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    Tofaş R&D Center: Produc'on Technologies Department

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    Kent Wai
    TOFAŞ Industrial Innovation aims to adopt Industry 4.0 technologies through major projects involving ICT, advanced robotics, and simulation/visualization. This includes implementing big data analytics, software integration, internet of things, human-robot interaction, autonomous mobile robots, and augmented reality. The goals are to increase productivity, quality, flexibility, and safety while reducing costs and production time through enhanced traceability and ergonomics. One project is Robo-Partner, which involves developing scenarios for human-robot interaction.

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    Tofaş R&D Center: Produc'on Technologies Department

    Uploaded by

    Kent Wai
    13 views17 pages
    TOFAŞ Industrial Innovation aims to adopt Industry 4.0 technologies through major projects involving ICT, advanced robotics, and simulation/visualization. This includes implementing big data analytics, software integration, internet of things, human-robot interaction, autonomous mobile robots, and augmented reality. The goals are to increase productivity, quality, flexibility, and safety while reducing costs and production time through enhanced traceability and ergonomics. One project is Robo-Partner, which involves developing scenarios for human-robot interaction.

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    TOFAŞ Industrial Innovation aims to adopt Industry 4.0 technologies through major projects involving ICT, advanced robotics, and simulation/visualization. This includes implementing big data analytics, software integration, internet of things, human-robot interaction, autonomous mobile robots, and augmented reality. The goals are to increase productivity, quality, flexibility, and safety while reducing costs and production time through enhanced traceability and ergonomics. One project is Robo-Partner, which involves developing scenarios for human-robot interaction.

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    © All Rights Reserved
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    13 views17 pages

    Tofaş R&D Center: Produc'on Technologies Department

    Uploaded by

    Kent Wai
    TOFAŞ Industrial Innovation aims to adopt Industry 4.0 technologies through major projects involving ICT, advanced robotics, and simulation/visualization. This includes implementing big data analytics, software integration, internet of things, human-robot interaction, autonomous mobile robots, and augmented reality. The goals are to increase productivity, quality, flexibility, and safety while reducing costs and production time through enhanced traceability and ergonomics. One project is Robo-Partner, which involves developing scenarios for human-robot interaction.

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    TOFAŞ Industrial Innovation

    TOFAŞ R&D CENTER


    Produc'on  Technologies  
    Department  
     
    Industry  4.0  Approach  
    29/11/2016  
    Content

    1.  TOFAS  
    2.  Industry  4.0  Aproach  
    1.  Technological  Aspira=ons  
    2.  Major  Project  Themes  
    3.  Expected  Impact  
    4.  FoF  Scenario  
    3.  ROBO-­‐PARTNER  
    1.  Summary  
    2.  Human  Robot  Interacted  Scenario  
    3.  IMAU  

    Predic=on:  10min  presenta=on  +  5min  ques=ons  &  comments  


    1

    TOFAS
    1.1. Introduction
      TOFAS founded in 1968, "
      Equal shareholders as
    Koç Holding and Fiat
    Chrysler Automobiles
    (FCA), "
      One of the two R&D
    centres of FCA in Europe. "
      The fifth largest industrial
    enterprise of Turkey, "
      Annual capacity of
    400.000 vehicles "
      With 10.000 employees. "
      Operating on a land of 1
    million m2 with an indoor
    area of 350 thousand m2

    Şirket içi / Internal use only 4   /  29  


    2

    INDUSTRY 4.0
    APROACH
    2.1. Technology Aspirations

      High  number  of  body  types  due  to  the  commercial  vehicle  customer  demands  for  the  op'ons  

      Varying  capacity  usage  per  annum  and  per  month  

      Lower  life  span  of  models  

      Turnover  rates  in  the  new  genera'on  

      Aging  society  

    Increase Enhancing Management Increase


    Process Capability Modules Flexibility Design Capability

      Effec've  use  of  resources  to     Fast  response  to  produc'on     Fast  response  to  customer  
    produce  more  vehicles  (labor,   regyme  varia'ons  in  terms  of   demands  and  regula'ons  
    equipment,  'me,  area)   mul'  models,  flactua'ons  in     0  error  in  designing  the  
      Traceable,  absolutely  safe  and   quan''es   produc'on  lines  
    ergonomic  opera'ons         Fast  adapta'on  of  new     Data  driven  decision  systems  
    produc'on  personnel  

    NEXT  PAGE  
    Şirket içi / Internal use only 6   /  29  
    2.2. Major Project Themes

    ❶  ICT (INFORMATION &



    COMMUNICATION TECHNOLOGIES)

    1.  Big  Data  Analy'cs  
    2.  Horizontal/Ver'cal  SoSware  Integra'on  
    3.  Internet  of  Things  
    Industry  4.0  Divas  Reference:  BCG  Report  

    ❸    SIMULATION &
    VISUALIZATION
    ❷  ADVANCED ROBOTICS

    1.  Augmented  Reality   1.  Human  Robot  Interac'on  


    2.  Quality  by  Tele-­‐Cameras   2.  Autonomous  Mobile  Robots  
    3.  Data  Driven  Decision  Support  Systems   3.  Flexible  Robot  Actuators  
    4.  Wearable  Technologies   4.  Robot  Guiding  by  Vision  

      3D  prinBng  (in  coordinaBon  with    Auxiliary  Material  Admin)  


    +     Virtual  Reality  (Support  to  Commercial  Projects)  

    Şirket içi / Internal use only 7   /  29  


    2.3. Impact

    y

    Produc=vity  

    y

    it

    y

    Time to
    Product

    Flexibilit
    Traceabil
    Quality

    Market

    Ergonom
    Improvement  

    Safety &
    Cost

    Industry  4.0  Project  Fields  

    1. Big Data Analytics  


    ICT

    2. Software Integration    
    3. Internet of Things   
    1. Human Robot Interaction    
    Advanced
    Robotics

    2. Autonomous Mobile Robotics  


    3. Flexible Robot Actuators  
    4. Robot Guidance by Vision    
    VISIUALIZATION

    1. Augmented Reality     
    SIMULATION &

    2. Wearable Technologies  
    3. Quality by Tele-Cameras   
    4. Decision Support Systems   

    Şirket içi / Internal use only 8   /  29  


    2.4. FoF Scenario

    Video  
    Şirket içi / Internal use only 9   /  29  
    3

    ROBO-­‐PARTNER  
    3.1. Introduction

    Grant agreement no: 608855


    Şirket içi / Internal use only 11  /  29  
    3.1. Introduction
    Seamless Human-Robot Cooperation for Intelligent, Flexible TOFAŞ     !  
    and Safe Operations in the Assembly Factories of the Future ! is  the  1st  Coordinator  Company  in  EU  
    " FP  NMP  (Produc'on  Technologies)  
    "Duration: "(42 months) 01.10.2013-31.04.2017 programmes  in  Turkiye      
    "Budget: "8 m€"
    "Consortium: "14 partners from 8 countries "

    Şirket içi / Internal use only 12  /  29  


    3.2. Consortium

    Şirket içi / Internal use only 13  /  29  


    3.2. Consortium

    Consor=um  as  a  whole    

    World’s  1st  robo=c  selfie  =  ROFIE  

    Şirket içi / Internal use only 14  /  29  


    3.3. H/R Interacted Assembly

    Video  
    Şirket içi / Internal use only 15  /  29  
    3.4. IMAU

    Video  

    Şirket içi / Internal use only 16  /  29  


    …

    Thanks...  
    http://www.youtube.com/user/ROBOPARTNER

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