NC Operation Manual
NC Operation Manual
NC Operation Manual
NC2438/NC2538/NC2638/NC2738/NC2838
Operation Manual
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8 8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
Ver 1.6
NIPPON
Preface
_____________________________________________________________________
Thank you for purchasing the NC series digital temperature controllers.
This User’s Manual contains instructions for mounting, functions, operations and notes when operating
the NC series digital temperature controllers.
To prevent accidents arising from the misuse of this controller, please ensure the operator receives this
manual.
Notes
_____________________________________________________________________
• This instrument should be used in accordance with the specifications described in the manual.
If it is not used according to the specifications, it may malfunction or cause a fire.
• Be sure to follow the warnings, cautions and notices. If they are not observed, serious injury or
malfunction may occur.
• The contents of this instruction manual are subject to change without notice.
• Care has been taken to ensure that the contents of this instruction manual are correct, but if there
are any doubts, mistakes or questions, please inform our company.
• Measures must be taken to ensure that the operator cannot touch power terminals or other high voltage
sections.
• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.
• NIPPON INDIA is not liable for any damage or secondary damage(s) incurred as a result of using
this product, including any indirect damage.
1 NC operation manual
WARNING : This mark indicates precautions that must be taken if there is danger of electric shock,
fire, etc., which could result in loss of life or injury.
CAUTION : This mark indicates that if these precautions and operating procedures are not taken,
damage to the instrument may result.
WARNING
• An external protection device must be installed if failure of this instrument could result in damage
to the instrument, equipment or injury to personnel.
• All wiring must be completed before power is turned on to prevent electric
shock, fire or damage to instrument and equipment.
• This instrument must be used in accordance with the specifications to
prevent fire or damage to instrument and equipment.
• This instrument is not intended for use in locations subject to flammable or
explosive gases.
• Do not touch high-voltage connections such as power supply terminals, etc.
to avoid electric shock.
• NIPPON INDIA. is not responsible if this instrument is repaired, modified or
disassembled by other than factory-approved personnel. Malfunction can occur and
warranty is void under these conditions.
NC operation manual 2
CAUTION
• This product is intended for use with industrial machines, test and measuring equipment. It is not
designed for use with medical equipment and nuclear energy.
• This is a Class A instrument. In a domestic environment, this instrument may cause radio interference,
in which case the user may be required to take additional measures.
• This instrument is designed for installation in an enclosed instrumentation panel. All high-voltage
connections such as power supply terminals must be enclosed in the instrumentation panel to avoid
electric shock by operating personnel.
• All precautions described in this manual should be taken to avoid damage to the
instrument or equipment.
• All wiring must be completed before power is turned on to prevent electric shock,
instrument failure, or incorrect action.
• The power must be turned off before repairing work for input break and output failure including
replacement of sensor, contactor or SSR, and all wiring must be completed before power is turned on
again.
• Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock,
fire or malfunction.
• Tighten each terminal screw to the specified torque found in the manual to avoid electric shock, fire or
malfunction.
• When the thermocouple wiring is extended, please use the compensation lead of the corresponding type
to this thermocouple.
3 NC operation manual
Content
1. Order Information .............................................................................................................................................7
1.1 NC Order Information .............................................................................................................................7
2. Specifications ...................................................................................................................................................8
2.1 NC Specifications ...................................................................................................................................8
6. Installation ..................................................................................................................................................... 16
6.1 NC2438 Dimensions .......................................................................................................................... 16
6.2 NC2638 Dimensions .......................................................................................................................... 16
6.3 NC2738 Dimensions .......................................................................................................................... 16
6.4 NC2538 Dimensions .......................................................................................................................... 17
6.5 NC2838 Dimensions .......................................................................................................................... 17
NC operation manual 4
8.8 Controlling With Manual Control......................................................................................................... 28
9. Flow Chart of Parameter Setting ................................................................................................................... 28
9.1 Level Operation Mode ........................................................................................................................ 28
9.2 Level Operation Diagram ................................................................................................................... 29
9.3 Data Lock Function ............................................................................................................................ 29
9.4 Level 1 (User Level) All Parameters Display ...................................................................................... 30
9.5 LEVEL_1 Parameter .......................................................................................................................... 31
9.6 Level 2 (PID Level) All Parameters Display ....................................................................................... 32
9.7 LEVEL_2 Parameter .......................................................................................................................... 33
9.8 Level 3 (Input Level) All Parameters Display ..................................................................................... 34
9.9 LEVEL_3 Parameter .......................................................................................................................... 34
9.10 Level 4 (Setting Level) All Parameters Display ................................................................................ 37
9.11 LEVEL_4 Parameter ......................................................................................................................... 37
9.12 Parameters Hide/Display Table on Level 4 ...................................................................................... 38
9.13 Fast Level All Parameters Display ................................................................................................... 40
9.14 Fast Level Parameter ....................................................................................................................... 40
10. Functional Descriptions ............................................................................................................................... 43
10.1 PV bias ............................................................................................................................................. 43
10.2 Retransmission ................................................................................................................................. 44
10.3 Remote SV ....................................................................................................................................... 45
10.4 Heater Break Alarm .......................................................................................................................... 47
10.5 Dehumidification Function ................................................................................................................ 49
10.6 Motor Valve Control .......................................................................................................................... 50
10.7 RAMP & SOAK ................................................................................................................................. 53
10.8 Proportional Control ......................................................................................................................... 56
10.9 Master-Slave communication ........................................................................................................... 57
10.10 Piece Linear Compensation ........................................................................................................... 58
10.11 Auto-tuning and Startup tuning ....................................................................................................... 61
10.12 ON / OFF Control ........................................................................................................................... 64
10.13 Super SV ........................................................................................................................................ 66
10.14 Input Math Function ........................................................................................................................ 67
11. Alarm Action ................................................................................................................................................ 70
11.1 Alarm Mode ...................................................................................................................................... 71
11.2 Alarm Special Setting ....................................................................................................................... 73
11.3 Alarm Example ................................................................................................................................. 73
12. Programmable ............................................................................................................................................. 74
12.1 Parameter ......................................................................................................................................... 74
12.2 Key Operation Description ............................................................................................................... 75
12.3 Program Initial Setting ...................................................................................................................... 76
12.4 Create Program ................................................................................................................................ 78
12.5 Program Execution Flow .................................................................................................................. 81
12.6 Program Setting Example ................................................................................................................ 81
13. Modification of Output Module .................................................................................................................... 82
5 NC operation manual
13.1 Relay Control (1a) ............................................................................................................................ 82
13.2 Relay Control (1c) ............................................................................................................................ 82
13.3 SSR Control...................................................................................................................................... 82
13.4 Linear Control ................................................................................................................................... 82
13.5 Output Calibration Procedure Diagram ............................................................................................ 83
13.6 Output Calibration Steps .................................................................................................................. 84
14. Modification of Input Signal ......................................................................................................................... 85
14.1 Input modify to thermocouple ........................................................................................................... 85
14.2 Input modify to RTD.......................................................................................................................... 86
14.3 Input modify to Linear (4~20mA) ...................................................................................................... 87
14.4 Steps For Linear Input Calibration ................................................................................................... 88
15. Phase angle / Zero cross Control ............................................................................................................... 89
16. Error Message ............................................................................................................................................. 93
17. NC Communication Register Address Table .......................................................................................... 94
18. NC Fast Communication Register Address Table .................................................................................. 95
19. Program Design Table ................................................................................................................................. 96
20. Glossary of Characters Used In This Manual ............................................................................................. 98
NC operation manual 6
1. Order Information
0 None 0 None 0 None 0 None 0 None 0 None See input A AC 85~265V N None
Range
NC2438 48x48mm 1 Relay 1 Relay 1 1 Set 1 4~20mA 1 4~20mA 3 TTL type code D DC 24V T Terminal Cover
NC2638 96x48mm
NC2738 72x72mm Voltage Pulse Voltage Pulse
2 2 2 2 Sets 2 0~20mA 2 0~20mA B RS-485 W IP65
NC2538 48x96mm (SSR Drive) (SSR Drive)
NC2838 96x96mm Terminal Cover
3 4~20mA 3 4~20mA 3 3 Sets A 0~5V A 0~5V R
+IP65
Motor valve
C 1~5V C 1~5V B HBA+AL2 M
control feedback
7 NC operation manual
2. Specifications
2.1 NC Specifications
Model NC2438 NC2638 NC2738 NC2538 NC2838
Supply Voltage AC 85 ~ 265V, DC 24V (Optional Functions)
Power Frequency 50/60 Hz
Power Consumption Approximately 6VA
Memory Non-Volatile Memory EEPROM
Cold junction compensation device external
Accuracy : 0.1%
Cold junction compensation device internal
Accuracy : 0.3%
Sensor Input
Sample time : 50ms
※ Please refer to Input Thermocouple : (K, J, R, S, B, E, N, T, W, PLⅡ, L)
Range Table RTD: PT100
DC Linear Analog Input : 0~20mA, 4~20mA
0~1V, 0~5V, 0~10V, 0~2V, 1~5V, 2~10V
0~25mV, 0~50mV, 0~70mV
1a 1c 1c 1c 1c
OUT1 Relay 1a SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
1c SPDT-NO, 250 VAC, 5A (resistive load), electrical life: 50,000 operations
SPDT-NC, 250 VAC, 2A (resistive load), electrical life: 20,000 operations
Output
OUT2 Relay SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
SSR Driver ON: 24 V OFF: 0V max. load current: 20mA, with short circuit protection circuit
linear 4~20mA,0~20mA, 0~5V,0~10V, 1~5V,2~10V
Control Method ON-OFF or P, PI, PID control
1a 1c 1a 1c 1c
Alarm 1 1a SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
1c SPDT-NO, 250 VAC, 5A (resistive load), electrical life: 50,000 operations
SPDT-NC, 250 VAC, 2A (resistive load), electrical life: 20,000 operations
Alarm
Alarm 2 SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
--- 1a 1a 1a 1a
Alarm 3
SPST-NO, 250 VAC, 5A (resistive load), electrical life: 100,000 operations
Re-transmitted
4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V
Signal
Source of Re-
SV, PV
TRS transmission
Accuracy 0.1%
Resolution 14 bit
Signal 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V
Remote
Resolution 18 bit
SV
controlled by SV
Signal 1KΩ, 560Ω
Motor
Resolution 18 bit
valve
Controlled by PV2
Interface RS-485 Half duplex Communication MAX. 31 units, MAX. distance 1200 meters
Protocol Modbus RTU , TAIE
NC operation manual 8
9 NC operation manual
3. Input Range Table
Range
Types of input Code
°C °F
K1 01 -50.0~600.0 -58.0~999.9
K
K2 02 -50~1200 -58~2192
J1 03 -50.0~400.0 -58.0~752.0
J
J2 04 -50~1200 -58~2192
R R 05 -50~1760 -58~3200
S S 06 -50~1760 -58~3200
B B 07 -50~1820 -58~3308
Thermocouple
E E 08 -50~900 -58~1652
N N 09 -50~1300 -58~2372
T1 10 -199.9~400.0 -199.9~752.0
T
T2 11 -199~400 -326~752
W W 12 -50~2320 -58~4208
PL PL 13 -50~1200 -58~2192
L L 14 -50~800 -58~1472
PT1 15 -199.9~850.0 -199.9~999.9
RTD PT100 PT2 16 -199~850 -326~1562
PT3 17 0~850 32~1562
AN1 0~25mV 18
0~50mV 19
0~20mA 20
0~1V 21
AN2
0~2V 22 -1.999~9.999
0~5V 23 -19.99~99.99
Linear
0~10V 24 -199.9~999.9
-1999~9999
AN3 0~70mV 25
4~20mA 26
10~50mV 27
AN4
1~5V 28
2~10V 29
NNCNC
1. Temperature Controller…1 unit
2. Mounting frame………….2 units
3. Brief manual……………..1 pcs
NC operation manual 10
4.2 Label Guide
4.2.1 NC2438
(1)
NC-2438-301-00B
(4)
(2) NC-2438-301-00B
(3)
4.2.2 NC2738
(1)
(2) NC-2738-301-00B
(4)
(3)
11 NC operation manual
4.2.3 NC2638/NC2538/NC2838
(1)
(2) NC-2838-301-00B
(4)
(3)
NC operation manual 12
13 NC operation manual
5. Parts Description
5.1 NC Series
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8 8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
8.8.8.8
OUT2
( Green )
Lamp lit when Auto-tuning is activated
AT
(Orange)
8.8.8.8
AL1 Lamp lit when Alarm 1 is activated (Red)
3 LED
AL2 Lamp lit when Alarm 2 is activated (Red)
AL3 Lamp lit when Alarm 3 is activated (Red)
Lamp lit when controller in manual mode
MAN
or get error condition (Orange)
When the program is executed, this light
PRO
is on (orange)
OUT1% Output% bar-graph indicator(Green)
UP Increase numerals
NC operation manual 14
15 NC operation manual
6. Installation
Mounting fixture
NC operation manual 16
6.4 NC2538 Dimensions
(Unit: mm)
17 NCoperation manual
NC operation manual 18
7. Terminal Arrangement
Caution
When implementing wiring for the controller power supply, please make sure that the power supply is
turned off to avoid electric shock!
Do not touch the live parts, such as the terminals, while the power is on. Otherwise death or serious
injury may be resulted from short circuit of the contact electrode.
Power supply
AC 85~265V
DC 24V
1 6
T/R (B-) 11
Relay
2 COMM 7 B
OUT2
(AL1)
SSR T/R (A+) 12
mA/V
3 8
13 INPUT
B
Relay
4 AL2 9
OUT1 SSR 14
mA/V A
5 10
TC/mV RTD mA/V
AL1 AL2
1 L 1 2 or 11 13
Alarm-1
Power AC 85~265V DC 24V
Alarm-2
6 N 6 3 12 14
4 4 4 11 T/R (B-)
5 5 5 12 T/R (A+)
2 2 2 11
Output-2 Relay SSR mA / V Transmission mA / V
3 3 3 12
11 G1 11
Remote SV mA / V
12 K1 12
1ϕ Zero cross
13 G2 11
CT CT
14 K2 12
2
B
7 7
3 CLOSE
Motor B
valve
Input 9 9 RTD 9 mA / V
4 OPEN TC / mV
A
10 10 10
5 COM
19 NC operation manual
7.2 NC2638 Terminal Arrangement
Remote
mA/V INPUT
mA/V
AL2
COMM RTD
B B A
T/R (B-) T/R (A+)
NC NO COM TC/mV
11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10
NC NO COM NO NC COM
Relay
Power supply SSR
mA/V Relay
AC 85~265V AL1
DC 24V
OUT2 SSR
(AL3) mA/V
OUT1
1 L 1 14 T/R (B-)
2 N 2 15 T/R (A+)
8 NO 12 14
Transmission mA / V mA / V
NC
Output-1 9 9 9 13 15
SSR mA / V
10 COM 10 10
14 14
Remote SV/
mA / V CT
CT Input
6 6 6
15 15
Output-2 Relay SSR mA / V
7 CLOSE
5 COM 13 COM
9
B
Input 19 19 RTD 19 mA / V
TC / mV
10 COM
A
20 20 20
NC operation manual 20
7.3 NC2738 Terminal Arrangement
COM
Power supply
1 T/R (B-) 15 8
AC 85~265V COMM
DC 24V NO
2 T/R (A+) 16 9 AL2
NC
Relay
3 17 10
OUT2
SSR
(AL1)
mA/V
4 18 11 B
TRS
Relay NO mA/V
5 19 12
INPUT
OUT1 NC B
6 20 13
SSR
AL3
mA/V COM A
7 21 14
TC/mV RTD mA/V
10 NC
NC
Output-1 6 6 6
SSR mA / V 15 T/R (B-)
16 T/R (A+)
3 3 3
Output-2 Relay SSR mA / V
18
4 4 4 Transmission mA / V
19
1ϕ Phase angle 1ϕ Zero cross
15 G1 15 G1
9 15 18
Remote SV mA / V mA / V mA / V
16 K1 16 K1
10 16 19
17 G2 17 G2
1ϕ Zero cross/
15 18
Phase angle 18 K2 18 K2
CT
CT CT
Input
20 R 16 19
* AC 220 / 380V
21 S
B
11 11
* Power supply
B
3
Input 13 13 RTD 13 mA / V
TC / mV
A
4 CLOSE 14 14 14
Motor
valve 5 OPEN
7 COM
21 NC operation manual
7.4 NC2538 Terminal Arrangement
NC
Power supply 1 11
AC 85~265V
DC 24V NO
2 12 AL2
NC COM
3 13
NO
AL1 4 14 T/R (B-)
COMM Remote
COM mA/V
5 15 T/R (A+)
Relay
6 16
OUT2
SSR
(AL3)
mA/V
7 17 B
Relay NO
8 18
INPUT
OUT1 NC B
9 19
SSR
mA/V
COM A
10 20
TC/mV RTD mA/V
1 L 1 14 T/R (B-)
2 N 2 15 T/R (A+)
8 NO 12 14
Transmission mA / V mA / V
NC
Output-1 9 9 9 13 15
SSR mA / V
10 COM 10 10
14 14
Remote SV/
mA / V CT
CT Input
6 6 6
15 15
Output-2 Relay SSR mA / V
7 CLOSE
5 COM 13 COM
9
B
Input 19 19 RTD 19 mA / V
TC / mV
10 COM
A
20 20 20
NC operation manual 22
7.5 NC2838 Terminal Arrangement
NC
Power supply 1 21 T/R (B-) 31 11
AC 85~265V COMM
DC 24V NO
2 22 T/R (A+) 32 12 AL2
NC COM
3 23 33 13
NO
AL1 4 24 34 14 T/R (B)
COMM Remote
COM mA/V
5 25 35 15 T/R (A)
Relay
6 26 36 16
OUT2
SSR
(AL3)
mA/V
7 27 37 17 B
Relay NO
8 28 38 18
INPUT
OUT1 NC B
9 29 39 19
SSR
mA/V TRS
COM mA/V A
10 30 40 20
TC/mV RTD mA/V
1 L 1 6
Power AC 85~265V DC 24V
7 CLOSE
2 N 2
Motor
valve 8 OPEN
8 NO
9
NC
Output-1 9 9 9
10 COM
SSR mA / V
5 COM 13 COM
31 RG1
34 RK2
3ϕ
Zero cross 39
35 TG1
Transmission mA / V
36 TK1 40
37 TG2
14 14
Remote SV/
38 TK2
CT Input
mA / V CT
15 15
1ϕ Phase angle 1ϕ Zero cross
B
31 G1 31 G1 17 17
32 K1 32 K1 Input 19 19
B
RTD 19 mA / V
TC / mV
33 G2 33 G2
A
1ϕ Zero cross/ 20 20 20
Phase angle 34 K2 34 K2
39 R
* AC 220 / 380V
40 S
* Power supply
23 NC operation manual
NC operation manual 24
25 NC operation manual
8. Basic Function Setting
8.2 SV Setting
PV PV
When key is pressed,
1. Display after power-on. 2.
SV the lower display flashes.
SV
PV PV
Press key and Press key to store
3. 4.
key to adjust set value. new value of SV.
SV SV
PV PV Press key or
When key is pressed,
3. 4. key to select auto-tuning
SV the lower display flashes. SV execution or not.
PV
Press key to store new By the same procedure, use the same ways to set integral
5.
value of P1. time(I1) and derivative time(D1).
SV
NC operation manual 26
8.5 Controlling With ON/OFF Action
Hold key 3 seconds,
PV PV then entering LEVEL_2, as
1. Display after power-on. 2. upper display shows “P1”,
SV SV with lower display showing
current P1 value.
PV PV
Press key until show When key is pressed,
3. 4.
“ALD1”。 the lower display flashes
SV SV
PV
5. Press key to store new value of AL1.
SV
27 NC operation manual
8.8 Controlling With Manual Control
PV PV
1. Display after power-on. 2. Hold 2 seconds.
SV SV
NC operation manual 28
9.2 Level Operation Diagram
Level 3
(Input Level)
press SET + key
3 seconds
Level 4
press SET + key
(SET Level)
3 seconds
Power ON
※ : If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV.
LEVEL
LCK Level_1 Level_2 Level_3 Level_4 Descriptions
USER Level PID Level INPUT Level SET Level
◎ ◎ ◎ All parameters of Level 1, 2 & 3 are able to be modified
0000 X
(Factory default setting)
1111 ◎ ◎ X ◎ All parameters of Level 1, 2 & 4 are able to be modified
0100 ◎ ◎ X X All parameters of Level 1, 2 are able to be modified
0110 ◎ ◎ X X Only parameters of Level 1 and LCK can be modified
0001 ◎ ◎ X X Only SV, LCK can be modified
0101 ◎ ◎ X X Only LCK can be modified
◎ ◎ ◎ Once jumping to other levels, LCK will be automatically
Other X
restored to 0000
◎: allow X: inhibit
29 NC operation manual
9.4 Level 1 (User Level) All Parameters Display
Level 1
PV / SV
OUTL
Output percentage
AT
Auto tuning
AL1/SOAK/HBAC
AL1 → Alarm1 set v alue
SOAK → Alarm1 soak time
HBAC →HBA c urrent setting value
AL2/SOAK/HBAC
AL2 → Alarm2 set v alue
SOAK → Alarm2 soak time
HBAC →HBA c urrent setting value
AL3/SOAK
RATE/RAMP
AL3 → Alarm3 set v alue
SOAK → Alarm3 soak time
RATE → Slave SV rate
RAMP → SV ramp operation
PV / SV
※ : If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV
NC operation manual 30
9.5 LEVEL_1 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
PV --- Process value USPL LSPL --- ---
SV --- Set value USPL LSPL --- ---
High limit setting of manipulated value
OUTL when PID gain > OUTL use OUTL as 100.0 0.0 100.0 SET1.1
manipulated value
Auto-tuning execute selection
0 : NO (PID control)
1 : YES (execute auto-tuning)
AT PRTU NO NO SET1.2
2 : PR.TU (Startup tuning, execute once)
3 : PRTU (Startup tuning, execute always
when reboot)
EX1: When alarm1 is used as HBA function(ALD1= 09), original AL1 will become HBAC display
EX2: When alarm2 is used as SOAK_B function(ALD2= 19), original AL2 will become SOAK display
EX3: When alarm3 is used as RAMP function(ALD3= 09), original AL3 will become RAMP display
31 NC operation manual
9.6 Level 2 (PID Level) All Parameters Display
Level 2
CYT2
P1 HYS2
Main output Hysteresis for
proportional band sub output
I1 GAP1
Main output Control gap
integral time (for main output)
D1 GAP2
Main output Control gap
derivative time (for sub output)
AT.VL LCK
Auto tuning offset value Function or level lock
CYT1 P1
Main output
control cycle
HYS1
Hysteresis for
main output
P2
sub output
proportional band
I2
sub output integral time
D2
sub output
derivative time
CYT2
sub output control cycle
HYS2
※ If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV
NC operation manual 32
9.7 LEVEL_2 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
Main output proportional band
0.0 : ON/OFF control
P1 200.0 0.0 3.0 ---
Other values : proportional band setting
value
Main output integral time
I1 0 : disable integral function 3600 0 240 ---
Other values : integral time setting value
Main output derivative time
D1 0 : disable derivative function 900 0 60 ---
Other values : derivative time setting value
Auto-tuning offset value
AT.VL 100.0 -100.0 0.0 ---
execute auto-tuning in (SV+ATVL) point
Main output control cycle
0 : Linear signal
CYT1 150 0 10 ---
1 : SSR drive
2~150 : Relay
Hysteresis for main output
on/off control use(when P1 = 0.0 appear)
heating formula:
PV ≥ (SV + HYS1) → OUT1=OFF
HYS1 100.0 -100.0 1.0 P1 = 0.0
PV ≤ (SV - HYS1) → OUT1=ON
cooling formula:
PV ≥ (SV + HYS1) → OUT1=ON
PV ≤ (SV - HYS1) → OUT1=OFF
Sub output proportional band
0.0 : ON/OFF control
P2 200.0 0.0 3.0 OUTY = 1
Other values : proportional band setting
value
Sub output integral time
I2 0 : disable integral function 3600 0 240 OUTY = 1
Other values : integral time setting value
Sub output derivative time
D2 0 : disable derivative function 900 0 60 OUTY = 1
Other values : derivative time setting value
Sub output control cycle
0 : Linear signal
CYT2 150 0 10 OUTY = 1
1 : SSR drive
2~150 : Relay
Hysteresis for sub output
HYS2 100.0 -100.0 1.0 P2 = 0.0
on/off control use(when P2 = 0.0 appear)
GAP1 Control gap (for main output) 1000 -1000 0 OUTY = 1
33 NC operation manual
9.8 Level 3 (Input Level) All Parameters Display
Level 3
※ If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV
NC operation manual 34
9.9 LEVEL_3 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
ANH2 Sub input span calibration (hex display) 0x7FFF 0x0000 0x5FFF SET2.4
Alarm1 mode selection
ALD1 19 0 11 SET3.1
(Please refer to Chapter 11.1 Alarm Mode)
Alarm1 time setting
0.00:Flicker
ALT1 99.59:Continued ON 99.59 0.00 99.59 SET3.2
0.01~99.58:delay time
Time format:min . sec
Alarm2 mode selection
ALD2 19 0 0 SET3.3
(Please refer to Chapter 11.1 Alarm Mode)
Alarm2 time setting
0.00:Flicker
ALT2 99.59:Continued ON 99.59 0.00 99.59 SET3.4
0.01~99.58:delay time
Time format:min . sec
Alarm3 mode selection
ALD3 18 0 0 SET4.1
(Please refer to Chapter 11.1 Alarm Mode)
Alarm3 time setting
0.00:Flicker
ALT3 99.59:Continued ON 99.59 0.00 99.59 SET4.2
0.01~99.58:delay time
Time format:min . sec
35 NC operation manual
9.9 LEVEL_3 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
Alarm special function setting
SETA 1111 0000 0000 SET5.3
(Please refer to Chapter 11.2)
Protocol selection
0 : TAIE
PSL RTU TAIE RTU SET5.4
1 : RTU
(Please refer to communication manual)
Data format
0 : O_81
(parity bit=odd, stop bit=1)
1 : O_82
(parity bit=odd, stop bit=2)
2 : E_81
BITS (parity bit=even, stop bit=1) N_82 O_81 O_81 SET5.4
3 : E_82
(parity bit=even, stop bit=2)
4 : N_81
(parity bit=none, stop bit=1)
5 : N_82
(parity bit=none, stop bit=2)
IDNO Controller station 254 0 1 SET5.4
Baud rate
0 : 24(2400)
1 : 48(4800)
2 : 96(9600)
BAUD 1152 24 384 SET5.4
3 : 192(19200)
4 : 384(38400)
5 : 576(57600)
6 : 1152(115200) bps
SVOS SV bias 100.0 -100.0 0 SET6.1
PV bias
PVOS 199.9 -199.9 0 SET6.2
PV = PV x (PVOH / 5000) + PVOS
Unit
Change this parameter USPL&LSPL
will be reset
UNIT 2 0 --- SET6.3
0 : °C
1 : °F
2 : U (Linear signal)
PV digital filter
The PV filter is used to eliminate noise
PVFT 10.00 0.01 2.00 SET6.4
against the measured input
Unit : second
OUTY=2
PV2 Use for motor valve feedback value 100.0 0.0 --- &
SET7.1
Control action selection
OUD 0 : HEAT reverse action COOL HEAT HEAT SET7.2
1 : COOL direct action
Super SV function, suppressing overshoot
OPAD 0 : OFF ON OFF OFF SET7.3
1 : ON
Power frequency
HZ 0 : 50HZ 50HZ 60HZ 60HZ SET7.4
1 : 60HZ
NC operation manual 36
9.10 Level 4 (Setting Level) All Parameters Display
Level 4
SET1 INP2
Parameters
sub input type selection
Hide/Display
SET2 OUTY
Parameters Hardware drive
Hide/Display selection
SET3 PROG
Parameters Program function
Hide/Display enable
SET4 SET1
Parameters
Hide/Display
SET5
Parameters
Hide/Display
SET6
Parameters
Hide/Display
SET7
Parameters
Hide/Display
SET8
Parameters
Hide/Display
SET9
Parameters
Hide/Display
SET0
Parameters
Hide/Display
INP2
※ If no key is pressed within 60 seconds, it will automatically return to LEVEL 1 (user level) and display PV/SV
37 NC operation manual
9.11 LEVEL_4 Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
SET1 _4 _3 _2 _1
0 Hide OUTL
SET1_1
1 Display OUTL
0 Hide AT
SET1_2
1 Display AT
0 Hide AL1
SET1_3
1 Display AL1
0 Hide AL2
SET1_4
1 Display AL2
0 Hide AL3
SET2_1
1 Display AL3
0 Hide ANL1 ANH1 DP TRCL TRCH
SET2_2
1 Display ANL1 ANH1 DP TRCL TRCH
0 Hide LSPL USPL
SET2_3
1 Display LSPL USPL
0 Hide ANL2 ANH2
SET2_4
1 Display ANL2 ANH2
0 Hide ALD1
SET3_1
1 Display ALD1
0 Hide ALT1
SET3_2
1 Display ALT1
0 Hide ALD2
SET3_3
1 Display ALD2
0 Hide ALT2
SET3_4
1 Display ALT2
0 Hide ALD3
SET4_1
1 Display ALD3
0 Hide ALT3
SET4_2
1 Display ALT3
0 Hide HYSA
SET4_3
1 Display HYSA
0 Hide CLO1 CHO1
SET4_4
1 Display CLO1 CHO1
NC operation manual 38
0 Hide CLO2 CHO2
SET5_1
1 Display CLO2 CHO2
0 Hide CLO3 CHO3
SET5_2
1 Display CLO3 CHO3
0 Hide RUCY WAIT SETA
SET5_3
1 Display RUCY WAIT SETA
0 Hide PSL BITS IDNO BAUD W_MD
SET5_4
1 Display PSL BITS IDNO BAUD W_MD
0 Hide SVOS
SET6_1
1 Display SVOS
0 Hide PVOS PVOH
SET6_2
1 Display PVOS PVOH
Hide UNIT
0
Disable Fast Level
SET6_3
Display UNIT
1
Enable Fast Level
0 Hide PVFT
SET6_4
1 Display PVFT
0 Hide PV2
SET7_1
1 Display PV2
0 Hide OUD
SET7_2
1 Display OUD
0 Hide OPAD
SET7_3
1 Display OPAD
0 Hide HZ
SET7_4
1 Display HZ
39 NCoperation manual
9.13 Fast Level All Parameters Display
NC controller provides a fast parameter access operation, easy for users to quickly access communication group, program group,
motor valve group related parameters
SET6.3 = 1 (Enable Fast Level)
Enter fast level : press down key for 3 seconds at any level
Leave fast level : press down key for 3 seconds at fast level
Any Level
Press key
3 seconds
RH.TM W_MD PVST
NC operation manual 40
9.14 Fast Level Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
Dehumidification manipulated value
0 : OFF disable dehumidification function
RH.PO 100.0 OFF OFF ---
Other values : 0.1~100.0 manipulated value
(Please refer to Chapter 10.5)
Dehumidification time
RH.TM 99.59 0.00 15.00 ---
time format : min.sec
Output filter
OPFT 10.00 0.10 2.00 ---
unit: second
OUTY=2
PV2 Use for motor valve feedback value 100.0 0.0 --- &
SET7.1
High limit setting of manipulated
MOLH 100.0 0.0 100.0 ---
value for main output
low limit setting of manipulated value for
MOLL 100.0 0.0 0.0 ---
main output
Protocol selection
0 : TAIE
PSL RTU TAIE RTU SET5.4
1 : RTU
(Please refer to communication manual)
Data format
0 : O_81
(parity bit=odd, stop bit=1)
1 : O_82
(parity bit=odd, stop bit=2)
2 : E_81
BITS (parity bit=even, stop bit=1) N_82 O_81 O_81 SET5.4
3 : E_82
(parity bit=even, stop bit=2)
4 : N_81
(parity bit=none, stop bit=1)
5 : N_82
(parity bit=none, stop bit=2)
IDNO Controller station 254 0 1 SET5.4
Baud rate
0 : 24(2400)
1 : 48(4800)
2 : 96(9600)
BAUD 1152 24 384 SET5.4
3 : 192(19200)
4 : 384(38400)
5 : 576(57600)
6 : 1152(115200) bps
EEPROM protection
0 : OFF communication write
command only write to CPU
W_MD RAM ON OFF ON SET5.4
1 : ON communication write
command write to CPU RAM and
EEPROM
Piece linear compensation segment select
MLNB TRIP : leave setting loop 10 TRIP TRIP SET8.4
1~10 : segment select
COMP Piece linear compare value USPL LSPL LSPL SET8.4
41 NC operation manual
9.14 Fast Level Parameter
Range Hide/
Parameter Symbol Content Default
MAX MIN Display
Analog input special function selection
0 : NONE (special function OFF)
1 : SQUA (analog input square)
2 : ROOT (analog input square root)
INP1=
MV.SF 3 : REVE (analog input reverse) RO.RE NONE NONE
AN1~AN4
4 : SQ.RE (analog input square
reverse)
5 : RO.RE (analog input square root
reverse)
NC operation manual 42
10. Functional Descriptions
10.1 PV bias
Description
The NC series controller offers PV bias for input calibration, PV bias functions correct
the deviation of each sensor, as well as PV difference between controllers.
Function Diagram
Temperature Temperature
PVOH=5051
Adjust Controller PV
200°C
200°C
198°C
198°C
Controller PV Controller PV
Sensor PV
Sensor PV
PVOS=+2°C
2°C
0°C time
0°C time
Controller PV=Sensor PV
Examples
PV bias (PVOS) adds bias to the Measured value(PV):
When two controllers measure the temperature of the same type of load, the measured values of the respective characteristics of
the sensors are displayed as
Controller A : 200°C Controller B : 195°C
As shown above, Controller B is compensated by PV offset (PVOS) The PV.OS parameter value must be corrected by +5°C.
The display value will be changed to 200°C, Same as Controller A, but Controller B will show 5°C at 0°C.
Parameter setting
Level Parameter Set value Description
4 SET6.2 1 Display PVOS
3 PVOS 5 PV adds +5°C
Fast PVOH 5000 PV ratio unchanging
Example 2
PV ratio (PVOH) is a multiplier to be applied to the measured value(PV):
When two controllers measure the temperature of the same type of load, the measured values of the respective characteristics of
the sensors are displayed as
Controller A : 200°C Controller B : 195°C
As shown above, if Controller B is compensated by the PV ratio (PVOH), then the PVOH parameter value is adjusted to display
at 200°C. Consistent with Controller A, Controller B will show 0°C at 0°C.
Parameter Setting
Level Parameter Set value Description
4 SET6.2 1 Display PVOS / PVOH
3 PVOS 0 PV bias unchanging
Fast PVOH 5129 PV ratio=(5129/5000)=1.0258
43 NC operation manual
10.2 Retransmission
Description
The retransmission function of the NC series controller can provide digital values for parameters such as SV or PV etc.
Analog signals are transmitted to external devices according to the set range (EX: PLC AI module, inverter, etc.).
transmission output signal selectable: 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V
Function Diagram
PV
SV
100.0
Sensor input 200.0 Retransmission output
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 %
0 20 40 60 80 100
SET A/M
Electric
furnace
Sensor
12.00 mA
ammeter
The related parameters of Transmission are as below:
Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display
0 : Retransmission SV disable
SET9.3 1 0 0 Level 4 ---
1 : Retransmission SV enable
0 : Retransmission PV disable
SET9.4 1 0 0 Level 4 ---
1 : Retransmission PV enable
CLO3 Retransmission zero calibration 9999 0 0 Level 3 SET5.2
Examples
Assume the input range (LSPL & USPL) = -50.0~600.0 retransmit PV
When the PV value is between -50.0 and 600.0, the retransmission signal is based on the PV value,
and the linear output analog signal is presented.
When the PV is less than -50.0, the retransmission signal remains at 4mA
When the PV value is greater than 600.0, the retransmission signal remains at 20mA
Parameter setting
Level Parameter Set value Description
3 SET9.4 1 Retransmission PV
Retransmission signal low point calibration value
3 CLO3 3133
(each controller calibrate value is different)
Retransmission signal high point calibration value
3 CHO3 3508
(each controller calibrate value is different)
mA
20
Measured
value(PV)
0 Temperature
50.0(LSP L) 200.0(USPL)
Notes
1. To order TRS function, please confirm the type of retransmission output signal and retransmit signal range.
2. The user can select the source to be transmitted according to the parameter SET9.4 or SET9.3. The factory default is to
retransmit the PV.
3. Modify the parameter INP1/UNIT will reset the retransmission range.
4. CLO3 & CHO3 are the calibration parameters of the re-transmission signal. It has been calibrated before leaving the factory.
do not change this parameter value.
5. The user only needs to set SET9.4 or SET9.3, the rest of the parameters will be set & calibrated at the factory.
NC operation manual 44
10.3 Remote SV
Description
Remote SV functions as an analog signal (4~20mA or 0~10V) generated by external devices (EX: PLC AO module, transmitter)
to the Remote SV terminal of the controller, to change the SV with a preset range.
Remote SV signal selection: 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V
Function Diagram
PV
SV
50.0
100.0
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
SET A/M
Control
Electric
furnace
output 20.00 mA
Power
Examples
Input signal is K1 and its range is -50.0~600.0. When an external analog signal is input to the Remote SV
terminal, the signal will be based on the range presents linear display of SV parameters
When the signal input value is less than 2.4mA, the PV position shows nnn2, indicating that the signal of Remote SV is lower than
the lower limit value
When the signal input value is greater than 21.6mA, the PV position shows uuu2, indicating that the signal of Remote SV is higher
than the upper limit value
Remote SV
mA
4.0 20.0
2.4 (-10%) 21.6 (110%)
45 NC operation manual
Parameter setting
Level Parameter Set value Description
4 SET0.3 1 Enable Remote SV function
4 INP2 1 Remote SV signal=4~20mA
Remote SV signal low point calibration value
3 ANL2 744
(each controller calibrate value is different)
Remote SV signal high point calibration value
3 ANH2 0x657C
(each controller calibrate value is different)
Notes
1. To order Remote SV function, please confirm signal type and Remote SV input range first.
2. Modify the parameter INP1 & UNIT will reset the input range
3. The ANL2 and ANH2 are the calibration parameters of Remote SV. It has been calibrated before leaving
the factory. Please do not change this parameter.
NC operation manual 46
10.4 Heater Break Alarm
Description
The HBA (Heater-Break-Alarm) function measures the heater current and displays the measured current value on the parameter
HBAC upper area so that the heater status can be monitored at any time.
When it is detected that the heater is disconnected or the heater current is abnormally reduced, an alarm message may be
immediately output to notify the user.
Function Diagram
PV
SV
KBA(
10.0 Sensor input
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 %
HBA alarm 0 20 40 60 80 100
SET A/M
Control output
CT
+ -
SSR
SC 80-T
sensor
AC power
Heater
Electric furnace
Examples
Heating system with SSR as control element, set HBAC=1.0(down display area)
1. The heater current display value HBAC = 0.0(upper display area), when a heater disconnection occurs
→ The heater current is less than the set value of HBAC=1.0. At this time ,condition 1 is satisfied.
2. The heater no longer heats when the heater disconnection occurs, and the gap between the PV and SV will become
larger and larger.
→ The manipulated value of OUT1 is also getting larger and larger, and eventually exceeds 90%. At this time ,condition 2 is
3. Satisfied, alarm_1 will be activated when both 1 & 2 conditions are met and continue for more than 20 seconds.
Parameter setting
Level Parameter Set value Description
1 HBAC 1.0 HBA action current (Unit: A)
Fast HBOP 90.0 When the output exceeds 90.0%
4 INP2 4 CT current input
3 ALD1 9 HBA Alarm
Current low-point calibration value
3 ANL2 -12
(each controller calibrate value is different)
Current High-point calibration value
3 ANH2 0x4527
(each controller calibrate value is different)
47 NC operation manual
Notes
1. ANL2 & ANH2 is the current signal calibration parameters. It has been calibrated before leaving the factory.
do not change these two parameters value.
2. The user only needs to set HBAC & HBOP, the rest of the parameters will be set & calibrated at the factory.
3. CT has two specifications: SC 80-T & SC 100-T. Please check heater wire diameter and specify required CT.
CT Specifications
Item Specifications
Model number SC 80-T SC 100-T
Turns Ratio 800:1 1000:1
Max. continuous current 80A 100A
Accuracy 3% 5%
Aperture 5.9mm 12.6mm
Dieiectric Withstanding Voltage(Hi-pot) 2500Vrms / 1 minute 4000Vrms / 1 minute
Vibration resistance 50 HZ, 98 m/s2
Weight Approx. 12 g Approx. 30 g
Dimensions (UNIT:mm)
SC 80-T
SC 100-T
NC operation manual 48
10.5 Dehumidification Function
Description
The NC series controller provides dehumidification function to protect the heater. When the power is turned on, the heater is
dehumidified with low power. When the dehumidification is completed, the normal power is output to the heater.
Function Diagram
Time < RH.TM use RH.PO as manipulated output value PV < RH.TC use RH.PO as manipulated output value
MV(%) MV(%)
100.0 100.0
RH.PO RH.PO
Time Temperature
RH.TM RH.TC
Example
After the controller is turned on, when the PV does not reach 50°C, manipulated value fixed in 20%. When the time
exceeds 15 minutes or the PV is greater than 50°C, the controller will produce output of normal PID gain.
Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
Execute de-humidifying function when PV is
Fast RH.TC 50.0
lower than this temperature
When executing dehumidification function
Fast RH.PO 20.0
the manipulated value fixed in 20%
Notes
1. For use in heating mode only (OUD=HEAT)
2. SV must be greater than PV (SV>PV)
49 NC operation manual
10.6 Motor Valve Control
Description
NC motor valve control function converts the control output value of the controller into the corresponding signal to
control a motor driven valve and then performs temperature control of a controlled object by regulating fluid flow.
Function Diagram
Motor valve
NC SERIES
COM Controller
R
RC RC
CLOSE
CLOSE
7 6
OPEN
Without 8 9
resistance
feedback OPEN
10
COM
NC SERIES
Motor valve
Controller
CLOSE
14 CLOSE
OPEN
16 OPEN
COM
R
RC RC
CLOSE
CLOSE
7 6
With
resistance
feedback OPEN
8 9
10
OPEN
COM
Description of function
When the feedback resistance is provided
1. Adjusting valve position automatically
2. The valve position can be manually changed.
3. Force the controller to switch to no feedback resistance control mode when feedback resistance input breaks
4. High/Low limit of valve position can be set.
NC operation manual 50
The related parameters of motor valve control function are as below:
Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display
OUTY=2
PV2 Valve opening monitor 100.0 0.0 --- Fast &
SET7.1
Hardware drive selection
0 : single output control
1 : dual output control
OUTY 2 : valve control with feedback 4 0 0 Level 4 ---
3 : valve control without feedback
selection
4 : single phase angle control
Sub input type selection
0 : none
1 : 10~50mV / 4~20mA / 1~5V /
2~10V
(only available in remote SV)
INP2 4 0 0 Level 4 ---
2 : 0~50mV / 0~20mA / 0~5V /
0~10V
(only available in remote SV)
3 : valve feedback
4 : CT input
Automatic valve position adjustment
0 : OFF stop automatic adjust
PMAC 1 : ON start automatic adjust E_PB OFF OFF Fast OUTY=2
2 : E_PB Valve position determined
by external button
Motor valve traveling time OUTY =
RUCY 150 5 5 Fast
Time unit:second 2 or 3
Motor valve action interval time. OUTY =
CYT1 10 1 5 Fast
Time unit : second 2 or 3
Motor valve action main adjustment OUTY =
HYSM 5.0 0.0 1.0 Fast
unit : percentage 2 or 3
51 NC operation manual
2. Setting motor valve traveling time
Parameter Symbol Content Default Level
Motor valve traveling time
RUCY 5 Fast
Time unit:second
With feedback resistance mode
Executing automatic valve position adjustment will get RUCY setting value automatically
EX2 : Setting CYT1=7, after executing current valve action, If the controller calculates that the valve needs to be open
for 2 seconds, controller will delay 7 seconds before performing open valve action
Notes
1. The lowest valve position and the highest valve position are automatically written into ANL2 & ANH2 after executing
automatic valve position adjustment
2. When performing automatic valve position adjustment(PMAC=ON), please make sure that the fuel is closed
3. When the controller detects that the feedback resistance is disconnected, it will automatically switch to no feedback control
mode and PV area show “PMER” message
4. It is recommended to install spark killer at the relay junction to prolong the service life of the relay.
CLOSE
CLOSE
7 6
OPEN
8 9
10
OPEN
COM
NC operation manual 52
10.7 RAMP & SOAK
Description
The NC series controller provides a single ramp and soak function, after booting completed, the SV starts to increase
according to the set value of RAMP. when the soak condition is met the SOAK function will be executed according to the set value of
SOAK, and driving the output and alarm to ON or OFF after the SOAK time is executed finish.
Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
4 SET2.1 1 Display AL3
4 SET4.1 1 Display ALD3
3 ALD1 10 AL1 as soak timer
3 ALD3 9 Enable RAMP function
1 SOAK(AL1) 0.10 Soak for 10 minutes
1 RAMP(AL3) 5.00 5.00°C rise per minute
Temperature
Time up
Alarm=OFF
PV
100.0
ramp start
alarm=ON
25.0
ON
53 NC operation manual
Example(2) Single RAMP+SOAK_B (ALD3=9 + ALD1=19)
Boot completed, the alarm1 is OFF, SV rise 5.00°C rise per minute. when the PV reaches 100 °C, the temperature is kept
for 10 minutes. after 10 minutes alarm is turned ON and the control function keep ON
Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
4 SET2.1 1 Display AL3
4 SET4.1 1 Display ALD3
3 ALD1 19 AL1 as soak timer
3 ALD3 9 Enable RAMP function
1 SOAK(AL1) 0.10 Soak for 10 minutes
1 RAMP(AL3) 5.00 5.00°C rise per minute
Temperature
Time up
Alarm=ON
PV
100.0
PV follows SV up 5°C
per minute
ramp start
alarm=ON
25.0
Action
ON
Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
3 ALD1 10 AL1 as soak timer
1 SOAK(AL1) 00.10 Soak for 10 minutes
Temperature
Time up
Alarm=OFF
PV
100.0
Temperature rise
Alarm=ON
25.0
Action
ON
NC operation manual 54
Example(4) only use SOAK_B (ALD1=19)
Boot completed, the alarm1 is OFF, and the PV is directly controlled at 100 °C. when the PV reaches 100 °C, the temperature is kept
for 10 minutes. after 10 minutes alarm is turned ON and the control function keep ON
Parameter setting
Level Parameter Set value Description
1 SV 100.0 Target temperature
3 ALD1 10 AL1 as soak timer
1 SOAK(AL1) 00.10 Soak for 10 minutes
Temperature
Time up
Alarm=ON
PV
100.0
Temperature rise
Alarm=OFF
25.0
Action
ON
55 NC operation manual
10.8 Proportional Control
Description
Proportional control is one of the simplest ways to control method, controller manipulated value proportional to input error signal,
this chapter explains how to set related parameters.
Function Diagram
Reverse Direct
PV PV
SV SV
Setting step
1. Select control action
2. Determine the proportional band
3. Set SV, SV = ( proportional band maximum + proportional band minimum) / 2
4. Full range = (Range maximum – range minimum)
5. Calculate P = ((proportional band maximum - proportional band minimum) / Full range) x 100
Example 1 :
INP1 = K1(-50.0~600.0) when PV in the range of 90.0 ~ 100.0 output proportional(decrease) SV= ? P= ?
90.0 100.0 PV
95.0
1. OUD = HEAT(Reverse)
2. Proportional band→ 90.0~100.0
3. SV = ( proportional band maximum + proportional band minimum) / 2
→ (100.0 + 90.0) / 2 = 95.0
4. Full range = (Range maximum – range minimum)
→ 600.0 - (-50.0) = 650.0
5. P= ((proportional band maximum - proportional band minimum) / Full range) x 100
→ ((100.0-90.0) / 650.0) x 100 = 1.5384(approx 1.5)
Example 2 :
INP1= AN4(0.0~100.0) when PV in the range of 0.0 ~ 100.0 output proportional(increase) SV= ? P= ?
0.0 100.0 PV
50.0
1. OUD = COOL(Direct)
2. Proportional band→ 0.0~100.0
3. SV = ( proportional band maximum + proportional band minimum) / 2
→ (100.0 + 0.0) / 2 = 50.0
NC operation manual 56
10.9 Master-Slave communication
Description
Transmission master controller SV to slave controller SV, all slave controller SV can be consistent
Wiring
SD SG RD SG RD SG RD SG
Notes
1. Afer adding master-slave communication, RS-485 communication not available
2. Master-slave communication only available in TAIE protocol(PSL= TAIE)
3. Master controller does not use parameter RATE, to attenuate the SV received by slave controller just adjust parameter RATE
4. Master controller can connect up to 10 slave controllers, and the wiring between every controller should not exceed 1 meter.
57 NC operation manual
10.10 Piece Linear Compensation
Description
When the analog input signal source is nonlinear, using piece linear compensation method to compensate this signal, make it linearity
OFFS Piece linear offset value 150.0 -150.0 0.0 Fast SET8.4
0 : MLNB, COMP, OFFS hide
SET8.4 1 0 0 Level 4 ---
1 : MLNB, COMP, OFFS display
0 : Disable piece linear
compensation
SET9.1 1 0 0 Level 4 ---
1 : Enable piece linear
compensation
Edit flow-chat
START
Set SET9.1=0
SET8.4=1
Set MLNB
Set COMP
Set OFFS
NO
Finish
?
YES
MLNB = TRIP
Set SET9.1=1
END
NC operation manual 58
Set MLNB
Parameter LED display Description Default Level
Piece linear compensation segment select
MLNB TRIP : leave setting loop TRIP Fast
1~10 : segment select
When MLNB≠TRIP the display loop in MLNB → COMP → OFFS
When MLNB=TRIP leave piece linear compensation parameter loop
Set COMP
Parameter LED display Description Default Level
COMP Piece linear compensation compare value LSPL Fast
When non-linear signal value within the set value of COMP, it needs to be compensated.
First COMP set value=LSPL
First COMP set value=USPL
Set OFFS
Parameter LED display Description Default Level
OFFS Piece linear compensation offset value 0.0 Fast
When non-linear signal value within the set value of COMP, OFFS use for increase or decrease original non-linear signal
setting SET8.4=1
1. Show parameter MLNB, COMP, OFFS display
2. Basic parameter setting setting MLNB = 1 setting COMP = LSPL setting OFFS = 0
Piece linear compensation segment Piece linear compare value Piece linear offset value
3. Start compensation setting select 2~9 COMP = XXXX OFFS = XXXX
Piece linear compensation segment Piece linear compare value Piece linear offset value
4. End compensation setting finish MLNB = XX COMP = USPL OFFS = 0
setting SET9.1=1
5. Function enable Enable piece linear compensation
Example1
Assume signal source is a nonlinear signal within 320 °C, and the controller is set to correct at three temperature points.
59 NC operation manual
Example2
Input signal 4~20mA, range 0~5000, the input signal is nonlinear (as shown in the figure below), use 10 points piece linear
compensation.
8
3750
Step5:MLNB = 3, COMP = 150, OFFS = 550
Notes
1. The Piece Linear Compensation function must be enabled (SET9.1=1) when MLNB, COMP, OFFS are set, otherwise the controller
may display an error message.
2. Regardless of the number of use segments, the first segment COMP must be equal to LSPL, the last segment COMP must be
equal to USPL.
NC operation manual 60
10.11 Auto-tuning and Startup tuning
Description
Auto-tuning
When AT is executed, the optimum PID constants for the SV at that time are set automatically. A method (called the limit cycle
method) for forcibly changing the manipulated variable and finding the characteristics of the control object is employed.
Startup tuning
As simple auto-tuning, the PID values can be found in a short time without disturbing controllability for controlled systems with slow
response at power ON.
The related parameters of Auto-tuning and Startup tuning function are as below:
Range
Parameter Symbol Content Default Level Hide/Display
MAX MIN
Auto-tuning execute selection
0 : NO (PID control)
1 : YES (execute auto-tuning)
AT 2 : PR.TU (Startup tuning, execute PRTU NO NO Level 1 SET1.2
once)
3 : PRTU (Startup tuning, execute
always when reboot)
Auto-tuning offset value
AT.VL execute auto-tuning in (SV-ATVL) 100.0 -100.0 0.0 Level 2 ---
point
Auto-tuning diagram
T
Automatically calculate the Precise control with
optimal PID value optimized PID value
100
PV
AT= NO
AT= YES
25
61 NC operation manual
Auto-tuning execution flow
START
Set SV manual
AT LED ON automatic
Waiting... automatic
AT= NO automatic
END
Notes
1. During the execution of auto-tuning, PV will change significantly, do not production during this period
2. During the execution of auto-tuning, please release the function of limiting the output percentage first(set OUTL=100.0)
3. If the alarm terminal link to output terminal, please release it before the execution of auto-tuning.
4. if execute auto-tuning over 2 hours, the controller will return to the control state and display the
auto-tuning failure message (AUTF)
5. If the system components (e.g. heater, sensor...) are replaced, please execute the auto-tuning again
6. Auto-tuning can be used for heating or cooling equipment
7. Perform auto-tuning on the dual-output controller, the PID values on the heating side
and cooling side will be updated at the same time
8. Can perform auto-tuning at any temperature
NC operation manual 62
Startup tuning diagram
PV
60
AT= NO
AT= PR.TU
25
t
Automatically calculate the
optimal PID value
Notes
1. When executing the startup tuning, there is no AT led indicator, when PV > (SV x 0.6), the startup-tuning will be completed.
2. The startup tuning only available in heating equipment, can’t be used in cooling equipment
3. Startup tuning only available in single output controller, and can't be used in dual output controller
4. The gap between SV and PV must be greater than full range x 0.06 before the startup tuning is started
e.g. K1= -50.0~600.0,full range= 650.0 (650.0 x 0.06) = 39
PV= 25.0,SV must be greater than 64(25+39) startup tuning can't be action
5. Please perform the startup tuning when the system is not heated and the PV is at room temperature
63 NC operation manual
10.12 ON / OFF Control
Description
In ON/OFF control, the output is turned on or off depending on the measured value (PV) whether it is above or below the
Set value (SV), user can set a hysteresis zone to prevent turned on and off too frequently for a small change of temperature.
PV
SV+HYS1
SV t
SV-HYS1
GAP2 Control gap (for sub output) 1000 -1000 0 Level 2 OUTY = 1
Control action selection
OUD 0 : HEAT reverse action COOL HEAT HEAT Level 3 SET7.2
1 : COOL direct action
Example(1)
single output, heat mode
Description When PV<=95.0℃ OUT1:ON,When PV>=105.0℃ OUT1:OFF
Formula PV ≥ (SV + HYS1) → OUT1 OFF
PV ≤ (SV - HYS1) → OUT1 ON
diagram
ON OFF
Low High
HYS1 HYS1
SV
Parameter SV=100.0
setting P1=0.0
HYS1=5.0
OUD=HEAT
NC operation manual 64
Example(2)
single output, cool mode
Description When PV>=20.0℃ OUT1:ON,When PV<=10.0℃ OUT1:OFF
Formula PV ≥ (SV + HYS1) → OUT1 ON
PV ≤ (SV - HYS1) → OUT1 OFF
diagram
OFF ON
Low High
HYS1 HYS1
SV
Parameter SV=15.0
setting P1=0.0
HYS1=5.0
OUD=COOL
Example(3)
dual output(OUT1:heat mode, OUT2:cool mode)
heat PV ≥ (SV + GAP1) → OUT1 OFF
side PV < (SV + GAP1 - HYS1) → OUT1 ON
Formula
Cool PV ≤ (SV + GAP2) → OUT2 OFF
side PV > (SV + GAP2 + HYS2) → OUT2 ON
Low High
HYS1
diagram
Example(4)
dual output(OUT1:cool mode, OUT2:heat mode)
Cool PV ≤ (SV + GAP1) → OUT1 OFF
side PV > (SV + GAP1 + HYS1) → OUT1 ON
Formula
heat PV ≥ (SV + GAP2) → OUT2 OFF
side PV < (SV + GAP2 - HYS2) → OUT2 ON
Low High
HYS1
diagram
Low High
HYS2
SV
Notes
1. There is a large control error in ON/OFF control compared with PID control
2. Do not set the hysteresis parameter HYS1/HYS2 too small, so as to avoid frequent action of the relay and affect the lifetime
3. When performing ON/OFF control in dual output mode, both sets of outputs must be used for ON/OFF control, please do not
adjust to one set of PID control and one set of ON/OFF control
65 NC operation manual
10.13 Super SV
Description
When the SV is changed, the output increases, massive output may cause overshoot and damage the
system. NC series controllers provide the Super SV function, which can effectively suppress the overshoot
Example
Set the SV to 100.0°C, use the default PID value to control the industrial oven,
and compare the control curves of Super SV function on or off
100.0
90.0
80.0
Super SV disable, overshoot
70.0
60.0
Super SV enable, suppress overshoot
50.0
40.0
30.0
20.0
Notes
1. The time to reach the set value after enabling Super SV function may be longer than the time without Super SV function
2. I (Integral) value cannot be zero when using Super SV function
3. Super SV function is recommended for single output heating system
NC operation manual 66
10.14 Input Math Function
Description
NC series controllers provide advance mathematical function in terms of input linear signals, such as inverse, square root, square etc.
Users can directly connect differential pressure type flow transmitter to controller, or other transmitters that require special conversion.
Notes
1. The parameter MV.SF is only available in when the input signal is a linear signal (INP1=AN1~AN4)
2. When using the SQUA/ROOT/SQ.RE/RO.RE function, you must ensure that the range is a positive range
67 NC operation manual
Example(1)
Input signal 4~20mA aim range 0~1000, the value and graphical representation of MV.SF functions
1000
900
800
700
Range 0~1000
600
500
400
300
200
100
0
4.00
18.08
19.68
10.08
10.40
10.72
11.04
11.36
11.68
12.00
12.32
12.64
12.96
13.28
13.60
13.92
14.24
14.56
14.88
15.20
15.52
15.84
16.16
16.48
16.80
17.12
17.44
17.76
18.40
18.72
19.04
19.36
20.00
4.32
4.64
4.96
5.28
5.60
5.92
6.24
6.56
6.88
7.20
7.52
7.84
8.16
8.48
8.80
9.12
9.44
9.76
Signal 4~20mA
NC operation manual 68
Example(2)
Input signal 0~10V aim range 0~1000, the value and graphical representation of MV.SF functions
1000
900
800
700
Range 0~1000
600
500
400
300
200
100
0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
Signal 0~10V
69 NC operation manual
11. Alarm Action
Description
The NC series controller can support up to three sets of alarm functions. Each set of alarms has 19 mode.
Users can choose the most suitable alarm mode according to their needs for system protection or
application.
Function Diagram
PV
SV
100.0 Alarm 1
200.0
OUT1 OUT2 AT AL1 AL2 AL3 MAN PRO
OUT1 %
Alarm 2
0 20 40 60 80 100
SET A/M
Alarm 3
HYSA Hysteresis setting for alarm1~3 999.9 -199.9 1.0 Level 3 SET4.3
Alarm special function setting
SETA 1111 0000 0000 Level 3 SET5.3
(Please refer to Chapter 11.2)
NC operation manual 70
11.1 Alarm Mode
:SV : Alarm set value X:1 / 2 / 3 (There are up to 3 sets of alarms)
0 No alarm function Not drive any alarm relays and the corresponding LED lamp.
HYSX ON
OFF
Deviation high SV ALX
1
(With hold action)
PV ≥ (SV+ALX) → Alarm ON
Formula
PV ≤ (SV+ALX-HYSA) → Alarm OFF
ON HYSX
OFF
Deviation low ALX SV
2
(With hold action) *
ALX must to be set to a negative value
PV ≤ (SV+ALX) → Alarm ON
Formula
PV ≥ (SV+ALX+HYSA) → Alarm OFF
ALX SV ALX
Deviation high/low
3
(With hold action)
PV ≥ (SV+ALX) → Alarm ON
PV ≤ (SV-ALX) → Alarm ON
Formula
PV ≥ (SV-ALX+HYSA) → Alarm OFF
PV ≤ (SV+ALX-HYSA) → Alarm OFF
ON
OFF OFF
ALX SV ALX
Band
4
(With hold action)
PV ≤ (SV+ALX) → Alarm ON
PV ≥ (SV-ALX) → Alarm ON
Formula
PV > (SV+ALX) → Alarm OFF
PV < (SV-ALX) → Alarm OFF
HYSX ON
PV ≥ ALX→ Alarm ON
Formula
PV ≤ (ALX-HYSA) → Alarm OFF
ON HYSX
PV ≤ ALX→ Alarm ON
Formula
PV ≥ (ALX+HYSA) → Alarm OFF
Activated conditions:
1. Heater current is less the HBAC set value
2. OUT1 manipulated value exceed HBOP set value
HBA
3. Conditions of 1 & 2 above are established and continue to
(Heater Break Alarm)
exceed 20 seconds.
9
*
Please refer to Chapter 10.4
*
This mode only available in ALD1 or ALD2
71 NC operation manual
11.1 Alarm Mode
:SV : Alarm set value X:1 / 2 / 3 (There are up to 3 sets of alarms)
ALDX Alarm mode Description
Boot completed, the alarm is ON, when PV ≥ target SV start the
timer, alarm and control function are turned OFF in timed out.
HYSX ON
OFF
11 Deviation high SV ALX
PV ≥ (SV+ALX) → Alarm ON
Formula
PV ≤ (SV+ALX-HYSA) → Alarm OFF
ON HYSX
OFF
ALX SV
12 Deviation low *
ALX must to be set to a negative value
PV ≤ (SV+ALX) → Alarm ON
Formula
PV ≥ (SV+ALX+HYSA ) → Alarm OFF
ALX SV ALX
13 Deviation high/low
PV ≥ (SV+ALX) → Alarm ON
PV ≤ (SV-ALX) → Alarm ON
Formula
PV ≥ (SV-ALX+HYSA) → Alarm OFF
PV ≤ (SV+ALX-HYSA) → Alarm OFF
ON
OFF OFF
ALX SV ALX
14 Band
PV ≤ (SV+ALX) → Alarm ON
PV ≥ (SV-ALX) → Alarm ON
Formula
PV > (SV+ALX) → Alarm OFF
PV < (SV-ALX) → Alarm OFF
HYSX ON
OFF
15 Process high ALX
PV ≥ ALX→ Alarm ON
Formula
PV ≤ (ALXH-HYSA) → Alarm OFF
ON HYSX
OFF
16 Process low ALX
PV ≤ ALX→ Alarm ON
Formula
PV ≥ (ALX+HYSA) → Alarm OFF
NC operation manual 72
11.1 Alarm Mode
ALDX Alarm mode Description
Boot completed, the alarm is OFF, when PV ≥ target SV start the
timer, alarm is turned ON and the control function keep ON in
timed out.
temperature temperature
PV PV
time time
With hold action
OFF ON ON OFF ON
73 NC operation manual
12. Programmable
Description
Programmable function is SV function that is variable to time, as user can set SV value to their needs according to time-based
variation curve, which is called program setting
Program No.18
Up to 18 programs
SV
Program No.2
SV
time
第一段0(起
Program No.1 點)
SV
Soak
Ramp(up)
time
Segment 1 (starting point)
Operation started in Program SV mode
12.1 Parameter
Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display
12.1 Parameter
NC operation manual 74
Range Hide/
Parameter Symbol Content Default Level
MAX MIN Display
Eexecuting program, PRO_LED lamp ON, Upper area shows 3 times "RUN"
Run
messages.
Pause executing program, PRO_LED lamp remains ON, at this moment upper area
Halt
will display current temperature value and “HALT” message alternately.
Stop executing program, PRO_LED lamp OFF, Upper area shows 3 times "REST"
Reset +
messages.
Press the A / M key for 2 seconds jump to the parameter OUTL, then pressing the
PV/SV monitor
A / M key for 2 seconds return to PV / SV monitor.
75 NC operation manual
12.3 Program Initial Setting
Program
Initial Setting
Zero Start
SET8.3 0
PV start
segment1_1
1 PVST FULT
full time
PV start
CUTT segment1_1
cut time
NC operation manual 76
3. Setting program execute with repeat function
Parameter LED display Description Default Level
Program execute repeat
SET8.1 0 : disable repeat function 0 Level 4
1 : Program execute repeat
When program completes the execution of the final segment, and “END” message is not shown, the program will be executed
again.
77 NC operation manual
12.4 Create Program
There are 18 sets PTN to choose and each PTN have 8 segments for setting
Level 1
PV / SV
. PTN group setting
. Press SET Key
. MAX Pattern =18
1 2 3 18
1 1 1 1
MAX Segment =8
TIMR TIMR TIMR TIMR
NC operation manual 78
Program edit flow-chat
START
Set PTN
Set SV_n
Set TM_n
Set OUTn
Edit next
YES segment ?
NO
Edit next
pattern ?
YES
NO
PV/SV monitor
※ n : 1~8
END
3. Setting segment n TM
Parameter LED display Description Default Level
Segment 1 execute time setting, this parameter
determines the link between segment and
segment or pattern and pattern
END(-1) : program end in this segment
TM_n 0.00 : program step change in this segment 0 Level 1
0.01~99.58 : program in this segment execute
time
99.59 : program continue execute in this
segment, no end
TM setting explain:
In segment_5(SEG_5) setting TM_5 =END ➔ When the program finishes segment_4(SEG_4), program end and display “END”
Message in segment_5(SEG_5).
In segment_5(SEG_5) setting TM_5=0.00 ➔ When the program finishes segment_4(SEG_4), enter next segment, SV change
suddenly.
In segment_5(SEG_5) setting TM_5 =10.00 ➔ When the program finishes segment_4(SEG_4), enter next segment and
executing TM_5 setting value.
In segment_5(SEG_5) setting TM_5 =99.59 ➔ When the program finishes segment_4(SEG_4) , enter next segment and
executing continuously.
79 NCoperation manual
Notes
1. When the program is executed, it will end when it hits TIMR=END. Please be sure to add an end segmentafter the last
segment of the program.
2. When OUD=COOL, no matter what the PVST setting is, it will always start with PVST=FULT
3. Programs can be started from different PTN to execute different recipes
4. user can use the " Program Design Table " of chapter 19 to plan the recipe in advance
NC operation manual 80
12.5 Program Execution Flow
The program can be up to 18 patterns. If you connect all the patterns, up to 144 segments.
SEG_3
SEG_4
250ºC
SEG_2
200ºC
SEG_5
SEG_1
SEG_6 SEG_7
80ºC
Program edit
Segment_1 Segment_2 Segment_3 Segment_4 Segment_5 Segment_6 Segment_7
PTN = 1 PTN = 1 PTN = 1 PTN = 1 PTN = 1 PTN = 1 PTN = 1
SV_1 = 200 SV_2 = 200 SV_3 = 250 SV_4 = 250 SV_5 = 80 SV_6 = 80 SV_7 = 0
TM_1 = 60.00 TM_2 = 30.00 TM_3 = 0.00 TM_4 = 30.00 TM_5 = 40.00 TM_6 = 45.00 TM_7 = END
OUT1 = 100.0 OUT2 = 100.0 OUT3 = 100.0 OUT4 = 100.0 OUT5 = 100.0 OUT6 = 100.0 OUT7 = 0.0
81 NC operation manual
13. Modification of Output Module
Coil
OJE-SS-124LMH
250VAC, 8A Parameter set as “CYT1 =10”
Coil
JQ1P-24V-F
COM Parameter set as “CYT1 =10”
250VAC
N.C.
N.O.
Pb
VOLT_Pulse-K1712
Made In Taiwan
NC operation manual 82
13.5 Output Calibration Procedure Diagram
Start
CLO1=0
Default Value
CHO1=3600
Set controller
SV=LSPL low setpoint
output%=0%
Set controller
SV=USPL high setpoint
output%=100%
NO
OK?
YES
End
83 NC operation manual
13.6 Output Calibration Steps
Enter to Level 2
PV / SV monitor
show P1
PV PV PV
press key 3 seconds press key switching to
display”LCK ”
SV SV SV
SV XXX
※ : X is default value which does not need to be modified
NC operation manual 84
14. Modification of Input Signal
Start
TRCL = 0
TRCH = 5FFF
INP1 = K1
USPL = 600.0
LSPL = -50.0
NO
OK ?
YES
NO
OK ?
YES
End
Notes
When input is thermocouple or PT100, it has been calibrated and tested at the factory, we don’t recommend customers to make
their own calibration.
85 NC operation manual
14.2 Input modify to RTD
Jumper Position
Software Setting
Plug 2 pcs of Jumper in the left slot as shown
Start
TRCL = 0
TRCH = 5FFF
INP1 = PT1
USPL = 850.0
LSPL = -199.9
NO
OK ?
YES
NO
OK ?
YES
End
Notes
When input is thermocouple or PT100, it has been calibrated and tested at the factory, we don’t recommend customers to make
their own calibration.
NC operation manual 86
14.3 Input modify to Linear (4~20mA)
Jumper Position
Software Setting
Plug 2 pcs of Jumper in the right slot as shown
Start
ANL1 = 0
ANH1 = 5FFF
DP = 0000 at Input level (level 3)
INP1 = AN4
USPL = 5000
LSPL = 0
NO
OK ?
YES
NO
OK ?
YES
End
87 NC operation manual
14.4 Steps For Linear Input Calibration
1. Display ANL1, ANH1, DP:
Enter to Level 2
PV/SV monitor show P1
PV PV PV
press key 3 seconds press key switching to
display”LCK ”
SV SV SV
Enter to Level 3
PV/SV monitor
show INP1
NC operation manual 88
15. Phase angle / Zero cross Control
Description
The NC controller can directly drive the thyristor. In the phase angle control mode, the phase angle of the thyristor can be controlled
to cut the sine wave. In the zero cross control mode, it can automatically detect the zero point to turn-on or turn-off sine wave, phase
angle control and zero cross control are the use of cutting or turn-on/off the sine wave to achieve the power control
Phase angle
control
Zero crossing
control
1 cycle ON and 9 cycle OFF 5 cycle ON and 5 cycle OFF 8 cycle ON and 2 cycle OFF
when OUT%=10 :1 full sine wave is turned on within 200ms, and the remaining 180ms is turned off
when OUT%=50 :5 full sine wave is turned on within 200ms, and the remaining 100ms is turned off
when OUT%=80 :8 full sine wave is turned on within 200ms, and the remaining 40ms is turned off
Note
1. Load power and control power need to be in the same phase
2. When single phase angle control is used, CLO1 and CHO1 are used to adjust the phase angle of the thyristor.
When the trigger waveform is abnormal, CLO1 can be increased or CHO1 can be reduced to meet the thyristor characteristics
3. When the phase angle control is used, if the load is a bulb, the brightness will change with continuous, and when the zero cross
control is used, the brightness will change with flicker
89 NC operation manual
TRIAC Module
R S
TRIAC
Module
Fast Fuse
T2 NC2838 NC2738
31 15 G1
32 16 K1
G 33 17 G2
T1
34 18 K2
39 20 R
40 21 S
SCR Module
R S
NC-2838 NC-2738
Fast Fuse
SCR Module 31 15 G1
32 16 K1
7 1
K2
G2 33 17 G2
6
34 18 K2
4
G1
39 20 R
3 2
K1
5 40 21 S
SCR Module wiring diagram * Wiring is only required when the controller
provides R、S terminals.
4 5 7 6 The R、S terminals is connected to the
+ - power to detect the zero point.
1 2 3
Spark
quencher
Load
NC operation manual 90
TRIAC Module
R S
TRIAC Module
T2 Fast Fuse
31 15 11 G1
G 32 16 12 K1
T1 33 17 13 G2
34 18 14 K2
Spark quencher
Load
1ϕ Zero Cross Control
SCR Module
R S
SCR Module
Fast Fuse
K1
G1 NC2838 NC2738 NC2438
31 15 11 G1
G2
32 16 12 K1
K2
33 17 13 G2
34 18 14 K2
spark quencher
Load
91 NC operation manual
TRIAC Module
R S T
TRIAC Module
NC2838
T2 Fast Fuse
31 RG1
32 RK1
33 RG2
G
T1 34 RK2
35 TG1
36 TK1
37 TG2
Load
3ϕ Zero Cross Control
SCR Module
R S T
SCR Module
Fast Fuse
K1
NC2838
G1
31 RG1
G2
32 RK1
K2
33 RG2
34 RK2
35 TG1
36 TK1
37 TG2
38 TK2
Load Load
Load
NC operation manual 92
16. Error Message
If the solution is "contact distributor for repair", please do not try to repair it yourself. You can contact the distributor to send it for
repair or replace the controller first.
Symbol Meaning Cause Solution
93 NC operation manual
17. NC Communication Register Address Table
Register Address Register Address
Parameter R/W Parameter R/W
Hex Dec Hex Dec
SV 0x00 0 R/W D2 0x42 66 R/W
OUTL 0x01 1 R/W CYT2 0x43 67 R/W
AT 0x02 2 R/W HYS2 0x44 68 R/W
AL1 GAP1 0x45 69 R/W
SOAK 0x03 3 R/W GAP2 0x46 70 R/W
HBAC LCK 0x47 71 R/W
AL2 INP1 0x48 72 R/W
SOAK 0x04 4 R/W ANL1 0x49 73 R/W
HBAC ANH1 0x4A 74 R/W
AL3 DP 0x4B 75 R/W
SOAK LSPL 0x4C 76 R/W
0x05 5 R/W
RAMP USPL 0x4D 77 R/W
RATE ANL2 0x4E 78 R/W
PTN 0x06 6 R/W ANH2 0x4F 79 R/W
SEG 0x07 7 R ALD1 0x50 80 R/W
TIMR 0x08 8 R ALT1 0x51 81 R/W
SV_1 0x09 9 R/W ALD2 0x52 82 R/W
TM_1 0x0A 10 R/W ALT2 0x53 83 R/W
OUT1 0x0B 11 R/W ALD3 0x54 84 R/W
SV_2 0x0C 12 R/W ALT3 0x55 85 R/W
TM_2 0x0D 13 R/W HYSA 0x56 86 R/W
OUT2 0x0E 14 R/W CLO1 0x57 87 R/W
SV_3 0x0F 15 R/W CHO1 0x58 88 R/W
TM_3 0x10 16 R/W CLO2 0x59 89 R/W
OUT3 0x11 17 R/W CHO2 0x5A 90 R/W
SV_4 0x12 18 R/W CLO3 0x5B 91 R/W
TM_4 0x13 19 R/W CHO3 0x5C 92 R/W
OUT4 0x14 20 R/W RUCY 0x5D 93 R/W
SV_5 0x15 21 R/W WAIT 0x5E 94 R/W
TM_5 0x16 22 R/W SETA 0x5F 95 R/W
OUT5 0x17 23 R/W PSL 0x60 96 R
SV_6 0x18 24 R/W BITS 0x61 97 R
TM_6 0x19 25 R/W IDNO 0x62 98 R
OUT6 0x1A 26 R/W BAUD 0x63 99 R
SV_7 0x1B 27 R/W SVOS 0x64 100 R/W
TM_7 0x1C 28 R/W PVOS 0x65 101 R/W
OUT7 0x1D 29 R/W UNIT 0x66 102 R/W
SV_8 0x1E 30 R/W PVFT 0x67 103 R/W
TM_8 0x1F 31 R/W PV2 0x68 104 R
OUT8 0x20 32 R/W OUD 0x69 105 R/W
SV_12 0x21 33 R/W OPAD 0x6A 106 R/W
TM_12 0x22 34 R/W HZ 0x6B 107 R/W
OUT12 0x23 35 R/W SET1 0x6C 108 R/W
SV_22 0x24 36 R/W SET2 0x6D 109 R/W
TM_22 0x25 37 R/W SET3 0x6E 110 R/W
OUT22 0x26 38 R/W SET4 0x6F 111 R/W
SV_32 0x27 39 R/W SET5 0x70 112 R/W
TM_32 0x28 40 R/W SET6 0x71 113 R/W
OUT32 0x29 41 R/W SET7 0x72 114 R/W
SV_42 0x2A 42 R/W SET8 0x73 115 R/W
TM_42 0x2B 43 R/W SET9 0x74 116 R/W
OUT42 0x2C 44 R/W SET0 0x75 117 R/W
SV_52 0x2D 45 R/W INP2 0x76 118 R/W
TM_52 0x2E 46 R/W OUTY 0x77 119 R/W
OUT52 0x2F 47 R/W OUT% 0x87 135 R
SV_62 0x30 48 R/W OBIT 0x88 136 R
TM_62 0x31 49 R/W CV 0x89 137 R
OUT62 0x32 50 R/W PV 0x8A 138 R
SV_72 0x33 51 R/W
TM_72 0x34 52 R/W
OUT72 0x35 53 R/W
SV_82 0x36 54 R/W
TM_82 0x37 55 R/W
OUT82 0x38 56 R/W
P1 0x39 57 R/W
I1 0x3A 58 R/W
D1 0x3B 59 R/W
AT.VL 0x3D 61 R/W
CYT1 0x3E 62 R/W
HYS1 0x3F 63 R/W
P2 0x40 64 R/W
I2 0x41 65 R/W
NC operation manual 94
18. NC Fast Communication Register Address Table
Register Address Register Address
Parameter R/W Parameter R/W
Hex Dec Hex Dec
INP1 0x48 72 R/W BITS 0x61 97 R
RUCY 0x5D 93 R/W IDNO 0x62 98 R
CYT1 0x3E 62 R/W BAUD 0x63 99 R
HYSM 0x44 68 R/W W_MD 0x119 281 R
HYS1 0x3F 63 R/W MLNB --- --- ---
PMAC 0x12A 298 R/W COMP --- --- ---
RH.TC 0x12F 303 R/W OFFS --- --- ---
RH.PO 0x130 304 R/W MV.SF 0x12B 299 R/W
RH.TM 0x131 305 R/W HBOP 0x12C 300 R/W
OPFT 0x12D 301 R/W TRCL 0x132 306 R/W
PV2 0x68 104 R/W TRCH 0x133 307 R/W
MOLH 0x01 1 R/W TP_K 0x121 289 R/W
MOLL 0x12E 302 R/W PVOH 0x134 308 R/W
PSL 0x60 96 R
95 NC operation manual
19. Program Design Table
□ HEAT
OUD(control action)
□ COOL
WAIT
□ 0 : not repeat
Program repeat (SET8.1)
□ 1 : repeat
□ 0 : disable
Power failure (SET8.2)
□ 1 : enable
□ 0 : from zero
Program start address (SET8.3)
□ 1 : from PV
□ 0 : FULT
PVST
□ 1 : CUTT
□ 0 : hour.minute
Program time format (SET9.2)
□ 1 : minute.second
SV_1
1 TM_1
OUT1
SV_2
2 TM_2
OUT2
SV_3
3 TM_3
OUT3
SV_4
4 TM_4
OUT4
SV_5
5 TM_5
OUT5
SV_6
6 TM_6
OUT6
SV_7
7 TM_7
OUT7
SV_8
8 TM_8
OUT8
NC operation manual 96
SEG Parameter PTN=7 PTN=8 PTN=9 PTN=10 PTN=11 PTN=12
SV_1
1 TM_1
OUT1
SV_2
2 TM_2
OUT2
SV_3
3 TM_3
OUT3
SV_4
4 TM_4
OUT4
SV_5
5 TM_5
OUT5
SV_6
6 TM_6
OUT6
SV_7
7 TM_7
OUT7
SV_8
8 TM_8
OUT8
97 NC operation manual
SEG Parameter PTN=13 PTN=14 PTN=15 PTN=16 PTN=17 PTN=18
SV_1
1 TM_1
OUT1
SV_2
2 TM_2
OUT2
SV_3
3 TM_3
OUT3
SV_4
4 TM_4
OUT4
SV_5
5 TM_5
OUT5
SV_6
6 TM_6
OUT6
SV_7
7 TM_7
OUT7
SV_8
8 TM_8
OUT8
LED Display
Characters 0 1 2 3 4 5 6 7 8 9
LED Display
Characters A B C D E F G H I J
LED Display
Characters K L M N O P Q R S T
LED Display
Characters U V W Y Z °C °F
NC operation manual 98
MEMO
99 NC operation manual
MEMO
101 NC operation
manual
MEMO
103 NC operation
manual