SM Cessna 152 Temporary Rev 9
SM Cessna 152 Temporary Rev 9
SM Cessna 152 Temporary Rev 9
MANUAL TITLE Model 152 Series 1978 Thru 1985 Service Manual
MANUAL NUMBER - PAPER COPY D2064-1-13
TEMPORARY REVISION NUMBER D2064-1TR9
This Temporary Revision consists of the following pages, which add to existing pages in the paper copy manual.
SECTION PAGE
2A-10-01 - (Inspection Time Limits) 1 thru 8
2A-12-03 - (Inspection Operation 03) 1 and 2
2A-12-22 - (Inspection Operation 22) 1
2A-14-00 - (List of Supplemental Inspections) 1 thru 4
2A-14-11 - (SID 55-11-02) 1 thru 3
2A-14-23 (SID 27-20-02) 1 thru 3
Section 5 - Landing Gear, Brakes and Hydraulic System 5-37
Section 17 - Structural Repair 17-17
1. Inspection Items
INSPECTION OPERATION 3
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Operation 3 gives Corrosion Prevention and Control Program Inspections (Baseline Program) items
that are to be examined every 24 months. Refer to Section 2A-30-00, Corrosion Prevention and
Control Program, for additional information concerning repeat Corrosion Program Inspection intervals.
B. Inspection items are given in the order of the zone in which the inspection is to be completed.
Frequently, tasks give more information about each required inspection.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
INSPECTION OPERATION 22
Date: _______________
Registration Number: _______________
Serial Number: _______________
Total Time: _______________
1. Description
A. Operation 22 gives Supplemental Inspection Document items that are to be examined after the first
100 hours of operation or 1 year, whichever occurs first. The inspection is to be repeated every 100
hours or 1 year whichever occurs first, after the initial inspection has been accomplished.
B. Inspection items are given in the order of the zone in which the inspection is to be completed.
Frequently, tasks give more information about each required inspection.
C. The right portion of each page gives space for the mechanic's and inspector's initials and remarks. A
copy of these pages can be used as a checklist when these inspections are completed.
Associated
Bulletin Title
Service Kit
SE79-49 Nut Plate Inspection - Vertical Fin Attach Bracket (for units
15279406 thru 15284541, F15201429 thru F15201808,
681, A1500433, A1520735 thru 1520943, FA1520337 thru
FA1520372)
SEB01-01 Rudder Stop Modification SK152-24,
SK152-25
SEB03-6 Vertical Tail Attach Bracket and Aft Horizontal Stabilizer Spar
Inspection (for units 15279406 thru 15284541, F15201429
thru F15201808, A1500433, A1520735 thru 1520943, 681,
FA1520337 thru FA1520372)
SEB07-4 Floorboard/Seat Pan Crack Inspection
SEB87-04 Aileron Hinge Inspection
SEB94-03 Rudder Spar Inspection/Replacement
SEB95-03 Flap Support Inspection and Roller Washer Installation SK180–44
SEB96-07 AN3-5A Bolt Inspection/Replacement
2. Supplemental Inspections
INSPECTION
DETAILS FOUND SUPPLEMEN- COMPLIANCE INSPECTION
IN SECTION TAL INSPEC- TITLE (Refer to Note 1) OPERATION
2-14-XX TION NUMBER
INITIAL REPEAT
2A-14-01 27-20-01 Rudder Pedal Torque 10,000 Hours 3,000 Hours 7
Tube Inspection or 20 Years or 5 Years
2A-14-02 27-30-01 Elevator Trim Pulley 1,000 Hours 1,000 Hours 14
Bracket and Actuator
Bracket Structure
Inspection
2A-14-03 32-13-01 Landing Gear Spring MILD/ MILD/ 11
Corrosion Inspection MODERATE MODERATE
20 Years 10 Years
SEVERE 10 SEVERE 5 13
Years Years
2A-14-05 32-20-01 Nose Gear Torque Link 3,000 Hours 3,000 Hours 8
and Fork Inspection or 5 Years or 5 Years
SEVERE 10 SEVERE 5 13
Years Years
INSPECTION
DETAILS FOUND SUPPLEMEN- COMPLIANCE INSPECTION
IN SECTION TAL INSPEC- TITLE (Refer to Note 1) OPERATION
2-14-XX TION NUMBER
INITIAL REPEAT
2A-14-11 55-11-02 Vertical Stabilizer Attach 2,000 Hours 2,000 Hours 23
Bracket and Horizontal or 4 Years or 4 Years
Stabilizer Rear Spar
Attachment Inspection
2A-14-12 55-30-01 Vertical Stabilizer, 10,000 Hours 3,000 Hours 7
Rudder and Attachments or 20 Years or 5 Years
Inspection
2A-14-13 55-41-01 Rudder Spar Inspection 100 Hours or 100 Hours or 22
1 Year 1 Year
2A-14-14 57-11-01 Wing Structure Inspection TYPICAL TYPICAL 18
12,000 Hours 2,000 Hours
or 20 Years or 10 Years
SEVERE SEVERE 19
6,000 Hours 1,000 Hours
or 10 Years or 5 Years
2A-14-15 57-11-02 Wing Structure Corrosion MILD/ MILD/ 11
Inspection MODERATE MODERATE
20 Years 10 Years
SEVERE 10 SEVERE 5 13
Years Years
INSPECTION
DETAILS FOUND SUPPLEMEN- COMPLIANCE INSPECTION
IN SECTION TAL INSPEC- TITLE (Refer to Note 1) OPERATION
2-14-XX TION NUMBER
INITIAL REPEAT
2A-14-20 57-53-01 Flap Tracks Corrosion MILD/ MILD/ 11
Inspection MODERATE MODERATE
20 Years 10 Years
SEVERE 10 SEVERE 5 13
Years Years
2A-14-21 71-20-01 Engine Mount Inspection 5,000 Hours At Engine 10
or 20 Years Overhaul
2A-14-22 55-11-03 Vertical Fin Attach Bracket 100 Hours or 100 Hours or 22
1 Year 1 Year
2A-14-23 27-20-02 Rudder Horn Inspection 100 Hours or 100 Hours or 22
1 Year 1 Year
NOTE 1: Time limits for the INITIAL inspections are set by either flight hours or calendar time, whichever
occurs first. Except for Section 2A-14-21, Supplemental Inspection 71-20-01, corresponding
calendar inspection times are per REPEAT flight hour or calendar time specified, whichever occurs
first. Corrosion Prevention and Control Program (CPCP) remain calendar time based. If the INITIAL
inspection has been completed, and a CPCP is in effect, then REPEAT inspections are based
entirely on flight hours.
1. TITLE:
Vertical Stabilizer Attach Bracket and Horizontal Stabilizer Rear Spar Attachment Inspection
2. EFFECTIVITY
15279406 thru 152884541,
F15201449 thru F15201828,
A15200735 thru A15200943,
FA15200337 thru FA1520372
INSPECTION COMPLIANCE
ALL USAGE: INITIAL 2,000 Hours
REPEAT 2,000 Hours
3. PURPOSE
To inspect the vertical and horizontal stabilizer rear spar attachments for signs of damage, cracks or
deterioration.
4. INSPECTION INSTRUCTIONS
A. Do an inspection of the vertical stabilizer to horizontal stabilizer aft spar fitting. Refer to Figure 1,
Detail B.
(1) Visually inspect the vertical stabilizer to horizontal stabilizer aft spar fitting for cracks or corrosion.
(a) Clean area before inspecting if grime or debris is present.
(b) Pay particular attention to the 0431009 brackets at the radius of the vertical to horizontal
flanges.
(2) Do a surface eddy current inspection of the 0431009 brackets at the radius of the vertical
to horizontal flanges. Refer to Section 2A-13-01, Nondestructive Inspection Methods and
Requirements, Eddy Current Inspection, for additional inspection instructions.
B. Visually inspect the 0432005-1 and -2 fittings that attach the horizontal stabilizer rear spar to the
fuselage.
(1) Inspect for loose screws in the attachment of the fittings to the horizontal stabilizer.
C. Remove 0432004 bracket from 0432001–15 reinforcement and visually inspect the horizontal
stabilizer rear spar and vertical stabilizer attach bracket for cracks. Refer to Figure 1.
(1) Clean area before inspecting if grime or debris is present.
(2) Visually inspect bracket and reinforcement for cracks. Use inspection holes to inspect around
nut plates on upper and lower flanges.
(3) Pay particular attention to the edge of the plate welded to the aft side of the bracket.
(4) Visually inspect 0432001-56 spar for cracks near bracket and reinforcement attach area.
Remove the inspection plate on the top surface of the horizontal stabilizer and use a borescope
to inspect the forward side of 0432001-56 spar.
D. Detailed Inspection:
(1) If no cracks are found on 0432004 bracket during visual inspection, conduct a magnetic particle
inspection. Pay particular attention to fastener holes.
(2) Conduct a surface eddy current inspection of 0432001–15 horizontal rear spar reinforcement,
where the 0432004 bracket attaches.
(3) Remove 0432001–15 rear spar reinforcement and conduct a surface eddy current inspection of
0432001–56 spar, where the 0432004 and 0432001–15 are installed.
E. Install all removed parts. Refer to the applicable Model 150 Service Manual. CR3213-4-3 blind rivets
may be used ti install the 0432004 bracket
6. INSPECTION METHOD
Visual, Eddy Current and Magnetic Particle
7. REPAIR/MODIFICATION
Replace damaged or cracked parts. 0431009-1 and -2 brackets may be replaced with 0431009-3
brackets. 0432004-1 or -9 fittings have been replaced by 0432004-10 fittings. The -10 fittings are
heat treated after welding and so cannot be rewelded and used without subsequent heat treatment.
Repairs may be made in accordance with Section 17 (Structural Repair) of the applicable Model 152
Service Manual. Any repair not available in Section 17 should be coordinated with Cessna Customer
Service prior to beginning the repair.
8. COMMENTS
SID 55-11-02 supersedes SEB03-6.
VERTICAL STABILIZER ATTACH BRACKET AND HORIZONTAL STABILIZER REAR SPAR ATTACHMENT
INSPECTION
Figure 1 (Sheet 1)
D2064-1-13 Temporary Revision Number 9 - Aug 1/2019 2A-14-11 Page 3
© TEXTRON AVIATION INC. Oct 2/1995
CESSNA®
MODEL 152 SERIES
SERVICE MANUAL
1. TITLE:
Rudder Horn Inspection
2. EFFECTIVITY
15279406 thru 15286033
681, A1500433, A1520735 thru A1521049
F15201429 thru F15201980
FR1520337 thru FR1520425
INSPECTION COMPLIANCE
ALL USAGE: INITIAL 100 Hours or 1 Year
REPEAT 100 Hours or 1 Year
3. PURPOSE
To inspect the rudder horn for corrosion around the bumpers installed with SK152-24 or SK152-25.
4. INSPECTION INSTRUCTIONS
A. Review the aircraft maintenance records to determine if the detailed visual inspection outlined in steps
3-17 of SEL-27-02 have been accomplished for SK-152-24B or SK152-25B or earlier revision. If
the inspection has not been accomplished complete this inspection now. If the inspection has been
accomplished, or SK-152-24C or SK152-25C or later revision has been accomplished, complete step
B.
B. Do a visual inspection of the rudder horn for corrosion, cracked paint, bubbled or peeling paint. Pay
particular attention to the area where the bumper contacts the rudder horn and the area around each
rivet. Refer to Figure 1 . Inspect the condition of the sealant and corrosion inhibitor compound (CIC)
and correct as necessary.
NOTE: Clean dirt and grime from bumpers and rudder horn with an approved aircraft cleaner
before inspection.
C. If corrosion, cracked, bubbled or peeling paint is found carefully remove the six MS20470AD4-7A
rivets and two bumpers. Do a detailed inspection of the rudder horn for corrosion, looking closely at
the area where the bumpers contact the rudder horn and in the rivets holes. Refer to SEL-27-02 for
reassembly instructions.
6. INSPECTION METHOD
Visual
7. REPAIR/MODIFICATION
If the rudder horn has moderate or severe corrosion more than 0.010 inch, the rudder horn must be
replaced. If the rudder horn shows signs of light surface corrosion, the area can be reworked as
follows:
A. Use 180 grit or finer aluminum oxide abrasive paper, cloth or pads to remove surface corrosion.
B. Remove no more than 0.010 inch material. If more than 0.010 inch material is removed, the rudder
horn must be replaced.
8. COMMENTS