RD 17699

:Avalon B8-24 S & XT
Thermal Plate Recorder
SERVICE MANUAL
May 2015 Vesion 1.11

Jan 2015 Version 1.10
May, 2014 Version 1.00
SCREEN Graphic and Precision Solutions Co., Ltd.

Service Division
Service Business Department
Quality Promotion 1 Section
AGFA Version 3
§ On safety
On Safety
1. On Safety
1-1. When using this machine
· This manual is written for maintenance technicians of this machine. It describes operation proce-
dures and safety precautions.
· All information appearing in this manual is provided only as reference for operating this machine
and , as such, contains no legal value and should in no way be used for any legal purpose.
· This machine was designed and manufactured with special attention to safety considerations.
However, it is impossible either to eliminate all potential sources of danger from such products or
to anticipate all possible hazards and misuses. It is therefore critical that you both familiarize
yourself, all your operators and other relevant personnel with all of the noted precautions, coun-
termeasures and related procedures, and take maximum care when operating this machine.
· Do not operate the unit when there are gas vapors in the air that may ignite or explode.
· Do not cover this machine with a cloth or block its air vents in any way.
· Do not remove any protection covers, when the power supply of this machine is turned on. Since
the inner part is high temperature, there is a danger of burning oneself.
· Never allow water to enter this machine. This may result in electrical shock and damage the unit.
· Before attaching the plate to this machine, verify that no paper or places of packing remain on
either side of the plate. The thermal laser may cause paper or packaging to ignite and start a fire
in this machine.
· The edges of the plate are very sharp. When handling the plate, be sure to use anti-slip protective
gloves. If handled with bare hands, the edges of the plate may cause injury.
1-2. Precautions for electricity
1) Power supply
· Before connecting this machine and accessories power cables to switchboard, connect power
cables to this machine and accessories.
· Before connecting this machine and accessories power cables to switchboard, be sure to confirm
that the power supply switch is turned OFF.
· When this machine is installed, perform proper grounding in accordance with the regulations of
the country of installation.
· The ground wire must be solely used for this machine. Also, the ground wire must be solely used
for the accessories.
· This machine incorporates high-voltage circuits. Touching any part of your body to such circuits
can cause serious injury and even death. BE EXTREMELY CAREFUL not to touch these cir-
cuits, especially with wet hands.
· Whenever you install this machine in Japan, be sure to use the power cable provided with it.
· Power cables are not provided in countries outside Japan. Please refer to the specification of this
machine, and obtain appropriately rated power cables that conform to the standards of your
country or region.
· Use power cables with the proper ratings for connection to this machine and other accessories to
ensure that no voltage drops will be caused not only by the steady-state currents but by the
starting currents as well.
· Have an electrical contractor or qualified electrician be responsible for selecting the circuit break-
ers and doing the electrical work.
PT-R8600M/PT-R8600MII Service manual (Ver. 1.00) §-1

On Safety
2) Switching operation of power supply
· Before turning ON the power supply switch to this machine, be sure to confirm the following:
1) The accessories (e.g. supply cassette) are properly mounted and connection areas (e.g. sup-
ply unit) are connected properly and securely.
2) Doors are completely closed, and covers are attached properly.
· Be sure to turn OFF the power supply and fix the power supply switch using a padlock etc. before
you start maintenance, cleaning or repairs. Switching the power switch to “ I ” turns the power ON
and switching it to “ O ” turns the power OFF.
ON
The power supply switch
ON
ON
OFF OFF
OFF
ON OFF ON OFF
Main unit Blower unit
3) Power cable
· If you anything that might indicate power cable damage such as unusual deformations or surface
flaws, immediately turn OFF the power switch and the circuit breaker of the switchboard, and
contact our nearest dealer or branch office.
· Do not place heavy objects or articles with sharp edges anywhere on the power cable or forcefully
pull at it.
4) Interlocks
While the covers are open, releasing interlocks or performing control or adjustment
procedures other than those specified in this manual will cause dangerous laser
radiation exposure.
· To ensure operator safety, this machine is provided with a variety of interlocking safety devices.
Do not deactivate these devices except when maintenance technicians are performing mainte-
nance. Operating this machine when these safety devices are inactive could result in severe
injury and/or damage to the equipment.
· This machine is equipped with a laser head. This head emits laser beams for exposure purposes
which uses infrared rays that are invisible to the eye. It is therefore extremely dangerous to
expose the eyes to these rays, and doing so may cause loss of sight. Under NO circumstances
must the interlock system be tampered with.
· If a cover is opened during exposure, the respective rollers stop automatically. Always wait at
least ten seconds until the rollers come to a complete stop before touching them.
· This machine has a maintenance key switch to deactivate the interlocking safety devices for the
maintenance by technicians. The maintenance key switch has to be operated by the specially
trained and authorized maintenance technicians. Turning ON the maintenance key switch shuts
down the power supply to the laser. However, be aware that power is still supplied to the moving
§-2 PT-R8600M/PT-R8600MII Service manual (Ver. 1.00)
On Safety
parts. The moving parts such as rollers or motors will be operated even if the covers or door are
opened with turning ON the maintenance key switch. Therefore pay attention to the moving parts
when performing the maintenance with turning ON the maintenance key switch. However, high-
speed drum rotation ( In case of the drum slowdown software switch is deactivated) and commu-
nication to the laser head are disabled. Be sure to turn OFF the maintenance key switch when
the maintenance was finished. ( The cover cannot be closed when the maintenance key switch is
turning ON.
5) Processing after power failures

· When a power failure in external electric power occurs, immediately turn OFF the circuit breaker
of the switchboard and the power switch of this machine.
· If a power failure, which is caused by a utility defect, occurs while the safety interlock release key
is being used, turn OFF the switchboard breaker of the user’s site.
· Since this machine is reset in concurrence with shutdown of the power supply, turn ON the
switchboard breaker, which has been turned OFF, and perform a normal initialization after the
power has been restored.
· When the maintenance key switch is turned ON to deactivate the interlocking safety devices, for
the safety reason, be sure that nobody is touching the machine when you turn ON the power
switch or perform initialization.
1-3. Regarding the safety of this machine

1) Electrical safety
The PT-R has been designed, tested, and evaluated in accordance with IEC60950-1 and IEC60204-
1 of the “Safety of Information Technology Equipment, Including Electrical Business Equipment”
electrical safety standards.
2) Laser safety
The PT-R complies with FDA performance standards for laser products except for deviations pursu-
ant to Laser Notice No. 50, dated July 26, 2001.
“Safety of Laser Products” of IEC 60825-1.
“Equipment Classification”
“Requirement”
“User's Guide”

On Safety
1-4. Precautions for equipment operation
· Do not turn on this machine power supply or start operation until this manual has been thor-
oughly read and fully understood
· All maintenance technicians must wear appropriate work clothing.
Wear clothing that

will not become
caught in the machinery.
Hands are wet.

Long hair is tied
back.
Cuffs are open.
A necktie or necklace
is dangling.
Cuffs are buttoned.
Unneeded things
are carried.
Safety boots are
Excessively long pants.
recommended.
Slippers or sandals.
· Whenever you notice anything abnormal, report it immediately to your supervisor or manager so
appropriate measures can be taken quickly.
· This machine cannot be guaranteed to operate continuously without an operator in attendance.
In order to immediately deal with emergencies, an operator trained for initial corrective action
should always be in attendance.
· When this machine is not operated for a long period of time, be sure to turn OFF the circuit
breaker of the switchboard.
· During operation, do not open any protective covers attached to the equipment. Opening these
covers may be hazardous to the safety of operators and other persons working in the vicinity, and
may also hinder the equipment’s normal functioning.
· Do not operate the PT-R if you feel in any way sick, nauseous or unsteady.
1-5. Maintenance
· Maintenance must always be performed by specially trained and authorized maintenance tech-
nicians.
· Never turn the machine’s power on while maintenance engineers are working on the equipment.
1-5-1. For maintenance personnel

1) Basic cautions
· Before doing any electrical work, be sure to turn OFF the power supply switch and fix the power
OFF status by using a padlock, etc., in order to prevent accidents such as electrical shock.
· Pay attention to your surroundings when working with this unit.
· Do not touch any moving parts during operation.

On Safety
2) About laser safety
· Make sure the interlock safety devices are all in place when the user is operating this unit.
· Tell the user not to attempt to modify the laser for any reason.
· All responsibility for any changes in safety standards due to changes to the class of laser used
are the responsibility of the party who altered the machine.
For example, if the user has altered the laser, the user bears responsibility. If the maintenance
technicians department of a branch office altered the laser, the maintenance technicians depart-
ment bears responsibility.
3) Cautions about chemicals

· Be sure to handle lens cleaners ( ethanol and diethyl ether ) properly.
4) Cautions concerning static electricity

· Before turning on the power supply, always make sure the power supply is properly grounded.
· Use an anti-static wristband and anti-static bags to prevent the buildup of static electricity when
handling or transporting parts such as circuit boards or laser diodes, which can easily be dam-
aged by static electricity.
5) About the laser diode

· This machine uses a high-output semiconductor laser. If procedures and safety guidelines are
not followed correctly, the radiation from the laser diode may injure your eyes. Note that the laser
diode can be damaged by static electricity. The laser diode is extremely sensitive to static elec-
tricity. Damage to it from static electricity may result in a shortening of the laser’s service life.
1-5-2. Laser maintenance and safety

1) Under normal conditions
When all of the covers encasing this machine are in place, the entire machine can be thought of as
a single area. Anything within that area is within the laser work area, while anything outside it is
outside the laser work area.
All of the covers are fitted with interlock devices that shut off power to the laser if the covers are
removed, preventing the laser from turning on unexpectedly. This means that only the mildest laser
classification, Class 1, are required.
2) While performing maintenance with covers removed

After removing the covers and disabling the interlocks, the entire room in which the PT-R is housed
should be considered a laser work area.
This means that laser classification for CLASS 4 units must be followed.
However, in this machine, there are no exposure operations that are performed while the covers are
removed and the interlocks are released.
3) When working with the laser and related parts

When focusing or optically adjusting the laser, follow the rules indicated below.
· Do not bring any flammable objects into the laser work area.
· Do not place any objects with a reflective surface near the path of the laser beam. (e.g. rings,
watches, glossy or shiny plated Allen wrenches)
· In order to shrink your pupils, make the room as bright as possible.

On Safety
· Display a sign limiting entry to the laser area to those working on the laser, in order to prevent
accidents to other personnel.
However, in this machine, no laser operations are performed while the power is being supplied.
1-6. Caution labels on the equipment
· Caution labels are attached to potentially hazardous parts or areas of this machine for the safety
of the operators and maintenance technicians.
· Be sure to observe the following precautions when you perform operation or maintenance of this
machine. Be sure to follow the instructions on these labels.
· If a label has faded or fallen off, replace it immediately with a new one.
· Do not peel or tear off labels or erase their markings.
· Do not block the visibility of labels by covering or placing anything in front of them.
Label indicating the power supply specifications.

On Safety
This label warns that you absolutely must not touch the drum until it comes to a complete stop.
Label indicating that opening the cover to which the label is attached poses a danger of exposure to
laser radiation.
Label indicating that this machine is a Class 1 laser product.
Label indicating high leakage current.
Label indicating that high voltage power circuits inside.

On Safety
Label indicating an internal part that generates heat.
1-7. Disposal of the machine.
· Do not disassemble the PT-R. Since it may cause danger, only specialized engineers who were
properly trained at Dainippon Screen should disassemble the PT-R.
· A lithium battery is used in the control panel of the PT-R. Under normal use the lithium battery
has a life of five to ten years. When it expires it should be disposed of carefully using special
procedures for handling harmful substances.
1-8. Connecting the blower
Connect the blower hose, blower communication cable and power supply cable between the blower
unit and the PT-R. Then, secure the blower power supply cable with a cable-tie. For the safety
reason, set the plate under the blower casters and make sure the blower won’t move from there.

A. Outline
A . Outline
1. Introduction
1-1.For maintenance personnel
1) Basic cautions
· In order to prevent electrical shock, always turn this unit off and unplug it before doing any
electrical work.
· Pay attention to your surroundings when working with this unit.
· Do not touch any moving parts during operation.
2) About laser safety

· Make sure the interlock safety devices are all in place when the user is operating this unit.
· Tell the user not to attempt to modify the laser for any reason.
· All responsibility for any changes in safety standards due to changes to the class of laser used
are the responsibility of the party who altered the machine. For example, if the user has altered
the laser, the user bears responsibility. If the CS department of a branch office altered the laser,
the CS department bears responsibility.
3) Cautions about chemicals

· Be sure to handle lens cleaners ( ethanol and diethyl ether ) properly.
4) Cautions concerning static electricity

· Use an anti-static wristband and anti-static bags to prevent the buildup of static electricity when
handling or transporting parts such as circuit boards or laser diodes, which can easily be dam-
aged by static electricity.
5) About the laser diode

· The PT-R8600M uses a high-output semiconductor laser. If procedures and safety guidelines
are not followed correctly, the radiation from the laser diode may injure your eyes. Note that the
laser diode can be damaged by static electricity.
The laser diode is extremely sensitive to static electricity. Damage to it from static
electricity may result in a shortening of the laser’s service life.
6) Safety measures to prevent static electricity buildup

· Before turning on the power supply, always make sure the power supply is properly grounded.
· Wear an anti-static wristband to avoid any buildup of static electricity on your body.
· Wear semiconductor laser radiation shaded safety goggles (glasses) to protect your eyes.
PT-R8600M/PT-R8600MII Service manual (Ver. 1.11) A-1

A . Outline
7) Safety and static electricity buildup prevention equipment
· To maintain safety and prevent the excessive buildup of static electricity, make sure you have the
following tools.
Anti-static wristband.
Semiconductor laser radiation shaded safety goggles (glasses)

Laser type : Laser Diode
Wavelength : 790 to 850
1-2.Laser maintenance and safety
1) Under normal conditions

When all of the metal plates encasing the PT-R8600M are in place, the entire machine can be
thought of as a single area. Anything within that area is within the laser work area, while anything
outside it is outside the laser work area.
All of the metal plates are fitted with interlock devices that shut off power to the laser if the plates are
removed, preventing the laser from turning on unexpectedly. This means that only the mildest laser
safety standards, Class 1, are required.
2) While performing maintenance with metal plates removed

After removing the covers and disabling the interlocks, the entire room in which the PT-R8600M is
housed should be considered a laser work area.
This means that laser safety standards for CLASS 4 units must be followed.
3) When working with the laser and related parts

When focusing or optically adjusting the laser, follow the rules indicated below.
· Do not bring any flammable objects into the laser work area.
· Do not place any objects with a reflective surface near the path of the laser beam. (e.g. rings,
watches, glossy or shiny plated Allen wrenches)
· In order to shrink your pupils, make the room as bright as possible.
· Use semiconductor laser radiation safety goggles (glasses).
· Display a sign limiting entry to the laser area to those working on the laser, in order to prevent
accidents to other personnel.
A-2 PT-R8600M/PT-R8600MII Service manual (Ver. 1.11)

A . Outline
2. System Overview
2-1. Product positioning
1) PT-R8600M/ PT-R8600MII series

PT-R8600M/ PT-R8600MII series consists of 3 types,
PT-R8600M-E/ PT-R8600MII-E (32 ch, 2400/2540 dpi)

PT-R8600M-S/ PT-R8600MII-S/ PT-R8600MII-SA (64 ch, 2400/2540 dpi)
PT-R8600MII-ZA (96 ch, 2400/2540 dpi)
The heads can be upgraded in the field (32 ch to 64 ch).

96ch upgrade option from 64ch is not planned. (Due to cost performance.)
PT-R8600M support small size (Minimum size: 304 x 370 mm) as standrad function.
(PT-R8600MII won’t support small size.)
The reference punch system, side alignment mechanism and SA-L/MA-L are not available for PT-
R8600M/ PT-R8600MII series.
2) PT-R8600MII series is cost down moel of PT-R8600M series.
1. Maximum/ Minimum plate size has been changed.

Max. 1150mm x 940mm (PT-R8600M/SL) 1060mm x 830mm (PT-R8600MII)
Min. 304mm x 300mm (PT-R8600M/SL) 450mm x 370mm (PT-R8600MII)
PT-R8600M(PT-R8600SL)
Leading edge clamp 8 pieces, Tail edge clamp 4 pieces, Plate positionong drum pin 4 pieces

A . Outline
PT-R8600MII
Leading edge clamp 6 pieces, Tail edge clamp 3 pieces, Plate positionong drum pin 2 pieces
Leading edge clamps are not compatible with other CTPs. (P/C S100289738V00)
2. Main engine base has been changed.

Common design part for PT-R8300/8800 was removed.
Re-designed exclusively for PT-R8600N, PT-R8600SL, PT-R8600M and PT-R8600MII.
Main shaft bearing case was removed and re-designed as part of engine base.
PT-R8600 SL/M PT-R8600 MII

Main shaft bearing case

A . Outline
3. Drum break unit has been changed.
PT-R8600M/SL
P/C 100086890V00 CLUCH ASSEMBLY
#MNB20G-07E (XYC1-YC1)
Brake is activated by turning OFF the power.
PT-R8600MII
P/C 100289039V00 111-10-13G
Brake is activated by turning ON the power.
Away side main shaft becomes shorter.
4. Displacement sensor has been removed.

Plate top side detection sensor reduced to 1 unit, it is locating at center of the drum.
Plate top side detection sensor is used for plate floating detection also
PT-R8600M PT-R8600MII
Displacement sensor Plate top side detection sensor
5. Main motor servo pack has been chenged.

PT-R8600M : P/C 100216171V00 SGDV-120A01AY101AA
PT-R8600MII : P/C 100280471V00 CACR-120-PD1VDS01

A . Outline
6. Clamp driver unit has been changed due to change of Tail edge clamps.
Tail clamps driver has been reduced from 4 units to 3 units.
PT-R8600M/SL
PT-R8600MII
Tail clamp for PT-R8600M (Top)

P/C S100096323V02 tail clamp 8RE set
(Same as PT-R8300, 8600 series)
Tail clamp for PT-R8600MII (Bottom)

P/C S100114303V00 Tail clamper unit
(Clamp frame is same as PT-R8200, but rubber is not same as PT-R8200)
PT-R8600 SL/M
PT-R8600 MII PT-R8600 MII PT-R8600 SL/M

A . Outline
7. Interlock switch has been changed to lock type.

Due to change of Brake unit, drum will rotate for a while when electrical outage occurs or turning off
the power by main switch at emergency situation. To keep customer safety, maintenance cover
(Front cover (C) ) will be released when cover opening operation is performed.)
8. Vibration proof base has been changed to Leveling bolt.
9. Plate rack has been removed.

Main electrical unit layout was simplified and then total appearance has been simplified.

A . Outline
10. PT-R8600MII Blower unit has been changed to built-in type.
Output specification changed from 700W to 400W.

Machine length becomes 2500mm from 2420mm for built-
in blower.
11. Recording head cablevayer has been changed.

TUBAKIMOTO(Japan) WEYER(China)
12. Total unit height becomes lower by lower drum position design.
Machine height becomes 140mm lower. (Panel height becomes 30mm lower.)

A . Outline
Antivibration rubbers for engine base have been changed to lower one.
(Same as PT-R4300 series.)
14. 2 intake FANs have been added on Rear cover(H). (Home-Rear side)
15. XPC Service connector (RS-232C, 9-pin) has been moved from Peripheral
device connector panel to ElectronLcal section. ( near RCP3E board)

A-10
17. Electrical parts
Electrical Parts Name Chan ge Not e
Parts code Parts spec. Parts code Parts spec.
R CP 3 b o a r d PC P3 1 00 08 9 67 1 V0 1 Changed 100089671V11 Changed to Ver.2 type
PIO-86XE board PIO-86XE 100076388V04 Changed 100076388V21 Changed to Ver.2 type
N oi se fil ter Z2 101886 MBS-1220-22 Changed 100287021V00 RSEN-2020
The appearance had been chaned,
Servo pack E1A 1 00 2 1 6 1 7 1V 0 0 SG D V- 1 2 0A 01 AY 1 0 1 Ch an g ed 1 0 0 2 8 0 4 7 1 V0 0 C AC R-1 20 - P D 1 VD S 0 1 inside unit is same
Touch panel P A NEL 100116812V00 ST401-AG41-24V Changed 100304019V00 PFXGP4201TADW

Displacement sensor PH7 152152 Z4W-V25R Removed -- -- Substituted by PH25
Inverter U8 100261965V00 WJ200-007SF Changed M00204620V00 FRN0.4C1S-7C Change to built-in type
Blower assembly MBL1 100100560V01 VB-007G-U Changed 100204622V01 VFC300A-7WDN Output spec. : 700W --> 400W.
Interlock switch ( Front) LS57-1 100086921V00 D4GS-N2R Changed 100306044V01 D4SL-N4RFA-DN(CCC) Changed to the lock type.
A . Outline
Thumbscrew lock switch (front) LS58-1.2 116187 D2MV-01L13-1C3 Removed -- --

Plate leading edge detection sensor PH25䠄H/A) 100114274V00 BGS-S08N Changed 100300094V00 FS-V31 Reduced to 1 sensor
Fan assmbly (Rear cober (H) ) FAN1H䚸2H -- -- Ad de d 1 0 0 2 5 9 6 8 3 V 0 0 AD 1 2 2 4 HB -F 51 For the head cooling
Thermistor for Fan assembly TH1 100082084V00 PB3L-43-D2 Removed -- --
PT-R8600M/PT-R8600MII Service manual (Ver. 1.11)

A . Outline
3) Change points from PT-R8600MII-S/E to PT-R8600MII-SA/ZA.
1. Rear dischage has been supported.
Rear discharge has been supported by the conveyer.

Slide cover can be opened.
Conveyer position is fixed, it cannot be lifted up like existing built-in bridge options of other PT-Rs.
The conveyer is removed at shipping from factory, it has to be assembled at the installation.
Online interface has been supported for the processor,etc.
Discharge direction can be selected at /Offline/ Media type/ Unloading direction.

[ Front/ Remove/ Stacker/ Developer]
* Stacker/ Developer will appear depending on
/Service/ Machine option setting/ LD/Stacker selection.
Online interface has been supported for the processor,etc.

/Service/ Machine option setting/ LD/Stacker has to be selected.
[ OFF/ AT/ LD+AT]
* When OFF is selected PT-R8600MII-SA/ZA works like PT-R8600MII-S/E.
Handles
The cover will be locked

when it is completely opened.

A . Outline
2. Automatic loading function has been supported.
To preloading a plate with the rear discharging, the automatic loading function is supported.
It will be difficult for cutomers to catch the timming of the plate discharge if customers have to load
next plate manually like PT-R8600M-S/E and PT-R8600MII-S/E.
The automatic loading is default.

The manual loading will be required at following condition.
1. /Offline/ Set exposure mode/ Plate preset is set to OFF. ( ON is defalut.)

2. /Offline/ Media type/ Unloading direction is set to Front.
3. /Service/ Machine option setting/ LD/Stacker is set to OFF.
3. Appearance has been changed.

The topping covers have been added.

A . Outline
4. Shutter mechanism has been changed.
PT-R8600M-S/E, PT-R8600MII-S/E
CLOSE : PH51 = ON
OPEN: PH52 = ON
PT-R8600MII-SA/ZA
OPEN : PH51 = ON
CLOSE: PH52 = ON
5. 2 pieces of Springs has been added to increase the Squeeze roller pressure.
2 piecice of P/C 100314363V00 Helical extension spring DE720 are shipped with machine from
factory as spare parts.
If these springs break, plate jam will occur when discharging plate to conveyer.

A . Outline
4. Electrical parts
4-1. Power supplies
PT-R8600MII-S/E
No. Parts name Spec. Parts code Use
1 U1 ZWQ130-5525 100012684V00 +5V for Engine and Recording head, +/-15V for Engine
2 U4 SWS300A-24 100261164V00 +24V for Sensors on Engine
3 U5 SWS300A-24 100261164V00 +24V for Actuators on Engine
4 U7 ZWS30-24/J 100261166V00 +24V for Interlocks on Engine
5 U11 SWS600-24 100261165V00 +24V for Recording head and Peltier on S-model
6 U11 SWS300A-24 100261164V00 +24V for Recording head and Peltier on E-model
7 U12 LEA100F-9-R 100012651V00 +9V for Recording head
8 U13 LEA100F-9-R 100012651V00 -9V for Recording head
9 U15 HWS300-5 100094666V00 -5V for LD and Recording head (FAD1, 2)
10 U16 HWS300-5 100094666V00 -5V for LD and Recording head (FAD3, 4) * S-model only
PT-R8600MII-SA
1 U1 ZWS100BAF-5 100321459V00 +5V for Engine
2 U4 SWS300A-24 100261164V00 +24V for Sensors on Engine, Interlocks and CTP-64DEN
4 U11 SWS600-24 100261165V00 +24V for Recording head and Peltier
7 CTP-64DEN S100300959V00 Generate +5V and +/-9V from U4 +24V for Recording head
4-2. New boards

1. CON-86Mao has been replaced by CON-Mao2
2. LTB64E has been repalced by EPB96
3. CTP-64DEN bas been released.
4-3. New parts

1. Pad vacuum pump: M42(Same as M41 of PT-R8600MII-SA)
P/C 100303014V00 PUMP ASSEMBLY 20RNS(X41M/X42M-M41/M42)
2. Pad vacuum solenod valve: SL42-1
P/C 100303012V01 SOLENOID VALVE ASSEMBLY 3PA210-06-3(XSL421-SL42-1
3. Pad slide drive motor: M58(Same as M70)
P/C 100086460V00 Stepping Motor 103H7823-0410
4. Pad slide brake: YC58
P/C 1100303011V00 BRAKE ASSEMBLY BXW-03-10H(XYC58-YC58)
5. Unloading position detection2: PH71
P/C 113947 PHOTO SENSOR EE-SPZ301-A
4-3. Parts change

1. Sub scanning motor:M2
PT-R8600MII-SA(Same as PT-R8900 series)
P/C 100099874V00 MOTOR ASSEMBLY PK566HNBW-A1(X2MP-M2)
PT-R8600MII-E/S
P/C 100086772V01 MOTOR ASSEMBLY #PK566NB-A32 (X2MP-M2)
2. Gas vacuum pump: M41
PT-R8600MII-SA(Same as M42)
PT-R8600MII-E/S
P/C 100082535V01 COMPRESSOR ASSEMBLY 8005 DC24V (80050064)

A . Outline
3. Shutter drive motor:M53

PT-R8600MII-SA(Same as PT-R8900 series)
P/C 100259681V00 MOTOR ASSEMBLY TG-05K-AR-249-CHA(X11M-M1
PT-R8600MII-E/S
P/C S100276754V00 MOTOR ASSEMBLY TER-35QG1-24-150DS(XM53-M

A . Outline
4) Change points from PT-R8600MII-SA to PT-R8600MII-ZA.
1. 96ch Laser haed
96ch Laser head has been leased with PT-R8600MII-ZA.

96LD_CPU3E and 64LD_FAD2 board has been released with 96ch Laser haead.
Calibration sensor has been changed for 96ch head.

PT-R8600MII-ZA(Same as PT-R N2000 series)
P/C S100084020V00 CAL SENSOR UNIT(RC) PT-R N2000
PT-R8600M, PT-R8600MII-E/S/SA
P/C S100097351V00 CAL SENSOR UNIT(R) (RC)
2. Electrical parts
Power supplies
PT-R8600MII-SA
4 U11 SWS600-24 100261165V00 +24V for Recording head and Peltier
PT-R8600MII-ZA
4 U11 SWS600-24 100261165V00 +24V for Recording head and Peltier (For 0-63ch)
5 U15 HWS300-5 100094666V00 -5V for LD and Recording head (FAD1, 2, 3)
6 U16 HWS300-5 100094666V00 -5V for LD and Recording head (FAD4, 5, 6)
8 U17 SWS300A-24 100261164V00 +24V for Recording head and Peltier (For 64-93ch)
U15/ U16 output voltage must be -4.8V+/-0.05V for 64LD_FAD2.

A . Outline
2-2. System overview
The PT-R8600M-S/E, PT-R8600MII-S/E/SA are connected to the host computer by PIF cable using
F-PIF specification. PT-R8600MII-SA can be connected by the Gigabit Ethernet also. RIP connec-
tion must be selected at /Service/Machine option select, F-PIF or Gigabit Ethernet.
PT-R8600MII-ZA requires S-PIF specification, PT-R8600MII-ZA can be connected to the host com-
puter by PIF cable or Gigabit Ethernet. Even if Gigabit Ethernet connection is used for PT-R8600MII-
ZA, the host computer has to follow S-PIF specification communication through Gigabit Ethernet.
(Gigabit Ethernat communication specification is different for PT-R8600MII-SA and PT-R8600MII-
ZA.)
F-PIF/ S-PIF
Gigabit Ethernet
Trueflow3
TrueflowRite
Trueflow3 DTC
AD810MX
HQ-510PC
Page files (PS data) created by software on the host computer are converted to bit map data using
a software RIP and transmitted on-line to the PT-R.
If the host computer performance is lower, it will take a time to convert to bit map data and data
transfer will be stopped.
For such case, PT-R is supporting Stop & Restart function.
If data transfer stopped, PT-R will wait for next data and then PT-R will resume exposure when next
data is sent.
When Stop & Restart action is performed, following situation can be seen in the log file.
280284 Rec<-He R,HEAD_EXPO_START

280284 SCM<-Rec C,SCM_EXPO_START
SCM:expoStartSCM
280285 PGON assert
280286 START assert
..........
282822 RCP_INT_STATUS=00
*** Pause *** 112.4mm ---> Exposure stopped to wait the data from RIP.
dis=-26687,cur=405716,tgt=379029(189.515)
R10/4 = -60000, R11/4 = 660000
*** Resume *** ---> Exposure restarted.
283294 RCP_INT_STATUS=00

A . Outline
This example is showing the exposure stopped at 112.4mm due to data transfer and then resumed.
If Stop & Restart action is performed too much, sub-scannong motor becomes hot due to too many
Stop & Restart .
This situation causes the streak problem, image stretching problem or exposure stopping some-
times.
Please check log file if you face similar situation.
This situation cannot be solved by PT-R side.
To avoid these problem, please choice optimum performance host computer.
2-3.Recommended configurations
PT-R8600M and PT-R8600MII series connection is supported by following RIP versions.
EQUIOS Ver.1.07 EQ730

Trueflow SE Ver7.30 TF328
Trueflow3 DTC Ver4.01 TD112
HQ-RIP (Refer DSG release notice for support version)
For details on the specifications of each RIP, refer to the respective installation guides.

A . Outline
2-4. Recommended Gigabit Ethernat configuration (PT-R8600MII-SA/ZA)
Basically RIP Server PC must be connected to same Gibabit SW-Hub.

Multi connection is possible for server PC and PT-R8600MII-SA/ZA, no limitation for number of PT-
R8600MII-SA/ZA connection.
<Precaution>
PT-R8600MII-SA/ZA cannot be connected through the router.
Technically, it is possible to use Gigabit SW-Hub more than 2 units, however, it will drop the image
transfer speed slightly. ( Approx. 0.5MB/sec drop per 1 unit was seen at evaluation.)
Simultaneous parallel output is possible for max. 3 pairs. ( Verification is required for more than 3 pairs.)
When one RIP requests to a recorder for output but it is reserved by other RIP already, that RIP will ask
operator to select continuing Job or canceling Job.,
Configration example 1: Output from RIP (Multi-engines)
Backbone LAN
Gigabit SW-Hub
PT-R8600MII
PT-R8600MII
EQUIOS/ Trueflow PT-R8600MII
Configration exsample 2: Output from RIP (SW-Hub 2 units)
Gigabit SW-Hub Gigabit SW-Hub

Backbone LAN
PT-R8600MII
PT-R8600MII
EQUIOS/ Trueflow PT-R8600MII

A . Outline
Configration example 3: Output from DTC (Multi-engines)
Backbone LAN
Gigabit SW-Hub
PT-R8600MII
PT-R8600MII
EQUIOS/ Trueflow
PT-R8600MII
DTC
Configration example 4: Multi-RIP and Multi-engine

*Operation conditions are different for Muti-RIP and Multi-engine environment dpending on RIP
specification. ( Opraration limitation is applied, details are in next page.)
Backbone LAN
Gigabit SW-Hub
PT-R8600MII
PT-R8600MII
EQUIOS
PT-R8600MII
Trueflow
DTC

A . Outline
This report is explaining about EP-B101 (PIFCONV board) specification and precautions for Multi-
RIP and Multi-engine configuration.
These specification and precautions are applied for PT-R8600MII-SA/ZA (EPB96) also.
Ethernet/ PIF converter connection with Trueflow/EQUIOS/DTC

2012/07/14
MPC Product Development Division
Software Product Development Department
Here is current specification of recorder connection for Trueflow/EQUIOS/DTC server PC through Ethermet/
PIF conveter Box.
1. ConIigration
EP-B101 can be used with Servers PC which connnected by same SW-Hub.
Multi connection is possible for server PC and EP-B101.

Backbone LAN
Server PC
SW-Hub
EP-B101
2. New features of recorder connection through EP-B101.

1) PIF connection has the cable length limitation up to 20m. EP-B101 provides Ethernet connection,
therefore, cable length limitation is reduced.
2) All recoders connected through EP-B101 in same network of Server PC can be selected.
(There is certain conditions for network configuration, it is described later.)
It becomes capable to connect / switch n units of RIP server and n units of EP-B101.
( n: no limitation for number of RIP server and EP-B101.)

A . Outline
* Simultaneous parallel output is possible. (LS was able to exposure for single pair.)
It can be ued with existing PIF boards ( Single card or Twin cards), however, simultaneous parallel
output on single server PC is not possible.
* Each Trueflow can select certain target recorder for output process.
* The task on each TF/EQ will be processed until RIPforREcorder simultaneously and then Data trans
fer process to the recorder is done sequentially same as PIF connection.
3. Precautions
1) EP-B101 cannot be connected through the router.
It will affect to exposure data transfer performance, therefore, router cannot be used for the connec
tion between RIP server and EP-B101.
2) Simultaneous parallel output

With considering network load, simultaneous parallel output is possible for max. 3 pairs.
( Verification is required for more than 3 pairs.)
3) Influence to data transfer performance.

Same as existing PIF connection, pay attention to perform other operation on RIP server/ DTC or
data I/O to backbone LAN will affect to data transfer performance.
4) Multi-RIP connection environment ( n units of RIP server connection)

LS had the automatic priority selection feature, however, EP-B101 connection doesn’t have it.
If a recorder is reserved by one RIP and then other RIP requests to it for output, EP-B101 controls it
exclusively and then sends an error to that RIP.
If RIP-B requests output to certain recorder during RIP-A is outputting to same recorder, RIP-B will
receive an error and then it asks to operator to select continuing Job or canceling Job.
5) To support EP-B101 connection, corresponding patches will be prepared for each current versions.
It is under the preparation for EP-B101 release.
4.Recommended envirQomeQt
PX-WS: G3(DTC only), G4, G5, G6, Fujitsu model
OS: Windows Server 2003(32bit)

Windows Server 2008(32bit)
Windows Server 2008R2(64bit)
Server application: Trueflow SE Ver.7.30 or later

DTC Ver.4.01 or later.
EQUIOS-PTR Ver.1.07 or later.
End of report

A . Outline
3. Overall configuration chart and part names
3-1. Front view of the main unit (PT-R8600M)
Transport guide
Plate rack
Operation panel
Power switch
Front cover
3-2. Back view of the main unit (PT-R8600M)
Peripheral device connectors

A . Outline
3-3. Plate conveyor view of the main unit (PT-R8600M)
Plate positioning scale

Transport guide
Plate detection sensor
Fan filter
Drum
Filter cover
Front cover attachment hook
Optical filter
3-4. Peripheral device connectors (PT-R8600M)
Blower control connector

(14-pin) Service connector
(RS-232C, 9-pin)
F-PIF connector 2
(Serial, 25-pin)
F-PIF connector 1
(Image, 50-pin)

A . Outline
3-5. Front view of the main unit (PT-R8600MII-S/E)
Transport guide
Operation panel
Front cover Power switch
3-6. Back view of the main unit (PT-R8600MII-S/E)

Fan filter

A . Outline
3-7. Plate conveyor view of the main unit (PT-R8600MII-S/E)

Transport guide
Fan filter
Drum
Filter cover
Optical filter
3-8. Peripheral device connectors (PT-R8600MII-S/E)
Service connector (RS-232C, 9-pin) has been moved from Peripheral device connector panel to
Electronocal section. ( near RCP3E board)
AF-180N(OP)/ BU-800 (OP)

(14-pin)
F-PIF connector 2
(Serial, 25-pin)
F-PIF connector 1
(Image, 50-pin)

A . Outline
Remote Monitoring as standard function is following product serial number.

8600MII-E: #12059 or later
8600MII-S: #2172 or later
For below serial numbers, optional item (100345794V00) is required.
Connector for AF180N

(14pins)
Connecter PIF 1
(50 pins)
Connector for Remote monitoring
(Ethernet)
Connecter PIF 2
(25 pins)

A . Outline
3-9. Front view of the main unit (PT-R8600MII-SA/ZA)
Transport guide Suction pads
Conveyer
Guard plates
Shutter
Operation panel
Power switch
Front cover
3-10. Back view of the main unit (PT-R8600MII-SA/ZA)
Slide cover
Conveyer
Fan filter Peripheral device connectors

A . Outline
3-11. Plate conveyor view of the main unit (PT-R8600MII-SA/ZA)

Transport guide
Fan filter
Drum
Filter cover
Optical filter
3-12. Peripheral device connectors (PT-R8600MII-SA/ZA)
Service connector (RS-232C, 9-pin) has been moved from Peripheral device connector panel to
Electronocal section. ( near RCP3E board)
Connector for the processor attachment

(25-pin)
PIF connector 3
(Ethernet)
F-PIF connector 1
(Image, 50-pin)
AF-180N (OP)/ BU-800 (OP)
(14-pin)
F-PIF connector 2
(Serial, 25-pin)

A . Outline
Remote Monitoring as standard function is following product serial number.

8600MII-SA: #422078 or later
8600MII-ZA: #423019, #423020 and #424021 or later
For below serial numbers, optional item (100345798V00) is required.
Connector for Plate Processor

(25 pins)
Connecter PIF 3
(Ethernet)

Connecter PIF 1 (Ethernet)
(50 pins)

(14pins)
Connecter PIF 2
(25 pins)

PT-R8600M-S/E
RS-232-C Operation PT-R8600MII-S/E
Panel
External temperature
sensor (thermistor)
RS-422 Servo driver

M1 Main shaft motor
(Main shaft )
4. Outline of Electric
Maintenance RS-232-C
Analog volatge
connector
A, B, Z phase ENC Drum encorder
CPU bus 1 (1000 pulses)
Sub scanning motor
Encorder pulse Pulse motor
Sub scanning PIO- Diver
* RCP3E Ver.2 Sensors
M2
RCP3E 86XE CON- (Sub scanning)
For PT-R8600MII-S/E only Parallel I/O
Sub scanning 86Mao
control pulese
Sensors/ Actuators

AF-180N (OP)
BU-800 (OP)
A . Outline
* PT-R8600MII-S/E only
64ch(32ch) Laser Head
RS-232-C CAL_SEN2E
RS-232-C
(Command) Peltier
64LD-
x4 (x2)
CPU3E
RIP I/F Exposure
(F-PIF) CPU bus synchronize signal
16bit Parallel
(Image data)
64LD_FAD LD
LTB64E Image data
x4 (x2) x64 (x32)
* 䠄䠅= E-model (32ch Laser head )part s count

4-1. Block diagram (PT-R8600M, PT-R8600MII: RCP3 and PIO-86XE are Ver2 type)
A-31
A-32
RS-232-C Operation PT-R8600MII-SA
Panel
RS-232-C Servo driver

M1 Main shaft motor
(Main shaft )
Pulse drive
A, B, Z phase Drum encoder
RS-232-C ENC
Maintenance CPU bus (1000 pulses)
1 Sub scanning motor
connector
(Same as PT-R8900)
Encoder pulse PIO-
Ethernet Sub scanning Pulse motor
service port RCP3E Sensors 86XE driver M2
(RCP3E X168) Parallel I/O (Sub scanning)
Ver.2 Ver.2
Sub scanning
control pulse CON- Plate Handling Unit / Unload unit
4-2. Block diagram (PT-R8600MII-SA)
86Mao2 Sensors/ Actuators

AF-180N (OP)
Plate Processor I/F Input x2
BU-800 (OP)
䠄BUSY/ERROR䠅
A . Outline
64ch Laser Head

RS-232C CAL_SEN2E
+5V, +24V, Peltier

RS-232-C Exposure 㼼9V 64LD- x4
(Command) CPU bus synchronize signal
CPU3E
U4 +24V Ver.2
16bit Parallel CTP-
(Image data)
64DEN
RIP I/F RS-232-C
(F-PIF) (Command) EPB96
+5V, 㼼9V 64LD_FAD LD
Gigabit Ethernet
( Image data + Command ) Image data x4 x64
RIP I/F
(Gigabit Ethernet)
* PT-R8600MII-SA is S-model (64ch laser hae d) only.

RS-232-C Operation PT-R8600MII-ZA
Panel
RS-232-C Servo driver

M1 Main shaft motor
(Main shaft )
Pulse drive
A, B, Z phase Drum encorder
RS-232-C ENC
Maintenance CPU bus (1000 pulses)
1 Sub scanning motor
connector
(Same as PT-R8900)
Encorder pulse PIO-
Sub scanning Pulse motor
RCP3E Sensors 86XE Diver M2
Parallel I/O (Sub scanning)
Ver.2 Ver.2
Sub scanning
control pulese CON- Plate Handling Unit / Unload unit
4-3. Block diagram (PT-R8600MII-ZA)
86Mao2 Sensors/ Actuators

AF-180N (OP)
Plate Processor I/F Input x2
BU-800 (OP)

䠄BUSY/ERROR䠅
A . Outline
96ch Laser Head

RS-232C CAL_SEN2E
+5V, +24V, Peltier

RS-232-C Exposure 㼼9V x6
(Command) CPU bus synchronize signal 96LD-
U4 +24V
CPU3E
16bit Parallel CTP-
(Image data)
RIP I/F
96DEN
RS-232-C
(S-PIF) (Command) EPB96 64LD_
+5V LD
Gigabit Ethernet
FAD2
( Image data + Command Image data x6 x96
RIP I/F
(Gigabit Ethernet)
A-33
A . Outline
4-3. Board functions
RCP3E board (PT-R8600MII : RCP Ver.2)

1. Communications via serial port (RS-232C)
Operation panel
Head CPU
AC servo pack (pack parameter read/write, status read)
PIF (communication with the RIP)
Maintenance PC (firmware downloads, data backup, etc.)
2. Secondary scanning pulse motor (M2) control
Sends control signals, such as for the number of travel pulses and the rotation direction, to the
secondary scanning motor via the PIO86XE board to CON86MAO board.
3. Exposure control
Synchronizes with the encoder signals, performs various types of correction, such as scaling
correction, generates various timing signals required for plotting, and sends them to the LTB64E
board connected via the control bus.
4. Motor control, sensor status import
Imports and monitors the status of the motor controls as well as the sensors and actuators via
the PIO86XE board connected via the control bus.
5. External temperature sensor import (Only PT-R8600M-S/E is using this function.)
Connected to the external temperature measurement thermistor.
LTB64E board
1. Image data control
Receives image data from the RIP via the F-PIF board, and when the data from a single rotation
of the drum (64 lines of data for a 64 channel head) has all been received, it synchronizes with
the exposure reference signal and sends all of the LD on/off signals to the 64LD_FAD board.
The LTB64E board has two memory areas for storing the data from a single rotation (64 lines of
data), and during normal exposure, two of these memories are toggled back and forth.
2. Test pattern generation, automatic burn-out
Contains a test pattern ROM and generates test patterns within the board. In addition, it also has
an automatic burn-out function.
3. Spiraling correction
Contains a circuit and memory for the spiral compensation.
4. D value adjustment
5. Supply dot clock for LM calibration.
EPB96 board
1. EPB96 supports same function of LTB64E board and additionally supports Gigabit Ethernat
connection for RIP connection.
2. EPB96 supports same function of PIFCOV board of EP-B101 when image data is transferred
through the Gigabit Ethernet connection.

A . Outline
Image data error check
Host PC sends CRC(Cyclic Redundancy Check: 2byte) after 1 line image data for the confirma-
tion that image data EPB96 received is not wrong. The algorithm of CRC is CRC-16-CCITT.
CRC calculation is not done for each line, cumulative CRC from first line is attached after each
line data; this is considering below.
* It can check even if missing data or switching data occurs in single line.
* It can stop exposure as soon as error of image data transfer is found.
1st line image data #1 1st㸦#1㸧CRC

2nd line image data #2 1st㹼2nd㸦#1㸩#2㸧CRC
3rd line image data #3 1st㹼3rd㸦#1+#2+#3㸧CRC
㺃
㺃
㺃
N th line image data #N 1st㹼N th CRC
Keep alive feature

As a countermeasure for losing TCP connection ( Power down of Host PC, Cable disconnection),
EPB96 is capable to check TCP connection continuation.
Authentication feature
* Purpose
To avoid abuse of our workflow. EPB96 checks if the RIP is certified (CHAP Authentication)
at beginning of Job output process and then only certified RIP can expose data to recorder.
* How to handle authentication password for non-Screen RIP venders.
Screen will disclose EPB96 specification to the venders who needs Ethernet I/F connection
and then ask their decision. After that authentication password (confidential document) will
and interface specification document (confidential document) be issued with separate NDA
for this feature .
Log collection
EPB96 activity log will be sent to RIP through network and then saved in RIP.
It will be saved after each exposure finished.
Status confirmation feature

PIF board is capable to check its FPGA version or its working status. Some of existing RIP are
using this feature. Therefore, EPB96 has same feature.
Exclusion control feature

If connection request is sent by one RIP after Login to certain RIP, EPB96 reply to that RIP to let
it know it was login already and refuse the connection request. This is considering the multi RIP
connection workflow.
Recorder simulation feature

For development and debug purpose, there is a mode that EPB96 can pretend as PT-R8900.

A . Outline
PIO-86XE board (PT-R8600MII : PIO-86XE Ver.2)

1. Primary scanning servo motor control
Exchanges control signals with the primary scanning servo pack.
Adjusts the speed using analog voltage from the PIO to control low-speed rotation during drum
positioning on PT-R8600M-S/E and PT-R8600MII-S/E.(PIO-86XE Ver.1)
Adjusts the speed using pulse signal from the PIO to control low-speed rotation during drum
positioning on PT-R8600MII-SA/ ZA.(PIO-86XE Ver.2)
It also accurately determines the drum position by counting encoder signals.
2. Sensor and actuator control
Controls the pulse motors and DC motors that transport the plates via the CON86XE board
using I/O control. Also processes input signals from switches and sensors and output signals
from solenoid drives, etc.
The signals from the loose plate detection sensor (PH7) are input directly. Only PT-R8600M-S/E
has PH7. PH25 Plate top side detection sensor is used for the loose plate detection also on PT-
R8600MII. PH25 signals are input directly to PIO.
3. PIO-86XE Ver.2 requires FPGA data download by RMLight at replacement. Service parts has PT-
R8600N series FPGA data.
CON86MAO board ( Not compatible with CON-86XE board)

1. Relays sensor and actuator signals
Relays IN port signals from sensors, actuators, etc. to the PIO86XE board.
2. DC motor and pulse motor control
Relays OUT port signals from the PIO86XE board, converts them to 24V in the DC motor control-
ler, and controls the motor on/off and rotation direction. It also relays signals to the pulse motor
drivers.
CON86MAO2 board ( Compatible with CON86Mao board)

1. CON86MAO2 board supports same function of CON86MAO board and I/O port for the Plate
handling unit and Unload unit have been added.
2. Supplying +24V for the Interlocks on the Engine.
3. CON86Mao2 board can be used as substitute for Con86Mao board.
CON86Mao cannot be used as substitute for Con86Mao2 board, because CON86Mao doesn't
have enough I/O port for Plate handling unit and Unloading unit.

A . Outline
64LD_CPU3E_FAD board (PT-R8600MII-S/E/SA: 64LD_CPU3E_FAD Ver.2)

1. Communication with the RCP3E board
Connects to the RCP3E board with an RS-232C interface, and performs head data read/write
and head status communication functions.
2. 64LD_FAD board control
64LD_FAD data read/write.
3. Focus motor, zoom motor and sensor control
Controls the focus motor and zoom motor as well as each motor’s sensors.
4. CAL sensor light intensity data import
5. Monitors internal head temperature sensors and condensation sensors
Loads and monitors temperature sensors (RH base, LD base, Peltier fin) and condensation
sensor signals.
6. Peltier control
Keeping the LD block in certain temperature with cooling or heating each 16ch block.
7. 64LD_CPU3E_FAD ver.2 won’t require PREG board.
96LD_CPU3E board (PT-R8600MII-ZA)

1. 96LD_CPU3E board supports same function of 64LD_CPU3E board and it has additional control
part for added 32ch lasers.
64LD_FAD_E board
1. By controling the high power laser current, switching the laser diode according to the data from
the LTB64E board.
2. LM calibration.
64LD_FAD2 board (PT-R8600MII-ZA)

1. 64LD_FAD2 board supports same function of 64LD_FAD_E board.
2. It has new circuit to improve LD response time.
CTP64-DEN board (PT-R8600MII-SA)

1. Creating +5V and +/-9V from U4+24V.
2. Supplying +5V and +/-9V to recording head.
CTP96-DEN board (PT-R8600MII-ZA)

1. CTP96-DEN board supports same function of CTP64-DEN board.
2. +/-9V generation circuit for FAD board is removed.
PREG board (PT-R8600M-S/E)

Protecting the Peltier control IC on the 64LD_CPU3E_FAD Ver.1 board from the damage which
reported under rare conditions.

A . Outline
5. Equipment Overview
5-1. Laser power calibration (64LD_FAD_E)
Calibration target laser power

The calibration target laser power is set for each resolution and normally it won't be changed.
2400dpi 270mW
2540dpi 260mW
These target settings are kept at /Service/ Recordig head/ RH parameter/ Laser power setting.
Usually Lpw and LPW (original) have CLR
same setting. Lpw setting will be changed Lpw Ip1 Ip2 Ip3 7 8 9
270 90 75 50
if there is a channel which cannot achieve
LPW(original) 4 5 6
to original target power by LD power cali- [mW]
bration. LPW (original ) is keeping origi- 270 1 2 3
nal LD power target value for resuming 0 . -

Lpw setting..
ESC SAVE ENT
Laser power calibration sequence (2400dpi)

During LD power calibration, PT-R is finding the LD driving current setting for 100% power setting
and then it performs LD power measurement at 90%, 75% and 50% power. From these results, PT-
R creates the interpolation table for other power settings.
1.Find a LD driving current setting (Iop) to achieve 270mW.
2.Measure LD power by 90%, 75% and 50% of Iop (100% power LD driving currect).
Example: If Iop = 788 mA
Current setting Measured power

lp1 =Iop x 90% = 700 x 0.90 = 709mA Pw1 = 237mW
lp2 =Iop x 75% = 700 x 0.75 = 591mA Pw2 = 185mW
lp3 =Iop x 50% = 700 x 0.50 = 394mA Pw3 = 100mW
3. The results of these LD power measurement are kept at /Service/ Recordig head/ RH parameter/
Laser power confirm.
Iop Pw1 Pw2 Pw3

CLR
Ch.0 788 237 185 100
Ch.1 819 241 193 105 7 8 9
Ch.2 812 239 186 103
Ch.3 822 239 185 102 4 5 6
Ch.4 789 244 194 102
Ch.5 798 237 193 105 1 2 3
Ch.6 802 239 186 103
Ch.7 811 239 185 102 0 · —
ESC OK ENT

A . Outline
4. From the LD power measurement results, PT-R creates the interpolation table for other power
settings.
Power
(mW) Ideal correlation
[Lpw] 270
[pw1] 237
75 202.5
[pw2] 185
Interpolation correlation
[pw3] 100
630
394 591 709 788 Current
50 75 90 100 (mA)
[Ip3] [Ip2] [Ip1] [Iop]
* When 75% laser power is set, ideally it requires 591mA ( = 75% of 788mA), but actually 630mA is
applied from interpolation results. Then LD power is set to 202.5mW (= 75% of 270mW).
5-2. Determining the LD lifetime
Method of determining the LD lifetime
LD lifetime is displayed as Remainder at /Service/ Recording head/ RH parameter/ IopMAX-Iop, Iop/

IopMAX
It is showing the range of between IopI and IopMAX as 100%.
When Iop increases, range of Iop and IopMAX becomes smaller and then Remainder value be-
comes smaller. A warning will occur when Remainder becomes less than 20%, an error will occur
when Remainder becomes 0% (Iop = IopMAX).
IopI Iop IopMAX Remainder

Ch0 799 788 1039 251mA 104.5% {IopMAX-Iop)/(IopMAX-IopI)} x 100%
Ch1 828 819 1035 216mA 104.3%
IopMAX - Iop
ESC OK NEXT

A . Outline
Iop : Present LD driving current value
IopI : First Iop determined by first LD power calibration after the LD replacement.
IopMAX : Maximum LD driving current value calculated from IopI (= IopI x 1.35)
Iopd : Rated current value
Warning : {(IopMAX – Iop)/(IopMAX – IopI)} x 100 <= 20%

Error : IopMAX – Iop = 0 (IopMAX = Iop)
Iop
IopMAX(IopI x 1.35) 123456789012

123456789012 ERROR
123456789012
123456789012
123456789012
123456789012
123456789012 Warning area
123456789012
123456789012
123456789012
12345678
123456789012
IopMAX-(IopMAX-IopI) x 0.2 12345678
{(IopMAX-Iop)/(IopMAX-Iopl)} x 100 <= 20%
12345678
12345678
100%
12345678
12345678
12345678
12345678
12345678
Normal use area
12345678 {(IopMAX-Iop)/(IopMAX-Iopl)} x 100 > 20%

12345678
12345678
12345678
12345678
12345678
IopI12345678
Check points at LD replacement
1. Compare IopI with other Ch#, it should be close to other Ch# or previous LD’s IopI. /
2. At first laser calibration after LD exchange performed, if IopI (= Iop) becomes more than 90% of
Iopd, one of calibration error as shown below will occur. The error code will be changed depend
ing on the situation.
Ex81b, Ex5053: Some LD cannot be calibrated to target power. Temporary the machine is working
half channels of LD. Please contact our office or agency.
Exea0 - Exedf, Ex5054: Exposing cannot be continued, because more than two LD are faulty or too
low. Please contact our office or agency.
Ex81c, Ex5055: Some LD cannot be calibrated to target power. Calibration must be done.
If one of these error occurs, please check Fiber LD installation or replace LD to new one.

A . Outline
5-3. Laser power control
PT-R ensures exposure quality by controlling laser power in the following ways.
1. PT-R performs LD power measurement to check laser power deviation in a specified number of
plate exposure period. When laser power deviation is found, PT-R automatically performs LD
power calibration for all Ch# to the target laser power.
2. Independently of above periodical deviation check, PT-R automatically performs LD power cali
bration for all Ch# in a specified cumulative exposure time period.
3. When PT-R detects a LD power down as a result of LD power calibration, PT-R re-try to calibrate
LD power with reducing the calibration target laser power.
4. When PT-R detects a defective LD as a result of LD power calibration, PT-R automatically switches
to half channels for exposure.
5. When the PT-R detects laser power deviation or a defective LD, it displays a
warning message that requests the plates to be checked.
Laser power warning messages (LD replacement is NOT required)
When the PT-R detects laser power deviation which might cause potential exposure quality problem
on one of Ch#, PT-R automatically performs LD power calibration for that Ch# and then displays the
following warning message.
Ex82a, Ex5050: LD calibration has been done, as LD power deviated from target power.(Ch.xx)
Please inspect xx plates just before this warning.[OK]
xxxx
E5050:LD calibration has been done, as
! LD power deviated from target power.
(Ch.xx)
Please inspect xx plates just before this

warning.
OK
When this warning occurs, the plates (the number of the plates is displayed on the screen) that were
exposed just before this warning is issued may have exposure quality problems.
Check the plates if they have any exposure problems.
When this warning occurred, the LD power calibration was completed already, therefore, LD power
for all Ch# are no problem.
If you do not press [OK] button, the message “ Fixed the LD intensity before plate xx. “ will keep
flashing in the online screen. This flashing display disappears if you open /Offline/ User mainte-
nance/ ETC./ Calibration Info.

A . Outline
When the PT-R detects laser power deviation which might cause exposure quality problem on one
of Ch#, PT-R automatically performs LD power calibration for that Ch#.
After that PT-R displays operation request and then stops the exposure.
Ex83d, Ex5051: LD calibration has been done, as LD power DEVIATED MUCH from target
power.(Ch.xx)
Please inspect carefully xx plates just before this warning, as they may have quality
problem on them.
Do you want to continue exposing [Cancel/ OK]
xxxx
E5051:LD calibration has been done, as LD
power DEVIATED MUCH from target power.
(Ch.xx)
Please inspect carefully xx plates just
before this warning, as they may have
quality problem on them.
Do you want to continue exposing
CANCEL OK
When this warning occurs, the plates (the number of the plates is displayed on the screen) that were
exposed just before this warning is issued may have exposure quality problems.
Check the plates if they have any exposure problems.
When this warning occurred, the LD power calibration was completed already, therefore, LD power
for all Ch# are no problem.
Laser power error messages

(LD replacement or Optics cleaning is required)
Ex816, Ex5057: Some LD is (are) nearing the end of life. Please contact Screen or agent to replace
with new one(s).
Ex81a, Ex5052: Some LD cannot be calibrated to target power. Calibration has been done to lower
target and usable, but please contact Screen or agent.
with half channels of LD. Please contact our office or agency.

A . Outline
Laser condition check menu
1. Check Latest Laser power calibration status

/Offline/ User maintenance/ ETC./ Calibration info.
Calibration period: xx h
Time to next calibration: xx h
Reso. Channel Pow. Cal. Warning
1200 xxch xxx% xx Exxxx
---- ---- ---- -- -----
---- ---- ---- -- -----
---- ---- ---- -- -----
ESC
Calibration period Automatic calibration is performed each time the indicated number
of exposure hours elapses. (Normally 10 hours.)
Time to next This shows the exposure time remaining until the next automatic
calibration calibration.
The following information is displayed for each resolution.
Channel The following information is displayed for each model.

Pow. This indicates the percent of the set laser power to which the laser
head has been calibrated. Normally this is 100%. A value less
than 100% means that some channels cannot be calibrated to the
set laser power and thus calibration is performed with a reduced
intensity so that exposure takes place at a laser power higher than
the laser power set for the plate type (this does not affect exposure
quality). If the value displayed is “????”, calibration did not take
place normally (thus exposure quality will be adversely affected).
Cal. When the exposure time indicated in “Calibration period:” elapses
and calibration is required, “req.” will appear until calibration is
begins. After calibration is performed, “done” will appear.
Warning This displays the code of warnings or errors that occurred during
calibration. Nothing will appear if calibration was completed
normally.
NOTE It is normal when “64ch” “100%” appears for the laser power, and nothing appears under
“Warning”. If this does not appear, please contact a Screen sales office or agent.
64ch This indicates that the laser is calibrated to expose using the laser
diodes of all 64 channels.
0 to 31ch Some of laser diodes in channels 32 to 63 cannot be calibrated to
the set laser power, thus the laser head is calibrated for exposure
using channels 0 to 31.
32 to 63ch Some of laser diodes in channels 0 to 31 cannot be calibrated to
the set laser power, thus the laser head is calibrated for exposure
using channels 32 to 63.

A . Outline
2. Check Recent Laser error history
/Offline/ Information/ Error log ( Laser)
xxxx xxxx
001 05/06 Exxx: Ch1,3 LD calibration ha 001 05/06 11:30 Exxxx : LD calibration
002 05/03 Exxx: Ch1,3 LD calibration ha has been done, as LD power DEVIATED MUCH
003 05/01 Exxx: Ch1, LD calibration has from target power.
004 04/20 Exxx: Ch1, LD calibration has 1200dpi (Ch.1,3)
005 04/10 Exxx: Ch1, LD calibration has
->
ESC Detail ESC Outline
Outline Detail
NOTE Up to 80 logs of laser related errors/warnings can be saved.
3. Check Lpw data

/Service/ Recording head/ RH parameter/ Laser power setting
4. Check IopI, Iop, IopMAX and Remainder

/Service/ Recording head/ RH parameter/ IopMAX-Iop, Iop/IopMAX
4-1. Check Iop data

/Service/ Recording head/ RH parameter/ Laser power confirm
4-2. Check IopI, IopMAX and Iopd data

/Service/ Recording head/ RH parameter/ Reference Laser power
5. Check laser running time

/Service/ Recording head/ RH parameter/ Laser running time
6. Perform laser power measurement

/Service/ Recording head/ RH test/ Laser power measure
7. Perform laser power calibration

/Service/ Recording head/ RH parameter/ Laser calibration
8. Perform LM measurement or adjustment

/Service/ Recording head/ RH test/ LM calibration
9. Perform LD replacement
/Service/ Recording head/ RH parameter/ LD exchange.

OK Periodical NG
LD power
measurement
(Periodical) NG
LD power
Calibration
OK
Find Max. Laser setting
in all Media type data. Required power: reqPower
Continue Exposure
Full ch. / Full䚷power

Find Min. Laser power Ch# Front half min. power: minPower0
in front/ back half channels. Back half min. power: minPower1

Compare
Laser power control flow (32/ 64ch head)
reqPower and
minPower0/1
A . Outline
minPower 0 > reqPower minPower 1 > reqPower

minPower 0/1 > reqPower
minPower 1 < reqPower minPower 0 < reqPower
Reduce Lpw and

perform calibration for full Ch# Compare Compare
minPower0 and Lpw minPower1 and Lpw
Full ch. / Low power
minPower0 = Lpw minPower0 < Lpw minPower1 = Lpw minPower1 < Lpw
Reduce Lpw and Reduce Lpw and

Use front half with Lpw perform calibration Use back half with Lpw perform calibration
for front half for back half
Front half/ Full䚷power Front half/ Low䚷power Back half/ Full䚷power Back half/ Low䚷power
A-45
A-46
㻻㻷㻼㼑㼞㼕㼛㼐㼕㼏㼍㼘㻺㻳
㻸㻰㻌㼜㼛㼣㼑㼞㻌㼙㼑㼍㼟㼡㼞㼑㼙㼑㼚㼠
㻔㻼㼑㼞㼕㼛㼐㼕㼏㼍㼘㻕㻺㻳
㻸㻰㻌㼜㼛㼣㼑㼞
㻯㼍㼘㼕㼎㼞㼍㼠㼕㼛㼚
㻻㻷
㻲㼕㼚㼐㻌㻹㼍㼤㻚㻌㻸㼍㼟㼑㼞㻌㼟㼑㼠㼠㼕㼚㼓㻌
㼕㼚㻌㼍㼘㼘㻌㻹㼑㼐㼕㼍㻌㼠㼥㼜㼑㻌㼐㼍㼠㼍㻚㻾㼑㼝㼡㼕㼞㼑㼐㻌㼜㼛㼣㼑㼞㻦㻌㼞㼑㼝㻼㼛㼣㼑㼞
㻯㼛㼚㼠㼕㼚㼡㼑㻌㻱㼤㼜㼛㼟㼡㼞㼑
㻲㼡㼘㼘㻌㼏㼔㻚㻌㻛㻌㻲㼡㼘㼘䚷㼜㼛㼣㼑㼞
㻲㼞㼛㼚㼠㻌㼙㼕㼚㻚㻌㼜㼛㼣㼑㼞㻦㻌㼙㼕㼚㻼㼛㼣㼑㼞㻜
㻲㼕㼚㼐㻌㻹㼕㼚㻚㻌㻸㼍㼟㼑㼞㻌㼜㼛㼣㼑㼞㻌㻯㼔㻏㻌
㼕㼚㻌㼒㼞㼛㼚㼠㻌㻛㻌㼏㼑㼚㼠㼞㼍㼘㻌㻛㻌㼎㼍㼏㼗㻌㼏㼔㼍㼚㼚㼑㼘㼟㻚
㻯㼑㼚㼠㼞㼍㼘㻌㼙㼕㼚㻚㻌㼜㼛㼣㼑㼞㻦㻌㼙㼕㼚㻼㼛㼣㼑㼞㻝
㻮㼍㼏㼗㻌㼙㼕㼚㻚㻌㼜㼛㼣㼑㼞㻦㻌㼙㼕㼚㻼㼛㼣㼑㼞㻞
Laser power control flow (96ch head)
㻺㻳
㼙㼕㼚㻼㼛㼣㼑㼞㻜㻛㻝㻛㻞㻌㻪㻌㼞㼑㼝㻼㼛㼣㼑㼞
A . Outline
㻻㻷㻺㻳
㼙㼕㼚㻼㼛㼣㼑㼞㻜㻌㻪㻌㻸㼜㼣
㻻㻷㻺㻳
㼙㼕㼚㻼㼛㼣㼑㼞㻝㻌㻪㻌㻸㼜㼣
㻻㻷
㼙㼕㼚㻼㼛㼣㼑㼞㻞㻌㻪㻌㻸㼜㼣
㻻㻷
㻾㼑㼐㼡㼏㼑㻌㻸㼜㼣㻌㼍㼚㼐㻌
㼁㼟㼑㻌㼒㼞㼛㼚㼠㻌㼏㼔㻚㻌㼣㼕㼠㼔㻌㻸㼜㼣㼁㼟㼑㻌㼏㼑㼚㼠㼞㼍㼘㻌㼏㼔㻚㻌㼣㼕㼠㼔㻌㻸㼜㼣㼁㼟㼑㻌㼎㼍㼏㼗㻌㼏㼔㻚㻌㼣㼕㼠㼔㻌㻸㼜㼣
㼜㼑㼞㼒㼛㼞㼙㻌㼏㼍㼘㼕㼎㼞㼍㼠㼕㼛㼚㻌㼒㼛㼞㻌㼒㼡㼘㼘㻌㻯㼔㻏
㻲㼡㼘㼘㻌㼏㼔㻚㻌㻛㻌㻸㼛㼣㻌㼜㼛㼣㼑㼞㻲㼞㼛㼚㼠㻌㼏㼔㻚㻌㻛㻌㻲㼡㼘㼘㻌㼜㼛㼣㼑㼞㻯㼑㼚㼠㼞㼍㼘㻌㼏㼔㻚㻌㻛㻌㻲㼡㼘㼘㻌㼜㼛㼣㼑㼞㻮㼍㼏㼗㻌㼏㼔㻚㻌㻛㻌㻲㼡㼘㼘㻌㼜㼛㼣㼑㼞

A . Outline
Even if the exposure channel is switched to half channel or the calibration target laser power (Lpw)
is reduced, LD power calibration is performed for full channel by periodical LD power calibration or
when laser power deviation is found by periodical LD power measurement.
Even if the exposure channel is switched to half channel or the calibration target laser power (Lpw)
is reduced, PT-R shows a warning message when laser power deviation is found by periodical LD
power measurement,
However, if the exposure channel or calibration target laser power (Lpw) is not changed, PT-R won't
show the warning message.
To recover from the half channel exposure condition, full channel LD power calibration is required.
After replacing failed LD to new one, perform full channel LD power calibration before checking RIP
exposure.
After performing LD exchange, IopI setting will be changed to 1601.

(/Service/ Recording head/ RH parameter/ Laser power confirm)
If the calibration successfully finished, it will changed to determined Iop value.
If IopI is showing 1601 after the LD power calibration, it means that Ch# is not calibrated.
(In this case, calibration error will be shown.)
When a calibration error occurred on certain Ch#, an error Ch# Iop value is showing latest Iop
situation before the error occurred.
Therefore, if the LD suddenly failed, Iop value looks normal in such case.
Perform LD power calibration again on that Ch# to double check the LD.
The Remainder calculatiuon for the lower calibration taget power has been changed.
Example;
At 100%, IopI = 394mA, IopMAX = 394mA x 1.35 = 532mA
When PT-R reduce the calibration target laser power to 75%;

1. PT-R re-perform the laser power calibration with 75% laser power target,
then Iop value for 75% power calibration is found. ( = 75% Iop)
2. PT-R calculates a temporary IopI value for 75% power calibration. (= 75% IopI)
3. PT-R calculates a temporary IopMAX from calculated 75% Iop value. (= 75% IopMAX)
4. Remaing % is calibrated from 75% Iop and 75% IopMAX.
5. When 75% Iop is 328mA, Remainder is;
75%IopI = 100% IopI x 75% = 394 x 0.75 = 296

75% IopMAX = 75% IopI x 1.35 = 296 x 1.35 = 400
Remainder = ( 75% IopMAX - 75% Iop) / ( 75% IopMAX - 75% IopI) x 100
= ( 400 - 328) / (400 - 296) x 100
= 69 %
Before change;
Remainder = ( 100% IopMAX - 75% Iop) / ( 100% IopMAX - 100% IopI) x 100
= (532 - 328 ) / (532 - 394)
= 148%

A . Outline
5-4. LM calibration
LM calibration had been released to improve the banding situation of horizontal lines.
LD has a delay when the power is increased to the target laser power and the delay amount is
different for individual LD. This delay causes the exposure power difference in certain time range.
This exposure power difference causes horizontal line width difference on each 64 channels and
then it causes the vertical banding in horizontal lines
Image Image
Imageable area Delay Imageable area
Lpw
0 mW
Ideal LD response Actual LD response
Ideal LD response Image
Drum
Delay
Actual LD response
Image
Lpw Horizontal line width becomes thinner.

0 mW
Dark Light
Ch#0 Ch#1 Ch#2 Ch#3 Ch#4 Ch#5 Ch#6 Ch#7 Ch#8 Ch#9 .....

A . Outline
LM calibration is adjusting each Ch# total exposure power of certain time range.
At first, PT-R measures it for all 64 channels and then calculates average value.
PT-R changes LD lighting timing to adjust the total exposure power to calculated average value for
each Ch#. Slower LD will be turned on earlier, Faster LD will be turned on later.
Lpw
Total Total Total

exposure exposure exposure
power power power
0 mW
Turns on later Turns on earlier
T
Before LM calibration: Horizontal line width are different at each Ch#.
Dark Light
After LM calibration : Horizontal line width at each Ch# are adjusted to average.
LM calibration is required when one of these parameter is changed.

LM calibration results is kept on Recording head CPU board as a data table.
1. Output resolution: dpi

2. Drum speed: rpm
* Dot clock from LTB64E or EPB96 is used for LM calibration instead of actual encoder clock.
3. Laser power : %
4. D value
5. Negative imaging/ Positive imaging
* This is not meaning Negative plate type or Positive plate type.
6. Function/ Gain parameter of Even/ Odd ch. (Function exposure )

A . Outline
The banding situation of horizontal lines is not improved by LM calibration results only because it is
measured and adjusted electrically. Depending on the plate sensitivity, LM calibration results must
be changed to improve the banding situaion. LM exposure adjustment is required for optimizing the
banding situation of horizontal lines.
For example, when LM measurement results are, Ch#0=90, Ch#1=88, Ch#2=91, Ch#3=89, Ch#4=93
and Ch#5c=90, the arerage is 90.
93
92
91
90
89
88
5ch 4ch 3ch 2ch 1ch 0ch
Then compensation table is created .
+2
+1
0
-1
-2
-3
If the banding situation is optimized at 40% on LM exposre,

actual compensation value for eacg Ch# are,
Ch#0 =0,
Ch#1=2 x 0.4 =0.8 -> 0,
Ch#2 =-1 x 0.4 =-0.4 -> 0,
Ch#3 =1 x 0.4 =0.4 -> 0,
Ch#4 =-3 x 0.4 = -1.2 -> -1 Therefore, only Ch#4 is compensated.
Ch#5 =0. (Decimal points are rounded down.)
At RIP exposure, LM calibration is done at the end of LD power calibration sequence.

When performing the LD power calibration from User maintenance menu or Service menu, PT-R
clears LM calibration data but it won't perform LM calibration.
PT-R will check if LM calibration data is existing for the exposure parameter sets which are going to
use before the exposure.
If LM calibration data doesn't exist, PT-R will perform LM calibration automatically.
LM calibration and LM measurement can be performed at /Service/ Recording head/ RH test/ LM
calibration.

A . Outline
5-5. Laser power calibration ( 64LD_FAD2)
Laser driving system has been changed with new LD drive control circuit of 64LD_FAD2 board. New
LD dive circuit has been released to improve the horizontal line quality more than LM compensation
of 64LD_FAD.
Bias current is applied to LD by 64LD_FAD2 LD drive circuit to make LD response faster.
* Existing exposure settings for 64LD_FES head and 64LD_FAD head cannot be used for 64LD_FAD2
head due to sharper horizontal line quality.
64LD_FAD2 LD driving circuit
Iout1
Laser
Iout2 adder
Bias
64LD_FES
64LD_FAD without LM compensation
power
Fast responce current

t
Bias ON
t
64LD_FAD2 without LM compensation

A . Outline
New Laser driving parameters of 64LD_FAD2
Baias: Baias current

Iout1: Course adjustment (Range: 0-1023mA)
Iout2: Fine adjustment (Range: 0-255mA)
T1, T2, T3, T4:Link point ( Preset at factory)
The range of Iout2 is 0-255mA so Iout2 cannot cover entire range of Iop change.
The range of Iout1 is 0-1024mA so Iout1 can cover entire range of Iop change, however, the amount
of Iout1 change for single DAC value change becomes 4mA, it is to much for Iop control.
Iout1 range: 0-1024mA

Iout1 DAC rabge: 0-255
Iout1 change for 1DAC value =1024mA / 256 step = 4mA
Scale parameter is used to change the range of Iout1 and Iout2 as well as to change amount of
change for single DAC value change of Iout1 and Iout2.
(Scale is used for Bias also.)
Iout1 Scale
1023
mA
Current
Current
Iout2 Scale
255
mA
255 255
DAC DAC
Current
Bias Scale
255
mA
DAC 255

A . Outline
With scale parameter, use Iout2 for Iop fine adjustment and then Iout1 is used for the couse Iop
adjustment.
Iout1 is applied 4 scale parameters to cover 4 Iop ranges.
In each range, Iout2 is applied 4 scale parameter also to have fine Iop change amount.
Link point is connecting point of these 4 Iop range.
All parameter is adjusted by factory, they don't require the field adjustment.
T4
Iout2
T3
T2 Iout2
Iout1
Current
Iout1
Iout2
T1
Iout1
Iout1
Iout2
Bias
Level

A . Outline
The Iout2 DAC range is not always 0-255, the max. DAC value will be adjusted for each Link point
against Iout1 level.
( Iout2 scale is also changed.)
T2
Iout2 Carry
DAC 253
252
Iout1 link
⊿P2
DAC 126
251
Iout2
T1 Power T2
Power
Iout1 link Iout1 link

DAC 63 DAC 63
Iout2 Carry
DAC 252 ⊿P1
Iout1
251
250
Iout2
Power T1
Iout1 Iout1
Bias Bias
T measure and T calibration
/Service/ Recording head/ RH test/ T measure

/Service/ Recording head/ RH test/ T calibration
Originally, these menus were prepared for the Laser power measurement and Laser current adjust-
ment at each Link points (T1, T2, T3, T4).
ie)
Comparing LD power by the calibration sensor with Iout2 only and Iout1 only at T1
However, factory confirmed that all parameters don't require the field adjustment.
Therefore, these menus won't be used

A . Outline
6.Specification
6-1.Basic spec. of PT-R8600M series and PT-R8600MII
[ ] = E model(32ch model)
*1. The plates which width are over 570mm and less than 624mm can not be used on PT-R8600M,
however, they can be used on PT-R8600MII.
*2. PT-R8600MII doesn’t have the small size option.
PT-R8600M supports small size plates as a standard function.
*3. For the portrait direction loading, ask to factory before use it.
*4. 1200dpi supported by the doble dots of 2400dpi.

A . Outline
*5. Estimated with the interval from discharging plate to setting next plate is 10sec foPT-R8600-E/
S.
1030x800mm at 2400dpi. Productivity may vary depending upon media sensitivity.
*6. Please check the availability version and recommendation PC by RIP/WF information.
*7. PlateRite model: can be selected PIF or Gigabit Ethernet at field.
Avalon model: only support Gigabit Ethernet at field.
T-9500 model: can be selected PIF or Gigabit Ethernet at field.
*8. Some plates requires these options, please refer the Plate Data Sheet.
AF-180N Connected kit for 86M2 Option code 100317101V00 is required to connect AF-180N.
Delicate media option: Option code 100321961V00 SQUEEZE ROLLER JP(BLK)
* Parts code for this SQUEEZE ROLLER JP(BLK) is also 100321961V00.
This roller can be used for PT-R8600M and PT-R8600MII.
*9. High altitude option : Option code 100313057V00 BU800OS

More then 1500m altitude, do not use Built-in Blower.
Altitude lower than 1500m Altitude 1500m or higher

Internal blower BU-800 (Option)
*10. Additional standard functions

[ Activation function]
This function can set a restriction for the customer operational period.
This function has been supported since PT-R8600M, it has been revised for PT-R8600MII.
[ Media protection function]
This function can set a restriction for the media type settings.
This function has been supported from PT-R8600MII.
*11. 600rpm drum speed is used for a plate which width is less than 650mm or length is less than
550mm.
Width: Less than 650 mm

Width: 650 mm or wider Width: Less than 450 mm
Plate size and
Length: 550 mm or longer
Length: Less than 550 mm
Lead clamp margin 12mm 12mm 12mm 12mm

Tail clamp margin 12mm 8mm 12mm / 8mm 12mm
Drum Speed 900rpm 600rpm 600rpm 600rpm
Plate positioning drum pin layout of PT-R8600M
For small size (272mm)
1mm
For large size (600mm)
Plate width from over 650mm to 1150mm or less: Supported by outside pins. (Pitch 600mm)
Plate width 570mm or less : Supported by inside pins. (Pitch 272mm)
* The plate width between 570mm and 624mm can not use, these plate width hit the outside pins.
A . Outline
Plate positioning drum pin layout of PT-R8600MII
416mm for all size plate.
* The plate edge detection by the start sensor is HOME side only.
(AWAY side is not possible to install.)
Start sensor groove layout
PT-R8600MII seires
65.0 346.0
131.5
Pin pitch 386mm
45.0 70
PT-R8600M seires
132.5 (For small size)
131.5 (For large size)
461.0
20.0
Pin pitch(Small size) 272mm

Pin pitch(Large size) 600mm

A . Outline
*12. Next plate can be set during the exposure (when rear discharge),
*13. Front discharge is also supported. (Preset function is not working.)

When front discharge, productivity is SA=20pph, ZA=25pph.
Note) Above productivity can be achieved, in case of ‘Plate Preset = ON’.
AT-T8000 and AT-T8001 can be connected to PT-R86000MII-SA/ZA.
But AT-M8000 and AT-M8001 cannot be used with PT-R86000MII-SA/ZA due to communica-
tion specification difference.
*14. Supported FCC and Approved UL/CSA is following product serial number.
These products can free to sell PT-R8600MII-SA/ZA into North American market.
*15. Remote Monitoring as standard function is following product serial number.

8600MII-E:#12059 or later
8600MII-S:#2172 or later
For below serial numbers, optional item is required.
PT-R8600MII E/S: P/C 100345794V00
PT-R8600MII SA/ZA: P/C 100345798V00

A . Outline
7. Activation function (Not used by AGFA)

7-1.Key code (Password for this function.)
The password for this function is named as Key code. The numbers (0-9) and capital text (A-F),
these 16 characters are used for Key code.The 2 kinds of Key code are used for this function.
Limitation Key (duration of use: 31 days)

One Limitation Key code can allow to use machine for 31 days and more than one Limitation
Key can be set to the machine. The machine can be used for the period that is calculated by
“Number of Limitation Key * 31 days” .The expiry warning will be shown from 10 days before
and there is 5 days grace from the expiring date. Limitation Key code is provided by the printed
paper. Key code is provied by Screen subsidiaies for certain period.
Permanent Key (unlimited duration)

Single Permanent Key can be set to the machine. Only machine uses Permanent Key in case
of both Limitation Key and Permanent Key are set to the machine. Permanent Key code is
unique for each machine.
* Old Limitation Key code cannot set to the machine.

* Limitation Key code has to be input from Block 1
* Anytime Parmanent Key code can be set. However, after Paermanent Key code is set to
the machine, all stored Limitation Keys will be reset.
* The Permanent Key code has to be cleared when Limitation Key code is used.
7-2. How Activation function works.

When valid Key code is set, machine is functional. If the key code is expired or the invalid key
code is set, only Service maintenance menu is functional. Machine can move tothe Online mode
but won't communicate with RIP.
The Permanaent Key code is set for all machine at factory shipping. If the machine functionality
has to be limited, clear the Permanent Key code and set the Limitation Key codes for certain
period.
7-3. How to count the period.

Machine counts the running time and also checks when the machine was turned on by the
operation panel clock. The remaining time (minute) is given by the Limitation Key code. Machine
subtract the running time (minute) from remaining time. The remaining time is stored in EEPROM
on the RCP3E board. If new Limitation Key code is set, the remaining time is extended. Also
machine will check the start time and then subtract from last shutdown time. Then machine can
calculate actual running time.
Remaining time will be reset when Permanent Key code is set.

A . Outline
7-5. How to set the Limitation Key code.
The Limitation Key code can be set and confirmed at Offline/ User manintenance/ ETC/ Limita-
tion setting, this is for customer. For engineer, Service maintenance/ Input parameter/ Limitation
setting can be used.
* At those menus, the current Limitation Key code is displayed.

16 characters are displayed in 4 Blocks.
* Rest is showing the remaining period toward to the expiring date.
* When setting the Limitation Key code, type the 16 characters in 4 Blocks and then SAVE it.
* When valid Limitation Key code is set, the display will tell you that Key code is valid.
Push OK button to proceed to the Limitation setting menu.
Then the new Limitation Key code is displayed and remaining period is extended.
* When invalid Limitation Key code is set, the display will tell you that Key code is invalid.
Push OK button to proceed to the Limitation setting menu.
Then the current Limitation Key code is displayed.
* When more than one Limitation Key codes are set, the remaining period will be extended
depending on the number of typed Limitation Key codes. For example, if you set 3 Limita-
tion Key codes, the remaining period will be extended for 3 months.
* When the Permanent Key code is set, current Limitation Key code is displayed but Rest is
showing “Permanent”. When the OK button is pushed, the display will tell you that Key
code is invalid becase current Limitation Key code is not used.
Limitation Setting
A CLR
Key code
Block 1 1234 B
7 7 8 9
Block 2 5678
Block 3 90AB 4
C 4 5 6
Block 4 CDEF
D
1 1 2 3
Rest 310 days
0
E 0 · —
ESC SAVE F ENT
7-6. How to set the Permanent Key code.

The Permanent Key code can be set and confirmed at Service maintenance/ Input parameter/
Activation setting,.
* At this menus, the Permanent Key code is hidden.

* Rest is showing “Permanent”.
* When setting the Permanent Key code, type the 16 characters in 4 Blocks and then SAVE it.
Push OK button to proceed to the Activation setting menu.

A . Outline
* When valid Permanent Key code is set, the display will tell you that Key code is valid.
Push OK button to proceed to the Activation setting menu.
At this point, the existing Limitation Key codes are reset.
Activation Setting
A CLR
Key code
Block 1 **** B
7 7 8 9
****
**** 4
C 4 5 6
****
D
1 1 2 3
Rest Permanent
0
E 0 · —
ESC SAVE F ENT
7-7. How to clear the Permanent Key code.

When 0 is typed in all Blocks at Activation setting menu, the Permanent Key code can be cleared.
The display will confirm you to clear the key. Push YES button and then push OK button.
Then the Activation setting menu is displayed and Rest is shpwing “0 days”.
Activation Setting
A CLR
Key code
Block 1 0000 B
7 7 8 9
0000
0000 4
C 4 5 6
0000
D
1 1 2 3
Rest Permanent
0
E 0 · —
ESC SAVE F ENT
Activation Setting
A CLR
Key code
Block 1 **** B
7 7 8 9
****
**** 4
C 4 5 6
****
D
1 1 2 3
Rest 0 days
0
E 0 · —
ESC SAVE F ENT

A . Outline
7-8. Precautions of Activation function

* If more than 31 days passed from previous expire date, more than one Limitation key codes
are required to make machine functional.
* When the date or time is changed at the operation panel, as soon as date or time will be
updated, so it won't affect to the counting.
7-9. Precautions for parts replacement
* Operation Panel
Preparing new Limitation Key code is recommended.
Depending on the date and time setting of new operation panel, there is a case that machine
cannot calculate last turn off time.
By-pass first power on initialization after the operation panel replacement and then go to User
maintenance menu to set correct data and time.
1. New operation panel time is past than The turn off time.
In this case, machine asks to change the date and time at boot up. By-pass the initialization
and then go to User maintenance menu to set the data and time. After set up the correct
date and time, reboot the machine. This situation will be seen at panel replacement but if the
backup battery of operation panel is ran out, same thing will happen.
2. New operation panel time is future than The turn off time.
In this case, by-pass the initialization and then go to User maintenance menu to set the data
and time. After set up the correct date and time, reboot the machine.
* RCP3E
Preparing new Limitation Key code and Permanent Key code is recommended.
If the parameters can be uploaded from old RCP3E board, please to do so.
After the replacement, download the parameters.
If the parameters cannot be uploaded from old RCP3E board, please follow the procedure
below.
1. Check current Limitation Key code. ( if it is possible. )

2. Replace to new board.
3. Set Permanent Key code to reset the Limitation Key code setting of new board.
4. Reboot the machune and then clear the Permanent Key code.
5. Set all Limitation Key codes from Key code sheet.

A . Outline
7-10. Activation function operation tree
At Factory shipment,
Permanent key is set
Use
Activation function?
Clear
Rest Permanent Rest 0 days
Type
Limitation key * n
Rest 31*n days
If stop to use
Activation function?
Set
Parmanent key again
Rest Permanent

A . Outline
8. Media protection function

This function can set a restriction for a media type settings.
See also TN-N-048V4-MediaProtectionSystem.pdf
8-1. Mode tree
Clear Pass15
Unprotected mode
Permanent
Unprotected code
Permanent
(Pass15)
Protected mode
Clear Pass16
After 24hors
Power Off
Unprotected mode
Unprotected code
(Pass16)
OEM / Agancy code
Default mode
Raw mode
Free mode

A . Outline
8-2. Mode
Internal Exposure
Mode Usage
test exposure from RIP
No restriction for Media type setting.
This is the initial mode when RCP board
is shipped as the service parts.
1. Raw mode Download the backup parameter data Allowed Allowed
and then change the mode setting to
Default mode.

The mode setting can be changed to
2. Default mode Free mode or Protected mode by Allowed Not allowed
OEM/Agency code.

3. Free mode The mode setting can not be changed. Allowed Allowed
Media type setting has a restriction.

The mode setting can be change to
Permanent Unprotected mode by
Permanent Unprotected code.
4. Protected mode (Pass 15) Allowed Allowed
The mode setting can be change to
Unprotected mode by Unprotected
code.
(Pass 16)

This mode is used for removing the
restriction permanently from Protected
mode.
5. Permanent Unprotected mode Allowed Allowed
When Permanent unprotected code is
cleared, the mode setting will be back to
Protected mode.
Temporary no restriction for Media type

setting.
This mode is used for the maintenance.
When Unprotected code is cleared, the
6. Unprotected mode mode setting will be back to Protected Allowed Allowed
mode.
Or the mode setting will be back to
Protected mode after 24 hours or after
turning off the machine.
In Protected mode, Laser power can be changed +/-5% range from the default setting, Drum speed,
Focus and Zoom setting cannot be changed.
The defalut setting of these parameters can be changed in Unprotected mode.
Available range for each parameter change can be provided by a table data, it is tolerance table. The
tolerance table can be downloaded by RMLight.
When downloading the tolerance table, the mode setting must be changed to Unprotected mode.
When changing the default parameter or after downloading the tolerance table, existing settings
which were displayed in Protected mode are cleared.

A . Outline
8-3. Code
OEM/Agency code /Service/ Input parameter/ Initialize data/ Media type limitation
Permanent Unprotected code /Service/ Input parameter/ Password for Spec. func/ Pass 15
Unprotected code /Service/ Input parameter/ Password for Spec. func/ Pass 16
All codes are 8 characters of hexadecimal number.

OEM/ Agency code is unique for each venders.
Permanent Unprotected code and Unprotected code are unique for each serial number.
Permanent Unprotected code and Unprotected code are displayed as 0 to hide actual code.
Type any number except 0 to clear Permanent Unprotected code or Unprotected code.
( ie, 1)
8-4. How to check the Media protection mode

The media protection mode can be checked at /Offline/ Information/ Version.
0303
Version
Error log
Error log (Laser)
ESC OK
[Version]+[OK]
RAW mode Default mode Free mode

1311 1311 1311
Panel Ver T0.94 (͂12.07.17) Panel Ver T0.94 (͂12.07.17) Panel Ver T0.94 (͂12.07.17)
RCP3E Ver2 board RCP3E Ver2 board RCP3E Ver2 board
Boot V2.02 Raw Boot V2.02 Def Boot V2.02 Free
Soft1 V1.03* Soft1 V1.03* Soft1 V1.03*
Soft2 V1.02 Soft2 V1.02 Soft2 V1.02
FPGA V1.00 FPGA V1.00 FPGA V1.00
ESC NEXT ALTER ESC NEXT ALTER ESC NEXT ALTER
Protected mode Permanent unprotected mode Unprotected mode

1311 1311 1311
Panel Ver T0.94 (͂12.07.17) Panel Ver T0.94 (͂12.07.17) Panel Ver T0.94 (͂12.07.17)
RCP3E Ver2 board RCP3E Ver2 board RCP3E Ver2 board
Boot V2.02 Prot Boot V2.02 PUnp Boot V2.02 Unp
Soft1 V1.03* Soft1 V1.03* Soft1 V1.03*
Soft2 V1.02 Soft2 V1.02 Soft2 V1.02
FPGA V1.00 FPGA V1.00 FPGA V1.00
ESC NEXT ALTER ESC NEXT ALTER ESC NEXT ALTER

A . Outline
8-5. Media protection menu operation transition diagram
(/Service/ Input parameter/ Initialize data/ Media type limitation)
0504
Initialize all data
Select brand
Initialize user data
Consumable Timer
Media type limitation
ESC OK
䈜1䚷Selected Tolerance table setting is displayed.
䈜2䚷OEM/Agency name is displayed.
[ESC] [Media type limitation]+[OK] 䈜3䚷Downloaded Tolerance table data name is displayed.
Protected mode Protected mode

with the Tolerance table without the Tolerance table
4440 4440 4440 4440
Protect mode 3-1 䈜1 Protect mode Std. 䈜1

ࠉࠉࠉࠉࠉࠉࠉ Raw mode Default mode
OEM/Agency:Screen OEM/Agency:Screen
䈜2 䈜2
V1.00 2012.12.01 data name
䈜3
ESC CHANGE ESC CHANGE ESC ESC
Permanent Unprotected mode Unprotected mode
4440 4440 4440
Protect mode Protect mode 3-1 䈜1

Free mode (Restriction released permane ntly) (Restriction released temporarily)
OEM/Agency:Screen OEM/Agency:Screen
[ESC] [CHANGE] 䈜2 䈜2
V1.00 2012.12.01 data name
䈜3
ESC ESC ESC CHANGE
[ESC] [CHANGE]
4443 4441
Would you like to change to A 䕦䕰 CLR
Default mode ?
B 7 8 9
OEM/Agency code
00000000 C 4 5 6
D 1 2 3
YES NO E 0 䠊 -
ESC OK ESC OK F ENT
[NO]+[OK] [ESC] [OK]
Return to Valid Free mode code Valid OEM/Agency code

4444
menu list Would you like to change to With the Tolerance table Without the Tolerance table
Free mode ?
4442 4442
[YES]+[OK] Once Free mode is activated,
changing to another mode is 1 Protect mode 3-1 1 Protect mode std.
not possible.
2 Protect mode 3-2 2 䚷
3 3
YES NO 4 4
ESC OK 5 5
[YES]+[OK]
ESC OK ESC OK
4446
Invalid code
4448
Please wait [ESC] Select [number]+[OK]
4445
ࠉࠉࠉInvalid OEM/Agency code Would you like to change to
Protect mode 3-1?
Once Protect mode is activated.
Only the change between protected
Mode is possible.
ESC
4447 YES NO
ESC OK
Some important setting was changed.

Be sure to reboot the machine.
[NO]+[OK]
Return to menu list

B. Installation
B.Installation
1. Installation
1-1. Installation schedule
PT-R8600M-E/S, PT-R8600MII-E/S: 2days

* Machine positioing
* Connecting BU-800M ( PT-R8600M only)
* Machine operation checking
* Exposure adjustments
* RIP output test and image position adjustment
* Basic operation training and safety explanation
PT-R8600MII-SA/ZA: 2days
* Machine positioing
* Assembling the built-in bridge.
* Machine operation checking
* Exposure adjustments
* RIP output test and image position adjustment
* Basic operation training and safety explanation
PT-R8600M/PT-R8600MII Service manual (Ver. 1.11) B-1

B.Installation
1-2. Packing list check
Be sure to check if there are no missing items with the packing list that is include with the
equipment packing.
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B-2 PT-R8600M/PT-R8600MII Service manual (Ver. 1.11)

B.Installation
'26:
ϩ-S
PT-R8600Mϩ ኱᪥ᮏࢫࢡ࣮ࣜࣥ〇㐀(ᰴ)
Thermal Plate Recorder DAINIPPON SCREEN MFG.CO.,LTD.
ෆᐜ᫂⣽᭩
Packing List
‫ ە‬Export ᾏእ/F0879T01
ORDER No. ࠉMFG.No.

࠙ ‫ ۻ‬㸸 ୰ᅜྥࡁᑓ⏝㸦Only for Chinese market㸧ࠚ
Parts code Specification Qty Check
Block No. Description ရࠉࠉࠉࠉྡ
ရ┠ࢥ࣮ࢻ つ᱁࣭ᆺ␒ 1 2
㸿 A-1 Main Body ᮏయ PT-R8600Mϩ-S 1
B A-2 100244723V00 Rubber Feet and Screws ࢦ࣒㊊㸦ྲྀࡾ௜ࡅࢿࢪ௜ᒓ㸧 C-30-RK-16-EP-UL 4set
A-3 Production Record ⥲ྜ㈨ᩱ 1set
A-4 Inspection Certificate ᳨ᰝྜ᱁ド 1

100299930V00 English
A-5 Users Manual ࣮ࣘࢨ࣮ࢬ࣐ࢽࣗ࢔ࣝ 1
‫ۻ‬ Chinese
‫ۻ‬ A-6 100271749V00 Drum notice label㸦C㸧 ࢻ࣒ࣛὀព㖭ᯈ㸦୰ᩥ) Chinese 1
‫ۻ‬ A-6 100271755V00 Laser notice label㸦C㸧 ࣞ㸫ࢨὀព㖭ᯈ(୰ᩥ) Chinese 3

Leakage current large ㆙࿌⾲♧㖭ᯈ㸦ࣔࣞ㟁ὶ኱㸧
‫ۻ‬ A-6 100271757V00 (୰ᩥ)
Chinese 1
notice label㸦C㸧
‫ۻ‬ A-6 100271760V00 Laser notice2 label㸦C㸧 ࣮ࣞࢨὀព㖭ᯈ㸦㸰㸧(୰ᩥ) Chinese 1
‫ۻ‬ A-6 100271761V00 Laser notice1 label㸦C㸧 ࣮ࣞࢨὀព㖭ᯈ㸦㸯㸧(୰ᩥ) Chinese 1
A-7 100115151V00 Nameplate(15pieces/1sheet) ఩⨨Ỵࡵࢩ࣮ࣝ(1ࢩ࣮ࢺ15ᯛධࡾ) 1
A-8 152085 Cable tie ⤖᮰ࣂࣥࢻ T60S 5
100289704V00 Loading guard㸦up㸧unit ⤥∧࢞࢖ࢻୖࣘࢽࢵࢺ 1

A-9 CapM4×12,SW,
C Subsidiary screws ྲྀࡾ௜ࡅࢿࢪ 1
ཌFW_4ᮏ,TP4×8_4ᮏ
A-10 100268704V00 Safety cover㸦up A㸧 ࢝ࣂ࣮㸦ୖ㸿㸧 SECC T1.0-201.5*195*20 1
D A-11 Trailing edge clamp ᚋ➃ࢡࣛࣥࣉ 3
Check1 Check2

B.Installation
E05-PT87B26_02
PT-R8600Mϩ ϩ-SA
Thermal Plate Recorder
኱᪥ᮏࢫࢡ࣮ࣜࣥ〇㐀(ᰴ)
DAINIPPON SCREEN MFG.CO.,LTD.
ෆᐜ᫂⣽᭩
Packing List
‫ ە‬Export ᾏእ/F0886T01
ORDER No. ࠉMFG.No.
Parts code Specification Qty Check

Block No. Description ရࠉࠉࠉࠉྡ
ရ┠ࢥ࣮ࢻ つ᱁࣭ᆺ␒ 1 2
㸿 A-1 Main Body ᮏయ PT-R8600Mϩ-SA 1
B A-2 100244723V00 Rubber Feet and Screws ࢦ࣒㊊㸦ྲྀࡾ௜ࡅࢿࢪ௜ᒓ㸧 C-30-RK-16-EP-UL 4set
A-3 Production Record ⥲ྜ㈨ᩱ 1set
A-4 100320901V01 Users Manual ࣮ࣘࢨ࣮ࢬ࣐ࢽࣗ࢔ࣝ English 1
100271749V00 Drum notice label㸦C㸧 ࢻ࣒ࣛὀព㖭ᯈ㸦୰ᩥ) Chinese 1
100271755V00 Laser notice label㸦C㸧 ࣞ㸫ࢨὀព㖭ᯈ(୰ᩥ) Chinese 3

Leakage current large ㆙࿌⾲♧㖭ᯈ㸦ࣔࣞ㟁ὶ኱㸧
A-5 100271757V00
(୰ᩥ)
Chinese 1
notice label㸦C㸧
100271760V00 Laser notice2 label㸦C㸧 ࣮ࣞࢨὀព㖭ᯈ㸦㸰㸧(୰ᩥ) Chinese 1
100271761V00 Laser notice1 label㸦C㸧 ࣮ࣞࢨὀព㖭ᯈ㸦㸯㸧(୰ᩥ) Chinese 1
A-6 100115151V00 Nameplate(15pieces/1sheet) ఩⨨Ỵࡵࢩ࣮ࣝ(1ࢩ࣮ࢺ15ᯛධࡾ) 1
A-7 152085 Cable tie ⤖᮰ࢱ࢖ T60S 5
A-8 100314363V00 Extension spring ᘬᙇࡾࢥ࢖ࣝࡤࡡ DE720 2
A-9 100268704V00 Safety cover㸦up A㸧 ࢝ࣂ࣮㸦ୖ㸿㸧 SECC T1.0-201.5*195*20 1
100321428V00 Bridge part ࣈࣜࢵࢪ㒊 1

A-10 CapM5×10+SW+ཌᆺ኱ᚄ
C Subsidiary screws ྲྀࡾ௜ࡅࢿࢪ 4
FW
A-11 100304453V00 Unload roller ᤼ฟ࣮࣮ࣟࣛ SUS304 D.40-1218.8 1
D A-12 Trailing edge clamp ᚋ➃ࢡࣛࣥࣉ 3
Check1 Check2
[A-8] P/C 100314363V00 Extension spring DE720 are spare parts for Clamp driver unit.
They are helping for squeezing a plate to the drum.

B.Installation
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B.Installation
2. Installation conditions
2-1. Dimensions of delivery path (PT-R8600M)
A delivery path of at least the following dimensions is required when delivering the machine to the
installation site.
Width: 2450 mm or more
Depth: 1300 mm or more
Height: 1030 mm or more (CAUTION)
If the casters and adjustment bolts are removed from the machine, a height of 1030 mm or less is
required.
2-2. Dimensions when delivering the machine (PT-R8600M)

The following gives the dimensions of the main unit and the blower unit when delivering the machine
to the installation site.
PT-R8600M Main unit Blower unit (BU-800M)

Width 2420 mm 681 mm
Depth 1120 mm 667 mm
Height 1000 mm 550 mm
Weight Approx. 910kg Approx. 85kg

B.Installation
35
693 40 675
550
Dimensional drawing of blower unit
The minimum dimension for installation

Basically, it is necessary to confirm the width of carry-in entrance before machine installation.
If a machine is bigger than width of carry-in entrance, customer should prepare the possible width
for installation. However, if the following parts are detached as an emergency case in customer site,
the height of the machine can be reduced from about 1000mm to 940mm.
Width : 2390mm
Depth :1150mm
Height :940mm
The following parts should be detached,

* Exterior cover complete set
* Transport guide
* Wheel (Caster)
* Adjustable leg

B.Installation
2-3. Dimensions after assembling the machine (PT-R8600M)
PT-R8600M Main unit Blower unit (BU-800M)

Width 2820 mm 681 mm
Depth 1120 mm 667 mm
Height 1460 mm 550 mm
Weight Approx. 910kg Approx. 85kg
35
693 40 675
550
Dimensional drawing of blower unit

B.Installation
2-4. Dimensions of delivery path (PT-R8600MII-S/E)
installation site.
required.
2-5. Dimensions when delivering the machine (PT-R8600MII-S/E)

PT-R8600MII-S/E Main unit

Width 2500 mm
Depth 1120 mm
Height 865.7 mm
Weight Approx. 880kg

B.Installation
the height of the machine can be reduced from about 866mm to 760mm.
Width : 2475mm
Depth :1145mm
Height :760mm

* Transport guide
* Wheel (Caster)
* Adjustable leg
* Operation panel unit

B.Installation
2-6. Dimensions after assembling the machine (PT-R8600MII-S/E)
PT-R8600MII-S/E Main unit

Width 2500 mm
Depth 1120 mm
Height 1317.8 mm
Weight Approx. 880kg

B.Installation
2-7. Dimensions of delivery path (PT-R8600MII-SA/ZA)
installation site.
required.
2-8. Dimensions when delivering the machine (PT-R8600MII-SA/ZA)

PT-R8600MII-SA/ZA Main unit

Width 2500 mm
Depth 1131.5mm
Height 1452.8 mm
Weight PT-R8600MII-SA: Approx. 985kg/ PT-R8600MII-ZA: Approx. 1000kg

B.Installation
the height of the machine can be reduced from about 1452.8mm to 947mm.
Width : 2475mm
Depth :1174mm
Height :947mm

* Transport guide
When removing Transport guide, cables for motors, sensors and interlock switch must be discon
nected in beforehand.
Please pay attention to LS57-3 interlock siwtch cables, X573 and X573P.
These connectors are locating near LS57-3, other connectors are locating at Away side of the
conveyer.
* Wheel (Caster)
* Adjustable leg
* Pad unit
* Guide unit (Upper)

B.Installation
2-9.Dimensions after assembling the machine (PT-R8600MII-SA/ZA)
PT-R8600MII-SA/ZA Main unit

Width 2500 mm
Depth 1820 mm
Height 1453 mm
Weight PT-R8600MII-SA: Approx. 985kg/ PT-R8600MII-ZA: Approx. 1000kg

B.Installation
2-10.Installation space and layout position
2-10-1 PT-R8600M main unit and Blower
Be sure to secure spaces as follows so that the machine can be operated and maintenance can be
performed.
To allow escape in the event of danger and enable access for maintenance,
leave at least 800 mm open around the periphery of the PT-R.
Keep the floor free of obstacles and keep the path to the facility side power switch clear.
Adjustable leg

B.Installation
2-10-2 PT-R8600MII-S/E main unit
performed.
Adjustable leg

B.Installation
2-10-3 PT-R8600MII-SA/ZA main unit
performed.
Adjustable leg

B.Installation
2-11. Environmental conditions
2-11-1.Temperature and humidity

Operating temperature range: 18ºC to 26ºC
(with no sudden temperature change within a short period)
Optimum operating temperature range: 21ºC to 25ºC
Operating humidity range: 50% to 70% (with no condensation)
Storage temperature range: 10ºC to 40ºC
Storage humidity range: 25% to 75% (with no condensation)
The following describes the calorific values of the machine. Refer to the following values when
arranging air conditioning facilities for the room where the machine is located.
PT-R8600M-S/E Main unit : 12040 kJ 2867 kcal (8352 BTU)

PT-R8600M-S/E Blower unit : 4334 kJ 1032 kcal (3072 BTU)
PT-R8600MII-S/E Main unit : 14400 kJ 3440 kcal (13650 BTU)

PT-R8600MII-SA/ZA Main unit : 14400 kJ 3440 kcal (13650 BTU)
During the coldest and hottest seasons, the room environment may deviate from the above condi-
tions when air conditioning facilities are not run at night or during medium and long-term intermis-
sions. In such cases, turn ON the air conditioning facilities and power to the machine, and warm up
the machine one or two hours prior to operation. The power to the machine must be turned ON,
because the air conditioning facilities alone cannot circulate air inside the machine.
Follow the procedure below to prevent condensation with sudden temperature change.
• Two hours before machine operation, set a timer and start operating the air conditioning facilities.
• An hour before machine operation, turn ON the power to the machine.
If the air conditioning facilities to be used are equipped with a humidifying function, turn ON the
power to the machine first.
2-11-2.Floor load capacity

䞉Required floor load capacity at installation location [kgf/m2] ( = machine weight[kgf]/ total machine footprint area[m2])
Product Weight [kgf] Width [m] Depth [m] Load capacity [kgf/m2] N/m2
PT-R8600M-S/E 910 2.420 1.120 336 3290
PT-R8600MII-S/E 880 2.500 1.120 314 3080
PT-R8600MII-SA 985 2.500 1.120 352 3448
PT-R8600MII-ZA 1,000 2.500 1.120 357 3500
PT-R8600 (as Referrence) 1,150 2.440 1.295 364 3567
䞉Load weight for the single leveling bolt [kg] (=machine weight[kgf]/4)
Machine is held by 4 leveling bolts.•
Load weight for the

Product Weight [kgf] N/m2
single leveling bolt [kg]
PT-R8600M-S/E 910 228 2230
PT-R8600MII-S/E 880 220 2156
PT-R8600MII-SA 945 236 2315
PT-R8600MII-ZA 1,000 250 2450
PT-R8600 (as Referrence) 1,150 288 2818

B.Installation
2-11-3. Installation location
Please observe the following installation conditions to use the PT-R safely.
• Overvoltage Category :Category II (Refer IEC 60664-1)
• Pollution Degree :2 (Refer IEC 60664-1)
• Locations where liquids do not splash
DO NOT INSTALL the PT-R in any of the following locations, as safety problems, failures,
and malfunctioning may result.
• Locations directly exposed to sunlight
• Locations where electrical interference (voltage fluctuations or noise) may occur
• Locations close to machines that emit strong magnetic fields.
• Locations subject to sudden changes of temperature
• Locations close to sources of heat
• Locations with high temperature or high humidity
• Locations with dust and particles (e.g., printing sites)
• Location subject to condensation
• Locations where the PT-R might be exposed to chemical solutions, smoke, volatile gases, or
corrosive gases
• Locations where vermin such as rodents, spiders, and cockroaches can access
• If rodents enter the installation location, the cables may be bitten and disconnected. We recom-
mend taking preventive measures for rodents.
2-11-4.Floor levelness
Choose an installation site with the most level floor. Six adjustment bolts of PT-R8600M and 4 ad-
justable legs of PT-R8600MII are attached to the machine for level adjustment; these bolts and legs
can be adjusted to within 10 mm.
2-11-5.Vibrations
The following are the vibration criterion for machine installation in both the vertical direction and
horizontal direction.
0.05 m/s2 (5.0 Gal) or less (Within DC to 60 Hz)

B.Installation
2-12.Power requirements
PT-R8600M and Blower unit BU-800M/ PT-R8600MII
The following describes the power requirements for the machine.

Blower BU-800M requires individual power connection.
PT-R8600M-S/E: Single-phase 220 V to 240 V 25A 3.3 kW (50 Hz/60 Hz)

BU-800M: Single-phase 220 V to 240 V 10A 1.2kW (50 Hz/60 Hz)
PT-R8600MII-S/E: Single-phase 200 V to 240 V 30A 4.0 kW (50 Hz/60 Hz)

PT-R8600MII-SA/ZA: Single-phase 200 V to 240 V 30A 4.0 kW (50 Hz/60 Hz)
• The machine requires a dedicated power supply. Be sure to ground the AC outlet in the specified
manner (grounding resistance: 100 W or less) for machines designed to Japanese specifica-
tions. For overseas specifications, follow the manner that specified in standard of each country.
• Since the leakage current of the PT-R is more than 3.5 mA, be sure to conduct grounding before
connecting the power line of the PT-R 3-line cable
• Only connect devices designated for use with the main unit.
• If you anticipate a greater range of fluctuation in the power supply voltage than the range de-
scribed above, stabilize the power supply with an appropriate voltage regulator.
• Make sure that the power supply voltage fluctuations are moderate, i.e., there are no spikes or
noise.
• Use a stabilizer (constant-voltage device) if a stable power supply that falls within the voltage
range listed above cannot be obtained.
2-13.Cable and hose lengths

The following describes the lengths of cables and hoses that are to be attached to the BU-800M and
BU-800 (Option for PT-R8600MII).
• Blower hose: 5 m (*1)

• Blower unit control cable: 5 m
• Tie-wraps preventing for the power cable disconnection : 3 pieces (Type: T60S)
(*1) About lengths of blower hose

Concerning blower hose approximately 1 m are used inside the PT-R, so the lengths of the
hoses outside the PT-R are approximately 4 m.

B.Installation
About power cable

The power cables of the main unit ,chiller and the blower unit are only provided for machines for
domestic market, not for overseas. For machines for overseas specifications, power cables must
conform to the given country’s standards.
PT-R main unit

At least, 5.5 mm2 3-wire cable with an outer diameter of 9 to 19 mm, rated at 300 V AC or higher.
12mm
more than 5.5mm2
Blower unit BU-800M and BU-800 (Option for PT-R8600MII)

At least,2.0 mm2 3-wire cable with an outer diameter of 9 to 14 mm, rated at 300 V AC or higher.
12mm
more than 2.0mm2

B.Installation
3. About transportation
3-1.Transporting the main unit using a forklift (or similar equipment)

When lifting the main unit using equipment such as a forklift, be careful about the positions of
casters and hoist brackets.
Make sure to insert the forks of equipment into the back of the main unit, as shown below.
If the forks are not inserted into the back of the main unit, the frame of the main unit may be dam-
aged.
PT-R8600M-S/E

B.Installation
If the forks are not inserted into the back of the main unit, the frame of the main unit may be dam-
aged.
PT-R8600MII-S/E
PT-R8600MII-SA/ZA
* Above drawings are showing appearance of PT-R8600MII-S/E,

PT-R8600MII-SA/ZA is delivered with assembling the Transport guide.
However, manner to lift up by the forks of equipment are same.

B.Installation
3-2. Description for the transportation hoisting rod set
We have changed the product fixed method onto the wood pallet from metal bar type to plate
type.Purpose of this modification is for decrease of waste wood.
3-2-1.Attaching the brackets for the hoisting rod.
P/C 100235769V00 Bracket for packing SECC T3.2-370x100x52.5 x 4 pieces

B.Installation
3-2-2.About the hoisting rod
The conventional hoisting rod was used when lifting a product with a crane. The fixing bracket of
new plate type is not applicable to lifting of a product. Therefore, in order to lift a product with a
crane, the conventional hoisting rod is needed.
Transportation hoisting rod set can be purchased in following part code. If you do not have this
transportation hoisting rod, please ask to our nearby branch.
100238030V00 : Hoisting rod set (83/86/88) (Not free of charge)

Sets available in AGFA HQ for loan.
Detail : 100024223V02 Hoisting rod x2
4-46260130-00 Eye bolt x4
100206426V00 Hexagon head screw x4
100103420V00 Nut x4
100239621V00 Wood for hoisting x1set (L=1560 wood x2)
100240127V00 Instruction manual x1
3-2-3. About cautions of the safety when using

When you use the transportation hoisting rod set, please be sure to check about the following
items for safety before using.
* No corrosion by rust.
* There are no crack, transformation and scratch which reduce endurance.
* There are no abnormalities in welding of an eye bolt fixed screw component.
* There are no abnormalities (No crack, damage, transformation and scratch etc.) on an eye
bolt and screw hole of hoisting rod. Please check whether resistance of attachment/removal
of an eye bolt and resistance of removal are not too strong or not too loose.
If you find above endurance reduction of material conditions, please exchange it.
If yellow paint come off during using, please repair paint for rust prevention.
For prevention of corrosion and quality maintenance,

do not storage under humid environment or outside.

B.Installation
< Information >

1480mm
M20
M20
Diameter = 12mm 1400mm
380mm Diameter = 12mm
950mm
100mm
55.5mm
Hexagon head screw (L=120mm M10) / Nut (M10) Lifting eye-bolt (M20)
Wood for hoisting (L=1560mm)

B.Installation
3-2-4. Transportation hoisting rod set installation procedure
(1) Remove the bolt (four places) which is fixing the prod-
uct onto the packing palette.
Bolt
Packing pallete
(2) Remove the holding wood (two places).
Holding wood
(3) Remove two fixing bolts (four places) under the

product.
Fixing bolt : Two bolts
(4) The large stopper side is turned up.

At the “A” side (Far from edge),
insert the hexagon head screw for the side
stopper. And then, fasten it with the M10 nut.
Hexagon head screw and M10 nut
Stopper
(Top side)
A B
Side Stopper

B.Installation
(5) Insert Insert the hoisting rod from front of product.

(Two places)
Direction of insertion
Stopper (Top side)
* “A” is front side, “B” is rear side.
(See the picture at the procedure 4)
B
*The large stopper side is turned up.
A The stopper Top/Bottom of the hoisting rod will hit on
the product frame when you insert the hoisting rod into
Side Stopper
the product. Please lift the hoisting rod a little and in
sert it a little.
Insert until the side stopper contacts the product frame.
(6) Insert the hexagon head screw of the side stopper at

the rear side. And then fasten it with the M10 nut.
Side Stopper
The space of the M10 nut attachment is about

40mm.Please fasten the hexagon head screw with
a spanner after attachment.
(7) Mount the lifting eye-bolt.(Four places)

B.Installation
3-2-5. How to set up the hoisting strings and woods setting for each machines
PT-R8600M-S/E
PT-R8600MII-S/E

B.Installation
PT-R8600MII-SA/ZA
PT-R8600MII-SA/ZA requires additional hanging plates to avoid the hoisting strings pushing the
Guide unit (Upper) instead of woods.
P/C 100320826V00 Hanging plate jig SS400 T12-1520*150

* 2 plates are required to hoist single PT-R8600MII-SA.
Make this locally, not available as part for AGFA
Or please make this Hanging plates with following the drawing below.
The recommended steel type is SS400, it is better to have the antirust coating finishing.
UPSIDE
Halls for the hoisting strings
UNDERSIDE

B.Installation
4. Installation procedure
4-1.Flow of the installation
Unpacking, Packing list check
Removing the transport fixing bracket
PT-R8600M: Transport guide

Plate rack
Assembling the units PT-R8600MII-E/S: Transport guide
PT-R8600MII-SA/ZA: Conveyer
Connecting the blower * PT-R8600M only
Adjusting the machine leveing
Connecting the pow er cable
Turning on and install the Trailing edge clamps
Turning on and initialize th e machine
Set up Machine optio n setting
Set up Initial machine setting A
Check / Adjustment B
PT-R8600MII-SA/ZA: Adjust Conveyer speed
Image position/ Registration a djustment

B.Installation
A
Setting the Media protecti on setting
* PT-R8600MII-SA/ZA only
Setting the Media type
Setting the Plate type
Setting the Printing machine inf ormation
Setting the exposure condition
Adjusting the Displacement sen sor (PH7)
* PT-R8600M only
Checking the Leading edge gr ip margin

Adjusting the Trailing edge gri p margin
Adjusting the Leading edge det ection sensor

(PH25)
Plate length teaching

(Primary andsecondary scanning di rections)
Adjusting the Pressure sensor (P1)
Adjusting the Start sensor (PH18)

B.Installation
4-2.Packing list check

Be sure to check the packing list (included with the equipment packaging) to determine if there are
any missing items.
4-3. Assembly
4-3-1.Attaching the vibration isolators (PT-R8600M-S/E only)

Attach the vibration isolators to the adjustment bolts on the main unit. There are four Adjustable legs.
Adjust four Adjustable legs of the main unit so that the main unit is raised 100 mm off the floor.
4-3-2.Attaching Rubber foots to the panels.

Install the below white rubber foots to the Front cover (C) and Rear cover (H)/ (A).
They are removed at the factory to avoid the cover damages when the machine is lifted up
by the forklift (or similar equipment).
P/C 100244723V00 RUBBER FOOT C-30-RK-16-EP-UL-Ivory x 4pieces
Front cover (C) Rear cover (H)/ (A)

B.Installation
4-4. PT-R8600M-S/E
There are 27 tags for the Transport fixing part.
PT-R8600M-S/E main unit has 23 tags.
Other 4 pieces ( No. 22, 23, 24, 25) are used to fix the main unit to the shipping wooded pallet.
Make sure that all of them are removed.
Number Position Parts Code

1 Engine base (Home front)
2 Engine base (Home rear)
70407597-02
3 Engine base (Away front)
4 Engine base (Away rear)
5 Engine base (Center front) 100012496V01
6 Adjuster bolt (Home front)
7 Adjuster bolt (Home rear)
100103640V00
8 Adjuster bolt (Away front)
9 Adjuster bolt (Away rear)
10 Recording head (A) 100014716V02
11 Recording head (B) 100226331V00
12 Recording head (H) 70408068-03
13 Ball screw 70406107-03
14 Trailing edge clamp arem (Home)
100260856V00
15 Trailing edge clamp arem (Away)
16 Squeeze roller arm (Home)
100260854V00
17 Squeeze roller arm (Away)
18 Leading edge clamp arem (Home)
100260853V00
19 Leading edge clamp arem (Away)
20 Leading edge clamp protection sheet (Home)
100113111V00
21 Leading edge clamp protection sheet (Away)
22 Bracket SECC T3.2-370x100x52.5 (Home front)
23 Bracket SECC T3.2-370x100x52.5 (Away front)
100235769V00
24 Bracket SECC T3.2-370x100x52.5 (Home rear)
25 Bracket SECC T3.2-370x100x52.5 (Away Rear)
26 FAN cable X1600
Taped
27 FAN cable X1600

B.Installation
4-4-1. Removing the covers
Remove the Front cover (C), Rear cover(H), Rear cover (A), Side cover (H) and Side cover (A).
After that remove the Top cover (B) and Top cover (F) , Front cover (H) and Front cover (A).
Top cover (B)
Front cover (H) Front cover (C) Front cover (A) Side cover (A)
Top cover (F)
Rear cover (A) Rear cover (H) Side cover (H)
26/ 27, 27/ 27

Inside of the Side cover (A), X1600 connector is taped,
remove the tapes and then connect X1600 when clos-
ing the Side cover (A). ( The cable for FAN1A, FAN2A,
FAN3A and TH1)
When removing the Side cover (A), please pay atten-
tion to disconnecting X1600.

B.Installation
The location of the fixing screws of Front cover (H) and Front cover (A)
One screw is locating out side but other one is locating behaind of the cover.
Front cover (H)
Front cover (A)

B.Installation
4-4-2. Removing the Transort fixing brackets of front side.
10 / 27 12 / 27 14 / 27
Trailing edge clamp arm Squeeze roller arm Leading edge clamp arm
(Home) (Home) (Home)
1 / 27 5 / 27 3 / 27
Engine base Engine base Engine base
(Home front) (Center front) (Away front)

B.Installation
15 / 27 13 / 27 11 / 27
Leading edge clamp arm Squeeze roller arm Trailing edge clamp arm
(Away) (Away) (Away)
16 / 27, 17 / 27 Leading edge clamp protect sheet

B.Installation
6 /27 Recoeding head (A), 7 / 27 Recoeding head (B)

* Recording head fixing position is 547mm
9 / 27 Ball screw 4 /27 Engine Base (Away rear)
8 / 27 Recoeding head (H) 2 / 27 Engine base (Home rear)
6 / 27, 7 /27, 8 /27, 8 /27

After removing all transport brakets of the En-
gine base, lower the bolts.
( M24 wrench is required.)
1. Lower the front side first. (Home / Away)

2. And then Lower the rear side.
(Home / Away)

B.Installation
4-4-3. Attaching the safety cover.
Install the Safety cover on Top-Away side of the Clamp driver unit.
This is removed to put the Transport fixing brackets at factory.
P/C 100268704V00 Cover (Upper A)

B.Installation
4-4-4. Assembing the Transport gude and Plate rack.
Main unit top view Transport guide (Bottom)
Transport guide (Upper) front Transport guide (Upper) back
Rear cover Plate rack

B.Installation
Set the Transport guide onto the main unit frame. It is 17kg. So please carefully lift it up.
Away side Center Home side
The Transport guide position was adjusted in the production line already. Line it up with the Transport
guide (Bottom) for left-right and front-back direction, then you can reproduce the position again.

B.Installation
Fix the Transport guide by the M4 cap bolts.
Away side Center Home side
Attach the Plate rack next to the Transport guide.
The surface of Plate rack is approx. 1mm lower than the Transport guide. It will become same after
the Back board (Clear plastic panel) is set on it.

B.Installation
Connect the Plate rack to the Transport guide. Fix the bracket to the main unit by the M4 cap bolts.
Top side Bottom side
Direction of the bracket Bracket
Gude or rack side
Set the Back board (Clear plastic board) and close the Rear cover.
Back board (Clear plastic board) Rear cover

B.Installation
4-4-5. Adjusting the levelness (PT-R8600M-S/E)
Place the level on the rail and adjust the levelness of the main unit. Adjust the adjustable legs of
the main unit, designated as circles in the figure shown below.

B.Installation
4-4-6. Connection
1.Connecting the blower (PT-R8600M-S/E)
Install the hose from bottom hole. Hose connection PT-R side
Use the tie-wrap. (T60S) Fix the hose to the bracket.
Cable connection PT-R side (XBU20) Fix the calbe by the tie-wrap.(T60S)
Cable connection Blower side (XBU20) Hose connection Blower side

B.Installation
2. Connecting the main unit’s power cable (PT-R8600M-S/E)
Connect the power cable to the main unit as shown below and then to the switchboard.
Power cable connection on the main unit
N1 N1 N1 L1 L1 L1
N L
N1 N1 N1 L1 L1 L1
N L
XT1: Not used

XT0: Main power connection
PT-R8600M: Single-phase 220 V to 240 V 25A 3.3 kW (50 Hz/60 Hz)
noise.

B.Installation
When connecting the power cable to the PT-R8600M-S/E main unit terminal, rip the coat of the
cable approx. 12mm. After the power connection to the main unit terminal, please put the tie-wrap
(Type : T60S) on the cable to prevent the cable disconnection as shown in the picture below.

B.Installation
3. Connecting the blower unit’s power cable (PT-R8600M-S/E)
Connect the power cable to the blower unit as shown below. BU-800M requires individual power
connection. Connect the power cable from the switchboard. However, for machines with Japa-
nese specifications, the power cable is not shipped with the machine.
BU-800M: Single-phase 220 V to 240 V 10A 1.2kW (50 Hz/60 Hz)
• The machine requires a dedicated power supply. Be sure to ground the AC outlet in the
specified manner (grounding resistance: 100 W or less) for machines designed to Japa-
nese specifications. For overseas specifications, follow the manner that specified in stan-
dard of each country.
• When connecting the power cable to the terminal block, 1.6 Nm of tightening torque is
recommended. After connecting the power cable to the terminal block, check that the
screw on the terminal block is securely tightened and the power cable is connected to
the terminal block.
1234
1234
1234
1234
Power cable connection on the blower unit
1234
1234
1234
Power cable port
Ground wire connection on the blower unit

B.Installation
4-4-7. Chinese Caution label installation (PT-R8600M-S/E)
Cover the Japanese contents parts by Chinese labels.
1. High leakage current

B.Installation
2. Do not touch the drum until it has come to a complete stop.

B.Installation
3. Caution for laser exposure.
Inside the Side cover (H)
On the Zoom lens unit cover.

B.Installation
On the Top cover (B)

B.Installation
4. Label for Class 1 laser product.

B.Installation
5. Caution for laser aperture.

B.Installation
4-5. PT-R8600MII -S/E
There are 29 tags for the Transport fixing part.
PT-R8600MII-S/E main unit has 25 tags.
No. 28 and 29 have been added, other points are same as PT-R8600M.

70407597-02
100103640V00
13 Ball screw 70406107-03
100260856V00
100260854V00
100260853V00
100113111V00
100235769V00
26 FAN cable X1600 on Side cover (A)
Taped
27 FAN cable X1600
28 FAN cable XFAN1H and XFAN2H on Rear cover (H)
Taped
29 FAN cable XFAN1H and XFAN2H
B.Installation
4-5-1. How to open Front cover (C)
Interlock switch has been changed from PT-R8600MII.
It is lock type, without connecting the main power, this lock won't be released.
Therefore, at first open Top cover (F) to unlock the interlock switch.
Remove 4 screws of Top cover (F) and then remove Top cover (F).
The interlock switch is under the operation panel.

The interlock switch has 2 unlock switches on the
front side and back side.
Use back side unlock switch to unlock the interlock
switch.
The appearance of interlock switch has been changed after PT-R8600MII production started.
The direction for unlocking the interlock switch is different, please check the above pictures.
After unlocking the interlock switch, loosen 2 thumbscrews and then remove front cover (C).

B.Installation
4-5-2. Removing other covers.
Remove Rear cover(H), Rear cover (A), Side cover (H) and Side cover (A).
After that remove Front cover (H) and Front cover (A).
Front cover (H) Front cover (A) Side cover (A)
Rear cover (A) Rear cover (H) Side cover (H)
26/ 29, 27/ 29, 28/ 29, 29/ 29

Inside of the Side cover (A), X1600 connectors are taped.
Inside of the Rear cover (H), the connectors for XFAN1H and XFAN2H are taped.
Remove these tapes and then connect these connectors when closing the Side cover (A) and
Rear cover (H).
Please pay attention to these cables when removing the Side cover (A) and Rear cover (H).
26/ 29, 27/ 29,

B.Installation
28/ 29, 29/ 29
4-5-3. Removing the Transort fixing brackets of PT-R8600MII-S/E

The fixing bracket position of PT-R8600MII-S/E is same as PT-R8600M-S/E except No.28
and No.29. Please follow same procedure of PT-R8600M-S/E.
4-5-4. Attaching the safty cover.


B.Installation
4-5-5. Assembling the Transportation guide.
The Transport guide position was adjusted in the production line already. Line it up with the Transport
guide (Bottom) for left-right and front-back direction, then you can reproduce the position again.
Set the Transport guide on the Top cover (B).
Line up with the Transport guide (Bottom).
Check point 1: The gap between the Top and Bottom is around 1-2mm, they should not touch.
Check point 2: The shutter should not touch the Transport guide (Bottom).
Flip open the shutter and then line up with the Transport guide (Bottom).

B.Installation
Check point 2: The shutter should not touch the Transport guide (Bottom).
Flip open the shutter and then line up with the Transport guide (Bottom).
Check if the shutter is not touching to the Transport guide (Bottom).
Make sure the Transport guide (Top) position and then fix it.

B.Installation
4-5-6. Adjusting the levelness (PT-R8600MII)
Put the level on the base frame as shown below where are marked by the pink paint.
Adjustable leg
Home side Away side

Front-Rear direction Front-Rear direction
Center
Left-Right direction

B.Installation
4-5-7. Connecting the main unit’s power cable (PT-R8600MII)
Connect the power cable to the main unit as shown below and then to the switchboard.
Fix the cable by the cable clamp on the side of the blower cover and skintop
noise.

B.Installation
4-5-8. Chinese Caution label installation (PT-R8600MII)
Cover the Japanese contents parts by Chinese labels.
1. High leakage current

B.Installation
2. Do not touch the drum until it has come to a complete stop.

PTR8600MII_Install_31 B.Installation
Inside the Side cover (H) On the Zoom lens unit cover.
On the Top cover (B)

B.Installation
4. Label for Class 1 laser product.

B.Installation
5. Caution for laser aperture..

B.Installation
4-6. PT-R8600MII-SA/ZA
There are 35 tags for the Transport fixing part. PT-R8600MII-SA/ZA main unit has 31 tags.
From No. 30 to No. 35 have been added for the Plate handling unit and Unload unit,
other points are same as PT-R8600M.

70407597-02
100103640V00
13 Ball screw 70406107-03
100260856V00
100260854V00
100260853V00
100113111V00
100235769V00
26 FAN cable X1600 on Side cover (A)
Taped
27 FAN cable X1600
28 FAN cable XFAN1H and XFAN2H on Rear cover (H)
Taped
29 FAN cable XFAN1H and XFAN2H
30 Pad unit (Center) 100321588V00
31 Pad unit (Away) 100314901V01
32 Pad unit (Home) 100314901V01
33 Guide unit (Upper)(SA/ZA) (Away) 100323442V01
34 Guide unit (Upper)(SA/ZA) (Home) 100323442V01
35 Unloading unit belt Tie-wrap

B.Installation
4-6-1. How to open Front cover (C)
Interlock switch has been changed from PT-R8600MII.
It is lock type, without connecting the main power, this lock won't be released.
Therefore, at first open Top cover (F) to unlock the interlock switch.
From PT-R8600MII-SA, Topping covers have been added on the Top cover (F).
Remove the Topping covers and then remove Top cover (F).
Loosen the Topping cover fixing scew, pull the cover and then lift it up to remove it.
The rubber point will be set into the hall of the bracket
to hold the topping cover on the Top cover (F).
Remove the fixing screws of Top cover (F) and then remove Top cover (F).
The procedure unlocking the interlock switch is same as PT-R8600MII-S/E.

After unlocking the interlock switch, loosen 2 thumbscrews and then remove front cover (C).

B.Installation
4-6-2. Removing other covers
Remove Rear cover(H), Rear cover (A), Side cover (H) and Side cover (A).
After that remove Front cover (H) and Front cover (A).
Front cover (H)

Side cover (A)
Front cover (A)
Rear cover (A)
Side cover (H)

Rear cover (H)

B.Installation
Next, remove covers of the Plate handling unit.
At first, remove Rear cover (PHU-Lower).
Rear cover (PHU-Lower)
Open the Slide cover and then remove Rear cover (PHU-Upper).
Rear cover (PHU-Upper) is fixed by 2 screws at the bottom.
Top side of Rear cover (PHU-Upper) is fixed by slits and hooks.

When opening the cover, slide up it to release the hook and then flip open to remove it.
When the closing cover slide down the cover to set the hooks into the slits.
Please handle Rear cover (PHU-Upper) by 2 person.

It is 6.2kg but location of this cover is slightly high.
DO NOT DROP it, please carefully handle it..
Then remove Side cover (PHU-H) and Side cover (PHU-A).

B.Installation
Then remove Side cover (PHU-H) and Side cover (PHU-A).
There are 5 screws for each.
Side cover (PHU-H) /(PHU-A) have the bearing guides for the Slide cover.
After removing the Side cover (PHU-H) /(PHU-A), the Slide cover must be lifted up when opening it.
If Slide cover is opened with sliding, it falls onto the Unloading unit frame.

B.Installation
4-6-3. Removing the Transort fixing brackets of PT-R8600M-SA/ZA
The fixing bracket position of PT-R8600MII-SA/ZA is same as PT-R8600M and PT-R8600MII-
S/E. Please follow same procedure of PT-R8600M-S/E and PT-R8600MII-S/E.
New fixing brackets have been added for the Plate handling unit and Unload unit.
They are from No.30 to No.35.
Plate handing unit

* The Pad unit position at the factory shipment (M58: Feed pulse motor) is 133mm
Pad unit (Away) 31/35 Pad unit (Center) 30/35 Pad unit (Home) 32/35
Guide unit (Upper)(SA/ZA) (Away) 33/35 Guide unit (Upper)(SA/ZA) (Home) 34/35
Unloading unit ( Conveyer belt)

35/35

B.Installation
Pad unit (Center) 30/35
The tag of 30/35 is shown at the front side of the Plate handling unit.
This is telling to the engineers that there is the fixing bracket in the Plate handing unit.
Pad unit (Away) 31/35, Pad unit (Home) 32/35
Guide unit (Upper)(SA/ZA) (Away) 33/35
Guide unit (Upper)(SA/ZA) (Home) 34/35

B.Installation
4-6-4. Attaching the Nip roller of the Unload unit
1. To hold the Slide cover open, use screws which are

attched on electrical section panel.
Remove red tapes and these screws.
2. Open the Slide cover and then set screws.

Home side.
Away side.
3. After that put the Nip roller on the belts of the Unload
unit.

B.Installation
3. Remove screws and then close the Slide cover.
Return the screws on the electrical section panel,
* The red tapes are for transportation only,
they don't need any more.
4. Slide the Nip roller to the Away side.
5. By sliding the Nip roller to the Away side, it can make

enough space to clear M70 at Home side.
6. Set the Away side bearing.

B.Installation
7. Set the Home side bearing.
8. Manually rotate the Nip roller and then check if it is smooth.
Please pay attention to P42, SL42-1, cables, hoses and LS57-3,

when attaching/ removing the Nip roller.

B.Installation
4-6-5. Attaching the Conveyer
1. Remove the Bridge Cover(H) and Bridge Cover(A). Each cover is fixed by 3 screws.
2. Fix the Conveyer by 2 screws from the inside for each side.
* The angle of the conveyer must be adjusted against the processor height.
3. Overview of the Conveyer.

B.Installation
4. Set the belt to the Conveyer pulley.
Set the belt on the Unload unit side pulley first.
And then hook the belt to the Conveyer side pulley.
Rotate the Conveyer side pulley shaft gently with push
ing the belt.
5. After setting the belt, set the delrin bearing to the belt.
It should not be tight, it is just taking up the slack.
6. Connect X7001 connector for PH71.

And wire with following left picture.
7. Overview of cable wiring for PH71.
8. Close the Bridge Cover(H) and Bridge Cover(A).

.

B.Installation
Rear cover (PHU-Lower), Bridge Cover(H) and Bridge Cover(A) must be removed before when remov
ing the Side cover (PHU-H) and Side cover (PHU-A) when the conveyer is attached to the main unit.
Because those covers are covering Side cover (PHU-H) and Side cover (PHU-A).
Without removing these panels, Side cover (PHU-H) and Side cover (PHU-A) cannot be removed or it
might cause scratches.lt.
Brige cover (H)/(A)
Side cover (PHU-A) Side cover (PHU-H)

Rear cover (PHU-Lower)
4-6-6. Attaching the safty cover (PT-R8600MII-SA/ZA)


B.Installation
4-6-7. Adjusting the levelness (PT-R8600MII-SA/ZA)
The Levelnes adjustment prpcedure of PT-R8600MII-SA/ZA is same as PT-R8600MII-S/E.
Please follow same procedure of PT-R8600MII-S/E.
4-6-8. Connecting the main unit’s power cable (PT-R8600MII-SA/ZA)

The main power connecting procedure of PT-R8600MII-SA/ZA is same as PT-R8600MII-S/E.
Please follow same procedure of PT-R8600MII-S/E.
4-6-9. Connecting the Ethernet cable (PT-R8600MII-SA/ZA)

When connecting RIP by Gigabit Ethernet, a ferrite core must be used on customer network
cable to prevent the malfunction from the electrical noise. A ferrite core is shipped with the
machine, it is on internal Ethernet cable. Remove it from the machine and then install it on
customer network cable.
Cut the Cable tie and remove this ferrite core which is on XETHP-X110E cable .
Atttach the ferrite core on the customer Ethernet cable with 2 turns.
Connet the Ethernet cable. Fix the Ethernet cable by the Cable clamp.

B.Installation
4-6-9. Chinese Caution label installation (PT-R8600MII-SA/ZA)
The Chinese Caution label installation procedure for PT-R8600MII-SA/ZA is same as PT-R8600MII-
S/E except the label for " 3. Caution for laser exposure", PT-R8600MII-SA has the Unloading unit,
therefore the label location has been changed to on the Slide cover.
On the Slide cover

B.Installation
4-7. Startup of the machine
Before turning ON the power to the main unit, check one more time whether all transport fixing
brackets are removed.
1) Turn on the power switch on the facility side.

2) Turn on the power switches of the blower unit by pressing the switches to the “ I “ side.
3) Rotate the power switch lever of the PT-R in the clockwise direction until it is vertical.
(Power is being supplied when you can see “ | ON “ in the power switch window.)
PT-R8600M-S/E
ON
ON ON
OFF OFF
OFF
OFF
PT-R8600MII
ON ON
OFF
OFF
OFF

B.Installation
4-8. Install the trailing edge clamps
At the machine shipping from the factory, the trailing edge clamps are removed from machine.
Therefore, if the machine is initialized without installing the trailing edge clamps, machine will
have error.
1) Turn on the PT-R8600M/PT-R8600MII and then by-

PlateRite 8600M-S
pass the power on initialization with touching the both
side of the operation panel.
Please press [START]
START
2) Go to Service/ Drum test

3300
Turn off the drum brake and servo.
Zero Leading
Fast Slow
Return Clamp
---- Tail ----

Squeeze ---- ----
clamp
Servo Servo Error Brake

(ON) (OFF) Clear On/Off
ESC OK
3) Move the drum manually to the trailing edge instal
lation area and put trailing edge clamps with refer
encing the screw heads.
Each trailing edge clamp has the serial number la
bel. The number becomes greater from Home side
to Away side.

B.Installation
5) Set all tailing edge clamps.

Then close the covers.
6) Perform /Service/ Drum test/ Zero return.

3300
Zero Leading
Fast Slow
Return Clamp
---- Tail ----

Squeeze ---- ----
clamp

ESC OK
7) Perform /Special action / Pick up clamps.
4450
Initialize
Initialize machine status
Pick up clamp
Check ORG-EZ
Put clamp on drum
ESC OK NEXT 8) Turn off PT-R8600M/PT-R8600MII.

Proceed to the machine initialization check.

B.Installation
4-9. Initializing the machine.
1) Turn on the power switch on PT-R8600M/PT-

PlateRite 8600M-S R8600MII
2) The screen on the left appears on the panel of the

Memory check progress!! main unit, and the PT-R8600 memory check starts.
Please wait.
If an error occurs during the memory check, the

PlateRite 8600M-S
screen on the left will be displayed.
Memory check error
Please download control program. If this screen is displayed, be sure to download the
system software from the host computer.

B.Installation
3) When the memory check is completed, the screen

on the left appears.
PlateRite 8600M-S Press [START] to start the initialization of the PT-
R8600M/PT-R8600MII
START
0200
The screen on the left is displayed during the initializa-

tion.
Initializing!!
Please wait.
Ready The Online (Ready) Screen appears after the machine

1: Plate 1
initialization is completed.
OFFLINE OPEN
4-10.Initial settings
4-10-1. Media Protection mode setup (PT-R8600MII series Only)
PT-R8600MII-SA/ZA requires Media Protection mode setup at the installation.

In Default mode, RIP exposure is not available on PT-R8600MII-SA/ZA.
Internal exposure can be used in Default mode.
Media Protection function is not used for PT-R8600MII-S/E.

Factory shipment mode is Defalut mode but RIP exposure is available on PT-R8600MII-S/E in
Default mode.

B.Installation
4-10-2.Outline for panel settings
The information settings in the PT-R have the following configuration. This information
must be set before a plate can be loaded in the PT-R and exposed.
Printing machine information Plate information Media type information

Comments Comments Comments
Plate information number Media type information number Positive type/negative type
Grip direction Size Thickness
Leading and trailing grip margins Laser power for each resolution
Centering Rotational speed for each resolution
Offset when centering is OFF Focus for each resolution
Fine adjustment of image position Primary scan length correction for each resolution
Exposure conditions
Negative/positive
Media type information

This sets information regarding the plate manufacturer, model number, and thickness.
20 types of media information can be registered.
Plate information
This sets the plate size and media type information number. 60 types of plate
information can be registered.
Printing machine information

This sets the plate information number, grip, centering, and punch information. 60
types of printing machine information can be registered.
Exposure conditions
Only one type can be registered. These settings are effective regardless of the
printing machine information selected.
NOTE • Set the information in the following order: media type information, plate information,
printing machine information, and then exposure conditions.
• When you instruct the host computer to output to the PT-R, the plate data set in the
printing machine information is automatically selected, and output takes place according to
the conditions set in the printing machine information.

B.Installation
4-10-3.Checking the media type
Select a media type number.
Select the light intensity and the drum rpm.
Set the focus value.
Set the zoom value and the absolute precision correction value.
As many as 20 types of detailed information concerning the output media can be

registered.
NOTE • A service technician from the Dainippon Screen sales office or an agent newly registers
the media type information. Customers can change only the changeable data of the
registered information items. When you wish to newly register any data, please ask a
Dainippon Screen sales office or agent to dispatch a service technician.
Checking if the media is negative or positive

Here, as an example, the setting of Media Type 1 will be explained.
1) Select [Set media type] in the offline screen and press [OK]. The following screen
appears.
1 Media Type 1
2 Media Type 2
3 Media Type 3
4 Media Type 4
5 Media Type 5
ESC OK NEXT
2) Select the number of the media type you want to check and press [OK]. In this
example, Media Type 1 is selected. The following screen appears.
Comment Comment
Media Type 1
The selected item
will be highlighted.
Posi Nega
ESC OK Copy form
Nega : Negative type (ink adheres to exposed parts of the plate)

Posi : Positive type (ink does not adhere to exposed parts of the plate)

B.Installation
NOTE • When positive plate is exposed, the section exterior to the image will burn out.
3) To add comments to the data for the registered media type, press [Comment].
The keyboard screen is displayed.
NOTE • See “ Description of buttons” for more information about the [NEXT], [Comment] and
[Copy form] buttons.
4) To copy previously registered data, press [Copy form]. The page with the original
to be copied is displayed.
NOTE • If media are from the same manufacturer and have the same serial number but their
thickness is not the same, it is necessary to register separate media types.
5) Press [OK] . (Cont. on “ Setting the plate thickness” )
Setting the plate thickness

You can set the thickness of the plates.
Plate thickness
These keys also move
0.30 the highlighted portion.
Thickness CLR
0.00 Balance constant
0.00 7 8 9 (Since the automatic balancer is used,
Balancer const. 10.00 this is used to position the balancer.)
Disp. offset 0.00 4 5 6
0.00
1 2 3 Displacement sensor offset
Distance limit 20.00
0
value (right/left)
0 * Effective on PT-R8600M-S/E only
Plate displacement sensor
ESC OK ENT
detection distance
1) Enter the thickness of the plate and press [ENT].

2) When you are finished making the entries, press [OK].
(Cont. on “Conveyer direction” )
CAUTION! Only change these values by instruction from technical support staff. Also
be sure to enter the numbers accuratel y. If you enter a value incorrectly ,
plate displacement may not be detected accurately during high speed drum
rotation, which may result in damage to the PT-R .
NOTE
When preset data is copied by using "CopyFrom", the next screen appears,
and you must input the thickness of Plate.
On this occasion, the data that it is calculated from the value being
inputted to "SetFocusZoom", and the thickness are copied.
(The same specifications as 8800).
Thickness of Plate
CLR
Thickness 0.30 7 8 9
4 5 6
1 2 3
ESC OK ENT

B.Installation
Setting the laser power and drum rpm

Set the laser power and drum rotation speed for each resolution.
dpi [%] [rpm] CLR

---- 0.0 0 These keys can also be used
7 8 9
---- 0.0 0 to move the selection
2400 70.0 900 4 5 6 highlight.
---- 0.0 0
1 2 3 Drum rpm value
---- 0.0 0
2540 70.0 900 0
ESC OK ENT
Setting screen 1 Laser power values
Laser power ranges from 0.0% to 100.0%.

Minimum rpm is 300 rpm. For the maximum rpm, refer to the following table.
Laser power and

Maximum drum
Condition drum rotation speed
rotation speed
used for exposure
When none of the following conditions are Values shown in the
900 (rpm)
applicable setting screen 1
• The gripper margin for the trailing edge
clamps (After clamp) is 8 mm.
• Plate width: Smaller than 650 mm
Values shown in the
• Plate length: Smaller than 550 mm 600 (rpm)
setting screen 2
• Plate thickness: 0.35 mm or thicker (0.4 mm
plate thickness compatibility option)
When any of the above conditions is applicable
1) The highlight moves between the laser power and rpm values each time you
press [ENT]. Enter each value and press [ENT].
2) After input is complete, press [OK]. The following screen appears.
dpi [%] [rpm] CLR

---- 0.0 0
7 8 9
---- 0.0 0
2400 70.0 600 4 5 6
---- 0.0 0
1 2 3
---- 0.0 0
2540 70.0 600 0
ESC OK ENT

B.Installation
3) The setting screen 3 is displayed after this.
dpi [%] [rpm] CLR

---- 0.0 0
7 8 9
---- 0.0 0
2400 70.0 930 4 5 6
---- 0.0 0
1 2 3
---- 0.0 0
2540 70.0 900 0
ESC OK ENT
Setting screen 3
(Continued in “5.4.4 Setting the focus value and zoom value”)
NOTE When “- - - -” is displayed in the “dpi” column, the corresponding settings cannot be made.

B.Installation
Setting the focus value and zoom value
Set the focus value and Zoom value for each resolution setting for the media.
CLR
dpi [pulse] [pulse]
1200 2000 10000 7 8 9 These keys also move the
10000 highlighted portion.
2000 2000
10000
4 5 6
2400 2000
4000 2000 10000 1 2 3
2438 2000 10000
2540 2000 10000 0
ESC OK ENT
Zoom values
Focus values
1) The highlight moves between the focus values and zoom values each time you
press [ENT]. Enter each value and press [ENT].
2) After input is complete, press [OK].
(Cont. on “ Setting the absolute precision correction value” )
NOTE • To check the focus value and zoom value settings or perform a text exposure to
determine the optimum focus values and zoom value, refer to “6.5 Test exposure.”
• A focus value of 1 pulse corresponds to 1 µm. The larger the focus value, the closer the
focus point moves toward the drum. For example, if the focus value of a plate with
thickness = 0.24 mm is 2000, the focus value of a 0.30 mm plate will be approximately
1940 (0.30 - 0.24 mm = 60 µm, hence 2000 - 60 = 1940).
• Input is not possible where “- - - -” appears under the “dpi” column.

B.Installation
Setting the absolute precision correction value
Set the D value for each plate resolution and the absolute precision correction value
for the main scanning direction.
NOTE • The D value is a value determined by the media type, and entering this value sets the
optimal exposure conditions.
• The absolute precision correction value is a correction of the length of the primary scan-
ning direction. For example, if this value is initially 0 and an image is exposed that is 800
mm in the primary scanning direction, but the exposed image is actually 799 mm, entering
a correction value of
(400 - 399)/800 × 100 = 0.250(%)
will cause the correct length to be exposed.
R These keys also move

dpi [%] CLR the highlighted portion.
1200 0.000
7 8 9
2000 0.000
2400 0.000 4 5 6
4000 0.000
1 2 3
2438 0.000
2540 0.000 0 Absolute precision
correction values
ESC SAVE ENT
1) The highlight moves each time you press [ENT]. Enter each absolute precision
correction value and press [ENT].
NOTE • To check the absolute precision correction value settings, or perform a text exposure to
determine the optimum and correction values, refer to “Test exposure.”
• Input is not possible where “- - - -” appears under the “dpi” column.
2) After input is complete, press [SAVE]. The save confirmation screen appears.
Save Data ?
YES NO
ESC OK
3) Press [YES] and then [OK] to save all of the set information as Media Type 1.
The data is saved, and the screen returns to the first screen in “ Set media type”.

B.Installation
Setting the plate unload destination (Available on PT-R8600MII-SA/ ZA)

Set how the exposed plates are unloaded.
As you press the button, it changes

Plates on the conveyer Front from [Front] → [Remove] →
[Developer] or [Stacker].
ESC OK
[Front] The plate is unloaded on the front transport guide.

[Remove] Wait until the plate is unloaded on the back conveyer and then removed.
[Stacker] The plate is unloaded on the back conveyer, and then the plate is
transferred to the stacker.
[Developer] The plate is unloaded on the back conveyer, and then the plate is
transferred to the online processor.
NOTE [Developer] is valid only when an online processor is connected.
1) Press the unload destination button a few times and select an unload destination.
2) Press [OK].
* Stacker/ Developer will appear depending on /Service/ Machine option setting/ LD/Stacker selection.

B.Installation
4-10-4.Setting the plate
Select a plate number.
Enter comments and select the media type.
Set the plate size.
As many as 60 types of output plate information can be individually registered.
Selecting the media type

1) Press [Set plate] and then [OK] in the offline screen. The following screen ap-
pears.
1 Plate 1
2 Plate 2
3 Plate 3
4 Plate 4
5 Plate 5
ESC OK NEXT
2) Select the number of the plate and press [OK]. In this example, Plate 1 is set.
The following screen appears.
Comment
Comment
Plate 1
Media
Media Type 1
Selected plate type
ESC OK Copy form
3) To add comments to the data for the plate, press [Comment]. The keyboard
screen is displayed.
- The comments set here are displayed in the work request screen where you requested
the plates to be set or the screen where you selected the plates to be set. We recommend
that you enter the name of the size, the dimensions, and the thickness (and the name of
the plate type if you are using more than one plate type) as shown below.
Example A4-8 page 650x550 0.20 mm
A4-8 page 650x550 0.24 mm

B.Installation
5) Press [Media] . The following screen appears.
1 Media Type 1
2 Media Type 2
3 Media Type 3
4 Media Type 4
5 Media Type 5
ESC OK NEXT
6) Select the number of the media type and press [OK]. The screen returns to the
previous screen.
NOTE • When selecting a plate thickness of 0.35mm or thicker (option) for the media type, it is
necessary to set the plate size to a plate width of more than 1030 mm and a plate length
of more than 770 mm.
• For more details, refer to “ Setting the plate size” and “ Set media type.”
7) Press [OK] .
(Cont. on “ Fine mode” )

B.Installation
Fine mode
Set the linkage of the information regarding the media type in the fine mode.
NOTE • In order to allow switching of the zoom or laser value depending on the Fine screen mode
settings (specified in the printing machine information or instructed from the host com-
puter), the two types of media information in the normal and fine modes are linked with the
media information.
Plate information Media type information
Name Laser power

Size Drum rpm
Media type information Focus
number (for Normal mode) Zoom
number (for Fine mode)
Laser power
Drum rpm
Focus
Zoom
1) The fine screen mode screen appears.
Fine screen mode: Fine screen mode:
Media Media
same as Normal mode No.5 Media Type 5
ESC OK ESC OK
When “same as Normal mode” is selected When “Media Type 5” is selected
2) Press [Media] to display the following screen.
0 same as Normal mode 1 Madia Type 1
2 Madia Type 2
3 Madia Type 3
4 Madia Type 4
5 Madia Type 5
ESC OK NEXT ESC OK NEXT
3) First press [0] or any number from [1] to [20], and then press [OK].
After [0] “same as Normal mode” has been selected, the media type information

B.Installation
to be used for the Normal mode and the Fine mode will be the same. (The media type
information specified in the first page will be used in both modes.) After a number
from [0] to [20] has been selected, the specified media type setting will be used
when exposure is performed in the Fine mode.
(Cont. on “Setting the plate size” )
Setting the plate size

Set the plate size. The size to be set is the total area including the print area and the
leading and trailing grip settings.
NOTE • The maximum plate size that can be set is 1160 x 940 mm, and the minimum size is 450 x
370 mm.
Size [mm] CLR

These keys also move the
7 8 9 highlighted portion.
830.0
4 5 6 Plate width
1 2 3
645.0
0 Plate length
ESC SAVE ENT
1) Enter the plate width and then press [ENT]. The highlight will move to the plate
length setting.
2) Enter the plate length and then press [ENT].
3) After input is complete, press [SAVE]. The save confirmation screen will appear.
Save Data ?
YES NO
ESC OK
4) Press [YES] and then [OK] to save all of the entered information as Plate 1 data.
The data is saved, and the screen returns to the first screen in “ Set plate” .

B.Installation
4-10-5.Setting the printing machine information
Select a printing machine number.
Enter comments and select the plate.
Set the grip direction.
Set the leading and trailing grip margins.
Set the image centering method.
Set the image position offset.
Fine adjust the image position.
Output conditions such as the media type, leading grip margin, trailing grip margin,
and image centering can be associated and saved as the printing machine informa-
tion. Up to 60 different printing machine information types can be registered.
Selecting the plate

1) Press [Set printing machine] and then press [OK] in the offline screen. The
following screen appears.
1 Printing machine 1
ESC OK NEXT
2) Select the number of the plate recorder and press [OK]. In this example, “Printing
machine 1” is selected. The following screen appears.
Comment
Selected plate

B.Installation
3) To add comments to the data for the registered plate recorder, press [Comment].
The keyboard screen is displayed.
5) Press [Plate]. The following screen appears.
6) Select the number of the plate and press [OK].

NOTE • See “Set plate” for information about plate settings.
(Cont. on “Fine screen mode settings” )
Fine screen mode settings

Set whether or not to use fine screen mode (Fine mode).
Fine screen mode: OFF

Each time you press this button it will
switch between [OFF] and [ON].
ESC OK
[ON] : Use plate type information for Fine mode.

[OFF] : Use plate type information for Normal mode.
NOTE • Depending on the type of host machine you are using, you can select Normal/Fine from
the host machine. If you do this, the settings on the host machine take precedence over
the settings in “Set printing machine”.
• See “ Fine mode” for more information about registering Fine mode and Normal
mode.
(Cont. on “ Grip direction and leading/trailing gripper settings” )

B.Installation
Grip direction and leading/trailing gripper settings
Set the plate grip direction and the length of the leading and trailing grip amount
(amount of offset from the edge of the plate to the printed area).
Spiral/Step
Grip direction
ESC OK
:Select horizontal gripping (at the top and bottom) of the plate.
: Select vertical gripping (at each side) of the plate.
1) Select the grip direction and then press [OK]. The following screen appears.
Grip [m Grip [mm]/ CLR

After G After Grip These keys also move
the highlight.
7 8 9
0.0 mm
4 5 6
Leading grip margin
1 2 3
0.0 mm
Trailing grip margin
0
ESC ESC OK ENT
Vertical grip screen Horizontal grip screen
NOTE • The leading/trailing grip position changes depending on the grip direction set in Step 1.
2) Enter the leading grip margin and then press [ENT]. The highlight will move to the
trailing grip margin setting.
3) Enter the trailing grip margin and then press [ENT].
(Cont. on “ Setting the image centering method” )

B.Installation
Setting the image centering method
The image centering function is used to center the image data in the center of the
print area minus the leading and trailing grip margins. (The following screen illustra-
tion assumes that the grip direction has been set to horizontal gripping.)
Centering
ESC OK
( ) Primary scanning direction (vertical) :centering OFF

Secondary scanning direction (horizontal) :centering ON
( ) Primary scanning direction (vertical) :centering ON

Secondary scanning direction (horizontal) :centering ON
( ) Primary scanning direction (vertical) :centering OFF

Secondary scanning direction (horizontal) :centering OFF
( ) Primary scanning direction (vertical) :centering ON

Secondary scanning direction (horizontal) :centering OFF
Select the centering method and then press [OK].

(Cont. on “ Setting the image of fset”)

B.Installation
Setting the image offset
If centering in either or both of the scanning directions was set to OFF in the proce-
dure described in “ Setting the image centering method,” the of fset value (the
image output position on the plate) for the non-centered scanning direction can be
adjusted. (The following explanation assumes that centering in both the primary and
secondary scanning directions has been set to OFF.)
Offset H CLR
These keys also move the
highlighted position.
R 0.0 mm 7 8 9
Offset value for the secondary
4 5 6 (horizontal) scanning direction.
Offset V
1 2 3
R 0.0 mm
Offset value for the primary
0 (vertical) scanning direction.
ESC OK ENT
1) Enter the offset value for the secondary (horizontal) scanning direction and then
press [ENT]. The highlight will move to the offset value setting for the primary
(vertical) scanning direction.
2) Enter the offset value for the primary (vertical) scanning direction and then press
[ENT].
3) After input is complete, press [OK]. The punch setting screen appears.
(Cont. on “ Punch” )
NOTE • If image centering is set to ON in the primary (vertical) scanning direction and OFF in the
secondary (horizontal) scanning direction, an offset value can only be set for the second-
ary scanning direction. Likewise, if image centering is set to OFF in the primary (vertical)
scanning direction and ON in the secondary (horizontal) scanning direction, an offset
value can only be set for the primary scanning direction.
• If image centering is set to ON in both scanning directions, the image offset setting screen
will not appear.

B.Installation
The following diagrams show the relation of the image centering and offset value
settings to the image output position.
Trailing grip
Leading grip
Trailing grip
( ) a a
a a
Offset V
Leading grip Offset V
Trailing grip
b
b
Leading grip
Trailing grip
( ) a a a a
b
b
Leading grip
Trailing grip
Leading grip
Trailing grip
( )
Offset H Offset V
Leading grip Offset H Offset V
Trailing grip
b
b
Leading grip
Trailing grip
( )
Offset H b Offset H
b
Leading grip
NOTE • When an image is output from the host computer, an error will occur if the image is moved
by an offset setting to the point that it extends beyond the plate size minus the leading and
trailing grip settings.
Example: Trailing grip Trailing grip
Offset V Offset H
Leading grip Leading grip
• If multi-output has been selected in the exposure condition settings, the settings for image
centering in the secondary scanning direction and image offset in the secondary scanning
direction will be ignored.

B.Installation
Setting the gripper margin for trailing edge clamps
Set the gripper margin for trailing edge clamps.
After clamp 12mm

Each time you press this
button it will switch between
[12mm] and [8mm].
ESC OK
[12mm] Set 12 mm for the gripper margin of trailing edge clamps. The effective
exposure area will be as shown in the figure below. If the plate width is 650
mm or more and the plate length is 550 mm or more, the upper limit of the
drum rotation speed will become the maximum speed. The upper limit of
the drum rotation speed will be 600 (rpm) if the plate size does not satisfy
this condition.
Part not exposed
(approx. 12 mm)
Effective exposure area
Part not exposed

(approx. 12 mm)
[8mm] Set 8 mm for the gripper margin of trailing edge clamps. As shown in the
figure below, right, the effective exposure area widens. The upper limit of
the drum rotation speed is 600 (rpm) regardless of the plate size.
Part not exposed
(approx. 8 mm)
Effective exposure area
Part not exposed

(approx. 12 mm)
NOTE • When the plate width is smaller than 450 mm, the unexposed part on both the leading
edge and trailing edge of the plate is approximately 12 mm regardless of the setting for the
gripper margin of trailing edge clamps.
Press [OK] after completing setting of the gripper margin for the trailing edge clamps.

B.Installation
Fine adjustment of plate loading position
The plate loading position can be fine-adjusted (plate loading position can be shifted)
in the secondary scanning direction.
CLR
Plate Adjust 0.00 mm 7 8 9
4 5 6
1 2 3
ESC OK ENT
1) Enter the value by which the plate should be shifted in the secondary scanning
direction (lateral direction) and then press [ENT].
(Cont. on “ Fine adjustment of the image position” )
NOTE • This screen does not appear when “Punch Off” has been set in “ Punch” .
• The value to be set varies depending on the length of the secondary scanning direction
(lateral direction) of the plate that has been selected in “Selecting the Plate”.
When the length of the secondary scanning direction (lateral direction) is less than
1150.0 mm: ±2.5 mm
When the length of the secondary scanning direction (lateral direction) is 1150.0 mm or
longer: ±1.0 mm

B.Installation
Fine adjustment of the image position
Perform fine adjustment (shifting the print area) of the image output position on the
plate.
Paper Position H CLR

These keys also move the highlight.
R 0.0 mm 7 8 9
4 5 6 Shift amount in the secondary

Paper Position V scanning (horizontal) direction
1 2 3
0.0 mm
R Shift amount in the primary
0
scanning (vertical) direction
ESC SAVE ENT
1) Enter the desired shift in the secondary scanning (horizontal) direction and then
press [ENT]. The highlight will move to the shift setting in the primary scanning
direction.
2) Enter the desired shift amount in the primary scanning (vertical) direction and
then press [ENT].
3) After input is complete, press [SAVE]. The save confirmation screen appears.
Save Data ?
YES NO
ESC OK
4) Press [YES] and then [OK] to save all the information you set as printing machine
1 data. The data is saved and the screen returns to the first screen in “ Set plate”.
zzzz

B.Installation
4-10-6.Setting the exposure conditions
Set exposure mode
Set the positive/negative output specification.
1) Select [Set exposure mode] in the offline screen and press [OK].
The following screen appears
Posi/Nega
ESC OK
Positive output
Negative output
NOTE • Normally is selected and the host computer outputs a positive image. The
PT-R checks whether the media type is set to positive or negative and then adjusts
exposure so that a positive image is output. If the image output from the host
computer is a negative image, select in the exposure condition setting screen.
However, for positives, since exposure occurs at the burning out border when
is selected, please set the RIP for negatives.
2) Select the Plate preset mode and press [OK]. (Available on PT-R8600MII-SA/ZA)
The save confirmation screen appears.
Plate preset ON
ESC OK
[ON] The suction pads of the transport guide can suction and load the plate.
[OFF] The shutter opens and the plate can be set.

B.Installation
3) Select either of the loading methods, and then press [OK].

A confirmation screen appears.
Save Data ?
YES NO
ESC OK
4) Press [YES] and then [OK] to save all of the condition settings. The data is saved
and you are returned to the offline screen.
If you want to cancel the data save, press [NO] and then [OK]. You then return to
the offline screen.

B.Installation
4-11. Option setting

4-11-1. User panel (PT-R8600M-S/E, PT-R8600MII-S/E)
Use this to set the laser diode channels to be used during exposure.
1) Select [Option Setting] in the ETC.(other user settings) screen and then press
[OK].
Option setting screen 1 appears.
Exposure channel 64ch
ESC NEXT
2) Press [SAVE] to save the settings made in the option setting screen, and the
screen will then be returned to the ETC.(other user settings) screen.
Exposure channel
Set the laser diode channels to be used during exposure.
In case of the PT-R8600M-S/ PT-R8600MII-S

As you press the button, it changes from [64ch] to [0-31ch] to [32-63ch].
[64ch] Uses all 64 laser diode channels for exposure.

[0-31ch] Uses laser diode channels 0 to 31 for exposure.
In case of the PT-R8600M-E/ PT-R8600MII-E



B.Installation
4-11-2. User panel (PT-R8600MII-SA/ZA)
Use this to set the laser diode channels to be used during exposure.
1) Select [Option Setting] in the ETC. (other user settings) screen and then press
[OK].
Option setting screen 1 appears.
Exposure channel 64ch
Buzzer during trans ON
PIF transfer speed F-PIF
ESC OK
Setting screen1
Exposure channel
Set the laser diode channels to be used during exposure.
For PT-R8600MII-SA

For PT-R8600MII-ZA
As you press the button, it changes from [96ch] to [0-31ch] to [32-63ch] to [64-95ch].

Buzzer during trans.

A buzzer beeps when the exposed plate is unloaded to the conveyer. Each time you
press this button it will switch between [OFF] and [ON].
[ON] Buzzer beeps when the plate is unloaded to the rear side.
[OFF] Buzzer does not beep when the plate is unloaded to the rear side.
NOTE The buzzer beeps when the plate is unloaded to the transport guide.

B.Installation
PIF transfer speed

The interface specifications for connection to the host computer are set.
Each time you press this button, it will switch between [F-PIF] and [Ethernet].
For PT-R8600MII-SA
[F-PIF] Set to the F-PIF interface specifications.

[Ethernet] Set to the Ethernet interface specifications.
For PT-R8600MII-ZA
Each time you press this button, it will switch between [F-PIF] and [Ethernet].
[S-PIF] Set to the S-PIF interface specifications.

[F-PIF] Set to the F-PIF interface specifications.
[Ethernet] Set to the Ethernet interface specifications.
NOTE When Ethernet is selected, perform the network setting for image data communication with
reference to “6.5.13 TCP/IP for PIF”.
2) Press [OK] to display option Setting screen2.
Conveyer setting CLR

Unloading speed 30
7 8 9
Waiting time 0
4 5 6
1 2 3
ESC SAVE ENT
Setting screen2
Conveyer setting
The unloading operation for the plate on the conveyer is specified.
Each time you press this button it will switch between [Unloading speed] and [Waiting
time].
Unloading Sets the unloading speed from the conveyer to the processor or stacker.
speed The setting range is 6 to 200 mm/sec.
Set the speed a few mm/sec slower than the equipment in the post-
process.
Waiting Set when a waiting time is required before an exposed plate is transferred
time to the processor or stacker after it is unloaded. The setting range is from 0
to 120 sec.
3) Press [SAVE]. The settings selected in the option setting screen will be saved
and the first ETC. (other user settings) screen reappears.

B.Installation
4-11-3. Setting of TCP/IP for PIF (PT-R8600MII-SA/ZA)
To transfer the image data from the host computer via LAN, information such as the
IP address needs to be specified as network settings for image data communication.
Consult with your network administrator before making the following settings. This
screen can be selected only when “PIF transfer speed” in “Option settings” is
Ethernet.
1) Select [TCP/IP for PIF] and press [OK] in the ETC. (other user settings) screen.
2) Enter a value for each item and press [ENT].
MAC (Media Access Control)
TCP/IP for PIF address for the port for image
CLR
MAC address data communication (Ethernet
xx:xx:xx:xx:xx:xx address) (Cannot be changed)
7 8 9
IP address IP address for image data
xxx.xxx.xxx.xxx 4 5 6 communication
Subnet mask Subnet mask of the LAN
xxx.xxx.xxx.xxx 1 2 3
Default gateway
Default gateway of the LAN
xxx.xxx.xxx.xxx 0 —
ESC SAVE ENT
3) Press [SAVE].
4) Press [YES] and then [OK]. The settings will be saved and the first ETC. (other
user settings) screen reappears.
Save Data ?
YES NO
ESC OK
NOTE After changing the settings, restart the PT-R.
* RIP will use this IP address setting to recognize each PT-R when Gigabit Ethernet
connection is used.

B.Installation
4-11-4. Machine option select (PT-R8600M-S/E)
4200
Air filterring unit:OFF is default.

Select “Type2” when AF-180N option is connected.
Air filtering unit OFF
ESC NEXT
4202 Balancer type: B is default.

Balancer type B A: 100068440V00: Balancer weight unit (type F 86)
Winding count on Online OFF B: S100203924V00: Balancer weight unit
Winding count on Online: OFF is default.

The winding count is displayed on the Omline display
when this selection is “ON”.
ESC SAVE
4205
Please save changes.
Save Data ?
YES NO
ESC OK

B.Installation
4-11-5. Machine option select (PT-R8600MII-S/E)
4200
Air filtering unit OFF Air filterring unit:OFF is default.
Balancer type B Select “Type2” when AF-180N option is connected.
Blower Normal AF-180N+ 100317101V00 AF Connected kit (86MI-SA)
Winding count on Online OFF

Balancer type: Fixed as B.
B: S100203924V00: Balancer weight unit
ESC NEXT
Blower : Normal is default.

Normal: Internal blower
High: BU-800B
High altitude option (100313057V00)
4205 Please save changes.
Save Data ?
YES NO
ESC OK

B.Installation
4-11-6. Machine option select (PT-R8600MII-SA/ZA)
4200
Air filtering unit OFF Air filterring unit:OFF is default.
Balancer type B Select “Type2” when AF-180N option is connected.
Blower Normal AF-180N+ 100317101V00 AF Connected kit (86MI-SA)
Winding count on Online OFF

Balancer type: Fixed as B.
LD/ Stacker AT B: S100203924V00: Balancer weight unit
ESC NEXT
Blower : Normal is default.

Normal: Internal blower
High: BU-800B
High altitude option (100313057V00)
LD/ Stacker
OFF: Unloading unit won't be used.
Will work like PT-R8600MII-S/E
AT: Rear discharge without communication.
AT+LD : Rear discharge with communication.
Please save changes.

4205
Save Data ?
YES NO
ESC OK

B.Installation
4-12.Checking and adjusting the machine
4-12-1.Checking and adjusting the Conveyer speed (M70)

* PT-R8600MII-SA/ZA only
Adjust the Conveyer speed against the processor (or other bridge, etc).
Conveyer speed should be slightly slower than the processor.
/Offline/User maintenance/ ETC. /Option setting/ Conveyer setting
4-12-2.Checking and adjusting the Displacement sensor(PH7)

* PT-R8600M-S/E only
Usually, confirm the sensor adjustment with following "Procedure to adjust double plate and
floating detection sensor" at installation, and acquire the offset value with following the proce-
dure of "Offset adjustment of double plate detection sensor" in every plate type.
*So far as there is no trouble, the position adjustment of the sensor is unnecessary.
4-12-3.Checking the leading edge grip margin and adjusting the trailing edge grip
margin
Adjust tail grip margin with following the procedure of “ Adjusting the trailing grip margin “ of the
C chapter.
*Adjust by 0.3mm plate of the maximum size plate which a user uses.
*Before the exposure, trace the clamp edge by the pencil or something on the plate and then
measure it.
4-12-4.Checking the leading plate edge detection sensor(PH25)

Usually, adjustment for the optical axis and spot are unnecessary at the installation.
Perform the offset adjustment with typing “-9.99” in offset value.
(" adjusting the leading plate edge detection sensor(PH25)" reference of the C chapter.).
4-12-5.Teaching the plate lengths

Measure the length of plate precisely as possible, and go by the maximum plate which a user
uses.(The " Teaching of plate lengths in primary and secondary scanning directions" reference
of the C chapter.).
4-12-6.Checking and adjustment the pressure sensor(P1)

Perform zero resetting and confirmation because an influence is taken in the user's height above
sea level, the power supply frequency as well though a sensor has been adjusted in the factory.
(The "Vacuum pressure sensor adjustment" reference of the C chapter.).
4-12-7.Checking and adjustment the Start sensor(PH18)

Check the Start sensor edge detection situation with actual plate which customer uses.
Adjust the threshold level depending on the checking results.(Refer C chapter.).
4-12-8. Adjusting the punch edge and spilal compensation

Adjust the parallel of the image by spilal compensation with customer press punch system.

B.Installation
4-13. Exposure adjustments
Perform test exposures to set values for the laser power, drum rpm, focus, and zoom
suitable for the plate to be used. Select in the user maintenance mode screen
and press [OK] to display the following screen.
focus zoom
RH
ESC OK
Perform a test exposure to adjust the laser power.
Perform a test exposure to adjust the drum rpm.
Perform a test exposure to adjust the focus.

focus
Perform a test exposure to adjust the zoom.

zoom
Perform an exposure of the test pattern registered in the PT-R.
Adjustment mode for service. Cannot be used here.

RH
NOTE • Be sure to load the plate manually before performing a test exposure.
For more details, refer to “6.2 Loading”.
• When performing a test exposure, we recommend that you begin by performing a rough
adjustment using a general initial value and a large increment value. Check the result and
then perform fine adjustment to determine the optimum values.
• The “Setting the printing machine information” and “Setting the exposure conditions” are
ignored when a test exposure or test pattern exposure is performed. The start position for
exposure in the primary scanning direction is approximately 25 mm from the bottom edge
of the plate and the end position is approximately 25 mm from the top edge. Both positions
are fixed. When a positive-type plate is exposed, burn-out is not performed.

B.Installation
Adjusting the laser power, drum rpm, focus, and zoom

The procedure for performing test exposures for adjusting the laser power, drum rpm,
focus value, and zoom value is explained here. This example uses (Intensity).
1) Press and then [OK].
From left to right: Intensity,

Drum Rotation Speed, Focus
and Zoom buttons
focus zoom
RH
ESC OK
2) The following screen appears.
Fine screen mode OFF
ESC OK
NOTE For details on the Fine screen mode, refer to “5.2.2 Setting the exposure mode”.
3) Select the buttons and press [OK]. The following screen appears.
Resolution select key
2400dpi CLR These keys also move the

highlighted portion.
(80.0) 7 8 9 Currently set value
Initial Value:[%] 80.0
Initial value
Inc.Value:[%] 5.0 4 5 6
Increment value
Count: 9
1 2 3 Count
Start Point:[mm] 0.0 Exposure start point
Plotting Width: [mm] 1030.0 0 Plotting width
ESC OK ENT

B.Installation
NOTE • In the above screen, the value in parentheses above the initial value shows the laser
power value (or rpm, focus value, or zoom value) in the plate type selected when the plate
was loaded. Use it as a reference when performing the test exposure.
• The initial value is the first laser power (or drum rpm, focus value, or zoom value) used in
the test exposure.
• The increment value indicates the amount of change from the initial value. For example, if
the laser power increment value is set to 10%, output will take place at increments of 10%
from the initial value.
• The count is the number of times the test exposure is to be carried out. For example, if the
initial value of laser power adjustment is 50%, the increment value is 10%, and the count
is 5, exposure will take place five times beginning at 50% and incrementing by 10% to
60%, 70%, 80%, and 90%.
• The exposure start point is the distance from the plate edge to the point where the test
exposure begins. This value is updated (moved to the next possible exposure position)
each time a test exposure ends.
4) Press the resolution select key and select the resolution value. With each press
of the key the setting changes as follows.
2400 dpi -> 2540 dpi -> 2400 dpi
5) Enter what you think is the best initial value and then press [ENT]. The highlight
will move to the increment value setting.
6) Enter the desired increment value and then press [ENT]. The highlight will move
to the count setting.
7) Enter the desired count and then press [ENT]. The highlight will move to the
exposure start point setting.
8) Enter the desired exposure start point and then press [ENT].
9) Enter one test pattern plotting width and then press [ENT].
• When performing a test exposure, the settings for the media type registered in the data
that is selected when the plate is loaded are used for settings other than the initial value,
increment value, and count (in the case of a laser power test exposure, the drum rpm,
focus value, and zoom value settings).
• To set the initial value, increment value, count, and exposure start point, refer to the table
below and set the values paying attention to the following points:
• The initial value must be equal to or more than the minimum limit.
• [Initial value + increment x (count - 1)] must be equal to or less than the maximum limit.
• [Test exposure start point + (plotting width + 5) x (count - 1)] must be equal to or less
than the horizontal size of the plate.
Laser power Drum rpm (rpm) Focus (pulse) Zoom (pulse)

Lower limit 10% 300 101 201
Upper limit 100% 900 6000 17500

B.Installation
2400dpi
(8 0 . 0 )
I n i t i a l Va l u e : 8 0 . 0 %
I n c . Va l u e : 5.0 %
Count: 9
Start Point: 0.0 mm
Plotting Width: 1 0 3 0 . 0 mm
ESC START CANCEL
11) Check the displayed information and then press [START]. The test exposure
begins using the set information. (The test exposure exposes at the set plotting
width and automatically inserts a 5 mm gap between exposures.)
1st 2nd 3rd Performs the set count number
exposure exposure exposure of exposures in this way
Initial Initial Initial

value value value
+ +
increment increment
+
increment
Plotting Plotting Plotting

width setting width setting width setting
5 mm 5 mm 5 mm
When the test exposure is completed, the test exposure selection screen
reappears.

B.Installation
Exposing a test pattern

Expose a test pattern registered in the PT-R.
1) Press the icon for the test pattern and then press [OK].
focus zoom
RH
ESC OK
2) The following screen appears.
ESC OK
NOTE For details on the Fine screen mode, refer to “5.2.2 Setting the exposure mode”.
3) Select the buttons and press [OK]. The following screen appears.
Resolution select key
CLR
2400 dpi These buttons can also move
7 8 9 the highlight.
Pattern: C1 Test pattern selection key
4 5 6
Plotting Width: 50.0
(5.0 ~ 830.0 [mm]) 1 2 3 Plotting width
Start Point: 0.0
(0.0 ~ 830.0 [mm]) 0 Exposure start point
ESC OK ENT

B.Installation
4) Press the resolution select key and select the resolution value. With each press
of the button, the registered resolution changes as follows.
2400 dpi -> 2540 dpi -> 2400 dpi
5) The test pattern changes each time the test pattern selection key is pressed.
Press the key until the desired test pattern appears.
NOTE For more details on test patterns, refer to the figures on the next page.
6) Enter the plotting width of the test pattern and then press [ENT]. The highlight will
move to the exposure start point.
7) Enter the desired exposure start point and then press [ENT].
The exposure start point is the distance from the plate edge where the test
exposure begins. This value is updated (moved to the next possible exposure
position) each time a test exposure ends.
2400dpi
Pattern: C1
Plotting Width: 5 0 . 0
Start Point: 0.0 mm
ESC START CANCEL
9) Check the information shown and then press [START]. With this setting, the
test pattern exposure will begin. When the test exposure is finished, the screen
returns to the first screen of test patter exposure.

B.Installation
Test patterns
Z1 pattern and D1 pattern are different depending on recording head type.
32/64ch head : PT-R8600M-S/E, PT-R8600MII-S/E, PT-R8600MII-SA

96ch head : PT-R8600MII-ZA
Pattern name Exposure pattern Fig. No.

Hor L&S 1 Horizontal direction: 1 line - 1 space
Hor L&S 2 Horizontal direction: 1 line - 2 spaces
Ver L&S 1A Vertical direction: 1 line - 1 space (Even number)
Fig.1
Ver L&S 2A Vertical direction: 1 line - 2 spaces (Even number)
Ver L&S 1B Vertical direction: 1 line - 1 space (Odd number)
Ver L&S 2B Vertical direction: 1 line - 2 spaces (Odd number)
Dot 0%
Dot 3%
Dot 50%
Pseudo dots Fig.2
Dot 85%
Dot 97%
Dot 100%
Grid 3S Grid pattern (3 lines, Solid line)
Grid 2S Grid pattern (2 lines, Solid line)
Fig.3
Grid 3D Grid pattern (3 lines, Dotted line)
Grid 2D Grid pattern (2 lines, Dotted line)
Fig.4 (32/64ch head )
Z1 Z1 pattern
Fig.7 (96ch head)
C1 C1 pattern Fig.5
Fig.6 (32/64ch head)
D1 D1 pattern
Fig.8 (96ch head )
a a
Fig.1 Fig.2 Fig.3
Fig.4
32 pixel
256 pixel
128 pixel
256 pixel
Fig.5 Fig.6 Fig.7 Fig.8

B.Installation
4-14. Exposure adjustments
1) Perform a test exposure with the plate sizes to be used by the customer following the illustration
below.
Use the test patterns 0% and 50% from the Home side to the Away side, and set [Full size] to
ON.
Make sure that there is no plate looseness and also check the grip margins. The following illust
rates the use of a positive-type plate.
(For details of adjustment procedures, refer to C-xx.)
50% 0% 50%
100mm 100mm
2) Perform a full size plate exposure using the Grid pattern and check for any slanting of the image.
(For details of the adjustment parameter, refer to D-xx.)
3) Perform an exposure via the RIP and check the exposed image with the items described below.
Starting point for image exposure.
(For details of the adjustment parameter, refer to D -xx.)
Image position relative to plate
(For details of the adjustment parameter, refer to D-xx..)
Checking of effective image area (grip margins 8 mm)
(For details of the adjustmentparameter, refer to D-xx..)
4) When attaching the punch system for printing machine (optional punch), check the edge of plate
and the horizontal position of the punch.

B.Installation
4-15. Plate positioning label
Attach the positioning sticker included as an accessory to directly above the transport guide scale to
mark it as a guide for the plate insertion position.
Write down the width of the plate on the positioning sticker, and attach the sticker directly above the
scale as shown in the following illustration.
If the positioning sticker is attached to a place other than directly above the scale, it will come off
during the plate transfer, causing a transfer error or damage.
Positioning label

C. Replacement & Adjustment
C.Replacement & Adjustment
Precaution for Service maintenance SW.
1. Power on initialization.
Power on initialization will take longer when Service maintenance SW is turned on.
The sub-scanning movement speed becomes half due to safety.
Then sub-scanning positioning will take longer.
2. LS57-1, Interlock SW for Front cover (C)

LS57-1, interlock SW for Front cover (C) can be by-passed by Service maintenance key SW.
LS57-1 has unlock SW but even if it is unlocked by unlock SW but it won't allow any machine
movement.
PT-R8600MII-S/E Service manual (Ver.1.11) C-1

1. Power voltage adjustment

1-1. PT-R8600M-S/E, PT-R8600MII-S/E
Make sure to adjust the power voltages with all connectors connected to their boards.
Reuired voltage
Power supply Measurement point Adjustment point
(V)
5V±0.05V CON-86MAO Connector X23H 1 pin and 5 U1:VR51
5V±0.05V 64LD_CPU3E Connector X845 1 pin and 2 U1:VR81
U1
15V±0.8V U1 Connector XU13 1 pin and 2 No adjustment
-15V±0.8V U1 Connector XU13 3 pin and 2 No adjustment
U4 24.00±0.1V CON-86MAO Connector X23H 2 pin and 6 U4
U5 24.00±0.1V CON-86MAO Connector X23H 4 pin and 6 U5
U7 24.00±1.20V U7 Connector XU72 3 pin and 1 U7
U11 24.00±0.1V 64LD_CPU3E Connector X840 1 pin and 2 U11
U12 9V±0.4V U12 Connector XU122 5 pin and 1 No adjustment
U13 -9 V±0.4V U13 Connector XU132 5 pin and 1 No adjustment
U15 -5.2V±0.05V U15 U15 output terminal U15
* The pin number of the connector X23 when a CON circuit board was seen from the front.
6 3
5 2
4 1
* PT-R8600M-E (32ch model) doesn’t have U16.
* At U1 power supply replacement, please check the jumper setting.
J61: Oepn, J71: Open.
If these jumpers are shorted, the output voltage becomes +/- 12V, +/- 15V is correct.
CN53
CN1
CN71
pin#1 2 3 4 CN51
J71 J61
CN71
CN61
CN2 V4 CN81
J1 Voltage Adjustment
C-2 PT-R8600MII-S/E Service manual (Ver.1.11)

1-2. PT-R8600MII-SA
Reuired voltage
(V)
U1 5V±0.05V Connector X23H 1 pin and 5 U1:VR51
U4 24.00±0.1V CON-86MAO2 Connector X23H 2 pin and 6 U4
U5 24.00±0.1V Connector X23H 4 pin and 6 U5
6 3
5 2
4 1
1-3. PT-R8600MII-ZA
Reuired voltage
(V)
U1 5V±0.05V Connector X23H 1 pin and 5 U1:VR51
U4 24.00±0.1V CON-86MAO2 Connector X23H 2 pin and 6 U4
U5 24.00±0.1V Connector X23H 4 pin and 6 U5
U15/U16 output voltage must be adjusted to-4.8V+/-0.05 at each terminal.

If it becomes -5.0V or more, and then the machine is turned on with attaching the short
jumper on Fiber LD, it may damage 64LD_FAD2 board.
6 3
5 2
4 1

2. Feeding section adjustment

2-1.Comfirming the leading edge clamp bar position.
2-1-1.Up position. (PH30)
* Comfirm the distance from drum surface to the leading clamp arm to 79 mm + / - 1 mm .
This position is determined by PH30 and sensor flag position.
79 mm + / - 1 mm
* Just in case, confirm the distance on the both side of leading clamp arm.

2-1-2.Down position. (PH31)
1. Move the drum to the leading edge clamp position and turn ON the drum brake.
Service / Drum Test / Leading Clamp
Service / Drum Test / Drum brake [On]
2. Down the leading edge clamp bar.
Service / Actuator Test / M30: Lead clamp bar [Down]
3. Adjust the positions of the sensor PH31 so that it turned ON with the cam for clamp movement
located at the center of the round shape.
Position of the cam during adjustment.

(Located at the center of the round shape.) PH31
4. Comfirm the gap of leading clamp and drum surface.
Leading edge clamp
2mm - 2.5 mm
Leading edge clamp bar
How to check and adjust the gap of Lead edge clmp.
1. Unlock covers and then remove Front cpver (C).

/Offline/ User maintenance/ ETC./ Unlock covers
2. Remove Top cover (F).
(For PT-R8600MII-SA/ZA, Topping covers must be removed beforehand.)
3. Remove Side cover (A) and turn on Maintenance Key SW.
4. Move the drum to the leading edge clamp position and turn ON the drum brake.
Service / Drum Test / Leading Clamp
Service / Drum Test / Drum brake [On]
5. Down the leading edge clamp bar and open the shutter.
Service / Actuator Test / M30: Lead clamp bar [Down]
Service / Actuator test / M53: Shutter [Open]

6. Measure the distance between drum surface and Lead edge clamp rubber at 3rd or 4th Lead
edge clamp. Use 2mm and 2.5mm hex-wrench to check the distance.
(Picture is showing factory procedure, the feeler gauge is used in the factory.)
2mm - 2.5 mm
PT-R8600SL/M
3rd or 4th
Home Away
PT-R8600MII
Home 2nd or 3rd Away

7. Adjust the stop position of the drum so that the gap of lead clamp and drum surface to 2 mm - 2.5
mm.
Service / Input parameter / Drum position / Lead clamp
• 1 pulse corresponds to an approximately 0.28 mm movement. The recording drum moves down-
ward when the value is increased and upward when the value is decreased (movement direction
of the recording drum when viewing the PT-R from its front side).
• When to activate a [pick up clamp position] value, [Drum Zero Return] is required.
Service / Drum test / Zero return
If the drum stop position is wrong, drum will move as soon as Leading edge clamps are opened by
Leading clamp bar.

2-2.Adjustment of clamp drive section

2-2-1.Adjusting the lateral position of the clamp drive section <Reference>
1. Attach the clamp positioning jigs to the Home and

Away sides of the clamp bar.
Positioning jigs
2. Turn OFF the power to the PT-R8600M/PT-R8600MII
Clamp bar
and remove M20 motors.
Home Away
3. Loosen the two screws attached each to the four
Recording drum
snap rings that secure the shaft of the clamp arms.
Snap rings Snap rings 4. Lower the clamp arms and adjust their positions so
that the lateral position of the positioning jigs on
the Home and Away sides become equally spaced
in relation to the edges of the recording drum.
P/C 100030717V01 5. After adjusting the positions, securely tighten the

Driving bar positioning jig H screws of the snap rings, connect the motors, and
P/C 100030718V01 then remove the positioning jigs.
Driving bar positioning jig A
Home side Away side

2-2-2.Adjusting the vertical position of the clamp drive section <Reference>
1. Attach the clamp positioning jigs to the Home and

Away sides of the clamp bar.
2. Turn OFF the power to the PT-R8600M/PT-R8600MII

and remove M20 motors.
3. Loosen the screws on the left that secure the clamp

arms to the Home and Away sides. (10 pc.)
Cam follower for clamp

4. Position the clamp arms and the cam followers, as
vertical movement
shown on the left.
(Located at the top of the
round section)
Position of cam follower during adjustment
5. Support the clamp arms and the clamp bar by hand

Position to be supported at the positions specified on the left.
/
12345
12345
Clamp 12345
12345 Clamp bar
arm
Positioning
jig
Recording drum
1234
1234
1234
1234 Clamp arm drive
1234 motor
Cam follower
Position to be supported
Positions to support during adjustment
6. With the two positions supported by hand, check
that the positioning jigs and the recording drum are
Clamp bar in the same state as shown on the left, and then
securely tighten the screws at the Home and Away
sides that were loosened in step 3).
The positioning jigs

Positioning jig
should touch
the recording drum.
Recording drum
Positional relation of positioning jig

and recording drum

2-3.Adjusting the trailing edge clamp arm position.

2-3-1.Up position (PH20)
• Adjust the PH20 position to stop the trailing edge clamp arm at top dead point.
Then the distance from drum becomes approx. 100mm.
PH20
Home side Away side
Drum surface
Measure to this surface.
Approx. 100mm

2-3-2.Down position (PH21)
• Adjust the positions of the sensors so that they are turned ON with the cam for clamp vertical
movement located at the center of the round shape.
PH21
Position of cam during adjustment.

(Located at the center of the round shape.)
<Reference> Distance of clamp arm down position.

Home side Away side
Drum surface
* Reference distance from drum surface to trailing edge

clamp arm is 50 - / + 1 mm. If this distance is without
reference, adjusting the parallel of the trailing edge
clamp arm. (Refer to the 3-6-2. <Reference> Adjusting
the parallel of the trailing edge clamp arm.)

2-3-3.Squeeze position. (Middle position)
* There is no sensor for the Squeeze roller position (Middle position) .

* This position is determined by the motor driving time. (From origin PH20 or down position PH21).
* Target positions are same for both directions.
Home side Away side
Drum surface
75 mm + / - 1 mm
• Adjust the distance from drum surface to the trailing edge clamp arm to 75 -/+ 1 mm by below
parameter.
• In case of going down from origin (upper) to squeeze position.
Service/Input parameter/Set correction/ Squeeze down
• In case of going up from down (lower) to squeeze position.
Service/Input parameter/Set correction/ Squeeze up
* Moving distance is increased when value is increased.
• Move the clamp arm up and down to the squeeze position (middle position), and confirm the
squeeze roller goes up and down at the same time Home and Away side.

PT-R8600MII-SA/ ZA has P/C 100314363V00 Extension spring DE720 in Clamp driver unit.
These are helping for squeezing a plate to the drum.
These springs are attached as the spare parts in standard accessory.

When this spring breaks, simply replace it.
No adjustment for this spring replacement.

2-4.Replacement the sensors and motor of the tail edge clamp unit.
PT-R8600M/SL
M23: Clamp bolt drive motor

PH27-1
PH27: Clamp bar position detction sensor
PH27-2
PH27-3
PH27-4
PH23-1 PH24H PH24A PH23-2
PH23-1: Clamp bolt origin sensor

PH23-2: Clamp bolt end point sensor
PH24H/A: Loose clamp detection sensor (Home/ Away)

PT-R8600MII
PH23-1 PH27-1
M23 Clamp Bolt drive motor
PH27-2 PH27 Clamp bar position detection sensor
PH27-3
PH24H
PH23-2
PH24A
PH23-1: Clamp bolt origin sensor

PH23-2: Clamp bolt end point sensor
• Clamp driver unit has been changed for PT-R8600MII series due to change of Tail edge clamps.

2-4-1.Clamp bolt drive motor (M23)
1. Turn ON the PT-R.

2. To turn OFF the drum brake, execute the following command.
Service/ Drum test/ Drum brake [Off]
3. Rotate the drum by hand and move the leading edge clamps to the lower position.
4. To turn ON the drum brake, execute the following command.
Service/ Drum test/ Drum brake [On]
5. Lower the trailing edge clamp arm.
Service/ Actuator Test/ M20: Clamp arm [Down]
6. Turn OFF the PT-R.
7. Remove the connector and four setscrews from the Clamp bolt drive motor (M23).
8. Take out the motor.
Photo:PTR8600M
9. Move the Clamp bolt drive shaft horizontally by hand to check that the shaft moves smoothly.
Photo:PTR8600M
Clamp bolt drive shaft
10. Move the hold pin drive shaft to away side (right side).
11. Attach the new motor (M23).
12. Turn ON the power to the PT-R.
13. Confirm the movement of the Clamp bolt drive motor.
Service/Actuator Test/M23: Clamp bolt [Hold / Release]
14. Move the hold pin to Release side.
Service/Actuator Test/M23: Clamp bolt [Release]
16. Up the trailing edge clamp arm.
Service/Actuator Test/M20: Clamp arm [Up]

2-4-2.Clamp bolt end point sensor (Hold side). (PH23-1)

Service/ Actuator Test/M20: Clamp arm [Down]
7. Replace the clamp bolt end point sensor (Hold side). (PH23-1).
PH23-1
Photo:PTR8600M

9. Once, move the clmp bolt to the release side. Then move the clamp bolt to the hold side.
Service/ Actuator Test/ M23: Clamp bolt
10. Adjust the distance from drive shaft end and holder from 0.5 mm to 1.0 mm by PH23-1 position.
P/C 70404272-02 Holder
Home Away
1234567890
1234567890 1234567890
1234567890
1234567890 1234567890
1234567890
1234567890 1234567890
1234567890
Photo:PTR8600M 0.5mm - 1mm
11. Move the hold pin to the release side.

Service/ Actuator Test/ M23: Clamp Bolt
Service/Actuator Test/ M20: Tail clamp arm [Up]

2-4-3.Clamp bolt origin sensor (Release side) (PH23-2)

Service/ Actuator Test/ M20: Clamp arm [Down]
7. Replace the Clamp bolt origin sensor (Release side). (PH23-2).
PH23-2
Photo:PTR8600M

9. Once, move the clamp bolt to the hold side. Then move the clamp bolt to the release side.
Service / Actuator Test/ M23: Clamp bolt
10. Adjust the distance from drive shaft end and holder from 0.5 mm to 1.0 mm by PH23-2 position.
P/C 70404272-02 Holder
Home Away
1234567890
1234567890 1234567890
1234567890
1234567890
1234567890 1234567890
1234567890
Photo:PTR8600M
0.5mm - 1mm
11. Move the hold pin to the release side.

Service Maintenance / Actuator Test/ M23: Clamp bolt
Service / Actuator Test/ M20: Clamp arm [Up]

2-4-4. Loose clamp detection sensor (PH24H/ A)

2. Attach the trailing edge clamps from the clamp arm to the drum.
Service / Special action / Put clamp on drum
4. Replace the Loose clamp detection sensor (PH24H or PH24A)
Photo:PTR8600M Photo:PTR8600M
PH24H PH24A
5. Turn ON the PT-R and then by-pass the initialization, move the clamp bolt to the hold position.
Service /Actuator Test/M23: Clamp bolt[Hold]
6. Check if PH24H/A works with manually lifting up the clamp hold plate (P/C 100260751V01) .
There is not any position adustment for PH24H/A.
The status of PH24H/A (ON or OFF) can be checked by its LED.
PH24H/A is OFF(Flag is out of the sen- Checking PH24H/A with lifting up the flag
sor) Photo:PTR8600M Photo:PTR8600M
7. After confirming woring of the PH24H/A, set the trailing edge clamos to the pick up position and
then perform pick up clamp.
Service / Special action / Pick up clamp

2-4-5. Clamp bar position detection sensor (PH27-1, PH27-2,PH27-3, PH27-4)
• There is not any position adustment for PH27.

Remove the bracket and then replace the sensor.
PH27-1 PT-R8600M/SL
PH27-2
PH27-3
PH27-4
PH27-1 PH27-2, PH27-3, PH27-4
Photo:PTR8600M Photo:PTR8600M
• Clamp driver unit has been changed for PT-R8600MII series due to change of Tail edge clamps.
PH23-1
PT-R8600MII
PH27-1
M23 Clamp Bolt drive motor
PH27-2 PH27 Clamp bar position detection sensor
PH27-3
PH24H
PH23-2
PH24A

2-5. Plate top side detection sensors (PT-R8600M PH25H, PH25A)

2-5-1.Before replacement and adjustment
1. Check the curremt sensor spot position before PH25H/A replacement.

2. Remove the Front cover (C), Side cover (H) and then turn on the Maintenance Key SW.
3. Turn on the PT-R and perform the initialization.
4. Disable to leading edge detection.
Go to User Maintenance/ / /No front sensor [ON]
5. Load a plate.
6. Go to Drum test menu. (Sensors are lighted up.)
7. Drum brake to OFF.
Service / Drum test / Drum brake [Off]
8. Rotate the drum manually and then check current sensor spot positon at plate surface on the
plate detection hole.
Plate
Sensor spot
Plate detection hole
9. After the confirmation, unload the plate.
2-5-2. Plate top side detectionsensor replacement
1. Turn off the PT-R and remove the Front cover (C).
2. Remove PH25(H/A) with the bracket from the machine.
3. Repalce the sensor and attach the PH25(H/A) with bracket to the machine.
4. Remove the Side cover (H) and then turn on the Maintenance Key SW.
5. Turn on the PT-R and then by-pass the initialization.

2-5-2. Focus and sensor spot position adjustment.

3. Rotate the drum manually to the plate detection hole area.
4. Pick up the drum surface and activete the drum brake.
Service / Drum test / Drum brake [On]
5. Adjust the bracket position with moving it to front or back and make sensor spot sharper.
6. Also adjust the sensor spot position with moving it to left or right to adjust its position to middle of
the plate detection hole.
When 304mm width plate ( Minimum width) is used on PT-R8600M-S/E, load a 304mm width
plate and then confirm if both PH25H/A sensor spot position are on the plate.
Sensor spot
Plate detection hole
2-5-3. Sensor sensitivity adjustment
1. Disable to leading edge detection.

Go to User Maintenance/ / /No front sensor [ON]
2. Load a plate.
5. Rotate the drum manually and then check current sensor spot positon at plate surface on the
plate detection hole.

6. PH25H/A Sensitivity adjustment procedure
6-1. PH25H/A turns on when its spot is on the plate surface in the plate detection hole.
6-2. With this position,turn off PH25H/A by reducing the volume.
( Turn the volume in counter clockwise direction)
6-3. After PH25 is turned off, increase the volume gently and then find the volume position
which can turns on PH25H/A. This is Position A
6-4. Manually move the drum to the position which sensor spot is NOT on the plate suraface
in the plate detection hole. At this position, PH25H/A turns off.
6-5. With this position, turn on the PH25H/A by increasing the volume.
( Turn the volume in clockwise direction)
6-6. After PH25H/A is turned on, reduce the volume gently and then find the position
which can turns off PH25H/A.This is Position B
6-7. From position B, move the volume position to center of Position A and Position B.
This is Position C.
6-8. After moving the volume to Posution C, check the PH25H/A turns on stably when sensor spot is
on the drum surface which is not covered by the plate. If PH25H/A turns off at drum surface,
increase the volume slightly to turn on the PH25.
6-9. Green light is showing the PH 25 sensing status.
Make sure this Green light turns on when you test the sensor ON/ OFF at certain situation.
- Stably ON with Plate : Green ON + Orange ON
- Stable OFFwithout Plate : Green ON + Orange OFF.
6-10. Proceed to Front offset adjustment after confirm the sensor status.
4. NO Plate : OFF Stably ON

3. Turn on with plate = A A
C: Middle of A and B
1. Plate : ON
B
6. Turn off
with No plate =B
2. Turn off
5. Turn on Stably OFF

with No plate

2-5-4. Front offset adjustment at Special action
1. Perform the front sensor offset adjsutment.

Go to Service/ Special action/ Front sensor offset.
4452 4453
Start sensor positioning
Result
Start sensor offset
Front offset H = 0 -> 1
Start sensor drum check A = -5 -> -4
Front sensor offset
ESC OK NEXT ESC SAVE
2. Save the adjustment results.

Those parameter is stored in Service/Input parameter/ drum position
Puch “OK” to proceed the 2nd menu display.
3851
Drum position [ pulse ] CLR
Start Sensor: 9
Front offset H: 0 7 8 9
Front offset A: -5
0 4 5 6
0
0 1 2 3
0
0 0 ·
ESC OK ENT
3. After the adjsutment, unload the plate.

4. Proceed to Front offset confirmation of Set media type menu.

2-5-5. Front offset H/A adjustment at Set media type menu.
Front offset value adjusted by Service/ Special action/ Front sensor offset is compensating the
difference of each sensor. There is another “Front offset” value which will compensate the difference
of the plate type.
• Type “-9.99” for “Front offset H” and Front offset A” of the Set media type and then load a plate.
Front offset value will be adjusted automatically and then stored in each part.
• If the Front offset H/A value is changed from -9.99, it means offset adjustment is succsesfully
finished.
If machine cannot adjust the Front offset value, -9.99 is kept.
• This Front offset H/A is not necessary adjusted at PH25H/A sensor replacement.
The sensor difference is compensated by Service/ Special action/ Front sensor offset.
However, please perform Front offset adjustment by major plate if the value stays same.
Thickness 0.30 CLR

Front offset H 0.00
Front offset A 0.00 7 8 9
Balancer const. 10.00
Disp. offset 0.00 4 5 6
0.00
1 2 3
Dista nce limit 20.0 0
0 0
ESC OK ENT

2-6. Plate top side detection sensors (PT-R8600MII PH25)
100300094V00 SENSOR ASSEMBLY FS-V31(XPH25-PH25)

151204 FIBER SENSOR FU-35FZ
151329 FIBER SENSOR(LENS) F-4HA
2-6-1. How to remove/ connect the Fiber senser to the Sensor assembly.
How to remove:
Open the Dust cover and then move down the Fiber lock
lever.
Pull out the Fiber sensor adaptor.
How to install:
Set a adaptor on the fiber sensor.
Fiber sensor has 2 cables, one with dots on cables is
Single-core fiber and other one is Multi-core fiber.
Insert the Fiber cables to the adaptor and then adjust

the tip of Fiber cable length, it is approx. 1mm out from
adaptor.
This is for inserting the Fiber cable to the Sensor assem-
bly completely.
Single-core fiber which has cable with dots must be con-

nected to the Transmitter side, Multi-core fiber must be
Transmitter
Single-core fiber connected to the Receiver side.
Multi-core fiber
Receiver

Make sure each cable direction and then connect the
adaptor to the Sensor assembly.
Make sure adaptor is in completely.
PH25 reading value becomes lower if the adaptor (Fiber
cables) is not connected correctly.
Move up the Fiber lock lever.
Close the Dust cover.
2-6-2. How to remmove/ assemble the Fiber sensor and Lens.
How to remove:
Disconnect Fiber sensor connector.
Remove the Sensor Base from the Point Sensor Stay.
At first loosen the nut and then loosen the Lens while hold-
ing the Fiber sensor.
If the lens is loosened without loosening the nut, the Lens

might break.
After removing the Lens, remove the Fiber sensor from

bracket.
How to install:
Set a nut and a washer on the fiber sensor and then in-
sert it to the Sensor Bracket hole.
Manually tighten the Lens while holding the Fiber sensor.
Make sure the Lens tightened, PH25 reading value be-
comes lower if the Lens is not assembled correctly.
After that tighten the nut.
Install the Sensor Base from the Point Sensor Stay.
The tooth lock washer must be between the Lens and bracket.

2-6-3. How to remove/ install the sensor assembly

The sensor assembly is mounted on the mounting bracket.
How to remove:
Disconnect XPH25 connector and Fiber sensor.
Push the sensor assembly to the right and lift up to re-
move from the mounting bracket.
How to install:
There is a hook at back side of the sensor assembly.
Set the hook on the left side of the mounting bracket and
then push to the right.
Push the sensor assembly to the right and push against

the mounting bracket.
Connect XPH25 connector and Fiber sensor.

2-6-4. How to set up the Sensor assembly.
Fiber lock lever

Operation status indicators
Set button (SET)
DSC Setting value
DSC
(Displayed in green)
Current value
Manual button (Displayed in red)
SEL
SEL
Power selection switch
M
M
Mode button
Output selector
2-6-4-1. Output selection

Turn on PH25 by /Service/ Actuator test/ PH25: Front sensor [ON]
Hit Start key.
Set to L-ON ( Light-ON mode).
(1) Press
DSC
SEL M
(2)
Press (2) within five seconds
after pressing (1).

2-6-4-2. Operation configuration
Until set up 7. Display reverse selection to ON, all display is upside down.
MODE
Pressing for 3 seconds or longer displays the basic menu.
MODE
Select a function with the button, and press to confirm.
MODE
The setting for each item is confirmed when selecting END and pressing .
MODE
Press for 3 seconds or longer
Basic Setting Menu
1 Power mode (response time) selection

Select the setting by pressing the button.
HIGH SPEED: 33 µs
MODE
Press
2 Sensitivity setting method selection

Normal sensitivity setting
MODE
Press
MODE

Select a function with the button.
Detection Setting Menu

MODE
Press
3 Timer mode selection

Timer OFF
MODE
Press
4 Detection mode selection

Normal (light intensity) detection mode
MODE
Press
MODE
Press 5 Light emission power selection
Power mode
hSP
Display
Normal
Approx. 15% of the normal time
Approx. 11% of the normal time
MODE

Display Setting Menu

MODE
Press
6 Display value correction function selection

Not to be used.
MODE
Press
7 Display reverse selection

. Normal display
MODE . Reverses the display.
Press Even when the display is reversed,
the green light indicates setting values,
and the red light indicates received
light intensity.
8 Display customization selection

Does not customize the display.
MODE
Press
MODE


System Setting Menu
MODE
Press
9 S-APC setting
Configure setting by pressing the button.
APC is disabled.
MODE
Press
10 Power save mode setting

Configure setting by pressing the button.
Normal display
MODE
Press
11 Key lock level setting

Level 1
MODE
Press
12 Selecting the number of units of interference prevention

Normal
MODE
Press
MODE
Press
Return to normal operation

Initializing the Settings
1 While pressing
L/D
ON
, press
SET
for 5 seconds or longer.
2 Select with the button, and press

MODE
.
3 Select with the button, and press

MODE
to initialize.
Default setting
Power mode: FINE
Detection mode: Normal
Setting value: 50
Output selection: L ON

2-6-5. Plate top side detection sensors adjsutment
1. Before PH25 replacement, load a plate.

If machine cannot load a plate due to PH25
problem, load a plate by No front sensor mode.
2. Go to User manitenance/ ETC./ Unlock cover.

Release interlock switch to open Front cover (C).
3. Remove PH25 cover.

Please pay attention to Fiber, DO NOT damage it.
4. Replace PH25 ( Fiber or amplifier) and assemble the

Sensor base on the stay with lining up each edges as
shown in left picture.
5. Adjust distance between Fiber lens and plate surface

to 15mm by moving Sensor base position.

6. Adjust Fiber lens angle by Sensor bracket.

Find a position that reading value on the amplifier
becomes maximum.
( In this position, Fiber lens is square against the
plate surface.)
The factory criteria is more than 200.
Usually the reading at the production line is approx.
360.
Fromt scew : Round hole

Rear screw : Long hole
7. Close PH25 cover.

Please pay attention to Fiber, DO NOT damage it.
8. Set the threshold value to 50 by the manual button.
9. Perform /Service/ Special action/ Front offset and then

cofirm the /Service/Input parameter/ Drum parameter/
Front offset is updated.
10. Unload the plate and test other plate loading.

If the PH25 error occurs with other type of the plate,
adjust the Front sensor offset by loading the plate with
typing -9.99 in /Media type/ Front offset.
[ Reference ]
Currently the threshold value is fixed as 50.
Here is previous procedure to deterime the thershold value.
(A) Measure sensor value on the plate.

(B) Measure sensor value on the black tape in the drum groove.
Threshold value = ( 2A+B) / 2
On PT-R8600MII, this Plate top side detection sensor is used for plate floating detection also.
Therefore, sensor reading value of drum groove must be checked to determine the threshold value.

2-7. Plate set detection sensor (PH50)
• There is not any adjustment for this sensor, simply replace it.
1. Turn off the PT-R and remove Front cover (C) and Top cover (F).
On PT-R8600MII, Topping cover must be removed beforehand.
2. Remove the panel of the transport guide (bottom).
3. Remove the screw and replace the sensor.
4. Close the covers, turn on the PT-R and then check existing length sensor parameter.
Service/ Input parameter/ Drum position/ Length sensor
5. Load a plate with Y -size teaching and then check the length sensor parameter was updated.
3850
Drum position [pulse] CLR
Lead clamp (load): 0
Tail clamp (Agrip): 15 7 8 9
Tail clamp: -8
Squeeze roller: 0 4 5 6
Balancer pin: 0
Pick up clamp: 0 1 2 3
Tail clamp (unld): 0
Length Sensor: 0 0 · —
ESC OK ENT

2-8. Shutter open/ close detection sensor (PH51, PH52)
PH51: CLOSE (PT-R8600M)

PH51: OPEN (PT-R8600MII)
PH52: OPEN (PT-R8600M)

PH52: CLOSE (PT-R8600MII)
Shutter mechanism has been changed from PT-R8600M to PT-R8600MII.
CLOSE : PH51 = ON
OPEN: PH52 = ON
PT-R8600MII-SA (PT-R8600MII-ZA)
OPEN : PH51 = ON
CLOSE: PH52 = ON

2-8-1. PT-R8600M Shutter close detection sensor (PH51)
• The replacement of the Shutter close detection sensor PH51 is very easy.
There is not any adjustment for this sensor, simply replace it.
Lossen these screws
Sensor fixing screw
Pull
2. Remove the fixing screw of the sensor and replace PH51 sensor.
3. The adjsutment hole of PH51 bracket is oveal but there is not any adjustment for the position.
Pull PH 51 sensor to the front side and fix it.
2-8-2. PT-R8600MII Shutter open detection sensor (PH51)
• PH51 replacement can be done by same step as on PT-R8600M.

* Topping cover must be removed beforehand.
1. Adjust PH51 position with using 150mm scale or similar.

Make the Shutter position straight against the Transport guide and Guide Unit(Lower)(SA/ZA).
Service/ Actuator test/ M53: Shutter [OPEN]

2-8-3. PT-R8600M Shutter open detection sensor (PH52)
• To replace PH52, the bracket has to reomoved with M20 motor.
2. Manually move the shutter and then move the coupling fixing screw to the top side.
3. Loosen the coupling fixing screws.
4. Disconnect XM53, X510 and X520 connectors.

5. Remove 3 fixing screws of the bracket and take the bracket out from machine.
6. Replace the PH52 sensor and re-assemble the bracket to the machine.
7. Connect XM53, X510 and X520 connectors.
8. Turn on the PT-R and by-pass the initialization.
9. Go to Service/ Actuator test/ M53: Shutter [Open]
10. Adjust PH52 position to make shutter surface

lined up with the Transportation guide surface.

2-8-4. PT-R8600MII Shutter close detection sensor (PH52)
• PH52 replacement can be done by same step as on PT-R8600M.

* Topping cover must be removed beforehand.
1. Adjust PH52 position with using 150mm scale or similar.

Make Shutter position square against the Transport guide and Guide Unit(Lower)(SA/ZA).
Service/ Actuator test/ M53: Shutter [CLOSE]

2-9. Shutter drive motor (M53)
• To replace M53, the bracket has to reomoved with motor.
2. Manually move the shutter and then move the coupling fixing screw to the top side.
3. Loosen the coupling fixing screws.
4. Disconnect XM53, X510 and X520 connectors.

5. Remove 3 fixing screws of the bracket and take the bracket out from machine.
6. Replace the M53 motor and re-assemble the bracket to the machine.
7. Connect XM53, X510 and X520 connectors.
8. Turn on the PT-R and perform initialization.
9. Check if the shutter open/ close by Service/ Actuator test/ M53: Shutter [Open/ Close].

2-10.Teaching of plate lengths in primary scanning directions

1) Measure with a ruler the plate lengths (1030 mm × 800 mm) in primary scanning directions.
(Minimum unit: round out to the nearest 0.1 mm)
2182 2) Select and then select RH
in the User Mainte-
Plate Length Y: 0.0 mm CLR
nance screen.
When you want to calibra- 7 8 9 (Select OFFLINE MENU → User Maintenance
te the plate length sensor,
input the value of the cor- 4 5 6 → → .)RH
rect plate size for Y dorec-

tion. And load the measur- 1 2 3 Input the following password in the screen that
ed plate.
Normally save "zero".
appears.
0 •
Password: 8600
ESC SAVE ENT
Input the lengths measured in step 1) in the
screen that appears next and save them.
3850
3) The value of primary scanning direction length
Drum position [pulse] CLR that is inputed in step 2) will be saved under
Tail clamp (Agrip): 15 7 8 9 Length sensor in the Drum position screen.
-10
Tail clamp:
4 5 6 (Select Service Maintenance → Input
Squeeze roller: 0
Balancer pin: -20 parameter → Drum position.)
Pick up clamp: -1 1 2 3
Tail clamp (unload): 0
Length Sensor: -3 0 •
ESC SAVE ENT

2-11.Replacement and adjustment of clamp section
2-11-1.Adjusting the trailing grip margin

The trailing grip margin should be as follows.
With 1150mm width, 940mm length plate,
At 8mm grip margin setting (Max 600 rpm) :6.5 ± 0.5 mm
At 12mm grip margin setting (Max 900 rpm) :11 ± 0.5 mm
<Reference>
Leading grip margin: 6 mm
For a minimum-sized plate, the grip margins will be 1 mm larger than the above values. If the
above plate size is not available, use the maximum-sized plate to be used by the customer. Follow
the procedure below when measuring the trailing grip margin.
• After loading the plate, draw marking lines on the plate along the gripping edge of the four
trailing edge clamps.
Plate
• Note that a marking line may vary according to the angle of the mechanical pencil when the line
is drawn. Therefore, for final adjustment, set [Full size] to ON and perform exposure, then
measure the correct trailing grip margin.
(Select OFFLINE MENU → User Maintenance → → .)
RH
Password: 8600
No-Plate Off
Disable LD Off
Full size Off
Overwrite Off
No front sensor Off
ESC OK

1.Adjustment of the trailing grip margin
1) Load a plate of the following size with the “After clamp” set to “12mm”.
1130 × 940 mm (thickness: 0.30 mm)
If the above plate size is not available, load the maximum-sized plate to be used by the
customer.
2) After loading the plate, draw marking lines on the plate along the gripping edge of the four
trailing edge clamps.
3) Unload the plate.
4) Check that the grip margin corresponds to the following value.
Trailing grip margin: 11±0.5 mm
• The trailing grip margin for a minimum-sized plate is 7 to 8 mm.

• Note that a marking line may vary according to the angle of the mechanical pencil
when the line is drawn. Therefore, for final adjustment, set [Full size] to ON and per-
form exposure, then measure the correct trailing grip margin.
5) When the trailing grip margin falls outside the range described in the previous step, adjust
the value in the Tail clamp field in the Drum Position screen.
(Select Service Maintenance → Input parameter → Drum Position.)
• Increasing the value enlarges the trailing grip margin.
• 1 [pulse] moves the clamp approximately 0.28 mm.
3850
Tail clamp (Agrip): 15 7 8 9
Tail clamp: -10
Squeeze roller: 0 4 5 6
Balancer pin: -20
Pick up clamp: -1 1 2 3
Length Sensor: -3 0 •
ESC SAVE ENT

2.Operation check
1) Load a plate of the following size with the “After clamp” set to “12mm”.
1130 × 940 mm (thickness: 0.30 mm)
If the above plate size is not available, load the maximum-sized plate to be used by the
customer.
2) Perform a test exposure following the illustration below and check that there is no plate
looseness. The following illustrates the use of a positive-type plate.
50% 0% 50%
100mm 100mm

2-11-2. Adjusting the pickup position of the trailing edge clamps

1) Move the recording drum to the home position using [Zero return] in the Drum test screen.
(Select Service Maintenance → Drum test.)
2) Attach the trailing edge clamps onto the drum pressing [OK] in the Put clamp on drum
screen.
(Select Service Maintenance → Special action → Put clamp on drum.)
3) Remove the trailing edge clamps by hand and reattach them next to the leading edge clamps
(upper position of the leading edge clamps).
Do not slide the trailing edge clamps when aligning it to the leading edge clamps, or it
will not be possible to obtain a precise adjustment due to the resulting gap between the
leading edge clamps and the trailing edge clamps.
Trailing edge clamp
Leading edge clamp
PT-R8600M/SL
Trailing edge clamp
Trailing edge clamp positioning pins
PT-R8600MII
4) Press [OK] in the Pick up clamp screen and check that the trailing edge clamps can be picked
up.
(Select Service Maintenance → Special action → Pick up clamp.)
5) When the pickup position on the recording drum has deviated from the correct position,
adjust the parameter of the Pick up clamp field in the Drum position screen.
(Select Service Maintenance → Input parameter → Drum position.)
From the perspective of facing the backside of the main unit, the recording drum moves
upward when the value is increased and downward when the value is decreased. 1 pulse
corresponds to a 0.28 mm movement.
3. Secondary scanning section adjustment
3-1.Adjustment of secondary scanning section’s home position

1) Check that the sensor dog for PH3 at the record-
ing head base is attached as far to the left as pos-
sible, as shown on the left.
2) Adjust the slit plate position of the secondary
scanning motor so that the distance between
ORG and EZ is 2.5 ± 1 mm.
(Select Service Maintenance → Special action
→ Check ORG-EZ.)
When 2.5 mm is shown for the ORG-EZ
value, it indicates that the recording head
moved 2.5 mm during the time from when
PH2turned ON until PH3 turned ON.
As the lead of the ball screw used for the
Screws PT-R8XXX is 5 mm, the recording head
moves 5 mm when the ball screw rotates
once. Therefore, if the recording head
moves 2.5 mm, the ball screw revolves
half a rotation.
3) Correct the calibration position.
(Select Service / Recording head / RH test /
Calibration position.)
4) Adjust the value of the R → field in the Set Cor-
rection data screen so that the distance between
the exposure start point and the plate edge is ±
0.5 mm.
PH3 (Select Service Maintenance → Input
parameter → Set Correction data.→ R−>)
ORG-EZ of PT-R8300 S,8300E,8100 are

1.25mm.
PH2 Slit plate Slit

Position of the slit when PH3 turns ON
(when the ORG-EZ value is 2.5 mm)
Operation of ORG-EZ <Reference>

As described above, adjustment of the ORG-EZ to 2.5 mm ± 1 mm means adjusting the ORG-EZ so that
the slit of the disk of the secondary scanning rotation home position sensor (PH3) is positioned right
on the opposite side (180°) of the sensor when the secondary scanning home position sensor (PH2)
turns on. The slit does not necessarily need to be at 180°, however, the adjustment is supposed to be
made to 2.5 mm to meet the adjustment standard during motor and sensor replacement and to make
sure to prevent operation errors. If the slit of the disk is over PH3 when PH2 turns on, an operation
error for 1 rotation may occur.
OK NG
The actual home return is performed as follows to improve detection accuracy.
Secondary scanning home

position sensor (PH2)
Speed reduction when
PH2 turns on
High speed
Low speed
Low speed
Secondary scanning
rotation home position
sensor (PH3)
Δ T
ｔ
PH3 pulse
The elapsed time when PH2 turns on after

PH3 turns on at low speed feeding is
controlled.
When OGR-EZ = 2.5 mm, Δ Δ t = T/2 ms.

3-2 Replacement procedure of the secondary scanning motor (M2)
Replacing procedure for sub axis motor.

Case of Re-model PT-R8600(PT-R8800,PT-R8100)
1) Loosen the motor coupling on the feed screw side.
Motor coupling
2) Remove the secondary scanning rotation detection sensor (PH3) together with the bracket.
Secondary scanning rotation

detection sensor (PH3)
3) Loosen the 4 motor fixing screws and remove the motor from the housing.
Remove the 4 cap bolts.

4) Remove the coupling and disk from the old motor and replace with a new motor.
The relative location of the coupling and motor shaft, and the disk and motor shaft is shown in the
photo.
Fix the plate spring of the coupling

and motor shaft so that the edges
are flush with each other.
Attach the disk for rotation detection so that it is flush

with the shaft edge at the back of the motor.
5) After attaching the coupling and disk for rotation detection to the motor, fix the motor to the housing.
6) Fix the secondary scanning rotation detection sensor (PH3) so that the disk for rotation detection is
located in the center of the sensor.
7) Adjust the home position according to the procedure for adjusting the secondary scanning home
position.

3-3 Replacement procedure of the lateral feed screw
Prepare the following parts, items, and tool when the lateral feed screw needs to be replaced.
Required parts
- Ball screw unit SU1150112-00
- Adjusting rubber 70509151-10
- Retainer plate 70509154-00
Items
- ALVANIA grease No.2
- Waste cloth
Tool
- Ball type L hexagonal wrench of 3 mm subtense
1) Move the recording head to the position of 550 mm and turn the power off.
Service Maintenance/Recording head test/RH position/550mm
2) When there is enough space to slide the feed screw out, open the side cover, remove the key SW
bracket, ground wire, and fan connector, and open the fan attachment section.
3) Remove the 2 screws of the joint.

4) Loosen the feed screw side of the motor coupling. Remove the 3 screws of the bearing retainer.
5) Remove the bearing bracket on the Away side.
6) Hold the feed screw with the waste cloth and pull out toward the Away side. It may be hard to pull out
the bearing on the motor coupling side.
If there is not enough space to slide the feed screw out toward the Away side of the
PT-R, push the recording head to the Home side and pull diagonally forward after
removing the screws from the motor coupling.

7) Remove the bearing bracket section from the lateral feed screw which has been removed and as-
semble a bracket with the bearing that comes with a new feed screw, adjusting rubber, and retainer
plate.
Retainer plate
Bearing
Adjusting rubber
The screws are temporarily tightened. Tighten the screws

lightly so that the adjusting rubber can move around.
8) With the feed screw passed through the assembled bearing bracket, insert the feed screw to the motor
housing side. Tighten the motor coupling. Secure the bearing retainer just by inserting the screws (so
that the retainer can move freely back and forth).
Note: Directly touching the feed screw can cause rust. Make sure to hold the feed screw with the
waste cloth and then insert it.
A bearing part is to face the side where a character is being done toward the top.
The bearing section is

The shaft is placed in
placed in the motor housing.
the coupling.
Bearing retainer

9) Tighten the bearing bracket temporarily (so that bracket can move from side to side). Tighten the joint
temporarily (manually tighten with a ball wrench vertical).
10) Move the recording head to the home position side (Home side), loosen and then tighten the joint
again.
RH
AWAY HOME
Tighten the joint.
11) Move the recording head to the Away side so that adjusting rubber fixing screw can be tightened.
RH
AWAY HOME
Follow the following steps.

- Adjust the side position of the bracket and fix so that the feed screw is positioned in the center of the
bracket.
- Adjust the adjusting rubber to the position where no load is applied (in accordance with the position
of the feed screw) and tighten with the ball wrench. Tighten the adjusting rubber so that the rubber
does not move at this point.
- Fix the bearing retainer. The bearing retainer is tightened at 30 kg/cm during assembly but gradually
tighten the 3 screws evenly if a torque wrench is not available. After tightening manually with the ball,
tighten 90° with the wrench.

Fix the bracket so that the side position of Fix with the rubber in the center of the
the bracket is positioned in the center of bearing with no load.
the feed screw.
Since the bearing protrudes further

than the housing, there is a
clearance between the bearing
retainer and housing.
The torque is 30 kg/cm

by a torque wrench.
Tighten the 3 screws evenly. Do not tighten

too much.
12) Move the recording head to the home position side (Home side) and tighten the adjusting rubber
additionally. With the ball wrench vertical, tighten slightly as much as manual tightening. Loosen and
then tighten the screws of the joint again.
RH
AWAY HOME
With the ball wrench vertical, tighten slightly Tighten the joint completely.
as much as manual tightening.

13) Check that there is no abnormal sound or deformation with the adjusting rubber by moving the
recording head back and forth several times.
14) Check that there is no problem with exposure according to the procedure of the lateral feed screw
stress check.

3-4 Adjustment procedure of the lateral feed stress check
As the optical characteristics of the 32/64-channel head have been improved, the distortion appears in
the form of streaks when stress is applied to the lateral feed of the recording head. In a case like this,
follow the following procedure and perform verification adjustment.
Note: Black streaks appear on the positive-type plates and white streaks on the negative-type plates.
However, insufficient lap of the zoom can cause streaks as well.
Note: The zoom value is automatically corrected by the case temperature, however, there is a
tendency of underlap at low temperature. Check when the zoom case temperature is low as
well.
3-4-1 Checking the lateral screw stress
1) Set the zoom value to the just zoom plus 10 pulses.
Note: Normally the zoom is adjusted to the just zoom minus . For verification, the zoom value is set
to the smaller value so that streaks can occur easily.
2) Fully expose the 0% pattern with the largest plate used by the user. Check that there is no streak with
a magnifying glass.
0％
NG
Check all the feed directions with a magnifying glass.
3) If the width of the streaks is 10μm or more and the streaks appear regionally, proceed to the follow-
ing step.

4) Fully expose the 2L&2S pattern with the largest plate used by the user and check the lap of the black
lines in the joint of the swath. Check especially the area where streaks appear at 0%.
Note: The lap varies depending on the location. Make sure that there is no area where the black lines
are completely overlapped.
Normal condition
2L ＆ 2S
Abnormal condition
Among lateral feed screw problems,

there is a case that distortion occurs
periodically in the primary scanning
Abnormal condition
direction.
Joint of swath

3-4-2 Adjusting the lateral feed screw stress
Make the following adjustments in case of NG by the procedure for stress check.
1) Move the recording head close to the area where the streaks appear and remove the line of the motor.
Service Maintenance/Recording head test/RH position/XXXmm
2) Slowly rotate the disk for motor home position detection by hand, move the recording head, and
check how much load is applied to the area of the streaks compared to other areas.
Rotate this part by hand.
3) Check that there is no dust or foreign matter attached to the area where a load is significant and there
is no rust. If there is dust or rust, clean and apply the grease (ALVANIA grease #2) and move the
recording head back and forth a few times to thoroughly apply the grease.
Note: When too much grease is applied, it may dry and clump.
4) Return the recording head to the home position and loosen and then tighten the joint again.
Service Maintenance/Recording head test/RH zero return
RH
AWAY HOME
Loosen and then tighten

the joint again.

5) Move the recording head to the Away side and check that the adjusting rubber does not become
deformed with a load. If deformation is found, remove the adjusting rubber and adjust the position.
Note: Refer to the replacement procedure of the lateral feed screw.

Note: The adjusting rubber sticks to the retainer plate and hard to remove. Remove the rubber once so
that it can move. Remove and turn over the rubber and then attach it.
RH
AWAY HOME
Check that the adjusting rubber is not

deformed vertically and horizontally when
moving the recording head to the Away side.
6) When the position of the adjusting rubber is adjusted, return the recording head to the home position
again, and loosen and then tighten the joint again.
7) Check that the load of lateral feed has been reduced in the area of the streaks by steps 1) and 2).
8) Check that there is no problem with the exposure result according to the procedure for lateral feed
screw stress check.

4. Main shaft unit adjustment

4-1 Replacement of the encoder (including the coupling)
4-1-1. Preparation
1. If the plate can be loaded and unloaded, load a plate and then expose Gird pattern entire plate
with FULL SIZE ON. Check Tail edge clamp gripper margin. ( In case of positive working plate.)
2. If the plate can be loaded and unloaded, load a plate and then trace edge of the Tail edge clamps
on the plate by pen or similar and then check Tail edge clamp gripper margin. ( In case of nega
tive working plate.)
After that, load a plate and then expose Gird pattern entire plate with FULL SIZE ON.
4-1-2. Encoder replacement
P/C S100116725V02 ENCODER ASSEMBLY ROD1329-1000(X120-ENC1)
1. Turn on the machine and then perform the initialization.
2. Move the balancers to No plate position.

/Service/ Special action2/ Balancer test [99: No plate]
3. Turn off the machine, remove Side cover (H) and then open the panel of Electrical section to
access the encoder. Disconnect XM1 and XBQ1 connector of the Main shaft drive motor.
* It might be easier to see coupling part from rear side.
Move recording head to 500mm position and then remove Rear cover (H).
4. Loosen Drum side coupling set screw which doen’t have

a lock nut.
5. Remove fixing screws of the Encoder fitting plate and

then remove the encoder with it.

Removed Encoder with fitting plate.
6. Loosen Encoder side coupling set screw which has a

lock nut and then remove coupling.
At first loosen lock nut (7mm wrench) and then loosen
set screw.
7. Remove 3 fixing screws of the Encoder and replace to new one.

(Encoder is connected to PIO86XE X120.)
Pay attention to the cable direction.
8. Move the drum gear key position to top.

Keep this drum position until fixing both
Encoder set screws.

9. Attach the coupling to the drum gear shaft.
Pay attention for direction of the coupling.
Drum side has convex surface but Encoder side is flat.
10. Push the coupling toward to the drum gear and then
tighten the drum side set screw.
11. DO NOT tighten set scew too much.

At first, tighten it by hex-wrench long side, tighten until screw won't turn.
Then tighten by hex-wrench short side, add 45 degree turn.
If the set screws are tightened too much,

the encoder wobbles significantly, which may cause a problem.

12. Attach the Encoder fitting plate.
13. Tighten Encoder side set screw with same manner as

the drum side.
Tighten lock nut.(7mm wrench)

the encoder wobbles significantly, which may
cause a problem.
14. Connect XM1 and XBQ1 connector of the Main shaft drive motor.
15. Adjust Drum base position.

Follow Drum base position adjustment procedure.

4-2. Drum base position adjsutment
When read the drum base position, move the drum to the position below.
Lined up top of Point sensor stay

with the edge of drum groove.
Front Rear

Or perform Drum zero return. (/Service/ Drum test/ Zero return)

3. Turn off the Servo and Drum brake.

/Service/ Drum test/ Servo ON/OFF [OFF]
/Service/ Drum test/ Brake ON/OFF [OFF]
4. Remove front cover (C).

/Usr maintenance/ Unlock cover
5. Manually move the drum to above position and then

turn on the Drum brake.
Use 150mm scale or similar to line up top of Point

sensor stay with the edge of drum groove.
6. Read Drum base position.

/Service/ Input parameter/ Drum base position [Read]
7. Close Front cover (C) .
8. Expose Grid entire plate with FULL SIZE ON before/ after Drum base position adjustment.
Check Tail clamp girpper margin (positive working plate) or check Y drection image position
(negative working plate).
9. Check/ Adjust Tail clamp pick up position.

4-3. Main shaft drive motor replacement and adjustment.

4-3-1 Main shaft drive motor (M1) replacement ( with a Motor gear)
P/C 100268236V00 AC SERVO MOTOR ASSEMBLY SGMPS-15ACA61-E

* MAIN MOTOR GEAR (2) is assembled on the motor shaft with this parts code.

3. Remove Side cover (H) and open the panel of Electrical section to access the motor.
4. Disconnect XM1, XBQ1 connectors.
5. Remove the motor with Motor bracket.

Remove 4 fixing screws and then remove the motor.
The fixing screws are very tight.

The motor is heavy, be careful when pulling it out.
6. Remove the motor and from Motor bracket and then

attachnew motor. There are 4 fixing screws
7. Hook the motor pulley on the belt and secure the motor
and bracket on the base temporarily.
8. Connect XM1, XBQ1 connectors.

Turn on the the machine.
Manually rotate the drum and allow the belt, pulley,
and drum gear to fit.

9. Adjust the belt tension with pushing down the motor
bracket evenly on the left and right sides.
Follow Belt tension adjustment procedure.
After belt tension is adjusted in the appropriate range,

tighten the motor bracket fixing screws.
10. For PT-R8600M, adjust the Servo offset and Gain.

Follow Servo Offset/ Gain adjustment procedure.
From PT-R8600MII, Belt tension adjustment mechanism has been added.
Tighten these bolts to increase the belt tension or loosen them to reduce the belt tension.
After belt tension is adjusted in the appropriate range, tighten the motor bracket fixing screws.

< Reference> Motor gear replacement
P/C 70514551-01 MAIN MOTOR GEAR (2) D.48-28
Without using the Pulley remover, it is very difficult to remove the Motor gear from the motor.
Therefore, P/C 100268236V00 AC SERVO MOTOR ASSEMBLY (Motor + Motor gear) replacement
is recommended.
Here is a procedure how to remove the Motor gear from the motor by the Pulley remover.
Pulley remover (This is not a jig.) Remove set screw and Cap bolt of the Motor gear.
Set the Pulley remover to the Motor gear.

And gently turn the Pulley remover shaft, then the motor gear will gently move.
Before attaching new Motor gear, clean motor shaft and new Motor gear hole.
After that set the new Motor gear on the motor shaft with gently hitting by plastic hammer.
There is a drilled hole on the motor shaft, adjust Cap bolt side pulley hole position against it.
Tighten set screw and Cap bolt of the Motor gear.
Set screw: Motor shaft key side.

Cap bolt: Motor shaft drilled hole side.

4-3-2 Main shaft drive belt replacement
P/C 70584689-00 TIMING BELT 770-5GT-15

3. Remove Side cover (H) and open the panel of Electrical section to access the motor belt.
4. Remove Encoder, loosen Drum side Encoder set screw and then loosen fixing screws of Encoder
fitting plate. Refer Encoder replacement procedure.
5. Remove Mian shaft drive motor, refer Mian shaft drive

motor replacement procedure.
6. Remove original belt and then replace it to new one.
7. Attach Mian shaft drive motor, follow Mian shaft drive

motor replacement procedure.
8. Attach the Encoder, adjust coupling position, follow Encoder replacement procedure.

the encoder wobbles significantly, which may cause a problemIf the set screws of
Encoder coupling are tightened too much,
9. Manually rotate the drum and allow the belt, pulley and drum gear to fit.
10. Adjust the belt tension, follow Belt tension adjustment procedure.
11. Adjust Main motor Servo Offset/ Gain adjustment (PT-R8600M only)

4-3-3 Main shaft drive belt tension adjustment procedure
Adjust the main motor belt tension to the appropriate range while measuring with a tension meter.
Tension meter : U-505, U-507 (Unitta)

Setting (parameter) : 4.0 g/m (weight), 15.0 mm/R (width), and 187 mm (span)
DRUM GEAR KEY

DRUM GEAR 0
240 120
Measurement position
Main shaft M1
drive motor
TIMING BELT MAIN MOTOR GEAR (2)
Mesure the belt tension with changing the drum postion.

Move the Drum gear key postion to 0, 120 and 240 degree position
and then measure the belt tension at each position.
Minimum reading in these 3 positions must be in 220-240 Nm range.

Also all reading in these 3 position must be in 220-280 Nm range.


* It is better to perform this before motor or belt replacement, drum will be balanced.
3. Remove Side cover (H) and open the panel of Electrical section to access the main motor belt.
4. Mesure the belt tension with changing the drum postion. Move the Drum gear key postion to 0,
120 and 240 degree position and then measure the belt tension at each position.
Minimum reading in these 3 positions must be in 220-240Nm range.

Also all reading in these 3 position must be in 220-280Nm range.
Loosen 4 fixing screws of the Motor bracket.

Adjust the belt tension by changing the motor bracket
position.
Measure the belt tension here.

After belt tension is adjusted in the appropriate range,
tighten the motor bracket fixing screws.
For PT-R8600M-S/E, perfrom the Servo offset/ gain adjsutment.

/Service/ Input parameter/ Drum parameter/ Adjust offset
/Service/ Input parameter/ Drum parameter/ Adjust gain

4-4. Main motor Servo Offset/ Gain adjustment (PT-R8600M only)

Perform Main motor Servo Offset/ Gain adjsutmenr after replacing the parts below or perfromed the
Main motor belt tension adjustment.
PT-R8600MII is not needed to adjust Servo Offset and Gain because it is digital control.
Main shadt drive motor (M1), Main shast drive belt

AC Servo pack (E1A)
PIO86XE board
*Load a plate on the drum,when performing Offset/ Gain adjustment.
4-4-1.Adjusting the Servo offset

4040
1. Go to /Service Maintenance / Input parameter

Adjust Offset / Drum parameter / Adjust Offset.
It will take about 10 seconds until this screen appears.
Offset : 0 +
2. Push [UP] and [DOWN], adjust Offset to 0.
ESC DOWN UP
4-4-2.Adjusting the Servo gain

4050
1. Go to /Service Maintenance / Input parameter
Adjust Gain
/ Drum parameter / Adjust gain.
It will take about 10 seconds until this screen appears.
Offset : 33 +
When performing the above procedure,

ESC be careful as the drum will rotate.
2. Adjust Offset value to 230+/- 2 by PIO86 VR3.
PT-R8600M-S/E: 230+/-2
Gain adjustment VR3
PIO86 board

4-5. Main shaft motor Servo pack (E1A) replacement

PT-R8600M
100216171V00 AC SERVO PACK SGDV-120A01AY101AA
PT-R8600MII
100280471V00 AC SERVO PACK CACR-120-PD1VDS01
Turn off the machine and then remove Side cover (H).
There is not any precaution for Servo pack replacement, disconnect wires and replace it.
After the replacement, parameter has to be set.

Latest Servo pack parameters are provided by latest machine firmware, it can be downloaded from
Service menu.
/Service/ Input parameter / Drum parameter / Initialize
Those parameters can checked and changed by Service menu also.

DO NOT CHANGE them without having factory instructions.
/Service/ Input parameter / Drum parameter / Parameter set.

5. Vacuum pressure sensor adjustment (P1)
P/C 100260964V00 Vacuum switch ZSE30A-01-N-M
Perform the initialization and set up the parameters when replacing the sensor.
5-1. Replacement procedure
1. Turn off the machine, open the Slide cover (A).
2.Disconnect XP1 connector and remove a hose from the sensor.

Remove sensor with a bracket.
3. Remove a sensor from bracket.

Remove cable and Air joint from the sensor and assemble on new one.
Reverse procedure to attach new sensor.

5-2. Default value and parameter setting at replacement
No Item Setup value Meaning of setup value Default setting

F 0 Unit conversion function PA kPA PA
F 1 Output mode HYS Hysteresis mode HYS
Reversed output 1_P Reversed output 1_P
Pressure setting (kPA) 1/2 of raeading value.
Therslohd value. -50.5
See procedure.
Hysteresis (%) 0 hysteresis level 5.1
Display color Sor ON = GREEN SoG
F2 Not used 㸫㸫㸫
F3 Setting of response time 2.5 2.5msec 2.5
F4 Setting of display resolution 1000 1000-split 1000
F5 Setting of auto-preset oFF Manual oFF
F6 Setting of fine adjustment of display value 0 0% 0
F7 Setting of power saving mode oFF oFF oFF
F8 Setting of security code oFF oFF oFF
F90 Setting of all functions oFF oFF oFF
F97 Selection of copy function oFF oFF oFF
F98 Check of output A Normal output A
F99 Reset to the default setting oFF oFF oFF

5-3. How to initialize the setting.

SMC PRESSURE
0.0
KPA
Keep pushing S key more than 2 seconds.
SMC PRESSURE SMC PRESSURE
F0
KPA
F99 KPA
S S
“F 0” is displayed. Push to change it to “F 99” and then push S key.
ini
KPA
oFF KPA
S S
“ini” and “oFF” are displayed alternately.Push to change it to “on”.
SMC PRESSURE
on
KPA
Push S key and DOWN key together more than 5 seconds.
SMC PRESSURE
F99 KPA
“F 99” is displayed again then initialization is finished.

Push S key more than 2 secons to back to measurement mode.

5-4. How to set up the parameters for F1 (OUT1).

This sensor has 2 outputs, F1 and F2. PT-R is using F1 output only.
Push to change the display to “F1” and then push S key 4 times.
SMC PRESSURE
F1 KPA
“H_1” and “5.1” are displayed alternately. Push DOWN key to change “5.1” to “0.0”.
H_1 KPA
5.1 KPA
S S
SMC PRESSURE
0.0 KPA
Push S key, then “CoL” and “SoG” are displayed alternately.

Push to change “SoG” to “Sor”.
CoL KPA
SoG KPA
S S
SMC PRESSURE
Sor KPA
Push S key, then “F 1” is displayed again, then F1 setting is finished.

Push S key more than 2 seconds to back to the measurement mode.
F1KPA
0.0
KPA
S S

5-5. How to perform “Zero clear” and set up the threshold value.
1. When the machine is turned on, if the UP/DOWN key are pushed together more than
1 second, the sensor display is reset to “0.0”.
2. Turn on the blower
/ Service/ Actuator test/ BL1: Blower (Drum ) : ON
3. Read the P1 sensor display value. ( Wihout loading plate.)
The threshold value for P1 sensor is half (1/2) of this value.
* The P1 sensor value is negaive value.

Therefore, the threshold value is negative value also.
ex) When P1 sensor reading is - 5.4, the threshold value will be -2.7.
4. Push S key once, then “P1” and “Current threshold value” are displayed alternately.
P_1 KPA
-x.x KPA
S S
Push to adjust the threshold value.

After set up the threshold value, push S key to back to the measurement mode.

Vacuum pressure sensor menu tree
Measurement mode
S x 2 times
F0 S 㼁㼚㼕㻼㻭㼚㻼㻭
F1 S 㼛㼁㻝㻴㼥㼟㼣㼕㼚
㻝㼛㼒㻝㼋㻼㻝㼋㼚
㻼㼋㻝㻙㻌㼤㻚㼤
㻴㼋㻝㼤㻚㼤
㻯㼛㻸㻿㼛㻳㻿㼛㼞㼞㻱㼐㻳㼞㼚
F2 S 㼛㼁㻝㻿㼍㼙㼑㻌㼍㼟㻌㻲㻝
F3 S 㼞㻱㻿㻞㻚㻡㻞㻜㻝㻜㻜㻡㻜㻜㻝㻜㻜㻜㻞㻜㻜㻜
F4 S 㼐㼞㻱㻝㻜㻜㻜㻝㻜㻜

F5 S 㻼㼞㼟㼛㻲㻲㼛㼚
F6 S 㻲㼟㼒㼤㼤㻚㼤
㻲㻿㻯㻜㻚㻜
F7 S 㻱㼏㼛㼛㻲㻲㼛㼚
F8 S 㻼㼕㼚㼛㻲㻲
F90 S 㻭㻸㻸㼛㻲㻲㼛㼚
F97 S 㻯㼛㼜㼥㼛㻲㻲㼛㼚㼛㼚㻸
F98 S 㼒㻱㻿㼒㻭㻲
F99 S 㼕㼚㼕㼛㻲㻲㼛㼚

6. Start sensor (PH18) replacement and adjustment
The PT-R8600MII E/S/SA/ZA does not have a plate centering unit. A plate loads to the
drum without centering function. After plate loading on the drum, the plate position
changes toward the drum each time. Therefore, PT-R8600MII E/S/SA/ZA is checking the
exposure start position by the start sensor (PH18).
The start sensor (amplifier, fiber, fiber lens) is individually exchangeable.

If you exchange them, adjustment is needed.
Adjustment bolt (Back and forward) for start sensor
Amplifer (FS-V31)
Fiber sensor
Adjustment bolt (Angle) for fiber sensor

6-1. Start sensor amplifier (FS-V31) replacement
1) Move the RH unit. (400mm)

2) Remove the fiber cable from sensor amplifier.
- The fiber fixed lever is release and unlock.
LL OO CC KK
UU NN LL OO CC KK
- Cut the cable tie.

- Remove the adapter with fiber cable.
Remove the adapter with fiber cable.
Cut the cable tie.
Be careful not to bent, when removing the fiber cable.

3) Replace the sensor amplifier.
- Remove the screw of M3 which is fixing amplifier.
- Remove the amplifier attachment plate from amplifier, then, mount it to new one.
View from upside
View from upside of RH unit

View from back side

4) Mount the fiber to the exchanged amplifier.
Plural core (Lighte-Receiver)
Single core (Lighte-Out)
Lighte-Receiver
Lighte-Out
The mark on the amplifier
Bad example: Correct example:

Fiber cable is in the Fiber cable is taken out from the adapter.
adapter. (1 to2mm)
When you attach the fiber cable to amplifier, be careful of the following points.
- The coaxial reflection fiber cable of Lighte-Receiver and Lighte Out is not same.
- Do not mistake fiber cable type (Lighte-Receiver / Lighte Out) when you the fiber
cable to the amplifie.
- If you connect like an bad example, the start sensor does not work correctly.
(Sensitivity becomes low and detection by sensor is not stability.)
5) Adjust the start sensor amplifier.

See the “1-3-1. Sensor amplifier adjustment”.
Note.
If you remove the start sensor and fixed plate from RH unit, start sensor position
adjustment is required. (Procedure of 1-3-2 to 1-3-5.)

6-2. Fiber sensor(FU35FZ P/C151204), Fiber lens (F-4HA P/C151329) replacement and
adjustment
For fiber lens adjustment, follow the procedure 3).
1) Move the RH unit. (400mm)

2) Remove the fiber cable from sensor amplifier.
- The fixed lever is release and unlock.
LOCK
UNLOCK
- Cut the cable tie.

- Remove the adapter with fiber cable.
Remove the adapter with fiber cable.
Cut the cable tie.
Be careful not to bent, when removing the fiber cable.

3) Remove the fiber sensor from the fixed plate.

- Remove the fixed plate with fiber sensor.
- The fiber lens is twisting screw type. Loosen the fiber fixed nut, then, loosen the
fiber lens.
Fixed plate for Start sensor (This plate is for the back and forward adjustment.)
Star type washer

Fiber lens
Fiber sensor
Fixed plate (This plate is for angle adjustment)
Fiber fixed nut
(Fiber lens is loosened after loosening
the nut.)
4) Mount the fiber sensor and fiber lens.

This procedure is the reverse procedure 3).
- At first, twist the fiber lens until stop by hand. Then, fasten the fiber fixed nut.
- Fiber sensor angle against recording drum is 90 degree.
The fixed plate is for angle adjustment. (See below picture.)
- Distance between fiber lens and recording drum is 15mm. (See below picture.)
The fixed plate for Start sensor is for the back and forward adjustment.
15 mm
Recording drum

5) Mount the fiber to the exchanged amplifier.
Plural core (Lighte-Receiver)
Single core (Lighte-Out)
Lighte-Receiver
Lighte-Out
The mark on the amplifier
Bad example: Correct example:

Fiber cable is in the Fiber cable is taken out from the adapter.
adapter. (1 to2mm)
When you attach the fiber cable to amplifier, be careful of the following points.
- The coaxial reflection fiber cable of Lighte-Receiver and Lighte Out is not same.
- Do not mistake fiber cable type (Lighte-Receiver / Lighte Out) when you the fiber
cable to the amplifie.
- If you connect like an bad example, the start sensor does not work correctly.
(Sensitivity becomes low and detection by sensor is not stability.)
6) Adjust the start sensor position.

See procedur of “1-3-2. Start sensor position adjustment”

6-3. Start sensor (PH18) adjustment
6-3-1. Sensor amplifier adjustment

1) Turn on the start sensor (PH18).
Operation: Service / Actuator test / PH18:Start Sensor [on]
2) Start sensor is set up.
Fiber lock lever
Operation status indicators

SET
Set button (SET)
DSC indicator
DSC
Digital monitor
Setting value (Displayed in green)
Current value (Displayed in red)
Manual button ( )
Power selection switch

SEL
MODE
Mode button
M
L/D
ON
Output selector
2)-1. Power selection switch is set to the “SEL” side.
2)-2.Output is changed.
1. Press the [L/D ON] button.
2. Press the button within 5 sec after pushing the [L/D ON] button.
3. Change the “L-on” on panel with the button.

6-3-2. Amplifier setting

Press the [MODE] button for 3 sec or more.
60
Press the button to indicate “hSP” on right side of panel.
hSP Press the [MODE] button.
Press the button to indicate “Std” on right side of panel.

SEt Std Press the [MODE] button.
Press the button to indicate “StG-/Func” on panel.
StG- Func Press the [MODE] button.
Press the button to indicate “toft” on left side of panel.

toff ---- Press the [MODE] button.
Press the button to indicate “Std” on right side of panel.

dEtc Std Press the [MODE] button.
Righte side Panel alternates between “Att” and “IIIIIIII”.

Att IIIIIIII Press the [MODE] button.
Note: This is “End” mark.

End If you press the [MODE] button here, the panel back to the operation display.
Press the button to indicate “StG-/diS” on panel.

StG- diSP Press the [MODE] button.
Press the button to indicate “oFF” on right side panel.

AdJ oFF Press the [MODE] button.
Press the button to indicate “on” on right side panel.

rEu on Press the [MODE] button.
Press the button to indicate “no” on right side panel.

CuSt no Press the [MODE] button.
Note: This is “End” mark.
End If you press the [MODE] button here, the panel back to the operation display.
Press the button to indicate “StG-/sys” on panel.

StG- SyS Press the [MODE] button.

APC oFF Press the [MODE] button.

Eco oFF Press the [MODE] button.
Press the button to indicate “LEv1” on right side panel.

Loc LEv1 Press the [MODE] button.
Press the button to indicate “Std” on right side panel.

intF Std Press the [MODE] button.
“End” mark is appeard.

End Press the [MODE] button.
“End” mark is appeard. (E is red letter, nd are green letters.)
E nd Press the [MODE] button, then, the panel back to the operation display.
Operation display
60 Left side: current value / Right side: Threshold value (set up value is 60.)
If you need to change the threshold value, press the button until target value.

6-3-3. Start sensor position adjustment
1) Load a plate (a1030x800mm) to recording drum. if customer has not this size, any
size plate is OK.
2) Turn on the start sensor (PH18).
Operation: Service / Actuator test / PH18:Start Sensor [on]
3) Move the RH at 600mm by RH test. When the plate size is different from
1030x800, please move RH unit onto the loading plate.
4) Loosen the fixed CP bolts (x2),
5) Fasten the fixed CP bolts at the maximum sensor amplifier reading.
And keep distance 15mm between Start sensor and plate surface.
The Start sensor will hit drum if you cannot keep 15mm distance.
And the reading od start sensor on the plate should be more than 200 with plate
which is used at SCREEN factory.
Adjust sensor angle to get the maximum

sensor amplifier reading.
Oval hole
Round hole
CP bolt (x2)
5) After adjustment, unload a plate.

Then perform next procedure.

6-3-4. Start sensor offset adjustment (Auto adjustment)
1) Perform the “Start sensor offset”.

Start sensor detects the position of the start sensor reading groove on the recording drum.
Recording drum and is rotated by operation. Be careful, recording drum is fast speed.
Operation: Service / Special action / Start sensor offset [OK]
3708
Start sensor positioning Option for engineering
Start sensor offset Initialize data
Start sensor drum check DHCP
Front sensor offset Start sensor adjust
Start sensor measure Y size adjust
ESC OK NEXT ESC OK NEXT
2) New parameter appears on the panel. Save new parameter.
4453
Result
Start Sensor = A -> B A: Current value (Old parameter)
B: New value (New parameter)
ESC SAVE
The paremeter storage location is the following.
Service / Input parameter / Drum position / Start sensor
3851
Start Sensor : 0
0 7 8 9
0 (+): Start sensor reading groove move to down side.
0 4 5 6
0 (-): Start sensor reading groove move to up side.
0 1 2 3
0
0 0 . -
ESC OK ENT Start sensor reading groove
- direction
Recording drum
movement
+ direction
The drum move (rotation) direction when changing a parameter.
3) Perform next procedure.

6-3-5. Start sensor drum check

This is start sensor detection check into drum groove for start sensor. This
operation is to check whether reading value is less than the threshold value.
1) Perform the “Start sensor drum check”.

Operation: Service / Special action / Start sensor drum check [OK]
Start sensor offset
Start sensor drum check
Front sensor offset
Start sensor measure RH unit and recording drum is rotated by

ESC OK NEXT operation.
2) After performing of “start sensor drum check”, RH unit moves along start sensor
reading groove. Confirm the maximum reading of start sensor amplifier during this
movement.
Check whether the maximum of amplifier has become 40 or less during RH
movement.
Start sensor reading groove
Check whether the maximum of amplifier has become 40 or less

during RH movement.
3) The measurement result is displayed on a panel.

If the sensor reading value is more than threshold value with “Start sensor drum
check”, the position is displayed on a panel. (Threshold value 60)
4453 4453
Searched NG position [mm] Searched NG position [mm]
1: --- 1: 41.0
2: --- 2: 53.6
3: --- 3: 203.6
4: --- 4: 353.6
5: --- 5: ---
6: --- 6: ---
7: --- 7: ---
8: --- 8: ---
OK OK
Normal The position where measured value is

(Withinthreshold value of amplifier ) more then the threshold value of amplifier

4) If the procedure of 3) and 4) is within the target value, adjustment is finished.

In case of over the target value,
- Check the drum groove for start sensor. (No dust into drum groove.)
- Check the drum position for start sensor. (Start sensor offset adjustment)
- Check start sensor position. (Start sensor position adjustment)
5) Perform next procedure after step 4 is completed.
6-3-6. Start sensor plate edge detection position adjustment
1) Stick new cutting plate with tape on the start sensor reading groove of the recoding
drum.
<PT-R8600SL/PT-R8600M E/S Procedure>

- Stick it on 31mm from the edge of the drum.
Recording drum rotates during adjustment. Therefore, stick a plate with a tape
firmly. Do not stick a plate cutting side on the vertical side (Fast scanning
direction).
Do not make scratches to recoding drum by a plate edge.

HOME side
30mm
Vertical groove is 30mm

31mm
from drum edge.
Cutting plate
Vertical side:
Original plate edge. (Not cutting side)
Stick a cutting plate 31mm from the

edge of the drum.

<PT-R8600MII-E/S/SA/ZA Original Procedure>
PT-R86000MII-E/S/SA/ZA have to stick plate different position from PT-R8600 SL/ M-

E/S. Please refer below drawing.
Note:In case of PT-R8600MII-E/S/SA/ZA, plate sticking position is different from PT-R8600-

SL/PT-R8600M-ES because the drum size was changed.
5mm
Plate must be sticked at 5mm
from start sensor groove end.
Plate
Max Plate Position

1060mm size
18
83mm
2) Move the recording drum to the start sensor reading position with drum test.
Operation: Service / Drum test / Start sensor [OK]
3050 3300
Sensor test
Zero Leading
Fast Slow
Actuator test Return Clamp
Drum test Start Tail ----

Squeeze sensor ----
clamp
Motor test
Recording head (ON) (OFF) Clear On/Off
ESC OK NEXT ESC OK
Recording drum will be rotated to the reading positionautomatically by this

operation.

3) Check and write the current value of the “Start sensor adjust”.
Then, input the value reduced by 0.5 from the current value.
3708
Option for engineering
Initialize data
DHCP
Location:
Start sensor adjust
Service / Input parameter / Start sensor adjust
Y size adjust
ESC OK NEXT
4140
CLR
7 8 9
Start Sens X.XX mm Start Sens: This parameter is start sensor origin position.
------ X.XX 4 5 6
(-): Start sensor origin position move to HOME side.
1 2 3
(+): Start sensor origin position move to AWAY side.
0 . -
ESC SAVE ENT
4) Perform the “Start sensor positioning” and check the reading value on the sensor
amplifier.
Recording drum and RH unit is moved by operation of the “Start sensor

positioning”.
Start sensor positioning Location:

Start sensor offset Service / Special action / Start sensor positioning
M SEL
ON
L/D
Front sensor offset

MODE
DSC SET
Start sensor measure
ESC OK NEXT Digital monitor

Threshold value (Displayed in green: Setting is 60)
Reading value by start sensor (Displayed in red)
The reading value on the sensor amplifier will be lower than a threshold value after
performing of the “Start sensor positioning”. Because, start sensor origin position is
-0.5 from current value. (In other words, the start sensor is outside of plate edge.)
5) Increase 0.01 steps in the parameter of Start Sens (Parameter for start sensor
origin position). Perform the “Start sensor positioning” again, and check the reading
value on the sensor amplifier. Repeat this procedure until bigger value of the
threshold value (Setting is 60).
It will be changed as below example.
Ex) Start sensor ampligier reading: 18 -> 18 -> ----- -> 48 -> 52 -> 62
It will be new “Start sen” value when become sensor reading more than threshold
value 60.
6) Remove the cutting plate.

<New Procedure PT-R8600MII-E/S/SA/ZA with firmware V1.25 or higher>
1) Input 0.00 at “Start Sen” value before adjusting Startsensor positioning.

3708
Initialize data
DHCP
Start sensor adjust Location:

Y size adjust Service / Input parameter / Start sensor adjust
ESC OK NEXT
4140
CLR
7 8 9
------ X.XX 4 5 6
1 2 3 (+): Start sensor origin position move to AWAY side.
0 . -
ESC SAVE ENT
2) Loading any size of plate. And measure of distance with difference of plate center
and drum center at first.
3) Perform “Start sensor measure” .
Start sensor offset RH unit and drum will be rotated by this operation.
Front sensor offset Location:

Start sensor measure Service / Special action / Start sensor measure
ESC OK NEXT
4) Calculate the new “Start sen” value with plate loading shift distance and “Start
Sensor difference”.
When the plate center shifted to the home side, new “Start sen” value is added it
to “Start sensor difference”.
Ex) Start sensor difference=-7.00mm, Plate shift 3.00mm toward to home.
New “Start sen” value = -7.00+3.00=-4.00mm
When the plate center shifted to the away side, new “Start sen” value is subtract
it from “Start sensor difference”.
Ex) Start sensor difference=+1.20mm, Plate shift 5.00mm toward to away.
New “Start sen” value = 1.20-5.00=-3.80mm

5) Save new “Start sen” value at Input parameter/ Start sensor adjust.
3708
Initialize data
DHCP
Start sensor adjust Location:

Y size adjust Service / Input parameter / Start sensor adjust
ESC OK NEXT
4140
CLR
7 8 9
------ X.XX 4 5 6
1 2 3 (+): Start sensor origin position move to AWAY side.
0 . -
ESC SAVE ENT
END

7 . Drum break replacement and adjustment (PT-R8600MII)
P/C 100298944V00 BRAKE ASSEMBLY 111-10-13G 24V(XYC1-YC1)

3. Unlock Front side cover interlock 1 and remove Front cover (C)
/Offline/ User maintenance/ ETC./Unlock covers.
4. Turn off the machine and remove Side cover (A) and Front cover (A).
Front cover (C) Side cover (A)
Front cover (A)
One of fixing screw for Front cover (A) is locating behind of it.
Open Side cover (A) first and then loosen it. Pay attention to X1600 connector for FANs.

5. Overview of the brake unit area.
Remove the blower hose
Remove the hose of the lens guard of the recording
head.
Disconnect XYC1 and XP1 connectors.
6. Remove fixing screws of the Stopper for the bearing.
7. Removed part.
8. Loosen 2 set screws of the Armature assembly of the brake and remove the Armature assembly
from the main shaft.

9. Remove Brake stator of the brake from the main shaft.
Remove 4 fixing screws.
10. Removed Brake unit. ( Armature assembly and Brake stator)
11. Install new Brake stator on the engine base.

There are 2 sets of the screw halls on the engine base.
The correct sets are shown in left picture.
12. Install new Armature assembly.

Align the key on the main shaft and the groove of the
Armature assembly, then push the Armature assem
bly gently.

13. The gap between the Brake stator and Armature as
sembly must be adjusted to approx. 0.2mm.
14. Adjust the gap with the 0.2mm feeler gauge.

Or you can use 0.2mm thickness plate instead of it.
Please pay attention to the burr of the cut edge if you
cut a plate to make 0.2mm piece.
The burr will make thickness thicker and pay at
tention to injury by cutting.
Temporary tighten the set screws of the Armature as

sembly.
15. Check the gap for all points with rotating the drum
manually.
It is good if the narrowest gap is 0.2mm-0.3mm.
(It must be more than 0.2mm.)

16. Tighten the set screws of the Armature assembly.
17. Install the Stopper for the bearig.
18. Connect XYC1 and XP1.

Connect the hose of the lens guard of the recording
Connect the blower hose.
19. Close Front cover (A), Side cover (A) and

Front cover (C).
Turn on the machine and then perform the
initialization.
20. Perform the Drum brake aging.

/Service/ Special action2/ Drum brake aging. [OK].
The machine will repeat the following action for 10 minutes.
Rotate the drum in 100rpm, repeat the brake ON/OFF (ON: 0.2 sec, OFF: 0.8 sec.)
This is recommended aging process by the brale manifactuer.

By this aging, the surface of the Brake stator and Armature assembly become smooth and then
100% torque of this brake can be generated.
After this aging, the brake unit becomes hot. (Approx. 50C).
Do not touch the brake until it cools down.
21. After finishing the aging, the drum brake replacement is end.
8. Internal blower replacement (PT-R8600MII)
P/C 100300350V00 INTERNAL BLOWER UNIT PT-R 8600MII-E/S
2. nlock the Front side cover interlock 1 and remove Front cover (C)
Front cover (A)

4. Overview of the internal blower area.
5. Remove the Inverter cover

Disconnect XBL1 and XBU1 connectors.
Remove the ground line from the Internal blower unit.
6. Remove the blower hoses

(Between the Blower unit and mian shaft, Exhaust)
Remove the Inverter cover
Disconnect XBL1 and XBU1 connectors.
6. Disconnect XFAN4A and XFAN5A.

* The blower cooling fans on the Blower silencer case
(UP)

7. Remove the Blower silencer case (UP)
Remove 6 screws at top.

(The leIt picture is showing Away side.)
(The leIt picture is showing Home side.)
8. Remove the Blower silencer case (DOWN)_1

Unlock the power cable.

Remove 2 screws at Away side.
Remove 2 screws at rear side
9. Remove the Blower silencer case (DOWN)_1
The power line is fixed by the tie-wrap to the push

mount. Cut the tie-wrap or remove the push mount by
a plier.

Remove 3 screws at rear side
10. Overview of the internal blower unit.
Remove 2 screws at Home side.
Remove 2 screws at Away side.
Remove the internal blower unit from the machine and then install new one by reverse procedure.

9. Inverter (U8) for Internal blower replacement (PT-R8600MII)
P/C 100204620V00 INVERTER FRN0.4C1S-7J
9-1. How to remove/ install the Inverter.
2. nlock the Front side cover interlock 1 and remove Front cover (C)
Front cover (A)

4. Overview of the Inverter area.
5. Remove the Inverter cover
6. Disconnect XBL1 and XBU1 connectors.
7. Open the Control circuit terminal cover

8. Overview of the Control circuit wiring.
The Control circuit wiring is different fot PT-R8600MII-S/E

and PT-R8600MII-SA.
9. Remove the Control circuit wiring.
10. Remove the Main circuit terminal block cover.
11. Overview of the Main circuit wiring.

12. Remove the Main curcuit wiring.
13. Remove the Inverter.

It is fixed by 4 screws ( Top 2, Bottom 2)
14. Remove the inverter from the machine and then install new one by reverse procedure.

9-2. Control circuit wiring

PT-R8600MII-S/E
PT-R8600MII-S/E
SOURCE
SINK
WHT
FMA
PLC
Y1E
C1
Y1
X1
X2
X3
FWD
REV
CM
CM
11
12
13
11
WHT BLK
30A 30B 30C
BLK
WHT
WHT
BLK
L1/L L2/N P1 P(+) N(-)
GRN/YEL
G
DB U V W
G
BLK
WHT
RED
PT-R8600MII-SA/ZA
PT-R8600MII-SA/ZA
SOURCE
SINK
WHT ORG
BLK WHT
FMA
PLC
Y1E
C1
Y1
X1
X2
X3
FWD
REV
CM
CM
11
12
13
11
WHT BLK
30A 30B 30C
WHT
BLK
L1/L L2/N P1 P(+) N(-)
GRN/YEL
G
DB U V W
G
BLK
WHT
RED

9-3. How to set up the parameters

Inverter keypad overview
Program/Reset key LED monitor RUN key Potentiometer
Function/Data key Down key Up key STOP key
UP/DOWN keys. Press these keys to select the setting items and change the
/ function data displayed on the LED monitor.
Program/Reset key which switches the operation modes* of the inverter.
In Running mode: Pressing this key switches the inverter to Program-
ming mode.
In Programming mode: Pressing this key switches the inverter to Running
mode.
In Alarm mode: Pressing this key after removing the error factor will
switch the inverter to Running mode.
Function/Data key which switches the operation you want to do in each mode as
follows:
In Running mode: Pressing this key switches the information to be dis-
played concerning the status of the inverter (output
frequency (Hz), output current (A), output voltage (V),
etc.).
In Programming mode: Pressing this key displays the function code and sets
the data entered with the and keys or the POT.
In Alarm mode: Pressing this key displays the details of the problem
indicated by the alarm code that has come up on the
LED monitor.

9-4. How to set up the parameters

Inverter setting
The Potentiometer position must be set to FULL RIGHT TURN position,

then displayed frequency value becomes 60.00Hz.
PT-R8600MII-S/E PT-R8600MII-SA
FUNCTION FEATURE Default Setting detail
Jumper: SINK Jumper: SOURCE
F 02 Operation Method FWD or REV 1 2 1: Terminal coomand
F 03 Maximum Frequency 60 60 60 Hz
F 04 Base Frequency 60 60 60 Hz
F 07 Acceleration Time 1 5 6 10 sec
F 08 Deceleration Time 1 5 6 10 sec
F 11 Overload detection level 2.5 3.36 2.5 A
E 02 Terminal [X2] Function 9 7 9: (1009) Enable external alarm trip (THR)
2: Frequency level detection (FDT)
E 20 Terminal [Y1] Function 0 2 0
This function not used on PT-R8600MII-S/E
1002: Frequency level detection (FDT)
E 27 Terminal [30A/B/C] Function 1002 99 99
This function not used on PT-R8600MII-SA/ZA
E 31 Frequency Detection (FDT) (Detection level) 55 60 55 Hz

Inverter setting procedure (PT-R8600MII-S/E: 1/2)

Power ON
Running mode
REG REG
RESET RESET
Programming mode
FUNC FUNC
DATA DATA
1
REG REG
RESET RESET
60
60

Inverter setting procedure (PT-R8600MII-S/E: 2/2)
Power ON
Running mode
REG REG
RESET RESET
Programming mode
FUNC FUNC
DATA DATA
2.5
REG REG
RESET RESET
FUNC FUNC
DATA DATA
9
REG REG
RESET RESET
1002
55

Inverter setting procedure (PT-R8600MII-SA/ZA: 1/2)
Power ON
Running mode
REG REG
RESET RESET
Programming mode
FUNC FUNC
DATA DATA
1
REG REG
RESET RESET
60
60

Inverter setting procedure (PT-R8600MII-SA/ZA: 2/2)
Power ON
Running mode
REG REG
RESET RESET
Programming mode
FUNC FUNC
DATA DATA
2.5
REG REG
RESET RESET
FUNC FUNC
DATA DATA
9
REG REG
RESET RESET
0002
55

10. Ambient temperature correction sensor(Thermistor) adjustment

This procedure is PT-R8600SL/M model only. PT-R86000MII does not have Thirmistor
for environment.
1) Display the Temperature screen.
(Select Service Maintenance ® Recording unit test ® Temperature.)
3620
Temperature
Machine env. 27.1
RH base 27.0
Head env. 27.1
ESC NEXT
Write down the value of the Machine env. field that is measured by the temperature
sensor .
3742
CLR
Vacuum threshold 30
7 8 9
Max paper count 50
------ 4 5 6
Temp. offset 10 1 2 3
Push pin adjust 0
0 •
ESC OK ENT
2) At the site where the main unit is installed, measure the temperature (reference
temperature) which can be the reference temperature at the site using a thermom-
eter.
3) Obtain the correction value with the following conditional formula.
Correction value = 10 + {(Reference temperature) - (Machine env.) x 10}
4) Input the correction value obtained in step 3) into the Temp. offset field in the Set
Correction data screen.
(Select Service Maintenance ® Input parameter ® Set Correction data.)

11. Replacement of Inverter Inside Blower Unit
• There is a danger of electrical shock. Replace the inverter only after the power supply
has been turned OFF for at least 5 minutes.
• Because there is a danger of electric shock and injury, take off any metal item, such as
a watch or ring from your body before the operation. Also, be sure to use insulated
tools for the operation.
• Remove the cover on the upper side of the new inverter before replacing the old in-
verter.
11-1.Description of switches
[FUNC.] (function key)
Used to select the command setting status and switch between the extended func-
tion mode and basic function mode.
<1>, <2> (up and down keys)
Used to change the parameters and commands.
[STR] (store key)
Used to store the values selected as the data and settings inside the memory.
[RUN] (RUN key)
Used to start operation.
[STOP/RESET] (STOP/RESET key)
Used to stop operation.
Cable connection table
Cable name Terminal name (inverter side)
200 P24
201 1
202 2
IN34HiNV 11
+5VE CM2

11-2.Operating procedure
The turning of the inverter switch switches the modes as shown below. After switching
the mode, be sure to select d01 (frequency monitor) and press the [FUNC.] function key
to change to the frequency monitor display.
0.0 (Frequencymonitor display)
d01
Func.
d02 data(d02)
Func.
d03 data(d03)
Func.
d04 data(d04)
Func.
d05 data(d05)
Func.
d06 data(d06)
Func.
d07 data(d07)
Func.
d08 data(d08)
or
Func.
d09 data(d09)
Func.
F01 data(F01)
Func.
F02 data(F02)
Func.
F03 data(F03)
Func.
F04 data(F04)
Func.
A-- A01 A98
Func.
b-- b01 b89 or
Func.
c-- c01 c91
Func.
A## data(A##) A--
Both b## and c## are same as above.
Each setting value is indicated as “data (***)”.

The procedures for changing the data are shown below. The following procedures show
b84 data as an example in which the current value is changed from 00 to 01. The de-
scriptions in appear in the inverter display.
0.0
Func.
d01
(2)
c--
(2)
b--
Func.
b01
(1)
b84 The current value is displayed here. Change the data.

Func.
Increase the value by pressing the key and de-
00
(1)
crease the value by pressing the key.
Press the [STR] store key to store the setting data.
01
STR Press the [FUNC.] function key to recheck the setting
b84
data that has been changed.
Func.
01
Func.
b--
(1)
c--
(1)
d01
Func.
Be sure to return to this status after changing the panel
0.0
display on the inverter.

11-3.Procedure for initializing the data

After replacing the inverter, initialize the data by following the procedures below. For the
procedure to change the data, refer to 19-2 “Operating procedure”.
1) Select b85 and press the [FUNC.] function key to change the value to 01, and then
press the [STR] store key.
2) Select b84 and press the [FUNC.] function key to change the value to 01, and then
press the [STR] store key.
3) Press the [FUNC.] function key and the up key and the down key at the same
time.
4) While holding the keys described in step 3, press the [STOP/RESET] key only once
and the panel [d00] display starts flashing. Keep pressing these three keys for 2
seconds.
5) Release the three keys at the same time with the [d00] display flashing. The initial-
ization starts after [--EU] appears on the panel. During the initialization, the panel
flashes as shown below.
6) The initialization completes automatically. Check that the setting value of b84 is
changed to 00 after completing the initialization.

11-4.Setting the basic and extended functions

After completing the initialization, follow the settings below for each command.
Command display Setting value
C91 01
C94 Fb0A
C95 23
C91 00
b12 3.5
b21 00
A01 02
A02 01
A04 60
A03 60
F02 10 (Confirm)
F03 10 (Confirm)
F01 60
C12 01
C02 12
C21 02
C42 59.0
C43 58.0
d01 0.0
*1 If you recheck the setting after entering 8.88 to
b22, the setting will be changed to 8.87.
After setting has been completed, select d01 (frequency monitor) and press the [FUNC.]
function key to change to the frequency monitor display.

11-5.Error displays for the inverter

If troubles occur with the inverter, the errors shown below appear on the panel and the
inverter output is cut off. “Motor” in the following table implies a blower.
Error
Trip Contents
display
Over-current During constant speed, excessive current was applied to the inverter. This
E 01 protection during was caused by a short circuit of the inverter output, a locking of the motor
constant speed or another reason. The protection circuit went into operation and the
inverter output was cut off.
Over-current During deceleration, over current protection went into operation and the
E 02 protection during inverter output was cut off.
deceleration
Over-current During acceleration, over current protection went into operation and the
E 03 protection during inverter output was cut off.
acceleration
Over-current Due to a cause other than those indicated by E01 to E04, over current
E 04 protection due to protection went into operation and the inverter output was cut off.
another cause
Overload The motor became overloaded due to the detection of the inverter output
E 05 protection current, the inverter?s built-in electronic thermal function detected the
situation, and the inverter output was cut off.
Over-voltage The voltage of the converter section exceeded a certain level because
protection excessive regenerative energy or excessive input voltage was supplied
E 07
from the motor, or the load lessened rapidly during the operation of the
overload control, and the inverter output was cut off.
EEPROM error An error has occurred with the built-in memory of the inverter. This was
E 08 caused by outside noise, abnormal temperature or another cause, and the
inverter output was cut off.
Under-voltage The inverter voltage lowered below the 150V to 160V range, and the
E 09
protection inverter output was cut off.
CPU error The built-in CPU operated improperly, an error occurred, and the inverter
E 11
output was cut off.
External trip The motor thermal function detected an error and the inverter output was
E 12
cut off.
USP error The power supply was turned ON while the inverter was being run, and
E 13
the inverter output was cut off.
Ground fault A ground fault was detected between the inverter output and the motor
E 14
protection when turning ON the power supply, and the inverter output was cut off.
nput over-voltage 100 seconds after the power supply was turned ON, an input voltage
E 15
higher than the specified value was detected, and the inverter was cut off.
Temperature trip The temperature of the inverter module is higher than the specified value
E 21
and the inverter output has been cut off.
CPU error The built-in CPU operated improperly, an error occurred, and the inverter
E 22
output was cut off.

12. Procedure to adjust double plate and floating detection sensor

(PH7)
It is necessary to adjust as following in case of replacing this sensor.
Adjust the height to detect the floating
Adjust horizontal position to detect the drum groove
This PH7 sensor is standard for PT-R8600SL and PT-R8600M.

PT-R8600MII SA/ZA has PH7 as an option when connected 3rd party Autoloader.
Please order braket and floatinng detection sensor kit (P/C: 100339616V00) when
connecting 3rd party Autoloader.
12-1 Height adjustment
4451
Adjust Displacement sensor
1) Turn power on and initialize the ma-
chine. Then remove the rear cover.
Adjust Displacement sensor 2
NVRAM backup
2) Go to Service maintenance menu,
NVRAM restore
Special action => Adjust Displacement
Register test sensor.
ESC OK NEXT
A CLR
Target value of adjustment
Adjust Displace
B 7 8 9
Refarence 00B6
C 4 5 6
Range ‫ޓ‬r
D 1 2 3
Tolerance limits of adjustment
E 0 · —
ESC OK F ENT Defaut value

Referrence 00B6
Range +/-05
4464 3) Check the parameters and push OK, then

the height adjustment menu comes up.
Start OK ?
ESC OK CANCEL

4050 4) Adjust the height at the position that the dis-
play shows B1 to BB. Within the range the ma-
Float sensor offset
chine beeps. Adjustment range B1 to BB, it
B6 changes 10 microns per 1 unit
ajustment limitsb “B1” - ”BB”
ESC
It changes 10 micron for 1 unit.
The seal for adjustment
Direction of
adjustment
The screw for

adjustment

12-2 Horizontal adjustment
When a plate flies off, an error occurs by detecting the vertical groove on the drum.
If this horizontal position is not correct, it is not possible to detect plate flying off.
1) Loosen screws and move the sensor to

the position where the beam from the
sensor is on the vertical groove on the
drum.
2) If this horizontal positioning adjustment is

not so good, impossible to detect plate
comes off.
調整方
向
4451
3)Go to Service maintenance menu
=> Go to Special action menu.
Adjust Displacement sensor 2
=> Perform Adjust Displatement sensor
NVRAM backup
2.
NVRAM restore
Register test
ESC OK NEXT
4464 4) The sensor horizontal adjustment display

comes up
Start OK ?
ESC OK CANCEL

4050 5) Confirm the data “FF” shown on the display.
Float sensor offset Buzzer sounds by “FF”
FF
ESC
* After this adjustment, check the height adjustment again. Adjust both ways B6 and FF
come
acceptable finally.
12-3 Offset adjustment of double plate detection sensor
At installation and after the sensor adjustment, perform the offset adjustment as follow-
ing.
1101 Initialize the machine
CLR
Thickness 0.24 mm Select plate in Service maintenance
7 8 9
Balancer constant Set -9.99 at Displacement offset (offset
13.22
4 5 6 value adjusting mode)
Displancement offset
-9.99 mm 1 2 3 Load a plate in User maintenance
Distance limit
20 0 · -
ESC OK ENT

<Reference information>
With the following plates, the error may happen on the special exposed pattern
because the sensor’s reading changes much.
KPG Sword Excel, Toray LG, LL
Special pattern
There is no image at the first half of sensor spot and fully exposed all around the
drum at the other of spot. (It is so rare case.)
PH7
Spot of sensor
Direction of expose
In the field, “Distance limit” is sometimes changed in order to avoid this error.
However it may be happen in the worst case that the sensor can not detect plate flying
off
depends of special pattern and the plate thickness. (when intending to cover 0.15 to
0.4mm)
1101
CLR
Thickness 0.24 mm
7 8 9
Balancer constant
13.22
4 5 6
Displancement offset
-9.99 mm 1 2 3
Distance limit
60 0 · -
ESC OK ENT
Distance limit
With previous version, the range of “Distance limit” is 20 to 100, but the sensor detecting
upper
limit is just around 60. So with later version, the range of “Distance limit” is 20 to 60.

13. Plate handling unit
PreparDtion
When working for inside of the Plate handling unit, it is better to set clothes or similar on the dis-
charge unit belts and rollers to avoid any parts dropping into the machine.
Also it is better to move the Recording head to 1200mm position.

Then it will be easier to find dropped parts on the engine base.
It is easier to work for center area ( Plate pad unit ) when shifting conveyer belts and then make
space to get into the conveyer.

13-1. Plate vacuum pressure sensor (P42)
P/C 100260964V00 Vacuum switch ZSE30A-01-N-M
13-1-1. Replacement procedure
1. Turn off the machine, open the Slide cover and then remove Rear cover (PHU-Upper).
2.Close the Slide cover.
3. Disconnect XP42 (P42) and XSL421 (SL-42-1) connectors, cut a Cable tie which fixing these
cables. Remove fixing screw of the Air joint and then remove hoses from P42 and SL42-1.
3. Remove 2 fixing screws of Pressure sensor bracket.

Remove the Sensor from the bracket.
Remove a cable and Air joint from the sensor and as-
semble on new one.
Reverse procedure to attach new sensor.

13-1-2. Setting procedure

The P42 sensor setting is same as P1, Drum vacuum pressure sensor.
1. Default value and parameter setting at replacement

No Item Setup value Meaning of setup value Default setting
F 0 Unit conversion function PA kPA PA
F 1 Output mode HYS Hysteresis mode HYS
Reversed output 1_P Reversed output 1_P
Pressure setting (kPA) 1/2 of raeading value.
Therslohd value. -50.5
See procedure.
Hysteresis (%) 0 hysteresis level 5.1
Display color Sor ON = GREEN SoG
F2 Not used 㸫㸫㸫
F3 Setting of response time 2.5 2.5msec 2.5
F4 Setting of display resolution 1000 1000-split 1000
F5 Setting of auto-preset oFF Manual oFF
F6 Setting of fine adjustment of display value 0 0% 0
F7 Setting of power saving mode oFF oFF oFF
F8 Setting of security code oFF oFF oFF
F90 Setting of all functions oFF oFF oFF
F97 Selection of copy function oFF oFF oFF
F98 Check of output A Normal output A
F99 Reset to the default setting oFF oFF oFF

2. How to set up the parameters for F1 (OUT1).
This sensor has 2 outputs, F1 and F2. PT-R is using F1 output only.
Push to change the display to “F1” and then push S key 4 times.
SMC PRESSURE
F1 KPA
“H_1” and “5.1” are displayed alternately. Push DOWN key to change “5.1” to “0.0”.
H_1 KPA
5.1 KPA
S S
SMC PRESSURE
KPA
Push S key, then “CoL” and “SoG” are displayed alternately.

Push to change “SoG” to “Sor”.
CoL KPA
SoG KPA
S S
SMC PRESSURE
Sor KPA
Push S key, then “F 1” is displayed again, then F1 setting is finished.

Push S key more than 2 seconds to back to the measurement mode.
F1KPA
0.0
KPA
S S

3. How to perform “Zero clear” and set up the threshold value.
3-1. When the machine is turned on, if the UP/DOWN key are pushed together more than
1 second, the sensor display is reset to “0.0”.
3-2. Remove hose from the Air joint pad side.
3-2. Turn on the Pad vacuum solenoid valuve SL42-1 and Pad vacuum pump M42.
/ Service/ Actuator test/ SL42_1:Sol. Valve1 [ON]
/ Service/ Actuator test/ M42: Feed Vacuum [ON]
3-4. Close it by a finger and then read P42 sensor display value.
The threshold value for P42 sensor is half (1/2) of this value.
* The P42 sensor value is negaive value.

Therefore, the threshold value is negative value also.
ex) When P42sensor reading is - 14.0, the threshold value will be -7.0.
3-5. Push S key once, then “P_1” and “Current threshold value” are displayed alternately.
P_1 KPA
-x.x KPA
S S
Push to adjust the threshold value.

After set up the threshold value, push S key to back to the measurement mode.

13-2. Pad vacuum solenoid (SL42-1)
P/C 100303012V01 SOLENOID VALVE ASSEMBLY 3PA210-06-3(XSL421-SL42-1
1. Turn off the machine and then remove Rear cover (H) and Rear cover (A).
2. Open the Slide cover and then

remove Rear cover (PHU-Upper).
3. Remove Awayside Topping cover,

Rear cover (PHU-Lower) and then
remove Side cover (PHU-A)
5. Remove fixing screw of the Air joint and then remove a hose going to Suction pads.
Disconnect XSL421.
6. Remove SL42-1.
After removing the SL42-1, disconnect the hose
coming from pump (M42) side.
7. Remove Air joints and assemble them on new one.
8. Reverse procedure to attach new vacuum solenoid

and close covers.

13-3. Pad vacuum pump (M42)
1. Turn off the machine and then remove Rear cover (A).
2. Disconnect a hose and then remove Pump base fixing screws.

Disconnect XM42 and then remove M42 with Pump base.
3. Remove M42 from the Pump base.

It is fixed by 4 M6 Cap bolts and nuts.
8. Reverse procedure to attach new pump and close covers.
Connect the hose to IN side.

13-4. Pad down position detection sensor (PH54)
P/C 115972 SENSOR PHOTO MICRO EE-SX673
1. Turn on the machine, perform initialization and dthen go to Service menu.
2. Move Suction pads to 150mm position.

/Servive/ Motor test/ M58: Feed pulse motor [150mm, 0.0mm/sec]
3. Open the Slide cover and then remove Rear cover (PHU-Upper).
4. Close the Slide cover.
5. Replace PH54,
this sensor doesn’t have any adjustments.
6. Check Suction pad up positon.

/Servive/ Motor test/ Actuator test/ M54: Feed pad [UP]
7. Check Suction pad height from Transport guide

surface, it should be 8mm.
(At least more than 6mm.)
Difference Home/Away: Within 0.5mm
8. If they are not 8mm, adjust them by pad fixing position.
9. Reverse procedure to close covers.

13-5. Suction pad (Suction pad) replacement
P/C 100320359V00 VACUUM PAD ZPT16CSJ10-U6-A10

P/C 100114819V00 Suction cap ZP16CS

3. Move the Suction pad to up position.

/Servive/ Motor test/ Actuator test/ M54: Feed pad [UP]
5. Close the Slide cover, Suction pad over view is below.
6. Replace Scution pad.

Disconnect the hose.
Remove fixing screws of Fork(H) and remove Fork (H).
(Use 5.5mm wrench)
* Home side replacement procedure is shown.

Away side can be replaced by same manner.
7. Measure original Suction pad fixing position.

This will make the Suction pad height adjustment
easier.

8. Remove fixing nut and then remove Suction pad from front side.
Removed Suction pad
When replace the Suction cap, release the fixing ring and then replace it.
9. Reverse procedure to attach new Suction pad and close covers.
10. Check/ adjust the Scution pad height.
Pay attention to the Fork position against the Suctionpad.

Pull the Suction pad connector and then set Fork.

13-6. Pad slide origin detection sensor (PH58)
P/C 115972 SENSOR PHOTO MICRO EE-SX673

4. Close the Slide cover.
5. Replace PH58, this sensor doesn’t have any adjustments.

It is difficult to see fixing screw from top view.
Pay attention for dropping the screw.
6. Reverse procedure to close covers.

13-7. Pad up/ down drive motor (M54)
P/C 100259681V00 MOTOR ASSEMBLY TG-05K-AR-249-CHA(X11M-M1

4. Close the Slide cover and then turn off the machine.
5. Disconnect XM54 and then remove 3 fixing screws for M54 motor bracket.
One of 3 fixing screw, access through this hole.
6. Remove fixing screw of the connecting plate and then remove connecting plate.

7. Remove M54 and then replace it to new one.
2mm
8. Reverse procedure to attach new M54 and close covers.

13-8. Pad slide drive motor (M58)
P/C 100086460V00 Stepping Motor 103H7823-0410
1. Turn on the machine, perform initialization.
4. Disconnect XM54 and XYC58
5. Remove 4 fixing screws of PM motor base and then

remove M54 and YC58 with PM motor base.
This unit is 2.3kg, DO NOT DROP it.
6. Remove 4 fixing screws of Brake plate and then re-

move YC58 with the Brake plate.

7. Remove Timming pulley and rotor of the brake.
Timing pulley Rotor
8. Remove 4 fixing screws of M58 and then replace the

motor to new one.
9. Reverse procedure to assemble new M58, PM motor

base, Brake plate and YC58.
The timing pulley position is 6mm from the motor

surface.
Set screws toward to the cut shaft surfaces.
6mm
Line up the rotor surface and M58 shaft surface.

Set screws toward to the cut shaft surfaces.

10. Attach the M58 and YC58 to the Plate pad unit.
This unit is 2.3kg, DO NOT DROP it.
There are pins on the Plate pad unit surface, set center holes against it.
At this point, DO NOT tight fixing screws,
Top Bottom
11. Push up PM motor base to make tight the timing

belt tension.
In this position, tighten Fixing screws of PM motor base.
12. Connect XM54 and XYC58
13. Close Rear cover (PHU-Upper).

13-9. Pad slide brake (YC58)
P/C 100303011V00 BRAKE ASSEMBLY BXW-03-10H(XYC58-YC58)
4. Disconnect XYC58,
remove fixing screw of Brake plate,
and then remove YC58 with the Brake plate.
5. Remove 3 fixing screws of the brake and then replace the brake to new one.
Pay attention to the cable direction.
6. Reverse the procedure to attach new YC58 to the PM motor base.

13-10. Air suction fliter
P/C 100037254V00 AIR SUCTION FILTER ZFC200-08B
4. Disconnect hoses and then replace to new one.
Pay attention to the dirction the Suction filter.

Check the simbol below to make sure the direction.
SL42-1 side Suction pad side
5. Reverse the procedure to close cover.

13-11. Detail of PT-R8600MII SA/ZA “Set motion parameter”
PT-R8600MII SA/ZA have “Set motion parameter” for loading and unloading plate.
Please refer below detail of parameter. It locates under “input parameter” of service display.
It is located at Service/Input parameter /Set motion parameter.
Display of “Set motion parameter”
Auto load Unload Rear

CLR CLR
fast dis adj[0.1mm] 0 Fast[rpm] 30
slow (thin)[0.1mm] 0 7 8 9 Slow[rpm] 15 7 8 9
slow (thick)[0.1mm] 0 dschg dis.adj[mm] 0
function Flag 0 4 5 6 M70 off[mm] 0 4 5 6
0 M70 off(Slow)[mm] 0
1 2 3 1 2 3
0 0
0 0 0 0
ESC OK ENT ESC OK ENT
1. Detail of Auto load

fast dis.adj[0.1mm]: Parameter of Suction pad at loading transfer plate distance with fast speed.
Basic distance is 170mm. (-100 to 100: 10unit =1.0mm).
Adjustment- Find value for just plate touch th drum pin. Then set addinon 10 (1.0mm) from
it.
Slow (thin)[0.1mm]: Parameter of Suction pad at loading transfer thin (t-0.15mm) plate distance
with slow speed. Basic distance is 5mm. (-50 to 50: 10unit =1.0mm).
Adjustment- no need adjustment. Default 0 is OK.
Slow (thick)[0.1mm]: Parameter of Suction pad at loading transfer thick (except t-0.15mm) plate
distance with slow speed. Basic distance is 7mm. (-70 to 70: 10unit =1.0mm).
Function Flag: Parameter for special function. No used.

Setting is Default 0.
2. Detail of Unload Rear

Fast[rpm]: Parameter of Drum rotation speed when discharge plate rear bridge.
Basic is 30rpm. (5 to 30): unit = rpm.
Note: M70 discharge bridge speed change speed automatically from drum speed. No need to
adjust
Slow[rpm]: Parameter of Drum rotation speed when discharge plate rear bridge for plate size X
less than 550mm width. Basic is 15rpm. (5 to 30): unit = rpm.
Note: M70 discharge bridge speed change speed automatically from drum speed.
This is for Plate X(width) less than 550mm. No need to adjust

dschg dis.adj[mm]: Adustment parameter of discharge roller at rear disvharge unit transfer
distance after plate edge detection sensor detected plate edge.
Basic transfer distance = plate Y( length) size -257mm (plate edgde to roller
minimum distance). (-100 to 100): unit = mm.
Note: No need to adjust.
M 70 off[mm]: Parameter of off timing for M70 excite when discharge plate rear bridge.
(-100 to 100): unit = mm.
M 70 off(Slow)[mm]: Parameter of off timing for M70 excite when discharge plate rear bridge.
It is plate X(width) size less than 550mm. (-100 to 100): unit = mm.

14. Unload unit

14-1. Unloading drive motor (M70)
(Unloding drive motor timing belt )
P/C 100086460V00 P Stepping Motor 103H7823-0410

P/C 100306256V00 TIMING BELT 126XL037
2. Open the Slide cover and then

remove Rear cover (PHU-Upper).
3. Remove Awayside Topping cover,

Rear cover (PHU-Lower) and then
remove Side cover (PHU-H)
5. Remove 2 fixing screws of the Tension bracket, remove the Tension bracket and then remove the
Timing belt.
( For the Timing belt replacement, proceed to setp.9 for attaching new one.)
6. Set clothes or similar to prevent screw dropping.

Remove 4 fixing screws of M70.
* One more screw is locating behind of M70.
Remove M70.

7. Remove the Timing pulley and Damper and then assemble them with new one.
6mm
2mm
8. Attach new M70 to Unlod unit.
9. Set a Timing belt and attch Tension bracket.

Push the delrinbearing to the Timing belt.
The belt tension should not be tight, it is just taking up
the slack.
Push by single finger and then tighten the fixing screws
of the Tension bracket.
10. Close covers.

14-2. Unloading position detection 1 sensor (PH70)
P/C 100074705V00 R SENSOR PHOTO OH-118-A5

New Type DN+100074706V00 PHOTO SENSORROHS increased detection range.
This sensor doesn't have any adjustment.
1. Turn on the machine, perform initialization and then go to Service menu.
2. Move the recording head to 1200mm position.

/Servive/ Recording head test/ RH test/ RH positioning [1200mm]
4. PH70 is locating bottom center of the Plate handling unit.

Remove a fixing screw and then replace to new one.
5. Close covers.
14-3. Unloading position detection 2 sensor (PH71)
P/C 113947 PHOTO SENSOR EE-SPZ301-A
This sensor doesn't have any adjustment.

PH71 is locating end of the conveyer.
Remove cover and then replace to new one.

14-4. Pulse motor driver (PMD58)
P/C 100074705V00 R SENSOR PHOTO OH-118-A5
PMD58 drives M58: Pad slide drive motor and M70: Unloading drive motor.
[Setting]
RUN1 : 0, SS1 : 7, SS2 : 3, RUN2 : 0
2. Remove front cover (C).

/Usr maintenance/ Unlock cover.
3. Remove Side cover (H) and open the panel of Electrical section to remove Front cover (H)..
4. Replace PDM58.
5. Close covers.

15. Part kit for the squeeze roller installation procedure

(PT-R8600M-S/E, PT-R8600MII-S/E)
This is the countermeasure for the plate edge floating fog problem.
Parts list
No. Parts code Parts Name Spec. Qty
1 100314365V00 Resin collar CLJJ5-8-12 4
2 100234414V00 Resin collar CLJJ8-10-10 4
3 100314363V00 Helical extension spring DE720 4
4 70584852-00 DBS BUSH DBS1215 4
5 100317158V01 Spring Shaf SUS303-CB D.12-88.5 4
6 100317155V00 Nut Plate SECC T2.3-86*25 4
7 100317154V00 Spring Plate SUS303 86*25*6 4
8 100320986V01 Bearing Plate SECC T1.5-60*55 4
9 27900423-00 Insulation lock T18R 8
10 100223643V00 Hex-head cup screw M4*6 M4*6SCM435 M4*6 S005688-2002 8
11 100103510V00 SET SCREW M5*6 8
12 100103317V00 SCREW BOLT M4*15L 12
13 100103274V00 CAP BOLT M5*25L 4
14 100318868V00 WASHER (Thick) M5(Thick) 20
Appearance

This procedure is explaining for Home side only.

Please follow same procedure for Away side.
By this modification, following 2 parts are added to the squeeze roller side panel.
1. Bearing plate ( To fix the squeeze roller position).

2. Spring plate and Nut plate ( To hook the spring.)
Bearing plate
Spring plate and Nut plate
Also Spring shaft is added to the clamp driver unit frame.
Please pay attention to the edge of the clamp driver unit frame.
Some part might be sharp, watch your hands and fingers against cutting.

1. Turn on the machine and then perform initialization.
2. Go to /Service/ Drum test
Move the drum to the Start sensor position.
* This is for avoiding the squeeze roller hitting the leading edge clamps.
3. Go to /Service/Actuator test
Move the clamp arm to Mid position. M20: Clamp arm = Mid.
4. Turn off the machine and then open Front cover (C).
5. Home side clamp driver unit ( Before modification)
6. Cam hole part (Before modification)
7. Set the Nut plate from back side of the squeeze roller
side panel.

5. Set the Spring plate from front side if the squeeze roller
side panel and temporary fix it with Nut plate by the top
screw.
6. Temporary fix bottom screws.
7. Adjust the Spring plate position.

It is 42mm from outside edge of the clamp driver unit frame.
In the drawing, it is 40mm from inside edge of of the clamp
driver unit frame.
Frame thickness is 2mm.
Therefore, 42mm from outside edge of the clamp driver
unit frame is correct position.
Push toward to the front.

8. Check if the spring plate is square against the squeeze
roller side plate edge.
9. Hook the Spring to the Spring plate.

Slide short Resin collar to out side.
Then set the Sring in the gap.
10. Set the Set screws to the Spring shaft.

DO NOT tighten them at this point.

11. Pulll the spring toward to the front.
12. Set the Spring shat to the Spring.
13. Set the Sro\ing shaft on the clamp driver unit frame.
Clip the clamp driver frame by both side notch.

14. Adjust the Spring shaft position.
It is 82mm from bottom edge of the squeeze roller side
plate edge.
After adjusting the Spring shaft position, tighten the set
screws.

15. Adjust the Spring position and gray collar position.
SCring must be straght from the Spring plate pin to the
Spring shaft.
16. After adjusting the Spring position and gray collar po-
sition, tighten the Insulation locks to fix the gray collar
position.
17. Top part of the squeeze roller side panel.

(Before modification)
18. Set the Bearing plate.
19. Modifiy Away side with follwoing same procedure.
20. After modifying the Away side, turn on the machine and then perform initialization.
21. Load the plate and then check the floating fog situation by exposure.

16. LD unit
16-1. Fiber LD replacement procedure (PT-R8600M-S/E, PT-R8600MII-S/E6$=$)
To avoid the Fiber LD damage or Fiber assembly damage, please pay attention to following points.
1. Wash your hands with a soap, this is for cleaning your hands as well as removing oils on your
hands.
2. Please keep put on the cap at the Fiber LD tip until connecting it to the adaptor.
3. Take measures to eliminate static electricity such as wearing the antistatic wrist strap to discharge
static electricity on your body to the machine ground line.
4. DO NOT disconnect Fiber LD if it is not need to replace.

DO NOT swap the Fiber LD connection with other Ch#.
DO NOT swap the Fiber assembly cable connection with other Ch#.
16-1-1. Preparation
1. If you have a PC, please connect it to PT-R and then start the log capturing.
2. Turn on PT-R and then perform the initialization.
3. Check latest LD power calibration status.

/Offline/ User maintenance/ ETC./ Calibration info.
4. Check recent LD error situation.

/Offline/ Information/ Error log ( Laser)
5. Perform LD power calibration.

/Service/ Recording head/ RH test/ Laser calibration
If you have an error, check which Ch# failed.

16-1-2. Fiber LD replacement procedure

1. Move the recording head to 1200mm position and then
Trun off PT-R.
/Service/ Recording head/ RH test/ RH positioning
Open Rear cover (H) and Rear cover (A).
2. LD units overview. ( 64ch or 96ch )

Find a LD position from the connection diagram below.
LD UNIT 2 LD UNIT 1
64LD_FAD_E 4 64LD_FAD_E 3 64LD_FAD_E 2 64LD_FAD_E 1

X820-3
X820-1
33ch X800 X815 62ch 01ch X800 X815 30ch

X835-4
X835-2
Peltier Unit 3 Peltier Unit 1

35ch X801 (PU83) X814 60ch 03ch X801 (PU81) X814 28ch
37ch X802 X813 58ch 05ch X802 X813 26ch

X818-3
X818-1
LD block 6
LD block 5
LD block 2
LD block 1
39ch X803 X812 56ch 07ch X803 X812 24ch
X819-4
X819-2
41ch X804 X811 54ch 09ch X804 X811 22ch
43ch X805 X810 52ch 11ch X805 X810 20ch
45ch X806 X809 50ch 13ch X806 X809 18ch

XFAN803 XFAN801
47ch X807 X8A6-2 X8A5-2

X808 48ch 15ch X807 X8A6-1 X8A5-1
X808 16ch
X8440 X8430 X8420 X8410

49ch X808 X807 46ch 17ch X808 X807 14ch
XFAN804 XFAN802
51ch X809 X806 44ch 19ch X809 X806 12ch
53ch X810 X805 42ch 21ch X810 X805 10ch

X819-3
X819-1
LD block 7
LD block 8
LD block 3
LD block 4
X818-4
X818-2
57ch X812 X803 38ch 25ch X812 X803 06ch
59ch X813 X802 36ch 27ch X813 X802 04ch

X835-3
X835-1
61ch X814 X801 34ch 29ch X814 X801 02ch

X820-4
X820-2
63ch X815 X800 32ch 31ch X815 X800 00ch

PT-R8600MII ZA Connection
LD UNIT 3 LD UNIT 2 LD UNIT 1
64LD_FAD2(6) 64LD_FAD2(5) 64LD_FAD2(4) 64LD_FAD2(3) 64LD_FAD2(2) 64LD_FAD2(1)
65ch X800 X815 94ch 33ch X800 X815 62ch 01ch X800 X815 30ch
Peltier Unit 5 Peltier Unit 3 Peltier Unit 1
X820-5
X820-3
X820-1
67ch X801 (PU85) X814 92ch 35ch X801 (PU83) X814 60ch 03ch X801 (PU81) X814 28ch
X835-6
X835-4
X835-2
X818-5
X818-3
X818-1
LD block 10
LD block 9
LD block 6
LD block 5
LD block 2
LD block 1
X819-6
X819-4
X819-2
XFAN803 XFAN803 XFAN801
PT-R8600MII-S/E Service manual (Ver.1.11)

79ch X807 X8A6-3 X8A5-3
X808 80ch 47ch X807 X8A6-2 X8A5-2
X808 48ch 15ch X807 X8A6-1 X8A5-1
X808 16ch
X8460 X8450 X8440 X8430 X8420 X8410

X819-5
X819-3
X819-1
LD block 11
LD block 8
LD block 7
LD block 8
LD block 3
LD block 4
X818-6
X818-4
X818-2
X835-5
X835-3
X835-1
X820-6
X820-4
X820-2
C-165
3. Remove cables from LD unit.
Remove cables with the push mount, it is easier to put
cables back with it after LD replacement.
Remove cables with push mount.
4. LD units overview after removing cables.
5. Remove fixing screws of LD unit.

Top: 1 screw

Bottom: 2screws
6. Pull out LD unit.
7. Pull up Pressure plate of LD fiber 3 and then insert

1.5mm hex wrench or something to hold it up.
8. Set the shorting jumper to the Fiber LD to be replaced.

There are 4 pins on the flexible cable, the shorting
jumper can be set on any 2 pins combination.

9. Remove the failed Fiber LD. (Step 1/4)
Remove 2 fixing screws and then disconnect the
flexible cable from 64LD_FAD board.
DO NOT disconnect failed Fiber LD

from the adptor at this point.
Keep failed Fiber LD connecting to the adaptor.

Gently pull out the Fiber cable from the Fiber cable
holder.

Gently hang failed Fiber LD on the LD unit.
12. Take out new Fiber LD from the package.

Polish bottom surface of the Fiber LD by the whetstone
for avoiding any fine scratches.
After the polishing, clean the bottom surface of the
Fiber LD with alcohol.
The lens cleaner can be used.

13. Clean the LD unit surface with alcohol .
The lens cleaner can be used.
If white paste (Heatsinker) is spreading, wipe them with

alcohol.
DO NOT remove Heatsinker in the temperature
sensor hole.
14. Wash your hands with a soap

and then install new Fiber LD.
DO NOT disconnect failed Fiber LD

from the adptor at this point.
Keep put on the cap at new Fiber LD tip
15. Set Fiber cables of new Fiber LD into the Fiber cable
holder.
Keep put on the cap at new Fiber LD tip

Disconnect failed Fiber LD from the adaptor.
Put on the cap to failed Fiber LD tip immediately.
17. Connect new Fiber LD to the adaptor.

After putting on the cap to failed Fiber LD tip,
remove the cap of new Fiber LD and then connect it to the adaptor.
Make sure Fiber LD is inserted until latched.

18. Make sure the fixing screws of Fiber LD are tightened.
19. Remove the shoting jumper.
20. Remove 1.5mm hex wrench form Pressure plate of

LD fiber 3.
21. Set LD unit and then fix it by fixing screws.
22. Connect the cables to the LD unit and then close Rear cover (A) and Rear cover (H).

16-1-3. Parameter setting.
1. If you have a PC, please connect it to PT-R and then start the log capturing.
2. Turn on PT-R and then perform the initialization.
3. Just in case, write down failed Fiber LD Iopd, IopI and latest Iop data.
/Service/ Recording head/ RH parameter/ Reference Laser power.
5. Just in case, write down failed Fiber LD running time.

/Service/ Recording head/ RH parameter/ Laser running time.
6. Set new Iopd data for replace Ch#.

/Service/ Recording head/ RH parameter/ LD exchange.
Set replaced Ch# and Iopd data which provided by the data sheet.
Clear Laser running time, it will be asked by the service menu.
7. Perform LD power calibration on replaced Ch#.

Type replaced Ch# and then perfrom LD power calibration.
8. Check new Fiber LD IopI and Iop data.

/Service/ Recording head/ RH parameter/ Reference Laser power.
Compare with other Ch#, it should be close to other Ch# or failed Fiber LD's IopI data.
At first laser calibration after LD exchange performed, if IopI (= Iop) becomes more than 90% of
Iopd, one of calibration error as shown below will occur. The error code will be changed depend
ing on the situation.
half channels of LD. Please contact our office or agency.
Ex81c, Ex5055: Some LD cannot be calibrated to target power. Calibration must be done.
If one of these error occurs, please check Fiber LD installation or replace LD to new one.
DO NOT swap the Fiber LD connection with other Ch#.
DO NOT swap the Fiber assembly cable connection with other Ch#.
After performing LD exchange, IopI setting will be changed to 1601.

(/Service/ Recording head/ RH parameter/ Laser power confirm)
If the calibration successfully finished, it will changed to determined Iop value.
If IopI is showing 1601 after the LD power calibration, it means that Ch# is not calibrated.
(In this case, calibration error will be shown.)

9. If new Fiber LD IopI is no problem, perform LD power calibration for all Ch#.
If PT-R was running with half channel mode due to LD failure, it will be recovered to full channel
mode by this LD power calibration for all Ch#.
10. Check exposure.
* If you have a PC, back up HeadData64chR_FAD by RMLight, this keeps all RH data.
<RXFDQ DOVRcapture logs during LD replacement (LD power calibration, LD power measurement,
LM calibration and LM measurement) and EDFNXSNVRAM data

17.Exposure adjustment for Fiber LD type head
17-1. AUX patternsetting for only PT-R8600MII-ZA(96ch head).
This is preparation for only PT-R8600MII-ZA (96chmodel), set up AUX pattern as follows.
AUX pattern can be set at /Service/ Input parameter/ Test pattern
AUX1 for Focus exposure, AUX2 for Function (Beam balance) exposure
AUX 1 Pattern AUX 2 Pattern

1 0 H L&S 1 1 0 H L&S 1
2 1 H L&S 2 2 2 V L&S 1A
3 2 V L&S 1A 3 4 V L&S 1B
4 3 V L&S 2A 4 22 1x1
5 4 V L&S 1B 5 -1
6 5 V L&S 2B 6 -1
7 22 1x1 7 -1
8 23 2x2 8 -1
9 6 0% 9 -1
10 7 3% 10 -1
11 8 50% 11 -1
12 9 85% 12 -1
13 10 97% 13 -1
14 13 96ch Z1 14 -1
15 14 C1 15 -1
16 15 96ch D1 16 -1
17 -1 17 -1
18 -1 18 -1
19 -1 19 -1
20 -1 20 -1
21 -1 21 -1
22 -1 22 -1
23 -1 23 -1
23 -1 23 -1

17-2.Focus adjustment
1) Load the plate manually.
2) Select focus
in the screen on the left and press [OK].
focus zoom
RH
ESC OK
3) When exposing by Fine mode, set Fine screen mode

Fine screen mode OFF to “ON” and press [OK].
Std: PT-R8600M, PT-R8600MII-S/E, SA (32ch/64ch fi-
6GUVRCVVGTP 5VF
ber LDl head)
AUX1: PT-R8600MII-ZA
Test pattern: Exposure pattern selection

Std: Standarad test pattern
AUX1, AUX2:
ESC OK A optional combination exposure pattern which
can be set by /Service/ Input parameter/ Test pattern
2130
4) Setting for focus exposure.
2400 CLR
(3290) Select output resolution.
7 8 9
Inital [pulse] 3090 Present Focus setting is displayed in ( ).
Inc. Value[pulse] 10 4 5 6
Count: 41 Initial value
1 2 3 Set (present setting) -100 [pulse]
Start Point:[mm] 0.0
Plotting Width:[mm] 20 Inc. value
0 · —
Set 10 [pulse]
ESC OK ENT Count
Set 21 [times]
Start Point
set 0.0 [mm]
Plotting Width
30 - 40 [mm] exposure width is recommended.

• It will be good to have many exposure strips ( +/- 200 pulses range ) to confirm the focus,
however, keep at least 15mm width for one strip. The drawing is showing the setting example
for 910mm width plate.
each time a test exposure ends. (In this sequence, the exposure starting point is
automatically recalculated by adding 5 mm to the last exposure end point.)
• When performing a test exposure, the settings for the media type registered in the
plate data that is selected when the plate is loaded are used for settings other than the
initial value, incremental value, and count.
5) Check the displayed information and press [START].

2400dpi The test exposure begins using the set information.
(3290) When the test exposure is completed, the test exposure
Inital value: 3090 pulse selection screen reappears.
Inc. Value: 10 pulse
Count: 41
Start Point: 0.0 mm
Plotting Width: 20.0 mm The test exposure exposes the width that you set in
[Plotting Width] and automatically inserts a 5 mm
ESC START CANCEL gap between exposures.

Exposure patterns(Std) Exposure patterns(AUX1 for 96ch Fiber LD Head)
Hor L&S 1 Hor L&S 1

Hor L&S 2 Hor L&S 2
Ver L&S 1A Ver L&S 1A
Ver L&S 2A Ver L&S 2A
Ver L&S 1B Ver L&S 1B
Ver L&S 2B Ver L&S 2B
Dot 0% 1x1
Dot 3% 2x2
Dot 50% Dot 0%
Dot 85% Dot 3%
Dot 97% Dot 50%
Dot 100% Dot 85%
Grid Dot 97%
Z1 96ch Z1
C1 C1
D1 96ch D1
Focus series exposure plate
*If it is hard to determine the optimized focus point by inspecting with loupe, find the
same banding situation at over/ under focus area.The optimized focus point will be cen-
ter of those.
* For 96ch Fiber Head model(ZA) must be confirmed best focus by 1x1 pattern. I will be
easy to find best focu by 1 x 1 pattern with 96ch Fiber LD head.

17-3.Adjusting the zoom value

2) Select zoom
in the screen on the left and press [OK].
focus zoom
RH
ESC OK
3) When exposing by Fine mode, set Fine screen mode

to “ON” and press [OK].
6GUVRCVVGTP 5VF Test pattern: Exposure pattern selection

Std: Standarad test pattern (it is for all Fiber LD head
model)
AUX1, AUX2:
A optional combination exposure pattern which
can be set by /Service/ Input parameter/ Test pattern
ESC OK
4) Setting for zoom exposure.

2400 CLR
(8450) Select output resolution.
7 8 9
Inital [pulse] 8250 Present zoom setting is displayed in ( ).
Inc. Value[pulse] 20 4 5 6
Count: 21
Initial value
1 2 3 Set (present setting) - 200 [pulse]
Inc. value
Plotting Width:[mm] 40.0 0 —
·
Set 20 [pulse]
ESC OK ENT Count
Set 21 [times]
Start Point
set 0.0 [mm]
Plotting Width
30 - 40 [mm] exposure width is recommended.

each time a test exposure ends. (In this sequence, the exposure starting point is
automatically recalculated by adding 5 mm to the last exposure end point.)
• When performing a test exposure, the settings for the media type registered in the
plate data that is selected when the plate is loaded are used for settings other than the
initial value, incremental value, and count.

The test exposure begins using the set information.
2400dpi When the test exposure is completed, the test expo
(8450) sure selection screen reappears.
Inital value: 8250 pulse
Inc. Value: 20 pulse
Count: 21
Start Point: 0.0 mm
Plotting Width: 40.0 mm
The test exposure exposes the width that you set in
ESC START CANCEL
[Plotting Width] and automatically inserts a 5 mm
gap between exposures.

Zoom value determination
To determine the optimized zoom value, check the following points.

• Check situation of between swathes at 1px Vertical L&S (Line & Space) A and B
• Horizontal line Flatness at C1 pattern.
Checking the Horizontal-line Flatness at the C1 pattern is difficult ,so please check by the Vertical-
line
The optimized zoom values for 1px Vertical L&S A and B are different.
The 1 swath width of 2400dpi is approx. 0.68mm for S/SA Model(64ch Fiber LD Head)
It is 0.34mm for E model(32ch Fiber LD Head) and it is 1.02mm for ZA model (96ch Fiber LD
Head).
Using x25 loupe will be easier to inspect the zoom pattern.
The overlap area between swathes will be lighter with positive working plate, darker with
negative working plate.
1 swath 1 swath 1 swath 1 swath 1 swath

(0.7mm) (0.7mm) (0.7mm) (0.7mm) (0.7mm)
EX) 64ch Fiber LD Head
Swath pitch is uniform
1 swath 1 swath 1 swath 1 swath 1 swath 1 swath 1 swath 1 swath 1 swath 1 swath
(0.7mm) (0.7mm) (0.7mm) (0.7mm) (0.7mm) (0.7mm) (0.7mm) (0.7mm) (0.7mm) (0.7mm)
Swath pitch is overlapping Swath pitch is underlapping
Inspecting 1px vertical L&S with x25 loupe (In case of Positive working plate)
When the optimized zoom value is different for 1px vertical A and B, find the center value of those.
Also check the horizontal line flatness at C1 pattern.

Inspect C1 pattern and then confirm horizontal line is flat with new Zoom value.
If the swath pitch is uniformed without Flat Horizontal line, need to adjust “Mag” and “Bank Offset”.
64ch
32ch
1234567
Hor L&S 11234
1234567
1234567
12341234567
Hor L&S 21234
1234567
1234567
Ver L&S 1A1234
1234567
1234567
1234
1234567
1234
Ver L&S 2A 1234567
1234567
Ver L&S 1B1234
1234567
1234567
1234
1234567
Ver L&S 2B1234
Dot 0%
Dot 3% Below optimized zoom
Dot 50%
Dot85%
Dot97%
Dot 100% 1234567
1234567
1234567
Grid 123456
1234567
1234567
123456
Z1 123456
123456
123456
C1 123456
123456
123456
D1 123456
123456
Optimized zoom
Over optimized zoom

17-4.Adjusting the beam balance
Adjusting the beam balance at installation depending on the media characters.

This adjustment is not required at LD replacement.
17-4-1.How to enter the beam balance adjustment nemu.
2)Continuously pressing “A” (Not labeled on display)
focus zoom and OK 3 times
A RH
ESC OK
3) Contents of beam balance adjustment
1. Mag exposure
64ch head test menu CLR : Zoom unit Mag value adjustment
0
2. Offset exposure
1:Mag exposure 7 8 9
: Zoom unit Bank offset value adjustment
2:Offset exposure
3:Function exposure 4 5 6 3. Function exposure
4:LM rate exposure : Beam balance compensation curve adjustment
5:Set plate type data 1 2 3 4. LM rate exposure
6:All resolution expo. : Response time compensation for individual LD.
7:Dvalue expo. 10:Other 0 · —
5. Set plate type data
ESC OK ENT : Setting the determined value of 3 and 4.
6. All resolution expo.
: Not used.
7.Dvalue expo.
: It is for factory usasge only.
10. Other
: Move next page.
6GUVRCVVGTP After selecting each adjustment menu, set the the

5VF
Fine mode and Test pattern selection as you need.
Those settings are not changed at usual exposure
testing.
ESC OK

17-4-2.Mag Exposure
As for the Mag value, there is no independent value in every resolution by the value which is
characteristic of the Zoom unit.
Because it is being adjusted in the factry, it doesn’t need to adjust it fundamentally.
When it is adjusted, confirmation, adjustment is done in the resolution which a user uses most.
This Mag value adjustment is for all 32ch/64ch/96ch Fiber head.
1) Write the current setting.

CLR Service/Recording head/RH parameter/
Laser channel delay
7 8 9
HEAD MAG -2.4 [%]
4 5 6 Mag value is unique for each zoom unit.
BANK OFS 0.1 [dot]
Mag value is not various for the optical resolution.
1 2 3 Use customer’s major optical resolution to adjust
the Mag value.
0 · —
ESC SAVE ENT
2) Setting of Mag exposure

2400 CLR Enter values into the following fields.
7 8 9
Incrime [x0.1] 1
4 5 6
Count: 11
0.0 1 2 3
Start Point:[mm]
Plotting Width:[mm] 30 0 · —
ESC OK ENT
[Increment] : Increment. Above drawing is showing Mag value is increased with 0.1 per strip.
Coarse adjustment: by 3 (x 0.3), then fine adjustment by 1 (x0.1).
[Count] : Exposure count. Current value is exposed at center strip.
Above drawing is showing that 11strips are exposed and -2.4 is the center value.
[Start point] : Exposure start point.
[Plotting width] : Exposure width. Keep it wider if it is possible.
Recommend at least 40mm width.

2400dpi
Mag exposure
Incriment: 1 x0.1
Count: 11
Start Point: 0.0 mm
ESC START CANCEL

Hor 1L1S
Hor 2L2S
Ver 1L1S(Even)
Ver 2L2S(Even)
Ver 1L1S(Odd)
Ver 2L2S(Odd)
Grid
-1.9 -2.0 -2.1 -2.2 -2.3 -2.4 -2.5 -2.6 -2.7 -2.8 -2.9
Current value
Check the horizontal line flatness, most flat strip is optimized value.
The wrong Mag value situation is very similar to wrong zoom value situation.
Please carefully inspect the C1 pattern.
With correct zoom, swathes are uniform.
*Mag pattern appear each 32ch.

Mag adjust movement with 64ch Fiber Head(S/SA)
64ch
32ch 32ch
Mag value: -0.4 from optimized value
64ch
32ch 32ch
Mag value: Optimized value
64ch
32ch 32ch
Mag value: +0.4 from optimized

value
To check zoom value, check the swath uniformity.

Wrong zoom value causes white/ black banding between swathes,

Mag adjust movement with 96ch Fiber Head(ZA)
96ch
32ch 32ch 32ch
Mag value: -0.4 from optimized value
64ch
32ch 32ch 32ch
Mag value: Optimized value
96ch
32ch 32ch 32ch
Mag value: +0.4 from optimized

value
To check zoom value, check the swath uniformity.

Wrong zoom value causes white/ black banding between swathes,

17-4-3.Bank Offset Exosure

As for the Bank offset value, there is no independent value in every resolution by the value
which is characteristic of the Zoom unit.
Because it is being adjusted in the factry, it doesn’t need to adjust it fundamentally.
When it is adjusted, confirmation, adjustment is done in the resolution which a user uses most.
Follow are 64ch Fiber LD head adjustment. (32ch does not needed to adjust Bank offset)

CLR
Service/Recording head/RH parameter/
7 8 9 Laser channel delay
HEAD MAG -2.4 [%]
4 5 6
BANK OFS 0.1 [dot]
1 2 3
0 · —
ESC SAVE ENT
2) Setting of Offset exposure

2400 CLR
Enter values into the following fields.
7 8 9
Incrime [x0.1] 1
4 5 6
Count: 5
1 2 3
Plotting Width:[mm] 50.0 0 · —
ESC OK ENT
Above drawing is showing that 5 strips are exposed and 0.1 is the center value.

2400dpi
Offset exposure
Incriment: 1 x0.1
Count: 5
Start Point: 0.0 mm
ESC START CANCEL

Hor 1L1S
Hor 2L2S
Ver 1L1S(Even)
Ver 2L2S(Even)
Ver 1L1S(Odd)
Ver 2L2S(Odd)
Grid
0.3 0.2 0.1 0.0 -0.1
Current value

64ch
32ch 32ch
BankOffset optimized -0.4
64ch
32ch 32ch
BankOffset optimized value
64ch
32ch 32ch
BankOffset optimized +0.4

Follow are 96ch Fiber LD head (PT-R8600MII-ZA) adjustment. (32ch does not needed to
adjust Bank offset)

CLR Service/Recording head/RH parameter/
HEAD MAG [%] 0.00 Laser channel delay
BANK OFS [dot] 0.00 7 8 9
BANK OFS 2[dot] 0.00
0.00 4 5 6 [BANK OFS] : Adjustment for 2nd 32ch beams line.
0.00 {BANK OFS2]: Adjustment for 3rd 32ch beams line.
0.00 1 2 3
0.00
0 0 · —
ESC SAVE ENT
2) Setting of Offset exposure

2400 CLR
Enter values into the following fields.
7 8 9 Note: Select “Std” pattern for this adjustment.
0:ofs1. 1: ofs2 0
Incrime [x0.1] 1 4 5 6
Count: 11
1 2 3
Plotting Width:[mm] 20.0 0 · —
ESC OK ENT
[0: ofs1 1:0fs2] : 96ch Fiber LD Head needs to adjust 2 position because 3 lines of 32ch beam lines.
This is selection for movement of 2nd 32ch or 3rd 32ch.
ofs1 is chnaged Bank offset for 2nd 32ch beams line.
ofs2 is changed Bank offset for 3rd 32ch beams line.
Above drawing is showing that 5 strips are exposed and 0.1 is the center value.

2400dpi
Offset exposure (ofs1)

Incriment: 1 x0.1
Count: 11
Start Point: 0.0 mm
ESC START CANCEL

Hor 1L1S
Hor 2L2S
Ver 1L1S(Even)
Ver 2L2S(Even)
Ver 1L1S(Odd)
Ver 2L2S(Odd)
Grid
0.3 0.2 0.1 0.0 -0.1
Current value
Confirm to movement in side 96ch beam of holizontal line to straight by D1 or Z1 pattern.

First adjust ofs value for 2nd 32ch beam line to match 1st 32ch beams line.
Then adjust ofs2 value for 3rd 32ch beams line to match 1st and 2nd 32ch beams line.

4) Expose select ofs1.

Find 2nd 32ch beams linee to
96ch
match 1st 32ch beams line.
32ch 32ch 32ch
Set BANK OFS value.
ofs1(31-32ch)
5) Expose select ofs2.

Find 3rd 32ch beams linee to
96ch
match 1st 32ch beams line.
32ch 32ch
32ch
Set BANK OFS2 value.
ofs2(63-64ch)
6) Confirm to match 1st, 2nd and 3rd

32ch beams lines.
96ch
32ch 32ch 32ch
ofs2(63-64ch)

17-4-4.Beam balance adjustment(Function exposure)

Although LD power is electrically calibrated by laser calibration, this beam balance adjustment is
fine adjustment from the results of actual exposure.
This adjustment has to be done for the even number channel LDs and odd number channel LDs.
The beam balance adjustment consists of 2 steps adjustment which are Function exposure and
Gain exposure.
<Reference> Regarding function exposure

The actual compensation shapes are in next page.
There are 31 kinds of shapes from F0 (Without compensation ) to F30.
The Gain range is 6 step, from 0 to 5.
Gain 1 is equal to 1% power compensation.
The meaning of gain seting is below.
0 : Withot compensation.
1: Positive compensation is applied. ( Compensation value is determind by gain value)
-1: Negative compensation is applied. ( Compensation value is determind by gain value)
For the adjustment, select “Std” pattern for 64ch Fiber LD Head.
But select “AUX2” pattern for 96ch Fiber LD Head (PT-R8600MII-ZA)
1108
CLR In this drawing, at 2400dpi,
dpi Even Odd LM
Even: Function 20‚ Gain 3
1200 0 0 0 0 100 7 8 9 Odd:Function 26‚ Gain 2
2000 0 0 0 0 100
4 5 6
2400 20 3 26 2 100
Therefore,
4000 20 3 26 2 100 1 2 3 LD#22, 24, 26, 28, 30, 32, 34, 36, 38, 40 have 3% and
2438 20 3 26 1 100
LD#33, 35, 37, 39, 41, 43, 45, 47, 49, 51, 53, 55,
2540 20 3 27 2 100 0 · —
57, 59, 61, 63 have -2% power compensation.
ESC SAVE ENT
No. Gain
Important Note
For adjustment of 96ch Fiber LD head, find best of 1x1 pattern as well as better resule of V L&S1A
and V L&S1B.
Exposure patterns(AUX2 for 96ch Fiber LD Head)

Hor L&S 1
Ver L&S 1B
Ver L&S 2B
1x1

Even Odd F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30
0-10 1-11 0 1 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 0 0 0
2 3 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 0 0 0
4 5 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 0 0 0
6 7 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 0 0 0
8 9 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 0 0 0
10 11 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 0 0 0
12-20 13-21 12 13 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 -1 -1 0 0 1 0 -1 1
14 15 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 -1 -1 0 0 1 0 -1 1
16 17 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 -1 -1 0 0 1 0 -1 1
18 19 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 -1 -1 0 0 1 0 -1 1
20 21 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 -1 -1 0 0 1 0 -1 1

22-30 23-31 22 23 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 0 1 1 -1 1
24 25 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 0 1 1 -1 1
Function DATA for 64ch Fiber LD Head
26 27 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 0 1 1 -1 1
28 29 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 0 1 1 -1 1
30 31 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 0 1 1 -1 1
32-40 33-41 32 33 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 1 1 -1 1
34 35 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 1 1 -1 1
36 37 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 1 1 -1 1
38 39 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 1 1 -1 1
40 41 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 -1 1 1 -1 1
42-50 43-51 42 43 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 0 1 -1 1
44 45 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 0 1 -1 1
46 47 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 0 1 -1 1
48 49 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 0 1 -1 1
50 51 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 -1 -1 0 1 -1 1
52-62 53-63 52 53 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 0 0 0 -1 0 0 0 0
54 55 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 0 0 0 -1 0 0 0 0
56 57 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 0 0 0 -1 0 0 0 0
58 59 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 0 0 0 -1 0 0 0 0
60 61 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 0 0 0 -1 0 0 0 0
62 63 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 0 0 0 -1 0 0 0 0
C-193
C-194
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30
0-10 1-11 0 1 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 -1 1
2 3 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 -1 1
4 5 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 -1 1
6 7 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 -1 1
8 9 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 0 0
10 11 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 0 0
12 13 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 0 0
14 15 0 -1 0 0 0 0 0 1 0 0 0 0 0 -1 0 0 0 0 1 0 0 0 0 -1 1 0 0 0 0 0 0
16-30 15-31 16 17 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 0 0
18 19 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 0 0
20 21 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 0 0
22 23 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 0 0
24 25 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 -1 1
26 27 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 -1 1
28 29 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 -1 1
30 31 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0 -1 1
32-46 33-41 32 33 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 -1 1
34 35 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 -1 1
36 37 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 -1 1
38 39 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 -1 1
40 41 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 0 0
42 43 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 0 0
44 45 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 0 0
46 47 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0 0 0
48-62 49-63 48 49 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0
50 51 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0
52 53 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0
54 55 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 0 0
56 57 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 -1 1
58 59 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 -1 1
60 61 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 -1 1
62 63 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 0 -1 1 -1 1
64-78 65-79 64 65 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 -1 1
66 67 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 -1 1
68 69 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 -1 1
70 71 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 -1 1
72 73 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0
Function DATA for 96ch Fiber LD Head (PT-R8600MII-ZA)
74 75 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0
76 77 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0
78 79 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 -1 0 0 0 1 1 0 0 0 0 -1 1 0 0
78-94 81-95 80 81 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 0 0
82 83 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 0 0
84 85 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 0 0
86 87 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 0 0
88 89 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 -1 1
90 91 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 -1 1
92 93 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 -1 1
94 95 0 0 0 0 0 0 -1 0 0 0 0 0 1 0 0 0 0 -1 0 0 0 0 1 -1 1 0 0 0 0 -1 1

Exposing procedure
1108 1) Write the current setting.

CLR After entering Service menu, go to media setting.
dpi Even Odd LM
Then beam balance menu is displayed.
1200 0 0 0 0 100 7 8 9
2000 0 0 0 0 100
4 5 6 * If you go to ONLINE menu, the beam balance menu
2400 20 3 26 2 100
will be hid. Re-enter to Service menu to display the
4000 20 3 26 2 100 1 2 3
beam balance menu.
2438 20 3 26 1 100
2540 20 3 27 2 100 0 · —
ESC SAVE ENT
2) Setting of fnction exposure

CLR
2400 Enter values into the following fields.
7 8 9
F0 [Function key]
4 5 6 Select the first function numer for the test.
Even:0, Odd:1,All:2 2
Count: 31
Range 13
1 2 3
Start point: 0.0
Plotting width: 1030 0 · -
ESC OK ENT
[Even, Odd ]: Even:0, Odd: 1, Adjustment channel selection.

Even:Even channel number ON, Odd: Odd channel number ON
[Count] :Function number setting.
[Range] : Exposure mehod.
Single number (From 1 to 5): Gain value
2 numbers (From 12 to 45) : Expose the pattern with increasing Gain
from second deigt mumber to first degit number.
<Exsample>
Range is “13” Range is “24”,
Expose 5 times with Gain 1, 2 and 3 Expose 5 times with Gain 2,3 and 4.
2400dpi
F0
All
Count: 31
Range: 13
Start Point: 0.0 mm
Plotting Width: 1030 mm
ESC START CANCEL

F30F29 F28 F2 F1 F0
Even
Gain1
Odd
Even
Gain2
Odd
Even
Gain3
Odd
The 1030mm width is divided in same width automatically and then 1px Vertical L&S A
From your exposue results, select 5 function numbers which has good situatoin.
You don't need to select the same function number for the even and odd.
These are independent parameters so they won’t affect each other.
Select best quality function number.
Important Note
For adjustment of 96ch Fiber LD head, find best of 1x1 pattern as well as better resule of V L&S1A
and V L&S1B.
When adjusted Beam balance(function exposure), must adjust LM exposure.

17-4-5.LM exposure
*At LM exposure, the function and gain are used from selected media’s data.
*Same condition after LM cal is 100%,0% means no correcton.
1) Setting of fnction exposure

2400 CLR Enter values into the following fields.
7 8 9
Inital 0
Inc. Va 10 4 5 6
Count: 11
1 2 3
Plotting Width:[mm] 50 0 —
·
ESC OK ENT
[Initial]: Initial value, * Set 0

[Inc. Va] :Incremet value * Set 10
[Count] : Exposure count. * Set 11
[Start point] : Exposure start point. * Set 0.0mm
[Plotting width] : Exposure width.
* Type your plate width for this setting,
plotting width will be automatically divided for exposure counts.

2400dpi
F0
Initial Value: 0
Inc. Value: 10
Count: 11
Start Point: 0.0 mm
Plotting Width: 50 mm
ESC START CANCEL
The actual exosure resluts with above settings are next page.

Hor 1L1S
Ver 1L1S A
(Even)
Ver 1L1S B
(Odd)
100 90 80 70 60 50 40 30 20 10 0
Focus to the 1px horizontal L&S banding situation, then select the point that has less banding.

<Reference>
LM value correction table is made in 20 maximums at Laser calibration time, and kept in HeadCPU
It is made for every setup that the next condition is different.
-rotation speed(rpm)
-resolution(dpi)
-laser value(%)
-Nega/Posi
-D_value
Response of each 64chLD is measured, and average is found.

Coreection is made so that response of each LD may become average.
<Example>
-Average of response 64ch :90
-Response of each LD,0ch=90,1ch=88,2ch=91,3ch=89,4ch=93,5ch=90
In this case, Correction table is made like a next figure. This condition is 100%.
Result of mesurement
93
92
91
90
89
88
Correction table
+2
+1
0
-1
-2
-3
The correction value become “ -1” only on 4ch as for less than the minor point because it cuts it down
when for example LM correction is made 40%.
0ch=0 ,1ch=2x0.4=0.8->0•,2ch=-1x0.4=-0.4->0•,3ch=1x0.4=0.4->0 ,4ch=-3x0.4=-1.2->-1
,5ch=0

18. Option installation procedure

See also TN-B8-002-Remote Monitoring.pdf
18-1.PT-R8600MII series Modification of Remote monitoring procedure for
existing machine
The existing PT-R8600MIIseries can be upgrade Remote monitoring function onsite with Modification
kit and new firmware.
18-1-1PT-R8600MII-E/S (E: #11058 and before / S: #1171 and before)

Necessary goods
P/C 100345794V00 Kit for remote monitoring (E/S)
Firmware which has function of Remote monitoring Ver1.25 or higher.
Web data for remote monitoring image data
Procedure
1) Request customer to prepare follows before upgrade.
LAN condition and LAN cable to the PT-R8600MII
LAN cross cable for connecting PT-R8600MII and PC
(Note: resent model of PC can support Automatic MDI/MDI-X selection. In this case, it is OK to use
LAN straight cable)
Keep Static IP Address for PT-R86000MII
Reference: Please refer PT-R8600MII-E/S User manual
"10.1.2 IP address setting" and "10.1.5 Wiring LAN cable to the PT-R location"
2) Order "100345794V00 Kit for remote

monitoring (E/S)"
Note:
Please fix cable by cable tie to
protect resistance at this point.
3) Prepare latest PT-R8600MII-E/S firmware

and WEB data.
Remote monitoring cable
4) Replace Interface plate for Remote monitoring

kit from existing type.
5) Please wire Remote monitoring cable along

with wired cable as same as photo.

6) Download PT-R new firmware to th PT-R8600MII. And reboot PT-R86000MII.
7) Download WEB data to the PT-R8600MI through Ethernet mode.. Then reboot PT-R86000MII.
Note: WEB data must be downloaded by Ethernet mode by RMLight.
The WEB data has Japanese, English and Chinese version. Please select and download WEB
data as same as language of PT-R8600MII operation panel.
8) Confirm whether it was downloaded correctly or not.

Please confirm by WEB data version at 1st page of Information/ Version on the display.
W E B d aata
ta
Language Version
Japanese Img86M2_jpn_100.dat or higher
English Img86M2_eng_100.dat or higher
Chinese Img86M2_chi_100.dat or higher

9) Confirm Remote monitoring display by Web browsing software.
9)-1. Please setup Network to the "ON" at User maintenance / ETC. / Option setting. On the display
will show "Some important setting was changed. Be sure to reboot the machine." Then press
"OK"
9)-2. Please setup static IP address which customer supplied at User maintenance / ETC. / TCP/IP
for RMS.
On the display will show "Some important setting was changed. Be sure to reboot the
machine." Reboot PT-R8600MII this time.
9)-3. Connect LAN cable to the PT-R8600MII and PC. The LAN cable must be connected "Ethernet"
port at below picture.

(14pins)
Connecter PIF 1 Connector for Remote monitoring

(50 pins) (Ethernet)
Connecter PIF 2
(25 pins)
9)-4. Confirm "Brand" and "Machine nickname" at top page of below http address by Web
Browser (recommend Internet Explorer 8.0)
http://xxx.xxx.xxx.xxx (it is same static IP address which you set step2)
Brand: SCREEN
Machine nickname: PlateRite

18-1-2. PT-R8600MII-SA/ZA (SA: #421077 and before / ZA:#423018 and

before)
Necessary SDUWs
P/C 100345798V00 Kit for remote monitoring (SA/ZA)
Firmware which has function of Remote monitoring Ver1.25 or higher.
Web data for remote monitoring image data
Procedure
1) Request customer to prepare follows before upgrade.
LAN condition and LAN cable to the PT-R8600MII
LAN cross cable for connecting PT-R8600MII and PC
(Note: resent model of PC can support Automatic MDI/MDI-X selection. In this case, it is OK to use
LAN straight cable)
Keep Static IP Address for PT-R86000MII
Reference: Please refer PT-R8600MII-E/S User manual
"10.1.2 IP address setting" and "10.1.5 Wiring LAN cable to the PT-R location"
2) Order “100345798V00 Kit for remote monitoring (SA/ZA)”
Note:
Please fix cable by cable tie to
protect resistance at this point.
3) Prepare latest PT-R8600MII-SA/ZA firmware

and WEB data.
Remote monitoring cable
4) Replace Interface plate for Remote monitoring

kit from existing type.
5) Please wire Remote monitoring cable along

with wired cable as same as photo.

6) Download PT-R new firmware to th PT-R8600MII. And reboot PT-R86000MII.
7) Download WEB data to the PT-R8600MI through Ethernet mode. Then reboot PT-R86000MII.
Note: WEB data must be downloaded by Ethernet mode by RMLight.
The WEB data has Japanese, English and Chinese version. Please select and download WEB
data as same as language of PT-R8600MII operation panel.
8) Confirm whether it was downloaded correctly or not.

Please confirm by WEB data version at 1st page of Information/ Version on the display.
W E B d aata
ta
Language Version
Japanese Img86M2xA_jpn_100.dat or higher
English Img86M2xA_eng_100.dat or higher
Chinese Img86M2xA_chi_100.dat or higher
AGFA English ImgAB824XT_eng_100.dat
ImgAB824XT_eng_100.da
ImgAB824XT_eng_100.datt or
or higher
higher
9) Confirm Remote monitoring display by Web browsing software.

9)-1 Please setup Network to the "ON" at User maintenance / ETC. / Option setting. On the
display will show "Some important setting was changed. Be sure to reboot the machine."
Then press "OK"
9)-2 Please setup static IP address which customer supplied at User maintenance / ETC. / TCP/
IP for RMS.
On the display will show "Some important setting was changed. Be sure to reboot the
machine." Reboot PT-R8600MII this time.
9)- 3 Connect LAN cable to the PT-R8600MII and PC. The LAN cable must be connected
"Ethernet" port at next picture.

Connector for Plate Processor

(25 pins)
Connecter PIF 3
(Ethernet)

Connecter PIF 1 (Ethernet)
(50 pins)

(14pins)
Connecter PIF 2
(25 pins)
9)-4 Confirm "Brand" and "Machine nickname" at top page of below http address by Web Browser
(recommend Internet Explorer 8.0)
http://xxx.xxx.xxx.xxx (it is same static IP address which you set step2)
Brand: SCREEN
Machine nickname: PlateRite
Each brand has different WEB data. Please download correct brand WEB data.

18-2. AF-180N connection procedure (PT-R8600MII)

1. Connection kit
To connect AF-180N to PT-R8600MII series, connection kit is required
Packing list of AF-180N Connected kit for 86M2 (Option code 100317101V00)
ホース固定金具
六角穴付ボルト
六角穴付ボルト

18-2-1Detail of Connected kit for 86M2 (Option code 100317101V00)
A: 100245323V00 Lens guard (A-1)

A B B: 100246972V00 Hood 86/88N (A-1)
C: 100307857V00 Joint (A-1)
D: 100014746V00 ELBOW (A-1)
C D
E: 100317110V00 Pipe 8600MII (A-2)

E F F: 100250786V00 bracket (A-7)
G: 100329197V00 HOSE (A-9)
H: 100247628V00 ELBOW HOSE (A-10)
G
I: 70582870-00 Plug (A-13)
H
J K
J: 100270227V00 CABLE HARNESS (A-19)
K: 100101134V00 HOSE FIXER (A-11)
L: 100274636V00 Hose guide cover (A-8)
M: 100263233V00 Adapter(38-32)(A-3)
L
M
N
N:100317160V00 Duct hose(D32 2.3m) (A-4)

18-2-2. Overview of modification

Piping diagram (Before)
Internal blower : BL1 Optical Filter
Blower housing
Drum
Lens gurad
Gas vacuum pump : M41
Piping diagram (After)
Internal blower : BL1 Optical Filter
Blower housing
Drum
Plug
AF-180N
Adapter(38-32) Pipe 8600MII
Lens gurad
Gas vacuum pump : M41 Hood 86/88N

18-2-3. AF-180N modification procedure

Usually exhaust of AF-180N is used for the air blow of the Lens guard.
However, on PT-R8600MII sereis, M41 Gas vacuum pump is used for the air blow.
Therefore, AF-180N has to be modified for changing exhaust direction.
(This is same as when AF-180N is used on PT-R8900.)
Disassemble with a pipe

and connect to exhaust room.
Remove this pipe.
Remove this hose.
1. Open the AF-180N cover.

Remove the hose clamp.

2.Pull out the internal exhaust hose from exhaust room.
Remove 4 screws and pull out these hoses.
3. Disassemble connection part.
4. Connect blower side hose to the blower to the exhaust room.

Close upper hole by 100274636V00 Hose guide cover (A-8).

5. Connect 100270227V00 CABLE HARNESS (A-19) to XBUout of AF-180N.
6. Connect the power cable for AF-180N and then colse cover.

18-2-4. PT-R8600MII modification procedure

18-2-4-1. Preparation
2. Check current Calibration sensor position.
/Service/ Recording head/ RH test/ Calibration position
3. Move the Recording head to 500mm position.
/Service/ Recording head/ RH test/ RH positioning: 500mm
4. Unlock Front side cover interlock 1 and remove Front cover (C)
5. Turn off the machine and then remove Front cover (H), Side cover (A) and Front cover (A).
Front cover (H)
Front cover (C)

Side cover (A)
Front cover (A)
Fixing screw location of Front cover (H)
To see other fixing screw, open the electrical section panel which RCP3E is on.

6. Remove Rear cover (H), Rear cover (A) and Side cover (H).
Rear cover (A) Side cover (H)

Rear cover (H)
18-2-4-2. Removing original Lens guard.
Original Lens guard is fixed by 4 screws.
Top : M3 x 2 pieces
Bottom : M4 x 2 pieces
It is difficult to touch those screws directly.

Access from front side through the space between the
drum and engine base.
Front side of Recording head can be seen from Home
side Clamp driver unit area.

1. Remove the Calibrarion sensor.
Disconnect X866 and remove 2 screws.
2. Turn on the Maintenance key SW.

3. Turn on the machine and then by-pass the initialization.
4. Perform RH zero return.
/Service/ Recording head/ RH test/ RH zero return
5. Move the Recording head position is 5mm.

/Service/ Recording head/ RH test
/ RH positioning: 5mm
In this position, bottom Home side M4 screw can be
removed by T type wrench(M4-600) from front side.
(P/C 100317163V01).
Keep this M4 screw, this is used to fix Hood 86N/88
onto new Lens guard.
6. Move the recording head to -55mm position.

/ RH positioning: - 55mm
In this position, bottom Away side M4 screw can be
removed by T type wrench(M4-600) from front side.
Keep this M4 screw, this is used to fix Hood 86N/88
onto new Lens guard.
7. Move the Recording head to Calibration sensor

position.
/Service/ Recording head/ RH test/ Move to cal. pos
8. Disconnect the Blowng pipe and then remove 2 pieces

of M3 screws.
DO NOT remove suction hose at this point.
Disconnect it after removing original lens guard from
the Recording head.

9. Remove the Spacers.
10. Removed original Lens guard and spacers.
18-2-4-3. Attaching new Lens guard and modification parts.
New Lens guard is fix by 6 screws.
100250336V00 CAP BOLT M3*15L ( 4 pieces)
100103258V00 CAP BOLT M4*15L ( 2 pieces)
1. Move the recording head to -25mm position.

/ RH positioning: -30mm
2. Attach new Lens guard and then fix it by M3 screws at

Top Home side only.
This is temporary fix but to set Top Away side M3 screw,

the recording head must be moved to Calibration
sensor position, please make sure the Lens guard
doesn't have any play.

3. Move the recording head to Calibration sensor
position.
/Service/ Recording head/ RH test/ Move to cal. pos
Set Top Away side M3 screw and tighten both M3

screws.
4. Move the Recording head position to 5mm.

/ RH positioning: 5mm
In this position, middle M3-15 screw and bottom
M4-15 screw of Home side can be set and be
tightened from front side.
T type wrench(M3-600) (P/C 100317166V01)

T type wrench(M4-600) (P/C100317163V01).
5. Move the Recording head position to -55mm.

/ RH positioning: -55mm
In this position, middle M3-15 screw and bottom
M4-15 screw of Away side can be set and be
tightened from front side.
T type wrench(M3-600) (P/C 100317166V01)

T type wrench(M4-600) (P/C100317163V01).
6. Hood 86N/88 is fixed by 2 pieces of M4 screws which was used for fixing original Lens guard
bottom side.

18-2-4-4. Removing original piping
1. Remove hoses which are connected to the Optical filter.
2. Remove hose which is connected to the Blower housing.

Remove original hose which was connected to the Optical filter from the machine.
Set a Plug to the Blower hosing Joint.
3. Remove orignal hose which was connected to the original Lens guard from the machine.
Pull out from the Cableveyor.

18-2-4-5. Attaching new piping and modification parts
1. Connect 100329197V00 Hose (A-9) and

100247628V00 Elbow hose (A-10) to Nood 86/88N.
2. Assemble 100250786V00 Bracket (A-7) to Recording head.

Use fixing screws for SK binder which are holding cables.
3. Connect Hose and Elbow hose to 100317110V00

Pipe 8600MII (A-2)
Fix Elbow hose by 114158 Cable tie T18R.
4. Connect 100317160V00 Duct hose(D32 2.3m) (A-4)

to Pipe 8600MII and fix it by 100101134V00
HOSE FIXER (A-11).
Fix Duct hose to Bracket by 100048491V00 Cable Tie
AB-250.

5. Fix the Duct hose to the Cableveyor.
Set Cable tie AB-250 at 5th, 9th, 13th and 17 th position.
1
2
3
17
13
4
9 5
6
DO NOT tight them, make slight gap.
Use Cableveyor holes to fix the Duct hose at Pipe 86MII side.

Fix the Duct hose by Cable tie AB-250, fix it to Cable ties which are set on the Cableveyor before-
hand.
Tight the Cable tie, it is enough if the Cable tie is in the

groove of Duct hose.
Make sure Doct hose won't move left or right.
Overview after fixing Duct hose

6. Place the Duct hose to Away side through between U11 and Engine base.
7. Remove 100293535V00 Plate.

Place 70585530-01 DUCT HOSE(5M.D38) through the hole which was covered by the Plate.
8. Connect Duct hoes by 100263233V00 Adapter(38-32)(A-3)

Fix Duct hoses by Hose fixers.
9. Assemble 100307857V00 Joint (A-1) to Lens guard and connect 100014746V00 ELBOW (A-1)
to the Joint.
Connect Air blow hose to the Elbow.

18-2-4-6. Modification check

1. Manually rotate the drum to move Leading edge clamp to bottom and then turn on the drum brake.
/Service/ Drum test/ Brake ON/OFF [ON]

3. Turn off the drum brake.

Check clearance between Hood 86/88N and Leading edge
clamps with manually rotating the drum.
/Service/ Drum test/ Brake ON/OFF [OFF]
If Hood 86/88N hits the Leading edge clamps, check the

Lens guard position and fixing portions.
3. Move the Recording head to zero position

/Service/ Recording head/ RH test/ RH zero return
4. Move the Recording head to 1200mm position and check Duct hose fixing portions and
state of the Duct hose during the Recording head is moving.
If the Duct hose doesn't move smoothly, adjust Duct fixing position or tightness of Cable tie.
Make the Duct hose movement smooth by repeating Recording head movement from zero point
to 1200mm.
18-4-7. Reassembling
1. Turn off the machine and then install the Calibrarion

sensor. Connect X866.
2. Turn off the Maintenance Key SW.
3. Close covers.
4. Turn on the machine and then perfrom the initialization.
4. Move the Recording head to 1200mm position and check if Duct hose is hitting the Rear covers,
If the Duct hose is hitting rear covers, adjust Duct fixing position or tightness of Cable tie.
Make the Duct hose movement smooth by repeating Recording head movement from zero point
to 1200mm.

18-2-5. AF-180N connection and operation check

1. Connect DUCT HOSE(5M.D38) to AF180N intake side.
2. Connect 100096316V00 Connection Cable to XBU10 of PT-R8600MII and XBUIN of AF-180N.
3. Turn on the machine and then perfrom the initialization.
4. Activate AF-180N option and save it.

/Service/ Machine option select/Air filtering unit [ON]
5. Turn off the machine.
6. Turn on AF-180N first.

Turn on the machine and then perfrom the initialization.
7. Perform the Calibration position search.

/Service/ Recording head/ RH test/ Calibration position [Serch]
Calibration position should not be changed, however, if it is slightly changed, save new value.
If it is greatly changed or machine cannot find the calibration position, check fixing portions of the
Calibration sensor and cable connection.
8. Perform the laser power calibration for all Ch#.

9. Load a plate and run focus exposure.

Due to the Lens guard replacement, the focus value may be changed slightly.
Check best focus position from focus series and then save optimized focus value.
Check if AF180N is working during the internal blower ( or BU-800) is working.

18-2-6. AF-180N Packing List and Circuit diagram
《 PT-R Series 》
AF-180N 大日本スクリーン
大日本スクリーン製造
スクリーン製造(
製造(株)
DAINIPPON SCREEN MFG.CO.,LTD.
内容明細書
Packing List
Domestic (( 国内・F0818T01 ))
Export ((海外・F0818T02
( )))
ORDER No. MFG.No.
【海外出荷のみ
★ ･･･海外出荷のみ (Only for export shipment
shipment)
☆ ･･･国内出荷のみ (Only for domestic shipment
shipment) 】
Parts code Specification Qty Check
Block No. Description 品名
品目コード規格・型番
1 2
Ａ 1 100249136V00 Main B ody 本体 AF-180 1
B 2 100114786V00 AF filter B ox AF フィルターボックス 1
3 100202567V00 Duct Horse ダクトホース 2m 1
4 100112689V00 Hos e F ixer ホース固定金具 2
5 100096316V00 Connection Cable 接続ケーブル XBU10/100 ⇔ XBUIN 1
☆ 100249912V00 Japanese
6 Us ers Manual ユーザーズマニュアル 1
★ 100249913V00 English
★ 7 EU Declaration Of Conformity ＥＵ適合宣言書 AF-180

--- 1
11.12.2010
☆ 8 100034518V00 Power Supply Cable 電源ケーブル 1
Check1 Check2
E05-P83108
2010.11- rev.(2)

D. Operation panel
D.Panel
1. Screen flow diagram

Service menu
Service menu
Senser test
Actuator Test
Drum Test
Motor Test
Recording Head
RH test
RH zero return
RH position
Focus zero return
Focus positiont
Zoom zero return
Zoom position
Peltier Test
Laser Calibration
LD ON
Calibration Position
Move to Calibration Position
Temperature
Laser Power Measurement
Iop/IopMAX
Iop/IopMAX graph
Start sensor
LM caribration
T.Calibration (PT-R8600 ZA only)
T Measure (PT-R8600 ZA only)
RH parameter
Laser power setting
Laser power confirm
Reference laser power
IopMAX-Iop, Iop/IopMAX
Temperature setting
Laser running time
Writing time clear (PT-R8600ZA only)
Board constant setting Temp.Dewetc. Correct
Auto calibration Iout1 Scale
Set temp. warning Iout2 Scale
Laser channel delay Ibias scale
Focus temp adjust. Iout1 link Current Correct
Relay count Iout link DAC Correct
LD exchange Iout2 Carry DAC Correct
TCAL Iout1 DAC
TCAL Iout2 DAC
PT-R8600M /PT-R8600MII Service manual (Ver1.11) D-1

D.Panel
Service menu
Input parameter
Set correction data
Set preset Plate type
Drum base position
Drum position
Set Focus / Zoom
Drum parameter
Parameter set
Parameter set(32bit)
Status read
Initialize
Adjust Offset
Adjust Gain
Set misc. data
Set resolution
Set weight
Password for spec. func
Test pattern
Initialize data
Initialize all data
Select brand
Consumable Time
Media type limitation (PT-R8600MII only)
DHCP
Start sensor adjust
Activation setting
Limitation setting
Set motion parameter
Machine option select
I/O Read / Write
D-2 PT-R8600M /PT-R8600MII Service manual (Ver1.11)

D.Panel
Service menu
Special action
Initialize
Check ORG-EZ
Pick up clamp
Put clamp on drum
Start sensor offset
Front sensor offset
Plate pad test
Special action 2
Initialize
Balancer test
Mail test
Drum brake aging
Set media type

D.Panel
2. Startup of the main unit without performing initialization
After turning ON the power to the main unit, simultaneously

press the two areas indicated by circles on the screen
P T- R 8 X X X
shown on the left (Press A -> B).
A Please press [START] B The OFF-LINE screen shown appears without an initial-
ization of the main unit being performed.
START VX.XX
When starting up the main unit without performing initial-

ization, the main unit does not operate normally.
To operate the main unit normally, make sure to turn OFF/
ON the power to the main unit or perform initialization from
the operation panel.

D.Panel
3. Detailed descriptions of the Service/Maintenance screens

3-1.How to enter the Service/Maintenance Menu screen
0301
Service
Pressing the OK key after selecting the

Infomation Service key brings up the Password In-
Set punch name put screen.
Service When the screen shown on the left appears, en-
ONLINE OK NEXT ter the password, press the ENT key and
then press the OK key again. The following
Service/Maintenance Menu screen appears.
3000
CLR
7 8 9
Pass Word The password
4 5 6
0 PT-R8300 series 8300
1 2 3
PT-R8600 series 8600
0 ·
ESC OK ENT
If you enter the wrong password, the screen re-
turns to the upper layer Menu screen (as indi-
0401 cated above).
Sensor test
Actuator test You can set the maintenance parameters using

Drum test the screens shown on the left.
Motor test
Recording head
ESC OK NEXT
NEXT NEXT
0401
Input parameter
I/O Read/Write
Special action
Special action 2
ESC OK NEXT

D.Panel
3-2.Service/Maintenance Menu screens
0401
Sensor test Sensor test
Actuator test Allows you to execute a sensor test.

Drum test Actuator test
Motor test
Allows you to execute an actuator test.
Recording head
Drum test
ESC OK NEXT
Allows you to execute tests for drum positioning
and drum rotation.
NEXT NEXT
Motor test
Allows you to execute tests for motor movement.

0401
Input parameter Recording head
Machine option select Allows you to execute tests and operations re-
I/O Read/Write lated to the recording head.
Special action Input parameter
Special action 2
Allows you to input and check parameter set-
ESC OK NEXT tings.
NEXT NEXT
Allows you to set optional parameters for the ma-
chine.
0401
I/O Read/Write
Set media type
Allows you to execute I/O port data reading and
writing.
Special action
Allows you to execute special actions, including

ESC OK NEXT
trailing edge clamp installation and initialization
of the machine status.
Special action 2
Allows you to execute special actions, It is mainly

for factory check.
Set media type
This is a media setting command to arrow setting

by specific machine parameter toofor the media
setting.

D.Panel
3-3.Sensor Test
0401
Sensor test Sensor test
Actuator test With this command, you can check the operating
Drum test status of each sensor.
Motor test Pressing the Sensor test key after selecting
Recording head the OK key brings up the Sensor Operation
ESC OK NEXT Check screen.
In this screen, the indicators for the sensors that
are currently ON appear highlighted.
Sensor indications after the PT-R is initialized.
Transmission type sensor:
Turns ON when the light is blocked.
Reflection type sensor:
Turns ON when the sensor detects the specified
conditions.
ESC
Returns you to the upper layer Menu

screen.
NEXT
Switches to the next screen. (The NEXT

key switches the display among the Sensor
Selection screens.)
After selecting the number of the sensor for
which you want to check the operating
state and pressing the OK key, you will
hear a beep sound when the selected sen-
sor turns ON.

D.Panel
3100 PH10H : Balancer position detection sensor (Home)
11 PH10H 6 PH11A
LS4A 11 PH27-2 16 PH25
PH11H : Balancer drive origin sensor (Home)
2 PH11H
LS4A 7 P1 12 PH27-3 17 PH24A
PH20 : Clamp arm origin sensor (Trailing edge
3 PH20 8 PH30 13 PH23-1 18 LS4H
clamp + Squeeze roller)
4 PH21 9 PH31 14 PH23-2 19 LS4A
PH21 : Clamp arm end point sensor (Trailing edge
5 PH10A 10 PH27-1 15 PH24H 20 PH57-1 clamp + Squeeze roller)
PH10A : Balancer position detection sensor (Away)
ESC OK
PH11A : Balancer drive origin sensor (Away)
P1 : Vacuum pressure sensor
PH30 : Clamp arm ORG detection sensor (Leading
edge clamp)
PH31 : Clamp arm SET detection sensor (Leading
edge clamp)
PH27-1 : Clamp bar position detection sensor 1
PH23-1 : Clamp bolt origin sensor (Hold side)
PH23-1 : Clamp bolt origin sensor (Release side)
PH24H : Loose clamp detection sensor (Home)
PH25 : Plate top side detection sensor (Home/
Away)
LS4H : RH End limit SW of away side.
LS4A : RH End limit SW of away side.
3101 PH2 : Origin position sensor of RH (sub axis)

11 PH2
LS4A 6 LS57-1
LS4A 11 CON24V
LS4A 16 PH18
PH3 : Rotation origin position sensor of RH (sub
2 PH3 7 PH51 12 AF_ALM 17 S1
axis).
3 8 PH52
LS4A 13 24V_SN
LS4A 18
INVALM : Inverter busy
4 INVALM 9 PH50 14 19
PH57-2 : Back Side door interlock
5 LS57-2
LS4A 10 CON5V
LS4A 15 20 PH57-1 : Front Side door interlock
PH51 : Shutter close detection sensor(PT-R8600M/
ESC OK
MII-S/E)
PH52 : Shutter open detection sensor(PT-R8600M/
PH51 and PH52 functions is opposite with
MII-S/E)
Standalone model(PT-R8600M/MII-S/E)
PH51 : Shutter open detection sensor(PT-
and Discharge bridge model(PT-R8600MII-
R8600MII-SA/ZA)
SA/ZA)
PH52 : Shutter close detection sensor(PT-
R8600MII-SA/ZA)
PH50 : Plate set detection sensor
CON5V : CON PCB DC5V input
CON24V : CON PCB DC24V input
AF_ALM: AF180N alarm
24V_SN:
PH18 : Start sensor (plate edge sensor)
S1 : Maintenance Key switch

D.Panel
Thihis display is for only PT-R8600MII-SA/ZA.

3102
11 PH70 6 PDSTB 11 16
PH70 : Unloading position detection 1 ( From drum to
2 PH71
LS4A 7 PDERR 12 17
transport guide.)
3 PH54
LS4A 8 LS75-3
LS4A 13 18
PH71 : Unloading position detection 2 ( Exit of con-
4 P42 9 14 19
veyer)
5 PH58
LS4A 10 15 20
PH54 : Pad down position detection for Plate han-
ESC OK
dling unit.
P42 : Plate vacuum pressure sensor for Plate han-
This display is for only PT-R8600MII-SA/ZA. dling unit.
PH58 : Pad slide origin detection
PDSTB : Online Plate Processor Standby signal
PDERR : Online Plate Processor Error signal
PH75-3 : Bridge cover interlock switch

D.Panel
3-4.Actuator Test
0401 Actuator test

Sensor test
Actuator test With this command, you can check the operation
Drum test of each actuator.
Motor test Pressing the OK key after selecting the
Recording head Actuator test key brings up the Actuator Op-
ESC OK NEXT
eration Check screen.
ESC

screen.
NEXT
Switches to the next screen. (The

Selection screens.)
Pressing the OK key after selecting any
of On Off keys for the actuators you want to
check performs the check(s).
3200 BL1 : Blower (Drum)

On
BL1:Blower (Drum) Off
Activates the vacuum operation for secur-
PS2:Power supply(Servo pack) On Off ing a plate on the drum.
YC1:Drum brake On Off
PS2 : Power supply (Servo pack)
Switches ON/OFF the excitation of the
BZ1:Buzzer On Off
servo pack.
ESC START When ON, the drum is held still. When
OFF, the drum is released.
YC1 : Drum brake
Activates the drum brake.
Buzzer : Activates the buzzer.

D.Panel
3200 M11A : Balancer pin (Away)

M11A:Balancer pin(Away) Out In Activates the balancer pin on the Away
M11H:Balancer pin(Home) Out In side.
M20:Clamp arm UP MID
In : Ejects the pin outwards.
Out : Pushes the pin down.
M20:Clamp arm DOWN
M11H : Balancer pin (Home)
ESC START Activates the balancer pin on the Home
side.
In : Ejects the pin outwards.
Out : Pushes the pin down.
M20 : Clamp arm

Activates the tail edge clamp arm up/down
and squeeze roller up/down sametime.
UP :Tail Clamp Arm and Squeeze
roller up position.
MID :Squeeze roller postion. It can be
changed parameter. Please refer
“2-3-3.Squeeze position (Middle
position)” of Section C.
3202
M23 : Clamp bolt
M23:Clamp bolt HOLD RELE
Activates calmp bolt for holding and releas-
M30:Lead Clamp bar UP DOWN
ing tail clamp
VP41:Compressor(Gas) ON OFF M30 : Lead Clamp bar
M53:Shutter CLOS OPEN Activates tlead clamp bar
ESC START VP41 : Compressor (GAS)
Activates the compressor (GAS)
M53 : Shutter
Activates the shutter for plate loading.

D.Panel
3203
PH25:Front sensor ON OFF

PH25 : Front sensor Plate top side detection
PH18:Start sensor ON OFF
sensor
M54: Feed Pad UP DOWN ON: PH25 power on, OFF: PH25
SL42-1: Sol. Valve1 ON OFF
power off
PH18 : Start sensor Plate edge detection sen-
ESC START
sor (Recording head)
ON : PH18 power on
OFF : PH18 power off
M54: Feed pad Pad up/down drive motor
UP : Plate pad goes up
, DOWN: Plate pad goes down (Original position)
SL42_1: Sol. Valve1 Pad vacuum solenoid valve
ON: Solenoid opens, OFF: Solenoid closes
3203
Front sensor SL42_2:Sol. Valve2 NOT USED.
SL42_2:Sol. Valve2 ON OFF
This will be removed in future version.
YC58:Feed Sol. brake ON OFF YC58: Fee Sol. brake Pad slide brake
M42: Feed Vacuum ON OFF ON : Brake on
OFF : Brake off
M42: Feed vacuum Pad vacuum pump
ESC START ON : Vacuum on
OFF: Vacuum off

D.Panel
3-5.Drum Test
0401 Drum test

Sensor test
Actuator test
With this command, you can check each of the
Drum test
drum unit’s various operations.
Motor test
Drum test key brings up the Drum Unit Op-
Recording head
eration Check screen.
ESC OK NEXT
ESC

3300 screen.
Zero Leading
Fast Slow
Clamp
NEXT
Return
Start Tail ----

Squeeze
Sensor clamp ----
Servo Servo Error Brake Selection screens.)
Pressing the OK key after selecting any
ESC OK NEXT
of the test items executes its operation.
Pressing the key after selecting any of the above

OK
3301
Front Pick up
commands brings up the screen shown on the left.
sensor Clamp
ESC
Returns you to the previous screen.

OK
The drum starts the selected command op-

ESC OK NEXT
eration.
CANCEL
Halts the current operation of the drum.

3350
Zero Return:
Detects the drum (encoder) unit’s z-pulse
Start OK ? point.
Fast:
Rotates the drum at the exposure speed.
ESC OK Cancel (The drum rotates at the speed used during
the last image exposure.)
Slow:
Rotates the drum at the plate transfer
speed.
Leading Clamp:
Moves the drum to the plate loading posi-
tion where the leading edge clamps can be
opened to load a plate.

D.Panel
Squeeze:
Moves the drum to the position where the
squeeze roller can be lowered.
Start sensor:
start sensor can detect the plate edge.
Tail clamp:
trailing edge clamps can hold or release a
plate.
Servo (ON):
Prevents the drum from rotating.
Servo (OFF):
Prevents the drum from rotating.
Error Clear:
Clears errors in the servo.
Brake On/Off:
Turns ON/OFF the drum brake.
Front sensor:
Drum moves to the positions which lead
edge plate faces to PH25 (Platetop side de-
tection sensor).
Pick up Clamp:
1050
1 Plate 1
Drum moves to the manual install Tail edge
2 Plate 2
clamp pick up position.
3 Plate 3
4 Plate 4
5 Plate 5 Tail The screen shown on the left for selecting

clamp
ESC OK NEXT plate size only appears if this command is
selected.
This is because the grip’s trailing edge clamp
positions are controlled by the plate size.
After you select the plate size, a confirmation
screen asking you whether to execute the se-
lected command appears.

D.Panel
3-6. Motor Test (This Function only PT-R8600MII SA/ZA)
0401 Motor test

Sensor test
Actuator test
With this command, you can check the operation
Drum test
of the pulse motor.
Motor test
Individually activates each pulse motor.
ESC
Recording head
ESC OK NEXT
pulse motor you want to check starts its
operation.
M58:Feed pulse motor
M58 : Feed pulse motor
M70:Rear dischrge pulse motor
Activates the Pad unit up/down motor on
the plate handling unit.
M70 : Rear discharge pulse motor
Activates the plate transport motor on the
ESC OK discharge bridge. on the Home side.

D.Panel
Distance setting button Distance setting button
3400 Sets the distance units for moving the se-
CLR
lected pulse motor. Repeatedly pressing
7 8 9
0 [mm] this button changes the indication in the fol-
4 5 6
0.0 [mm/sec] lowing order.
1 2 3
[mm] (Allowable range: -9999.99 to 9999.99):
0 . -
Sets the distance to move the pulse motor
ESC OK ENT
in “mm”
[mm] • To operate the pulse motor continuously, input
“0” in both fields of the screen shown on the left
3400
and press the OK key.
init
init
Returns the selected pulse motor to its

home position for initialization.
ESC OK This button will not be shown with M70 com-
mand.
OK
0.0 [mm/sec] (Allowable range: 0 to 999.9):

Sets the operation speed of the pulse mo-
tor.
Setting this parameter to “0” will operate the pulse
motor at the default speed (normal operating speed).
Only use this parameter if you want to operate
the pulse motor at a different speed.
Pressing the key after completing
OK
the setting brings up the screen for pulse

3452 motor operation shown on the left.
OK
Operates or initializes the pulse motor.

Start OK ?
When the operation is completed, the
screen for distance setting reappears.
ESC OK Cancel

D.Panel
3-7.Recording Head
0401 Recording head

Sensor test
Actuator test With this command, you can select the operation
Drum test of the recording head unit.
Motor test Pressing the OK key after selecting the
Recording head Recording head key brings up the Recording
ESC OK NEXT Head Unit Operation screen.
ESC

NEXT

Selection screens.)
3504
RH test
RH test
Test command for recording head
RH parameter
RH parameter
Recording head parameter setting screen.
ESC OK

D.Panel
3-7-1.RH test (Recording head)
3504
RH test RH test
RH parameter
With this command, you can check the operation of
the recording head unit.
RH test key brings up the Recording Head
ESC OK Unit Operation screen.
ESC

NEXT
Switches to the next screen. (The NEXT key

switches the display among the Sensor Selec-
tion screens.)
RH zero return
0511
RH zero return Returns the recording head to its home posi-
RH positioning tion.
Focus zero return RH positioning
Focus positioning
Positions the recording head at a desired point
Zoom zero return in the secondary scanning direction.
ESC OK NEXT Focus zero return
Returns the focus motor to its home position.

NEXT NEXT
Focus positioning
Positions the focus motor at a desired point.

Zoom zero return
Returns the zoom motor to its home position.

Zoom positioning
0511
Zoom positioning
Positions the zoom motor at a desired point.
Peltier test
Peltier test
Laser calibration
Executes an operation test for the Peltier unit.
LD ON
Laser calibration
Calibration position
Executes LD channel calibration.
ESC OK NEXT
LD ON
NEXT NEXT Turns the laser diodes ON.

Adjusts the position of the calibration sensor.

D.Panel
0511
Move to cal. pos. Move to cal. pos.
Temperature Moves the recording head to the calibration po-

Laser power measure sition.
Iop/IopMax Temperature
Iop/IopMAX graph Displays the temperatures in the recording

ESC OK NEXT head and in the PT-R unit.
Laser power measure
NEXT NEXT
Measures the laser power.
Iop/IopMAX
Displays the value obtained by calculating

(IopMax - Iop)/(IopMax - IopI) in percentage.
Iop/IopMAX graph
Displays the graph obtained by calculating

(IopMax - Iop)/(IopMax - IopI) in percentage.
Start Sensor
0511
Start Sensor Start sensor(Plate edge sensor)
LM calibration
LM calibration
T calibration
T measure
Laser activation timing adjustment
T calibration
ESC OK NEXT Adjustment for LD current linierity for FAD2

PCB.This function for only PT-R8600 ZA.
T measure
Measurement for LD current linierity for FAD2

PCB.This function for only PT-R8600 ZA.

D.Panel
3-7-1-1.Zero Return screen for recording head unit/focus motor/zoom motor (Re-
cording head/RH test)
3505
RH zero return RH zero return
RH positioning Focus zero return
Focus zero return

Zoom zero return
Focus positioning
Allows you to return the recording head unit, focus
Zoom zero return motor, and zoom motor to their home positions.
ESC OK NEXT Pressing the OK key after selecting any of the
above keys brings up the zero return confirmation
screen.
3515
ESC
Returns you to the upper layer Menu screen.

START
Zero return ?
Starts the zero return operation. When the zero
return operation is completed, the Recording
ESC START Head Unit Test screen reappears.
3516
Processing Now.
Please wait !

D.Panel
3-7-1-2.Positioning screens for recording head unit/focus motor/zoom motor (Recording
head/RH test)
0511 RH positioning
RH zero return
RH positioning Focus positioning
Focus zero return Zoom positioning
Focus positioning Allows you to position the recording head unit,

Zoom zero return focus motor, and zoom motor.
ESC OK NEXT Pressing the OK key after selecting any of the
above keys brings up the position entry screen.
0511
Zoom positioning
ESC
Peltier test
Laser calibration screen.
LD ON
ESC OK NEXT
After inputting values for the positions of

3520
CLR each unit, press the ENT key and then
7 8 9 the START key to start the positioning op-
0.00 mm
4 5 6 eration.
1 2 3 Allowable range
0 · — • PT-R8600 series
ESC START ENT RH positioning[mm] : -100.0 to 1300.0
Screen display for RH positioning Focus positioning[pulse] : 101 to 6000
Zoom positioning[pulse] : 201 to 17500
3520
CLR • For the zero return operation, the home posi-
7 8 9
tion is regarded as the absolute position “0”.
3000 [pulse]
4 5 6
• 1 pulse corresponds to about 1 µm movement
for Focus positioning and Zoom positioning.
1 2 3
0 · — When the positioning operation is com-

ESC START ENT pleted, the Recording Head Unit Test
screen reappears.
Screen display for Focus posi-
tioning and Zoom positioning
2252
Processing Now.
Please wait !

D.Panel
3-7-1-3.Peltier Test (Recording head/RH test)
3506
Zoom positioning Peltier test
Peltier test Allows you to execute an operation test for the

Laser calibration Peltier unit.
LD ON Pressing the OK key after selecting the
Peltier test key brings up the Peltier Test In-
put screen.
ESC OK NEXT
ESC
3570
Self test CLR
Self test
7 8 9
Mode (Cool: 0, Heat: 1) 0 Executes a self test for a Peltier unit.
4 5 6
Peltier ctl. Duty 0
This takes 3 to 4 minutes in the normal op-
TP (0-8 0:ALL) 0 1 2 3
eration of the Peltier unit.
0 · —
[Mode (Cool: 0, Heat: 1)]
ESC START ENT
Input 0 to drive a Peltier unit in the cooling
START Self test
mode.
3571
Input 1 to drive a Peltier unit in the heating
mode.
Processing Now. [Peltier ctl. Duty]
Please wait ! Allows you to set the Peltier drive voltage.
A value ranging from 0 to 100 can be input.
Values in the range from 0 to 100 corre-
STOP spond to Peltier drive voltage ranging from
0 to 12 V.
[TP (0 to 8 0: ALL)]
3572 Select a Peltier unit on which you wish to
perform a test.
Peltier test end 1-8 : Activates the selected Peltier units
only.
0 : Activates all Peltier units.
Pressing the START key after inputting a
OK
value in this field activates the Peltier unit.
While the Peltier unit is activated, the tem-
perature for each LD base appears on the
3573
screen. The temperature is updated every
Processing Now
TP1: 0.0 second.
TP2: 0.0
TP3: 0.0
TP4: 0.0
The test is automatically terminated in 30
TP5: 0.0
TP6: 0.0 seconds.
TP7: 0.0
TP8: 0.0
STOP

D.Panel
3573
STOP
Processing Now
TP1: 0.0
TP2: 0.0
Turns the Peltier units to the normal tem-
TP3: 0.0
TP4: 0.0 perature controlling status. Then, Returns
TP5: 0.0
TP6: 0.0 you to the upper layer Menu screen.
TP7: 0.0
TP8: 0.0 When an “Error 40 to 47” (LD base temperature
STOP
too high) or “Error 58 to 5F” (LD base tempera-
ture too low) is displayed, the [Peltier test] com-
mand is used to identify whether the malfunction
is in the Peltier unit itself or in the board driving
the Peltier unit.
To identify the source of the error, run the Peltier
unit and check whether output occurs normally
from the Peltier unit’s terminal box and whether
the temperature of the area where the dew con-
densation sensor is attached has changed.

D.Panel
3-7-1-4.Laser Calibration (Recording head/RH test)
0511
Zoom positioning Laser calibration
Peltier test Executes LD channel calibration.

Laser calibration The operation for calibrating the laser diodes is
LD ON
the same as that executed by the “Laser calibra-
tion” command from the User Setting Selection
screen.
ESC OK NEXT
Laser calibration key brings up the Resolution
Selection screen.
ESC

screen.
2250
Resolution
Press the key after selecting the
OK
1200 ---- 2400 resolution at which you want to calibrate

dpi dpi dpi
the laser diodes.
---- ---- 2540
dpi dpi dpi The Channel Selection screen for selecting
a laser diode channel appears.
ESC OK
2251 Input the number of the laser diode channel

CLR
you want to calibrate, and then press the
7 8 9
LD No. (0-63 64 : ALL)
ENT key.
4 5 6
64 0-63 : Calibrates only the selected chan-
1 2 3
nel.
0 · —
64 : Calibrates all channels.
ESC START ENT
Then, press the START key to execute cali-
bration.
It takes approximately 20 seconds to calibrate a
channel. To calibrate all the channels, it takes ap-
proximately 3 minutes.
When laser calibration is completed, the
Recording Head Unit Test Menu screen re-
appears.

D.Panel
3-7-1-5.LD ON (Recording head/RH test)
0511
Zoom positioning LD ON
Peltier test Turns the laser diodes ON at each resolution set-

Laser calibration ting.
LD ON
Although the laser diodes in the PT-R8600 are
ESC OK NEXT not directly visible, NEVER operate them while
the RH unit’s cover is open.
Pressing the OKkey after selecting the
LD ON key brings up the Resolution
Selection screen.
ESC

2250
Resolution Select the exposure resolution for which
1200 ---- 2400 the laser diodes will be used, and then
dpi dpi dpi
press the OK key.
---- ---- 2540 The Laser Power Setting screen appears.
dpi dpi dpi
ESC OK
3591 Input the desired laser power, and then

CLR
press the ENT key.
Light Adjust 7 8 9
Then, press the OK key. The Channel
30.0 (%) 4 5 6
Input screen for selecting the number of the
1 2 3
LD channel to turn ON appears.
0 · —
ESC OK ENT
3592 Input the number of the channel you want

CLR
to turn ON, and then press the ENT
7 8 9
LD No. (0-63)
key. Press the START key. The laser on the
4 5 6
0
channel you selected is then lighted.
1 2 3
0 · —
ESC START ENT

D.Panel
3594
Pressing the STOP key terminates the la-
ser illumination and returns you to the Re-
Processing Now.
Please wait !
cording Head Unit Test Menu screen.
STOP

D.Panel
3-7-1-6.Calibration Position (Recording head/RH test)
0511
Zoom positioning Calibration position
Peltier test With this command, you can automatically detect

Laser calibration and adjust the position of the calibration sensor
LD ON board.
ESC OK NEXT Whenever you replace the RH unit and/or cali-

bration sensor, be sure to use this command.
3600 Pressing the OKkey after selecting the

SEARCH CLR
Calibration position key brings up the Calibration
7 8 9
Sensor Position Detection screen.
4 5 6
0.5 -> 1.0 [mm] ESC
1 2 3
0 · —
SEARCH
ESC SAVE ENT
Detects the position of the calibration sen-
sor board.
3601
Processing Now.
Please wait !
3600 When detection of the calibration sensor

SEARCH CLR
board is completed, the Calibration Sensor
7 8 9
Position Detection screen reappears.
4 5 6
0.5 -> 1.0 [mm] The resulting detection data is also dis-
1 2 3
played on this screen.
0 · —
SAVE
ESC SAVE ENT
Saves the new data.
3605 Press YES and then OK to save the

position of the calibration sensor board.
Save Data ? If you want to cancel the save, press NO
YES NO
and then OK .
ESC OK

D.Panel
3-7-1-7.Moving to Calibration Position (Recording head/RH test)
0511 Move to cal. pos.

Move to cal. pos.
Temperature Allows moving of the recording head to the cali-

Laser power measure
bration position.
Iop/IopMax
Move to cal. pos. key moves the recording head
Iop/IopMAX graph
to the position where the calibration is executed.
ESC OK NEXT
3610
When the recording head movement is com-
pleted, the menu screen shown on the left ap-
pears
Start OK ?
ESC OK
3611
Processing Now.
Please wait !

D.Panel
3-7-1-8.Temperature (Recording head/RH test) (PT-R8600)
0511 Temperature
Move to cal. pos.
Temperature Allows displaying of the temperatures in the recording

Laser power measure head and in the PT-R unit.
Iop/IopMax Pressing the OK key after selecting the
Iop/IopMAX graph
Temperature key displays the Temperature
ESC OK NEXT
screen.
ESC

Temperature
3603
Machine env. :
Displays the temperature in the PT-R
Please wait unit.
Warning status:
Temperature in the PT-R unit > 28 °C or
temperature in the PT-R unit < 18 °C
RH base :
Displays the temperature of the RH base.
3621 This parameter is used for the focus tem-
perature adjustment.
Tempareture
For details, refer to “Focus Temperature
RH base 27.0
Head env 27.1 Adjustment screen”.
Head env. :
Displays the temperature around the re-
ESC Next
cording head.
Error status: Temperature around the re-
NEXT
cording head >35 °C
TP1-8
3622
TP1: 25.0 TP21: 20.0 DE1: 0

TP2: 25.0
TP3: 25.0
TP22: 20.0 DE2: 0 Displays the LD base temperature.
TP23: 20.0 DE3: 0
TP4: 25.0
TP5: 25.0
TP24: 20.0
TP25: 20.0
DE4: 0
DE5: 0
Error status: LD base temperature >28 °C
TP6: 25.0
TP7: 25.0
TP26: 20.0
TP27: 20.0
DE6: 0
DE7: 0 TP2-28
TP8: 25.0 TP28: 20.0 DE8: 0
Displays the temperature of a radiating fin.
ESC Next Error status: Radiating fin temperature > 55 °C
DE1-8
Displays the dew condensation sensor status.
(Unit: kW)
Normal status: 0 to 20 kW
Warning status: Over 20 kW
Error (dew condensation) status: Over
100 kW

D.Panel
Recording head ambient temperature sen-

sor
(Head env.)
RH base temperature sensor

(RH base)

D.Panel
3-7-1-9.Laser Power Measurement (Recording head/RH test)
0511
Move to cal. pos. Laser power measure
Temperature Allows you to measure the laser power.

Laser power measure Pressing the OK key after selecting the
Iop/IopMax
Laser power measure key brings up the Resolution
Selection screen.
Iop/IopMAX graph
ESC
ESC OK NEXT
screen.
2250 Select the resolution by which you wish to
Resolution
measure the laser power and then press
1200 ---- 2400
dpi dpi dpi the OK key.
The Laser Power Measurement screen ap-
---- ---- 2540
dpi dpi dpi pears.
ESC OK
3610 Then, press the OK key to activate the

laser power measurement.
Start OK ?
ESC OK
3611 While the laser power is being measured,

the display shown to the left appears.
Processing Now. When the measurement of laser power is
Please wait !
completed, the following screen appears.

D.Panel
2263
○ : The measured value of the laser power is within ±
0 8 16 24 5% (threshold) relative to the target laser power
1 9 17 25
2 10 18 26 (Lpw)
3 11 19 27
4 12 20 28 × : The measured value of the laser power is not
5 13 21 29
6 14 22 30 within ± 5% (threshold) relative to the target laser
7 15 23 31
power (Lpw)
ESC NEXT
NEXT
2264
Target value (Lpw):
The value set in the Laser Power setting
screen.
(Select Service Maintenance/Recording head/
RH parameter/Laser power setting.)
PT-R8600MII
ESC NEXT 1200 dpi: 270 mW/ch
2400 dpi: 270 mW/ch
2540 dpi: 260 mW/ch
Threshold:
2265
The value set in the Meas. thd (%) ## field in
0 270mW 8 270mW 16 270mW 24 270mW
1 270mW 9 270mW 17 270mW 25 270mW
the Auto Calibration screen.
2 270mW 10 270mW 18 270mW 26 270mW (Select Recording head/RH parameter/Auto
3 270mW 11 270mW 19 270mW 27 270mW
4 270mW 12 270mW 20 270mW 28 270mW calibration.) For details, refer to “Auto Calibra-
5 270mW 13 270mW 21 270mW 29 270mW
6 270mW 14 270mW 22 270mW 30 270mW tion setting screen” .
7 270mW 15 270mW 23 270mW 31 270mW
Example) When measuring the laser power of 2400 dpi
ESC NEXT 270 mW × 5% = 14 mW
When the measurement result is ○
NEXT
256 mW =< laser power =< 284 mW
2266 When the measurement result is ×
32 270mW 40 270mW 48 270mW 56 270mW Laser power < 256 mW or
33 270mW 41 270mW 49 270mW 57 270mW
34 270mW 42 270mW 50 270mW 58 270mW Laser power > 284 mW
35 270mW 43 270mW 51 270mW 59 270mW
36 270mW 44 270mW 52 270mW 60 270mW <Reference>
37 270mW 45 270mW 53 270mW 61 270mW
38 270mW 46 270mW 54 270mW 62 270mW 260 mW × 5% = 13 mW
39 270mW 47 270mW 55 270mW 63 270mW
260 mW ± 5% = 247 mW, 273 mW
ESC NEXT 135 mW × 5% = 15 mW
135 mW ± 5% = 128 mW, 141 mW
Simultaneously pressing both the left and right
centers of the 2263 or 2264 screen brings up the
measured values in mW. Repeating the same
operation once more returns to the screen of ○ X
display.

D.Panel
3-7-1-10.Iop/IopMAX (Recording head/RH test)
0511 Iop/IopMAX
Move to cal. pos.
Temperature Calculates and displays the life of laser diodes.

Laser power measure
Iop/IopMAX key brings up the Resolution
Iop/IopMax
Selection screen.
Iop/IopMAX graph
ESC
ESC OK NEXT
screen.
2250
Resolution Select the resolution and then press the
1200 ---- 2400
OK key.
dpi dpi dpi
---- ---- 2540

dpi dpi dpi
ESC OK
3642 The values listed in the screen shown on

0: 100.4 8: 97.5 16: 99.0 24: 99.0 the left indicate the following formula.
1: 100.4 9: 100.0 17: 100.0 25: 100.0
2: 100.0 10: 100.2 18: 99.8 26: 99.8 {(IopMAX - Iop)/(IopMAX - IopI)} × 100
3: 100.2 11: 99.5 19: 100.1 27: 100.1
4: 99.0 12: 99.7 20: 100.2 28: 100.2
5: 100.4 13: 100.2 21: 100.0 29: 100.0 Indicated value £ 20%
6: 100.4 14: 99.9 22: 100.1 30: 100.1
7: 100.2 15: 92.2 23: 92.4 31: 92.4 Life warning status of laser diode
Indicated value > 20%
ESC NEXT
Normal status of laser diode
Indicated value = 0%
Life error status of laser diode
Pressing the NEXT key brings up the next
3643
32: 100.4 40: 97.5 48: 99.0 56: 99.0

screen.
33: 100.4 41: 100.0 49: 100.0 57: 100.0
34 100.0 42: 100.2 50: 99.8 58: 99.8 For details, refer to “3-7-4 Laser Calibration
35: 100.2 43: 99.5 51: 100.1 59: 100.1
36: 99.0 44: 99.7 52: 100.2 60: 100.2 screen”.
37: 100.4 45: 100.2 53: 100.0 61: 100.0
38: 100.4 46: 99.9 54: 100.1 62: 100.1
39: 100.2 47: 92.2 55: 92.4 63: 92.4
ESC NEXT

D.Panel
3-7-1-11.Iop/IopMAX graph (Recording head/RH test)
0511 Iop/IopMAX graph

Move to cal. pos.
Temperature
Displays the graph of laser lifetime diodes.
Laser power measure
Iop/IopMAX graph key brings up the Resolution
Iop/IopMax
Selection screen.
Iop/IopMAX graph
ESC
ESC OK NEXT
screen.
2250
Resolution Select the resolution and then press the
1200 ---- 2400 OK key.
dpi dpi dpi
---- ---- 2540

dpi dpi dpi
ESC OK
Ch. number of LD
ch 0
100%
The values listed in the screen shown on the left indi-
cate the following formula.
50%
{(IopMAX - Iop)/(IopMAX - IopI)} × 100
20%
Ch switch button
Switch the LD ch. number on the display.
ESC 3 months
Display period
Change the display period.
Reserve % of LD Ch switch button
3 months: Display the data of past three months.
Display period 1 month: Display the data of past one month.
1 week: Display the data of past one week.
The amount of the maximum memory is 72.

(Totality of all resolutions at each ch.)
Example of display
Reserve % of three months in the past of Ch0

D.Panel
3-7-1-12.Start Sensor (Recording head/RH test)
0511 Start Sensor

Start Sensor
At first load plate by User maintenance display.
LM calibration
Tis is for Confirmation of plate edge detection re-
peatability with statrt sensor.
Start Sensor key brings up the setting of
ESC OK NEXT
count for repeat screen.
ESC
3660 Returns you to the upper layer Menu

CLR
screen.
Count 7 8 9
1 4 5 6
Set repeat number for checking start sen-
1 2 3
sor and then press the OK key.
0 · —
Display will change Start Sensor Test.
ESC OK ENT
START
3610 It will start to chek repeatability od start

sensor after press the START key.
Start Sensor Test

This is for factory production test
mode
ESC START
3662
Processing Now.
Please wait !
STOP
3663
Showed resalt of start sensor detection position.
Edge position
Detection = 57.490(last)
Caliculation = 56.3000
Max - Min(Total) =2.700

Max -Min(4Times) =0.000
OK

D.Panel
3-7-1-13.LM caribration (Recording head/RH test) (PT-R8600)
0511 LM calibration
Start Sensor
LM calibration With this menu, machine automatically adjust the individual

T calibration LD activation. (LM calibration).
T measure
Pressing the OK key after selecting

ESC OK NEXT the LM calibration key brings up the Resolution
Selection screen.
2280 Set up the LM calibration condition.
1200dpi
1200dpi : Select the resoluation.

Media
1:HP-F t0.3mm
Power:100.0%, 800rpm, D:off
Plate 1:910x600x0.3 Media : Select the Press machine setup.
ESC OK
3671 Adjust / Measure : mode selection for LM Calibration.

Please mode select Measure

Measure :Allow to calibrate “LM caribration”
Measure
: Allow to measure the LM Value.
Fine Screen mode: Selection of fine screen mode
ESC OK
3672
START : Perfoerm LM calibration.

1. Printing machine1
1. Plate 1
1. Media type 1 t0.24 ESC : Returns you to the upper layer Menu screen.
Power:65%, 900rpm, D:off
ESC START
3585
While machine is performing the LM calibration,
this message is displayed.
Processing Now.
Please wait !

D.Panel
The calibration results display
3674 The calibration results are shown in displays.

0: 4> 3 (135mw) 8: 4> 3 (135mw)
1: 5> 7 (137mw) 9: 5> 7 (137mw)
2: 6> 7 (135mw) 10: 6> 7 (135mw)
NEXT : Allow to change display.
3: 8> 7 (134mw) 11: 8> 7 (134mw)
4: 13>12 (136mw) 12: 3> 1 (136mw)
5: 1> 2 (136mw) 13: 1> 2 (136mw) ESC : Returns you to the upper layer Menu screen.
6: 6> 5 (132mw) 14: 6> 5 (132mw)
7: 8> 7 (135mw) 15: 8> 7 (135mw)
ESC NEXT Display showed below detail.

‘Ch. #’ ’ld LM’ > ‘New LM’ ‘(Adjusted laser power.)’
3674
48: 4> 3 (135mw) 56: 4> 3 (135mw) Target value is calculated billow.
49: 4> 8 (135mw) 57: 5> 7 (137mw)
50: 6> 7 (132mw) 58: 6> 7 (135mw)
51: 8> 7 (133mw) 59: 8> 7 (134mw)
Laser power% * 270mw * 0.5
52: 1> 2 (136mw) 60: 3> 4 (136mw) Target range = Target power +/- 2.5mw
53: 3> 4 (136mw) 61: 1> 2 (133mw)
54: 6> 5 (132mw) 62: 6> 5 (132mw)
55: 8> 7 (135mw) 63: 8> 5 (136mw) Ex: Laser power = 100%: 135mw
ESC NEXT
The resluts of LM vcalibration is automatically updated.
The measuring results display

3674
0: 135mw ( 3) 8: 135mw ( 4) Measure the responsivity and display the results.

1: 135mw ( 4) 9: 137mw ( 6)
2: 132mw ( 3) 10: 135mw (11)
3: 133mw ( 3) 11: 134mw ( 2)
4: 136mw ( 4) 12: 136mw ( 4)
5: 136mw (10) 13: 133mw ( 4) NEXT : Allow to change display.
6: 132mw ( 5) 14: 132mw ( 2)
7: 135mw ( 2) 15: 136mw ( 5)
ESC : Returns you to the upper layer Menu screen.
ESC NEXT
‘Ch. #’ ‘Measured value (Power%)’ ‘(LM value)’

3674
48: 135mw ( 3) 56: 135mw ( 4)

49: 135mw ( 4) 57: 137mw ( 6) The measuring values will be different between the
50: 132mw ( 3) 58: 135mw (11)
51: 133mw ( 3) 59: 134mw ( 2) machines due to LD itself, drum speed setting, resolution
52: 136mw ( 4) 60: 136mw ( 4)
53: 136mw (10) 61: 133mw ( 4) and D value setting.
54: 132mw ( 5) 62: 132mw ( 2)
55: 135mw ( 2) 63: 136mw ( 5)
ESC NEXT

D.Panel
3-7-1-14.T caribration (Recording head/RH test) (PT-R8600MII ZA only)
0511
Start Sensor T calibration
LM calibration
With this menu, adjusting LD current linearity on FAD2
T calibration
PCB. This function is for the 96ch fiber LD head only
T measure
(PT-R86000MII ZA only).
ESC OK NEXT Pressing the OK key after selecting
2251 LD No. (0-95 96:ALL)

CLR
Select LD channel for T calibration.
LD No. (0-95 96 : ALL)
7 8 9
96
4 5 6
T No.(1-2):
T No. (1-2) 1
1 2 3 Select current conection point. Therte are 2 conection
0 · — point for current linearity adjustment.
ESC START ENT 1: first connection point
2: 2nd connection point
START : Perform T calibration.
ESC : Returns you to the upper layer Menu screen.
3585 While machine is performing the Tcalibration,

this message is displayed.
Processing Now.
Please wait !

D.Panel
3-7-1-15.T measurement (Recording head/RH test) (PT-R8600MII ZA only)
0511
Start Sensor T measure
LM calibration
With this menu, Measure LD current difference at con-
T calibration
nection points by FAD2 PCB. This function is for the
T measure
96ch fiber LD head only (PT-R86000MII ZA only).
It is not necessary to adjust when replaced LD.
ESC OK NEXT
Pressing the OK key after selecting
2330
CLR
T No.(1-2):
7 8 9
Select current conection point. Therte are 2 conection
T No. (1-2) 4 5 6
1 point for current linearity adjustment.
1 2 3 1: first connection point
0 · — 2: 2nd connection point
ESC START ENT
START : Perform T calibration.
3585 ESC : Returns you to the upper layer Menu screen.
Processing Now.
While machine is performing the Tcalibration,
Please wait ! this message is displayed.
2332
0 XXXmw) ( 0) 8 XXXmw) ( 0)
1 XXXmw) ( 0) 9 XXXmw) ( 0)
It shows LD power at connection point and power dif-
2 XXXmw) ( 0) 10 XXXmw) ( 0)
3 XXXmw) ( 0) 11 XXXmw) ( 0)
ference of front of connection in the ().
4 XXXmw) ( 0) 12 XXXmw) ( 0)
5 XXXmw) ( 0) 13 XXXmw) ( 0)
The values are different by each channel and each
6 XXXmw) ( 0) 14 XXXmw) ( 0)
7 XXXmw) ( 0) 15 XXXmw) ( 0)
FAD2 PCB.
ESC NEXT
NEXT : Allow to change display.

3674
80 XXXmw) ( 0) 88 XXXmw) ( 0)
81 XXXmw) ( 0) 89 XXXmw) ( 0) ESC : Returns you to the upper layer Menu screen.
82 XXXmw) ( 0) 90 XXXmw) ( 0)
83 XXXmw) ( 0) 91 XXXmw) ( 0)
84 XXXmw) ( 0) 92 XXXmw) ( 0)
85 XXXmw) ( 0) 93 XXXmw) ( 0)
86 XXXmw) ( 0) 94 XXXmw) ( 0)
87 XXXmw) ( 0) 95 XXXmw) ( 0)
ESC NEXT

D.Panel
3-7-2.RH parameter (Recording head)
0510
RH test RH parameter
RH parameter Allows you to set parameters for the board and

laser diodes in the RH unit.
RH parameter key brings up the menu screen
ESC OK for setting RH parameters.

0512
Laser power setting
Allows entry of the target laser power used
Laser power confirm
for channel calibration at each resolution.
Iop MAX Iop, Iop/IopMAX

Temperature setting
ESC OK NEXT
Allows checking of the electric current used
in a laser diode channel at each resolution.
Allows the checking of the initial current

(IopI) , current to output the rated power
(Iopd) and the current that determines the
life of laser diodes (IopMAX) of each LD
channel at each resolution.
IopMAX-Iop,Iop/IopMAX
Allows the checking of the initial current

(IopI) , current to output the rated power
(Iopd), the current that determines the life
of laser diodes (IopMAX) and reserve cur-
rent (%) of each LD channel at each resolu-
tion.
Temperature setting
Allows entry of the parameters for tempera-

ture in the RH unit.

D.Panel
0512
Laser running time Laser running time
Writing times clear Displays or clears the cumulative laser illu-

Board constant setting mination time.
Auto calibration

Set, temp warning
Displays or clears the number of times that
ESC OK NEXT
the laser illumination time data has been
written to the EEPROM.
NEXT NEXT
Board costant setting
Allows the checking of parameters that are

unique to each board of recording head.
Auto calibration
Allows you to set the execution time for

auto calibration.
Set temp. warning

Allows you to set the warning error level for
temperature.
0512
Laser channel delay
Focus temp. adjust Allows you to set the delay time for laser
Relay count channels.
LD exchange
Allows you to adjust the focus temperature.

ESC OK NEXT

PT-R8600 only
Displays or clears the relay counts for tem-
perature control.
LD exchange
Allows setting while an LD is replaced.

D.Panel
3-7-2-1.Laser power setting (Recording head/RH parameter)
0512
Laser power setting
Laser power confirm Allows entry of the target laser power used for
Reference laser power channel calibration at each resolution.
Iop MAX Iop, Iop/IopMAX Pressing the OK key after selecting the
Temperature setting
key brings up the Resolution Se-
ESC OK NEXT
lection screen.
ESC

3590
Resolution
Select a resolution and then press the
1200 ---- 2400
OK key.
dpi dpi dpi The Data Input screen appears.
---- ---- 2540
dpi dpi dpi Input the target laser power for channel
calibration and the power output percent-
ESC OK age at each specified measurement point.
PT-R8600M/MII
Lpw 1200dpi : 270mw
2400dpi : 270mw
3901
CLR 2540dpi : 260mw
Lpw Ip1 Ip2 Ip3
[mW] [%] [%] [%] 7 8 9 Ip1 value
300 90 75 50
4 5 6 90%(Fixed and applied to all resolutions.)
LPW(original)
[mW] 1 2 3 Ip2 value
300
0 . - 75%(Fixed and applied to all resolutions.)
ESC SAVE ENT Ip3 value
50%(Fixed and applied to all resolutions.)
ESC

SAVE
Allows you to save the new data.

Press YES and then OK to save the
setting data.

If you want to cancel the save, press NO
and then OK .

D.Panel
3-7-2-2.Laser power confirm (Recording head/RH parameter)
0512
Laser power setting
Laser power confirm Allows the checking of the power output of LD

with the value set in the Ip1, Ip2, and Ip3 fields in
the Laser Power setting screen at each resolu-
tion.
Temperature setting
ESC OK NEXT
key brings up the Resolution Se-
lection screen.
3590 ESC
Resolution
1200 ---- 2400
dpi dpi dpi screen.
---- ---- 2540 Select a resolution and then press the

dpi dpi dpi
OK key.
The Data confirmation screen appears.
ESC OK
Pw1 : Power measured when an LD is lit
using the electrical current value “lop” ×
3922
Iop Pw1 Pw2 Pw3
CLR “lp1”.
Ch 0 575 263 209 111
Ch 1 501 257 197 92 7 8 9 Pw2 : Power measured when an LD is lit
Ch 2 517 259 202 110
Ch 3 542 257 192 88 4 5 6
Ch 4 537 261 201 104
502 248 177 71 1 2 3
“lp2”.
Ch 5
Ch 6 493 262 201 101 Pw3 : Power measured when an LD is lit
Ch 7 511 259 200 106 0 · —
ESC NEXT ENT
“lp3”.
○
ESC NEXT
○
○
3929
○
Iop Pw1 Pw2 Pw3

575 263 209 111
CLR Although it is possible to change the data settings
Ch56
Ch57 501 257 197 92 7 8 9 for each LD channel in this screen, modifying any
Ch58 517 259 202 110
Ch59 542 257 192 88 4 5 6 of them could adversely affect the resulting beam
Ch60 537 261 201 104
Ch61 502 248 177 71 1 2 3 balance of the recording head.
Ch62 493 262 201 101
511 259 200 106 0 —
Therefore, never change the data setting in this
Ch63 ·
ESC NEXT ENT

screen.
SAVE

setting data.

and then OK .


D.Panel
3-7-2-3.Reference laser power (Recording head/RH parameter)
0512
Laser power setting Reference laser power
Laser power confirm

Allows the checking of the initial current (IopI),
current that determines the life of laser diodes
(IopMAX), and current to output the rated power
Temperature setting
(Iopd) of each LD channel at each resolution.
ESC OK NEXT
Pressing OK key after selecting the
Reference laser power key brings up the Resolution Se-
3590 lection window.
Resolution
ESC
1200 ---- 2400
dpi dpi dpi Returns you to the upper layer Menu
---- ---- 2540
screen.
dpi dpi dpi
OKkey.
ESC OK
The Data Confirmation screen appears.
3934
IopI IopMAX Iopd
CLR IopI: [mA] (Allowable range: 0 to 1600)
Ch0 570 770 800
Ch1 502 678 684 7 8 9
IopI when performing the first calibration
Ch2 512 691 625
Ch3 534 721 697 4 5 6
after setting Iopd in the LD Exchange
540 729 691
Ch4 screen
Ch5 496 670 645 1 2 3
Ch6 489 660 676 IopMAX: Electric current that determines the life
Ch7 507 684 668 0 · —
of laser diodes
ESC OK ENT
lopd : [mA] (Allowable range : 0 to 2000)
Maximum rated current for each LD chan-
ESC NEXT
nel
3941
IopI IopMAX Iopd
CLR
Ch56 570 770 800
Ch57 502 678 684 7 8 9
Ch58 512 691 625 Although it is possible to change the data settings
Ch59 534 721 697 4 5 6
Ch60 540 729 691 for each LD channel in this screen, modifying any
496 670 645 1 2 3
Ch61 of them could adversely affect the resulting beam
Ch62 489 660 676
Ch63 507 684 668 0 · — balance of the recording head.
ESC OK ENT Therefore, never change the data setting in this
screen.
For details, refer to “Laser Calibration screen”.
3929
SAVE
Save Data ? Allows you to save the new data.
YES NO Press YES and then OK to save the

setting data.
ESC OK

D.Panel
3-7-2-4.IopMAX-Iop, Iop/IopMAX (Recording head/RH parameter)
0512
Laser power setting IopMAX-Iop,Iop/IopMAX
Laser power confirm

Allows the checking of the initial current (IopI) ,
current to output the rated power (Iopd), the cur-
rent that determines the life of laser diodes
Temperature setting
(IopMAX) and reserve current (%) of each LD
ESC OK NEXT channel at each resolution.
Pressing OK key after selecting the
IopMAX-Iop,Iop/IopMAX key brings up the Resolution Se-
3590
Resolution
lection window.
1200 ---- 2400
ESC
dpi dpi dpi
---- ---- 2540
dpi dpi dpi screen.
ESC OK
OK key.
The Data Confirmation screen appears.

3702
IopI Iop IopMAX Remainder
ch 0 570 575 770 195mA 97.5%
IopI: [mA] (Allowable range: 0 to 1600)
ch 1 502 PH96
501 678 177mA 100.5%
ch 2 512 517 691 174mA 97.2%
IopI when performing the first calibration
ch 3 534 542 721 179mA 95.7%
ch 4 540 537 729 192mA 101.5% after setting Iopd in the LD Exchange
ch 5 496 502 670 168mA 96.5%
ch 6 489 493 660 167mA 97.6% screen
ch 7 507 511 684 173mA 97.7%
Iop: [mA] (Allowable range: 0 to 1600)
ESC
Iop when performing the first calibration af-
ter setting Iopd in the LD Exchange screen
IopMAX: Electric current that determines the life
3709
IopI Iop IopMAX Remainder of laser diodes
ch56 570 575 770 195mA 97.5%
ch57 502 PH96
501 678 177mA 100.5%
Remainder: Reserveof LD current
ch58 512 517 691 174mA 97.2%
ch59 534 542 721 179mA 95.7%
IopMAX-Iop [mA]
ch60 540 537 729 192mA 101.5%
ch61 496 502 670 168mA 96.5%
(IopMAX-Iop)*100/(IopMAX-IopI) [%]
ch62 489 493 660 167mA 97.6%
ch63 507 511 684 173mA 97.7%
ESC Scroll the page.
SAVE
3939 Allows you to save the new data.

Save Data ? setting data.
YES NO If you want to cancel the save, press NO
and then OK .
ESC OK

D.Panel
3-7-2-5.Temperature setting (Recording head/RH parameter)
0512
Laser power setting Temperature setting
Laser power confirm Allows entry of the parameter for the temperature
Reference laser power in the RH unit.
Iop MAX Iop, Iop/IopMAX Pressing the OK key after selecting the
Temperature setting Temperature setting key brings up the Temperature
ESC OK NEXT Setting screen in which you can input parameter
settings.
ESC
3951
CLR
Temperature 25.0 screen.
Pelter ctl. Duty 7 8 9
1. 100 2. 30
3. 100 4. 30 4 5 6
Alarm level
1 2 3 All the values appearing in this screen are fixed
LD 28 Fin 55
Base 35 Env. 35
0 . - values. NEVER modify any of them.
ESC SAVE ENT Temperature:
The control temperature of the Peltier ele-
ment has been set.
Peltier ctl. Duty’(Fixed)
1:100 2: 30
3: 50 4: 10
Alarm level :
The temperatures at which an error will oc-
cur during temperature checks (of the fol-
lowing items) have been set.
LD : Temperature of the laser diodes.
Fin : Temperature of the Peltier element’s cool-
ing fan.
Base : Temperature of the RH base.
Env.: Temperature of the periphery of the RH
unit.
3945
SAVE

Save Data ?
YES NO
setting data.
ESC OK and then OK .

D.Panel
3-7-2-6.Laser running time (Recording head/RH parameter)
0512 Laser running time

Laser running time
Writing times clear Displays or clears the cumulative laser illumina-

Board constant setting tion time.
Auto calibration Pressing the OK key after selecting the
Set, temp warning Laser running time key brings up the Laser Illumina-
ESC OK NEXT tion Time Display/Clear screen.
ESC

screen.
3961
[Hour] CLEAR
0. 123 8. 123 16. 123 24. 123
1.
2.
123
123
9.
10.
123
123
17.
18.
123
123
25.
26.
123
123
Displays the screen in which you can clear
3.
4.
123
123
11.
12.
123
123
19.
20.
123
123
27.
28.
123
123
the laser illumination time.
5. 123 13. 123 21. 123 29. 123
6. 123 14. 123 22. 123 30. 123
7. 123 15. 123 23. 123 31. 123
ESC SAVE CLEAR
Input the number of the ID channel whose

3965
illumination time you want to clear, and
CLR
then press the ENT key.
7 8 9
LD No. (0-63 64 : ALL)
4 5 6
<64ch LD head case>
0
1 2 3
0-63: Clears the laser illumination time for only
0 -
the selected LD channel.
.
ESC OK ENT
64 : Clears the laser illumination time for all the
LD channels.
Then, press the key. The Laser Illu-
START
mination Time Clear screen appears.

Pressing the OK key clears the specified
3956
laser illumination time.
CANCEL
Data Clear ? The Laser Illumination Time Display/Clear

screen reappears.
ESC OK CANCEL

D.Panel
3-7-2-7.Writing time clear (Recording head/RH parameter)
0512
Laser running time
Writing times clear Displays or clears the number of times that the
Board constant setting laser illumination time data has been written to
Auto calibration the EEPROM.
Set, temp warning (The number of times that the laser illumination
ESC OK NEXT time has been written to the EEPROM, equiva-
lent to the image exposure count, is displayed.)
key brings up the EEPROM
Write Count Clear screen.
ESC

3960 CLEAR
Brings up the screen in which you can clear

Writing time
the EEPROM write count.
1729
Pressing the OK key clears the
EEPROM write count. On command
ESC CLEAR
completion, the upper layer menu screen
reappears.
ESC
3965
CANCEL
Data Clear ?
ESC OK CANCEL

D.Panel
3-7-2-8.Board constant setting (Recording head/RH parameter)
(PT-R8600M ES/PT-R8600MII ES SA)
0512 Board costant setting

Laser running time
Allows entry of parameters that must be set for an
Writing times clear
individual board when it is replaced.
Board constant setting
Auto calibration
Board costant setting key brings up the Recording
Set, temp warning
Head Board Parameter Input screen.
ESC OK NEXT
ESC

screen.
Each CPU board and driver board of the record-
ing head has its own unique parameters that are
to be set in this screen. However, as the param-
eters are saved in the EEPROM on each board, it
is not necessary to input the parameters again
when replacing these boards.
3970 CPU Board
Temperature sensor
CLR Parameters of CPU board for recording head
Tm1 Tm2 7 8 9 Temperature sensor
50C 20.0 30.0
100C 30.0 60.0 4 5 6 50C : Corrects the input/output differences oc-
Base 20.0 30.0
Env. 20.0 30.0 1 2 3 curring in the board’s circuitry when re-
ceiving input from the temperature sen-
0 · -
sors provided for the LD base and ma-
ESC OK ENT
chine interior.
Tm1: 20ºC
Tm2: 30ºC
100C : Corrects the input/output differences oc-
curring in the board’s circuitry when re-
sors provided for the Peltier fan.
Tm1: 30ºC
Tm2: 60ºC
Base : Corrects the input/output differences oc-
sor provided for the RH base.
Tm1: 20ºC
Tm2: 30ºC
Env. : Corrects the input/output differences oc-
ceiving input from the temperature sensor
provided for the periphery of the RH unit.
Tm1: 20ºC
Tm2: 30ºC

D.Panel
3971
CLR
Dew condensation sensor
Dew condensation sensor
R1 10 R2 100
Corrects the input/output differences oc-
7 8 9
Calibration sensor curring in the board’s circuitry when re-
4 5 6
Cal1 500 Cal2 4000 ceiving input from the dew condensation
Cal. Sensor Gain 1 2 3
9000
sensors.
0 · - R1: 10 kW
ESC OK ENT R2: 100 kW
Calibration sensor
ceiving input from calibration sensors.
Cal1: 500 mV
Cal2: 4000 mV
Cal. Sensor Gain
Displays the Gain value attached to the
calibration sensor board.
Parameters of driver board for recording head

Im1, Im2
3983 FAD Board 1
CLR Corrects the input/output differences occurring
Im1[mA] Im2[mA]
ch. 0 235 949 in the driver board’s circuitry when outputting
7 8 9
ch. 2 267 966
ch. 4 265 993 current to run the LD.
ch. 6 242 969
4 5 6
ch. 8 251 982
ch.10 261 994 1 2 3
ch.12 242 966
ch.14 251 970 0 . -
ESC NEXT ENT

○
○
○
○
3989 FAD Board 4

CLR
Im1[mA] Im2[mA]
ch.49 248 969 7 8 9
ch.51 264 986
ch.53 235 955
ch.55 246 970
4 5 6
ch.57 258 972
ch.59 251 971 1 2 3
ch.61 238 971
ch.63 256 973 0 . -
ESC SAVE ENT
3999 Press YES and then OK to save the setting

data.
Save Data ? If you want to cancel the save, press NO and
YES NO
then OK .
ESC OK

D.Panel
3-7-2-9.Board constant setting (Recording head/RH parameter)
(PT-R8600MII ZA only)
Board costant setting

0512
Laser running time
Allows entry of parameters that must be set for an
Writing times clear
individual board when it is replaced.
Board constant setting
Auto calibration Board costant setting key brings up the Recording
Set, temp warning Head Board Parameter Input screen.
ESC OK NEXT ESC

screen.
Each CPU board and FAD board of the recording
head has its own unique parameters that are to
be set in this screen. However, as the param-
eters are saved in the EEPROM on each board, it
is not necessary to input the parameters again
when replacing these boards.
PT-R8600MII ZA has 96 channel LD. And PT-R
8600MII ZA has incresed FAD2 PCB and parameters
from 64 channel LD.
Therefore add parameter setting display for PT-R
8600MII ZA
Temp. Dew etc. Correct

0520
Temp. Dew etc. Correct Parameter for Temperrature sensor, Dew con-
Iout1 Scale
densation sensor and Calibration sensor gain.
Iout1 Scale
Iout2 Scale
Ibias Scale
Magnification parameter for LD Current setting
register 1.
Iout1 link current Correct
Iout2 Scale
ESC OK NEXT
register 2.
Ibias Scale
Magnification parameter for Standby Current

setting register.
Current value at each conection point of Cur-

rent setting register1.

D.Panel
0520
Iout1 link DAC Correct Iout1 link DAC Correct
Iout2 Carry DAC Correct DA value at each connection point of LD cur-

TCAL Iout1 DAC rent setting register.
TCAL Iout2 DAC Iout2 Carry DAC Correct
When register 2 value become more than this

DA value, Value will be figure up to register 1.
ESC OK NEXT
TCAL Iout1 DAC
DA value at each connection point of current

setting register 1 after activated T caribration.
TCAL Iout2 DAC
DA value at each connection point of current

setting register 2 after activated T caribration.

D.Panel
3-7-2-9-1.Temp. Dew etc. Correct (Recording head/RH parameter/ Board constant)

0520
Iout1 Scale
Allows entry of parameters that must be set on
Iout2 Scale
CPU board when it is replaced.
Ibias Scale
Temp. Dew etc. Correct key brings up the 64LD_CPU3E
ESC OK NEXT
_FAD PCB Parameter Input screen.
ESC

screen.
The 64LD_CPU3E_FAD PCB of the recording
head has its own unique parameters that are to
be set in this screen. However, as the param-
eters are saved in the EEPROM on board, it is
not necessary to input the parameters again
3970
CPU Board
CLR when replacing these boards.
Temperature sensor
Tm1 Tm2 7 8 9 Parameters of CPU board for recording head
50C 20.0 30.0
100C 30.0 60.0 4 5 6 Temperature sensor
Base 20.0 30.0
Env. 20.0 30.0 1 2 3 50C : Corrects the input/output differences oc-
0 -
·
ESC OK ENT
sors provided for the LD base and ma-
chine interior.
Tm1: 20ºC
Tm2: 30ºC
100C : Corrects the input/output differences oc-
sors provided for the Peltier fan.
Tm1: 30ºC
Tm2: 60ºC
Base : Corrects the input/output differences oc-
sor provided for the RH base.
Tm1: 20ºC
Tm2: 30ºC
Env. : Corrects the input/output differences oc-
ceiving input from the temperature sensor
provided for the periphery of the RH unit.
Tm1: 20ºC
Tm2: 30ºC
D.Panel
3971 Dew condensation sensor

CLR
Dew condensation sensor Corrects the input/output differences oc-
R1 10 R2 100 7 8 9
Calibration sensor
Cal1 500 Cal2 4000 4 5 6 ceiving input from the dew condensation
Cal. Sensor Gain 1 2 3 sensors.
9000
0 · - R1: 10 kW
ESC OK ENT
R2: 100 kW
Calibration sensor
ceiving input from calibration sensors.
3999
Cal1: 500 mV
Cal2: 4000 mV
Cal. Sensor Gain
Save Data ?
Displays the Gain value attached to the
YES NO calibration sensor board.
ESC OK

D.Panel
3-7-2-9-2. Iout1 Scale(Recording head/RH parameter/ Board constant)
0520
Iout1 Scale
Iout1 Scale
Iout2 Scale
register 1.
Ibias Scale
ting register.
Pressing the key after selecting the
OK
ESC OK NEXT Iout1 Scale key brings up the 64LD_FAD2

PCB selection screen.
3983 ESC
1 FAD board 1
2 FAD board 2
screen.
3 FAD board 3
NEXT
4 FAD board 4
Change next page of 64LD_FAD2 PCB se-
5 FAD board 5
lection screen.
ESC OK NEXT
The 64LD_FAD2 PCB of the recording head has
its own unique parameters that are to be set in
this screen. However, as the parameters are
3983
1 FAD board 6 saved in the EEPROM on board, it is not neces-

2 sary to input the parameters again when replac-
3 ing these boards.
4
ESC OK NEXT
3983 3989 FAD Board 6

FAD Board 1
CLR CLR
scale scale scale scale
CH0 0 CH16 0 CH65 0 CH81 0
7 8 9 7 8 9
CH2 0 CH18 0 CH67 0 CH83 0
CH4 0 CH20 0 CH69 0 CH85 0
4 5 6 CH71 0 CH87 0
4 5 6
CH6 0 CH22 0
CH8 0 CH24 0 CH73 0 CH89 0
CH10 CH26 1 2 3 CH75 0 CH91 0 1 2 3
0 0
CH12 0 CH28 0 CH77 0 CH93 0
CH14 0 CH30 0 0 . - CH79 0 CH95 0 0 . -
ESC NEXT ENT ESC NEXT ENT
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-9-3. Iout2 Scale(Recording head/RH parameter/ Board constant)
0520
Temp. Dew etc. Correct Iout2 Scale
Iout1 Scale
Iout2 Scale
register 2.
Ibias Scale
OK
Iout2 Scale key brings up the 64LD_FAD2
ESC OK NEXT
ESC
3983 Returns you to the upper layer Menu

1 FAD board 1
screen.
2 FAD board 2
NEXT
3 FAD board 3
Change next page of 64LD_FAD2 PCB se-
4 FAD board 4
lection screen.
5 FAD board 5
ESC OK NEXT
saved in the EEPROM on board, it is not neces-
3983
1 FAD board 6 sary to input the parameters again when replac-

2 ing these boards.
3
ESC OK NEXT
3983 3989 FAD Board 6

FAD Board 1
CLR CLR
CH0 0 CH16 0 CH65 0 CH81 0
7 8 9 7 8 9
CH2 0 CH18 0 CH67 0 CH83 0
CH4 0 CH20 0 CH69 0 CH85 0
4 5 6 CH71 0 CH87 0
4 5 6
CH6 0 CH22 0
CH8 0 CH24 0 CH73 0 CH89 0
CH10 CH26 1 2 3 CH75 0 CH91 0 1 2 3
0 0
CH12 0 CH28 0 CH77 0 CH93 0
CH14 0 CH30 0 0 . - CH79 0 CH95 0 0 . -
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-9-4. Ibias Scale(Recording head/RH parameter/ Board constant)

0520
Ibias Scale
Iout1 Scale
Magnification parameter for Standby Current set-
Iout2 Scale
Ibias Scale ting.

Iout1 link current Correct Pressing the key after selecting the
OK
Ibias Scale key brings up the 64LD_FAD2

ESC OK NEXT
ESC
3983
1 FAD board 1
screen.
2 FAD board 2
NEXT
3 FAD board 3
4 FAD board 4 Change next page of 64LD_FAD2 PCB se-

5 FAD board 5 lection screen.
ESC OK NEXT
3983 saved in the EEPROM on board, it is not neces-
1 FAD board 6
sary to input the parameters again when replac-
2
ing these boards.
3
ESC OK NEXT
3983 FAD Board 1 3989 FAD Board 6

CLR CLR
CH0 0 CH16 0 CH65 0 CH81 0
7 8 9 7 8 9
CH2 0 CH18 0 CH67 0 CH83 0
CH4 0 CH20 0 CH69 0 CH85 0
CH6 0 CH22 0
4 5 6 CH71 CH87 4 5 6
0 0
CH8 0 CH24 0 CH73 0 CH89 0
CH10 0 CH26 0 1 2 3 CH75 0 CH91 0 1 2 3
CH12 0 CH28 0 CH77 0 CH93 0
CH14 0 CH30 0 0 . - CH79 0 CH95 0 0 . -
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-9-5. Iout1 link Current Correct(Recording head/RH parameter/ Board constant)
0520
Iout1 Scale
Iout2 Scale
Current value at each conection point of Current
Ibias Scale setting register1.

Iout1 link current Correct Pressing the OK key after selecting the
Iout1 link current Correct key brings up the 64LD_FAD2
ESC OK NEXT
ESC
3983
1 FAD board 1
FAD board 2
screen.
2
3 FAD board 3 NEXT

ESC OK NEXT
1 FAD board 6
2
ing these boards.
3
ESC OK NEXT

CLR CLR
[mA] [mA] [mA] [mA]
CH0 T1 0.0 T2 0.0 CH89 T1 0.0 T2 0.0
7 8 9 7 8 9
T3 0.0 T4 0.0 T3 0.0 T4 0.0
CH2 T1 0.0 T2 0.0 CH91 T1 0.0 T2 0.0
0.0 0.0
4 5 6 0.0 4 5 6
T3 T4 T3 T4 0.0
CH4 T1 0.0 T2 0.0 CH93 T1 0.0 T2 0.0
T3 0.0 T4 0.0 1 2 3 T3 0.0 T4 0.0 1 2 3
CH6 T1 0.0 T2 0.0 CH95 T1 0.0 T2 0.0
T3 0.0 T4 0.0 0 . - T3 0.0 T4 0.0 0 . -
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-9-6. Iout1 link DAC Correct(Recording head/RH parameter/ Board constant)
0520
Iout1 link DAC Correct
Iout2 Carry DAC Correct
TCAL Iout1 DAC

DA value at each connection point of LD current
TCAL Iout2 DAC setting register.

Pressing the OKkey after selecting the
Iout1 link DAC Correct key brings up the 64LD_FAD2
ESC OK NEXT
ESC
3983
1 FAD board 1
FAD board 2
screen.
2
3 FAD board 3 NEXT

ESC OK NEXT
1 FAD board 6
2
ing these boards.
3
ESC OK NEXT

CLR CLR
DAC DAC DAC DAC
CH0 T1 0.0 T2 0.0 CH89 T1 0.0 T2 0.0
7 8 9 7 8 9
T3 0.0 T4 0.0 T3 0.0 T4 0.0
CH2 T1 0.0 T2 0.0 CH91 T1 0.0 T2 0.0
0.0 0.0
4 5 6 0.0 4 5 6
T3 T4 T3 T4 0.0
CH4 T1 0.0 T2 0.0 CH93 T1 0.0 T2 0.0
T3 0.0 T4 0.0 1 2 3 T3 0.0 T4 0.0 1 2 3
CH6 T1 0.0 T2 0.0 CH95 T1 0.0 T2 0.0
T3 0.0 T4 0.0 0 . - T3 0.0 T4 0.0 0 . -
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-9-7. Iout2 Carry DAC Correct (Recording head/RH parameter/ Board constant)
0520
TCAL Iout1 DAC

When register 2 value become more than this DA
TCAL Iout2 DAC value, Value will be figure up to register 1.

Iout2 Carry DAC Correct key brings up the 64LD_FAD2
ESC OK NEXT
ESC
3983
1 FAD board 1
2 FAD board 2
screen.
3 FAD board 3 NEXT

ESC OK NEXT
1 FAD board 6
2
ing these boards.
3
ESC OK NEXT

CLR CLR
DAC DAC DAC DAC
CH0 T1 0.0 T2 0.0 CH89 T1 0.0 T2 0.0
7 8 9 7 8 9
T3 0.0 T4 0.0 T3 0.0 T4 0.0
CH2 T1 0.0 T2 0.0 CH91 T1 0.0 T2 0.0
0.0 0.0
4 5 6 0.0 4 5 6
T3 T4 T3 T4 0.0
CH4 T1 0.0 T2 0.0 CH93 T1 0.0 T2 0.0
T3 0.0 T4 0.0 1 2 3 T3 0.0 T4 0.0 1 2 3
CH6 T1 0.0 T2 0.0 CH95 T1 0.0 T2 0.0
T3 0.0 T4 0.0 0 . - T3 0.0 T4 0.0 0 . -
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-9-8. TCAL Iout1 DAC (Recording head/RH parameter/ Board constant)

0520
TCAL Iout1 DAC
TCAL Iout1 DAC DA value at each connection point of current set-

TCAL Iout2 DAC ting register 1 after activated T caribration.
OK
ESC OK NEXT
TCAL Iout1 DAC key brings up the 64LD_FAD2
ESC
3983
1 FAD board 1
2 FAD board 2
screen.
3 FAD board 3 NEXT

ESC OK NEXT
1 FAD board 6
2
ing these boards.
3
ESC OK NEXT

CLR CLR
DAC DAC DAC DAC
CH0 T1> 0.0 T2> 0.0 CH89 T1> 0.0 T2> 0.0
7 8 9 7 8 9
T3> 0.0 T4> 0.0 T3> 0.0 T4> 0.0
CH2 T1> 0.0 T2> 0.0 CH91 T1> 0.0 T2> 0.0
0.0 0.0
4 5 6 4 5 6
T3> T4> T3> 0.0 T4> 0.0
CH4 T1> 0.0 T2> 0.0 CH93 T1> 0.0 T2> 0.0
T3> 0.0 T4> 0.0 1 2 3 0.0 T4> 0.0 1 2 3
T3>
CH6 T1> 0.0 T2> 0.0 CH95 T1> 0.0 T2> 0.0
T3> 0.0 T4> 0.0 0 . - T3> 0.0 T4> 0.0 0 . -
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-9-9. TCAL Iout2 DAC (Recording head/RH parameter/ Board constant)
0520
TCAL Iout2 DAC
TCAL Iout1 DAC

DA value at each connection point of current set-
TCAL Iout2 DAC ting register 2 after activated T caribration.

OK
TCAL Iout2 DAC key brings up the 64LD_FAD2

ESC OK NEXT
ESC
3983
1 FAD board 1
FAD board 2
screen.
2
3 FAD board 3 NEXT

ESC OK NEXT
1 FAD board 6
2
ing these boards.
3
ESC OK NEXT

CLR CLR
DAC DAC DAC DAC
CH0 T1> 0.0 T2> 0.0 CH89 T1> 0.0 T2> 0.0
7 8 9 7 8 9
T3> 0.0 T4> 0.0 T3> 0.0 T4> 0.0
CH2 T1> 0.0 T2> 0.0 CH91 T1> 0.0 T2> 0.0
0.0 0.0
4 5 6 0.0 4 5 6
T3> T4> T3> T4> 0.0
CH4 T1> 0.0 T2> 0.0 CH93 T1> 0.0 T2> 0.0
T3> 0.0 T4> 0.0 1 2 3 T3> 0.0 T4> 0.0 1 2 3
CH6 T1> 0.0 T2> 0.0 CH95 T1> 0.0 T2> 0.0
T3> 0.0 T4> 0.0 0 . - T3> 0.0 T4> 0.0 0 . -
3999
Save Data ?
YES NO
ESC OK

D.Panel
3-7-2-10.Auto calibration (Recording head/RH parameter)
0512
Laser running time Auto calibration
Writing times clear Allows you to set the time for auto calibration and the
Board constant setting temperature at which an error warning will occur.
Auto calibration Pressing OK key after selecting the
Set, temp warning
Auto calibration key brings up the setting screen for
auto calibration time and the error warning levels.
ESC OK NEXT
ESC
Returns you to the upper level Menu screen.

Meas. period (Allowable range: 0 to 99)
3991
Auto calibration CLR Once the exposure is performed by the number
Meas. period 16
7 8 9
of times specified in this parameter, the light in-
Meas. thd(%) 24: 510
25: 510 tensity is automatically measured.
4 5 6
Cal. period (Hour) 15 Default: 16
1 2 3
Iop warning(%) 20
Meas. thd (%) ##:XXYY(Allowable range: 0 to 9999)
Cal. low temp 16
0 . -
“##” represents the following resolutions.
ESC OK ENT
XX:Threshold value 0
YY:Threshold value 1
24: 2400, 2438, 1200 dpi
25: 2540 dpi
40: 4000, 2000 dpi
Meas. thd (%) 24: 505
Meas. thd (%) 25: 505
Meas. thd (%) 40: 510
Refer to the below for the detail.
Cal. period (Hour) (Allowable range: -60 to 999)
Once the exposure is performed for the period
specified in this parameter, a calibration is auto-
matically performed. A negative value indicates
minutes while a positive value indicates hours.
When “0” is set here, calibration is not per-
formed. When “-1”, “-2”, or “-3” is set here, cali-
bration is executed before each time an expo-
sure is performed. Default setting value is 15
hours.
Iop warning (Allowable range: 0 to 100)
A warning message appears on screen when the
value obtained by calculating the following for-
mula is smaller than the value that was specified
in this parameter when performing the calibration.
{(IopMAX-Iop)/(IopMAX-Iop)}*100
Default setting value is 20.

D.Panel
Cal. low temp (Allowable range: 0 to 300)
The calibration is prohibited when the tempera-
ture for an LD block is lower than the tempera-
ture specified in this parameter.
Default setting value is 16 °C.
Meas. thd2 (%) ##:ZZ(Allowable range: 0 to 9999)
3981
Meas. thd 2(%) CLR “##” represents the following resolutions.
24: 15
25: 15 7 8 9 ZZ:Threshold value 2
IopMAX/ IopI(%) 135 4 5 6 24: 2400, 2438, 1200 dpi
0 25: 2540 dpi
0 1 2 3
0 40: 4000, 2000 dpi
0 0 . -
24: 10
ESC SAVE ENT
25: 10
40: 20
Refer to the below for the detail.
IopMAX / IopI
Collection value to judge the lifetime from initial
current value.
Default: 135
Never change.
Press YES and then OK to save the set-

ting data.
3971
and then OK .
Save Data ?
YES NO
ESC OK

Light intensity
measurement/ Calibration conditions Channel to be calibrated Panel message Task
Laser calibration
When light intensity for any channel Only deviated channel(s). However, if four or
falls out of the range of target value more channels have deviated, all channels No display. -
+/- threshold value of 0. will be calibrated.
“Please inspect xx plates just before this Warning/Continue
Light intensity falls out of the range of target value more channels have deviated, all channels
After PT-R power is turned ON and before the first plate exposure. warning.” the exposure.
measurement +/- threshold value of 1. will be calibrated.
"Please inspect carefully xx plates just before

When light intensity for any channel
this Task
falls out of the range of target value All channels
warning, as they may have quality problem on request./Pause
+/- threshold value of 2.
them."
“Please inspect xx plates just before this Warning/Continue
After exposure of 16th plate and before exposure of the next plate. warning.” the exposure.

this Task
them."
PT-R8600M /PT-R8600MII Service manual (Ver1.11)

After 15 hours of exposure time has elapsed and before exposure of the next plate. Laser calibration - All channels No display. -
D.Panel
When calibration with another When light intensity for any channel Only deviated channel(s). However, if four or
resolution has been performed “Please inspect xx plates just before this Warning/Continue
When calibration has been according to threshold value 1 or has warning.” the exposure.
performed with another been performed after 10 hours of
resolution before the exposure time has elapsed. "Please inspect carefully xx plates just before
currently set resolution was When light intensity for any channel
this Task
changed. falls out of the range of target value All channels
them."
When the resolution has When the calibration with another

been changed. resolution has been performed Laser calibration - All channels No display. -
according to threshold value 2.
When light intensity measurement with the present resolution was “Please inspect xx plates just before this Warning/Continue
not performed within 16 plates (just before the previous resolution warning.” the exposure.
was changed to the present resolution).
this Task
them."
D-65
D.Panel
3-7-2-11.Set temp. warning (Recording head/RH parameter)
0512
Laser running time Set temp. warning
Writing times clear Allows setting of the temperature warnings and
Board constant setting error levels.
Auto calibration Pressing the OK key after selecting the
Set, temp warning Set temp. warning key brings up the screen in
ESC OK NEXT which you can set the temperature warnings and
error levels.
ESC

PT-R8600M/MIIE, S, SA
screen.
4140
CLR
Set temp. 2.
(35) 35 7 8 9
(28) 28
(22) 22 4 5 6
Do not change the parameters of (##) displayed
(16) 16
(17) 17
1 2 3 in this screen. These parameters are used when
Fine ch 0:0-,1:32- 0
--- 0
0 0 . - switching error displays that are related to tem-
ESC SAVE ENT peratures.
(35) : Temperature around recording head
(28) : Temperature in the PT-R unit
PT-R8600MIIE ZA
(22) : LD base temperature
4140
Set temp. 2.
CLR (18) : Temperature in the PT-R unit
(35) 35 7 8 9 (17) : LD base temperature
(28) 28
(22) 22
(16) 16
4 5 6 Fine ch 0:0-,1:32-:
(17) 17
Fine ch 0:0-,1:32- 0
1 2 3 PT-R8600M/MII E(32) model
--- 0
0 0 . - Reserved: Fixed to 0
ESC SAVE ENT PT-R8600 M/MII S/SA(64)
Fine ch block number 0 or 1 for fine mode.
PT-R8600 MII ZA(96)
Fine ch block number 0 , 1 or 2 for fine
mode.
3971
Save Data ? Press YES and then OK to save the

YES NO setting data.
ESC OK
and then OK .

D.Panel
3-7-2-12.Laser channel delay (Recording head/RH parameter)
PT-R8600 M/MII 64ch LD model
0512
Laser channel delay
Focus temp. adjust
Relay count Allows you to set a value for the laser channel
LD exchange delay time.
ESC OK NEXT key brings up the Laser Channel
Delay setting window.
ESC
4010
CLR
7 8 9
HEAD MAG -2.4 [%]
BANK OFS 0.1 [dot]
4 5 6 Do not change the parameters displayed in this
1 2 3 screen.
0 · —
HEAD MAG:
ESC SAVE ENT
Input a correction value for the timing of la-
ser lighting in the primary scanning direc-
tion.
BANK OFS:
Input a correction value for the timing of ex-
posure in the primary scanning direction
between laser diode arrays.

3991
setting data.
Save Data ?
and then OK .
YES NO
ESC OK

D.Panel
PT-R8600 MII ZA (96ch LD model)
0512

Laser channel delay
Focus temp. adjust

Allows you to set a value for the laser channel
Relay count
delay time.
LD exchange
key brings up the Laser Channel
Delay setting window.
ESC OK NEXT
ESC
CLR
HEAD MAG [%] 0.00
BANK OFS [dot] 0.00 7 8 9 Do not change the parameters displayed in this
BANK OFS 2[dot] 0.00
0.00 4 5 6 screen.
0.00
0.00 1 2 3
0.00
HEAD MAG:
0 0 · —
Input a correction value for the timing of la-
ESC SAVE ENT
ser lighting in the primary scanning direc-
tion.
BANK OFS [dot]:
between laser diode arrays first 32ch (0-
31ch) and middle 32ch (32-63ch).
BANK OFS2 [dot]:
between laser diode arrays middle 32ch
(32-63ch) and middle 32ch (64-95ch).
3991

Save Data ?
setting data.
YES NO
If you want to cancel the save, press NO and
then OK .
ESC OK

D.Panel
3-7-2-13.Focus temp adjust. (Recording head/RH parameter)
0512

Laser channel delay
Focus temp. adjust Allows you to adjust the focus temperature.

Relay count Pressing the OK key after selecting the
LD exchange
key brings up the Focus Tem-
perature Adjustment window.
ESC OK NEXT ESC

screen.
Focus temp. adjust :

3995
Allows you to set ON/OFF of the focus tem-
Focus temp. adjust On
perature adjustment.
RH base temp. 21.3 RH base temp.:
Focus position 4225
Displays the current temperature of the RH
base.
ESC NEXT Focus position:
Displays the current position of the focus
motor. The “---” mark appears when home
positioning is not completed.
3996
CLR
7 8 9 Gain.:
Gain -2.5 pulse
4 5 6 The amount of focus movements when
Width 2.0 deg
1 2 3 temperature changes 1 degree.
0 — PT-R8600M/MII: -2.5
·
ESC SAVE ENT

Width:
DWhen temperature changes to reference
temperature beyond the value set up here,
temperature compensation of focus be-
comes effective.
PT-R8600M/MII: 2.0
3997
setting data.
YES NO and then OK .
ESC OK

D.Panel
• The focus temperature
The focus temperature adjustment functions as shown in the below graph.
• PT-R8600
• 21 degrees <= recording head base temperature <= 25 degrees
Performs exposure with the focus value set for the PT-R.
(Focus is notmoved within 23 +/- Width value degrees.)
• Recording head base temperature < 21 degrees
Performs exposure with 5 pulses (=Gain*Width) added to the focus set value, when-
ever the temperature decreases in increments of 2 degrees (=width value) from 21
degrees as shown in the below graph.
• 25 degrees < recording head base temperature

Performs exposure with 5 (=Gain*Width) pulses reduced from the focus set value, when-
ever the temperature increases in increments of 2 degrees (=width value) from 25
degrees as shown in the below graph.
PT-R8600
Focus pulse
Setting data+(Gain*Width)*2 pulse

5pulse
Setting data+(Gain*Width)*1 pulse
5pulse
Setting data
5pulse
Setting data-(Gain*Width)*1 pulse
5pulse
Setting data-(Gain*Width)*2 pulse
5pulse
··· 17 19 21 23 25 27 29 ···
Recording Head
Base temp. Base Temparature(ºC)

D.Panel
3-7-2-14.Relay count (Recording head/RH parameter) (PT-R8600 only)
0512
Laser channel delay

Focus temp. adjust Displays the number of times the temperature

Relay count adjustment relay is performed.
LD exchange Pressing the OK key after selecting the
key brings up the Temperature
ESC OK NEXT
Adjustment Relay Count screen.
ESC

screen.
4030 Tp1 to 8: LD base 1 to 8

Cool Heat
TP1: 100 50
Cool: Displays the number of times each circuit is
TP2: 100 50
TP3: 100 50 switched to the cooling side.
TP4: 100 50
TP5: 100 50 (The number of times the circuit is switched
TP6: 100 50
TP7: 100 50 to the cooling side is more than the number
TP8: 100 50
for the heating side, because the circuit is
ESC CLEAR
always set to the cooling side immediately
after the system starts up.)
Heat : Display the number of times each cir-
cuit is switched to the heating side.
CLEAR
Clears the data.

3998
Pressing the OK key clears the data.
Data Clear ?
ESC OK CANCEL

D.Panel
3-7-2-15.LD exchange (Recording head/RH parameter)
LD exchange
0512
Laser channel delay Allows for setting when exchanging an LD.
Focus temp. adjust Pressing the OK key after selecting the
Relay count LD exchange key brings up the LD Exchange
LD exchange screen.
ESC
ESC OK NEXT Returns you to the upper layer Menu

screen.
4040
Do not input the Iopd value in this screen except for
CLR
LD change when exchanging the LD.
LD No. (0-63)
0
7 8 9 When laser calibration is performed, after inputting
Iopd(mA) 0 4 5 6 and saving the Iopd value in this screen, the Iop value
1 2 3 at the time will be used as an IopI value.
0 · - In consequence, the life of the LD changes in accor-
ESC SAVE ENT dance with the IopMAX value change.
LD No. (0-63):
Allows you to input the LD No. you wish to ex-
change.
Iopd (mA): (Allowable range: 512 to 1601)
Allows you to input an Iopd value for the LD
4001
you wish to exchange.
Laser running time clear? Pressing the OK key after pressing the
YES NO
YES key clears the laser illumination time
of the channel that was specified in the pre-
vious screen. However, pressing the OK
ESC OK
key after pressing the NO key does not
alter the laser illumination time.
The screen shown on the left only appears with Ver.

4002
1.51 or higher, not with Ver. 1.23 or lower. With Ver.
1.23 or lower, the laser illumination time of the chan-
Save Data ? nel specified in the previous screen will be automati-
cally cleared.
YES NO
setting data.
ESC OK
and then OK .
When you wish to exchange more than one
LD, perform the above procedure repeat-
edly.
D.Panel
3-8.Input parameter
Input parameter
0401
Input parameter With this command, you can enter and change
Machine option select various
I/O Read/Write parameters.
Special action Pressing the OK key after selecting the
Special action 2 Input parameter key brings up the Input Param-
ESC OK NEXT eter Menu screen.
0500
Set Correction data Set Correction data
Set preset Plate type Allows you to set correction values for precisely
Drum base position adjusting the image length to be exposed on a
Drum position plate (in the secondary scanning direction) and
Set Focus/Zoom adjusting the exposure start origin.
ESC OK NEXT
Set preset Plate type
Allows you to register the data for preset plate
types.

Allows you to correct for the deviation between
the drum reference point and the encoder Z
pulse point.

Allows you to precisely adjust the positioning of
the drum.
Set Focus Zoom
Allows you to store the focus/zoom value of the

preset plate type.
0500
Drum parameter

Set misc. data Allows you to set parameters for the drum mo-
Set resolution
tor driver.
Set weight Set misc. data
Password for sec. func The Mfg. No of the machine is already entered.
ESC OK NEXT Set resolution
Sets the address in the parameter table for reg-

istering the RH unit’s settings for each resolu-
tion.
Set weight
Sets the weights of the trailing edge clamps

and the balancer.
Password for spec. func
Sets the password for various special func-

PT-R8600M /PT-R8600MII Service manual (Ver1.11) tions. D-73
D.Panel
0500
Test pattern
Option for engineering Test pattern
Initialize data Set the order to the test pattern.

DHCP Option for engineering
Start sensor adjust For debugging

ESC OK NEXT Initialize data
Allows you to initialize various data.

DHCP
Download mode (DHCP) is switched according

to connected method of Rmlight.
Start sensor adjust
The start sensor x direction of positioni param-

eter.
0500
Activation setting Activation setting
Limitation setting Setting for Activation mode.

Set motion parameter Limitation setting
Setting for Limitation mode.

ESC OK NEXT Setting for loading and unloading parameter.

D.Panel
3-8-1.Set correction data (Input parameter)
0500
Set Correction data Set Correction data
Set preset Plate type Allows you to set correction values for precisely
Drum base position
adjusting the image length to be exposed on a
Drum position
plate (in the secondary scanning direction) and
adjusting the exposure start origin.
Set Focus/Zoom
ESC OK NEXT
Set Correction data key brings up the Correction
Data Setting screen. From this screen you can
input correction values, precisely adjust the im-
age length to be exposed on a plate in the sec-
ondary
scanning direction, and adjust the exposure start
origin.
ESC
0.000 [%] Returns you to the previous screen.

0.000 [mm]
4 [%] (Allowable range: -9.999 to 9.999)
0.000 [mm] This correction value precisely adjusts the
0.000 [mm] length of an image exposed on a plate in
L:0.0 [Ǵ] Drum p the secondary scanning direction.
S:0.0 [Ǵ]
When this value is changed, the Zoom adjust-
ment is needed.
The correction value is used to adjust the image

length exposed on a plate in the secondary scan-
ning direction.
For example, if an image which is 800 mm in the
secondary scanning direction is exposed on a
plate while this correction value is set to “0”, if the
resulting length of the exposed image on the
plate is 799 mm, the image deviation equals:
(800 - 799)/800 × 100 = 0.125 (%)
Inputting this value as the correction value above
allows you to precisely expose an image on a
plate with exactly the same length as its second-
ary scanning dimension.

D.Panel
Refer to ‘chapter B, the punch position and the exposure start position adjustment’ for
details of the following each value.
4 [mm] (Allowable range: -9.99 to 9.99)
Input a correction value for the exposure start position in the primary scanning
direction.
4 [mm] (Allowable range: -9.99 to 9.99)
Input a correction value for the exposure start origin in the secondary scanning
direction.
+ [mm] (Allowable range: -9.99 to 9.99)
Input a correction value for the image position in the primary scanning direction.
[µm] (Allowable range: -350 to 350)
This setting can correct deviation from the standard pin position.
L: All plate width
3701
CLR
Grip adj. [0.1mm] 1
A-Grip adj. [0.1mm] 1
7 8 9
Temp. offset [x0.1] -40
Max clamp (*1000) 30 4 5 6
Squeeze down[10ms] 1
Squeeze up [10ms] 15 1 2 3
MM scaling [0.001%] 0
0
0 · —
ESC OK ENT
Grip : (Allowable range: -20 to 999)

After-Grip : (Allowable range: -20 to 999)
Adjusts the unexposed area of leading grip margin (Grip) and trailing grip margin (After-
Grip).
• When input value is -20 to 119
Corrects the present unexposed area, 1 enlarges the area by 0.1 mm.
• When input value is 120 to 999
Sets the unexposed area. Input an appropriate size, 1 enlarges the area by 0.1 mm.
Temp. offset: [0.1°C] (Allowable range: -50 to 50)
Input a correction value for the temperature sensor. For details, refer to “Temperature
correction sensor adjustment” in chapter C.
Max clamp (*1000) (Allowable range: 1 to 100)
Warning times of the trailing edge clamp. Default value is 30 (30,000 times)
Squeeze down: (Input range: 0 to 10)
Allows you to set the waiting time before the leading edge clamps open.
Squeeze up: (Input range: 0 to 10)
Adjusts the pushpins. For details, refer to “Adjusting the pushpins” in chapter C.
MM scaling(Input range: 0 to 10)
After adjusting the value in the Push pin adjust field, be sure to conduct a teaching of the
plate length in primary and secondary scanning directions in the screen accessed by the
following sequence.
(Select User Maintenance/ / RH .)

D.Panel
3702
CLR
Expo start X: [0.01 mm] (Allowable range: -999 to
Expo start X [0.01mm]
1200 0
999)
7 8 9
----- 0
2400 0
Input correction values for the exposure start
4 5 6
-----
-----
0
point in the secondary scanning direction for
0
1 2 3
2540 0 each resolution.
0 · —
ESC OK ENT
3703 Expos start Y: [0.01 mm] (Allowable range: -999 to

Expo start Y [0.01mm]
CLR
1200 0
999)
7 8 9
----
2400
0
0
Input the correction values for the exposure
4 5 6
---- 0 start point in the primary scanning direction for
---- 0
1 2 3
2540 0 each resolution.
0 · —
ESC OK ENT
3704
Circumference [um]
CLR Circumference [um] (It is not used. Must be set 0.)
0 0 0
300-
0
0 0 0
7 8 9 No use. Must set 0.
600- 0 0 0
4 5 6 .
900- 0 0 0
1160- 0 0 0
1 2 3
0 0 0
0 · —
ESC OK ENT

Press YES and then OK to save the set-
ting data.

If you do not want to save the data, press
NO and then OK .


D.Panel
3-8-2.Set preset Plate type (Input parameter)
0500
Set Correction data Set preset Plate type
Set preset Plate type Allows you to register the data for preset plate
Drum base position types.
Drum position Pressing the OK key after selecting the
Set Focus/Zoom Set preset Plate type key brings up the Preset Plate
ESC OK NEXT Type Setting screen.
ESC

Select the number of the plate type option
1057
you want to modify, and then change or
31 Media Type 31 correct its data.
32 Media Type 32 • The default plate type data has already been
33 Media Type 33
set in the factory before shipment.
34 Media Type 34
• For details on how to change or correct plate
35 Media Type 35
type data.
ESC OK NEXT

D.Panel
3-8-3.Drum base position (Input parameter)
0500
Set Correction data

Set preset Plate type Allows you to correct for the deviation between
Drum base position
the drum reference point and the encoder Z pulse
point.
Drum position
Set Focus/Zoom
key brings up the Drum Base
ESC OK NEXT
Position Setting screen in which you can correct
the deviation (in pulses) between the drum refer-
ence point and the encoder Z pulse point.
ESC

4-),

!"! # Returns Detects the deviation (in pulses)
$%& between the drum reference point and the

encoder Z pulse point.

Before using this 4-), command, be sure to po-
sition the drum at orignal position. For details, re-
fer to “4-2 Drum base position adjustment” in
chapter C.

After completing the detection of the devia-
tion between the drum reference point and
the encoder Z pulse point, the screen
shown on the left appears. Press the OK
key.

PT-R8600M/MII
: 0.24mm / 1 Puls (1000Puls encoder)
The encoder pulse multiplies four electrically
which is used to the drum positionig.
3840
READ CLR
7 8 9
Drum base position The resulting data is then displayed on the
4 5 6
1105 1105 [pulse] screen.
1 2 3
0 SAVE
•
ESC SAVE ENT Allows you to save the new data.

D.Panel
resulting data.
and then OK .


D.Panel
3-8-4.Drum position (Input parameter)
0500
Set Correction data
Set preset Plate type Allows you to precisely adjust the positioning of
Drum base position the drum.
Drum position Pressing the OK key after selecting the
Set Focus/Zoom key brings up the Drum Position
ESC OK NEXT Precise Adjustment screen.
ESC

Drum position moves by 0.28mm per
1pulse.
(PT-R8800 / 8800II is used these param-
3850
eter to double on this screen.)
Tail clamp (Agrip): 15 7 8 9 Lead clamp (load) [pulse] (Allwable range: -100 to
Tail clamp: -10
Squeeze roller: 0 4 5 6 100)
Balancer pin: -20
Pick up clamp: -1 1 2 3 Precisely adjusts the drum position at
Length Sensor: -3 0 · — which the leading edge clamps will be acti-
ESC SAVE ENT vated to load a plate on the drum.
Tail clamp (A grip) [pulse] (Allowable range: -100 to
100)
Sets a value to correct the trailing grip mar-
gin when the “Punch for hook” is set to ON.
Increasing the value enlarges the trailing
grip margin. Default setting value is 15.
The Tail clamp (A grip) value is equivalent to the difference between

the trailing grip margins when the “Punch for hook” is set to ON and
when it is set to OFF. When “0” is set in the Tail clamp (A grip) field,
the trailing grip margin when the “Punch for hook” is set to ON will
be same as the trailing grip margin with the “Punch for hook” set to
OFF.
Tail clamp [pulse] (Allowable range: -100 to 100)

Sets a value to correct the trailing grip mar-
gin when the “Punch for hook” is set to
OFF. Increasing the value enlarges the
trailing grip margin.
After changing the value in the Tail clamp field, make sure to adjust
the value of the Tail clamp (A grip). The change made for the trailing
grip margin (by adjusting the value in the Tail clamp field) when the
“Punch for hook” is set to OFF also changes the trailing grip margin
when the “Punch for hook” is set to ON.
D.Panel
Squeeze rollor [pulse] (Allowable range: -100 to
100)
Precisely adjusts the drum position at
which the squeeze roller will be lowered.
Balancer pin [pulse] (Allowable range: -100 to
100)
Precisely adjusts the drum location to set
the balancer position.
Pick up clamp [pulse] (Allowable range: -100 to
100)
Precisely adjusts the drum position to the
pick up clamp position.
Tail clamp (unload) [pulse] (Allowable range: -
100 to 100)
Precisely adjusts the drum position at
which the trailing edge clamps will be re-
leased from the drum.
Length Sensor [pulse] (Allowable range: -100 to
100)
Sets a value to correct the plate size in the
primary scanning direction.
Adjust the value in the screen accessed by
the following order.
(Select User Maintenance -> RH .)
setting data.
and then OK .
3851
Start senser: 0
Start sensor [pulse] (Allowable range: -100 to
Front offset: 0 7 8 9
0
100)
0 4 5 6
0 Sets value for position of start sensor Drum
0 1 2 3
0 groove.
0 0 · —
ESC SAVE ENT

Front offset [pulse] (Allowable range: -100 to
100)
Sets value for position of Front sensor off-

set.


D.Panel
3-8-5.Set Focus / Zoom (Input parameter)
0500 Set Focus Zoom

Set Correction data
Set preset Plate type Allows you to enter the focus/zoom value for the
Drum base position preset plate type.
Drum position Pressing OK key after selecting the
Set Focus/Zoom Set Focus Zoom key brings up the focus/zoom
ESC OK NEXT value entry screen for the preset plate type.
3760
CLR
The thickness of plate is set up. It is the thickness of the
Thickness 0.30mm
7 8 9 reference for Focus and Zoom value set up on the next
4 5 6 screen.
1 2 3
0 · —
ESC OK ENT
3762 The Focus and Zoom value are set up corresponding to

CLR
[pulse] [pulse]
1200 2815 10545 7 8 9 plate thickness inputted on the before screen
------ 0 0
10545
4 5 6
2400 2815
------ 0 0 1 2 3
------ 0 0 Even if it changes plate thickness on the before screen,
2540 2820 12730 0 · —
the Focus and Zoom value on this screen are not
ESC SAVE ENT
changed. When plate thickness is changed on a before
screen, it is necessary to change Focus and Zoom
value according to the plate thickness.
When a preset media setup is copied in ‘Set media

type’, this value is copied to the Focus value and Zoom
value in it.
3763
Save Data ?
YES NO
ESC OK

D.Panel
3-8-6.Drum parameter (Input parameter)
0500
Drum parameter
Set misc. data Allows setting of the parameters for the drum
Set resolution motor driver.
Set weight Pressing the OK key after selecting the
Password for sec. func key brings up the menu screen
ESC OK NEXT for the drum parameter.

4005
Parameter set
Parameter set (32bit) Allows the checking of the servo pack pa-
Status read rameter value.
Initialize
Adjust Offset
Parameter set (32bit)
ESC OK NEXT
Allows the checking of the servo pack pa-
rameter value.

Displays the status of the servo pack.
Initialize
Sends the default parameters of the servo

pack to the servo pack.
Adjust Offset
Adjusts the Offset value for the servo pack.

4005
Adjust Gain
Adjust Gain
Adjusts the Gain value for the servo pack.
ESC OK NEXT

D.Panel
3-8-6-1.Parameter set (Input parameter/ Drum parameter)
4005
Parameter set
Parameter set (32bit) Allows checking of the servo pack parameter
Status read value.
Initialize
Adjust Offset
key brings up the servo pack pa-
ESC OK NEXT
rameter check screen.
ESC

screen.
4010 PN-:
A CLR
B 7 8 9 Servopack Parameter address number

PN- 0 C 4 5 6 1:10 2:16
1:10 2:16 1 D 1 2 3 You can select Dec or Hex number for In-
E 0 · put the parameter.
ESC OK F ENT
4012 Input display for Decimal number.

CLR
7 8 9
PN- 4 5 6
2500 --> 2600 1 2 3
0 ·
ESC OK ENT
4012
A CLR
Input display for Hexadecimal number.
B 7 8 9
PN- 0140 C 4 5 6
0x100 -> 100 D 1 2 3
E 0 ·
ESC OK F ENT
4015
setting data.
and then OK .
YES NO
ESC OK

D.Panel
3-8-6-2.Parameter set (32bit) (Input parameter/ Drum parameter)
4005
Parameter set
Parameter set (32bit) Allows checking of the servo pack parameter
Status read value.
Initialize
Adjust Offset
key brings up the servo pack pa-
ESC OK NEXT
rameter check screen.
ESC

screen.
4010 PN-:
A CLR
B 7 8 9 Servopack Parameter address number

PN- 0 C 4 5 6
D 1 2 3
E 0 ·
ESC OK F ENT
4012
CLR
Input display for parameter.
PN- 0000
32768 0
32768 7 8 9
0
0 4 5 6
0
0 1 2 3
0
0 0 —
·
ESC OK ENT
4015
setting data.
Save Data ?
YES NO
and then OK .
ESC OK

D.Panel
3-8-6-3.Status read (Input parameter/ Drum parameter)
4005
Parameter set
Parameter set (32bit) Allows displaying of the status of the servo pack.
Status read Pressing the OK key after selecting the
Initialize key brings up the servo pack
Adjust Offset status screen.
ESC OK NEXT
ESC
4020
Sarvo pack status
screen.
E50A 0000 E506 0320
E500
E501
0C90 E507
0410 E508
0320
0320
E50A : Current alarm status
E502 0410 E509 0320
E503 0720 E006 0050
0320:Normal
E504 0320 E007 0074
E505 0320 E51B 0007
E500 to 8509 : History of the primary-
E016 3652 [hour]
scanning servo pack
ESC
alarm status
E006 : Input signal monitor
E007 : Output signal monitor
E51B : Sarvo status monitor
E016 : Running hours
Indication Name Description Remedy

Parameter Checksum The SERVOPACK may be faulty.
020 A SERVOPACK fault occurred.
Error 1 Replace the SERVOPACK
The SERVOPACK may be faulty.
021 Parameter Format Error 1 A SERVOPACK fault occurred.
Replace the SERVOPACK
The SERVOPACK may be faulty.
022 System Checksum Error 1 A SERVOPACK fault occurred.
Replace the SERVOPACK.
Main Circuit Detector The SERVOPACK may be faulty.
Error Replace the SERVOPACK.
Initialize SERVOPACK. Or
The electronic gear ratio is out of
040 Parameter Setting Error 1 the SERVOPACK may be faulty.
the setting range.
The encoder output pulse (Pn212) Initialize SERVOPACK. Or
Encoder Output Pulse
041 is out of the setting range and the SERVOPACK may be faulty.
Setting Error
does not satisfy the setting conditions. Replace the SERVOPACK.
Initialize SERVOPACK. Or
Parameter Combination
042 Parameter abnormal. the SERVOPACK may be faulty.
Error
Semi-closed/Fully closed The setting of the fully-closed Initialize SERVOPACK. Or
044 Loop Control module does not match with that the SERVOPACK may be faulty.
Parameter Setting Error of Pn002.3 Replace the SERVOPACK.
The SERVOPACK and servomotor
Replace the SERVOPACK, Motor
050 Combination Error capacities do not match each
or egeneration resistance.
other.
An unsupported serial converter
Unsupported Device Replace the SERVOPACK, Motor
051 unit, encoder, or external encoder
Alarm or egeneration resistance.
is connected to the SERVOPACK.
Check the wiring connection,
Overcurrent or Heat Overcurrent was detected or the heat sink of check the peripheral
100
Sink Overheated the SERVOPACK was overheated. temperature, replace the SERVOPACK,
and/or replace the motor.
The regenerative resistance was disconnected Replace the SERVOPACK and/or
300 Regeneration Error
or the regenerative transistor was damaged. regenerative resistance.
The regenerative energy exceeds the capacity Initialize the SERVOPACK or replace
320 Regenerative overload
of the regenerative resistance. the regenerative resistance.
Main Circuit Power The SERVOPACK may be faulty.
Supply Wiring Error Replace the SERVOPACK.

D.Panel
Indication Name Description Remedy

Check the input voltage and/or
The DC voltage of the main circuit is abnormally
400 Overvoltage replace the servo
high.
pack.
Check the input voltage and/or
The DC voltage of the main circuit has been
410 Under voltage replace the servo
lowered.
pack.
Main-Circuit
450 A SERVOPACK fault occurred Replace the SERVOPACK.
Capacitor Overvoltage
The motor speed exceeded the Check wiring, initialize SERVOPACK
510 Over speed
maximum. or replace SERVOPACK.
The operation was carried out for some seconds
Check wiring, initialize SERVOPACK
710 Overload(High Load) at a torque that exceeded the rated value
or replace SERVOPACK.
significantly.
The operation was carried out continuously at Check wiring, initialize SERVOPACK
720 Overload(Low Load)
a torque that exceeded the rated value significantly. or replace SERVOPACK.
The rotational energy of the dynamic brake
730 Dynamic Brake Overload operation exceeded the capacity of the Replace the SERVOPACK.
dynamic brake resistance value.
The inrush current limit resistor
operation frequency at the main
Overload of Surge
740 circuit power supply ON/OFF Replace the SERVOPACK.
Current Limit Resistor
operation exceeds the allowable
range.
The heat sink of the SERVOPACK was Check the peripheral temperature
7A0 Heat Sink Overheated
overheated. and/or replace the SERVOPACK.
Initialize the SERVOPACK, replace
The encoder power supplies were deactivated
810 Encoder Backup Error the motor, and/or replace the
entirely and the position data was cleared.
SERVOPACK.
Initialize the SERVOPACK, replace
Encoder Checksum There is an error in the result of the encoder
820 the motor, and/or replace the
Error memory sum check.
SERVOPACK.
The voltage for the backup battery of the Initialize the SERVOPACK and/or
830 Encoder battery alarm
absolute value encoder has been lowered. replace the motor.
Initialize the SERVOPACK and/or
840 Encoder data alarm There is an error in the encoder internal data.
replace the motor.
Check whether the recording drum
The encoder rotated at a high speed when the
850 Encoder over speed is rotating and/or replace the
power was turned ON.
SERVOPACK.
The motor temperature in the encoder is too Check the peripheral temperature,
860 Encoder overheat high. (This is detected only when the absolute replace the SERVOPACK, and/or
value encoder is used.) replace the servo motor.
Speed reference A/D There is an error in the A/D converter for
b10 Replace the SERVOPACK.
error inputting the speed command
Speed reference A/D There is an error in the A/D converter for
data error inputting the speed command
Torque command A/D There is an error in the A/D converter for
converter error inputting the torque command
bF0 System alarm 0 A SERVOPACK system error occurred. Replace the SERVOPACK.
C10 Servo Overrun Detected The servo motor ran away. replace the SERVOPACK,
and/or replace the motor.
The number of rotations for the multi-turn
Encoder clear error/multi-turn Replace the motor and/or
C80 setting of the absolute value encoder could not
limit setting error replace the SERVOPACK.
be cleared or set correctly
Encoder Communications The communication between the encoder and
replace the motor, and/or
Error the SERVOPACK cannot be established
replace the SERVOPACK.
Encoder Parameter Replace the SERVOPACK
CA0 An encoder parameter has been corrupted.
Error and/or replace the motor.
The communication with the encoder is
Cb0 Encoder echo back error replace the motor, and/or
inaccurate.
replace the SERVOPACK.
Disagreement of the multi- The multi-turn limit values of the encoder and
CC0 Initialize SERVOPACK
turn the SERVOPACK disagree.
Excessive positional The positional deviation pulse exceeded the
d00 initialize the SERVOPACK,
deviation user set value.
and/or replace the SERVOPACK.
Open-phase of the power One of the three phases for the power supply Check the wiring connection
F10
supply line of the main circuit is disconnected. and/or replace the SERVOPACK.

D.Panel
3-8-6-4.Initialize (Input parameter/ Drum parameter)
4005
Parameter set Initialize
Parameter set (32bit)
Allows sending of the default parameters of the
Status read
servo pack to the servo pack.
Initialize
Adjust Offset
Initialize key sends the default param-
ESC OK NEXT
eters of the servo pack to the servo pack.
ESC
4030
screen.
Send initial parameter
Data send OK ?
ESC OK
4032
Must reboot the machine after initialized
Some important setting was changed. SERVOPACK. It will not stored data if no reboot.

D.Panel
3-8-6-5.Adjust Offset (Input parameter/ Drum parameter) (PT-R8600M ES only)
4005
Parameter set Adjust Offset
Parameter set (32bit) Allows adjusting of the Offset value for the servo
Status read pack.
Initialize Pressing the OK key after selecting the
Adjust Offset
Adjust Offset key brings up the servo pack
Offset value adjustment screen.
ESC OK NEXT
Make sure to perform this procedure when re-

placing the motor, servo pack, and PIO.
ESC

4040 screen.
It will take about 10 seconds before the screen on
Adjust Offset
the left appears.
Offset : 0 +
The servo offset is adjusted automaticaly.
ESC

D.Panel
3-8-6-6.Adjust Gain (Input parameter/ Drum parameter)(PT-R8600M ES only)
Adjust gain with plate loaded.
4005
Adjust Gain Adjust Gain
Allows adjusting of the Gain value for the servo

pack.
Adjust Gain key brings up the servo pack
ESC OK NEXT Gain value adjustment screen.
Be sure to check the Gain value whenever you

replace the motor, the servo pack, or the PIO
board.
When performing the above procedure, be care-

ful as the recording drum will rotate.
ESC
4050
Adjust Gain screen.
It will take about 10 seconds before the screen on
Offset : 230 +
the left appears.
It will be buzzed when adjustment of gain within
ESC tolerance.
Use the PIO board trimmer to adjust the
value .
• PT-R8600 M ES: 230 +/- 2

D.Panel
3-8-7.Set misc. data (Input parameter)
0500 Set misc. data
Drum parameter
Set misc. data Displays miscellaneous machine information in-

Set resolution cluding the manufacturing number of the ma-
Set weight chine.
Password for sec. func Pressing the OK key after selecting the
ESC OK NEXT
Set misc. data key brings up the data input
screen for miscellaneous machine information in-
cluding the manufacturing number of the ma-
chine.
ESC
4100
CLR
Mfg.no(high): 1
7 8 9
Mfg.no(low): 6 screen.
Mfg.year: 12 4 5 6
Mfg.month: 12 Machine type 2:
Machine type 2: 0 1 2 3
Machine type : 0 Default setting value: 0 Not used.
0 . -
Machine type:
ESC NEXT ENT
Default setting value: 0 Not used.
These default settings are OFF.

4101
Enable 1000RPM: OFF Enable 1000RPM:

Enable Displace OFF Enable 1000rpm exposure.
Enable Displacement
Enable Displacement sensor. It is for 3rd party
Autoloader.
ESC OK

4105 setting data.
Save Data ? and then OK .
YES NO
ESC OK

D.Panel
3-8-8.Set resolution (Input parameter)
0500
Drum parameter Set resolution
Set misc. data Allows controlling of the data for each resolution
Set resolution used by the recording head.
Password for sec. func Set resolution key brings up the recording
ESC OK NEXT head data control screen.
Do not change any of the data.
ESC

screen.
4120
CLR
Set density
dpi ZP 7 8 9
PT-R8600M/MII: 1,3,1,3,1,3
1200 1
0 3 4 5 6
2400 1
0 3 1 2 3
0 1
2540 3 0 . -
ESC SAVE ENT
4105

Save Data ?
setting data.
YES NO
and then OK .
ESC OK

D.Panel
3-8-9.Set weight (Input parameter)
0500
Drum parameter Set weight
Set misc. data Allows inputting of the weights of the trailing edge
Set resolution clamps and the balancers.
Password for sec. func Set weight key brings up the screen in
ESC OK NEXT which you can input the weights of the trailing
edge clamps and the balancers.
ESC

screen.
4130
CLR
Clamper [g] (Allowable range: 0.00 to 999.99)
7 8 9
Clamper: 582.79[g] Input the total weight of four trailing edge
4 5 6
Balancer: 334.89[g] clamps.
1 2 3
Balancer [g] (Allowable range: 0.00 to 999.99)
0 ·
Input the average weight of four balancers.
ESC SAVE ENT
4135
setting data.
YES NO and then OK .
ESC OK

D.Panel V07->
3-8-10.Password for spec. func (Input parameter)
0500
Drum parameter Password for spec. func
Set misc. data Allows setting of the password for various special
Set resolution functions.
Password for sec. func Password for spec. func key brings up the screen in
ESC OK NEXT which you can set the passwords to support vari-
ous special functions.
ESC

screen.
3850
Password for s CLR
Password 1 : Reserved.
Password 1 0 7 8 9
Password 2 0 Password 2 : Reserved.
Password 3 0 4 5 6
0
Password
Password
4
5 0
Password 6 0 1 2 3
Password 7 0 Password 4 : Reserved.
Password 8 0 0 ·
ESC SAVE ENT
4135

and then OK .
ESC OK
There is a second screen with Password 9 to 16.
Password 15 & 16 is used for media protection function.

D.Panel
3-8-11.Test pattern (Input parameter)
0500
Test pattern Test pattern

Allows making of the special test pattern.
Initialize data
DHCP
Test pattern key display the screen in which
Start sensor adjust
you can make the special test pattern.
ESC OK NEXT
ESC

screen.
3810 3811
AUX 1 CLR AUX 2 CLR
1. -1 9. -1 17. -1 1. -1 9. -1 17. -1
7 8 9 7 8 9
2. -1 10. -1 18. -1 2. -1 10. -1 18. -1
3. -1 11. -1 19. -1 3. -1 11. -1 19. -1
4. -1 12. -1 20. -1 4 5 6 4. -1 12. -1 20. -1 4 5 6
5. -1 13. -1 21. -1 5. -1 13. -1 21. -1
6. -1 14. -1 22. -1 1 2 3 6. -1 14. -1 22. -1 1 2 3
7. -1 15. -1 23. -1 7. -1 15. -1 23. -1
8. -1 16. -1 24. -1 0 — 8. -1 16. -1 24. -1 0 —
· ·
· Two kinds of test pattern (AUX1, AUX2) can be made.

· AUX pattern is disabled, when ‘-1’ is inputted on the first column. (Default)
· The data shoud be finish ‘-1’.
· The length of the pattern is calculated by the following.

· Pattern of length (mm) = (Plate length - 50 mm) / Number of Pattern
E.g.) Pattern of length is 800 mm, Number of Patterns are 18
(800-50) / 18 = Around 41.7 mm
4135

and then OK .
ESC OK

D.Panel
Image PCB type

AUX
Number LTB64E C2150 EPB96 C3730 64ch EPB96 C3740 96ch
PT-R8600M S PT-R8600MII S/SA PT-R8600MII ZA
1dot Horizontal 1dot Horizontal 1dot Horizontal
0 Line & Space Line & Space Line & Space
2dot Holizontal 2dot Holizontal 2dot Holizontal
1dot Vertical (EVEN) 1dot Vertical (EVEN) 1dot Vertical (EVEN)
2dot Vertical (EVEN) 2dot Vertical (EVEN) 2dot Vertical (EVEN)
1dot Vertical (ODD) 1dot Vertical (ODD) 1dot Vertical (ODD)
2dot Vertical (ODD) 2dot Vertical (ODD) 2dot Vertical (ODD)
6 0 degree 0% 0 degree 0% 0 degree 0%
11 100% 100% 100%
12 Grid Grid Grid
13 Z1 Z1 Z1 (96ch)
14 C1 C1 C1
15 D1 D1 D1 (96ch)
16 Not use Not use Not use
17 D1 (32ch) D1 (32ch) D1 (32ch)
19 H (32ch) H (32ch) H (32ch)
20 D1 (16ch) D1 (16ch) D1 (16ch)
22 1 by 1 checker 1 by 1 checker 1 by 1 checker
29 Grid (2dot) Grid (2dot) Grid (2dot)
30 Dotted line Grid(3dot) Dotted line Grid(3dot) Dotted line Grid(3dot)
31 Dotted line Grid(2dot) Dotted line Grid(2dot) Dotted line Grid(2dot)

D.Panel
3-8-12.Option for engineering (Input parameter)
0500
Test pattern Option for engineering

Option for engineering screen.
Initialize data
DHCP
Option for engineering key display the option for engi-
Start sensor adjust
neering screen.
ESC OK NEXT
ESC

screen.
• Make sure to keep default setting.

D.Panel
3-8-13. Initializes data (Input parameter)
0500
Test pattern Initialize data
Option for engineering Allows initializing of various data.

Initialize data Pressing the OK key after selecting the
DHCP Initialize data key brings up the menu screens
Start sensor adjust for data initialization.
ESC OK NEXT ESC

screen.

0500
Initialize all data
Initializes all data.
Select brand
Initialize user data Select brand
Consumable Timer Allows selection of the brand name.

ESC OK
Only initializes the user data.
Consumable Timer
Initializes the Consumables Timer.
Select “Media protection function”.

Please refer A-64 for more detail.
For SCREEN model is Free.
OEM/Agency code:FFFFEEEE

D.Panel
3-8-13-1. Initialize all data / Initialize user data (Input parameter)
0500
Initialize all data
Select brand Allows initializing of all data.

Consumable Timer
Allows initializing of only the user data.
ESC OK
When initialization is performed using any of the
above keys, all selected data will be cleared.
Press YES and then OK to save the setting
data.
If you want to cancel the save, press NO and
then OK .

D.Panel
3-8-13-2.Select brand (Input parameter)
0500
Initialize all data Select brand
Select brand
Allows selecting of the brand name.
Consumable Timer
Select brand key, then display the password
screen.
ESC OK
ESC

screen.
Press the OK key after inputting the
3000
CLR password.
7 8 9
Pass Word
4 5 6 Password is 7270IRU6FUHHQ.
0
1 2 3 Password is 2430 for AGFA.
0 ·
ESC OK ENT
PT-R 8600S-R/Z
Select the mashine name.
PT-R 8600E
PT-R 8300S
PT-R 8300E
ESC OK
[YES]:Delete the machine data.

Initialize all data ? [NO]: Keep the machine data.
YES NO
ESC OK
Brand code : SCREEN
Product key : PT-R8300S Display the Information. Perform it after press

Initialize? : NO [START] button.
ESC START CANCEL

D.Panel
3-8-13-3.Consumable Timer (Input parameter / Initialize data)
0500 Consumable Timer

Initialize all data
Select brand Allows initializing of the Consumable Timer.

Initialize user data Pressing the OK key after selecting the
Consumable Timer Consumable Timer key brings up the Consumable
Media type limitation Timer initialization screens.
ESC OK ESC

2240
screen.
Running time
171 h Running time :
Actual running time
69 h Displays the total time the PT-R power is
Exposure time
29 h ON.
Plate winding cycles
676 Actual running time :
ESC SAVE NEXT
Displays the cumulative amount of time
that the Machine has actually run.
Exposure time :
Displays the cumulative amount of time
that the exposure has been carried out.
Plate winding cycles :
Displays the number of plate loading
cycles.
Exterior cover filter :
2241
Exterior cover filter

RESET Initializes the cumulative amount of time
(Max:1000h) 78 h
Clamp cycles
RESET
that the exterior cover filter has been used.
(Max 30000) 786
Plate winding cycles/ye Clamp cycles :
786 RESET
Dust filter Initializes the number of cycles that the
(Max:5000h) 719h RESET
trailing edge clamps are detached from and
ESC SAVE NEXT
attached to the clamp arm.
Plate winding cycles/ye :
Initializes the number of plate loading
cycles in the past year.
Dust filter:
Initializes the time of Dust filter.
2245

and then OK .
ESC OK

D.Panel
3-8-13-4. Media type limitation (Input parameter / Initialize data) PT-R8600MII only
0500
Initialize all data Media type limitation
Select brand
Select Media type limitation mode.
Consumable Timer
Media type limitation key brings up the default mode
screens.
ESC OK
ESC

4440 screen.
Default mode
Refer to the A64 “Media type limitation”.
It is only once when change “Media type limitation” from
default mode.
ESC CHANGE
SCREEN brand machine must be select free mode.
OEM/Aency code: FFFFEEEE (Free mode).
4441
After changLQJWKH Media type limitation mode\RXmust
A CLR
turn OFF WKHmachine and then turn ON WKHmachine.
B 7 8 9
For AGFA the protection is always active.
OEM/Agency code C 4 5 6
00000000
See TN-N-048V4-MediaProtectionSystem.pdf
D 1 2 3
E 0 ·
ESC OK F ENT
4444
Would you like to change to

Free Mode?
Once Free mode is activated.
Changing to another mode is
not possible.
YES NO
ESC OK
4032
Some important setting was changed.

D.Panel
3-8-14. DHCP (Input parameter)
0500
Test pattern DHCP

Download mode (DHCP) is switched according
Initialize data
to connected method of Rmlight.
DHCP
Start sensor adjust
DHCP key brings up the DHCP
ESC OK NEXT
screens.
ESC

screen.
DHCP server ON
Refer to the Chap. E: RMLight for the detail.
[ON] Interface the RMLight by Ethernet.

[OFF] Interface the RMLight by Serial. (Default)
ESC SAVE

D.Panel
3-8-15. Start sensor adjust (Input parameter)
0500
Test pattern Start sensor adjust

The parameter for Start sensor origin position.
Initialize data
DHCP
Start sensor adjust key brings up the Start sensor
Start sensor adjust
ESC OK NEXT
adjust screens.
ESC

screen.
4140
CLR
7 8 9 Refer to the Chapter C Start sensor plate edge detec-

Start Sens X.XX mm
------ X.XX 4 5 6 tion position adjustment.
1 2 3
0 . -
Start Sens: This parameter is start sensor origin posi-
tion.
ESC SAVE ENT
(+): Start sensor origin position move to AWAY side.

D.Panel
3-8-16. Activation Setting (Input parameter) PT-R86000MII
Not used by AGFA
0500
Activation setting
Activation setting
Limitation setting
It is setting for Activatio key code.
Activation setting key brings up the Activation key
code setting screens.
ESC OK NEXT
ESC

screen.
3850
A CLR Refer to the Chap. A: 7. Activation function.
Activation setting
Key code B 7 8 9
Block1 **** C 4 5 6 You should input specific key code .

Block2 ****
Block3 **** It is special function. Therefore you need to order key
D 1 2 3
Block4 **** code through sales channel.
Rest Parmanent E 0 ·
ESC SAVE F ENT

D.Panel
3-8-17. Limitation Setting (Input parameter) PT-R86000MII
0500
Activation setting Limitation setting
Limitation setting
It is setting for Limitation key code.
Limitation setting key brings up the Limitation key
code setting screens.
ESC OK NEXT
ESC

screen.
3850
A CLR Refer to the Chap. A: 7. Activation function.
Limitation setting
Key code B 7 8 9
Block1 ****
Block2 ****
C 4 5 6 You should input specific key code .
Block3 **** It is special function. Therefore you need to order key
Block4 **** D 1 2 3
code through sales channel.
Rest 58 days E 0 ·
ESC SAVE F ENT

D.Panel
3-8-18. Set motion parameter (Input parameter) PT-R86000MII-SA/ZA only
0500
Activation setting Set motion parameter
Limitation setting It is setting for Auto loading and rear unloadfing

Set motion parameter setting for PT-R8600MII-SA/ZA.
Set motion parameter key brings up the Auto load and
ESC OK NEXT unload rear setting screens.
ESC

screen.
Refer to the Chap. A: 7. Activation function.
Auto load
Auto load
CLR fast dis.adj[0.1mm]:
fast dis adj[0.1mm] 0
slow (thin)[0.1mm] 0 7 8 9 Parameter of Suction pad at loading transfer plate
slow (thick)[0.1mm] 0
function Flag 0 4 5 6 distance with fast speed.
0
1 2 3
Basic distance is 170mm. (-100 to 100:10unit
0
0 =1.0mm).
0
Adjustment- Find value for just plate touch th drum
ESC OK ENT
pin. Then set addinon 10 (1.0mm) from it.
Slow (thin)[0.1mm]:
Parameter of Suction pad at loading transfer thin (t-
0.15mm) plate distance with slow speed. Basic dis-
tance is 5mm. (-50 to 50: 10unit =1.0mm).
Slow (thick)[0.1mm]:
Parameter of Suction pad at loading transfer thick
(except t-0.15mm) plate distance with slow speed.
Basic distance is 7mm. (-70 to 70: 10unit =1.0mm).
Function Flag:
Parameter for special function. No used.
Setting is Default 0.

D.Panel
Unload Rear
Fast[rpm]:
Unload Rear Parameter of Drum rotation speed when discharge
CLR
Fast[rpm] 30
Slow[rpm] 15 7 8 9
plate rear bridge.
dschg dis.adj[mm] 0 Basic is 30rpm. (5 to 30): unit = rpm.
M70 off[mm] 0 4 5 6
M70 off(Slow)[mm] 0
Note: M70 discharge bridge speed change speed auto-
1 2 3
0 matically from drum speed. No need to adjust
0 0
ESC OK ENT Slow[rpm]:

Parameter of Drum rotation speed when discharge
plate rear bridge for plate size X less than 550mm
width. Basic is 15rpm. (5 to 30): unit = rpm.
Note: M70 discharge bridge speed change speed auto-
matically from drum speed.
This is for Plate X(width) less than 550mm. No
need to adjust
dschg dis.adj[mm]:
Adustment parameter of discharge roller at rear
disvharge unit transfer distance after plate edge
detection sensor detected plate edge.
Basic transfer distance = plate Y( length) size -
257mm (plate edgde to roller minimum distance).
(-100 to 100): unit = mm.
M 70 off[mm]:
Parameter of off timing for M70 excite when dis-
charge plate rear bridge.(-100 to 100): unit = mm.
M 70 off(Slow)[mm]:
Parameter of off timing for M70 excite when dis-
charge plate rear bridge.
It is plate X(width) size less than 550mm. (-100 to
100): unit = mm.

D.Panel
3-9.Machine option select
0401
Input parameter Machine option select

Allows setting of the options for the PT-R.
I/O Read/Write
Machine option select key brings up the screen in
Special action
which you can set options for the PT-R.
Special action 2 ESC
ESC OK NEXT Returns you to the upper layer Menu

screen.
Machine option select Display1
4200 Air filterinhg unit

Air filtering unit OFF
OFF: No connecting Air filtering unit(AF-180N)
Balancer type B AF-180N: Conecting AF-180N
Blower Normal
Winding count on Online ON Balancer type

LD/Stacker AT C: Standard PT-R8600MII type. It shows “B” with old
firmware. It is display bug. you cannot change it. (It
ESC SAVE NEXT
will be change “C” when downloading latest firm-
ware in the future (2015/5/1)
Blower
Normal: Standard internal blower
High: Option for BU800.
LD/AT (PT-R8600MII -SA/ZA only)

AT: Built-in bridge + Stocker or processor without
communication signal. It is not used
communication signal with the Processor.
AT+LD: Built-in bridge + processor with
communication signal. It is used
communication signal with the Processor.
OFF: Discharge plate from front of PT-R8600MII

D.Panel
Machine option select Display2 Autoloader

OFF: No connecting 3rd party Autoloader.
4200
OFF
ON: Connecting 3rd party Autoloader.
Autoloader
Displacement sensor OFF

Displacement sensor
OFF: Noarmal OFF
ON: When install optional Displacement sensor, it
must be ON. And you should install
Displacemant sensor when connecting 3rd party
ESC SAVE NEXT
Autoloader.

D.Panel
3-10.I/O Read / Write
0401
Input parameter I/O Read/Write
Machine option select Allows reading or writing of the I/O port number.
I/O Read/Write Pressing the OK key after selecting the
Special action I/O Read/Write key brings up the port number
Special action 2 input screen.
ESC OK NEXT ESC

screen.
4300
I / O Port Input the port number to read and write the

READ WRITE
parameters of the PT-R.
ESC OK

D.Panel
3-11.Special action
0401 Special action
Input parameter
Machine option select Allows executing of some special operations such as

I/O Read/Write
trailing edge clamp attachment and status initializa-
tion.
Special action
Special action 2
Special action key brings up the special action
ESC OK NEXT
screens.
Initialize
4450
Initialize
Initializes the PT-R.

Check ORG-EZ Initializes the status of the PT-R.

Pick up clamp
Put clamp on drum Checks the distance between ORG and EZ.
ESC OK NEXT
Pick up clamp
Picks up the trailing edge clamps.

Put clamp on drum
Attaches the trailing edge clamps to the drum.
4451
Start sensor positioning Start sensor positioning
Start sensor offset it is for adjustment start sensor origin position

Start sensor drum check with cutting plate. It is for old adjustement pro-
Front sensor offset
cedure..
Pad feed test Start sensor offset
ESC OK NEXT
It s for adjustment of drum groove postion (rota-
tion direction).
It is for checking drum groove reading.
Front sensor offset
It is for adjustment of Front sensor.
Pad feed test
It is checking plate loading by suction pad. The

you can adjust “fas dis.adj” parameter at the
Set motion parameter in the input parameter.
4451
It is used when adjusting the heigh position to
install the displacement sensor.
ESC OK NEXT It is for adjustment of start sensor origin posi-

tion with new procedure.
D.Panel
3-11-1.Initialize / Initialize machine status (Special action)
4450
Initialize Initialize
Initialize machine status Allows initializing of the PT-R.

Check ORG-EZ
Pick up clamp
Allows initializing of the status of the PT-R.
Put clamp on drum
ESC OK NEXT
OK
Executes the initialization of the PT-R and

of its status. Once the initialization has
been completed, the upper layer Menu
4451
screen will appear.
Start OK ?
ESC OK CANCEL

D.Panel
3-11-2.Pick up clamp / Put clamp on drum (Special action)
4450 Pick up clamp

Initialize
Initialize machine status Allows picking up of the trailing edge clamps.

Check ORG-EZ Put clamp on drum
Pick up clamp Allows attaching of the trailing edge clamps onto

Put clamp on drum the drum.
ESC OK NEXT This command should be used when the trailing
edge clamps need to be taken out from the clamp
arm for cleaning.
4451 OK
Executes the pickup of the trailing edge

Start OK ? clamps or the “Put clamp on drum” opera-
tion. Once the initialization has been com-
pleted, the upper layer Menu screen will
ESC OK CANCEL
appear.
• When a plate is discharged, secure the drum at
the position where the leading edge clamps
open and then execute “Put clamp on drum”.
• After executing “Put clamp on drum”, the drum
brake is cancelled.

D.Panel
3-11-3.Check ORG-EZ (Special action)
4450
Initialize

Allows checking of the distance between ORG
Check ORG-EZ
and EZ.
Pick up clamp
You can check the relationship between the PH2
Put clamp on drum
and PH3 sensor positions.
ESC OK NEXT
key brings up the screen by
which you can check the distance between ORG
and EZ.
4451
OK
Start OK ? Executes checking of the distance between

ORG and EZ.
When the value is target ± 1 mm, there is
no problem in the relationship between the
ESC OK CANCEL
PH2 and PH3 sensor
positions.
Once the initialization has been completed,
the upper layer Menu screen will appear.
4452
Amount of head per one head motor rotation

• PT-R8600M/MII: 5mm
Processing Now.
Please wait !
Refer to the Chap.C: Adjustment procedure of ORG-
EZ for the detail.
0054
ORG = -2.35mm (ORG - EZ) = 1.95mm
OK

D.Panel
3-11-4.Start sensor positioning (Special action)
4451
Start sensor positioning Start sensor positioning
Start sensor offset
Allows checking of X direction start sensor origi-
nal position with old procedure.
Front sensor offset
Pad feed test
Start sensor positioning key brings up the adjustment
ESC OK NEXT start screen
OK
Executes checking start sensor position-

ing. You must refer page C-94 PT-
4451
R8600MII-ES/SA/ZA original procedure.
Start OK ?
ESC OK CANCEL
4452
Processing Now.
Please wait !

D.Panel
3-11-5.Start sensor offset (Special action)
4451 Start sensor offset

Start sensor offset

Allows adjusting of drum groove for start sensor
drum rotation direction..
Front sensor offset
Pad feed test
Start sensor offset key brings up the adjustment
star screen.
ESC OK NEXT
OK
Executes checking of start sensor offset for

4451
drum rotation direction position.
You must refer page C-91.
Start OK ?
ESC OK CANCEL
4452
Processing Now.
Please wait !
4472
Result
Start sensor = 0 ->-6
ESC Save

D.Panel
3-11-6.Start sensor drum check (Special action)
4451
Start sensor positioning Start sensor drum check
Start sensor offset
Allows checking of reading at the groove by start
sensor.
Front sensor offset
Pad feed test
Start sensor drum check key brings up the checking start
ESC OK NEXT screen
OK
Executes start sensor drum check. You

must refer page C-92.
4451
Start OK ?
ESC OK CANCEL
4452
Processing Now.
Please wait !
4482
Searched NG position [mm]

1: -----
2: -----
3: -----
4: -----
5: -----
6: -----
7: -----
8: -----
OK

D.Panel
3-11-7.Front sensor offset (Special action)
4451
Start sensor positioning Front sensor offset
Start sensor offset Allows adjusting front sensor position.

Start sensor drum check Pressing the OK key after selecting the
Front sensor offset Front sensor offset key brings up the adjustment
Pad feed test start screen
ESC OK NEXT
OK
Executes checking start sensor position-

ing. You must refer page C-94 PT-
R8600MII-ES/SA/ZA original procedure.
4451
Start OK ?
ESC OK CANCEL
4452
Processing Now.
Please wait !
4453
Result
Front offset H = 0 -> 1

A = -5 -> -4
ESC SAVE

D.Panel
3-11-8.Pad feed test (Special action)(PT-R8600MII-SA/ZA only)
4451
Start sensor positioning Pad feed test
Start sensor offset
Allows checking plate loading by suction pad.
The you can adjust “fas dis.adj” parameter at the
Front sensor offset
Set motion parameter in the input parameter.
Pad feed test
ESC OK NEXT Pad feed test key brings up the plate selection
screen
Select adjustment plate. Then Pressing OK .

1050
1 Plate 1
And set plate at loading.
2 Plate 2
3 Plate 3 it will show start screen for Pad feed test.

4 Plate 4
OK
5 Plate 5
Executes start plate feeding by Pad.
ESC OK NEXT
4451
Start OK ?
ESC OK CANCEL
4452
Processing Now.
Please wait !

D.Panel
3-11-9.Adjust Displacement sensor (Special action)
4451
Adjust Displacement sensor Adjust Displacement sensor

It is used when adjusting the heigh position to
install the displacement sensor.
Pressing the OK key after selecting the key
ESC OK NEXT
plate type and the screen for execution confirma-
tion appears. OK
See PT-R replace and adjustment C “Adjusting

4451
the loose plate detection sensors for two-plate
loading”.
Start OK ?
ESC OK CANCEL

D.Panel
3-11-10. Start sensor measure (Special action)
4451 Start sensor measure
Start sensor measure Arrow adjusting Start sensor original position for
X direction. It is for new procedure.
ESC OK NEXT See PT-R replace and adjustment page C96

“New Procedure PT-R8600MII-E/S/SA/ZA with
firmware V1.25 or higher”.
4451
Start OK ?
ESC OK CANCEL

D.Panel
3-12.Special action 2
4451
Start sensor positioning Special action 2
Start sensor offset Allows displaying of the maintenance jig com-

Start sensor drum check mand screens.
Front sensor offset Pressing the OK key after selecting the
Pad feed test Special action 2 key brings up the maintenance
ESC OK NEXT jig command screens.
0503
Balancer test Performs step-by-step initialization.

Mail test
Drum brake aging Balancer test
Tests the balancer operations.

ESC OK
Mail test
Tests the mail function of the remote main-

tenance.
Drum brake aging
Tests the auto loader operations.

D.Panel
3-12-1.Initialize (Special action 2)
0503
Balancer test Allows executing of step-by-step initialization.

Mail test Pressing the OK key after selecting the
Drum brake aging Initialize key brings up the machine ini-
tialization screen.
ESC OK ESC

screen.
4540
CLR
Initialize
2
7 8 9 2:Head
2:Head, 3:2nd motor
4 5 6 Initializes the recording head.
5:Actuator
6:Main motor 1 2 3 3:2nd motor
0 · — Initializes the sub shaft motor and returns it
ESC OK ENT to the origin.
5:Actuator
Initializes the transportation system actua-
tors.
6:Main motor
Initializes the drum and then searches the
balancers.
OK
Starts the selected initialization.

Once the initialization has been completed,
the upper layer Menu screen will appear.

D.Panel
3-12-2.Balancer test (Special action 2)
0503
Initialize Balancer test
Balancer test Allows testing of the balancer operations.

Mail test Pressing the OK key after selecting the
Drum brake aging Balancer test key brings up the screen by
which you can test the balancer operations.
ESC OK ESC

screen.
0: Searches the balancers and displays their positions.
4462 0054
CLR
Balancer test Home = 3940, 5752 Away = 3944, 5747
7 8 9
Printing No. : 0
4 5 6
Note : 1 2 3
No.0 is searching
No.99 is No plate
0 · —
ESC OK ENT
1 to 15: Moves the balancers to the appropriate positions depending on the plate size used
in the specified printer setting.
4462
CLR
Balancer test
7 8 9
Printing No. : 1
4 5 6
Note : 1 2 3
No.0 is searching
No.99 is No plate
0 · —
ESC OK ENT
-1 to -15: Displays the positions of balancers depending on the plate size used in the speci-
fied printer setting.
4462 0054
CLR
Balancer test Target pos. = 5747 Away = 3932
7 8 9
Printing No. : -1
4 5 6
Note : 1 2 3
No.0 is searching
No.99 is No plate
0 · —
ESC OK ENT
4464
Start OK ?
ESC OK CANCEL

D.Panel
3-12-3.Mail test (Special action 2)
0503
Initialize Mail test
Balancer test Allows testing of the mail function of the remote

Mail test mRnLtRULnJ.
Drum brake aging Pressing the OK key after selecting the
Mail test key brings up the mail testing
ESC OK screen.
ESC

screen.
4570
CLR
Mail test 1 : Sends an error mail.
1
1-:Error 7 8 9
11-:Warning 11 : Sends a warning mail.
21-:Request 4 5 6
31-:User Info 21 : Sends a work request mail.
41-: ------
1 2 3
41-: ------
55-:Dammy communi.
31 : Sends a user information mail.
0 · —
55 : Not used
ESC OK ENT
OK
4464
Starts the selected test.

Start OK ? Once the test has been completed, the mail
testing screen will appear.
ESC OK CANCEL

D.Panel
3-12-4.Drum brake aging (Special action)
Drum brake aging

0503
Initialize
Allows aging of the drum brake.
Balancer test
It is for only factory usage of production.
Mail test
Drum brake aging
Drum brake aging key brings up the star screen.
ESC OK
4451
Start OK ?
ESC OK CANCEL

E. Reference
E.Reference
1. Sequence explanations
Not availalbe
PT-R8600MII Service manual (Ver.1.11) E-1

E.Reference
2. Parts layout
2-1. Front side of main unit (PT-R8600M)
BZ1
LS58-1
CON-86Mao
PMD2 Z1
LS57-1 QF1
PH7
LS58-2
S0
XT0 XT1
BZ1: Buzzer
CON-86Mao
LS57-1: Front side cover interlock 1 SW : Front cover (C)
LS58-1: Servo stop SW (Home)
LS58-2: Servo stop SW (Away)
PH7: Plate floating detection sensor.
PMD2: Sub scanning motor driver
S0: Main power SW
QF1: Circuit protector
XT0: Terminal
XT1: Terminal
Z1: Noise filter for main power voltage.
E-2 PT-R8600MII Service manual (Ver.1.11)

E.Reference
2-2. Rear side of main unit (PT-R8600M)
TH1
FAN1A
FAN2A
FAN3A
M41
U12
FAN1
U13 U11
LS57-2
U16
U15
FAN1: Exhaust fan

FAN1A: Intake fan
FAN2A: Intake fan
FAN3A: Intake fan
LS57-2: Back side cover interlock 2 SW : Rear cover (A)
M41: Gas vacuum pump
TH1: Thermistor
U11: +24V power supply (Recording head)
U13: - 9V power supply (Recording head)
U16: - 5V power supply (Recording head) * PT-R8600M-E(32ch) doesn’t have U16.

E.Reference
2-3. Base unit (PT-R8600M)
ENC1: Encoder
LS4A: End limit SW of away side.
LS4H: End limit SW of home side.
P1: Vacuum pressure sensor
PH2: Origin position sensor of sub axis.
PH3: Rotation origin position sensor of sub axis.
M1: Main shaft drive motor
M2: Sub scanning motor
YC1: BRAKE

E.Reference
2-4. Balancer positioning unit (PT-R8600M)
PH11H
M11H
PH11A
(Home)
PH10H
PH10H
(Away)
M11A
M11H/A: Balancer drive motor (Home/Away)
PH10H/A: Balancer position detection sensor (Home/Away)
PH11H/A: Balancer deive origin sensor (Home/Away)
2-5. Transport guide (Bottom) (PT-R8600M)
M53
PH51
PH52
PH50
PH50: Plate set detection sensor

PH51: Shutter close detection sensor
PH52: Shutter open detection sensor
M53: Shutter drive motor
PH51: CLOSE, PH52: OPEN, this is opposite on PT-R8600MII-SA/ZA

E.Reference
2-6. Clamp driver uint (PT-R8600M)
PH27-1
PH23-1 M23
PH27-2
PH27-3
PH27-4
PH24H
PH30 PH24A
PH23-2
PH20
PH21
PH31
M20 M30
PH25H
PH25A
M20: Clamp arm drive motor

M30: Leading edge clamp motor
PH20: Clamp arm origin sensor (Trailing edge clamp + Squeeze roller)
PH21: Clamp arm end point sensor (Trailing edge clamp + Squeeze roller)
PH23-1: Clamp bolt origin sensor (Hold side)
PH23-2: Clamp bolt end point sensor (Release side)
PH25H/A: Plate top side detection sensor (Home/ Away)
PH27-1,2,3,4: Clamp bar position detection sensor (1,2,3,4)
PH30: Clamp arm ORG detection sensor (Leading edge clamp)
PH31: Clamp arm SET detection sensor (Leading edge clamp)

E.Reference
2-7. Front side of main unit (PT-R8600MII-S/E)
BZ1
CON-86Mao
PMD2 QF2
LS57
PH25 QF1
S0 BL1
XT1
Z1
XT0
BZ1: Buzzer
CON-86Mao
LS57-1: Front side cover interlock SW with solenoid: Front cover (C)
PH25: Plate top side detection sensor / Plate floating detection sensor.
S0: Main power SW
QF1: Circuit protector for the main unit circuit
QF2: Circuit protector for the Blower
XT0: Terminal
XT1: Terminal
BL1: Blower unit

E.Reference
2-8. Front side of main unit (PT-R8600MII-SA/ZA)
BZ1
CON-86Mao2
PMD2 QF2
QF1
LS57
PH25 M42
BL1
S0
XT1
Z1
XT0
BZ1: Buzzer
CON-86Mao2
LS57-1: Front side cover interlock SW with solenoid: Front cover (C)
PH25: Plate top side detection sensor / Plate floating detection sensor.
S0: Main power SW
QF1: Circuit protector for the main unit circuit
QF2: Circuit protector for the Blower
XT0: Terminal
XT1: Terminal
BL1: Blower unit
M42: Pad vacuum pump

E.Reference
2-9. Rear side of main unit (PT-R8600MII-S/E)
FAN1H FAN1
FAN2H
FAN1A
FAN2A
FAN3A
M41
U12
U13 U11
U16
LS57-2
U15
FAN1: Exhaust fan

FAN1H: Intake fan
FAN2H: Intake fan
FAN1A: Intake fan
FAN2A: Intake fan
FAN3A: Intake fan
LS57-2: Back side cover Interlock SW : Rear cover (A)
U16: - 5V power supply (Recording head) * PT-R8600MII-E(32ch) doesn’t have U16.

E.Reference
2-10. Rear side of main unit (PT-R8600MII-SA/ZA)
FAN1H
FAN1
FAN2H
* Inside of Slide cover

LS57-3: Slide cover interlock
FAN1A
FAN2A
FAN3A
M41
U11
U17
U16 U15 LS57-2
FAN1: Exhaust fan

FAN1H: Intake fan
FAN2H: Intake fan
FAN1A: Intake fan
FAN2A: Intake fan
FAN3A: Intake fan
LS57-2: Back side cover Interlock SW : Rear cover (A)
U11: +24V power supply (Recording head) for 0-63ch
U17: +24V power supply (Recording head) for 64-95ch * PT-R8600MII-ZA(96ch) only.

E.Reference
2-11. Base unit (PT-R8600MII)
ENC1
M2
YC1
M1
P1
LS4H
PH2
PH3
LS4A
ENC1: Encoder
LS4A: End limit SW of away side.
LS4H: End limit SW of home side.
P1: Vacuum pressure sensor
PH2: Origin position sensor of sub axis.
PH3: Rotation origin position sensor of sub axis.
M1: Main shaft drive motor
M2: Sub scanning motor
YC1: BRAKE

E.Reference
2-12. Balancer positioning unit (PT-R8600MII)
PH11H
M11H
PH11A
(Home)
PH10H
PH10H
(Away)
M11A
M11H/A: Balancer drive motor (Home/Away)
PH10H/A: Balancer position detection sensor (Home/Away)
PH11H/A: Balancer deive origin sensor (Home/Away)
2-13. Transport guide (Bottom) (PT-R8600MII-S/E)

M53
PH51
PH52
PH50

PH51: CLOSE, PH52: OPEN, this is opposite on PT-R8600M-SA/ZA.

E.Reference
2-14. Transport guide (Bottom) (PT-R8600MII-SA/ZA)
M53
PH51
PH52
PH50

PH52: Shutter clode detection sensor
PH51: OPEN, PH52: CLOSE, this is opposite on PT-R8600M-S/E, PT-R8600MII-S/E.

E.Reference
2-15. Shutter mechanism difference
CLOSE : PH51 = ON
OPEN: PH52 = ON
PT-R8600MII-SA (PT-R8600MII-ZA)
OPEN : PH51 = ON
CLOSE: PH52 = ON

E.Reference
2-16. Clamp driver uint (PT-R8600MII)
PH23-1
PH27-1
PH24H
M23
PH27-2
PH27-3
PH30
PH24A
PH23-2
PH20
PH21
PH31
M20
M30
PH25
M20: Clamp arm drive motor

M30: Leading edge clamp motor
PH20: Clamp arm origin sensor (Trailing edge clamp + Squeeze roller)
PH21: Clamp arm end point sensor (Trailing edge clamp + Squeeze roller)
PH23-1: Clamp bolt origin sensor (Hold side)
PH23-2: Clamp bolt end point sensor (Release side)
PH25: Plate top side detection sensor (Home/ Away)
PH27-1,2,3: Clamp bar position detection sensor (1,2,3)
PH30: Clamp arm ORG detection sensor (Leading edge clamp)
PH31: Clamp arm SET detection sensor (Leading edge clamp)

E.Reference
2-17. Plate handling unit (PT-R8600MII-SA/ZA)
M58
YC58
PH58
M42
PH50
P42
PH51
M54
M53
SL42-1
PH52
M42: Pad vacuum pump

M54: Pad up/down drive motor
M58: Pad slide drive motor
YC58: Pad slide brake
PH58: Pad slide origin detection
P42: Plate vacuum pressure sensor
SL42-1: Pad vacuum solenoid valve

15. SILICONE RUBBER TUBE SR1102 D6*D3 P/C 70584893-00
14. SOFT NYLON TUBE TS0604B-20 P/C 70584447-00
13. TUBE TUS0805B-20 P/C 100029091V00
12. POLYURETHANE TUBING TE-10-LB-20M P/C 100002138V00
PT-R8600MII Service manual (Ver.1.11)

11. VACUUM PAD ZPT16CSJ10-U6-A10 P/C 100320359V00
10. T-JOINT FTT6-M5 P/C 70584908-00
9. BULKHEAD FWS-M56 P/C 70584907-00
8. AIR SUCTION FILTER ZFC200-08B P/C 100037254V00

E.Reference
7. Vacuum switch ZSE30A-01-N-M P/C 100260964V00

2-18. Pneumatic circuit diagram (PT-R8600MII-SA/ZA)
6. JOINT,HALF UNION KQ2H06-M5A P/C 100315374V00
5. Different Diameter Tee KQ2T08-06A P/C 100315379V00
4. SOLENOID VALVE ASSEMBLY P/C 100303012V01
3. Elbow GWL8-6 P/C 70585670-00
2. JOINT,HALF UNION KQ2S10-01AS P/C 100315652V00
1. PUMP ASSEMBLY 20RNS P/C 100303014V00
E-17
E.Reference
2-19. Transport guide and Conveyer (PT-R8600MII-SA/ZA)
From drum
M70
Transport guide
Conveyer
To processor
To processor
Conveyer
PH71 Transport guide
From drum
PH70
M70: Unloading drive motor

PH70: Unloading position detection 1 ( From drum to transport guide.)
PH71: Unloading position detection 2 ( Exit of conveyer)

E.Reference
2-20. Drum and Transport guide (Side view)
PH70
Squeeze roller

E.Reference
3.Electrical section
3-1.Electrical zsection (PT-R8600M)
XT3 RCP3E
U7 U1
FAN4
KA1
KA2
XT2
R1
U4 Z2 PIO-86XE
E1A U5 S1 FU3 LTB64
E1A: Main motor servo driver

FAN4: Cooling fan for the Regenerative register
FU3: Fuse
KA1: Interlock relay for the covers.
KA2: Relay for Main motor servo driver
LTB64E
PIO86XE
R1: Regenerative register for the servo pack
RCP3E(Ver.1)
S1: Maintenance Key SW
U1: +5V, -5V, +15V, -15V power supply (Board)
U4: +24V power supply (Board / Panel / Fan / Sensor)
U5: +24V power supply (Motor / Actuator / Servo pack)
U7: +24V power supply (Interlock SW / Relay)
XT2: Terminal
XT3: Terminal
Z2: Noise filter for the servo pack input voltage

E.Reference
3-2. Electrical section (PT-R8600MII-S/E)
FAN4 U7 U1 U5 XT3 RCP3E (Ver. 2)
FAN1
KA1
XT2
KA2
R1
PIO-86-XE
LTB64E
U4 Z2
E1A S1 FU3

FAN1: Exhaust fan
FU3: Fuse
LTB64E
PIO86XE
RCP3E(Ver.2)
U1: +5V, -5V, +15V, -15V power supply (Board)
U7: +24V power supply (Interlock SW / Relay)
XT2: Terminal
XT3: Terminal

E.Reference
3-3. Electrical section (PT-R8600MII-SA/ZA)
FAN4 U1 U5 XT3 RCP3E (Ver. 2)
KA1
* FAN1 is not included this drawing.
KA2
XT2
PIO-86XE (Ver.2)
R1
EPB96
U4 Z2 E1A S1

FAN1: Exhaust fan (It is not included in this drawing.)
EPB96
PIO-86XE (Ver.2)
RCP3E(Ver. 2)
U1: +5V power supply (Board)
XT2: Terminal
XT3: Terminal

X 169 X168 DSW1 DSW2 X 160
X171 X172
JP 1
X150
Not used
3-4. RCP3(E) / RCP Ver.2
X166
X151
VR2
VR1
JP 3
JP 4
JP 5
JP 6

SW1
X 155
LED
JP 11
X167
E.Reference
JP 2
JP 13
X 163
X 170
JP 9 Flash Flash
JP 8 Memory Memory
X 162
JP 7
X152
U18 U9
JP 10
X164
X 161
JP 12
X153 X154 X 173 X156 X157 X158 X159
E-23
E.Reference
X150 : +5V power

X151 : X111 PIO86XE (CPU bus)
X152 : X101 LTB64E or EPB96 (CPU bus)
X153 : X112 PIO86XE (M2 control signal)
X154 : XPNL1 Panel (RS232C)
X156 : PIF-2 F-PIF (RS232C)
X157 : XE13 M1 ServoPack(E1A) (RS422)
X158 : X846 64LD-CPU3E or 96LD-CPU3E(RS232C)
X159 : XPC Terminal PC (RS232C)
X162 : XAT ATM-8xxx (RS232C)
X168 : XETH Ethernet port (Remote monitoring)
X171 : +/-15V power
X172 : XTH1 Thermistor
JP1 :USER SIDE DSW1 -1:ON

JP2 :SHORT -2:ON
JP3 :USER SIDE -3:ON
JP4 :ANOH SIDE -4:OFF
JP5 :AN1H SIDE -5:ON
JP6 :ANENH SIDE -6:ON
JP7 :OPEN
JP8 :SHORT DSW2 ALL OFF (Normaly)
JP9 :SHORT -1:ON Command mode
JP10:SHORT -2:ON NVRAM BACK UP/RESTORE
JP11:CPU SIDE -3:ON GP4201 panel
JP12:SHORT OFF ST401 panel
JP13:EXT SIDE -8:ON Product ID Data download
FlashROM: 16M x 2 (16bit bass) Firmware (U8,U17)

FlashROM: 4M x 2 (8bit bass) Machine parameter (U9,U18)
SRAM: 16M x 2 (16bit bass) Program, Work (U6,U15)
SRAM: 4M (8bit bass) Correction (U42)
NVRAM: 256K (8bit bass) For store the data (U26)
Blank soket: (U76)
VR1: TH1 Adjust gain Thermistor (Environment sensor)
VR2: TH1 Adjust offset Thermistor (Environment sensor)
SW1: Reset SW
* RCP3 Ver.2 doesn’t have

E.Reference
No. Signal name Light ON status Note
D1 RESET RESET
D2 SPEED Connecting 10BASE-T
D3 DPLX Full Duplex
D4 COL Collision data
D5 GDLNK Link upped
D6 TX Transferring data
D7 RX Receiving data
D8 3.3V 3.3V on
D9 2.5V 2.5V on
D10 PLOT_EN State that can be exposed
D11 IMAGING During exposure
D12 PGON PGON signal from RB (TB) is on
D13 START Start signal from RB (TB) is on
D14 STEP-RQ STEP_RQ signal from RB (TB) is on
D15 LD-ENABLE Laser enable signal to RB (TB) is on
D16 OUT-ON Out putting 1 line image data
D17 INH-T Synchronization signal for drum 1 rotation
D18 ENCA Signal A of encoder
D19 ENCORG Corrected position signal Z of encoder
D20 D-LDENB LD_ENB signal from PIO is active
D21 S-NEAR Near origin position sensor for sub axis is on
D22 S-ORG Detecting rotate sub axis motor is on
D23 PLS-EN Pulse for the sub axis motor is ready to out put
D24 S-H-PLS Sub axis motor is moving to HOME side.
D25 S-A-PLS Sub axis motor is moving to AWAY side.
D26 SCAN-ON SCAN-ON signal to RB (TB) is on
D27 STET-AK STEP_AK signal to RB (TB) is on
D28 CAL Not used
D29 S-STATE Waiting exposure
D30 MSCF Correction function of main axis is ON
D31 SSCF Correction function of sub axis is ON
D32 TEST Test mode
D33 DPLL Low rotation speed
D34 S-OT-H HOME side over travel LS is on
D35 S-OT-A Away side over travel LS is on
D36 S_FAULT Sub axis motor is out of controlled
D37 S_PAUSE Pause exposure (Start and Stop)
D38 S_OVER Head position is out of exposure area
D39 S_SMERR Exposure sequence error
D40 X-AREA-ERR Address error of correction
D41 ERR Error Not used
D42 LED9 Reserve (CONTROLLED BY FPGA)
D50 LED1 Reserve (CONTROLLED BY CPU)

E.Reference
3-5.PIO-86XE/ PIO-86XE Ver.2
X111 X112
X110
X122
X113
X114
X116
X125
X115
X118 ALTERA
B13
ENCZ
ENCZ
ENCB
ENCB
ENCA
ENCA
LED1
ALTERA
J1
LED7
LED8
X120
X117
X123 VR1 X119 X124A X124
Not used

E.Reference
X110 : Power supply (+5V,+24V,+15V,-15V)

X111 : X151 RCP3E (CPU Bus)
X112 : X153 RCP3E (M2 control signal)
X113 : X11H CON86Mao (I/O signal)
X117 : XE11 M1 ServoPack(E1A)
Primary scanning motor positioning signal output
X119 : XE11 M1 ServoPack(E1A)
For controlling the primary scanning motor
X120 : Encoder
X124 : PH7 Displacement sensor ( Double plate loading/ Plate floating detection)
X125 : KA2, S1 Servo power supply, Maintenance key SW
B13: FPGA ROM (P/C 100262943V00 PROM (WITH DATA) XC17S200APDG8C #C3040)
Note: PIO-86XE (Ver.2) does not have FPGA ROM.
VR1: Servo gain adjustment volume
LED list
Signal name ON status
LED1 VCOMP Drum speed is in target rpm.

LED2 ENCZ Drum origin position
LED3 SV_ON Servo ON
LED4 V=0 Drum speed is zero.
LED5 COIN Drum positioning is finished.
LED6 IPRBUSY Command pulse output busy
LED7 SVCBUSY Servo busy
LED8 SVCERR Servo error

E.Reference
3-6. CON-86Mao ( Not compatible with CON-86XE)

E.Reference
X1H : PH10H, PH11H, M11H

X2H : PH20, PH21, M20, PH23-1, PH23-2, M23
X3H : PH24H, PH25H, PH27-1, PH27-2
X4H : P1
X5H : LS4H, LS4A, PH2, PH3, PH18
X6H : M11A, M41, YC1
X7H : PH30, PH31, M30, PH25A
X8H : PH25H +24V, PH25A +24V
X9H : PH27-3, PH27-4, PH24A
X10H : PH10A, PH11A, M11A
X11H : Not used
X12H : BZ1, XBU10, PH18
X14H : PMD2, M2
X17H : LS57-1, LS58-1, LS58-2, XBU10, LS57-2
X18H : FAN1A, FAN2A, FAN3A
X19H : PH51, PH52, PH50
X20H : Not used
X21H : 2-3 Short
X22H : Not used
X23H : +5V, +24V DC POWER
X24H : M53
X113H: X113 (PIO-86XE I/F)
QF11H: 3.0A (5V)
FU21H: 3.15A (24V)
LED1 : PH10H : Balancer position detection H

LED2 : PH11H : Balancer drive origin H
LED3 : P1 : Drum pressure sensor
LED4 : ---
LED5 : PH24H : Loose clamp detection H
LED6 : PH25H : Plate top side detection H
LED7 : PH10A : Balancer position detection A
LED8 : PH27-1 : Clamp bar position detection 1
LED10: LS57-1 : Front side cover inter lock 1 : Front cover (C)
LED11: LS58-1, LS58-2 : Servo stop SW

LED12: XBU10 : BU-800M +24V power
LED13: LS57-2 : Back side cover inter lock 2 : Rear cover (H)
LED14: PH20 : Clamp arm origin A
LED15 : PH21 : Clamp arm end point A
LED16: PH23-1 : Clamp bolt origin 2
LED17: PH23-2 : Clamp bolt end point 2
LED18: LS4H : Sub scanning over travel H
LED19: LS4A : Sub scanning over travel A
LED20: PH2 : Sub scanning near origin detection

E.Reference
LED21: PH3 : Sub scanning origin detection

LED22: PH18 : Plate edge detection
LED23: ---
LED24: PH27-3 : Clamp bar position detection 3
LED26: PH24A : Loose clamp detection A
LED27: ---
LED28: PH11A : Balancer drive origin A
LED29: ---
LED30: +5V DC POWER :+5V power is in normal condition.
LED31: ---
LED32: ---
LED33: ---
LED34: PH51 : Shutter close detection
LED35: PH52 : Shutter open detection
LED36: ---
LED37: ---
LED38: PH50 : Plate set detection
LED39: ---
LED40: ---
LED41: ---
LED42: ---
LED43: ---
LED44: ---
LED45: PH30 : Clamp arm origin detection
LED46: PH31 : Clamp arm set detection
LED47: PH25A : Plate top side detection A
LED48: ---
LED49: ---
LED50: M11H +24V : Balancer drive motor H +24V power is in normal condition.
LED51: ---
LED52: M23 +24V : Clamp bolt drive motor +24V power is in normal condition.
LED53: M20 +24V : Clamp arm drive motor +24V power is in normal condition.
LED54: M11A +24V : Balancer drive motor A +24V power is in normal condition.
LED55: M30 +24V : Leading clamp bar drive motor A +24V power in normal condition.
LED56: +5V DC POWER :+5V power in normal condition.
LED57: ---
LED58: ---
LED59: ---
LED60: ---

E.Reference
LED61: PH25H +24V, : PH25H +24V power in normal condition.

: PH25A +24V : PH25H +24V power in normal condition.
LED62: ---
LED63: M53 +24V : Shutter drive motor +24V power in normal condition.
LED64: ---
LED65: ---
LED66: FAN1A +24V : FAN1A +24V power in normal condition.
LED67: BZ1 +24V, : Buzzer +24V power in normal condition.
: XBU10 +24V, : Blower unit +24V power in normal condition.
: PH18 +24V : PH18 +24V power in normal condition.
LED68: M41 +24V : Gas vacuum pump +24V power in normal condition.
LED69: YC1 +24V : Drum break +24V power in normal condition.
LED70: ---

X8
X323 X15 X314
3-7. CON-86Mao2 ( Compatible with CON-86Mao)
E.Reference
X6 X14 X13 X25

FU31
(T0.4A AC250V)
X312 X12
X113
X11
X20 X2 X17
(T3.15A AC250V)
X4 X22 X10 X9
FU21
X23
X1 X18 X5 X3
E-32
E.Reference
X1H : PH10H, PH11H, M11H

X2H : PH20, PH21, M20, PH23-1, PH23-2, M23
X3H : PH24H, PH27-1, PH27-2, P42
X4H : P1, LS57-1
X5H : LS4H, LS4A, PH2, PH3
X6H : M11A, M41, YC1
X7H : PH30, PH31, M30, PH58
X8H : YC58, SL42-1, U8 (Inverter)
X9H : PH27-3, PH24A, PH54
X10H : PH10A, PH11A
X11H : Not used
X12H : LS57-1
X13H : PMD58, M58
X14H : PMD2, M2
X15H : PMD58, M70
X17H : LS57-1, LS57-2, U8 (Inverter)
X18H : FAN1A, FAN2A, FAN3A, FAN4A, FAN5A
X19H : PH51, PH52, PH50
X20H : XAT
X22H : PH70, PH71, LS57-3
X23H : XT3, U1+5V, U4+24V, U5+24V
X24H : M53, M54
X25H : Not used
X113H: X113 (PIO-86XE I/F)
X312H: BZ1, XBU-20 (AF-180N, BU-800), PH18
X314H: PMD2, 24V
X323 : XT3, U4+24V
FU21: 3.15A (24V) P/C 100102395V00 2183.15MXP 250V 3.15A 5*

FU31: T0.4A (5V) P/C 100098210V00 218.400MXP 250V 0.4A 5*20

E.Reference
LED1 : PH10H : Balancer position detection H

LED2 : PH11H : Balancer drive origin H
LED3 : P1 : Drum pressure sensor
LED4 : LS57-1 (24V) : Front side cover inter lock 1 : Front cover (C)
LED5 : PH24H : Loose clamp detection H
LED6 : P42 : Plate vacuum pressure sensor
LED7 : PH10A : Balancer position detection A
LED10: LS57-1 (5V) : Front side cover inter lock 1 : Front cover (C)
LED12: Inverter (U8) : Turns on while inverter is working

LED13: LS57-2 : Back side cover inter lock 2 : Rear cover (H)
LED14: PH20 : Clamp arm origin A
LED15 : PH21 : Clamp arm end point A
LED16: PH23-1 : Clamp bolt origin 2
LED17: PH23-2 : Clamp bolt end point 2
LED18: LS4H : Sub scanning over travel H
LED19: LS4A : Sub scanning over travel A
LED20: PH2 : Sub scanning near origin detection
LED21: PH3 : Sub scanning origin detection

LED25: PH54 : Pad down position detection
LED26: PH24A : Loose clamp detection A
LED28: PH11A : Balancer drive origin A
LED30: +5V DC POWER :+5V power is in normal condition.
LED34: PH51 : Shutter open detection

LED35: PH52 : Shutter close detection
LED38: PH50 : Plate set detection
LED40: PH70 : Unloading position detection 1 ( From drum to transport guide.)
LED41: PH71 : Unloading position detection 2 ( Exit of conveyer)

LED42: LS57-3 : Slide cover interlock
LED45: PH30 : Clamp arm origin detection
LED46: PH31 : Clamp arm set detection
LED47: PH58 : Pad slide origin detection
LED48: Processor BUSY
LED49: Processor ERROR

E.Reference
LED52: M23 +24V : Clamp bolt drive motor +24V power is in normal condition.
LED53: M20 +24V : Clamp arm drive motor +24V power is in normal condition.
LED54: M11A +24V : Balancer drive motor A +24V power is in normal condition.
LED55: M30 +24V : Leading clamp bar drive motor A +24V power in normal condition.
LED56: +5V DC POWER :+5V power in normal condition.
LED61: M54 +24V : Pad up/down drive motor +24V power in normal condition.
LED63: M53 +24V : Shutter drive motor +24V power in normal condition.
LED67: +24V1 POWER : Actuator connected to X12
LED68: M41 +24V : Gas vacuum pump +24V power in normal condition.
LED69: YC1 +24V : Drum break +24V power in normal condition.
LED71: M42 +24V : Pad vacuum pump +24V power in normal condition.
LED72: SL42-1 +24V : Pad vacuum solenoid valve +24V power in normal condition.
LED73: YC58 +24V : Pad slide brake +24V power in normal condition.
LED75: :+24V2 POWER : Actuator connected to X312
LED79: Inverter (U8) +24 : Inverter +24V power in normal condition.
LED122: PH18 : Plate edge detection

LED131: BU-800 : BU-800 (High Altitude option) driving signal

V101
TP16
GND
TP4
TP17
TP19
GND
TP14
TP13
X107
X106
X105
X104
GND
TP3
OUTEN1 HL25
OUTEN0 HL24
LED13 HL23
X101
LED12 HL22
LED11 HL21
LED10 HL20
X9
X8
LED9 HL19
LED8 HL18
E.Reference
+1.2V
2
TP12
JP6
JP5
X2 X1
+2.5V
JP1
1
TP1
1 2
TP18
1 3
1
1
+3.3V
X7
JP6
JP5
JP2 X4
HL2
+3.3V
2
2
TP5 GND
HL1
+5V
SW1
X100
PIF_STRB ON OFF
TP15
8
+5V PIF_LDAV
PIF_LREQ
PIF_PGON DSW1
CFG_DONE
NLOCK
SYSRST
1
PIF_PGON TP9 HL9 TP6 PIF_LDAV
TP20 GND HL8
HL7
HL6
PIF_STRB TP10 HL5
HL4
HL3
3-8. LTB64E
TP11 TP7 PIF_LREQ
X3
TP8
X102
TP2 GND
X5 X6
E-36
E.Reference
Setting for boards (LTB64E)

Dip Switch
Name Settting Uses
DSW1 ALL OFF For debug
Switch
Name Settting Uses
SW1 (Push button) Reset Switch
Jumper
Name Settting Uses
JP1(1-2) 1-2:short For factory checking
JP2(1-2-3) 1-2:short For Board setting
JP3(1-2) (Not insatalled)
LED
Name Signal Uses Light ON Light OFF
HL1 +5V Power supply(+5V) Normal condition Not supplied
HL2 +3.3V Power supply(+3.3V) Normal condition Not supplied
HL3 SYSRST Reset signal Reseting Normal condition
HL4 NLOCK Clock signal for FPGA Lock failed Normal condition
HL5 CFG_DONE Configuration signal for FPGA Normal condition Booting
HL6 PIF_PGON PIF signal from RIP Receiving (Page)
HL7 PIF_LREQ PIF signal from RIP Line request signal
HL8 PIF_LDAV PIF signal from RIP Receiving (Line)
HL9 PIF_STRB PIF signal from RIP Receiving (Clock)
HL10-17 Not used
HL18-23 Not used
HL24 OUTEN0 The data is sending to RH Not sending Sending

E.Reference
3-9. EPB96
X100 X112 X101
JP4
X5
X1
X102
JP6
X113
JP5 JP3
JP2
X3
SW2
X109
X2
JP1
X108
SW1
X107
SW3
X106
X105
X110 X104
X4 X111

E.Reference
Dip switch settings (EPB96)

Parts Default
Parts name Bit Feature
number setting
Reset switch SW1 --- --- Board reset EPB96 is reset when this button is pushed.
1 OFF Not used. --- ---
Cooloing FAN
2 OFF OFF: Disable ON: Enable
rotation detection
3 OFF Not used. OFF: Normal ---
For Haedware
SW2 4 OFF Not used. OFF: Normal ---
setting
5 OFF Debug OFF: Normal ---
1 OFF Telnet server OFF: Normal ON: Telnet server
For Software 4 OFF Not used. OFF: Normal ---
SW3
setting 5 OFF Not used. OFF: Normal ---
7 OFF Simulator mode OFF: Normal ON: Simulator mode
8 OFF Boot mode OFF: Normal ON: Boot mode
Connectors (EPB96)
Connector
Group Usage
number
X100 +5.0V input
Power
X112 FAN +5.0V output, Rotation detection signal)
RCP X101 For RCP interface
PIF X102 For PIF data receiving (PIF-1)
Recording head X104-X109 For sending data to 64LD_FAD
Ethernet X110 Giga-bit Ethernet FULL DUPLEX only
X111 For PIF communication (PIF-2)
Serial
For RCP3E communication
X1 For data writing to CPLD JTAG
Data writing
X2 For data writing to FPGA (JTAG)
X3 CPLD test check pin
Debug
X4-X5 FPGA test check pin

E.Reference
LEDs (EPB96)
Group Parts number Signal name Usage

Power HL1 +5.0V +5.0V LED PIF,etc
HL2 +3.3V +3.3V LED FPGA,etc
HL3 +1.5V +1.5V LED DDR3 FPGA
HL4 +1.2V +1.2V LED Ether PHY,FPGA
HL5 VTT0 +0.75V LED DDR3_0 FPGA_bank4
HL6 VTT1 +0.75V LED DDR3_1 FPGA_bank5
CPLD HL7 SYS_RST System rest
lit: -----
no lit: Faulty EPB96 PCB
flashing: Ready
1 flashing: DC power failure
2 flashing: Fan Stop error
HL8 CPLD_RDY
3 flashing: FPGA configuration error
4 flashing: Software boot up error
5 flashing: Software error 1
6 flashing: Software error 2
7 flashing: PIF error
PIF HL9 PG_ON
HL10 LREQ
PIF signals
HL11 LDAV
HL12 STRB
Ethernet PIF HL13 Ether FIFO not empty Received PIF data on buffer
HL14 PIF FIFO not empty Sending PIF data is ready
HL15 PIF FIFO 1 line full Sending PIF data is ready More than 1 line)
HL16 PIF DATA error PIF data transfer error
FPGA HL17
HL18
HL19
HL20
HL21
HL22
HL23
HL24
Debug ---
HL25
HL26
HL27
HL28
HL29
HL30
HL31
HL32
Ethernet X7_LED1 ACT LED TX/RX are ON
X7_LED2 LINK LED Link up

E.Reference
4.Recording Head Unit
4-1. 32ch/64ch Recording Head Parts Layout:
LD unit 2 LD unit 1
CTP-64DEN
64LD_CPU3E-FAD 64LD_FAD_E(1)
64LD_FAD_E(3) 64LD_FAD_E(2)
64LD_FAD_E(4)
* PT-R8600M-E/MII-E: LD Unit 1
* PT-R8600M-S/MII-S/MII-SA: LD Unit 1 + 2
PM80
PH82
PH83
PH84
PH82:Focus origin(on the RH’s “Home” side) PM80: Focus motor

PH83:Focus origin(on the RH’s “Away” side)
PH84:Origin for rotating the focus motor

E.Reference
PH85
PM81
PH86
PH85:Zoom origin(on the RH’s “Home” side)

PH86:Zoom origin(on the RH’s “Away” side)
PM81: Zoom motor
PM81
PH18
PH18:Start sensor
PMD80: Focus motor driver

E.Reference
4-2. 96ch Recording Head Head Parts Layout:
LD unit 2
LD unit 3 LD unit 1
CTP-64DEN
64LD_FAD_E 64LD_FAD_E
64LD_CPU3E_FAD 64LD_FAD_E 64LD_FAD_E 64LD_FAD_E 64LD_FAD_E
(FAD5) (FAD3) (FAD2) (FAD1)
(FAD6) (FAD4)

E-44
*
LD UNIT 2 LD UNIT 1
33ch X800 X815 62ch 01ch X800 X815 30ch

X820-3
X820-1
X835-4
X835-2
37ch X802 X813 58ch 05ch X802 X813 26ch
39ch X803 X812 56ch 07ch X803 X812 24ch
X818-3
X818-1
4-3.Parts Layout of 64ch LD unit
41ch X804 X811 54ch 09ch X804 X811 22ch

E-model: LD Unit 1, S/SA-model:
LD block 6
LD block 5
LD block 2
LD block 1
X819-4
X819-2
43ch X805 X810 52ch 11ch X805 X810 20ch
45ch X806 X809 50ch 13ch X806 X809 18ch

XFAN803 XFAN801
47ch X807 X8A6-2 X8A5-2

X808 48ch 15ch X807 X8A6-1 X8A5-1
X808 16ch
LD Unit 1 + 2
X8440 X8430 X8420 X8410

49ch X808 X807 46ch 17ch X808 X807 14ch
E.Reference
XFAN804 XFAN802
51ch X809 X806 44ch 19ch X809 X806 12ch
53ch X810 X805 42ch 21ch X810 X805 10ch

X819-3
X819-1
57ch X812 X803 38ch 25ch X812 X803 06ch
LD block 7
LD block 8
LD block 3
LD block 4
X818-4
X818-2
59ch X813 X802 36ch 27ch X813 X802 04ch
61ch X814 X801 34ch 29ch X814 X801 02ch
X835-3
X835-1
63ch X815 X800 32ch 31ch X815 X800 00ch
X820-4
X820-2

LD UNIT 2 LD UNIT 1
LD block 6 LD block 5 LD block 2 LD block 1
33ch 62ch 01ch 30ch
35ch 60ch 03ch 28ch
RT801 to PT808(TP1TP8):
(PU83) (PU81)
RT825(TP25) RT821(TP21)
have 1K ohm resistance.

37ch 58ch 05ch 26ch
CO081 to CO88(DE1 to DE8) :

CO85(DE5) CO81(DE1)
39ch 56ch 07ch 24ch
RT806(TP6) RT805(TP5) RT802(TP2) RT801(TP1)
41ch 54ch 09ch 22ch

CO86(DE6) CO82(DE2)
43ch 52ch 11ch 20ch
RT826(TP26) RT822(TP22)
45ch 50ch 13ch 18ch
47ch 48ch 15ch 16ch
LD block 7 LD block 8 LD block 3 LD block 4

E.Reference
49ch 46ch 17ch 14ch

LD block temperature sensor

51ch (PU84) 44ch 19ch (PU82) 12ch
RT828(TP28) RT824(TP24)
PT-R8600N-S: SN912121 or later, PT-R8600N-Z: SN902006 or later.

53ch 42ch 21ch 10ch
CO88(DE8) CO84(DE4)
LDblock dew condensation sensor

55ch 40ch 23ch 08ch
RT807(TP7) RT808(TP8) RT803(TP3) RT804(TP4)
57ch 38ch 25ch 06ch
CO87(DE7) CO83(DE3)
59ch 36ch 27ch 04ch
RT827(TP27) RT823(TP23)
61ch 34ch 29ch 02ch
RT821 to RT828(TP21 to TP28): Temperature sensors (for peltier unit heat radiation fin)
63ch 32ch 31ch 00ch
PT-R860MII-ZA: SN423021 or later. PT-R860SL: SN32301 or later, PT-R8600N-E: SN922041 or later,

Note: OnlyCO84 is connected from fllowing S/N of macine. Other CO81 to C088 except CO84 sensors
E-45
PT-R8600MII -E: SN11041 or later , PT-R8600MII-S: SN1131 or later, PT-R8600MII-SA: SN421041 or later,
E-46
*
PT-R8600MII ZA Connection
64LD_FAD2(6) 64LD_FAD2(5) 64LD_FAD2(4) 64LD_FAD2(3) 64LD_FAD2(2) 64LD_FAD2(1)
X820-5
X820-3
X820-1
X835-6
X835-4
X835-2
ZAmodel LD Unit 1 + 2 + 3
X818-5
X818-3
X818-1
4-4.Parts Layout of 96ch LD unit
LD block 10
LD block 9
LD block 6
LD block 5
LD block 2
LD block 1
X819-6
X819-4
X819-2
79ch X807 X8A6-3 X8A5-3

X808 80ch 47ch X807 X8A6-2 X8A5-2
X808 48ch 15ch X807 X8A6-1 X8A5-1
X808 16ch
X8460 X8450 X8440 X8430 X8420 X8410

E.Reference
X819-5
X819-3
X819-1
LD block 11
LD block 8
LD block 7
LD block 8
LD block 3
LD block 4
X818-6
X818-4
X818-2
X835-5
X835-3
X835-1
X820-6
X820-4
X820-2

heat radiation fin)
PT-R8600MII ZA Sensors
LD block 10 LD block 9 LD block 6 LD block 5 LD block 2 LD block 1
67ch (PU85) 92ch 35ch (PU83) 60ch 03ch (PU81) 28ch
RT861(TP61) RT825(TP25) RT821(TP21)
CO811(DE11) CO85(DE5) CO81(DE1)

RT852(TP52) RT851(TP51) RT806(TP6) RT805(TP5) RT802(TP2) RT801(TP1)
CO812(DE12) CO86(DE6) CO82(DE2)
RT862(TP62) RT826(TP26) RT822(TP22)
LD block 11 LD block 12 LD block 7 LD block 8 LD block 3 LD block 4
except CO084 sensors have 1K ohm resistance.

RT801 to RT808(TP1TP8)/RT851 to RT854(TP51 toTP54)

(PU86) (PU84) (PU82)
RT828(TP64) RT828(TP28) RT824(TP24)
E.Reference

CO814(DE14) CO88(DE8) CO84(DE4)
CO081 to CO88(DE1 to DE8)/CO811 to CO814(DE11 toDE14):

:
RT821 to RT828(TP21 to TP28)/RT861 toRT864(TP61 to TP64):
RT853(TP53) RT854(TP54) RT807(TP7) RT808(TP8) RT803(TP3) RT804(TP4)
CO813(DE13) CO87(DE7) CO83(DE3)
PT-R8600N-S: SN912121 or later, PT-R8600N-Z: SN902006 or later.

RT863(TP63) RT827(TP27) RT823(TP23)
LD block temperature sensor
PT-R860MII-ZA: SN423021 or later. PT-R860SL: SN32301 or later, PT-R8600N-E: SN922041 or later,

LDblock dew condensation sensor
Note: OnlyCO84 is connected from fllowing S/N of macine. Other CO81 to C088 and CO811 to CO814
E-47
Temperature sensors (for peltier unit
PT-R8600MII -E: SN11041 or later , PT-R8600MII-S: SN1131 or later, PT-R8600MII-SA: SN421041 or later,
5VE
TP15 TP42 RESET TP17
5VE
TP4 5VREF2
TP41 RSV6
TP24 SCK TP28 LDCLK
TP25 SDT TP29 SVCLK
TP40 RSV5
TP39 RSV4
CK TP1
TP38 RSV3
TP26 SC
TP37 RSV2
TP32 SCK_IN
TP33 SDT_IN
TP34 TREND
TP35 RSV1
LED3 LED2 LED1
RSV2 TP27
SVEX TP30 TP23 TP31 FE_RST

RSV1
5VREF TMP-SPAN ICE
JP6 JP5
TP3 TP7 JP1
LED20
TP9
+3.3V TP36
AGND
JP7
-2.5VREF AGND
TP5 TP2 TP10 JP4
LED6 LED5 LED4 LED11 LED10 LED9 LED8
TMP-OF
LED7
E.Reference
12VE1
VE 12VE1
TP11
TP8 TP12
5VE
TP18 24VE
TP6
4-5. 64LD_CPU3E_FAD
JP2
JP3
TP22
12VE4
5VE TP16
LED18 LED19 LED16 LED17 LED14 LED15 LED12 LED13
E-48
12VE3
TP20
E.Reference
Setting for boards (64LD_CPU3E_FAD)

DIP SW 1
Number Uses Name Setting Remark
1 Board Reset *RESET OFF Reset "ON" condition
Enable of Flash It is a terminal for the flash memory.The
2 FEW OFF
memory writing/elimination of the flash memory can be
3 Mode setting MD0 OFF The movement mode is set up.Don't make these
4 Mode setting MD1 OFF terminals change during the movement.
Setting effect/no Ignoring of it hasn't connected focus motor and
5 effect about motor SW1 OFF zoom motor sensor by ON condition.(Use debug
sensor error only)
Setting effect/no ON=TemperatureError, DewError, Thermista no
6 effect about SW2 OFF connection Error, Dew sennsor no connection Error
temperature sensor are ignored.(Only for debug)
DIP SW2
1 Reserved OFF
2 Free OFF
3 Free OFF
4 Free OFF
LED
Number Uses Remark Color
Light ON=LD ON condition(AC)
LED1 Confirm AC/DC mode Light OFF=LD OFF Yellow
condition(DC)
When Head Firm moves

Comfirm movement
LED2 normally, lighting lights-out is Green
Head Firm
repeated in every 0.5 seconds
LED3 CPU Red

LED4 CH1 Cooling Green
LED5 CH1 Heating Red
Peltier
LED20 Power supply 3.3V Green
LED29 Power supply 12V(Ver.2 only) Green(Ver.2 only)
Jumper Setting
Nana Uses Signal Setting Remark
JP1 For factory ASEMDO OPEN
2-3Pin is short-circuited at the time of use of remote control of
JP2 Remote control 2-3Pin short
the LD power supply.
Switching FULL or HALF of focus motor.
JP3 FOCUS OPEN
OPEN=>FULL, SHORT=>HALF
JP4 Temp311 OPEN
JP5 Temp321 OPEN Temperature shows 30 dgrees when a temperature sensor is
Temperature sensor
JP6 Temp11-18 OPEN disconnected and 2-3pin is short-circuited.
JP7 Temp331,341,351,361 OPEN
LD CALIBRATION 1-2Pin short: Normal
JP8 LD_CAL 1-2Pin short
(Ver.2 only) 2-3Pin short: Debug mode (Factory use only)

E.Reference
4-6. 96LD_CPU3E_FAD
S1 S2

E.Reference
Setting for boards (96LD_CPU3E_FAD)

DIP SW 1
1 Board Reset *RESET OFF Reset "ON" condition
Enable of Flash It is a terminal for the flash memory.The
2 FEW OFF
memory writing/elimination of the flash memory can be
3 Mode setting MD0 OFF The movement mode is set up.Don't make these
4 Mode setting MD1 OFF terminals change during the movement.
Setting effect/no Ignoring of it hasn't connected focus motor and
5 effect about motor SW1 OFF zoom motor sensor by ON condition.(Use debug
sensor error only)
Setting effect/no ON=TemperatureError, DewError, Thermista no
6 effect about SW2 OFF connection Error, Dew sennsor no connection Error
temperature sensor are ignored.(Only for debug)
DIP SW2
1 Reserved OFF
2 Free OFF
3 Free OFF
4 Free OFF
LED
Number Uses Remark Color
Light ON=LD ON condition(AC)
LED1 Confirm AC/DC mode Light OFF=LD OFF Yellow
condition(DC)
When Head Firm moves

Comfirm movement
LED2 normally, lighting lights-out is Green
Head Firm
repeated in every 0.5 seconds
LED3 CPU Red

LED4 CH1 Cooling Green LED21 CH9 Cooling Green
LED5 CH1 Heating Red LED22 CH9 Heating Red
Peltier
Peltier
LED12 CH5 Cooling Green LED29 Power supply 12V Green
LED20 Power supply 3.3V Green
Jumper Setting
Nana Uses Signal Setting Remark
JP1 For factory ASEMDO OPEN
2-3Pin is short-circuited at the time of use of remote control of
JP2 Remote control 2-3Pin short
the LD power supply.
Switching FULL or HALF of focus motor.
JP3 FOCUS OPEN
OPEN=>FULL, SHORT=>HALF
JP4 Temp311 OPEN
JP5 Temp321 OPEN Temperature shows 30 dgrees when a temperature sensor is
Temperature sensor
JP6 Temp11-18 OPEN disconnected and 2-3pin is short-circuited.
JP7 Temp331,341,351,361 OPEN
1-2Pin short: Normal
JP8 LD CALIBRATION LD_CAL 1-2Pin short
2-3Pin short: Debug mode (Factory use only)

TP12 TP11 TP10 TP8
TP5 TP6
E.Reference
TP52 TP59
TP53 TP58
TP55 TP56 TP57 TP42 TP43
TP17 TP50 TP51
TP54 TP9
TP38 TP39 TP40 TP41
TP26 HL8
TP25 TP36 TP37 TP45 TP49 TP46
HL7
TP47 TP48 TP44 TP19
TP23 TP24 TP22
TP29
TP7
TP4
HL6
HL5
HL3
HL4
HL1
TP15
HL9 TP32
HL2
TP30 TP28 TP27

TP2 TP14 TP13
TP35 TP31
TP34 TP3
TP33 TP20
TP1
4-7 . 64LD_FAD_E
HL11
HL10
HL12
HL13
HL14
TP18
TP21
TP16
E-52
E.Reference
Setting for boards (64LD_FAD_E)
Dip Switch
Name Settting Uses
DSW1 ALL OFF For debug
Switch
Name Settting Uses
SW1 (Push button) Reset Switch
Jumper
Name Settting Uses
JP1(1-2) 1-2:short For factory checking
JP2(1-2-3) 1-2:short For Board setting
LED
Name Signal Uses Light ON Light OFF
HL1 +5V Power supply(+5V) Normal condition Not supplied
HL2 +3.3V Power supply(+3.3V) Normal condition Not supplied
HL3 SYSRST Reset signal Reseting Normal condition
HL4 NLOCK Clock signal for FPGA Lock failed Normal condition
HL5 CFG_DONE Configuration signal for FPGA Normal condition Booting
HL6 PIF_PGON PIF signal from RIP Receiving (Page)
HL7 PIF_LREQ PIF signal from RIP Line request signal
HL8 PIF_LDAV PIF signal from RIP Receiving (Line)
HL9 PIF_STRB PIF signal from RIP Receiving (Clock)
HL10-17 Not used
HL18-23 Not used

E.Reference
4-7 . 64LD_FAD2IRUFK5+
SW1

E.Reference
Setting for boards (64LD_FAD2)
DIP_SW Setting Note

1 Below setting Board select
2 Below setting Board select
3 ON (Fixed) Board select
4 ON (Fixed) Debug mode
Board select Board NO

DIP_SW No1 No2 NO3 NO4 NO5 NO6
1 ON OFF ON OFF ON OFF
2 ON ON OFF OFF ON ON
Jumper setting
J13: Board No1 or No.5 has to set jumper. Other Boards do not need jumper.
J14: Board No1 or No.5 has to set jumper. Other Boards do not need jumper.
Note: The jumper is 10 pins array. The service part of 64LD_FAD2 has jumper arrays at J13 and
J14. Please change jumper for board number.
LED Name USES Light ON Light OFF

D1 +3.3V Power supply(3.3V) Normal condition Not supplied
D2 VDRSST_n RESET signal RESETING Normal condition
D3 LED0 ERROR signal Error condition Normal condition
D4 LED1 Power supply(-5V) Not supplied Normal condition
D5 LED2 Debug Mode (Error mask) Masking Normal condition
D6 LED3 Debug Mode (IC Access) Access None Access
D7 LED4 Not used --- Normal
D8 LED5 Not used --- Normal
D9 LED6 FPGA Start up Flashing (Normal boot)

E.Reference
4-8. CTP-64DEN
CTP-64DEN
100300959V00
X8D10
X8D9
LED3 +9VB LED2 +9VA X8D2

LED5 -9VB LED4 -9VA
TP3 +5V
TP9 -9VB TP5 +9VB TP8 -9VA TP8 +9VA LED1 +5V
X8D11 TP2
X8D8 X8D6 X8D4 24VE
X8D12 X8D1
TP7 5VE
TP1 +24V
X8D13
X8D7 X8D5 X8D3
TP6 5VE
Parts number Signal name Usage

LED1 +5V +5V for 64LD_CPU and 64LD_FAD_E
LED2 +9VA +9V for 64LD_FAD_E 1, 2, 3
LED3 +9VB +9V for 64LD_FAD_E 4 and 64LD_CPU
LED4 -9VA -9V for 64LD_FAD_E 1, 2, 3
LED5 -9VB -9V for 64LD_FAD_E 4 and 64LD_CPU
Connector
Usage
number
X8D1 U4+24V input (XT3)
X8D2 Jumer
X8D3 +5V, +/-9V for X820-1 (64LD_FAD_E 1)
X8D4 +5V, +/-9V for X820-2 (64LD_FAD_E 2)
X8D5 +5V, +/-9V for X820-3 (64LD_FAD_E 3)
X8D6 +5V, +/-9V for X820-4 (64LD_FAD_E 4)
X8D7 Not used
X8D8 Not used
X8D9 +5V, +/-9V, +24V for X845 (64LD_CPU3E)
X8D10 Not used
X8D11 +24V for FAN801, FAN802, FAN803, FAN804
X8D12 Not used
X8D13 Not used
E.Reference
4-9. CTP-96DENIRUFK5+
CTP-96DEN
100328136V00
X8D10
X8D9
LED3 +9VB X8D2

LED5 -9VB
TP3 +5V
TP9 -9VB TP5 +9VB TP8 -9VA TP8 +9VA LED1 +5V
X8D11 TP2
X8D8 X8D6 X8D4 24VE
X8D12 X8D1
TP7 5VE
TP1 +24V
X8D13
X8D7 X8D5 X8D3
TP6 5VE
Parts number Signal name Usage

LED1 +5V +5V for 96LD_CPU3E and 64LD_FAD2
LED2 +9VA Not used
LED3 +9VB +9V for 96LD_CPU3E
LED4 -9VA Not used
LED5 -9VB -9V for 96LD_CPU3E
Connector
Usage
number
X8D1 U4+24V input (XT3)
X8D2 Jumer
X8D3 +5V for X820-1 (64LD_FAD2 1)
X8D4 +5V for X820-2 (64LD_FAD2 2)
X8D5 +5V for X820-3 (64LD_FAD2 3)
X8D6 +5V for X820-4 (64LD_FAD2 4)
X8D7 +5V for X820-5 (64LD_FAD2 5)
X8D8 +5V for X820-6 (64LD_FAD2 6)
X8D9 +5V, +/-9V, +24V for X845 (96LD_CPU3E)
X8D10 Not used
X8D11 +24V for FAN801, FAN802, FAN803, FAN804
X8D12 +24V for FAN805, FAN806
X8D13 Not used
E.Reference
5.Maintenance software. (RMLight6, 64LD head special downloader)

5-1.About Up load / Down load data (Firmware, FPGA data, Board parameters)
Downloading
Removability
Section Content Saved Location / Uploading
(location)
(Caution)
PRODUCT ID NVRAM No Yes

Firm ware Flash Memory No Yes
FPGA Flash Memory No Yes
User data Flash Memory Yes (U9,U18) Yes
Machine parameter Flash Memory Yes (U9,U18) Yes
RCP3E Brand code Flash Memory Yes (U9,U18) Yes
(PT-R8600M only) Product key Flash Memory Yes (U9,U18) No
Consumerble Timer NVRAM No No
Error Log NVRAM No No
MAC address NVRAM No No
Flash Memory/
Activation Yes (U9,U18) Yes
NVRAM
PRODUCT ID NVRAM No Yes
CPU
User data Flash Memory No Yes
Machine parameter Flash Memory No Yes
Brand code Flash Memory No Yes
Main unit Product key Flash Memory No No
RCP3E(Ver.2)
Consumerble Timer NVRAM No Yes
MAC address NVRAM No No
Error Log NVRAM No Yes
Flash Memory /
Activation No Yes
NVRAM
Media Protection Flash Memory No No
Product Password Flash Memory No Yes
Pattern data Flash Memory No Yes
LTB64E
Boot Program Flash Memory No Yes
Image
Program Flash Memory No Yes
EPB96
Pattern data Flash Memory No Yes
PIO86XE
FPGA Flash Memory Yes(B13) No
I/O (PT-R8600M only)
PIO86XE(Ver.2) FPGA Flash Memory No Yes
ST401 Panel data N/A N/A Yes
Panel
GP4201 Panel data N/A N/A Yes
64LD_CPU3E_FAD Firm ware Flash Memory No Yes
(PT-R8600M only) RH parameter Flash Memory Yes Yes
64LD_CPU3E_FAD Firm ware Flash Memory No Yes
CPU
(Ver.2) RH parameter EEPROM Yes Yes
Recording Head
96LD_CPU3E_FAD
RH parameter EEPROM Yes Yes
64LD_FAD_E Drive board parameter EEPROM No Yes
Drive
64LD_FAD2_E Drive board parameter EEPROM No Yes
E-58 PT-R8600M-S/E Service manual (Ver 1.11)

E.Reference
1) When downloading PRODUCT ID, RCP3E DipSW2 Bit8 must be set to ON.
2) Firmware and FPGA data cannot be uploaded.
3) Brand code data is included in the user data.
4) For RCP3E Ver.1 board, Consumable timer data and error logs are not included in the user data,
they are stored in the NVRAM. When replacing the RCP3E Ver.1 board, make sure to perform
NVRAM BACK UP/RESTORE to save the consumable timer data and errorlogs on the flash
memory temporarily, and then replace the flash memory in order to transfer the data.
For RCP3E Ver.2 board, Consumable timer data and error logs can be backuped as NVRAM
data by RMLight. It can be restored by RMLight.When downloading NVRAM data, RCP3E DipSW2
Bit2 must be set to ON.
5) Product key is used for changing the model type such as E, S, SA and ZA.Product key cannot be
uploaded.
6) Activation data is included in the user data. Therefore, if the machine data is uploaded/ download
before/after RCP3E board replacement, re-typing keys are not required.
7) Media protection data cannot be uploaded, it has to be re-set at a time of RCP3E board replace
ment.
8) Product password (/Service/ Input parameter/ Password for Spec. func/ Pass 9) is included in
the user data.
9) FPGA data on the PIO-86XE Ver. 1 boards cannot be downloaded by RMLight. Therefore, it
should be replaced at upgrade. The FPGA ROM on the location 9L of PIO-86XE is dedicated for
each PT-R model, check if relevant model FPGA ROM is prepared when replacing PIO-86XE
Ver. 1 board.
For PIO-86XE Ver. 2 board, FPGA data can be downloaded by RMLight.
The FPGA data is dedicated for each PT-R model, download relevant model FPGA data when
replacing PIO-86XE Ver. 2 board.
10) When uploading/ downloading the recording head parameters, go to /Offline/ information/ Ver
sion/ 64ch head information display. For each parameter uploading/ downloading, this informa
tion display must be opened. When doing uploading/ downloading without opening this dis
play, the ID error will occur.
1310 1312
Panel Ver A2.06 ('08.04.12) HID 64chR_FAD Rev-1
RCP BootV1.00 LD NUM 64
SoftV2.04b CPU3E_FAD
V2.04b ------
FPGA V0.22
* ------
LTB64E FPGA V0.113 / TP C2150 FAD1
CPLD V0.4 FAD2
Head CPU V1.30 / FPGA 7 FAD3
FAD 25 25 25 25 FAD4
ESC NEXT ALTER ESC
PT-R8600M-S/E Service manual (Ver 1.11) E-59

E.Reference
5-2.Requirements
(1) Terminal
Terminal environment
OS: Windows 98 or later
(2) Cable
RS232C connection
· Specification : RS232C straight cable (Normal)
· Model : D-sub9P plug, D-sub9P plug
· Connection : All
Ethernet connection
· Specification : Ethernet cable (Cross cable
Recommend to 100Base-TX category 5 or upper.)
(3) RMLight6 maintenance software for PT-R

\ RMLiht6
+ RMLight6.exe
+ RMLight.cfg
+ config_data
++ conf_1.cfg
++ conf_2.cfg
++ conf_3.cfg
* Do not rewrite the ‘*****.cfg’ files. ‘RMLight.cfg’ file contents are not necessary to change on
RMLight6.
5-3.Installation of RMLight6
(1) Prepare the following two files.
\ RMLiht6
+ RMLight6.exe
+ RMLight.cfg
+ config_data
++ conf_1.cfg
++ conf_2.cfg
++ conf_3.cfg
(2) Save the above procedure files in the same directory on the terminal.

E.Reference
5-4.Connecting the terminal to the main unit
5-4-1. PT-R8600M
(1) Connect the serial cable to the serial port of the terminal.
(2) Connect the serial cable to the service connector of PT-R8600M.
Blower control connector

Service connector
(14-pin)
(RS-232C, 9-pin)
F-PIF connector 2
(Serial, 25-pin)
F-PIF connector 1
(Image, 50-pin)

E.Reference
5-4-2. PT-R8600MII
XPC Service connector (RS-232C, 9-pin) has been moved from Peripheral
device connector panel to Electronocal section. ( near RCP3E board)

E.Reference
5-5.Setting
5-5-1.Setting of the Download mode. (Only for connecting to ethernet port)
(1) Connect the terminal PC to RCP3E directly through the cross cable.
(2) Setup the network protocol (TCP/IP) of terminal PC like below.
(3) Turn on the power to the PT-R. Then turn [ON]

DHCP server ON
the download mode (DHCP).
·Service / Input parameter / DHCP [ON]
ESC OK
(4) Reboot the PT-R.

(Turn off / on the power to the PT-R.)
Could not initialize due to the download
mode. (5) PT-R is changed to download (DHCP) mode.
The DHCP server is started.
Don't connect the engine with user's
(Download mode screen is displayed.)
LAN.
* Keep this mode during Upload / Download.
(6) When change to off the download (DHCP) mode,

Could not initialize due to the download
mode.
once push the hidden button to change the OFF-
The DHCP server is started.
LINE mode then turn off the download (DHCP)
LAN. mode.
(7) After that, Reboot the PT-R.

(Turn off / on the power to the PT-R.)

E.Reference
5-5-2.Setting of the RMLight6
(1) Turn on the power to the PT-R. And start the

RMLight6.
(2) Click the RMLight6 icon on the top of leftside.
(3) Select the [Setup] on the menu bar.
(4) Select the machine type.
(5) Select the interface device.
(6) Select the COM port number when select

the RS232C (Serial) port.
(7) Push [SAVE] to store the setting.

(8) Push [OK] to finish the RMLight6.
(9) Restart the RMLight6. Then confirm the RMLight6 setting.
RS232C (Serial) port connection Ethernat port connection

E.Reference
5-5-3.Typical communication error
· ENQ Packet Time Over!

Bit-1 on DIP SW2 is turned ON.
· COMport Open Error!
RMLight cannot found serial port on the PC.
· Recorder No Connect!
Cross type serial cable is used to connect RS232C port connection.
· Ethernet Connect error!
Bit-1 on DIP SW2 is turned ON.
Straight type serial cable is used to connect ethernet port connection.
PT-R mode is not DHCP mode.

E.Reference
5-6.Procedure for downloading the PRODUCT ID data
* The PRODUCT ID data is dedicated for each PT-R model series.

· PT-R8300E/S, PT-R8600E/S-R/SL/Z, PT-R8600M Product ID is ‘PT-R8xxx’
· PT-R4300E/S Product ID is ‘PT-R4xxx’
· PT-RN2000 Product ID is ‘PT-RNxxx’
* This procedure need to replace the RCP3E board only.

· When RCP3E is shipped as a service parts,
it has PT-R8xxx PRODUCT ID data .
Download mode.
· However, there is a possibility that the PRODUCT ID data
Please download control program.
has been changed for stocked PCB. Please confirm data ProductID in NVRAM is "PT-R8xxx".
first. The DHCP server is started.

LAN.
(1) Turn bit8 of Dip Switch No. 2 on the RCP3E board and then
the power supply to the main unit on. Only the boot program
starts up and the screen shown on the right appears. Con
firm the installed PRODUCT ID.
When only the boot program is installed in the RCP3E
board, the same screen also appears when turning the bit8
of Dip Switch No. 2 off and then turning the power supply to
the main unit on.
(2) Prepare the PRODUCT ID data file.
(3) Execute RMLight6.exe while bit8 of Dip Switch No. 2 on the

RCP3E board is turned on. The window shown on the right
appears. Click Download in the window.
(4) Select the data to be downloaded and click the Open

button. The window shown in step 5 appears.
(5) Click OK to start downloading of the selected data.

Downloading time: about 1min
During downloading, the following window is displayed.
0054
The following screen is displayed in the main unit panel

during downloading.
Data downloading now!
Please wait.

E.Reference
(6) When the data has been downloaded, the following window
appears. Click OK to display the window shown in step 7.
(7) When the following window appears, turn the power supply
to the main unit off and then on again.
(8) Confirm the Product ID on the panel.
(9) Turn off the main switch and turn off the DSW2 bit8 on the
RCP3E board.
5-7.Procedure for downloading the PT-R firmware / FPGA.
1) When RCP3E is shipped as a service parts, it has PT-R8xxx FPGA data .

2) When the PRODUCT ID or firmware of the NVRAM on the new board does not match to the
machine, and initializing the machine in this condition, the data of the flash memories is to be over-
written with the default value of that PRODUCT ID machine. If firmware is downloaded after RCP3E
board was changed,follow to the [Replacement procedure of the RCP3E board.].
3) Confirm that all switches of DIP SW 2 on the RCP3E board are off.
If any of the bit of Dip Switch No. 2 is on, turn the power supply to the main unit off, turn all bits of Dip
Switch No. 2 off, and then turn the power supply to the main unit on.
4) When the panel data is also downloaded at the same time, first download the panel data.
5) Be sure to perform downloading while the main unit panel displays the following screen, which
appears immediately after the power is supplied to the main unit. However, if the firmware is not
installed, the screen shown in step 1 of 4-6-(1) appears
PlateRite 8600M-S
START
6) Upload / Download time are dozens of seconds, when connect to the Ethernetport.
1311
Do you want to switch the software:

V1.01 --> V1.00
After the reboot, software switching
will become valid.
YES NO
ESC OK
RCP3E board have two store area for the firmware. When push the [Alter], next screen displayed.
Re-boot the machine, After push [Yes] and [OK] then firmware boot area is changed.
New downloaded firmware is installed to the not booting firmware area.

E.Reference
(1) Select the [Information/Version] screen. Billow screen is displayed. Confirm current firmwear
version.
1310 Panel data version

Panel VerA2.06 ('08.04.12) RCP3E board Boot program version
RCP Boot
V1.00 Firmware version installed in the machine
Soft
V2.04b Firmware currently used
V2.04b
FPGA V0.22
*
RCP3E board FPGA version
LTB64E FPGA V0.113 / TP C2150
LTB64E FPGA/ Test pattern version
CPLD V0.4
Head CPU V1.30 / FPGA 7 64LD_CPU3E Firmware/ FPGA version
FAD 25 25 25 25 64LD_FAD_E FPGA version
ESC NEXT ALTER
(2) Prepare the following files for the PT-R firmware.

(3) Execute RMLight6.exe. The window shown in step 4 ap
pears.
(4) Upload UserData and MachData by referring to ‘4-11-2
Procedure for data upload’
When downloading the firmware, uploading of the user
data is not always required, but it is recommended.
(5) After UserData and MachData have been uploaded,

click Download in the window below.


E.Reference
The following screen is displayed in the main unit panel during 0054
downloading.

Please wait.
(8) When the data has been downloaded, the following

window appears. Click OK to display the window shown in
step 9.
(9) When the following window appears, turn the power

supply to the main unit off and then on again.
(10) Turn the power supply to the main unit on, and then startup the main unit without initializing it.
And then confirm the downloaded firmware version in the [Information / Version screen].
1310 Panel data version

Panel VerA2.06 ('08.04.12) RCP3E board Boot program version
RCP Boot
V1.00 Firmware version installed in the machine
Soft
V2.04b Firmware currently used
V2.04b
FPGA V0.22
*
RCP3E board FPGA version
LTB64E FPGA V0.113 / TP C2150
LTB64E FPGA/ Test pattern version
CPLD V0.4
Head CPU V1.30 / FPGA 7 64LD_CPU3E Firmware/ FPGA version
FAD 25 25 25 25 64LD_FAD_E FPGA version
ESC NEXT ALTER
Newly downloaded firmware was installed the not booting firmware area. And boot area of firm
ware is automatically changed to newly area.
(11) Download UserData and MachData that were uploaded in step 4 as necessary by referring to
‘4-11-3 Procedure for data download’.

E.Reference
6. Operation panel
6-1. ST401-AG41-24V: S100116812V00 PANEL UNIT(RC)
PT-R8600M-S/E (All s/n)
PT-R8600MII-S ( - s/n 50), PT-R8600MII-E (- s/n 11010)
1. Turn off the machine and remove Front cover (C) and Top cover (F).
2. Remove 4 screws which are fixing the panel bracket.
3. Disconnect XPNL and XT5 connectors.

4. Loosen the 4 screws which are fixing the panel to the bracket.
5. Repalce the panel, connect cables and then re-assemble the panel to the machine.
6. Turn on the the amchine and DO NOT perform the initialization.
7. Download the panel data by the RMLight.
8. After the panel data download, turn off the machine.

9. Turn on the machine again and then perform the initialization.

E.Reference
6-2.Procedure for downloading the PT-R panel data (ST401)
1) Confirm that all switches of DIP SW 2 on the RCP3E

board are off. PlateRite 8600M-S
2) When the panel data is also downloaded at the same
time, first download the panel data.
3) Be sure to perform downloading while the main unit panel
displays the following screen, which appears immediately
after the power is supplied to the main unit.
START
(1) Prepare the PT-R panel differ data.

(2) Execute RMLight6.exe. The window shown in step 3
appears.
(3) Click Download in the window below. The window shown
in step 4 appears.


Download time: approximately 1 minutes
The following screen is displayed in the main unit panel during 0054
downloading.

Please wait.

E.Reference
(6) When the data has been downloaded, the following
window appears. Click OK to display the window shown
in step 7.
(7) When the following window appears, turn the power

supply to the main unit off and then on again.

E.Reference
6-3. PFXGP4201TADW: 100309752V00 PANEL UNIT
PT-R8600MII-S ( s/n 51- ), PT-R8600MII-E (s/n 11011-)
PT-R8600MII-SA/ZA (All s/n)
• Turn off the PT-R and remove Front cover (C) and Top cover (F).
* Topping cover must be removed beforehand on PT-R8600MII-SA/ZA.
• Remove 4 screws which are fixing the panel bracket.
• Disconnect XPNL(GP4201: COM1) and XT5 connectors.

• Loosen the 4 screws which are fixing the panel to the bracket.
5. Repalce the panel, connect cables and then re-assemble the panel to the machine.
6. Prepare a USB memory and then save the panel firmware in it.
Download latest panel firmware from Firmware download page.
GP4201 panel firmware is provided as a compressed file.
Extract it on your PC and then copy them to the USB memory.
The extracted individual file and folder must be placed in root directory of USB memory.
USB
prj001 (folder)
boot.cfg (file)
MEM4X0X.CML (file)
SYSFONTTBL.BIN (file)

E.Reference
7. Set the USB memory to USB port of the GP4201.
8. Place the panel on the machine face up.
9. Turn on the machine but DO NOT perform the

initialization.
10. Launch the special menu for starting Memory Loader tool.
Touch Top-right corner and then bottom-left corner of the panel one after another.
11. Push the arrow button to change menu and then push SD/USB button.
12. Push USB Start button and then wait for Memory Loader Tool menu.
Panel will reboot and then Memory Loader Tool menu is displayed.

E.Reference
13. Push Download button.
* If Japanese menu is displayed, set to English by Language pulldown menu.
Push start button in next display.
14. Memory Loader Tool confirms for the data download,

push Yes button.
15. The data download will be started.

After the data download completed, Memory Loader Tool asks to push Back button,
push it to return to Memory Loader Tool menu.
16. After the panel data download, turn off the machine.
17. Turn on the machine again and then perform the initialization.

E.Reference
6-4.Procedure for downloading the frimware and FPGA data of theRH
The fiber type LD FAD recording head
* RMLight6 cannot download the firmweare to the fiber type LD recording head.
[Operation environment]
This downloaer was tested on Windows XP Professional Service Pack 2 only.
Writing method:Serial cable (RS-232) from the personal computer
(CPU circuit board side : 9pin scalpel) .
As for USB- Serial change adapter, though it confirms that it works,
it can't be guaranteed that all goods work.
-Necessary file.
Downloader : 64chwriteT2.exe (It is executed from MS-DOS command prompt of Windows.)
Downloader file: 64ch_***.mot (*** means version.)
* Please Keep Downloader and Download file in same directory in PC.
For PC with windows 7 or higher a Downloader tool is available see chapter H Addendum
1) Please turn off main power.

2) Please open the cover of front cover.
3) Please change to down load mode by DIP switch on HeadCPU board.
In Case of 64LD_CPU3E_FAD board DIP SW1 3,4 change to ON,others still keep OFF.
ON OFF ON OFF
6
6
5
5
S1
S1
4
4
3
3
2
2
ON
ON
1
1
4
4
3
3
S2
S2
2
2
ON
ON
1
Normal mode Down load mode
4) Please remove serial-connector (X846) of the HeadCPU board, and connect serial cable
from PC.
5) Please turn on the main power.

E.Reference
6) Start up the command prompt of MS-DOS, and input it as the next, and push a return key.
64chwriteT2 [MOT file nama] [COM port number]
[MOT file nama] is file name of down loading Head Firm

[COM port number] is COM port number of PC. In case of using You may omit to input COM1.
7) Down load will be started.
< For example down load > In case of there are

C:\64ch>64chwriteT2 64LD_FAD_V140.mot com4 down loader and a file
64ch head download program Ver.1.20 in “C:\64ch”.
Filename:64LD_FAD_V140.mot
Port :COM4
In case of using COM4.
Port open...success
Connection check...success Down load file name is
write erase status “64LD_FAD_V140.MOT”.
Download file check......success
Flash write start (address 0x** - 0x*****)
................................................................................
................................................................................
................................................................................
................................................................................
................................
Flash write status is finished.
Start data verify
................................................................................
................................................................................
................................
Download is successful.
8) After finishing down load ,turn off the main power, and return a setup of a DIP switch of HeadCPU
to the normal mode (ALLOFF) .
9) Please return the serial connector to orignal connection.
10) Turn on the main power, and start.

E.Reference
<Correspondence in the error occurrence>
If an error occurs at the time of downloading, you must start a body side again.
Example 1 : When a specified COM port is being used by other software.
C:\64ch>64chwriteT2 64LD_FAD_V140.mot
64ch head download program Ver.1.20
Port :COM1
Port open...FATAL:COM open error.
Example 2 : It can't be connected with the HeadCPU circuit board.

The power isn't turned on. The setup of DIPSW of the HeadCPU circuit board is wrong.
It is to push "CTRL+C" of the keyboard to be this state because an answer isn't returned in the
case.
C:\64ch>64chwriteT2 64LD_FAD_V140.mot
Port :COM1
Port open...success
Connection check...
Example 3 : When a file name to download is wrong.
C:\64ch>64chwriteT2 64ch_v201.mot
Filename:64ch_v201.mot
Port :COM1
Port open...success
Connection check...success
write erase status
Download file checkFATAL:Can not open the input file.

E.Reference
6-5.Uploading or downloading the PT-R’s machine specific value data
6-5-1.Data types that can be uploaded or downloaded
The following machine specific value data and the log data can be uploaded using RMLight6.
* Exposure condition settings, error logs, and consumable timer data cannot be uploaded.
* PT-R to be able to save the log file in the machine is roughly 1-1.5 days. Therefore, it is needed to
upload as soon as possible. Moreover, note that the log file is not overwrited by other work when
you upload it.
* No information for unused data.
(1) UserData
User data
· Printing machine setting (1 to 60)
· Plate setting (1 to 15)
· Plate type setting (1 to 15, 30 to 45)
· Punch data (punch name and ‘Set punch data’ setting in the Service Maintenance screen)
· The data saved in ‘User maintenance / Option’
(2) Printer_Plate
· Printing machine setting (1 to 60)
This function is used to share the Printing machine data by the user by whom two or more
machines are installed. . By downloading this data to other machines, data can be easily
copied to other machines.
(3) MachData
The data saved in the following menus of the Service Maintenance screen.
· Input parameter / Initialize data / Select bland
· Initialize data / Bland code
· Machine option select
· Input parameter / Set Correction data
· Input parameter / Drum base position
· Input parameter / Punch adjust
· Input parameter / Calibration position
· Input parameter / Set misc. data
· Input parameter / Set resolution
· Input parameter / Set weight
· Input parameter / RH parameter / Auto calibration
(4) NVARAM
Please do not use.

E.Reference
(5) Head data
Head Data is used for uploading and downloading all of the recording head data.
The HeadData_64chR_FAD file is composed of the (6) HeadData_CPU3E_FAD and
(7) HeadData_FADx files.
The data transfer will take 2 minutes or more on the fiber type LD recording head.
Do not turn off the machine power during transfer.
(6) HeadData_CPU3E_FAD (The fiber type LD FAD recording head)

The data saved on the EEPROM of the head CPU board. The contents of the data are confirmed
or saved in the following menus of the Service Maintenance screen.
· · Input parameter / RH parameter / Laser power setting
· · Input parameter / RH parameter / Laser power adjust
· · Input parameter / RH parameter / Laser power confirm
· · Input parameter / RH parameter / Reference laser power 1
· · Input parameter / RH parameter / Reference laser power 2
· · Input parameter / RH parameter / Temperature setting
· · Input parameter / RH parameter / Laser running time
· · Input parameter / RH parameter / Writing times clear
· · Input parameter / RH parameter / Board constant setting / 3970 and 3971 screens
(7) HeadData_FADx (The fiber type LD FAD recording head)

The data saved on the EEPROM of the 64LD DRVx board. The contents of the data are saved in
the following menus of the Service Maintenance screen.
· Input parameter / RH parameter / Board constant setting / 3972 to 3979 screens
When uploading/ downloading the recording head parameters, go to /Offline/ information/ Version/
64ch head information display. For each parameter uploading/ downloading, this information display
must be opened. When doing uploading/ downloading without opening this display, the ID error will
occur.
1310 1312
Panel Ver A2.06 ('08.04.12) HID 64chR_FAD Rev-1
RCP BootV1.00 LD NUM 64
SoftV2.04b CPU3E_FAD
V2.04b ------
FPGA V0.22
* ------
LTB64E FPGA V0.113 / TP C2150 FAD1
CPLD V0.4 FAD2
Head CPU V1.30 / FPGA 7 FAD3
FAD 25 25 25 25 FAD4
ESC NEXT ALTER ESC

[ PT-R8600E/S/Z V2.50 or later, PT-R8600N-E/S/Z ,PT-R8600SL, PT-R8600M-E/S ]
Serial line
0101 0300 0301
Set printing machine
PT-R8600x Set plate
By passing Set media type Information

Please press [STA RT] the menu Set exposure mode Set punch name
User maintenance Service
START ONLINE OK NEXT ONLINE OK NEXT
[ESC] [Information] + [OK]

0104
PlateRite 8xxx-x By passing 1300
Could not initialize due to the do wnload
mode. the menu Version
Error log
The DHCP server is started. Error log (Laser) Repeat for each backup file
LAN.
PT-R8600M-S/E Service manual (Ver 1.11)

ESC OK
Ethernet (DHCP) [ESC] [Version] + [OK]
1310 1310 1311

Panel ver A2.06 ('08.04.12) Panel ver A2.06 ('08.04.12) Do you want to switch the software:
Backup file list RCP Boot V1.00 RCP Boot V1.00 V2.02 --> V2.04a
Soft V2.04a Soft V2.04a [ALTER] After the reboot, software switching
E.Reference
V2.02 * V2.02 * will become valid.

1. 64ch FES type head FPGA V0.22 FPGA V0.22
LTB64E FPGA V0.111 / TP ???? TB256 DSP V0.503
㻌㻌㻌㻌㻌HeadData_64ch_FES (ALL Data) CPLD V0.2 FPGA1 / 2 V1.03 / V0.3
Head CPU V97.119 / FPGA 7 Head CPU V2.02 [ESC]
㻌㻌㻌㻌㻌HeadData_CPU2㻌(CPU data) YES NO
FAD 19 19 19 19
㻌㻌㻌㻌㻌HeadData_DRV1 (Driver board data) [YES]/[NO]+OK
ESC NEXT ALTER ESC NEXT ALTER ESC OK
㻌㻌㻌㻌㻌HeadData_DRV2 (Driver board data)
䈜LTB64E PCB 䈜TB256 PCB
2. 64chR FAD type head [ESC] [NEXT]
㻌㻌㻌㻌㻌HeadData64chR_FAD (ALL Data) 1312 1312 1312

㻌㻌㻌㻌㻌HeadData_CPU3E_FAD (CPU data) HID 64chR_FAD Rev-1 HID 64ch_FES Rev -- HID 64chR_FES Rev-1
LD NUM 64 LD NUM 64 LD NUM 64
㻌㻌㻌㻌㻌HeadData_FAD1 (Driver board data) CPU3E_FAD CPU2E CPU3E_FES
㻌㻌㻌㻌㻌HeadData_FAD2 (Driver board data) --- DRV1 DRV1
㻌㻌㻌㻌㻌HeadData_FAD3 (Driver board data) --- DRV2 DRV2
FAD1 FES1 FES1
㻌㻌㻌㻌HeadData_FAD4 (Driver board data) FAD2 FES2 FES2
FAD3 FES3 FES3
3. 64chR FES type head FAD4 FES4 FES4
ESC ESC ESC
㻌㻌㻌㻌㻌HeadData64chR_FES (ALL Data)
㻌㻌㻌㻌㻌HeadData_CPU3E_FES (CPU data) 1. 64chR FAD type head 㻞㻚㻌64ch FES type head 㻟㻚㻌64chR FES type head
E-81
E.Reference
64chR FAD type head

3896 3897 3895
Temperature setting Set temp. warning Laser power setting
Laser running time Laser channel del ay
Writing times clear Focus temp. adjust Laser power confi rm
Board constant setting Relay count Reference laser pow er
Auto callibration LD exchange IopMAX-Iop, Iop/IopMAX
ESC OK NEXT ESC OK NEXT ESC OK NEXT
[Board constant setting]

[ESC]
+[OK]
3975 FAD Board 2 0000
0000 CLR
Im1 [mA] Im2 [mA]
Ch. 17 230 920 7 8 9
Ch. 19 235 939
Ch. 21 259 956 Please wait
Please wait Ch. 23 246 948
4 5 6
[ESC] Ch. 25 233 927
Ch. 27 948 1 2 3
239
Ch. 29 255 956
Ch. 31 249 960 0 -
ESC NEXT ENT
[NEXT] [ESC]
3970 CPU Board 3976 FAD Board 3 3896

CLR CLR
Temperature sens or Im1 [mA] Im2 [mA] Temperature setting
Tm1 Tm2 7 8 9 Ch. 32 230 920 7 8 9
19.4 30.2 Laser running time
50C Ch. 34 235 939
100C 30.1 57.9 4 5 6 Ch. 36 259 956 4 5 6 Writing times clear
Base 19.5 30.3 Ch. 38 246 948
Env. 19.4 30.1 Ch. 40 233 927 Board constant setting
1 2 3 Ch. 42 948 1 2 3
239
Ch. 44 255 956 Auto callibration
0 - Ch. 46 249 960 0 -
ESC NEXT ENT ESC NEXT ENT ESC OK NEXT
[NEXT] [ESC] [NEXT] [ESC]
3971 CLR 3977 FAD Board 3

Dew condensation sens or CLR
Im1 [mA] Im2 [mA]
R1 10 R2 107 7 8 9 Ch. 48 230 920 7 8 9
Calibration sensor Ch. 50 235 939
Cal1 503 Cal2 4003 4 5 6 Ch. 52 259 956 4 5 6
Ch. 54 246 948
Ch. 56 233 927
Cal. Sensor Gain 1 2 3 Ch. 58 948 1 2 3
239
9677 Ch. 60 255 956
0 - Ch. 62 249 960 0 -

[NEXT]
[NEXT] [ESC] [NEXT] [ESC] [YES]+[OK]

Im1 [mA] Im2 [mA]
CLR [ESC] Im1 [mA] Im2 [mA]
CLR
Ch. 0 230 920 7 8 9 Ch. 33 230 920 7 8 9

Ch. 2 235 939 Ch. 35 235 939
Ch. 4 259 956 4 5 6 Ch. 37 259 956 4 5 6
Ch. 6 246 948 Ch. 39 246 948
Ch. 8 233 927 Ch. 41 233 927
Ch. 10 948 1 2 3 Ch. 43 948 1 2 3
239 239
Ch. 12 255 956 Ch. 45 255 956
Ch. 14 249 960 0 - Ch. 47 249 960 0 -
[NEXT] [ESC] [NEXT] [ESC]

CLR CLR [NO]+[OK]
Im1 [mA] Im2 [mA] Im1 [mA] Im2 [mA]
Ch. 16 230 920 7 8 9 Ch. 49 230 920 7 8 9
Ch. 18 235 939 Ch. 51 235 939
Ch. 20 259 956 4 5 6 Ch. 53 259 956 4 5 6
Ch. 22 246 948 Ch. 55 246 948
Ch. 24 233 927 Ch. 57 233 927
Ch. 26 948 1 2 3 Ch. 59 948 1 2 3
239 239
Ch. 28 255 956 Ch. 61 255 956
Ch. 30 249 960 0 - Ch. 63 249 960 0 -
ESC NEXT ENT ESC SAVE ENT
[NEXT] [ESC] [SAVE] [ESC]
3974 FAD Board 2 3999

CLR
Im1 [mA] Im2 [mA] Save Data ?
Ch. 1 230 920 7 8 9
Ch. 3 235 939
Ch. 5 259 956 YES NO
4 5 6
Ch. 7 246 948
Ch. 9 233 927
Ch. 11 948 1 2 3
239
Ch. 13 255 956
Ch. 15 249 960 0 -
ESC NEXT ENT ESC OK

E.Reference
(8) LogList
A list of the ‘Log0-9’ (Sequence log data step (9)) and ‘ErrLog0-21’ (Error log data) files to store
date and time. The following are examples of LogList.
PT-R8xxx 20050421600003a022
0 1645 byte
1 04/21 16:02:57
2 04/21 16:01:10
3 04/21 15:59:37
4 32766 byte
5 32767 byte
6 32767 byte
7 04/21 15:29:00
8 32767 byte
9 04/21 14:41:57
Log file No. Date Time Errorcode
0 04/15 15:20:13 E41a5 ##

1 04/15 11:59:16 E7a01 ##
2 04/15 10:29:53 E01c0 ##
3 04/15 10:29:36 E01c0 ##
4 04/15 10:29:09 E01c0 ##
5 04/15 10:29:09 E01c0 ##
6 04/15 10:28:02 E0189 ##
7 04/12 18:35:54 E514f ##
8 04/12 17:55:08 E6e6d ##
9 04/12 16:59:13 E514f ##
10 04/12 16:56:11 E6e19 ##
11 04/11 15:56:17 E41a5 ##
12 04/11 11:02:26 E5112 ##
13 04/11 10:57:42 E5112 ##
14 04/09 18:56:52 E5112 ##
15 04/09 17:03:24 E5112 ##
16 04/09 16:51:55 E5112 ##
17 04/09 16:43:13 E5112 ##
18 04/09 16:35:03 E5112 ##
19 04/09 16:32:19 E5112 ##
20 04/09 16:27:11 E5112 ##
21 empty
(9) Log0-Log9
This is the sequence log data files. Machine can store max 10 files in the memory. One of log file
data size is 32kbyte.
(10) ErrLog0-ErrLog21
This is the error log data files. Machine can store max 22 files in the memory. One of error file
data size is 16kbyte.
(11) LogAll, ErrLogALL
LogAll : That file is composed of Log0 - Log9 files. (Without LogList file.)
ErrLogAll : That file is composed of ErrLog0 - ErrLog21 files.
E.Reference
6-5-2.Procedure for data upload
1) Confirm that all witches of DIP SW 2 on the RCP3E board are off.
2) Be sure to perform uploading while the main unit panel displays the following screen, which
appears immediately after the power is supplied to the main unit.
PlateRite 8600M-S
START
(1) Execute RMLight6.exe. The window shown in step 2 appears.

(2) Click Upload in the window below. The window shown in step 3 appears.
(3) Select the data to be uploaded in the following window and click OK.
For data types, refer to the previous section (4-11-1). The window shown in step 4 appears.

E.Reference
(4) Select the directory in which the data is to be saved, enter the file name, and then click the Save
Default file name: “type of data”_“date”.dat

The sample window above is displayed when UserData is uploaded.
(5) Click OK in the following window to start uploading of the data.
During uploading, the following window is displayed.
The following screen is displayed in the main unit panel during uploading.
0054
Data uploading now!

Please wait.

E.Reference
(6) When the data has been uploaded, the following window appears.
* Do not rewrite or change the uploaded files.

When a file is downloaded, RMLight checks the file and confirms the type of data, then automati
cally determines where to save the data.

E.Reference
6-5-3.Procedure for data download
1) Confirm that all witches of DIP SW 2 on the RCP3E board are off.
2) Be sure to perform uploading while the main unit panel displays the following screen, which
appears immediately after the power is supplied to the main unit.
PlateRite 8600M-S
START
3) Do not rewrite or change the uploaded files.

When a file is downloaded, RMLight checks the file and confirms the type of data, then automati
cally determines where to save the data.
(1) Execute RMLight6.exe. The window shown in step 2 appears.

(2) Click Upload in the window below. The window shown in step 3 appears.
(3) Select the data to be downloaded and click the Open button. The window shown in step 4 ap
pears.The sample window above is displayed when UserData is downloaded.

E.Reference
The following screen is displayed in the main unit panel during downloading.
0054

Please wait.
(5) When the data has been downloaded, the following window appears. Click OK to display the
window shown in step 6.
(6) After the window shown on the right appears, check that "Download complete" is displayed in the
main unit panel, and then turn the power supply to the main unit off and then on.

E.Reference
6-6.A setup in the case of connecting a terminal to PT-R.
· Machine log can not captured by ethernet connection. RS232C connection can capture
the machine log only.
· When a terminal is connected to this machine, refer to the following for a setup of the
terminal. The following is an example when using a hyper-terminal.
· For PT-R8600M (RCP3E cpu machines) : 19200bps

E.Reference
7. Panel system (ST401)

7-1.Caution to update the panel data.
· Check the panel system setting before upfate to panel data.
1) Turn on power the PT-R.
Then push position A Immediately. Panel system menu will be displayed.
2) Select the INITIALIZE.
A
㩷㩷㪤㪘㪠㪥㩷㪤㪜㪥㪬㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㪁㪁㪆㪁㪁㪆㪁㪁㩷㩷㪁㪁㪑㪁㪁㪑㪁㪁㩷㩷㩷
+0+6+#.+<'
64#05('45%4''0&#6#
㪤㪼㫄㫆㫉㫐㩷㪺㪿㪼㪺㫂㩷㫀㫅㩷㫇㫉㫆㪾㫉㪼㫊㫊㩷㩸㩸
㪧㫃㪼㪸㫊㪼㩷㫎㪸㫀㫋㪅 5'.(&+#)015+5
470
㩷㩷㪤㪫㪦㪤㪄㪪㪠㪦㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㪭㪼㫉㪅㪁㪅㪁㪁
3) Select the PLC SETTING.
㩷㩷㪤㪘㪠㪥㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㩷㪠㪥㪠㪫㪠㪘㪣㪠㪱㪜㩷
5;56'/5'672 5'6725%4''0
5'672+1 (1065'66+0)
2.%5'66+0)
+0+6+#.+<'/'/
5'6726+/'
4) Select the MODE SELECT.
㩷㩷㪪㪜㪫㩷㪬㪧㩷㪦㪧㪜㪩㪘㪫㪠㪦㪥㩷㪪㪬㪩㪩㪦㪬㪥㪛㪠㪥㪞㪪
/1&'5'.'%6
':6'0'&'&/1&'
4'5'48'
/#+0/'07

E.Reference
5) Change the SCREEN TRANSFER MODE to ASC 6.
6) Push SET button.
7) Return back to the SET UP OPERATION SURROUNDINGS screen automatically.
Turn off the power to the PT-R.
㩷㩷㪤㪦㪛㪜㩷㪪㪜㪣㪜㪚㪫㪠㪦㪥 5'6 '5%
㩷㩷㪚㪦㪤㪤㪬㪥㪠㪚㪘㪫㪠㪦㪥㩷㪧㪩㪦㪫㪦㪚㪦㪣㪜㪯㪫㪜㪥㪛
㩷㩷㪪㪚㪩㪜㪜㪥㩷㪫㪩㪘㪥㪪㪝㪜㪩㩷㪤㪦㪛㪜㪘㪪㪚㩷㪍

E.Reference
7-2. Chinese Panel Display (ST401)
*For GP4201, this procedure is not required, simply change the Language setting to Chinese.
1. Regarding the Chinese Panel Display
PT-R8600M and PT-R8600MII are corresponding to the Chinese Panel Display.

To change the display to Chinese, the Language setting and Font setting have to be changed to
Chinese. To change the display to English or Japanese from Chinese, the Language setting and
Font setting have to be changed to English.
The characters are garbled at during the display change.

It will be solved after language setting and Font setting are finished.
It is better to change display from English to Chinese, then character garbling will be less.
2. Chinese Panel Display Change Procedure
(1) At first, change the Font setting.

(2) Turn off and Turn on PT-R8600SL
(3) Keep pushing “A” part (Top-Left side) on the Display as shown below.
Keep pushing “ Top-Left” side on the Display,

A
PlateRite 8600M-S The Panel System Menu will appear.
START
(4) The Panel System Menu is displayed.
MAIN MENU 09/05/01 12:00:00
INITIALIZE * Select INITIALIZE.

TRANSFER SCREEN DATA
SELF DIAGNOSIS
RUN
MTON-SIO V1.47
MAIN INITIALIZE
SYSTEM SET UP SET UP SCREEN
SET UP I/O FONT SETTING
PLC SETTING
* Select FONT SETTING.
INITIALIZE MEM
SET UP TIME

E.Reference
(5) Change FONT SETTING from JAPAN to CHINA.

(The setting will change ,JAPAN -> I-ASCII -> KOREA -> TAIWAN -> CHINA -> JAPAN )
After change to CHINA, push [SET] button.
FONT SETTING SET ESC FONT SETTING SET ESC
FONT SETTING JAPAN FONT SETTING CHINA
KANJI FONT QUALITY HIGH KANJI FONT QUALITY HIGH
(6) Turn off/ Turn on PT-R8600M.

(7) After the initialization, change the Language setting to Chinese.
/User maintenance / ETC / Language / [Chinese]
2250
English
PlateRite 8600M-S Japanese
Chinese
START ESC OK
After change to Chinese
Panel display at turning on PT-R8600M

E.Reference
3. Procedure to change from Chinese to English.
It is the same as a Chinese Panel Display Change Procedure. Change the Language setting
and Font setting. The characters are garbled at during the display change. It will be solved
after language setting and Font setting are finished.
Language setting
Some Chinese words will be corrected
by next version firmware.
User maintenance
Language setting
English
Japanese
After changing from Chinese to Japanes After changing from Chinese to English
Change FONT setting to JAPAN.

Even if you need English display, select JAPAN.

E.Reference
7-3.Reference: List of panel system settings.
/#+0/'07
+0+6+#.+<'
+0+6+#.+ <'
64#05('45%4''0&#6#
5'.(&+#)015+5
470
/61/5+1
/#+0 +0+6+#.+<'
5;56'/5'672
5;56'/5 '672 5'6725%4''0
5'672+1 (1065'66+0)
2.%5'66+0)
+0+6+#.+<'/'/
5'6726+/'
/#+0 +0+6+#.+<' 5;5'08+410/'06 5;56'/5'672 5'6 '5%

5;56'/5'672
5;56'/5 '672 56#0&$;/1&'6+/'=/+0?
5;56'/#4'#5'672 56#466+/'=5'%?
).1$#.9+0&19 617%*$7<<'45170& 10
%*#4564+0)&#6# 2#55914&5'672
&#6#6;2'1(5%4''001 $+0
/#+0 +0+6+#.+<' 5;5'08+410/'06 5;56'/#4+# 94+6' 0':6 5'6 '5%

%744'065%4''001
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E.Reference
/#+0/'07
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64#05('45%4''0&#6#
5'.(&+#)015+5
470
/61/5+1
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5'672+1 (1065'66+0)
2.%5'66+0)
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E.Reference
/#+0/'07
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64#05('45%4''0&#6#
5'.(&+#)015+5
470
/61/5+1
/#+0 +0+6+#.+<'
5;56'/5'672 5'6725%4''0
5'672+1 (1065'66+0)
2.%5'66+0)
+0+6+#.+<'/'/
5'6726+/'
/#+0 +0+6+#.+<' 5'672+1 5'6725+1 5'6 '5%
5'6725+1 ':25'4+#.5'672 %1//70+%#6+104#6'

%1//5'672 ':25'4+#.'08+ &#6#.'0)6*
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5'672+1 24'8 5'6 '5%

75'617%*2#0'.#(6'4 01
$#%-.+)*6$740176

E.Reference
/#+0 +0+6+#.+<' 5'672+1 &+52.#;5'672 5'6 '5%
5'6725+1 ':25'4+#.5'672
%744'068#.7'
%1//5'672 ':25'4+#.'08+ 㧙
5'672+1 5'672%#2674'12
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24+06'45'672 0':6
/#+0 +0+6+#.+<' 5'672+1 SET UP CAPTURE OPERATION 5'6 '5%
5'6725+1 ':25'4+#.5'672 QUALITY (1-100) 80
%1//5'672 ':25'4+#.'08+ B/W REVERSE NO
5'672+1 SET UP CAPTURE OP.
&+52.#;5'672 (70%6+105'672
24+06'45'672 0':6
NOT USE
/#+0 +0+6+#.+<' 5'672+1 COMMUNICATION PORT SET UP 5'6 '5%
COM. PORT SET UP SERIAL I/F CHANGE NO
RI/VCC (COM2) RI
24'8

E.Reference
/#+0/'07
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64#05('45%4''0&#6#
5'.(&+#)015+5
470
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/#+0 +0+6+#.+<'
5;56'/5'672 5'6725%4''0
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4'5'48'
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6'4/+0#614 %4
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#%- 10
0#- 10

E.Reference
/#+0/'07
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64#05('45%4''0&#6#
5'.(&+#)015+5
470
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/#+0 +0+6+#.+<' 5'6726+/' 5'6 '5%
5;56'/5'672 5'6725%4''0 24'5'066+/'

5'672+1 (1065'66+0) ;/&
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6+/'5'672
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; / &
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5'6726 +/'
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+0+6+#.+ <'
64#05('45%4''0&#6#
5'.(&+#)015+5
470
/61/5+1
/#+0 +0+6+#.+<' 5'6725%4''0 5'6 '5%
5;56'/5'672 5'6725%4''0
5'6725 %4''0 +0+6+#.5%4''001 $
5'672+1 (1065'66+0) #.#4//'55#)'85+<'
2.%5'66+0) *5+<'
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5'6726+/'

E.Reference
/#+0/'07
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64#05('45%4''0&#6#
5'.(&+#)015+5
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5;56'/5'672 5'6725%4''0 (1065'66+0) ,#2#0

5'672+1 (1065'66+0)
(1065'6 6+0) -#0,+(10637#.+6; *+)*
2.%5'66+0)
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5'6726+/'
* This command will erase the panel data.
/#+0/'07
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64#05('45%4''0&#6#
5'.(&+#)015+5
470
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56#46

E-102
8-1. PT-R8600M
Year Month PT-R8600M maintenance and inspection chart Supervisor
Year
Part Work Date
Interval
Use a soft, clean cloth (with minimal
Once a
Drum lint) moistened with ethyl alcohol or film
cleaner to wipe the unclean area. month

Squeeze lint) moistened with water to wipe the
Once a
roller unclean area. week
Remove the fan filter from the film

cover and wash it with water or a Once a
E.Reference
Fan filter neutral detergent. Allow the fan filter to month

dry completely after washing.
Optical Remove the optical filter cover and

system filter replace the filter.
6 months
8. Periodic replacement parts and maintenance list
1. Read the USERS MANUAL well.

2. After performing inspection, mark the date column with a check.
3. Make copies of this page and use one for each month.

8-2. PT-R8600MII
Year Month PT-R8600MII maintenance and inspection chart Supervisor
Year
Part Work Date
Interval
Drum lint) moistened with ethyl alcohol or film 1 month

cleaner to wipe the unclean area.

Squeeze lint) moistened with water to wipe the 1 week
roller unclean area.
Optical Remove the optical filter cover and

6 months
E.Reference
system filter replace the filter.
Remove the fan filter from the film

cover and wash it with water or a
Fan filter 1 month
neutral detergent. Allow the fan filter to
dry completely after washing.
1. Read the USERS MANUAL well.

2. After performing inspection, mark the date column with a check.
3. Make copies of this page and use one for each month.
E-103
E.Reference
8-3. Consumables and Periodic exchange part
The PT-R has the following maintenance parts. There is a charge for the replacement
of some of these parts, even while the PT-R is under warranty, and some of the parts
have different warranty periods. This applies to the following PT-R parts. Read items
*1 to *2 carefully.
PT-R8600M
Replacement Average
Parts name Classification Parts code
quantity lifetime
100072656V00
Fan filter Consumables*1 1pc 1000 hours
(5 filters)
Trailing edge clamp Periodic exchange parts*2 1pc 30000 times -
Optical filter element Consumables*1 1pc 6 months 70584840-00
PT-R8600MII
Replacement Average
Parts name Classification Parts code
quantity lifetime
100117130V00
Fan filter Consumables*1 1 pc. 1000 hours
(5 filters)
Trailing edge clamp Periodic exchange parts*2 1 set. 30000 times -
*1
Optical filter element Consumables 1 pc. 6 months 70584840-00
*1 Consumables
Parts that undergo wear or degradation as a result of machine operation are referred
to as “consumables” or “consumable parts”. Consumables can be replaced by the
user. Consumable parts must be replaced by a Dainippon Screen-certified technician.
Consumables or consumable parts are not covered by the product warranty, and the
user will be charged for replacement parts and the corresponding work.
*2 Periodic exchange part

A “periodic exchange part” is a part that must be replaced periodically in order to
maintain equipment functionality and performance. These parts must be replaced by
a Dainippon Screen-certified technician, and cannot be replaced by the user.
The replacement of periodic exchange parts that have reached the end of their
average lifetime is not covered by the product warranty, and the user will be charged
for replacement parts and the corresponding work.
• To maintain the performance of the PT-R, we recommend regular inspections and
prompt replacement of consumable parts.
• Check with your vendor for information about the warranty period for the PT-R and
its parts.
• Average lifetimes will vary depending on conditions of usage (i.e., input power,
environment, temperature, humidity, routine maintenance).
• Fuses are not considered to be consumables; however, a charge is required.
• Please note that the quantity required for each part varies by part.
• Contact your vendor to request maintenance work.

E.Reference
9. Jig list
1. Lateral position of the clamp drive section adjustment

P/C 100030717V01
Driving bar positioning jig H
P/C 100030718V01
Driving bar positioning jig A
2. Belt tension adjustment.

Sonic Tension Meters U-505 or U-507. (Gates Unitta Asia Company)
URL
Jpn. : http://www.unitta.co.jp/
Eng. : http://www.gnapco.com/

F. Error list
PT-R8600M-S/E Error list F. Error list
Code Error Display User Countermeasure Service Technician Countermeasure Related Part
Ex101 Nip roller does not ascend. A mechanical problem with the transport system. Remove the Check the reaction of PH52 by the sensor test and the PH52,CON86XE,Ｍ52,
plate remaining in the equipment and restart. operation of the motor M52 for the nip roller UP/DOWN by the
actuator test and inspect mechanical looseness.
Ex102 Nip roller does not descend. PH52,CON86XE,Ｍ52,
Ex103 Transport unit does not ascend. A mechanical problem with the transport system. Remove the Check the reaction of PH55H, PH55A, PH56H, PH56A, PH55A,PH55H,CON86XE, Ｍ 55A, Ｍ
plate remaining in the equipment and restart. PH57H, and PH57A by the sensor test and the damper for gas 55,
leakage. Check the operation of the motor M55 for the
transport path UP/DOWN by the actuator test.
Ex104 Transport unit does not descend. PH56A,PH56H,CON86XE, Ｍ 55A, Ｍ
55H,
Ex105 Clamp arm does not ascend. A mechanical problem with the transport system. Remove the Check the reaction of PH20H, PH20A, PH21H, and PH21A by PH20A,PH20H,CON86XE,M20A,M2
plate remaining in the equipment and restart. the sensor test and the operation of the motor M20 for the 0H,
clamp arm UP/DOWN by the actuator test.
Ex106 Clamp arm does not descend. PH21A,PH21H,CON86XE,M20A,M2
0H,
Ex107 Squeeze roller does not descend. A mechanical problem with the transport system. Remove the Check the reaction of PH30A and PH31A by the sensor test PH31A,CON86XE,M30A,
plate remaining in the equipment and restart. and the operation of the motor M30 for the squeeze roller
UP/DOWN by the actuator test.
Ex108 Squeeze roller does not ascend. PH30A,CON86XE,M30A,
Ex109 Trail clamp cannot be locked. A mechanical problem with the transport system. Remove the Check the reaction of PH23-1 and PH23-2 by the sensor test PH23-1,PH23-2,CON86XE,M22, Ｍ
plate remaining in the equipment, attach the trailing edge and the operation of the motor M22, 23 for the clamp bolt drive 23,
clamps to the clamp arm, and restart the equipment. by the actuator test and inspect the tailing edge clamps.
Ex10a Trail clamp cannot be unlocked. PH22-1,PH22-2,CON86XE,M22, Ｍ
23,
Ex10b Balancer drive pin cannot be initialized. A mechanical problem with the transport system. Remove the Check the reaction of PH11A and PH11H by the sensor test PH11A,PH11H,CON86XE,M11A,M1
plate remaining in the equipment and restart. and the operation of the drive motor M11A and M11H by the 1H,
actuator test and inspect balance weight.
Ex10c The both of Home and Away side drive pin for the balancer PH11A,PH11H,CON86XE,M11A,M1
can not be pulled out. 1H,
Ex10d The both of Home and Away side drive pin for the balancer PH11A,PH11H,CON86XE,M11A,M1
can not be inserted.) 1H,
Ex110 Shutter does not open.
Ex111 Shutter does not close.
Ex112 Plate size (in the Y direction) is shorter than the set value. Check the plate size, check for any curling and bent plate, and Clean and inspect the transport system. Let PTR learn the PH59,CON86XE,M58,PMD54,M50,
clean the transport unit. standard length. Check the operation of the motor and sensor. PMD50
Ex113 When the plate is unloaded, the plate pass sensor (PH54-2)
does not switch to ON.
Ex114 Not bring down squeeze at loading.
F- PT-R8600M - 1/41
Ex115 Plate size (in the Y direction) is longer than the set value. Check the plate size, check for any curling and bent plate, and Clean and inspect the transport system. Let PTR learn the PH59,CON86XE,M58,PMD54,M50,
clean the transport unit. standard length. Check the operation of the motor and sensor. PMD50
Ex116 Servo status is illegal. A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1A,M1
equipment. pack, PIO-86XE, and RCP and the encoder. Poor contact,
pack parameter initialization, and break relay meltdown.
Ex117 Servo status is error. PIO-86XE,E1A,M1,ENC1
Ex118 Servo alarm. PIO-86XE
Ex11a Drum speed is set beyond the permitted rate of the servo RCP3(E),PIO-86XE
controller.
Ex11b Current drum's encoder pulse is beyond 4000. PIO-86XE,ENC1
Ex11c Error has occurred during drum positioning. PIO-86XE,E1,M1
Ex11d When the clamp is put, some tail clamps are detected on the A mechanical problem with the transport system. Remove the Check the reaction of PH23-1 and PH23-2 by the sensor test PH27-1,PH27-2,PH27-3,
clamp arm, or when the clamp is got, some tail clamps are not plate remaining in the equipment, attach the trailing edge and the operation of the motor M22 and M23 for the clamp bolt PH27-4,CON86XE
detected on the clamp arm. clamps to the clamp arm, and restart the equipment. drive by the actuator test and inspect the trailing edge clamps.
Ex11e Drum's encoder pulse is beyond the permitted range after A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1,M1,Balancer weight
drum positioning. equipment. pack, PIO-86XE, and RCP and the encoder. Poor contact,
Ex11f Plate cannot be transferred into the transport unit. A mechanical problem with the transport system. Remove the Check the reaction of PH53A and PH53B by the sensor test PH53A,PH53B,CON86XE,M54,PMD
plate remaining in the equipment and restart . Clean the and the operation of the motor M54 for transportation by the 54
transport path. actuator test. Clean the transportation path and check static.
Ex120 Balancer pin cannot be detected before inserted. (Home side) A problem with the balance weight position control Remove Check the reaction of PH10H by the sensor test. Adjust the PH10H,CON86XE,M11H,
the plates and restart the equipment. clearance for the weight. Polish and clean the slide section.
Check the belt tension.
Ex121 Balancer pin cannot be detected before pulled out (the PH10H,CON86XE,M11H,
balancer is not moving). (Home side)
Ex122 Clamp arm and squeeze roller do not descend. A mechanical problem with the transport system. Remove the Check the reaction of PH21H, PH21A, and PH31A by the PH21A,PH21H,PH31A,CON86XE,M
plate remaining in the equipment and restart. sensor test and the operation of the motor M20 and M30 for 20A,M20H,M30A,
drive by the actuator test.
Ex123 Clamp arm and squeeze roller do not ascend. PH20A,PH20H,PH31A,CON86XE,M
20A,M20H,M30A,
Ex127 Servo controller does not enter the "Ready" status. A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1,M1
Ex128 No balancer has been detected by the balancer seRCP3(E)h A problem with the drum rotation position control. Restart the Check the reaction of PH10A and PH10A by the sensor test. PH10A,PH10H,CON86XE
sensor. equipment.
Ex12c Error has occurred on the Home side of the alignment plate A problem with the side alignment mechanism. Remove the Clean and lubricate the feed screw. Inspect the coupling. M61H,PMD61
(while alignment is performed). plate in the equipment and restart. Check for bent plate Check that the motor is not out of step.
corners, curling, and size.
F- PT-R8600M - 2/41
Ex12d Error has occurred on the Away side of the alignment plate M61A,PMD61
(while alignment is performed).
Ex12e Error has occurred on the Home and Away sides of the M61A,M61H,PMD61
alignment plate (when alignment is performed).
Ex12f Plate is not transferred to the punch unit. A problem with plate transport. Check for bent plate corners, Clean the transport path. Check that the motor is not out of PH50,PH62A,PH63A,PH63H,CON86
curling, and size. Clean the transport path. step. Check for plate curling. Check the punch (the blade XE, Ｍ 50,PMD50,Transportation
position). problem
Ex130 Plate does not leave the punch unit. PH50,CON86XE,M58,PMD58,
Transportation problem
Ex131 Plate is not transferred to the punch unit, or plate position is Set the plate to center position.
not appropriate when alignment is performed
Ex139 After a plate is transferred to the gripper clamp, the plate A plate transportation problem. Check the curling of the plate. Check the curling of the plate. Adjust the clamp opening angle PH25A,PH25H,CON86XE,Transport
detection sensor (PH25H/A) does not switch to ON. by the drum position. Adjust the sensor position and ation problem
sensitivity.
Ex13a When the clamp arm is lowered, the sensor (to detect whether A mechanical problem with the transport system. Remove the Check the condition of the trailing edge clamps (J spring), PH24H,CON86XE
the clamp arm pins are hooked on the clamp properly) has plates and restart the equipment. inspect the support of the trailing edge clamps, and adjust the
been turned ON. (Home side) clamp arm position.
Ex13b The specified encoder pulse for the drum is beyond 4000. The equipment is not initialized. Restart the equipment. An encoder signal problem PIO-86XE,ENC1
Ex13c The transport unit's Away side is not moving during its A mechanical problem with the transport system. Remove the Check the reaction of PH55H, PH55A, PH56H, PH56A, PH57A,CON86XE,M55A,
operation. plates remaining the equipment and restart the equipment. PH57H, PH57A by the sensor test and the damper for gas
Ex13d The transport unit's Home side is not moving during its PH57H,CON86XE,M55H,
operation.
Ex13e Error has occurred on the Home side of the alignment plate An error of the side alignment section during initialization. Check the reaction of PH61H and PH61A by the sensor test. PH61H,CON86XE
(while the alignment plate is finely returning to its origin). Restart the equipment. Check that the motor is not out of step. Clean and lubricate the
feed screw. Inspect the coupling.
Ex13f Error has occurred on the Away side of the alignment plate PH61A,CON86XE
(while the alignment plate is finely returning to its origin).
Ex140 Error has occurred on the Home and Away sides of the PH61A,PH61H,CON86XE
alignment plate (while the alignment plate is finely returning to
its origin).
Ex141 A plate remains in the transport unit when the machine Often appears during request command, error process and PH54、CON86XE
received a request command. initialization. When the plate is removed based according to
the indication, the process proceeds.
Ex142 A plate remains in the transport unit during error handling. PH54,CON86XE
Ex143 A plate remains on the discharge table in the transport unit. PH54,CON86XE
Ex144 A plate remains on the insertion table in the transport unit. PH50,CON86XE
Ex145 Plate cannot be moved onto the discharge table during The plate cannot be discharged during error process. Remove Since this error occurs collaterally due to other transportation PH53,CON86XE,M54,PMD54
initialization. the plate manually and restart. The plate often remains stuck error, check the error immediately preceding this error from
in the clamp. the error log for a countermeasure.
F- PT-R8600M - 3/41
Ex146 Plate cannot be moved onto the insertion table. PH59,CON86XE,M58,PMD58
Ex147 Balancer seRCP3(E)h operation has not been completed

properly.
Ex148 When the transport unit descends, only the Home side Down A mechanical problem with the transport system. Remove the Check the reaction of PH55H, PH55A, PH56H, PH56A, PH56A,CON86XE,M55A,
sensor in the transport unit is turned ON. plate remaining in the equipment and restart. PH57H, and PH57A by the sensor test and the damper for gas
Ex149 When the transport unit descends, only the Away side Down PH56H,CON86XE,M55H,
sensor in the transport unit is turned ON.
Ex14a When the transport unit ascends, only the Home side UP PH55A,CON86XE,M55A,
Ex14b When the transport unit ascends, only the Away side UP PH55H,CON86XE,M55H,
Ex14c Front, rear or side cover is open.(Some interlock switches are Check covers. Adjust the interlock switch position (LS57-1,2,3,4) or each LS57-1,2,3,4、CON86XE、
OFF.) cover position.
Ex14d A fuse on the CON86XE board was blown. (home) Request the maintenance. Check a fuse on the CON86XE board (home). Replace the CON86XE (home)
CON86XE board (home).
Ex14e Thumb screw is not tightened securely on the rear cover. Loose screw on the rear cover. Check the position of LS58-1 and 2. Adjust the position of the LS58-1,LS58-2,CON86XE
rear cover.
Ex14f A plate exists on the discharge table in the transport unit Often appears during initialization after an error. Follow the PH53,PH54,PH70,CON86XE
during initialization. indication.
Ex150 A plate exists on the insertion table in the transport unit during PH50,PH59,CON86XE
initialization.
Ex151 Number of balancers is not sufficient. (The number of A problem with the drum rotation position control. Restart the Check the reaction of PH10H and PH10A. PH10A,PH10H,CON86XE
balancers checked with the balancer seRCP3(E)h sensor was equipment.
one, two or three for both the Home and Away sides.)
Ex152 Clamp arm is not in the UP position.
Ex153 A fuse on the CON86XE board was blown. (away) A fuse on the CON86XE board was blown. (Away) Request the maintenance. Check a fuse on the CON86XE
board (home). Replace the
Ex154 Blower is turned off but signal does not change. BU-800,CON86XE,PIO-86XE
Ex155 Tail clamps are missing during initialization. Restart the equipment. Check the reaction of PH27-1, PH27-2, PH27-3, and PH27-4 PH27-1,PH27-2,PH27-3,PH27-
by the sensor test. Check the support of the clamps. 4,CON86XE
Ex156 The size check program of the centering function detects that A plate transportation problem. Check for bent plate corners, Check the reaction of PH61H, PH61A, PH63A, and PH63A by PH63A,PH63H,CON86XE,M61A,M6
the measured plate size is longer than expected one. curling, and wrong plate size. Clean the transport path. the sensor test. Check for drive motor step-out. Clean and 1H, PMD61,Coupling
lubricate the feed screw. Inspect the coupling. Clean the
transportation path.
Ex157 The size check program of the centering function detects that PH63A,PH63H,CON86XE,M61A,M6
the measured plate size is shorter than expected one. 1H, PMD61,Coupling
F- PT-R8600M - 4/41
Ex158 Both of Home and Away size check sensors are on before PH63A,PH63H,CON86XE
starting the centering program.
Ex159 Auto-loader is stopped by a interlock OFF. Check for any loose metal screw and interleaf jam.
Ex15a The drum is rotated to "balance pin before inserted", but status A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1,M1
of Servo controller (SVC) is not changed to "Ready". [away] equipment. pack, PIO-86XE, and RCP and the encoder. Poor contact,
Ex15b The drum is rotated to "balance pin after inserted", but status PIO-86XE,E1,M1
of Servo controller (SVC) is not changed to "Ready". [away]
Ex15d During the plate loading, double plate loading is detected. Check that several plates that are stuck together are not Check that the plates are not stuck. Adjust the sensor PH5,PIO-86XE,Faulty adjustment
loaded and whether this error occurs to the specific plate type. according to the adjustment procedure.
Check that the plate type is correct.
Ex15e The loaded plate is floating from the drum is detected during PH5,PIO-86XE,Faulty adjustment
drum spinning.
Ex15f The drum can not be spun up because the Away-Upper Discharge the plate and restart. Check the mechanical position. Check the reaction of PH20A PH20A,CON86XE
sensor of the clamp arm is off. and PH20H by the sensor test and the operation of the clamp
arm UP/Down by the actuator test.
Ex160 The drum can not be spun up because the Home-Upper PH20H,CON86XE
sensor of the clamp arm is off.
Ex161 The drum can not be spun up because the balancing pin Check the mechanical position. Check the reaction of PH11H PH11A,CON86XE
(Away side) is not in the waiting position. and PH11A by the sensor test and the operation of the
balancer pin by the actuator test.
Ex162 The drum can not be spun up because the balancing pin PH11H,CON86XE
(Home side) is not in the waiting position.
Ex163 The drum can not be spun up because the Upper sensor of Check the mechanical position. Check the reaction of PH30 by PH30A,CON86XE
the squeeze roller is off. the sensor test and the operation of the squeeze roller
UP/Down by the actuator test.
Ex165 The drum is rotated to "lead clamp position", but status of A problem with the drum positioning control. Remove the An electrical problem between the main rotation motor, servo PIO-86XE,E1,M1
Servo controller (SVC) is not changed to "Ready". plate. Check with the plate of a different size. pack, PIO-86XE, and RCP and the encoder. Poor contact,
Ex166 The drum is rotated to "tail clamp position", but status of Servo PIO-86XE,E1,M1
controller (SVC) is not changed to "Ready".
Ex167 The drum is rotated to "squeeze position", but status of Servo

Ex168 The drum is rotated to "balance pin before inserted", but status PIO-86XE,E1,M1
of Servo controller (SVC) is not changed to "Ready". [home]
Ex169 The drum is rotated to "balance pin after inserted", but status PIO-86XE,E1,M1
of Servo controller (SVC) is not changed to "Ready". [home]
Ex16a The drum is rotated to "pick up tail clamp", but status of Servo PIO-86XE,E1,M1
Ex16b The drum is rotated to "plate remove", but status of Servo PIO-86XE,E1,M1
F- PT-R8600M - 5/41
Ex16c SVC Error has occurred during drum positioning for lead PIO-86XE,E1,M1
clamp.
Ex16d SVC Error has occurred during drum positioning for tail clamp. PIO-86XE,E1,M1
Ex16e SVC Error has occurred during drum positioning for squeeze. PIO-86XE,E1,M1
Ex16f SVC Error has occurred during drum positioning for balance PIO-86XE,E1,M1
pin insertion.
Ex170 SVC Error has occurred during drum positioning for balance PIO-86XE,E1,M1
pin pulling out.
Ex171 SVC Error has occurred during drum positioning for picking up PIO-86XE,E1,M1
tail clamp.
Ex172 SVC Error has occurred during drum positioning for plate PIO-86XE,E1,M1
removing.
Ex173 Time-out error has occurred during drum positioning. (lead PIO-86XE,E1,M1
clamp position)
Ex174 Time-out error has occurred during drum positioning. (tail PIO-86XE,E1,M1
clamp position)
Ex175 Time-out error has occurred during drum positioning. (squeeze PIO-86XE,E1,M1
position)
Ex176 Time-out error has occurred during drum positioning. (balance PIO-86XE,E1,M1
pin before inserted) [home]
Ex177 Time-out error has occurred during drum positioning. (balance PIO-86XE,E1,M1
pin after inserted) [home]
Ex178 Time-out error has occurred during drum positioning. (pick up PIO-86XE,E1,M1
tail clamp)
Ex179 Time-out error has occurred during drum positioning. (plate PIO-86XE,E1,M1
remove)
Ex17a After verifying the removal of the plate, press the OK button.
When the OK button is pressed, initialization begins.
Ex17b PH25H-sensor is illegal. The PH25H-sensor does not turn ON Check PH25H by the Sensor test PIO86XE, E1, M1, PH25H
during initialization.
Ex17c PH25H-sensor is illegal. The PH25H-sensor does not turn ON Check PH25A by the Sensor test PIO86XE, E1, M1, PH25A
during initialization.
Ex17d Time-out error has occurred during drum positioning. (balance A problem with the drum positioning control. Remove the plate An electrical problem between the main rotation motor, servo PIO-86XE,E1,M1
pin before inserted) [away] and restart. Check with the plate of a different size. pack, PIO-86XE, and RCP and the encoder. Poor contact,
F- PT-R8600M - 6/41
Ex17e Time-out error has occurred during drum positioning. (balance

pin after inserted) [away]
Ex17f Balancer parameter error Confirm the balancer weight parameter on the 'Set weight
screen'
Ex180 Drum does not start rotating at high-speed. Remove the plate and restart. An electrical problem between the main rotation motor, servo PIO-86XE,E1,M1
pack, PIO-86XE, and RCP and the encoder. Poor contact,
Ex181 Drum does not rotate at the specified high-speed.
Ex182 Error has occurred after the drum rotated at the specified high-
speed.
Ex183 Drum cannot be stopped when rotating at high-speed.
Ex185 Drum operation is stopped with a abort command.
Ex186 Drum's vacuum pressure is not sufficient. Check the connection of the blower, hose, and main unit. Check the connection of the blower, hose, and main unit. P1,Blower,Hose,Faulty adjustment
Inspect around the blower. Inspect around the blower.
Ex187 Error has occurred on the blower or the power supply of the Power supply 、 Blower 、 CON86XE 、
blower is OFF. PIO-86XE、RCP3(E)
Ex188 Drum operation is halted due to low pressure in the drum. P1,Blower,Hose,Faulty adjustment
Ex189 Door is open. Check the door opening and closing. Inspect the limit switch. LS57-4
Ex18a Door does not open. LS57-4
Ex18b Transport tasks: Parameter error
Ex18c Error has occurred on the blower. Please turn off the blower, Check the connection of the blower, hose, and the main unit. Check the connection of the blower, hose, and main unit. Blower, Cable
and turn on after waiting 10 seconds. Also, confirm whether or Inspect around the blower. Inspect around the blower.
not the connector doesn't come off.
Ex18d The drum can not be rotated, because some interlock switch
are OFF, or some actuator's sensors are damaged, or blower
is damaged, or fuse is damaged.
Ex18e Door does not opened, because some interlock switch are Check the metal screw. Inspect the limit switch. LS57-1,LS57-2,LS57-3
OFF.
Ex18f The vacuum sensor of drum is unusual. Check the connection of the blower, the hose and, the main Check the connection of the blower, hose, and main unit. P1,Blower
unit. Inspect around the blower. Inspect around the blower.
Ex190 Clamp arm does not descend. (Home side) Remove the plate and restart. Check the mechanical position. Check the reaction of PH21A PH21H,CON86XE,M20H,
and PH21H by the sensor test and the operation of the clamp
F- PT-R8600M - 7/41
Ex191 Clamp arm does not descend. (Away side) PH21A,CON86XE,M20A,
Ex192 Clamp arm does not ascend. (Home side) Check the mechanical position. Check the reaction of PH20A PH20H,CON86XE,M20H,
and PH20H by the sensor test and the operation of the clamp
Ex193 Clamp arm does not ascend. (Away side) PH20A,CON86XE,M20A,
Ex194 When the clamp arm is lowered, the sensor (to detect whether A mechanical problem with the transport system. Remove the Check the condition of the trailing edge clamps (J spring), PH24A,CON86XE
the clamp arm pins are hooked on the clamp properly) has plate and restart. inspect the support of the trailing edge clamps, and adjust the
been turned ON. (Away side) clamp arm position.
Ex195 Trail clamp cannot be locked. (Home side) Remove the plate and restart. Check the mechanical position. Check the reaction of PH23-1 PH23-1,CON86XE,M22,
and PH23-2 by the sensor test and the operation of the clamp
bolt by the actuator test.
Ex196 Trail clamp cannot be locked. (Away side) PH23-2,CON86XE,M23,
Ex197 Trail clamp cannot be unlocked. (Home side) Check the mechanical position. Check the reaction of PH22-1 PH22-1,CON86XE,M22,
and PH22-2 by the sensor test and the operation of the clamp
bolt by the actuator test.
Ex198 Trail clamp cannot be unlocked. (Away side) PH22-2,CON86XE,M23,
Ex199 Balancer drive pin is not inserted. (Home side) A mechanical problem with the transport system. Remove the Check the reaction of PH11A and PH11H by the sensor test PH11H,CON86XE,M11H,
plate remaining in the equipment and restart. and the operation of the motor M11A and M11H for drive by
the actuator, and inspect the balance weight.
Ex19a Balancer drive pin is not inserted. (Away side) PH11A,CON86XE,M11A,
Ex19b Balancer drive pin is not pulled out. (Home side) PH11H,CON86XE,M11H,
Ex19c Balancer drive pin is not pulled out. (Away side) PH11A,CON86XE,M11A,
Ex19d Balancer pin cannot be detected before inserted. (Away side) Check the reaction of PH10A and PH10H by the sensor test PH10H,CON86XE
and the operation of the motor M11A and M11H for drive by
Ex19e Balancer pin cannot be detected before pulled out (the PH10A,CON86XE
balancer is not moving). (Away side)
Ex19f No balancer has been detected by the balancer seRCP3(E)h Check the reaction of PH10A and PH10H by the sensor test PH10H,CON86XE
sensor. (Home side) and the operation of the motor M11A and M11H for drive by
Ex1a0 No balancer has been detected by the balancer seRCP3(E)h PH10A,CON86XE
sensor. (Away side)
Ex1a1 Number of balancers is not sufficient. (Home side) PH10H,CON86XE
Ex1a2 Number of balancers is not sufficient. (Away side) PH10A,CON86XE
F- PT-R8600M - 8/41
Ex1a3 Rear cover is open. (Some interlock switch are OFF.) Loose screw on the rear cover Adjust the position of LS57-1. Adjust the position of the rear LS57-1
cover.
Ex1a4 Away side cover is open. (Some interlock switch are OFF.) Loose screw on the side cover Adjust the position of LS57-2. Adjust the position of the rear LS57-2
cover.
Ex1a5 Front cover is open.(Some interlock switch are OFF.) Loose screw on the front cover Adjust the position of LS57-3. Adjust the position of the rear LS57-3
cover.
Ex1a6 A plate cannot be carried into the transport unit. A plate transportation problem. Check for bent plate corners, Adjust the sensitivity of PH92-1, 2, and 3. PH92-1,PH92-2,PH92-3,M92,
curling, and wrong plate size. Clean the transport path. CON-SAL
Ex1a8 Auto-loader is not turned on, or all interlock switch are OFF. Check the power supply to auto loader. Check covers.
Ex1a9 Cassete carrier was removed. Please set cassette carrier. Re-set cassette career. Check cassette career position. Check the locking solenoid for the cassette career or it SL97,LS-94-5、CON-SA-L
position. Check the interlock switch LS-94-5 for cassette
career or it position.
Ex1aa The door of the cassette part is open. Check cassette doors. Check the interlock switch LS-206A,B for cassette doors or it LS206A,B、CON-SA-L
position.
Ex1ab Rear-cover of Auto-loader was opend. Check rear cover. Check the interlock switch for rear cover or it position. LS-94-3、4、CON-SA-L
Ex1ac Top cover was opened. Check top cover. Check the interlock switch for top cover or it position. LS-94-2,6,LS103-2、CON-SA-L
Ex1ad A slipping paper under a plate was detected. Or a plate size Check the plate length. Cleanup the sensor. Removal the Check the plate length. Cleanup or replace the sensor. PH92-2、CON-SA-L
(in the Y direction) is shorter than the set value. paper from the bridge. Removal the paper from the bridge.
Ex1ae A slipping paper on a plate was detected. Or a plate size (in Check the plate length. Cleanup the sensor. Removal the Check the plate length. Cleanup or replace the sensor. PH92-1、CON-SA-L
the Y direction) is shorter than the set value. paper from the bridge. Removal the paper from the bridge.
Ex1b0 Time-out error has occurred when Punch 1 is activated. A problem with punch operation Swap with another punch and determine whether the problem LS60-1,M60-1,
is the punch itself. Note the operation frequency.
Ex1b1 Time-out error has occurred when Punch 2 is activated. LS60-2,M60-2,
F- PT-R8600M - 9/41
Ex1b9 Time-out error has occurred when Punch A is activated. LS60-A,M60-A,
Ex1ba Time-out error has occurred when Punch B is activated. LS60-B,M60-B,
Ex1bb Time-out error has occurred when Punch C is activated. LS60-C,M60-C,
Ex1bc Nip roller (Unload) does not ascend. A mechanical problem with the transport system. Remove the Check the reaction of PH51 by the sensor test and the PH51,CON86XE,M51,PMD51
plate and restart. operation of the motor M51 for nip roller UP/DOWN by the
actuator test, and inspect mechanical looseness.
Ex1bd Nip roller (Unload) does not descend. PH51,CON86XE,M51,PMD51
Ex1be Unload path does not ascend. A mechanical problem with the transport system. Remove the Check the reaction of PH72 and PH73 by the sensor test and PH73,CON86XE,M72,
plate and restart. the operation of the motor M72 for discharge path UP/DOWN
by the actuator test, and inspect mechanical looseness.
Ex1bf Unload path does not descend. PH72,CON86XE,M72,
Ex1c0 Time-out error has occurred when the caterpillar motor is A mechanical problem with the transport system. Remove the Check whether the error occurs during initialization or PH58,CON86XE,M58,PMD58
activated. plate and restart. transportation processing. Check the reaction of the home
position sensor. Check the operation of M58. The motor
should not be out of step. Check for drive shaft looseness.
Check that the drive shaft is cut in a D shape.
Ex1c2 Door does not open. Remove the plate and restart. Check the damper for gas leakage and for mechanical stress. LS74H,M74H,CON86XE
Ex1c3 Lead clamp bar does not descend. Check PH31 by Sensor test. PIO86XE, M30, PH31
Check if the Leading edge clamp bar goes Up/Down by
Actuator test.
Ex1c4 Lead clamp bar does not ascend. Check PH30 by Sensor test. PIO86XE, M30, PH30
Actuator test.
Ex1c5 Lead clamp bar sensors are illegal. (PH30,PH31) Check PH30 and PH31 by Sensor test. PIO86XE. PH30, PH31
Ex1c6 The drum can not be spined up because the Upper sensor of the Discharge the loaded plate and reboot the machine. Check the clamp arm situaion. PIO86XE、M30, PH30
lead clamp bar is off. Check PH30 by the sensor test.
Actuator test.
Ex1c7 Plate is not transferred to the punch unit.[PH59] A plate transportation problem. Check for bent plate corners, Inspect the transport path. Check the proper operation of the PH62,CON86XE,M58,PMD58,
curling, and wrong plate size. Clean the transport path. transport path and punch. Check that the plate corners are Transpiration problem
bent in the certain size and lot.
Ex1c8 After a plate is transferred to the gripper clamp, the plate A plate transportation problem. Check for bent plate corners, Check for any reverse curling of the plate, waving of the cut PH25A,PH25H,CON86XE,M58,PMD
detection sensor (PH25H/A) does not switch to ON.[PH59] curling, and wrong plate size. Clean the transport path. surface, and plate landing position. Adjust the opening angle 58, Transportation problem
of the leading edge clamps.
F- PT-R8600M - 10/41
Ex1ca When the plate is unloaded, PH53-sensor does not switch to A plate transportation problem. Check for bent plate corners, Inspect the transport path. Check the bent scratch prevention PH53,CON86XE
ON. curling, and wrong plate size. Clean the transport path. sheet on the plate discharge guide. Take measures against
static.
Ex1cb Plate is not transferred to the punch unit.[PH59](plate's [Y] Plate is shorten. A plate transportation problem. Check for Inspect the transport path. Check the bent scratch prevention PH59、CON86XE
size shorter than setting.) bent plate corners, curling, and wrong plate size. Clean the sheet on the plate discharge guide. Take measures against
transport path. Clean up the PH59 sensor. static. Clean up the PH59 sensor.
Ex1cc Front shutter does not open. PIO86XE, M53, PH52
Ex1cd Front shutter does not close. PIO86XE, M53, PH51
Ex1ce The drum can not be spined up because the close sensor of the froDischarge the loaded plate and reboot the machine. Check the shutter situaion. PIO86XE, M53, PH51
Check PH51 by the sensor test.
Check if the shutter Open/Close by Actuator test.
Ex1d0 Transfer operation is halted with a abort command.
Ex1d1 Transport tasks are being processed. Restart. Check the conditions and collect the logs if the error occurs
frequently.
Ex1d2 Transport tasks are not being processed. Restart. Check the conditions and collect the logs if the error occurs
frequently.
Ex1d3 Transport tasks: Message order error Restart. Check the conditions and collect the logs if the error occurs
frequently.
Ex1d4 Transport system is not initialized. Initialize the transport system.
Ex1d5 Loose plate detection sensor is illegal. Check and re-adjust the loose detection sensors.
Ex1d6 Clamp arm sensors are illegal. Check sensors.

(PH20H,PH20A,PH21H,PH21A)
Ex1d7 Squeeze roller sensors are illegal. (PH30A,PH31A) Check sensors.
Ex1d8 Clamp bolt sensors are illegal. (PH22-1,PH23-1,PH22- Check sensors.

2,PH23-2)
Ex1d9 Transport unit position sensors are illegal. Check sensors.

(PH55H,PH55A,PH56H,PH56A)
Ex1da Unload path sensors are illegal. (PH73,PH72) Check sensors.
Ex1db Current move status in NVRAM is illegal. Check machine logs.
Ex1dｃ Sampling the plate displacement detection did not end. Check sensors and machine logs.
F- PT-R8600M - 11/41
Ex1dd Shutter sensors are illegal. (PH51,PH52) Check PH50 and PH51 by Sensor test. PIO86XE, PH50, PH51
Ex1e0 SVC User constant breakdown A problem with the rotation control circuit. Remove the plate An electrical problem between the main rotation motor, servo M1,E1
and restart. pack, PIO-86XE, and RCP and the encoder. Poor contact,
Ex1e1 SVC User constant setting error M1,E1
Ex1e2 SVC Overcurrent M1,E1
Ex1e3 SVC Detection of regenerative error M1,E1
Ex1e4 SVC Position error pulse overflow M1,E1
Ex1e5 SVC Main circuit voltage error detection M1,E1
Ex1e6 SVC Overspeed M1,E1
Ex1e7 SVC Overloaded (high load) M1,E1
Ex1e8 SVC Overloaded (low load) M1,E1
Ex1e9 SVC status 99h M1,E1
Ex1ea SVC Heat sink has overheated. M1,E1
Ex1eb SVC status b1h M1,E1
Ex1ec SVC is out of control. M1,E1
Ex1ed SVC Phase error has been detected in the encoder M1,E1
Ex1ef SVC A and B phase for the encoder has broke down. M1,E1
Ex1f0 SVC C phase for the encoder has broke down. M1,E1
Ex1f1 SVC Power line Open phase M1,E1
F- PT-R8600M - 12/41
Ex1f3 SVC An instantaneous loss of power has occurred. M1,E1
Ex1f4 SVC unknown error M1,E1
Ex1f5 Detection of servo encoder error M1,E1
Ex1f9 The front of a plate cannot be detected. PH25H is not ON. Plate loading position is incorrect. Confirm the plate curl amount. PIO86XE, PH25H
Check the plate curl amount. Adjust the leading edge clamp open amount by changing the
drum position.
PH25H position and sensitivity adjustment.
Ex1fa The front of a plate cannot be detected. PH25A is not ON. Plate loading position is incorrect. Confirm the plate curl amount. PIO86XE, PH25HA
Check the plate curl amount. Adjust the leading edge clamp open amount by changing the
drum position.
PH25A position and sensitivity adjustment.
Ex1fb The correction value Home/Away of the front detection ditch Confirm the front offset value. RCP3
shifts greatly Readjust the front offset.
Ex1fc Misalignment of the leading plate edge has been detected. The Plate loading position is incorrect. Confirm the plate curl amount. PIO86XE
detected plate edge is significantly deviated from the target Check the plate curl amount. Adjust the leading edge clamp open amount by changing the
reference position. (PH25H) drum position.
PH25H position and sensitivity adjustment.
Ex1fd Misalignment of the leading plate edge has been detected. The Plate loading position is incorrect. Confirm the plate curl amount. PIO86XE
detected plate edge is significantly deviated from the target Check the plate curl amount. Adjust the leading edge clamp open amount by changing the
reference position. (PH25A) drum position.
PH25A position and sensitivity adjustment.
Ex200 Exposure operation is interrupted with a abort command.
Ex201 Exposure processing task is now processing another Restart.

message.
Ex202 Cancellation requested while no processing is being Restart.

performed.
Ex203 PGON is not asserted. A problem with the image processing system. Remove the Check the image system board and cable between RIP and RCP3(E), LRB32E, RIP, Cable (RIP-
plate and restart. PTR (main unit and head) for poor contact. PTR)
Ex204 START signal is not asserted. LRB32E
Ex205 START signal is not negated. LRB32E
Ex206 Test pattern; Data is not transferred. A problem with the image processing system. Remove the Check the image system board and cable between RIP and LRB32E
plate and restart. PTR (main unit and head) for poor contact.
Ex207 Test pattern; Data transfer is not completed. LRB32E
Ex208 Reset procedure for Image board is not completed. Re-boot the machine. Check the image system board and cable of PTR (main unit LRB32E
and head) and image system board for poor contact.
F- PT-R8600M - 13/41
Ex209 The set value for the drum rotation speed is too large. Check the parameter.
Ex20c Recording head has traveled beyond the limit (on the Away A problem with the lateral feed system. Remove the plate and The switch should not operate since it is a safety switch. LS4A,PIO-86XE
side). restart. Check for possible poor contact between the SQ and
connector.
Ex20d Recording head has traveled beyond the limit (on the Home LS4H,PIO-86XE
side).
Ex20e Recording head positioning range error Restart. Check the conditions and collect the logs if the error occurs
frequently.
Ex210 Recording head has not been positioned at its origin. (origin A problem with the lateral feed system. Remove the plate and Check the reaction of the sensor. Lateral feed at the RH test PH2,PIO-86XE,M2,PMD2
sensor does not turn ON.) restart. and inspect. The error occurs because the feed is out of step-
out most of the time.
Ex211 Emergency stop is requested for the secondary-scanning
motor.
Ex212 Secondary-scanning motor is deactivated with a abort

command.
Ex213 Secondary scanning motor is illegal. A problem with the lateral feed system. Remove the plate and Check the reaction of the sensor. Lateral feed at the RH test PH3,PIO-86XE,M2,PMD2
restart. and inspect. The error occurs due to feed step-out most of the
time.
Ex214 Exposure in the secondary scanning direction exceeds the
effective image output range.
Ex215 FPGA sequence error. A problem with the image processing system. Remove the RCP3(E)
plate and restart.
Ex216 Time-out error has occurred when the secondary scanning A problem with the lateral feed system. Remove the plate and Check the reaction of the sensor. Lateral feed at the RH test RCP3(E)
motor is activated. restart. and inspect. The error occurs because the feed is out of step
most of the time. Check greasing and the attachment of the
grease up, coupling, and universal joint.
Ex217 EZ seRCP3(E)h has not detected the ORG sensor. PH2,PIO-86XE,M2,PMD2
Ex218 EZ seRCP3(E)h has not detected the EZ sensor. PH3,PIO-86XE,M2,PMD2
Ex219 When the CAL sensor seRCP3(E)h was executed, the

maximum light intensity was less than 50 maw.
Ex21a When the CAL sensor seRCP3(E)h was executed, the light
intensity at the measurement starting point was the maximum.
Ex21b When the CAL sensor seRCP3(E)h was executed, the light
intensity at the measurement end point was the maximum.
Ex21c CAL sensor seRCP3(E)h has not detected the over travel limit A problem with the lateral feed system. Remove the plate and Check the reaction of the sensor. Lateral feed at the RH test LS4H,PIO-86XE
switch on the recording head's Home side. restart. and inspect. The error occurs because the feed is out of step
most of the time.
Ex21d Test pattern parameter error
F- PT-R8600M - 14/41
Ex21e PGON signal is not negated. A problem with the image processing system. Remove the Check the image system board and cable between RIP and RCP3(E), LRB32E, RIP, Cable (RIP-
plate and restart. PTR (main unit and head) for poor contact. PTR)
Ex21f Secondary direction original point setup procedure failure. A problem with the lateral feed system. Remove the plate and Check the reaction of the sensor. Lateral feed at the RH test LS4H,PH3,PIO-86XE,M2,PMD2,
(The calibrated original point is not same as logical original restart. and inspect. The error occurs because the feed is out of step Faulty adjustment
point) most of the time.
Ex220 After an image data transfer from RIP is interrupted, it isn't Request exposure process again. Remove the plate and Check the image system board and cable between RIP and RCP3(E),LRB32E
resumed. restart. PTR (main unit and head) for poor contact.
Ex221 Drum rotation error was detected. This plate will be unloaded Remove the plate and restart. An electrical problem between the main rotation motor, servo PIO-86XE、E1、M1
because it could not be exposed correctly. pack, PIO-86XE, and RCP and the encoder. Poor contact,
pack parameter initialization.
Ex222 An error was detected in the exposure control signal. Remove the plate and restart. Check the image system board and cable of PTR (main unit RCP3(E),LRB32E
Therefore, the plate is to be discharged forcibly since the and head) and image system board for poor contact.
exposure was not performed correctly.
Ex223 The secondary-scanning area counter overflowed. Remove the plate and restart. Check the conditions and collect the logs if the error occurs RCP3
frequently.
Ex224 Hungup was detected. Remove the plate and restart. Check the image system board and cable of PTR (main unit RCP3(E),LRB32E
and head) and image system board for poor contact.
Ex225 An error was detected in the exposure preparation processing. Remove the plate and restart. Check the conditions and collect the logs if the error occurs
frequently.
Ex300 Both op plate pad and paper pad are not in original point. A problem during auto loader plate and interleaf The motor is out of step. Check the belt tension. LS91-2,PH98,CON-SAL
transportation. This problem is often caused by the plate size.
Change to another size and lot to find out the cause. Check for
bent plate corners and curling. Check for wrinkles on the
interleaf. Check the temperature and humidity. Check the plate
storage conditions.
Ex301 After a slipping paper is removed, plate cannot be detected.
Ex302 A slipping paper on a plate was detected. Or a plate size (in Check the plate size. Clean the sensor. Teaching again. PH92-1,CON-SAL
the Y direction) is shorter than the set value.
Ex303 Plate pad cannot be initialized. The motor is out of step. Check the belt tension. PH91-1,CON-SAL,M91,PMD91
Ex304 Plate pad cannot carry a plate. The motor is out of step. Check the belt tension. Plate multiple PH91-1,CON-SAL,M91,PMD91
suction. Pad customization.
Ex305 During the carrying a plate, plate pad dropped the plate. P101-1
Ex306 Paper pad cannot be initialized. The motor is out of step. Check the belt tension. PH98,CON-SAL,M98,PMD98
Ex307 Air pressure in the plate pad does not go down. The motor is out of step. Check the belt tension. Check the P101-1,CON-SAL,VP100
vacuum pump and solenoid valve. Check the plate size.
Check the pressure sensor. Replace the filter.
Ex308 Plate empty P101-2,CON-SAL,VP100
F- PT-R8600M - 15/41
Ex309 Time-out error has occurred when paper pad was moved. M98,PMD98
Ex30a Time-out error has occurred when paper pad was moved. M98,PMD98
Ex30b Time-out error has occurred when plate pad was moved M91,PMD91
intermittently.
Ex30c Time-out error has occurred when paper pad was moved M98,PMD98
intermittently.
Ex30e During the removing a paper, PH90 does not switch to ON. An interleaf discharge problem. Customize the pad and adjust PH90,CON-SAL
the pressure of the rubber ink knife.
Ex30f During the removing a paper, PH90 does not switch to OFF. PH90,M90,CON-SAL
Ex310 Rear cover of auto-loader is open. LS94-3、ACON-SAL
Ex311 Top cover of auto-loader is open. LS94-2、ACON-SAL
Ex312 Cassette carrier is not set. Adjust the actuator position of the carrier. Check the height of LS94-5,CON-SAL
the carrier legs and SAL and parallelism.
Ex313 A plate remains in the bridge unit. Clean the sensor. PH92-1,PH92-2,PH92-3,CON-SAL
Ex314 A paper remains in the paper exit. An interleaf may be jammed at the previous discharge PH90,CON-SAL
because the collection box is full.
Ex315 Nip roller does not ascend, or some interlock switch are illegal, The roller may have shifted due to frequent interleaf jam. PH92-3,M93,CON-SAL
or emergency switch is turned ON. Make a mechanical adjustment.
Ex316 Nip roller does not descend. PH92-3,M93,CON-SAL
Ex317 Auto-loader is not turned on.
Ex318 A plate cannot be carried to the bridge-passing sensor. Check for plate loss. Check the drive of the roller. Clean the PH92-3,CON-SAL,M92,PMD92
roller and sensor.
Ex319 The plate pad went down from original point. Determine whether the pad unit is not returned to the home PH91-1,CON-SAL
position correctly or the position is not maintained. The
position cannot be maintained if the motor energization is
poor. The home return may not be made properly due to a
sensor position problem or poor sensitivity.
Ex31a The paper pad went down from original point. PH98,CON-SAL
Ex31b Rear-cover of Auto-loader was opened. Check the cover attachment and screw looseness. Using the LS94-3,CON-SAL
maintenance switch, find out whether it is an electrical or
mechanical problem.
F- PT-R8600M - 16/41
Ex31c Top cover was opened. LS94-2,CON-SAL
Ex31f During the carrying a paper or plate, paper pad dropped the The motor is out of step. Check the belt tension. Check the P101-2,CON-SAL,VP100
paper. vacuum pump and solenoid valve. Check the plate size.
Check the pressure sensor. Replace the filter.
Ex320 Plate pad dropped a plate, until the plate pad arrived at P101-1,CON-SAL,VP100
intermediate sensor.
Ex321 A slipping paper on front of a plate was detected. Pad customization. Adjust the motion parameter. Change the PH92-2,CON-SAL,Faulty adjustment
lot.
Ex322 A slipping paper under front of a plate was detected. PH92-2,CON-SAL,Faulty adjustment
Ex323 Intermediate sensor is OFF. Check the intermediate sensor. Check for a broken steel belt PH91-1,LS91-2,CON-SAL
for piping support.
Ex324 Power switch was turned off, while Auto-loader was moving.
Ex325 A plate cannot be carried to intermediate sensor. Check the intermediate sensor. Check for a broken steel belt LS91-2,CON-SAL,M91,PMD91
for piping support.
Ex326 A slipping paper under a plate was detected. Or a plate size Check for stuck interleafs. Adjust the sensor sensitivity. PH92-2
(in the Y direction) is shorter than the set value.
Ex327 The bridge-passing sensor does not turn OFF. (for Jig mode)
Ex329 A paper remains in the paper exit. Check for interleaf jam. Edges of the discharged interleaf may PH90,CON-SAL
be left.
Ex32a A paper remains in the paper exit. PH90,M90,CON-SAL
Ex32c The nip-roller for paper discharge cannot be opened. Check the operation of the nip roller. The roller position may PH93-1,M93,CON-SAL
be off after an interleaf is jammed.
Ex340 Door is open. Check the operation of the limit switch. Check the metal plate LS57-4,CON86XE
position and loose screws. Check the power supply.
Ex341 The interlock switch-3 is OFF. LS57-3,CON86XE
F- PT-R8600M - 17/41
Ex344 A fuse on the relay board was blown. (home) Request the maintenance. Check a fuse on the CON86XE board (home). Replace the CON86XE (home)
Ex345 A fuse on the relay board was blown. (away) Request the maintenance. Check a fuse on the CON86XE board (away). Replace the CON86XE (away)
CON86XE board (away).
Ex380 The door of the cassette part is open. A problem with the auto loader multi-cassette section. This Check the operation of each sensor by the sensor test. This LS206A,LS206B,CON-MAL
error can occur if the equipment is initialized when plates are error can occur due to a mechanical problem. The motor gear
filled. Initialize the equipment again and check the conditions looseness and belt tension problem can cause this problem.
of the cassette and door.
Ex381 Time-out error has occurred when lift was initialized. E208
Ex382 Time-out error has occurred when lift was moved. M208,E208
Ex383 Though the lift was initialized, the origin sensor is not ON. SQ210,CON-SAL
Ex384 The lift is not in the position where it is specified. SQ201B,SQ202B,SQ203B,SQ204B,

SQ205B
Ex385 Already, there has been a cassette on the lift. SQ200,CON-MAL
Ex386 There are some cassettes which aren't being set properly. SQ20*C,CON-MAL
Ex388 There is no cassette in the specified cassette slot. SQ20*A,CON-MAL
Ex389 There is no cassette on the lift. SQ200,CON-MAL
Ex38a Lift has traveled beyond the limit (on the Up side). SQ211U,CON-MAL
Ex38b Lift has traveled beyond the limit (on the Down side). SQ211D,CON-MAL
Ex38d A cassette is already in the place to return a cassette. SQ20*A,SQ20*C,CON-MAL
Ex38e A lift can't be raised and lowered because some cassettes are
not in the lift or the cassette properly.
Ex38f Time-out error has occurred when a cassette was moved to SQ20*A,M200,M20*,CON-MAL
cassette part.
Ex390 Time-out error has occurred when a cassette was moved to SQ200,M200,M20*,CON-MAL
lift.
Ex391 Either plate pad or paper pad is not in original point. PH98,LS91-2,CON-SAL
F- PT-R8600M - 18/41
Ex392 An ineffective cassette number was indicated, or plate empty.
Ex393 Cassette has traveled beyond the limit (on the Lift side). SQ200E,CON-MAL
Ex394 Cassette has traveled beyond the limit (on the Cassette side). SQ20*E,CON-MAL
Ex395 MA-L can't be initialized because some cassettes can't be SQ20*A,SQ20*C,CON-MAL

returned to the origin.
Ex396 Though there is a cassette on the lift, the place to return the SQ200,SQ20*A,SQ20*C. CON-MAL
cassette isn't vacant.
Ex397 Though the movement of the lift was finished, the lift position SQ20*B,CON-MAL
sensor at the target position is not on.
Ex398 MA-L Servo alarm (Please check the belt tension sensor and E208
all interlock switch of MA-L.)
Ex399 The belt broke. Restart. The belt is loosened most of the time. SQ213,CON-MAL
Ex400 Plate has already been loaded.
Ex401 Plate has not been loaded.
Ex402 Door is open.
Ex403 Dump papers which collected in the box.
Ex600 Either the conveyor, processor, or stacker is not turned on or A problem during plate transportation to the processor. Check Use insertion and separate the problem. Check the damage of
is in the busy status or is in error status. the power supply between ATT, processor and stacker. Check the timing belt for transportation. Check that the sensor
that the processor and stackers are ready. malfunctions due to other light source and that the
transportation speed is adjusted correctly.
Ex601 Either the conveyor, processor, or stacker is not turned on or
is in the busy status or is in error status.
Ex602 The plate is not possible to be transferred into AT unit. M70,PMD50,SQ1(AT-T side)
Ex603 The plate is not transferred completely into AT unit. PH70,CON86XE
Ex606 Error
Ex607 Busy
F- PT-R8600M - 19/41
Ex608 Error
Ex609 Busy
Ex60a Error
Ex60b Busy
Ex60c Error occurred in ATM while a plate was carried to ATM.
Ex60d When the plate is unloaded, the plate pass sensor (PH70) PH70,CON86XE
does not switch to ON.
Ex80c The result of the calculation "Initial value + increment value *

(repetition - 1)" exceeds the upper limit value.
Ex80d (The result of the calculation "Exposure starting point +

(pattern width + gap) * (repetition - 1)" exceeds the plate size.
Ex80e The specified plate is not linked with the printing-machine's

data.
Ex80f Please reboot the machine.
Ex811 Plate (printer) size specified by host computer is not

registered.
Ex812 Image size specified by host computer is larger than allowable

output image size.
Ex813 Current offset of printing machine settings cause image to

extend off plate.
Ex814 Current Adjust of printing machine settings cause image to

extend outside of allowable exposure area.
Ex815 The exposure area cannot be secured. Remove the plate and restart. Check the conditions and collect the logs if the error occurs RCP3
frequently.
Ex816 Some LD is (are) nearing the end of life.Please contact our Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
office or agency to replace with new one(s).
Ex819 It failed to read the cassette number. It considers that the Refill the cassette. Check that the bar code is attached to the Check the sensitivity of the sensor. Check the seal for stain PH97-1,PH97-2,PH97-3,CON-SAL
cassette number is No.1. cassette. and damage. Check whether the cassette is properly filled in
the back and the cassette legs are floating.
Ex81a Some LD cannot be calibrated to target power. Calibration has Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
been done to lower target and usable, but please contact our
office or agency.
F- PT-R8600M - 20/41
Ex81b Some LD cannot be calibrated to target power. Temporary the Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
machine is working with half channels of LD. Please contact
our office or agency.
Ex81c Some LD cannot be calibrated to target power. Contact our Calibration. Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
office or agency and ask to replace them.
Ex81d Temperature of environment > 30 degrees. An environment temperature error. Check the air conditioning Improve the environment temperature, Clean the filter. Check TH1,PIO-86XE
system. Clean the exterior filter. for a board contact problem.
Ex81e Temperature of environment < 18 degrees. TH1,PIO-86XE
Ex81f Sensor for temperature of environment has not been A problem with communication with the temperature sensor. TH1,PIO-86XE
connected. Restart the equipment.
Ex820 The maintenance time of Trail clamps is drawing near. Please Request maintenance for the trailing edge clamps. Replace the clamps. Trailing edge clamp
contact our office or agency and request those maintenances.
Ex821 Trail clamps have been used for more than the endurance Trailing edge clamp
time. Please contact our office or agency and request those
maintenances.
Ex822 Backup/restore of the data on NVRAM can't be performed, RCP3(E)

because the Dip-Sw 2 is not on.
Ex823 The backup of the data on NVRAM is not in Flash-Memory. RCP3(E)
Ex824 LD calibration is required, as LD power deviated from target Warm up the block. Check LD block temperature sensor. Head CPU. Temperature sensor.
power. But it cannot be processed because LD block RT80 (CAN Type LD)
temperature is too low. RT801-RT808 (Fiber Type LD)
Ex825 The direction where a connected conveyer can't be changed is
set up in the plate types setting.
Ex826 No response was returned from the conveyer. A problem with the transportation at the ATM. Clean the belt Adjust the belt and sensor.
and sensor. Check the status of the connected processor.
Ex827 An error was returned from the conveyer toward the switching
command.
Ex828 The conveyer can't be changed to the direction that is set up in

the plate types setting.
Ex82a Since the light intensity of laser diodes is detected as having Laser power is checked every 32 plates. Inspect the plate Check the frequency of the warning. If this warning occurs a
deviated from the specified value, the equipment executes the again prior to calibration. few times a day, the optical power may be fluctuating. Clean
calibration. and check the current value.
Ex82b Test mail
Ex82c No response come from DNS. Check the network cable connection. Check the network connection. Check the network
environment.
F- PT-R8600M - 21/41
Ex82e It failed in the connection to the rotating light server.
Ex82f The name of the mail server isn't right.
Ex830 It failed in the connection to the mail server.
Ex831 Mail account was rejected.
Ex832 An error occurred in the transmission of DATA command.
Ex833 An error occurred in the transmission of header.
Ex834 An error occurred in the transmission of body.
Ex835 An error occurred in the transmission of attached file.
Ex836 An error occurred in the transmission of TO command.
Ex837 A command was sent to the SMTP server. But, no answer was
returned from the server.
Ex838 An error occurred in the POP before SMTP.
Ex839 The head task was hanged up. Remove the plate and restart. Check the conditions and collect the logs if the error occurs RCP3
frequently.
Ex83b LD calibration has been done, as LD power DEVIATED MUCH

from target power.
Ex83c It is time to replace the filter in the air filtering unit. Note that, Clean up the filters. Reset the consumable timer data.
after replacing the filter, it is necessary to press the RESET
button of the counter for the Dust filter in the Consumable
Timer screen
Ex83e Head:Iopd data error Re-boot the machine. Check the Iopd value. Input data again. Head CPU
Ex83f Compressor linked LD have been used for more than the Request maintenance. Change the compressor for LD.
endurance time. Please contact our office or agency and
request those maintenances.
Ex840 The DHCP server is started. Don't connect the engine with
user's LAN.
Ex841 Could not initialize due to the download mode.
F- PT-R8600M - 22/41
Ex860 The plate thickness and the pump unit is inharmonious. This error may occur when a 0.4mm plate is handled.
Ex871 Image control board is not matched. Check cable connection on image control board, RCP3. RCP3,Image control board.
Ex880 Product-Key data is not matched. Set the Product-Key.
Ex881 Brand-Code data is not matched. Set the Brand-Code.
Ex890 An error occurred in SMTP AUTH process. Check network.
Ex891 SMTP AUTH is not supported.
Ex892 SMTP AUTH authentication failed
Ex8f0 Servo pack: Time-out error occurred while receiving data.
Ex8f1 Servo-Pack: Address error RCP3(E),E1,Cable
Ex8f2 Servo-Pack: Data error RCP3(E),E1,Cable
Ex8f3 Servo-Pack:Check sum error RCP3(E),E1,Cable
Ex8f4 Servo-Pack: Undefined error code RCP3(E),E1,Cable
Ex8f5 Servo-Pack: Number of received characters is insufficient. RCP3(E),E1,Cable
Exd01 Excessive current in the LD drive (driver 1 board block1) Re-boot the machine. Check LD is shorted. Replace LD. Check LD DRV PCB. LD、LD DRV
Replace LD DRV PCB.
Exd02 Excessive current in the LD drive (driver 1 board block2)
Exd05 Driver board temperature error Re-boot the machine. Check driver board, cooling fan.
F- PT-R8600M - 23/41
Exd08 Irregular peltier Re-boot the machine. Check peltier unit, cooling fan.
Exd09 Irregular FES board power supply Re-boot the machine. Check power supply.
Exd0a Irregular +9 V power supply Re-boot the machine. Check power supply.
Exd0b It failed in the connection to the FES board. Re-boot the machine. Check connection CPU, FES. Check CPU, FES board.
Exd13 Pulse motor has traveled beyond the away limit. (zoom or A problem in the recording head. Restart. Check Zoom, Focus, motor gear connection and out of PH86、PH81、PH84、PM81、
focus motor) controling. M83、Head CPU、PM82、PMD82
Exd14 Pulse motor has traveled beyond the home limit. (zoom or
focus motor)
Exd21 Temperature at the RH base > 35℃ (Temperature of Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature
environment > 28℃) sensor.
Exd22 Temperature at the periphery of the optical unit is greater than

35℃.
Exd25 Sensor for the RH base has not been connected. A problem in the recording head. Restart. Check tenperature sensor.
Exd28 Sensor for the periphery of the optical unit has not been
connected.
Exd30 Writing error occurred when the recording head received the Re-boot the machine. Check the conditions and collect the logs if the error occurs
AC command. frequently.
Exd31 Re-boot the machine. Check CPU, driver board.
Exd32 Data error due to a divide-by-zero error Re-boot the machine. Check the conditions and collect the logs if the error occurs
frequently.
Exd33 Calibration must be done. Calibration Calibration
Exd40 Temperature of the LD block is greater than 28℃. block 0 Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
sensor. Check peltier unit.
Exd41 Temperature of the LD block is greater than 28℃. block 1
F- PT-R8600M - 24/41
Exd48 Temperature of the LD block > 28℃.(Temperature at the Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
periphery of the optical unit > 35℃. Temperature of sensor. Check peltier unit.
environment ≦ 28℃.)
Exd49 Temperature of the LD block > 28℃.(Temperature at the
periphery of the optical unit > 35℃. Temperature of
Exd4a Temperature of the LD block > 28℃.(Temperature at the
Exd4b Temperature of the LD block > 28℃.(Temperature at the
Exd4c Temperature of the LD block > 28℃.(Temperature at the
Exd4d Temperature of the LD block > 28℃.(Temperature at the
Exd4e Temperature of the LD block > 28℃.(Temperature at the
Exd4f Temperature of the LD block > 28℃.(Temperature at the
periphery of the optical unit ≦ 35℃. Temperature of sensor. Check peltier unit.
environment > 28℃.)
periphery of the optical unit ≦ 35℃. Temperature of
F- PT-R8600M - 25/41

periphery of the optical unit ≦ 35℃. Temperature of sensor. Check peltier unit.
Exd5a Temperature of the LD block > 28℃.(Temperature at the
Exd5b Temperature of the LD block > 28℃.(Temperature at the
Exd5c Temperature of the LD block > 28℃.(Temperature at the
Exd5d Temperature of the LD block > 28℃.(Temperature at the
Exd5e Temperature of the LD block > 28℃.(Temperature at the
Exd5f Temperature of the LD block > 28℃.(Temperature at the
Exd60 Temperature of the radiator > 55℃. (Temperature at the Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
Exd61 Temperature of the radiator > 55℃. (Temperature at the
F- PT-R8600M - 26/41
Exd6a Temperature of the radiator > 55℃. (Temperature at the
Exd6b Temperature of the radiator > 55℃. (Temperature at the
Exd6c Temperature of the radiator > 55℃. (Temperature at the
Exd6d Temperature of the radiator > 55℃. (Temperature at the
Exd6e Temperature of the radiator > 55℃. (Temperature at the
Exd6f Temperature of the radiator > 55℃. (Temperature at the
periphery of the optical unit ≦ 35℃.) block 0 sensor. Check peltier unit.

periphery of the optical unit ≦ 35℃.) block 1






Exd78 Dew condensation error block 0 Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
Exd79 Dew condensation error block 1
F- PT-R8600M - 27/41
Exd7a Dew condensation error block 2
Exd7b Dew condensation error block 3
Exd7c Dew condensation error block 4
Exd7d Dew condensation error block 5
Exd7e Dew condensation error block 6
Exd7f Dew condensation error block 7
Exd80 The LD block has dew. (Temperature of the LD block < 22℃. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
Temperature inside the machine ≧ 18℃.) block 0 sensor. Check peltier unit.
Exd81 The LD block has dew. (Temperature of the LD block < 22℃.
Temperature inside the machine ≧ 18℃.) block 1
Exd88 The LD block has dew. (Temperature of the LD block < 22℃. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
Temperature inside the machine < 18℃.) block 0 sensor. Check peltier unit.
Temperature inside the machine < 18℃.) block 1
Exd8a The LD block has dew. (Temperature of the LD block < 22℃.
Exd8b The LD block has dew. (Temperature of the LD block < 22℃.
F- PT-R8600M - 28/41
Exd8c The LD block has dew. (Temperature of the LD block < 22℃.
Exd8d The LD block has dew. (Temperature of the LD block < 22℃.
Exd8e The LD block has dew. (Temperature of the LD block < 22℃.
Exd8f The LD block has dew. (Temperature of the LD block < 22℃.
Exd90 Temperature of the LD block < 5℃. (Temperature at the Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
periphery of the optical unit ≧ 17℃.) block 0 sensor. Check peltier unit.
Exd91 Temperature of the LD block < 5℃. (Temperature at the

periphery of the optical unit ≧ 17℃.) block 1






Exd98 Temperature of the LD block < 5℃. (Temperature at the Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
periphery of the optical unit < 17℃. Temperature of sensor. Check peltier unit.
environment ≧ 18℃.)
periphery of the optical unit < 17℃. Temperature of
Exd9a Temperature of the LD block < 5℃. (Temperature at the
Exd9b Temperature of the LD block < 5℃. (Temperature at the
Exd9c Temperature of the LD block < 5℃. (Temperature at the
Exd9d Temperature of the LD block < 5℃. (Temperature at the
F- PT-R8600M - 29/41
Exd9e Temperature of the LD block < 5℃. (Temperature at the

Exd9f Temperature of the LD block < 5℃. (Temperature at the
Exda0 Temperature of the LD block < 5℃. (Temperature at the Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
periphery of the optical unit < 17℃. Temperature of sensor. Check peltier unit.
environment < 18℃.)
Exda1 Temperature of the LD block < 5℃. (Temperature at the
Exdb0 LD block cannot cool. block 0 Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
Exdb1 LD block cannot cool. block 1
F- PT-R8600M - 30/41
Exdb8 LD block cannot heat. block 0 Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
Exdb9 LD block cannot heat. block 1
Exdba LD block cannot heat. block 2
Exdbb LD block cannot heat. block 3
Exdbc LD block cannot heat. block 4
Exdbd LD block cannot heat. block 5
Exdbe LD block cannot heat. block 6
Exdbf LD block cannot heat. block 7
Exdc0 Irregular peltier. block 0 Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature Peltier unit. Temperature sensor.
Exdc1 Irregular peltier. block 1
Exdd0 TP1-TP3 peltier line is incorrect. Check peltier cables.
F- PT-R8600M - 31/41
Exdda TP4-TP8 peltier line is incorrect. Check peltier cables.
Exddb TP6-TP8 peltier line is incorrect. Check peltier cables.
Exe01 Excessive current in the LD drive (driver 1 board) Re-boot the machine. LD is shorting circuit. Replace LD. Check LD DRV. Replace LD、LD DRV
LD DRV.
Exe02 Excessive current in the LD drive (driver 2 board)
Exe05 Driver board temperature error or FPGA Version error Check driver pcb, fan, FPGA version.
Exe06 -5 V power supply error
Exe07 Calibration sensor is not connected. A problem with the sensor. Restart. The signal of the calibration sensor does not reach the Poor contact (X826 on RH-
specified voltage. Possibly both the sensor unit and CPU. Use 512_CPU)
care for removing the calibration sensor since the optical axis
needs to be adjusted. (Do not remove if not necessary.)
Exe08 Offset error in the calibration sensor
F- PT-R8600M - 32/41
Exe09 Irregular 5 V power supply
Exe0a Irregular +15 V power supply
Exe0b Irregular -15 V power supply
Exe0c Irregular 24 V power supply
Exe0d Cover switch is OFF.
Exe0e BL command error (counter value is 0)
Exe0f Zoom sensor does not detect. Check the operation of the ZOOM position detection sensor. PH86,PH87,RH512_CON
Exe10 Focus sensor does not detect. Check the operation of the Focus position detection sensor. PH82,PH83,RH512_CON
Exe11 Time over for home return. (zoom focus or aperture motor) A problem with the zoon, focus, and aperture drive. Check that PH86,PH81,PH84,PM81,M83,
the motor gears are engaged and not out of step. RH512_CON,PM82,PMD82
Exe12 Pulse motor has traveled beyond the limit. (zoom motor) PH87,PM81,RH512_CON
Exe13 Pulse motor has traveled beyond the limit. (focus motor) PH82,RH512_CON,PM82,PMD82
Exe14 Irregular power supply(instantaneous loss)
Exe20 Temperature of the LD block is greater than 28℃. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check temperature Peltier element, Temperature sensor.
sensor. Check Peltier element.
Exe21 Temperature at the periphery of the optical unit is greater than

35℃.
Exe22 Temperature of the radiating fin of the Peltier element is

greater than 55 ℃.
Exe23 Dew condensation error Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check dew Peltier element, Dew condensation
condensation sensor. Check Peltier element. sensor.
Exe24 Sensor for LD block has not been connected. A problem in the recording head. Restart. Check sensor. Temperature sensor.
F- PT-R8600M - 33/41
Exe25 Sensor for the periphery of the optical unit has not been
connected.
Exe26 Sensor for the radiating fin of the Peltier element has not
been connected.
Exe27 Sensor for the dew condensation detection sensor has not Dew condensation sensor.
been connected.
Exe28 Temperature of the LD block is low.
Exe30 Power supply error occurred when the recording head

received the DW command.
Exe31 Command error occurred when the recording head received

the DW command.
Exe32 Download error occurred when the recording head received

the DP command.
Exe33 Download error occurred when the recording head received

the DF command.
Exe34 Download address error occurred.
Exe35 Error occurred when the recording head received the BU

command.
Exe36 Error occurred when the recording head received the BD

command.
Exe40 Writing error occurred when the recording head received the
AC command.
Exe41 Writing error on EEPROM
Exe42 RAM error
Exe43 ROM check sum error
Exe44 FPGA error
Exe45 Data error due to a divide-by-zero error
Exe60 LD current setting Error
F- PT-R8600M - 34/41
Exe61 Temperature of the LD block > 28℃.(Temperature at the Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check temperature Peltier element, Temperature sensor.
periphery of the optical unit > 35℃. Temperature of sensor. Check Peltier element.
Exe62 Temperature of the LD block > 28℃. (Temperature at the
Exe63 Temperature of the LD block > 28℃. (Temperature at the
Exe64 Temperature at the periphery of the optical unit > 35℃.
(Temperature of environment ≦ 28℃.)
Exe65 Temperature of the radiator > 55℃. (Temperature at the

periphery of the optical unit ≦ 35℃.)
Exe67 The LD block has dew. (Temperature of the LD block < 22℃.
Temperature inside the machine ≧ 18℃.)
Exe68 The LD block has dew. (Temperature of the LD block < 22℃.
Temperature inside the machine < 18℃.)
Exe69 Temperature of the LD block < 5℃. (Temperature at the

periphery of the optical unit ≧ 17℃.)
Exe6a Temperature of the LD block < 5℃. (Temperature at the

Exe6b Temperature of the LD block > 28℃. (Temperature at the
Exe6c Temperature of the LD block > 28℃. (Temperature at the
Exe6d Temperature of the LD block > 28℃. (Temperature at the
Exe6e Temperature at the periphery of the optical unit > 35℃.
(Temperature of environment ≦ 28℃.)
Exe6f Temperature of the radiator > 55℃. (Temperature at the

Exe71 It is just before an exposure head has dew. (Temperature of

the LD block < 22℃. Temperature of environment ≧ 18℃.)
Exe72 It is just before an exposure head has dew. (Temperature of

the LD block < 22℃. Temperature of environment < 18℃.)
F- PT-R8600M - 35/41
Exe73 5℃ ≦ Temperature of the LD block < 17℃. (Temperature of

Exe74 5℃ ≦ Temperature of the LD block < 17℃. (Temperature of

Exea0 Light intensity adjustment error 0ch
Exeaa Light intensity adjustment error 10ch
Exeab Light intensity adjustment error 11ch
Exeac Light intensity adjustment error 12ch
Exead Light intensity adjustment error 13ch
Exeae Light intensity adjustment error 14ch
Exeaf Light intensity adjustment error 15ch
F- PT-R8600M - 36/41
Exeb0 Light intensity adjustment error 16ch
Exeba Light intensity adjustment error 26ch
Exebb Light intensity adjustment error 27ch
Exebc Light intensity adjustment error 28ch
Exebd Light intensity adjustment error 29ch
Exebe Light intensity adjustment error 30ch
Exebf Light intensity adjustment error 31ch
Exec0 Light intensity adjustment error 32ch
F- PT-R8600M - 37/41
Execa Light intensity adjustment error 42ch
Execb Light intensity adjustment error 43ch
Execc Light intensity adjustment error 44ch
Execd Light intensity adjustment error 45ch
Exece Light intensity adjustment error 46ch
Execf Light intensity adjustment error 47ch
Exed0 Light intensity adjustment error 48ch
F- PT-R8600M - 38/41
Exeda Light intensity adjustment error 58ch
Exedb Light intensity adjustment error 59ch
Exedc Light intensity adjustment error 60ch
Exedd Light intensity adjustment error 61ch
Exede Light intensity adjustment error 62ch
Exedf Light intensity adjustment error 63ch
Exee0 Incorrect command has been input.
Exee1 Temperature of the LD block > 28℃. (Temperature at the Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check temperature Temperature sensor.
periphery of the optical unit > 35℃. Temperature of sensor.
Exee2 Temperature at the periphery of the optical unit > 35℃.
(Temperature of environment > 28℃.)
Exee3 Temperature of the radiator > 55℃. (Temperature at the Peltier element.
Exee4 It is just before an exposure head has dew. (Temperature of
the LD block ≧ 22℃..)
Exee5 Temperature of the LD block < 5℃. (Temperature at the

F- PT-R8600M - 39/41
Exee6 0-15ch in signal line is break detect. Check to break signal line. Check cable.
CAN Type:Head CPU:X810 <->
LRB31E:X103
Fiber Type:FES4-1-FES4-4 <->
Exee7 16-31ch in signal line is break detect.
TB64:X104-X107、RCP：X158 <->
64LD CPU2:X846
Exee8 0-31ch in signal line or DOTCLK signal line is break detect.
Exef0 Recording head processing task is now processing another Re-boot the machine.
message.
Exef2 Recording head unit is not running. Re-boot the machine. Check connection head CPU to RCP3. Check head CPU pcb.
Exef3 Check sum error occurred when data was uploaded. Check communication cables.
Exef4 Address error occurred when data was uploaded. Check communication cables.
Exef5 LD calibration cannot be processed because temperature of Check environment.

LD block is too low.
Exef6 A command was sent to the exposure head. But, no answer Re-boot the machine. Check connection head CPU to RCP3. Check head CPU pcb.
was returned from the exposure head.
Exefa LM calibration failed Re-boot the machine.
Exf20 System error(stack overflow).
Exf21 Floating point arithmetic error
Exf22 Divide-by-zero error
Exf23 System error (semaphore)
Exf30 Flash memory erase error
Exf31 Flash memory erase error (during verification).
Exf32 Flash memory write error.
Exf33 Incompatible flash memory
F- PT-R8600M - 40/41
Exfff Monitor time out error.
F- PT-R8600M - 41/41
PT-R8600MII Error list F. Error list
Code Error Display Cause (Details) User Countermeasure Service Technician Countermeasure Related Part
Ex1001 An undefined mail box. It is caused by the internal process of the software. Re-boot the machine. RCP3(E)
Ex1011 Packet buffer empty. It is caused by the internal process of the software. Re-boot the machine. RCP3(E)
Ex1012 Packet buffer full. It is caused by the internal process of the software. Re-boot the machine. RCP3(E)
Ex1013 Packet size over. The received data size is unsupported by RMLIght or other Re-boot the machine.
tools.
Ex1021 A command is unusual. (The value of an argument) The argument value entered from the terminal is out of range. Enter a command correctly.
( This will be shown in log only.)
Ex1022 A command is unusual. (An undefined command) The argument value entered from the terminal is out of range. Enter a command correctly.
Ex1023 A command is unusual. (The number of arguments) The argument value entered from the terminal is out of range. Enter a command correctly.
Ex1030 Flash memory erase error This error occurs during software processing regardless of the
hardware.
Ex1031 Flash memory erase error (during verification). This error occurs during software processing regardless of the
hardware.
Ex1032 Flash memory write error. This error occurs during software processing regardless of the
hardware.
Ex1033 Incompatible flash memory This error occurs during software processing regardless of the
hardware.
Ex1034 An address other than that for the flash memory was This error occurs during software processing regardless of the
accessed. hardware.
Ex1035 Flash memory error (during verification). This error occurs during software processing regardless of the
hardware.
Ex1040 Backup/restore of the data on NVRAM can't be performed, This error occurs if dip switch 2 is not ON before backup or RCP3(E)
because the Dip-Sw 2 is not on. restoration of the NVRAM data in the Special action screen.
Ex1041 The backup of the data on NVRAM is not in Flash-Memory. This error occurs if no NVRAM backup data is stored in the RCP3(E)
Flash-Memory before restoration of the NVRAM data in the
Special action screen.
Ex1050 The FPGA configuration data is not normal. An abnormal data was found at the data check before FPGA Download correct FPGA data. RCP3(E)
configuration. (This will be shown in log only.)
Ex1051 The FPGA does not start up normally even when its An abnormal data was found at the data check before FPGA Download correct FPGA data. RCP3(E)
configuration is completed. configuration. (This will be shown in log only.)
Ex1052 The FPGA configuration was skipped. An abnormal data was found at the data check before FPGA
configuration. (This will be shown in log only.)
Ex1053 PIO board FPGA code error. (0x2800fc1f) PIO FPGA data is abnormal or it is for other model. Download crorect FPGA data. RCP3(E),PIO-86XE
Check the cable connection between RCP and PIO.
Ex1060 Panel data download failed. An error command was received when downloaded data being Download correct panel data. Panel,RCP3(E)
written to the panel. Check the panel setting.
Check the cable connection between RCP and the panel.
F- PT-R8600MII- 1/18
Ex1070 Reset procedure for Image board is not completed. Reset procedure for Image board is not completed. Re-boot the machine. Check the image system board and cable of PTR (main unit LTB64E
and head) and image system board for poor contact. EPB96
Ex1071 Test pattern parameter error This error occurs during software processing regardless of the
hardware.
Ex1072 Test pattern; Data is not transferred. During internal test pattern exposure, when data transmission A problem with the image processing system. Remove the Check the image system board and cable between RIP and LTB64E
from the pattern ROM (E15) on the LTB64 board to the RAM plate and restart. PTR (main unit and head) for poor contact. EPB96
was attempted, the data transmission did not start.
Ex1073 Test pattern; Data transfer is not completed. During internal test pattern exposure, when data transmission LTB64E
from the pattern ROM (E15) on the LTB64 board to the RAM EPB96
was attempted, the data transmission did not complete.
Ex1080 Product-Key data is not matched. Incorrect Product-Key. Set the Product-Key.
Ex1081 Brand-Code data is not matched. Incorrect Brand-Code. Set the Brand-Code.
Ex1082 ProductID data is not matched. The product ID written on RCP won't match with one Download correct Product ID.
supported by the software.
Ex1100 The operation panel is abnormal. The time and date cannot be read from the panel during the Check the panel setting. RCP3(E), Panel
initialization. Check the cable connection between RCP and the panel.
Ex1101 The date is abnormal. Please correct and reboot. The date setting is past than when machine was turned off last Set correct date. Panel
time.
Ex1102 The expiration date for use of key code will come soon. This will be shown in every 12 hours from 10 days before the
key code expiry date.
Ex1103 Key code is expired. The key code expiry date has come.
Or initialization had not been performed or wrong key code.
Ex110a Product password is not matched. The product password is wrong. Set correct product password.
Ex110b A Media protection function is in default mode. In this mode, a RIP exposure was done by the default mode of the media Change the madia protection mode to Free mode or Protected
image cannot be output from a host computer. Please change protection. mode.
into the free mode or a protected mode.
Ex110c The Media protection function is in the protected mode. The edit for the prohibited contents by the media protection
was performed.
Ex1110 The maintenance time of Trail clamps is drawing near. Please This error occurs when the endurable operation count of Request maintenance for the trailing edge clamps. Replace the clamps. Trailing edge clamp
contact our office or agency and request those maintenances. trailing edge clamps (30,000) is almost reached (when the
operation count is from 29,000 to 29,999). The entire set of the
trailing edge clamps should be replaced every 30,000
operations.
Ex1111 Trail clamps have been used for more than the endurance This error occurs when the endurable operation count of the Trailing edge clamp
time. Please contact our office or agency and request those trailing edge clamps (30,000) is exceeded. The entire set of
maintenances. the trailing edge clamps should be replaced every 30,000
operations.
Ex1112 It is time to clean the external cover filter. Note that, after Clean fan filters and then reset its counter at Consumable
replacing the filter, it is necessary to press the RESET button timer menu.
of the counter for the filter in the Consumable Timer screen.
Ex1113 Temperature of environment > 28 degrees. Converted environment temperature from the head ambient Lower the room temperature.
temperature is higher than 28C.
Ex1114 Temperature of environment < 18 degrees. Converted environment temperature from the head ambient Raise the room temperature.
temperature is ,ower than 18C.
F- PT-R8600MII- 2/18
Ex1115 It is time to replace the filter in the air filtering unit. Note that, Clean up the filters. Reset the consumable timer data.
after replacing the filter, it is necessary to press the RESET
button of the counter for the Dust filter in the Consumable
Timer screen
Ex1116 Gas vacuum pump have been used for more than the This will be shown in every 24 hours after consumable timer Replace M41. M41
endurance time. Please contact our office or agency and for M41 exceeds 5000 hours.
request the maintenance.
Ex2001 Timeout for DC motor rotation.
Ex2010 A plate remains on the insertion table in the transport A plate exists on the transport guide when shutter is activated. Remove the plate from the transport guide. PH50,
unit.(PH50 ON) (PH50 is ON)
Ex2011 When the clamp arm is lowered, the sensor (to detect whether When the clamp arms were lowered, the clamp looseness A mechanical problem with the transport system. Remove the Check the condition of the trailing edge clamps (J spring), PH24H,CON86MAO2
the clamp arm pins are hooked on the clamp properly) has detection sensor (PH24H) turned ON. plates and restart the equipment. inspect the support of the trailing edge clamps, and adjust the
been turned ON.(Home side) clamp arm position.
Ex2012 When the clamp arm is lowered, the sensor (to detect whether When the clamp arms were lowered, the Away-side clamp A mechanical problem with the transport system. Remove the Check the condition of the trailing edge clamps (J spring), PH24A,CON86MAO2
the clamp arm pins are hooked on the clamp properly) has looseness detection sensor (PH24A) turned ON. plate and restart. inspect the support of the trailing edge clamps, and adjust the
been turned ON.(Away side) clamp arm position.
Ex2013 When the clamp is locked, some tail clamps are detected on The clamp bolt end point sensor (PH23-2) is ON without the A mechanical problem with the transport system. Remove the Check the mechanical position. Check the reaction of PH23-2 PH23-1,PH27-1,PH27-2,PH27-3,
the clamp arm, or when the clamp is unlocked, some tail clamps when the clamp arm is going down. plate remaining in the equipment, attach the trailing edge by the sensor test and test the operation of the tail clamp CON86MAO2
clamps are not detected on the clamp arm. clamps to the clamp arm, and restart the equipment. lock/Unlock by the actuator test.
Ex2014 When the clamp is locked, some tail clamps are detected on The clamp bolt end point sensor (PH23-2) is ON, however, the A mechanical problem with the transport system. Remove the Check the mechanical position. Check the reaction of PH27 by PH23-1,PH27-1,PH27-2,PH27-3,
the clamp arm, or when the clamp is unlocked, some tail clamps are not detected by PH27. plate remaining in the equipment, attach the trailing edge the sensor test. CON86MAO2
clamps are not detected on the clamp arm. Or the clamp bolt origin sensor (PH23-1) is ON, however, the clamps to the clamp arm, and restart the equipment.
clamps are detected by PH27.
This will be checked at following actions.

1. During the initialization
2. Befreo loading a plate to the drum.
3. Before /Service/ Special action/ Put clamp on the drum
4. Before /Service/ Special action/ Pick up clamp
5. Before discharging a plate and after the clamp is activated
for discharging a plate to the transport guide.
Ex3001 Timeout for pulse motor rotation.
Ex3002 Recording head has traveled beyond the limit (on the Home The Home-side limit switch (LS4H) for secondary scanning A problem with the lateral feed system. Remove the plate and The switch should not operate since it is a safety switch. LS4H,PIO-86XE
side). turned ON. restart. Check for possible poor contact between the SQ and
connector.
Ex3003 Recording head has traveled beyond the limit (on the Away The Away-side limit switch (LS4A) for secondary scanning A problem with the lateral feed system. Remove the plate and The switch should not operate since it is a safety switch. LS4A,PIO-86XE
side). turned ON. restart. Check for possible poor contact between the SQ and
connector.
Ex3004 The pulse motor is performing another operation. A command was sent to the pulse motor while it is working
already.
Ex3005 The pulse motor has not been returned to the home position. The pulse motor which requires the origin return received the Re-boot the machine.
positioning command without performing the origin return.
Ex3006 Since the drum is rotating at high speed, no command can be The action command was sent while the drum is rotating in Re-boot the machine.
executed for the drum. high speed.
Ex3007 Parameter error The parameter sets to the pulse motor is out of range.
Ex3020 Servo status is error.(Interlock) The servo status (Interlock) is ON at PIO board. A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1A,M1
Ex3021 Servo status is error.(Irregular stop) The servo status (Irregular stop) is ON at PIO board. A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1A,M1
F- PT-R8600MII- 3/18
Ex3022 Servo status is error. (Position error counter overflow) The servo status (Position error counter overflow) is ON at PIO A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1A,M1
Ex3023 Servo status is error. (PIO board) The servo status (Error) is ON at PIO board. A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1A,M1
Ex3024 Servo status is alarm. (PIO board) The servo status (Alarm) is ON at PIO board. A problem with the drum rotation position control. Restart the An electrical problem between the main rotation motor, servo PIO-86XE,E1A,M1
Ex3030 The balancer pin is not at the home position. (Home) Not used
Ex3031 The balancer pin is not at the home position. (Away) Not used
Ex3032 The clamp arm is positioned on the drum. The clamp arm is down (PH21 is ON) when the drum action is Re-boot the machine. Check PH21 and M20. PH21,M20,CON86MAO2
started.
Ex3033 The leading edge clamp bar is not at the home position. The leading edge clamp bar is not up (PH30 is OFF) when the Re-boot the machine. Check PH30 and M30. PH30,M30,CON86MAO2
drum action is started.
Ex3040 Drum rotation error was detected. This plate will be unloaded Machine detect the unatable drum rotation. Remove the plate and restart. An electrical problem between the main rotation motor, servo PIO-86XE、E1、M1
because it could not be exposed correctly. pack, PIO-86XE, and RCP and the encoder. Poor contact,
pack parameter initialization.
Ex3041 Waiting for image input from the host computer (stop/start) Exposure has been stopped by the stop/ restart function.
( This is registered as the error, however, this is not processed
as the error.)
Ex3042 Secondary scanning motor is illegal. ( This is registered as the error, however, this is not processed A problem with the lateral feed system. Remove the plate and Check the reaction of the sensor. Lateral feed at the RH test PH3,PIO-86XE,M2,PMD2
as the error.) restart. and inspect. The error occurs due to feed step-out most of the
time.
Ex3043 FPGA sequence error. During exposure, an FPGA error occurred in the secondary- A problem with the image processing system. Remove the RCP3(E)
scanning correction system. This error does not occur plate and restart.
normally.
Ex3044 The secondary-scanning area counter overflowed. This error occurs during software processing regardless of the Remove the plate and restart. Check the conditions and collect the logs if the error occurs RCP3(E)
hardware. frequently.
Ex3045 An error occurred in the secondary scanning motor. The error status of RCP is detected during the exposure. Re-boot the machine. Check the conditions and collect the logs if the error occurs RCP3(E)
(RCP_INT_STATUS) (The detail is undefined.) frequently.
Ex3046 PGON is not asserted. The image data transmission signal (PGON) from the RIP did A problem with the image processing system. Remove the Check the image system board and cable between RIP and RCP3(E), LTB64, EPB96, RIP, Cable (RIP-
not turn ON. (PGON between RIP and LTB64) plate and restart. PTR (main unit and head) for poor contact. PTR)
Ex3047 START signal is not asserted. The image input initiation signal (START) sent from the RIP to LTB64E
the LTB64 did not turn ON. The START signal turns ON only EPB96
after the PGON signal has turned ON.
Ex3048 PGON signal is not negated. The image data transmission signal (PGON) from the RIP did A problem with the image processing system. Remove the Check the image system board and cable between RIP and RCP3(E), LTB64, EPB96, RIP, Cable (RIP-
not turn OFF. (PGON between RIP and LTB64) plate and restart. PTR (main unit and head) for poor contact. PTR)
Ex3049 START signal is not negated. The image input initiation signal (START) sent from the RIP to LTB64E
the LTB64 did not turn ON. The START signal turns ON only EPB96
after the PGON signal has turned ON.
Ex304a After an image data transfer from RIP is interrupted, it isn't Exposure process isn't resumed. Request exposure process again. Remove the plate and Check the image system board and cable between RIP and RCP3(E),LTB64, EPB96
resumed. restart. PTR (main unit and head) for poor contact.
Ex3050 When detecting the edge of plate, PH18 is not changed. After The plate edge detection process has been performed, Remove the plate and restart. Check PH18. PH18,M1,
it processes it. however, PH18 status won't change. Perform Start sensor offset and Start sensor drum check.
Ex3051 The start sensor is not changed by the teaching operation as PH18 cannot detect the start sensor groove when Start sensor Check PH18. PH18,M1,
turning on. offset is performed. Check Start sensor groove on the drum.
F- PT-R8600MII- 4/18
Ex3052 Plate size (in the Y direction) is shorter than the set value. Detected plate size (in Y direction) exceeded the allowable Check the plate size, check for any curling and bent plate, and Clean and inspect the transport system. Let PTR learn the PH50,CON86XE,M58,PMD54,M1
range (approximately 2 mm). clean the transport unit. standard length. Check the operation of the motor and sensor.
Ex3053 Plate size (in the Y direction) is longer than the set value. Detected plate size (in Y direction) exceeded the allowable Check the plate size, check for any curling and bent plate, and Clean and inspect the transport system. Let PTR learn the PH50,CON86XE,M58,PMD54,M1
range (approximately 2 mm). clean the transport unit. standard length. Check the operation of the motor and sensor.
Ex3070 Front cover is open.(Some interlock switch are OFF.) The front cover interlock switch (LS57-1) was OFF. Loose screw on the front cover Adjust the position of LS57-1. Adjust the position of the rear LS57-1
cover.
Ex3071 Rear cover is open.(Some interlock switch are OFF.) The rear cover interlock switch (LS57-2) is OFF while the drum Adjust the position of LS57-2. Adjust the position of the rear LS57-2
is rotating in high speed. cover.
Ex3072 A fuse on the relay board was blown. (home) A fuse on the CON86MAO2 board was blown. (home) Request the maintenance. Check a fuse on the CON86MAO2 board (home). Replace the CON86MAO2 (home)
CON86MAO2 board (home).
Ex3073 The drum can not be spined up because the Upper sensor of Because the clamp arm is not origin position (PH20 is OFF), Discharge the loaded plate and reboot the machine. Check the mechanical position. Check the reaction of PH20 by PIO86XE, PH20, M20
the clamp arm is off. the drum cannot rotate in high speed. the sensor test and the operation of the clamp arm UP/Down
by the actuator test.
Ex3074 The drum can not be spined up because the balancing pin Because the balancer pin ( Home side) is not in the origin Discharge the loaded plate and reboot the machine. Check PH11H by Sensor test. PIO86XE, PH11H, M11H
(Home side) is not in the waiting position. point, the drum cannot rotate in high speed. Check the M11H balancer pin (Home) motor by Actuator test.
Ex3075 The drum can not be spined up because the balancing pin Because the balancer pin ( Away side) is not in the origin Discharge the loaded plate and reboot the machine. Check PH11A by Sensor test. PIO86XE, PH11A, M11A
(Away side) is not in the waiting position. point, the drum cannot rotate in high speed. Check the M11H balancer pin (Away) motor by Actuator test.
Ex3076 The drum can not be spined up because the Upper sensor of The drum cannot spin up because the Clamp arm ORG Discharge the loaded plate and reboot the machine. Check PH30 by the sensor test. PIO86XE, PH30, M30
the lead clamp bar is off. detection sensor (Leading edge clamp) PH30 is turned off Check if the Leading edge clamp bar goes Up/Down by
when the high speed drum rotation is started. Actuator test.
Ex3077 Drum's vacuum pressure is not sufficient. Since drum vacuum pressure sensor (P1) won't turn on, drum Check the connection of the blower, hose, and main unit. P1,Blower,Hose
cannot rotate in high speed . Inspect around the blower.
Ex3078 The drum can not be spined up, because some interlock Time out occurred for drum high speed starting process or an Discharge the loaded plate and reboot the machine. An electrical problem between the main rotation motor, servo M1, E1A
switch are OFF, or some actuator's sensores are damaged, or error occurred which cannot be recognized by PIO board pack, PIO-86XE, and RCP and the encoder. Poor contact,
blower is damaged, or fuse is damaged. status during stopping process from drum high speed rotation. pack parameter initialization, and break relay meltdown.
Ex3079 Drum does not start rotating at high-speed. Drum does not start rotating at high-speed within 2 sec after Remove the plate and restart. An electrical problem between the main rotation motor, servo PIO-86XE,E1A,M1
rotating command. pack, PIO-86XE, and RCP and the encoder. Poor contact,
Ex307a Drum does not rotate at the specified high-speed. The drum did not reach the specified high rotation speed
within 15 seconds.
Ex307b Error has occurred after the drum rotated at the specified After the specified high rotation speed was reached, a servo
high-speed. pack error occurred before the speed was stabilized.
Ex307c Drum cannot be stopped when rotating at high-speed. The servo pack did not stop even when 15 seconds had
elapsed after the drum stopped high-speed rotation.
Ex307d Error has occured on the blower. Please turn off the blower, Internal blower stopped during drum high speed rotation.
and turn on after waiting 10 seconds.
Ex307e The drum can not be spined up because the Upper sensor of Not used
the squeeze roller is off.
Ex307f The drum can not be spined up because the close sensor of The drum cannot spin up because the Shutter close detection Discharge the loaded plate and reboot the machine. Check the shutter situaion. PIO86XE, M53, PH51
the front shutter is off. sensor PH51 is turned off when the high speed drum rotation Check PH51 by the sensor test.
is started. Check if the shutter Open/Close by Actuator test.
Ex3080 The loaded plate is floating from the drum is detected during During high-speed drum rotation, the loose plate detection PH25,PIO-86XE
drum spining. sensor (PH25) detected plate looseness.
Ex3081 The loaded plate is floating from the drum is detected during More than 5mm plate edge shifting is detected (PH25) at PH25,PIO-86XE
drum spining.(Edge) leading edge side during drum high speed rotation.
F- PT-R8600MII- 5/18
Ex3082 Error has occured on the blower or the air filtering unit. Please Option blower stopped during drum high speed rotation. Re-boot the machine.
clean or replace the filter if it is dirty. Please turn off the
blower, and turn on after waiting 10 seconds. Also, confirm
whether or not the connector doesn't come off
Ex3097 Servo pack: Error 71. Error 71 received from servo pack. Re-boot the machine. M1, E1A
Ex3098 Servo pack: Error 72. Error 72 received from servo pack. Re-boot the machine. M1, E1A
Ex30a2 Servo pack: Error An error received from servo pack. Re-boot the machine. M1, E1A
Ex30a4 Servo status is error. Communication between the servo pack failed. RCP3(E), E1A
Ex30a5 Servo pack: Time-out error occurred while receiving data. Communication error between the RCP3(E) board and the RCP3(E), M1, E1A
primary-scanning servo pack
Ex30a6 Servo-Pack:Address error Communication error between the RCP3(E) board and the RCP3(E), M1, E1A
Ex30a7 Servo-Pack:Data error Communication error between the RCP3(E) board and the RCP3(E), M1, E1A
Ex30a8 Servo-Pack:Undefined error code Communication error between the RCP3(E) board and the RCP3(E), M1, E1A
Ex30a9 Servo-Pack:Number of received characters is insufficient. Communication error between the RCP3(E) board and the RCP3(E), M1, E1A
Ex30aa Servo-Pack:Check sum error Communication error between the RCP3(E) board and the RCP3(E), M1, E1A
Ex30b0 Time-out error has occurred during drum positioning.(lead The drum was rotated toward the UP/DOWN position of the PIO-86XE,E1A,M1
clamp position) leading edge clamps, however, the amount of deviation on
drum positioning was outside the allowable range.
Ex30b1 Time-out error has occurred during drum positioning.(tail The drum was rotated toward the attachment/detachment PIO-86XE,E1A,M1
clamp position) position of the trailing edge clamps, however, the amount of
deviation on drum positioning was outside the allowable range.
Ex30b2 Time-out error has occurred during drum positioning.(squeeze This error occurs only during a drum test. PIO-86XE,E1A,M1
position)
Ex30b3 Time-out error has occurred during drum positioning.(balance The drum was rotated toward the Home-side balancer drive PIO-86XE,E1A,M1
pin before inserted) pin insert position, however, the amount of deviation on drum
positioning was outside the allowable range.
Ex30b4 Time-out error has occurred during drum positioning.(balance After inserting the Home-side balancer drive pin, the drum was PIO-86XE,E1A,M1
pin after inserted) rotated toward the specified position. However, the amount of
deviation on drum positioning was outside the allowable range.
Ex30b5 Time-out error has occurred during drum positioning.(pick up The drum was rotated toward the trailing edge clamp pick-up PIO-86XE,E1A,M1
tail clamp) position, however, the amount of deviation on drum positioning
was outside the allowable range.
Ex30b6 Time-out error has occurred during drum positioning.(plate During the plate removal sequence of an error correction, the PIO-86XE,E1A,M1
remove) drum was rotated toward the UP/DOWN position of the leading
edge clamps. However, the amount of deviation on drum
positioning was outside the allowable range.
Ex4001 Undefined command. (ACT) It is caused by the internal process of the software.
F- PT-R8600MII- 6/18
Ex4002 Timeout for Actuator operation. Actuator operation time out is detected.
Ex4003 Error has occurred on the blower or the power supply of the No response from the blower. Power supply、Blower、CON86MAO2、PIO-
blower is OFF. 86XE、RCP3(E)
Ex5001 A plate remains on the insertion table in the transport unit. PH50 is ON when shutter is activated. (When loading a plate, Often appears during request command, error process and PH50,CON86MAO2
discharging a plate to front or during initialization.) initialization. When the plate is removed based according to
the indication, the process proceeds.
Ex5002 No plate is set at inlet of transport unit. PH50 is OFF when loading a plate. PH50,CON86MAO2
Ex5003 Current move status in NVRAM is illegal. Current move status in NVRAM is different to machine loading Check machine logs.
condition.
Ex5004 The specified plate is not linked with the printing-machine's The specified plate information was not linked to the printing
data. machine information setting.
Ex5005 Initialization process is not completed.please reboot. Machine operation has been started without performing the Re-boot the machine.
initialization.
Ex5006 The drum is rotating. Please wait. PIO drum rotation status is ON during the initialization. Check servo pack power connection and main motor M1, E1A, PIO86XE
connection.
Check connectors on PIO
Ex5007 Remove the front cover, and remove plate in the machine. Initialization has been performed for halfway situation of plate Perform initialization after removing a plate by removing the
loading. front cover.
(Initialization has been performed for the error of during plate
loading or machine turned off during plate loading.)
Ex5008 Tail clamps are missing during initialization. During initialization, the number of trailing edge clamps did not Restart the equipment. Check the reaction of PH27-1, PH27-2, PH27-3, and PH27-4 PH27-1,PH27-2,PH27-3,CON86MAO2
match the required number. (Any one of PH27-1 to PH27-3 by the sensor test. Check the support of the clamps.
was OFF.)
Ex5010 CAL sensor search has not detected the over travel limit Home side end limit switch of sub-scanning (LS4H) won't be Check the reaction of LS4H by the sensor test and check M2 LS4-H, M2
switch on the recording head's Home side. found during CAL sensor search. by RH test.
Ex5011 CAL sensor search was executed. CAL sensor is not ON. CAL sensor output won't go up more than 50mW during CAL Check recording head. Head, Calibration sensor
sensor search. Check calibration sensor connection.
Ex5012 CAL sensor search was executed. CAL sensor is not OFF CAL sensor output won't go down less than 50mW during CAL Check recording head. Head, Calibration sensor
sensor search. Check calibration sensor connection.
Ex5013 No balancer has been detected by the balancer search When balancer positions were checked, none of the Home A problem with the drum rotation position control. Restart the Check the reaction of PH10A and PH10A by the sensor test. PH10A,PH10H,CON86MAO2
sensor. and Away balancer positions could be detected. equipment.
Ex5014 No balancer has been detected by the balancer search During the balancer position search, the Home-side balancer Check the reaction of PH10A and PH10H by the sensor test PH10H,CON86MAO2
sensor.(Home side) position detection sensor (PH10H) could not properly detect and the operation of the motor M11A and M11H for drive by
both of two balancers. the actuator, and inspect the balance weight.
Ex5015 No balancer has been detected by the balancer search During the balancer position seearh, the Away-side balancer Check the reaction of PH10A and PH10H by the sensor test PH10A,CON86MAO2
sensor.(Away side) position detection sensor (PH10A) could not properly detect and the operation of the motor M11A and M11H for drive by
both of two balancers. the actuator, and inspect the balance weight.
Ex5016 Number of balancers is not sufficient. (The number of During the balancer position search, a balancer position A problem with the drum rotation position control. Restart the Check the reaction of PH10H and PH10A. PH10A,PH10H,CON86MAO2
balancers checked with the balancer search sensor was one, detection sensor (PH10H, PH10A) could not detect balancers equipment.
two or three for both the Home and Away sides.) correctly.
Ex5017 Number of balancers is not sufficient. (Home side) During the balancer position search, the Home-side balancer PH10H,CON86MAO2
position detection sensor (PH10H) detected only one balancer.
Ex5018 Number of balancers is not sufficient. (Away side) During the balancer position search, the Away-side balancer PH10A,CON86MAO2
position detection sensor (PH10A) detected only one balancer.
F- PT-R8600MII- 7/18
Ex5019 Balancer pin cannot be detected before inserted.(Away side) After positioning the drum at the balancer drive pin insert A problem with the balance weight position control Remove Check the reaction of PH10A by the sensor test. Adjust the PH10A,CON86MAO2, M11A
position, PH10A was not turned ON. (No weight was the plates and restart the equipment. clearance for the weight. Polish and clean the slide section.
detected.) Check the belt tension.
Ex501a Balancer pin cannot be detected before inserted.(Home side) After positioning the drum at the balancer drive pin insert A problem with the balance weight position control Remove Check the reaction of PH10H by the sensor test. Adjust the PH10H,CON86MAO2,M11H,
position, PH10H was not turned ON. (No weight was the plates and restart the equipment. clearance for the weight. Polish and clean the slide section.
detected.) Check the belt tension.
Ex501b Balancer pin cannot be detected before pulled out (the Before retracting the balancer drive pin, PH10A was not turned PH10A,CON86MAO2, M11A
balancer is not moving).(Away side) ON. (No weight was detected.)
Ex501c Balancer pin cannot be detected before pulled out (the Before retracting the balancer drive pin, PH10H was not PH10H,CON86MAO2,M11H,
balancer is not moving).(Home side) turned ON. (No weight was detected.)
Ex501d The parameter of the balancer setting is illegal. Balancer location calculation results is smaller than actual Check balancer constant of media type setting.
distance between balancers. Check Clamper/ Balancer weight setting at Set weight menu.
Ex501e Balancer search operation has not been completed properly. Balancer moving process has been performed without doing
balancer search.
(Usually balancer search is performed during initialization.)
Ex5020 PH18 is ON at the edge detection beginning position. PH18 is ON during the plate edge detection process (Sub- Sub-scanning plate loading position is wrong. Check PH18 by Sensor test. PH18
scanning direction) even if it is out of position in 10mm from Perform Start sensor offset of Special action.
calculated position.
Ex5021 The front of a plate cannot be detected. PH25 is not ON. Plate top side detection sensor PH25 won't turn on during the Plate loading position is incorrect. Confirm the plate curl amount. PIO86XE, PH25
plate loading.. Check the plate curl amount. Adjust the leading edge clamp open amount by changing the
drum position.
PH25 position and sensitivity adjustment.
Ex5022 Misalignment of the leading plate edge has been detected. Detected plate leading edge position during plate loading is Plate loading position is wrong. Check plate curl amount. PIO86XE, PH25
The detected plate edge is significantly deviated from the out of the tolerance. (2 pulses) Check plate curl amount. Adjust leading edge clamp open amount.
target reference position. (PH25) Adjust PH25 sensor position and sensitivity.
Ex5023 Plate has already been loaded. This message is displayed when plate loading command is
sent from the user maintenance screen while there is a plate
loaded on the drum.
Ex5024 Plate has not been loaded. This message is displayed when plate unloading command is
sent from the user maintenance screen while there is no plate
loaded on the drum.
Ex5030 (The result of the calculation "Exposure starting point + It was discovered that the value in the test exposure setting
(pattern width + gap) * (repetition - 1)" exceeds the plate size. condition exceeded the exposure range.
Ex5031 The result of the calculation "Initial value + increment value * It was discovered that the value in the test exposure setting
(repetition - 1)" exceeds the upper limit value. condition exceeded the exposure range.
Ex5032 Test pattern parameter error It occurred by the internal software process during the test
exposure.
Ex5040 The exposure area cannot be secured. This error occurs during software processing regardless of the Remove the plate and restart. Check the conditions and collect the logs if the error occurs RCP3（E)
Ex5041 It is during online. This is used for SR command status control of PIF, it won't
occur.
Ex5042 Plate (printer) size specified by host computer is not This error occurs when there is no printing machine
registered. information setting that allows the exposure of the image size
specified from the host computer.
Ex5043 Current offset of printing machine settings cause image to Exposure could not be performed as the Offset value in the
extend off plate. printing machine information setting exceeded the input range.
Ex5044 Current Adjust of printing machine settings cause image to Exposure could not be performed as the Adjust value in the
extend outside of allowable exposure area. printing machine information setting exceeded the input range.
Ex5045 The exposure area cannot be secured. This error occurs during software processing regardless of the Remove the plate and restart. Check the conditions and collect the logs if the error occurs RCP3（E)
F- PT-R8600MII- 8/18
Ex5046 Image size specified by host computer is larger than allowable This error occurs when the image size is larger than the plate
output image size. size in the printing machine information setting specified from
the host computer.
Ex5047 Printer setting numbers differ. This is used for ES command status control of PIF, it won't
occur.
Ex5049 Please rewind a plate. Not used
Ex504a Please set plate. Not used
Ex504b It was stopped by panel operation. This is used for PIF command acknowledge, it won't occur.
Ex5050 LD calibration has been done, as LD power deviated from Because more than 10% (default setting) laser power
target power. deviation was detected, LD calibration has been performed.
Ex5051 LD calibration has been done, as LD power DEVIATED Because more than 15% (default setting) laser power
MUCH from target power. deviation was detected, LD calibration has been performed.
Ex5052 Some LD cannot be calibrated to target power. Calibration Optics unit are dirtied. LD lifetime. LD lighting failure. Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
has been done to lower target and usable, but please contact
Ex5053 Some LD cannot be calibrated to target power. Temporary the Optics unit are dirtied. LD lifetime. LD lighting failure. Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
machine is working with half channels of LD. Please contact
Ex5054 Exposing cannot be continued, because more than two LD Optics unit are dirtied. LD lifetime. LD lighting failure. Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
are faulty or too low. Please contact our office or agency.
Ex5055 Some LD cannot be calibrated to target power. Calibration The laser power which cannot be exposed by current
must be done. calibration target power has been set.
(This will occur when calibration target power is reduced due
to LD failure.)
Ex5056 LD calibration is required, as LD power deviated from target LD block temperature is low. Warm up the block. Check LD block temperature sensor. Head CPU. Temperature sensor.
power. But it cannot be processed because LD block RT801-RT808 (Fiber Type LD)
temperature is too low.
Ex5057 Some LD is (are) nearing the end of life. Please contact our Optics unit are dirtied. LD lifetime. LD lighting failure. Request the maintenance. Cleanup the optics. Check LD. Replace LD LD、LD DRV
office or agency to replace with new one(s).
Ex5060 SVC SET DATA ERROR Not used
Ex5061 SVC ZERO ADJUST MAX Adjust offset won't finish even if 10000 times adjustment were
performed.
Ex5062 SVC GET DATA ERROR Communication between the servo pack failed. Check cables between RCP and servo pack. RCP3(E), E1A
Ex5070 Front cover is open.(Some interlock switch are OFF.) The front cover interlock switch (LS57-1) was OFF. Loose screw on the front cover Adjust the position of LS57-1. Adjust the position of the front LS57-1
cover.
Ex5071 Rear cover is open.(Some interlock switch are OFF.) The rear cover interlock switch (LS57-2) was OFF. Loose screw on the rear cover Adjust the position of LS57-2. Adjust the position of the rear LS57-2
cover.
Ex5072 Thumb screw is not tightened securely on the front cover. Not used
F- PT-R8600MII- 9/18
Ex5073 A fuse on the relay board was blown. (CON24V) Not used
Ex5074 A fuse on the relay board was blown. (CON5V) A fuse on the CON86MAO2 board was blown. (5V) Request the maintenance. Check a fuse on the CON86MAO2 board . Replace the CON86MAO2
CON86MAO2 board.
Ex5075 Open/close of the external cover was detected. Initialization is RIP exposure has been performed without initialization after Close external cover and then reboot the machine. Check LS57-1,LS57-2 and LS57-3 by sensor test. LS57-1,LS57-2,LS57-3
required. external cover opened.
Ex5076 Open/close of the external cover was detected. Initialization is Panel operation has been performed without initialization after Close external cover and then reboot the machine. Check LS57-1,LS57-2 and LS57-3 by sensor test. LS57-1,LS57-2,LS57-3
required. Please reboot. external cover opened.
Ex5080 Cycle test(Drum brake position) This will occur when drum stop position is out more than +/- 5
pulses in 31: Cycle test.
Ex5090 Suction pad’s vacuum pressure does not increase. Plate vacuum pressure sensor (PH42) won't turn on in 2 Remove the plate and restart. Check P42 setting. P42, SL42, M54
seconds since plate pad suction was started. Check plate pad piping.
Check M54 by motor test.
Ex5091 Suction pad’s vacuum pressure does not decrease. Plate vacuum pressure sensor (PH42) won't turn off in 0.1 Remove the plate and restart. Check P42 setting. P42, SL42, M54
seconds since plate suction pad pump (M54) was turned off. Check plate pad piping.
Ex5092 The plate is not possible to be transfered into AT unit.(PH70) PH70 won't turn off after plate was discharged approx. 386mm Remove the plate and restart. Check the reaction of PH70 by the sensor test. PH70, M70
to conveyer. Check a nip roller of the conveyer.
Ex5093 The plate is not transfered completely into AT unit.(PH71) PH71 won't turn off after plate was discharged by conveyer. Remove the plate and restart. Check the reaction of PH71 by the sensor test. PH70, M70
(PH71 is off when plate is in conveyer, plate transfer time is Check M70 by motor test.
different depending on plate length.)
Ex5094 Suction pad’s home return error Pad slide origin detection sensor (PH58) won't turn off after Check the reaction of PH58 by the sensor test. PH58, M58
plate suction pad is moved 30mm during initialization. Check M58 by motor test.
Ex5095 There is plate on the conveyer unit. PH71 is off when plate discharge is started to conveyer. Remove the plate and restart. Check the reaction of PH71 by the sensor test. PH71
(PH71 is off when plate is in conveyer.)
Ex5096 The plate is not transfered completely from AT unit. PH71 is off after plate is discharged from conveyer. Remove the plate and restart. Check the reaction of PH71 by the sensor test. PH71, M70
(PH71 is off when plate is in conveyer.) Check M70 by motor test.
Ex5097 The plate is not possible to be transfered into the processor Not used
unit.
Ex5098 Plate is transported from the conveyer to the processor. Not used
Ex5099 The conveyer is operating. Conveyer is working already when panel operation for plate
discharge to the conveyer is performed.
Ex509a The slide cover is open (LS57-3). Slide cover is open (LS57-3). Cloase a slide cover. Check the reaction of LS57-3 by the sensor test. LS57-3
Ex509b Open the slide cover and remove the plate. This will be shown as a outline message when a plate jam
error occurred at conveyer.
Detail error message is showing actual error situation.
Ex5100 Either the conveyer, processor, or stacker is not turned on or An error signal is sent from developer when plate discharge is Solve a developer error and then retry plate discharge.
is in error status. started from conveyer.
( This will occur when panel operation of plate discharge to
conveyer is performed.)
Ex5101 Either the conveyer, processor, or stacker is not turned on or An busy signal is sent from developer when plate discharge is Wait until developer is ready and then retry plate discharge.
is in the busy status. started from conveyer.
( This will occur when panel operation of plate discharge to
conveyer is performed.)
F- PT-R8600MII- 10/18
Ex6001 Excessive current in the LD drive (driver 1 board) Head FAD PCB detect the LD over current. Re-boot the machine. Check LD is shorted. Replace LD. Check LD DRV PCB. LD、FAD
Replace LD DRV PCB.
Ex6002 Excessive current in the LD drive (driver 2 board)
Ex6005 Driver board temperature error or FPGA Version error Driver board temperature error Re-boot the machine. Check driver board, cooling fan.
Ex6006 -5 V power supply error -5 V power supply error
Ex6007 Calibration sensor is not connected. As the data read by the calibration sensor was 4.99 V or A problem with the sensor. Restart. The signal of the calibration sensor does not reach the Poor contact (X866 on 64LD_CPU3E_FAD)
higher, the calibration sensor was regarded as not being specified voltage. Possibly both the sensor unit and CPU. Use
connected. care for removing the calibration sensor since the optical axis
needs to be adjusted. (Do not remove if not necessary.)
Ex6008 Irregular peltier Peltie error. Re-boot the machine. Check peltier unit, cooling fan.
Ex6009 Irregular 5 V power supply Not used
Ex600a Irregular +9 V power supply 64LD_CPU detects +9V power is off. Re-boot the machine. Check +9V power. CTP-64DEN
Ex600b The communication to the FES board failed. Not used
Ex600c Irregular +5 V power supply +5V generated by FAD board is abnormal. Re-boot the machine. Replace FAD board. FAD
Ex600d Irregular -5 V power supply - 5V power for LD is abnormal. Re-boot the machine. Check - 5V power supply. (U15, U16) U15,U16,64LD_CPU3E_FAD
Problem of a relay on 64LD_CPU board.
Problem of a remote sensing cable of - 5V power supply.
(U15, U16)
Ex600e Irregular 9 V (RST) power supply FAD board detects +9V power is off. Re-boot the machine. Check power supply. CTP-64DEN
Ex600f Zoom sensor does not detect. Both the zoom motor home position sensor (PH86) and the Check the operation of the ZOOM position detection sensor. PH86,PH87
zoom motor over-travel sensor (PH87) were ON.
Ex6010 Focus sensor does not detect. Both the focus motor home position sensor (PH82) and the Check the operation of the Focus position detection sensor. PH82,PH83
focus motor over-travel sensor (PH83) were ON.
Ex6011 Time over for home return.(zoom or focus motor) Origin sensor of the focus motor or zoom motor won't turn on A problem with the zoon, focus, and aperture drive. Check that PM81, PH85
during returning to the origin point. the motor gears are engaged and not out of step. PM80, PH82, PH84
This error will occur after motor was activated in certain
pulses.
focus: after 6000 pulses
Ex6012 Power supply irregular while the motor is driving.(zoom or Recording head power was turned off during pulse motor
focus motor) operation.
(This will be shown during initialization of an error situation
recovery.)
F- PT-R8600MII- 11/18
Ex6013 Pulse motor has traveled beyond the away limit. (zoom or Away side origin sensor is ON.
focus motor) Focus: PH83 Focus Origin A
Zoom: PH86 Zoom Origin A
Ex6014 Pulse motor has traveled beyond the home limit. (zoom or Zoom Home side origin sensor is ON. (PH85 Zoom Origin H)
focus motor)
Ex6015 The abnormalities of the terminator were detected. 64LD_FAD_E_1 doesn't have terminators (ITR1, ITR2), or Request maintenance. Check terminators (ITR1, ITR2) on 64LD_FAD_E and DSW1 FAD
64LD_FAD_E_2, 3 or 4 has terminators. setting.
Ex6021 Temperature at the RH base > 35℃ RH base temperatuer error (TP31). Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check temperature RT831
Default setting : 35C. sensor. Check Peltier element.
Ex6024 Sensor for LD block has not been connected. During temperature monitoring, the input voltage from the LD A problem in the recording head. Restart. Check sensor. RT801-RT808
block temperature sensor was 4.5 V or more.
Ex6025 Sensor for the RH base has not been connected. During temperature monitoring, the input voltage from the RH A problem in the recording head. Restart. Check sensor. RT831
base temperature sensor was 4.5 V or more.
Ex6026 Sensor for the radiating fin of the Peltier element has not been During temperature monitoring, the input voltage from the A problem in the recording head. Restart. Check sensor. RT821-RT828
connected. peltier element temperature sensor was 4.5 V or more.
Ex6027 Sensor for the dew condensation detection sensor has not During environment monitoring, the input voltage from the dew A problem in the recording head. Restart. Check sensor. CO81-CO88
been connected. condensation detection sensor was 4.5 V or more.
Ex6028 The sensor is not connected (TP33). During temperature monitoring, the input voltage from the RH A problem in the recording head. Restart. Check sensor. RT833
environment temperature sensor was 4.5 V or more.
Ex6030 Writing error occurred when the recording head received the Unallowable command was sent during AC command Re-boot the machine. Check the conditions and collect the logs if the error occurs
AC command. processing. frequently.
Ex6031 Writing error on EEPROM Re-boot the machine. Check CPU, driver board. 64LD_CPU3E_FAD, FAD
Ex6032 Data error due to a divide-by-zero error This error occurs during software processing regardless of the Re-boot the machine. Check the conditions and collect the logs if the error occurs
Ex6033 Calibration must be done. There is LD which IopI value is 1601mA. Calibration Calibration
Ex6034 LD calibration cannot be processed. LD driving current value becomes negative value when lighting Request maintenance. Check recording head parameters.
in target power.
Ex6035 Error occurred when the recording head received the BU This error occurs during software processing regardless of the
command. hardware.
Ex6036 Error occurred when the recording head received the BD This error occurs during software processing regardless of the
command. hardware.
Ex603a The communication to the 64LD_FAD_E board failed. (READ) Data reading from 64LD_FAD board is failed. Request maintenance. Check wiring between 64LD_CPU and 64LD_FAD. 64LD_CPU3E_FAD, FAD
(TREND signal of 64LD_CPU is not ready.) Replace 64LD_CPU or 64LD_FAD.
Ex603b The communication to the 64LD_FAD_E board failed. Data written to 64LD_FAD is different when comparing with Request maintenance. Check wiring between 64LD_CPU and 64LD_FAD. 64LD_CPU3E_FAD, FAD
(WRITE) read data after data writing. Replace 64LD_CPU or 64LD_FAD.
Ex603c The communication to the 64LD_CPU3E board FPGA failed. This error occurs during software processing regardless of the Request maintenance. Check the conditions and collect the logs if the error occurs 64LD_CPU3E_FAD
(READ) hardware. frequently.
Ex603d The communication to the 64LD_CPU3E board FPGA failed. This error occurs during software processing regardless of the Request maintenance. Check the conditions and collect the logs if the error occurs 64LD_CPU3E_FAD
(WRITE) hardware. frequently.
F- PT-R8600MII- 12/18
Ex603e An error occurred in the FAD board. An error signal was sent from 64LD_FAD, however, an error Request maintenance. Check the conditions and collect the logs if the error occurs 64LD_CPU3E_FAD, FAD
type is unknown. frequently.
( All error status is normal.)
Ex6040 Temperature of the LD block > 28℃. (Temperature at the LD base temperature (TP1) is higher than 28C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT801, PU81
periphery of the optical unit ≦ 35℃.) (LD16, 18, 20, 22, 24, 26, 28, 30) sensor. Check peltier unit.
or * The message will be changed when RH environment
Temperature of the LD block > 28℃. (Temperature at the temperature (TP33) becomes higher than 35C.
periphery of the optical unit > 35℃.)
periphery of the optical unit ≦ 35℃.) (LD 1, 3, 5, 7, 9, 11, 13, 15) sensor. Check peltier unit.
Ex6048 Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP21) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT821, PU81
periphery of the optical unit ≦ 35℃.) * The message will be changed when RH environment sensor. Check peltier unit.
or temperature (TP33) becomes higher than 35C.
Temperature of the radiator > 55℃. (Temperature at the
Ex6049 Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP22) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT822, PU81
Ex604a Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP23) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT823, PU82
Ex604b Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP24) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT824, PU82
F- PT-R8600MII- 13/18
Ex604c Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP25) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT825, PU83
Ex604d Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP26) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT826, PU83
Ex604e Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP27) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT827, PU84
Ex604f Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP28) is higher than 55C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT828, PU84
Ex6050 The LD block has dew. (Temperature of the LD block < 22℃.) LD base has a dew condensation. (DE1) Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature CO81, PU81
or * The message will be changed when LD base temperature sensor. Check peltier unit.
Dew condensation error.（Temperature of the LD block ≧ (TP1) becomes higher than 22C.
22℃.)
22℃.)
22℃.)
22℃.)
22℃.)
22℃.)
22℃.)
22℃.)
Ex6070 LD block cannot cool. LD base temperature (TP1) won't go down. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT801, PU81
F- PT-R8600MII- 14/18
Ex6078 LD block cannot heat. LD base temperature (TP1) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT801, PU81
Ex6079 LD block cannot heat. LD base temperature (TP2) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT802, PU81
Ex607a LD block cannot heat. LD base temperature (TP3) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT803, PU82
Ex607b LD block cannot heat. LD base temperature (TP4) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT804, PU82
Ex607c LD block cannot heat. LD base temperature (TP5) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT805, PU83
Ex607d LD block cannot heat. LD base temperature (TP6) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT806, PU83
Ex607e LD block cannot heat. LD base temperature (TP7) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT807, PU84
Ex607f LD block cannot heat. LD base temperature (TP8) won't go up. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT808, PU84
Ex6080 TP1-TP3 peltier line is incorrect. Peltier TP1 and TP3 cable are connected to reverse. Check peltier cables. RT801, PU81
RT803, PU82
RH805, PU83
RT807, PU84
RT805, PU83
RT807, PU84
F- PT-R8600MII- 15/18
RT807, PU84
RT804, PU82
RT806, PU83
RT808, PU84
RT806, PU83
Ex608a TP4-TP8 peltier line is incorrect. Peltier TP4 and TP8 cable are connected to reverse. Check peltier cables. RT804, PU82
RT808, PU84
Ex608b TP6-TP8 peltier line is incorrect. Peltier TP6 and TP8 cable are connected to reverse. Check peltier cables. RT806, PU83
RT808, PU84
Ex6090 Irregular peltier. Machine cannot control the peltier unit temperature. (TP1) Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT801, PU81
Ex61a0 Light intensity adjustment error Calibration is failed.
Ex61e0 Incorrect command has been input. This error occurs during software processing regardless of the
hardware.
Ex61e1 Temperature of the LD block > 28℃. (Temperature at the LD base temperature (TP1-TP8) is higher than 28C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check temperature RT801-RT808
periphery of the optical unit ≦ 35℃.) * The message will be changed when RH environment sensor. Check Peltier element. PU81-PU84
Temperature of the LD block > 28℃. (Temperature at the
Ex61e2 Temperature at the periphery of the optical unit > 35℃. RH base temperature (TP31) or RH environment temperature Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check temperature RT831, RT833
(TP33) is higher than 35C. sensor. Check Peltier element.
F- PT-R8600MII- 16/18
Ex61e3 Temperature of the radiator > 55℃. (Temperature at the Peltier radiator fin temperature (TP21-TP28) is higher than Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check temperature RT821-RT828, PU81-PU84
periphery of the optical unit ≦ 35℃.) 55C. sensor. Check Peltier element.
Temperature of the radiator > 55℃.(Temperature at the temperature (TP33) becomes higher than 35C.
Ex61e4 It is just before an exposure head has dew. (Temperature of LD base humidity becomes lower. (DE1-DE8) Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature CO81-CO88, PU81-PU84
the LD block < 22℃.) * The message will be changed when LD basetemperature sensor. Check peltier unit.
or (TP1-TP8) becomes higher than 22C.
It is just before an exposure head has dew. (Temperature of
the LD block ≧22℃.)
Ex61e5 Temperature of the LD block < 5℃. (Temperature at the LD base temperature (TP1-TP8) is lower than 5C. Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT801-RT808
periphery of the optical unit < 17℃.) * The message will be changed when RH environment sensor. Check peltier unit. PU81-PU84
Temperature of the LD block < 5℃. (Temperature at the
Ex6201 A command was sent to the exposure head. But, no answer Re-boot the machine. Check connection head CPU to RCP3. Check head CPU pcb. RCP3(E), 64LD_CPU3E_FAD
was returned from the exposure head.
Ex6202 Recording head unit is not running. Re-boot the machine. Check connection head CPU to RCP3. Check head CPU pcb. RCP3(E), 64LD_CPU3E_FAD
Ex6203 LD calibration cannot be processed because temperature of LD base temperature (TP1-TP8) is lower than 16C. Check environment.
LD block is too low.
Ex6204 LD block cannot cool. LD base temperature (TP1-TP8) won't become lower than Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT801-RT808, PU81-PU84
target temperature+1C in 60 seconds when Peltier test is sensor. Check peltier unit.
performed from the operation panel.
Ex6205 LD block cannot heat. LD base temperature (TP1-TP8) won't become higher than Clean up the FAN. Check environment. Clean up the FAN. Check environment. Check tenperature RT801-RT808, PU81-PU84
target temperature-2C in 60 seconds when Peltier test is sensor. Check peltier unit.
performed from the operation panel.
Ex6206 LM calibration failed Re-boot the machine.
Ex6207 Check sum error occurred when data was uploaded. Check communication cables.
Ex6208 Address error occurred when data was uploaded. Check communication cables.
Ex6210 Temperature of the LD block is greater than 28℃. Not used

(Temperature at the periphery of the optical unit > 35℃.)
Ex6213 Temperature of the LD block > 28℃. (Temperature at the Not used
Ex6214 Temperature of the radiator > 55℃. (Temperature at the Not used
Ex6217 The LD block has dew. (Temperature of the LD block < 22℃.) Not used
Ex6219 Dew condensation error. (Temperature of the LD block ≧ Not used

22℃.)
Ex621a Temperature of the LD block < 5℃. (Temperature at the Not used
F- PT-R8600MII- 17/18
Ex621c Temperature of the LD block < 5℃. (Temperature at the Not used
periphery of the optical unit < 17℃.)
Ex621d Temperature at the periphery of the optical unit > 35℃. Not used
Ex621f LD block cannot cool. Not used
Ex6220 LD block cannot heat. Not used
Ex6221 Irregular peltier. Not used
Ex6226 Temperature at the periphery of the optical unit > 35℃. Not used
Ex622a Temperature of the radiator > 55℃. (Temperature at the Not used
Ex622b It is just before an exposure head has dew. (Temperature of Not used
the LD block ≧ 22℃..)
Ex622d It is just before an exposure head has dew. (Temperature of Not used
the LD block < 22℃.)
F- PT-R8600MII- 18/18
G. Supplement
OLD MODEL
2 3 4 5 6 7
1φAC220V-240V
INPUT S0
#100257913V**
U7
XT0
∼ #100257924V**
∼
XU71
CN1
A A
MAIN SWITCH
#100257914V** POEWR SUPPLY 7
QF1 Z1
#100257915V** #100257917V** #100257918V**
#100257923V**
∼ U4 S1
∼
XT1
POEWR SUPPLY 4
CIRCUIT NOISE
PROTECTOR FILTER U1
#100257920V**
∼
XU11
B B
CN1
#100257925V**
POEWR SUPPLY 1 INTERLOCK
#100257925V**
∼ U5
#100257928V**
POEWR SUPPLY 5
XT2
Coil Coil Z2
#100257919V** KA1 KA2 #100257929V** #100257930V** AC SERVO #100097477V**
C C
XE12
XBQ1
XBQ1
CN2
BQ
#100257927V**
∼ DRIVER
BQ1
INTERLOCK SERVO ON #100257931V**
NOISE FILTER
XM1
XM1
#100257926V** ∼
M
M1
AC SERVO
#100257932V** MOTOR
R1
#100257956V**
D D
#100257925V** #100257935V** U15 U16
XS1
∼ ∼
XS1
POEWR SUPPLY 15 POEWR SUPPLY 16
Only 64ch type
#100257935V**
U13
∼
XU131
CN1
POEWR SUPPLY 13
E ∼ U11 E
#100257921V**
POEWR SUPPLY 11
U12 DESIGNED T.TANI

∼
XU121
CN1
DRAWN I.AOKI BLOCK DIAGRAM 1

POEWR SUPPLY 12 CHECKED T.TANI
APPROVED FILE
F DATE 2011.01.13 MODEL PT-R8600M-S/E REV

CODE DRAW
SYM REVISION ALT.NO. DATE REVISED APPROVED NO. NO. 100275580V00 (1/11) A3
2 3 4 5 6 7
#100257953V**
CN81
XU14
To XT81 (3/11)
U1
A #100257967V** A
#100257950V**
CN51
XU12
∼ To XT81 (3/11)
#100266533V**
#100257952V** To X571C,X572P (10/11)
CN61
XU13
#100257971V** #100266733V**
XPNL2
XPNL2
POEWR SUPPLY 1
XT5
PANEL
∼ U4 #100257948V**
#100257962V** #100259683V**
XFAN1
XFAN
B M B
POEWR SUPPLY 4
FAN1
∼ U5 #100257949V** #100257965V** #100259683V**
XFAN4
XFAN
M
POEWR SUPPLY 5 FAN4
#100257974V** CON-86MAO
X23H
X23H
XT3
BOARD
#100257969V**
C C
#100257968V**
#100257970V** LTB64E
X100
X100
BOARD
X150 X171
X150 X171
U7 #100257945V** #100257946V** #100257972V**
∼
XU72
X110
X110
CN2
Coil PIO-86XE BOARD

KA1 #100257945V** RCP3E BOARD
D POEWR SUPPLY 7 D
INTERLOCK #100257954V** X125 X119 X117 X157
S1 X125 X119 X117 X157
#100257975V**
#100262047V**
#100257945V**
#100257947V**
INTERLOCK #100257947V**
Coil XE11 XE13
E KA2 CN1 CN3 E
#100086247V** FU3
XFU3
XFU3
AC SERVO
SERVO ON
DRIVER
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
X820-1 X835-1
#100257960V** CAL_SEN2E BOARD #100222660V** 64LD_FAD_E 1
XU122
X835
U12 64LD_CPU3E-FAD
CN2
#100258765V** #100090649V** BOARD
X845
X845
X847
X847
X866
BOARD U15
CN1
A ∼ A
#100257957V** #100258759V**
XU123
XU151
X820
∼
CN3
CN1
POEWR SUPPLY 12
XU152
CN2
X820-2 X835-2
#100222661V** 64LD_FAD_E 2
X835
POEWR SUPPLY 15
BOARD
#100257961V**
XU132
U13
CN2
#100258760V**
∼
X820
B #100257959V** B
XU133
CN3
POEWR SUPPLY 13
#100258767V** #100258813V**
XFAN801
XFAN
M #100257955V**
X848
X848
#100257953V** FAN801
XU14(2/11) #100261215V** (For 32ch type)
#100258768V** #100258813V** 64LD_CPU3E-FAD
XFAN802
XFAN
M or BOARD
∼ U11 #100261213V** (For 64ch type)
X840
X840
#100257967V** FAN802
XT3(2/11)
POEWR SUPPLY 11
XT81
C C
#100257956V**
#100258769V** #100258813V**
XFAN803
XFAN
M
FAN803
XU161
CN1
#100258770V** #100258813V**
XFAN804
U16
XFAN
M
FAN804
∼
CN2
D D
X820-3 X835-3
#100222662V** 64LD_FAD_E 3
X835
BOARD
POEWR SUPPLY 16 #100258761V**
X820
X820-4 X835-4
#100222663V** 64LD_FAD_E 4
X835
BOARD
#100258762V**
X820
E E
Only 64ch type
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
#100116725V**
X114
X120
X120
ENC1
A ENC1 A
PIO-86XE
BOARD #100086277V**
X124
X124
PH7
#100098886V**
X113H
X11H
X113
X113
CON-86MAO
BOARD
PMD80
#100090651V** #100090653V**
X856
X856
X860
X861
X862
X862
DRIVER
CN1
CN2
M
PM80
X124A
B B
X115
64LD_CPU3E-FAD PH82
#100085811V**
X856A
X856A
BOARD
X863
RCP3E BOARD
#100257979V** #100086275V** PH83
XPNL
XPNL
X154
X154
X153
X153
X112
X112
PANEL
X864
#100099381V**
X151
X151
X111
X111
PH84
X865
#100257980V**
X159
X159
XPC
C C
#100090650V**
#100090590V**
X855
X855
X870
M
X158
X158
X846
X846
#100257977V** PM81
PIF2
X156
X156
#100085810V** PH85
X855A
X855A
#100259001V**
X871
X1600
X172
X172
X860
X860
(10/11)
X168
PH86
X872
X162
#100097744V**
X818-4
X818-4
X891-4
X891-4
#100099454V**
X107
X107
64LD_FAD_E 4 #100222683V** (For 32ch type)
X152
X152
X101
X101
D LTB64E BOARD BOARD or D

#100222680V** (For 64ch type)
#100257978V** #100097743V**
X818-3
X818-3
X891-3
X891-3
PIF1
X102
X102
X106
X106
64LD_FAD_E 3
BOARD
Only 64ch type
#100097742V**
X818-2
X818-2
X891-2
X891-2
X105
X105
64LD_FAD_E 2
BOARD
E E
#100097741V**
X818-1
X818-1
X891-1
X891-1
X104
X104
64LD_FAD_E 1
BOARD
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
#100082745V** #100222906V**
X8A5-1
X8A5-1
X851
X851
RT801
A A
#100082746V** #100222908V** RT821
X8A6-1
X8A6-1
X852
X852
64LD_CPU3E-FAD RT803
BOARD
CO81
RT823
#100082747V** #100222907V** RT802
X8A5-2
X8A5-2
X853
X853
RT805 CO83
B B
RT822
#100082748V** #100222909V** RT804
X8A6-2
X8A6-2
RT825
X854
X854
RT807
CO82
CO85 RT824
RT827
RT806 CO84
CO87
RT826
RT808
C C
CO86
RT828
CO88
Only 64ch type
#100090654V** #100007147V**
X857
X857
X875
X875
D RT831 D
#100090655V** #100007148V**
X858
X858
X877
X877
RT833
E E
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
PU81
#100222672V**
X8410
X8410
X841
X841
PELTIER 81-1
A A
PELTIER 81-2
64LD_CPU3E-FAD #100222673V**
X842
X842
BOARD M
PELTIER 82-1
FAN81-1
M PELTIER 82-2
PU83 FAN81-2
B #100222674V** B
X8430
X8430
X843
X843
PELTIER 85-1
PELTIER 85-2 PU82

#100222675V**
X8420
X8420
X844
X844
M PELTIER 83-1
PELTIER 86-1
FAN83-1
PELTIER 83-2
M PELTIER 86-2
FAN83-2 M
PELTIER 84-1
C FAN82-1 C
M PELTIER 84-2
PU84 FAN82-2
X8440
X8440
PELTIER 87-1
PELTIER 87-2
M
PELTIER 88-1
D FAN84-1 D
M PELTIER 88-2
FAN84-2
Only 64ch type
E E
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
ACCESSORY PLD ACCESSORY PLD ACCESSORY PLD ACCESSORY PLD
X800
X800
X800
X800
X800-1
X800-2
X800-3
X800-4
A 00ch 00ch 01ch 01ch 02ch 32ch 03ch 33ch A
BOARD BOARD BOARD BOARD
X801
X801
X801
X801
X801-1
X801-2
X801-3
X801-4
04ch 02ch 05ch 03ch 06ch 34ch 07ch 35ch
X802
X802
X802
X802
X802-1
X802-2
X802-3
X802-4
X803
X803
X803
X803
X803-1
X803-2
X803-3
X803-4

X804-1
X804-2
X804-3
X804-4
X804
X804
X804
X804
B B
X805-1
X805-2
X805-3
X805-4
X805
X805
X805
X805

X806-1
X806-2
X806-3
X806-4
X806
X806
X806
X806

X807-1
X807-2
X807-3
X807-4
X807
X807
X807
X807

X808-1
X808-2
X808-3
X808-4
X808
X808
X808
X808

X809-1
X809-2
X809-3
X809-4
X809
X809
X809
X809
C C
X810-1
X810-2
X810-3
X810-4
X810
X810
X810
X810

X811-1
X811-2
X811-3
X811-4
X811
X811
X811
X811

X812-1
X812-2
X812-3
X812-4
X812
X812
X812
X812

X813-1
X813-2
X813-3
X813-4
X813
X813
X813
X813

X814-1
X814-2
X814-3
X814-4
X814
X814
X814
X814
D D
X815-1
X815-2
X815-3
X815-4
X815
X815
X815
X815
Only 64ch type
E E
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
#100258991V** #100259005V** PH10H
X2010
X2010
X100H
X1H
X1H
A A
CON-86MAO
BOARD PH11H
X110H
#100258992V** #100259006V** PH20
X2020
X2020
X200
X2H
X2H
#100259681V**
X11MH
X11M
PH21 M
M11
X210
#100258993V** #100259009V** PH24H
X2030
X2030
X240H
X3H
X3H
B #100094731V** B
X20M
X20M
#100114274V** M
XPH25H
XPH25
X2080 M20
(9/11)
PH25H PH23-1
X231
PH27-1
X271
#100258994V** #100259641V**
X4H
X4H
XP1
XP1
P1 PH23-2
X232
PH27-2
X272
#100259685V**
X23M
X23M
C M C
M23
#100258995V** #100259010V** LS4H

X2050
X2050
X40H
X5H
X5H
LS4A
X40A
X600
(9/11)
PH2
X20
D D
PH3
X30
#100258996V** #100258998V**
X2060
X2060
X2100
X6H
X6H
(9/11)
#100082096V** #100082535V**
X41MA
X41M
X41M
X41M
M
M41
QF41M
E E
#100093259V**
XYC1
XYC1
YA
YC1
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
#100258997V** #100258883V** PH30
X2070
X2070
X300
X7H
X7H
A A
CON-86MAO
BOARD PH31
X310
#100265824V** #100114274V**
XPH25A
X2071
X2071
XPH25
PH25A
#100268141V**
X30M
X30M
M
M30
#100268541V**
X2081
X2081
X8H
X8H
B B
#100258993V**
X2080
X2080
X2030
(8/11)
#100258886V** #100259012V** PH27-3

X2090
X2090
X273
X9H
X9H
PH27-4
X274
#100258998V** #100259014V** PH10A
X2100
X2100
X100A
X10H
X10H
C C
PH24A
X240A
PH11A
X2060
X11H
X110A
(8/11)
#100258999V** #100259015V** #100259681V**

BZ1
X12H
X12H
XBZ1
XBZ1
X11MA
X11M
M
M11
#100261244V**
XBU10
XBU10
D XBU20 (BU-800M) D
(11/11)
XINV
(10/11)
#100223109V** #100230894V** #100082420V**
X13000
X13000
X13100
X13100
XPH18
XPH18
PH18
X5H #100258995V**
X600
X600
(8/11)
X13H
E E
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
PMD2
#100086770V** #100086771V** #100086772V**
X1014HA
X14H
X14H
X2MP
X2MP
CN1
CN3
X2M
CON-86MAO DRIVER M
BOHRD M2
A A
X1014HB
CN2
X15H
#100259000V**
X17H
X17H
X571
X571
B B
#100259001V** #100259611V** #100259683V** LS58-1
XFAN1A
X1600
X1600
X18H
X18H
X581
XFAN
M
X172 FAN1A
(4/11) #100259683V** LS58-2
XFAN2A
X582
XFAN
M
FAN2A
#100259683V**
XFAN3A
XFAN
M #100258999V** XBU10
XINV
XINV
FAN3A (9/11)
C #100082084V** C
XTH1
XTH1
TH1
X572
X572
LS57-2
#100259002V** #100259016V** PH51 #100266533V**
X2190
X2190
X572P
X572P
XT3
X19H
X19H
X510
(2/11)
#100086922V**
PH52
X20H
X520
LS57-1
D #100086927V** D
X571C
X571C
X571P
X571P
PH50
X21H
X21H
#100086778V**
X500
#100086921V**
X22H
#100259003V** #100111300V**
X24H
X24H
XM53
XM53
M
M53
E E
X25H
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE

CODE DRAW
2 3 4 5 6 7
【 BU-800M BLOWER UNIT 】
A A
#100261244V** #100100573V** #100271012V** #100259683V**
XBU20
XBU20
XBU21
XBU21
XFAN4
XFAN
To XBU10 M
(9/11)
FAN4
#100259683V**
XFAN5
XFAN
B
M B
FAN5
Coil #100259683V**
XFAN6
XFAN
KABL1 M
FAN6
#100246559V** #100246560V**
#100100586**
XBL4
XBL4
XBL3
XBL3
1φAC220V-240V U8
INPUT QF2 Z2
∼ #100100560**
#100100589V** #100272742V** #100272743V** #100270967V** #100246717V** #100100582**
XT10
XBL2
XBL2
XBL1
XBL1
∼
XFL
XFL
C ∼ M C
∼
MBL1
CIRCUIT NOISE INVERTER
PROTECTOR FILTER
D D
E E
DESIGNED T.TANI
CHECKED T.TANI
APPROVED FILE
F DATE 2011.01.13 MODEL PT-R8600M-S/E (BU-800M) REV

CODE DRAW
2 3 4 5 6 7
XT0(40A) S0(EN:63A/UL:60A) SRGE XT1(40A) QF1 Z1(30A) XT2(30A)

A L L L1 U1 U2 U2 A
(L1) 30A
FU1
(250V/T5.0A)
1φ AC
FV2
220V～240V
RA1
50Hz/60Hz 1
FV1 To BU-800M
30A
E
B FV3 B
FU2
(250V/T5.0A)
N N N1 V1 V2 V2
(L2) 30A
PE
TERMINAL MAIN SWITCH SURGE PROTECTOR TERMINAL CIRCUIT PROTECTOR NOISE FILTER TERMINAL
BOARD
C C
U2 U2
XT2
PIO-86XE KA1
U1 U4 U7 FU3 (250V/T0.4A)
U7+24V1 IN113 U3
+5V U4+24V U7+24V U7+24V1
L + L + L +
+5VE
-
+ +15V S1
±15VE LS57-1 LS57-2
- +5VE U31
FG ±15VE FG FG 1 3
D + D
-15V PIO-86XE U15
- KA1 V1
+5V0
+ +24VE U2+24VE
N +5V0E N - N -
-
V2 V2
XT2
POWER SUPPLY 1 POWER SUPPLY 4 POWER SUPPLY 7 INTERLOCK

E E
DESIGNED T.Tani
DRAWN T.Tani SYSTEM DIAGRAM 1
4 Deletion of CTP-PREG Board E/S #*～ 2012.02.09 D.Kawamoto Y.KURUSU CHECKED T.Tani
3 Addition of CTP-PREG Board E/S #1～ 2011.05.30 T.Tani Y.KURUSU APPROVED Y.KURUSU FILE
Change CABLE type S #21～
F 2
E #1～
2011.02.25 T.YASUDA Y.KURUSU DATE 2010.09.01 MODEL PT-R8600M-S/E REV
1 EMC,VP40 removed etc #11～ 2010.11.05 T.Tani Y.KURUSU CODE DRAW
SYM ALT.NO. DATE REVISED APPROVED NO. NO.
100257780V05(1/10) A3
REVISION
2 3 4 5 6 7
Z2(20A) E1A
A
KA1 KA2 A
U2 U3 U3 U4 U41
XT2 L1 CN2 CONTROL
U3
S1 【Only 64ch type】 +1
E1A U31
+2 U
U5 U15 U16 U BQ1
U2 L1C V
+ U5+24V U15-5VE U16-5VE KA1 V M BQ
L L + L +
KA1
V2 L2C W
～～
W M1
D
FG FG FG PIO-86XE CONTROL CN1 E
MAIN SHAFT
B B
+24VE U15-5V U16-5V
DRIVE MOTOR
N - N - N - RCP3E RS-232C CN3
B1
E1A
R1:27Ω 300W
CONTROL 64LD_CPU3E_FAD
B2
V2 V3 V3 V4 V41
XT2 L3
INTERLOCK POWER SUPPLY 5 POWER SUPPLY 15 POWER SUPPLY 16 NOISE FILTER AC SERVO MOTOR DRIVER
C C
U2 U2
XT2
U12
+9V
L +
U11 +5V0
FG RC+
U4+24V U4+24V
L + U11+24V RC- +5V0E
+9VE
D N - D
M M FG U13
- FAN1 - FAN4 +9VE
L +
+24VE +24VE U11+24VE +5V0
N - FG RC+
RC- +5V0E
32ch:300W -9V
N -
64ch:600W
V2 V2
XT2
E E
MAIN INSTRUMENT SECTION COOLING FAN POWER SUPPLY 11 POWER SUPPLY 12,13
DESIGNED T.Tani
CHECKED T.Tani
APPROVED Y.KURUSU FILE
CODE DRAW
SYM REVISION ALT.NO. DATE REVISED APPROVED NO. NO.
100257780V05 (2/10) A3
2 3 4 5 6 7
+5V +5V
U1
QF11A(3.0A)
A CONTROL +5V1 A
TH1+
TH1 ENC1
U1 +15V RCP3E TH1- CONTROL 64LD_FAD_E4-1～4 U1 +15V PIO-86XE U4+24V
FU21A(T3.15A)
+24V1
U4
+15VE +15VE CONTROL
U1 U1
-15V -15V CON-86MAO
U1 U1 CON-86MAO
BUS U4 U4+24V U5+24V +24V3
U5
+24VE OTP OTP BOARD
LTB64E U4
U4+24V U4/U5 +24VE +24VE
PANEL
RS-232C PC IN113
PIF2 S1 +5VE KA2
64LD CPU3X OUT-41
B B
CONTROL PIF1 E1A CONTROL CONTROL CONTROL
RS-232C E1A SENSORS
PIO-86XE P.M.DRIVERS
CONTROL / BUS DC MOTORS
RCP3E U4+24V
CONTROL / BUS PIO-86XE
INP1 +5VE
+24VE PH7
+5VE +5VE
U1
RCP3E BOARD LTB64E BOARD PIO-86XE BOARD CON-86MAO BOARD
C C
U4+24V
U4
U4
+24VE PANEL
CONTROL
D D
RCP3E
OPERATION PANEL
E E
DESIGNED T.Tani
CHECKED T.Tani
CODE DRAW
100257780V05 (3/10) A3
2 3 4 5 6 7
4 3 CTP-PREG Board
U11 U11+24V
U11 U11+24VE
+5V0 +5V0A
A U1 A
+5V0E +5V0AE 64LD_CPU3E_FAD
U1
U12 +9V +9V
+9VE +9VE CAL_SEN2E
U12/U13
U13 -9V -9V
U11+24V CONTROL
U11
U11 U11+24VE
U11+24V CAL_SEN2E BOARD

U11
B U11+24VE B
U11
U1 +5V0
U1 +5V0E
U12 +9V
U12/U13 +9VE
U13 -9V CONTROL / BUS

U4 U4+24V
2
U4 +24VE
PLD * 16 PLD * 16 PLD * 16 PLD * 16
+5V0 +5V0 +5V0 +5V0
U1 33ch U1 32ch U1 01ch U1 00ch
+5V0E +5V0E +5V0E +5V0E
U1 U1 U1 U1
C C
U12
+9V 64LD_FAD_E 35ch
U12
+9V 64LD_FAD_E 34ch
U12
+9V 64LD_FAD_E 03ch
U12
+9V 64LD_FAD_E 02ch
U12/U13 +9VE 4 37ch U12/U13 +9VE 3 36ch U12/U13 +9VE 2 05ch U12/U13 +9VE 1 04ch
U13 -9V U13 -9V U13 -9V U13 -9V
39ch 38ch 07ch 06ch
41ch 40ch 09ch 08ch

U16-5VE U16-5VE U15-5VE U15-5VE
U16 43ch U16 42ch U15 11ch U15 10ch
U16-5V U16-5V U15-5V U15-5V
U16 U16 U15 U15
45ch 44ch 13ch 12ch
U15,16 RC1
47ch 46ch 15ch 14ch
RC2 K1
U15,16
D D
LASER POWER ON CONTROL CONTROL CONTROL CONTROL
LTB64E 49ch LTB64E 48ch LTB64E 17ch LTB64E 16ch
51ch 50ch 19ch 18ch
RCP3E RS-232C 53ch 52ch 21ch 20ch
55ch 54ch 23ch 22ch
57ch 56ch 25ch 24ch

2 U4+24V 2 U4+24V 2 U4+24V 2 U4+24V
U4 U11+24V 59ch U4 U11+24V 58ch U4 U11+24V 27ch U4 U11+24V 26ch
U11 U11 U11 U11
E U4
M 61ch
U4
M 60ch
U4
M 29ch
U4
M 28ch
E
+24VE +24VE +24VE +24VE
U11 U11 U11 U11
63ch 62ch 31ch 30ch
FAN804 FAN803 FAN802 FAN801
64LD_CPU3E_FAD 64LD_FAD_E 4 BOARD 64LD_FAD_E 3 BOARD 64LD_FAD_E 2 BOARD 64LD_FAD_E 1 BOARD
【 Only 64ch type 】
BOARD
DESIGNED T.Tani
CHECKED T.Tani
4 E/S #*～
Deletion of CTP-PREG 2012.02.09 D.Kawamoto Y.KURUSU
F 3 Add CTP-PREG Board E/S #1～ 2011.05.30 T.Tani Y.KURUSU DATE 2010.09.01 MODEL PT-R8600M-S/E REV
2 Change CABLE type #??～ 2011.02.25 T.YASUDA Y.KURUSU CODE DRAW
100257780V05 (4/10) A3
2 3 4 5 6 7
TEMP1
RT801 TMP_SPAN
+
-
TEMP2 OUT PH85 ZOOM ORIGIN H
RT802 TMP_SPAN
A TEMP21
+ A
RT821 TMP_SPAN
64LD_CPU3E_FAD -
PH86 ZOOM ORIGIN A
OUT
PU81 TEMP22
RT822 TMP_SPAN 64LD_CPU3E_FAD CONTROL
DEW1
M PM81 PU81
CO81 TMP_SPAN ZOOM MOTOR
5 1kΩ 1/4W
2 U4+24V U11+24V
DEW2
CO82 TMP_SPAN M M
+24VE FAN FAN
1kΩ 1/4W
B TEMP3 B
RT803 TMP_SPAN PELTIER UNIT 81
TEMP4
RT804 TMP_SPAN
TEMP23
+
-
RT823 TMP_SPAN OUT PH82 FOCUS ORIGIN H 64LD_CPU3E_FAD CONTROL
PU82 TEMP24 PU82
RT824 TMP_SPAN
+
-
DEW3 OUT PH83 FOCUS ORIGIN A 2 U4+24V U11+24V
5 CO83 TMP_SPAN
+ M M
1kΩ 1/4W
DEW4
-
PH84 FOCUS MOTOR ROTATING ORIGIN +24VE FAN FAN
OUT
CO84 TMP_SPAN
C C
TEMP5
FOCUS MOTOR
PELTIER UNIT 82
RT805 TMP_SPAN CONTROL DRIVER M PM80
TEMP6
RT806 TMP_SPAN FOCUS MOTOR
PMD80
TEMP25 64LD_CPU3E_FAD CONTROL
RT825 TMP_SPAN PU83
PU83 TEMP26
RT826 TMP_SPAN
2 U4+24V U11+24V
DEW5 CONTROL PU81
CO85 TMP_SPAN M M
1kΩ 1/4W
+24VE FAN FAN
5 DEW6 CONTROL PU82
D CO86 TMP_SPAN D
1kΩ 1/4W PELTIER UNIT 83
TEMP7 CONTROL PU83
RT807 TMP_SPAN
TEMP8
RT808 TMP_SPAN CONTROL PU84 64LD_CPU3E_FAD CONTROL
TEMP27 PU84
RT827 TMP_SPAN 【 Only 64ch type 】
PU84 TEMP28 2 U4+24V U11+24V 2 U4+24V U11+24V
RT828 TMP_SPAN
DEW7 M M
CO87 TMP_SPAN
+24VE +24VE FAN FAN
5 1kΩ 1/4W
E DEW8 E
CO88 TMP_SPAN PELTIER UNIT 84
1kΩ 1/4W
TEMP311 DESIGNED T.Tani
RT831 TMP_SPAN
TEMP331 CHECKED T.Tani
RT833 TMP_SPAN
F 5
Del. Condensation Sensor
Add. Resistor 2014.02.12 WANGJSH Y.KURUSU DATE 2010.09.01 MODEL PT-R8600M-S/E REV
64LD_CPU3E_FAD BOARD
2 Change CABLE type #??～ 2011.02.25 T.YASUDA Y.KURUSU CODE DRAW
100257780V05 (5/10) A3
2 3 4 5 6 7
+5V1 +5V1
CON-86MAO
A A
CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO
IN1H IN9H IN3H IN4H IN5H IN6H IN7H IN25H
PH10H PH10A PH20 PH21 PH23-1 PH23-2 PH24H PH24A
B B
+5VE +5VE
CON-86MAO
BARANSER POSITION BARANSER POSITION CLAMP ARM CLAMP ARM CLAMP BOLT CLAMP BOLT LOOSE CLAMP LOOSE CLAMP
DETECTION H DETECTION A ORIGIN A END POINT A ORIGIN 2 END POINT 2 DETECTION H DETECTION A
+5V1 +5V1
CON-86MAO
CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO
IN11H IN12H IN23H IN24H IN47H IN41H IN10H
C C
PH27-1 PH27-2 PH27-3 PH27-4 PH50 PH51 PH52
+5VE +5VE
CON-86MAO
CLAMP BAR POSITION CLAMP BAR POSITION CLAMP BAR POSITION CLAMP BAR POSITION PLATE SET 2 SHUTTER OPEN CLOSE 2 SHUTTER CLOSE OPEN
DETECTION 1 DETECTION 2 DETECTION 3 DETECTION 4 DETECTION DETECTION DETECTION
+5V1 +5V1
CON-86MAO
D D
CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO CON-86MAO
BU-800
IN32H IN35H IN33H IN15H IN16H IN34H
INVERTER
LS57-1 LS57-2 LS58-1 LS4H LS4A INVERTER
IN33HA
LS58-2
+5VE +5VE
CON-86MAO
E FRONT SIDE COVER BACK SIDE COVER SERVO STOP INVERTER ALARM
E
SUB SCANNING SUB SCANNING
INTER LOCK 1 INTER LOCK 2 OT H OT A
DESIGNED T.Tani
CHECKED T.Tani
2 REVISE WRITING ERROR 2011.02.25 T.YASUDA Y.KURUSU CODE DRAW

100257780V05 (6/10) A3
2 3 4 5 6 7
+24V1 +24V1
CON-86MAO
+24VH
A A
PH2 PH3 PH11H PH11A PH25H PH25A PH30 PH31
B +24VE +24VE B
CON-86MAO
SUB SCAN NEAR ORG SUB SCAN ORG BARANSER DRIVE BARANSER DRIVE PLATE TOP SIDE PLATE TOP SIDE CLAMP ARM ORG CLAMP ARM SET
DETECTION DETECTION ORIGIN H ORIGIN A DETECTION H DETECTION A DETECTION DETECTION
+24V1 +24V1
CON-86MAO
QF5A
CON-86MAO 1.1A
CON-86MAO
+24V6
IN13H
C C
P1 M M M
FAN1A FAN2A FAN3A
+24VE +24VE
CON-86MAO
DRUM FAN1A FAN2A FAN3A
PRESSURE SEN.
D D
E E
DESIGNED T.Tani
CHECKED T.Tani
CODE DRAW
100257780V05 (7/10) A3
2 3 4 5 6 7
U4+24V U4+24V +24V3 +24V3

CON-86MAO CON-86MAO
CON-86MAO CON-86MAO CON-86MAO
A A
QF8A QF18H QF16H
+24VA M53CW +24VH PH25H/PH25A
3.0A 0.65A 0.65A
OUT11H
D OUT22H
D
YC OUT12H M OUT21H
D YC1 M53
OUT33H M53CCW
B B
+24VE +24VE +24VE +24VE
CON-86MAO CON-86MAO
DRIVER BRAKE DRIVER SHUTTER DRIVE DRIVER
MOTOR
CON-86MAO +24V3 +24V3

QF1H QF5H QF3H QF4H QF9H QF7H
M11HCW M11ACW M23CW M20ACW M30ACW +24V3A1
QF41M
0.65A 0.65A 0.65A 0.9A 0.9A 1.6A 0.9A
OUT7H
D OUT17H
D OUT9H
D OUT13H
D OUT23H
D
+24V3A2
C OUT8H M OUT18H M OUT10H M OUT14H M OUT24H M C
M11H M11A M23 M20 M30 D M
M11HCCW M11ACCW M23CCW M20ACCW M30ACCW OUT29H M41
CON-86MAO
+24VE +24VE
DRIVER BARANSER DRIVE DRIVER BARANSER DRIVE DRIVER CLAMP BOLT DRIVE DRIVER CLAMP ARM DRIVE DRIVER SQUEEZE DRIVE DRIVER GAS VACUUM
MOTOR H MOTOR A MOTOR 2 MOTOR A MOTOR A PUMP
2 LEADING EDGE CLAMP
MOTOR
D D
E E
DESIGNED T.Tani
CHECKED T.Tani
AWAY
APPROVED Y.KURUSU
PT- FILE
F DATE R8600S/E/Z
2010.09.01 MODEL PT-R8600M-S/E REV
2 REVISE WRITING ERROR 2011.02.28 T.YASUDA Y.KURUSU CODE /SL/EL DRAW
100257780V05 (8/10) A3
2 3 4 5 6 7
QF10H
+24V1 +24V5
CON-86MAO
1.1A
1 CON-86MAO
A A
KA40 V40 KABL1 VBL1
HA IN19H
BU-800M
BZ1 OUT33H OUT34H
BU-800M PH18
OUT32H
CON-86MAO CON-86MAO OUT35H

CON-86MAO M M M
CON-86MAO
FAN4 FAN5 FAN6
B +24VE +24VE
B
CON-86MAO
BUZZER GAS BLOWER PLATE BLOWER PLATE EDGE FAN4 FAN5 FAN6
DETECTION
+24V4A +24V4A
CON-86MAO
+5V1A M2A
CON-86MAO
+5VE
D M2B
CON-86MAO
OUT45H M2C
C CON-86MAO M C
OUT46H M2D
CON-86MAO
OUT47H M2E
M2
CON-86MAO
OUT48H
CON-86MAO
OUT49H
CON-86MAO
OUT50H
CON-86MAO
PMD2
+24VE +24VE
CON-86MAO
D DRIVER SUB SCANNING MOTOR D
E E
DESIGNED T.Tani
CHECKED T.Tani

100257780V05 (9/10) A3
REVISION
2 3 4 5 6 7
A A
QF2 Z2(20A) U8
1
U100 U200
L 15A L1
(L1)
200
CR1
CR2
P24
KA40 KABL1 201
B 1 B
U202
1φ AC T1/U
STMBL1 V202 M
220V～240V U201 V201 T2/V ～
50Hz/60Hz 202 W202 MBL1
2 T3/W
MBL1
11 IN34H CON-86MAO
2 M
～ M40 CM2 +5VE CON-86MAO
3
V100 V200
N 15A L1/N
C (L2) C
PE
CIRCUIT PROTECTOR NOISE FILTER GAS BLOWER INVERTER PRINTING PLATE BLOWER
D D
E E
DESIGNED T.Tani
CHECKED T.Tani
BU-800M
F DATE 2010.09.01 MODEL PT-R8600M-S/E (BU-800M) REV

100257780V05 (10/10) A3
REVISION
2 3 4 5 6 7
#100257913V** S0 #100257915V** #100257917V**
#100257918V**
XT0 AWG10(UL1015)
AWG12(UL1015) QF1 AWG12(UL1015) Z1
AWG12(UL1015)
L(L1) BLK 1 2 L1
L (L1) L L1 BLK U1 BLK
30A U2 BLK
N(L2) WHT 5 6 N1 1 3
A N (L2) N A
N1 WHT 30A V1 WHT V2 WHT
GRN/YEL AWG10(UL1015) 2 4
PE PE MAIN SWITCH LINE LOAD
#ST-M25x1.5 #WKFN6/35 #P3-63/EA/SVB(MOELLER) AWG12(UL1015)
#GMP-GL-M25x1.5(LAPP) #WKFN6SL/35 CIRCUIT PROTECTOR GRN/YEL
5.5sq x 3C (WIELAND) NOISE FILTER
#BAB2-230-311UL(MATSUSHITA)
Cable Dia. φ9-17mm (#KSCN-6FN2FN4-2PE) #MXB-1230-33 (TDK-LAMBDA)
#100257914V**
XT1
1 AWG10(UL1015)
1
GRN/YEL SRGE
E #100257916V** XFV
B To BU- BLK #VHR-5N(JST) SRGE BOARD B
L1 L1 AWG18(UL1015)
800M BLK #BVH-21T-P1.1 XFV
L1 L1
WHT BLK
#ST16,#GMP16(LAPP) N1 N1 1 L1 1 L1
WHT
N1 N1 2 2
BLK GRN/YEL
3 E 3 E
WHT
4 4
WHT
5 N1 5 N1
#WKFN6/35,WKFN6SL/35(WIELAND)
(#KSCN-6FN2FN4-2PE)
C C
#100257920V**
AWG18(UL1015)
To XU11 (2/12)
To U4 (2/12)
#100257923V** AWG18(UL1015)
XT2 XU71 U7 #ZWS30-24/J(TDK-LAMBDA)
XU72
BLK BLK 2 #100257924V**
D U2 #VHR-5N(JST) POWER SUPPLY 7 #VHR-4N(JST) #100257945V** D
2
BLK
U2 BLK
2
AWG18(UL1015) #BVH-21T-P1.1 CN1 CN2 #BVH-21T-P1.1 AWG22(UL1007)
BLK BLK BLK U7+24VE BLK
U2 1 U2 1 AC(L) 1 -V 1 U7+24VE To KA1 (2/12)
WHT WHT 2 BLK
V2 2 2 2 -V 2 U7+24VE
WHT WHT 2 WHT ORG U7+24V1 ORG
V2 3 V2 3 AC(N) 3 +V 3 U7+24V To S1 (3/12)
WHT 2
V2 4 4 4 +V 4
GRN/YEL
5 E 5 FG
#UF1005-30A (6P)
(FUJICON) AWG18(UL1015) AWG18(UL1007) XFU3 XFU3
#SMP-02V-BC(JST) #SMR-02V-B(JST) #100086247V**
#100257919V**
#BHF-001T-0.8SS #BYM-001T-0.6 AWG22(UL1007)
AWG14(UL1015)
ORG ORG
1 U7+24V 1 U7+24V
To KA1 ORG
2 U7+24V1 2 U7+24V1
ORG
(2/12) FU3(250V/T0.4A)
E AWG22(UL1007) E
#F-400 01-A2(SATO)
#100257925V** #218.400MXP(LITTEL)
AWG18,AWG16(UL1015)
2 ----SOLDER
2
To XS1
(3/12)
DESIGNED T.Tani
DRAWN T.Tani WIRING DIAGRAM 1
CHECKED T.Tani (ENGINE)
3 (8pg) delete short bar 2012.01.16 T.YASUDA Y.KURUSU APPROVED FILE
S #21～
F 2 Change CABLE type E #1～ 2011.02.23 T.YASUDA Y.KURUSU DATE 2010.09.01 MODEL PT-R8600M-S/E REV
SYM ALT.NO. DATE REVISED APPROVED NO. NO. 100257830V03 (1/12) A3
REVISION
2 3 4 5 6 7
#100257919V** #100257926V** U5
AWG14(UL1015) AWG18(UL1015) POWER
A SUPPLY 5 A
From XT2 To E1A(L1C,L2C) (8/12)
(1/12) +V #100257949V**
#100257925V**
+V AWG14(UL1007)
AWG18(UL1015) ORG
To XS1 (3/12) +V To XT3
BLK (7/12)
To S1 (3/12) -V
#100257927V** -V
#100257928V** -V
AWG14(UL1015) GRN/YEL
AWG18(UL1015) FG
BLK
AC(L)
WHT
AC(N)
B B
#100257929V**
AWG18(UL1015)
AWG14(UL1015) #SWS300A-24
(TDK-LAMBDA)
To Z2 (8/12)
2 2 2 2 2 2
WHT WHE BLK BLK WHT WHT BLK BLK
V3 V2 U3 U2 V4 V3 U4 U3
8 6 4 2 8 6 4 2 U1 #ZWQ130-5225(TDK-LAMBDA) XU12
KA1 KA2 XU11 POWER SUPPLY 1 #VHR-8N(JST) #100257950V**
#G7L-2A-BUB DC24V(OMRON) #G7L-2A-BUB DC24V(OMRON) #100257920V** #BVH-41T-P1.1 AWG16(UL1007)
#VHR-5N(JST) CN51
C 1 Coil 0 AWG18(UL1015) #BVH-21T-P1.1 CN1 RED C
1 Coil 0 1 V1 1 +5V To XT3
BLK
U7+24VE 3 OUT-41 U4+24V From XT2 1 U2 1 AC(L) 2 V1 2 (7/12)
(1/12) 2 2 3 V1 3
WHT
3 V2 3 AC(N)
BLK V1 WHT WHT ORG
4 V1 4
BLK
4 4 5 G1 5 +5VE
#100257947V** GRN/YEL
2 5 E 5 FG 6 G1 6
#1SR139-600 AWG22(UL1007)
(ROHM)
7 G1 7
AWG18(UL1015)
#100257945V** To PIO-86XE(X125) CN2 8 G1 8
AWG22(UL1007) (3/12)
From U7(XU72) 1 SHORT XU13
#100257946V** E J1
(1/12) 2 #100257952V**
#VHR-3N(JST)
AWG22(UL1007)
AWG22(UL1007) #BVH-21T-P1.1 AWG18(UL1007)
From S1 From XT3 (7/12) CN71 CN61
D PNK D
(3/12) 1 OPE 1 V2 1 +15V
J61 BLK To XT3
2 N 2 G2 2 +15VE
BRN (7/12)
3 OPE 3 V3 3 -15V
J71
4 N
XU14
#100257953V**
#VHR-6N(JST)
U4 #BVH-21T-P1.1 AWG18(UL1007)
CN81
POWER RED
1 V4 1 +5V0
SUPPLY 4 RED
2 V4 2 +5V0
To XT81
+V #100257948V** 3 V4 3
BLK (LD HEAD 1/16)
+V AWG14(UL1007) 4 G3 4 +5V0E
ORG 5 G3 5 +5V0E BLK
+V To XT3
BLK (7/12) 6 G3 6
E -V E
-V
#100257923V** -V
FG
BLK
From XT2 AC(L)
WHT
(1/12) AC(N) DESIGNED T.Tani
AWG18(UL1015) DRAWN T.Tani WIRING DIAGRAM 2

#SWS300A-24
(TDK-LAMBDA) CHECKED T.Tani (ENGINE)
APPROVED FILE
CODE DRAW
2 3 4 5 6 7
A #100257954V** A
#100257945V**
AWG22(UL1007)
AWG22(UL1007)
From XFU3 To XT3 (7/12)
(1/12) 2
BLK WHT
U3 U7+24V1 IN113
2 2 4 4
S1
S1 X125 PIO-86XE BOARD
B 1 1 3 3 #100257947V** #H6P-SHF-AA (JST) B
#AR22JR-2A22(A)(FUJI)
U31 3 +5VE
AWG22(UL1007) #BHF-001T-0.8SS X125
ORG
From KA2 1 U4+24V 1 U4+24V
WHT
(2/12) 2 OUT-41 2 OUT-41
BLK WHT BLK 3 3
#100257945V**
AWG22(UL1007) 4 4
AWG22(UL1007) WHT
To KA1 5 IN113 5 IN113
(2/12) BLK
6 +5VE 6 +5VE
XS1 XS1
#100257925V** #100257925V** #350780-1(TYCO) #350779-1(TYCO) #100257935V**
C AWG18(UL1015) #350550-1 #350547-1 AWG18(UL1015) C
BLK BLK
From KA1 1 U31 1 U31
WHT WHT To U15 (4/12) (5/12)
(2/12) 2 V3 2 V3
BLK BLK
3 U2 3 U2
WHT WHT AWG18(UL1015)
From XT2 4 V2 4 V2
BLK BLK
(1/12) 5 U2 5 U2 To XU131 (6/12)
WHT WHT
6 V2 6 V2
AWG16(UL1015)
AWG18(UL1015)
To U11 (4/12) (5/12)
AWG16(UL1015)
D D
AWG14(UL1015)
GRN/YEL
E E
DESIGNED T.Tani
APPROVED FILE
CODE DRAW
2 3 4 5 6 7
64LD_FAD_E 1 BOARD
X835-1
#100257935V** #100222660V** #231-108
AWG18(UL1015)
U15 #HWS300-5 (TDK-LAMBDA) AWG14(UL1015) /037-000(WAGO) X835
A BLK U31 U15-5V BLU 2 BLU A
AC(L) - 1 U15-5V 1 -5V
WHT V3 U15-5V BLU 2 BLK
From XS1 AC(N) - 2 U15-5VE 2 -5VE
E U15-5VE BLK 2
(3/12) FG + 3 3 -5V
U15-5VE BLK 2
GRN/YEL POWER SUPPLY 15 + 4 4 -5VE
BLU
AWG18(UL1015) 5 U15-5V 5 -5V
(3/12) BLK
XU151 6 U15-5VE 6 -5VE
#PHDR-12VS(JST) 7 7 -5V
GRN/YEL
AWG18(UL1015) CN2 CN1 #BPHD-001T-P0.5 8 8 -5VE
1 +Vm 1 +Vm 1 +M15
WHT
2 +S 2 +S 2 +S15
B 3 -Vm 3 -Vm 3 -M15 B
BLK 64LD_FAD_E 2 BOARD
4 -S 4 -S 4 -S15 X835-2
5 PC 5 PC 5 #100222661V**
#231-108
6 COM 6 COM 6 AWG14(UL1015) /037-000(WAGO) X835
7 NC 7 NC 7 BLU
1 U15-5V 1 -5V
8 NC 8 NC 8 BLK
2 U15-5VE 2 -5VE
BLK
9 CNT 9 CNT 9 RC215 3 3 -5V
BRN
10 TOG 10 TOG 10 RCG15 4 4 -5VE
11 PF 11 PF 11 BLU
5 5
U15-5V -5V
12 TOG 12 TOG 12 BLK
6 6
U15-5VE -5VE
7 7 -5V
8 8 -5VE
C C
#100257955V**
AWG24(UL1007) 64LD_CPU3E-FAD
X848 BOARD
#H2P-SHF-AA(JST)
#BHF-001T-0.8SS X848
BLK
1 RC215 1 RC1
BRN
2 RCG15 2 RC2
U11
POWER X840
D #100261215V** #231-308 D
SUPPLY 11
AWG14(UL1015) /037-000(WAGO) X840
+24V ORG 2 ORG
+V 1 +24V 1 +24V
+24V ORG 2 BLK
+V 2 +24VE 2 +24VE
+24V ORG ORG
+V 3 +24V 3 +24V
+24VE BLK 2 BLK
-V 4 +24VE 4 +24VE
+24VE BLK 2 ORG
-V 5 +24V 5 +24V
+24VE BLK BLK
-V 6 +24VE 6 +24VE
GRN/YEL ORG
FG 7 +24V 7 +24V
2 U2 BLK BLK
AC(L) 8 +24VE 8 +24VE
2 V2 WHT AC(N) #100277867V**
AWG18(UL1007)
2
E AWG18(UL1015) To XT81 E
#SWS300A-24 (LD HEAD 1/16)
(TDK-LAMBDA)
【 For 32ch type 】

DESIGNED T.Tani
#100257921V**
AWG18(UL1015) APPROVED FILE
To XU121 (6/12)
2 Change CABLE type 2011.02.23 T.YASUDA Y.KURUSU CODE DRAW

2 3 4 5 6 7
X835-1 64LD_FAD_E 1 BOARD
#100257935V** #100222660V** #231-108
AWG18(UL1015)
2 BLK U31 U15-5V BLU 2 BLU
From XS1 AC(L) - 1 U15-5V 1 -5V
2 U15-5V BLU 2 BLK
A (3/12) WHT V3
AC(N) - 2 U15-5VE 2 -5VE A
E U15-5VE BLK 2
FG + 3 3 -5V
GRN/YEL U15-5VE BLK 2
AWG18(UL1015) POWER SUPPLY 15 + 4 4 -5VE
BLU
5 U15-5V 5 -5V
BLK X835-3 64LD_FAD_E 3 BOARD
XU152 XU151 6 U15-5VE 6 -5VE
#100222662V** #231-108
7 7 -5V
#PHDR-12VS(JST) #PHDR-12VS(JST) AWG14(UL1015) /037-000(WAGO) X835
#BPHD-001T-P0.5 CN2 CN1 #BPHD-001T-P0.5 8 8 -5VE BLU
1 U16-5V 1 -5V
1 +M15 1 +Vm 1 +Vm 1 +M15 BLK
WHT WHT 2 U16-5VE 2 -5VE
2 +S15 2 +S 2 +S 2 +S15 3 3 -5V
3 -M15 3 -Vm 3 -Vm 3 -M15 X835-2 64LD_FAD_E 2 BOARD 4 4 -5VE
BLK BLK #100222661V** BLU
B 4 -S15 4 -S 4 -S 4 -S15 #231-108 5 U16-5V 5 -5V B
5 BLK
5 PC 5 PC 5 AWG14(UL1015) /037-000(WAGO) X835 6 U16-5VE 6 -5VE
6 6 COM 6 COM 6 BLU
1 U15-5V 1 -5V 7 7 -5V
7 7 NC 7 NC 7 BLK
2 U15-5VE 2 -5VE 8 8 -5VE
8 8 NC 8 NC 8 3 3 -5V
BLK BLK
9 RC216 9 CNT 9 CNT 9 RC215 4 4 -5VE
BRN BRN BLU
10 RCG16 10 TOG 10 TOG 10 RCG15 5 U15-5V 5 -5V
11 11 PF 11 PF 11 BLK X835-4 64LD_FAD_E 4 BOARD
6 U15-5VE 6 -5VE
#100222663V**
12 12 TOG 12 TOG 12 #231-108
7 7 -5V AWG14(UL1015) /037-000(WAGO) X835
8 8 -5VE BLU
1 U16-5V 1 -5V
BLK
2 U16-5VE 2 -5VE
3 3 -5V
C #100257956V** 4 4 -5VE C
BLU
AWG24(UL1007)
#100090536V** 5 U16-5V 5 -5V
U16 #HWS300-5 (TDK-LAMBDA) BLK
AWG18(UL1015)
6 U16-5VE 6 -5VE
BLK U31 U16-5V BLU 2 7 7 -5V
AC(L) -
WHT V3 U16-5V BLU 2 8 8 -5VE
AC(N) - 2
E U16-5VE BLK
FG + 2
GRN/YEL AWG18(UL1015) U16-5VE BLK
POWER SUPPLY 16 +
XU161 64LD_CPU3E_FAD
#PHDR-12VS(JST)
#BPHD-001T-P0.5 CN1 CN2 X848 BOARD
#100257955V** #H2P-SHF-AA(JST)
1 +M16 1 +Vm 1 +Vm
WHT
2 +S16 2 +S 2 +S
AWG24(UL1007) #BHF-001T-0.8SS X848
D BLK D
3 -M16 3 -Vm 3 -Vm
1 RC215 1 RC1
BRN
BLK
4 -S16 4 -S 4 -S
2 RCG15 2 RC2
5 5 PC 5 PC
U11 X840
6 6 COM 6 COM #100261213V** #231-308
7 7 NC 7 NC
POWER AWG14(UL1015) /037-000(WAGO) X840
8 8 NC 8 NC +24V ORG ORG
BLK SUPPLY 11 +S 1 +24V 1 +24V
9 RC216 9 CNT 9 CNT +24V ORG BLK
BRN + 2 +24VE 2 +24VE
10 RCG16 10 TOG 10 TOG +24V ORG 2 ORG
+ 3 +24V 3 +24V
11 11 PF 11 PF +24V ORG BLK
PC + 4 +24VE 4 +24VE
12 12 TOG 12 TOG +24VE BLK ORG
TOG - 5 +24V 5 +24V
+24VE BLK 2 BLK
CNT - 6 +24VE 6 +24VE
#100257935V** +24VE BLK ORG
GRN/YEL PF - 7 +24V 7 +24V
E AWG16(UL1015) AWG16(UL1015) +24VE BLK BLK E
FG -S 8 +24VE 8 +24VE
2 BLK U2
From XS1 AC(N L) 2
2 WHT V2
(3/12) AC(L N) 2
#100257921V**
(3/12)
AWG18(UL1015)
To XU121
GRN/YEL (6/12) #SWS600-24 DESIGNED T.Tani
(TDK-LAMBDA)
AWG14(UL1015)
#100277868V**
AWG18(UL1007)
2 To XT81 APPROVED FILE
(LD HEAD 2/16)
Change CABLE type
2 2011.02.25 T.YASUDA Y.KURUSU CODE DRAW
SYM
& Revise writing error
REVISION ALT.NO. DATE REVISED APPROVED NO. NO. 100257830V03 (5/12) A3
2 3 4 5 6 7
XU121 U12 #LEA100F-9-R(COSEL)

XU122
#100257921V** #VHR-5N(JST) POWER SUPPLY 12 #VHR-8N(JST) #100257960V**
A From U11 BLK BLK A
1 U2 1 AC(L) 1 -V 1 ±9VE
(4/12) 2 2 2 -V 2 ±9VE
BLK
(5/12) To XT81
WHT
3 V2 3 AC(N) 3 -V 3 (LD HEAD 1/16)
4 4 4 -V 4
GRN/YEL PNK
5 E 5 FG 5 +V 5 +9V
PNK
AWG18(UL1015) 6 +V 6 +9V
7 +V 7
XU123 8 +V 8
#XHP-2(JST)
#BXH-001T-P0.6 CN3
RED
B 1 U14+5V 1 RC(+) B
BLK
2 U14+5VE 2 RC(-)
From XT81
(LD HEAD 1/16)
AWG22(UL1007)
#100257957V**
XU132
BLK L.BLU
From XS1 1 U2 1 AC(L) 1 -V 1 -9V
L.BLU
(3/12) 2 2 2 -V 2 -9V To XT81
WHT
C 3 V2 3 AC(N) 3 -V 3 (LD HEAD 1/16) C
4 4 4 -V 4
GRN/YEL BLK
5 E 5 FG 5 +V 5 ±9VE
BLK
AWG18(UL1015) 6 +V 6 ±9VE
7 +V 7
XU133 8 +V 8
#XHP-2(JST)
#BXH-001T-P0.6 CN3
RED
1 U14+5V 1 RC(+)
BLK
2 U14+5VE 2 RC(-)
From XT81
(LD HEAD 1/16)
D AWG22(UL1007)
D
#100257959V**
E E
DESIGNED T.Tani
APPROVED FILE
CODE DRAW
2 3 4 5 6 7
X150 RCP3E BOARD
#100257968V** #VHR-2N(JST)
AWG18(UL1007) #BVH-21T-1.1 X150
RED 1 +5V 1 +5V
A BLK 2 +5VE 2 +5VE A
#100266533V**
AWG22(UL1007) #100257969V**
X171
#VHR-3N(JST)
To X571C AWG22(UL1007) #BVH-21T-1.1 X171
(MAIN BODY 13/13) PNK
#100257946V** From X572P 1 +15V 1 +15V
AWG22(UL1007)
BLK 2 ±15VE 2 ±15VE
#100257967V** BRN
(2/12) To KA1 AWG18(UL1007) 3 -15V 3 -15V X100 LTB64E BOARD
To XT81 #100257970V** #VHR-2N(JST)
#100257954V** 2 (LD HEAD 1/16)
AWG22(UL1007)
AWG18(UL1015) #BVH-21T-1.1 X100
RED
ORG U7+24V1 ORG 1
1 +5V 1 +5V
BLK
B From S1 (3/12) WHT WHT 2 +5VE 2 +5VE B
1
3
#100257950V** AWG16(UL1007) RED 2
+5V
From XU12 RED +5V
RED 2
#100257971V**
XPNL2 XPNL2 #100266733V**
PANEL
(2/12) BLK +5VE
BLK 2 #SMP-03V-BC(JST) #SMR-03V-B(JST)
AWG22(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 AWG22(UL1007
+5VE
BLK 2 XT5
ORG ORG 2 ORG ORG
U4+24V 1 U4+24V 1 U4+24V + U4+24V
ORG ORG BLK BLK
#100257948V** U4+24V 2 +24VE 2 +24VE - +24VE
ORG GRN/YEL GRN/YEL
AWG14(UL1007) U4+24V 3 E 3 E FG
From U4 ORG U4+24V AWG18(UL1007)
(2/12) BLK BLK X110
BLK
+24VE
BLK #100257972V**
PIO-86XE BOARD
+24VE #VHR-8N(JST)
BLK BLK AWG18(UL1007)
+24VE #BVH-21T-1.1 X110
C BLK +24VE
BLK RED
1 +5V 1 +5V C
From U5 ORG U5+24V ORG 2 BLK
2 +5VE 2 +5VE
(2/12) ORG
3 U4+24V 3 U4+24V
#100257949V**
AWG14(UL1007) BLK
4 +24VE 4 +24VE
PNK +15V
PNK 2 PNK
5 +15V 5 +15V
From XU13 2 BLK BLK 2 BRN
(2/12) ±15VE 6 -15V 6 -15V
BRN -15V
BRN 2 BLK
7 +15VE 7 +15VE
8 8
#100257952V** BLK
AWG18(UL1007) XT3
#UF1003-20A (20P) X23H CON-86MAO BOARD
(FUJICON) #100257974V** #1-480704-0(TYCO)
AWG16(UL1007)
AWG18(UL1007) #350550-1 X23H
RED
D 1 +5V 1 +5V D
ORG
2 U4+24V 2 U4+24V
ORG
3 U5+24V 3 U5+24V
ORG
4 U5+24V 4 U5+24V
BLK
5 +5VE 5 +5VE
BLK
6 +24VE 6 +24VE
XFAN4 XFAN XFAN1 XFAN1

#100257965V** #SMP-03V-BC(JST) ACCESSORY #100259683V** #100257962V** #SMP-03V-BC(JST) ACCESSORY #100259683V**
AWG22(UL1007) #BHF-001T-0.8SS CONNECTOR ACCESSORY WIRE AWG22(UL1007) #BHF-001T-0.8SS CONNECTOR ACCESSORY WIRE
ORG
1 U4+24V 1 U4+24V RED ORG
1 U4+24V 1 U4+24V RED
E
2 2
M 2 2
M E
BLK BLK FAN4 BLK BLK FAN1
3 +24VE 3 +24VE 3 +24VE 3 +24VE
#AD1224HB-F51(ADDA) #AD1224HB-F51(ADDA)
DESIGNED T.Tani
APPROVED FILE
2 Change CABLE type 2011.02.24 T.YASUDA Y.KURUSU CODE DRAW

2 3 4 5 6 7
#100257929V** #100257930V** E1A
AWG14(UL1015) Z2 AWG14(UL1015)
U4 U41 BLK
From KA2 3 1 L1 AC SERVO MOTOR DRIVER #100257931V** XM1(ACCESSORY)
(2/12) V4 V41 WHT XM1
4 2 L3 #SGDV-120A01AY101AA (YASKAWA) AWG16-4C(UL2586-SB) #350780-1(TYCO) #350779-1(TYCO)
A NOISE FILTER - 1 #350218-6 ACCESSORY WIRE A
SHORT BAR #350550-1
AWG18(UL1015) #MBS-1220-22(TDK-LAMBDA) - 2
U RED
U2 BLK 1 U 1 U
From KA1 L1C WHT
V2 WHT V 2 V 2 V M
(2/12) L2C BLK ～ M1
W 3 W 3 W
#100257926V** 4 FG 4 FG
PIO-86XE BOARD GRN/YEL
X117 XE11 #E04SR211132(SEIWA)
#H2P-SHF-AA (JST) #100257975V** #10150-3000PE (3M)
GRN/YEL AWG14(UL1015) FG CLAMP
X117 #BHF-001T-0.8SS UL2547-S/W AWG22*2 #10350-52A0-008 CN1
RED 5 SPEED 5 SPEED
1 SPEED 1 SPEED
BLK BLK 6 SPEEDC 6 SPEEDC
2 SPEEDC 2 SPEEDC
SHIELD SHIELD 4 N.C 4 N.C XE12 AWG22-3P XBQ1 XBQ1
B #55100-0670 (UL2464-SB) ACCESSORY WIRE
B
X119 7 7 +SVPLS CN2 (MOLEX)
#54280-0609(MOLEX)
X119 #HIF3BA-30D-2.54R (HIROSE) 8 8 -SVPLS
1 PG5V 1 PG5V
RED
1 PG5V 1 PG5V
GRY/BLK BLK
1 *Vcmp A1 *Vcmp 25 *Vcmp 25 *V-CMP+ 2 PG0V 2 PG0V 2 PG0V 2 PG0V
GRY/RED ORG
2 SG B1 SG 26 SG 26 V-CMP- 3 BAT(+) 3 BAT(+) 3 BAT(+) 3 BAT(+)
*TGON *TGON
WHT/BLK
27 *TGON *TGON+ WHT/ORG BQ
3 A2 27
4 BAT(-) 4 BAT(-) 4 BAT(-) 4 BAT(-) ～
WHT/RED
4 SG-COM B2 SG-COM
L.GRN/BLK
28 SG-COM 28 TGON- 5 PS 5 PS
BLU
5 PS 5 PS BQ1
5 *P-CL A3 *P-CL 45 *P-CL 45 *P-CL WHT/BLU
L.GRN/RED 6 *PS 6 *PS 6 *PS 6 *PS
6 *N-CL B3 *N-CL 46 *N-CL 46 *N-CL
YEL/RED (SHELL)
7 U5+24V A4 U5+24V 47 U5+24V 47 +24V SHIELD
8 *SV-ON B4 *SV-ON WHT/RED 40 *SV-ON 40 *SV-ON #100097477V** FG CLAMP #E04SR211132(SEIWA)
9 SV-DIR A5 SV-DIR BRN/BLK 41 SV-DIR 41 SV-DIR #SGMPS-15ACA61-E(YASKAWA)
10 P-OT B5 P-OT BRN/RED 42 P-OT 42 P-OT
C 11 N-OT A6 N-OT YEL/BLK 43 N-OT 43 N-OT C
12 U5+24VE B6 N.C. 1 N.C. 1 SG
13 SV_SG A7 N.C. 3 N.C. 3 N.C. RCP3E BOARD
14 *ALMRST B7 *ALMRST
YEL/RED 44 *ALMRST 44 *ALMRST XE13 #100262047V** X157
YEL/BLK #HDR-E14MAG1+ (HONDA) AWG30-7P(UL20276-SB) #H5P-SHF-AA (JST)
15 PA0 A8 PA0
YEL/RED
33 PA0 33 PA0 CN3 #HDR-E14LPA5 #BHF-001T-0.8SS X157
16 *PA0 B8 *PA0 34 *PA0 34 *PA0 ORG/RED
L.GRN/BLK 1 TXD 1 TXD 1 RXD 1 RXD
17 PB0 A9 PB0 35 PB0 35 PB0 ORG/BLK
L.GRN/RED 2 *TXD 2 *TXD 2 *RXD 2 *RXD
18 *PB0 B9 *PB0 36 *PBO 36 *PBO GRY/RED
19 L.GRN/BLK 3 RXD 3 RXD 3 TXD 3 TXD
PC0 A10 PC0 19 PC0 19 PC0 GRY/BLK
20 L.GRN/RED 4 *RXD 4 *RXD 4 *TXD 4 *TXD
*PC0 B10 *PC0 20 *PCO 20 *PCO
21 GRY/BLK 5 N.C 5 N.C 5 5 +5VE
AL01 A11 AL01 37 AL01 37 AL01 BLK
GRY/RED 6 *RXD 6 *RXD
22 AL02 B11 AL02 38 AL02 38 AL02
WHT/BLK 7 RT 7 RT
23 AL03 A12 AL03 39 AL03 39 AL03 AWG22
D 8 N.C 8 N.C D
24 SV_SG B12 N.C. 2 N.C. 2 SG (UL1007)
BRN/BLK 9 N.C 9 N.C
25 ALM A13 ALM 31 ALM 31 ALM+
BRN/RED 10 N.C 10 N.C
26 U5+24VE B13 ALM-SG 32 ALM-SG 32 ALM-
11 N.C 11 N.C
27 FG A14 N.C. 50 N.C. 50 N.C.
12 N.C 12 N.C
28 N.C B14 N.C 9 N.C. 9 N.C.
13 N.C 13 N.C
29 N.C A15 N.C 10 N.C. 10 N.C.
14 GND 14 GND
30 N.C B15 N.C 11 N.C. 11 +SVSIGN
(SHELL)
AWG26-18P 12 N.C. 12 -SVSIGN
(UL2464-SW/R) 13 N.C. 13 N.C.
#100257932V**
14 N.C. 14 -SVCLR
AWG16(UL1015)
15 N.C. 15 +SVCLR WHT
AWG22(UL1007) BLK B1
16 N.C. 16 N.C. R1
E 17 N.C. 17 N.C. E
27Ω 300W
18 N.C. 18 N.C. WHT (SANKYO DENKI)
21 N.C.
B2
21 N.C.
22 N.C 22 N.C
SHORT BAR
23 N.C. 23 N.C. B3
24 N.C. 24 N.C. 3 DESIGNED T.Tani
29 N.C.
30 N.C.
29
30
N.C.
N.C. DRAWN T.Tani WIRING DIAGRAM 8
48 N.C. 48 PSO (ENGINE)
49 N.C. 49 *PSO
CHECKED T.Tani
(Shell) APPROVED FILE
3 delete short bar 2012.01.16 T.YASUDA Y.KURUSU CODE DRAW

2 3 4 5 6 7
RCP3E BOARD
X153 X112 PIO-86XE BOARD X120
#HIF3BA-16D-2.54C (HIROSE) #100086275V** #H10P-SHF-AA (JST) #H12P-SHF-AA (JST) #100116725V**
X153 #HIF3-2226SCA AWG22(UL1007) #BHF-001T-0.8SS X112 X120 #BHF-001T-0.8SS ACCESSORY WIRE
PNK PNK YEL
A A1 M2_CW A1 M2_CW 1 M2_CW 1 M2_CW 1 Z 1 Z A
B1 +5VE B1
VIO 2 M2_CCW 2 M2_CCW 2 *Z 2 *Z
YEL/BLK
VIO WHT GRN
A2 M2_CCW A2 M2_CCW 3 M2_D0 3 M2_D0 3 A 3 A
ORG GRN/BLK
B2 +5VE B2 4 M2_D1 4 M2_D1 4 *A 4 *A
GRY BLU ENC1
A3 A3 5 M2_D2 5 M2_D2 5 B 5 B
B3 +5VE B3
YEL 6 M2_D3 6 M2_D3 6 *B 6 *B
BLU/BLK
BLK RED ENC1
A4 A4 7 M2_ORG 7 M2_ORG 7 +5V 7 +5V
B4 +5VE B4 8 8 8 +5VE 8 +5VE
BLK #ROD1329-1000
A5 M2_ORG A5 M2_ORG
BLK 9 9 9 SENSOR+5V 9
SHIELD (HEIDENHAIN)
B5 +5VE B5 10 10 10 SENSOR+5VE 10
A6 M2_D0 A6 M2_D0
WHT 11 F.G 11 F.G
B GRY B
B6 M2_D2 B6 M2_D2 12 12
A7 M2_D1 A7 M2_D1
ORG
B7 M2_D3 B7 M2_D3
YEL
#100086277V** 1
A8 A8
X124 ACCESSORY WIRE 3 TURN
#H4P-SHF-AA(JST)
B8 B8 2 TURN PH7
X124 #BHF-001T-0.8SS
BLK
1 INP1 1 INP1
X151 X111 2 E 2 E
SHIELD
X151 #8825E-60-175 (KEL) #8825E-60-175 (KEL) X111 3 U4+24V 3 U4+24V
BRN
A1 PA0 B1 +5VE A1 PA0 B1 +5VE A1 PA0 B1 +5VE A1 PA0 B1 +5VE BLU
4 +24VE 4 +24VE
#Z4W-V 25R (OMRON)
A2 PA1 B2 +5VE A2 PA1 B2 +5VE A2 PA1 B2 +5VE A2 PA1 B2 +5VE
A3 PA2 B3 +5VE A3 PA2 B3 +5VE A3 PA2 B3 +5VE A3 PA2 B3 +5VE #E04SR211132(SEIWA)
C B5 +5VE
C
A5 PA4 B5 +5VE A5 PA4 B5 +5VE A5 PA4 A5 PA4 B5 +5VE
A8 PA7 B8 +5VE A8 PA7 B8 +5VE A8 PA7 B8 +5VE A8 PA7 B8 +5VE X124A
A9 PD0 B9 +5VE A9 PD0 B9 +5VE A9 PD0 B9 +5VE A9 PD0 B9 +5VE 1
A12 PD3 B12 +5VE A12 PD3 B12 +5VE
#100099381V**
A12 PD3 B12 +5VE A12 PD3 B12 +5VE 4
A13 PD4 B13 +5VE A13 PD4 B13 +5VE A13 PD4 B13 +5VE A13 PD4 B13 +5VE
KHIF99-0763-A0
D A17 *PRE B17 +5VE A17 *PRE B17 +5VE A17 *PRE B17 +5VE A17 *PRE B17 +5VE D
A18 *PWE B18 +5VE A18 *PWE B18 +5VE A18 *PWE B18 +5VE A18 *PWE B18 +5VE
A19 *PRST B19 +5VE A19 *PRST B19 +5VE A19 *PRST B19 +5VE A19 *PRST B19 +5VE
A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE
A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE
A22 ENCA B22 +5VE A22 ENCA B22 +5VE A22 ENCA B22 +5VE A22 ENCA B22 +5VE
A23 *ENCORG B23 +5VE A23 *ENCORG B23 +5VE A23 *ENCORG B23 +5VE A23 *ENCORG B23 +5VE
A24 *D_LDENB B24 +5VE A24 *D_LDENB B24 +5VE A24 *D_LDENB B24 +5VE A24 *D_LDENB B24 +5VE
A25 B25 +5VE A25 B25 +5VE A25 B25 +5VE A25 B25 +5VE
E E
DESIGNED T.Tani
APPROVED FILE

REVISION
2 3 4 5 6 7
RCP3E BOARD LTB64E BOARD
X102
X152 X101 #HIF3BB-50D-2.54R #100257978V** PIF-1
X152 #8825E-80-175 (KEL) #8825E-80-175 (KEL) X101 X102 (HIROSE) AWG28-25P(UL2464-SB) #57FE-40500-20S (DDK)
A A1 RA0 B1 +5VE A1 RA0 B1 +5VE A1 RA0 B1 +5VE A1 RA0 B1 +5VE A1 +5VE A1 +5VE 1 +5VE A
A2 RA1 B2 +5VE A2 RA1 B2 +5VE A2 RA1 B2 +5VE A2 RA1 B2 +5VE B1 +5VE B1 +5VE 26 +5VE
A3 RA2 B3 +5VE A3 RA2 B3 +5VE A3 RA2 B3 +5VE A3 RA2 B3 +5VE A2 +DIR A2 +DIR 2 +DIR
A4 RA3 B4 +5VE A4 RA3 B4 +5VE A4 RA3 B4 +5VE A4 RA3 B4 +5VE B2 -DIR B2 -DIR 27 -DIR
A5 RA4 B5 +5VE A5 RA4 B5 +5VE A5 RA4 B5 +5VE A5 RA4 B5 +5VE A3 +LREQ A3 +LREQ 3 +LREQ
A6 RA5 B6 +5VE A6 RA5 B6 +5VE A6 RA5 B6 +5VE A6 RA5 B6 +5VE B3 -LREQ B3 -LREQ 28 -LREQ
A7 RA6 B7 +5VE A7 RA6 B7 +5VE A7 RA6 B7 +5VE A7 RA6 B7 +5VE A4 +LDAV A4 +LDAV 4 +LDAV
A8 RA7 B8 +5VE A8 RA7 B8 +5VE A8 RA7 B8 +5VE A8 RA7 B8 +5VE B4 -LDAV B4 -LDAV 29 -LDAV
A9 RD0 B9 +5VE A9 RD0 B9 +5VE A9 RD0 B9 +5VE A9 RD0 B9 +5VE A5 +PGON A5 +PGON 5 +PGON
A10 RD1 B10 +5VE A10 RD1 B10 +5VE A10 RD1 B10 +5VE A10 RD1 B10 +5VE B5 -PGON B5 -PGON 30 -PGON
A11 RD2 B11 +5VE A11 RD2 B11 +5VE A11 RD2 B11 +5VE A11 RD2 B11 +5VE A6 +STRB A6 +STRB 6 +STRB
B B
A12 RD3 B12 +5VE A12 RD3 B12 +5VE A12 RD3 B12 +5VE A12 RD3 B12 +5VE B6 -STRB B6 -STRB 31 -STRB
A13 RD4 B13 +5VE A13 RD4 B13 +5VE A13 RD4 B13 +5VE A13 RD4 B13 +5VE A7 +DB0 A7 +DB0 7 +DB0
A14 RD5 B14 +5VE A14 RD5 B14 +5VE A14 RD5 B14 +5VE A14 RD5 B14 +5VE B7 -DB0 B7 -DB0 32 -DB0
A17 *RRE B17 +5VE A17 *RRE B17 +5VE #100099454V** A17 *RRE B17 +5VE A17 *RRE B17 +5VE A9 +DB2 A9 +DB2 9 +DB2
A18 *RWE B18 +5VE A18 *RWE B18 +5VE KHIF99-0763-B0 A18 *RWE B18 +5VE A18 *RWE B18 +5VE B9 -DB2 B9 -DB2 34 -DB2
A19 *RRST B19 +5VE A19 *RRST B19 +5VE A19 *RRST B19 +5VE A19 *RRST B19 +5VE A10 +DB2 A10 +DB2 10 +DB2
A20 PGON B20 +5VE A20 PGON B20 +5VE A20 PGON B20 +5VE A20 PGON B20 +5VE B10 -DB3 B10 -DB3 35 -DB3
A21 START B21 +5VE A21 START B21 +5VE A21 START B21 +5VE A21 START B21 +5VE A11 +DB4 A11 +DB4 11 +DB4
A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE B11 -DB4 B11 -DB4 36 -DB4
A23 *INH-A B23 +5VE A23 *INH-A B23 +5VE A23 *INH-A B23 +5VE A23 *INH-A B23 +5VE A12 +DB5 A12 +DB5 12 +DB5
C A24 *INH-T B24 +5VE A24 *INH-T B24 +5VE A24 *INH-T B24 +5VE A24 *INH-T B24 +5VE B12 -DB5 B12 -DB5 37 -DB5 C
A25 *RE-SRT B25 +5VE A25 *RE-SRT B25 +5VE A25 *RE-SRT B25 +5VE A25 *RE-SRT B25 +5VE A13 +DB6 A13 +DB6 13 +DB6
A26 TB-READ B26 +5VE A26 TB-READ B26 +5VE A26 TB-READ B26 +5VE A26 TB-READ B26 +5VE B13 -DB6 B13 -DB6 38 -DB6
A27 SCAN-ON B27 +5VE A27 SCAN-ON B27 +5VE A27 SCAN-ON B27 +5VE A27 SCAN-ON B27 +5VE A14 +DB7 A14 +DB7 14 +DB7
A28 STEP-AK B28 +5VE A28 STEP-AK B28 +5VE A28 STEP-AK B28 +5VE A28 STEP-AK B28 +5VE B14 -DB7 B14 -DB7 39 -DB7
A29 OUT-ON0 B29 +5VE A29 OUT-ON0 B29 +5VE A29 OUT-ON0 B29 +5VE A29 OUT-ON0 B29 +5VE A15 +5VE A15 +5VE 15 +5VE
A30 OUT-ON1 B30 +5VE A30 OUT-ON1 B30 +5VE A30 OUT-ON1 B30 +5VE A30 OUT-ON1 B30 +5VE B15 +5VE B15 +5VE 40 +5VE
A31 SYNC B31 +5VE A31 SYNC B31 +5VE A31 SYNC B31 +5VE A31 SYNC B31 +5VE A16 A16 16
A32 CAL B32 +5VE A32 CAL B32 +5VE A32 CAL B32 +5VE A32 CAL B32 +5VE B16 B16 41
A33 LD-ENABLE0 B33 +5VE A33 LD-ENABLE0 B33 +5VE A33 LD-ENABLE0 B33 +5VE A33 LD-ENABLE0 B33 +5VE A17 +DB8 A17 +DB8 17 +DB8
A34 LD-ENABLE1 B34 +5VE A34 LD-ENABLE1 B34 +5VE A34 LD-ENABLE1 B34 +5VE A34 LD-ENABLE1 B34 +5VE B17 -DB8 B17 -DB8 42 -DB8
A35 SPARE B35 +5VE A35 SPARE B35 +5VE A35 SPARE B35 +5VE A35 SPARE B35 +5VE A18 +DB9 A18 +DB9 18 +DB9
A36 SPARE B36 +5VE A36 SPARE B36 +5VE A36 SPARE B36 +5VE A36 SPARE B36 +5VE B18 -DB9 B18 -DB9 43 -DB9
D D
A21 +DB12 A21 +DB12 21 +DB12
B21 -DB12 B21 -DB12 46 -DB12
X156 PIF-2 A22 +DB13 A22 +DB13 22 +DB13
#H5P-SHF-AA(JST) #100257977V** #17JE-13250-02(DDK) B22 -DB13 B22 -DB13 47 -DB13
X156 #BHF-001T-0.8SS AWG24-5C(UL2547-SW/R) 1 A23 +DB14 A23 +DB14 23 +DB14
RED
1 RXD 1 RXD 2 TXD B23 -DB14 B23 -DB14 48 -DB14
BLU
2 TXD 2 TXD 3 RXD A24 +DB15 A24 +DB15 24 +DB15
GRN
3 RTS 3 RTS 4 RTS B24 -DB15 B24 -DB15 49 -DB15
YEL
E 4 CTS 4 CTS 5 CTS A25 A25 25 E
WHT
5 +5VE 5 +5VE 6 B25 B25 50
7 +5VE
8 #E04SR301334(SEIWA)
#E04SR211132(SEIWA)
DESIGNED T.Tani
25

APPROVED FILE
CODE DRAW
2 3 4 5 6 7
PIO-86XE BOARD CON-86MAO BOARD

X113 X11H
X113 #8822E-100-171 (KEL) #8822E-100-171 (KEL) X113H
A A1 IN1 B1 IN2 A1 IN1H B1 IN2H A1 IN1H B1 IN2H A1 IN1H B1 IN2H A
A2 IN3 B2 IN4 A2 IN3H B2 IN4H A2 IN3H B2 IN4H A2 IN3H B2 IN4H
B B
A15 IN33 B15 N.C A15 IN29H B15 IN30H A15 IN29H B15 IN30H A15 IN29H B15 IN30H
A19 INM2_ORG B19 IN94 A19 IN37H B19 IN38H A19 IN37H B19 IN38H A19 IN37H B19 IN38H
A23 MOT_29 B23 MOT-30 A23 IN45H B23 IN46H #100098886V** A23 IN45H B23 IN46H A23 IN45H B23 IN46H
C A24 IN34 B24 N.C A24 IN47H B24 IN48H KHJF99-0762-B0 A24 IN47H B24 IN48H A24 IN47H B24 IN48H C
A26 MOT-1 B26 MOT-2 A26 OUT7H B26 OUT8H A26 OUT7H B26 OUT8H A26 OUT7H B26 OUT8H
A30 N.C B30 N.C A30 OUT15H B30 OUT16H A30 OUT15H B30 OUT16H A30 OUT15H B30 OUT16H
A33 OUT-7 B33 OUT-8 A33 OUT21H B33 OUT22H A33 OUT21H B33 OUT22H A33 OUT21H B33 OUT22H
D D
A38 N.C B38 OUT-37 A38 OUT31H B38 OUT32H A38 OUT31H B38 OUT32H A38 OUT31H B38 OUT32H
A41 MM1_CW B41 MM1_CCW A41 OUT37H B41 OUT38H A41 OUT37H B41 OUT38H A41 OUT37H B41 OUT38H
A42 MMI_PD B42 N.C A42 OUT39H B42 N.C A42 OUT39H B42 N.C A42 OUT39H B42 N.C
A43 M61HCW B43 M61HCCW A43 OUT41H B43 OUT42H A43 OUT41H B43 OUT42H A43 OUT41H B43 OUT42H
A44 M61HPD B44 N.C A44 OUT43H B44 OUT44H A44 OUT43H B44 OUT44H A44 OUT43H B44 OUT44H
A45 M2_CW2 B45 M2_CCW2 A45 OUT45H B45 OUT46H A45 OUT45H B45 OUT46H A45 OUT45H B45 OUT46H
A46 M2_D0 B46 M2_D1 A46 OUT47H B46 OUT48H A46 OUT47H B46 OUT48H A46 OUT47H B46 OUT48H
E A49 MM2_PD B49 N.C A49 OUT53H B49 OUT54H A49 OUT53H B49 OUT54H A49 OUT53H B49 OUT54H E
DESIGNED T.Tani
APPROVED FILE
CODE DRAW
2 3 4 5 6 7
RCP3E BOARD X154

#HIF3BA-20D-2.54C(HIROSE)
X162 X154 #HIF3-2226SCA
A 1 RXD A1 A1 A
2 TXD B1 B1
3 RST A2 A2
4 CTS B2 B2
5 +5VE A3 A3
B3 B3 PANEL
A4 A4 XPNL
B4 B4 #100257979V** #17JE-13090-02(D1)A (DDK)
A5 A5 AWG24-3P(UL2464-SB or SK-2464-978) #17JE-09H-1C4-CF XPNL
B5 B5 1 1 CD
ORG-BLK(BLU-WHT)
A6 TXD A6 TXD 2 TXD 2 RD
B ORG-RED(WHT-BLU) B
B6 RXD B6 RXD 3 RXD 3 SD
GRY-RED(WHT-GRN)
A7 RTS A7 RTS 4 4 ER
GRY-BLK(GRN-WHT)
B7 CTS B7 CTS 5 +5VE 5 SG
BLU
X161 A8 DCD A8 DCD AWG24 6 6 DR
1 RXD B8 DTR B8 DTR (UL1007) 7 CTS 7 RS
WHT-BLK(ORG-WHT)
2 TXD A9 +5VE A9 +5VE 8 RTS 8 CS
3 RST B9 B9 9 9 RI
4 CTS A10 A10
5 +5VE B10 B10
#ST401-AG41-24V(DIGITAL)
#100257980V**
C AWG24-5C(UL2547-SW/R) C
XPC X159
#17JE-23090-02(D3C) (DDK) #H5P-SHF-AA (JST)
1 #BHF-001T-0.8SS X159 X168
2 TXD BLU 1 RXD 1 RXD 1 TX+
3 RXD RED 2 TXD 2 TXD 2 TX-
4 3 RST 3 RST 3 RX+
5 GND WHT 4 CTS 4 CTS 4
6 5 +5VE 5 +5VE 5
7 CTS YEL 6 RX-
8 RTS GRN 7
9 8
#E04SR211132(SEIWA)
D D
X846 X158 X172
X846 #17JE-13090-02(D8A) (DDK) #H5P-SHF-AA (JST) #H8P-SHF-AA(JST) #100259001V**
AWG22(UL1007)
1 1 #BHF-001T-0.8SS X158 X172 #BHF-001T-0.8SS
BLK WHT To X1600
2 RXD 2 RXD 1 RXD 1 RXD 1 TEMP0 1 TH1+
BLK/WHT BLK
3 TXD 3 TXD 2 TXD 2 TXD 2 TEMP- 2 TH1- (MAIN BODY 10/13)
4 4 3 RST 3 RST 3 TEMP1 3
5 +5VE 5 +5VE GRN 4 CTS 4 CTS 4 TEMP- 4
6 6 5 +5VE 5 +5VE 5 TEMP2 5
7 RTS 7 RTS RED 6 TEMP- 6
E RED/WHT E
8 CTS 8 CTS 7 TEMP3 7
9 9 #100090590V** 8 TEMP- 8
AWG24-3P(UL2464-SB)
DESIGNED T.Tani
APPROVED FILE
CODE DRAW
2 3 4 5 6 7
CON-86MAO BOARD X1H X2010 X2010 X100H
#H8P-SHF-AA(JST) #SMP-08V-BC(JST) #SMR-08V-B(JST) #100259005V** #179228-3(TYCO) PH10H
#100258991V**
X1H #BHF-001T-0.8SS #BHF-001T-0.8SS #BYM-001T-0.6
AWG26(UL1007)
#179518-1 #OH-118-A5(ALEPH))
RED RED 1 +5V1
1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN1H
A 2 IN1H 2 IN1H 2 IN1H 2 IN1H A
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1
5 IN2H 5 IN2H
WHT
5 IN2H 5 IN2H
WHT X110H PH11H
BLK BLK #EE-1001 (OMRON) #EE-SX673 (OMRON)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
7 M11HCW 7 M11HCW 7 M11HCW 7 M11HCW
BLU BLU 2 (L)
8 M11HCCW 8 M11HCCW 8 M11HCCW 8 M11HCCW
3(OUT) IN2H
4 (-) +24VE
AWG22(UL1007) AWG26(UL1007) X11MH X11M
X2H AWG22(UL1007) AWG22(UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST)
#100259681V** #TG-05K-AR-249-CHA
#H20P-SHF-AA(JST) #BHF-001T-0.8SS #BYM-001T-0.6
B #100258992V** AWG22(UL1007) (TSUKASA SZ) B
X2H #BHF-001T-0.8SS
1 M11HCW 1 M11HCW RED
1 M23CW 1 M23CW RED
2 M11HCCW 2 M11HCCW
BLU M M11H
BLU
2 M23CCW 2 M23CCW
3 3
4 4
X2020 X2020
5 M20ACW 5 M20ACW
RED #SMP-18V-BC(JST) #SMR-18V-B(JST)
#100259006V** X200 PH20
BLU #BHF-001T-0.8SS #BYM-001T-0.6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
6 M20ACCW 6 M20ACCW
AWG26(UL1007)
RED RED
7 +5V1 7 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
8 IN3H 8 IN3H 2 IN3H 2 IN3H 2 (L)
BLK BLK
9 +5VE 9 +5VE 3 +5VE 3 +5VE 3(OUT) IN3H
RED RED
10 +5V1 10 +5V1 4 +5V1 4 +5V1 4 (-) +5VE
WHT WHT
11 IN4H 11 IN4H 5 IN4H 5 IN4H
C 12 +5VE 12 +5VE
BLK
6 +5VE 6 +5VE BLK X210 PH21 C
RED RED #EE-1001 (OMRON) #EE-SX673 (OMRON)
13 +5V1 13 +5V1 7 M20ACW 7 M20ACW
WHT
14 IN5H 14 IN5H 8 M20ACCW 8 M20ACCW BLU 1 (+) +5V1
BLK RED 2 (L)
15 +5VE 15 +5VE 9 +5V1 9 +5V1
RED WHT 3(OUT) IN4H
16 +5V1 16 +5V1 10 IN5H 10 IN5H
17 IN6H 17 IN6H WHT
11 +5VE 11 +5VE BLK X20M X20M 4 (-) +5VE
BLK RED AWG22(UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST)
18 +5VE 18 +5VE 12 +5V1 12 +5V1 #100094731V** #DME44B8HPB+8DG150
WHT #BHF-001T-0.8SS #BYM-001T-0.6 (JAPAN SERVO)
19 19 13 IN6H 13 IN6H ACCESSORY WIRE
14 +5VE 14 +5VE BLK
1 M20ACW 1 M20ACW RED
20 20
15 M23CW 15 M23CW RED
2 M20ACCW 2 M20ACCW BLK M M20
BLU
AWG26(UL1007)
16 M23CCW 16 M23CCW
17 17
18 18 X231 PH23-1
D D
#EE-1001 (OMRON) #EE-SX673 (OMRON)
1 (+) +5V1
2 (L)
3(OUT) IN5H
4 (-) +5VE
X232 PH23-2
1 (+) +5V1
2 (L)
3(OUT) IN6H
AWG26(UL1007)
X23M X23M 4 (-) +5VE
E AWG22(UL1007) AWG22(UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST)
#100259685V** #TG-05L-AR-193-CHA
E
#BHF-001T-0.8SS #BYM-001T-0.6 (TSUKASA SZ)
RED AWG22(UL1007)
1 M23CW 1 M23CW
2 M23CCW 2 M23CCW BLU M M23
DESIGNED T.Tani
WIRING DIAGRAM 1
DRAWN T.Tani
CHECKED T.Tani (MAIN BODY)
SOLDER
APPROVED FILE

100258863V01 (1/13) A3
REVISION
2 3 4 5 6 7
A CON-86MAO BOARD A
X3H X2030 X2030
#H18P-SHF-AA(JST) #100258993V** #SMP-12V-BC(JST) #SMR-12V-B(JST) #100259009V** X240H PH24H
X3H #BHF-001T-0.8SS AWG26(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 AWG26(UL1007) #EE-1001 (OMRON) #EE-SX673 (OMRON)
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
2 IN7H 2 IN7H 2 IN7H 2 IN7H 2 (L)
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 3(OUT) IN7H
ORG
4 +24V1 4 4 +24VH 4 +24VH 4 (-) +5VE
WHT WHT
BLK BLK
6 +24VE 6 +24VE 6 +24VE 6 +24VE
7 7 7 +5V1 7 +5V1 RED XPH25H XPH25 #100114274V** PH25H
B WHT #SMP-03V-BC(JST) #SMR-03V-B(JST) ACCESSORY WIRE
B
8 8 8 IN11H 8 IN11H
BLK #BHF-001T-0.8SS #BYM-001T-0.6 WHT
9 9 9 +5VE 9 +5VE
RED BRN
10 10 10 +5V1 10 +5V1 1 +24VH 1 +24VH
WHT BLK
11 11 11 IN12H 11 IN12H 2 IN8H 2 IN8H
12 12 12 +5VE 12 +5VE BLK
3 +24VE 3 +24VE BLU
RED
13 +5V1 13 +5V1 #BGS-S08N (OPTEX)
WHT
14 IN11H 14 IN11H
15 +5VE 15 +5VE
BLK X271
16 +5V1 16 +5V1 RED #179228-3(TYCO) PH27-1
WHT #179518-1 #OH-318-A5(ALEPH)
17 IN12H 17 IN12H
BLK 1 +5V1
18 +5VE 18 +5VE
2 IN11H
C 3 +5VE C
From X2080 ORG AWG26(UL1007) X272

(5/13) #179228-3(TYCO) PH27-2
#179518-1 #OH-318-A5(ALEPH)
1 +5V1
2 IN12H
3 +5VE
D D
E E
DESIGNED T.Tani
WIRING DIAGRAM 2
DRAWN T.Tani
APPROVED FILE
CODE DRAW
100258863V01 (2/13) A3
2 3 4 5 6 7
CON-86MAO BOARD X4H XP1 XP1
#H8P-SHF-AA(JST) #100258994V** #SMP-03V-BC(JST) #SMR-03V-B(JST) #100259641V** P1
X4H #BHF-001T-0.8SS AWG26(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 ACCESSORY WIRE #ZSE30A-01-N-M(SMC)
ORG BRN #ZS-38-3L
1 +24V1 1 +24V1 1 +24V1 1 +24V1
A WHT BLK A
2 IN13H 2 IN13H 2 IN13H 2 IN13H
BLK BLU
3 +24VE 3 +24VE 3 +24VE 3 +24VE
4 +24V1 4
5 IN14H 5 IN14H
6 +24VE 6 +24VE
7 7
8 8
B B
C X5H X2050 X2050 C

#H18P-SHF-AA(JST) #SMP-12V-BC(JST) #SMR-12V-B(JST)
X40H
#1-172075-1(TYCO) LS4H
X5H #BHF-001T-0.8SS #100258995V** #BHF-001T-0.8SS #BYM-001T-0.6
#100259010V** #170330-1 #V-5214DK (YAMATAKE)
1 +5V1 1 AWG26(UL1007) 1 1 NC
2 IN15H 2 IN15H 2 IN15H 2 IN15H NO IN15H
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE C +5VE
4 +5V1 4 4 4
5 IN16H 5 IN16H
WHT
5 IN16H 5 IN16H
WHT X40A
6 +5VE 6 +5VE
BLK
6 +5VE 6 +5VE
BLK #1-172075-1(TYCO) LS4A
ORG ORG #170330-1 #V-5214DK (YAMATAKE)
7 +24V1 7 +24V1 7 +24V1 7 +24V1
NC
8 IN17H 8 IN17H 8 IN17H 8 IN17H
BLK BLK NO IN16H
9 +24VE 9 +24VE 9 +24VE 9 +24VE
ORG ORG C +5VE
D 10 +24V1 10 +24V1 10 +24V1 10 +24V1 D
WHT WHT
11 IN18H 11 IN18H 11 IN18H 11 IN18H X20 PH2
BLK BLK
12 +24VE 12 +24VE 12 +24VE 12 +24VE #EE-1001 (OMRON) #EE-SX671 (OMRON)
13 +5V1 13 AWG26(UL1007) ORG
WHT 1 (+) +24V1
14 IN19H 14 IN19H To X600 ORG 2 (L) +24V1
15 +5VE 15 +5VE WHT
(7/13) 3(OUT) IN17H
16 +5V1 16 BLK
4 (-) +24VE
17 IN20H 17
18 +5VE 18 X30 PH3
AWG26(UL1007)
1 (+) +24V1
2 (L)
E 3(OUT) IN18H E
4 (-) +24VE
DESIGNED T.Tani
WIRING DIAGRAM 3
DRAWN T.Tani
APPROVED FILE
CODE DRAW
SOLDER SYM REVISION ALT.NO. DATE REVISED APPROVED NO. NO.
100258863V01 (3/13) A3
2 3 4 5 6 7
CON-86MAO BOARD X6H X2060 X2060

#H6P-SHF-AA(JST) #100258996V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100258998V**
X6H #BHF-001T-0.8SS AWG22(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 AWG22(UL1007)
RED RED
A 1 M11ACW 1 M11ACW 1 M11ACW 1 M11ACW To X2100 A
2 M11ACCW 2 M11ACCW BLU 2 M11ACCW 2 M11ACCW BLU (6/13)
ORG
3 +24V3 3 +24V3A1
BLU
4 OUT29H 4 OUT29H
X41M X41M
5 +24VA 5 +24VA ORG X41MA X41M QF41M
BLU #350778-1(TYCO) #350777-1(TYCO) #350778-1(TYCO) #350777-1(TYCO) #100082535V**
6 OUT33H 6 OUT33H #350689-1 #350547-1 #RXEF090(TYCO) #350550-1 #350547-1 ACCESSORY WIRE
RED RED
1 +24V3A1 1 +24V3A1 1 +24V3A2 1 +24V3A2
2 OUT29H 2 OUT29H BLU
2 OUT29H 2 OUT29H BLK M
M41
AWG16(UL1015)
#80050064 DC24V (THOMAS)
#100082096V**
B B
XYC1 XYC1
#350778-1(TYCO) #350777-1(TYCO) #100093259V**
#350689-1 #350690-1 ACCESSORY WIRE
BLU
1 +24VA 1 +24VA
2 OUT33H 2 OUT33H
BLU YC YC1
#MNB20G-07E (OGURA)
X7H X2070 X2070

#100258883V**
X300 PH30
X7H #BHF-001T-0.8SS #100258997V** #BHF-001T-0.8SS #BYM-001T-0.6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
C 1 +24V1 1 +24V1 ORG
1 +24V1 1 +24V1 ORG
1 (+) +24V1 C
WHT WHT
2 IN21H 2 IN21H 2 IN21H 2 IN21H 2 (L)
BLK BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE 3(OUT) IN21H
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1 4 (-) +24VE
WHT WHT
5 IN22H 5 IN22H 5 IN22H 5 IN22H
BLK BLK
6 +24VE 6 +24VE
RED
6 +24VE 6 +24VE
RED
X310 PH31
7 M30CW 7 M30CW 7 M30CW 7 M30CW #EE-1001 (OMRON) #EE-SX673 (OMRON)
BLU BLU
8 M30CCW 8 M30CCW 8 M30CCW 8 M30CCW 1 (+) +24V1
9 +24V1 9 2 (L)
WHT
10 IN42H 10 IN42H 3(OUT) IN22H
BLK
11 +24VE 11 +24VE 4 (-) +24VE
12 12
D X30M X30M D
AWG26(UL1007) AWG26(UL1007)
AWG22(UL1007) AWG22(UL1007) ACCESSORY WIRE
#BHF-001T-0.8SS #BYM-001T-0.6 #DME44B8HPB+8DG150
RED
1 M30CW 1 M30CW (JAPAN SERVO)
2 M30CCW 2 M30CCW BLK M
M30
X2071 X2071 XPH25A XPH25 #100114274V**

#SMP-03V-BC(JST) #SMR-03V-B(JST) #100265824V** #SMP-03V-BC(JST) #SMR-03V-B(JST) ACCESSORY WIRE
#BHF-001T-0.8SS #BYM-001T-0.6 AWG26(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 WHT
1 +24VH 1 +24VH ORG
1 +24VH 1 +24VH BRN PH25A
WHT BLK #BGS-S08N (OPTEX)
2 IN42H 2 IN42H 2 IN42H 2
IN42H
E BLK BLU E
3 +24VE 3 +24VE 3 +24VE 3 +24VE
From X2081 ORG AWG26(UL1007)

(5/13)
DESIGNED T.Tani
WIRING DIAGRAM 4
DRAWN T.Tani
SOLDER
APPROVED FILE
CODE DRAW
2 3 4 5 6 7
CON-86MAO BOARD
X8H
#H12P-SHF-AA(JST)
A X8H #BHF-001T-0.8SS
A
1 M601CW 1 #CE1(JST) X2080 X2080
2 M601CCW 2 #SMR-2V-B(JST)
#SMP-2V-BC(JST)
3 M602CW 3 #BHF-001T-0.8SS #BYM-001T-0.6
4 M602CCW 4 ORG AWG22(UL1007 ORG To X2030
1 +24VH 1 +24VH (2/13)
5 M603CW 5
2 2
6 M603CCW 6
7 M604CW 7 X2081 X2081
#100268541V**
8 M604CCW 8 #SMR-2V-B(JST)
ORG AWG22(UL1007 #SMP-2V-BC(JST)
9 +24VH 9 +24VH #BHF-001T-0.8SS #BYM-001T-0.6
B 10 +24VA 10 ORG AWG22(UL1007 ORG To X2071 B
1 +24VH 1 +24VH (4/13)
11 M606CW 11
2 2
12 M606CCW 12
X9H X2090 X2090 X273

#H16P-SHF-AA(JST) #100258886V** #SMP-10V-BC(JST) #SMR-10V-B(JST) #100259012V** #179228-3(TYCO) PH27-3
X9H #BHF-001T-0.8SS AWG26(UL1007 #BHF-001T-0.8SS #BYM-001T-0.6 #179518-1 #OH-318-A5(ALEPH)
RED RED AWG26(UL1007)
1 +5V1 1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN23H
2 IN23H 2 IN23H 2 IN23H 2 IN23H
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
RED RED
4 +5V1 4 +5V1 4 +5V1 4 +5V1
WHT WHT
5 IN24H 5 IN24H
BLK
5 IN24H 5 IN24H
BLK
X274
C 6 +5VE 6 +5VE 6 +5VE 6 +5VE #179228-3(TYCO) PH27-4 C
RED RED #179518-1
7 +5V1 7 +5V1 7 +5V1 7 +5V1 #OH-318-A5(ALEPH)
WHT WHT 1 +5V1
8 IN25H 8 IN25H 8 IN25H 8 IN25H
BLK BLK 2 IN24H
9 +5VE 9 +5VE 9 +5VE 9 +5VE
10 +5V1 10 10 10 3 +5VE
11 IN26H 11
12 +5VE 12 X240A PH24A
13 +5V1 13 #EE-1001 (OMRON) #EE-SX673 (OMRON)
14 14 1 (+) +5V1
15 +5VE 15 2 (L)
16 16 3(OUT) IN25H
4 (-) +5VE
D D
E E
DESIGNED T.Tani
WIRING DIAGRAM 5
DRAWN T.Tani
SOLDER
APPROVED FILE
CODE DRAW
100258863V01 (5/13) A3
2 3 4 5 6 7
CON-86MAO BOARD
X10H X2100 X2100 X100A
#H10P-SHF-AA(JST) #SMP-08V-BC(JST) #SMR-08V-B(JST) #100259014V** #179228-3(TYCO) PH10A
X10H #BHF-001T-0.8SS #100258998V** #BHF-001T-0.8SS #BYM-001T-0.6 #179518-1 #OH-118-A5(ALEPH)
A ORG RED AWG26(UL1007) A
1 +24V1 1 +24V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN9H
BLK BLK 3 +5VE
3 +24VE 3 +24VE 3 +5VE 3 +5VE
ORG
4 +5V1 4 4 +24V1 4 +24V1
5 5 5 IN29H 5 IN29H
WHT X110A PH11A
BLK #EE-1001 (OMRON) #EE-SX673 (OMRON)
6 +5VE 6 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
7 +5V1 7 +5V1 7 M11ACW 7 M11ACW
WHT BLU 2 (L)
8 IN9H 8 IN9H 8 M11ACCW 8 M11ACCW
BLK 3(OUT) IN29H
9 +5VE 9 +5VE
10 10 4 (-) +24VE
AWG26(UL1007) X11MA X11M
B RED #SMP-02V-BC(JST) #SMR-02V-B(JST)
B
From X2060 BLU
AWG22(UL1007) #100259681V** #TG-05K-AR-249-CHA
(4/13) #BHF-001T-0.8SS #BYM-001T-0.6 (TSUKASA SZ)
AWG22(UL1007) AWG22(UL1007)
RED
1 M11ACW 1 M11ACW
X11H 2 M11ACCW 2 M11ACCW BLU M M11A
1 +5V1
2 IN39H
3 +5VE
4 +5V1
5 IN40H
6 +5VE
7 +5V1
8
C 9 +5VE C
10
D D
E E
DESIGNED T.Tani
WIRING DIAGRAM 6
DRAWN T.Tani
SOLDER CHECKED T.Tani (MAIN BODY)
APPROVED FILE
CODE DRAW
100258863V01 (6/13) A3
2 3 4 5 6 7
CON-86MAO BOARD
X12H
#H12P-SHF-AA(JST)
A X12H #BHF-001T-0.8SS XBZ1 XBZ1 A
#100258999V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100259015V**
1 +24V5 1
AWG22(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 AWG22(UL1007)
2 2
ORG ORG
3 +24V5 3 +24V5 1 +24V5 1 +24V5
BLK BLK ATTENTION : NO POLARITY
4 OUT32H 4 OUT32H 2 OUT32H 2 OUT32H
ORG
5 +24V5 5 +24V5 BZ1
BLK #TS2BC 24V (TEND)
6 OUT33H 6 OUT33H
7 +24V5 7 +24V5
ORG XBU10 XBU10 #100261244V**
BLK AWG22(UL1007) #57-40140 (DDK) #57-30140 (DDK)
8 OUT34H 8 OUT34H AWG24-7P(UL2464)TYPE CL2
9 +24V5 9 +24V5
ORG
1 +24V5 1 +24V5
L.BRN to XBU20
BLK YEL
B 10 OUT35H 10 OUT35H 2 OUT33H 2 OUT33H (BU-800M) B
ORG L.GRN
11 +24V5 11 +24V5 3 +24V5 3 +24V5
BLK GRY
12 +24VE 12 +24VE 4 OUT34H 4 OUT34H
5 +24V5 5 +24V5 WHT
6 +24VE 6 +24VE L.BRN
WHT YEL
7 IN34H 7 IN34H
BLK L.GRN
8 +5VE 8 +5VE
GRY
9 9
From XINV #E04SR211132 WHT
10 10
(9/13) (SEIWA) L.BRN
AWG26(UL1007)
11 11
YEL
12 12
L.GRN
13 13
GRY
14 14
C C
X13000 X13000 #100223109V** X13100 X13100

#SMP-03V-BC(JST) #SMR-03V-B(JST) AWG26-3C #SMP-03V-BC(JST) #SMR-03V-B(JST)
#BHF-001T-0.8SS #BYM-001T-0.6 (EXT-2/UL20276) #BHF-001T-0.8SS #BYM-001T-0.6
AWG26(UL1007) ORG L.BLU ORG
1 +24V5 1 +24V5 1 +24V5 1 +24V5
WHT PNK WHT
2 IN19H 2 IN19H 2 IN19H 2 IN19H
BLK L.GRN BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE #100230894V**
AWG26(UL1007)
X600 X600
#SMP-02V-BC(JST) #SMR-02V-B(JST)
#BHF-001T-0.8SS #BYM-001T-0.6
D WHT XPH18 XPH18 D
From X5H 1 IN19H 1 IN19H #SMP-03V-BC(JST) #SMR-03V-B(JST) #100082420V**
(3/13) 2 2 ACCESSORY WIRE
#BHF-001T-0.8SS #BYM-001T-0.6 PH18
ORG BRN AMP. ：#FS-V31（KEYENCE)
1 +24V5 1 +24V5
WHT BLK FIBER：#FU-35FZ（KEYENCE)
2 IN19H 2 IN19H
BLK BLU LENS ：#F-4HA （KEYENCE)
3 +24VE 3 +24VE
X13H
1 U5+24V1H
2 +24VE
3 +5V1H
4 +5VE
5 OUT41AH
6 OUT42AH
E E
7 OUT43H
DESIGNED T.Tani
WIRING DIAGRAM 7
DRAWN T.Tani
APPROVED FILE
CODE DRAW
100258863V01 (7/13) A3
2 3 4 5 6 7
CON-86MAO BOARD
X14H X1014HA PMD2 X2M X2MP X2MP
#100086770V** #100086771V** #100086772V**
#H11P-SHF-AA(JST) #171822-3(TYCO) #171822-5(TYCO) #SMP-05V-BC(JST) #SMR-05V-B(JST)
A AWG22(UL1007) A
X14H #BHF-001T-0.8SS AWG22(UL1007) #170204-1 CN1 DRIVER CN3 #170204-1 #BHF-001T-0.8SS #BYM-001T-0.6 ACCESSORY WIRES
ORG BLU BLU
1 +24V4 1 +24V4 1 +24V4 1 +24V4 1 M2A 1 M2A 1 M2A 1 M2A
BLK RED RED
2 +24VE 2 +24VE 2 +24VE 2 +24VE 2 M2B 2 M2B 2 M2B 2 M2B
RED ORG ORG
3 +5V1 3 +5V1
BLK
3 3 3 M2C 3 M2C
GRN
3 M2C 3 M2C
GRN
M
4 +5VE 4 +5VE 4 M2D 4 M2D 4 M2D 4 M2D
5 OUT45H 5 OUT45H PNK
5 M2E 5 M2E
BLK
5 M2E 5 M2E
BLK M2
ORG
6 OUT46H 6 OUT46H #PK566-NB-A32
GRY
7 IN37H 7 IN37H (ORIENTAL MOTOR)
YEL
8 OUT47H 8 OUT47H X1014HB
PNK
9 OUT48H 9 OUT48H #1-171822-0(TYCO)
B 10 OUT49H 10 OUT49H VIO B
BLK #170204-1 CN3
11 OUT50H 11 OUT50H BLK
1 +5VE 1 +5VE
RED
2 +5V1 2 +5V1
YEL
3 OUT47H 3 OUT47H (D0)
PNK
VIO
BLK
PNK
7 OUT45H 7 OUT45H (CW)
ORG
8 OUT46H 8 OUT46H (CCW)
9 9
GRY
10 IN37H 10 IN37H (T.OUT)
C 1 #E04SR211132(SEIWA) C
#DFC5114-A5 (ORIENTAL MOTOR)
X15H
1 +24V3
2 +24VE
3 +5V1
4 +5VE
D 5 OUT51H D
6 OUT52H
7 OUT53H
E E
DESIGNED T.Tani
WIRING DIAGRAM 8
DRAWN T.Tani
APPROVED FILE

100258863V01 (8/13) A3
REVISION
2 3 4 5 6 7
CON-86MAO BOARD X571 X571

X17H #SMP-03V-BC(JST) #SMR-03V-B(JST)
#H10P-SHF-AA(JST) #100259000V** #BHF-001T-0.8SS #BYM-001T-0.6 #100086921V**
X17H #BHF-001T-0.8SS AWG26(UL1007) AWG26(UL1007) 1 1 ACCESSORY WIRE
A WHT ORG/WHT A
1 IN32H 1 IN32H 2 IN32H 2 IN32H
BLK ORG To LS57-1
2 +5VE 2 +5VE 3 +5VE 3 +5VE
3 IN33H 3 IN33H WHT (13/13)
4 +5VE 4 +5VE BLK X581 LS58-1
WHT #1-172075-1(TYCO)
5 IN34H 5 IN34H #170330-1 #D2MV-01L13-1C3 (OMRON)
BLK
6 +5VE 6 +5VE
WHT AWG26(UL1007) NC
7 IN35H 7 IN35H
BLK NO IN33H
8 +5VE 8 +5VE
C IN33HA
9 LS 9
10 +5VE 10 X582 LS58-2
B #1-172075-1(TYCO) B
#170330-1 #D2MV-01L13-1C3 (OMRON)
AWG26(UL1007) NC
NO IN33HA
C +5VE
XINV XINV
#BHF-001T-0.8SS #BYM-001T-0.6 AWG26(UL1007)
1 IN34H 1 IN34H
WHT To XBU10
BLK (7/13)
2 +5VE 2 +5VE
C X572 X572 C
#BHF-001T-0.8SS #BYM-001T-0.6 #100086922V**
ACCESSORY WIRE
1 1
ORG/WHT
2 IN35H 2 IN35H
ORG
To LS57-2
3 +5VE 3 +5VE (13/13)
D D
E E
DESIGNED T.Tani
WIRING DIAGRAM 9
DRAWN T.Tani
APPROVED FILE
CODE DRAW
100258863V01 (9/13) A3
2 3 4 5 6 7
CON-86MAO BOARD X18H X1600 X1600 XFAN1A XFAN

#H12P-SHF-AA(JST) #100259001V** #SMP-08V-BC(JST) #SMR-08V-B(JST) #100259611V** #SMP-03V-BC(JST) ACCESSORY
#100259683V**
X18H #BHF-001T-0.8SS AWG22(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8SS CONNECTOR
ACCESSORY WIRES
A ORG ORG RED A
1 +24V6A 1 +24V6A 1 +24V6 1 +24V6 1 +24V6 1 +24V6
2 +24VE 2 +24VE BLK 2 +24VE 2 +24VE
BLK
2 2 M
ORG ORG BLK
FAN1A
3 +24V1 3 +24V1 3 +24V1 3 +24V1 3 +24VE 3 +24VE
BLK BLK #AD1224HB-F51(ADDA)
4 +24VE 4 +24VE 4 +24VE 4 +24VE
ORG ORG
5 +24V1 5 +24V1 5 +24V1 5 +24V1
XFAN2A XFAN
BLK BLK
6 +24VE 6 +24VE 6 +24VE 6 +24VE
WHT WHT #SMP-03V-BC(JST) ACCESSORY
7 +24V1 7 7 TH+ 7 TH+ #100259683V**
BLK BLK #BHF-001T-0.8SS CONNECTOR
8 +24VE 8 8 TH- 8 TH- ACCESSORY WIRES
1 +24V1 1 +24V1 RED
9 +24V1 9
2 2 M
10 +24VE 10 BLK
FAN2A
3 +24VE 3 +24VE
B 11 +24V1 11 AWG22(UL1007) #AD1224HB-F51(ADDA) B
12 +24VE 12
XFAN3A XFAN
#SMP-03V-BC(JST) ACCESSORY
#100259683V**
#BHF-001T-0.8SS CONNECTOR
From X172 RED
ACCESSORY WIRES
1 +24V1 1 +24V1
(ENGINE 12/12)
2 2 M
AWG22(UL1007) BLK
FAN3A
3 +24VE 3 +24VE
AWG22(UL1007) #AD1224HB-F51(ADDA)
XTH1 XTH1
#BHF-001T-0.8SS #BYM-001T-0.6 AWG26(UL1007)+ACCESSORY WIRE
WHT WHT
C 1 TH1+ 1 TH1+ C
2 TH1- 2 TH1- BLK WHT TH1
AWG22(UL1007)
#PB3L-43-D2
(SHIBAURA ELECTRONICS)
D D
E E
DESIGNED T.Tani
WIRING DIAGRAM 10
DRAWN T.Tani
APPROVED FILE
CODE DRAW
2 3 4 5 6 7
CON-86MAO BOARD
X19H X2190 X2190 X510 PH51
#H18P-SHF-AA(JST) #100259002V** #SMP-10V-BC(JST) #SMR-10V-B(JST) #100259016V** #EE-1001(OMRON) #EE-SX674(OMRON)
A X19H #BHF-001T-0.8SS AWG26(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 AWG26(UL1007) RED
1 (+) +5V1 A
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 2 (L)
WHT WHT WHT
2 IN41H 2 IN41H 2 IN41H 2 IN41H 3(OUT) IN41H
BLK BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 4 (-) +5VE
RED RED
4 +5V1 4 +5V1 4 +5V1 4 +5V1
WHT WHT
5 IN10H 5 IN10H 5 IN10H 5 IN10H
BLK BLK
6 +5VE 6 +5VE 6 +5VE 6 +5VE
RED
7 +5V1 7 7 +5V1 7 +5V1 X520 PH52
WHT #EE-1001(OMRON) #EE-SX673(OMRON)
8 8 8 IN47H 8 IN47H
BLK RED
9 +5VE 9 9 +5VE 9 +5VE 1 (+) +5V1
10 +5V1 10 10 10 2 (L)
B WHT B
11 11 3(OUT) IN10H
BLK
12 +5VE 12 4 (-) +5VE
RED
13 +5V1 13 +5V1
WHT
14 IN47H 14 IN47H
BLK
15 +5VE 15 +5VE X500
16 +5V1 16 #179228-3(TYCO) PH50
17 17 #179518-1 #OH-118-A5(ALEPH)
18 +5VE 18 1 +5V1
2 IN47H
3 +5VE
C C
X20H
1 +24V1
2 IN43H
3 +24VE
4 +24V1
5 IN44H
6 +24VE
7
8
D X21H D
#VHR-3N(JST)
X21H #BVH-21T-1.1
1 1
2 +24V3 2 +24V3 WHT #100086778V**
AWG18(UL1007)
3 +24V4 3 +24V3
E E
DESIGNED T.Tani
WIRING DIAGRAM 11
DRAWN T.Tani
APPROVED FILE
CODE DRAW
100258863V01 (11/13) A3
2 3 4 5 6 7
CON-86MAO BOARD
X22H
A 1 +5V1 A
2 IN31H
3 +5VE
4 +5V1
5 IN49H
6 +5VE
7 +5V1
8 IN50H
9 +5VE
10 +5V1
11 IN36H
B B
12 +5VE
13 +5V1
14 IN38H
15 +5VE
16
C C
X24H XM53 XM53
X24H #BHF-001T-0.8SS AWG22(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 AWG22(UL1007)
1 M53CW RED 1 M53CW 1 M53CW RED
1 M53CW
2 M53CCW 2 M53CCW BLU 2 M53CCW 2 M53CCW BLU M
M53
3 M54CW 3
#TER-35QG1-24-150 (THINK ENGINEERING)
4 M54CCW 4
5 5
6 6
7 7
8 8
D D
X25H
1 +24V4
2 +24VE
3 +5V1
4 +5VE
5 OUT37H
6 OUT38H
7 OUT39H
E E
DESIGNED T.Tani
WIRING DIAGRAM 12
DRAWN T.Tani
SOLDER
APPROVED FILE
CODE DRAW
100258863V01 (12/13) A3
2 3 4 5 6 7
A #100086921V** A
LS57-1 X571P X571P X571C X571C
#SMR-02V-B(JST) #SMP-02V-BC(JST) #100086927V** #SMR-02V-B(JST) #SMP-02V-BC(JST)
ACCESSORY WIRE #D4GS-N2R(OMRON) ACCESSORY WIRE #BYM-001T-0.6 #BHF-001T-0.8SS AWG22(UL1007) #BYM-001T-0.6 #BHF-001T-0.8SS AWG22(UL1007)
IN32H ORG/WHT 32 12 BLU/WHT ORG ORG
From X571 1 U7+24V1 1 U7+24V1 1 U7+24V1 1 U7+24V1
+5VE ORG BLU WHT WHT
(9/13) 31 11 2 1 2 1 2 1 2 1
B B
#100086922V**
LS57-2 X572P X572P
#SMR-02V-B(JST) #SMP-02V-BC(JST)
ACCESSORY WIRE #D4GS-N2R(OMRON) ACCESSORY WIRE #BYM-001T-0.6 #BHF-001T-0.8SS
IN35H ORG/WHT 32 12 BLU/WHT WHT
C From X572 1 1 1 1 C
+5VE ORG BLU WHT
(9/13) 31 11 2 3 2 3
#100266533V**
D AWG22(UL1007)
D
WHT 3
From XT3
(ENGINE 4/13) ORG U7+24V1
E E
DESIGNED T.Tani
WIRING DIAGRAM 13
DRAWN T.Tani
APPROVED FILE
CODE DRAW
100258863V01 (13/13) A3
2 3 4 5 6 7
7 AWG18(UL1007)
#100257960V** To X845 (2/16)
AWG18(UL1007) XT81 #100258765V**
2 PNK PNK 2
A From U2(XU122) +9V A
2 PNK 2
(ENGINE 6/13)
PNK
+9V
PNK
+9V
#100257961V** BLK BLK 2
+9VE
AWG18(UL1007) BLK BLK 2
+9VE
2 BLK BLK
From U3(XU132) +9VE
(ENGINE 6/13) 2 BLK
L.BLU
+9VE
L.BLU 2 X820-4 64LD_FAD_E 4 BOARD
-9V
L.BLU 2 #100258762V** #VHR-6N (JST)
#100257953V** -9V
AWG18(UL1007) L.BLU
-9V
L.BLU AWG18(UL1007) #BVH-21T-1.1 X820
2 RED RED 2 PNK
+5V0 1 +9V 1 +9V
B From U1(XU14) 2 RED RED 2 BLK B
(ENGINE 2/13) +5V0 2 +9VE 2 +9VE
RED RED L.BLU -9V
+5V0 3 -9V 3
2 #100257967V** BLK BLK 2
+5V0E 4 4 -9VE
【32ch type】#100277867V** BLK BLK 2 RED +5V0
+5V0E 5 +5V0 5
【64ch type】#100277868V** BLK BLK BLK
6 +5V0E 6 +5V0E
From XT3 AWG18(UL1007) +5V0E
2 2 ORG U4+24V ORG 2
(ENGINE 7/16) +24V #100258767V** To
ORG U4+24V ORG 2
From U11 +24V #100258768V** XFAN801
BLK BLK 2
(【32ch type】ENGINE 4/16) +24VE
(【64ch type】ENGINE 5/16) BLK BLK 2 4 AWG22(UL1007) XFAN802
+24VE #100258761V** #VHR-6N (JST)
(2/16)
#100257957V** #UF1003-20A(20P) AWG18(UL1007) #BVH-21T-1.1 X820
AWG22(UL1007) (FUJICON) PNK
#100258769V** 1 +9V 1 +9V
To BLK
2 +9VE 2 +9VE
C To U2(XU123) #100258770V** XFAN803 L.BLU C
(ENGINE 6/16) 4 AWG22(UL1007) 3 -9V 3 -9V
XFAN804 4 4 -9VE
#100257959V** (2/16) RED
5 +5V0 5 +5V0
AWG22(UL1007) BLK
6 +5V0E 6 +5V0E
To U3(XU133)
(ENGINE 6/16)

#100258760V** #VHR-6N (JST)
AWG18(UL1007) #BVH-21T-1.1 X820
PNK
1 +9V 1 +9V
BLK
2 +9VE 2 +9VE
L.BLU
D 3 -9V 3 -9V D
4 4 -9VE
RED
5 +5V0 5 +5V0
BLK
6 +5V0E 6 +5V0E

#100258759V** #VHR-6N (JST)
AWG18(UL1007) #BVH-21T-1.1 X820
PNK
1 +9V 1 +9V
BLK
2 +9VE 2 +9VE
L.BLU
3 -9V 3 -9V
E 4 4 -9VE E
RED
5 +5V0 5 +5V0
BLK
6 +5V0E 6 +5V0E
DESIGNED T.Tani
5 Correction of errors #1～ 2013.08.19 T.YASUDA Y.KURUSU
CHECKED T.Tani (LD HEAD)
4 Deletion of CTP-PREG Board E/S #*～ 2012.02.09 D.Kawamoto Y.KURUSU
3 Addition of CTP-PREG Board E/S #1～ 2011.05.30 T.Tani Y.KURUSU APPROVED Y.KURUSU FILE
S #21～
F 2 Change CABLE type E #1～ 2011.02.23 T.YASUDA Y.KURUSU DATE 2010.09.01 MODEL PT-R8600M-S/E REV
REVISION
2 3 4 5 6 7
64LD_CPU3E-FAD BOARD
X845 X847 X866 CAL_SEN2E BOARD
100258765V** #VHR-7N (JST) #H5P-SHF-AA(JST) #100090649V** #H5P-SHF-AA(JST)
A 4 AWG18(UL1007) #BVH-21T-1.1 X845 A
X847 #BHF-001T-0.8SS 1.5D-QEV #BHF-001T-0.8SS CN1
RED
1 +5V0 1 +5V0 1 LD_CAL 1 LD_CAL 1 LD_CAL 1 LD_CAL
BLK SHIELD SHIELD
2 +5V0E 2 +5V0E 2 ±9VE 2 ±9VE 2 ±9VE 2 ±9VE
PNK PNK
From XT81 3 +9V 3 +9V 3 +9V 3 +9V 3 +9V 3 +9V
(1/16) BLK BLK
4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE
L.BLU L.BLU
5 -9V 5 -9V 5 -9V 5 -9V 5 -9V 5 -9V
ORG
From XT82 6 U4+24V 6 U4+24V AWG22(UL1007)
2 BLK
(1/16) 7 +24VE 7 +24VE
2
X845 3 X845B
B X845A B
4 100258765V** #VHR-7N (JST) #VHR-8N (JST) 100281486V** #VHR-7N (JST)
AWG18(UL1007) #BVH-21T-1.1 X1 X2 #BVH-21T-1.1 AWG18(UL1007) #BVH-21T-1.1 X845
RED RED
1 +5V0 1 +5V0 1 +5V0A 1 +5V0A 1 +5V0A 1 +5V0A
BLK BLK
2 +5V0E 2 +5V0E 2 +5V0AE 2 +5V0AE 2 +5V0AE 2 +5V0AE
PNK PNK
From XT81 3 +9V 3 +9V 3 +9V 3 +9V 3 +9V 3 +9V
(1/16) BLK BLK
4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE
L.BLU L.BLU
5 -9V 5 -9V 5 -9V 5 -9V 5 -9V 5 -9V
ORG ORG
From XT82 6 U4+24V 6 +24V 6 +24V 6 +24V 6 +24V 6 U4+24V
BLK BLK
(1/16) 7 +24VE 7 +24VE 7 +24VE 7 +24VE 7 +24VE 7 +24VE
2 8 8
2
C
3
CTP-PREG BOARD C
XFAN801
AWG22(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 ACCESSORY WIRE
ORG RED
From XT81 1 U4+24V 1 U4+24V
BLK
2 +24VE 2 +24VE
BLK M
(1/16) 2 FAN801
#AD0824UB-A71GL (ADDA)
XFAN802
D AWG22(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6 ACCESSORY WIRE D
ORG RED
From XT81 1 U4+24V 1 U4+24V
BLK
2 +24VE 2 +24VE
BLK M
(1/16)
2 FAN802
XFAN803
ORG
1 U4+24V 1 U4+24V
RED 【 Only 64ch type 】
From XT81 BLK BLK M
2 +24VE 2 +24VE
(1/16)
2 FAN803
E XFAN804 E
ORG RED
From XT81 1 U4+24V 1 U4+24V
BLK
2 +24VE 2 +24VE
BLK M
(1/16)
2 FAN804 DESIGNED T.Tani
4 Deletion of CTP-PREG E/S #*～ 2012.02.09 D.Kawamoto Y.KURUSU
F 3 Add of CTP-PREG E/S #1～ 2011.05.30 T.Tani Y.KURUSU DATE 2010.09.01 MODEL PT-R8600M-S/E REV
2 REVISE WRITING ERROR 2011.02.23 T.YASUDA Y.KURUSU CODE DRAW

2 3 4 5 6 7
64LD_CPU3E-FAD BOARD X855 X870 X870

#DF11-12DS-2C (HIROSE) #100090650V** #SMP-06V-BC (JST) #SMR-06V-B (JST)
(ACCESSORY CONNECTOR & WIRE)
X855 #DF11-2428SC AWG24(UL1007) #BHF-001T-0.8SS #BYM-001T-0.6
A WHT GRY A
1 PM81A 1 PM81A 1 PM81A 1 PM81A
GRY ORG
2 PM81B 2 PM81B 2 PM81C 2 PM81C
YEL BRN
3 PM81C 3 PM81C 3 PM81B 3 PM81B
4 PM81D 4 PM81D PNK
4 PM81D 4 PM81D BLU M
5 COM(A) 5 COM(A) ORG
5 COM(A) 5 COM(A) GRN PM81 #PFC25-48M1G(1/125)-02 (NIPPON PLUSE MOTOR)
ORG RED
6 COM(B) 6 COM(B) 6 COM(B) 6 COM(B)
RED
7 + 7 +
BLK #100085810V**
X871 PH85
8 - 8 - #EE-1001 (OMRON) #EE-SX671 (OMRON)
WHT AWG26(UL1007)
9 OUT 9 OUT 1(+) +
RED
10 + 10 + 2(L)
11 - 11 - BLK X855A X855A 3(OUT) OUT
B WHT #SMP-07V-BC(JST) #SMR-07V-B(JST)
B
12 OUT 12 OUT 4(-) -
#BHF-001T-0.8SS #BYM-001T-0.6
RED RED
AWG26(UL1007) BLK
1 + 1 +
BLK
X872 PH86
3 OUT 3 OUT 1(+) +
RED RED
4 + 4 + 2(L)
BLK BLK
5 - 5 - 3(OUT) OUT
WHT WHT
6 OUT 6 OUT 4(-) -
7 7
X856 X860 PMD80 X861 X862 X862

#DF11-20DS-2C (HIROSE) #100090651V** #5051-12 (MOLEX) #5051-05 (MOLEX) #PHR-5 (JST) #S5B-PH-SM3-TB (JST)
C X856 #DF11-2428SC AWG24(UL1007) #2759PBGL CN1 DRIVER CN2 #2759PBGL #SPH-002T-P0.5S (ACCESSORY CONNECTOR) C
ORG GRN BLU
1 U4+24V 1 U4+24V 1 U4+24V 1 U4+24V 1 PM80A 1 PM80A 1 PM80E 1 PM80E
2 U4+24V 2 U4+24V ORG
2 U4+24V 2 U4+24V 2 PM80B 2 PM80B YEL RED 2 PM80C 2 PM80C
BLK RED YEL
3 +24VE 3 +24VE 3 +24VE 3 +24VE 3 PM80C 3 PM80C 3 PM80B 3 PM80B M
BLK BLK GRN
4 +24VE 4 +24VE 4 +24VE 4 +24VE 4 PM80D 4 PM80D 4 PM80A 4 PM80A
5 +5V 5 +5V RED
5 +5V 5 +5V 5 PM80E 5 PM80E BLU BLK
5 PM80D 5 PM80D
PM80
6 +5VE 6 +5VE BLK 6 +5VE 6 +5VE #103H3505-7040 (SANYO DENKI)
AWG24(UL1007)
WHT
7 PM80CW 7 PM80CW 7 PM80CW 7 PM80CW #100090653V**
8 PM80CCW 8 PM80CCW GRY 8 PM80CCW 8 PM80CCW
9 PM80PDWN 9 PM80PDWN YEL 9 PM80PDWN 9 PM80PDWN #100085811V** X863 PH82
10 PM80H/F 10 PM80H/F PNK 10 PM80H/F 10 PM80H/F AWG26(UL1007)
#EE-1001(OMRON) #EE-SX671 (OMRON)
11 PM80MON 11 PM80MON BRN 11 PM80MON 11 PM80MON 1(+) +
RED 2(L)
12 + 12 + 12 12
D BLK 3(OUT) OUT D
13 - 13 -
WHT 4(-) -
14 OUT 14 OUT #PMM-BD-53131-10 (SANYO DENKI)
RED
15 + 15 +
16 - 16 - BLK X864 PH83
17 OUT 17 OUT WHT X856A X856A AWG26(UL1007)
RED #SMP-09V-BC(JST) #SMR-09V-B(JST) 1(+) +
18 + 18 +
BLK #BHF-001T-0.8SS #BYM-001T-0.6 2(L)
19 - 19 - RED RED
WHT 1 + 1 + 3(OUT) OUT
20 OUT 20 OUT BLK BLK
2 - 2 - 4(-) -
WHT WHT
3 OUT 3 OUT
RED RED
4 + 4 + X865 PH84
BLK BLK #EE-1001(OMRON) #EE-SX671 (OMRON)
5 - 5 -
AWG26(UL1007) WHT WHT AWG26(UL1007)
E 6 OUT 6 OUT 1(+) + E
RED RED
7 + 7 + 2(L)
BLK BLK
8 - 8 - 3(OUT) OUT
WHT WHT
9 OUT 9 OUT 4(-) -
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
LTB64E BOARD 64LD_FAD_E 1 BOARD

X104 X818-1
X104 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A A1 PLLCK(+) B1 A1 PLLCK(+) B1 A1 LD56(-) B1 LD60(-) A1 LD56(-) B1 LD60(-) A
A2 PLLCK(-) B2 A2 PLLCK(-) B2 A2 LD56(+) B2 LD60(+) A2 LD56(+) B2 LD60(+)
A3 LD_EN(+) B3 DOTCK0(+) A3 LD_EN(+) B3 DOTCK0(+) A3 LD48(-) B3 LD52(-) A3 LD48(-) B3 LD52(-)
A4 LD_EN(-) B4 DOTCK0(-) A4 LD_EN(-) B4 DOTCK0(-) A4 LD48(+) B4 LD52(+) A4 LD48(+) B4 LD52(+)
A5 LD00(+) B5 LD04(+) A5 LD00(+) B5 LD04(+) A5 LD40(-) B5 LD44(-) A5 LD40(-) B5 LD44(-)
A6 LD00(-) B6 LD04(-) A6 LD00(-) B6 LD04(-) A6 LD40(+) B6 LD44(+) A6 LD40(+) B6 LD44(+)
#100097741V**
KHJF99-0920-NA
FG CLAMP FG CLAMP
B B
A17 LD48(+) B17 LD52(+) A17 LD48(+) B17 LD52(+) A17 LD_EN(-) B17 DOTCK0(-) A17 LD_EN(-) B17 DOTCK0(-)
A18 LD48(-) B18 LD52(-) A18 LD48(-) B18 LD52(-) A18 LD_EN(+) B18 DOTCK0(+) A18 LD_EN(+) B18 DOTCK0(+)
A19 LD56(+) B19 LD60(+) A19 LD56(+) B19 LD60(+) A19 PLLCK(-) B19 A19 PLLCK(-) B19
A20 LD56(-) B20 LD60(-) A20 LD56(-) B20 LD60(-) A20 PLLCK(+) B20 A20 PLLCK(+) B20
C C
64LD_FAD_E - 2 BOARD
X105 X818-2
X105 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A1 PLLCK(+) B1 A1 PLLCK(+) B1 A1 LD57(-) B1 LD61(-) A1 LD57(-) B1 LD61(-)
#100097742V**
D A8 LD09(-) B8 LD13(-) A8 LD09(-) B8 LD13(-) A8 LD33(+) B8 LD37(+) A8 LD33(+) B8 LD37(+) D
KHJF99-0920-PA
FG CLAMP FG CLAMP
E A20 LD57(-) B20 LD61(-) A20 LD57(-) B20 LD61(-) A20 PLLCK(+) B20 A20 PLLCK(+) B20
E
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7

X106 X818-3
X106 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A8 LD10(-) B8 LD14(-) A8 LD10(-) B8 LD14(-)
#100097743V** A8 LD34(+) B8 LD38(+) A8 LD34(+) B8 LD38(+)
KHJF99-0920-RA
FG CLAMP FG CLAMP
B B
C C
64LD_FAD_E 4 BOARD
X107 X818-4
X107 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
D A8 LD11(-) B8 LD15(-) A8 LD11(-) B8 LD15(-)
#100097744V** A8 LD35(+) B8 LD39(+) A8 LD35(+) B8 LD39(+) D
KHJF99-0920-SA
FG CLAMP FG CLAMP
E
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
A A
64LD_CPU3E-FAD BOARD 64LD_FAD_E 4 BOARD 64LD_FAD_E - 3 BOARD 64LD_FAD_E 2 BOARD 64LD_FAD_E 1 BOARD
X819-1 5
X819-4 5 X819-3 5 X819-2 5 X891-1 X819 5
X860 #HIF3BA-30D-2.54R X891-4 #HIF3BA-30D-2.54R(HIROSE) X891-3 #HIF3BA-30D-2.54R(HIROSE)
X891-2 #HIF3BA-30D-2.54R(HIROSE) #HIF3BA-30D-2.54R
X860 (HIROSE) #HIF3-MULTI CLAMP(30) #HIF3-MULTI CLAMP(30) #HIF3-MULTI CLAMP(30) (HIROSE) X891
1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+)
B B
2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-)
7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+)
8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-)
13 CH_SEL3(+) 13 CH_SEL3(+) AWG28-30C(UL20012- 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+)
C 14 CH_SEL3(-) 14 CH_SEL3(-) STO) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) C
15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+)
16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-)
17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+)
#E04SR211132(SEIWA)
18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-)
19 LD_CLK(+) 19 LD_CLK(+) 1 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+)
20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-)
21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+)
22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-)
23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+)
24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-)
25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+)
26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-)
D D
29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+)
30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE

For 32ch type:#100222683V**
For 64ch type:#100222680V**
E E
DESIGNED T.Tani
F 5 Correction of errors #1～ 2013.08.19 T.YASUDA Y.KURUSU DATE 2010.09.01 MODEL PT-R8600M-S/E REV
REVISION
2 3 4 5 6 7
64LD_CPU3E-FAD
BOARD
X851 X8A5-1 X8A5-1
#DF11-16DS-2C(HIROSE) #100082745V** #DF11-12DS-2C(HIROSE) #DF11-12DEP-2C(HIROSE)
A X851 #DF11-2428SC AWG24(UL1007) #DF11-2428SC #DF11-EP2428PC #100222906V** ACCESSORY WIRE A
WHT WHT WHT
1 TEMP1 1 TEMP1 1 TEMP1 1 TEMP1
2 TMP_SPAN 2 TMP_SPAN
BLK BLK
WHT RT801
WHT BLK
3 * 3 3 TEMP21 3 TEMP21 #E3L-43-D1(SHIBAURA ELECTRONICS)
BLK BLK
4 * 4 4 TMP_SPAN 4 TMP_SPAN
WHT WHE WHT
5 TEMP21 5 TEMP21 5 DEW1 5 DEW1
BLK BLK WHT
6 TMP_SPAN 6 TMP_SPAN 6 TMP_SPAN 6 TMP_SPAN ACCESSORY WIRE
WHT WHT WHT
7 DEW1 7 DEW1 7 TEMP2 7 TEMP2
BLK BLK
WHT RT821
WHT WHT BLK
BLK BLK BLK #PBP-43-D3(SHIBAURA ELECTRONICS)
B 10 TMP_SPAN 10 TMP_SPAN 10 TMP_SPAN 10 TMP_SPAN B
WHE WHT
11 * 11 11 DEW2 11 DEW2
BLK WHT
12 * 12
WHT
12 TMP_SPAN 12 TMP_SPAN ACCESSORY WIRE 6
13 TEMP22 13 TEMP22
BLK
WHT
CO81
15 DEW2 15 DEW2
BLK #HDP-07SC2-N(HOKURIKU ELECTRIC)
1kΩ 1/4W
ACCESSORY WIRE
C C
RT802
#PBP-43-D3(SHIBAURA ELECTRONICS)
ACCESSORY WIRE
RT822
#E3L-43-D1(SHIBAURA ELECTRONICS)
ACCESSORY WIRE 6
D D
CO82
#HDP-07SC2-N(HOKURIKU ELECTRIC)
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED T.Tani
SOLDER APPROVED Y.KURUSU FILE

6 2014.02.12 WANGJSH Y.kurusu CODE DRAW
Add. Resistor
2 3 4 5 6 7
64LD_CPU3E-FAD
BOARD
X852 X8A6-1 X8A6-1
WHT WHT WHT
BLK BLK
WHT RT803
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT823
WHT WHT BLK
WHE WHT
11 * 11 11 DEW4 11 DEW4
BLK WHT
12 * 12
WHT
13 TEMP24 13 TEMP24
BLK
WHT
CO83
15 DEW4 15 DEW4
1kΩ 1/4W
C ACCESSORY WIRE C
RT804
ACCESSORY WIRE
RT824
D ACCESSORY WIRE D
CO84
AWG26(UL1007)
E E
DESIGNED T.Tani

Add. Resistor
2 3 4 5 6 7
64LD_CPU3E-FAD
BOARD
X853 X8A5-2 X8A5-2
WHT WHT WHT
BLK BLK
WHT RT805
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT825
WHT WHT BLK
WHE WHT
11 * 11 11 DEW6 11 DEW6
BLK WHT
12 * 12
WHT
13 TEMP26 13 TEMP26
BLK
WHT
CO85
15 DEW6 15 DEW6
1kΩ 1/4W
ACCESSORY WIRE
C C
RT806
ACCESSORY WIRE
RT826
ACCESSORY WIRE 6
D D
CO86
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED T.Tani

Add. Resistor
2 3 4 5 6 7
64LD_CPU3E-FAD
BOARD
X854 X8A6-2 X8A6-2
WHT WHT WHT
BLK BLK
WHT RT807
WHT BLK
BLK BLK
WHT WHE WHT ACCESSORY WIRE
BLK BLK WHT
6 TMP_SPAN 6 TMP_SPAN 6 TMP_SPAN 6 TMP_SPAN RT827
WHT WHT WHT
BLK BLK WHT
8 TMP_SPAN 8 TMP_SPAN 8 TMP_SPAN 8 TMP_SPAN #PBP-43-D3(SHIBAURA ELECTRONICS)
WHT WHT BLK
BLK BLK BLK ACCESSORY WIRE 6
WHE WHT
11 * 11
BLK
11 DEW8 11 DEW8
WHT
CO87
WHT #HDP-07SC2-N(HOKURIKU ELECTRIC)
13 TEMP28 13 TEMP28
BLK
WHT 1kΩ 1/4W
15 DEW8 15 DEW8
BLK
ACCESSORY WIRE
RT808
C ACCESSORY WIRE C
RT828
【 Only 64ch type 】 ACCESSORY WIRE 6

CO88
AWG26(UL1007)
X857 1kΩ 1/4W
#DF11-6DS-2C(HIROSE)
D X857 #DF11-2428SC X875 X875 (ACCESSORY CONNECTOR) D
1 *CV_SW 1 #100090654V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100007147V**
2 +5VE 2
WHT WHT BLK
3 TEMP311 3 TEMP311 1 TEMP_311 1 TEMP_311
4 TMP_SPAN 4 TMP_SPAN BLK BLK
BLK RT831
5 TEMP321 5 #PBP-43-D4-1
6 TMP_SPAN 6 (SHIBAURA ELECTRONICS)
X858 X877 X877 (ACCESSORY CONNECTOR)

#DF11-4DS-2C(HIROSE) #100090655V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100007148V**
AWG24(UL1007)
X858 #DF11-2428SC #BHF-001T-0.8SS #BYM-001T-0.6 ACCESSORY WIRE
1 TEMP331 1 TEMP331
WHT WHT
1 TEMP_331 1 TEMP_331 BLK
E
BLK BLK
2 TMP_SPAN 2 TMP_SPAN BLK RT833 E
3 TEMP341 3 #PBP-43-D4-2
DESIGNED T.Tani
F SOLDER DATE 2010.09.01 MODEL PT-R8600M-S/E REV

Add. Resistor
2 3 4 5 6 7
64LD_CPU3E-FAD
A BOARD A
X841 X8410 X8410 PU81
#100222672V** #CE1(JST)
#MDF6-6DS-3.5C(HIROSE) #172168-1(TYCO) #172160-1(TYCO)
#MDF6-2022SC AWG20(UL1007)
X841 #171364-1 #170366-1
ORG ORG RED
1 U11+24V81 1 U11+24V81 1 U11+24V81 1 U11+24V81
BLK BLK BLK PELTIER 81-1
2 U11+24VE81 2 U11+24VE81 2 U11+24VE81 2 U11+24VE81
ORG ORG RED
3 U11+24V82 3 U11+24V82 3 U11+24V82 3 U11+24V82
4 U11+24VE82 4 U11+24VE82 4 U11+24VE82 4 U11+24VE82
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B B
#CE1(JST)
RED
BLK PELTIER 82-1
RED
BLK PELTIER 82-2
M FAN81-1
#109R0624H402(SANYO)
M FAN81-2
C #109R0624H402(SANYO) C
X842
#MDF6-8DS-3.5C(HIROSE) PU82
X842 #MDF6-2022SC
#100222673V**
X8420 X8420
1 1 #172168-1(TYCO) #172160-1(TYCO) #CE1(JST)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V83 3 U11+24V83 1 U11+24V83 1 U11+24V83
4 U11+24VE83 4 U11+24VE83 2 U11+24VE83 2 U11+24VE83
ORG ORG RED
5 U11+24V84 5 U11+24V84 3 U11+24V84 3 U11+24V84
6 U11+24VE84 6 U11+24VE84 4 U11+24VE84 4 U11+24VE84
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
RED
BLK PELTIER 84-1
RED
BLK PELTIER 84-2
M FAN82-1
#109R0624H402(SANYO)
M FAN82-2
E E
#109R0624H402(SANYO)
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
64LD_CPU3E-FAD
A BOARD A
X843 X8430 X8430 PU83
#100222674V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X843 #171364-1 #170366-1
ORG ORG RED
1 U11+24V85 1 U11+24V85 1 U11+24V85 1 U11+24V85
2 U11+24VE85 2 U11+24VE85 2 U11+24VE85 2 U11+24VE85
ORG ORG RED
3 U11+24V86 3 U11+24V86 3 U11+24V86 3 U11+24V86
4 U11+24VE86 4 U11+24VE86 4 U11+24VE86 4 U11+24VE86
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B #CE1(JST) B
RED
BLK PELTIER 86-1
RED
BLK PELTIER 86-2
M FAN83-1
#109R0624H402(SANYO)
M FAN83-2
C #109R0624H402(SANYO) C
X844
X844 #MDF6-2022SC X8440 X8440
#100222675V** #CE1(JST)
1 1 #172168-1(TYCO) #172160-1(TYCO)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V87 3 U11+24V87 1 U11+24V87 1 U11+24V87
4 U11+24VE87 4 U11+24VE87 2 U11+24VE87 2 U11+24VE87
ORG ORG RED
5 U11+24V88 5 U11+24V88 3 U11+24V88 3 U11+24V88
6 U11+24VE88 6 U11+24VE88 4 U11+24VE88 4 U11+24VE88
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
RED
BLK PELTIER 88-1
RED
BLK PELTIER 88-2
M FAN84-1
#109R0624H402(SANYO)
M FAN84-2
E E
【 Only 64ch type 】 #109R0624H402(SANYO)
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
64LD_FAD_E 1 64LD_FAD_E 1
BOARD BOARD
X800 X800-1(ACCESSORY) X808 X808-1(ACCESSORY)
A 1 LD.GND 1 LD.GND PLD 1 LD.GND 1 LD.GND PLD A
ACCESSORY ACCESSORY
2 LDCH1_A 2 LDCH1_A 2 LDCH1_B 2 LDCH1_B
00ch 00ch 32ch 16ch
3 LD.GND 3 LD.GND 3 LD.GND 3 LD.GND

1 LD.GND 1 LD.GND ACCESSORY PLD 1 LD.GND 1 LD.GND ACCESSORY PLD
04ch 02ch 36ch 18ch
B X802 X802-1(ACCESSORY) X810 X810-1(ACCESSORY) B
08ch 04ch 40ch 20ch

12ch 06ch 44ch 22ch

C 1 LD.GND 1 LD.GND PLD 1 LD.GND 1 LD.GND PLD C
ACCESSORY ACCESSORY
16ch 08ch 48ch 24ch

20ch 10ch 52ch 26ch

D 2 LDCH7_A 2 LDCH7_A 2 LDCH7_B 2 LDCH7_B D
24ch 12ch 56ch 28ch

28ch 14ch 60ch 30ch
E E
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
ACCESSORY ACCESSORY
01ch 01ch 33ch 17ch

05ch 03ch 37ch 19ch
09ch 05ch 41ch 21ch

13ch 07ch 45ch 23ch

ACCESSORY ACCESSORY
17ch 09ch 49ch 25ch

21ch 11ch 53ch 27ch

25ch 13ch 57ch 29ch

29ch 15ch 61ch 31ch
E E
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
A X800 X800-3(ACCESSORY) X808 X808-3(ACCESSORY) A
02ch 32ch 34ch 48ch

06ch 34ch 38ch 50ch
B B
10ch 36ch 42ch 52ch

14ch 38ch 46ch 54ch
C X804 X804-3(ACCESSORY) X812 X812-3(ACCESSORY) C
18ch 40ch 50ch 56ch

22ch 42ch 54ch 58ch

D 1 LD.GND 1 LD.GND PLD 1 LD.GND 1 LD.GND PLD D
ACCESSORY ACCESSORY
26ch 44ch 58ch 60ch

30ch 46ch 62ch 62ch
E E
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
03ch 33ch 35ch 49ch

07ch 35ch 39ch 51ch
B B
11ch 37ch 43ch 53ch

15ch 39ch 47ch 55ch
19ch 41ch 51ch 57ch

23ch 43ch 55ch 59ch

ACCESSORY ACCESSORY
27ch 45ch 59ch 61ch

31ch 47ch 63ch 63ch
E E
DESIGNED T.Tani
CODE DRAW
2 3 4 5 6 7
#100100589V** QF2 CIRCUIT PROTECTOR #100272742V**
XT10 #100272743V** XFL
1
To XBU10
AWG24-7P(UL2464-SB)
AWG14(UL1015) #IN-11-A8E-15-1W(NIPPON THERMO) #100261876V**
1 Z2 1 XFL XT11 #100261244V**
KSCN-6FN2-SL(WEILAND) #100100590V** #350778-1(TYCO)#350777-1(TYCO)
LINE LOAD
AWG14(UL1015)
NOISE FILTER AWG14(UL1015) #350551-1 #350552-1 #UF1005-30A-4P (FUJICON) XBU20 XBU20
L(L1) BLK U100 BLK BLK BLK BLK 1 #57-40140 (DDK) #57-30140 (DDK)
L(L1) L(L1) 15A 1 3 1 U200 1 U200 U200
1 +24V1H L.BRN
ORG
A 1 +24V1H A
N(L2) WHT V100 WHT WHT WHT WHT BLK YEL
N(L2) N(L2) 15 A 2 4 2 V200 2 V200 V200 2 OUT33H 2 OUT33H
ORG
3 +24V1H L.GRN
3 +24V1H
PE #100100587V** 1 AWG14(UL1015) BLK GRY
#100272744V** 4 OUT34H 4 OUT34H
#ST16(LAPP) AWG14(UL1015) #100100588V** #100100541V** ORG WHT
#MAF-1220-33 1 5 +24V1H 5 +24V1H
#GMP16(LAPP) GRN/YEL AWG14(UL1015) #100270967V** BLK L.BRN
1 #MXB-1220-33 GRN/YEL 6 +24VE 6 +24VE
(TDK-LAMBDA) WHT YEL
7 IN34HINV 7 IN34HINV
BLK
8 +5VE L.GRN
8 +5VE
9 GRY
#E04SR211132 9
WHT
#100100573V**
(SEIWA) 10 10
1
U8 INVERTER
AWG22(UL1007)
AWG18(UL1015) 1 #G2R-2-SND(OMRON) L.BRN
B 1 1 XBL4 XBL4 #100246559V** #P2RF-08-E
11 11
YEL B
#100100542V** #SMR-02V-B (JST) #SMP-02V-BC (JST) #WJ200-007SF (HITACHI) 12 12
#100100544V**
#BYM-001T-0.6 #BHF-001T-0.8SS ORG 201 4 5 L.GRN
13 13
ORG 1 200 ORG AWG22(UL1007) GRY
1 200
#100100545V**
2 7 14 14
WHT 2 202 2 202 WHT #100246560V**
#100100586V** AWG22 ORG 200 3 6
AWG22(UL1007) SN 7 6 5 4 3 2 1 L PLCP24 AL0 (UL1007) XBU21 XBU21
CR1
CR2
SP EO EA H O OI L AM CM2 12 11 AL1 KABL1 #SMP-10V-BC (JST) #SMR-10V-B (JST)

+5VE #BHF-001T-0.8SS #BYM-001T-0.6
WHT OUT34H 1 8 +24V1H ORG ORG
XBL3 XBL3 IN34HINB
BLK BLK
1 +24V1H 1 +24V1H
BLK
V201 V200 U201 U200 #SMR-02V-B (JST) #SMP-02V-BC (JST) L1 L1 L1/N T1/U T2/V T3/W
2 OUT33H 2 OUT33H
#BYM-001T-0.6 #BHF-001T-0.8SS BLK ORG ORG
3 +24V1H 3 +24V1H
ORG
8 6 4 2 U200 V200 U202 V202 W202 BLK BLK
#100246689V**
BLK
KA40 1 200 1 200 4 OUT34H 4 OUT34H
AWG14(UL1015)
BLK ORG ORG
#G7L-2A-BUB DC24V 2 202 2 202 5 +24V1H 5 +24V1H
1 #100100543V** BLK BLK
C 1 (OMRON)
0 AWG22(UL1007) 6 +24VE 6 +24VE C
GRN/YEL
AWG14(UL1015) WHT WHT
#100100560V** XBL1 7 IN34HINV 7 IN34HINV
OUT33H +24V1H XBL1 XBL2 XBL2 BLK
8 +5VE 8 +5VE
BLK
ACCESSORY #350766-1(TYCO) #350767-1(TYCO) #350767-1(TYCO) #350766-1(TYCO)
WIRE #350552-1 #350551-1 #350552-1 #350551-1 9 9
BLK V40 ORG RED RED RED 10 10
1 U202 1 U202 1 U202 1 U202
WHT WHT
AWG18(UL1015)
#100100564V**
M WHT 2 V202 2 V202 2 V202 2 V202

#1SR139-600 ～ BLK 3 W202 BLK BLK #100271012V**
1 #100246561V**
3 W202 3 W202 3 W202
(Rohm)
MBL1 AWG14(UL1015) AWG14(UL1015)
#100100582V**
AWG14(UL1015)
#100246717V**
AWG22(UL1007)
#VB-007-G-U(HITACHI)
1
XFAN6 XFAN6
AWG14(UL1015)
#100259683V** ACCESSORY #SMP-03V-BC (JST) #CE1 (JST)

D #BHF-001T-0.8SS AWG22(UL1007)
D
ACCESSORY WIRE CONNECTOR
RED 1 +24V1H 1 +24V1H ORG
#100100578V**
M 2 2
BLK 3 +24VE 3 +24VE BLK
FAN6
#100100575V**
1 #AD1224HB-F51(ADDA) XFAN4 XFAN4

GRN/YEL
#SMP-03V-BC (JST) ACCESSORY #100259683V**

AWG22(UL1007) #BHF-001T-0.8SS CONNECTOR ACCESSORY WIRE
X40M1 X40M1 X40M X40M ORG 1 +24V1H
#350777-1(TYCO) #350778-1(TYCO) #100100566V** #350781-1(TYCO) #350715-1(TYCO) #100100567V** 1 +24V1H RED
#350550-1 #350547-1 #350550-1 #350547-1 ACCESSORY WIRE 2 2
M
BLK BLK BLK BLK 3 +24VE FAN4
1 U201 1 U201 1 U201 1 U201(1) 3 +24VE BLK
AWG14(UL1015)
WHT 2 V201 WHT BLK #AD1224HB-F51(ADDA)

2 V201 2 2 2 2
AWG18(UL1015)
BLK
3 3 3 3 BLK M XFAN5 XFAN5
E BLK ～ #SMP-03V-BC (JST) ACCESSORY #100259683V** E
4 V201 4 V201(4) M40 AWG22(UL1007) #BHF-001T-0.8SS CONNECTOR ACCESSORY WIRE
BLK ORG
5 5 P 1 +24V1H 1 +24V1H RED
6 6 #VB-70WSG-U 2 2
M
#100100579V**
(HITACHI) BLK 3 +24VE FAN5
GRN/YEL AWG18(UL1015) 3 +24VE BLK
GRN/YEL
#AD1224HB-F51(ADDA)
DESIGNED T.Tani
PE (BLOWER UNIT)
CHECKED T.Tani
FRAME
APPROVED FILE
F #DPF14-250FIB-C (PANDUIT) DATE 2010.9.6 MODEL BU-800M REV

CR1,CR2: #XEB1201 (OKAYA) 1 EMC,VP40 removed etc #11～ 2010.11.05 T.Tani Y.KURUSU CODE DRAW
REVISION
Not sold by AGFA
2 3 4 5 6 7
1φAC200V-240V
INPUT S0 U7
#100301692V**
#100257913V** ～
XU71
CN1
XT0
～
A S1 A
MAIN SWITCH POEWR SUPPLY 7
#100257914V** #100298736V**
～ U4
#100299969V**
POEWR SUPPLY 4
QF1 Z1 INTERLOCK
#100301691V** U1
#100310215V** #100257917V** #100257918V** ～
XU11
CN1
～
#100299308V**
B
CIRCUIT NOISE POEWR SUPPLY 1
～ U5 B
PROTECTOR FILTER
#100299967V**
XT1
POEWR SUPPLY 5
Coil Coil Z2
XE12
XBQ1
XBQ1
CN2
BQ
～
XT2
DRIVER
#100257927V** BQ1
NOISE FILTER
M
XM1
XM1
#100299968V** ～
M1
C AC SERVO C
#100257932V** MOTOR
R1
#100090536V**
#100298742V**
#100299969V** #100313144V**
～ U15 ～ U16
XS1
XS1
D Only 64ch type D
U13
～
XU131
CN1
#100313144V**
POEWR SUPPLY 13
U11
#100257921V**
～
Coil POEWR SUPPLY 11

KABL1 #100298734V**
U12
E ～ E
XU121
CN1
INTERLOCK
POEWR SUPPLY 12
XINV #100298738V**
(10/10) DESIGNED WANGJSH
#100299143V**
XBU1
XBU1
U8
～ WANGJSH
QF2 Z3 #100204622V**
DRAWN BLOCK DIAGRAM 1
#100298743V** #100298740V** #100299141V**
D.YONEDA
XBL1
XBL1
CHECKED
～～ M
MBL1
F PROTECTOR FILTER DATE 2013.08.20 MODEL PT-R8600MII-S/E REV

CODE DRAW
2 3 4 5 6 7
#100299320V**
CN81
XU14
To XT81 (3/10)
U1
A #100266533V** A
#100299991V**
CN51
XU12
～ To X571C,X572P (10/10)
#100299144V**
CN61
XU13
#100299972V** #100266733V**
XPNL2
XPNL2
XT5
PANEL
POEWR SUPPLY 1
#100299979V** #100259683V**
XFAN1
～ U4 #100257948V**
XFAN
M FAN1
B B
XFAN4
XFAN
M FAN4
～ U5 #100299990V**
#100299981V** #100259683V**
XFAN2H XFAN1H
XFAN
POEWR SUPPLY 5 M FAN1H
#100259683V**
XFAN
M FAN2H
XT3
#100299974V** CON-86MAO
X23H
X23H
C C
BOARD
#100299982V**
#100257968V**
#100299973V** LTB64E
X100
X100
BOARD
X150 X171
D D
X150 X171
U7 #100299308V** #100257946V** #100300048V**
～
XU72
X110
X110
CN2
Coil PIO-86XE BOARD

KA1 #100299308V** RCP3E BOARD
POEWR SUPPLY 7
INTERLOCK #100257954V** X125 X119 X117 X157
S1 X125 X119 X117 X157
#100257975V**
#100262047V**
#100299308V**
E #100298735V** E
Coil XE11 XE13
KA2 CN1 CN3
#100086247V** FU3
DESIGNED WANGJSH
XFU3
XFU3
AC SERVO
SERVO ON
DRIVER DRAWN WANGJSH BLOCK DIAGRAM 2
CHECKED D.YONEDA
F DATE 2013.08.20 MODEL PT-R8600MII-S/E REV

CODE DRAW
2 3 4 5 6 7
X820-1 X835-1
#100257960V** CAL_SEN2E BOARD #100222660V** 64LD_FAD_E 1
XU122
X835
U12 64LD_CPU3E_FAD
CN2
#100258765V** #100090649V** BOARD
X845
X845
X847
X847
X866
BOARD U15
CN1
A ～ A
#100257957V** #100258759V**
XU123
XU151
X820
～
CN3
CN1
POEWR SUPPLY 12
XU152
CN2
X820-2 X835-2
#100222661V** 64LD_FAD_E 2
X835
POEWR SUPPLY 15
BOARD
#100257961V**
XU132
U13
CN2
#100258760V**
～
X820
B #100257959V** B
XU133
CN3
POEWR SUPPLY 13
#100258767V** #100258813V**
XFAN801
XFAN
M #100257955V**
X848
X848
#100299320V** FAN801
XU14(2/10) #100261215V** (For 32ch type)
#100258768V** #100258813V** 64LD_CPU3E_FAD
XFAN802
XFAN
M or BOARD
～ U11 #100261213V** (For 64ch type)
X840
X840
FAN802
POEWR SUPPLY 11
XT81
C C
～ U11 #100277868V**
#100257956V**
POEWR SUPPLY 11 #100258769V** #100258813V**
XFAN803
XFAN
M
FAN803
XU161
CN1
#100258770V** #100258813V**
XFAN804
U16
XFAN
M
FAN804
～
CN2
D D
X820-3 X835-3
#100222662V** 64LD_FAD_E 3
X835
BOARD
X820
X820-4 X835-4
#100222663V** 64LD_FAD_E 4
X835
BOARD
#100258762V**
X820
E E
Only 64ch type
DESIGNED WANGJSH
DRAWN WANGJSH BLOCK DIAGRAM 3
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100116725V**
X114
X120
X120
ENC1
A ENC1 A
PIO-86XE
BOARD #100300082V** #100300083V** #100300094V**
X1260
X1260
XPH25
XPH25
X126
X126
#100274764V** PH25
X113H
(#M00274764V**)
X11H
X113
X113
CON-86MAO
BOARD
X124
PMD80
#100090651V** #100090653V**
X856
X856
X860
X861
X862
X862
DRIVER
CN1
CN2
M
PM80
X124A
B B
X115
64LD_CPU3E_FAD PH82
#100085811V**
X856A
X856A
BOARD
X863
RCP3E BOARD
X127
#100301757V** #100299303V** PH83
XPNL
XPNL
X154
X154
X153
X153
X112
X112
PANEL
X864
#100294771V**
X151
X151
X111
X111
PH84
X865
#100299148V**
X159
X159
XPC
C C
#100090650V**
#100090590V**
X855
X855
X870
M
X158
X158
X846
X846
#100299976V** PM81
PIF2
X156
X156
#100085810V** PH85
X855A
X855A
X871
X172
X860
X860
X168
PH86
X872
X162
#100097744V**
X818-4
X818-4
X819-4
X819-4
#100099454V** (#M00097744V**)
X107
X107
64LD_FAD_E 4 #100222683V** (For 32ch type)
X152
X152
X101
X101
D LTB64E BOARD BOARD or D

X161
#100222680V** (For 64ch type)
#100097743V**
#100257978V**
X818-3
X818-3
X819-3
X819-3
(#M00097743V**)
PIF1
X102
X102
X106
X106
64LD_FAD_E 3
BOARD
Only 64ch type
#100097742V**
X818-2
X818-2
X819-2
X819-2
(#M00097742V**)
X105
X105
64LD_FAD_E 2
BOARD
E E
#100097741V**
X818-1
X818-1
X819-1
X819-1
(#M00097741V**)
X104
X104
64LD_FAD_E 1
BOARD
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
SYM REVISION ALT.NO. DATE REVISED APPROVED NO. NO. 100327461V00(4/10) A3
2 3 4 5 6 7
#100082745V** #100222906V**
X8A5-1
X8A5-1
X851
X851
RT801
A A
#100082746V** #100222908V** RT821
X8A6-1
X8A6-1
X852
X852
BOARD
CO81
RT823
#100082747V** #100222907V** RT802
X8A5-2
X8A5-2
X853
X853
RT805 CO83
B B
RT822
#100082748V** #100222909V** RT804
X8A6-2
X8A6-2
RT825
X854
X854
RT807
CO82
CO85 RT824
RT827
RT806 CO84
CO87
RT826
RT808
C C
CO86
RT828
CO88
Only 64ch type
#100090654V** #100007147V**
X857
X857
X875
X875
D RT831 D
#100090655V** #100007148V**
X858
X858
X877
X877
RT833
E E
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
PU81
#100222672V**
X8410
X8410
X841
X841
PELTIER 81-1
A A
PELTIER 81-2
64LD_CPU3E-FAD #100222673V**
X842
X842
BOARD M
PELTIER 82-1
FAN81-1
M PELTIER 82-2
PU83 FAN81-2
B #100222674V** B
X8430
X8430
X843
X843
PELTIER 85-1
PELTIER 85-2 PU82

#100222675V**
X8420
X8420
X844
X844
M PELTIER 83-1
PELTIER 86-1
FAN83-1
PELTIER 83-2
M PELTIER 86-2
FAN83-2 M
PELTIER 84-1
C FAN82-1 C
M PELTIER 84-2
PU84 FAN82-2
X8440
X8440
PELTIER 87-1
PELTIER 87-2
M
PELTIER 88-1
D FAN84-1 D
M PELTIER 88-2
FAN84-2
Only 64ch type
E E
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
X800
X800
X800
X800
X800-1
X800-2
X800-3
X800-4
BOARD BOARD BOARD BOARD
X801
X801
X801
X801
X801-1
X801-2
X801-3
X801-4
X802
X802
X802
X802
X802-1
X802-2
X802-3
X802-4
X803
X803
X803
X803
X803-1
X803-2
X803-3
X803-4

X804-1
X804-2
X804-3
X804-4
X804
X804
X804
X804
B B
X805-1
X805-2
X805-3
X805-4
X805
X805
X805
X805

X806-1
X806-2
X806-3
X806-4
X806
X806
X806
X806

X807-1
X807-2
X807-3
X807-4
X807
X807
X807
X807

X808-1
X808-2
X808-3
X808-4
X808
X808
X808
X808

X809-1
X809-2
X809-3
X809-4
X809
X809
X809
X809
C C
X810-1
X810-2
X810-3
X810-4
X810
X810
X810
X810

X811-1
X811-2
X811-3
X811-4
X811
X811
X811
X811

X812-1
X812-2
X812-3
X812-4
X812
X812
X812
X812

X813-1
X813-2
X813-3
X813-4
X813
X813
X813
X813

X814-1
X814-2
X814-3
X814-4
X814
X814
X814
X814
D D
X815-1
X815-2
X815-3
X815-4
X815
X815
X815
X815
Only 64ch type
E E
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100299980V** #100259005V** PH10H
X2010
X2010
X100H
X1H
X1H
A A
CON-86MAO
BOARD PH11H
X110H
#100258992V** #100259006V** PH20
X2020
X2020
X200
X2H
X2H
#100259681V**
X11MH
X11M
PH21 M M11H
X210
#100298726V** #100300084V** PH24H
X2030
X2030
X240H
X3H
X3H
B #100094731V** B
X20M
X20M
M
M20
PH23-1
X231
PH27-1
X271
#100298728V** #100259641V**
X4H
X4H
XP1
XP1
P1 PH23-2
X232
PH27-2
X272
#100298729V**
X2040
X2040
XLS571 #100259685V**
X23M
X23M
C (10/10) M C
M23
#100258995V** #100259010V** LS4H

X2050
X2050
X40H
X5H
X5H
LS4A
X40A
X600
(9/10)
PH2
X20
D D
PH3
X30
#100258996V** #100258998V**
X2060
X2060
X2100
X6H
X6H
(9/10)
#100082096V** #100082535V**
X41MA
X41M
X41M
X41M
M
M41
QF41M
E E
#100298944V**
XYC1
XYC1
YA
YC1
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100298730V** #100258883V** PH30
X2070
X2070
X300
X7H
X7H
A A
CON-86MAO
BOARD PH31
X310
X8H
#100268141V**
X30M
X30M
PH27-3
M
#100258886V** #100298731V** M30
X2090
X2090
X273
X9H
X9H
B B
#100258998V** #100259014V** PH10A
X2100
X2100
X100A
X10H
X10H
PH24A
X240A
PH11A
X2060
X110A
(8/10)
#100259681V**
X11MA
X11M
#100298733V** #100259015V** M M11A
BZ1
X12H
X12H
XBZ1
XBZ1
C C
Coil
KASL57 #100298739V**
XLS57 (10/10)
INTERLOCK
#100223109V** #100230894V** #100082420V**

X13000
X13000
X13100
X13100
XPH18
XPH18
PH18
D D
#100258995V**
X600
X600
X5H
(8/10)
#100298737V** X18H
Coil (9/10)
KABL1 #100298739V** XLS57
(10/10)
INTERLOCK
XBU10
XBU10
XBU20 (AF-180N)
E E
#100298733V**
X2110
X2110
#100298732V**
X11H
X11H
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
PMD2
#100299156V** #100086771V** #100086772V**
X1014HA
X14H
X14H
X2MP
X2MP
CN1
CN3
X2M
CON-86MAO DRIVER M
BOHRD M2
A A
X1014HB
CN2
#100312498V**
X17H
X17H
X571
X571
B B
#100298737V** #100299983V** #100259683V**
XFAN1A
X1600
X1600
X18H
X18H
XFAN
M
FAN1A #100298738V**
XINV
XINV
U8 (1/10)
#100259683V**
XFAN2A
XFAN
M
XFAN4A
#100259683V**
XFAN
M FAN4A FAN2A
#100259683V**
X572
X572
XFAN3A
XFAN
M
#100259683V**
XFAN5A
FAN3A
XFAN
M FAN5A
C C
LS57-2
#100266533V**
X572P
X572P
XT3
KABL1 (9/10) (2/10)
#100086922V**
#100259002V** #100298741V** PH51

LS57-1
X2190
X2190
X19H
X19H
X510
1 3 5
PH52
X20H
X520
#100298729V**
XLS571
X571C
X571C
6
D SL57-1 D
7
YA
PH50 + -
X21H
X21H
X500
#100086778V** LED
2 4 8
9 10
X2040
INTERLOCK
X22H
(8/10)
#100298739V**
XSL57
XSL57
#100259003V** #100276754V** KASL57,KABL1
X24H
X24H
XM53
XM53
M (9/10)
E M53 E
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
XT0(40A) S0(EN:63A/UL:60A) XT1(40A) QF2 Z3(20A) U8 QF1 Z1(30A)

A L L1 A
L L1 30A
U1 U2
(L1)
U200
U5
15A L1/N KABL1
FWD OUT34B
30A
1φ AC CM
OUT34C
P1 CM (P1)
200V～240V
PE P(+) X2 3 (P2)
50Hz/60Hz U202 T1,T7
B G E U
B
E V V202 T2,T8
W W202 T3,T9
E
30C IN34H T4
V5 V200 L2/N
CON-86MAO M
30B +5VE T5 ～
15A
MBL1
T6
N E
N N1 N1 V1 V2
(L2) 30A
CIRCUIT NOISE INVERTER PLATE BLOWER CIRCUIT NOISE

MAIN SWITCH TERMINAL PROTECTOR FILTER
C TERMINAL PROTECTOR FILTER C
XT2(30A)
Z1 U2
U2 U2
U11 PIO-86XE KA1
U1 U4 U7 FU3(250V/T0.4A)
IN113 U3
+5V U4+24V U7+24V U7+24V1 U7+24V1
KA1 L + L + L +
+5VE
-
U13 +15V S1 D
+
±15VE LS57-1 SL57-1 LS57-2 +5VE U31
FG ± FG FG 1 3
-15V
- PIO-86XE U15
U11 KA1 V1
+ +5V0
KA1 N N -
+24VE
N -
U7+24VE
- +5V0E
U13
Z1 V2 V2 V2
TERMINAL POWER SUPPLY 1 POWER SUPPLY 4 POWER SUPPLY 7 INTERLOCK
DESIGNED WANGJSH
DRAWN WANGJSH SYSTEM DIAGRAM 1
CHECKED D.YONEDA
F DATE 2012.05.23 MODEL PT-R8600MⅡ-S/E REV
CODE DRAW
100298781V01(1/9) A3
REVISION
2 3 4 5 6 7
Z2(20A) E1A
A
KA1 KA2 A
U2 U3 U3 U4 U41
XT2 L1 CN2 CONTROL
U3 【 Only S model 】
S1 U31 (64ch type) +1
E1A U
+2
U5 U15 U16 U BQ1
U2 L1C V
+ U5+24V U15-5VE U16-5VE KA1 V M BQ
L L + L +
KA1
V2 L2C W
～～
W M1
D
FG FG FG PIO-86XE CONTROL CN1 E
MAIN SHAFT
B B
+24VE U15-5V U16-5V
DRIVE MOTOR
N - N - N - RCP3E RS-232C CN3
B1
E1A
R1:27Ω 300W
CONTROL 64LD_CPU3E_FAD
B2
V2 V3 V3 V4 V41
XT2 L3
C C
U2 U2
XT2
U12
+9V
L +
U11 +5V0
FG RC+
U4+24V U4+24V
L + U11+24V RC- +5V0E
+9VE
D N - D
M M M M FG U13
- FAN1 - FAN4
- FAN1H
- FAN2H +9VE
L +
+24VE +24VE U11+24VE +5V0
N - FG RC+
RC- +5V0E
E model:300W -9V
N -
S model:600W
V2 V2
XT2
E E
MAIN INSTRUMENT SECTION COOLING FAN POWER SUPPLY 11 POWER SUPPLY 12,13
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100298781V01(2/9) A3
2 3 4 5 6 7
+5V +5V
U1
QF11A(3.0A)
A CONTROL +5V1 A
ENC1
U1 +15V RCP3E CONTROL 64LD_FAD_E(1～4) U1 +15V PIO-86XE U4+24V
FU21A(T3.15A)
+24V1
U4
+15VE +15VE CONTROL
U1 U1
-15V -15V CON-86MAO
U1 U1 CON-86MAO
BUS U4 U4+24V U5+24V +24V3
U5
U4 +24VE
LTB64E U4+24V U4/U5 +24VE +24VE
PANEL
RS-232C PC IN113
PIF2 S1 +5VE KA2
64LD_CPU3E_FAD OUT-41
B B
CONTROL PIF1 E1A CONTROL CONTROL CONTROL
RS-232C E1A SENSORS
PIO-86XE P.M.DRIVERS
E DC MOTORS
RCP3E CONTROL / BUS
+5VE
+5VE +5VE
U1
RCP3E BOARD LTB64E BOARD PIO-86XE BOARD CON-86MAO BOARD
C C
U4+24V
U4
U4
+24VE PANEL
CONTROL
D D
RCP3E
OPERATION PANEL
E E
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100298781V01(3/9) A3
2 3 4 5 6 7
A A
64LD_CPU3E_FAD
+9V
+9VE CAL_SEN2E
-9V
U11+24V CONTROL
U11
U11 U11+24VE
U11+24V CAL_SEN2E BOARD

U11
B U11+24VE B
U11
U1 +5V0
U1 +5V0E
U12 +9V
U12/U13 +9VE
U13 -9V CONTROL / BUS
PLD * 16 PLD * 16 PLD * 16 PLD * 16

+5V0 +5V0 +5V0 +5V0
U1 33ch U1 32ch U1 01ch U1 00ch
+5V0E +5V0E +5V0E +5V0E
U1 U1 U1 U1
C C
U12
+9V 64LD_FAD_E 35ch
U12
+9V 64LD_FAD_E 34ch
U12
+9V 64LD_FAD_E 03ch
U12
+9V 64LD_FAD_E 02ch
U12/U13 +9VE 4 37ch U12/U13 +9VE 3 36ch U12/U13 +9VE 2 05ch U12/U13 +9VE 1 04ch
U13 -9V U13 -9V U13 -9V U13 -9V
39ch 38ch 07ch 06ch
41ch 40ch 09ch 08ch

U16-5VE U16-5VE U15-5VE U15-5VE
U16 43ch U16 42ch U15 11ch U15 10ch
U16-5V U16-5V U15-5V U15-5V
U16 U16 U15 U15
45ch 44ch 13ch 12ch
U15,16 RC1
47ch 46ch 15ch 14ch
RC2 K1
U15,16
D D
LTB64E 49ch LTB64E 48ch LTB64E 17ch LTB64E 16ch
51ch 50ch 19ch 18ch
55ch 54ch 23ch 22ch
57ch 56ch 25ch 24ch
U11+24V 59ch U11+24V 58ch U11+24V 27ch U11+24V 26ch

U11 U11 U11 U11
E M 61ch M 60ch M 29ch M 28ch

E
U11 +24VE U11 +24VE +24VE +24VE
U11 U11
63ch 62ch 31ch 30ch
FAN804 FAN803 FAN802 FAN801
64LD_CPU3E_FAD 64LD_FAD_E 4 BOARD 【 Only S model 】
64LD_FAD_E 3 BOARD 64LD_FAD_E 2 BOARD 64LD_FAD_E 1 BOARD
BOARD (64ch type)
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100298781V01(4/9) A3
2 3 4 5 6 7
TEMP1
RT801 TMP_SPAN
+
-
RT802 TMP_SPAN
A TEMP21
+ A
RT821 TMP_SPAN
64LD_CPU3E_FAD -
PH86 ZOOM ORIGIN A
OUT
PU81 TEMP22
DEW1
M PM81 PU81
CO81 TMP_SPAN ZOOM MOTOR
1 1kΩ 1/4W
U11+24V
DEW2
CO82 TMP_SPAN M M
1kΩ 1/4W
+24VE FAN FAN
TEMP3
B RT803 B
TMP_SPAN
PELTIER UNIT 81
TEMP4
RT804 TMP_SPAN
TEMP23 +
RT823 -
TMP_SPAN
OUT PH82 FOCUS ORIGIN H 64LD_CPU3E_FAD CONTROL
PU82 TEMP24 PU82
RT824 TMP_SPAN +
-
DEW3
OUT PH83 FOCUS ORIGIN A U11+24V
CO83 TMP_SPAN
1
1kΩ 1/4W + M M
DEW4 -
CO84 TMP_SPAN OUT
C TEMP5
C
PELTIER UNIT 82
TEMP6
CONTROL DRIVER M PM80
TEMP25 PMD80
RT825 64LD_CPU3E_FAD CONTROL
TMP_SPAN PU83
PU83 TEMP26
RT826 TMP_SPAN
DEW5
U11+24V
CONTROL PU81
CO85 TMP_SPAN
M M
1 1kΩ 1/4W +24VE FAN FAN
DEW6 CONTROL PU82
CO86 TMP_SPAN
D D
TEMP7 CONTROL PU83
RT807 TMP_SPAN
TEMP8
TEMP27 PU84
RT827 【 Only S model 】
TMP_SPAN
PU84 (64ch type)
TEMP28 U11+24V U11+24V
RT828 TMP_SPAN
DEW7 M M
CO87 TMP_SPAN
+24VE +24VE FAN FAN
1
1kΩ 1/4W
E DEW8 E
CO88 TMP_SPAN PELTIER UNIT 84
1kΩ 1/4W 【 Only S model 】
【 Only S model 】 (64ch type)
(64ch type)
DESIGNED WANGJSH
TEMP311
RT831 TMP_SPAN DRAWN WANGJSH SYSTEM DIAGRAM 5
TEMP331 CHECKED D.YONEDA
RT833 TMP_SPAN

64LD_CPU3E_FAD BOARD Del. Condensation Sensor
SYM
Add. Resistor
REVISION ALT.NO. DATE REVISED APPROVED NO. NO.
100298781V01(5/9) A3
2 3 4 5 6 7
+5V1 +5V1
CON-86MAO
A A
B B
+5VE +5VE
CON-86MAO
BARANSER POSITION BARANSER POSITION CLAMP ARM CLAMP ARM CLAMP BOLT CLAMP BOLT LOOSE CLAMP LOOSE CLAMP
+5V1 +5V1
CON-86MAO
C C
PH27-1 PH27-2 PH27-3 PH50 PH51 PH52
+5VE +5VE
CON-86MAO
CLAMP BAR POSITION CLAMP BAR POSITION CLAMP BAR POSITION PLATE SET SHUTTER CLOSE SHUTTER OPEN
DETECTION 1 DETECTION 2 DETECTION 3 DETECTION DETECTION DETECTION
+5V1 +5V1
CON-86MAO
D D
IN32H IN35H IN14H IN33H IN15H IN16H IN34H AF-180N(Option) IN39H

AL1
LS57-1 LS57-2 SL57-1 LS58-1 LS4H LS4A U8 U102 AL0
IN33HA
LS58-2
+5VE +5VE
CON-86MAO
E FRONT SIDE COVER BACK SIDE COVER FRONT SIDE COVER INVERTER ALARM E
SERVO STOP SUB SCANNING SUB SCANNING INVERTER ALARM
(FOR AF-180N)
INTER LOCK 1 INTER LOCK 2 SOLENOID MONITORING OT H OT A
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100298781V01(6/9) A3
2 3 4 5 6 7
+24V1 +24V1
CON-86MAO
A A
PH2 PH3 PH11H PH11A PH30 PH31
B +24VE +24VE B
CON-86MAO
SUB SCAN NEAR ORG SUB SCAN ORG BARANSER DRIVE BARANSER DRIVE CLAMP ARM ORG CLAMP ARM SET
DETECTION DETECTION ORIGIN H ORIGIN A DETECTION DETECTION
+24V1 +24V1
CON-86MAO
QF5A
CON-86MAO 1.1A
CON-86MAO
+24V6
IN13H
C C
P1 M M M M M
FAN1A FAN2A FAN3A FAN4A FAN5A
+24VE +24VE
CON-86MAO
DRUM FAN1A FAN2A FAN3A FAN4A FAN5A
PRESSURE SEN.
D D
PIO-86XE U4+24V
U4+24V
PIO-86XE
PIO-86XE
+24VF1
E-SEN1P
E E
PH25
+24VE +24VE
PIO-86XE
PLATE TOP SIDE DESIGNED WANGJSH
DETECTION SENSOR
CHECKED D.YONEDA
CODE DRAW
100298781V01(7/9) A3
2 3 4 5 6 7
U4+24V U4+24V +24V3 +24V3

CON-86MAO CON-86MAO
CON-86MAO CON-86MAO
A A
QF8A QF18H
+24VA M53CW
3.0A 0.65A
OUT11H
D
YC OUT12H M
D YC1 M53
OUT33H M53CCW
B B
+24VE +24VE +24VE +24VE
CON-86MAO CON-86MAO
DRIVER BRAKE DRIVER SHUTTER DRIVE
MOTOR
CON-86MAO +24V3 +24V3

QF1H QF5H QF3H QF4H QF9H QF7H
M11HCW M11ACW M23CW M20ACW M30ACW +24V3A1
QF41M
0.65A 0.65A 0.65A 0.9A 0.9A 1.6A 0.9A
OUT7H
D OUT17H
D OUT9H
D OUT13H
D OUT23H
D
+24V3A2
C OUT8H M OUT18H M OUT10H M OUT14H M OUT24H M C
M11H M11A M23 M20 M30 D M
M11HCCW M11ACCW M23CCW M20ACCW M30ACCW OUT29H M41
CON-86MAO
+24VE +24VE
DRIVER BARANSER DRIVE DRIVER BARANSER DRIVE DRIVER CLAMP BOLT DRIVE DRIVER CLAMP ARM DRIVE DRIVER LEADING EDGE CLAMP DRIVER GAS VACUUM
MOTOR H MOTOR A MOTOR 2 MOTOR A MOTOR PUMP
D D
E E
DESIGNED WANGJSH
CHECKED D.YONEDA
AWAY
CODE DRAW
100298781V01(8/9) A3
2 3 4 5 6 7
QF10H
+24V1 +24V5
CON-86MAO
1.1A AF-180N(Option)
KABL1 CON-86MAO KASL57
A A
KABL1 VBL1 KASL57 VSL57
HA IN19H KA800
BZ1 OUT34H OUT33H KA800 V800
OUT32H
PH18
OUT34A
CON-86MAO OUT35H CON-86MAO
CON-86MAO
KABL1
CON-86MAO
B +24VE +24VE B
CON-86MAO
BUZZER PLATE BLOWER PLATE EDGE FRONT SIDE COVER
AF-180N(Option)
DETECTION SOLENOID
+24V4A +24V4A
CON-86MAO
+5V1A M2A
CON-86MAO
+5VE
D M2B
CON-86MAO
OUT45H M2C
C CON-86MAO M C
OUT46H M2D
CON-86MAO
OUT47H M2E
M2
CON-86MAO
OUT48H
CON-86MAO
OUT49H
CON-86MAO
OUT50H
CON-86MAO
PMD2
+24VE +24VE
CON-86MAO
D DRIVER SUB SCANNING MOTOR D
E E
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100298781V01 (9/9) A3
REVISION
2 3 4 5 6 7
#100257913V** S0 #100257915V** #100257917V** Z1 #100257918V**
XT0 AWG10(UL1015)
AWG12(UL1015) QF1 AWG12(UL1015) #MXB-1230-33 (DENSEI-LAMBDA) AWG12(UL1015)
L(L1) BLK 1 2 L1
30A U2 BLK
N(L2) WHT 5 6 N1 1 3
A N (L2) N A
PE GRN/YEL AWG10(UL1015) 2 4
PE G MAIN SWITCH LINE LOAD
#NRAS-2100F-30AAA(IDEC)
Cable Dia. φ9-17mm (#KSCN-6FN2FN4-2PE) #100257914V**
XT1
AWG10(UL1015)
E
B BLK B
L1 L1
BLK BLK
L1 L1
WHT
N1 N1
WHT WHT
N1 N1
#WKFN6/35,WKFN6SL/35(WIELAND) QF2
(#KSCN-6FN2FN4-2PE) CIRCUIT PROTECTOR #100298743V**
#100298742V** #NRLR-2100F-15AAA-B(IDEC)
AWG12(UL1015) AWG14(UL1015)
L1 BLK BLK U5
15A To Z3(1)
N1 WHT WHT V5 MAIN BODY(14/14)
15A To Z3(2)
LINE LOAD
C C
#100301691V**
AWG18(UL1015)
To XU11 (2/12)
To U4 (2/12)
#100298736V** AWG18(UL1015)
XT2 XU71 U7 #ZWS30-24/J(TDK-LAMBDA)
XU72
BLK BLK 2 #100301692V**
D U2 #VHR-5N(JST) POWER SUPPLY 7 #VHR-4N(JST) #100299308V** D
2
BLK
U2 BLK
2
BLK BLK BLK U7+24VE BLK
U2 1 U2 1 AC(L) 1 -V 1 U7+24VE To KA1 (2/12)
WHT WHT 2 BLK
V2 2 2 2 -V 2 U7+24VE
WHT WHT 2 WHT ORG U7+24V1 ORG
V2 3 V2 3 AC(N) 3 +V 3 U7+24V To S1 (3/12)
WHT 2
V2 4 4 4 +V 4
GRN/YEL
5 E 5 FG
#UF1005-30A (6P)
(FUJICON) AWG18(UL1015) AWG18(UL1007) XFU3 XFU3
#100299607V**
#BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007)
AWG14(UL1015)
ORG ORG
1 U7+24V 1 U7+24V
To KA1 ORG
2 U7+24V1 2 U7+24V1
ORG
(2/12) FU3(250V/T0.4A)
E AWG22(UL1007) E
#F-400-01A2(SATO)
#100299969V** #218.400MXP(LITTEL)
AWG18,AWG16(UL1015)
2 ----SOLDER
2
To XS1
(3/12)
DESIGNED WANS
DRAWN WANS WIRING DIAGRAM 1
#DPF 10-250FIB(PANDUIT) CHECKED D.YONEDA (ENGINE)
#DPF 14-250FIB(PANDUIT)
#FV 5.5-4 (JST)
CODE DRAW
REVISION
2 3 4 5 6 7
#100299607V** #100299968V** U5
A SUPPLY 5 A
(1/12) +V #100299990V**
#100299969V**
+V AWG14(UL1015)
AWG18(UL1015) ORG
To XS1 (3/12) +V To XT3
BLK (7/12)
To S1 (3/12) -V
#100257927V** -V
#100299967V** -V
AWG18(UL1015) FG
BLK
AC(L)
WHT
AC(N)
B B
#100299604V**
AWG18(UL1015)
AWG14(UL1015) #SWS300A-24
(TDK-LAMBDA)
To Z2 (8/12)
2 2 2 2 2 2
WHT WHT BLK BLK WHT WHT BLK BLK
V3 V2 U3 U2 V4 V3 U4 U3
8 6 4 2 8 6 4 2 U1 #ZWQ130-5225(TDK-LAMBDA) XU12
#VHR-5N(JST) CN51
C 1 Coil 0 AWG18(UL1015) #BVH-21T-P1.1 CN1 RED C
1 Coil 0 1 V1 1 +5V To XT3
BLK
OUT-41 U4+24V From XT2 1 U2 1 AC(L) 2 V1 2 (7/12)
U7+24VE 3
(1/12) 2 2 3 V1 3
WHT
3 V2 3 AC(N)
BLK V1 WHT WHT ORG
4 V1 4
BLK
4 4 5 G1 5 +5VE
#100298735V** GRN/YEL
2 5 E 5 FG 6 G1 6
#1SR139-600 AWG22(UL1007)
(ROHM)
7 G1 7
AWG18(UL1015)
#100299308V** From PIO-86XE(X125) CN2 8 G1 8
AWG22(UL1007) (3/12)
From U7(XU72) 1 SHORT XU13
#100257946V** E J1
(1/12) 2 #100299144V**
#VHR-3N(JST)
AWG22(UL1007) #BVH-21T-P1.1
AWG22(UL1007) CN71 CN61 AWG18(UL1007)
From S1 From XT3 (7/12)
D PNK D
(3/12) 1 OPE 1 V2 1 +15V
J61 BLK To XT3
2 N 2 G2 2 +15VE
BRN (7/12)
3 OPE 3 V3 3 -15V
J71
4 N
XU14
#100299320V**
#VHR-6N(JST)
U4 #BVH-21T-P1.1 AWG18(UL1007)
CN81
POWER RED
1 V4 1 +5V0
SUPPLY 4 RED
2 V4 2 +5V0
To XT81
+V #100257948V** 3 V4 3
BLK (LD HEAD 1/16)
+V AWG14(UL1007) 4 G3 4 +5V0E
ORG 5 G3 5 +5V0E BLK
+V To XT3
BLK (7/12) 6 G3 6
E -V E
-V
#100298736V** -V
FG
BLK
From XT2 AC(L)
WHT
(1/12) AC(N) DESIGNED WANS
AWG18(UL1015) DRAWN WANS
WIRING DIAGRAM 2
#SWS300A-24
(TDK-LAMBDA) CHECKED D.YONEDA (ENGINE)
FV2-4(JST)
FV1.25-4(JST)
CODE DRAW
2 3 4 5 6 7
A #100257954V** A
#100299308V**
AWG22(UL1007)
AWG22(UL1007)
From XFU3 To XT3 (7/12)
(1/12) 2
BLK WHT
U3 U7+24V1 IN113
2 2 4 4
S1
B #100298735V** #H6P-SHF-AA (JST) B
1 1 3 3 #AR22JR-2A22(A)(FUJI)
U31 3 +5VE
AWG22(UL1007) #BHF-001T-0.8BS X125
ORG
To KA2 1 U4+24V 1 U4+24V
(2/12) WHT
2 OUT-41 2 OUT-41
BLK WHT BLK 3 3
#100299308V**
AWG22(UL1007) 4 4
AWG22(UL1007) WHT
To KA1 5 IN113 5 IN113
(2/12) BLK
6 +5VE 6 +5VE
XS1 XS1
1 #350780-1(TYCO) #350779-1(TYCO)
#100299969V** #100299969V** 1 #100257935V** #100313144V**
#350781-1(TYCO) #350715-1(TYCO)
C AWG18(UL1015) #350550-1 #350547-1 AWG18(UL1015) C
BLK BLK
WHT WHT To U15 (4/12) (5/12)
(2/12) 2 V3 2 V3
BLK BLK
3 U2 3 U2
From XT2 4 V2 4 V2
BLK BLK
(1/12) 5 U2 5 U2 To XU131 (6/12)
WHT WHT
6 V2 6 V2
AWG16(UL1015)
AWG18(UL1015)
To U11 (4/12) (5/12)
AWG16(UL1015)
D D
AWG14(UL1015)
GRN/YEL
E E
DESIGNED WANS
DRAWN WANS
WIRING DIAGRAM 3
CHECKED D.YONEDA (ENGINE)
FV1.25-M4(JST)

Correction of Errors and
1 2013.05.31 WANGJSH Y.KURUSU CODE DRAW
SYM REVISION
change cable harness
ALT.NO. DATE REVISED APPROVED NO. NO. 100297001V01 (3/12) A3
2 3 4 5 6 7
64LD_FAD_E 1 BOARD
X835-1
1 #100257935V** #100313144V** #100222660V** #231-108
AWG18(UL1015)
A BLK U31 U15-5V BLU 2 BLU A
AC(L) - 1 U15-5V 1 -5V
WHT V3 U15-5V BLU 2 BLK
From XS1 AC(N) - 2 U15-5VE 2 -5VE
E U15-5VE BLK 2
(3/12) FG + 3 3 -5V
U15-5VE BLK 2
GRN/YEL POWER SUPPLY 15 + 4 4 -5VE
BLU
AWG18(UL1015) 5 U15-5V 5 -5V
(3/12) BLK
XU151 6 U15-5VE 6 -5VE
#PHDR-12VS(JST) 7 7 -5V
GRN/YEL
AWG18(UL1015) CN2 CN1 #BPHD-001T-P0.5 8 8 -5VE
1 +Vm 1 +Vm 1 +M15
WHT
2 +S 2 +S 2 +S15
B 3 -Vm 3 -Vm 3 -M15 B
BLK 64LD_FAD_E 2 BOARD
4 -S 4 -S 4 -S15 X835-2
5 PC 5 PC 5 #100222661V**
#231-108
6 COM 6 COM 6 AWG14(UL1015) /037-000(WAGO) X835
7 NC 7 NC 7 BLU
1 U15-5V 1 -5V
8 NC 8 NC 8 BLK
2 U15-5VE 2 -5VE
BLK
9 CNT 9 CNT 9 RC215 3 3 -5V
BRN
10 TOG 10 TOG 10 RCG15 4 4 -5VE
11 PF 11 PF 11 BLU
5 5
U15-5V -5V
12 TOG 12 TOG 12 BLK
6 6
U15-5VE -5VE
7 7 -5V
8 8 -5VE
C C
#100257955V**
AWG24(UL1007) 64LD_CPU3E_FAD
X848 BOARD
#H2P-SHF-AA(JST)
#BHF-001T-0.8BS X848
BLK
1 RC215 1 RC1
BRN
2 RCG15 2 RC2
U11
POWER X840
D #100261215V** #231-308 D
SUPPLY 11
AWG14(UL1015) /037-000(WAGO) X840
+24V ORG 2 ORG
+V 1 +24V 1 +24V
+24V ORG 2 BLK
+V 2 +24VE 2 +24VE
+24V ORG ORG
+V 3 +24V 3 +24V
+24VE BLK 2 BLK
-V 4 +24VE 4 +24VE
+24VE BLK 2 ORG
-V 5 +24V 5 +24V
+24VE BLK BLK
-V 6 +24VE 6 +24VE
GRN/YEL ORG
FG 7 +24V 7 +24V
2 U2 BLK BLK
AC(L) 8 +24VE 8 +24VE
2 V2 WHT AC(N) #100277867V**
AWG18(UL1007)
E AWG18(UL1015) To XT81 E
#SWS300A-24 (LD HEAD 1/16)
(TDK-LAMBDA)

DESIGNED WANS
DRAWN WANS
WIRING DIAGRAM 4
#100257921V**
AWG18(UL1015) APPROVED Y.KURUSU FILE
To XU121 (6/12)
1 change cable harness 2013.05.31 WANGJSH Y.KURUSU CODE DRAW

2 3 4 5 6 7
1 #100257935V** #100313144V** #100222660V** #231-108
AWG18(UL1015)
From XS1 AC(L) - 1 U15-5V 1 -5V
A 2 WHT V3 U15-5V BLU 2 BLK A
(3/12) AC(N) - 2 U15-5VE 2 -5VE
E U15-5VE BLK 2
FG + 3 3 -5V
BLU
5 U15-5V 5 -5V
XU152 XU151 6 U15-5VE 6 -5VE
#100222662V** #231-108
7 7 -5V
1 U16-5V 1 -5V
1 +M15 1 +Vm 1 +Vm 1 +M15 BLK
2 +S15 2 +S 2 +S 2 +S15 3 3 -5V
BLK
3 -M15 3 -Vm 3 -Vm 3 -M15
BLK
X835-2 64LD_FAD_E 2 BOARD 4 4 -5VE
B 4 -S15 4 -S 4 -S 4 -S15 #100222661V** BLU B
#231-108 5 U16-5V 5 -5V
BLK
5 5 PC 5 PC 5 AWG14(UL1015) /037-000(WAGO) X835 6 U16-5VE 6 -5VE
6 6 COM 6 COM 6 BLU
1 U15-5V 1 -5V 7 7 -5V
7 7 NC 7 NC 7 BLK
2 U15-5VE 2 -5VE 8 8 -5VE
8 8 NC 8 NC 8 3 3 -5V
BLK BLK
9 RC216 9 CNT 9 CNT 9 RC215 4 4 -5VE
BRN BRN BLU
6 U15-5VE 6 -5VE
#100222663V**
12 12 TOG 12 TOG 12 #231-108
7 7 -5V AWG14(UL1015) /037-000(WAGO) X835
8 8 -5VE BLU
1 U16-5V 1 -5V
BLK
2 U16-5VE 2 -5VE
3 3 -5V
C #100257956V** 4 4 -5VE C
BLU
AWG24(UL1007)
#100090536V** 5 U16-5V 5 -5V
AWG18(UL1015) 6 U16-5VE 6 -5VE
BLK U31 U16-5V BLU 2 7 7 -5V
AC(L) -
WHT V3 U16-5V BLU 2 8 8 -5VE
AC(N) - 2
E U16-5VE BLK
FG + 2
POWER SUPPLY 16 +
XU161 64LD_CPU3E_FAD
#PHDR-12VS(JST)
#BPHD-001T-P0.5 CN1 CN2 X848 BOARD
#100257955V** #H2P-SHF-AA(JST)
1 +M16 1 +Vm 1 +Vm
WHT
2 +S16 2 +S 2 +S
AWG24(UL1007) #BHF-001T-0.8BS X848
D BLK D
3 -M16 3 -Vm 3 -Vm
1 RC215 1 RC1
BRN
BLK
4 -S16 4 -S 4 -S
2 RCG15 2 RC2
5 5 PC 5 PC
U11 X840
6 6 COM 6 COM #100261213V** #231-308
7 7 NC 7 NC
BRN + 2 +24VE 2 +24VE
10 RCG16 10 TOG 10 TOG +24V ORG 2 ORG
+ 3 +24V 3 +24V
PC + 4 +24VE 4 +24VE
TOG - 5 +24V 5 +24V
+24VE BLK 2 BLK
CNT - 6 +24VE 6 +24VE
#100257935V** +24VE BLK ORG
GRN/YEL PF - 7 +24V 7 +24V
FG -S 8 +24VE 8 +24VE
2 BLK U2
From XS1 AC(L)
2 WHT V2
(3/12) AC(N)
#100257921V**
(3/12)
AWG18(UL1015)
To XU121
GRN/YEL (6/12) #SWS600-24 DESIGNED WANS
(TDK-LAMBDA)
AWG14(UL1015)
DRAWN WANS
WIRING DIAGRAM 5
#100277868V**
AWG18(UL1007)
To XT81 APPROVED Y.KURUSU FILE
(LD HEAD 2/16)

2 3 4 5 6 7

XU122
A From U11 BLK BLK A
1 U2 1 AC(L) 1 -V 1 ±9VE
(4/12) 2 2 2 -V 2 ±9VE
BLK
(5/12) To XT81
WHT
3 V2 3 AC(N) 3 -V 3 (LD HEAD 1/16)
4 4 4 -V 4
GRN/YEL PNK
5 E 5 FG 5 +V 5 +9V
PNK
AWG18(UL1015) 6 +V 6 +9V
7 +V 7
XU123 8 +V 8
#XHP-2(JST)
#BXH-001T-P0.6 CN3
RED
B 1 U14+5V 1 RC(+) B
BLK
2 U14+5VE 2 RC(-)
From XT81
(LD HEAD 1/16)
AWG22(UL1007)
#100257957V**
#100257935V** XU131 U13 #LEA100F-9-R(COSEL)
XU132
1 #100313144V** #VHR-5N(JST) POWER SUPPLY 13 #VHR-8N(JST) #100257961V**
BLK L.BLU
From XS1 1 U2 1 AC(L) 1 -V 1 -9V
L.BLU
(3/12) 2 2 2 -V 2 -9V To XT81
WHT
C 3 V2 3 AC(N) 3 -V 3 (LD HEAD 1/16) C
4 4 4 -V 4
GRN/YEL BLK
5 E 5 FG 5 +V 5 ±9VE
BLK
AWG18(UL1015) 6 +V 6 ±9VE
7 +V 7
XU133 8 +V 8
#XHP-2(JST)
#BXH-001T-P0.6 CN3
RED
1 U14+5V 1 RC(+)
BLK
2 U14+5VE 2 RC(-)
From XT81
D (LD HEAD 1/16) D
AWG22(UL1007)
#100257959V**
E E
DESIGNED WANS
DRAWN WANS
WIRING DIAGRAM 6

2 3 4 5 6 7
X150 RCP3E BOARD
#100257968V** #VHR-2N(JST)
AWG18(UL1007) #BVH-21T-1.1 X150
RED 1 +5V 1 +5V
A BLK 2 +5VE 2 +5VE A
#100266533V**
AWG22(UL1007) #100299982V**
X171
#VHR-3N(JST)
To X571C AWG22(UL1007) #BVH-21T-1.1 X171
(MAIN BODY 13/14) PNK
#100257946V**
From X572P 1 +15V 1 +15V
AWG22(UL1007)
BLK 2 ±15VE 2 ±15VE
BRN 3 -15V 3 -15V
(2/12) To KA1 X100 LTB64E BOARD
#100299973V** #VHR-2N(JST)
#100257954V** AWG18(UL1007) #BVH-21T-1.1 X100
AWG22(UL1007) RED
ORG U7+24V1 ORG 1 +5V 1 +5V
From S1 (3/12) BLK
B WHT WHT 2 +5VE 2 +5VE B
3
#100299991V** AWG16(UL1007) RED 2
+5V
From XU12 RED +5V
RED 2
#100299972V**
XPNL2 XPNL2 #100266733V**
PANEL
(2/12) BLK +5VE
BLK 2 #SMP-03V-BC(JST) #SMR-03V-B(JST)
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007
#CE1(JST) +5VE
BLK 2 XT5
2 ORG ORG 2 ORG ORG
U4+24V 1 U4+24V 1 U4+24V + U4+24V
ORG BLK BLK
#100257948V** U4+24V 2 +24VE 2 +24VE - +24VE
ORG GRN/YEL GRN/YEL
AWG14(UL1007) U4+24V 3 E 3 E FG
From U4 ORG U4+24V AWG18(UL1007)
(2/12) BLK BLK X110
BLK
+24VE
#100300048V**
PIO-86XE BOARD
+24VE #VHR-8N(JST)
#CE1(JST)
2 BLK BLK AWG18(UL1007)
+24VE #BVH-21T-1.1 X110
C BLK +24VE
BLK RED
1 +5V 1 +5V C
From U5 ORG U5+24V ORG 2 BLK
2 +5VE 2 +5VE
(2/12) ORG
3 U4+24V 3 U4+24V
#100299990V**
AWG14(UL1015) BLK
4 +24VE 4 +24VE
PNK +15V
PNK 2 PNK
5 +15V 5 +15V
From XU13 BLK BLK 2 BRN
(2/12) ±15VE 6 -15V 6 -15V
BRN -15V BRN 2 BLK
7 +15VE 7 +15VE
8 8
#100299144V**
AWG18(UL1007) XT3
#UF1003-20A (20P) X23H CON-86MAO BOARD
(FUJICON) #100299974V** #1-480704-0(TYCO)
AWG16(UL1007)
AWG18(UL1007) #350550-1 X23H
RED
D #CE1(JST) 1 +5V 1 +5V D
2 ORG
2 U4+24V 2 U4+24V
ORG
#CE1(JST) 3 U5+24V 3 U5+24V
2 ORG
4 U5+24V 4 U5+24V
BLK
5 +5VE 5 +5VE
BLK
6 +24VE 6 +24VE
XFAN1H XFAN XFAN1 XFAN1

AWG22(UL1007) #BHF-001T-0.8BS CONNECTOR ACCESSORY WIRE AWG22(UL1007) #BHF-001T-0.8BS CONNECTOR ACCESSORY WIRE
ORG
1 U4+24V 1 U4+24V RED
E
2 2
M 2 2
M E
BLK BLK FAN1H BLK BLK FAN1
3 +24VE 3 +24VE 3 +24VE 3 +24VE
XFAN2H XFAN XFAN4 XFAN

#SMP-03V-BC(JST) ACCESSORY #100259683V** #100259683V** DESIGNED WANS
AWG22(UL1007) #BHF-001T-0.8BS ACCESSORY WIRE AWG22(UL1007)
ORG
CONNECTOR
RED ORG
#BHF-001T-0.8BS CONNECTOR ACCESSORY WIRE
RED DRAWN WANS
WIRING DIAGRAM 7
1 U4+24V 1 U4+24V 1 U4+24V 1 U4+24V
2 2
M M (ENGINE)
2 2 FAN4 CHECKED D.YONEDA
BLK
3 +24VE 3 +24VE BLK FAN2H BLK
3 +24VE 3 +24VE BLK
#AD1224HB-F51(ADDA) #AD1224HB-F51(ADDA) APPROVED Y.KURUSU FILE
CODE DRAW
2 3 4 5 6 7
#100299604V** #100299975V** E1A
AWG14(UL1015) Z2 AWG14(UL1015) 1TURN
U4 4 U41
BLK
From KA2 BLK 1 L1 AC SERVO MOTOR DRIVER #100257931V** XM1(ACCESSORY)
(2/12) V4
GRN/YEL
WHT 2 3 V41
WHT XM1
L3 #SGDV-120A01AY101AA(YASKAWA) AWG16-4C(UL2586-SB) #350780-1(TYCO) #350779-1(TYCO)
A #NFT-14 -1 A
NOISE FILTER SHORT BAR #350550-1 #350218-6 ACCESSORY WIRE
AWG18(UL1015) (TAKEUCHI INDUSTRY) -2
#RSEN-2020 (TDK-LAMBDA) U RED
1 U 1 U
U2 1TURN BLK
From KA1 L1C WHT
V2 WHT V 2 V 2 V M
(2/12) L2C BLK ～ M1
W 3 W 3 W
#100299968V** #NFT-14
PIO-86XE BOARD (TAKEUCHI INDUSTRY) GRN/YEL 4 FG 4 FG
X117 #NFT-14
XE11 #SFT-59SN(TAKEUCHI INDUSTRY)
#H2P-SHF-AA (JST) #100257975V** #10150-3000PE (3M) (TAKEUCHI INDUSTRY) FG
GRN/YEL AWG14(UL1015)
X117 #BHF-001T-0.8SS UL2547-S/W AWG22*2 #10350-52A0-008 CN1 CLAMP
RED 5 SPEED 5 SPEED
1 SPEED 1 SPEED
BLK BLK 6 SPEEDC 6 SPEEDC
2 SPEEDC 2 SPEEDC
SHIELD SHIELD 4 N.C 4 N.C XE12 AWG22-3P XBQ1 XBQ1
B #55100-0670 (UL2464-SB) ACCESSORY WIRE
B
X119 7 7 +SVPLS CN2 (MOLEX)
#54280-0609(MOLEX)
X119 #HIF3BA-30D-2.54R (HIROSE) 8 8 -SVPLS
1 PG5V 1 PG5V
RED
1 PG5V 1 PG5V
1 *Vcmp A1 *Vcmp GRY/BLK 25 *Vcmp 25 *V-CMP+ BLK
GRY/RED 2 PG0V 2 PG0V 2 PG0V 2 PG0V
2 SG B1 SG 26 SG 26 V-CMP- ORG
WHT/BLK 3 BAT(+) 3 BAT(+) 3 BAT(+) 3 BAT(+) BQ
3 *TGON A2 *TGON 27 *TGON 27 *TGON+ WHT/ORG ～
WHT/RED 4 BAT(-) 4 BAT(-) 4 BAT(-) 4 BAT(-)
4 SG-COM B2 SG-COM
L.GRN/BLK
28 SG-COM 28 TGON- 5 PS 5 PS
BLU
5 PS 5 PS BQ1
5 *P-CL A3 *P-CL 45 *P-CL 45 *P-CL WHT/BLU
L.GRN/RED 6 *PS 6 *PS 6 *PS 6 *PS
6 *N-CL B3 *N-CL 46 *N-CL 46 *N-CL
YEL/RED #NFT-14 #100097477V** (SHELL)
7 U5+24V A4 U5+24V 47 U5+24V 47 +24V SHIELD
WHT/RED (TAKEUCHI INDUSTRY) FG #SFT-59SN(TAKEUCHI INDUSTRY)
8 *SV-ON B4 *SV-ON 40 *SV-ON 40 *SV-ON CLAMP
9 SV-DIR A5 SV-DIR BRN/BLK 41 SV-DIR 41 SV-DIR #SGMPS-15ACA61-E(YASKAWA)
10 P-OT B5 P-OT BRN/RED 42 P-OT 42 P-OT
C 11 N-OT A6 N-OT YEL/BLK 43 N-OT 43 N-OT C
12 U5+24VE B6 N.C. 1 N.C. 1 SG
13 SV_SG A7 N.C. 3 N.C. 3 N.C. RCP3E BOARD
14 *ALMRST B7 *ALMRST YEL/RED 44 *ALMRST 44 *ALMRST XE13 #100262047V** X157
YEL/BLK #HDR-E14MAG1+ (HONDA) AWG30-7P(UL20276-SB) #H5P-SHF-AA (JST)
15 PA0 A8 PA0
YEL/RED
33 PA0 33 PA0 CN3 #HDR-E14LPA5 #BHF-001T-0.8BS X157
16 *PA0 B8 *PA0 34 *PA0 34 *PA0 ORG/RED
L.GRN/BLK 1 TXD 1 TXD 1 RXD 1 RXD
17 PB0 A9 PB0 35 PB0 35 PB0 ORG/BLK
L.GRN/RED 2 *TXD 2 *TXD 2 *RXD 2 *RXD
18 *PB0 B9 *PB0 36 *PBO 36 *PBO GRY/RED
19 L.GRN/BLK 3 RXD 3 RXD 3 TXD 3 TXD
PC0 A10 PC0 19 PC0 19 PC0 GRY/BLK
20 L.GRN/RED 4 *RXD 4 *RXD 4 *TXD 4 *TXD
*PC0 B10 *PC0 20 *PCO 20 *PCO #SFT-59SN
21 GRY/BLK 5 N.C 5 N.C 5 5 +5VE
AL01 A11 AL01 37 AL01 37 AL01 BLK (TAKEUCHI
GRY/RED 6 *RXD 6 *RXD
22 AL02 B11 AL02 38 AL02 38 AL02 INDUSTRY)
WHT/BLK 7 RT 7 RT
23 AL03 A12 AL03 39 AL03 39 AL03
D 8 N.C 8 N.C
AWG22 D
24 SV_SG B12 N.C. 2 N.C. 2 SG (UL1007)
BRN/BLK 9 N.C 9 N.C
25 ALM A13 ALM 31 ALM 31 ALM+
BRN/RED 10 N.C 10 N.C
26 U5+24VE B13 ALM-SG 32 ALM-SG 32 ALM-
11 N.C 11 N.C
27 FG A14 N.C. 50 N.C. 50 N.C.
#NFT-14 12 N.C 12 N.C
28 N.C B14 N.C 9 N.C. 9 N.C.
(TAKEUCHI 13 N.C 13 N.C
29 N.C A15 N.C INDUSTRY) 10 N.C. 10 N.C.
14 GND 14 GND
30 N.C B15 N.C 11 N.C. 11 +SVSIGN
(SHELL)
AWG26-18P 12 N.C. 12 -SVSIGN
(UL2464-SW/R) 13 N.C. 13 N.C.
#100257932V**
14 N.C. 14 -SVCLR
AWG16(UL1015)
15 N.C. 15 +SVCLR WHT
AWG22(UL1007) BLK B1
16 N.C. 16 N.C. R1
E 17 N.C. 17 N.C. E
27Ω 300W
18 N.C. 18 N.C. WHT (SANKYO DENKI)
21 N.C.
B2
21 N.C.
#SFT-59SN
22 N.C 22 N.C
(TAKEUCHI INDUSTRY)
23 N.C. 23 N.C.
24 N.C. 24 N.C. DESIGNED WANS
29 N.C.
30 N.C.
29
30
N.C.
N.C. DRAWN WANS WIRING DIAGRAM 8
48 N.C. 48 PSO (ENGINE)
49 N.C. 49 *PSO
CHECKED D.YONEDA
(Shell) APPROVED Y.KURUSU FILE
CODE DRAW
2 3 4 5 6 7
RCP3E BOARD
X153 #HIF3-2226SCA AWG22(UL1007) #BHF-001T-0.8BS X112 X120 #BHF-001T-0.8BS ACCESSORY WIRE
A A1 M2_CW A1 M2_CW
PNK PNK 1 M2_CW 1 M2_CW 1 Z 1 Z
YEL A
B1 +5VE B1
VIO 2 M2_CCW 2 M2_CCW 2 *Z 2 *Z
YEL/BLK
A2 M2_CCW A2 M2_CCW
VIO WHT 3 M2_D0 3 M2_D0 3 A 3 A
GRN
B2 +5VE B2
ORG 4 M2_D1 4 M2_D1 4 *A 4 *A
GRN/BLK
GRY BLU ENC1
A3 A3 5 M2_D2 5 M2_D2 5 B 5 B
B3 +5VE B3
YEL 6 M2_D3 6 M2_D3 6 *B 6 *B
BLU/BLK
BLK RED ENC1
A4 A4 7 M2_ORG 7 M2_ORG 7 +5V 7 +5V
B4 +5VE B4 8 8 8 +5VE 8 +5VE
BLK #ROD1329-1000
A5 M2_ORG A5 M2_ORG
BLK 9 9 9 SENSOR+5V 9
SHIELD (HEIDENHAIN)
B5 +5VE B5 10 10 10 SENSOR+5VE 10
A6 M2_D0 A6 M2_D0
WHT 11 F.G 11 F.G
B GRY B
B6 M2_D2 B6 M2_D2 12 12
A7 M2_D1 A7 M2_D1
ORG
B7 M2_D3 B7 M2_D3
YEL
A8 A8
B8 B8
X124
1 INP1
X151 X111 2 E
X151 #8825E-60-175 (KEL) #8825E-60-175 (KEL) X111 3 U4+24V
A1 PA0 B1 +5VE A1 PA0 B1 +5VE A1 PA0 B1 +5VE A1 PA0 B1 +5VE 4 +24VE
C B5 +5VE
C
A5 PA4 B5 +5VE A5 PA4 B5 +5VE A5 PA4 A5 PA4 B5 +5VE
#100294771V**
KHIF99-0763-AA
A15 PD6 B15 +5VE A15 PD6 B15 +5VE A15 PD6 B15 +5VE A15 PD6 B15 +5VE X126
A16 PD7 B16 +5VE A16 PD7 B16 +5VE A16 PD7 B16 +5VE A16 PD7 B16 +5VE #H3P-SHF-AA (JST)
X126 #100300082V**
D A17 *PRE B17 +5VE A17 *PRE B17 +5VE A17 *PRE B17 +5VE A17 *PRE B17 +5VE #BHF-001T-0.8BS AWG26(UL1007) D
ORG
A18 *PWE B18 +5VE A18 *PWE B18 +5VE A18 *PWE B18 +5VE A18 *PWE B18 +5VE 1 +24VF1 1 +24VF1 To X1260
WHT
A19 *PRST B19 +5VE A19 *PRST B19 +5VE A19 *PRST B19 +5VE A19 *PRST B19 +5VE 2 E-SEN1P 2 E-SEN1P
BLK MAIN BODY
A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE 3 +24VE 3 +24VE ( 2/14)
A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE
A25 B25 +5VE A25 B25 +5VE A25 B25 +5VE A25 B25 +5VE X127
A26 B26 +5VE A26 B26 +5VE A26 B26 +5VE A26 B26 +5VE 1 +24VF1
A27 B27 +5VE A27 B27 +5VE A27 B27 +5VE A27 B27 +5VE 2 E-SEN2P
A28 B28 +5VE A28 B28 +5VE A28 B28 +5VE A28 B28 +5VE 3 +24VE
E E
DESIGNED WANS
CODE DRAW
REVISION
2 3 4 5 6 7
RCP3E BOARD LTB64E BOARD
X102
X152 X101 #HIF3BB-50D-2.54R #100257978V** PIF-1
B B
A16 RD7 B16 +5VE A16 RD7 B16 +5VE #100099454V** A16 RD7 B16 +5VE A16 RD7 B16 +5VE B8 -DB1 B8 -DB1 33 -DB1
A17 *RRE B17 +5VE A17 *RRE B17 +5VE KHIF99-0763-B0 A17 *RRE B17 +5VE A17 *RRE B17 +5VE A9 +DB2 A9 +DB2 9 +DB2
A18 *RWE B18 +5VE A18 *RWE B18 +5VE A18 *RWE B18 +5VE A18 *RWE B18 +5VE B9 -DB2 B9 -DB2 34 -DB2
A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE #NFT-14 A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE B11 -DB4 B11 -DB4 36 -DB4
A23 *INH-A B23 +5VE A23 *INH-A B23 +5VE (TAKEUCHI INDUSTRY) A23 *INH-A B23 +5VE A23 *INH-A B23 +5VE A12 +DB5 A12 +DB5 12 +DB5
D D
A21 +DB12 A21 +DB12 21 +DB12
B21 -DB12 B21 -DB12 46 -DB12
X156 PIF-2 A22 +DB13 A22 +DB13 22 +DB13
#H5P-SHF-AA(JST) #100299976V** #17JE-13250-02(DDK) B22 -DB13 B22 -DB13 47 -DB13
X156 #BHF-001T-0.8BS AWG24-5C(UL2547-SW/R) 1 A23 +DB14 A23 +DB14 23 +DB14
RED
1 RXD 1 RXD 2 TXD B23 -DB14 B23 -DB14 48 -DB14
BLU
2 TXD 2 TXD 3 RXD A24 +DB15 A24 +DB15 24 +DB15
GRN
3 RTS 3 RTS 4 RTS B24 -DB15 B24 -DB15 49 -DB15
YEL
E 4 CTS 4 CTS 5 CTS A25 A25 25 E
WHT
5 +5VE 5 +5VE 6 B25 B25 50
7 +5VE
8 #NFT-14
#SFT-59SN (TAKEUCHI INDUSTRY)
(TAKEUCHI INDUSTRY)
25
DESIGNED WANS
DRAWN WANS
WIRING DIAGRAM 10
CODE DRAW
2 3 4 5 6 7
PIO-86XE BOARD CON-86MAO BOARD

X113 X11H
X113 #8822E-100-171 (KEL) #8822E-100-171 (KEL) X113H
B B
A23 MOT_29 B23 MOT-30 A23 IN45H B23 IN46H #100098886V** A23 IN45H B23 IN46H A23 IN45H B23 IN46H
D D
DESIGNED WANS
DRAWN WANS
WIRING DIAGRAM 11
CODE DRAW
2 3 4 5 6 7
RCP3E BOARD X154

X162 X154 #HIF3-2226SCA
A 1 RXD A1 A1 A
2 TXD B1 B1
3 RST A2 A2
4 CTS B2 B2
5 +5VE A3 A3
B3 B3 PANEL
A4 A4 XPNL
B4 B4 #100301757V** #17JE-13090-02(D1)A (DDK)
A5 A5 AWG24-3P(UL2464-SB or SK-2464-978) #17JE-09LH1-1C-CF XPNL
B5 B5 1 1 CD
ORG-BLK(BLU-WHT)
B ORG-RED(WHT-BLU) B
GRY-RED(WHT-GRN)
GRY-BLK(GRN-WHT)
BLU
X161 A8 DCD A8 DCD AWG24 6 6 DR
1 RXD B8 DTR B8 DTR (UL1007) 7 CTS 7 RS
WHT-BLK(ORG-WHT)
2 TXD A9 +5VE A9 +5VE 8 RTS 8 CS
3 RST B9 B9 9 9 RI
4 CTS A10 A10
5 +5VE B10 B10
#ST401-AG41-24V(DIGITAL)
#100299148V**
C AWG26(UL1007) C
XPC X159
1 #BHF-001T-0.8BS X159 X168
2 TXD WHT 1 RXD 1 RXD 1 TX+
3 RXD WHT 2 TXD 2 TXD 2 TX-
4 3 RST 3 RST 3 RX+
5 GND WHT 4 CTS 4 CTS 4
6 5 +5VE 5 +5VE 5
7 CTS WHT 6 RX-
8 RTS WHT 7
9 8
D D
X846 X158
X846 #17JE-13090-02(D8A) (DDK) #H5P-SHF-AA (JST)
1 1 #BHF-001T-0.8BS X158 X172
2 RXD 2 RXD BLK 1 RXD 1 RXD 1 TEMP0
3 TXD 3 TXD BLK/WHT 2 TXD 2 TXD 2 TEMP-
4 4 3 RST 3 RST 3 TEMP1
5 +5VE 5 +5VE GRN 4 CTS 4 CTS 4 TEMP-
6 6 5 +5VE 5 +5VE 5 TEMP2
7 RTS 7 RTS RED 6 TEMP-
E RED/WHT E
8 CTS 8 CTS 7 TEMP3
9 9 #100090590V** 8 TEMP-
AWG24-3P(UL2464-SB)
DESIGNED WANS
DRAWN WANS
WIRING DIAGRAM 12
CODE DRAW
2 3 4 5 6 7
CON-86MAO BOARD X1H X2010 X2010 #100259005V**
X100H
#H8P-SHF-AA(JST) #SMP-08V-BC(JST) #SMR-08V-B(JST) #179228-3(TYCO) PH10H
#100299980V** AWG26(UL1007)
X1H #BHF-001T-0.8BS #BHF-001T-0.8BS #BYM-001T-0.6 #179518-1 #OH-118-A5(ALEPH))
RED RED 1 +5V1
1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN1H
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1
5 IN2H 5 IN2H
WHT
5 IN2H 5 IN2H
WHT X110H PH11H
6 +24VE 6 +24VE 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
BLU BLU 2 (L)
3(OUT) IN2H
4 (-) +24VE
AWG22(UL1007)
AWG26(UL1007) X11MH X11M
#100259681V** #TG-05K-AR-249-CHA
#H20P-SHF-AA(JST) #BHF-001T-0.8BS #BYM-001T-0.6
X2H #BHF-001T-0.8BS
1 M23CW 1 M23CW RED
2 M11HCCW 2 M11HCCW BLU M M11H
BLU
2 M23CCW 2 M23CCW
3 3
4 4
X2020 X2020
5 M20ACW 5 M20ACW RED #SMP-18V-BC(JST) #SMR-18V-B(JST)
#100259006V** X200 PH20
BLU #BHF-001T-0.8BS #BYM-001T-0.6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
6 M20ACCW 6 M20ACCW
AWG26(UL1007)
RED RED
7 +5V1 7 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
8 IN3H 8 IN3H 2 IN3H 2 IN3H 2 (L)
BLK BLK
9 +5VE 9 +5VE 3 +5VE 3 +5VE 3(OUT) IN3H
RED RED
10 +5V1 10 +5V1 4 +5V1 4 +5V1 4 (-) +5VE
WHT WHT
C 12 +5VE 12 +5VE BLK
6 +5VE 6 +5VE BLK X210 PH21 C
13 +5V1 13 +5V1 7 M20ACW 7 M20ACW
WHT BLU 1 (+) +5V1
BLK RED 2 (L)
15 +5VE 15 +5VE 9 +5V1 9 +5V1
RED WHT 3(OUT) IN4H
16 +5V1 16 +5V1 10 IN5H 10 IN5H
17 IN6H 17 IN6H
WHT
11 +5VE 11 +5VE BLK X20M X20M 4 (-) +5VE
WHT #BHF-001T-0.8BS #BYM-001T-0.6 (JAPAN SERVO)
14 +5VE 14 +5VE BLK
1 M20ACW 1 M20ACW RED
20 20
2 M20ACCW 2 M20ACCW BLK M M20
BLU
AWG26(UL1007)
16 M23CCW 16 M23CCW
17 17
18 18 X231 PH23-1
D D
1 (+) +5V1
2 (L)
3(OUT) IN5H
4 (-) +5VE
X232 PH23-2
1 (+) +5V1
2 (L)
3(OUT) IN6H
AWG26(UL1007)
X23M X23M 4 (-) +5VE
E AWG22(UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST)
#100259685V** #TG-05L-AR-193-CHA E
#BHF-001T-0.8BS #BYM-001T-0.6 (TSUKASA SZ)
RED AWG22(UL1007)
1 M23CW 1 M23CW
DESIGNED WANS
WIRING DIAGRAM 1
DRAWN WANS
CHECKED D.YONEDA (MAIN BODY)
SOLDER
CODE DRAW
100297000V02 (1/14) A3
REVISION
2 3 4 5 6 7
A CON-86MAO BOARD A
X3H X2030 X2030
#100298726V**
#H18P-SHF-AA(JST) #SMP-12V-BC(JST) #SMR-12V-B(JST) #100300084V** X240H PH24H
X3H #BHF-001T-0.8BS AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #EE-1001 (OMRON) #EE-SX673 (OMRON)
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
2 IN7H 2 IN7H 2 IN7H 2 IN7H 2 (L)
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 3(OUT) IN7H
ORG
4 +24V1 4 +24V1 4 +24V1 4 4 (-) +5VE
WHT
5 IN8H 5 IN8H 5 IN8H 5
BLK
6 +24VE 6 +24VE 6 +24VE 6
RED
7 7 7 +5V1 7 +5V1
B WHT B
8 8 8 IN11H 8 IN11H
BLK
9 9 9 +5VE 9 +5VE
RED
10 10 10 +5V1 10 +5V1
WHT
11 11 11 IN12H 11 IN12H
BLK
12 12 12 +5VE 12 +5VE
RED
13 +5V1 13 +5V1
WHT
14 IN11H 14 IN11H
15 +5VE 15 +5VE
BLK X271
16 +5V1 16 +5V1 RED #179228-3(TYCO) PH27-1
WHT #179518-1 #OH-318-A5(ALEPH)
17 IN12H 17 IN12H
BLK 1 +5V1
18 +5VE 18 +5VE
2 IN11H
C 3 +5VE C
X272
#179228-3(TYCO) PH27-2
#179518-1 #OH-318-A5(ALEPH)
1 +5V1
2 IN12H
3 +5VE
D D
X1260 X1260 XPH25 XPH25
#100300082V** #100300083V** #SMP-03V-BC(JST) #SMR-03V-B(JST) #100300094V**
#SMP-03V-BC(JST) #SMR-03V-B(JST) ACCESSORY WIRE
AWG26(UL1007)
#BHF-001T-0.8BS #BYM-001T-0.6 ORG
AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 PH25
From X126 ORG 1 +24VF1 1 +24VF1 1 +24VF1 1 +24VF1
BRN AMP. ：#FS-V31（KEYENCE)
WHT WHT BLK FIBER：#FU-35FZ（KEYENCE)
2 E-SEN1P 2 E-SEN1P 2 E-SEN1P 2 E-SEN1P
ENGINE BLK 3 +24VE 3 +24VE
BLK 3 +24VE 3 +24VE
BLU LENS ：#F-4HA （KEYENCE)
(9/12)
E E
DESIGNED WANS
WIRING DIAGRAM 2
DRAWN WANS
CODE DRAW
100297000V02 (2/14) A3
2 3 4 5 6 7
CON-86MAO BOARD
X4H XP1 XP1

A X4H #BHF-001T-0.8BS AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE #ZSE30A-01-N-M(SMC) A
ORG BRN #ZS-38-3L
1 +24V1 1 +24V1 1 +24V1 1 +24V1
WHT BLK
2 IN13H 2 IN13H 2 IN13H 2 IN13H
BLK BLU
3 +24VE 3 +24VE 3 +24VE 3 +24VE
4 +24V1 4 X2040
WHT AWG26(UL1007) X2040
5 IN14H 5 IN14H #SMP-02V-BC(JST) #SMR-02V-B(JST) #100298729V**
BLK AWG26(UL1007)
6 +24VE 6 +24VE #BHF-001T-0.8BS #BYM-001T-0.6
7 7 WHT
1 IN14H 1 IN14H WHT To XLS571 (7)
8 8 BLK BLK (13/14)
2 +24VE 2 +24VE To XLS571 (8)
B B
C X5H X2050 X2050 C

X40H
#1-172075-1(TYCO) LS4H
X5H #BHF-001T-0.8BS #100258995V** #BHF-001T-0.8BS #BYM-001T-0.6
#100259010V** #170330-1 #V-5214DK (YAMATAKE)
1 +5V1 1 AWG26(UL1007) 1 1 NC
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE C +5VE
4 +5V1 4 4 4
5 IN16H 5 IN16H
WHT
5 IN16H 5 IN16H
WHT X40A
6 +5VE 6 +5VE
BLK
6 +5VE 6 +5VE
BLK #1-172075-1(TYCO) LS4A
7 +24V1 7 +24V1 7 +24V1 7 +24V1
NC
8 IN17H 8 IN17H 8 IN17H 8 IN17H
BLK BLK NO IN16H
9 +24VE 9 +24VE 9 +24VE 9 +24VE
ORG ORG C +5VE
D 10 +24V1 10 +24V1 10 +24V1 10 +24V1 D
WHT WHT
BLK BLK
13 +5V1 13 AWG26(UL1007) ORG
WHT 1 (+) +24V1
14 IN19H 14 IN19H To X600 ORG 2 (L) +24V1
15 +5VE 15 WHT
(7/14) 3(OUT) IN17H
16 +5V1 16 BLK
4 (-) +24VE
17 IN20H 17
18 +5VE 18 X30 PH3
AWG26(UL1007)
1 (+) +24V1
2 (L)
E 3(OUT) IN18H E
4 (-) +24VE
DESIGNED WANS
WIRING DIAGRAM 3
DRAWN WANS
CODE DRAW
100297000V02 (3/14) A3
2 3 4 5 6 7
CON-86MAO BOARD X6H X2060 X2060

X6H #BHF-001T-0.8BS AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007)
A RED RED A
1 M11ACW 1 M11ACW 1 M11ACW 1 M11ACW To X2100
2 M11ACCW 2 M11ACCW BLU 2 M11ACCW 2 M11ACCW BLU (6/13)
ORG
3 +24V3 3 +24V3A1
BLU
4 OUT29H 4 OUT29H X41M X41M
5 +24VA 5 +24VA ORG X41MA X41M QF41M
BLU #350778-1(TYCO) #350777-1(TYCO) #350778-1(TYCO) #350777-1(TYCO) #100082535V**
6 OUT33H 6 OUT33H #350689-1 #350547-1 #RXEF090(TYCO) #350550-1 #350547-1 ACCESSORY WIRE
RED RED
1 +24V3A1 1 +24V3A1 1 +24V3A2 1 +24V3A2
2 OUT29H 2 OUT29H
BLU
2 OUT29H 2 OUT29H
BLK M
M41
AWG16(UL1015)
#80050064 DC24V (THOMAS)
#100082096V**
B B
XYC1 XYC1
#350778-1(TYCO) #350777-1(TYCO) #100298944V**
#350689-1 #350690-1 ACCESSORY WIRE
BLK
1 +24VA 1 +24VA
2 OUT33H 2 OUT33H
BLK YC YC1
#111-10-13G DC24V
(MIKIPULLEY)
X7H X2070 X2070
#100258883V**
X300 PH30
X7H #BHF-001T-0.8BS #100298730V** #BHF-001T-0.8BS #BYM-001T-0.6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
C 1 +24V1 1 +24V1 ORG
1 +24V1 1 +24V1 ORG
1 (+) +24V1 C
WHT WHT
2 IN21H 2 IN21H 2 IN21H 2 IN21H 2 (L)
BLK BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE 3(OUT) IN21H
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1 4 (-) +24VE
WHT WHT
5 IN22H 5 IN22H 5 IN22H 5 IN22H
BLK BLK
6 +24VE 6 +24VE
RED
6 +24VE 6 +24VE
RED
X310 PH31
BLU BLU
9 +24V1 9 2 (L)
10 IN42H 10 3(OUT) IN22H
11 +24VE 11 4 (-) +24VE
12 12
D X30M X30M D
AWG26(UL1007) AWG26(UL1007)
AWG22(UL1007) AWG22(UL1007) ACCESSORY WIRE
#BHF-001T-0.8BS #BYM-001T-0.6 #DME44B8HPB+8DG150
RED
2 M30CCW 2
M30CCW BLK M
M30
E E
DESIGNED WANS
WIRING DIAGRAM 4
DRAWN WANS
SOLDER
CODE DRAW
2 3 4 5 6 7
CON-86MAO BOARD
X8H
A 1 M601CW A
2 M601CCW
3 M602CW
4 M602CCW
5 M603CW
6 M603CCW
7 M604CW
8 M604CCW
9 +24VH
10 +24VA
11 M606CW
B B
12 M606CCW
X9H X2090 X2090 #100298731V** X273

#H16P-SHF-AA(JST) #100258886V** #SMP-10V-BC(JST) #SMR-10V-B(JST)
AWG26(UL1007)
#179228-3(TYCO) PH27-3
X9H #BHF-001T-0.8BS AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 #179518-1 #OH-318-A5(ALEPH)
RED RED 1 +5V1
1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN23H
2 IN23H 2 IN23H 2 IN23H 2 IN23H
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
RED
4 +5V1 4 +5V1 4 +5V1 4
WHT
5 IN24H 5 IN24H 5 IN24H 5 AWG26(UL1007)
C BLK C
6 +5VE 6 +5VE 6 +5VE 6
RED RED
7 +5V1 7 +5V1 7 +5V1 7 +5V1
WHT WHT
8 IN25H 8 IN25H 8 IN25H 8 IN25H
BLK BLK
9 +5VE 9 +5VE 9 +5VE 9 +5VE
10 +5V1 10 10 10
11 IN26H 11
12 +5VE 12 X240A PH24A
13 +5V1 13 #EE-1001 (OMRON) #EE-SX673 (OMRON)
14 14 1 (+) +5V1
15 +5VE 15 2 (L)
16 16 3(OUT) IN25H
4 (-) +5VE
D D
E E
DESIGNED WANS
WIRING DIAGRAM 5
DRAWN WANS
SOLDER
CODE DRAW
100297000V02 (5/14) A3
2 3 4 5 6 7
CON-86MAO BOARD
X10H X2100 X2100 X100A
#H10P-SHF-AA(JST) #SMP-08V-BC(JST) #SMR-08V-B(JST) #100259014V** #179228-3(TYCO) PH10A
X10H #BHF-001T-0.8BS #100258998V** #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #179518-1 #OH-118-A5(ALEPH)
A ORG RED A
1 +24V1 1 +24V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN9H
BLK BLK 3 +5VE
3 +24VE 3 +24VE 3 +5VE 3 +5VE
ORG
4 +5V1 4 4 +24V1 4 +24V1
5 5 5 IN29H 5 IN29H
WHT X110A PH11A
6 +5VE 6 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
7 +5V1 7 +5V1 7 M11ACW 7 M11ACW AWG26(UL1007)
WHT BLU 2 (L)
BLK 3(OUT) IN29H
9 +5VE 9 +5VE
10 10 4 (-) +24VE
AWG26(UL1007) X11MA X11M
B AWG22(UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST)
B
#100259681V** #TG-05K-AR-249-CHA
AWG22(UL1007)
RED
1 M11ACW 1 M11ACW
From X2060 RED 2 M11ACCW 2 M11ACCW BLU M M11A
(4/14) BLU
AWG22(UL1007)
X11H
#H10P-SHF-AA(JST) X2110 X2110
C X11H #BHF-001T-0.8BS #100298732V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100298733V** C
1 +5V1 1 AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007)
2 IN39H 2 IN39H
WHT WHT
1 IN39H 1 IN39H WHT To XBU10 (7)
BLK BLK BLK
3 +5VE 3 +5VE 2 +5VE 2 +5VE To XBU10 (8)
4 +5V1 4
(7/14)
5 IN40H 5
6 +5VE 6
7 +5V1 7
8 8
9 +5VE 9
10 10
D D
E E
DESIGNED WANS
WIRING DIAGRAM 6
DRAWN WANS
SOLDER CHECKED D.YONEDA (MAIN BODY)
CODE DRAW
100297000V02 (6/14) A3
2 3 4 5 6 7
CON-86MAO BOARD
X12H
#H12P-SHF-AA(JST)
A X12H #BHF-001T-0.8BS XBZ1 XBZ1 A
ORG #100259015V**
1 +24V5 1 +24V5 #100298733V** #SMP-02V-BC(JST) #SMR-02V-B(JST)
BZ1
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007)
2 2
ORG ORG
3 +24V5 3 +24V5 1 +24V5 1 +24V5
WHT BLK ATTENTION : NO POLARITY
4 OUT32H 4 OUT32H 2 OUT32H 2 OUT32H
ORG
5 +24V5 5 +24V5
AWG22(UL1007)
WHT #TS2BC 24V (TEND)
6 OUT30H 6 OUT30H
7 +24V5 7 +24V5 ORG XBU10 XBU10
WHT #57-40140 (DDK) #57-30140 (DDK)
8 OUT34H 8 OUT34H AWG24-7P(UL2464)TYPE CL2
9 +24V5 9 +24V5
ORG
1 1 +24V5 L.BRN to XBU20
B 10 OUT35H 10 OUT35H
WHT
2 2 OUT33H YEL (AF-180N) KASL57 B
ORG ORG 3 L.GRN #G2R-2-SND(OMRON)
11 +24V5 11 +24V5 +24V5 3 +24V5
BLK WHT 4 GRY #100298739V** #P2RF-08-E
12 +24VE 12 +24VE OUT34A 4 OUT34A
ORG 5 WHT AWG22(UL1007)
+24V5 5 +24V5 To XLS57(1)
BLK WHT ＳＬ５７０Ｎ 4
6 +24VE 6 +24VE L.BRN (13/14) 5
WHT YEL
7 IN39H 7 IN39H 2 7
BLK L.GRN ORG
8 +5VE 8 +5VE +24V5 3 6
9 9 GRY
From X2110 10 10 WHT
(6/13) L.BRN
AWG26(UL1007)
11 11 WHT 2 ORG
#SFT-59SN YEL OUT30H 1 8 +24V5
(TAKEUCHI INDUSTRY) 12 12
L.GRN
13 13
GRY
AWG22(UL1007) 14 14 #100298739V**
C AWG22 (UL1007)
C
X13000 X13000 #100223109V** X13100 X13100

#BHF-001T-0.8BS #BYM-001T-0.6 (EXT-2/UL20276) #BHF-001T-0.8BS #BYM-001T-0.6
AWG26(UL1007) ORG L.BLU ORG
1 +24V5 1 +24V5 1 +24V5 1 +24V5
WHT PNK WHT
2 IN19H 2 IN19H 2 IN19H 2 IN19H
WHT L.GRN BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE #100230894V**
AWG26(UL1007)
#100258995V** X600 X600 AWG26 (UL1007)
AWG26 (UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST)
From X5H #BHF-001T-0.8BS #BYM-001T-0.6
D WHT XPH18 XPH18 D
(3/14) 1 IN19H 1 IN19H #SMP-03V-BC(JST) #SMR-03V-B(JST) #100082420V**
2 2 #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
PH18
ORG BRN AMP. ：#FS-V31（KEYENCE)
1 +24V5 1 +24V5
WHT BLK FIBER：#FU-35FZ（KEYENCE)
2 IN19H 2 IN19H
BLK BLU LENS ：#F-4HA （KEYENCE)
KABL1 3 +24VE 3 +24VE
#100298737V** #G2R-2-SND(OMRON)
To X18H(12) AWG22(UL1007) #P2RF-08-E
#100298734V**
(10/14)
AWG22(UL1007)
To XSL57(4) BLK 2 BLK
(13/14) +24VE 4 5 OUT34C To U8 (CM) (14/14)
#100298739V** To U8 (FWD)
AWG22(UL1007)
E 2 7 E
WHT WHT
OUT34A 3 6 OUT34B
DESIGNED WANS
WIRING DIAGRAM 7
DRAWN WANS
WHT ORG
OUT34H 1 8 +24V5
V1.25-B3A (JST)
F AWG22(UL1007) DATE 2012.05.23 MODEL PT-R8600MII-S/E REV
CODE DRAW
100297000V02 (7/14) A3
2 3 4 5 6 7
CON-86MAO BOARD
X14H X1014HA PMD2 X2M X2MP X2MP
#100299156V** #100086771V** #100086772V**
A #H11P-SHF-AA(JST) #171822-3(TYCO) #171822-5(TYCO) #SMP-05V-BC(JST) #SMR-05V-B(JST) A
AWG22(UL1007)
X14H #BHF-001T-0.8BS AWG22(UL1007) 1TURN #170204-1 CN1 DRIVER CN3 #170204-1 #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRES
ORG BLU BLU
1 +24V4 1 +24V4 1 +24V4 1 +24V4 1 M2A 1 M2A 1 M2A 1 M2A
BLK RED RED
2 +24VE 2 +24VE 2 +24VE 2 +24VE 2 M2B 2 M2B 2 M2B 2 M2B
RED ORG ORG
3 +5V1 3 +5V1
BLK
3 3 3 M2C 3 M2C
GRN
3 M2C 3 M2C
GRN
M
4 +5VE 4 +5VE 4 M2D 4 M2D 4 M2D 4 M2D
5 OUT45H 5 OUT45H PNK
5 M2E 5 M2E
BLK
5 M2E 5 M2E BLK M2
PUR
6 OUT46H 6 OUT46H #PK566-NB-A32
BLK
7 IN37H 7 IN37H (ORIENTAL MOTOR)
WHT
8 OUT47H 8 OUT47H X1014HB
ORG
9 OUT48H 9 OUT48H #1-171822-0(TYCO)
B GRY B
10 OUT49H 10 OUT49H #170204-1 CN3
YEL
11 OUT50H 11 OUT50H BLK
1 +5VE 1 +5VE
RED
2 +5V1 2 +5V1
WHT
ORG
GRY
YEL
PNK
7 OUT45H 7 OUT45H (CW)
PUR
8 OUT46H 8 OUT46H (CCW)
9 9
BLK
10 IN37H 10 IN37H (T.OUT)
#NFT-14
C (TAKEUCHI INDUSTRY) C
D D
E E
DESIGNED WANS
WIRING DIAGRAM 8
DRAWN WANS
CODE DRAW
100297000V02 (8/14) A3
REVISION
2 3 4 5 6 7
CON-86MAO BOARD X571 X571

X17H #100312498V** #SMP-03V-BC(JST) #SMR-03V-B(JST)
#H10P-SHF-AA(JST) 2 #100259000V** #BHF-001T-0.8BS #BYM-001T-0.6 #100298729V**
X17H #BHF-001T-0.8BS AWG26(UL1007) 1 1
AWG26(UL1007)
A WHT WHT A
1 IN32H 1 IN32H 2 IN32H 2 IN32H To LS571(5)
BLK BLK
2 +5VE 2 +5VE 3 +5VE 3 +5VE To LS571(6)
WHT
3 IN33H 3 IN33H (13/14)
4 +5VE 4 +5VE BLK X581 LS58-1
WHT #1-172075-1(TYCO)
5 IN34H 5 IN34H #170330-1 #D2MV-01L13-1C3 (OMRON)
BLK
6 +5VE 6 +5VE
WHT NC
7 IN35H 7 IN35H
BLK NO IN33H
8 +5VE 8 +5VE
C IN33HA
9 LS 9
10 +5VE 10 X582 LS58-2 2
B #1-172075-1(TYCO) B
#170330-1 #D2MV-01L13-1C3 (OMRON)
AWG26(UL1007) NC
NO IN33HA
C +5VE
XINV XINV
AWG26(UL1007) (7/14)
#BHF-001T-0.8BS #BYM-001T-0.6
1 IN34H 1 IN34H
WHT TO U8 (30C)
BLK
2 +5VE 2 +5VE TO U8 (30B)
C X572 X572 C
#BHF-001T-0.8BS #BYM-001T-0.6 #100086922V**
ACCESSORY WIRE
1 1
ORG/WHT
2 IN35H 2 IN35H
ORG
To LS57-2
3 +5VE 3 +5VE (13/14)
D D
E E
DESIGNED WANS
WIRING DIAGRAM 9
DRAWN WANS
2 change cable harness 2013.08.12 WANGJSH Y.kurusu CODE DRAW

100297000V02 (9/14) A3
2 3 4 5 6 7
CON-86MAO BOARD X18H X1600 X1600 XFAN1A XFAN

#H12P-SHF-AA(JST) #100298737V** #SMP-08V-BC(JST) #SMR-08V-B(JST) #100299983V** #SMP-03V-BC(JST) ACCESSORY
#100259683V**
X18H #BHF-001T-0.8BS AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8BS CONNECTOR
ACCESSORY WIRES
A ORG ORG RED A
1 +24V6A 1 +24V6A 1 +24V6 1 +24V6 1 +24V6 1 +24V6
2 +24VE 2 +24VE BLK 2 +24VE 2 +24VE
BLK
2 2 M
ORG ORG BLK
FAN1A
3 +24V1 3 +24V1 3 +24V1 3 +24V1 3 +24VE 3 +24VE
4 +24VE 4 +24VE 4 +24VE 4 +24VE
ORG ORG
5 +24V1 5 +24V1 5 +24V1 5 +24V1
BLK BLK XFAN2A XFAN
6 +24VE 6 +24VE 6 +24VE 6 +24VE
ORG #SMP-03V-BC(JST) ACCESSORY
7 +24V1 7 +24V1 7 7 #100259683V**
BLK #BHF-001T-0.8BS CONNECTOR
8 +24VE 8 +24VE 8 8 ACCESSORY WIRES
ORG RED
1 +24V1 1 +24V1
9 +24V1 9 +24V1 BLK 2 2 M
10 +24VE 10 +24VE BLK
FAN2A
3 +24VE 3 +24VE
B 11 +24V1 11 #AD1224HB-F51(ADDA) B
BLK
12 +24VE 12 +24VE
XFAN3A XFAN
#100259683V**
#BHF-001T-0.8BS CONNECTOR
ACCESSORY WIRES
RED
1 +24V1 1 +24V1
2 2 M
BLK
FAN3A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
C C
XFAN4A XFAN
AWG22(UL1007) #100259683V**
#BHF-001T-0.8BS #BYM-001T-0.6
ORG RED ACCESSORY WIRES
1 +24V1 1 +24V1
2 2 M
BLK BLK FAN4A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
D D
XFAN5A XFAN
AWG22(UL1007) #SMP-03V-BC(JST) #SMR-03V-B(JST)
#BHF-001T-0.8BS #BYM-001T-0.6
#100259683V**
1 +24V1 1 +24V1
2 2 M
BLK BLK FAN5A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
AWG22(UL1007)
TO KABL1(4)
E (7/14) E
DESIGNED WANS
WIRING DIAGRAM 10
DRAWN WANS
SOLDER
CODE DRAW
2 3 4 5 6 7
CON-86MAO BOARD
X19H X2190 X2190 X510 PH51
A X19H #BHF-001T-0.8BS AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) RED
1 (+) +5V1 A
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 2 (L)
WHT WHT WHT
BLK BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 4 (-) +5VE
RED RED
4 +5V1 4 +5V1 4 +5V1 4 +5V1
WHT WHT
5 IN10H 5 IN10H 5 IN10H 5 IN10H
BLK BLK
6 +5VE 6 +5VE 6 +5VE 6 +5VE
RED
7 +5V1 7 7 +5V1 7 +5V1 X520 PH52
8 8 8 IN47H 8 IN47H
BLK RED
9 +5VE 9 9 +5VE 9 +5VE 1 (+) +5V1
10 +5V1 10 10 10 2 (L)
B WHT B
11 11 3(OUT) IN10H
BLK
12 +5VE 12 4 (-) +5VE
RED
13 +5V1 13 +5V1
WHT
14 IN47H 14 IN47H
BLK
15 +5VE 15 +5VE X500
16 +5V1 16 #179228-3(TYCO) PH50
17 17 #179518-1 #OH-118-A5(ALEPH)
18 +5VE 18 1 +5V1
2 IN47H
3 +5VE
C C
X20H
1 +24V1
2 IN43H
3 +24VE
4 +24V1
5 IN44H
6 +24VE
7
8
D X21H D
#VHR-3N(JST)
X21H #BVH-21T-1.1
1 1
2 +24V3 2 +24V3 WHT #100086778V**
AWG18(UL1007)
3 +24V4 3 +24V3
E E
DESIGNED WANS
WIRING DIAGRAM 11
DRAWN WANS
CODE DRAW
2 3 4 5 6 7
CON-86MAO BOARD
X22H
A A
1 +5V1
2 IN31H
3 +5VE
4 +5V1
5 IN49H
6 +5VE
7 +5V1
8 IN50H
9 +5VE
10 +5V1
B 11 IN36H B
12 +5VE
13 +5V1
14 IN38H
15 +5VE
16
C C
X24H XM53 XM53 #100111300V**
#H8P-SHF-AA(JST) #100259003V** 2 #100276754V**
1 M53CW RED 1 M53CW 1 M53CW RED
1 M53CW
2 M53CCW 2 M53CCW BLU 2 M53CCW 2 M53CCW BLU M
M53
3 M54CW 3
#TER-35QG1-24-150 (THINK ENGINEERING)
4 M54CCW 4
5 5
6 6
7 7
8 8
D D
E E
DESIGNED WANS
WIRING DIAGRAM 12
DRAWN WANS
SOLDER

100297000V02 (12/14) A3
2 3 4 5 6 7
A A
X571C X571C
#BYM-001T-0.6 #BHF-001T-0.8BS AWG22(UL1007)
ORG ORG
1 U7+24V1 1 U7+24V1
WHT WHT
2 1 2 1
B B
XLS571
#XHP-10(JST)
#100298729V** #BXH-001T-P0.6 LS57-1
AWG22(UL1007)
ORG 1 3 5
1 U7+24V1 1 11
WHT 2 1 2 42 11 21 31
3 3 21
AWG26(UL1007) 4 4 52
IN32H WHT 5
From X571 +5VE BLK 6
IN32H 5 31
(9/14) +5VE 6 32 12 22 32 6
IN14H WHT 7 7 61
From X2040 +24VE BLK 8
IN14H SL57-1
(3/14) +24VE 8 62 41 51 61 7
C WHT 9 SL57ON 9 E1(+) YA C
BLK + -
10 +24VE 10 E2(-)
LED 42 52 62
2 4 8
#100298739V** XSL57 XSL57 AWG22(UL1007)
E1(+)
#SMP-04V-BC(JST) #SMR-04V-B(JST) E2(-)
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 9 10
To KASL57 WHT WHT
1 SL57ON 1 SL57ON #D4SL-4RDA-DN(OMRON)
(7/14)
2 2
3 3
BLK BLK
To KABL1 4 +24VE 4 +24VE
(7/14)
D D
#100086922V**
LS57-2 X572P X572P
ACCESSORY WIRE #D4GS-N2R(OMRON) ACCESSORY WIRE #BYM-001T-0.6 #BHF-001T-0.8BS
IN35H ORG/WHT 32 12 BLU/WHT WHT
From X572 1 1 1 1
+5VE ORG BLU WHT
(9/14) 31 11 2 3 2 3
#100266533V**
E AWG22(UL1007) E
From XT3 WHT 3
ORG U7+24V1
(ENGINE 4/13)
DESIGNED WANS
WIRING DIAGRAM 13
DRAWN WANS
CODE DRAW
100297000V02 (13/14) A3
2 3 4 5 6 7
#100298734V** インバータの設定
OUT34C
AWG22(UL1007) ジャンパスイッチ
FROM KABL1
A (7/14) OUT34B SOURCE SINK A
IN34H パラメータ
FROM XINV +5VE FUNCTION DATA 機能
(9/14)
#100298738V** F01 4 周波数設定：本体ボリューム
AWG26(UL1007)
F02 1 運転・操作：外部信号
F03 60 最高出力周波数（Hz）
F04 60 ベース周波数（Hz）
F07 5 加速時間（S）
#SFT-59SN
F08 5 減速時間（S）
B B
(TAKEUCHI INDUSTRY) F11 2.5 電子サーマル（A）
U8 E02 9 端子選択：外部アラーム
Z3
#100298743V** #RSEN-2020 (TDK-LAMBDA) #FRN0.4C1S-7J (FUJI) E27 1002 端子選択：周波数到達出力
AWG14(UL1015) NOISE FILTER INVERTER E20 0002

From QF2 U5 BLK
1 4 U200 BLK E31 55
WHT
ENGINE(1/12) V5 WHT 2 3 V200 WHT Y1 Y1E FMA C1 PLC X1 X2 X3
WHT
BLK
#100298740V** BLK
11 12 13 11 CM FWD REV CM
AWG14(UL1015)
C #100298743V** 30C WHT C
30B BLK
GRN/YEL AWG14(UL1015)
30A
#100299143V**
#NFT-14 L1/L L2/N P1 P(+) NH AWG22(UL1007)
(TAKEUCHI INDUSTRY)
BLK 1
WHT
XBU1 XBU1
#SMP-02V-BC(JST)#SMR-02V-B(JST)
#BHF-001T-0.8BS #BYM-001T-0.6
BLK 1 CM 1 CM BLK
#100299141V** G DB U V W WHT BLK
2 3 2 3
D GRN/YEL AWG14(UL1015) 1 D
T3
W202 T9
T2 T4
AWG14(UL1015) V202 T5
T8 T6 456
#100299141V**
T1
#NFT-14 U202 T7 #100204622V**
(TAKEUCHI INDUSTRY)
XBL1 XBL1 ACCESSORY WIRE
#350767-1(TYCO) #350766-1(TYCO) AWG22(UL1007)
#350551-1 #350552-1 AWG16(UL1015)
P1
RED 1 U202 1 U202 RED P1
WHT 2 V202 2 V202 WHT M P2
E P2 E
BLK 3 W202 3 W202 BLK ～
GRN/YEL AWG12(UL1015) MBL1
#VFC300A-7WDN
(FUJI)
DESIGNED WANS
DRAWN WANS
WIRING DIAGRAM 14
E E E BLOWER UNIT
CHECKED D.YONEDA
FRAME
1 FV2-M3 JST
F
FV2-4 JST
DATE 2012.05.23 MODEL PT-R8600MII-S/E REV
1 change terminal 2013．08.12 WANGJSH Y.KURUSU COD DRAW

SYM REVISION ALT.NO. DATE REVISED APPROVED E NO. 100297000V02 (14/14) A3
NO.
2 3 4 5 6 7
7 AWG18(UL1007)
#100257960V** To X845 (2/16)
AWG18(UL1007) XT81 #100258765V**
2 PNK PNK 2
A From U2(XU122) +9V A
2 PNK 2
(ENGINE 6/13)
PNK
+9V
PNK
+9V
#100257961V** BLK BLK 2
+9VE
AWG18(UL1007) BLK BLK 2
+9VE
2 BLK BLK
From U3(XU132) +9VE
(ENGINE 6/13) 2 BLK
L.BLU
+9VE
L.BLU 2 X820-4 64LD_FAD_E 4 BOARD
-9V
L.BLU 2 #100258762V** #VHR-6N (JST)
#100299320V** -9V
AWG18(UL1007) L.BLU
-9V
L.BLU AWG18(UL1007) #BVH-21T-1.1 X820
2 RED RED 2 PNK
+5V0 1 +9V 1 +9V
B From U1(XU14) 2 RED RED 2 BLK B
(ENGINE 2/13) +5V0 2 +9VE 2 +9VE
RED RED L.BLU -9V
+5V0 3 -9V 3
BLK BLK 2 4 4 -9VE
+5V0E
【32ch type】#100277867V** BLK BLK 2 RED +5V0
+5V0E 5 +5V0 5
【64ch type】#100277868V** BLK BLK BLK
6 +5V0E 6 +5V0E
AWG18(UL1007) +5V0E
ORG ORG 2
From U11 +24V 2 #100258767V** To
ORG ORG
(【32ch type】ENGINE 4/16) +24V #100258768V** XFAN801
BLK BLK 2
(【64ch type】ENGINE 5/16) +24VE
BLK BLK 2 4 AWG22(UL1007) XFAN802
+24VE #100258761V** #VHR-6N (JST)
(2/16)
#100257957V** #UF1003-20A(20P) AWG18(UL1007) #BVH-21T-1.1 X820
AWG22(UL1007) (FUJICON) PNK
#100258769V** 1 +9V 1 +9V
To BLK
2 +9VE 2 +9VE
C To U2(XU123) #100258770V** XFAN803 L.BLU C
(ENGINE 6/16) 4 AWG22(UL1007) 3 -9V 3 -9V
XFAN804 4 4 -9VE
#100257959V** (2/16) RED
5 +5V0 5 +5V0
AWG22(UL1007) BLK
6 +5V0E 6 +5V0E
To U3(XU133)
(ENGINE 6/16)

#100258760V** #VHR-6N (JST)
AWG18(UL1007) #BVH-21T-1.1 X820
PNK
1 +9V 1 +9V
BLK
2 +9VE 2 +9VE
L.BLU
D 3 -9V 3 -9V D
4 4 -9VE
RED
5 +5V0 5 +5V0
BLK
6 +5V0E 6 +5V0E

#100258759V** #VHR-6N (JST)
AWG18(UL1007) #BVH-21T-1.1 X820
PNK
1 +9V 1 +9V
BLK
2 +9VE 2 +9VE
L.BLU
3 -9V 3 -9V
E 4 4 -9VE E
RED
5 +5V0 5 +5V0
BLK
6 +5V0E 6 +5V0E
DESIGNED WANS
CHECKED D.YONEDA (LD HEAD)
1 Correction of errors #1- 2013.08.20 T.YASUDA Y.KURUSU CODE DRAW

REVISION
2 3 4 5 6 7
X845 X847 X866 CAL_SEN2E BOARD
100258765V** #VHR-7N (JST) #H5P-SHF-AA(JST) #100090649V** #H5P-SHF-AA(JST)
A AWG18(UL1007) #BVH-21T-1.1 X845 X847 #BHF-001T-0.8BS 1.5D-QEV #BHF-001T-0.8BS CN1 A
RED
1 +5V0 1 +5V0 1 LD_CAL 1 LD_CAL 1 LD_CAL 1 LD_CAL
BLK SHIELD SHIELD
2 +5V0E 2 +5V0E 2 ±9VE 2 ±9VE 2 ±9VE 2 ±9VE
PNK PNK
From XT81 3 +9V 3 +9V 3 +9V 3 +9V 3 +9V 3 +9V
(1/16) BLK BLK
4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE 4 ±9VE
L.BLU L.BLU
5 -9V 5 -9V 5 -9V 5 -9V 5 -9V 5 -9V
ORG
6 +24V 6 +24V AWG22(UL1007)
BLK
7 +24VE 7 +24VE
B B
XFAN801
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
C ORG RED C
From XT81 1 +24V 1 +24V
BLK
2 +24VE 2 +24VE
BLK M
(1/16) FAN801
XFAN802
ORG RED
From XT81 1 +24V 1 +24V
BLK
2 +24VE 2 +24VE
BLK M
(1/16) FAN802
D XFAN803 D
ORG RED
From XT81 1 +24V 1 +24V
BLK
2 +24VE 2 +24VE
BLK M
(1/16) FAN803
XFAN804
ORG RED
From XT81 1 +24V 1 +24V
BLK
2 +24VE 2 +24VE
BLK M
(1/16)
E FAN804 E
DESIGNED WANS
CODE DRAW
2 3 4 5 6 7

X855 #DF11-2428SC AWG24(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
A WHT GRY A
1 PM81A 1 PM81A 1 PM81A 1 PM81A
GRY ORG
2 PM81B 2 PM81B 2 PM81C 2 PM81C
YEL BRN
3 PM81C 3 PM81C 3 PM81B 3 PM81B
4 PM81D 4 PM81D PNK
ORG RED
RED
7 + 7 +
BLK #100085810V**
X871 PH85
WHT AWG26(UL1007)
9 OUT 9 OUT 1(+) +
RED
10 + 10 + 2(L)
11 - 11 - BLK X855A X855A 3(OUT) OUT
B
12 OUT 12 OUT 4(-) -
#BHF-001T-0.8BS #BYM-001T-0.6
RED RED
AWG26(UL1007) BLK
1 + 1 +
BLK
X872 PH86
3 OUT 3 OUT 1(+) +
RED RED
4 + 4 + 2(L)
BLK BLK
5 - 5 - 3(OUT) OUT
WHT WHT
6 OUT 6 OUT 4(-) -
7 7
X856 X860 PMD80 X861 X862 X862

ORG GRN BLU
2 U4+24V 2 U4+24V ORG
BLK RED YEL
BLK BLK GRN
5 +5V 5 +5V RED
5 PM80D 5 PM80D
PM80
AWG24(UL1007)
WHT
8 PM80CCW 8 PM80CCW GRY 8 PM80CCW 8 PM80CCW
9 PM80PDWN 9 PM80PDWN YEL 9 PM80PDWN 9 PM80PDWN #100085811V** X863 PH82
10 PM80H/F 10 PM80H/F PNK 10 PM80H/F 10 PM80H/F AWG26(UL1007)
11 PM80MON 11 PM80MON BRN 11 PM80MON 11 PM80MON 1(+) +
RED 2(L)
12 + 12 + 12 12
D BLK 3(OUT) OUT D
13 - 13 -
WHT 4(-) -
RED
15 + 15 +
16 - 16 - BLK X864 PH83
18 + 18 +
BLK #BHF-001T-0.8BS #BYM-001T-0.6 2(L)
19 - 19 - RED RED
2 - 2 - 4(-) -
WHT WHT
3 OUT 3 OUT
RED RED
4 + 4 + X865 PH84
5 - 5 -
E 6 OUT 6 OUT 1(+) + E
RED RED
7 + 7 + 2(L)
BLK BLK
8 - 8 - 3(OUT) OUT
WHT WHT
9 OUT 9 OUT 4(-) -
DESIGNED WANS
CODE DRAW
2 3 4 5 6 7

X104 X818-1
X104 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A7 LD08(+) B7 LD12(+) A7 LD08(+) B7 LD12(+) #100097741V** A7 LD32(-) B7 LD36(-) A7 LD32(-) B7 LD36(-)
1 (#M00097741V**)
KHJF99-0920-NA
FG CLAMP FG CLAMP
B B
C C
64LD_FAD_E 2 BOARD
X105 X818-2
X105 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
D 1 (#M00097742V**) D
KHJF99-0920-PA
FG CLAMP FG CLAMP
E
DESIGNED WANS

2 3 4 5 6 7

X106 X818-3
X106 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
1 (#M00097743V**)
KHJF99-0920-RA
FG CLAMP FG CLAMP
B B
C C
64LD_FAD_E 4 BOARD
X107 X818-4
X107 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
1 (#M00097744V**)
KHJF99-0920-SA
FG CLAMP FG CLAMP
E
DESIGNED WANS

2 3 4 5 6 7
A A
64LD_CPU3E_FAD BOARD 64LD_FAD_E 4 BOARD 64LD_FAD_E 3 BOARD 64LD_FAD_E 2 BOARD 1 64LD_FAD_E 1 BOARD
X819-1
1
X819-4 #HIF3BA-30D-2.54R(HIROSE)
1
X819-2
1 X891-1 X819
X860 #HIF3BA-30D-2.54R X819-3 #HIF3BA-30D-2.54R(HIROSE) #HIF3BA-30D-2.54R(HIROSE) #HIF3BA-30D-2.54R 1
X860 (HIROSE) X891-4 #HIF3-MULTI CLAMP(30) X891-3 #HIF3-MULTI CLAMP(30) X891-2 #HIF3-MULTI CLAMP(30) (HIROSE) X891
B B
13 CH_SEL3(+) 13 CH_SEL3(+) AWG28-30C(UL20012- 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+)
C 14 CH_SEL3(-) 14 CH_SEL3(-) STO) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) C
17 ALL/SINGLE(+) 17 ALL/SINGLE(+) #SFT-59SN 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+)
18 ALL/SINGLE(-) 18 ALL/SINGLE(-) (TAKEUCHI INDUSTRY) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-)
19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+)
D D
30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE

For 32ch type:#100222683V**
For 64ch type:#100222680V**
E E
DESIGNED WANS

REVISION
2 3 4 5 6 7
X851 X8A5-1 X8A5-1

WHT WHT WHT
BLK BLK
WHT RT801
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT821
WHT WHT BLK
WHE WHT
11 * 11 11 DEW2 11 DEW2
BLK WHT
12 * 12
WHT
13 TEMP22 13 TEMP22
BLK
WHT
CO81
15 DEW2 15 DEW2
1kΩ 1/4W
ACCESSORY WIRE
C C
RT802
ACCESSORY WIRE
RT822
ACCESSORY WIRE 2
D D
CO82
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED WANS

Add. Resistor
2 3 4 5 6 7
X852 X8A6-1 X8A6-1

WHT WHT WHT
BLK BLK
WHT RT803
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT823
WHT WHT BLK
WHE WHT
11 * 11 11 DEW4 11 DEW4
BLK WHT
12 * 12
WHT
13 TEMP24 13 TEMP24
BLK
WHT
CO83
15 DEW4 15 DEW4
1kΩ 1/4W
ACCESSORY WIRE
C C
RT804
ACCESSORY WIRE
RT824
D ACCESSORY WIRE D
CO84
AWG26(UL1007)
E E
DESIGNED WANS

Add. Resistor
2 3 4 5 6 7
64LD_CPU3E_FAD
BOARD
X853 X8A5-2 X8A5-2
WHT WHT WHT
BLK BLK
WHT RT805
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT825
WHT WHT BLK
WHE WHT
11 * 11 11 DEW6 11 DEW6
BLK WHT
12 * 12
WHT
13 TEMP26 13 TEMP26
BLK
WHT
CO85
15 DEW6 15 DEW6
1kΩ 1/4W
ACCESSORY WIRE
C C
RT806
ACCESSORY WIRE
RT826
ACCESSORY WIRE 2
D D
CO86
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED WANS

Add. Resistor
2 3 4 5 6 7
64LD_CPU3E_FAD
BOARD
X854 X8A6-2 X8A6-2
WHT WHT WHT
BLK BLK
WHT RT807
WHT BLK
BLK BLK
BLK BLK WHT
WHT WHT WHT
BLK BLK WHT
WHT WHT BLK
9 TEMP8 9 TEMP8
BLK BLK
9 TEMP28 9 TEMP28
BLK ACCESSORY WIRE 2
WHE WHT
11 * 11
BLK
11 DEW8 11 DEW8
WHT
CO87
13 TEMP28 13 TEMP28
BLK
WHT 1kΩ 1/4W
15 DEW8 15 DEW8
BLK
ACCESSORY WIRE
RT808
C ACCESSORY WIRE C
RT828
ACCESSORY WIRE 2
CO88
AWG26(UL1007)
X857 1kΩ 1/4W
D X857 #DF11-2428SC X875 X875 (ACCESSORY CONNECTOR) D
2 +5VE 2
WHT WHT BLK
BLK RT831
5 TEMP321 5 #PBP-43-D4-1

AWG24(UL1007)
X858 #DF11-2428SC #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
1 TEMP331 1 TEMP331
WHT WHT
E
BLK BLK
3 TEMP341 3 #PBP-43-D4-2
DESIGNED WANS
F SOLDER DATE 2012.05.23 MODEL PT-R8600MII-S/E REV

Add. Resistor
2 3 4 5 6 7
64LD_CPU3E_FAD
A BOARD A
X841 X8410 X8410 PU81
#100222672V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X841 #171364-1 #170366-1
ORG ORG RED
1 U11+24V81 1 U11+24V81 1 U11+24V81 1 U11+24V81
2 U11+24VE81 2 U11+24VE81 2 U11+24VE81 2 U11+24VE81
ORG ORG RED
3 U11+24V82 3 U11+24V82 3 U11+24V82 3 U11+24V82
4 U11+24VE82 4 U11+24VE82 4 U11+24VE82 4 U11+24VE82
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B B
#CE1(JST)
RED
BLK PELTIER 82-1
RED
BLK PELTIER 82-2
M FAN81-1
#109R0624H402(SANYO)
M FAN81-2
C #109R0624H402(SANYO) C
X842
X842 #MDF6-2022SC
#100222673V**
X8420 X8420
1 1 #172168-1(TYCO) #172160-1(TYCO) #CE1(JST)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V83 3 U11+24V83 1 U11+24V83 1 U11+24V83
4 U11+24VE83 4 U11+24VE83 2 U11+24VE83 2 U11+24VE83
ORG ORG RED
5 U11+24V84 5 U11+24V84 3 U11+24V84 3 U11+24V84
6 U11+24VE84 6 U11+24VE84 4 U11+24VE84 4 U11+24VE84
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
#NFT-14(TAKEUCHI)
【for 64LD_CPU3E-FAD Ver.2 BOARD 】
RED
BLK PELTIER 84-1
RED
BLK PELTIER 84-2
M FAN82-1
#109R0624H402(SANYO)
M FAN82-2
E E
#109R0624H402(SANYO)
DESIGNED WANS
CODE DRAW
2 3 4 5 6 7
64LD_CPU3E_FAD
A BOARD A
X843 X8430 X8430 PU83
#100222674V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X843 #171364-1 #170366-1
ORG ORG RED
1 U11+24V85 1 U11+24V85 1 U11+24V85 1 U11+24V85
2 U11+24VE85 2 U11+24VE85 2 U11+24VE85 2 U11+24VE85
ORG ORG RED
3 U11+24V86 3 U11+24V86 3 U11+24V86 3 U11+24V86
4 U11+24VE86 4 U11+24VE86 4 U11+24VE86 4 U11+24VE86
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B #CE1(JST) B
RED
BLK PELTIER 86-1
RED
BLK PELTIER 86-2
M FAN83-1
#109R0624H402(SANYO)
M FAN83-2
C #109R0624H402(SANYO) C
X844
X844 #MDF6-2022SC X8440 X8440
#100222675V** #CE1(JST)
1 1 #172168-1(TYCO) #172160-1(TYCO)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V87 3 U11+24V87 1 U11+24V87 1 U11+24V87
4 U11+24VE87 4 U11+24VE87 2 U11+24VE87 2 U11+24VE87
ORG ORG RED
5 U11+24V88 5 U11+24V88 3 U11+24V88 3 U11+24V88
6 U11+24VE88 6 U11+24VE88 4 U11+24VE88 4 U11+24VE88
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
#NFT-14(TAKEUCHI)
【for 64LD_CPU3E-FAD Ver.2 BOARD 】 RED
BLK PELTIER 88-1
RED
BLK PELTIER 88-2
M FAN84-1
#109R0624H402(SANYO)
M FAN84-2
E E
【 Only 64ch type 】 #109R0624H402(SANYO)
DESIGNED WANS
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
ACCESSORY ACCESSORY
00ch 00ch 32ch 16ch

04ch 02ch 36ch 18ch
08ch 04ch 40ch 20ch

12ch 06ch 44ch 22ch

ACCESSORY ACCESSORY
16ch 08ch 48ch 24ch

20ch 10ch 52ch 26ch

24ch 12ch 56ch 28ch

28ch 14ch 60ch 30ch
E E
DESIGNED WANS
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
ACCESSORY ACCESSORY
01ch 01ch 33ch 17ch

05ch 03ch 37ch 19ch
09ch 05ch 41ch 21ch

13ch 07ch 45ch 23ch

ACCESSORY ACCESSORY
17ch 09ch 49ch 25ch

21ch 11ch 53ch 27ch

25ch 13ch 57ch 29ch

29ch 15ch 61ch 31ch
E E
DESIGNED WANS
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
02ch 32ch 34ch 48ch

06ch 34ch 38ch 50ch
B B
10ch 36ch 42ch 52ch

14ch 38ch 46ch 54ch
18ch 40ch 50ch 56ch

22ch 42ch 54ch 58ch

ACCESSORY ACCESSORY
26ch 44ch 58ch 60ch

30ch 46ch 62ch 62ch
E E
DESIGNED WANS
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
03ch 33ch 35ch 49ch

07ch 35ch 39ch 51ch
B B
11ch 37ch 43ch 53ch

15ch 39ch 47ch 55ch
19ch 41ch 51ch 57ch

23ch 43ch 55ch 59ch

ACCESSORY ACCESSORY
27ch 45ch 59ch 61ch

31ch 47ch 63ch 63ch
E E
DESIGNED WANS
CODE DRAW
:Avalon B8-24 S
2 3 4 5 6 7
1φAC200V-240V
INPUT S0
#100257913V** #100303028V**
～ U4
XT0
～
A S1 A
MAIN SWITCH
POEWR SUPPLY 4
#100257914V**
#100301691V** U1
～
XU11
CN1
#100303033V**
QF1 Z1 POEWR SUPPLY 1 INTERLOCK

#100310215V** #100257917V** #100257918V**
～
#100303033V**
B
CIRCUIT NOISE ～ U5 B
PROTECTOR FILTER
#100299967V**
XT1
POEWR SUPPLY 5
XT2
Coil Coil Z2
XE12
XBQ1
XBQ1
CN2
BQ
#100257927V**
～ DRIVER
BQ1
NOISE FILTER
XM1
XM1
#100299968V** ～
M
M1
C AC SERVO C
#100257932V** MOTOR
R1
#100090536V**
#100298742V**
#100303033V** #100303035V**
～ U15 ～ U16
XS1
XS1
D U11 D
～
#100303010V**
XINV2
XINV2
X8H #100318660V**
POEWR SUPPLY 11
(9/11)
#100318657V**
XINV
XINV
X17H #100318661V**
(11/11)
#100320547V**
XBU1
XBU1
U8
E
QF2 Z3
～ E
#100204622V**
#100298743V** #100298740V** #100299141V**
XBL1
XBL1
～～ M
MBL1
PROTECTOR FILTER DESIGNED WANGJSH
CHECKED D.YONEDA
F DATE 2013.08.20 MODEL PT-R8600MII-SA REV

CODE DRAW
2 3 4 5 6 7
#100313238V**
To X8D (3/11)
A U1 A
～ #100303034V** #100303025V**
CN51
XU12
To X571C,X572P (11/11)
#100299972V** #100266733V**
XPNL2
XPNL2
POEWR SUPPLY 1
XT5
PANEL
～ U4 #100257948V**
#100299979V** #100259683V**
XFAN1
XFAN
#100303030V**
M FAN1
B POEWR SUPPLY 4 B
#100259683V**
XFAN4
XFAN
M FAN4
～ U5 #100299990V**
#100299981V** #100259683V**
XFAN2H XFAN1H
XFAN
POEWR SUPPLY 5 M FAN1H
#100259683V**
XFAN
M FAN2H
XT3
#100299974V**
X23H
X23H
C C
CON-86MAO2
#100303020V** BOARD
X323H
X323H
#100319287V**
#100319197V** EPB96
X100
X100
BOARD
X150
D D
X150
#100313236V** #100303031V** X110
X110
Coil PIO-86XE BOARD
KA1 RCP3E BOARD
INTERLOCK #100313237V** X125 X119 X128 X157
S1 X125 X119 X128 X157
#100297222V**
#100262047V**
E #100298735V** E
Coil XE11 XE13
KA2 CN1 CN3
DESIGNED WANGJSH
AC SERVO
SERVO ON
DRIVER DRAWN WANGJSH BLOCK DIAGRAM 2
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
X820-1 X835-1
#100222660V** 64LD_FAD_E 1
X835
U15 BOARD
CTP-64DEN BOARD
A A
#100303037V**
XU151
X820
～
CN1
#100313238V** #100303036V**
XU152
X8D1
X8D1
XT3
X8D
X8D
CN2
(2/11)
POEWR SUPPLY 15
X8D3
X8D3
X820-2 X835-2
#100222661V** 64LD_FAD_E 2
X835
BOARD
B B
#100303038V**
X8D4
X8D4
X820
X8D2
X8D2
#100313241V**
X8D10
X8D10
#100258813V** #100257955V**
XFAN801
X848
X848
X8D11
X8D11
#100303043V**
XFAN
M
FAN801 64LD_CPU3E_FAD
#100258813V** BOARD
XFAN802
～ U11
XFAN
X8D12 M #100321010V**
X8D12
X840
X840
C C
FAN802
POEWR SUPPLY 11
#100257956V**
X8D13
X8D13
#100258813V**
XFAN803
XFAN
M
FAN803
XU161
CN1
#100258813V**
XFAN804
XFAN
M U16
FAN804
～
CN2
X8D7
X8D7
D D
X820-3 X835-3
#100222662V** 64LD_FAD_E 3
X835
BOARD
X8D8
X8D8
X820
X8D5
X8D5
X820-4 X835-4
#100222663V** 64LD_FAD_E 4
X835
BOARD
#100303040V**
X8D6
X8D6
X820
E E
CAL_SEN2E BOARD
64LD_CPU3E_FAD
#100303041V** #100090649V**
X8D9
X8D9
X845
X845
X847
X847
X866
BOARD
CN1 DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100116725V**
X114
X120
X120
ENC1
A ENC1 A
PIO-86XE
BOARD
#100300082V** #100300083V** #100300094V**
X1260
X1260
XPH25
XPH25
X126
X126
#100274764V** PH25
(#M00274764V**)
X113H
X11H
X113
X113
CON-86MAO2
BOARD
X124
PMD80
#100090651V** #100090653V**
X856
X856
X860
X861
X862
X862
DRIVER
CN1
CN2
M
PM80
X124A
B B
X115
64LD_CPU3E_FAD PH82
#100085811V**
X856A
X856A
BOARD
X863
RCP3E BOARD
X127
#100301757V** #100299303V** PH83
XPNL
XPNL
X154
X154
X153
X153
X112
X112
PANEL
X864
#100294771V**
X151
X151
X111
X111
PH84
X865
#100299148V**
X159
X159
XPC
C C
#100090650V**
#100090590V**
X855
X855
X870
M
X158
X158
X846
X846
PM81
#100085810V** PH85
X855A
X855A
X871
X168
X172
X860
X860
PH86
X162
X872
#100097744V**
#100222680V**
X818-4
X818-4
X819-4
X819-4
#100099454V** (#M00097744V**)
X107
X107
64LD_FAD_E 4
X161
X152
X152
X101
X101
D EPB96 BOARD BOARD D

X156
X156 #100097743V**
X818-3
X818-3
X819-3
X819-3
#100319172V**
X111E
(#M00097743V**)
X111
X106
X106
64LD_FAD_E 3
BOARD
PIF2
#100097742V**
X818-2
X818-2
X819-2
X819-2
(#M00097742V**)
X105
X105
64LD_FAD_E 2
#100257978V** BOARD
PIF1
X102
X102
E E
#100097741V**
X818-1
X818-1
X819-1
X819-1
#100319173V**
XETHP
X110E
(#M00097741V**)
X110
X104
X104
64LD_FAD_E 1
BOARD
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100082745V** #100222906V**
X8A5-1
X8A5-1
X851
X851
RT801
A A
#100082746V** #100222908V** RT821
X8A6-1
X8A6-1
X852
X852
BOARD
CO81
RT823
#100082747V** #100222907V** RT802
X8A5-2
X8A5-2
X853
X853
RT805 CO83
B B
RT822
#100082748V** #100222909V** RT825 RT804
X8A6-2
X8A6-2
X854
X854
RT807
CO82
CO85 RT824
RT827
RT806 CO84
CO87
RT826
RT808
C C
CO86
RT828
CO88
#100090654V** #100007147V**
X857
X857
X875
X875
D RT831 D
#100090655V** #100007148V**
X858
X858
X877
X877
RT833
E E
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
PU81
#100222672V**
X8410
X8410
X841
X841
PELTIER 81-1
A A
PELTIER 81-2
64LD_CPU3E-FAD #100222673V**
X842
X842
BOARD M
PELTIER 82-1
FAN81-1
M PELTIER 82-2
PU83 FAN81-2
B #100222674V** B
X8430
X8430
X843
X843
PELTIER 85-1
PELTIER 85-2 PU82

#100222675V**
X8420
X8420
X844
X844
M PELTIER 83-1
PELTIER 86-1
FAN83-1
PELTIER 83-2
M PELTIER 86-2
FAN83-2 M
PELTIER 84-1
C FAN82-1 C
M PELTIER 84-2
PU84 FAN82-2
X8440
X8440
PELTIER 87-1
PELTIER 87-2
M
PELTIER 88-1
D FAN84-1 D
M PELTIER 88-2
FAN84-2
E E
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
X800
X800
X800
X800
X800-1
X800-2
X800-3
X800-4
BOARD PLD BOARD PLD BOARD PLD BOARD PLD
ACCESSORY ACCESSORY ACCESSORY ACCESSORY
X801-1
X801-2
X801-3
X801-4
X801
X801
X801
X801
X802-1
X802-2
X802-3
X802-4
X802
X802
X802
X802

X803-1
X803-2
X803-3
X803-4
X803
X803
X803
X803

X804-1
X804-2
X804-3
X804-4
X804
X804
X804
X804
B B
X805-1
X805-2
X805-3
X805-4
X805
X805
X805
X805

X806-1
X806-2
X806-3
X806-4
X806
X806
X806
X806

X807-1
X807-2
X807-3
X807-4
X807
X807
X807
X807

X808-1
X808-2
X808-3
X808-4
X808
X808
X808
X808

X809-1
X809-2
X809-3
X809-4
X809
X809
X809
X809
C C
X810-1
X810-2
X810-3
X810-4
X810
X810
X810
X810

X811-1
X811-2
X811-3
X811-4
X811
X811
X811
X811

X812-1
X812-2
X812-3
X812-4
X812
X812
X812
X812

X813
X813
X813
X813
X813-1
X813-2
X813-3
X813-4

X814-1
X814-2
X814-3
X814-4
X814
X814
X814
X814
D D
X815-1
X815-2
X815-3
X815-4
X815
X815
X815
X815
E E
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100299980V** #100259005V** PH10H
X2010
X2010
X100H
X1H
X1H
A A
CON-86MAO2
BOARD PH11H
X110H
#100258992V** #100259006V** PH20
X2020
X2020
X200
X2H
X2H
#100259681V**
X11MH
X11M
PH21 M M11H
X210
#100305794V** #100300084V** PH24H
X2030
X2030
X240H
X3H
X3H
B #100094731V** B
X20M
X20M
M
M20
#100303007V** #100305533V**
X2031
X2031
XP42
XP42
P42 PH23-1
X231
PH27-1
X271
#100298728V** #100259641V**
X4H
X4H
XP1
XP1
P1 PH23-2
X232
PH27-2
X272
#100313229V**
X2040
X2040
XLS571 #100259685V**
X23M
X23M
C (11/11) M C
M23
#100305786V** #100259010V** LS4H

X2050
X2050
X40H
X5H
X5H
LS4A
X40A
PH2
X20
D D
PH3
X30
#100309618V** #100258998V**
X2060
X2060
X2100
X6H
X6H
(9/11)
#100303014V**
X41M
X41M
M
M41
E E
#100298944V**
XYC1
XYC1
YA
YC1
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100303008V** #100258883V** PH30
X2070
X2070
X300
X7H
X7H
A A
CON-86MAO2
BOARD PH31
X310
#100305838V** #100305880V** PH58
X2071
X2071
X2171
X2171
X580
#100268141V**
X30M
X30M
M
M30
#100303010V** #100303027V** #100313226V** #100303011V**
X2080
X2080
X2081
X2081
XYC58
XYC58
X8H
X8H
YA
B YC58 B
#100303012V**
XSL421
XSL421
SL42-1
XINV2 (1/11)
#100303014V**
X42M
X42M
C M M42 C
#100303015V** #100298731V** PH27-3
X2090
X2090
X273
X9H
X9H
#100313231V** #100313232V** PH54

X2091
X2091
X2092
X2092
PH24A
X540
X240A
D D
#100258998V** #100259014V** PH10A

X2100
X2100
X100A
X10H
X10H
PH11A
X2060
X110A
(8/11)
X11H
#100259681V**
X11MA
X11M
M M11A
E E
#100307845V**
X12H
X12H
XSL57 (11/11)
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
#100305881V** #100259015V**
X312H
X312H
XBZ1
XBZ1
CON-86MAO2 BZ1
BOHRD
A A
XBU10
XBU10
XBU20
(AF-180N)
(BU-800E)
#100223109V** #100230894V** #100082420V**
X13000
X13000
X13100
X13100
XPH18
XPH18
PH18
B B
PMD58
#100303018V** #100303019V** #100305846V** #100313230V**
X58MP
X580M
X580M
X581M
X581M
X13H
X13H
X58M
X58M
X1013
CN1
CN3
DRIVER M
M58
#100303018V** #100303021V** #100305847V**
X70MP
X700M
X700M
X15H
X15H
X70M
X70M
X1015
CN2
CN3
M
M70
C C
PMD2
#100303017V** #100305518V** #100099874V**
X314H
X314H
X1014A
X2MP
X2MP
CN1
CN2
X2M
DRIVER M
M2
#100305517V** X1014B
X14H
X14H
CN3
D D
#100305789V** #100299983V** #100259683V**
XFAN1A
X1600
X1600
X18H
X18H
XFAN
M
FAN1A
#100259683V**
XFAN2A
XFAN
M
XFAN4A
#100259683V**
XFAN
M FAN4A FAN2A
#100259683V**
XFAN3A
XFAN
E M E
#100259683V**
XFAN5A
FAN3A
XFAN
M FAN5A
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
CON-86MAO2 #100318657V**
X17H
X17H
X571
X571
BOHRD
A A
XINV (1/11)
LS57-2
B B
#100303025V**
X572P
X572P
XT3
X572
X572
PH70 (2/11)
#100303023V** #100303024V**
X2022
X2022
X22H
X22H
X700
#100086922V**
PH71
X7001
X7001
#100305740V**
X710
LS57-3
X573P
X573P
C C
X573
X573
#100086925V**
#100259002V** #100325286V** PH51 LS57-1

X2190
X2190
X19H
X19H
X510
5 3 1
PH52
#100313229V**
X520
XLS571
X571C
X571C
6
D SL57-1
D
#100307844V** 7
X20H
X20H
YA
XAT
PH50 - +
X500
LED
8 4 2
10 9
INTERLOCK X2040
(8/11)
#100320544V** #100305515V**
X24H
X24H
XM53
XM53
M
M53
XSL57
XSL57
#100307845V** X12H
(9/11)
E E
X25H
#100320537V** #100320538V** #100303013V**

X2024
X2024
X2124
X2124
X54M
X54M
M
M54
DESIGNED WANGJSH
CHECKED D.YONEDA

CODE DRAW
2 3 4 5 6 7
XT0(41A) S0(EN:63A/UL:60A) XT1(41A) QF1 Z1(30A)

QF2 Z3(20A) U8 MBL1
A L L1 A
L L1 U1 U2
(L1) 30A
U5 U200
15A L1/L
FWD OUT-15 CON-86MAO2
+24VE
CON-86MAO2
1phase
CM (P2)
P1 CM
200-240Vac PE X2 (P1)
P(+) X2
50Hz/60Hz
G E U
U202 T1,T7
B 30A E V202 T2,T8
B
V
W W202 T3,T9
E
IN43H T4
30C CON-86MAO2
V5 V200 +5VE
M
～
15A L2/N 30B CON-86MAO2 T5
T6
N E
N N1 N1 V1 V2
(L2) 30A
CIRCUIT NOISE PLATE

INVERTER CIRCUIT NOISE
MAIN SWITCH TERMINAL PROTECTOR FILTER BLOWER
XT2(30A)
U2 U2 U2
Z1
U11 U1 U4 U11
KA1 L L U4+24V U4+24V L

+
D
+5V FAN1H U11+24V
+ FAN1 FAN4 FAN2H +
FG FG FG
+5VE M M M M U11+24VE
- - - - - -
N N N
U11 +24VE +24VE
-
100W 300W 600W
KA1
Z1 V2 V2 V2
MAIN INSTRUMENT SECTION E

TERMINAL POWER SUPPLY 1 POWER SUPPLY 4 POWER SUPPLY 11
COOLING FAN
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01(1/9) A3
REVISION
2 3 4 5 6 7
A A
KA1 KA2 Z2(20A) E1A
U2 U3 U3 U4 U4
XT2 L1 CN2 CONTROL
U3
S1 U31 +1
E1A U
+2
U15 U16 U BQ1
U2 V
U5 L U15-5VE L U16-5VE KA1 L1C
V M BQ
+ +
KA1
V2 L2C W
～～
L U5+24V W M1
B
+
FG FG D B
E
FG E MAIN SHAFT
E PIO-86XE CONTROL CN1
E N
-
U15-5V N
-
U16-5V DRIVE MOTOR
N +24VE 300W 300W
- RCP3E RS-232C CN3 B1
300W R1:27Ω 300W
E1A CONTROL 64LD_CPU3E_FAD
B2
V2 V3 V3 V4 V4
XT2 L3
1.5kW
C C
CON-86MAO2
PIO-86XE KA1
FU3(T0.4A) U4+24V1 U4+24V1 IN113 U3
+24V1
D D
SL57-1
S1
11 12 41 42 1 12 11 12 12 11 3 +5VE U31
LS57-1 LS57-2 LS57-3 PIO-86XE U15

KA1 V1
+24VE +24VE
CON-86MAO2
E INTERLOCK
E E
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01(2/9) A3
2 3 4 5 6 7
+5V +5V
U1
QF11(3.0A)
A +5V1 A
CONTROL ENC1
RCP3E EPB96 CONTROL 64LD_FAD_E(1～4) PIO-86XE FU21(T3.15A)
U4 U4+24V +24V1
BUS U4 U4+24V
CONTROL CON-86MAO2
+24VE U5 U5+24V +24V2
U4
RS-232C GIGABIT ETHERNET RIP IN113 +24VE +24VE
S1 U4/U5
S1 +5VE
U4+24V
PANEL SENSORS
XPC KA2 CONTROL P.M.DRIVERS
RS-232C E1A CONTROL
E1A DC MOTORS
B 64LD_CPU3E_FAD OUT-41 B
PIO-86XE CONTROL CONTROL
CONTROL PIF1 DEVELOPER
RCP3E CONTROL / BUS
+5VE
RS-232C PIF2
CON-86MAO2
+5VE +5VE
U1
RCP3E BOARD EPB96 BOARD PIO-86XE BOARD CON-86MAO2 BOARD
C C
U4+24V U4+24V
U4 U4+24V
U4
+24VE PANEL
CTP-64DEN U4
U4+24V
+24VE
+5V0 FG
+5V0E
+5V
D D
U1
U2 RCP3E RS-232C
+9VA
U3
+9VB
U4
-9VA
U5
OPERATION PANEL
-9VB
+24VE +24VE
U4
E E
CTP-64DEN BOARD
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01(3/9) A3
2 3 4 5 6 7
A A
64LD_CPU3E_FAD
+9VB
+24VE CAL_SEN2E
-9VB
U11+24V CONTROL
U11
U11 U11+24VE
CAL_SEN2E BOARD
B B
CTP-64DEN +5V0
CTP-64DEN +5V0E
+9VB
CTP-64DEN
+24VE
CTP-64DEN
-9VB
CTP-64DEN CONTROL / BUS
PLD * 16 PLD * 16 PLD * 16 PLD * 16

+9VB +9VA +9VA +9VA
CTP-64DEN CTP-64DEN CTP-64DEN CTP-64DEN
33ch 32ch 01ch 00ch
CTP-64DEN +24VE CTP-64DEN +24VE CTP-64DEN +24VE +9VE
CTP-64DEN
C -9VA C
CTP-64DEN
-9VB 64LD_FAD_E 35ch
CTP-64DEN
-9VA 64LD_FAD_E 34ch
CTP-64DEN 64LD_FAD_E 03ch
CTP-64DEN
-9VA 64LD_FAD_E 02ch
+5V0 4 +5V0 3 +5V0 2 +5V0 1
CTP-64DEN 37ch CTP-64DEN 36ch CTP-64DEN 05ch CTP-64DEN 04ch
+5V0E +5V0E +5V0E +5V0E
39ch 38ch 07ch 06ch
41ch 40ch 09ch 08ch

U16-5VE U16-5VE U15-5VE U15-5VE
U16 43ch U16 42ch U15 11ch U15 10ch
U16-5V U16-5V U15-5V U15-5V
U16 U16 U15 U15
45ch 44ch 13ch 12ch
U15,16 RC1
47ch 46ch 15ch 14ch
RC2 K1
U15,16
D D
EPB96 49ch EPB96 48ch EPB96 17ch EPB96 16ch
51ch 50ch 19ch 18ch
55ch 54ch 23ch 22ch
57ch 56ch 25ch 24ch
59ch 58ch 27ch 26ch
61ch 60ch 29ch 28ch

E E
63ch 62ch 31ch 30ch
64LD_CPU3E_FAD 64LD_FAD_E 4 BOARD 64LD_FAD_E 3 BOARD 64LD_FAD_E 2 BOARD 64LD_FAD_E 1 BOARD

BOARD
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01(4/9) A3
2 3 4 5 6 7
TEMP1
RT801 TMP_SPAN +
-
RT802 TMP_SPAN
A TEMP21 + A
RT821 TMP_SPAN 64LD_CPU3E_FAD -
PH86 ZOOM ORIGIN A
OUT
TEMP22
PU81 RT822 TMP_SPAN 64LD_CPU3E_FAD CONTROL
DEW1 M PM81 PU81 U4+24V
CO81 CTP-64DEN
TMP_SPAN ZOOM MOTOR
U11+24V M
1 1kΩ 1/4W
DEW2 CTP-64DEN
+24VE
CO82 TMP_SPAN M M FAN801
+24VE FAN FAN
1kΩ 1/4W
B TEMP3 B
TEMP4
RT804 TMP_SPAN
TEMP23
+
-
RT823 TMP_SPAN OUT PH82 FOCUS ORIGIN H 64LD_CPU3E_FAD CONTROL
PU82 TEMP24 PU82 U4+24V
+ CTP-64DEN
RT824 TMP_SPAN
-
DEW3 OUT PH83 FOCUS ORIGIN A U11+24V M
+24VE
1 CO83 TMP_SPAN CTP-64DEN
+ M M FAN802
1kΩ 1/4W
DEW4
-
OUT
CO84 TMP_SPAN
C C
TEMP5
FOCUS MOTOR
PELTIER UNIT 82
RT805 TMP_SPAN CONTROL DRIVER M PM80
TEMP6
RT806
FOCUS MOTOR
TMP_SPAN
TEMP25
PMD80
64LD_CPU3E_FAD CONTROL
RT825 TMP_SPAN PU83 U4+24V
PU83 CTP-64DEN
TEMP26
RT826 TMP_SPAN U11+24V M
CONTROL PU81 +24VE
DEW5 CTP-64DEN
+24VE FAN FAN
1kΩ 1/4W CONTROL PU82
1 DEW6
D CO86 TMP_SPAN D
PELTIER UNIT 83
1kΩ 1/4W
CONTROL PU83
TEMP7
RT807 TMP_SPAN
TEMP8 CONTROL PU84 64LD_CPU3E_FAD CONTROL
RT808 TMP_SPAN PU84 CTP-64DEN
U4+24V
TEMP27
PU84 RT827 TMP_SPAN M
U11+24V U11+24V +24VE
TEMP28 CTP-64DEN
RT828 TMP_SPAN M M FAN804
DEW7 +24VE +24VE FAN FAN
CO87 TMP_SPAN
E E
1
1kΩ 1/4W
PELTIER UNIT 84
DEW8
CO88 TMP_SPAN
1kΩ 1/4W
TEMP311 DESIGNED WANGJSH

RT831 TMP_SPAN
RT833 TMP_SPAN

64LD_CPU3E_FAD BOARD Del. Condensation Sensor
SYM
Add. Resistor
100299970V01(5/9) A3
2 3 4 5 6 7
+5V1 +5V1
CON-86MAO2
A A
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
B B
CON-86MAO2
+5VE +5VE
BALANCER POSITION BALANCER POSITION CLAMP ARM CLAMP ARM CLAMP BOLT CLAMP BOLT LOOSE CLAMP LOOSE CLAMP
CON-86MAO2
+5V1 +5V1
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
IN21H IN22H IN97H IN34H IN49H IN18H IN98H IN64H IN39H
C C
PH27-1 PH27-2 PH27-3 PH50 PH51 PH52 PH54 PH70 PH71
CON-86MAO2
+5VE +5VE
CLAMP BAR POSITION CLAMP BAR POSITION CLAMP BAR POSITION PLATE SET SHUTTER CLOSE SHUTTER OPEN PAD DOWN POSITION UNLOADING POSITION UNLOADING POSITION
DETECTION 1 DETECTION 2 DETECTION 3 DETECTION DETECTION DETECTION DETECTION DETECTION 1 DETECTION 2
CON-86MAO2
+5V1 +5V1
D D
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
AF-180N
IN37H IN38H IN43H (Option) IN103A IN41H IN35H IN40H
AL1
LS4H LS4A U8 U102 AL0 LS57-1 LS57-2 LS57-3
CON-86MAO2
+5VE +5VE
E INVERTER ALARM E
SUB SCANNING SUB SCANNING INVERTER ALARM FRONT COVER BACK COVER SLIDE COVER
(FOR AF-180N)
OT H OT A INTERLOCK INTERLOCK INTERLOCK
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01(6/9) A3
2 3 4 5 6 7
CON-86MAO2
+24V1 +24V1
A A
SL57-1
PH2 PH3 PH11H PH11A PH30 PH31 PH58
B +24VE +24VE B
CON-86MAO2
SUB SCAN NEAR ORG SUB SCAN ORG BALANCER DRIVE BALANCER DRIVE CLAMP ARM ORG CLAMP ARM SET PAD SLIDE ORIGIN FRONT COVER
DETECTION DETECTION ORIGIN H ORIGIN A DETECTION DETECTION DETECTION SOLENOID MONITERING
CON-86MAO2
+24V1 +24V1 +24V +24V
PIO-86XE
PIO-86XE
FU1
TAOUT1A
CON-86MAO2 CON-86MAO2 0.10A
D
IN9H PIO-86XE
IN28H
E-SEN1P
C C
P1 P42 M M M M M
FAN1A FAN2A FAN3A FAN4A FAN5A PH25
+24VE +24VE +24VE +24VE
CON-86MAO2 PIO-86XE
DRUM PLATE VACUUM FAN1A FAN2A FAN3A FAN4A FAN5A PLATE TOP SIDE
PRESSURE SEN. PRESSURE SEN. DETECTION
CON-86MAO2
+24V1 +24V1
D D
CON-86MAO2
+5V1
YA SL57-1
D OUTK8
OUT-6
E CON-86MAO2
+24VE +24VE E
DRIVER FRONT COVER
SOLENOID MONITORING
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01(7/9) A3
2 3 4 5 6 7
+24V1 +24V1
CON-86MAO2
CON-86MAO2 CON-86MAO2
CON-86MAO2 QF14
A QF17 +24V1F14 A
QF8
+24VF8 +5V1 1.1A
0.9A
3.0A YV SL42-1
OUT-3
MOT-29A YC +24V1K5
YC1 RV10
D OUTK2
D M
OUT-38
OUTK1
M42
B B
+24VE +24VE
CON-86MAO2
PAD VACUUM
DRIVER DRUM BRAKE DRIVER PAD VACUUM PUMP
SOLENOID VALVE
CON-86MAO2 +24V2 +24V2
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
QF1 QF6 QF3 QF4 QF9

M11HCW M11ACW M23CW M20CW M30CW
0.65A 0.65A 0.65A 0.9A 0.9A
MOT-1A
D RV1 MOT-31A
D RV4 MOT-17A
D RV2 MOT-3A
D RV3 MOT-11A
D RV6
C MOT-2A M MOT-32A M MOT-18A M MOT-4A M MOT-12A M C
M11H M11A M23 M20 M30
M11HCCW M11ACCW M23CCW M20CCW M30CCW
CON-86MAO2
+24VE +24VE
DRIVER BARANSER DRIVE DRIVER BARANSER DRIVE DRIVER CLAMP BOLT DRIVE DRIVER CLAMP ARM DRIVE DRIVER LEADING EDGE CLAMP
MOTOR H MOTOR A MOTOR 2 MOTOR A MOTOR
+24V2 +24V2
CON-86MAO2
D D
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
QF7 QF18 QF16 QF22

+24V2F7 M53CW M26CW
+5V1 +5V1
0.9A 0.65A 0.65A 0.65A
RV5
MOT-19A
D MOT-9A
D
M RV11 RV9
MOT-20A M MOT-10A M
M41 M53 M54
OUT-1 +24V2K3
OUTK1 D RV7
M53CCW M26CCW YC
OUT-5 D
YC58
+24VE
E +24VE +24VE E
CON-86MAO2
GAS COMPRESSOR DRIVER SHUTTER DRIVE DRIVER PAD UP/DOWN DRIVE DRIVER PAD SLIDE BRAKE
DRIVER
PUMP MOTOR MOTOR
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01(8/9) A3
2 3 4 5 6 7
QF24
+24V1 +24V1F24
CON-86MAO2
1.1A AF-180(Option)
+24V1F24 +24V1F24 CON-86MAO2
A IN103A A
IN127A KA800
HA
KA800 V800
BZ1
PH18
OUT-37
OUT-15
OUT-16
CON-86MAO2
CON-86MAO2
B +24VE +24VE
B
CON-86MAO2
BUZZER PLATE EDGE AF-180 Blower

DETECTION (Option)
+24V2 +24V2
CON-86MAO2
PMD2 PMD58
M58A
+5V1 M58F
+5V1 M2A CON-86MAO2
CON-86MAO2
+5VE
D M2B +5VE
D M58B
CON-86MAO2 CON-86MAO2 M58C
M2_D0 M2C M
C CON-86MAO2
M2_D1
M CON-86MAO2
M61HCWA M58D M58 C
CON-86MAO2 M2D
M58E
M2_D2 M2E
M2 CON-86MAO2
M61HCCWA
CON-86MAO2 M70A
M61HPD
M2_D3 CON-86MAO2
CON-86MAO2 M70F
M2_CW2A M70B
CON-86MAO2 MM2_CWA
CON-86MAO2
M2_CCW2A M70C
CON-86MAO2
CON-86MAO2
MM2_CCWA M
M2_ORG
MM2_PD M70D
CON-86MAO2
CON-86MAO2
M70E
M70
+24VE +24VE
CON-86MAO2
D PAD SLIDE UNLOADING DRIVE D
DRIVER SUB SCANNING MOTOR DRIVER
DRIVE MOTOR MOTOR
E E
DESIGNED WANGJSH
CHECKED D.YONEDA
CODE DRAW
100299970V01 (9/9) A3
REVISION
2 3 4 5 6 7
#100257913V** S0 #100310215V** #100257917V** Z1 #100257918V**
XT0 AWG10(UL1015)
AWG12(UL1015) QF1 AWG12(UL1015) #MXB-1230-33 (TDK-LAMBDA) AWG12(UL1015)
L(L1) BLK 1 2 L1
30A U2 BLK
N(L2) WHT 5 6 N1 1 3
A N (L2) N A
GRN/YEL AWG10(UL1015) 2 4
PE PE MAIN SWITCH LINE LOAD
Cable Dia. φ9-17mm (#KSCN-6FN2FN4-SL) #100257914V**
AWG10(UL1015)
XT1
E
B BLK B
L1 L1
BLK BLK
L1 L1
WHT
N1 N1
WHT WHT
N1 N1
#WKFN6/35,WKFN6SL/35(WIELAND) QF2
(#KSCN-6FN2FN4-SL) CIRCUIT PROTECTOR #100298743V**
#100298742V** #NRLR-2100F-15AAA-B(IDEC)
AWG12(UL1015) AWG14(UL1015)
L1 BLK BLK U5
15A To Z3(1)
N1 WHT WHT V5 MAIN BODY(13/13)
15A To Z3(2)
LINE LOAD
C C
#100301691V**
AWG18(UL1015)
To XU11 (2/10)
U4
POWER
SUPPLY 4
XT2
BLK BLK #100303028V** +V #100257948V**
D U2 ORG AWG14(UL1007) D
BLK BLK AWG18(UL1015) +V
U2 ORG U4+24V
BLK 2 +V To XT3
U2 BLK
WHT WHT -V (5/10）
V2 BLK +24VE
WHT WHT -V
V2 BLK
WHT 2 -V
V2 GRN/YEL
FG
BLK AWG14(UL1007) #100303030V**
#UF1005-30A (6P) AC(L)
WHT AWG14(UL1007)
(FUJICON) AC(N) U4+24V
To XT3
+24VE
AWG18(UL1015) (5/10)
#SWS300A-24
(TDK-LAMBDA)
#100299607V**
E AWG14(UL1015) E
To KA1
(2/10)
#100303033V**
AWG16(UL1015) DESIGNED WANGJSH
To XS1 DRAWN WANGJSH WIRING DIAGRAM 1
(3/10)
#FV 5.5-4 (JST)
CODE DRAW
REVISION
2 3 4 5 6 7
#100299607V** #100299968V** U5
A SUPPLY 5 A
(1/10) +V #100299990V**
#100303033V**
+V AWG14(UL1007)
AWG18(UL1015) ORG
To XS1 (3/10) +V To XT3
BLK (5/10)
To S1 (3/10) -V
#100257927V** -V
#100299967V** -V
AWG18(UL1015) FG
BLK
AC(L)
WHT
AC(N)
B B
#100299604V**
AWG18(UL1015)
AWG14(UL1015) #SWS300A-24
(TDK-LAMBDA)
To Z2 (6/10)
2 2 2 2 2 2
V3 V2 U3 U2 V4 V3 U4 U3
8 6 4 2 8 6 4 2 U1 XU12
#VHR-5N(JST) CN51
C 1 Coil 0 AWG18(UL1015) #BVH-21T-P1.1 CN1 BLK C
1 Coil 0 1 -V 1 +5VE
BLK BLK
U4+24VE 3 OUT-41 U4+24V From XT2 1 U2 1 AC(L) 2 -V 2 +5VE To XT3
(1/10) 2 2 3 -V 3 (5/10)
WHT
3 V2 3 AC(N)
BLK V1 WHT WHT ORG
4 -V 4
RED
4 4 5 +V 5 +5V #SFT-59SN
#100298735V** GRN/YEL RED
5 E 5 FG 6 +V 6 +5V (TAKEUCHI INDUSTRY)
#1SR139-600 AWG22(UL1007)
(ROHM)
7 +V 7
AWG18(UL1015)
From PIO-86XE(X125) 8 +V 8
(3/10)
#100313236V**
AWG22(UL1007) #ZWS100BAF-5(TDK-LAMBDA)
D From XT3 D
(5/10)
E E
DESIGNED WANGJSH
DRAWN WANGJSH WIRING DIAGRAM 2
FV2-4(JST)
FV1.25-4(JST)
CODE DRAW
2 3 4 5 6 7
A #100313237V** A
AWG22(UL1007)
From XT3 (5/10)
To XT3 (5/10)
BLK ORG WHT
U3 U4+24V1 IN113
2 2 4 4
S1
B #100298735V** #H6P-SHF-AA (JST) B
1 1 3 3 #AR22JR-2A22(A)(FUJI)
U31 3 +5VE
AWG22(UL1007) #BHF-001T-0.8BS X125
ORG
From KA2 1 U4+24V 1 U4+24V
WHT
(2/10) 2 OUT-41 2 OUT-41
BLK WHT BLK 3 3 N.C.
AWG22(UL1007) 4 4 N.C.
WHT
5 IN113 5 IN113
BLK
6 +5VE 6 +5VE
XS1 XS1
#100303033V** #350781-1(TYCO) #350715-1(TYCO) #100303035V**
C AWG18(UL1015) AWG18(UL1015) #350550-1 #350547-1 AWG18(UL1015) C
BLK BLK
WHT WHT To U15 (4/10)
(2/10) 2 V3 2 V3
3 3
AWG16(UL1015) 4 4
BLK BLK
From XT2
5 U2 5 U2
WHT WHT
(1/10) 6 V2 6 V2
AWG16(UL1015)
To U11 (4/10)
D D
AWG14(UL1015)
GRN/YEL
E E
DESIGNED WANGJSH
DRAWN WANGJSH
WIRING DIAGRAM 3
FV1.25-M4(JST)
CODE DRAW
2 3 4 5 6 7
#100303035V** #100222660V** #231-108
AWG18(UL1015)
From XS1 AC(L) - 1 U15-5V 1 -5V
2 U15-5V BLU 2 BLK
A (3/10) WHT V3
AC(N) - 2 U15-5VE 2 -5VE A
E U15-5VE BLK 2
FG + 3 3 -5V
BLU
5 U15-5V 5 -5V
XU152 XU151 6 U15-5VE 6 -5VE
#100222662V** #231-108
7 7 -5V
1 U16-5V 1 -5V
1 +M15 1 +Vm 1 +Vm 1 +M15 BLK
2 +S15 2 +S 2 +S 2 +S15 3 3 -5V
3 -M15 3 -Vm 3 -Vm 3 -M15 X835-2 64LD_FAD_E 2 BOARD 4 4 -5VE
BLK BLK #100222661V** BLU
B 4 -S15 4 -S 4 -S 4 -S15 #231-108 5 U16-5V 5 -5V B
5 BLK
5 PC 5 PC 5 AWG14(UL1015) /037-000(WAGO) X835 6 U16-5VE 6 -5VE
6 6 COM 6 COM 6 BLU
1 U15-5V 1 -5V 7 7 -5V
7 7 NC 7 NC 7 BLK
2 U15-5VE 2 -5VE 8 8 -5VE
8 8 NC 8 NC 8 3 3 -5V
BLK BLK
9 RC216 9 CNT 9 CNT 9 RC215 4 4 -5VE
BRN BRN BLU
6 U15-5VE 6 -5VE
#100222663V**
12 12 TOG 12 TOG 12 #231-108
7 7 -5V AWG14(UL1015) /037-000(WAGO) X835
8 8 -5VE BLU
1 U16-5V 1 -5V
BLK
2 U16-5VE 2 -5VE
3 3 -5V
C #100257956V** 4 4 -5VE C
BLU
AWG24(UL1007)
#100090536V** 5 U16-5V 5 -5V
AWG18(UL1015)
6 U16-5VE 6 -5VE
BLK U31 U16-5V BLU 2 7 7 -5V
AC(L) -
WHT V3 U16-5V BLU 2 8 8 -5VE
AC(N) - 2
E U16-5VE BLK
FG + 2
POWER SUPPLY 16 +
XU161
#PHDR-12VS(JST) 64LD_CPU3E_FAD BOARD
#BPHD-001T-P0.5 CN1 CN2 X848
#100257955V** #H2P-SHF-AA(JST)
1 +M16 1 +Vm 1 +Vm
WHT
2 +S16 2 +S 2 +S
AWG24(UL1007) #BHF-001T-0.8BS X848
D BLK D
3 -M16 3 -Vm 3 -Vm
1 RC215 1 RC1
BRN
BLK
4 -S16 4 -S 4 -S
2 RCG15 2 RC2
5 5 PC 5 PC
U11 X840
6 6 COM 6 COM #100321010V** #231-308
7 7 NC 7 NC
BRN + 2 +24VE 2 +24VE
10 RCG16 10 TOG 10 TOG +24V ORG ORG
+ 3 +24V 3 +24V
PC + 4 +24VE 4 +24VE
TOG - 5 +24V 5 +24V
+24VE BLK BLK
CNT - 6 +24VE 6 +24VE
#100303035V** +24VE BLK ORG
GRN/YEL PF - 7 +24V 7 +24V
FG -S 8 +24VE 8 +24VE
BLK U2 BLK AWG14(UL1015)
From XS1 AC(L)
(3/10) WHT V2
AC(N)
(3/10)
RH ELECTRICAL RH UNIT
#SWS600-24 UNIT
GRN/YEL DESIGNED WANGJSH
(TDK-LAMBDA)
AWG18(UL1015)
DRAWN WANGJSH
WIRING DIAGRAM 4
CODE DRAW
2 3 4 5 6 7
X150 RCP3E BOARD
CON-86MAO2 BOARD #100319287V** #VHR-2N(JST)
#100303020V**
X323H
#VHR-4N(JST) AWG18(UL1007) #BVH-21T-P1.1 X150
AWG22(UL1007) X323H RED 1 +5V 1 +5V
#BVH-21T-P1.1
A ORG 1 BLK 2 +5VE 2 +5VE A
U4+24V1 1 U4+24V1
BLK 2 BLK
+24VE 2 +24VE
3 3
AWG14(UL1015) EPB96 BOARD
4 4 #100319197V** X100
MAIN ELECTRICAL P.C.B. #VHR-4N(JST)
#100303025V** UNIT UNIT
AWG18(UL1007)
#BVH-21T-P1.1 X100
#100313237V** AWG22(UL1007) RED
AWG22(UL1007) To X571C 1 +5V 1 +5V
(MAIN BODY 9/13) RED +5V
To S1 (3/10) 2 2 +5V
From X572P BLK
3 +5VE 3 +5VE
From S1 (3/10) #100313236V** BLK
XT3 AWG22(UL1007) 4 +5VE 4 +5VE
ORG U4+24V1
ORG 2 To KA1
B #100303034V**
WHT WHT
B
AWG18(UL1007) 2 (2/10)
3
+5V
RED
From XU12 RED +5V RED 2
#100299972V**
XPNL2 XPNL2 #100266733V**
PANEL
(2/10) RED +5V RED 2 #SMP-03V-BC(JST) #SMR-03V-B(JST)
BLK +5VE BLK XT5
BLK BLK 2 ORG
1 U4+24V 1 U4+24V ORG + U4+24V
+5VE
BLK 2 BLK BLK
+5VE 2 +24VE 2 +24VE - +24VE
2 #CE1(JST) ORG ORG 2 GRN/YEL
3 E 3 E GRN/YEL FG
U4+24V
#100257948V** ORG U4+24V AWG18(UL1007)
ORG X110
AWG14(UL1007)
ORG
U4+24V
#100303031V**
PIO-86XE BOARD
From U4 U4+24V #VHR-8N(JST)
(1/10) BLK BLK 2 AWG18(UL1007)
+24VE #BVH-21T-P1.1 X110
C BLK +24VE
BLK RED 1 +5V 1 +5V C
2 #CE1(JST) BLK BLK BLK
+24VE 2 +5VE 2 +5VE
BLK +24VE
BLK ORG 3 U4+24V 3 U4+24V
From U5 ORG ORG 2 BLK
(2/10)
U5+24V 4 +24VE 4 +24VE
#100299990V**
AWG14(UL1015) 5 5 +15V
ORG U4+24V ORG 2
6 6 -15V
From U4 BLK BLK 2 #100313238V**
(1/10) +24VE
AWG18(UL1007) 7 7 +15VE
#100303030V**
#UF1003-20A (20P) 8 8
AWG14(UL1007)
(FUJICON) To X8D X23H CON-86MAO2 BOARD
(LD HEAD 1/16) #100299974V** #1-480704-0(TYCO)
AWG16(UL1007)
AWG18(UL1007) #350550-1 X23H
AWG22(UL1007) #CE1(JST) RED 1 +5V 1 +5V
D D
2 ORG 2 U4+24V 2 U4+24V
ORG 3 U5+24V 3 U5+24V
#CE1(JST)
2 ORG 4 U5+24V 4 U5+24V
BLK 5 +5VE 5 +5VE
BLK 6 +24VE 6 +24VE

ORG
1 U4+24V 1 U4+24V RED
E
2 2
M 2 2
M E
3 +24VE 3 +24VE 3 +24VE 3 +24VE

#SMP-03V-BC(JST) ACCESSORY #100259683V** #100259683V** DESIGNED WANGJSH
AWG22(UL1007) ACCESSORY WIRE AWG22(UL1007)
ORG
RED ORG
RED DRAWN WANGJSH
WIRING DIAGRAM 5
1 U4+24V 1 U4+24V 1 U4+24V 1 U4+24V
2 2
M M (ENGINE)
BLK
3 +24VE 3 +24VE BLK
CODE DRAW
2 3 4 5 6 7
#100299604V**
Z2
#100299975V**
#NFT-14 E1A
AWG14(UL1015) AWG14(UL1015) (TAKEUCHI INDUSTRY)
U4 BLK 1 4
U41 BLK
L1
AC SERVO MOTOR DRIVER
From KA2 GRN/YEL XM1 XM1(ACCESSORY)
1TURN L2 #CACR-120-PD1VDS01
(2/10) V4 WHT V41 WHT #100257931V** #350780-1(TYCO) #350779-1(TYCO)
A 2 3 L3 (YASKAWA) AWG16-4C(UL2586-SB) #350550-1 #350218-6 ACCESSORY WIRE A
NOISE FILTER - 1 RED
SHORT BAR U 1 U 1 U
U2 #RSEN-2020 (TDK-LAMBDA) 1TURN BLK - 2 WHT
From KA1 V 2 V 2 V M
V2 WHT L1C
W BLK
3 W 3 W
～ M1
(2/10) L2C
#100299968V** #NFT-14 GRN/YEL 4 FG 4 FG
AWG18(UL1015) (TAKEUCHI INDUSTRY) #NFT-14
(TAKEUCHI INDUSTRY) #SFT-59SN(TAKEUCHI INDUSTRY)
PIO-86XE BOARD #100297222V**
FG CLAMP
X128 UL2464-SB AWG26-18P or XE11 GRN/YEL
#DF11-4DS-2C(HIROSE) UL2464-1061/IIA-SB LF AWG26-18P #10150-3000PE (3M) AWG14(UL1015) #E0808A(SEIWA)
X128 #DF11-2428SC #10350-52A0-008 CN1
RED 14 -SVCLR 14 -SVCLR #100097477V**
1 SVCLR 1 SVCLR XE12 XBQ1 XBQ1
B BLK 15 +SVCLR 15 +SVCLR
AWG22-3P
B
2 2 #55100-0670 (UL2464-SB) #54280-0609(MOLEX) ACCESSORY WIRE
3 3 3 N.C 3 N.C CN2 (MOLEX)
RED
4 *SVCLR 4 *SVCLR 4 N.C 4 N.C 1 PG5V 1 PG5V 1 PG5V 1 PG5V
BLK
5 N.C 5 SPEED 2 PG0V 2 PG0V 2 PG0V 2 PG0V
X119 BAT(+) 3 BAT(+) ORG
BAT(+) 3 BAT(+)
#HIF3BA-30D-2.54R 6 N.C 6 SPEEDC 3 3 BQ
WHT/ORG
X119 (HIROSE) 13 N.C 13 N.C 4 BAT(-) 4 BAT(-) 4 BAT(-) 4 BAT(-) ～
1 *Vcmp A1 *Vcmp GRY/BLK
25 *Vcmp 25 *V-CMP+ 5 PS 5 PS
BLU
5 PS 5 PS BQ1
GRY/RED WHT/BLU
2 +24VE B1 SG 26 SG 26 V-CMP- 6 *PS 6 *PS 6 *PS 6 *PS
3 A2 *TGON WHT/BLK
*TGON 27 *TGON 27 *TGON+ #NFT-14 SHIELD (SHELL)
4 +24VE B2 SG-COM WHT/RED 28 SG-COM 28 TGON- (TAKEUCHI INDUSTRY)
L.GRN/BLK FG CLAMP #SFT-59SN
5 *P-CL A3 *P-CL 45 *P-CL 45 *P-CL (TAKEUCHI INDUSTRY)
#SGMPS-15ACA61-E
6 *N-CL B3 *N-CL L.GRN/RED #E0806A(SEIWA) (YASKAWA)
46 *N-CL 46 *N-CL
7 U5+24V A4 U5+24V YEL/RED
47 U5+24V 47 +24V
C WHT/RED RCP3E BOARD C
8 *SV-ON B4 *SV-ON 40 *SV-ON 40 *SV-ON
9 SV-DIR A5 SV-DIR BRN/BLK 41 SV-DIR SV-DIR
XE13 X157
41
#HDR-E14MAG1+ (HONDA) #100262047V** #H5P-SHF-AA (JST)
BRN/RED
10 P-OT B5 P-OT
YEL/BLK
42 P-OT 42 P-OT CN3 #HDR-E14LPA5 AWG30-7P(UL20276-SB) AWG22(UL1007) #BHF-001T-0.8BS X157
11 N-OT A6 N-OT 43 N-OT 43 N-OT ORG/RED WHT
1 TXD 1 TXD 1 RXD 1 RXD
12 +24VE B6 N.C. 1 N.C. 1 SG ORG/BLK WHT
2 *TXD 2 *TXD 2 *RXD 2 *RXD
13 +SVPLS A7 +SVPLS BRN/BLK GRY/RED WHT
7 +SVPLS 7 +SVPLS 3 RXD 3 RXD 3 TXD 3 TXD
14 *ALMRST B7 *ALMRST YEL/RED GRY/BLK WHT
44 *ALMRST 44 *ALMRST 4 *RXD 4 *RXD 4 *TXD 4 *TXD
15 +M_ENCA A8 PA0 YEL/BLK
33 PA0 33 PA0 5 N.C 5 N.C #SFT-59SN 5 5 +5VE
16 -M_ENCA B8 *PA0 YEL/RED BLK (TAKEUCHI
34 *PA0 34 *PA0 6 *RXD 6 *RXD
17 +M_ENCB A9 PB0 L.GRN/BLK INDUSTRY)
35 PB0 35 PB0 7 RT 7 RT
18 -M_ENCB B9 *PB0 L.GRN/RED AWG22
36 *PBO 36 *PBO 8 N.C 8 N.C
19 +M_ENCZ A10 PC0 L.GRN/BLK (UL1007)
19 PC0 19 PC0 9 N.C 9 N.C
D 20 -M_ENCZ B10 *PC0 L.GRN/RED D
20 *PCO 20 *PCO 10 N.C 10 N.C
21 AL01 A11 AL01 GRY/BLK
37 AL01 37 AL01 11 N.C 11 N.C
22 AL02 B11 AL02 GRY/RED
38 AL02 38 AL02 12 N.C 12 N.C
23 AL03 A12 AL03 WHT/BLK
39 AL03 39 AL03 13 N.C 13 N.C
24 SV_SG B12 N.C. 2 N.C. 2 SG 14 GND 14 GND
25 ALM A13 ALM BRN/BLK 31 ALM 31 ALM+ (SHELL)
26 +24VE B13 ALM-SG BRN/RED 32 ALM-SG 32 ALM-
27 SV_SG A14 N.C. 50 N.C. 50 N.C.
28 -SVPLS B14 -SVPLS 8 -SVPLS 8 -SVPLS
29 +SVSIGN A15 +SVSIGN 11 +SVSIGN 11 +SVSIGN #100257932V**
30 -SVSIGN B15 -SVSIGN 12 -SVSIGN 12 -SVSIGN AWG16(UL1015)
9 N.C. 9 N.C. B1 WHT
#NFT-14
10 N.C. 10 N.C. R1
E (TAKEUCHI E
AWG22(UL1007) WHT INDUSTRY)
16 N.C. 16 N.C. 27Ω 300W
17 N.C. 17 N.C. B2 WHT (SANKYO DENKI)
18 N.C. 18 N.C. #SFT-59SN
21 N.C. 21 N.C. (TAKEUCHI INDUSTRY)
22 N.C 22 N.C
23 N.C. 23 N.C. DESIGNED WANGJSH
24 N.C. 24 N.C.
29 N.C. 29 N.C.
30 N.C. 30 N.C. CHECKED D.YONEDA (ENGINE)
48 N.C. 48 PSO
49 N.C. 49 *PSO APPROVED Y.KURUSU FILE
(Shell)
SOLDER
CODE DRAW
2 3 4 5 6 7
RCP3E BOARD
PNK PNK RED
A A1 M2_CW A1 M2_CW 1 M2_CW 1 M2_CW 1 ENCZ 1 Z A
B1 +5VE B1
VIO 2 M2_CCW 2 M2_CCW 2 ENC*Z 2 *Z
BLK
A2 M2_CCW A2 M2_CCW
VIO WHT 3 M2_D0 3 M2_D0 3 ENCA 3 A
BRN
B2 +5VE B2
ORG 4 M2_D1 4 M2_D1 4 ENC*A 4 *A
GRN
A3 A3
GRY 5 M2_D2 5 M2_D2 5 ENCB 5 B
GRY
YEL PNK ENC1
B3 +5VE B3 6 M2_D3 6 M2_D3 6 ENC*B 6 *B
A4 A4
BLK 7 M2_ORG 7 M2_ORG 7 +5V 7 +5V
BRN/GRN
B4 +5VE B4 8 8 8 +5VE 8 +5VE
WHT/GRN
A5 M2_ORG A5 M2_ORG
BLK 9 9 9 +5V 9 SENSOR+5V
BLU
WHT ENC1
B5 +5VE B5 10 10 10 +5VE 10 SENSOR+5VE
A6 M2_D0 A6 M2_D0
WHT 11 +5VE 11 F.G SHIELD #ROD1329-1000
B GRY (HEIDENHAIN) B
B6 M2_D2 B6 M2_D2 12 12
A7 M2_D1 A7 M2_D1
ORG
B7 M2_D3 B7 M2_D3
YEL
A8 A8
B8 B8
X124
1 INP1
X151 X111 2 E
X151 #8825E-60-175 (KEL) #8825E-60-175 (KEL) X111 3 U4+24V
C A5 B5 A5 B5 A5 A5 B5
C
PA4 +5VE PA4 +5VE PA4 B5 +5VE PA4 +5VE
A10 B10 A10 B10
1 #100321263V** A10 B10 A10 B10 2
PD1 +5VE PD1 +5VE PD1 +5VE PD1 +5VE
A11 B11 A11 B11
KHIF99-0763-AC A11 B11 A11 B11 3
or
#100294771V**
A14 B14 A14 B14
KHIF99-0763-AA A14 B14 A14 B14
X126 #100300082V**
ORG
WHT
A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE 3 +24VE 3 +24VE
BLK MAIN BODY
A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE (2/13)
A28 B28 +5VE A28 B28 +5VE A28 B28 +5VE A28 B28 +5VE 3 +24VE
E A30 B30 A30 B30 A30 B30 A30 B30
E
+5VE +5VE +5VE +5VE
DESIGNED WANGJSH
1 Add cable 2013.12.11 Wang Y.KURUSU CODE DRAW

REVISION
2 3 4 5 6 7
RCP3E BOARD EPB96 BOARD
X102
X152 X101 #HIF3BB-50D-2.54R #100257978V** PIF-1
B B
A16 RD7 B16 +5VE A16 RD7 B16 +5VE #100099454V** A16 RD7 B16 +5VE A16 RD7 B16 +5VE B8 -DB1 B8 -DB1 33 -DB1
A17 *RRE B17 +5VE A17 *RRE B17 +5VE KHIF99-0763-B0 A17 *RRE B17 +5VE A17 *RRE B17 +5VE A9 +DB2 A9 +DB2 9 +DB2
#NFT-14
A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE (TAKEUCHI INDUSTRY)
A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE B11 -DB4 B11 -DB4 36 -DB4
D D
A21 +DB12 A21 +DB12 21 +DB12
B21 -DB12 B21 -DB12 46 -DB12
A22 +DB13 A22 +DB13 22 +DB13
B22 -DB13 B22 -DB13 47 -DB13
A23 +DB14 A23 +DB14 23 +DB14
B23 -DB14 B23 -DB14 48 -DB14
A24 +DB15 A24 +DB15 24 +DB15
B24 -DB15 B24 -DB15 49 -DB15
E A25 A25 25 E
B25 B25 50
#NFT-14
(TAKEUCHI INDUSTRY)
DESIGNED WANGJSH
DRAWN WANGJSH
WIRING DIAGRAM 8
CODE DRAW
2 3 4 5 6 7
PIO-86XE BOARD CON-86MAO2 BOARD

X113 X113H
X113 #8822E-100-171 (KEL) #8822E-100-171 (KEL) X113H
B B
A22 IN51 B22 IN52 A22 IN43H B22 IN44H #100274764V** A22 IN43H B22 IN44H A22 IN43H B22 IN44H
A23 MOT_29 B23 MOT-30 A23 IN45H B23 IN46H (#M00274764V**) A23 IN45H B23 IN46H A23 IN45H B23 IN46H
D D
DESIGNED WANGJSH
DRAWN WANGJSH
WIRING DIAGRAM 9
CODE DRAW
2 3 4 5 6 7
RCP3E BOARD X154

X162 X154 #HIF3-2226SCA
A 1 RXD A1 A1 A
2 TXD B1 B1
3 RST A2 A2
4 CTS B2 B2
5 +5VE A3 A3
B3 B3 PANEL
X161 A4 A4 #100301757V** XPNL
1 RXD B4 B4 AWG24-3P(UL2464-SB or SK-2464-978) #17JE-13090-02(D1)A (DDK)
2 TXD A5 A5 #17JE-09H-1C4-CF XPNL
3 RST B5 B5 1 1 CD
4 CTS ORG-BLK(BLU-WHT)
B 5 +5VE ORG-RED(WHT-BLU) B
GRY-RED(WHT-GRN)
GRY-BLK(GRN-WHT)
X168 A8 DCD A8 DCD
BLU
6 6 DR
AWG24
1 TX+ B8 DTR B8 DTR (UL1007) 7 CTS 7 RS
2 TX- WHT-BLK(ORG-WHT)
A9 +5VE A9 +5VE 8 RTS 8 CS
3 RX+ B9 B9 9 9 RI
4 A10 A10
#SFT-59SN
5 (TAKEUCHI INDUSTRY)
6 RX-
B10 B10
#PFXGP4201TADW(DIGITAL)
7 PIF-2
8 #17JE-13250-02(DDK)
#100299148V** #100319172V**
AWG24-5C(UL2547-SW/R) 1
C
XPC AWG26(UL1007) X172 BLU C
X159 1 TEMP0 RED
2 RXD1
#17JE-23090-02(D3C) (DDK) #H5P-SHF-AA (JST) 3 TXD1
2 TEMP- GRN
1 #BHF-001T-0.8BS X159 3 TEMP1 YEL
4 CTS1
2 TXD WHT 1 RXD 1 RXD 5 RTS1
WHT 4 TEMP- 6
3 RXD 2 TXD 2 TXD WHT
5 TEMP2 7 +5VE
4 3 RST 3 RST
WHT 6 TEMP- 8
5 GND 4 CTS 4 CTS
7 TEMP3 X111E #SFT-59SN
6 5 +5VE 5 +5VE EPB96 BOARD (TAKEUCHI INDUSTRY)
WHT 8 TEMP- #DF11-16DS-2C(HIROSE)
7 CTS
WHT #DF11-2428SC 25
8 RTS X111
9 RED
1 TXD1 1 TXD1 #100332561V**
2 2
D BLU 1 0.5 x 4P(NETSTAR-C5E SAB) D
3 RXD1 3 RXD1 X110E #100319173V**
4 4 #TM22P-88P AWG24-4P (UL20276-C5E) XETHP
64LD_CPU3E_FAD BOARD GRN
5 CTS1 5 CTS1 (CL222-2862-9) FG CLAMP FG CLAMP #1375055-3
X846 X158 6 6 X110 (HIROSE) #E0806A(SEIWA) #E0806A(SEIWA) (TYCO)
YEL GRN/WHT
X846 #17JE-13090-02(D8A) (DDK) #H5P-SHF-AA (JST) WHT
7 RTS1 7 RTS1 1 TR0P 1 TR0P
GRN
1 TR0P
8 +5VE 8 +5VE 2 TR0N 2 TR0N 2 TR0N
1 1 #BHF-001T-0.8BS X158 RED ORG/WHT
BLK X156 9 TXD2 9 TXD2 3 TR1P 3 TR1P 3 TR1P
2 RXD 2 RXD 1 RXD 1 RXD BLU
BLK/WHT #H5P-SHF-AA(JST) 10 10 4 TR2P 4 TR2P 4 TR2P
3 TXD 3 TXD 2 TXD 2 TXD X156 #BHF-001T-0.8BS BLU BLU/WHT
11 RXD2 11 RXD2 5 TR2N 5 TR2N 5 TR2N
4 4 3 RST 3 RST RED ORG
GRN 1 RXD 1 RXD 12 12 6 TR1N 6 TR1N 6 TR1N
5 +5VE 5 +5VE 4 CTS 4 CTS BLU GRN BRN/WHT
2 TXD 2 TXD 13 CTS2 13 CTS2 7 TR3P 7 TR3P 7 TR3P
6 6 5 +5VE 5 +5VE GRN BRN
RED 3 RTS 3 RTS 14 14 8 TR3N 8 TR3N 8 TR3N
7 RTS 7 RTS YEL YEL
E RED/WHT 4 CTS 4 CTS 15 RTS2 15 RTS2 1 E
8 CTS 8 CTS WHT WHT 2TURN
#100090590V** 5 +5VE 5 +5VE 16 +5VE 16 +5VE
9 9 #SFT-59SNB-026K #NFT-14 #SFT-72SNB-026K
AWG24-3P(UL2464-SB)
AWG24-5C(UL2547-SW/R) (TAKEUCHI INDUSTRY) (TAKEUCHI INDUSTRY) #NFT-14 1
【move to outside】 (TAKEUCHI INDUSTRY)
DESIGNED WANGJSH
DRAWN WANGJSH
WIRING DIAGRAM 10

Change cable harness and Change & add
1 ferrite core and add earth clamp 2013.12.11 Wang Y.KURUSU CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD X1H X2010 X2010 #100259005V**
X100H
#100299980V** AWG26(UL1007)
RED RED 1 +5V1
1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN1H
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1
5 IN2H 5 IN2H
WHT
5 IN2H 5 IN2H
WHT X110H PH11H
6 +24VE 6 +24VE 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
BLU BLU 2 (L)
3(OUT) IN2H
4 (-) +24VE
AWG22(UL1007)
#100259681V** #TG-05K-AR-249-CHA
X2H #BHF-001T-0.8BS
1 M23CW 1 M23CW RED
BLU
2 M23CCW 2 M23CCW
3 3
4 4
X2020 X2020
5 M20CW 5 M20CW
#100259006V** X200 PH20
6 M20CCW 6 M20CCW AWG26(UL1007)
RED RED
7 +5V1 7 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
8 IN3H 8 IN3H 2 IN3H 2 IN3H 2 (L)
BLK BLK
9 +5VE 9 +5VE 3 +5VE 3 +5VE 3(OUT) IN3H
RED RED
10 +5V1 10 +5V1 4 +5V1 4 +5V1 4 (-) +5VE
WHT WHT
C 12 +5VE 12 +5VE BLK
6 +5VE 6 +5VE BLK X210 PH21 C
13 +5V1 13 +5V1 7 M20CW 7 M20CW
WHT BLU 1 (+) +5V1
14 IN25H 14 IN25H 8 M20CCW 8 M20CCW
BLK RED 2 (L)
15 +5VE 15 +5VE 9 +5V1 9 +5V1
RED WHT 3(OUT) IN4H
16 +5V1 16 +5V1 10 IN25H 10 IN25H
17 IN26H 17 IN26H
WHT
11 +5VE 11 +5VE BLK X20M X20M 4 (-) +5VE
14 +5VE 14 +5VE BLK
1 M20CW 1 M20CW RED
20 20
2 M20CCW 2 M20CCW BLK M M20
BLU
AWG26(UL1007)
16 M23CCW 16 M23CCW
17 17
18 18 X231 PH23-1
D D
1 (+) +5V1
2 (L)
3(OUT) IN25H
4 (-) +5VE
X232 PH23-2
1 (+) +5V1
2 (L)
3(OUT) IN26H
AWG26(UL1007)
X23M X23M 4 (-) +5VE
#100259685V** #TG-05L-AR-193-CHA E
RED AWG22(UL1007)
1 M23CW 1 M23CW
DESIGNED WANGJSH
WIRING DIAGRAM 1
DRAWN WANGJSH
SOLDER
CODE DRAW
100299971V00 (1/13) A3
REVISION
2 3 4 5 6 7
A CON-86MAO2 BOARD A
X3H X2030 X2030 #100300084V**
#H18P-SHF-AA(JST) #100305794V** #SMP-12V-BC(JST) #SMR-12V-B(JST) AWG26(UL1007) X240H PH24H
X3H #BHF-001T-0.8BS AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
2 IN27H 2 IN27H 2 IN27H 2 IN27H 2 (L)
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 3(OUT) IN27H
ORG
4 +24V1 4 +24V1 4 4 4 (-) +5VE
WHT
5 IN28H 5 IN28H 5 5
BLK
6 +24VE 6 +24VE 6 6
7 +5V1 7 7 +5V1 7 +5V1 RED X271
B WHT #179228-3(TYCO) PH27-1 B
8 8 8 IN21H 8 IN21H
BLK #179518-1 #OH-318-A5(ALEPH)
9 +5VE 9 9 +5VE 9 +5VE
10 +5V1 10 10 +5V1 10 +5V1 RED 1 +5V1
11 11 11 IN22H 11 IN22H
WHT 2 IN21H
12 +5VE 12 +5VE 12 +5VE 12 +5VE BLK 3 +5VE
RED
13 +5V1 13 +5V1
14 IN21H 14 IN21H WHT X272
15 +5VE 15 +5VE
BLK #179228-3(TYCO) PH27-2
RED #179518-1 #OH-318-A5(ALEPH)
16 +5V1 16 +5V1
17 IN22H 17 IN22H WHT 1 +5V1
BLK 2 IN22H
18 +5VE 18 +5VE
3 +5VE
C C
X2031 X2031 XP42 XP42

#100303007V** #100305533V**
#SMP-04V-BC(JST) #SMR-04V-B(JST) #SMP-03V-BC(JST) #SMR-03V-B(JST) P42
AWG26(UL1007) ACCESSORY WIRE
#BHF-001T-0.8BS #BYM-001T-0.6 #BHF-001T-0.8BS #BYM-001T-0.6 #ZSE30A-01-N-M(SMC)
ORG BRN #ZS-38-3L
1 +24V1 1 +24V1 1 +24V1 1 +24V1
2 IN28H 2 IN28H WHT BLK
2 IN28H 2 IN28H
3 +24VE 3 +24VE BLK BLU
3 +24VE 3 +24VE
4 4
D D
X1260 X1260 XPH25 XPH25
AWG26(UL1007)
#BHF-001T-0.8BS #BYM-001T-0.6
From X126 ORG 1 +24VF1 1 +24VF1 ORG 1 +24VF1 1 +24VF1
BLK 3 +24VE 3 +24VE
(7/10)
E E
DESIGNED WANGJSH
WIRING DIAGRAM 2
DRAWN WANGJSH
CODE DRAW
100299971V00 (2/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD
X4H XP1 XP1

ORG BRN #ZS-38-3L(SMC)
1 +24V1 1 +24V1 1 +24V1 1 +24V1
WHT BLK
BLK BLU
3 +24VE 3 +24VE 3 +24VE 3 +24VE
4 +24V1 4 AWG26(UL1007)
X2040
WHT X2040
5 IN10H 5 IN10H #SMP-02V-BC(JST) #SMR-02V-B(JST)
100313229V**
BLK AWG26(UL1007)
6 +24VE 6 +24VE #BHF-001T-0.8BS #BYM-001T-0.6
7 7 WHT WHT
1 IN10H 1 IN10H
8 8 BLK
2 +24VE 2 +24VE BLK To XLS571 (9/13)
B B
C X5H X2050 X2050 C

X40H
#1-172075-1(TYCO) LS4H
#100259010V** #170330-1 #V-5214DK (YAMATAKE)
1 +5V1 1 AWG26(UL1007) 1 1 AWG24(UL1007) NC
WHT WHT
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE C +5VE
4 +5V1 4 4 4
5 IN38H 5 IN38H
WHT
5 IN38H 5 IN38H
WHT X40A
6 +5VE 6 +5VE
BLK
6 +5VE 6 +5VE
BLK #1-172075-1(TYCO) LS4A
7 +24V1 7 +24V1 7 +24V1 7 +24V1
WHT WHT AWG24(UL1007) NC
8 IN116H 8 IN116H 8 IN116H 8 IN116H
BLK BLK NO IN38H
9 +24VE 9 +24VE 9 +24VE 9 +24VE
ORG ORG C +5VE
D 10 +24V1 10 +24V1 10 +24V1 10 +24V1 D
WHT WHT
13 +5V1 13 ORG
1 (+) +24V1
14 IN127H 14 ORG 2 (L) +24V1
15 +5VE 15 WHT
3(OUT) IN116H
16 +5V1 16 BLK
4 (-) +24VE
17 IN128H 17
18 +5VE 18 X30 PH3
AWG26(UL1007) #EE-1001 (OMRON) #EE-SX673 (OMRON)
1 (+) +24V1
2 (L)
E 3(OUT) IN117H E
4 (-) +24VE
DESIGNED WANGJSH
WIRING DIAGRAM 3
DRAWN WANGJSH
CODE DRAW
100299971V00 (3/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD X6H X2060 X2060

A RED RED A
BLU BLU (6/13)
2 M11ACCW 2 M11ACCW 2 M11ACCW 2 M11ACCW
ORG
3 +24VF8 3 +24VF8
BLU
4 OUTK1 4 OUTK1 X41M X41M
ORG
5 +24VF8 5 +24VF8 #350777-1(TYCO) #100303014V**
BLU #350778-1(TYCO)
6 OUTK2 6 OUTK2 #350689-1 #350547-1 ACCESSORY WIRE
RED
1 +24VF8 1 +24VF8
2 OUTK1 2 OUTK1
BLK M
M41
20RNS DC24V(BLDC type)
B (G&M Tech) B
XYC1 XYC1
#350778-1(TYCO) #350777-1(TYCO) #100298944V**
#350689-1 #350690-1 ACCESSORY WIRE
BLK
1 +24VF8 1 +24VF8
2 OUTK2 2 OUTK2
BLK YC YC1
#111-10-13G DC24V
(MIKIPULLEY)
X7H X2070 X2070
#100258883V**
X300 PH30
C 1 +24V1 1 +24V1 ORG
1 +24V1 1 +24V1 ORG
1 (+) +24V1 C
WHT WHT
2 IN11H 2 IN11H 2 IN11H 2 IN11H 2 (L)
BLK BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE 3(OUT) IN11H
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1 4 (-) +24VE
WHT WHT
5 IN12H 5 IN12H 5 IN12H 5 IN12H
BLK BLK
6 +24VE 6 +24VE
RED
6 +24VE 6 +24VE
RED
X310 PH31
BLU BLU
ORG
9 +24V1 9 +24V1 2 (L)
WHT
10 IN50H 10 IN50H AWG26(UL1007) 3(OUT) IN12H
BLK
11 +24VE 11 +24VE 4 (-) +24VE
12 12 AWG22(UL1007)
D X30M X30M D
AWG26(UL1007)
RED
M30
X2071 X2071 X2171 X2171
#SMP-03V-BC(JST) #SMR-03V-B(JST) #100305838V** #SMP-03V-BC(JST) #SMR-03V-B(JST) #100305880V** X580 PH58
#BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #EE-1001 (OMRON) #EE-SX673 (OMRON)
ORG ORG
1 +24V1 1 +24V1 1 +24V1 1 +24V1 1 (+) +24V1
WHT WHT
2 IN50H 2 IN50H 2 IN50H 2 IN50H 2 (L)
BLK BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE 3(OUT) IN50H
E 4 (-) +24VE E
DESIGNED WANGJSH
WIRING DIAGRAM 4
DRAWN WANGJSH
SOLDER
CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD
A A
X8H X2080 X2080 X2081 X2081 XYC58 XYC58

#H12P-SHF-AA(JST) #100303010V** #SMP-12V-BC(JST) #SMR-12V-B(JST) #100303027V** #SMP-04V-BC(JST) #SMR-04V-B(JST) #100313226V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100303011V**
X8H #BHF-001T-0.8BS AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
WHT WHT WHT BLK
1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3
2 +24VE 2 +24VE
BLK
2 +24VE 2 +24VE BLK
2 +24VE 2 +24VE BLK
2 +24VE 2 +24VE BLK YC YC58
3 +24V1K4 3 3 3 3 3
#BXW-03-10H-24V
4 OUT-8 4 4 4 4 4 (MIKIPULLEY)
ORG ORG
5 +24V1F14 5 +24V1F14 5 +24V1F14 5 +24V1F14
B WHT WHT XSL421 XSL421 B
6 OUT-3 6 OUT-3 6 OUT-3 6 OUT-3
7 +24V1F14 7 7 7 #172157-1(TYCO)#172165-1(TYCO) #100303012V**
#170366-1 #170364-1 ACCESSORY WIRE SL42-1
8 OUT-4 8 8 8 ORG 1 +24V1F14 RED
WHT 1 +24V1F14
9 +24V2K4 9 +24V2K4 9 9 WHT 2 OUT-3 BLK
BLK 2 OUT-3
10 +24VE 10 +24VE 10 10
WHT #3PA210-06-3(CKD)
11 +24V1K5 11 +24V1K5 11 11
BLK
12 +24VE 12 +24VE 12 12
To XINV2
(13/13)
X42M X42M
C #100303014V** C
#350778-1(TYCO) #350777-1(TYCO)
#350689-1 #350547-1 ACCESSORY WIRE
WHT RED
1 +24V1K5 1 +24V1K5
BLK
2 +24VE 2 +24VE BLK M M42
#20RNS DC24V(BLDC)
(G&M Tech)
#100320544V**
X2024 X2024 #100320537V** X2124 X2124 #100320538V** X54M X54M
#SMP-02V-BC(JST) #SMR-02V-B(JST) #SMP-02V-BC(JST) #SMR-02V-B(JST) AWG22(UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST) #100303013V**
AWG22(UL1007) AWG22(UL1007) AWG22(UL1007)
#BHF-001T-0.8BS #BYM-001T-0.6 #BHF-001T-0.8BS #BYM-001T-0.6 #BHF-001T-0.8BS #BYM-001T-0.6
RED RED RED BLU RED
From X24H 1 M26CW 1 M26CW 1 M26CW 1 M26CW 1 M26CCW 1 M26CCW
D (12/13) BLU
2 M26CCW 2 M26CCW BLU
2 M26CCW 2 M26CCW BLU RED
2 M26CW 2 M26CW BLU M M54 D
TG-05K-AR-249-CHA DC24V
(TSUKASA)
#100305846V** X581M X581M #100313230V**

X58M X58M
AWG22(UL1007) #SMP-08V-BC(JST) #SMR-08V-B(JST) AWG22(UL1007) #VHR-6N(JST) ACCESSORY
#BHF-001T-0.8BS #BYM-001T-0.6 #BVH-21T-P1.1 CONNECTOR
BLU 1 M58A 1 M58A BLU 1 M58A 1 M58A
BLU 2 M58C 2 M58C BLU 2 M58C 2 M58C
From X580M BLU 3 M58D 3 M58D BLU 3 M58D 3 M58D
BLU BLU 4 M58E 4 M58E
M
(8/13) 4 M58E 4 M58E
E BLU 5 M58F 5 M58F BLU 5 M58F 5 M58F M58 E
BLU 6 M58B 6 M58B BLU 6 M58B 6 M58B #103H7823-0410
7 7 (SANYO DENKI)
8 8
DESIGNED WANGJSH
WIRING DIAGRAM 5
DRAWN WANGJSH
SOLDER
CODE DRAW
100299971V00 (5/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD
X9H X2090 X2090 #100298731V** X273
AWG26(UL1007)
#179228-3(TYCO) PH27-3
A RED RED 1 +5V1
A
1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN97H
2 IN97H 2 IN97H 2 IN97H 2 IN97H
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
RED
4 +5V1 4 +5V1 4 4
5 IN98H 5 IN98H WHT
5 5 X240A PH24A
BLK
6 +5VE 6 +5VE 6 6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
RED RED
7 +5V1 7 +5V1 7 +5V1 7 +5V1 1 (+) +5V1
WHT WHT
8 IN99H 8 IN99H 8 IN99H 8 IN99H 2 (L)
BLK BLK
9 +5VE 9 +5VE 9 +5VE 9 +5VE 3(OUT) IN99H
10 +5V1 10 10 10 4 (-) +5VE
B 11 IN100H 11 B
12 +5VE 12
13 +5V1 13 X2091 X2091 X2092 X2092 #100313232V**
X540 PH54
#100313231V** #EE-1001 (OMRON) #EE-SX673 (OMRON)
14 14 #SMP-09V-BC(JST) #SMR-09V-B(JST) AWG26(UL1007) #SMP-06V-BC(JST) #SMR-06V-B(JST)
#BHF-001T-0.8BS #BYM-001T-0.6 1 (+) +5V1
15 +5VE 15 RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 2 (L)
16 16 WHT WHT
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 4 (-) +5VE
4 4 4 4
5 5 5 5
6 6 6 6
7 7
8 8
C 9 9 C
X10H #100258998V** X2100 X2100 X100A

#H10P-SHF-AA(JST) AWG26(UL1007) #SMP-08V-BC(JST) #SMR-08V-B(JST) #100259014V** #179228-3(TYCO) PH10A
X10H #BHF-001T-0.8BS #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #179518-1 #OH-118-A5(ALEPH)
ORG RED 1 +5V1
1 +24V1 1 +24V1 1 +5V1 1 +5V1
WHT WHT 2 IN17H
2 IN33H 2 IN33H 2 IN17H 2 IN17H
BLK BLK 3 +5VE
3 +24VE 3 +24VE 3 +5VE 3 +5VE
ORG
4 +5V1 4 4 +24V1 4 +24V1
5 5 5 IN33H 5 IN33H
WHT X110A PH11A
6 +5VE 6 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
7 +5V1 7 +5V1 7 M11ACW 7 M11ACW
WHT BLU 2 (L)
D 8 IN17H 8 IN17H 8 M11ACCW 8 M11ACCW D
BLK 3(OUT) IN33H
9 +5VE 9 +5VE
10 10 AWG22(UL1007) 4 (-) +24VE
X11H AWG22(UL1007) X11MA X11M

1 +5V1 #SMP-02V-BC(JST) #SMR-02V-B(JST) #100259681V** #TG-05K-AR-249-CHA
#BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) (TSUKASA SZ)
2 IN103H RED RED RED
3 +5VE
From X2060 1 M11ACW 1 M11ACW
(4/13) BLU BLU
2 M11ACCW 2 M11ACCW BLU M M11A
4 +5V1
5 IN104H
6 +5VE
7 +5V1
E 8 E
9 +5VE
10
DESIGNED WANGJSH
WIRING DIAGRAM 6
DRAWN WANGJSH
CODE DRAW
100299971V00 (6/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD
X12H
#H12P-SHF-AA(JST)
A X12H #BHF-001T-0.8BS A
1 +24V1F10 1
2 OUT-14 2
#100307845V**
3 +24V1F10 3
4 OUT-37 4 AWG22(UL1007)
ORG
5 +24V1F10 5 +24V1F10
6 OUT-6 6 OUT-6
WHT To XSL57
(9/13)
7 +24V1F10 7
8 OUT-15 8
9 +24V1F10 9
B 10 OUT-16 10 B
11 +24V1F10 11
12 +24VE 12
X312H XBZ1 XBZ1

#H15P-SHF-AA(JST) #SMP-02V-BC(JST) #SMR-02V-B(JST) #100259015V**
#100305881V**
AWG22(UL1007)
BZ1
X312H #BHF-001T-0.8BS AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
ORG ORG
1 +24V1F24 1 +24V1F24 1 +24V1F24 1 +24V1F24 ATTENTION : NO POLARITY
WHT BLK
2 OUT-37 2 OUT-37 2 OUT-37 2 OUT-37
3 OUT-15 3
#TS2BC7 24V (TEND)
4 +24VE 4
ORG
5 +24V1F24 5 +24V1F24 (OPTIONAL)
C WHT
XBU10
6 OUT-15 6 OUT-15
ORG
XBU10
7 +24V1F24 7 +24V1F24 #57-40140 (DDK) #57-30140 (DDK) AWG24-7P(UL2464)TYPE CL2
BLK L.BRN
8 +24VE 8 +24VE
WHT
1 1
YEL
to XBU20
9 IN103A 9 IN103A 2 2
BLK ORG 3 +24V1F24 3 +24V1F24 L.GRN (AF-180N)
10 +5VE 10 +5VE
11 +24V1F24 11 +24V1F24 ORG WHT 4 OUT-15 4 OUT-15 GRY (BU-800)
WHT ORG 5 5 WHT
12 IN127A 12 IN127A +24V1F24 +24V1F24
WHT BLK L.BRN
13 OUT-16 13 OUT-16 6 +24VE 6 +24VE
WHT 7 IN103A 7 IN103A YEL
14 +24V1F24 14
BLK L.GRN
15 +24VE 15 8 +5VE 8 +5VE
9 9 GRY
10 10 WHT
#SFT-59SN
L.BRN
D (TAKEUCHI INDUSTRY) 11 11 D
YEL
12 12
L.GRN
13 13
GRY
14 14
X13000 X13000 #100223109V** X13100 X13100

ORG L.BLU ORG
1 +24V1F24 1 +24V1F24 1 +24V1F24 1 +24V1F24
WHT PNK WHT
2 IN127A 2 IN127A 2 IN127A 2 IN127A
#100230894V** WHT L.GRN BLK
3 OUT-16 3 OUT-16 3 OUT-16 3 OUT-16
AWG26(UL1007)
E E
XPH18 XPH18
ACCESSORY WIRE
#BHF-001T-0.8BS #BYM-001T-0.6 PH18
ORG BRN
1 +24V1F24 1 +24V1F24
DESIGNED WANGJSH
WHT
BLK
2 IN127A 2 IN127A
BLK
BLU
WIRING DIAGRAM 7
3 OUT-16 3 OUT-16 DRAWN WANGJSH
AMP. ：#FS-V31（KEYENCE) (MAIN BODY)
FIBER：#FU-35FZ（KEYENCE) CHECKED D.YONEDA
LENS ：#F-4HA （KEYENCE)
V1.25-B3A (JST)
SOLDER
CODE DRAW
100299971V00 (7/13) A3
2 3 4 5 6 7
#100303018V**
X13H AWG22(UL1007) X1013 PMD58 X58MP X580M X580M
CON-86MAO2 BOARD #H7P-SHF-AA(JST) #51067-0400(MOLEX) #5051-06 (MOLEX) #100303019V** #SMP-08V-BC (JST) #SMR-08V-B (JST)
#100305846V**
DRIVER AWG22(UL1007)
X13H #BHF-001T-0.8BS #50217-8100 CN1 CN3 #5159PBTL AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
ORG BLU BLU
A 1 +24V2 1 +24V2 1 +24V2 1 +24V2 1 M58A 1 M58A 1 M58A 1 M58A A
BLK BLU BLU
2 +24VE 2 +24VE 2 +24VE 2 +24VE 2 M58B 2 M58B 2 M58C 2 M58C
RED BLU BLU
3 +5V1 3 +5V1 3 +5V1 3 +5V1 3 M58C 3 M58C 3 M58D 3 M58D To X581M
BLK BLU BLU
4 +5VE 4 +5VE 4 +5VE 4 +5VE 4 M58D 4 M58D 4 M58E 4 M58E (5/13)
BLU BLU BLU
5 M61HCWA 5 M61HCWA 5 M58E 5 M58E 5 M58F 5 M58F
BLU BLU BLU
6 M61HCCWA 6 M61HCCWA 6 M58F 6 M58F 6 M58B 6 M58B
7 M61HPD 7 M61HPD BLU 7 7
8 8
X15H X1015 X70MP X700M X700M X70M

B #H7P-SHF-AA(JST) #5051-08(MOLEX) #5051-06 (MOLEX) #100303021V** #SMP-06V-BC (JST) #SMR-06V-B (JST) #100305847V** X70M B
AWG22(UL1007) AWG22(UL1007) #VHR-6N(JST) ACCESSORY
X15H #BHF-001T-0.8BS #2759PBG* CN2 CN4 #5159PBTL #BHF-001T-0.8BS #BYM-001T-0.6 #BVH-21T-P1.1 CONNECTOR
1 +24V2 1 1 M61HCWA 1 M61HCWA 1 M70A 1 M70A BLU 1 M70A 1 M70A BLU
1 M70A 1 M70A
2 +24VE 2 2M61HCCWA 2M61HCCWA 2 M70B 2 M70B BLU 2 M70C 2 M70C BLU
2 M70C 2 M70C
3 +5V1 3 3 M61HPD 3 M61HPD 3 M70C 3 M70C BLU 3 M70D 3 M70D BLU
3 M70D 3 M70D
4 +5VE 4 AWG22(UL1007) 4 4 4 M70D 4 M70D BLU 4 M70E 4 M70E BLU
4 M70E 4 M70E
M
BLU BLU BLU
5 MM2_CWA 5 MM2_CWA
BLU
5 MM2_CWA 5 MM2_CWA 5 M70E 5 M70E
BLU
5 M70F 5 M70F
BLU
5 M70F 5 M70F M70
6 MM2_CCWA 6 MM2_CCWA 6 MM2_CCWA 6 MM2_CCWA 6 M70F 6 M70F 6 M70B 6 M70B 6 M70B 6 M70B
7 MM2_PD 7 MM2_PD BLU 7 MM2_PD 7 MM2_PD
8 8 #103H7823-0410
(SANYO DENKI)
#PM-UDUA1S02-10 (SANYO DENKI)
C X314H C
#VHR-3N(JST) #100303017V**
X314H #BVH-21T-P1.1 AWG18(UL1007)
ORG
1 +24V2 1 +24V2
BLK
2 +24VE 2 +24VE
3 3
X14H
#H11P-SHF-AA(JST)
X14H #BHF-001T-0.8BS #100305517V**
1 +24V2 1 AWG22(UL1007) PMD2
2 +24VE 2
D 3 +5V1 3 +5V1 RED
DRIVER X1014A D
BLK #VHR-2N(JST)
4 +5VE 4 +5VE
5 M2_CW2A 5 M2_CW2A
PNK CN1 #BVH-21T-P1.1
ORG
6 M2_CCW2A 6 M2_CCW2A
PUR 1 +24V2 1 +24V2
BLK
7 M2_ORG 7 M2_ORG
BLK 2 +24VE 2 +24VE
WHT
8 M2_D0 8 M2_D0
X1014B X2M X2MP X2MP
ORG
9 M2_D1 9 M2_D1
#1-171822-0(TYCO) #VHR-5N(JST) #172331-1(TYCO) #172339-1(TYCO) #100099874V**
GRY #100305518V**
10 M2_D2 10 M2_D2
YEL
1 TURN #170204-1 CN3 CN2 #BVH-21T-P1.1 AWG22(UL1007) #170366-1 #170364-1 ACCESSORY WIRES
11 M2_D3 11 M2_D3 BLK BLU BLU
1 +5VE 1 +5VE 1 M2A 1 M2A 1 M2A 1 M2A
RED RED RED
2 +5V1 2 +5V1 2 M2B 2 M2B 2 M2B 2 M2B
WHT ORG ORG
ORG
3 M2_D0 3 M2_D0 (D0) 3 M2C 3 M2C
GRN
3 M2C 3 M2C
GRN
M
4 M2_D1 4 M2_D1 (D1) 4 M2D 4 M2D 4 M2D 4 M2D
E
GRY
5 M2_D2 5 M2_D2 (D2) 5 M2E 5 M2E
BLK
5 M2E 5 M2E
BLK M2 E
YEL
6 M2_D3 6 M2_D3 (D3) 6 6
PNK #SFT-59SN #SFT-59SN #PK566HNBW-A1
7 M2_CW2A 7 M2_CW2A (CW) (TAKEUCHI INDUSTRY) (TAKEUCHI INDUSTRY) (ORIENTAL MOTOR)
PUR
8 M2_CCW2A 8 M2_CCW2A (CCW)
9 9
BLK
10 M2_ORG 10 M2_ORG (T.OUT)
DESIGNED WANGJSH
WIRING DIAGRAM 8
AWG22(UL1007) #NFT-14
DRAWN WANGJSH
(TAKEUCHI INDUSTRY)
CODE DRAW
100299971V00 (8/13) A3
REVISION
2 3 4 5 6 7
CON-86MAO2 BOARD
X571C X571C
ORG ORG
A 1 U4+24V1 1 U4+24V1 A
WHT WHT
2 1 2 1
XLS571 LS57-1
100313229V** #XHP-10(JST)
AWG22(UL1007) #BXH-001T-P0.6 1 3 5
X571 X571 ORG
1 U4+24V1 1 11 11 21 31
X17H #SMP-03V-BC(JST) #SMR-03V-B(JST) WHT
2 1 2 42
#H10P-SHF-AA(JST) #100318657V** #BHF-001T-0.8BS #BYM-001T-0.6 3 3 21
B X17H #BHF-001T-0.8BS AWG26(UL1007) 1 1 AWG26(UL1007) 4 4 52 32 6 B
WHT WHT WHT 12 22
1 IN41H 1 IN41H 2 IN41H 2 IN41H 5 IN41H 5 31
BLK BLK BLK SL57-1
2 +5VE 2 +5VE 3 +5VE 3 +5VE 6 +5VE 6 32 41 51 61 7
3 IN42H 3
WHT
7 IN10H 7 61 YA
BLK + -
4 +5VE 4 AWG26(UL1007) 8 +24VE 8 62
WHT AWG26(UL1007) ORG LED
5 IN43H 5 IN43H IN10H 9 +24V1F10 9 E1(+) 42 52 62
BLK From X2040 WHT
6 +5VE 6 +5VE +24VE 10 OUT-6 10 E2(-) 2 4 8
WHT (3/13)
7 IN44H 7 IN44H E1(+) E2(-)
BLK
8 +5VE 8 +5VE 9 10
9 LS 9 #100307845V**
XSL57 XSL57 AWG22(UL1007)
#SMP-04V-BC(JST) #SMR-04V-B(JST) #D4SL-N4RFA-DN(OMRON)
10 +5VE 10 AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
+24V1F10 ORG ORG
1 +24V1F10 1 +24V1F10
C From X12H 2 2 C
(7/13) OUT-6 WHT WHT
3 OUT-6 3 OUT-6
4 4
IN43H
+5VE
To XINV
(13/13)
X573 X573
#SMP-03V-BC(JST) #SMR-03V-B(JST) #100086925V** X573P X573P
#100303024V** #BHF-001T-0.8BS #BYM-001T-0.6 #SMR-02V-B(JST) #SMP-02V-BC(JST)
AWG26(UL1007) ACCESSORY LS57-3 ACCESSORY
1 1 WIRES WIRES
IN40H WHT ORG/WHT 32 12 BLU/WHT WHT
D From X2022 2 IN40H 2 IN40H 1 1 1 1 D
+5VE BLK ORG BLU WHT
(12/13) 3 +5VE 3 +5VE 31 11 2 2 2 2
#D4GS-N2T(OMRON)
X572 X572
#BHF-001T-0.8BS #BYM-001T-0.6
ACCESSORY LS57-2 ACCESSORY
#SMR-02V-B(JST)
#BYM-001T-0.6
#SMP-02V-BC(JST)
#BHF-001T-0.8BS AWG22(UL1007)
1 1 WIRES WIRES
WHT ORG/WHT 32 12 BLU/WHT WHT
2 IN44H 2 IN44H 1 2 1 2
BLK ORG BLU WHT
3 +5VE 3 +5VE 31 11 2 3 2 3
#D4GS-N2R(OMRON)
#100303025V**
E AWG22(UL1007) E
WHT 3
To XT3 U4+24V1
(ENGINE 5/10) ORG
From XT3
DESIGNED WANGJSH
WIRING DIAGRAM 9
DRAWN WANGJSH
CODE DRAW
100299971V00 (9/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD X18H #100305789V**

X1600 X1600 XFAN1A XFAN
#H12P-SHF-AA(JST) #SMP-08V-BC(JST) #SMR-08V-B(JST) #100299983V** #SMP-03V-BC(JST) ACCESSORY
AWG22(UL1007) #100259683V**
X18H #BHF-001T-0.8BS #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8BS CONNECTOR
ACCESSORY WIRES
A ORG ORG RED A
1 +24V1 1 +24V1 1 +24V1 1 +24V1 1 +24V1 1 +24V1
2 +24VE 2 +24VE BLK 2 +24VE 2 +24VE
BLK
2 2 M
ORG ORG BLK
FAN1A
3 +24V1 3 +24V1 3 +24V1 3 +24V1 3 +24VE 3 +24VE
4 +24VE 4 +24VE 4 +24VE 4 +24VE
ORG ORG
5 +24V1 5 +24V1 5 +24V1 5 +24V1
BLK BLK XFAN2A XFAN
6 +24VE 6 +24VE 6 +24VE 6 +24VE
7 +24V1 7 +24V1 7 7 #100259683V**
ORG RED
1 +24V1 1 +24V1
9 +24V1 9 +24V1 BLK 2 2 M
10 +24VE 10 +24VE BLK
FAN2A
3 +24VE 3 +24VE
B 11 +24V1 11 #AD1224HB-F51(ADDA) B
12 +24VE 12
XFAN3A XFAN
#100259683V**
ACCESSORY WIRES
RED
1 +24V1 1 +24V1
2 2 M
BLK
FAN3A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
C C
XFAN4A XFAN
AWG22(UL1007)
#BHF-001T-0.8BS #BYM-001T-0.6
1 +24V1 1 +24V1
2 2 M
BLK BLK FAN4A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
D D
XFAN5A XFAN
#BHF-001T-0.8BS #BYM-001T-0.6
#100259683V**
1 +24V1 1 +24V1
2 2 M
BLK BLK FAN5A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
E E
DESIGNED WANGJSH
WIRING DIAGRAM 10
DRAWN WANGJSH
SOLDER
CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD
X19H X2190 X2190 X510 PH51
1 (+) +5V1 A
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 2 (L)
WHT WHT WHT
BLK BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 4 (-) +5VE
RED RED
4 +5V1 4 +5V1 4 +5V1 4 +5V1
WHT WHT
5 IN18H 5 IN18H 5 IN18H 5 IN18H
BLK BLK
6 +5VE 6 +5VE 6 +5VE 6 +5VE
RED
7 +5V1 7 7 +5V1 7 +5V1 X520 PH52
8 8 8 IN34H 8 IN34H
BLK RED
9 +5VE 9 9 +5VE 9 +5VE 1 (+) +5V1
10 +5V1 10 10 10 2 (L)
B WHT B
11 11 3(OUT) IN18H
BLK
12 +5VE 12 4 (-) +5VE
RED
13 +5V1 13 +5V1
WHT
14 IN34H 14 IN34H
BLK
15 +5VE 15 +5VE X500
16 +5V1 16 #179228-3(TYCO) PH50
17 17 #179518-1 #OH-118-A5(ALEPH)
18 +5VE 18 1 +5V1
2 IN34H
3 +5VE
C X20H C
#H8P-SHF-AA(JST) XAT #100066851V**
X20H #BHF-001T-0.8BS #100307844V** #17JE-13250-02(D3A)A (DDK)
AWG26(UL1007) #E07S406050 (SEIWA)
1 +24V1 1 1
2 IN51A(BUSY) 2 WHT 2
BUSY
3 +24VE 3 +24VE BLK 3
4 +24V1 4 4
WHT SHUTTER UNIT
5 IN52A(BUSY) 5 ERROR 5 FRAME
6 +24VE 6 BLK 6
+24VE FRAME
7 7 7
8 8 8
(HOME)
9
10 #100066851V**
D D
11 #E07S406050 (SEIWA)
12
13
BLK
14 +24VE
BLK 15 +24VE
WHT FRAME SHUTTER UNIT
16 BUSY
WHT 17 ERROR
FRAME
18 (AWAY)
#NFT-14 #SFT-59SN 19
(TAKEUCHI INDUSTRY) (TAKEUCHI INDUSTRY) 20
21
22
E 23 E
24
25
DESIGNED WANGJSH
WIRING DIAGRAM 11
DRAWN WANGJSH
CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD
X22H #100303023V** X2022 X2022 X700
#H16P-SHF-AA(JST) AWG26(UL1007) #SMP-10V-BC(JST) #SMR-10V-B(JST) #100303024V**
#179228-3(TYCO) PH70
X22H #BHF-001T-0.8BS #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007)
#179518-1 #OH-118-A5(ALEPH))
A RED RED RED A
1 +5V1 1 +5V1 1 +5V1 1 +5V1 1 +5V1
2 2 IN64H WHT 2 IN64H 2 IN64H WHT WHT
IN64H 2 IN64H
3 3 +5VE BLK 3 3 BLK BLK
+5VE +5VE +5VE 3 +5VE
4 +5V1 4 +5V1 RED 4 +5V1 4 +5V1 RED
5 IN39H 5 IN39H WHT 5 IN39H 5 IN39H WHT
6 +5VE 6 +5VE BLK 6 +5VE 6 +5VE BLK
WHT X7001 X7001 #100305740V**
7 +5V1 7
WHT
7 IN40H 7 IN40H
BLK #SMP-03V-BC(JST) #SMR-03V-B(JST) ACCESSORY WIRE X710 PH71
8 IN40H 8 IN40H 8 +5VE 8 +5VE #BHF-001T-0.8BS #BYM-001T-0.6 #EE-1003(OMRON) #EE-SPZ301-A (OMRON)
BLK
9 +5VE 9 +5VE 9 9 RED BRN BRN 1 (+) +5V1
1 +5V1 1 +5V1
10 +5V1 10 10 10 WHT BLK
2 IN39H 2 IN39H 2 (L)
B 11 IN93H 11 BLK BLU BLK 3(OUT) IN39H B
3 +5VE 3 +5VE
12 +5VE 12 BLU 4 (-) +5VE
13 +5V1 13
14 IN94H 14
15 +5VE 15
16 16
AWG26(UL1007)
IN40H WHT
+5VE BLK
To X573
(9/13)
C C
X24H X53M X53M

#H8P-SHF-AA(JST)
RED 1 1 RED
1 M53CW 1 M53CW M53CW M53CW
BLU 2 2 BLU M
2 M53CCW 2 M53CCW M53CCW M53CCW M53
D 3 +24V2K6 3 D
#TG-05K-AR-249-CHA (TSUKASA)
4 +24VE 4
5 M26CW RED
5 M26CW
6 M26CCW BLU
6 M26CCW
7 7
8 8
X25H
1 +24V2 AWG22(UL1007)
2 +24VE To X2024
E 3 +5V1 (5/13) E
4 +5VE
5 MM1_CWA
6 MM1_CCWA
7 MM1_PD
DESIGNED WANGJSH
WIRING DIAGRAM 12
DRAWN WANGJSH
SOLDER
CODE DRAW
100299971V00 (12/13) A3
2 3 4 5 6 7
XINV2 XINV2
#100303010V** #SMP-04V-BC(JST) #SMR-04V-B(JST)
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 100318660V** インバータの設定
AWG22(UL1007)
+24V2K4 WHT WHT
ジャンパスイッチ
From X8H 1 +24V2K4 1 +24V2K4
A (5/13)
+24VE SOURCE SINK A
2 2
BLK
3 +24VE 3 +24VE
BLK パラメータ
4 4 FUNCTION DATA 機能
F01 4 周波数設定：本体ボリューム
XINV XINV F02 1 運転・操作：外部信号
#100318657V**
#SMP-03V-BC(JST) #SMR-03V-B(JST) F03 60 最高出力周波数（Hz）
#BHF-001T-0.8BS #BYM-001T-0.6 100318661V**
AWG26(UL1007) AWG22(UL1007) F04 60 ベース周波数（Hz）
1 1
IN43H WHT
2 IN43H 2 IN43H
WHT F07 5 加速時間（S）
From X17H +5VE
(9/13)
BLK
3 +5VE 3 +5VE
BLK F08 5 減速時間（S）
B B
F11 2.5 電子サーマル（A）
U8
#FRN0.4C1S-7J (FUJI) or
E02 9 端子選択：外部アラーム
Z3 #SFT-59SN
#100298743V** #RSEN-2020 (TDK-LAMBDA) #FRN0.4C1S-7C (FUJI) (TAKEUCHI INDUSTRY) E20 0002 端子選択：周波数到達出力
AWG14(UL1015) NOISE FILTER INVERTER E31 55 周波数検出動作レベル

U5 BLK U200 BLK WHT
1 4 BLK
From QF2
ENGINE(1/10) V5 WHT V200 WHT ORG
2 3
WHT
Y1 Y1E FMA C1 PLC X1 X2 X3
WHT
#100298740V** BLK
C #100298743V** C
AWG14(UL1015)
GRN/YEL AWG14(UL1015) 11 12 13 11 CM FWD REV CM
30A 30B 30C

#NFT-14
(TAKEUCHI INDUSTRY)
L1/L L2/N P1 P(+) NH
BLK
WHT XBU1 XBU1
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
ORG 1 PLC 1 PLC BLK
2 X2 2 X2
D AWG14(UL1015) GRN/YEL D
T3
W202 T9
T2 T4
AWG14(UL1015) V202 T5
T8 T6 456
#100299141V**
T1
#NFT-14 U202 T7 #100204622V**
(TAKEUCHI INDUSTRY)
#350767-1(TYCO) #350766-1(TYCO) AWG22(UL1007)
#350551-1 #350552-1 AWG16(UL1015)
P1
RED 1 U202 1 U202 RED P1
WHT 2 V202 2 V202 WHT M P2
E P2 E
BLK 3 W202 3 W202 BLK ～
MBL1
#VFC300A-7WDN (FUJI)
DESIGNED WANGJSH
DRAWN WANGJSH
WIRING DIAGRAM 13
E E E BLOWER UNIT
CHECKED D.YONEDA
FRAME
FV2-M3 JST
F
FV2-4 JST
DATE 2013.03.27 MODEL PT-R8600MII-SA REV
CODE DRAW
2 3 4 5 6 7
A 64LD_FAD_E 1 BOARD A
CTP-64DEN BOARD X820-1
X8D3 #100303037V** #VHR-6N (JST)
#VHR-6N (JST)
X8D3 #BVH-21T-P1.1
AWG18(UL1007) #BVH-21T-P1.1 X820
PNK PNK
1 +9VA 1 +9VA 1 +9VA 1 +9V
BLK BLK
X8D 2 +24VE 2 +24VE 2 +24VE 2 +9VE
#100313238V**
X8D #100303036V** X8D1 L.BLU L.BLU
#172159-1(TYCO) #172167-1(TYCO) 3 -9VA 3 -9VA 3 -9VA 3 -9V
AWG18(UL1007) #170364-1
AWG18(UL1007) #VHR-4N(JST) X8D1 4 +24VE 4 4 4 -9VE
#170366-1 #BVH-21T-P1.1
ORG +5V +5V0 RED RED +5V0
1 +24V 1 +24V 1 +24V 1 +24V 5 5 5 +5V0 5
ORG +5VE +5V0E BLK BLK +5V0E
From XT3 2 +24V 2 +24V 2 +24V 2 +24V 6 6 6 +5V0E 6
3 +24VE 3 +24VE BLK 3 +24VE 3 +24VE
B (ENGINE 5/10) B
4 +24VE 4 +24VE BLK 4 +24VE 4 +24VE X8D4
#VHR-6N (JST)
X8D4 #BVH-21T-P1.1 X820-2 64LD_FAD_E 2 BOARD
#SFT-59SN PNK #100303038V** #VHR-6N (JST)
1 +9VA 1 +9VA
(TAKEUCHI INDUSTRY) BLK
2 +24VE 2 +24VE AWG18(UL1007) #BVH-21T-P1.1 X820
L.BLU PNK
3 -9VA 3 -9VA 1 +9VA 1 +9V
4 +24VE 4 BLK
RED
2 +24VE 2 +9VE
5 +5V 5 +5V0 L.BLU
BLK
3 -9VA 3 -9V
6 +5VE 6 +5V0E 4 4 -9VE
RED
#NFT-14 5 +5V0 5 +5V0
BLK
(TAKEUCHI INDUSTRY) 6 +5V0E 6 +5V0E
X8D5
#VHR-6N (JST)
C X8D2 X8D5 #BVH-21T-P1.1 C
#VHR-8N(JST) 1 +9VA 1 +9VA
PNK
#BVH-21T-P1.1 X8D2 2 +24VE 2 +24VE
BLK
#100303039V** #VHR-6N (JST)
RED +5V L.BLU
1 1 +5V 3 -9VA 3 -9VA AWG18(UL1007) #BVH-21T-P1.1 X820
2 2 +5V 4 +24VE 4 PNK
RED 1 +9VA 1 +9V
3 3 +5V 5 +5V 5 +5V0 BLK
#100313241V** BLK 2 +24VE 2 +9VE
4 4 +5VE 6 +5VE 6 +5V0E L.BLU
AWG18(UL1007) 3 -9VA 3 -9V
5 5 +5VE 4 4 -9VE
6 6 +5VE RED
RED 5 +5V0 5 +5V0
7 +5V0 7 +5V0 X8D6 BLK
6 +5V0E 6 +5V0E
8 8 +5VE #VHR-6N (JST)
X8D6 #BVH-21T-P1.1
1 +9VB 1 +9VB PNK
D 2 +24VE 2 +24VE BLK 64LD_FAD_E 4 BOARD D
L.BLU X820-4
3 -9VB 3 -9VB #100303040V** #VHR-6N (JST)
4 +24VE 4 AWG18(UL1007) #BVH-21T-P1.1 X820
5 +5V 5 +5V0 RED
PNK
BLK 1 +9VB 1 +9V
6 +5VE 6 +5V0E BLK
2 +24VE 2 +9VE
#NFT-14 L.BLU
3 -9VB 3 -9V
(TAKEUCHI INDUSTRY)
X8D7 4 4 -9VE
RED
1 +9VB 5 +5V0 5 +5V0
BLK
2 +24VE 6 +5V0E 6 +5V0E
3 -9VB
4 +24VE
5 +5V
E E
6 +5VE
X8D8
1 +9VB
2 +24VE
3 -9VB DESIGNED WANGJSH
4 +24VE
+5V DRAWN WANGJSH WIRING DIAGRAM 1
5
6 +5VE
CODE DRAW
REVISION
2 3 4 5 6 7
CTP-64DEN BOARD X845
X8D9 X847 X866 CAL_SEN2E BOARD
#100303041V** #VHR-7N (JST) #H5P-SHF-AA(JST) #100090649V** #H5P-SHF-AA(JST)
#VHR-7N (JST)
A X8D9 #BVH-21T-P1.1 AWG18(UL1007) #BVH-21T-P1.1 X845 X847 #BHF-001T-0.8BS 1.5D-QEV #BHF-001T-0.8BS CN1 A
RED RED
1 +5V 1 +5V0 1 +5V0 1 +5V0 1 LD_CAL 1 LD_CAL 1 LD_CAL 1 LD_CAL
BLK BLK SHIELD SHIELD
2 +5VE 2 +5V0E 2 +5V0E 2 +5V0E 2 ±9VE 2 +24VE 2 +24VE 2 ±9VE
PNK PNK PNK
3 +9VB 3 +9VB 3 +9VB 3 +9V 3 +9V 3 +9VA 3 +9VA 3 +9V
BLK BLK BLK
4 +24VE 4 +24VE 4 +24VE 4 ±9VE 4 ±9VE 4 +24VE 4 +24VE 4 ±9VE
L.BLU L.BLU L.BLU
5 -9VB 5 -9VB 5 -9VB 5 -9V 5 -9V 5 -9VA 5 -9VA 5 -9V
ORG ORG
6 +24V 6 +24V 6 +24V 6 +24V AWG22(UL1007)
BLK BLK
7 +24VE 7 +24VE 7 +24VE 7 +24VE
#NFT-14
(TAKEUCHI INDUSTRY)
B B
X8D10
1 +5V
2 +5VE
X8D11 XFAN801
X8D11 #DF11-2428SC AWG24(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
ORG ORG RED
1 +24V 1 +24V 1 +24V 1 +24V
2 +24VE 2 +24VE BLK BLK
2 +24VE 2 +24VE
BLK M
3 +24V 3 +24V ORG FAN801
C 4 4 +24VE BLK #AD0824UB-A71GL (ADDA) C
+24VE
ORG XFAN802
5 +24V 5 +24V #100258813V**
BLK #SMP-02V-BC(JST) #SMR-02V-B(JST)
6 +24VE 6 +24VE #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
ORG
7 +24V 7 +24V ORG RED
BLK 1 +24V 1 +24V
8 +24VE 8 +24VE BLK
2 +24VE 2 +24VE
BLK M
#SFT-59SN FAN802
(TAKEUCHI INDUSTRY) XFAN803
#BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
X8D12 ORG RED
1 +24V 1 +24V 1 +24V
BLK
2 +24VE 2 +24VE
BLK M
2 +24VE
3 +24V
FAN803
D #AD0824UB-A71GL (ADDA) D
4 +24VE
5 +24V XFAN804
6 +24VE #SMP-02V-BC(JST) #SMR-02V-B(JST) #100258813V**
7 +24V #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
8 +24VE ORG RED
1 +24V 1 +24V
BLK
2 +24VE 2 +24VE
BLK M
FAN804
X8D13
1 +24V
2 +24VE
E 3 +24V E
4 +24VE
5 +24V
6 +24VE
7 +24V
8 +24VE
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7

A WHT GRY A
1 PM81A 1 PM81A 1 PM81A 1 PM81A
GRY ORG
2 PM81B 2 PM81B 2 PM81C 2 PM81C
YEL BRN
3 PM81C 3 PM81C 3 PM81B 3 PM81B
4 PM81D 4 PM81D PNK
ORG RED
RED
7 + 7 +
BLK #100085810V**
X871 PH85
WHT AWG26(UL1007)
9 OUT 9 OUT 1(+) +
RED
10 + 10 + 2(L)
11 - 11 - BLK X855A X855A 3(OUT) OUT
B
12 OUT 12 OUT 4(-) -
#BHF-001T-0.8BS #BYM-001T-0.6
RED RED
AWG26(UL1007) BLK
1 + 1 +
BLK
X872 PH86
3 OUT 3 OUT 1(+) +
RED RED
4 + 4 + 2(L)
BLK BLK
5 - 5 - 3(OUT) OUT
WHT WHT
6 OUT 6 OUT 4(-) -
7 7
X856 X860 PMD80 X861 X862 X862

ORG GRN BLU
2 U4+24V 2 U4+24V ORG
BLK RED YEL
BLK BLK GRN
5 +5V 5 +5V RED
5 PM80D 5 PM80D
PM80
AWG24(UL1007)
WHT
GRY
8 PM80CCW 8 PM80CCW 8 PM80CCW 8 PM80CCW
9 PM80PDWN 9 PM80PDWN YEL
9 PM80PDWN 9 PM80PDWN #100085811V** X863 PH82
PNK #EE-1001(OMRON) #EE-SX671 (OMRON)
10 PM80H/F 10 PM80H/F 10 PM80H/F 10 PM80H/F AWG26(UL1007)
BRN 1(+) +
11 PM80MON 11 PM80MON 11 PM80MON 11 PM80MON
RED 2(L)
12 + 12 + 12 12
D BLK 3(OUT) OUT D
13 - 13 -
WHT 4(-) -
RED
15 + 15 +
16 - 16 - BLK X864 PH83
18 + 18 +
BLK #BHF-001T-0.8BS #BYM-001T-0.6 2(L)
19 - 19 - RED RED
2 - 2 - 4(-) -
WHT WHT
3 OUT 3 OUT
RED RED
4 + 4 + X865 PH84
5 - 5 -
E 6 OUT 6 OUT 1(+) + E
RED RED
7 + 7 + 2(L)
BLK BLK
8 - 8 - 3(OUT) OUT
WHT WHT
9 OUT 9 OUT 4(-) -
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7
EPB96 BOARD 64LD_FAD_E 1 BOARD

X104 X818-1
X104 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
#100097741V**
(#M00097741V**)
KHJF99-0920-NA
FG CLAMP
B B
A13 LD32(+) B13 LD36(+) A13 LD32(+) B13 LD36(+) #FGC-5(KITAGAWA) A13 LD08(-) B13 LD12(-) A13 LD08(-) B13 LD12(-)
C C
64LD_FAD_E 2 BOARD
X105 X818-2
X105 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
#100097742V**
(#M00097742V**)
KHJF99-0920-PA
FG CLAMP
E
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7
EPB96 BOARD 64LD_FAD_E 3 BOARD

X106 X818-3
X106 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A8 LD10(-) B8 LD14(-) A8 LD10(-) B8 LD14(-)
(#M00097743V**) A8 LD34(+) B8 LD38(+) A8 LD34(+) B8 LD38(+)
KHJF99-0920-RA
FG CLAMP
B B
C C
64LD_FAD_E 4 BOARD
X107 X818-4
X107 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
D A8 LD11(-) B8 LD15(-) A8 LD11(-) B8 LD15(-)
(#M00097744V**) A8 LD35(+) B8 LD39(+) A8 LD35(+) B8 LD39(+) D
KHJF99-0920-SA
FG CLAMP
E
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7
A A
64LD_CPU3E_FAD BOARD 64LD_FAD_E 4 BOARD 64LD_FAD_E 3 BOARD 64LD_FAD_E 2 BOARD 64LD_FAD_E 1 BOARD
X819-1
X860 #HIF3BA-30D-2.54R
X819-4 #HIF3BA-30D-2.54R(HIROSE) X819-3 #HIF3BA-30D-2.54R(HIROSE)
B B
12 CH_SEL2(-) 12 CH_SEL2(-) #100222680V** 12 CH_SEL2(-) 12 CH_SEL2(-) 12 CH_SEL2(-) 12 CH_SEL2(-) 12 CH_SEL2(-)
AWG28-30C(UL20012-STO)
C 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) C
D D
30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE
E E
DESIGNED WANGJSH
CODE DRAW
REVISION
2 3 4 5 6 7
X851 X8A5-1 X8A5-1

WHT WHT WHT
BLK BLK
WHT RT801
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT821
WHT WHT BLK
WHE WHT
11 * 11 11 DEW2 11 DEW2
BLK WHT
12 * 12
WHT
13 TEMP22 13 TEMP22
BLK
WHT
CO81
15 DEW2 15 DEW2
1kΩ 1/4W
ACCESSORY WIRE
C C
RT802
ACCESSORY WIRE
RT822
D ACCESSORY WIRE 1 D
CO82
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED WANGJSH

SYM
Add. Resistor
2 3 4 5 6 7
X852 X8A6-1 X8A6-1

WHT WHT WHT
BLK BLK
WHT RT803
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT823
WHT WHT BLK
WHE WHT
11 * 11 11 DEW4 11 DEW4
BLK WHT
12 * 12
WHT
13 TEMP24 13 TEMP24
BLK
WHT
CO83
15 DEW4 15 DEW4
1kΩ 1/4W
ACCESSORY WIRE
C C
RT804
ACCESSORY WIRE
RT824
ACCESSORY WIRE
D D
CO84
AWG26(UL1007)
E E
DESIGNED WANGJSH

SYM
Add. Resistor
2 3 4 5 6 7
64LD_CPU3E_FAD
BOARD
X853 X8A5-2 X8A5-2
WHT WHT WHT
BLK BLK
WHT RT805
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT825
WHT WHT BLK
WHE WHT
11 * 11 11 DEW6 11 DEW6
BLK WHT
12 * 12
WHT
13 TEMP26 13 TEMP26
BLK
WHT
CO85
15 DEW6 15 DEW6
1kΩ 1/4W
C ACCESSORY WIRE C
RT806
ACCESSORY WIRE
RT826
D 1 D
ACCESSORY WIRE
CO86
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED WANGJSH

SYM
Add. Resistor
2 3 4 5 6 7
64LD_CPU3E_FAD
BOARD
X854 X8A6-2 X8A6-2
WHT WHT WHT
BLK BLK
WHT RT807
WHT BLK
BLK BLK
BLK BLK WHT
WHT WHT WHT
BLK BLK WHT
WHT WHT BLK
BLK BLK BLK ACCESSORY WIRE 1
WHE WHT
11 * 11
BLK
11 DEW8 11 DEW8
WHT
CO87
13 TEMP28 13 TEMP28
BLK
WHT 1kΩ 1/4W
15 DEW8 15 DEW8
BLK
ACCESSORY WIRE
RT808
C C
ACCESSORY WIRE
RT828
ACCESSORY WIRE 1
CO88
AWG26(UL1007)
X857
#DF11-6DS-2C(HIROSE) 1kΩ 1/4W
D X857 #DF11-2428SC X875 X875 (ACCESSORY CONNECTOR)
D
2 +5VE 2
WHT WHT BLK
BLK RT831
5 TEMP321 5 #PBP-43-D4-1

AWG24(UL1007)
1 TEMP331 1 TEMP331
WHT WHT
E
BLK BLK
3 TEMP341 3 #PBP-43-D4-2
DESIGNED WANGJSH
F SOLDER DATE 2013.03.08 MODEL PT-R8600MII-SA REV

SYM
Add. Resistor
2 3 4 5 6 7
64LD_CPU3E_FAD
A BOARD A
X841 X8410 X8410 PU81
#100222672V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X841 #171364-1 #170366-1
ORG ORG RED
1 U11+24V81 1 U11+24V81 1 U11+24V81 1 U11+24V81
2 U11+24VE81 2 U11+24VE81 2 U11+24VE81 2 U11+24VE81
ORG ORG RED
3 U11+24V82 3 U11+24V82 3 U11+24V82 3 U11+24V82
4 U11+24VE82 4 U11+24VE82 4 U11+24VE82 4 U11+24VE82
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B B
#CE1(JST)
RED
BLK PELTIER 82-1
RED
BLK PELTIER 82-2
M FAN81-1
#109R0624H402(SANYO)
M FAN81-2
C #109R0624H402(SANYO) C
X842
X842 #MDF6-2022SC
#100222673V**
X8420 X8420
1 1 #172168-1(TYCO) #172160-1(TYCO) #CE1(JST)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V83 3 U11+24V83 1 U11+24V83 1 U11+24V83
4 U11+24VE83 4 U11+24VE83 2 U11+24VE83 2 U11+24VE83
ORG ORG RED
5 U11+24V84 5 U11+24V84 3 U11+24V84 3 U11+24V84
6 U11+24VE84 6 U11+24VE84 4 U11+24VE84 4 U11+24VE84
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
#NFT-14(TAKEUCHI)
【for 64LD_CPU3E-FAD Ver.2 BOARD 】
RED
BLK PELTIER 84-1
RED
BLK PELTIER 84-2
M FAN82-1
#109R0624H402(SANYO)
M FAN82-2
E E
#109R0624H402(SANYO)
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7
64LD_CPU3E_FAD
A BOARD A
X843 X8430 X8430 PU83
#100222674V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X843 #171364-1 #170366-1
ORG ORG RED
1 U11+24V85 1 U11+24V85 1 U11+24V85 1 U11+24V85
2 U11+24VE85 2 U11+24VE85 2 U11+24VE85 2 U11+24VE85
ORG ORG RED
3 U11+24V86 3 U11+24V86 3 U11+24V86 3 U11+24V86
4 U11+24VE86 4 U11+24VE86 4 U11+24VE86 4 U11+24VE86
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B #CE1(JST) B
RED
BLK PELTIER 86-1
RED
BLK PELTIER 86-2
M FAN83-1
#109R0624H402(SANYO)
M FAN83-2
C #109R0624H402(SANYO) C
X844
X844 #MDF6-2022SC X8440 X8440
#100222675V** #CE1(JST)
1 1 #172168-1(TYCO) #172160-1(TYCO)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V87 3 U11+24V87 1 U11+24V87 1 U11+24V87
4 U11+24VE87 4 U11+24VE87 2 U11+24VE87 2 U11+24VE87
ORG ORG RED
5 U11+24V88 5 U11+24V88 3 U11+24V88 3 U11+24V88
6 U11+24VE88 6 U11+24VE88 4 U11+24VE88 4 U11+24VE88
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
#NFT-14(TAKEUCHI)
【for 64LD_CPU3E-FAD Ver.2 BOARD 】 RED
BLK PELTIER 88-1
RED
BLK PELTIER 88-2
M FAN84-1
#109R0624H402(SANYO)
M FAN84-2
E E
#109R0624H402(SANYO)
DESIGNED WANGJSH
F DATE 2013.03.08 MODEL PT-8600MII-SA REV
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
ACCESSORY ACCESSORY
00ch 00ch 32ch 16ch

04ch 02ch 36ch 18ch
08ch 04ch 40ch 20ch

12ch 06ch 44ch 22ch

ACCESSORY ACCESSORY
16ch 08ch 48ch 24ch

20ch 10ch 52ch 26ch

24ch 12ch 56ch 28ch

28ch 14ch 60ch 30ch
E E
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
ACCESSORY ACCESSORY
01ch 01ch 33ch 17ch

05ch 03ch 37ch 19ch
09ch 05ch 41ch 21ch

13ch 07ch 45ch 23ch

ACCESSORY ACCESSORY
17ch 09ch 49ch 25ch

21ch 11ch 53ch 27ch

25ch 13ch 57ch 29ch

29ch 15ch 61ch 31ch
E E
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
02ch 32ch 34ch 48ch

06ch 34ch 38ch 50ch
B B
10ch 36ch 42ch 52ch

14ch 38ch 46ch 54ch
18ch 40ch 50ch 56ch

22ch 42ch 54ch 58ch

ACCESSORY ACCESSORY
26ch 44ch 58ch 60ch

30ch 46ch 62ch 62ch
E E
DESIGNED WANGJSH
CODE DRAW
2 3 4 5 6 7
BOARD BOARD
03ch 33ch 35ch 49ch

07ch 35ch 39ch 51ch
B B
11ch 37ch 43ch 53ch

15ch 39ch 47ch 55ch
19ch 41ch 51ch 57ch

23ch 43ch 55ch 59ch

ACCESSORY ACCESSORY
27ch 45ch 59ch 61ch

31ch 47ch 63ch 63ch
E E
DESIGNED WANGJSH
CODE DRAW
:Avalon B8-24 XT
2 3 4 5 6 7
XT0(41A) S0(EN:63A/UL:60A) XT1(41A) QF1 Z1(30A)

QF2 Z3(20A) U8 MBL1
A L L1 A
L L1 U1 U2
(L1) 30A
U5 U200
15A L1/L
FWD OUT-15 CON-86MAO2
+24VE
CON-86MAO2
1phase
CM (P2)
P1 CM
200-240Vac PE X2 (P1)
P(+) X2
50Hz/60Hz
G E U
U202 T1,T7
B 30A E V202 T2,T8
B
V
W W202 T3,T9
E
IN43H T4
30C CON-86MAO2
V5 V200 +5VE
M
～
15A L2/N 30B CON-86MAO2 T5
T6
N E
N N1 N1 V1 V2
(L2) 30A
CIRCUIT NOISE PLATE

INVERTER CIRCUIT NOISE
MAIN SWITCH TERMINAL PROTECTOR FILTER BLOWER
XT2(30A)
U2 U2 U2
Z1
U11 U1 U4 U11 U17
KA1 L L U4+24V U4+24V L L

+
D
+5V FAN1H U11+24V U17+24V
+ FAN1 FAN4 FAN2H + +
FG FG FG FG
+5VE M M M M U11+24VE U17+24VE
- - - - - - -
N N N N
U11 +24VE +24VE
-
600W 300W
KA1
Z1 V2 V2 V2
MAIN INSTRUMENT SECTION E

TERMINAL POWER SUPPLY 1 POWER SUPPLY 4 POWER SUPPLY 11 POWER SUPPLY 17
COOLING FAN
DESIGNED T.YASUDA
DRAWN T.YASUDA SYSTEM DIAGRAM 1
CHECKED D.YONEDA
F DATE 2013.06.20 MODEL PT-R8600MII-ZA REV
CODE DRAW
100322723V01(1/10) A3
REVISION
2 3 4 5 6 7
A A
KA1 KA2 Z2(20A) E1A
U2 U3 U3 U4 U4
XT2 L1 CN2 CONTROL
U3
S1 U31 +1
E1A U
+2
U15 U16 U BQ1
U2 V
U5 L U15-5VE L U16-5VE KA1 L1C
V M BQ
+ +
KA1
V2 L2C W
～～
L U5+24V W M1
B
+
FG FG D B
E
FG E MAIN SHAFT
E PIO-86XE CONTROL CN1
E N
-
U15-5V N
-
U16-5V DRIVE MOTOR
N +24VE 300W 300W
- RCP3E RS-232C CN3 B1
300W R1:27Ω 300W
E1A CONTROL 64LD_FAD2
B2
V2 V3 V3 V4 V4
XT2 L3
1.5kW
C C
CON-86MAO2
PIO-86XE KA1
FU3(T0.4A) U4+24V1 U4+24V1 IN113 U3
+24V1
D D
SL57-1
S1
11 12 41 42 1 12 11 12 12 11 3 +5VE U31
LS57-1 LS57-2 LS57-3 PIO-86XE U15

KA1 V1
+24VE +24VE
CON-86MAO2
E INTERLOCK
E E
DESIGNED T.YASUDA
CHECKED D.YONEDA
CODE DRAW
100322723V01(2/10) A3
2 3 4 5 6 7
+5V +5V
U1
QF11(3.0A)
A +5V1 A
CONTROL ENC1
RCP3E EPB96 CONTROL 64LD_FAD2(1～6) PIO-86XE FU21(T3.15A)
U4 U4+24V +24V1
BUS U4 U4+24V
CONTROL CON-86MAO2
+24VE U5 U5+24V +24V2
U4
RS-232C GIGABIT ETHERNET RIP IN113 +24VE +24VE
S1 U4/U5
S1 +5VE
U4+24V
PANEL
SENSORS
XPC KA2 CONTROL P.M.DRIVERS
RS-232C E1A CONTROL
E1A DC MOTORS
B 96LD_CPU3E_FAD OUT-41 B
PIO-86XE CONTROL CONTROL DEVELOPER
CONTROL PIF1 CONTROL / BUS
RCP3E
+5VE
RS-232C PIF2
CON-86MAO2
+5VE +5VE
U1
RCP3E BOARD EPB96 BOARD PIO-86XE BOARD CON-86MAO2 BOARD
C C
U4+24V U4+24V
U4 U4+24V
U4
+24VE PANEL
CTP-64DEN U4
U4+24V
+24VE
+5V0 FG
+5V0E
+5V
D D
U1
U2 RCP3E RS-232C
U3
+9VB
U4
U5
OPERATION PANEL
-9VB
+24VE +24VE
U4
E E
CTP-64DEN BOARD
DESIGNED T.YASUDA
CHECKED D.YONEDA
CODE DRAW
100322723V01(3/10) A3
2 3 4 5 6 7
A A
96LD_CPU3E_FAD
+9VB
+24VE CAL_SEN2E
-9VB
U11+24V
U11
U11+24VE CONTROL
U11
U17+24V
U17
U17+24VE
CAL_SEN2E BOARD
U17
B B
CTP-64DEN +5V0
CTP-64DEN +5V0E
+9VB
CTP-64DEN
+24VE
CTP-64DEN
-9VB
CTP-64DEN CONTROL / BUS
PLD * 16 PLD * 16 PLD * 16 PLD * 16

33ch 32ch 01ch 00ch
C C
64LD_FAD2 35ch 64LD_FAD2 34ch 64LD_FAD2 03ch 64LD_FAD2 02ch
+5V0 4 +5V0 3 +5V0 2 +5V0 1
CTP-64DEN 37ch CTP-64DEN 36ch CTP-64DEN 05ch CTP-64DEN 04ch
+5V0E +5V0E +5V0E +5V0E
39ch 38ch 07ch 06ch
41ch 40ch 09ch 08ch

U16-5VE U15-5VE U15-5VE U15-5VE
U16 43ch U15 42ch U15 11ch U15 10ch
U16-5V U15-5V U15-5V U15-5V
U16 U15 U15 U15
45ch 44ch 13ch 12ch
U15,16 RC1
47ch 46ch 15ch 14ch
RC2 K1
U15,16
D D
EPB96 49ch EPB96 48ch EPB96 17ch EPB96 16ch
51ch 50ch 19ch 18ch
55ch 54ch 23ch 22ch
57ch 56ch 25ch 24ch
59ch 58ch 27ch 26ch
61ch 60ch 29ch 28ch

E E
63ch 62ch 31ch 30ch
96LD_CPU3E_FAD 64LD_FAD2 4 BOARD 64LD_FAD2 3 BOARD 64LD_FAD2 2 BOARD 64LD_FAD2 1 BOARD

BOARD
DESIGNED T.YASUDA
CHECKED D.YONEDA
CODE DRAW
100322723V01(4/10) A3
2 3 4 5 6 7
TEMP1
RT801 TMP_SPAN
+
-
RT802 TMP_SPAN
A TEMP21
+ A
RT821 TMP_SPAN
96LD_CPU3E_FAD -
PH86 ZOOM ORIGIN A
OUT
PU81 TEMP22
DEW1
M PM81 PU81
U4+24V
CO81 ZOOM MOTOR CTP-64DEN
TMP_SPAN
1 1kΩ 1/4W
U11+24V M
DEW2 +24VE
CTP-64DEN
+24VE FAN FAN
1kΩ 1/4W
B TEMP3 B
TEMP4
RT804 TMP_SPAN
TEMP23 +
RT823 -
TMP_SPAN
OUT PH82 FOCUS ORIGIN H 96LD_CPU3E_FAD CONTROL
PU82 TEMP24 PU82 U4+24V
RT824 TMP_SPAN + CTP-64DEN
-
DEW3
OUT PH83 FOCUS ORIGIN A U11+24V M
CO83 +24VE
1 TMP_SPAN
CTP-64DEN
+ M M
1kΩ 1/4W FAN802
DEW4 -
CO84 TMP_SPAN OUT
C TEMP5
C
PELTIER UNIT 82
TEMP6
CONTROL DRIVER M PM80
TEMP25 PMD80 96LD_CPU3E_FAD
RT825 CONTROL
TMP_SPAN PU83 U4+24V
PU83 TEMP26 CTP-64DEN
RT826 TMP_SPAN
DEW5
U11+24V M
CONTROL PU81 +24VE
CO85 CTP-64DEN
TMP_SPAN
M M FAN803
1 1kΩ 1/4W +24VE FAN FAN
DEW6 CONTROL PU82
CO86 TMP_SPAN
D D
TEMP7 CONTROL PU83
RT807 TMP_SPAN
TEMP8
TEMP27 PU84 U4+24V
CTP-64DEN
RT827 TMP_SPAN
PU84 TEMP28 U11+24V U11+24V M
+24VE
RT828 TMP_SPAN CTP-64DEN
DEW7 M M FAN804
CO87 TMP_SPAN
+24VE +24VE FAN FAN
1kΩ 1/4W
E 1 DEW8
E
CO88 TMP_SPAN
PELTIER UNIT 84
1kΩ 1/4W
TEMP311 DESIGNED T.YASUDA

RT831 TMP_SPAN
RT833 TMP_SPAN
F 96LD_CPU3E_FAD BOARD DATE 2013.06.20 MODEL PT-R8600MII-ZA REV

SYM
Add. Resistor
100322723V01(5/10) A3
2 3 4 5 6 7
96LD_CPU3E_FAD
96LD_CPU3E_FAD CONTROL
A PU85 U4+24V A
CTP-64DEN
U17+24V U17+24V M
+24VE
CTP-64DEN
M M FAN805
+24VE +24VE FAN FAN
PELTIER UNIT 85
CONTROL PU85
TEMP51
B RT851 TMP_SPAN B
TEMP52 96LD_CPU3E_FAD CONTROL
CONTROL PU86
RT852 TMP_SPAN PU86 U4+24V
CTP-64DEN
TEMP61
RT861 TMP_SPAN
U17+24V M
PU85 TEMP62 CTP-64DEN
+24VE
RT862 TMP_SPAN M M FAN806
DEW11 CONTROL / BUS +24VE FAN FAN
CO811 TMP_SPAN
1kΩ 1/4W
1 DEW12 PLD * 16 PLD * 16 PELTIER UNIT 86
CO812 TMP_SPAN 65ch 64ch
C 1kΩ 1/4W
C
64LD_FAD2 67ch 64LD_FAD2 66ch
CTP-64DEN
+5V0 6 69ch CTP-64DEN
+5V0 5 68ch
TEMP53 +5V0E +5V0E
RT853 TMP_SPAN
CTP-64DEN CTP-64DEN
71ch 70ch
TEMP54
RT854 TMP_SPAN 73ch 72ch
TEMP63 U16-5VE U16-5VE
U16 75ch U16 74ch
RT863 TMP_SPAN U16-5V U16-5V
PU86 TEMP64
U16 U16
77ch 76ch
RT864 TMP_SPAN
DEW13 79ch 78ch
CO813 TMP_SPAN
D 1kΩ 1/4W
D
1 DEW14 EPB96 CONTROL 81ch EPB96 CONTROL 80ch
CO814 TMP_SPAN
1kΩ 1/4W
83ch 82ch
85ch 84ch
87ch 86ch
89ch 88ch
91ch 90ch
93ch 92ch
E E
95ch 94ch
96LD_CPU3E_FAD 64LD_FAD2 6 BOARD 64LD_FAD2 5 BOARD

BOARD
DESIGNED T.YASUDA
CHECKED D.YONEDA

SYM
Add. Resistor
100322723V01(6/10) A3
2 3 4 5 6 7
+5V1 +5V1
CON-86MAO2
A A
B B
CON-86MAO2
+5VE +5VE
BALANCER POSITION BALANCER POSITION CLAMP ARM CLAMP ARM CLAMP BOLT CLAMP BOLT LOOSE CLAMP LOOSE CLAMP
CON-86MAO2
+5V1 +5V1
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
IN21H IN22H IN97H IN34H IN49H IN18H IN98H IN64H IN39H
C C
PH27-1 PH27-2 PH27-3 PH50 PH51 PH52 PH54 PH70 PH71
CON-86MAO2
+5VE +5VE
CLAMP BAR POSITION CLAMP BAR POSITION CLAMP BAR POSITION PLATE SET SHUTTER CLOSE SHUTTER OPEN PAD DOWN POSITION UNLOADING POSITION UNLOADING POSITION
DETECTION 1 DETECTION 2 DETECTION 3 DETECTION DETECTION DETECTION DETECTION DETECTION 1 DETECTION 2
CON-86MAO2
+5V1 +5V1
D D
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
AF-180N
IN37H IN38H IN43H (Option) IN103A IN41H IN35H IN40H
AL1
LS4H LS4A U8 U102 AL0 LS57-1 LS57-2 LS57-3
CON-86MAO2
+5VE +5VE
E INVERTER ALARM E
SUB SCANNING SUB SCANNING INVERTER ALARM FRONT COVER BACK COVER SLIDE COVER
(FOR AF-180N)
OT H OT A INTERLOCK INTERLOCK INTERLOCK
DESIGNED T.YASUDA
CHECKED D.YONEDA
CODE DRAW
100322723V01(7/10) A3
2 3 4 5 6 7
CON-86MAO2
+24V1 +24V1
A A
SL57-1
PH2 PH3 PH11H PH11A PH30 PH31 PH58
B +24VE +24VE B
CON-86MAO2
SUB SCAN NEAR ORG SUB SCAN ORG BALANCER DRIVE BALANCER DRIVE CLAMP ARM ORG CLAMP ARM SET PAD SLIDE ORIGIN FRONT COVER
DETECTION DETECTION ORIGIN H ORIGIN A DETECTION DETECTION DETECTION SOLENOID MONITERING
CON-86MAO2
+24V1 +24V1 +24V +24V
PIO-86XE
PIO-86XE
FU1
TAOUT1A
CON-86MAO2 CON-86MAO2 0.10A
D
IN9H PIO-86XE
IN28H
E-SEN1P
C C
P1 P42 M M M M M
FAN1A FAN2A FAN3A FAN4A FAN5A PH25
+24VE +24VE +24VE +24VE
CON-86MAO2 PIO-86XE
DRUM PLATE VACUUM FAN1A FAN2A FAN3A FAN4A FAN5A PLATE TOP SIDE
PRESSURE SEN. PRESSURE SEN. DETECTION
CON-86MAO2
+24V1 +24V1
D D
CON-86MAO2
+5V1
YA SL57-1
D OUTK8
OUT-6
E CON-86MAO2
+24VE +24VE E
DRIVER FRONT COVER
SOLENOID MONITORING
DESIGNED T.YASUDA
CHECKED D.YONEDA
CODE DRAW
100322723V01(8/10) A3
2 3 4 5 6 7
+24V1 +24V1
CON-86MAO2
CON-86MAO2 CON-86MAO2
CON-86MAO2 QF14
A QF17 +24V1F14 A
QF8
+24VF8 +5V1 1.1A
0.9A
3.0A YV SL42-1
OUT-3
MOT-29A YC +24V1K5
YC1 RV10
D OUTK2
D M
OUT-38
OUTK1
M42
B B
+24VE +24VE
CON-86MAO2
PAD VACUUM
DRIVER DRUM BRAKE DRIVER PAD VACUUM PUMP
SOLENOID VALVE
CON-86MAO2 +24V2 +24V2
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
QF1 QF6 QF3 QF4 QF9

M11HCW M11ACW M23CW M20CW M30CW
0.65A 0.65A 0.65A 0.9A 0.9A
MOT-1A
D RV1 MOT-31A
D RV4 MOT-17A
D RV2 MOT-3A
D RV3 MOT-11A
D RV6
C MOT-2A M MOT-32A M MOT-18A M MOT-4A M MOT-12A M C
M11H M11A M23 M20 M30
M11HCCW M11ACCW M23CCW M20CCW M30CCW
CON-86MAO2
+24VE +24VE
DRIVER BARANSER DRIVE DRIVER BARANSER DRIVE DRIVER CLAMP BOLT DRIVE DRIVER CLAMP ARM DRIVE DRIVER LEADING EDGE CLAMP
MOTOR H MOTOR A MOTOR 2 MOTOR A MOTOR
+24V2 +24V2
CON-86MAO2
D D
CON-86MAO2 CON-86MAO2 CON-86MAO2 CON-86MAO2
QF7 QF18 QF16 QF22

+24V2F7 M53CW M26CW
+5V1 +5V1
0.9A 0.65A 0.65A 0.65A
RV5
MOT-19A
D MOT-9A
D
M RV11 RV9
MOT-20A M MOT-10A M
M41 M53 M54
OUT-1 +24V2K3
OUTK1 D RV7
M53CCW M26CCW YC
OUT-5 D
YC58
+24VE
E +24VE +24VE E
CON-86MAO2
GAS COMPRESSOR DRIVER SHUTTER DRIVE DRIVER PAD UP/DOWN DRIVE DRIVER PAD SLIDE BRAKE
DRIVER
PUMP MOTOR MOTOR
DESIGNED T.YASUDA
CHECKED D.YONEDA
CODE DRAW
100322723V01(9/10) A3
2 3 4 5 6 7
QF24
+24V1 +24V1F24
CON-86MAO2
1.1A AF-180(Option)
+24V1F24 +24V1F24 CON-86MAO2
A IN103A A
IN127A KA800
HA
KA800 V800
BZ1
PH18
OUT-37
OUT-15
OUT-16
CON-86MAO2
CON-86MAO2
B +24VE +24VE
B
CON-86MAO2
BUZZER PLATE EDGE AF-180 Blower

DETECTION (Option)
+24V2 +24V2
CON-86MAO2
PMD2 PMD58
M58A
+5V1 M58F
+5V1 M2A CON-86MAO2
CON-86MAO2
+5VE
D M2B +5VE
D M58B
CON-86MAO2 CON-86MAO2 M58C
M2_D0 M2C M
C CON-86MAO2
M2_D1
M CON-86MAO2
M61HCWA M58D M58 C
CON-86MAO2 M2D
M58E
M2_D2 M2E
M2 CON-86MAO2
M61HCCWA
CON-86MAO2 M70A
M61HPD
M2_D3 CON-86MAO2
CON-86MAO2 M70F
M2_CW2A M70B
CON-86MAO2 MM2_CWA
CON-86MAO2
M2_CCW2A M70C
CON-86MAO2
CON-86MAO2
MM2_CCWA M
M2_ORG
MM2_PD M70D
CON-86MAO2
CON-86MAO2
M70E
M70
+24VE +24VE
CON-86MAO2
D PAD SLIDE UNLOADING DRIVE D
DRIVER SUB SCANNING MOTOR DRIVER
DRIVE MOTOR MOTOR
E E
DESIGNED T.YASUDA
CHECKED D.YONEDA
CODE DRAW
100322723V01 (10/10) A3
REVISION
2 3 4 5 6 7
#100257913V** S0 #100257914V** #100310215V** #100257917V** Z1 #100257918V**
XT0 AWG10(UL1015) AWG10(UL1015)
AWG12(UL1015) QF1 AWG12(UL1015) #MXB-1230-33 (TDK-LAMBDA)
5.5sq x 3C AWG12(UL1015)
BLK L(L1) BLK 1 2 L1
30A U2 BLK
WHT N(L2) WHT 5 6 N1 1 3
A N (L2) N A
GRN/YEL 2 4
PE PE AWG10(UL1015) MAIN SWITCH LINE LOAD
Cable Dia. φ9-17mm (WIELAND) NOISE FILTER
(#KSCN-6FN2FN4-SL)
XT1
BLK
L1 L1
BLK BLK
L1 L1
WHT
N1 N1
B WHT WHT B
N1 N1
#WKFN6/35,WKFN6SL/35(WIELAND)
(#KSCN-6FN2FN4-SL)
QF2
CIRCUIT PROTECTOR #100298743V**
#100298742V** #NRLR-2100F-15AAA-B(IDEC)
AWG12(UL1015) AWG14(UL1015)
L1 BLK BLK U5
15A To Z3
N1 WHT WHT V5
15A MAIN BODY(13/13)
LINE LOAD
C C
XU11 U1 POWER SUPPLY 1 XU12 #100303034V**

#100301691V** #VHR-8N(JST)
#VHR-5N(JST) CN51 AWG18(UL1007)
#BVH-21T-P1.1
AWG18(UL1015) #BVH-21T-P1.1 CN1 BLK
BLK 1 -V 1 +5VE
1 U2 1 AC(L) BLK
2 -V 2 +5VE To XT3
2 2 3 -V 3 (6/11)
WHT
3 V2 3 AC(N) 4 -V 4
4 4 RED
GRN/YEL
5 +V 5 +5V
5 E 5 FG RED #SFT-59SN
6 +V 6 +5V (TAKEUCHI INDUSTRY)
7 +V 7
AWG18(UL1015) 8 +V 8
D D
#ZWS100BAF-5(TDK-LAMBDA)
#100303030V**
#100303033V** AWG14(UL1007)
AWG16(UL1015)
U4 U4+24V
POWER To XT3
To XS1 +24VE
(3/11) SUPPLY 4 (6/11)
XT2
BLK BLK #100303028V** +V #100257948V**
U2 ORG AWG14(UL1007)
BLK BLK AWG18(UL1015) +V
U2 ORG U4+24V
BLK 2 +V To XT3
U2 BLK
WHT WHT -V (6/11）
V2 BLK +24VE
WHT WHT -V
E V2 BLK E
WHT 2 -V
V2 GRN/YEL
FG
BLK
#UF1005-30A (6P) AWG18(UL1015) AC(L) AWG14(UL1007)
WHT
(FUJICON) AC(N)
#100299607V**
AWG14(UL1015) DESIGNED T.YASUDA
#SWS300A-24(TDK-LAMBDA)
To KA1 DRAWN T.YASUDA WIRING DIAGRAM 1
(2/11)
#FV 5.5-4 (JST)
CODE DRAW
REVISION
2 3 4 5 6 7
A A
U5
#100299607V** #100299968V**
From XT2 SUPPLY 5
To E1A(L1C,L2C) (7/11)
(1/11) #100299990V**
#100303033V** +V
+V AWG14(UL1015)
AWG18(UL1015) ORG
To XS1 (3/11) +V To XT3
BLK (6/11)
To S1 (3/11) -V
#100257927V** -V
#100299967V** -V
B AWG18(UL1015) FG B
BLK
AC(L)
WHT
AC(N)
#100299604V** AWG18(UL1015)
AWG14(UL1015) #SWS300A-24
To Z2 (TDK-LAMBDA)
(7/11)
2 2 2 2 2 2
V3 V2 U3 U2 V4 V3 U4 U3
C 8 6 4 2 8 6 4 2 C
KA1 KA2
#G7L-2A-BUB DC24V(OMRON) #G7L-2A-BUB DC24V(OMRON)
1 Coil 0 1 Coil 0
U4+24VE 3 OUT-41 U4+24V
BLK V1 WHT WHT ORG

#100298735V**
#1SR139-600 AWG22(UL1007)
(ROHM)
From PIO-86XE(X125)
(3/11)
D #100313236V** D
AWG22(UL1007)
From XT3
(6/11)
E E
DESIGNED T.YASUDA
DRAWN T.YASUDA WIRING DIAGRAM 2
FV2-4(JST)
FV1.25-4(JST)
CODE DRAW
2 3 4 5 6 7
#100313237V**
A AWG22(UL1007) A
From XT3 (6/11)
To XT3 (6/11)
BLK ORG WHT
U4U11+2
U3 4V1
IN113
2 2 4 4
S1
B #100298735V** #H6P-SHF-AA (JST) B
1 1 3 3 #AR22JR-2A22(A)
U31 3 +5VE (FUJI) AWG22(UL1007) #BHF-001T-0.8BS X125
ORG
From KA2 1 U4U11+24V 1 U4U11+24V
WHT
(2/11) 2 OUT-41 2 OUT-41
BLK WHT BLK 3 3 N.C.
AWG22(UL1007) 4 4 N.C.
WHT
5 IN113 5 IN113
BLK
6 +5VE 6 +5VE
XS1 XS1
#100303033V** #350781-1(TYCO) #350715-1(TYCO) #100303035V**
C AWG18(UL1015) AWG18(UL1015) #350550-1 #350547-1 AWG18(UL1015) C
BLK BLK
From KA1 1 U31 1 U31 To U15
WHT WHT
(2/11) 2 V3 2 V3 (4/11)
3 3 GRN/YEL AWG14(UL1015) GRN/YEL
AWG16(UL1015) 4 4 AWG16(UL1015)
BLK BLK
From XT2 5 U2 5 U2
WHT WHT
(1/11) 6 V2 6 V2 MAIN FRAME RH ELECTRICAL
UNIT
X840
U11 #100321010V** #231-308
AWG14(UL1015) /037-000(WAGO) X840
U11+24V ORG ORG
POWER +S 1 U11+24V 1 +24VA1
D U11+24V ORG BLK D
SUPPLY 11 + 2 U11+24VE 2 24VA1E
U11+24V ORG ORG
+ 3 U11+24V 3 +24VA2
U11+24V ORG BLK
PC + 4 U11+24VE 4 24VA2E
U11+24VE BLK ORG
TOG - 5 U11+24V 5 +24VA3
U11+24VE BLK BLK
CNT - 6 U11+24VE 6 24VA3E
#100322876V** U11+24VE BLK ORG
PF - 7 U11+24V 7 +24VA4
GRN/YEL U11+24VE BLK BLK
AWG18(UL1015) FG -S 8 U11+24VE 8 24VA4E
2 BLK
To U17 2
AC(L)
WHT BLK AWG14(UL1015) BLK
(5/11) AC(N)
AWG16(UL1015)
#SWS600-24(TDK-LAMBDA) RH ELECTRICAL RH UNIT X848
UNIT
E #100257955V** #H2P-SHF-AA(JST)
E
AWG24(UL1007) #BHF-001T-0.8BS X848
BLK
From XU151 1 RC215 1 RC1
BRN
(4/11) 2 RCG15 2 RC2
DESIGNED T.YASUDA
DRAWN T.YASUDA
WIRING DIAGRAM 3
FV1.25-M4(JST)
CODE DRAW
2 3 4 5 6 7
XT83
U16-5V
A U16-5V A
U16-5V
U15 U16-5VE X835-1 64LD_FAD2 BOARD 1
#100303035V** #100325401V** *3 U16-5VE #100325402V** #231-108
AWG18(UL1015) POWER SUPPLY 15 AWG12(UL1015) AWG14(UL1015) X835
U16-5VE /037-000(WAGO)
2 BLK U31 U15-5V BLU 2 BLU BLU 2 BLU
From XS1 AC(L) - U15-5V 1 U15-5V 1 -5VLD4_1
2 WHT V3 U15-5V BLU BLU BLU 2 BLK
(3/11) AC(N) - U15-5V 2 U15-5VE 2 -5GLD4_1
GRN/YEL E U15-5VE BLK 2 BLU BLU 2
FG + U15-5V 3 3 -5VLD3_1
AWG18(UL1015) U15-5VE BLK BLK BLK 2
+ U15-5VE 4 4 -5GLD3_1
BLK BLK 2 BLU
U15-5VE 5 U15-5V 5 -5VLD2_1
BLK BLK 2 BLK
XU151 U15-5VE 6 U15-5VE 6 -5GLD2_1
B XU152 B
#PHDR-12VS(JST) 7 7 -5VLD1_1
#PHDR-12VS(JST) #UF1003-20A (12P)
#BPHD-001T-P0.5 CN2 CN1 #BPHD-001T-P0.5 8 8 -5GLD1_1
(FUJICON)
1 +M15 1 +Vm 1 +Vm 1 +M15
WHT WHT
2 +S15 2 +S 2 +S 2 +S15
3 -M15 3 -Vm 3 -Vm 3 -M15
BLK BLK
4 -S15 4 -S 4 -S 4 -S15 X835-2 64LD_FAD2 BOARD 2
5 5 PC 5 PC 5 #100325403V** #231-108
6 6 COM 6 COM 6 AWG14(UL1015) /037-000(WAGO) X835
BLU
7 7 NC 7 NC 7 #100257955V** 1 U15-5V 1 -5VLD4_2
BLK
8 8 NC 8 NC 8 AWG24(UL1007) 2 U15-5VE 2 -5GLD4_2
BLK BLK
9 RC216 9 CNT 9 CNT 9 RC215 To X848 3 3 -5VLD3_2
BRN BRN
10 RCG16 10 TOG 10 TOG 10 RCG15 (3/11) 4 4 -5GLD3_2
BLU
C 11 11 PF 11 PF 11 5 U15-5V 5 -5VLD2_2 C
BLK
12 12 TOG 12 TOG 12 6 U15-5VE 6 -5GLD2_2
7 7 -5VLD1_2
#HWS300-5 8 8 -5GLD1_2
(TDK-LAMBDA)
#100257956V**
AWG24(UL1007) X835-3 64LD_FAD2 BOARD 3
BRN To XU161 #231-108
#100325404V**
BLK (5/11) AWG14(UL1015) /037-000(WAGO) X835
BLU
1 U15-5V 1 -5VLD4_3
BLK
#100090536V** 2 U15-5VE 2 -5GLD4_3
D AWG18(UL1015) 3 3 -5VLD3_3 D
U31 BLK To U16 4 4 -5GLD3_3
BLU
V3 WHT (5/11) 5 U15-5V 5 -5VLD2_3
BLK
6 U15-5VE 6 -5GLD2_3
7 7 -5VLD1_3
8 8 -5GLD1_3
E E
DESIGNED T.YASUDA
DRAWN T.YASUDA
WIRING DIAGRAM 4
CODE DRAW
2 3 4 5 6 7
A A
U16 X835-4 64LD_FAD2 BOARD 4
#100090536V** #100325406V** *3 #100325407V** #231-108
AWG18(UL1015) POWER SUPPLY 16 AWG12(UL1015) XT83 AWG14(UL1015) X835
/037-000(WAGO)
BLK U31 U16-5V BLU 2 BLU BLU 2 BLU
From U15 AC(L) - U16-5V 1 U16-5V 1 -5VLD4_4
WHT V3 U16-5V BLU BLU BLU 2 BLK
(4/11) AC(N) - U16-5V 2 U16-5VE 2 -5GLD4_4
GRN/YEL E U16-5VE BLK 2 BLU BLU 2
FG + U16-5V 3 3 -5VLD3_4
AWG18(UL1015) U16-5VE BLK BLK BLK 2
+ U16-5VE 4 4 -5GLD3_4
BLK BLK 2 BLU
U16-5VE 5 U16-5V 5 -5VLD2_4
BLK BLK 2 BLK
XU161 U16-5VE 6 U16-5VE 6 -5GLD2_4
B #PHDR-12VS(JST) U15-5V 7 7 -5VLD1_4 B
CN2 CN1 #BPHD-001T-P0.5 U15-5V 8 8 -5GLD1_4
1 +Vm 1 +Vm 1 +M16 U15-5V
WHT U15-5VE
2 +S 2 +S 2 +S16
3 -Vm 3 -Vm 3 -M16 U15-5VE
BLK U15-5VE
4 -S 4 -S 4 -S16 X835-5 64LD_FAD2 BOARD 5
5 PC 5 PC 5 #UF1003-20A (12P) #100325408V** #231-108
6 COM 6 COM 6 (FUJICON) AWG14(UL1015) /037-000(WAGO) X835
#100257956V** BLU
7 NC 7 NC 7 1 U16-5V 1 -5VLD4_5
AWG24(UL1007) BLK
8 NC 8 NC 8 2 U16-5VE 2 -5GLD4_5
BLK
9 CNT 9 CNT 9 RC216 From XU152 3 3 -5VLD3_5
BRN
10 TOG 10 TOG 10 RCG16 (4/11) 4 4 -5GLD3_5
BLU
C 11 PF 11 PF 11 5 U16-5V 5 -5VLD2_5 C
BLK
12 TOG 12 TOG 12 6 U16-5VE 6 -5GLD2_5
7 7 -5VLD1_5
#HWS300-5 8 8 -5GLD1_5
(TDK-LAMBDA)
X835-6 64LD_FAD2 BOARD 6

#100325409V** #231-108
AWG14(UL1015) /037-000(WAGO) X835
BLU
1 U16-5V 1 -5VLD4_6
BLK
96LD_CPU3E_FAD BOARD 2 U16-5VE 2 -5GLD4_6
U17
D 3 3 -5VLD3_6 D
POWER X893 4 4 -5GLD3_6
#100322870V** #231-304 BLU
SUPPLY 17 5 U16-5V 5 -5VLD2_6
AWG14(UL1015) /037-000(WAGO) X893 BLK
6 U16-5VE 6 -5GLD2_6
U17+24V ORG ORG
+V 1 U17+24V 1 +24VA5 7 7 -5VLD1_6
U17+24V ORG BLK
+V 2 U17+24V 2 24VA5E 8 8 -5GLD1_6
ORG
+V 3 U17+24VE 3 +24VA6
U17+24VE BLK BLK
-V 4 U17+24VE 4 24VA6E
U17+24VE BLK
-V
#100322876V** -V
FG
BLK
From U11 AC(L)
WHT
(3/11) AC(N)
E AWG18(UL1015) E
#SWS300A-24
(TDK-LAMBDA)
DESIGNED T.YASUDA
DRAWN T.YASUDA
WIRING DIAGRAM 5
CODE DRAW
2 3 4 5 6 7
X150 RCP3E BOARD
X323H CON-86MAO2 BOARD #100319287V** #VHR-2N(JST)
#100303020V** #VHR-4N(JST) AWG18(UL1007) #BVH-21T-P1.1 X150
AWG22(UL1007) #BVH-21T-P1.1 X323H RED 1 +5V 1 +5V
A ORG BLK 2 +5VE 2 +5VE A
1 U4+24V1 1 U4+24V1
BLK BLK
2 +24VE 2 +24VE
3 3
AWG14(UL1015) EPB96 BOARD
4 4 #100319197V** X100
MAIN ELECTRICAL P.C.B. #VHR-4N(JST)
#100303025V** UNIT UNIT
AWG18(UL1007)
#BVH-21T-P1.1 X100
#100313237V** AWG22(UL1007) RED
AWG22(UL1007) To X571C 1 +5V 1 +5V
(MAIN BODY 9/13) RED +5V
To S1 (3/11) 2 2 +5V
From X572P BLK
3 +5VE 3 +5VE
From S1 (3/11) #100313236V** BLK
XT3 AWG22(UL1007) 4 +5VE 4 +5VE
ORG U4+24V1
ORG 2 To KA1
B #100303034V**
WHT WHT
B
AWG18(UL1007) 2 (2/11)
3
+5V
RED
From XU12 RED +5V RED 2
#100299972V**
XPNL2 XPNL2 #100266733V**
PANEL
(2/11) RED +5V RED 2 #SMP-03V-BC(JST) #SMR-03V-B(JST)
BLK +5VE BLK XT5
BLK BLK 2 ORG
1 U4+24V 1 U4+24V ORG + U4+24V
+5VE
BLK 2 BLK BLK
+5VE 2 +24VE 2 +24VE - +24VE
2 #CE1(JST) ORG ORG 2 GRN/YEL
3 E 3 E GRN/YEL FG
U4+24V
#100257948V** ORG U4+24V AWG18(UL1007)
ORG X110
AWG14(UL1015)
ORG
U4+24V
#100303031V**
PIO-86XE BOARD
From U4 U4+24V #VHR-8N(JST)
(1/11) BLK BLK 2 AWG18(UL1007)
+24VE #BVH-21T-P1.1 X110
C BLK +24VE
BLK RED 1 +5V 1 +5V C
2 #CE1(JST) BLK BLK BLK
+24VE 2 +5VE 2 +5VE
BLK +24VE
BLK ORG 3 U4+24V 3 U4+24V
From U5 ORG ORG 2 BLK
(2/11)
U5+24V 4 +24VE 4 +24VE
#100299990V**
AWG14(UL1015) 5 5 +15V
ORG U4+24V ORG 2
6 6 -15V
From U4 BLK BLK 2 #100313238V**
(1/11) +24VE
AWG18(UL1007) 7 7 +15VE
#100303030V**
#UF1003-20A (20P) 8 8
AWG14(UL1007)
(FUJICON) To X8D X23H CON-86MAO2 BOARD
(LD HEAD 1/22) #100299974V** #1-480704-0(TYCO)
AWG16(UL1007)
AWG18(UL1007) #350550-1 X23H
AWG22(UL1007) #CE1(JST) RED 1 +5V 1 +5V
D D
2 ORG 2 U4+24V 2 U4+24V
ORG 3 U5+24V 3 U5+24V
#CE1(JST)
2 ORG 4 U5+24V 4 U5+24V
BLK 5 +5VE 5 +5VE
BLK 6 +24VE 6 +24VE

ORG
1 U4+24V 1 U4+24V RED
E
2 2
M 2 2
M E
3 +24VE 3 +24VE 3 +24VE 3 +24VE

#SMP-03V-BC(JST) ACCESSORY #100259683V** #100259683V** DESIGNED T.YASUDA
AWG22(UL1007) ACCESSORY WIRE AWG22(UL1007)
ORG
RED ORG
RED DRAWN T.YASUDA
WIRING DIAGRAM 6
1 U4+24V 1 U4+24V 1 U4+24V 1 U4+24V
2 2
M M (ENGINE)
BLK
3 +24VE 3 +24VE BLK
CODE DRAW
2 3 4 5 6 7
#100299604V**
Z2
#100299975V**
#NFT-14 E1A
AWG14(UL1015) AWG14(UL1015) (TAKEUCHI INDUSTRY)
U4 BLK 1 4
U41 BLK
L1
AC SERVO MOTOR DRIVER
From KA2 GRN/YEL XM1 XM1(ACCESSORY)
1TURN L2 #CACR-120-PD1VDS01
(2/11) V4 WHT V41 WHT #100257931V** #350780-1(TYCO) #350779-1(TYCO)
A 2 3 L3 (YASKAWA) AWG16-4C(UL2586-SB) #350550-1 #350218-6 ACCESSORY WIRE A
NOISE FILTER - 1 RED
SHORT BAR U 1 U 1 U
U2 #RSEN-2020 (TDK-LAMBDA) 1TURN BLK - 2 WHT
From KA1 V 2 V 2 V M
V2 WHT L1C
W BLK
3 W 3 W
～ M1
(2/11) L2C
#100299968V** #NFT-14 GRN/YEL 4 FG 4 FG
AWG18(UL1015) (TAKEUCHI INDUSTRY) #NFT-14
(TAKEUCHI INDUSTRY) #SFT-59SN(TAKEUCHI INDUSTRY)
PIO-86XE BOARD #100297222V**
FG CLAMP
X128 UL2464-SB AWG26-18P or XE11 GRN/YEL
#DF11-4DS-2C(HIROSE) UL2464-1061/IIA-SB LF AWG26-18P #10150-3000PE (3M) AWG14(UL1015) #E0808A(SEIWA)
X128 #DF11-2428SC #10350-52A0-008 CN1
RED 14 -SVCLR 14 -SVCLR #100097477V**
1 SVCLR 1 SVCLR XE12 XBQ1 XBQ1(ACCESSORY)
B BLK 15 +SVCLR 15 +SVCLR
AWG22-3P
B
2 2 #55100-0670 (UL2464-SB) #54280-0609(MOLEX) ACCESSORY WIRE
3 3 3 N.C 3 N.C CN2 (MOLEX)
RED
4 *SVCLR 4 *SVCLR 4 N.C 4 N.C 1 PG5V 1 PG5V 1 PG5V 1 PG5V
BLK
5 N.C 5 SPEED 2 PG0V 2 PG0V 2 PG0V 2 PG0V
X119 BAT(+) 3 BAT(+) ORG
BAT(+) 3 BAT(+)
#HIF3BA-30D-2.54R 6 N.C 6 SPEEDC 3 3 BQ
WHT/ORG
X119 (HIROSE) 13 N.C 13 N.C 4 BAT(-) 4 BAT(-) 4 BAT(-) 4 BAT(-) ～
1 *Vcmp A1 *Vcmp GRY/BLK
25 *Vcmp 25 *V-CMP+ 5 PS 5 PS
BLU
5 PS 5 PS BQ1
GRY/RED WHT/BLU
2 +24VE B1 SG 26 SG 26 V-CMP- 6 *PS 6 *PS 6 *PS 6 *PS
3 A2 *TGON WHT/BLK
*TGON 27 *TGON 27 *TGON+ #NFT-14 (SHELL)
SHIELD (SHELL)
4 +24VE B2 SG-COM WHT/RED 28 SG-COM 28 TGON- (TAKEUCHI INDUSTRY)
L.GRN/BLK FG CLAMP #SFT-59SN
5 *P-CL A3 *P-CL 45 *P-CL 45 *P-CL (TAKEUCHI INDUSTRY)
#SGMPS-15ACA61-E
6 *N-CL B3 *N-CL L.GRN/RED #E0806A(SEIWA) (YASKAWA)
46 *N-CL 46 *N-CL
7 U5+24V A4 U5+24V YEL/RED
47 U5+24V 47 +24V
C WHT/RED RCP3E BOARD C
8 *SV-ON B4 *SV-ON 40 *SV-ON 40 *SV-ON
9 SV-DIR A5 SV-DIR BRN/BLK XE13 X157
41 SV-DIR 41 SV-DIR #100262047V**
#HDR-E14MAG1+ (HONDA) #H5P-SHF-AA (JST)
BRN/RED
10 P-OT B5 P-OT
YEL/BLK
42 P-OT 42 P-OT CN3 #HDR-E14LPA5 AWG30-7P(UL20276-SB) AWG22(UL1007) #BHF-001T-0.8BS X157
11 N-OT A6 N-OT 43 N-OT 43 N-OT ORG/RED WHT
1 TXD 1 TXD 1 RXD 1 RXD
12 +24VE B6 N.C. 1 N.C. 1 SG ORG/BLK WHT
2 *TXD 2 *TXD 2 *RXD 2 *RXD
13 +SVPLS A7 +SVPLS BRN/BLK GRY/RED WHT
7 +SVPLS 7 +SVPLS 3 RXD 3 RXD 3 TXD 3 TXD
14 *ALMRST B7 *ALMRST YEL/RED GRY/BLK WHT
44 *ALMRST 44 *ALMRST 4 *RXD 4 *RXD 4 *TXD 4 *TXD
15 +M_ENCA A8 PA0 YEL/BLK
33 PA0 33 PA0 5 N.C 5 N.C #SFT-59SN 5 5 +5VE
16 -M_ENCA B8 *PA0 YEL/RED BLK (TAKEUCHI
34 *PA0 34 *PA0 6 *RXD 6 *RXD
17 +M_ENCB A9 PB0 L.GRN/BLK INDUSTRY)
35 PB0 35 PB0 7 RT 7 RT
18 -M_ENCB B9 *PB0 L.GRN/RED AWG22
36 *PBO 36 *PBO 8 N.C 8 N.C
19 +M_ENCZ A10 PC0 L.GRN/BLK (UL1007)
19 PC0 19 PC0 9 N.C 9 N.C
D 20 -M_ENCZ B10 *PC0 L.GRN/RED D
20 *PCO 20 *PCO 10 N.C 10 N.C
21 AL01 A11 AL01 GRY/BLK
37 AL01 37 AL01 11 N.C 11 N.C
22 AL02 B11 AL02 GRY/RED
38 AL02 38 AL02 12 N.C 12 N.C
23 AL03 A12 AL03 WHT/BLK
39 AL03 39 AL03 13 N.C 13 N.C
24 SV_SG B12 N.C. 2 N.C. 2 SG 14 GND 14 GND
25 ALM A13 ALM BRN/BLK 31 ALM 31 ALM+
26 +24VE B13 ALM-SG BRN/RED (SHELL)
32 ALM-SG 32 ALM-
27 SV_SG A14 N.C. 50 N.C. 50 N.C.
28 -SVPLS B14 -SVPLS 8 -SVPLS 8 -SVPLS
29 +SVSIGN A15 +SVSIGN 11 +SVSIGN 11 +SVSIGN #100257932V**
30 -SVSIGN B15 -SVSIGN 12 -SVSIGN 12 -SVSIGN AWG16(UL1015)
9 N.C. 9 N.C. B1 WHT
#NFT-14
10 N.C. 10 N.C. R1
E (TAKEUCHI E
AWG22(UL1007) WHT INDUSTRY)
16 N.C. 16 N.C. 27Ω 300W
17 N.C. 17 N.C. B2 WHT (SANKYO DENKI)
18 N.C. 18 N.C. #SFT-59SN
21 N.C. 21 N.C. (TAKEUCHI INDUSTRY)
22 N.C 22 N.C
23 N.C. 23 N.C. DESIGNED T.YASUDA
24 N.C. 24 N.C.
29 N.C. 29 N.C.
30 N.C. 30 N.C. CHECKED D.YONEDA (ENGINE)
48 N.C. 48 PSO
49 N.C. 49 *PSO APPROVED Y.KURUSU FILE
(Shell)
SOLDER
CODE DRAW
2 3 4 5 6 7
RCP3E BOARD
PNK PNK RED
A A1 M2_CW A1 M2_CW 1 M2_CW 1 M2_CW 1 ENCZ 1 Z A
B1 +5VE B1
VIO 2 M2_CCW 2 M2_CCW 2 ENC*Z 2 *Z
BLK
VIO WHT BRN
A2 M2_CCW A2 M2_CCW 3 M2_D0 3 M2_D0 3 ENCA 3 A
ORG GRN
B2 +5VE B2 4 M2_D1 4 M2_D1 4 ENC*A 4 *A
GRY GRY
A3 A3 5 M2_D2 5 M2_D2 5 ENCB 5 B
YEL PNK ENC1
B3 +5VE B3 6 M2_D3 6 M2_D3 6 ENC*B 6 *B
A4 A4
BLK 7 M2_ORG 7 M2_ORG 7 +5V 7 +5V
BRN/GRN
B4 +5VE B4 8 8 8 +5VE 8 +5VE
WHT/GRN
A5 M2_ORG A5 M2_ORG
BLK 9 9 9 +5V 9 SENSOR+5V
BLU
WHT ENC1
B5 +5VE B5 10 10 10 +5VE 10 SENSOR+5VE
A6 M2_D0 A6 M2_D0
WHT 11 +5VE 11 F.G SHIELD #ROD1329-1000
B GRY (HEIDENHAIN) B
B6 M2_D2 B6 M2_D2 12 12
A7 M2_D1 A7 M2_D1
ORG
B7 M2_D3 B7 M2_D3
YEL
A8 A8
B8 B8
X124
1 INP1
X151 X111 2 E
X151 #8825E-60-175 (KEL) #8825E-60-175 (KEL) X111 3 U4+24V
C B5
C
A5 PA4 B5 +5VE A5 PA4 B5 +5VE A5 PA4 +5VE A5 PA4 B5 +5VE
A12 PD3 B12 +5VE A12 PD3 B12 +5VE #100294771V** A12 PD3 B12 +5VE A12 PD3 B12 +5VE 4
KHIF99-0763-AA
X126 #100300082V**
ORG
WHT
A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE A20 PINT B20 +5VE 3 +24VE 3 +24VE
BLK MAIN BODY
A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE A21 PNM1 B21 +5VE (2/13)
3 +24VE
E E
DESIGNED T.YASUDA
CODE DRAW
REVISION
2 3 4 5 6 7
RCP3E BOARD EPB96 BOARD
X102
X152 X101 #HIF3BB-50D-2.54R #100257978V** PIF-1
B B
#100099454V**
A17 *RRE B17 +5VE A17 *RRE B17 +5VE A17 *RRE B17 +5VE A17 *RRE B17 +5VE A9 +DB2 A9 +DB2 9 +DB2
KHIF99-0763-B0
#NFT-14
A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE (TAKEUCHI INDUSTRY)
A22 STEP-RQ B22 +5VE A22 STEP-RQ B22 +5VE B11 -DB4 B11 -DB4 36 -DB4
D D
A21 +DB12 A21 +DB12 21 +DB12
B21 -DB12 B21 -DB12 46 -DB12
A22 +DB13 A22 +DB13 22 +DB13
B22 -DB13 B22 -DB13 47 -DB13
A23 +DB14 A23 +DB14 23 +DB14
B23 -DB14 B23 -DB14 48 -DB14
A24 +DB15 A24 +DB15 24 +DB15
B24 -DB15 B24 -DB15 49 -DB15
E A25 A25 25 E
B25 B25 50
#NFT-14
(TAKEUCHI INDUSTRY)
DESIGNED T.YASUDA
DRAWN T.YASUDA
WIRING DIAGRAM 9
CODE DRAW
2 3 4 5 6 7
PIO-86XE BOARD CON-86MAO2 BOARD

X113 X11H
X113 #8822E-100-171 (KEL) #8822E-100-171 (KEL) X113
A A1 IN1 B1 IN2 A1 IN1 B1 IN2 A1 IN1 B1 IN2 A1 IN1 B1 IN2 A
A2 IN3 B2 IN4 A2 IN3 B2 IN4 A2 IN3 B2 IN4 A2 IN3 B2 IN4
B B
A15 IN33 B15 n.c A15 IN33 B15 n.c A15 IN33 B15 n.c A15 IN33 B15 n.c
A19 M2_ORG B19 IN94 A19 M2_ORG B19 IN94 A19 M2_ORG B19 IN94 A19 M2_ORG B19 IN94
A22 IN51 B22 IN52 A22 IN51 B22 IN52 #100274764V** A22 IN51 B22 IN52 A22 IN51 B22 IN52
A23 MOT-29 B23 MOT-30 A23 MOT-29 B23 MOT-30 (#M00274764V**) A23 MOT-29 B23 MOT-30 A23 MOT-29 B23 MOT-30
C A24 IN34 B24 n.c. A24 IN34 B24 n.c. KHJF19-0762-L0(C) A24 IN34 B24 n.c. A24 IN34 B24 n.c. C
A26 MOT-1 B26 MOT-2 A26 MOT-1 B26 MOT-2 A26 MOT-1 B26 MOT-2 A26 MOT-1 B26 MOT-2
A30 n.c. B30 n.c. A30 n.c. B30 n.c. A30 n.c. B30 n.c. A30 n.c. B30 n.c.
A33 OUT-7 B33 OUT-8 A33 OUT-7 B33 OUT-8 A33 OUT-7 B33 OUT-8 A33 OUT-7 B33 OUT-8
D D
A38 n.c. B38 OUT-37 A38 n.c. B38 OUT-37 A38 n.c. B38 OUT-37 A38 n.c. B38 OUT-37
A41 MM1_CW B41 MM1_CCW A41 MM1_CW B41 MM1_CCW A41 MM1_CW B41 MM1_CCW A41 MM1_CW B41 MM1_CCW
A42 MM1_PD B42 n.c. A42 MM1_PD B42 n.c. A42 MM1_PD B42 n.c. A42 MM1_PD B42 n.c.
A43 M61HCW B43 M61HCCW A43 M61HCW B43 M61HCCW A43 M61HCW B43 M61HCCW A43 M61HCW B43 M61HCCW
A44 M61HPD B44 n.c. A44 M61HPD B44 n.c. A44 M61HPD B44 n.c. A44 M61HPD B44 n.c.
A45 M2_CW2 B45 M2_CCW2 A45 M2_CW2 B45 M2_CCW2 A45 M2_CW2 B45 M2_CCW2 A45 M2_CW2 B45 M2_CCW2
A46 M2_D0 B46 M2_D1 A46 M2_D0 B46 M2_D1 A46 M2_D0 B46 M2_D1 A46 M2_D0 B46 M2_D1
A47 M2_D2 B47 M2_D3 A47 M2_D2 B47 M2_D3 A47 M2_D2 B47 M2_D3 A47 M2_D2 B47 M2_D3
A48 MM2_CW B48 MM2_CCW A48 MM2_CW B48 MM2_CCW A48 MM2_CW B48 MM2_CCW A48 MM2_CW B48 MM2_CCW
E A49 MM2_PD B49 n.c. A49 MM2_PD B49 n.c. A49 MM2_PD B49 n.c. A49 MM2_PD B49 n.c. E
A50 n.c. B50 n.c. A50 n.c. B50 n.c. A50 n.c. B50 n.c. A50 n.c. B50 n.c.
DESIGNED T.YASUDA
DRAWN T.YASUDA
WIRING DIAGRAM 10
CODE DRAW
2 3 4 5 6 7
RCP3E BOARD X154

X162 X154 #HIF3-2226SCA
A 1 RXD A1 A1 A
2 TXD B1 B1
3 RST A2 A2
4 CTS B2 B2
5 +5VE A3 A3
B3 B3 PANEL
X161 A4 A4 XPNL
1 RXD B4 B4 #17JE-13090-02(D1)A (DDK)
2 TXD #100301757V** #17JE-09H-1C4-CF COM1
A5 A5
3 RST AWG24-3P(UL2464-SB or SK-2464-978)
B5 B5 1 1 CD
4 CTS ORG-BLK(BLU-WHT)
B 5 +5VE ORG-RED(WHT-BLU) B
GRY-RED(WHT-GRN)
GRY-BLK(GRN-WHT)
X168 A8 DCD A8 DCD
BLU
6 6 DR
AWG24
1 TX+ B8 DTR B8 DTR (UL1007) 7 CTS 7 RS
2 TX- WHT-BLK(ORG-WHT)
A9 +5VE A9 +5VE 8 RTS 8 CS
3 RX+ B9 B9 9 9 RI
4 A10 A10
5 #SFT-59SN
B10 B10
(TAKEUCHI INDUSTRY)
#PFXGP4201TADW(DIGITAL)
6 RX-
7 PIF-2
8 #17JE-13250-02(DDK)
#100319172V**
AWG24-5C(UL2547-SW/R) 1
C X172 BLU C
XPC X159 2 RXD1
#100299148V** 1 TEMP0 RED 3 TXD1
AWG26(UL1007) 2 TEMP- GRN
1 #BHF-001T-0.8BS X159 4 CTS1
WHT 3 TEMP1 YEL 5 RTS1
2 TXD 1 RXD 1 RXD
WHT 4 TEMP- 6
3 RXD 2 TXD 2 TXD WHT
5 TEMP2 7 +5VE
4 3 RST 3 RST
WHT 6 TEMP- 8
5 GND 4 CTS 4 CTS
7 TEMP3 #SFT-59SN
6 5 +5VE 5 +5VE X111E EPB96 BOARD (TAKEUCHI INDUSTRY)
WHT 8 TEMP-
7 CTS #DF11-16DS-2C(HIROSE)
WHT 25
8 RTS #DF11-2428SC X111
9 RED
1 TXD1 1 TXD1
2 2
D BLU D
3 RXD1 3 RXD1 X110E #100332561V**
4 4 #TM22P-88P 0.5 x 4P(NETSTAR-C5E SAB)
96LD_CPU3E_FAD BOARD GRN FG CLAMP FG CLAMP
XETHP
5 CTS1 5 CTS1 (CL222-2862-9) #1375055-3
#E0806A(SEIWA) #E0806A(SEIWA)
X846 X158 6 6 X110 (HIROSE) (TYCO)
YEL GRN/WHT
X846 #17JE-13090-02(D8A) (DDK) #H5P-SHF-AA (JST)
7 RTS1 7 RTS1 1 TR0P 1 TR0P 1 TR0P
WHT GRN
8 +5VE 8 +5VE 2 TR0N 2 TR0N 2 TR0N
1 1 #BHF-001T-0.8BS X158 RED ORG/WHT
BLK X156 9 TXD2 9 TXD2 3 TR1P 3 TR1P 3 TR1P
2 RXD 2 RXD 1 RXD 1 RXD BLU
BLK/WHT #H5P-SHF-AA(JST) 10 10 4 TR2P 4 TR2P 4 TR2P
3 TXD 3 TXD 2 TXD 2 TXD X156 #BHF-001T-0.8BS BLU BLU/WHT
11 RXD2 11 RXD2 5 TR2N 5 TR2N 5 TR2N
4 4 3 RST 3 RST RED ORG
GRN 1 RXD 1 RXD 12 12 6 TR1N 6 TR1N 6 TR1N
5 +5VE 5 +5VE 4 CTS 4 CTS BLU GRN BRN/WHT
2 TXD 2 TXD 13 CTS2 13 CTS2 7 TR3P 7 TR3P 7 TR3P
6 6 5 +5VE 5 +5VE GRN BRN
RED 3 RTS 3 RTS 14 14 8 TR3N 8 TR3N 8 TR3N
7 RTS 7 RTS YEL YEL
E RED/WHT 4 CTS 4 CTS 15 RTS2 15 RTS2 E
8 CTS 8 CTS WHT WHT 2TURN
#100090590V** 5 +5VE 5 +5VE 16 +5VE 16 +5VE #SFT-72SNB-026K
9 9 #SFT-59SNB-026K #NFT-14
AWG24-3P(UL2464-SB) (TAKEUCHI INDUSTRY)(TAKEUCHI INDUSTRY)
AWG24-5C(UL2547-SW/R) (TAKEUCHI INDUSTRY)
【move to outside】
DESIGNED T.YASUDA
DRAWN T.YASUDA
WIRING DIAGRAM 11
CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD X1H X2010 X2010 #100259005V**
X100H
#100299980V** AWG26(UL1007)
RED RED 1 +5V1
1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN1H
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1
5 IN2H 5 IN2H
WHT
5 IN2H 5 IN2H
WHT X110H PH11H
6 +24VE 6 +24VE 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
BLU BLU 2 (L)
3(OUT) IN2H
4 (-) +24VE
AWG22(UL1007)
#100259681V** #TG-05K-AR-249-CHA
X2H #BHF-001T-0.8BS
1 M23CW 1 M23CW RED
BLU
2 M23CCW 2 M23CCW
3 3
4 4
X2020 X2020
5 M20CW 5 M20CW
#100259006V** X200 PH20
6 M20CCW 6 M20CCW AWG26(UL1007)
RED RED
7 +5V1 7 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
8 IN3H 8 IN3H 2 IN3H 2 IN3H 2 (L)
BLK BLK
9 +5VE 9 +5VE 3 +5VE 3 +5VE 3(OUT) IN3H
RED RED
10 +5V1 10 +5V1 4 +5V1 4 +5V1 4 (-) +5VE
WHT WHT
C 12 +5VE 12 +5VE BLK
6 +5VE 6 +5VE BLK X210 PH21 C
13 +5V1 13 +5V1 7 M20CW 7 M20CW
WHT BLU 1 (+) +5V1
14 IN25H 14 IN25H 8 M20CCW 8 M20CCW
BLK RED 2 (L)
15 +5VE 15 +5VE 9 +5V1 9 +5V1
RED WHT 3(OUT) IN4H
16 +5V1 16 +5V1 10 IN25H 10 IN25H
17 IN26H 17 IN26H
WHT
11 +5VE 11 +5VE BLK X20M X20M 4 (-) +5VE
14 +5VE 14 +5VE BLK
1 M20CW 1 M20CW RED
20 20
2 M20CCW 2 M20CCW BLK M M20
BLU
AWG26(UL1007)
16 M23CCW 16 M23CCW
17 17
18 18 X231 PH23-1
D D
1 (+) +5V1
2 (L)
3(OUT) IN25H
4 (-) +5VE
X232 PH23-2
1 (+) +5V1
2 (L)
3(OUT) IN26H
AWG26(UL1007)
X23M X23M 4 (-) +5VE
#100259685V** #TG-05L-AR-193-CHA E
RED AWG22(UL1007)
1 M23CW 1 M23CW
DESIGNED WANGJSH
WIRING DIAGRAM 1
DRAWN WANGJSH
SOLDER
CODE DRAW
100299971V00 (1/13) A3
REVISION
2 3 4 5 6 7
A CON-86MAO2 BOARD A
X3H X2030 X2030 #100300084V**
#H18P-SHF-AA(JST) #100305794V** #SMP-12V-BC(JST) #SMR-12V-B(JST) AWG26(UL1007) X240H PH24H
X3H #BHF-001T-0.8BS AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 1 (+) +5V1
WHT WHT
2 IN27H 2 IN27H 2 IN27H 2 IN27H 2 (L)
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 3(OUT) IN27H
ORG
4 +24V1 4 +24V1 4 4 4 (-) +5VE
WHT
5 IN28H 5 IN28H 5 5
BLK
6 +24VE 6 +24VE 6 6
7 +5V1 7 7 +5V1 7 +5V1 RED X271
B WHT #179228-3(TYCO) PH27-1 B
8 8 8 IN21H 8 IN21H
BLK #179518-1 #OH-318-A5(ALEPH)
9 +5VE 9 9 +5VE 9 +5VE
10 +5V1 10 10 +5V1 10 +5V1 RED 1 +5V1
11 11 11 IN22H 11 IN22H
WHT 2 IN21H
12 +5VE 12 +5VE 12 +5VE 12 +5VE BLK 3 +5VE
RED
13 +5V1 13 +5V1
14 IN21H 14 IN21H WHT X272
15 +5VE 15 +5VE
BLK #179228-3(TYCO) PH27-2
RED #179518-1 #OH-318-A5(ALEPH)
16 +5V1 16 +5V1
17 IN22H 17 IN22H WHT 1 +5V1
BLK 2 IN22H
18 +5VE 18 +5VE
3 +5VE
C C
X2031 X2031 XP42 XP42

#100303007V** #100305533V**
#SMP-04V-BC(JST) #SMR-04V-B(JST) #SMP-03V-BC(JST) #SMR-03V-B(JST) P42
#BHF-001T-0.8BS #BYM-001T-0.6 #BHF-001T-0.8BS #BYM-001T-0.6 #ZSE30A-01-N-M(SMC)
ORG BRN #ZS-38-3L
1 +24V1 1 +24V1 1 +24V1 1 +24V1
2 IN28H 2 IN28H WHT BLK
2 IN28H 2 IN28H
3 +24VE 3 +24VE BLK BLU
3 +24VE 3 +24VE
4 4
D D
X1260 X1260 XPH25 XPH25
AWG26(UL1007)
#BHF-001T-0.8BS #BYM-001T-0.6
From X126 ORG 1 +24VF1 1 +24VF1 ORG 1 +24VF1 1 +24VF1
BLK 3 +24VE 3 +24VE
(7/10)
E E
DESIGNED WANGJSH
WIRING DIAGRAM 2
DRAWN WANGJSH
CODE DRAW
100299971V00 (2/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD
X4H XP1 XP1

ORG BRN #ZS-38-3L(SMC)
1 +24V1 1 +24V1 1 +24V1 1 +24V1
WHT BLK
BLK BLU
3 +24VE 3 +24VE 3 +24VE 3 +24VE
4 +24V1 4 AWG26(UL1007)
X2040
WHT X2040
5 IN10H 5 IN10H #SMP-02V-BC(JST) #SMR-02V-B(JST)
100313229V**
BLK AWG26(UL1007)
6 +24VE 6 +24VE #BHF-001T-0.8BS #BYM-001T-0.6
7 7 WHT WHT
1 IN10H 1 IN10H
8 8 BLK
2 +24VE 2 +24VE BLK To XLS571 (9/13)
B B
C X5H X2050 X2050 C

X40H
#1-172075-1(TYCO) LS4H
#100259010V** #170330-1 #V-5214DK (YAMATAKE)
1 +5V1 1 AWG26(UL1007) 1 1 AWG24(UL1007) NC
WHT WHT
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE C +5VE
4 +5V1 4 4 4
5 IN38H 5 IN38H
WHT
5 IN38H 5 IN38H
WHT X40A
6 +5VE 6 +5VE
BLK
6 +5VE 6 +5VE
BLK #1-172075-1(TYCO) LS4A
7 +24V1 7 +24V1 7 +24V1 7 +24V1
WHT WHT AWG24(UL1007) NC
8 IN116H 8 IN116H 8 IN116H 8 IN116H
BLK BLK NO IN38H
9 +24VE 9 +24VE 9 +24VE 9 +24VE
ORG ORG C +5VE
D 10 +24V1 10 +24V1 10 +24V1 10 +24V1 D
WHT WHT
13 +5V1 13 ORG
1 (+) +24V1
14 IN127H 14 ORG 2 (L) +24V1
15 +5VE 15 WHT
3(OUT) IN116H
16 +5V1 16 BLK
4 (-) +24VE
17 IN128H 17
18 +5VE 18 X30 PH3
AWG26(UL1007) #EE-1001 (OMRON) #EE-SX673 (OMRON)
1 (+) +24V1
2 (L)
E 3(OUT) IN117H E
4 (-) +24VE
DESIGNED WANGJSH
WIRING DIAGRAM 3
DRAWN WANGJSH
CODE DRAW
100299971V00 (3/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD X6H X2060 X2060

A RED RED A
BLU BLU (6/13)
2 M11ACCW 2 M11ACCW 2 M11ACCW 2 M11ACCW
ORG
3 +24VF8 3 +24VF8
BLU
4 OUTK1 4 OUTK1 X41M X41M
ORG
5 +24VF8 5 +24VF8 #350777-1(TYCO) #100303014V**
BLU #350778-1(TYCO)
6 OUTK2 6 OUTK2 #350689-1 #350547-1 ACCESSORY WIRE
RED
1 +24VF8 1 +24VF8
2 OUTK1 2 OUTK1
BLK M
M41
20RNS DC24V(BLDC type)
B (G&M Tech) B
XYC1 XYC1
#350778-1(TYCO) #350777-1(TYCO) #100298944V**
#350689-1 #350690-1 ACCESSORY WIRE
BLK
1 +24VF8 1 +24VF8
2 OUTK2 2 OUTK2
BLK YC YC1
#111-10-13G DC24V
(MIKIPULLEY)
X7H X2070 X2070
#100258883V**
X300 PH30
C 1 +24V1 1 +24V1 ORG
1 +24V1 1 +24V1 ORG
1 (+) +24V1 C
WHT WHT
2 IN11H 2 IN11H 2 IN11H 2 IN11H 2 (L)
BLK BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE 3(OUT) IN11H
ORG ORG
4 +24V1 4 +24V1 4 +24V1 4 +24V1 4 (-) +24VE
WHT WHT
5 IN12H 5 IN12H 5 IN12H 5 IN12H
BLK BLK
6 +24VE 6 +24VE
RED
6 +24VE 6 +24VE
RED
X310 PH31
BLU BLU
ORG
9 +24V1 9 +24V1 2 (L)
WHT
10 IN50H 10 IN50H AWG26(UL1007) 3(OUT) IN12H
BLK
11 +24VE 11 +24VE 4 (-) +24VE
12 12 AWG22(UL1007)
D X30M X30M D
AWG26(UL1007)
RED
M30
X2071 X2071 X2171 X2171
#SMP-03V-BC(JST) #SMR-03V-B(JST) #100305838V** #SMP-03V-BC(JST) #SMR-03V-B(JST) #100305880V** X580 PH58
#BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #EE-1001 (OMRON) #EE-SX673 (OMRON)
ORG ORG
1 +24V1 1 +24V1 1 +24V1 1 +24V1 1 (+) +24V1
WHT WHT
2 IN50H 2 IN50H 2 IN50H 2 IN50H 2 (L)
BLK BLK
3 +24VE 3 +24VE 3 +24VE 3 +24VE 3(OUT) IN50H
E 4 (-) +24VE E
DESIGNED WANGJSH
WIRING DIAGRAM 4
DRAWN WANGJSH
SOLDER
CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD
A A
X8H X2080 X2080 X2081 X2081 XYC58 XYC58

#H12P-SHF-AA(JST) #100303010V** #SMP-12V-BC(JST) #SMR-12V-B(JST) #100303027V** #SMP-04V-BC(JST) #SMR-04V-B(JST) #100313226V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100303011V**
X8H #BHF-001T-0.8BS AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
WHT WHT WHT BLK
1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3 1 +24V2K3
2 +24VE 2 +24VE
BLK
2 +24VE 2 +24VE BLK
2 +24VE 2 +24VE BLK
2 +24VE 2 +24VE BLK YC YC58
3 +24V1K4 3 3 3 3 3
#BXW-03-10H-24V
4 OUT-8 4 4 4 4 4 (MIKIPULLEY)
ORG ORG
5 +24V1F14 5 +24V1F14 5 +24V1F14 5 +24V1F14
B WHT WHT XSL421 XSL421 B
6 OUT-3 6 OUT-3 6 OUT-3 6 OUT-3
7 +24V1F14 7 7 7 #172157-1(TYCO)#172165-1(TYCO) #100303012V**
#170366-1 #170364-1 ACCESSORY WIRE SL42-1
8 OUT-4 8 8 8 ORG 1 +24V1F14 RED
WHT 1 +24V1F14
9 +24V2K4 9 +24V2K4 9 9 WHT 2 OUT-3 BLK
BLK 2 OUT-3
10 +24VE 10 +24VE 10 10
WHT #3PA210-06-3(CKD)
11 +24V1K5 11 +24V1K5 11 11
BLK
12 +24VE 12 +24VE 12 12
To XINV2
(13/13)
X42M X42M
C #100303014V** C
#350778-1(TYCO) #350777-1(TYCO)
#350689-1 #350547-1 ACCESSORY WIRE
WHT RED
1 +24V1K5 1 +24V1K5
BLK
2 +24VE 2 +24VE BLK M M42
#20RNS DC24V(BLDC)
(G&M Tech)
#100320544V**
X2024 X2024 #100320537V** X2124 X2124 #100320538V** X54M X54M
#SMP-02V-BC(JST) #SMR-02V-B(JST) #SMP-02V-BC(JST) #SMR-02V-B(JST) AWG22(UL1007) #SMP-02V-BC(JST) #SMR-02V-B(JST) #100303013V**
#BHF-001T-0.8BS #BYM-001T-0.6 #BHF-001T-0.8BS #BYM-001T-0.6 #BHF-001T-0.8BS #BYM-001T-0.6
RED RED RED BLU RED
From X24H 1 M26CW 1 M26CW 1 M26CW 1 M26CW 1 M26CCW 1 M26CCW
D (12/13) BLU
2 M26CCW 2 M26CCW BLU
2 M26CCW 2 M26CCW BLU RED
2 M26CW 2 M26CW BLU M M54 D
TG-05K-AR-249-CHA DC24V
(TSUKASA)
#100305846V** X581M X581M #100313230V**

X58M X58M
AWG22(UL1007) #SMP-08V-BC(JST) #SMR-08V-B(JST) AWG22(UL1007) #VHR-6N(JST) ACCESSORY
#BHF-001T-0.8BS #BYM-001T-0.6 #BVH-21T-P1.1 CONNECTOR
BLU 1 M58A 1 M58A BLU 1 M58A 1 M58A
BLU 2 M58C 2 M58C BLU 2 M58C 2 M58C
From X580M BLU 3 M58D 3 M58D BLU 3 M58D 3 M58D
BLU BLU 4 M58E 4 M58E
M
(8/13) 4 M58E 4 M58E
E BLU 5 M58F 5 M58F BLU 5 M58F 5 M58F M58 E
BLU 6 M58B 6 M58B BLU 6 M58B 6 M58B #103H7823-0410
7 7 (SANYO DENKI)
8 8
DESIGNED WANGJSH
WIRING DIAGRAM 5
DRAWN WANGJSH
SOLDER
CODE DRAW
100299971V00 (5/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD
X9H X2090 X2090 #100298731V** X273
AWG26(UL1007)
#179228-3(TYCO) PH27-3
A RED RED 1 +5V1
A
1 +5V1 1 +5V1 1 +5V1 1 +5V1
WHT WHT 2 IN97H
2 IN97H 2 IN97H 2 IN97H 2 IN97H
BLK BLK 3 +5VE
3 +5VE 3 +5VE 3 +5VE 3 +5VE
RED
4 +5V1 4 +5V1 4 4
5 IN98H 5 IN98H WHT
5 5 X240A PH24A
BLK
6 +5VE 6 +5VE 6 6 #EE-1001 (OMRON) #EE-SX673 (OMRON)
RED RED
7 +5V1 7 +5V1 7 +5V1 7 +5V1 1 (+) +5V1
WHT WHT
8 IN99H 8 IN99H 8 IN99H 8 IN99H 2 (L)
BLK BLK
9 +5VE 9 +5VE 9 +5VE 9 +5VE 3(OUT) IN99H
10 +5V1 10 10 10 4 (-) +5VE
B 11 IN100H 11 B
12 +5VE 12
13 +5V1 13 X2091 X2091 X2092 X2092 #100313232V**
X540 PH54
#100313231V** #EE-1001 (OMRON) #EE-SX673 (OMRON)
14 14 #SMP-09V-BC(JST) #SMR-09V-B(JST) AWG26(UL1007) #SMP-06V-BC(JST) #SMR-06V-B(JST)
#BHF-001T-0.8BS #BYM-001T-0.6 1 (+) +5V1
15 +5VE 15 RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 2 (L)
16 16 WHT WHT
BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 4 (-) +5VE
4 4 4 4
5 5 5 5
6 6 6 6
7 7
8 8
C 9 9 C
X10H #100258998V** X2100 X2100 X100A

#H10P-SHF-AA(JST) AWG26(UL1007) #SMP-08V-BC(JST) #SMR-08V-B(JST) #100259014V** #179228-3(TYCO) PH10A
X10H #BHF-001T-0.8BS #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007) #179518-1 #OH-118-A5(ALEPH)
ORG RED 1 +5V1
1 +24V1 1 +24V1 1 +5V1 1 +5V1
WHT WHT 2 IN17H
2 IN33H 2 IN33H 2 IN17H 2 IN17H
BLK BLK 3 +5VE
3 +24VE 3 +24VE 3 +5VE 3 +5VE
ORG
4 +5V1 4 4 +24V1 4 +24V1
5 5 5 IN33H 5 IN33H
WHT X110A PH11A
6 +5VE 6 6 +24VE 6 +24VE
RED RED 1 (+) +24V1
7 +5V1 7 +5V1 7 M11ACW 7 M11ACW
WHT BLU 2 (L)
D 8 IN17H 8 IN17H 8 M11ACCW 8 M11ACCW D
BLK 3(OUT) IN33H
9 +5VE 9 +5VE
10 10 AWG22(UL1007) 4 (-) +24VE
X11H AWG22(UL1007) X11MA X11M

1 +5V1 #SMP-02V-BC(JST) #SMR-02V-B(JST) #100259681V** #TG-05K-AR-249-CHA
#BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) (TSUKASA SZ)
2 IN103H RED RED RED
3 +5VE
From X2060 1 M11ACW 1 M11ACW
(4/13) BLU BLU
2 M11ACCW 2 M11ACCW BLU M M11A
4 +5V1
5 IN104H
6 +5VE
7 +5V1
E 8 E
9 +5VE
10
DESIGNED WANGJSH
WIRING DIAGRAM 6
DRAWN WANGJSH
CODE DRAW
100299971V00 (6/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD
X12H
#H12P-SHF-AA(JST)
A X12H #BHF-001T-0.8BS A
1 +24V1F10 1
2 OUT-14 2
#100307845V**
3 +24V1F10 3
4 OUT-37 4 AWG22(UL1007)
ORG
5 +24V1F10 5 +24V1F10
6 OUT-6 6 OUT-6
WHT To XSL57
(9/13)
7 +24V1F10 7
8 OUT-15 8
9 +24V1F10 9
B 10 OUT-16 10 B
11 +24V1F10 11
12 +24VE 12
X312H XBZ1 XBZ1

#H15P-SHF-AA(JST) #SMP-02V-BC(JST) #SMR-02V-B(JST) #100259015V**
#100305881V**
AWG22(UL1007)
BZ1
X312H #BHF-001T-0.8BS AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
ORG ORG
1 +24V1F24 1 +24V1F24 1 +24V1F24 1 +24V1F24 ATTENTION : NO POLARITY
WHT BLK
2 OUT-37 2 OUT-37 2 OUT-37 2 OUT-37
3 OUT-15 3
#TS2BC7 24V (TEND)
4 +24VE 4
ORG
5 +24V1F24 5 +24V1F24 (OPTIONAL)
C WHT
XBU10
6 OUT-15 6 OUT-15
ORG
XBU10
7 +24V1F24 7 +24V1F24 #57-40140 (DDK) #57-30140 (DDK) AWG24-7P(UL2464)TYPE CL2
BLK L.BRN
8 +24VE 8 +24VE
WHT
1 1
YEL
to XBU20
9 IN103A 9 IN103A 2 2
BLK ORG 3 +24V1F24 3 +24V1F24 L.GRN (AF-180N)
10 +5VE 10 +5VE
11 +24V1F24 11 +24V1F24 ORG WHT 4 OUT-15 4 OUT-15 GRY (BU-800)
WHT ORG 5 5 WHT
12 IN127A 12 IN127A +24V1F24 +24V1F24
WHT BLK L.BRN
13 OUT-16 13 OUT-16 6 +24VE 6 +24VE
WHT 7 IN103A 7 IN103A YEL
14 +24V1F24 14
BLK L.GRN
15 +24VE 15 8 +5VE 8 +5VE
9 9 GRY
10 10 WHT
#SFT-59SN
L.BRN
D (TAKEUCHI INDUSTRY) 11 11 D
YEL
12 12
L.GRN
13 13
GRY
14 14
X13000 X13000 #100223109V** X13100 X13100

ORG L.BLU ORG
1 +24V1F24 1 +24V1F24 1 +24V1F24 1 +24V1F24
WHT PNK WHT
2 IN127A 2 IN127A 2 IN127A 2 IN127A
#100230894V** WHT L.GRN BLK
3 OUT-16 3 OUT-16 3 OUT-16 3 OUT-16
AWG26(UL1007)
E E
XPH18 XPH18
ACCESSORY WIRE
#BHF-001T-0.8BS #BYM-001T-0.6 PH18
ORG BRN
1 +24V1F24 1 +24V1F24
DESIGNED WANGJSH
WHT
BLK
2 IN127A 2 IN127A
BLK
BLU
WIRING DIAGRAM 7
3 OUT-16 3 OUT-16 DRAWN WANGJSH
AMP. ：#FS-V31（KEYENCE) (MAIN BODY)
FIBER：#FU-35FZ（KEYENCE) CHECKED D.YONEDA
LENS ：#F-4HA （KEYENCE)
V1.25-B3A (JST)
SOLDER
CODE DRAW
100299971V00 (7/13) A3
2 3 4 5 6 7
#100303018V**
X13H AWG22(UL1007) X1013 PMD58 X58MP X580M X580M
CON-86MAO2 BOARD #H7P-SHF-AA(JST) #51067-0400(MOLEX) #5051-06 (MOLEX) #100303019V** #SMP-08V-BC (JST) #SMR-08V-B (JST)
#100305846V**
DRIVER AWG22(UL1007)
X13H #BHF-001T-0.8BS #50217-8100 CN1 CN3 #5159PBTL AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
ORG BLU BLU
A 1 +24V2 1 +24V2 1 +24V2 1 +24V2 1 M58A 1 M58A 1 M58A 1 M58A A
BLK BLU BLU
2 +24VE 2 +24VE 2 +24VE 2 +24VE 2 M58B 2 M58B 2 M58C 2 M58C
RED BLU BLU
3 +5V1 3 +5V1 3 +5V1 3 +5V1 3 M58C 3 M58C 3 M58D 3 M58D To X581M
BLK BLU BLU
4 +5VE 4 +5VE 4 +5VE 4 +5VE 4 M58D 4 M58D 4 M58E 4 M58E (5/13)
BLU BLU BLU
5 M61HCWA 5 M61HCWA 5 M58E 5 M58E 5 M58F 5 M58F
BLU BLU BLU
6 M61HCCWA 6 M61HCCWA 6 M58F 6 M58F 6 M58B 6 M58B
7 M61HPD 7 M61HPD BLU 7 7
8 8
X15H X1015 X70MP X700M X700M X70M

B #H7P-SHF-AA(JST) #5051-08(MOLEX) #5051-06 (MOLEX) #100303021V** #SMP-06V-BC (JST) #SMR-06V-B (JST) #100305847V** X70M B
AWG22(UL1007) AWG22(UL1007) #VHR-6N(JST) ACCESSORY
X15H #BHF-001T-0.8BS #2759PBG* CN2 CN4 #5159PBTL #BHF-001T-0.8BS #BYM-001T-0.6 #BVH-21T-P1.1 CONNECTOR
1 +24V2 1 1 M61HCWA 1 M61HCWA 1 M70A 1 M70A BLU 1 M70A 1 M70A BLU
1 M70A 1 M70A
2 +24VE 2 2M61HCCWA 2M61HCCWA 2 M70B 2 M70B BLU 2 M70C 2 M70C BLU
2 M70C 2 M70C
3 +5V1 3 3 M61HPD 3 M61HPD 3 M70C 3 M70C BLU 3 M70D 3 M70D BLU
3 M70D 3 M70D
4 +5VE 4 AWG22(UL1007) 4 4 4 M70D 4 M70D BLU 4 M70E 4 M70E BLU
4 M70E 4 M70E
M
BLU BLU BLU
5 MM2_CWA 5 MM2_CWA
BLU
5 MM2_CWA 5 MM2_CWA 5 M70E 5 M70E
BLU
5 M70F 5 M70F
BLU
5 M70F 5 M70F M70
6 MM2_CCWA 6 MM2_CCWA 6 MM2_CCWA 6 MM2_CCWA 6 M70F 6 M70F 6 M70B 6 M70B 6 M70B 6 M70B
7 MM2_PD 7 MM2_PD BLU 7 MM2_PD 7 MM2_PD
8 8 #103H7823-0410
(SANYO DENKI)
#PM-UDUA1S02-10 (SANYO DENKI)
C X314H C
#VHR-3N(JST) #100303017V**
X314H #BVH-21T-P1.1 AWG18(UL1007)
ORG
1 +24V2 1 +24V2
BLK
2 +24VE 2 +24VE
3 3
X14H
#H11P-SHF-AA(JST)
X14H #BHF-001T-0.8BS #100305517V**
1 +24V2 1 AWG22(UL1007) PMD2
2 +24VE 2
D 3 +5V1 3 +5V1 RED
DRIVER X1014A D
BLK #VHR-2N(JST)
4 +5VE 4 +5VE
5 M2_CW2A 5 M2_CW2A
PNK CN1 #BVH-21T-P1.1
ORG
6 M2_CCW2A 6 M2_CCW2A
PUR 1 +24V2 1 +24V2
BLK
7 M2_ORG 7 M2_ORG
BLK 2 +24VE 2 +24VE
WHT
8 M2_D0 8 M2_D0
X1014B X2M X2MP X2MP
ORG
9 M2_D1 9 M2_D1
#1-171822-0(TYCO) #VHR-5N(JST) #172331-1(TYCO) #172339-1(TYCO) #100099874V**
GRY #100305518V**
10 M2_D2 10 M2_D2
YEL
1 TURN #170204-1 CN3 CN2 #BVH-21T-P1.1 AWG22(UL1007) #170366-1 #170364-1 ACCESSORY WIRES
11 M2_D3 11 M2_D3 BLK BLU BLU
1 +5VE 1 +5VE 1 M2A 1 M2A 1 M2A 1 M2A
RED RED RED
2 +5V1 2 +5V1 2 M2B 2 M2B 2 M2B 2 M2B
WHT ORG ORG
ORG
3 M2_D0 3 M2_D0 (D0) 3 M2C 3 M2C
GRN
3 M2C 3 M2C
GRN
M
4 M2_D1 4 M2_D1 (D1) 4 M2D 4 M2D 4 M2D 4 M2D
E
GRY
5 M2_D2 5 M2_D2 (D2) 5 M2E 5 M2E
BLK
5 M2E 5 M2E
BLK M2 E
YEL
6 M2_D3 6 M2_D3 (D3) 6 6
PNK #SFT-59SN #SFT-59SN #PK566HNBW-A1
7 M2_CW2A 7 M2_CW2A (CW) (TAKEUCHI INDUSTRY) (TAKEUCHI INDUSTRY) (ORIENTAL MOTOR)
PUR
8 M2_CCW2A 8 M2_CCW2A (CCW)
9 9
BLK
10 M2_ORG 10 M2_ORG (T.OUT)
DESIGNED WANGJSH
WIRING DIAGRAM 8
AWG22(UL1007) #NFT-14
DRAWN WANGJSH
(TAKEUCHI INDUSTRY)
CODE DRAW
100299971V00 (8/13) A3
REVISION
2 3 4 5 6 7
CON-86MAO2 BOARD
X571C X571C
ORG ORG
A 1 U4+24V1 1 U4+24V1 A
WHT WHT
2 1 2 1
XLS571 LS57-1
100313229V** #XHP-10(JST)
AWG22(UL1007) #BXH-001T-P0.6 1 3 5
X571 X571 ORG
1 U4+24V1 1 11 11 21 31
X17H #SMP-03V-BC(JST) #SMR-03V-B(JST) WHT
2 1 2 42
#H10P-SHF-AA(JST) #100318657V** #BHF-001T-0.8BS #BYM-001T-0.6 3 3 21
B X17H #BHF-001T-0.8BS AWG26(UL1007) 1 1 AWG26(UL1007) 4 4 52 32 6 B
WHT WHT WHT 12 22
1 IN41H 1 IN41H 2 IN41H 2 IN41H 5 IN41H 5 31
BLK BLK BLK SL57-1
2 +5VE 2 +5VE 3 +5VE 3 +5VE 6 +5VE 6 32 41 51 61 7
3 IN42H 3
WHT
7 IN10H 7 61 YA
BLK + -
4 +5VE 4 AWG26(UL1007) 8 +24VE 8 62
WHT AWG26(UL1007) ORG LED
5 IN43H 5 IN43H IN10H 9 +24V1F10 9 E1(+) 42 52 62
BLK From X2040 WHT
6 +5VE 6 +5VE +24VE 10 OUT-6 10 E2(-) 2 4 8
WHT (3/13)
7 IN44H 7 IN44H E1(+) E2(-)
BLK
8 +5VE 8 +5VE 9 10
9 LS 9 #100307845V**
XSL57 XSL57 AWG22(UL1007)
#SMP-04V-BC(JST) #SMR-04V-B(JST) #D4SL-N4RFA-DN(OMRON)
10 +5VE 10 AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
+24V1F10 ORG ORG
1 +24V1F10 1 +24V1F10
C From X12H 2 2 C
(7/13) OUT-6 WHT WHT
3 OUT-6 3 OUT-6
4 4
IN43H
+5VE
To XINV
(13/13)
X573 X573
#100303024V** #BHF-001T-0.8BS #BYM-001T-0.6 #SMR-02V-B(JST) #SMP-02V-BC(JST)
AWG26(UL1007) ACCESSORY LS57-3 ACCESSORY
1 1 WIRES WIRES
IN40H WHT ORG/WHT 32 12 BLU/WHT WHT
D From X2022 2 IN40H 2 IN40H 1 1 1 1 D
+5VE BLK ORG BLU WHT
(12/13) 3 +5VE 3 +5VE 31 11 2 2 2 2
#D4GS-N2T(OMRON)
X572 X572
#BHF-001T-0.8BS #BYM-001T-0.6
ACCESSORY LS57-2 ACCESSORY
#SMR-02V-B(JST)
#BYM-001T-0.6
#SMP-02V-BC(JST)
#BHF-001T-0.8BS AWG22(UL1007)
1 1 WIRES WIRES
WHT ORG/WHT 32 12 BLU/WHT WHT
2 IN44H 2 IN44H 1 2 1 2
BLK ORG BLU WHT
3 +5VE 3 +5VE 31 11 2 3 2 3
#D4GS-N2R(OMRON)
#100303025V**
E AWG22(UL1007) E
WHT 3
To XT3 U4+24V1
(ENGINE 5/10) ORG
From XT3
DESIGNED WANGJSH
WIRING DIAGRAM 9
DRAWN WANGJSH
CODE DRAW
100299971V00 (9/13) A3
2 3 4 5 6 7
CON-86MAO2 BOARD X18H #100305789V**

X1600 X1600 XFAN1A XFAN
#H12P-SHF-AA(JST) #SMP-08V-BC(JST) #SMR-08V-B(JST) #100299983V** #SMP-03V-BC(JST) ACCESSORY
AWG22(UL1007) #100259683V**
X18H #BHF-001T-0.8BS #BHF-001T-0.8BS #BYM-001T-0.6 AWG22(UL1007) #BHF-001T-0.8BS CONNECTOR
ACCESSORY WIRES
A ORG ORG RED A
1 +24V1 1 +24V1 1 +24V1 1 +24V1 1 +24V1 1 +24V1
2 +24VE 2 +24VE BLK 2 +24VE 2 +24VE
BLK
2 2 M
ORG ORG BLK
FAN1A
3 +24V1 3 +24V1 3 +24V1 3 +24V1 3 +24VE 3 +24VE
4 +24VE 4 +24VE 4 +24VE 4 +24VE
ORG ORG
5 +24V1 5 +24V1 5 +24V1 5 +24V1
BLK BLK XFAN2A XFAN
6 +24VE 6 +24VE 6 +24VE 6 +24VE
7 +24V1 7 +24V1 7 7 #100259683V**
ORG RED
1 +24V1 1 +24V1
9 +24V1 9 +24V1 BLK 2 2 M
10 +24VE 10 +24VE BLK
FAN2A
3 +24VE 3 +24VE
B 11 +24V1 11 #AD1224HB-F51(ADDA) B
12 +24VE 12
XFAN3A XFAN
#100259683V**
ACCESSORY WIRES
RED
1 +24V1 1 +24V1
2 2 M
BLK
FAN3A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
C C
XFAN4A XFAN
AWG22(UL1007)
#BHF-001T-0.8BS #BYM-001T-0.6
1 +24V1 1 +24V1
2 2 M
BLK BLK FAN4A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
D D
XFAN5A XFAN
#BHF-001T-0.8BS #BYM-001T-0.6
#100259683V**
1 +24V1 1 +24V1
2 2 M
BLK BLK FAN5A
3 +24VE 3 +24VE
#AD1224HB-F51(ADDA)
E E
DESIGNED WANGJSH
WIRING DIAGRAM 10
DRAWN WANGJSH
SOLDER
CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD
X19H X2190 X2190 X510 PH51
1 (+) +5V1 A
RED RED
1 +5V1 1 +5V1 1 +5V1 1 +5V1 2 (L)
WHT WHT WHT
BLK BLK BLK
3 +5VE 3 +5VE 3 +5VE 3 +5VE 4 (-) +5VE
RED RED
4 +5V1 4 +5V1 4 +5V1 4 +5V1
WHT WHT
5 IN18H 5 IN18H 5 IN18H 5 IN18H
BLK BLK
6 +5VE 6 +5VE 6 +5VE 6 +5VE
RED
7 +5V1 7 7 +5V1 7 +5V1 X520 PH52
8 8 8 IN34H 8 IN34H
BLK RED
9 +5VE 9 9 +5VE 9 +5VE 1 (+) +5V1
10 +5V1 10 10 10 2 (L)
B WHT B
11 11 3(OUT) IN18H
BLK
12 +5VE 12 4 (-) +5VE
RED
13 +5V1 13 +5V1
WHT
14 IN34H 14 IN34H
BLK
15 +5VE 15 +5VE X500
16 +5V1 16 #179228-3(TYCO) PH50
17 17 #179518-1 #OH-118-A5(ALEPH)
18 +5VE 18 1 +5V1
2 IN34H
3 +5VE
C X20H C
#H8P-SHF-AA(JST) XAT #100066851V**
X20H #BHF-001T-0.8BS #100307844V** #17JE-13250-02(D3A)A (DDK)
AWG26(UL1007) #E07S406050 (SEIWA)
1 +24V1 1 1
2 IN51A(BUSY) 2 WHT 2
BUSY
3 +24VE 3 +24VE BLK 3
4 +24V1 4 4
WHT SHUTTER UNIT
5 IN52A(BUSY) 5 ERROR 5 FRAME
6 +24VE 6 BLK 6
+24VE FRAME
7 7 7
8 8 8
(HOME)
9
10 #100066851V**
D D
11 #E07S406050 (SEIWA)
12
13
BLK
14 +24VE
BLK 15 +24VE
WHT FRAME SHUTTER UNIT
16 BUSY
WHT 17 ERROR
FRAME
18 (AWAY)
#NFT-14 #SFT-59SN 19
(TAKEUCHI INDUSTRY) (TAKEUCHI INDUSTRY) 20
21
22
E 23 E
24
25
DESIGNED WANGJSH
WIRING DIAGRAM 11
DRAWN WANGJSH
CODE DRAW
2 3 4 5 6 7
CON-86MAO2 BOARD
X22H #100303023V** X2022 X2022 X700
#H16P-SHF-AA(JST) AWG26(UL1007) #SMP-10V-BC(JST) #SMR-10V-B(JST) #100303024V**
#179228-3(TYCO) PH70
X22H #BHF-001T-0.8BS #BHF-001T-0.8BS #BYM-001T-0.6 AWG26(UL1007)
#179518-1 #OH-118-A5(ALEPH))
A RED RED RED A
1 +5V1 1 +5V1 1 +5V1 1 +5V1 1 +5V1
2 2 IN64H WHT 2 IN64H 2 IN64H WHT WHT
IN64H 2 IN64H
3 3 +5VE BLK 3 3 BLK BLK
+5VE +5VE +5VE 3 +5VE
4 +5V1 4 +5V1 RED 4 +5V1 4 +5V1 RED
5 IN39H 5 IN39H WHT 5 IN39H 5 IN39H WHT
6 +5VE 6 +5VE BLK 6 +5VE 6 +5VE BLK
WHT X7001 X7001 #100305740V**
7 +5V1 7
WHT
7 IN40H 7 IN40H
BLK #SMP-03V-BC(JST) #SMR-03V-B(JST) ACCESSORY WIRE X710 PH71
8 IN40H 8 IN40H 8 +5VE 8 +5VE #BHF-001T-0.8BS #BYM-001T-0.6 #EE-1003(OMRON) #EE-SPZ301-A (OMRON)
BLK
9 +5VE 9 +5VE 9 9 RED BRN BRN 1 (+) +5V1
1 +5V1 1 +5V1
10 +5V1 10 10 10 WHT BLK
2 IN39H 2 IN39H 2 (L)
B 11 IN93H 11 BLK BLU BLK 3(OUT) IN39H B
3 +5VE 3 +5VE
12 +5VE 12 BLU 4 (-) +5VE
13 +5V1 13
14 IN94H 14
15 +5VE 15
16 16
AWG26(UL1007)
IN40H WHT
+5VE BLK
To X573
(9/13)
C C
X24H X53M X53M

#H8P-SHF-AA(JST)
RED 1 1 RED
1 M53CW 1 M53CW M53CW M53CW
BLU 2 2 BLU M
2 M53CCW 2 M53CCW M53CCW M53CCW M53
D 3 +24V2K6 3 D
#TG-05K-AR-249-CHA (TSUKASA)
4 +24VE 4
5 M26CW RED
5 M26CW
6 M26CCW BLU
6 M26CCW
7 7
8 8
X25H
1 +24V2 AWG22(UL1007)
2 +24VE To X2024
E 3 +5V1 (5/13) E
4 +5VE
5 MM1_CWA
6 MM1_CCWA
7 MM1_PD
DESIGNED WANGJSH
WIRING DIAGRAM 12
DRAWN WANGJSH
SOLDER
CODE DRAW
100299971V00 (12/13) A3
2 3 4 5 6 7
XINV2 XINV2
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6 100318660V** インバータの設定
AWG22(UL1007)
+24V2K4 WHT WHT
ジャンパスイッチ
From X8H 1 +24V2K4 1 +24V2K4
A (5/13)
+24VE SOURCE SINK A
2 2
BLK
3 +24VE 3 +24VE
BLK パラメータ
4 4 FUNCTION DATA 機能
F01 4 周波数設定：本体ボリューム
XINV XINV F02 1 運転・操作：外部信号
#100318657V**
#SMP-03V-BC(JST) #SMR-03V-B(JST) F03 60 最高出力周波数（Hz）
#BHF-001T-0.8BS #BYM-001T-0.6 100318661V**
AWG26(UL1007) AWG22(UL1007) F04 60 ベース周波数（Hz）
1 1
IN43H WHT
2 IN43H 2 IN43H
WHT F07 5 加速時間（S）
From X17H +5VE
(9/13)
BLK
3 +5VE 3 +5VE
BLK F08 5 減速時間（S）
B B
F11 2.5 電子サーマル（A）
U8
#FRN0.4C1S-7J (FUJI) or
E02 9 端子選択：外部アラーム
Z3 #SFT-59SN
#100298743V** #RSEN-2020 (TDK-LAMBDA) #FRN0.4C1S-7C (FUJI) (TAKEUCHI INDUSTRY) E20 0002 端子選択：周波数到達出力
AWG14(UL1015) NOISE FILTER INVERTER E31 55 周波数検出動作レベル

U5 BLK U200 BLK WHT
1 4 BLK
From QF2
ENGINE(1/10) V5 WHT V200 WHT ORG
2 3
WHT
Y1 Y1E FMA C1 PLC X1 X2 X3
WHT
#100298740V** BLK
C #100298743V** C
AWG14(UL1015)
GRN/YEL AWG14(UL1015) 11 12 13 11 CM FWD REV CM
30A 30B 30C

#NFT-14
(TAKEUCHI INDUSTRY)
L1/L L2/N P1 P(+) NH
BLK
WHT XBU1 XBU1
AWG22(UL1007) #BHF-001T-0.8BS #BYM-001T-0.6
ORG 1 PLC 1 PLC BLK
2 X2 2 X2
D AWG14(UL1015) GRN/YEL D
T3
W202 T9
T2 T4
AWG14(UL1015) V202 T5
T8 T6 456
#100299141V**
T1
#NFT-14 U202 T7 #100204622V**
(TAKEUCHI INDUSTRY)
#350767-1(TYCO) #350766-1(TYCO) AWG22(UL1007)
#350551-1 #350552-1 AWG16(UL1015)
P1
RED 1 U202 1 U202 RED P1
WHT 2 V202 2 V202 WHT M P2
E P2 E
BLK 3 W202 3 W202 BLK ～
MBL1
#VFC300A-7WDN (FUJI)
DESIGNED WANGJSH
DRAWN WANGJSH
WIRING DIAGRAM 13
E E E BLOWER UNIT
CHECKED D.YONEDA
FRAME
FV2-M3 JST
F
FV2-4 JST
DATE 2013.03.27 MODEL PT-R8600MII-SA REV
CODE DRAW
2 3 4 5 6 7
CTP-96DEN BOARD
X8D3 X820-1 64LD_FAD2 BOARD 1
#VHR-6N (JST) #VHR-6N (JST)
X8D3 #BVH-21T-P1.1 #BVH-21T-P1.1 X820
A 1 +9VA 1 1 1 A
2 +24VE 2 2 2
3 -9VA 3 #100325375V** 3 3
4 +24VE 4 AWG18(UL1007) 4 4
5 +5V 5 +5V0 RED RED 5 +5V0
5 +5V0
6 +5VE 6 +5V0E BLK BLK 6 +5V0E
6 +5V0E
X8D X8D X8D1
#100313238V**
#172159-1(TYCO) #172167-1(TYCO)
#100325363V** X8D4 X820-2 64LD_FAD2 BOARD 2
AWG18(UL1007) #VHR-4N(JST) #VHR-6N (JST) #VHR-6N (JST)
AWG18(UL1007)
#170366-1 #170364-1 #BVH-21T-P1.1 X8D1 X8D4 #BVH-21T-P1.1 #BVH-21T-P1.1 X820
+24V +24V ORG +24V +24V +9VA 1
1 1 1 1 1 1 1
B +24V +24V ORG +24V +24V +24VE 2 B
From XT3 2 2 2 2 2 2 2
+24VE +24VE BLK +24VE +24VE -9VA 3
(ENGINE 6/11) 3 3 3 3 3 3 #100325376V** 3
+24VE +24VE BLK +24VE +24VE +24VE AWG18(UL1007) 4
4 4 4 4 4 4 4
RED
5 +5V 5 +5V0 5 +5V0 5 +5V0
BLK
6 +5VE 6 +5V0E 6 +5V0E 6 +5V0E
#SFT-59SN
X8D5 (TAKEUCHI INDUSTRY) X820-3 64LD_FAD2 BOARD 3
X8D5 #BVH-21T-P1.1 #BVH-21T-P1.1 X820
1 +9VA 1 1 1
2 +24VE 2 2 2
3 -9VA 3 #100325377V** 3 3
4 +24VE 4 AWG18(UL1007) 4 4
5 +5V 5 +5V0 RED RED 5 +5V0
5 +5V0
C BLK BLK C
6 +5VE 6 +5V0E 6 +5V0E 6 +5V0E
X8D2 X8D6 X820-4 64LD_FAD2 BOARD 4
#VHR-8N(JST) #VHR-6N (JST)
X8D2 X8D6 #VHR-6N (JST)
RED
#BVH-21T-P1.1 #BVH-21T-P1.1 #BVH-21T-P1.1 X820
1 +5V0 1 +5V 1 +9VB 1 1 1
2 2 +5V 2 +24VE 2 2 2
3 3 +5V 3 -9VB 3 #100325378V** 3 3
#100313241V** 4 4 +5VE 4 +24VE 4 AWG18(UL1007) 4 4
AWG18(UL1007) RED
5 5 +5VE 5 +5V 5 +5V0 5 +5V0 5 +5V0
BLK
6 6 +5VE 6 +5VE 6 +5V0E 6 +5V0E 6 +5V0E
RED 7 +5V0 7 +5V0
8 8 +5VE X8D7 #SFT-59SN
X820-5 64LD_FAD2 BOARD 5
D #VHR-6N (JST) (TAKEUCHI INDUSTRY) #VHR-6N (JST) D
X8D7 #BVH-21T-P1.1 #BVH-21T-P1.1 X820
1 +9VB 1 1 1
2 +24VE 2 2 2
3 -9VB 3 #100325379V** 3 3
4 +24VE 4 AWG18(UL1007) 4 4
5 +5V 5 +5V0 RED RED 5 +5V0
5 +5V0
6 +5VE 6 +5V0E BLK BLK 6 +5V0E
6 +5V0E
X8D8 X820-6 64LD_FAD2 BOARD 6

X8D10 X8D8 #BVH-21T-P1.1 #BVH-21T-P1.1 X820
1 +5V 1 +9VB 1 1 1
2 +5VE 2 +24VE 2 2 2
E 3 -9VB 3 #100325380V** 3 3 E
4 +24VE 4 AWG18(UL1007) 4 4
RED
5 +5V 5 +5V0 5 +5V0 5 +5V0
BLK
6 +5VE 6 +5V0E 6 +5V0E 6 +5V0E
#SFT-59SN
(TAKEUCHI INDUSTRY) DESIGNED T.YASUDA
CODE DRAW
REVISION
2 3 4 5 6 7
CTP-96DEN BOARD X845
X8D9 X847 X866 CAL_SEN2E BOARD
#100303041V** #VHR-7N (JST) #H5P-SHF-AA(JST) #100090649V** #H5P-SHF-AA(JST)
#VHR-7N (JST)
A X8D9 #BVH-21T-P1.1 AWG18(UL1007) #BVH-21T-P1.1 X845 X847 #BHF-001T-0.8BS 1.5D-QEV #BHF-001T-0.8BS CN1 A
RED RED
1 +5V 1 +5V0 1 +5V0 1 +5V0 1 LD_CAL 1 LD_CAL 1 LD_CAL 1 LD_CAL
BLK BLK SHIELD SHIELD
2 +5VE 2 +5V0E 2 +5V0E 2 +5V0E 2 ±9VE 2 +24VE 2 +24VE 2 ±9VE
PNK PNK PNK
3 +9VB 3 +9VB 3 +9VB 3 +9V 3 +9V 3 +9VA 3 +9VA 3 +9V
BLK BLK BLK
4 +24VE 4 +24VE 4 +24VE 4 ±9VE 4 ±9VE 4 +24VE 4 +24VE 4 ±9VE
L.BLU L.BLU L.BLU
5 -9VB 5 -9VB 5 -9VB 5 -9V 5 -9V 5 -9VA 5 -9VA 5 -9V
ORG ORG
6 +24V 6 +24V 6 +24V 6 +24V AWG22(UL1007)
BLK BLK
7 +24VE 7 +24VE 7 +24VE 7 +24VE
#NFT-14
(TAKEUCHI INDUSTRY)
B B
X8D11 XFAN801
ORG ORG RED
1 +24V 1 +24V 1 +24V 1 +24V
2 +24VE 2 +24VE BLK BLK
2 +24VE 2 +24VE
BLK M
3 +24V 3 +24V ORG FAN801
C 4 4 +24VE BLK #AD0824UB-A71GL (ADDA) C
+24VE
ORG XFAN802
5 +24V 5 +24V #100258813V**
BLK #SMP-02V-BC(JST) #SMR-02V-B(JST)
6 +24VE 6 +24VE #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
ORG
7 +24V 7 +24V ORG RED
BLK 1 +24V 1 +24V
8 +24VE 8 +24VE BLK
2 +24VE 2 +24VE
BLK M
FAN802
XFAN805 XFAN803
X8D12 #100325381V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100258813V** #SMP-02V-BC(JST) #SMR-02V-B(JST) #100258813V**
#DF11-8DS-2C(HIROSE) #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
ORG RED
ORG ORG RED 1 +24V 1 +24V
1 +24V 1 +24V 1 +24V 1 +24V M
2 +24VE 2 +24VE
BLK BLK
2 +24VE 2 +24VE
BLK M BLK
2 +24VE 2 +24VE
BLK
3 +24V 3 +24V
ORG
FAN805 FAN803
D BLK #AD0824UB-A71GL (ADDA) #AD0824UB-A71GL (ADDA) D
4 +24VE 4 +24VE
5 +24V 5 XFAN806 XFAN804
6 +24VE 6 #SMP-02V-BC(JST) #SMR-02V-B(JST) #100258813V**
#BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
7 +24V 7 #BHF-001T-0.8BS #BYM-001T-0.6 ACCESSORY WIRE
ORG RED
8 +24VE 8 1 +24V 1 +24V ORG RED
BLK
2 +24VE 2 +24VE
BLK M BLK
1 +24V 1 +24V
BLK M
FAN806 2 +24VE 2 +24VE
FAN804
X8D13
1 +24V
2 +24VE
E 3 +24V E
4 +24VE
5 +24V
6 +24VE
7 +24V
8 +24VE
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7

A WHT GRY A
1 PM81A 1 PM81A 1 PM81A 1 PM81A
GRY ORG
2 PM81B 2 PM81B 2 PM81C 2 PM81C
YEL BRN
3 PM81C 3 PM81C 3 PM81B 3 PM81B
4 PM81D 4 PM81D PNK
ORG RED
RED
7 + 7 +
BLK #100085810V**
X871 PH85
WHT AWG26(UL1007)
9 OUT 9 OUT 1(+) +
RED
10 + 10 + 2(L)
11 - 11 - BLK X855A X855A 3(OUT) OUT
B
12 OUT 12 OUT 4(-) -
#BHF-001T-0.8BS #BYM-001T-0.6
RED RED
AWG26(UL1007) BLK
1 + 1 +
BLK
X872 PH86
3 OUT 3 OUT 1(+) +
RED RED
4 + 4 + 2(L)
BLK BLK
5 - 5 - 3(OUT) OUT
WHT WHT
6 OUT 6 OUT 4(-) -
7 7
X856 X860 PMD80 X861 X862 X862

ORG GRN BLU
2 U4+24V 2 U4+24V ORG
BLK RED YEL
BLK BLK GRN
5 +5V 5 +5V RED
5 PM80D 5 PM80D
PM80
AWG24(UL1007)
WHT
GRY
8 PM80CCW 8 PM80CCW 8 PM80CCW 8 PM80CCW
9 PM80PDWN 9 PM80PDWN YEL
9 PM80PDWN 9 PM80PDWN #100085811V** X863 PH82
PNK #EE-1001(OMRON) #EE-SX671 (OMRON)
10 PM80H/F 10 PM80H/F 10 PM80H/F 10 PM80H/F AWG26(UL1007)
BRN 1(+) +
11 PM80MON 11 PM80MON 11 PM80MON 11 PM80MON
RED 2(L)
12 + 12 + 12 12
D BLK 3(OUT) OUT D
13 - 13 -
WHT 4(-) -
RED
15 + 15 +
16 - 16 - BLK X864 PH83
18 + 18 +
BLK #BHF-001T-0.8BS #BYM-001T-0.6 2(L)
19 - 19 - RED RED
2 - 2 - 4(-) -
WHT WHT
3 OUT 3 OUT
RED RED
4 + 4 + X865 PH84
5 - 5 -
E 6 OUT 6 OUT 1(+) + E
RED RED
7 + 7 + 2(L)
BLK BLK
8 - 8 - 3(OUT) OUT
WHT WHT
9 OUT 9 OUT 4(-) -
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
EPB96 BOARD 64LD_FAD2 BOARD 1

X104 X818-1
X104 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A A1 PLLCK00(+) B1 A1 PLLCK00(+) B1 A1 LD14(-) B1 LD15(-) A1 LD14(-) B1 LD15(-) A
A2 PLLCK00(-) B2 A2 PLLCK00(-) B2 A2 LD14(+) B2 LD15(+) A2 LD14(+) B2 LD15(+)
A3 LD_EN00(+) B3 DOTCK00(+) A3 LD_EN00(+) B3 DOTCK00(+) A3 LD12(-) B3 LD13(-) A3 LD12(-) B3 LD13(-)
A4 LD_EN00(-) B4 DOTCK00(-) A4 LD_EN00(-) B4 DOTCK00(-) A4 LD12(+) B4 LD13(+) A4 LD12(+) B4 LD13(+)
#100097741V**
(#M00097741V**)
KHJF99-0920-NA
FG CLAMP
B B
A17 LD12(+) B17 LD13(+) A17 LD12(+) B17 LD13(+) A17 LD_EN00(-) B17 DOTCK00(-) A17 LD_EN00(-) B17 DOTCK00(-)
A18 LD12(-) B18 LD13(-) A18 LD12(-) B18 LD13(-) A18 LD_EN00(+) B18 DOTCK00(+) A18 LD_EN00(+) B18 DOTCK00(+)
A19 LD14(+) B19 LD15(+) A19 LD14(+) B19 LD15(+) A19 PLLCK00(-) B19 A19 PLLCK00(-) B19
A20 LD14(-) B20 LD15(-) A20 LD14(-) B20 LD15(-) A20 PLLCK00(+) B20 A20 PLLCK00(+) B20
C C
64LD_FAD2 BOARD 2
X105 X818-2
X105 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A1 PLLCK01(+) B1 A1 PLLCK01(+) B1 A1 LD30(-) B1 LD31(-) A1 LD30(-) B1 LD31(-)
#100097742V**
(#M00097742V**)
KHJF99-0920-PA
FG CLAMP
E A20 LD30(-) B20 LD31(-) A20 LD30(-) B20 LD31(-) A20 PLLCK01(+) B20 A20 PLLCK01(+) B20
E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7

X106 X818-3
X106 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A A1 PLLCK10(+) B1 A1 PLLCK10(+) B1 A1 LD46(-) B1 LD47(-) A1 LD46(-) B1 LD47(-) A
A8 LD34(-) B8 LD35(-) A8 LD34(-) B8 LD35(-)
(#M00097743V**) A8 LD40(+) B8 LD41(+) A8 LD40(+) B8 LD41(+)
KHJF99-0920-RA
FG CLAMP
B B
A20 LD46(-) B20 LD47(-) A20 LD46(-) B20 LD47(-) A20 PLLCK10(+) B20 A20 PLLCK10(+) B20
C C
64LD_FAD2 BOARD 4
X107 X818-4
X107 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A1 PLLCK11(+) B1 A1 PLLCK11(+) B1 A1 LD62(-) B1 LD63(-) A1 LD62(-) B1 LD63(-)
D A8 LD50(-) B8 LD51(-) A8 LD50(-) B8 LD51(-)
(#M00097744V**) A8 LD56(+) B8 LD57(+) A8 LD56(+) B8 LD57(+) D
KHJF99-0920-SA
FG CLAMP
E A20 LD62(-) B20 LD63(-) A20 LD62(-) B20 LD63(-) A20 PLLCK11(+) B20 A20 PLLCK11(+) B20
E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7

X108 X818-5
X108 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
A A1 LD64(+) B1 LD65(+) A1 LD64(+) B1 LD65(+) A1 LD82(-) B1 LD83(-) A1 LD82(-) B1 LD83(-) A
A8 B8 LD71(-) A8 LD70(-) B8 LD71(-)
(#M00325391V**) A8 LD76(+) B8 LD77(+) A8 LD76(+) B8 LD77(+)
LD70(-)
KHJF99-0920-**
FG CLAMP
B B
C C
64LD_FAD2 BOARD 6
X109 X818-6
X109 #8822E-040-171-13 (KEL) #8822E-040-171-13 (KEL) X818
#100325392V**
(#M00325392V**)
A9 LD92(+) B9 LD93(+) A9 LD92(+) B9 LD93(+) KHJF99-0920-** A9 LD94(-) B9 LD95(-) A9 LD94(-) B9 LD95(-)
FG CLAMP
E E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
A A
96LD_CPU3E_FAD BOARD 64LD_FAD2 BOARD 4 64LD_FAD2 BOARD 3 64LD_FAD2 BOARD 2 64LD_FAD2 BOARD 1
X819-1
X860 #HIF3BA-30D-2.54R
X819-4 #HIF3BA-30D-2.54R(HIROSE) X819-3 #HIF3BA-30D-2.54R(HIROSE)
B B
13 CH_SEL3(+) 13 CH_SEL3(+) #100325350V** 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+) 13 CH_SEL3(+)
AWG28-15P(UL20951)
C 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) C
D D
30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE 30 5VE
E E
DESIGNED T.YASUDA
CODE DRAW
REVISION
2 3 4 5 6 7
A A
96LD_CPU3E_FAD BOARD 64LD_FAD2 BOARD 6 64LD_FAD2 BOARD 5

X819-5
X850 #HIF3BA-34D-2.54R
X850 (HIROSE) #HIF3-MULTI CLAMP(30) (HIROSE) X819
1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+) 1 DL_SEL0(+)
B B
2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-) 2 DL_SEL0(-)
7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+) 7 CH_SEL0(+)
8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-) 8 CH_SEL0(-)
#100325016V**
AWG28-15P(UL20951)
C 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) 14 CH_SEL3(-) C
15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+) 15 SV/EX(+)
16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-) 16 SV/EX(-)
17 ALL/SINGLE(+) 17 ALL/SINGLE(+) #SFT-59SN 17 ALL/SINGLE(+) 17 ALL/SINGLE(+) 17 ALL/SINGLE(+)
18 ALL/SINGLE(-) 18 ALL/SINGLE(-) (TAKEUCHI INDUSTRY) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-) 18 ALL/SINGLE(-)
19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+) 19 LD_CLK(+)
20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-) 20 LD_CLK(-)
21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+) 21 SV_CLK(+)
22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-) 22 SV_CLK(-)
23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+) 23 *FE_RESET(+)
24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-) 24 *FE_RESET(-)
25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+) 25 CB_SEL0(+)
26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-) 26 CB_SEL0(-)
D D
27 CB_SEL1(+) 27 CB_SEL1(+) 27 CB_SEL1(+) 27 CB_SEL1(+) 27 CB_SEL1(+)
28 CB_SEL1(-) 28 CB_SEL1(-) 28 CB_SEL1(-) 28 CB_SEL1(-) 28 CB_SEL1(-)
29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+) 29 *FES_PERR(+)
30 5VE 30 5VE 30 5VE 30 5VE 30 5VE
31 N.C 31
32 N.C 32
33 N.C 33
34 N.C 34
E E
DESIGNED T.YASUDA
CODE DRAW
REVISION
2 3 4 5 6 7
X851 X8A5-1 X8A5-1
WHT WHT WHT
BLK BLK
WHT RT801
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT821
WHT WHT BLK
WHE WHT
11 * 11 11 DEW2 11 DEW2
BLK WHT
12 * 12
WHT
13 TEMP22 13 TEMP22
BLK
WHT
CO81
15 DEW2 15 DEW2
1kΩ 1/4W
C ACCESSORY WIRE C
RT802
ACCESSORY WIRE
RT822
D ACCESSORY WIRE 1 D
CO82
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED T.YASUDA

SYM
Add. Resistor
2 3 4 5 6 7
X852 X8A6-1 X8A6-1
WHT WHT WHT
BLK BLK
WHT RT803
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT823
WHT WHT BLK
WHE WHT
11 * 11 11 DEW4 11 DEW4
BLK WHT
12 * 12
WHT
13 TEMP24 13 TEMP24
BLK
WHT
CO83
15 DEW4 15 DEW4
1kΩ 1/4W
ACCESSORY WIRE
C C
RT804
ACCESSORY WIRE
RT824
D ACCESSORY WIRE D
CO84
AWG26(UL1007)
E E
DESIGNED T.YASUDA

SYM
Add. Resistor
2 3 4 5 6 7
X853 X8A5-2 X8A5-2
WHT WHT WHT
BLK BLK
WHT RT805
WHT BLK
BLK BLK
WHT WHE WHT
BLK BLK WHT
WHT WHT WHT
BLK BLK
WHT RT825
WHT WHT BLK
WHE WHT
11 * 11 11 DEW6 11 DEW6
BLK WHT
12 * 12
WHT
13 TEMP26 13 TEMP26
BLK
WHT
CO85
15 DEW6 15 DEW6
1kΩ 1/4W
ACCESSORY WIRE
C C
RT806
ACCESSORY WIRE
RT826
ACCESSORY WIRE 1
D D
CO86
AWG26(UL1007)
1kΩ 1/4W
E E
DESIGNED T.YASUDA

SYM
Add. Resistor
2 3 4 5 6 7
X854 X8A6-2 X8A6-2
WHT WHT WHT
BLK BLK
WHT RT807
WHT BLK
BLK BLK
BLK BLK WHT
WHT WHT WHT
BLK BLK WHT
WHT WHT BLK
9 TEMP8 9 TEMP8
BLK BLK
9 TEMP28 9 TEMP28
BLK ACCESSORY WIRE 1
WHE WHT
11 * 11
BLK
11 DEW8 11 DEW8
WHT
CO87
13 TEMP28 13 TEMP28
BLK
WHT 1kΩ 1/4W
15 DEW8 15 DEW8
BLK
ACCESSORY WIRE
RT808
C C
ACCESSORY WIRE
RT828
ACCESSORY WIRE 1
CO88
AWG26(UL1007)
X857 1kΩ 1/4W
D X857 #DF11-2428SC X875 X875 (ACCESSORY CONNECTOR)
D
2 +5VE 2
WHT WHT BLK
BLK RT831
5 TEMP321 5 #PBP-43-D4-1

AWG24(UL1007)
1 TEMP331 1 TEMP331
WHT WHT
E
BLK BLK
3 TEMP341 3 #PBP-43-D4-2
DESIGNED T.YASUDA
F SOLDER DATE 2013.08.20 MODEL PT-R8600MII-ZA REV

SYM
Add. Resistor
2 3 4 5 6 7
96LD_CPU3E_FAD BOARD X871 X8A5-3 X8A5-3

X871 #DF11-2428SC AWG24(UL1007) #DF11-2428SC #DF11-EP2428PC #100310614V** ACCESSORY WIRE
A 1 TEMP51 1 TEMP51
WHT WHT
1 TEMP51 1 TEMP51
WHT A
BLK BLK
WHT RT851
WHT WHT BLK
3 TEMP61 3 TEMP61 3 TEMP61 3 TEMP61 #E3L-43-D1(SHIBAURA ELECTRONICS)
BLK BLK BLK
4 TMP_SPAN 4 TMP_SPAN 4 TMP_SPAN 4 TMP_SPAN
WHE WHT ACCESSORY WIRE
5 TEMP71 5 5 DEW11 5 DEW11
6 TMP_SPAN 6
BLK
WHT RT861
WHT WHT WHT
7 DEW11 7 DEW11 7 TEMP52 7 TEMP52 #PBP-43-D3(SHIBAURA ELECTRONICS)
BLK BLK WHT
8 TMP_SPAN 8 TMP_SPAN 8 TMP_SPAN 8 TMP_SPAN
WHT WHT BLK ACCESSORY WIRE
BLK BLK
BLK C0811
WHT WHE WHT
B 11 TEMP62 11 TEMP62 11 DEW12 11 DEW12 B
BLK BLK WHT #HDP-07SC2-N(HOKURIKU ELECTRIC)
12 TMP_SPAN 12 TMP_SPAN 12 TMP_SPAN 12 TMP_SPAN ACCESSORY WIRE 1kΩ 1/4W
13 TEMP72 13 1
14 TMP_SPAN 14
WHT
RT852
15 DEW12 15 DEW12
BLK #E3L-43-D1(SHIBAURA ELECTRONICS)
ACCESSORY WIRE
RT862
ACCESSORY WIRE
CO812
C C
AWG26(UL1007) #HDP-07SC2-N(HOKURIKU ELECTRIC)
X872 X8A6-3 X8A6-3 1kΩ 1/4W
X872 #DF11-2428SC AWG24(UL1007) #DF11-2428SC #DF11-EP2428PC #100310615V**
ACCESSORY WIRE
1
WHT WHT WHT
BLK BLK
WHT RT853 #E3L-43-D1(SHIBAURA ELECTRONICS)
WHT WHT BLK ACCESSORY WIRE
BLK BLK
BLK RT863
WHE WHT #PBP-43-D3(SHIBAURA ELECTRONICS)
5 TEMP73 5 5 DEW13 5 DEW13
BLK WHT ACCESSORY WIRE
6 TMP_SPAN 6 6 TMP_SPAN 6 TMP_SPAN
7 DEW13 7 DEW13
WHT WHT
7 TEMP54 7 TEMP54
WHT C0813
BLK BLK WHT
8 TMP_SPAN 8 TMP_SPAN 8 TMP_SPAN 8 TMP_SPAN #HDP-07SC2-N(HOKURIKU ELECTRIC)
WHT WHT BLK
D 9 TEMP54 9 TEMP54 9 TEMP64 9 TEMP64 1kΩ 1/4W D
BLK BLK BLK
WHT WHE
WHT
1
11 TEMP64 11 TEMP64 11 DEW14 11 DEW14
BLK BLK WHT
13 TEMP74 13 RT854
14 TMP_SPAN 14
WHT #E3L-43-D1(SHIBAURA ELECTRONICS)
15 DEW14 15 DEW14
ACCESSORY WIRE
BLK
RT864
ACCESSORY WIRE
CO814
E AWG26(UL1007) #HDP-07SC2-N(HOKURIKU ELECTRIC) E
1kΩ 1/4W
1
DESIGNED T.YASUDA
F SOLDER DATE 2013.08.20 MODEL PT-R8600MII-ZA REV

SYM
Add. Resistor
2 3 4 5 6 7
A 96LD_CPU3E_FAD BOARD A
X841 X8410 X8410 PU81
#100325382V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X841 #171364-1 #170366-1
ORG ORG RED
1 U11+24V81 1 U11+24V81 1 U11+24V81 1 U11+24V81
2 U11+24VE81 2 U11+24VE81 2 U11+24VE81 2 U11+24VE81
ORG ORG RED
3 U11+24V82 3 U11+24V82 3 U11+24V82 3 U11+24V82
4 U11+24VE82 4 U11+24VE82 4 U11+24VE82 4 U11+24VE82
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B B
#CE1(JST)
RED
BLK PELTIER 82-1
RED
BLK PELTIER 82-2
M FAN81-1
#109R0624H402(SANYO)
M FAN81-2
C #109R0624H402(SANYO) C
X842
X842 #MDF6-2022SC
#100325383V**
X8420 X8420
1 1 #172168-1(TYCO) #172160-1(TYCO) #CE1(JST)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V83 3 U11+24V83 1 U11+24V83 1 U11+24V83
4 U11+24VE83 4 U11+24VE83 2 U11+24VE83 2 U11+24VE83
ORG ORG RED
5 U11+24V84 5 U11+24V84 3 U11+24V84 3 U11+24V84
6 U11+24VE84 6 U11+24VE84 4 U11+24VE84 4 U11+24VE84
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
#NFT-14(TAKEUCHI)
RED
BLK PELTIER 84-1
RED
BLK PELTIER 84-2
M FAN82-1
#109R0624H402(SANYO)
M FAN82-2
E E
#109R0624H402(SANYO)
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
X843 X8430 X8430 PU83
#100325384V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X843 #171364-1 #170366-1
ORG ORG RED
1 U11+24V85 1 U11+24V85 1 U11+24V85 1 U11+24V85
2 U11+24VE85 2 U11+24VE85 2 U11+24VE85 2 U11+24VE85
ORG ORG RED
3 U11+24V86 3 U11+24V86 3 U11+24V86 3 U11+24V86
4 U11+24VE86 4 U11+24VE86 4 U11+24VE86 4 U11+24VE86
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B #CE1(JST) B
RED
BLK PELTIER 86-1
RED
BLK PELTIER 86-2
M FAN83-1
#109R0624H402(SANYO)
M FAN83-2
C #109R0624H402(SANYO) C
X844
X844 #MDF6-2022SC X8440 X8440
#100325385V** #CE1(JST)
1 1 #172168-1(TYCO) #172160-1(TYCO)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U11+24V87 3 U11+24V87 1 U11+24V87 1 U11+24V87
4 U11+24VE87 4 U11+24VE87 2 U11+24VE87 2 U11+24VE87
ORG ORG RED
5 U11+24V88 5 U11+24V88 3 U11+24V88 3 U11+24V88
6 U11+24VE88 6 U11+24VE88 4 U11+24VE88 4 U11+24VE88
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
#NFT-14(TAKEUCHI)
RED
BLK PELTIER 88-1
RED
BLK PELTIER 88-2
M FAN84-1
#109R0624H402(SANYO)
M FAN84-2
E E
#109R0624H402(SANYO)
DESIGNED T.YASUDA
F DATE 2013.08.20 MODEL PT-8600MII-ZA REV
CODE DRAW
2 3 4 5 6 7
X891 X8450 X8450 PU85
#100325361V** #CE1(JST)
#MDF6-2022SC AWG20(UL1007)
X891 #171364-1 #170366-1
ORG ORG RED
1 U17+24V89 1 U17+24V89 1 U17+24V89 1 U17+24V89
2 U17+24VE89 2 U17+24VE89 2 U17+24VE89 2 U17+24VE89
ORG ORG RED
3 U17+24V90 3 U17+24V90 3 U17+24V90 3 U17+24V90
4 U17+24VE90 4 U17+24VE90 4 U17+24VE90 4 U17+24VE90
ORG ORG
5 U4+24V 5 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
6 +24VE 6 +24VE 6 +24VE 6 +24VE
B #CE1(JST) B
RED
BLK PELTIER 90-1
RED
BLK PELTIER 90-2
M FAN85-1
#109R0624H402(SANYO)
M FAN85-2
C #109R0624H402(SANYO) C
X892
X892 #MDF6-2022SC X8460 X8460
#100325362V** #CE1(JST)
1 1 #172168-1(TYCO) #172160-1(TYCO)
AWG20(UL1007) #171364-1 #170366-1
2 2
ORG ORG RED
3 U17+24V91 3 U17+24V91 1 U17+24V91 1 U17+24V91
4 U17+24VE91 4 U17+24VE91 2 U17+24VE91 2 U17+24VE91
ORG ORG RED
5 U17+24V92 5 U17+24V92 3 U17+24V92 3 U17+24V92
6 U17+24VE92 6 U17+24VE92 4 U17+24VE92 4 U17+24VE92
ORG ORG
7 U4+24V 7 U4+24V 5 U4+24V 5 U4+24V
BLK BLK #CE1(JST)
8 +24VE 8 +24VE 6 +24VE 6 +24VE
D D
#CE1(JST)
#NFT-14(TAKEUCHI)
RED
BLK PELTIER 92-1
RED
BLK PELTIER 92-2
M FAN86-1
#109R0624H402(SANYO)
M FAN86-2
E E
#109R0624H402(SANYO)
DESIGNED T.YASUDA
F DATE 2013.08.20 MODEL PT-8600MII-ZA REV
CODE DRAW
2 3 4 5 6 7
64LD_FAD2 BOARD 1 64LD_FAD2 BOARD 1
X800 X800-1 X808 X808-1

A 100006571V** 100006571V** A
1 -5GLD1 1 -5GLD1 PLD 1 -5GLD3 1 -5GLD3 PLD
KHPF99-0909-AA KHPF99-0909-AA
2 IOP0 2 IOP0 2 IOP8 2 IOP8
00ch 16ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X801 X801-1 X809 X809-1

100006571V** 100006571V**
02ch 18ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
B X802 X802-1 X810 X810-1 B
100006571V** 100006571V**
04ch 20ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X803 X803-1 X811 X811-1

100006571V** 100006571V**
06ch 22ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X804 X804-1 X812 X812-1

C 100006571V** 100006571V** C
08ch 24ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X805 X805-1 X813 X813-1

100006571V** 100006571V**
10ch 26ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X806 X806-1 X814 X814-1

100006571V** 100006571V**
D KHPF99-0909-AA KHPF99-0909-AA D
12ch 28ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X807 X807-1 X815 X815-1

100006571V** 100006571V**
14ch 30ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
E E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
X800 X800-2 X808 X808-2

A 100006571V** 100006571V** A
01ch 17ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X801 X801-2 X809 X809-2

100006571V** 100006571V**
03ch 19ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
B X802 X802-2 X810 X810-2 B
100006571V** 100006571V**
05ch 21ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X803 X803-2 X811 X811-2

100006571V** 100006571V**
07ch 23ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X804 X804-2 X812 X812-2

C 100006571V** 100006571V** C
09ch 25ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X805 X805-2 X813 X813-2

100006571V** 100006571V**
11ch 27ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X806 X806-2 X814 X814-2

100006571V** 100006571V**
D KHPF99-0909-AA KHPF99-0909-AA D
13ch 29ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X807 X807-2 X815 X815-2

100006571V** 100006571V**
15ch 31ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
E E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
A X800 X800-3 X808 X808-3 A

100006571V** 100006571V**
32ch 48ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X801 X801-3 X809 X809-3

100006571V** 100006571V**
34ch 50ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
B B
X802 X802-3 X810 X810-3
100006571V** 100006571V**
36ch 52ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X803 X803-3 X811 X811-3

100006571V** 100006571V**
38ch 54ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
C X804 X804-3 X812 X812-3 C
100006571V** 100006571V**
40ch 56ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X805 X805-3 X813 X813-3

100006571V** 100006571V**
42ch 58ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X806 X806-3 X814 X814-3

D 100006571V** 100006571V** D
44ch 60ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X807 X807-3 X815 X815-3

100006571V** 100006571V**
46ch 62ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
E E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
A X800 X800-4 X808 X808-4 A

100006571V** 100006571V**
33ch 49ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X801 X801-4 X809 X809-4

100006571V** 100006571V**
35ch 51ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
B B
X802 X802-4 X810 X810-4
100006571V** 100006571V**
37ch 53ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X803 X803-4 X811 X811-4

100006571V** 100006571V**
39ch 55ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
C X804 X804-4 X812 X812-4 C
100006571V** 100006571V**
41ch 57ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X805 X805-4 X813 X813-4

100006571V** 100006571V**
43ch 59ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X806 X806-4 X814 X814-4

D 1 -5GLD2 1 -5GLD2 100006571V**
PLD 1 -5GLD4 1 -5GLD4 100006571V**
PLD D
45ch 61ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X807 X807-4 X815 X815-4

100006571V** 100006571V**
47ch 63ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
E E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
A X800 X800-5 X808 X808-5 A

100006571V** 100006571V**
64ch 80ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X801 X801-5 X809 X809-5

100006571V** 100006571V**
66ch 82ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
B B
X802 X802-5 X810 X810-5
100006571V** 100006571V**
68ch 84ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X803 X803-5 X811 X811-5

100006571V** 100006571V**
70ch 86ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
C X804 X804-5 X812 X812-5 C
100006571V** 100006571V**
72ch 88ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X805 X805-5 X813 X813-5

100006571V** 100006571V**
74ch 90ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X806 X806-5 X814 X814-5

D 1 -5GLD2 1 -5GLD2 100006571V**
PLD 1 -5GLD4 1 -5GLD4 100006571V**
PLD D
76ch 92ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X807 X807-5 X815 X815-5

100006571V** 100006571V**
78ch 94ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
E E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
A X800 X800-6 X808 X808-6 A

100006571V** 100006571V**
65ch 81ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X801 X801-6 X809 X809-6

100006571V** 100006571V**
67ch 83ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
B B
X802 X802-6 X810 X810-6
100006571V** 100006571V**
69ch 85ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
X803 X803-6 X811 X811-6

100006571V** 100006571V**
71ch 87ch
3 -5GLD1 3 -5GLD1 3 -5GLD3 3 -5GLD3
C X804 X804-6 X812 X812-6 C
100006571V** 100006571V**
73ch 89ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X805 X805-6 X813 X813-6

100006571V** 100006571V**
75ch 91ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X806 X806-6 X814 X814-6

D 1 -5GLD2 1 -5GLD2 100006571V**
PLD 1 -5GLD4 1 -5GLD4 100006571V**
PLD D
77ch 93ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
X807 X807-6 X815 X815-6

100006571V** 100006571V**
79ch 95ch
3 -5GLD2 3 -5GLD2 3 -5GLD4 3 -5GLD4
E E
DESIGNED T.YASUDA
CODE DRAW
2 3 4 5 6 7
XT10 #100100589V** QF2 CIRCUIT PROTECTOR #100100591V** #MAF-1220-33 (DENSEI-LAMBDA) AWG24-7P(UL2464-SB)
3 #MXB-1220-33 (TDK-LAMBDA) XFL XFL To XBU10
#DSC-3-N (WEILAND) AWG14(UL1015) #CP22RM/15WD-M1(FUJI ELECTRIC) 1 #100274028V** #100100590V** #350778-1(TYCO) #350777-1(TYCO) XT11 #100100430V**
Or #KSCN-6FN2-SL(WEILAND) or #IN-11-A8E-15-1W(NIPPON THERMO) 3 #100291188V** 3 #100291189V** #350551-1 #350552-1 #UF1005-30A-4P (FUJICON) XBU20 XBU20 E
LINE LOAD NOISE FILTER #57-40140 (DDK) #57-30140 (DDK)
RED L(L1) BLK U100 BLK BLK BLK U200 BLK
A L(L1) L(L1) 15A 1 3 1 U200 1 U200 ORG 1 +24V1H 1 +24V1H L.BRN A
BLK N(L2) WHT V100 WHT WHT WHT WHT BLK 2 OUT33H YEL
N(L2) N(L2) 15 A 2 4 2 V200 2 V200 V200 2 OUT33H
GRN ORG 3 +24V1H 3 +24V1H L.GRN
PE #ST21(LAPP)
#100100587V**
1 FV2 1
BLK 4 OUT34H 4 OUT34H GRY
AWG14(UL1015) Z2 #100100588V** #100100541V** ORG 5 +24V1H WHT
#GMP21(LAPP) GRN/YEL SURGE PROTECTOR 2 5 +24V1H
#RAV-781BXZ-4 (OKAYA) AWG14(UL1015) BLK 6 +24VE 6 +24VE L.BRN
E #100100539V** GRN/YEL WHT 7 IN34HINV
E 7 IN34HINV YEL
BLK 8 +5VE 8 +5VE L.GRN
2 GRY
2 9 9
WHT
AWG22(UL1007)
#100100573V**
10 10
AWG18(UL1015) XBL4 XBL4 U8 INVERTER #G2R-2-SND(OMRON) 11 11
L.BRN
B #100100542V** #100246559V** #P2RF-08-E YEL B
#SMR-02V-B (JST) #SMP-02V-BC (JST) #WJ200-007SF (HITACHI) 12 12
#100100544V**
#BYM-001T-0.6 #BHF-001T-0.8SS ORG 201 4 5 L.GRN
AWG22(UL1007) 13 13
ORG 1 200 1 200 ORG GRY
#100100545V**
2 7 14 14
WHT 2 202 2 202 WHT #100246560V**
#100100586V** AWG22 ORG 200 3 6
AWG22(UL1007) #100210975V**
SN 7 6 5 4 3 2 1 L PLCP24 AL0 (UL1007) XBU21 XBU21
CR1
CR2
L1 SP EO EA H O OI L AM CM2 12 11 AL1 KABL1 #SMP-10V-BC (JST) #SMR-10V-B (JST)

10mH/7.5A WHT #BHF-001T-0.8SS #BYM-001T-0.6
P +5VE WHT OUT34H 1 8 +24V1H
WHT ORG 1 +24V1H ORG
XBL3 XBL3 AWG16 PD IN34HINB 1 +24V1H
V201 V200 U201 U200 #SMR-02V-B (JST) #SMP-02V-BC (JST) (UL1015) BLK BLK 2 OUT33H 2 OUT33H BLK
L1 L2 L1 L1/N T1/U T2/V T3/W
BLK ORG ORG 3 +24V1H ORG
8 6 4 2 #BYM-001T-0.6 #BHF-001T-0.8SS U200 V200 U202 V202 W202 3 +24V1H
BLK 4 OUT34H BLK
#100246689V**
BLK 4 OUT34H
KA40 1 200 1 200
AWG14(UL1015)
BLK ONLY ORG 5 +24V1H ORG
#G7L-2A-BUB DC24V 2 202 2 202 5 +24V1H
BU-800E #100100543V** BLK 6 +24VE BLK
C 1 (OMRON)
0 AWG22(UL1007) 6 +24VE C
GRN/YEL
AWG14(UL1015) WHT 7 IN34HINV 7 IN34HINV WHT
#100100560V** XBL1 XBL1 XBL2 XBL2
OUT33H +24V1H BLK 8 +5VE 8 +5VE BLK
ACCESSORY #350766-1(TYCO) #350767-1(TYCO) #350767-1(TYCO) #350766-1(TYCO)
WIRE #350552-1 #350551-1 #350552-1 #350551-1 E 9 9
BLK V40 ORG RED RED RED 10 10
1 U202 1 U202 1 U202 1 U202
WHT WHT
AWG18(UL1015)
#100100564V**
M WHT 2 V202 2 V202 2 V202 2 V202

#1SR139-600 ～ BLK 3 W202 BLK BLK
3 W202 3 W202 3 W202 #100246561V**
(Rohm)
MBL1 AWG14(UL1015) AWG14(UL1015)
#100100582V**
AWG14(UL1015)
#100246717V**
AWG22(UL1007)
#VB-007-G-U(HITACHI)
3
#100100575V** #100291187V**
XFAN6 XFAN6
AWG14(UL1015)
#100074486V** ACCESSORY #SMP-03V-BC (JST) #CE1 (JST)

D #BHF-001T-0.8SS AWG22(UL1007)
D
ACCESSORY WIRE CONNECTOR
RED 1 +24V1H 1 +24V1H ORG
#100100578V**
M 2 2
BLK 3 +24VE 3 +24VE BLK
FAN6
#9G1224H104(SANYO) XFAN4 XFAN4
GRN/YEL
#SMP-03V-BC (JST) ACCESSORY #100074486V**

AWG22(UL1007) #BHF-001T-0.8SS CONNECTOR ACCESSORY WIRE
X40M1 X40M1 X40M X40M ORG 1 +24V1H
#350777-1(TYCO) #350778-1(TYCO) #100100566V** #350781-1(TYCO) #350715-1(TYCO) #100100567V** 1 +24V1H RED
#350550-1 #350547-1 #350550-1 #350547-1 ACCESSORY WIRE 2 2
M
BLK BLK BLK BLK 3 +24VE FAN4
1 U201 1 U201 1 U201 1 U201(1) 3 +24VE BLK
AWG14(UL1015)
WHT 2 V201 WHT BLK #9G1224H104(SANYO)

2 V201 2 2 2 2
AWG18(UL1015)
BLK
3 3 3 3 BLK M XFAN5 XFAN5
E BLK ～ #SMP-03V-BC (JST) ACCESSORY #100074486V** E
4 V201 4 V201(4) M40 AWG22(UL1007) #BHF-001T-0.8SS CONNECTOR ACCESSORY WIRE
BLK
ACCESSORY WIRE
ORG
5 5 P 1 +24V1H 1 +24V1H RED
6 6 #VB-70WSG-U 2 2
M
#100100579V**
(HITACHI) BLK 3 +24VE FAN5
GRN/YEL AWG18(UL1015) 3 +24VE BLK
GRN/YEL
#9G1224H104(SANYO)
DESIGNED T.YASUDA
PE E E E E (BLOWER UNIT)
CHECKED T.TANI
FRAME
APPROVED FILE
3 Noise filter changes 2012.05.29 T.Tani Y.KURUSU
F #DPF14-250FIB-C (PANDUIT) Except for MXB Type(Z2) 3
2 Add 86NC(MTMC) model (next page) 2012.03.30 T.YASUDA Y.KURUSU DATE 2010.8.18 MODEL BU-800,BU-800E REV
CR1,CR2: #XEB1201 (OKAYA) 1 DELETE of SURGE PROTECTOR 2010.10.25 T.YASUDA Y.KURUSU CODE DRAW
2 3 4 5 6 7
Z2
XT10 #100100589V** QF2 CIRCUIT PROTECTOR #100100591V** 2 AWG24-7P(UL2464-SB)
#100274028V** #MAF-1220-33 (DENSEI-LAMBDA) XFL XFL To XBU10
#100100408V** #DSC-3-N (WEILAND) AWG14(UL1015) #CP22RM/15WD-M1(FUJI ELECTRIC) 1 #MXB-1220-33 (TDK-LAMBDA) #100100590V** #350778-1(TYCO)#350777-1(TYCO) XT11 #100100430V**
or #IN-11-A8E-15-1W(NIPPON THERMO) 2 #100291188V** 2 #100291189V** #UF1005-30A-4P (FUJICON) XBU20 XBU20
VCT2sq-4C or KSCN-6FN2-SL(WEILAND)
LINE LOAD AWG14(UL1015) NOISE FILTER AWG14(UL1015) #350551-1 #350552-1 E
RED L(L1) BLK U100 BLK #57-40140 (DDK) #57-30140 (DDK)
L(L1) L(L1) 15A 1 3 BLK 1 U200 1 U200 BLK U200 BLK ORG 1 +24V1H L.BRN
A 1 +24V1H A
BLK N(L2) WHT V100 WHT WHT WHT WHT BLK 2 OUT33H YEL
N(L2) 15 A 2 4 2 V200 2 V200 V200
#NFT-14(TAKEUCHI)
N(L2) 2 OUT33H
GRN ORG 3 +24V1H 3 +24V1H L.GRN
PE #ST21(LAPP)
#100100587V** 1 FV2 1
AWG14(UL1015) BLK 4 OUT34H 4 OUT34H GRY
AWG14(UL1015) #100100588V** #100100541V** ORG 5 +24V1H WHT
#GMP21(LAPP) GRN/YEL SURGE PROTECTOR 2
AWG14(UL1015)
5 +24V1H
L.BRN
#RAV-781BXZ-4 (OKAYA) BLK 6 +24VE 6 +24VE
E #100100539V** GRN/YEL WHT 7 IN34HINV
E 7 IN34HINV YEL
BLK 8 +5VE 8 +5VE L.GRN
2

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:Avalon B8-24 S & XT

Thermal Plate Recorder

May 2015 Vesion 1.11

SCREEN Graphic and Precision Solutions Co., Ltd.

1-2. Precautions for electricity

PT-R8600M/PT-R8600MII Service manual (Ver. 1.00) §-1

Main unit Blower unit

5) Processing after power failures

1-3. Regarding the safety of this machine

PT-R8600M/PT-R8600MII Service manual (Ver. 1.00) §-3

Wear clothing that

Hands are wet.

1-5-1. For maintenance personnel

§-4 PT-R8600M/PT-R8600MII Service manual (Ver. 1.00)

3) Cautions about chemicals

4) Cautions concerning static electricity

5) About the laser diode

1-5-2. Laser maintenance and safety

2) While performing maintenance with covers removed

3) When working with the laser and related parts

PT-R8600M/PT-R8600MII Service manual (Ver. 1.00) §-5

1-6. Caution labels on the equipment

Label indicating the power supply specifications.

§-6 PT-R8600M/PT-R8600MII Service manual (Ver. 1.00)

Label indicating that this machine is a Class 1 laser product.

Label indicating high leakage current.

Label indicating that high voltage power circuits inside.

PT-R8600M/PT-R8600MII Service manual (Ver. 1.00) §-7

1-7. Disposal of the machine.

1-8. Connecting the blower

§-8 PT-R8600M/PT-R8600MII Service manual (Ver. 1.00)

1-1.For maintenance personnel

2) About laser safety

3) Cautions about chemicals

4) Cautions concerning static electricity

5) About the laser diode

6) Safety measures to prevent static electricity buildup

PT-R8600M/PT-R8600MII Service manual (Ver. 1.11) A-1

Semiconductor laser radiation shaded safety goggles (glasses)

1-2.Laser maintenance and safety

1) Under normal conditions

2) While performing maintenance with metal plates removed

3) When working with the laser and related parts

A-2 PT-R8600M/PT-R8600MII Service manual (Ver. 1.11)

1) PT-R8600M/ PT-R8600MII series

PT-R8600M-E/ PT-R8600MII-E (32 ch, 2400/2540 dpi)

The heads can be upgraded in the field (32 ch to 64 ch).

2) PT-R8600MII series is cost down moel of PT-R8600M series.

1. Maximum/ Minimum plate size has been changed.

PT-R8600M/PT-R8600MII Service manual (Ver. 1.11) A-3

2. Main engine base has been changed.

PT-R8600 SL/M PT-R8600 MII

A-4 PT-R8600M/PT-R8600MII Service manual (Ver. 1.11)

3. Drum break unit has been changed.

Brake is activated by turning OFF the power.

Brake is activated by turning ON the power.

Away side main shaft becomes shorter.

4. Displacement sensor has been removed.

5. Main motor servo pack has been chenged.