Machined, Bended Primary Metal Parts
Machined, Bended Primary Metal Parts
Machined, Bended Primary Metal Parts
Page 2 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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CONTENTS
1. Purpose ................................................................................................................................................... 5
2. Normative references .............................................................................................................................. 6
2.1. Standard references..........................................................................................................................6
2.2. ALSTOM Standard references ...........................................................................................................6
3. Terms and definition ............................................................................................................................... 7
4. Purchase order ........................................................................................................................................ 8
5. Technical requirements ........................................................................................................................... 9
5.1. Blanks materials ...............................................................................................................................9
5.2. Traceability .......................................................................................................................................9
5.3. Parts marking .................................................................................................................................10
5.4. Parts dimensions ............................................................................................................................10
5.5. Weight ...........................................................................................................................................11
5.6. Emissions .......................................................................................................................................11
5.7. Parts repair.....................................................................................................................................11
5.8. Certificate .......................................................................................................................................12
5.9. Bending ..........................................................................................................................................12
5.10. Anti-corrosion protection.............................................................................................................13
5.11. Parts cleanliness .........................................................................................................................13
5.11.1 Corrosion.................................................................................................................................13
5.11.2 Parts cleanliness......................................................................................................................13
5.11.3 Shaping marks ........................................................................................................................13
5.11.4 Fields and edges appearance ...................................................................................................14
5.11.5 Appearance after machining or processing ..............................................................................16
5.11.6 Surfaces appearance ...............................................................................................................16
5.12. Protection during storage and transport ......................................................................................16
5.13. Process modification ...................................................................................................................16
5.14. Controls ......................................................................................................................................17
Page 3 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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6. Appendices ............................................................................................................................................ 18
6.1. Bended parts appearance ...............................................................................................................18
6.2. Corrosion ........................................................................................................................................19
6.2.1 Carbon steel parts ...................................................................................................................19
6.2.2 Metal coated parts ..................................................................................................................22
6.2.3 Aluminum alloy parts ..............................................................................................................23
6.3. Cleanliness .....................................................................................................................................26
6.4. Working mark ................................................................................................................................29
6.5. Appearance after machining or processing ......................................................................................33
6.6. Overall appearance .........................................................................................................................34
Page 4 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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1. PURPOSE
This ALSTOM Standard defines the technical conditions to be met to supply metallic parts for structural
application or not, including C parts without fastener (type screws, nuts…). These parts should be cut, machined
or bended sheets and made from raw metallic blanks:
• Sections (tube, spun sections, rolled…)
• Thin, medium or high-strength thicknesses sheets
• Forged or molded parts
Therefore, these parts are intended or not to be welded or painted.
To define if the part is included in C class category, supplier must contact ALSTOM sourcing department since
this information is not included in the part definition drawing.
This ALSTOM Standard is an add on to technical conditions to be met applicable for different raw blanks included
into other purchase specifications (see ALSTOM Standards list in dedicated section §2.2).
The application of this ALSTOM Standard as a supplement to other existing purchase specifications must be
agreed with the supplier and be mentioned in the order.
This document does not apply to technical conditions of welded mechanical products delivery (see DTRF 150215
or DTRF 150239) or of stainless steel tubes delivery for pneumatic use.
The operations or finishing performed on these parts include:
• Cutting operations: cutting, shearing, punching, or thermal cutting (laser or oxycutting)
• Machining operations: all procedures for chips removal
• Bending operations: cold or hot folding, shaping, rolling, stamping
• Combination of operations: cutting + machining, cutting + bending + machining…
This ALSTOM Standard can also be used for the purchase or reception of primary parts outside the European
zone.
All mechanical, chemical, visual or dimensional characteristics not satisfying the regulations of this ALSTOM
Standard will result in corresponding product rejection.
Even if International Standards exist in different languages, English version is considered as official reference.
Page 5 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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2. NORMATIVE REFERENCES
Page 6 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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3. TERMS AND DEFINITION
TERM DEFINITION
Some recommendations are presented in the form of tables and the characterization of each function by the
limits to be achieved. One or more acceptance criteria are combined for each function, as well as levels
(quantification of the criterion in an appropriate scale) associated to a flexibility (tolerance).
TERM DEFINITION
Page 7 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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4. PURCHASE ORDER
ALSTOM is responsible for providing to supplier required and sufficient inputs for the parts or subassemblies
manufacturing using digital solutions when possible. If necessary, industrial requirements such as over-length
allowances and welding appendices are directly integrated by ALSTOM industrialization service.
Inputs provided by ALSTOM:
• Models 3D: File “*.catpart” for parts (CATIA)
File “*.catproduct” for subassemblies (CATIA)
File “*.step” (generated in CATIA)
• Additional data (drawing or instructions) with 3D model specifying:
o Bill of material (marks and quantity)
o Material grade (mostly ALSTOM equipment code)
o Tolerances (thickness, linear or geometrical, straightness, flatness, twist)
o Dimensions logged to be checked in series by supplier (if necessary)
o Machined surfaces protection (tape seersucker…)
o Marking position (if necessary)
o Theoretical weight
o Type of certificate
o Logistic specification if required
If the order does not specify anything else than the previous mandatory statements, the product must comply
with the limitations described in this ALSTOM Standard.
The order can additionally include the limits listed below:
• Tolerance on the thickness and setting of the tolerance interval (, +/- 0, 0/+) on thickness if
different from the values set by default in ALSTOM Standard DTRF 150201
• Ultrasound check
• Specific fields finishing (if required)
• A surface treatment for a special technical requirement (aesthetic, temporary protection against
atmospheric corrosion precondition to the industrial application, etc)
Page 8 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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5. TECHNICAL REQUIREMENTS
5.2. TRACEABILITY
Supplier must establish and maintain a system of identification and traceability of products at each stage of
manufacturing, inspection and delivery, including operations and products sub-contracted, in order to
reconstitute the history and associated data and to assign them to the concerned products.
In particular, the system must cover whatever safety level of the part, the following fields:
• Origin of equipment and agreed properties
• Manufacturing operations including heat treatment
• Inspections and tests
The traceability system goal is to identify all parts subjected to the same manufacturing operation or inspection.
Supplier of the primary finished part (cut, bent sheets, machined) must periodically check the authenticity of
raw materials certificates (profile, sheet, castings, forged parts, etc).
If supplier buys its raw materials (e.g. sheets) at distributors other than those referenced by ALSTOM (list to be
produced), it must prove its aptitude to obtain under X days (duration to be agreed during the consultation)
materials / batch of parts certificates.
The delivery forms must systematically reference the material certificate of delivered parts batch .
Page 9 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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5.3. PARTS MARKING
This section applies to all the parts excepted Class C parts .
Except by statement specified in the order, supplier must provide a mark or appropriate means of identification
to ensure traceability between the finished parts and the control documents.
Standard Chapter Operational constraints Criterion Level Flexibility
Laser or ink Authorized F0
Submitted for
Electrolytic marking F1
ALSTOM approval
Marking Submitted for
Labelling F0
ALSTOM approval (*)
Submitted for
Position F0
ALSTOM approval (*)
Die stamp with foam
Engraving Tool stops not supporting F0
crack initiation (**)
Minimum size of information Height of the letters 6 mm F0
Legible after
Legibility anticorrosive F0
protective treatment
(*) To be considered for each case. Please note that label marking might start corroding the raw parts
(**) Use of special striking tool with round eroded numbers to minimize the notch effect
Page 10 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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5.5. WEIGHT
Standard Chapter Operational constraints Criterion Level Flexibility
Calculated nominal weight of the finished Appear in
Weight F0
part production design
Measured by
Nominal weight of the finished part (cut,
Weight supplier on F0
bent sheets, machined)
standard part
5.6. EMISSIONS
Standard Chapter Operational constraints Criterion Level Flexibility
Magnetic remanence Intensity None F0
Compliant with
the maximum
Radioactivity Intensity level of material F0
purchase
specification
Radio element pollution Intensity None F0
Page 11 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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5.8. CERTIFICATE
Standard Chapter Operational constraints Criterion Level Flexibility
Compliance certificate Mandatory F0
Type of certificate for part (except C class) EN 10204 Type 3.1 F1
Type of certificate for C class part EN 10204 Type 2.1 F1
Safekeeping Location Supplier facility F1
10 years
Duration F1
minimum
5.9. BENDING
Standard Chapter Operational constraints Criterion Level Flexibility
Internal folding radii Nominal bending According to
F0
radius drawing
F1 and
The measured submitted for
radii must be the approval to
Tolerance
closest possible to ALSTOM in
the nominal value case of
dispute
Discharge of the welding chamfer if According to the
Dimensional F0
performed before folding design tolerance
Page 12 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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5.10. ANTI-CORROSION PROTECTION
Unless specified in the design or in the order, parts are delivered unpainted and not oiled.
Standard Chapter Operational constraints Criterion Level Flexibility
Carbon steel primary parts Treatment (a) F1
Ferritic or austenitic stainless steel primary
parts:
Cleaning Production Mandatory F0
Chemical or
Type F0
mechanical
If required on
Chemical passivation Production F0
drawing (b)
a) In order to protect carbon steel parts against corrosion outside the normal duration programmed in the
manufacturing line, it is under supplier’s responsibility to realize any temporary protection or conditioning
arrangements to prevent primary parts corrosion before their use.
b) For parts in stainless steel: grinding, machining, cutting (thermal or not), and bending destroy passivation layer
of stainless steel and it is necessary to reform it. If chemical passivation is not required on drawing but part shows
signs of corrosion outside the normal duration programmed in the manufacturing line (storage time, too
expensive to bring into compliance, etc.), the decision to chemically passivate the part should be taken with the
supplier.
Page 13 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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5.11.4 FIELDS AND EDGES APPEARANCE
Standard Chapter Operational constraints Criterion Level Flexibility
Fields and edges of thermically cut parts must
Table Table F0
be made in conformity with the below table
Surface condition of fields compatible with
Roughness Ra 12.5 max F0
paintwork regulations and stress condition
Fettling of fields to avoid personnel injury Realization* Mandatory F0
Chamfer of
Fettling Value F1
0.5mm with 45°
If part is intended to be painted Sharp edges Not allowed F0
According
Smooth edges* drawing F0
indication
(*) Excluding preparation of welded seals.
Bringing into
Criteria Level
compliance
Accepted /
Rejected Grinding
Fusion of superior edge and strong adhesions of oxide to the bottom – speed too low
Page 14 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Rejected Grinding
Rejected Grinding
Streak very marked and negative delay at the base - Part too hot at the base/too strong
caliber of head for the thickness (bled too wide excess of calories)
Rejected Grinding
Fusion of edge in the top - too high combustible pressure - head too hardly calibrated
Rejected Grinding
Streak very marked and too important delay - too high cutting speed and\or pressure gas too
low
Rejected Grinding
Rejected Grinding
Fields dug and delay too important - dirty head with too high cutting speed
Page 15 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Rejected Grinding
Fields with streak very marked and deformed – too high cutting speed and\or too high
pressure gas
Rejected Grinding
Streak irregular and cut face deformed not flat – too high pressure gas
Page 16 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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5.14. CONTROLS
The supplier must present for each controlled part a standard reference part except for class C parts.
Unless otherwise stated by ALSTOM quality department, manufacturing of serial parts by the supplier can only
be validated after reception of the standard part by the ALSTOM quality department.
The controls and associated frequencies for raw parts must respect acceptance limits of the purchase
specifications of raw part except for the finished metallic parts stemming from sheet for which the table below
applies:
Controls Frequency
Standard Chapter Operational constraints Standard part Serial Part
Chemical analysis Checking the material certificate
Page 17 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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6. APPENDICES
Crack Rejected
Crack in the
radius of the Rejected
fold*
Crack in the
radius of the Rejected
fold
(*) Welds (example of a tube with welded junctions) are prohibited in the folding area and must be located at least 25 mm from the
start of the fold exclusive of visible edge.
Page 18 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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6.2. CORROSION
6.2.1 CARBON STEEL PARTS
Criteria Level
Level 0:
Without Accepted
oxidization
Page 19 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Criteria Level
Rejected on
visible piece
(retaining bar)
Level 2:
Uniform
surface
oxidization
Rejected
OR
un-protected
internal
threads
Level 3:
Pitting
distributed or Rejected
pitting in line
OR zone
Page 20 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Criteria Level
Level 4:
Localized leaf
corrosion,
scaling on the
surface
Generalized
Rejected
pulverizing
corrosion
Generalized
leaf
corrosion,
generalized
scaling
If a part is rejected, it can be put back in conformity by a relevant surface preparation treatment (as per DTRF 150604)
and after validation by the ALSTOM quality service.
Page 21 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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6.2.2 METAL COATED PARTS
Level Criteria Acceptation
Corrosion of
cut edges on Accepted
RSG*
Excessive
corrosion of
steel with
Rejected
metallic
coating (Zinc
type or RSG)
(*) These edges must be protected after few months depending on the environment where the part is used. In term of
perceived quality, this phenomenon of corrosion is thus temporary.
Page 22 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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6.2.3 ALUMINUM ALLOY PARTS
Grades as
Part to be Part to be Part to be
per DTRF Corrosion level Criteria
used raw painted welded
150604
A Level 0:
without any
corrosion area
B Level 1:
Localized
presence of
white or black
stains Rejected
Accepted Accepted
(a) (b)
Page 23 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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C Level 2 – Part
almost covered
with white or
black stains
(with no sign
of localized
aluminum
hydroxide
clusters)
Rejected Rejected
Rejected
(a) (b) (a) (b)
Page 24 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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>C Level 3 – Signs
of localized
aluminum
hydroxide
clusters (i.e.
pitting after
white rust is
removed)
No rework No rework
without without
analysis analysis
Rejected with the with the
corrosion corrosion
expert (a) expert (a)
(b) (b)
Page 25 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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6.3. CLEANLINESS
Criteria Level
Animals
Rejected
droppings
Grease
Rejected
(lubricating)
Local Accepted
presence of (cleaning and
graphite intermediate
marks sanding)
Page 26 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Longitudinal
presence of
graphite Rejected
marks on
welded areas
Non-clumpy
spatter
(ground dust
Rejected
mud) with or
without
oxidization
Vegetable
Rejected
foam (mold)
Page 27 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Chips Rejected
Chips in the
internal Rejected
threads
Corundum in
the internal Rejected
threads
Page 28 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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6.4. WORKING MARK
Criteria Level
Bending
Accepted
mark or
(subject to
clamping
validation)
mark
Laser or
punching Rejected
burrs
Distortions
∆2 >≈0
Subject to
of punched
AT validation
or thermally
cut holes
Page 29 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Laser cutting
Rejected
or punching
burrs for
See table
hexagonal
hereafter –
holes
need of
(crimping
deburring
nuts)
Multiple
folding Accepted
(parallel (subject to
mark on validation)
folding)
Roller marks
on cold Accepted
rolled or (subject to
laminated validation)*
profile
Page 30 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Burr on
Rejected
corner
radius or
Must be
profile end
manually
(cold rolled
deburred
profile)
Depth marks
on cold Rejected
rolled profile
Incrustation
of ball shot- Rejected
blasting
The need of deburring for crimping nuts, depends on the orientation of the hole making process and position
of the head of the crimping nut:
Page 31 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Hole Manufacturing
Punching Laser Cutting Drilling
process :
Manufacturing direction:
Required
Deburring of the holes Not required on both side, a chamfer of
0.5mm is recommended
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6.5. APPEARANCE AFTER MACHINING OR PROCESSING
Bringing into
Criteria Level
compliance
Repair by
welding
Tool impact Rejected subject to
acceptance by
ALSTOM
Repair by
welding
Cutting
Rejected subject to
defect
acceptance by
ALSTOM
Internal Repair by
porosity welding
appearing on Rejected subject to
machined acceptance by
surfaces ALSTOM
Rinsing
defect after
Rejected .
pickling
treatment
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6.6. OVERALL APPEARANCE
This section applies to any surface type (external and internal) and to all part types.
Bringing into
Criteria Level
compliance
Repair by
Exfoliation grinding (see
on steel Rejected conditions in
sheet the repair
section)
Marks of
pollution Cleaning with
from the isopropylic
Accepted
roller when alcohol or other
after
unwinding authorized
cleaning
the bobbin degreaser
(grease) on agent
RSG steel
Black spot
on RSG steel Black spot
of Accepted cannot be
metallurgical cleaned
origin
Page 34 of 38 Cut, Machined, Bended Primary Metal Parts DTRF 150249 Rev E
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Deep
scratches on
raw material
with metallic
Rejected
coating (type
zinc coating)
including
RSG steel
Deep
scratches on
part with
metallic
Accepted
coating (type
zinc coating)
including
RSG steel
Grinding of
surface with
metallic
Rejected
coating (zinc
coating or
RSG)
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Appearance
defect bound
with the
speed
freezing of
the metallic
Accepted
coating
when going
out from
bath of
treatment
RSG
Orange peel
on metallic
coating type Accepted
zinc coating
or RSG
Repair by
Calamine grinding (see
incrustation Rejected conditions in
and marks the repair
section)
Repair by
Rolling grinding (see
marks and Rejected conditions in
tracks the repair
section)
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Repair by
Striate,
grinding (see
score, dam-
Rejected conditions in
aging
the repair
triggering
section)
Repair by
grinding (see
Smuttiness Rejected conditions in
the repair
section)
Discontinuity
defect in
cable seal Rejected
(aluminum
profile)
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Repair by
refilling
Breaking of materials (see
Rejected
part conditions in
the repair
section)
Repair
Deformation according to
or breaking Rejected procedure
of part validated by
ALSTOM
(*) It is a metallurgical defect. These pieces of metal cover the base metal. Metal inclusions and/or calamine are predominant under
the straws. The part is discarded.
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