Course IESEG - Industry 4.0 - Version For Students
Course IESEG - Industry 4.0 - Version For Students
Course IESEG - Industry 4.0 - Version For Students
0
Presentation
Antoine Labuche
Regional Sales Director FR @ 9altitudes Group
a.labuche@ieseg.fr
antoine.labuche@9altitudes.com
Academic course
Master of Science in Economics (2001)
Executive Master in Management (2014)
Professional Experience
Financial Audit consultant (KPMG)
CFO’s deputy (Sugar Group in Belgium, The Netherlands and France)
ERP Functional consultant (in Belgium and France)
Sales Manager
Sales Director
And you?
OUR WEEK IN
THREE STAGES
1. Theoretical part: all about concepts
Business case
Industry 4.0 is expected to transform the manufacturing industry, leading to increased productivity, reduced costs, and improved
quality. However, it also presents challenges such as cybersecurity risks and the need for upskilling the workforce to operate and
maintain these advanced technologies.
From industry 1.0 to l’industry 4.0
Videos to illustrate Industry 4.0’s concept/definition
Cloud
2000s
AIl
Today
Cloud
2000s
Internet
1980s
Automobile
1885
Telephone
Electric light 1856
1802
Steam engine
Printing press 1698
The wheel
1439
4,000 BC
People
Land (workforce) Capital Data
Trends
Maturity of the main trends in the industrial market
Machine Learning & AI IoT, API, Apps,
Cloud / SaaS
The digital thread is typically made up of digital representations of a product's design, engineering specifications, simulation and
analysis data, manufacturing and testing data, quality control data, and maintenance and repair information. This information is usually
stored in a digital format that can be easily accessed and shared by different stakeholders in the product development and
manufacturing process, such as engineers, designers, production managers, and maintenance technicians.
By providing a comprehensive and real-time view of a product's lifecycle, the digital thread can help improve product quality, reduce
costs, and enhance collaboration among different departments and stakeholders involved in the product development and
manufacturing process.
Digital Thread
Boosted by AI +
Machine learning
The digital world also has many layers. Manufacturers operate with a host of enterprise software solutions, which help manage various
processes and functions, and produce an incredible amount of data. There’s product design data, manufacturing process data, asset
health information, IoT data from products in the field, and all the digital processes that use this and other data to inform decision-
making.
In the digital world, the complexity of the physical world can be distilled down to the pertinent information needed to make decisions.
With technologies like CAD, PLM, IoT and augmented reality (AR) working together, digital processes are introduced to analyze, manage,
and communicate information across departments and functions, allowing decisions to be made faster and more accurately. When the
digital tools and processes that are utilized along the lifecycle of a product are connected, the knowledge gleaned from one activity can
be shared upstream and downstream to inform others.
A digital thread can be created for many different entities and processes. Most commonly, a thread of a product follows the lifecycle
from design inception through engineering and product lifecycle management (PLM), to manufacturing instructions, supply chain
management, and through to service histories and customer events. This thread enables enterprises to anticipate and effectively
communicate bi-directionally up and down stream of where the product is in its lifecycle, ensuring all participants utilize the most current
data and can react quickly to changes or new insights.
Digital Thread – Why would I need it?
Improving a company’s ability to leverage data across the enterprise would be effective or highly effective at addressing disruption,
according to 74% of engineering, manufacturing, service, and IT department leaders surveyed in PTC’s recent State of Digital Thread.
And that’s what a digital thread does. It enables companies to leverage data within their ecosystem to operate faster and more
efficiently, among other benefits.
However, despite understanding the transformative opportunity, businesses are struggling with democratizing their data. Only 34%
reported that the data created within their department is widely available on their enterprise systems. And the numbers are more
dismal from there: 16% for company data outside their department, and 9% for data from customer or products out in the field, 8%
for data from suppliers.
In the age of digital transformation, new data challenges have emerged, and digital threads offer a solution to improve the speed
and agility of enhanced decision-making promised by all of this data. They’re about removing bottlenecks and improving
transparency and accuracy of critical business information across the value chain.
Digital Thread – What are the benefits?
For the industrial enterprise, the benefits of digital thread fall into five main categories and can be realized across products, people,
processes, and place:
Engineering Excellence:
• Improve quality and first-time yield rates
• Reduce rework, scrap, failures in the field, and warranty costs
• Expedite new product development and time-to-market
Manufacturing Efficiency:
• Improve overall equipment effectiveness and production efficiencies
• Reduce asset downtime and changeover times
• Increase overall throughput and worker productivity
Product and Service Innovation:
• Increase customer engagement and satisfaction
• Product-as-a-Service and outcome-based business models impact top-line revenue
Service Optimization:
• Improve technician effectiveness and first-time-fix rates
• Reduce asset downtime, truck rolls, and time-to-resolution
Sales & Marketing Experience:
• Increase net promotor scores, upsell, and cross-sell opportunities
• Improve customer product usage and education
Digital Thread – How do it enable digital twins?
When a digital thread or ‘definition’ of a product or process is applied to a 2D or 3D graphical proxy and real-world data is modeled
against it, this is referred to as a digital twin. Digital twin use cases include predictive maintenance and service for products and
operational intelligence across an industrial environment.
To achieve a digital twin, a digital thread must first be established. Digital thread is predominantly used to unify and orchestrate
data across the lifecycle of a product, from original design, to engineering, manufacturing, operation, and service. This enables
product manufacturers to analyze a holistic data set and ensures that functions across the organization are always working with the
most up-to-date information.
With the widespread adoption of IIoT technology, connected worker technology like augmented reality, and increasingly sophisticated
supply chain networks, digital threads are quickly expanding beyond products to be the connective tissue enabling operational
insights.
Information
Accelerated Innovation
& Insight
Time 2 Market
Complexity
Digital Technologies
Resources
Cloud Big Data Social Mobile Things
B2B2C
PRODUCTION - PRODUCT
Performances & automatization, SERVICES
costs, productivity, efficiency, Lean, Servicization : approach
IoT, predictive, AI… service-oriented, data …
Customers services
Sales & Marketing
• Information on the manufacturing
history of the product • Visibility of the company
• virtual and augmented
Corporate / CXO
• Increase visibility into operations
performance
• Change management
Technologies
CLICK TO ADD SUMMARY TITLE
ERP & xRM | PLM & SLM | DMS & Collaboration | Data & Insight
IS THE CONCEPT OF DIGITAL TRANSFORMATION
RECENT? NO!
29
BUT IT IS DIFFERENT...
Speed
Complexity
Global Nature
30
AVOID THE “KODAK EFFECT”!!
31
AVOID THE “KODAK EFFECT”!!
32
The six industrial trends driving digital
transformation
The first wave of digitalization marked a significant shift in the business landscape as organizations began adopting digital
technologies and integrating them into their operations. This wave, which emerged in the late 20th century and gained momentum
in the early 2000s, brought about profound changes in how businesses operated and interacted with customers.
During this period, in key advancements computing, telecommunications, and internet technologies paved the way for digital
transformation. Businesses started to leverage personal computers, local area networks (LANs), and the internet to streamline
processes, improve communication, and enhance productivity. The digitization of data and information became a primary focus,
as physical records and paperwork were gradually replaced by digital files and databases.
However, despite these advancements, data silos still posed a challenge in the
first wave of digitalization. Many organizations had departmental or system-
specific databases, resulting in fragmented and isolated data sources.
Information within departments remained confined, and sharing data across
different systems or departments proved difficult. This led to a lack of
integration and coordination, hampering collaboration and decision-making
processes.
1st Wave of Digital Transformation – 2/2
The first wave of digitalization saw the emergence of e-commerce and online business models. Companies began establishing their
online presence through websites and online marketplaces, enabling them to reach a broader customer base and conduct
transactions electronically. This shift revolutionized the retail industry and opened up new opportunities for businesses to expand
their markets and revenue streams.
Organizations started implementing enterprise-wide systems such as enterprise resource planning (ERP) and customer
relationship management (CRM) to address data silos. These systems aimed to integrate data from various departments and
functions into a centralized repository, enabling better data sharing and collaboration. However, challenges still persisted, as
different systems and databases often operated independently, leading to data inconsistencies and duplication. Certain
departments or systems still operated in isolation, creating barriers to data integration and hindering the organization's ability to
achieve a unified view of its data. This limited the organization's ability to fully harness the potential of digital technologies and
capitalize on the value of interconnected data.
Overall, the first wave of digitalization brought significant progress in leveraging digital technologies to transform business
operations. While efforts were made to address data silos through enterprise-wide systems and data integration initiatives,
challenges remained in achieving seamless data connectivity and eliminating isolated pockets of data. These challenges set the
stage for further advancements in the second wave of digitalization, with a stronger focus on data integration and interoperability.
DISRUPTIVE FORCES ARE DRIVING CHANGE, REASONS
FOR INVESTING IN DIGITAL TRANSFORMATION
EVOLVING SUPPLY CHAIN ENVIRONMENTAL SOFTWARE-DRIVEN
WORKFORCE RESILIENCY SUSTAINABILITY INNOVATION
“
Manufacturers are investing
$524 billion in digital
transformation initiatives (2022)
\ 37
38
*IDC FutureScape: Worldwide Digital **McKinsey: The new digital edge: Rethinking strategy for the postpandemic era
Transformation 2021 Predictions
39
2/3rds
of siloed initiatives
fail to show ROI
Customer
Operations
Engineering
Excellence
Service Optimization
Manufacturing
Efficiency
Supply
Chain
30-40%
D I G I T A L T H R E A D
Improvement in results with cross-
functional transformations
Reduce risk, improve resiliency
Drive flexibility and agility to quickly
react to changing demands
53% 25%
Improvement in first-pass yield Improvement in time to
implement changes
42
Create governance and traceability for Selective contextualizing of product Closed-loop feedback to drive continuous
data’s winthin each silo’s information improvement with contextualized data
Modernize product development Sharing across systems, functions Connected biz models to build new revenue
processes creating connectivity in product information streams
“
Digital transformation
does not change
the reason your
business exists.
D I G I TA L T H R E A D
A successful digital transformation is based on 3
pillars
1 Organisational readiness
2
1 Change management/user adoption
Strategy/business
2 One Team – One dream – One goal
1 Customer obsession 3 People
3 Project based way of working –
2 Contribution to a better world executing digital implementations
3
3 Industry specific best
practices & business trends
2 Process
Technology
1 1 IT architecture –
Tools future-proof digital platform
2 Explore specific technology –
1
2 embed innovation
3 Scenarios for
the future to maintain
3 digital agility
Digital transformation = Technology
A « Smart industry »,
synonymous with value creation for the company
3D Printing . AI AR/VR
IoT Cloud
Robotics
The role of technology in enabling Digital
Transformation
Technology plays a crucial role in enabling digital transformation. Digital transformation refers to the process of using digital technologies
to fundamentally change the way businesses operate and deliver value to customers. Technology enables this transformation by
providing new capabilities and efficiencies that were previously impossible or difficult to achieve.
One of the primary roles of technology in digital transformation is to enable the collection and analysis of vast amounts of data (Big Data).
With the help of tools such as big data analytics, machine learning, and artificial intelligence, businesses can gain insights into their
operations, customers, and markets. This information can be used to optimize business processes, develop new products and services,
and enhance the overall customer experience.
Another critical role of technology in digital transformation is to enable businesses to operate in a more agile and flexible manner.
Technologies such as cloud computing, containerization, and microservices architectures allow businesses to quickly and easily scale
their operations up or down, adapt to changing market conditions, and respond to customer needs in real-time.
Technology also plays a critical role in enabling new business models and revenue streams. For example, businesses can use e-
commerce platforms, digital marketplaces, and online advertising to reach new customers and generate additional revenue streams.
Additionally, the adoption of blockchain technology can facilitate secure and transparent digital transactions, opening up new possibilities for
businesses to create value and operate more efficiently.
Finally, technology enables remote work and collaboration, which has become increasingly important in the wake of the COVID-19
Challenges of data analysis and visualization tools:
pandemic (see L-Acoustics’ testimonial). With the help of video conferencing, collaboration tools, and cloud-based file sharing, businesses
• Make
can maintain large volumes
productivity of data from multiple
and communication even and
whenheterogeneous sources
employees are intelligible;
working from different locations.
• Promote information sharing between all stakeholders within an "extended" factory, in permanent interaction with its ecosystem.
In conclusion, technology is essential in enabling digital transformation. By providing new capabilities and efficiencies, enabling agility
and flexibility, facilitating new business models and revenue streams, and enabling remote work and collaboration, technology plays a
critical role in helping businesses transform their operations and deliver greater value to customers.
(I)IoT
Business value
• Increase process (operational) efficiency: real-time monitoring and data collection;
• Improve quality: with continuous monitoring
• Allow you to provide better service
• Help with troubleshooting and maintenance
• Improve safety: improve safety measure by real-time monitoring of assets and processes
• Reduce costs: by optimizing the resources’ utilization and minimize waste
• Increase productivity
• Sustainability
• …
Video: Big Data In 5 Minutes | What Is Big Data?| Big Data Analytics
“Being ready”
Why is it happening?
“Understanding”
What is happening?
“Seeing”
Predictive
Computerisation Connectivity Visibility Transparency capacity Adaptability
1 2 3 4 5 6
Source : RWTH Aachen University
9altitudes Maturity report
https://www.9altitudes.com/digital-maturity-report-2022/the-digital-maturity-report-2022
Adoption & Interest
Report (of 2020) with examples of adoptions per Regions, Sectors,…
https://iot-analytics.com/industry-4-0-adoption-2020-who-is-ahead/
https://www.conexusindiana.com/wp-content/uploads/2022/12/2022-Conexus-Tech-Adoption-Report.pdf
https://iotbusinessnews.com/2022/10/20/01453-the-rise-of-industry-4-0-in-5-stats/
• A 2015 World Economic Forum survey of 250 market leaders found that 88% of the participants did not understand the
underlying business models and long-term implications of the industrial IoT to their industries
• A 2019 Industry 4.0 adoption survey by IoT Analytics showed that the situation had changed with 25% of Industry 4.0 use
cases already fully or extensively rolled out with enterprises on a global level.
• The latest 2022 Industry 4.0 adoption survey now shows that companies have even further advanced. Companies that
are not executing against an Industry 4.0 strategy are in the minority. A staggering 72% of the survey respondents report
that they are in the process of implementing their Industry 4.0/Smart Factory with many initiatives in progress and some
already completed.
Examples of digital
transformations
(9A France)
Examples
L-Acoustics
customer case Technord
customer case
Buffet Crampon
APEM customer customer case
case
Challenges of data analysis and visualization tools:
• Make large volumes of data from multiple and heterogeneous sources intelligible;
• Promote information sharing between all stakeholders within an "extended" factory, in permanent interaction with its ecosystem.
Digitalized and agile companies perform with reduced
reaction and adaptation times
Industry 4.0 :
Which impact on
competences ?
AD ULTIMA GROUP
We start a process
with the result in mind
We deliver value
by making our clients'
Applied expertise
business processes
Action oriented people future proof
What drives us to new heights?
Awesome clients
Applied expertise
Applied expertise
Active conversations
Together
we make a difference
All about people
Awesome clients
Applied expertise
Active conversations
We aspire to new
heights in knowledge
and craftsmanship
The rational and functional side of our name
There is no one-size-fits-all
The rational and functional side of our name
Resilient supply
Customer chain
obsession Connected Industry
services 4.0
A successful digital transformation
is more than digitalisation
1 Organisational readiness
2
1 Change management/user adoption
Strategy/business
2 One Team – One dream – One goal
1 Customer obsession 3 People
3 Project based way of working –
2 Contribution to a better world executing digital implementations
3
3 Industry specific best
practices & business trends
2 Process
Technology
1 1 IT architecture –
Tools future-proof digital platform
2 Explore specific technology –
1
2 embed innovation
3 Scenarios for
the future to maintain
3 digital agility
Our four leaf clover approach
Industry specialist
Niche players
Platform approach
Industry-
Digitalization
specific Business Value
Digitalization
Business Value
solution
Configuration
& Customizations
Best-of-breed
Configuration & Customizations
Industry-specific
Solutions
& Own-IP
World-class proven
World-class proven platforms platforms
Our four leaf clover approach
Achieving your goals by understanding the market
Industry specialist and using world-class proven platforms
Best of both worlds
Platform mindset + talking the business language
Niche players
Platform approach
Industry-
Digitalization
Business Value
specific Digitalization
Digitalization solution Business Value
Business Value
Configuration
Configuration & Customizations
& Customizations
World-class proven
World-class proven platforms World-class proven platforms platforms
Our four leaf clover approach
Start project
Fast enabler
Industry Best-practice processes End user training Data migration
Classic approach
We start higher up
Our four leaf clover approach
Peace of mind
Customers (#) & Revenue split (%) Customers (#) & Revenue split (%)
9A Group PER INDUSTRY* 9A Group PER SUB-INDUSTRY*
Other
307; 14% Discrete MFG
231; 17%
Implementation projects
Methodology
Assessment
Deployment Strategy - Phases and Activities
Diagnostic Audit & project preparation(On Cloud9 Assessment) Project (On Cloud9 Methodology)
45 days To be defined after the audit phase
Go/No Go Go/No Go
Key proof-point(s)
Validation: Write-up
Prepare On Cloud9 preparation Contracting
presentation
* Not Required
** Partially elaborated, focusing on proof point, challenges and priorities
How do we start ?
Diagnostic Audit & project preparation(On Cloud9 Assessment) Project (On Cloud9 Methodology)
45 days To be defined after the audit phase
✓ Define the Proof Points ~ determine the content of the Deep Dives & Proof Point demonstrations
1 2 3
List all ambitions & priorities Mutual alignment on Proof Points Start Solution Assessment
from CUSTOMER perspective
✓ Deep Dives & Proof Point demonstrations: elaborate on a limited list of key business processes / domains / activities
RACI’s details
Commercial proposal Definition of the methodology R I on CLoud9 commercial proposition
Definition of the scope R I Methodology definition
costing of workshops R I Business proposal Framing
and Deliverables
Validation proposition Signature of offer I R Validated proposal
Scoping and diagnostics Demonstrations Sessions Preparations and define proof points R A Demo Support
Demo sessions R C Demo Sessions
Architecture Globale Application Mapping Workshop R C Mapping PPT
Functional flow mapping workshop R C Mapping PPT
Volumetry R C List of users service / company / country
Analyse fonctionnelle Core Model Sales workshop R C CR Fit/Gap workshop
Purchasing workshop R C CR Fit/Gap workshop
Finance workshop R C CR Fit/Gap workshop
Tax workshop R C CR Fit/Gap workshop
Banking and treasury workshop R C CR Fit/Gap workshop
Fixed assets workshop R C CR Fit/Gap workshop
Production workshop R C CR Fit/Gap workshop
MRP Planning Workshop R C CR Fit/Gap workshop
Stocks and warehouses workshop R C CR Fit/Gap workshop
Transport workshop R C CR Fit/Gap workshop
Quality workshop R C CR Fit/Gap workshop
Research workshop R C CR Fit/Gap workshop
Document Management Workshop - Lasernet R C CR Fit/Gap workshop
Financial Locations Workshop R C CR Fit/Gap workshop
Technical analysis of Gaps Budget of the Gaps R C Budget of the Gaps
Data migration analysis Referential data workshop R C CR data workshop
Transactional data workshop R C CR data workshop
Historical data workshop R C CR data workshop
Interfaces analysis Single-use interfaces R C CR interface workshop
Target interfaces R C CR interface workshop
Analysis summary Preparation of the solution backlog R I Project task list
Deployment methodology R C Project plan
Framing Restitution Preparation of the restitution Preparation of the perimeter R I Support Prepration
Preparation of the methodology R I Support Prepration
Preparation of the costing R I Support Prepration
definition of the deployment strategy R C Support Prepration
Restitution workshop R C CR workshop restitution
Adjustment proposal R I Commercial proposal Project
Project management Workshop organisation Follow-up on implementation R C Suivi AzureDevOps
Methodology
Project + Deployment
Our Methodology
Build
preparation
Another view of the phases and cycles
Mobilization
Initiation
Project Project
documentation
Build preparation
Training on Setup, Data
migration &
the model
Dev/Int
UAT &
Solution
Change Deployment
backlog Test
Mgmt.
Operation
& support
List of Test
Scenarios
Methodology’s Caption
Caption’s elements
Customer’s tasks
9altitudes’s tasks
D Output “Document”
Presales phase
▪ Qualification & Project definition
Solution Backlog D
9A Kickstart Contributions
Build: Training
▪ Training based on designed processes and on
Designed processes (E2E) validated Training by process Keys users Tasks recorder D
Solution back-log ( Sprint selection) Keys users testing Keys users Knowledge transfert
▪ Change Management
Solution Release
Your project will be managed with the LCS tool, a project management
portal, project administration and task and process tracking.
▪ Domains Dashboard
▪ Sprint monitoring
▪ Global monitoring