Section 908

Exhaust Valve

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Description
908.01 Exhaust Valve

Plate
90801-146 Exhaust Valve
90802-20 Exhaust Valve Details
90805-105 Valve Gear
90806-60 Valve Gear - Details
90810-50 Cooling Water Pipes
 Exhaust Valve Plate
908.01-75

General checking purposes and must not be per-

manently activated.
Plate 90801
This is because the air piston is equipped
Each cylinder is equipped with an exhaust with a short milled groove on the upperside.
valve, which is mounted in a central bore in
the cylinder cover. The valve housing is At the top of the spindle, two pistons are
attached by means of four studs and nuts fitted:
to form a gas-tight seal against a seat in
the cylinder cover. The nuts are designed 1) Air piston
for tightening by means of hydraulic tools.
The piston serves to close the exhaust
Valve housing valve. The piston is locked to the spin-
dle by a two-piece conical ring.
The valve housing has an exchangeable
bottom piece provided with a hardened, 2) Hydraulic piston
conical seat for the valve spindle.
The piston serves to open the exhaust
The bore for the valve spindle is provided valve.
with an exchangeable spindle guide.
The hydraulic piston has two piston
The valve housing is water cooled. The rings and a damper arrangement, de-
cooling water is instroduced near the top of signed to dampen the closing of the
the valve housing. The water is discharged valve.
from the top of the valve housing.
Caution !
The cooling water outlet pipe incorporates
an orifice so as to control the cooling water After overhauling of the exhaust valve,
flow through the exhaust valve housing. it is important to check the damper, to
avoid knocking. This is done by means
On the front of the valve housing there is a of a special bridge gauge.
cleaning cover through which the cooling See Vol. 2, MAlNTENANCE, Procedure
water space can be checked and cleaned. 908.

Spindle
The hydraulic piston is operated through
The valve spindle is of the Nimonic type. a piping which communicates with a
Heat treatment of the seat area provides corresponding hydraulic piston in the
the required hardness. actuating gear above the camshaft. This
piston is, through the roller guide, actu-
On the lower cylindrical part of the valve ated by the exhaust cam on the cam-
spindle a vane wheel is fitted which causes shaft.
the valve spindle to rotate while the engine
is running.

To enable checking the functioning of the

exhaust valve while the engine is running, a
‘lifting/rotation check rod’ is mounted on top
of the hydraulic cylinder on the exhaust
valve.

Spindle rotation is indicated by regular

changes in the top and bottom positions of
the check rod. This check rod is only for

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 Exhaust Valve Plate
908.02-75

Air cylinder The oil mist content in the air from the air
cylinder improves the service condition of
The air cylinder is mounted on top of the the sealing rings.
valve housing. Air is close the exhaust
valve is supplied through a non-return valve The sealing air control unit contains a valve
and a bore in the sealing air control unit, to which automatically cuts off the air flow
the space below the piston. when the engine is in FINISHED WITH EN-
GINE status, and a filter housing.
Two sealing rings are mounted in the bot-
tom of the air cylinder housing. A drain hole Hydraulic Valve Actuating Gear
D between these rings reveals when the
sealing is not sufficient. Plates 90805 - 90806

A safety valve is mounted in the bottom of The exhaust valve is actuated by a cam on
the cylinder. the camshaft through a hydraulic transmis-
sion.
Hydraulic cylinder
A roller guide is kept in contact with the
The hydraulic cylinder is mounted on the air cam by the action of a helical spring which
cylinder on top of the exhaust valve hous- is fixed between the roller guide and the
ing by means of studs and nuts. hydraulic cylinder so that the roller of the
roller guide will follow the cam on the cam-
The exhaust valve is opened by the valve shaft.
spindle being pressed down by the hydrau-
lic piston in the hydraulic cylinder. The hydraulic cylinder is attached to the
camshaft housing by four studs, two of
An orifice designed for deaerating the oil which are long enough to permit the spring
system is fitted below the lifting eye bolt at of the roller guide to be gradually relieved
the top of the cylinder. during dismantling of the components.

Oil which escapes through this orifice is led The roller guide is prevented from turning
through a duct to the space around the air by means of a guide block.
cylinder and is drained off through a bore X,
together with leakage oil from the piston. A piston which is enclosed in the hydraulic
cylinder, rests on a thrust piece in the neck
Sealing air of the roller guide and is locked to the roller
guide by a bayonet joint.
Plates 90801 - 90802
The hydraulic cylinder on the camshaft
A sealing air arrangement is fitted around housing is connected to the hydraulic cylin-
the spindle shaft under the bottom of the air der on the exhaust valve by means of a
cylinder. high-pressure pipe.

The sealing air is supplied from the air Oil is supplied from the lubricating oil sys-
cylinder and introduced below the sealing tem through a non-return valve in the top of
rings via a sealing air control unit and an the hydraulic cylinder.
orifice pipe.
Leakage oil from the hydraulic cylinder on
The sealing air will prevent the exhaust gas the exhaust valve is drained through a pipe
and particles from penetrating upwards and connection to the baseplate of the hydraulic
wear-out the running surfaces and polluting cylinder on the camshaft housing. From
the pneumatic system of the valve gear. there the oil is drained off through a bore to
the camshaft housing.

HSD ENGINE CO., LTD.

 Exhaust Valve Plate
908.03-75

A special tool is delivered, which is able to

retain the roller guide in its top position and
thus put the exhaust valve out of action.
See Vol. 2, MAlNTENANCE, Procedure 908.

Another special tool is delivered, which is

able to retain the exhaust valve spindle in
the open position.
See Vol. 2, MAlNTENANCE, Procedure 908.

HSD ENGINE CO., LTD.

 Exhaust Valve Plate
90801-146

HSD ENGINE CO., LTD.

 Exhaust Valve Plate
90801-146

Item Item
Part Description Part Description
No. No.

013 Lifting eye bolt 588 Flange

025 Screw 611 Sealing ring
037 Lifting attachment 623 Screw
049 Gasket 635 Flange
050 Orifice 647 Liner for spindle guide
062 Gasket 672 Gasket
074 Oil cylinder 684 Plug screw
086 Stud 696 Gasket
098 Nut 706 Flange
108 Safety strap 718 Screw
121 Disc 767 Cup point screw
133 Screw 779 Pin
145 Lock washer Guide
780
169 Air cylinder Union nut
792
170 Plug screw
802 Screwed connection
182 Gasket
814 Gasket
194 Ball cock
826 O-ring
204 Screw
216 Valve housing 838 Spring
228 Cover 851 Spring retainer
241 Gasket 863 Spring pin
265 Screw 875 Rotation check rod
277 Valve spindle 887 O-ring
289 Flange 899 Conical ring in 2/2
290 Gasket
300 Stop screw
312 O-ring
324 Valve seat
336 O-ring
361 Piston ring
373 Guide ring
385 Sealing ring
397 Gasket
407 O-ring
419 Safety valve
420 Disc
432 Screw
444 Lock washer
456 Piston, complete
468 Piston
481 Sealing ring
515 Damper piston
527 Piston
539 Spring
540 Disc. please state height
18 or 15 mm
564 O-ring
576 O-ring

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 Exhaust Valve - Details Plate
90802-20

HSD ENGINE CO., LTD.

 Exhaust Valve - Details Plate
90802-20

Item Item
Part Description Part Description
No. No.
019 Sealing air control unit
020 Orifice pipe, complete
032 O-ring
056 Screw
068 Washer
081 Sealing ring
093 Spring
115 Cover
127 O-ring
139 O-ring
140 Valve spindle
152 Filter, complete
164 Packing ring
176 Valve housing
188 Banjo coupling
223 Pipe
235 Non-return valve
247 Coupling
259 Screw

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 Valve Gear Plate
90805-105

HSD ENGINE CO., LTD.

 Valve Gear Plate
90805-105

Item Item
Part Description Part Description
No. No.

015 Exhaust roller guide, complete

027 Thrust disc
039 Roller guide
040 Shaft-pin for roller
052 Plug
064 Circlip
076 Screw
088 Bushing
111 Disc
123 Roller
147 Bushing for roller guide
159 Guide pin
160 Screw
172 Bushing
184 Guide block
196 Plug
218 Stud
231 Stud
243 Piston
267 Nut
279 Oil cylinder
292 Piston ring
302 Disc
314 Screw
326 Disc
338 Spring
375 Non-return v/v
387 Pin
389 Puncture valve
391 Valve housing
392 Piston
393 Locking washer
394 Nut
395 Spring
396 Reducting socket
397 Parking
398 Sealing ring
399 Screw
400 Spindle
401 Sealing ring

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 Valve Gear - Details Plate
90806-60

HSD ENGINE CO., LTD.

 Valve Gear - Details Plate
90806-60

Item Item
Part Description Part Description
No. No.
010 Sealing disc
022 Sealing ring
046 Clamp
058 Nut
071 Screw
083 Support
105 Union
117 Drain pipe
129 Elbow union
154 Thrust bushing
166 Screw
178 High-pressure pipe
191 Flexible hose
213 Non-return valve
237 High-pressure pipe, complete
249 Plug screw
250 Gasket

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 Cooling Water Pipes Plate
90810-50

HSD ENGINE CO., LTD.

 Cooling Water Pipes Plate
90810-50

Item Item
Part Description Part Description
No. No.
012 Orifice plate
024 Packing
036 Screw
048 Nut
061 Fresh water pipe, outlet
073 Fresh water pipe, inlet
085 Fresh water pipe, combined inlet-
out let
097 Drain valve
107 Coupling
119 Pipe, L=150
132 Fresh water pipe, inlet
156 Screw
181 Packing
193 Screw
215 Conical valve, 0 -15

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