10 0.10s 0.00s

Optimize the responsiveness by adjusting these parameters while driving an actual load. Adjusting PID control: Use the following procedure to activate PID control and then adjust it while monitoring the response. 1. 2. 1. 2. Enabled PID control (P0.03=6) Increase the proportional gain (Kp) as far as possible without creating oscillation. Reduce the integral time (Ti) as far as possible without creating oscillation. Increase the differential time (Td) as far as possible without creating oscillation.

Making fine adjustments: First set the individual PID control constants, and then make fine adjustments. Reducing overshooting If overshooting occurs, shorten the differential time and lengthen the integral time.

Figure 47

Reducing overshooting diagram.

Rapidly stabilizing control status

76

To rapidly stabilize the control conditions even when overshooting occurs, shorten the integral time and lengthen the differential time.

Figure 48

Rapidly stabilizing diagram.

Reducing long-cycle oscillation If oscillation occurs with a longer cycle than the integral time setting, it means that integral operation is strong. The oscillation will be reduced as the integral time is lengthened.

Figure 49

Reducing long-cycle oscillation diagram.

Reducing short-cycle oscillation If the oscillation cycle is short and oscillation occurs with a cycle approximately the same as the differential time setting, it means that the differential operation is strong. The oscillation will be reduced as the differential time is shortened.

Figure 50

Reducing short-cycle oscillation diagram.

If oscillation cannot be reduced even by setting the differential time to 0, then either lower the proportional gain or raise the PID primary delay time constant. Function Code P9.07 P9.08 Factory Setting 0.50s 0.0%

Name Sampling cycle (T) Bias limit

Description 0.01~100.00s 0.0~100.0%

Setting Range 0.01~100.00s 0.0~100.0%

77

Sampling cycle T refers to the sampling cycle of feedback value. The PI regulator calculates once in each sampling cycle. The bigger the sampling cycle, the slower the response is. Bias limit defines the maximum bias between the feedback and the preset. PID stops operation when the bias is within this range. Setting this parameter correctly is helpful to improve the system output accuracy and stability.

Figure 51

Relationship between bias limit and output frequency.

Function Code P9.09 P9.10

Name Feedback lost detecting value Feedback lost detecting time

Description 0.0~100.0% 0.0~3600.0s

Setting Range 0.0~100.0% 0.0~3600.0s

Factory Setting 0.0% 1.0s

When feedback value is less than P9.10 continuously for the period determined by P9.11, the inverter will alarm feedback lost failure (E00.17). Notice: 100% of P9.10 is the same as 100% of P9.01. Function Name Description Code PID dormancy P9.11 0.0~100.0% wake up value PID dormancy P9.12 0.0~3600.0s delay time frequency increase from O until PID feed back reach PID preset again. PID dormancy delay time:If not 0. PID dormancy vaild, PID feedback reach PID preset and work steadily,inverter will work in current status for PID dormancy delay time, and then reduce frequency to 0 according to preset entering dormancy status until PID dormancy wake up. Factory Setting 0.0% 0.0s

Setting Range 0.0~100.0% 0.0~3600.0s

PID dormancy wake up value:IF PID feed back dormancy value, PID will be wake up, then inverter

Figure 52

Digram of dormancy and dormancy wake up

Frequency increase after inverter start,PID feed back increase too. When the feed back reach 78

preset value, inverter maintain current status and PID walk into dormancy delay time(Constant output frequency, keep PID within bias limit), inverter frequency reduce to 0 in the decrease time, because of system interia, PID feed back reduce slowly. When feed back value reach wake up value,inverter wakeup from dormancy status, frequency increase,PID feedback increase too.

PA Group Multi-steps control

Function Code Name Multi-step speed 0 Multi-step speed 1 Multi-step speed 2 Multi-step speed 3 Multi-step speed 4 Multi-step speed 5 Multi-step speed 6 Multi-step speed 7 Multi-step speed 8 Multi-step speed 9 Multi-step speed 10 Multi-step speed 11 Multi-step speed 12 Multi-step speed 13 Multi-step speed 14 Multi-step speed 15 Description Setting Range Factory Setting

PA.00 PA.01 PA.02 PA.03 PA.04 PA.05 PA.06 PA.07 PA.08 PA.09 PA.10 PA.11 PA.12 PA.13 PA.14 PA.15
Notice:

-100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0%

-100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0%

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

100% of multi-step speed x corresponds to the maximum frequency (P0.07). If the value of multi-step speed x is negative, the direction of this step will be reverse, otherwise it will be forward.

Selection of step is determined by combination of multi-step terminals. Please refer to following figure and table.

Figure 53

Multi-steps speed operation diagram

Set S1~S4 as multi-steps input terminals, S1=S2=S3=S4=OFF,Frequency source is determined by P0.03~P0.06. If not all of S1,S2,S3,S4 are OFF, Multi-steps works, It is more prority than Keypad, 79

analog input, High speed pulse input, communication .16 steps is combinated by S1,S2,S3,S4 code. S1 S2 S3 S4 OFF OFF OFF OFF 0 ON OFF OFF OFF 1 OFF ON OFF OFF 2 ON ON OFF OFF 3 OFF OFF ON OFF 4 ON OFF ON OFF 5 OFF ON ON OFF 6 ON ON ON OFF 7 OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF OFF ON ON OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON 8 9 10 11 12 13 14 15

PB Group Protection Parameter

Function Code Pb.00 Pb.01 Name Reserved Output phase-failure protection Description Reserved 0: Disabled 1: Enabled Setting Range Reserved 0~1 1 Factory Setting

Notice: Please be cautious to set these parameters as disabled. Otherwise it may cause inverter and motor overheat even damaged. Function Code Pb.02 Factory Setting 2

Name Motor overload protection

Description 0: Disabled 1: Normal motor 2: Variable frequency motor

Setting Range 0~2

1: For normal motor, the lower the speed, the poorer the cooling effect. Based on this reason, if output frequency is lower than 30Hz, inverter will reduce the motor overload protection threshold to prevent normal motor from overheat. 2: As the cooling effect of variable frequency motor has nothing to do with running speed, it is not required to adjust the motor overload protection threshold. Function Code Pb.03 Factory Setting 100.0%

Name Motor overload protection current

Description 20.0~120.0%

Setting Range 20.0~120.0%

Figure 54

Motor overload protection curve

The value can be determined by the following formula: Motor overload protection current = (motor rated current / inverter rated current) * 100%
Notice:

80

This parameter is normally used when rated power of inverter is greater than rated power of motor. Motor overload protection time: 60s with 200% of rated current. For details, please refer to above figure.

Function Code Pb.04 Pb.05

Name
Threshold of trip-free Decrease rate of trip-free

Description 70.0~110.0% 0.00~P0.07

Setting Range 70.0~110.0% 0.00~P0.07

Factory Setting 80.0% 0.00Hz

If PB.05 is set to be 0, the trip-free function is invalid. Trip-free function enables the inverter to perform low-voltage compensation when DC bus voltage drops below PB.04 The inverter can continue to run without tripping by reducing its output frequency and feedback energy via motor. Notice: If PB.05 is too big, the feedback energy of motor will be too large and may cause over-voltage fault. If PB.05 is too small, the feedback energy of motor will be too small to achieve voltage compensation effect. So please set PB.05 according to load inertia and the actual load.

Function Code Pb.06 Pb.07

Name Over-voltage stall protection Over-voltage stall protection point

Description 0: Disabled 1: Enabled 105~140%

Setting Range 0~1 105~140%

Factory Setting 0 120%

During deceleration, the motors decelerating rate may be lower than that of inverters output frequency due to the load inertia. At this time, the motor will feed the energy back to the inverter, resulting in DC bus voltage rise. If no measures taken, the inverter will trip due to over voltage. During deceleration, the inverter detects DC bus voltage and compares it with over-voltage stall protection point. If DC bus voltage exceeds PB.07, the inverter will stop reducing its output frequency. When DC bus voltage become lower than PB.10, the deceleration continues, as shown in following figure.

Figure 55

Over-voltage stall function

Function Code Pb.08 Pb.09

Name Over-current protection Over-current stall threshold

Description 0: Disabled 1: Enabled 50~200%

Setting Range 0~1 50~200%

Factory Setting 0 120%

During acceleration of inverter, the actual motor speed rise rate may lower than the output frequency rise rate because of too big load. If no measures to take, inverter will trip caused by over-current. The principle of over-current protection is to detect the output current of inverter during inverter operation and compare it with over-current stall threshold determined by PB.09. If it exceeds the value of PB.09 during acceleration, inverter will remain output frequency; if it exceeds the value of PB.09 during constant speed running, inverter will decrease output frequency. When output current of inverter is lower than the value of PB.09, inverter will continue to accelerate until output frequency reach frequency reference. Please refer to following diagram. 81

Figure 56

Over-current stall function

Function Code Pb.10

Name Input overvoltage pre-warning threshold

Description 105~125%

Setting Range 105~125%

Factory Setting 110%

Pb.10 is set input voltage pre-warning threshold, when real input voltage exceed the point, inverter warning, Its setting is corresponding to percentage of input rated voltage Function Name Description Code Pb.11 Pb.12 Unit bypass function Unit manual bypass bit selection 0: Manual bypass 1:Auto bypass 0x000~0x1FF Factory Setting 0 0x000

Setting Range 0~1 0x000~0x1FF

Pb.11 is used to set inverter bypass function. 0:manual bypass,unit failure, inverter stoped and indicate error,If user want bypass failure unit, its necessary to set Pb.12 to bypass failure unit after stopping. 1:Auto bypass,unit failure, inverter do not stop and bypass failure unit automaticly. Pb.12 is invaild. CHH series high voltage inverter Supporting a maximum of 9 units in series, each bit of Pb.12 corresponding to unit number in series. Pb.12 indicate as hexademical, each bit corresponding to one unit. If bit=1, No bypass,If bit=0, means bypass the unit. Function Code Pb.13 Pb.14 Factory Setting 150% 0

Name hardware overcurrnet threshold Power frequency bypass when failure 50~200

Description

Setting Range 50~200 0~1

0:manual power frequency bypass 1:Auto power frequency bypass

Inverter switch to power frequency when failure. 0:manual bypass:Inverter failure, system choose coast to stop or cut off high voltage input when coast to stop according to seriousness. 1:Auto bypass: Coast to stop and switch to power frequency when inverter error.

82

PC Group Serial Communication

Function Code PC.00 Factory Setting 1

Name Local address 1~247

Description

Setting Range 1~247

This parameter determines the slave address used for communication with master. The value 0 is the broadcast address. Function Name Code Baud rate selection 0: 1200BPS 1: 2400BPS 2: 4800BPS 3: 9600BPS 4: 19200BPS 5: 38400BPS Factory Setting

Description

Setting Range

PC.01

0~5

This parameter can set the data transmission rate during serial communication. Notice: The baud rate of master and slave must be the same. Function Code PC.02 Factory Setting 1

Name Data format 0~5

Description

Setting Range 0~5

This parameter defines the data format used in serial communication protocol. 0: RTU, 1 start bit, 8 data bits, no parity check, 1 stop bit. 1: RTU, 1 start bit, 8 data bits, even parity check, 1 stop bit. 2: RTU, 1 start bit, 8 data bits, odd parity check, 1 stop bit. 3: RTU, 1 start bit, 8 data bits, no parity check, 2 stop bits. 4: RTU, 1 start bit, 8 data bits, even parity check, 2 stop bits. 5: RTU, 1 start bit, 8 data bits, odd parity check, 2 stop bits. 6: ASCII, 1 start bit, 7 data bits, no parity check, 1 stop bit. 7: ASCII, 1 start bit, 7 data bits, even parity check, 1 stop bit. 8: ASCII, 1 start bit, 7 data bits, odd parity check, 1 stop bit. 9: ASCII, 1 start bit, 7 data bits, no parity check, 2 stop bits. 10: ASCII, 1 start bit, 7 data bits, even parity check, 2 stop bits. 11: ASCII, 1 start bit, 7 data bits, odd parity check, 2 stop bits. 12: ASCII, 1 start bit, 8 data bits, no parity check, 1 stop bit. 13: ASCII, 1 start bit, 8 data bits, even parity check, 1 stop bit. 14: ASCII, 1 start bit, 8 data bits, odd parity check, 1 stop bit. 15: ASCII, 1 start bit, 8 data bits, no parity check, 2 stop bits. 16: ASCII, 1 start bit, 8 data bits, even parity check, 2 stop bits. 17: ASCII, 1 start bit, 8 data bits, odd parity check, 2 stop bits. Function Code PC.03 Name Communication delay time 0~200ms Description Setting Range 0~200ms Factory Setting 200

This parameter can be used to set the response delay in communication in 83

order to adapt to the MODBUS master. In RTU mode, the actual communication delay Function Name Description Setting Range Code Communication 0.0~100s 0.0~100s PC.04 timeout delay

Factory Setting 0.0s

When the value is zero, this function will be disabled. When communication interruption is longer than the non-zero value of PC.04, the inverter will alarm communication error (E00.13). Function Code Name Description 0: Alarm and coast to stop 1: No alarm and continue to run 2: No alarm but stop according to P1.06 (if P0.03=2) 3: No alarm but stop according to P1.06 Setting Range Factory Setting

PC.05

Communication error action

0~3

0: When communication error occurs, inverter will alarm (CE) and coast to stop. 1: When communication error occurs, inverter will omit the error and continue to run. 2: When communication error occurs, if P0.03=2, inverter will not alarm but stop according to stop mode determined by P1.06. Otherwise it will omit the error. 3: When communication error occurs, inverter will not alarm but stop according to stop mode determined by P1.06. Function Code Factory Setting

Name

Description Units place of LED

Setting Range

0x000~0x111 0x000

PC.06

Response action

0: Response to writing 1: No response to writing Tens place of LED 0: Reference not saved when power off 1: Reference saved when power off

Figure 57 A stands for: Units place of LED. B stands for: Tens place of LED

Meaning of PC.06.

PD Group unit status query function

CHH series inverter can query power unit temperature, DC bus voltage, warning ect, its more accurate to know the status of power unit.
Function Code Name Description Setting Range Factory Setting

PD.00 PD.01 PD.02

A-Phase unit indication B-phase unit indication C-phase unit indication

0x000~0x1FF 0x000~0x1FF 0x000~0x1FF

0x000~0x1FF 0x000~0x1FF 0x000~0x1FF

The error of power unit can be neglected of each phase(A,B,C),It is indicated inPD.00~PD.02 84

CHH series high voltage inverter support maximum 9 power units in series, the function of low 9 bits relative to each phase power unit, the function definited by hexademical. If the bit =1, the corresponding power unit error is not neglected, If the bit=0, means power unit error can be neglected. Notice: The function is only used to neglect warning during power unit error, fault information can be queried by fault inquiry function. Function Name Description Code Unit A1 PD.03 temperature 0.0~100.0 indication Unit A2 PD.04 temperature 0.0~100.0 indication Unit A3 temperature PD.05 0.0~100.0 indication Unit A4 temperature PD.06 0.0~100.0 indication Unit A5 PD.07 temperature 0.0~100.0 indication Unit A6 PD.08 temperature 0.0~100.0 indication Unit A7 PD.09 temperature 0.0~100.0 indication Unit A8 temperature PD.10 0.0~100.0 indication Unit A9 temperature PD.11 0.0~100.0 indication Unit B1 PD.12 temperature 0.0~100.0 indication Unit B2 PD.13 temperature 0.0~100.0 indication Unit B3 PD.14 temperature 0.0~100.0 indication Unit B4 temperature PD.15 0.0~100.0 indication Unit B5 temperature PD.16 0.0~100.0 indication Unit B6 PD.17 temperature 0.0~100.0 indication Unit B7 PD.18 temperature 0.0~100.0 indication Unit B8 temperature PD.19 0.0~100.0 indication Unit B9 temperature PD.20 0.0~100.0 indication 85 the power unit error Factory Setting

Setting Range 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0

PD.21 PD.22 PD.23 PD.24 PD.25 PD.26 PD.27 PD.28 PD.29

Unit C1 temperature indication Unit C2 temperature indication Unit C3 temperature indication Unit C4 temperature indication Unit C5 temperature indication Unit C6 temperature indication Unit C7 temperature indication Unit C8 temperature indication Unit C9 temperature indication

0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0

0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0

Notice: All of informaiton is read only. Function Name Code Unit A1 DC bus PD.30 voltage indication Unit A2 DC bus PD.31 voltage indication Unit A3 DC bus PD.32 voltage indication Unit A4 DC bus PD.33 voltage indication Unit A5 DC bus PD.34 voltage indication Unit A6 DC bus PD.35 voltage indication Unit A7 DC bus PD.36 voltage indication Unit A8 DC bus PD.37 voltage indication Unit A9 DC bus PD.38 voltage indication Unit B1 DC bus PD.39 voltage indication Unit B2 DC bus PD.40 voltage indication Unit B3 DC bus PD.41 voltage indication Unit B4 DC bus PD.42 voltage indication Unit B5 DC bus PD.43 voltage indication Unit B6 DC bus PD.44 voltage indication Unit B7 DC bus PD.45 voltage indication Unit B8 DC bus PD.46 voltage indication

Description 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V

Setting Range 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V

Factory Setting

86

PD.47 PD.48 PD.49 PD.50 PD.51 PD.52 PD.53 PD.54 PD.55 PD.56

Unit B9 DC bus voltage indication Unit C1 DC bus voltage indication Unit C2 DC bus voltage indication Unit C3 DC bus voltage indication Unit C4 DC bus voltage indication Unit C5 DC bus voltage indication Unit C6 DC bus voltage indication Unit C7 DC bus voltage indication Unit C8 DC bus voltage indication Unit C9 DC bus voltage indication

0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V only

0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V

Notice: All of informaiton mentioned in table above is read

Function Code Name Description

Setting Range

Factory Setting

PD.57 aPD.58 PD.59 PD.60 PD.61 PD.62 PD.63 PD.64 PD.65 PD.66 PD.67 PD.68 PD.69 PD.70 PD.71 PD.72 PD.73 PD.74 PD.75 PD.76 PD.77 87

Unit A1 fault indicated value Unit A2 fault indicated value Unit A3 fault indicated value Unit A4 fault indicated value Unit A5 fault indicated value Unit A6 fault indicated value Unit A7 fault indicated value Unit A8 fault indicated value Unit A9 fault indicated value Unit B1 fault indicated value Unit B2 fault indicated value Unit B3 fault indicated value Unit B4 fault indicated value Unit B5 fault indicated value Unit B6 fault indicated value Unit B7 fault indicated value Unit B8 fault indicated value Unit B9 fault indicated value Unit C1 fault indicated value Unit C2 fault indicated value Unit C3 fault

0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF

0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF

indicated value PD.78 PD.79 PD.80 PD.81 PD.82 PD.83 Unit C4 fault indicated value Unit C5 fault indicated value Unit C6 fault indicated value Unit C7 fault indicated value Unit C8 fault indicated value Unit C9 fault indicated value 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF only 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF 0~0xFFFF

Notice: All of informaiton mentioned in table above is read

PE Group Factory Setting

This group is the factory-set parameter group. It is prohibited for user to access.

88

Charpter 9 Warning information and fault solution

CHH series high voltage inverter have perfect protection and alarm function,when inverter is error,Inverter indicate fault status and implement stopping protection, power unit bypass,

acousto-optic alarm, cut off high voltage input automaticly according to alarm level.
CHH series high volatge have two kinds fault, 1:unit fault 2: system fault, express as EX1X2.Y1Y2, X1X2 means system fault or unit fault. Y1Y2 is fault code. X1X2=00, system fault, Y1Y2 is system fault code Unit fault,X1 means fault the phase of unit. X2:The unit in the location of fault phase, Y1Y2:first fault code of error unit. CHH series high voltage inverter provide alarm function. When inverter have abnormal status but not serious enough to damage. The inverter cause acousto-optic alarm and not stop during alarm time. Inverter can auto reset or manual reset when alarm. There are two type alarm of CHH series high voltage inverter, Unit alarm and system alarm, It is express as AX1X2.Y1Y2, X1X2:Alarm unit Y1Y2:Alarm code X1X2=00,system fault Y1Y2:system fault code For Unit fault,X1 means fault phase, X2 means The unit in the location of fault phase, Y1Y2:first fault code of error unit.

9.1 Fault and trouble shooting

Fault Code
E00.01

Fault Type
Over-current when acceleration Over-current when deceleration Over-current when constant speed running Over-voltage when acceleration

Reason
1.Acc time is too short. 2.The voltage of Grid is tool low 3.Inverter rated power is too small 1.Dec time is too short 2.Load inertia torque is too large 3.Inverter rated power is too small 1.Load sudden change or abnormal 2.Voltage of Grid is to low 3.Inverter rated power is too small

Solution
1.Increase Acc time 2.Check input poower supply 3.Select bigger power range inverter 1. Increase Dec time 2.Select bigger power range inverter 1.Check load or reduce load sudden change 2.Check input poower supply 3.Select bigger power range inverter 1.Check input power supply 2.Avoid stop and restart 1. Increase Dec time 2.Check input power supply 1.Select bigger power range

E00.02

E00.03

E00.04

E00.05 E00.06

1.Input voltage abnormal 2.sudden cut off power, rotation motor restart 1.Dec time is too short Over-voltage when 2.Load inertia torque is too large deceleration 3.Input voltage abnormal Over-voltage when 1.Input voltage variation abnormal

89

constant speed running E00.07 Grid under-voltage

2.Load inertia too large Grid voltage is too low 1. Motor drive heavy load at low speed for a long time. 2. Improper V/F curve 3. Improper motors overload protection threshold (PB.03) 4. Sudden change of load.

inverter 1.Check the power supply of Grid 1. Select variable frequency motor. 2. Check and adjust V/F curve. 3. Check and adjust PB.03 4. Check the load.

E00.08

Motor overload

E00.09

E00.10

E00.11

E00.12

1. Increase Acc/Dec time or 1. Load is too heavy or Acc/Dec time select bigger capacity inverter. is too short. Inverter overload 2. Check and adjust V/F curve. 2. Improper V/F curve 3. Select bigger capacity 3. Capacity of inverter is too small. inverter. 1. There is a broken wire in the output cable Check the wiring and Output phase failure 2. There is a broken wire in the motor installation. winding. 3. Output terminals are loose. 1.check external signal cable and shield layer ground right or not 1.Over load 2.Enviroment temperature is too high 2.Check transformer load and enviroment temperature 3.Tempearture controller fault phase shifting compare to rated value. 4. Transformer cooling fault transformer over 3. check install condition 5.Interferece of protection circuit heating 6. Control cable shiled layer is not 4. check control cable shield layer grounding right or not grounding 6.Check temperature controller and its circuit. Sx: External fault input terminal take Inspect external equipment. External fault effect. 1. Improper baud rate setting. 2. Receive wrong data. Communication fault 3. Communication is interrupted for Long time 1. Wires or connectors of control Current detection board are loose fault 2. Hall sensor is damaged. 3. Amplifying circuit is abnormal. Autotuning fault Reserved Read/Write fault of control EEPROM fault parameters PID feedback fault Clock chip fault Output grounding fault 1. Set proper baud rate. 2. Check communication devices and signals. 1. Check the wiring. 2. Ask for support.

E00.13

E00.14 E00.15 E00.16 E00.17 E00.18

E00.19

E00.20

Cabinet door switcher fault Grid overvoltage

E00.21

Reserved Press STOP/RESET to reset Ask for support 1. Inspect PID feedback signal 1. PID feedback disconnected. wire. 2. PID feedback source disappears. 2. Inspect PID feedback source. Clock chip damaged Ask for support. 1.Check external cable and motor grounding or not 1.output cable or motor have snigle 2. Use M OHM meter checking phase grounding the insulation of motor and motor cable 1.Cabinet door open Check the cabinet door status, 2.Cabinet door switcher error Check the switcher and touch 3.Control cable shield is not point of cabinet door. grounding. Grid voltage is 20% higher than rated Decrease input Grid voltage voltage

90

9.2 Unit fault

CHH high voltage allow unit report all of current fault. There are 12 bits, each bit corresponding to one tpye fault,inverter will report the fault according to ther way of EX1X2.Y1Y2 when unit fault without the fault shield, Fault unit X1X2 means the first unit with error. Fault code Y1Y2 is corresponding to first fault unitfault bit All of fault information can be found with function codePD.57~PD.83 Refer to relationship between fault bit and fault type. Fault bit 1 Reason 1. Tie-in loose Unit optical fiber uplink 2. broken communication 3. Unit fault Unit optical fiber 1. Tie-in loose downlink 2..broken communication Unit is not ready control board of unit fault Fault Name Solution 1. re-plugin tie-in 2. replace optical fiber 3. ask for service 1. re-plugin tie-in 2. replace optical 3. ask for service 1. replace fault unit 2. ask for service 1. set longer decrease time 2. reduce input voltage 3. Ask for service 1. Check grid voltage 1. Ask for service 1.Reduce enviroment temperature 2. Ask for service 3. Clear dusty of filter 1.Check and reconnect the input wire 2. Ask for service 1.Check and reconnect the input wire 2. Ask for service reserved

2 3

5 6

1.Big inertia of load, decrease too fast 2 .Current vibration Unit over voltage 3. Grid voltage is too high 4.unit error unit under-voltage 1. Grid voltage is too low 1. unit drive board fault Unit power supply fault 2. unit power board fault 1. enviroment temperatue is too high 2.Unit cooling channel is not clear Unit overheating 3.cabinet tightness and cooling contdition are not good, 1.Unit input terminals wiring error Unit input phase 2.Phase-shifting transformer fault lacking 3.Unit fuse broken Unit power fall reserved VCE fault 1.Unit input terminals wiring error 2. unit fault

9 10 11

12

Hardware overvoltage

13 14

Reserved Bypass unit failure

reserved 1. Unit output shortcircuit 2. H bridge direct connection 1. Ask for service 3. Unit drive error 1. big inertia of load, decrease too 1. increase decrease time fast 2. decrease input voltage 2. current vibration 3. Ask for service 3. Grid over-voltage 4. unit fault Reeserved Reserved 1. Bypass relay fault 1. Replace bypass relay 2. Bypass relay wiring error 2. Check bypass relay wiring

91

9. 3 The action after fault

After CHH series high voltage inverter fault, system latch and indicate fault information, acousto-optic alarm begin. For system fault, inverter will coast to stop. For series system fault,such as temperature of phase shift transformer exceed 150,system coast to stop with high voltage cut off. For unit fault, use bypass fault unit according to requirement for derating run without measure to process unit fault. If you check fault unit, stop inverter and cut off high voltage. Bypass fault unit is only used to deal with one fault unit. If the fault units more than one, and the unit is not on the bypass location, system trigger fault and cut off high voltage. CHH high voltge inverter latch fault until user remove the fault, push button to reset the inverter. The inverter keypad can latch last three fault information, enviroment information. The touch screen can latch last several hundred fault information, enviroment information.

Caution Please do not reset and re-run inverter when you do not know the reason of fault, treat the fault after your confirming of the fault level and reason. CHH series inverter is complicated electronics converter equipment,Inspection or repair must under instruction of manufacture engineer Please make sure the power supply off and filter capacitor discharge completely when you inspection or repair.

9.4 Action after warning

1. system warning introduction
Alarm code A00.01 Alarm Name Input over voltage Reason 1. Grid voltage too high Solution Make sure grid voltage within rated voltage vibration range +/-15% 1.check external signal cable and shield layer ground right or not 2.Check transformer load and enviroment temperature compare to rated value. 3. check install condition 4. check control cable shield layer grounding right or not 6.Check temperature controller and its circuit. 1. Inspect main control power supply,make sure connector plug-in 2. Check and make sure Q1 close 3. Check K7 work status, Please replace

A00.02

A00.03

1. Overload 2. Enviroment temperature too high 3. Temperature controller Phase shift fault transformer 4. Cooling fault overheating 5. Protection circuit wire under interference 6. Control cable shield is not right grounding 1. Off or not plugged 2. Control cabinet main Main control power supply power supply off control switcher open(Q1)

92

A00.04

Alternative control power supply off

A00.05

FAN fault

A00.06

UPS fault

3. Control cabinet main control power supply feed back relay K7 fault 1. Off or not plugged 2. Control cabinet Alternative control power supply switcher open(Q2) 3. Control cabinet alternative control power supply feed back relay K8 fault 1. The power supply for fan from phase shifting transformer off 2.Control cabinet fans power supply switcher open. 3.Control cabinet fans power supplyfeed back relay(K10) fault 1. UPS is not connect properly 2. UPS fault 3. UPS status feed back relay (K9) fault

K7 if it can not work properly 4. Ask for service 1. Inspect main control power supply,make sure connector plug-in 2. Check and make sure Q2 close 3. Check K8 work status, Please replace K8 if it can not work properly 4. Ask for service 1. Check phase-shifting auxiliry winding circuit access is ok or not Check and make sure Q3 close 3. Check K10 work status, Please replace K10 if it can not work properly 4. Ask for service 1.Make sure Ups connected and right operation 2. Check K9 work status, 3. Ask for service

2.Unit warning introduction

Alarm code AX1X2.01 Alarm Name Reason Solution

1.Fan fault 1. Ask for technical support 2.Poor cabinet tightness and 2. Select bigger inverter unit over heating cooling condition 3. clear dusty on filter net 3. heavy load and current

9.5 Common Faults and Solutions

Inverter may have following faults or malfunctions during operation, please refer to the following solutions. No light of indicator after power on: Using keypad/touch screen checking if there is input voltage or not, when there is high voltage, The indicator light. Check corresponding unit if there is voltage or not through PD.30~PD.56, If not, cut off input and check the wiring between phase shifting transformer and unit. If unit have voltage, But the indicator is not light, Please check virtual unit of inverter if corresponding to unit with input voltage. Over voltage during decelerating 1) 2) Check input voltage if too high or not Increase decreasing time.

93

10. MAINTENANCE
WARNING
Maintenance must be performed according to designated maintenance methods. Maintenance, inspection and replacement of parts must be performed only by authorized personnel. After turning off the main circuit power supply, waiting for 10 minutes before performance maintenance or inspection. DO NOT directly touch components or devices of PCB board. Otherwise inverter can be damaged by electrostatic. After maintenance, all screws must be tightened.

In order to prevent the fault of inverter to make it operate smoothly in high-performance for a long time, user must inspect the inverter periodically (within half year). The following table indicates the inspection content.

1.

Daily Maintenance
Inspection content
temperature, humidity, dust, vapor, leakage, grease contamination, gases, hazardousmaterial Clear 1)Abnormal vibration or sound

Items to be Checked
Operation environment

Means/ criterion
visual indication See or use instrument check if need the technical regulation visual indication display clear visual indication normal Visual, auditory normal visual indication normal Visual, auditory,check interface Visual, auditory normal

Touch screen

Frame structure

work

2)screw bolt loose or not 3)damage out of shape 4)dusty or defile or not

cooling fan Cooling channel phase-shifting transformer High contacor voltage

Abnormal vibration or sound or not Block, attached material or not Abnormal temperature or not Abnormal sound or not Abnormal vibration or not,Abnormal sound or not

2. Periodic Maintenance
General steps of Periodic Maintenance and inspection
94

(1)Cut off all of the power supply for high inverter including main power supply and auxiliary power supply (2)Confirm Item (1) after waiting for 30 min, confirm power unit discharge. (3)Make sure switcher open and grounding correctly (4)Open cabinet door of high inverter,check the item one by one according to periodic maintenance. (5)Implement maintenance of high voltage (6)Confirm the maintenance and inspection work (7)Finish the maintenance and inspection (8)Comnfirm main, control power supply and control circuit connected properly. (9)Make sure without tools or foreign material in cabinet. No other hidden trouble (10)Make sure filter do not block (11)Electric cabinet door close (12)Power on again to make sure maintenance and inspection, (13)Fill in maintenance and inspection report (14)Hand in receipt maintenance and inspection report. High voltage inverter periodic maintenance and inpsection table

Items inspection line conductor

Content
Overheating Discoloration or deformation or not Insulating barrier damaged or discoloration or not Damage or defile or not Overheating Discoloration or deformation or

Means/criteria
visual inspection to see damage or defile Visual inspection see damage to or defile

Terminals

not
Insulating barrier damaged or discoloration or not Overheating Discoloration or deformation or

Phase shifting transformer

not
Insulating barrier damaged or discoloration or not Abnormal vibration or smell or not Copper bar loose or not Insulation dicoloration Screw and connector loose or not layer of copper damanged or

Visual inspection see damage to or defile

Power unit

Visual inspection see damage to or defile

PCB board

CAbnormal smell or dicoloration Crack, damage, out of shape,pocking Capacitor weeping or out of shape or not Broken or not Abnormal vibration or sound Abnormal vibration or sound or not Screw bolt loose or not Out of shape to be damage or not Dusty, defile or not Need electric technical criteria or not

Visual inspection Normal Visual inspection,Normal Visual,acoustical inspection

Fuse Cooling fan

Cabinet structure

Visual, acoustical

Insulation

Refer to insulating test

95

performance Filter capacity Weeping, discoloration, crack, shell expand Measure static capacitor Visual and instrument inspection

3.Device replacement
In order to make sure inverter work for long time, periodic maintenance is a must according to useful time of inverter internal electronics components, the useful time is different because of enviroment and working condition different, please refer to table as below Inverter component replace time Device Name Cooling fan Capacitor PCB board Fuse Years 23 year 45 year 58 year 10 year

Working condition for replace time of Inverter components Enviroment temperature: average temperature 30 Load coefficient: 80% below

96

Appendix 1
General knowledge of EMC
EMC is the abbreviation of electromagnetic compatibility, which means the device or system has the ability to work normally in the electromagnetic environment and will not generate any electromagnetic interference to other equipments. EMC includes two subjects: electromagnetic interference and electromagnetic anti-jamming. According to the transmission mode, Electromagnetic interference can be divided into two categories: conducted interference and radiated interference. Conducted interference is the interference transmitted by conductor. Therefore, any conductors (such as wire, transmission line, inductor, capacitor and so on) are the transmission channels of the interference. Radiated interference is the interference transmitted in electromagnetic wave, and the energy is inverse proportional to the square of distance. Three necessary conditions or essentials of electromagnetic interference are: interference source, transmission channel and sensitive receiver. For customers, the solution of EMC problem is mainly in transmission channel because of the device attribute of disturbance source and receiver can not be changed. Like other electric or electronic devices, inverter is not only an electromagnetic interference source but also an electromagnetic receiver. The operating principle of inverter determines that it can produce certain electromagnetic interference noise. And the same time inverter should be designed with certain anti-jamming ability to ensure the smooth working in certain electromagnetic environment. The following is its EMC features: Input current is non-sine wave. The input current includes large amount of high-harmonic waves that can cause electromagnetic interference, decrease the grid power factor and increase the line loss. Output voltage is high frequency PMW wave, which can increase the temperature rise and shorten the life of motor. And the leakage current will also increase, which can lead to the leakage protection device malfunction and generate strong electromagnetic interference to influence the reliability of other electric devices. As the electromagnetic receiver, too strong interference will damage the inverter and influence the normal using of customers. In the system, EMS and EMI of inverter coexist. Decrease the EMI of inverter can increase its EMS ability. In order to ensure all electric devices in the same system to work smoothly, this section, based on EMC features of inverter, introduces EMC installation process in several aspects of application (noise control, site wiring, grounding, leakage current and power supply filter). The good effective of EMC will depend on the good effective of all of these five aspects. 1 Noise control All the connections to the control terminals must use shielded wire. And the shield layer of the wire must ground near the wire entrance of inverter. The ground mode is 360 degree annular connection formed by cable clips. It is strictly prohibitive to connect the twisted shielding layer to the ground of inverter, which greatly decreases or loses the shielding effect. Connect inverter and motor with the shielded wire or the separated cable tray. One side of shield layer of shielded wire or metal cover of separated cable tray should connect to ground, and the other side should connect to the motor cover. Installing an EMC filter can reduce the electromagnetic noise greatly. 97

2 Site wiring
Power supply wiring: the power should be separated supplied from electrical transformer. Normally it is 5 core wires, three of which are fire wires, one of which is the neutral wire, and one of which is the ground wire. It is strictly prohibitive to use the same line to be both the neutral wire and the ground wire Device categorization: there are different electric devices contained in one control cabinet, such as inverter, filter, PLC and instrument etc, which have different ability of emitting and withstanding electromagnetic noise. Therefore, it needs to categorize these devices into strong noise device and noise sensitive device. The same kinds of device should be placed in the same area, and the distance between devices of different category should be more than 20cm. Wire Arrangement inside the control cabinet: there are signal wire (light current) and power cable (strong current) in one cabinet. For the inverter, the power cables are categorized into input cable and output cable. Signal wires can be easily disturbed by power cables to make the equipment malfunction. Therefore when wiring, signal cables and power cables should be arranged in different area. It is strictly prohibitive to arrange them in parallel or interlacement at a close distance (less than 20cm) or tie them together. If the signal wires have to cross the power cables, they should be arranged in 90 angles. Power input and output cables should not either be arranged in interlacement or tied together, especially when installed the EMC filter. Otherwise the distributed capacitances of its input and output power cable can be coupling each other to make the EMC filter out of function.

3 Ground
Inverter must be ground safely when in operation. Grounding enjoys priority in all EMC methods because it does not only ensure the safety of equipment and persons, but also is the simplest, most effective and lowest cost solution for EMC problems. Grounding has three categories: special pole grounding, common pole grounding and series-wound grounding. Different control system should use special pole grounding, and different devices in the same control system should use common pole grounding, and different devices connected by same power cable should use series-wound grounding.

4 Leakage Current
Leakage current includes line-to-line leakage current and over-ground leakage current. Its value depends on distributed capacitances and carrier frequency of inverter. The over-ground leakage current, which is the current passing through the common ground wire, can not only flow into inverter system but also other devices. It also can make leakage current circuit breaker, relay or other devices malfunction. The value of line-to-line leakage current, which means the leakage current passing through distributed capacitors of input output wire, depends on the carrier frequency of inverter, the length and section areas of motor cables. The higher carrier frequency of inverter, the longer of the motor cable and/or the bigger cable section area, the larger leakage current will occur.

Countermeasure:

Decreasing the carrier frequency can effectively decrease the leakage current. In the case of motor cable is relatively long (longer than 50m), it is necessary to install AC reactor or sinusoidal wave filter at the output side, and when it is even longer, it is necessary to install one reactor at every certain distance.

98

Appendix 2
Interfaces
RS485: asynchronous, half-duplex. Default: 8-E-1, 19200bps. See Group PC parameter settings.

Communication Modes

1.The protocol is Modbus protocol. Besides the common register Read/Write operation, it is supplemented with commands of parameters management. 2 The drive is a slave in the network. It communicates in point to point master-slave mode. It will not respond to the command sent by the master via broadcast address. 3 In the case of multi-drive communication or long-distance transmission, connecting a 100~120 resistor in parallel with the master signal line will help to enhance the immunity to interference.

Protocol Format

Modbus protocol supports both RTU and ASCII mode. The frame format is illustrated as follows:

Modbus adopts Big Endian representation for data frame. This means that when a numerical quantity larger than a byte is transmitted, the most significant byte is sent first.

RTU mode

In RTU mode, the Modbus minimum idle time between frames should be no less than 3.5 bytes. The checksum adopts CRC-16 method. All data except checksum itself sent will be counted into the calculation. Please refer to section: CRC Check for more information. Note that at least 3.5 bytes of Modbus idle time should be kept and the start and end idle time need not be summed up to it. The table below shows the data frame of reading parameter 002 from slave node address 1. Node addr. 0x01 Node addr. 0x01 Comman d 0x03 Command 0x03 Data addr. 0x00 0x02 Read No. 0x00 0x01 CRC 0x25 0xCA

The table below shows the reply frame from slave node address 1 Bytes No. 0x02 Data 0x00 0x00 CRC 0xB8 0x44

ASCII mode In ASCII mode, the frame head is 0x3A, and default frame tail is 0x0D or 0x0A. The frame tail can also be configured by users. Except frame head and tail, other bytes will be sent as two ASCII characters, first sending higher nibble and then lower nibble. The data have 7/8 bits. A~F corresponds to the ASCII code of respective capital letter. LRC check is used. LRC is calculated by adding all the successive bytes of the message except the head and tail, discarding any carriers, and then twos complementing the result. Example of Modbus data frame in ASCII mode: The command frame of writing 0x0003 into address 0x1000 of slave node address 1 is shown in the 99

table below: LRC checksum = the complement of (01+06+10+00+0x00+0x03) = 0xE5 Frame head Code ASCII 0 30 Node addr. 1 31 3 33 Command 0 30 LRC E 45 5 35 6 36 1 31 Data addr. 0 0 30 30 Frame tail CR 0D LF 0A 0 30

0 3A 30 Data to write 0 30 0 30

Protocol function
Different respond delay can be set through drives parameters to adapt to different needs. For RTU mode, the respond delay should be no less than 3.5 bytes interval, and for ASCII mode, no less than 1ms. The main function of Modbus is to read and write parameters. The Modbus protocol supports the following commands: 0x03 0x06 Read inverters function parameter and status parameters Write single function parameter or command parameter to inverter All drives function parameters, control and status parameters are mapped to Modbus R/W data address. The data addresses of each function parameters please refer the sixth column of chapter 9. The data address of control and status parameters please refer to the following table. Parameter R/W Address Meaning of value Description Feature 0001H: Forward 0002H: Reverse 0003H: JOG forward Control 0004H: JOG reverse 1000H W/R command 0005H: Stop 0006H: Coast to stop 0007H: Reset fault 0008H: JOG stop 0001H: Forward running 0002H: Reverse running Inverter status 1001H R 0003H: Standby 0004H: Fault 0005H: POFF status Communication Setting Range 2000H (-Fmax~Fmax) If it is set as PID (preset value or feedback value), the value is the percentage of the PID. 0001H:variable frequency 0002H:power frequency 0003H:switch to power frequency from variable frequency 0004H: switch to variable frequency from power frequency 0005H:Cut off high voltage Virtual terminal address setting with range (0~0xFFFF) Output frequency Reference frequency DC Bus voltage Output voltage Output current

2001H Communication setting 2002H

W/R

2003H Status parameters 3000H 3001H 3002H 3003H 3004H

R R R R R

100

3005H 3006H 3007H 3008H 3009H 300AH 300BH 300CH 300DH 300EH 300FH 3010H 3011H 3012H 3013H 3014H 3015H 3016H

3017H

3018H 3019H 301AH 301BH

Rotation speed Output power Output torque PID preset value PID feedback value Input terminal status Output terminal status. Input of AI1 Input of AI2 Input of AI3 HDI frequency Reserved Reserved Step No. of multi-step Reserved Reserved Reserved Device code Power status:Bit0:KM1 status Bit1:KM2 status, Bit2:KM3 status, Bit3:QF status Bit4:variable frequency status Bit5:power frequency status Bit6: Running status ready status. Bit7:bypass unit status Input terminal status Output terminal status Effictive unit selectable bit Running control channel: 0:Keypad 1:Terminal 2:Communication This address stores the fault type of inverter. The meaning of each value is same as P7.15.

R R R R R R R R R R R R R R R R R R

R R R R

Fault info address

5000H

The above shows the format of the frame. Now we will introduce the Modbus command and data structure in details, which is called protocol data unit for simplicity. Also MSB stands for the most significant byte and LSB stands for the least significant byte for the same reason. The description below is data format in RTU mode. The length of data unit in ASCII mode should be doubled. Protocol data unit format of reading parameters: Request format: Protocol data unit Command Data Address Read number Reply format (success): Protocol data unit Command Returned byte number Content Data length(bytes) 1 2 2* Read number Range 0x03 2* Read number Data length(bytes) 1 2 2 Range 0x03 0~0xFFFF 0x0001~0x0010

If the operation fails, the inverter will reply a message formed by failure command and error code. The failure command is (Command0x80). The error code indicates the reason of the error; see the table 101

below. Value Name Illegal command Illegal data address. Mean The command from master can not be executed. The reason maybe: 1. This command is only for new version and this version can not realize. 2. Slave is in fault status and can not execute it. Some of the operation addresses are invalid or not allowed to access. When there are invalid data in the message framed received by slave. Note: This error code does not indicate the data value to write exceed the range, but indicate the message frame is a illegal frame. Inverter is busy(EEPROM is storing) The password written to the password check address is not same as the password set by P7.00. The CRC (RTU mode) or LRC (ASCII mode) check not passed. It only happen in write command, the reason maybe: 1. the data to write exceed the range of according parameter 2. The parameter should not be modified now. 3. The terminal has already been used. When password protection take effect and user does not unlock it, write/read the function parameter will return this error.

01H

02H

03H

Illegal value

06H 10H 11H

Slave busy Password error Check error

12H

Written not allowed.

13H

System locked

Protocol data unit format of writing single parameter: Request format: Protocol data unit Command Data Address Write Content Reply format (success): Protocol data unit Command Data Address Write Content Data length(bytes) 1 2 2 Range 0x06 0~0xFFFF 0~0xFFFF Data length(bytes) 1 2 2 Range 0x06 0~0xFFFF 0~0xFFFF

Note: 10.5.1 Between frames, the span should not less than 3.5 bytes interval, otherwise, the message will be discarded. 10.5.2 Be cautious to modify the parameters of PC group through communication, otherwise may cause the communication interrupted. 10.5.3 In the same frame, if the span between two .near bytes more than 1.5 bytes interval, the behind bytes will be assumed as the start of next message so that communication will failure. CRC Check For higher speed, CRC-16 uses tables. The following are C language source code for CRC-16. unsigned int crc_cal_value(unsigned char *data_value,unsigned char data_length) { int i; unsigned int crc_value=0xffff; while(data_length--) { crc_value^=*data_value++; for(i=0;i<8;i++) { 102

if(crc_value&0x0001)crc_value=(crc_value>>1)^0xa001; else crc_value=crc_value>>1; } } return(crc_value); }

Example
1. RTU mode, read 2 data from 0004H
The request command is: START Node address Command High byte of start address Low byte of start address High byte of data number Low byte of data number Low byte of CRC High byte of CRC END The reply is : START Node address Command Returned byte number Higher byte of 0004H Low byte of 0004H High byte of 0005H Low byte of 0005H Low byte of CRC High byte of CRC END T1-T2-T3-T4 (transmission time of 3.5 bytes) 01H 03H 04H 00H 00H 00H 00H 43H 07H T1-T2-T3-T4 (transmission time of 3.5 bytes) T1-T2-T3-T4 (transmission time of 3.5 bytes) 01H 03H 00H 04H 00H 02H 85H CAH T1-T2-T3-T4 (transmission time of 3.5 bytes)

2. ASCII mode, read 2 data from 0004H:

The request command is: START Node address Command High byte of start address : 0 1 0 3 0

103

Low byte of start address High byte of data number Low byte of data number LRC CHK Hi LRC CHK Lo END Lo END Hi The reply is START Node address Command Returned byte number Higher byte of 0004H Low byte of 0004H High byte of 0005H Low byte of 0005H LRC CHK Lo LRC CHK Hi END Lo END Hi

0 0 4 0 0 0 2 F 6 CR LF : 0 1 0 3 0 4 0 0 0 0 0 0 0 0 F 8 CR LF

3. RTU mode, write 5000(1388H) into address 0008H, slave node address 02.
The request command is: START Node address Command High byte of data address Low byte of data address High byte of write content Low byte of write content Low byte of CRC High byte of CRC END The reply command is: START T1-T2-T3-T4 (transmission time of 3.5 T1-T2-T3-T4 (transmission time of 3.5 bytes) 02H 06H 00H 08H 13H 88H 05H 6DH T1-T2-T3-T4 (transmission time of 3.5 bytes)

104

bytes) Node address Command High byte of data address Low byte of data address High byte of write content Low byte of write content Low byte of CRC High byte of CRC END 02H 06H 00H 08H 13H 88H 05H 6DH T1-T2-T3-T4 (transmission time of 3.5 bytes)

4.ASCII mode, write 5000(1388H) into address 0008H, slave node address 02.
The request command is: START Node address Command High byte of data address Low byte of data address High byte of write content Low byte of write content LRC CHK Hi LRC CHK Lo END Lo END Hi The reply command is: START Node address Command High byte of data address Low byte of data address High byte of write content Low byte of write content LRC CHK Hi LRC CHK Lo 105 : 0 2 0 6 0 0 0 8 1 3 8 8 5 5 : 0 2 0 6 0 0 0 8 1 3 8 8 5 5 CR LF

END Lo END Hi

CR LF

106

Appendix 3
High inverter LIST OF FUNCTION PARAMETERS
Function Code Factory Setting

Name

Description

Modify

Serial No

No.

P0 Group: Basic Function

P0.00 Speed control mode 0: V/F control 1: Vector control(reserved) 0~1 0 0.

P0.01

Run

command source

0: Keypad (LED extinguished) 1: Terminal (LED flickering) 0~2 2: Communication (LED lights on) 0: Valid, save UP/DOWN value when power off 1: Valid, do not save UP/DOWN value when power 0~3 off 2: Invalid 3:Valid during running, clear when power off 0: Keypad 1: AI1 2. AI3 3: HDI1 4:Simple PLC 5. Multi-Step speed 6: PID 7: Communication 0: AI1

1.

P0.02

UP/DOWN setting

2.

P0.03

Frequency A command source

0~7

3.

P0.04

Frequency B command source

1: AI2 2: AI3 3: HDI

0~3

4.

P0.05

Scale of frequency B 0: Maximum frequency command 1: Frequency A command 0:A

0~1

5.

P0.06

Frequency command 1:B selection 2:A+B 3:Max(A,B)

0~3

6.

P0.07 P0.08 P0.09 P0.10

Maximum frequency

P0.08~120.00Hz

P0.08~120.00 50.00Hz P0.09~P0.07 0.00~P0.05 0.00~P0.05 50.00Hz 0.00Hz 50.00Hz

7. 8. 9. 10.

Upper frequency limit P0.09~ P0.07 Lower frequency limit 0.00 ~ P0.08 Keypad reference frequency 0.00 ~ P0.07

107

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 11.

P0.11

Acceleration time 0

0.1~3600.0s

0.1~3600.0

Depends on model Depends on model 0 Depends on model 0

P0.12

Deceleration time 0 Running direction selection Carrier frequency setting Motor parameters autotuning

0.1~3600.0s

0.1~3600.0

12.

P0.13

0: Forward 1: Reverse 2: Forbid reverse 0.5~2.0kHz 0: No action 1: autotuning(reserved)

0~2

13.

P0.14 P0.15

0.5~2.0 0~1

14. 15.

P0.16

Restore parameters

0: No action 1: Restore factory setting 2: Clear fault records 0~2 3:Restore parameters for injection molding machine 0: Disabled 1: Enabled all the time 2: Disabled during deceleration

16.

P0.17

AVR function

0~2

17.

P1 Group: Start and Stop Control

P1.00 P1.01 P1.02 P1.03 P1.04 P1.05 P1.06 P1.07 P1.08 P1.09 P1.10 Start Mode Starting frequency Hold time of starting frequency DC Braking current before start DC Braking time before start Stop Mode 0: Start directly 1: DC braking and start 2: Speed tracking and start 0.00~10.00Hz 0.0~50.0s 0.0~120.0 0.0~50.0s 0:Deceleration to stop 1:Coast to stop 0~2 0.00~10.00 0.0~50.0 0.0~120.0 0.0~50.0 0~1 0.00~10.00 0.0~50.0 0.0~120.0 0.0~50.0 0.0~3600.0 the lower 0~2 0 29. 0 0.50Hz 0.0s 0.0% 0.0s 0 0.00Hz 0.0s 0.0% 0.0s 0.0s 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.

Starting frequency of 0.00~10.00Hz DC braking Waiting time before DC braking DC braking current DC braking time Dead time of FWD/REV 0.0~50.0s 0.0~120.0 0.0~50.0s 0.0~3600.0s

0: Running at Action when running frequency limit P1.11 frequency is less than 1: Stop lower frequency limit 2: Stand-by

108

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 30. 31.

P1.12 Restart after power off P1.13

0: Disabled 1: Enabled

0~1 0.0~3600.0

0 0.0s

Delay time for restart 0.0~3600.0s High voltage switcher

P1.14

action selection when 0:cut off high voltage supply stop 1:Holding

0~1

32.

P1.15

Waiting time of switching on Waiting time of running in order

0.0~3600.0s

0.0~3600.0s

10.0 s

33.

P1.16

0.0~3600.0s

0.0~3600.0s

10.0 s

34.

P2 Group: Motor Parameters

0:asynchronous motor P2.00 Inverter Model 1:synchronous motor(reserved) P2.01 Motor rated power 4.0~5000.0kW 4.0~5000.0 10.00~P0.07 1~36000 0~20000 Depends on model 50.00Hz 985rpm Depends on model Depends on model Depends on model Depends on model Depends on model Depends on model Depends on model 36. 37. 38. 39. 0~1 0 35.

P2.02 Motor rated frequency 10.00~P0.07 P2.03 P2.04 Motor rated speed Motor rated voltage 1~36000rpm 0~20000V

P2.05

Motor rated current Motor stator resistance

0.8~3000.0A

0.8~3000.0

40.

P2.06

0.001~65.535

0.001~65.535

41.

P2.07 Motor rotor resistance 0.001~65.535 Motor leakage inductance Motor mutual inductance Current without load

0.001~65.535

42.

P2.08

0.1~6553.5mH

0.1~6553.5

43.

P2.09

0.1~6553.5mH

0.1~6553.5

44.

P2.10

0.01~655.35A

0.01~655.35

45.

P3 Auxiliary function group

109

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

P3.00

Acceleration time 1

0.1~3600.0s

0.1~3600.0

Depends on model Depends on model Depends on model Depends on model Depends on model Depends on model 5.00Hz Depends on model Depends on model 0.00Hz 0.00Hz 0.00Hz 0.00Hz 0 1.0s 50.00Hz 5.0%

46.

P3.01

Deceleration time 1

0.1~3600.0s

0.1~3600.0

47.

P3.02

Acceleration time 2

0.1~3600.0s

0.1~3600.0

48.

P3.03

Deceleration time 2

0.1~3600.0s

0.1~3600.0

49.

P3.04

Acceleration time 3

0.1~3600.0s

0.1~3600.0

50.

P3.05

Deceleration time 3

0.1~3600.0s

0.1~3600.0

51.

P3.06

Jog reference

0.00~P0.07

0.00~P0.07

52.

P3.07

Jog acceleration time 0.1~3600.0s

0.1~3600.0

53.

P3.08

Jog deceleration time 0.1~3600.0s

0.1~3600.0

54.

P3.09 P3.10 P3.11 P3.12 P3.13 P3.14 P3.15 P3.16

Skip frequency 1 Skip frequency bandwidth 1 Skip frequency 2 Skip frequency bandwidth 2 Auto reset times Reset interval FDT level FDT lag Frequency arrive detecting range

0.00~P0.07 0.00~P0.07 0.00~P0.07 0.00~P0.07 0~3 0.1~100.0s 0.00~P0.07 0.0~100.0%

0.00~P0.07 0.00~P0.07 0.00~P0.07 0.00~P0.07 0~3 0.1~100.0 0.00~P0.07 0.0~100.0

55. 56. 57. 58. 59. 60. 61. 62.

P3.17

0.0~100.0%

0.0~100.0

0.0%

63.

110

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 64.

P3.18

Over modulation selectiong Operation mode of cooling fans Alarm reset intervals

0:invalid 1:valid 0:Automatics stopping 1:Operating all the time 0.0:Alarm invaild 0.1~3600.0s

0~1

P3.19

0~1

65.

P3.20

0.0~3600.0

0.0

66.

P4 Group: V/F Control

0:Linear curve 1: User-defined curve 2:Torque_stepdown curve (1.3 order) 0~4 3:Torque_stepdown curve (1.7 order) 4: Torque_stepdown curve (2.0 order) 0.0%:(AUTO)0.1%~10.0% 0.0%~50.0% 0.0~200.0% 0:invaild 1:vaild 0.00Hz~P4.07 0.0%~100.0% P4.05~P4.09 0.0%~100.0% P4.07~P2.02 0.0%~100.0% 0:SPWM 1 1:SPWM 2 0.0~10.0 0.0~50.0 0.0~200.0 0~1 0.00~P4.07 0.0~100.0 P4.05~P4.09 0.0~100.0 P4.07~P2.01 0.0~100.0 0~1

P4.00

V/F curve selection

67.

P4.01 P4.02 P4.03 P4.04 P4.05 P4.06 P4.07 P4.08 P4.09 P4.10 P4.11

Torque boost Torque boost cut-off V/F slip compensation Auto energy saving selection V/F frequency 1 V/F voltage 1 V/F frequency 2 V/F voltage2 V/F frequency 3 V/F voltage 3

0.1% 20.0% 0.0% 0 0.00Hz 0.0% 0.00Hz 0.0% 0.00Hz 0.0% 0

68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78.

Modulate waveform

P5 Group: Input Terminals

P5.00 P5.01 P5.02 P5.03 P5.04 S1 Terminal function 0:Invalid 1:Forward S2 Terminal function 2:Reverse 3:3-wire control S3 Terminal function 4:Jog forward 5:Jog reverse S4 Terminal function 6:Coast to stop S5 Terminal function 7:Reset fault 0~39 0~39 0~39 0~39 0~39 0 0 0 0 0 79. 80. 81. 82. 83.

111

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93.

P5.05 P5.06 P5.07 P5.08 P5.09 P5.10 P5.11 P5.12 P5.13 P5.14

S6 Terminal function 8:External fault normal close 0~39 input S7 Terminal function 9:External fault normal Open 0~39 input 0~39 S8 Terminal function 10:Up command 11:DOWN command 0~39 S9 Terminal function 12:Clear UP/DOWN UP/DOWN 0~39 S10 Terminal function 13:Clear (Temporary) S11 Terminal function 14:ACC/DEC time selection1 0~39 15:ACC/DEC time selection 2 speed 0~39 S12 Terminal function 16:Multi-step reference1 S13 Terminal function 17:Multi-step speed reference0~39 2 S14 Terminal function 18:Multi-step speed reference 0~39 3 S15 Terminal function 19:Multi-step speed reference 0~39 4 20:Multi-step speed pause 21:Switch between A and B 22:Switch between A and A+B 23:Switch between B and A+B 24:Pause PID 25:Pause operation 26:ACC/DEC ramp hold 27~29:Reserved 30:Available frequency running 31:Power frequency running 32Switching from variable frequency to power frequency 33: Switching from power to variable 0~39 S16 Terminal function frequency frequency. 34: Emergency breaking input of high voltage 35: Running command switch to keypad 36: Running command switch to terminals 37: Running command switch to communication 38: Input signals of high voltage switch on. 39:Reserved

0 0 0 0 0 0 0 0 0 0

P5.15

94.

P5.16

Polar selection of

0x0000~0xFFFF

0000~FFFF

0000

95.

112

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

input terminal P5.17 Filter time of ON/OFF 1~10 0: 2-wire control mode 1 P5.18 FWD/REV terminals control mode 1: 2-wire control mode 2 2: 3-wire control mode 1 3: 3-wire control mode 2 P5.19 P5.20 P5.21 P5.22 P5.23 P5.24 UP setting change rate 0.01~50.00Hz/s DOWN setting change 0.01~50.00Hz/s rate AI1 lower limit 0.00V~P5.23 0.01~50.00 0.01~50.00 0.00~P5.23 -100.0~100.0 P5.21~10.00 -100.0~100.0 0.00~10.00 0.00~P5.28 -100.0~100.0 P5.26~10.00 -100.0~100.0 0.00~10.00 0.50Hz/s 0.50Hz/s 0.00V 0.0% 10.00V 100.0% 0.10s 0.00V 0.0% 10.00V 100.0% 0.10s 98. 99. 100. 101. 102. 103. 104. 105. 106. 107. 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 0~3 0 97. 1~10 5 96.

AI1 lower limit -100.0%~100.0% corresponding setting AI1 upper limit P5.21~10.00V

AI1 upper limit -100.0%~100.0% corresponding setting

P5.25 AI1 filter time constant 0.00s~10.00s P5.26 P5.27 P5.28 P5.29 AI2 lower limit 0.00V~P5.28

AI2 lower limit -100.0%~100.0% corresponding setting AI2 upper limit P5.26~10.00V

AI2 upper limit -100.0%~100.0% corresponding setting

P5.30 AI2 filter time constant 0.00s~10.00s P5.31 P5.32 P5.33 P5.34 AI3 lower limit -10.00V~P5.33

-10.00~P5.33 -10.00V -100.0~100.0 P5.31~10.00 -100.0~100.0 0.00~10.00 0.000~P5.38 -100.0~100.0 -100.0% 10.00V 100.0% 0.10s 0.000KHz 0.0%

AI3 lower limit -100.0%~100.0% corresponding setting AI3 upper limit P5.31~10.00V

AI3 upper limit -100.0%~100.0% corresponding setting

P5.35 AI3 filter time constant 0.00s~10.00s P5.36 P5.37 P5.38 P5.39 HDI1 lower limit 0.000 KHz~P5.38

HDI1 lower limit -100.0%~100.0% corresponding setting HDI1 upper limit P5.36~50.000KHz

P5.36~50.000 50.000KHz -100.0~100.0 100.0%

HDI1 upper limit -100.0%~100.0% corresponding setting

113

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 119.

P5.40

HDI1 filter time constant

0.00s~10.00s

0.00~10.00

0.10s

P6 Group: Output Terminals

P6.00 P6.01 P6.02 P6.03 P6.04 P6.05 P6.06 Relay 1 output selection Relay 2 output selection Relay 3 output selection Relay 4 output selection Relay 5 output selection Relay 6 output selection Relay 7 output selection 0:No output 1:Run FOR/REV 2:Fault output 3:FDT reached 4:Frequency reached 5:Zero speed running 6:Variable frequency 7:Power frequency 9:Upper frequency limit reached 10:Lower frequency limit reached 11:Ready for high voltage power on 12:Alarm output 13:Status of KM1 14:Status of KM2 15:Status of KM3 16:Permission of high voltage switcher on 17:Emergency breaking of high voltage 18~20: No output 0~20 0~20 0~20 0~20 0~20 0~20 0~20 0 0 0 0 0 0 0 120. 121. 122. 123. 124. 125. 126.

P6.07

Relay 8 output selection

0~20

127.

P6.08

0:Running frequency 1:Reference frequency 2:Inverter output current 3:Motor current HDO ON-OFF output 4:Output voltage 5:Output power selection 6:Output torque

0~24

128.

P6.09

P6.10 P6.11

7:AI1 voltage 8:AI2 voltage 9:AI3 voltage 10:Input line voltage of RS 11:Input line voltage of ST 12:Input line voltage of TR 13:Output line voltage of AB 14:Output line voltage of BC AO1 output selection 15:Output line voltage of CA 0~24 16:Input current of R phase 17:Input current of S phase 18:Input current of T phase 19:Output current of A phase 20:Output current of B phase 21:Output current of C phase AO2 output selectio 0~24 22:A phase modulate waveform AO3 output selection 23:B phase modulate 0~24

129.

0 0

130. 131.

114

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

waveform 24:C P6.12 AO4 output selection waveform phase modulate 0~24 0 132.

P6.13 P6.14 P6.15 P6.16 P6.17 P6.18 P6.19 P6.20 P6.21 P6.22 P6.23 P6.24 P6.25 P6.26 P6.27 P6.28 P6.29 P6.30 P6.31 P6.32

HDO lower limit

0.00%~P6.15

0.00~P6.15

0.00%

133. 134. 135. 136. 137. 138. 139. 140. 141. 142. 143. 144. 145. 146. 147. 148. 149. 150. 151. 152.

HDO lower limit 0.000~50.000kHz corresponding output HDO upper limit P6.13~100.0%

0.000~50.000 0.000kHz P6.13~100.00 100.0% 0.000~50.000 50.000kHz 0.0~P6.19 0.00~10.00 P6.17~100.0 0.00~10.00 0.0~P6.23 0.00~10.00 P6.21~100.0 0.00~10.00 0.0~P6.27 0.00~10.00 P6.25~100.0 0.00~10.00 0.0~P6.31 0.00~10.00 P6.29~100.0 0.00~10.00 0.0% 0.00V 100.0% 10.00V 0.0% 0.00V 100.0% 10.00V 0.0% 0.00V 100.0% 10.00V 0.0% 0.00V 100.0% 10.00V

HDO upper limit 0.0~50.000kHz corresponding output AO1 lower limit 0.0%~P6.19

AO1 lower limit 0.00V~10.00V corresponding output AO1 upper limit P6.17~100.0%

AO1 upper limit 0.00V~10.00V corresponding output AO2 lower limit 0.0%~P6.23

AO2 lower limit 0.00V ~10.00V corresponding output AO2 upper limit P6.21~100.0%

AO2 upper limit 0.00V~10.00V corresponding output AO3 lower limit 0.0%~P6.27

AO3 lower limit 0.00V~10.00V corresponding output AO3 upper limit P6.25~100.0%

AO3 upper limit 0.00V~10.00V corresponding output AO4 lower limit 0.0%~P6.31

AO4 lower limit 0.00V ~10.00V corresponding output AO4 upper limit P6.29~100.0%

AO4 upper limit 0.00V~10.00V corresponding output

P7 Group: Display Interface

P7.00 User password 0~65535 0~65535 0 153.

115

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 154. 155.

P7.01

LCD language selection

0:Chinese 1:ENGLISH(Reserved)

0~1

0 0

P7.02

Parameter copy

0: Invalid 0~2 1: Upload parameters to LCD 2: Download parameters from LCD 0~2

P7.03

0: Quick debugging mode QUICK/JOG function 1: FDW/REV switching selection 2: Jog

156.

P7.04

STOP/RST function selection

0: Valid when keypad control 0~3 (P0.01=0) 1: Valid when keypad or terminal control (P0.01=0 or 1) 2: Valid when keypad or communication control (P0.01=0 or 2) 3: Always valid 00.00~23.59 0x0000~0xFFFF BIT0:Running frequency(Hz) BIT1:Setting frequency (Hz) BIT2:Input voltage(V) BIT3:Output voltage(V) BIT4:Output current(A) BIT5:Running speed(rpm) BIT6: 00.00~23.59

157.

P7.05

Time setting

Real time

158.

P7.06

Running status display selection1

BIT7:Output power rating(%) BIT8:Output torque (%) BIT9:PID giving value(%) BIT10:PID Feedback value(%) BIT11:Input terminal status BIT12:Output terminal status BIT13:Analog AI1 Value(V) BIT14: Analog AI2 Value(V) BIT15: Analog AI3 Value(V) 0x0000~0xFFFF

0~FFFF

0FFF

159.

P7.07

Running status display selection2

BIT0:HDI freqyency value BIT1:Current step of

0000~FFFF

0000

160.

116

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

multi-steps BIT2:Input power factor(%) BIT3:Input current(A) BIT4:Percentage relate to of current rated

motor

current(%) BIT5: Percentage of current relate to inverter rated

current(%) BIT6:Running time BIT7:Time BIT8:Inverter input terminals status BIT9:Inverter Output terminal status BIT10~BIT15 0x0000~0xFFFF BIT0:Frequency setting BIT1: Input voltage BIT2:User status BIT3:User status Stop status display selection BIT4:PID giving value BIT5:PID feedback value BIT6:Analog AI1 value BIT7:Analog AI2 value BIT8: Analog AI3 value BIT9:HDI Frequency BIT10: Current step of 0000~FFFF 0FFF 161. output terminal input terminal

P7.08

Multisteps BIT11:RTC time BIT12:inverter input terminals

117

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

status BIT13:inverter output terminals status BIT14~ BIT15:reserved 0.1~999.9% Display P7.09 coefficient of speed Mechanical speed =120*Running freuqency*P7.09/polar number 0.1~999.9% P7.10 Display coefficient of Linear line speed speed *P7.10 P7.11 P7.12 DSP software version Accumulated running 0~65535h time 1.00 0 164. 165. speed= Mechanical 0.1~999.9% 1.0% 163. 0.1~999.9% 100.0% 162.

P8 Fault record parameter group

118

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

E00.mm Mm (Fault types): 00:No fault 01:Acceleration over voltage (E00.01) 02:Deceleration over current (E00.02) 03:Constant current(E00.03) 04: Acceleration over voltage (E00.04) 05:deceleration over voltage (E00.05) 06: Constant speed over speed over

voltage (E00.06) 07:Grid (E00.07) P8.00 Last two fault types 08:Motor overload (E00.08) 09:Transformer (E00.09) 10:output (E00.10) 11:Transformer (E00.11) 12:External fault (E00.12) 13:485 communication fault (E00.13) 14:Current (E00.14) 15:Motor (E00.15) 16:EEPROM Operation Fault (E00.16) 17:PID line off fault (E00.17) 18:Timer fault (E00.18) 119 19 O p t gro nding autotuning fault detecting fault overheating phase lacking overload 166. undervotlage fault

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 167. 168. 169. 170. 171. 172. 173. 174. 175. 176.

P8.01 P8.02 P8.03 P8.04 P8.05 P8.06 P8.07 P8.08 P8.09 P8.10

Last time fault type current fault type Running furquency of current fault Ouptput current of current fault DC bus voltage of current fault DC bus voltage of current fault unit Temperature of cunnent fault unit Input terminal status of current fault Output terminal status of current status Time of current fault 0.00Hz 0.0A 0.0V 0 0.0 0 0 00.00

P9 PID control group

0: Keypad 1: AI1 2: AI2 3: AI3 4: AI1+AI2 5: AI2+AI3 6: AI1+AI3 7:HDI 8:Multi-step 9:Communication 0.0%~100.0% 0~9 0 177.

P9.00

PID preset source selection

P9.01

Preset PID given

0.0~100.0 0~7

0.0% 0

178. 179.

P9.02

0: AI1 1: AI2 2: AI3 PID feedback source 3: AI1+AI2 selection 4: AI2+AI3 5: AI1+AI3 6: HDI 7:Communication PID output characteristics 0: Positive 1: Negative

P9.03

0~1

180.

P9.04 Proportional gain (Kp) 0.00~100.00 P9.05 P9.06 P9.07 Integral time (Ti) Differential time (Td) Sampling cycle (T) 0.01~10.00s 0.00~10.00s 0.01~100.00s

0.00~100.00 0.01~10.00 0.00~10.00 0.01~100.00

0.10 0.10s 0.00s 0.50s

181. 182. 183. 184.

120

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 185. 186. 187. 188. 189.

P9.08 P9.09 P9.10 P9.11 P9.12

Bias limit Feedback lost detecting value Feedback lost detecting time PID dormancy wake up value PID dormancy delay time

0.0~100.0% 0.0~100.0% 0.0~3600.0s 0.0~100.0% 0.0~3600.0s

0.0~100.0 0.0~100.0% 0.0~3600.0 0.0~100.0 0.0~3600.0

0.0% 0.0% 1.0s 0.0% 0.0s

PA Multi-steps control group

PA.00 PA.01 PA.02 PA.03 PA.04 PA.05 PA.06 PA.07 PA.08 PA.09 PA.10 PA.11 PA.12 PA.13 PA.14 PA.15 Multi-step speed 0 Multi-step speed 1 Multi-step speed 2 Multi-step speed 3 Multi-step speed 4 Multi-step speed 5 Multi-step speed 6 Multi-step speed 7 Multi-step speed 8 Multi-step speed 9 Multi-step speed 10 Multi-step speed 11 Multi-step speed 12 Multi-step speed 13 Multi-step speed 14 Multi-step speed 15 -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0% -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 -100.0~100.0 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 190. 191. 192. 193. 194. 195. 196. 197. 198. 199. 200. 201. 202. 203. 204. 205.

PB Protection parameter group

Pb.00 Pb.01 Reserved Output phase-failure protection Reserved 0: Disabled 1: Enabled 0~1 1 206. 207.

121

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 208.

Pb.02

Motor overload protection Motor overload protection current

0: Disabled 1: Normal motor 2: Variable frequency motor 20.0%~120.0%

0~2

Pb.03 Pb.04 Pb.05 Pb.06

20.0~120.0

100.0%

209.

Threshold of trip-free 70.0~110.0% Decrease rate of trip-free Over-voltage stall protection Over-voltage stall protection point Over-current protection Over-current stall threshold Input overvoltage pre-warning threshold Unit bypass function Unit manual bypass bit selection 0.00Hz~P0.07 0: Disabled 1: Enabled 105~140% 0: Disabled 1: Enabled 50~200% 105~125% 0:maunal bypass 1:auto bypass 0x000~0x1FF

70.0~110.0

80.0%

210. 211. 212.

0.00Hz~P0.07 0.00Hz 0~1 0

Pb.07

105~140

120%

213.

Pb.08 Pb.09 Pb.10

0~1

214.

50~200 105~125

120% 110%

215. 216.

Pb.11 Pb.12 Pb.13

0~1

217.

000~1FF rated 50~200 150%

218. 219.

hardware overcurrnet 50~200%(inverter threshold current) 0:manual power power

frequency 0~1 frequency

220.

Pb.14

Power frequency bypass when failure

bypass 1:Auto bypass

Pb.15 Pb.16 Pb.17

Reserved Reserved Reserved

221. 222. 223.

PC serial communication group

PC.00 Local address 1~247 0:1200BPS PC.01 Baud rate selection 1:2400BPS 2:4800BPS 1~247 0~5 1 4 224. 225.

122

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

3:9600BPS 4:19200BPS 5:38400BPS 0: RTU, 1 start bit, 8 data bits, 0~5 no parity check, 1 stop bit. 1: RTU, 1 start bit, 8 data bits, even parity check, 1 stop bit. 2: RTU, 1 start bit, 8 data bits, odd parity check, 1 stop bit. 3: RTU, 1 start bit, 8 data bits, no parity check, 2 stop bits. 4: RTU, 1 start bit, 8 data bits, even parity check, 2 stop bits. 5: RTU, 1 start bit, 8 data bits, odd parity check, 2 stop bits. 6: ASCII, 1 start bit, 7 data bits, no parity check, 1 stop bit. 7: ASCII, 1 start bit, 7 data bits, even parity check, 1 stop bit. 8: ASCII, 1 start bit, 7 data bits, odd parity check, 1 stop bit. 9: ASCII, 1 start bit, 7 data bits, no parity check, 2 stop bits. 10: ASCII, 1 start bit, 7 data bits, even parity check, 2 stop bits. 11: ASCII, 1 start bit, 7 data bits, odd parity check, 2 stop bits. 12: ASCII, 1 start bit, 8 data bits, no parity check, 1 stop bit. 13: ASCII, 1 start bit, 8 data bits, even parity check, 1 stop bit. 14: ASCII, 1 start bit, 8 data bits, odd parity check, 1 stop bit. 15: ASCII, 1 start bit, 8 data bits, no parity check, 2 stop bits. 16: ASCII, 1 start bit, 8 data bits, even parity check, 2 stop bits. 17: ASCII, 1 start bit, 8 data bits, odd parity check, 2 stop bits. 1 226.

PC.02

Data format

PC.03

Communication delay time Communication timeout delay

0~200ms

0~200 0.0~100.0 0.0s

227.

PC.04

0.0 invaild,

123

Function Code

Name

Description

Factory Setting

Modify

Serial No

No.

0.1~100.0s 0: Alarm and coast to stop 1: No alarm and continue to run Communication error 2: No alarm but stop according PC.05 action to P1.06 (if P0.03=2) 3: No alarm but stop according to P1.06

0~3

PC.06

Response action

Units place of LED 0: Response to writing 1: No response to writing Tens place of LED 0x000~0x111 0: Reference not saved when power off 1:Reference saved when power off

228.

000

PC.07

Reserved

229.

PD Unit status query function group

Pd.00 Pd.01 Pd.02 Pd.03 Pd.04 Pd.05 Pd.06 Pd.07 Pd.08 Pd.09 Pd.10 Pd.11 Pd.12 Pd.13 A-Phase effective unit 0x000~0x1FF indication B-phase effective unit 0x000~0x1FF indication C-phase effective unit 0x000~0x1FF indication Unit A1 temperature indication Unit A2 temperature indication Unit A3 temperature indication Unit A4 temperature indication Unit A5 temperature indication Unit A6 temperature indication Unit A7 temperature indication Unit A8 temperature indication Unit A9 temperature indication Unit B1 temperature indication Unit B2 temperature indication 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 000~1FF 000~1FF 000~1FF 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 230. 231. 232. 233. 234. 235. 236. 237. 238. 239. 240. 241. 242. 243.

124

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 244. 245. 246. 247. 248. 249. 250. 251. 252. 253. 254. 255. 256. 257. 258. 259. 260. 261. 262. 263. 264. 265. 266. 267.

Pd.14 Pd.15 Pd.16 Pd.17 Pd.18 Pd.19 Pd.20 Pd.21 Pd.22 Pd.23 Pd.24 Pd.25 Pd.26 Pd.27 Pd.28 Pd.29 Pd.30 Pd.31 Pd.32 Pd.33 Pd.34 Pd.35 Pd.36 Pd.37

Unit B3 temperature indication Unit B4 temperature indication Unit B5 temperature indication Unit B6 temperature indication Unit B7 temperature indication Unit B8 temperature indication Unit B9 temperature indication Unit C1 temperature indication Unit C2 temperature indication Unit C3 temperature indication Unit C4 temperature indication Unit C5 temperature indication Unit C6 temperature indication Unit C7 temperature indication Unit C8 temperature indication Unit C9 temperature indication Unit A1 DC bus voltage indication Unit A2 DC bus voltage indication Unit A3 DC bus voltage indication Unit A4 DC bus voltage indication Unit A5 DC bus voltage indication Unit A6 DC bus voltage indication Unit A7 DC bus voltage indication Unit A8 DC bus voltage indication

0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V

0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0.0~100.0 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000

125

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 268. 269. 270. 271. 272. 273. 274. 275. 276. 277. 278. 279. 280. 281. 282. 283. 284. 285. 286. 287. 288. 289. 290. 291.

Pd.38 Pd.39 Pd.40 Pd.41 Pd.42 Pd.43 Pd.44 Pd.45 Pd.46 Pd.47 Pd.48 Pd.49 Pd.50 Pd.51 Pd.52 Pd.53 Pd.54 Pd.55 Pd.56 Pd.57 Pd.58 Pd.59 Pd.60 Pd.61

Unit A9 DC bus voltage indication Unit B1 DC bus voltage indication Unit B2 DC bus voltage indication Unit B3 DC bus voltage indication Unit B4 DC bus voltage indication Unit B5 DC bus voltage indication Unit B6 DC bus voltage indication Unit B7 DC bus voltage indication Unit B8 DC bus voltage indication Unit B9 DC bus voltage indication Unit C1 DC bus voltage indication Unit C2 DC bus voltage indication Unit C3 DC bus voltage indication Unit C4 DC bus voltage indication Unit C5 DC bus voltage indication Unit C6 DC bus voltage indication Unit C7 DC bus voltage indication Unit C8 DC bus voltage indication Unit C9 DC bus voltage indication

0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V 0~2000V

0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0~2000 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF

Unit A1 fault indicated 0x0000~0xFFFF value Unit A2 fault indicated 0x0000~0xFFFF value Unit A3 fault indicated 0x0000~0xFFFF value Unit A4 fault indicated 0x0000~0xFFFF value Unit A5 fault indicated 0x0000~0xFFFF value

126

Function Code

Name

Description

Factory Setting

Modify

Serial No

No. 292. 293. 294. 295. 296. 297. 298. 299. 300. 301. 302. 303. 304. 305. 306. 307. 308. 309. 310. 311. 312. 313.

Pd.62 Pd.63 Pd.64 Pd.65 Pd.66 Pd.67 Pd.68 Pd.69 Pd.70 Pd.71 Pd.72 Pd.73 Pd.74 Pd.75 Pd.76 Pd.77 Pd.78 Pd.79 Pd.80 Pd.81 Pd.82 Pd.83

Unit A6 fault indicated 0x0000~0xFFFF value Unit A7 fault indicated 0x0000~0xFFFF value Unit A8 fault indicated 0x0000~0xFFFF value Unit A9 fault indicated 0x0000~0xFFFF value Unit B1 fault indicated 0x0000~0xFFFF value Unit B2 fault indicated 0x0000~0xFFFF value Unit B3 fault indicated 0x0000~0xFFFF value Unit B4 fault indicated 0x0000~0xFFFF value Unit B5 fault indicated 0x0000~0xFFFF value Unit B6 fault indicated 0x0000~0xFFFF value Unit B7 fault indicated 0x0000~0xFFFF value Unit B8 fault indicated 0x0000~0xFFFF value Unit B9 fault indicated 0x0000~0xFFFF value Unit C1 fault indicated 0x0000~0xFFFF value Unit C2 fault indicated 0x0000~0xFFFF value Unit C3 fault indicated 0x0000~0xFFFF value Unit C4 fault indicated 0x0000~0xFFFF value Unit C5 fault indicated 0x0000~0xFFFF value Unit C6 fault indicated 0x0000~0xFFFF value Unit C7 fault indicated 0x0000~0xFFFF value Unit C8 fault indicated 0x0000~0xFFFF value Unit C9 fault indicated 0x0000~0xFFFF value

0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF 0000~FFFF

PE factory function group

127

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