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7/15/2019 BS EN 1708-1-2010

BRITISH STANDARD BS EN
1708-1:2010
)
(
y
p
Welding — Basic
welded joint details in
steel
Part 1: Pressurized components

y
p ICS 25.160.40

NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW

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BS EN 1708-1:2010

) National foreword
(
y
p This British Standard is the UK implementation of EN 1708-1:2010. It
supersedes BS EN 1708-1:1999 which is withdrawn.
The UK participation in its preparation was entrusted to Technical
Committee WEE/-/1, Briefing committee for welding.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
Compliance with a British Standard cannot confer immunity
from legal obligations.

This British Standard Amendments/corrigenda issued since publication


was published under the
authority of the Standards
Policy and Strategy Date Comments
Committee on 31 January
y 2010
p © BSI 2010

ISBN 978 0 580 55503 9

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BS EN 1708-1:2010

EUROPEAN STANDARD EN 1708-1


) NORME EUROPÉENNE
(
y
EUROPÄISCHE NORM January 2010
p
ICS 25.160.40 Supersedes EN 1708-1:1999

English Version

Welding - Basic welded joint details in steel - Part 1: Pressurized


components
Soudage - Descriptif de base des assemblages soudés en Schweißen - Verbindungselemente beim Schweißen von
acier - Partie 1: Composants soumis à la pression Stahl - Teil 1: Druckbeanspruchte Bauteile

This European Standard was approved by CEN on 28 November 2009.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
y
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,

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Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
y EUROPÄISCHES KOMITEE FÜR NORMUNG
p

Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1708-1:2010: E
worldwide for CEN national Members.

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Contents Page

Foreword ..............................................................................................................................................................3
1 Scope ......................................................................................................................................................4
2 Normative references ............................................................................................................................4
3 Requirements .........................................................................................................................................4
3.1 Selection of detail ..................................................................................................................................4
3.2 Joint preparation (geometry and size).................................................................................................5
3.2.1 General ....................................................................................................................................................5
3.2.2 Joint preparation geometry ..................................................................................................................5
3.2.3 Weld sizes...............................................................................................................................................5
3.3 Presentation ...........................................................................................................................................5
3.4 Removal of internal sharp edges in branch bores .............................................................................5
3.5 Preparation of holes in shell for set-through branches.....................................................................6
3.6 Welds for smooth transition .................................................................................................................6
3.7 Oblique and tangential branches .........................................................................................................6

Tables
y
Table 1 — Butt joints of different thickness ................................................................................................... 7 

y www.bzfxw.com
Table 2 — Branches without compensation rings ....................................................................................... 11

Table 3 — Branches with compensation rings ............................................................................................. 23

Table 4 — Sockets and couplings .................................................................................................................. 25

Table 5 — Flanges ........................................................................................................................................... 27

g Table 6 — Jacketed vessels ........................................................................................................................... 31

Table 7 — Tube to tube plate connection...................................................................................................... 42 

Table 8 — Flate end or tube plate to shell connections .............................................................................. 46 

g Table 9 — Internal diaphragms and separators ........................................................................................... 53

Table 10 — Supports and non-pressure parts .............................................................................................. 54

Table 11 — Special shell to head end connections ..................................................................................... 61

Table 12 — Weld ring seal .............................................................................................................................. 62

Table 13 — Pipe details ................................................................................................................................... 64


y
p Table 14 — Block flanges ............................................................................................................................... 70

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Foreword

This document (EN 1708-1:2010) has been prepared by Technical Committee CEN/TC 121 “Welding”, the
secretariat of which is held by DIN.

This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by July 2010, and conflicting national standards shall be withdrawn at the
latest by July 2010.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

This document supersedes EN 1708-1:1999.

EN 1708, Welding — Basic weld joint details in steel, consists of the following parts:

 Part 1: Pressurized components

 Part 2: Non internal pressurized components

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
y countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,

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Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
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1 Scope
y
p The purpose of this European Standard is to exemplify commonly accepted welded connections in pressure
systems. It does not promote the standardization of connections that may be regarded as mandatory or
restrict development in any way. Stress analysis rules should be considered if necessary.

This standard contains examples of connections welded by:

 Manual metal-arc welding with covered electrode (111);

 Submerged arc welding (12);

 Gas shielded metal arc welding (13);

 Tungsten inert gas arc welding; TIG-welding (14);

 Plasma arc welding (15)


processes (process numbers according to EN ISO 4063) in steel pressure systems. Other processes by
agreement.

This standard covers welded joint details in steel, but can be applied to other metallic materials. In such cases
the shape and dimensions of the weld should be checked.

y The estimation of the suitability of welded connections for special service conditions, for example corrosion
and fatigue are not specially considered.

y 2 Normative references www.bzfxw.com


The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

EN ISO 4063, Welding and allied processes — Nomenclature of processes and reference numbers
g (ISO 4063:2009)

EN ISO 5817, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding
excluded) — Quality levels for imperfections (ISO 5817:2003, corrected version:2005, including Technical
Corrigendum 1:2006)
g
EN ISO 9692-1:2003,
Manual Welding
metal-arc welding, and alliedmetal-arc
gas-shielded processes — Recommendations
welding, gas welding, TIGforwelding
joint preparation
and beam — Part of
welding 1:
steels (ISO 9692-1:2003)

EN ISO 9692-2:1998, Welding and allied processes — Joint preparation — Part 2: Submerged arc welding of
steels (ISO 9692-2:1998)

y 3 Requirements
p
3.1 Selection of detail

Connections are not considered


are shown indicative to be
of their relative equally suitable
characteristics. In for all service
selecting conditions, detail
the appropriate nor is to
theuse
order in the
from which they
several

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) alternatives shown for each type of connection, consideration shall be given to existing fabrication and service
( conditions that pertain.
y
p 3.2 Joint preparation (geometry and size)

3.2.1 General

The limitations quoted in weld profiles and sizes are based on commonly accepted practice, but they may be
subjected to modifications if required by special welding techniques or design conditions, which should be
included in the design documents and in the welding procedure specifications (WPS).

3.2.2 Joint preparation geometry

Examples of recommended joint preparation geometry (e.g. bevel angles, root radius, presence of backing
strips, root faces) are referred to EN ISO 9692-1 when applicable and to EN ISO 9692-2 relative to
submerged arc welding process. Missing dimensions of preparations are in accordance with EN ISO 9692-1.

In case where full penetration butt joints are indicated, it is intended that they shall be back chipped or gouged
and back welded, or alternatively that the welding procedure shall be such as to ensure sound, effective root
penetration.

For relevant difference of thickness (generally a difference of about 3 mm (see Table 1, no. 1.1.1 to 1.1.6)
could be considered relevant; in any case the thickness of material shall be taken into account, as well as the
shape of the joint) of parts to be butt welded, the thickest element shall be shaped with a slope of 1:5 up to
1:2. Smoother transition of wall thickness is applicable in severe service conditions.
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3.2.3 Weld sizes

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The thickness of welds (in particular of fillet welds), which are not determined by their profile, are based on the
assumption that the connection need not be stronger than the connected parts.

3.3 Presentation

g
Figure 1 — Transversal section Figure 2 — Longitudinal section

The drawings of the nozzle and branch connections (see Tables 2 and 3) show a transversal section of the
connection (see Figure 1) and a longitudinal section of the connection (see Figure 2).

3.4 Removal of internal sharp edges in branch bores

It will be noted that the internal edges on the bores of branches are shown partially radiused (for example see
y
p Table 2, no. 2.1.6) because a stress concentration occurs at this point. The rounding of the edges is
recommended when the branch connection is subjected to severe service conditions like fatigue, creep and
stress corrosion.

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3.5 Preparation of holes in shell for set-through branches
(
y In case of set-in and set-through branches (according to Table 2, no. 2.2 and no. 2.3) holes in the shell may
p be cut and profiled in two ways as follows:

 The depth of the grooves h1 and h2 may be constant around the hole as shown in Figure 3.

Key
h,h depth of the grooves
1 2

Figure 3 — Preparation of holes in the shell

 The roots of the joint preparations may be in one plane, as for example when they are machine drilled, in
which case the depths of the grooves will vary around the hole as shown in Figure 4.

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Figure 4 — Preparation of holes in the shell

3.6 Welds for smooth transition

In some cases it is convenient to foresee a fillet weld providing smooth geometric transition from the surface
g of one welded part to the surface of the other one, e.g. from branch to shell. Its purpose is to soften the notch
effect in the branch-shell edge and therefore the throat thickness is not presented on the figure concerned.

3.7 Oblique and tangential branches

g The welded connections are contained in Tables 1 to 13. Regarding branches, the oblique and tangential
ones are not specially considered as their preparation is similar to that reported on Tables 2 and 3 for radial
branches. Only some significant cases are therefore considered (see Table 2, no. 2.2).

NOTE 1 The welds are only blackened in the following tables when the figures do not give information about the
dimension of the values for the preparation.

NOTE 2 It is not intended that the values of the dimension given in the tables should be measured precisely but rather
the general philosophy should be applied.
y
p

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Table 1 — Butt joints of different thickness

Application/
no. Figure Note
condition

1.1 Butt joints in plates of different thickness

1.1.1 α≤ 30° In case of severe


conditions, the design s
t1 < t2 accordance with Figu
and 1.1.3.
e ≤ 0,1 t1
max. 2 mm (for one side
1.1.2 α≤ 30°

t1 < t2

1.1.3
www.bzfxw.comα≤ 30° for ultrasonic test
h > 3 t1, but min. 20 mm
t1 < t2
for radiographic test h ≥

1.1.4 α≤ 30° see 1.1.1

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EN 1708-1:2010 (E)

Table 1 (continued)

Application/
no. Figure Note
condition

1.1.5 α≤ 30°

1.1.6 α≤ 30° for ultrasonic test


h > 3 t1, but min. 20 mm

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for radiographic test h ≥

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Table 1 (continued)

Application/
no. Figure Note
condition

1.1.7 longitudinal weld:


h1 ≤ 0,15 t1; maximum
3 mm
h2 ≤ 0,3 t1; maximum
6 mm
t2 - t1 ≤ 0,3 t1; maximum
6 mm

circumferential weld:

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h1 ≤ 0,2 t1; maximum
5 mm
h2 ≤ 0,4 t1; maximum
10 mm
t2 - t1 ≤ 0,4 t1; maximum
10 mm

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Table 1 (continued)

Application/
no. Figure Note
condition

1.1.8 Fully penetrated or seal

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Table 2 — Branches without compensation rings

Application/
no. Figure Note
condition

These connections include the provision of compensation by thickening of the branch and/

2.1 Set-on branches (for special branch connections see 13.2)


If the shell is stressed in direction of the thickness, it should be examined for laminations before setting on the branch.

2.1.1 t1 < 0,5 t2


45° ≤ α ≤ 60°

2.1.2
www.bzfxw.com 45° ≤ α1 ≤ 60° These details are reco
only where the bore of t
30° ≤ α2 ≤ 45° is readily accessible fo
The joint should be bac
from the side most a
and suitable for this
generally from the outsid

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Table 2 (continued)

Application/
no. Figure Note
condition

2.1.3 α1 = 30° See 2.1.2

α2 = 45°

2.1.4 no gap  Joints generally


small branch
c ≥ 1,5 mm

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diameter ratios.
r ≥ 5 mm
 Diameter d to be
α = 30° after welding to re
weld root, in order
sound weld.

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Table 2 (continued)

Application/
no. Figure Note
condition

2.1.5 10 mm ≤ l ≤ 15 mm Joints generally used


branch to shell diameter
h ≥ 3 mm
30° ≤ α ≤ 45°

2.1.6 For branches up to Generally used


approximately 100 mm attachment of branches
bore. walled shells.

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1 mm ≤ b ≤ 3 mm

h ≤ 5 mm
c = 1 mm
r = 7 mm
α1 ≤ 45°
α2 ≤ 45 °

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Table 2 (continued)

Application/
no. Figure Note
condition

2.1.7 h ≤ 3 mm The sizes of the fille


should be based on
transmitted, paying
attention to other fa
and service require
2.1.8 r = 3 mm For tubes or nozzle
approximately 100
E = 6 mm
and 6 mm wall thick
F = 1,5 mm
α = 30°

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1 = Profile to meet
design requirements

2.1.9 A = 5 mm For tubes or nozzle


including 150 mm b
B = 5 mm
wall thickness t ove
C = 5 mm up to and including
E=t
F = 1,5 mm

G = 0,5 mm
α = 30°
1 = Profile to meet
design requirements

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Table 2 (continued)

Application/
no. Figure Note
condition

2.1.10 A = 30 mm Tube panel connec


Dimensions in millimetres applicable to tubes
B = 1,5 mm
100 mm bore and 6
H ≥ 3 mm thickness t.
M ≥ 10 mm
N = 5 mm
W ≥ 2 mm
r = 6 mm
α = 30°

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1 = Fin material
2 = Weld access hole
(filled after welding
tube to header)
2.1.11 F = 2 mm For all tube and noz
G = 1,5/2,0 mm
T = 16 mm max.
45° ≤ α ≤ 60°

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Table 2 (continued)

Application/
no. Figure Note
condition

2.2 Set-in branches (for special branch connection see 13.2)

As a general recommendation all set-in branches should be welded on the inside of the shell as shown e.g. in Figures
for the purpose, otherwise preference should be given to set-on branch connections as shown e.g. in Figure 2.1.1.
2.2.1 a = 0,5 t1 For partial penetratio
connection.
h = t1
Generally used when
r ≥ 8 mm than t2/2. For smaller
branches attention is
b ≤ 1 mm the details shown in
which may provide a

www.bzfxw.com 10° ≤ α ≤ 20° solution.

2.2.2 3 mm ≤ a = 0,5 t1 For partial penetratio


connection.
a1 < 0,7 t1
Limited application:
b ≤ 1 mm
 Internal diameter
≤ 200 mm;

 wall thickness of
≤ 5 mm.

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Table 2 (continued)

Application/
no. Figure Note
condition

2.2.3 a ≥ 5 mm For partial penetratio


connection.
a 1 ≤ 0,7 t1
b ≤ 1 mm
10° ≤ α ≤ 20°
r ≥ 8 mm

2.2.4
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3 mm ≤

a1 ≤ 0,7 t1
a = 0,5 t1 For full penetration
connection.

b ≤ 1 mm

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Table 2 (continued)

Application/
no. Figure Note
condition

2.2.5 h1 = 0,6 t1 For partial penetratio


connection.
h2 = t1
b ≤ 1 mm
r ≥ 8 mm

2.2.6
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t1 ≥ 3 mm
t2 ≤ 3 t1
For full penetration
connection.
For joints which are a
40° ≤ α ≤ 60° from one side only.

2.2.7 t2 ≤ 3 t1 For full penetration


connection.
30° ≤ α ≤ 45°
2 mm ≤ b ≤ 3 mm
2 mm ≤ c ≤ 4 mm

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Table 2 (continued)

Application/
no. Figure Note
condition

2.2.8 45° ≤ α ≤ 60° For full penetration


connection.
2 mm ≤ b ≤ 3 mm
2 mm ≤ c ≤ 4 mm

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Table 2 (continued)

Application/
no. Figure Note
condition

2.2.9 45° ≤ α ≤ 50° To be welded from both

2.2.10 3 mm ≤ a ≥ 0,5 t1

45° ≤ α ≤ 60°
2 mm ≤ b ≤ 4 mm

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Table 2 (continued)

Application/
no. Figure Note
condition

2.3 Set-through branch

2.3.1 a = 0,5 t1 Generally used when


than t2/2.
b ≤ 1 mm

2.3.2 h = 0,6 t1 For partial penetratio


connection.
m ≥ t1

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Table 2 (continued)

Application/
no. Figure Note
condition

2.3.3 m ≥ t1 For full penetration


connection.

2.4 Extruded branch connections (for special branch connections see 13.2)

2.4.1 m ≥ t1 Conventional butt join


used to weld the
1 conventional butt joint
connection to the shell
not necessarily have
shown.
Example of application:
Surface coating, e.g
rubber lining.

2.5 Butt welded branches

2.5.1 1 conventional butt joint

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Table 3 — Branches with compensation rings

Application/
no. Figure Note
condition

Compensation rings should be fitted to the shell and vent holes should be provided in them. The thickness of the com
exceed the thickness of the shell.

3.1 Set-on branches

3.1.1 5 mm ≤ a = 0,5 t3,


b ≥ 7 mm
α≥ 15°
1 for shell to branch
joints, see Table 2

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Table 3 (continued)

Application/
no. Figure Note
condition

3.2 Set-in branches

Gap between branch and shell. It is recommended that the gap between the branch and the shell, also the compens
Wider gaps increase the tendency to spontaneous cracking during welding, particularly as the thickness of the parts join
Internal compensation ring. Set-in branches with a single compensation ring has been shown with the ring on the ou
case. Similar connections may be used for the attachment of internal compensation ring in the formed end of pressure v
3.2.1 5 mm ≤ a = 0,5 t3 Compensation of the
with big wall thick
b ≥ 7 mm
preferred to compensati
30° ≤ α ≤ 45° For shell to branch jo
β ≥ 20° Table 2 in Figure 2.2.7

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Table 4 — Sockets and couplings

Application/
no. Figure Note
condition

4.1 Sockets and couplings

4.1.1 m = 1,5 mm Small couplings in 4.1.


inclusive may be att
shells by the connec
(with the exception of
any other appropriate jo
in Figures 2.3.1 to
Applications especia
attachments, e.g. te
and pressure sensors.

Not suitable when


corrosion is expected.
4.1.2 see 4.1.1

4.1.3 m = 1,5 mm see 4.1.1


Not suitable when
corrosion is expected.

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Table 4 (continued)

Application/
no. Figure Note
condition

4.1.4 m = 1,5 mm Applications especia


attachments, e.g. te
and pressure senso
suitable when crevice co
expected.

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Table 5 — Flanges

Application/
no. Figure Note
condition

Due to distortion it may be necessary to machine the flange-face after welding.


The clearance between the bore of the flange and the inner diameter of the branch shall not exceed 2 mm.
In the case of thick set-on flanges a radial vent hole through the flange may be useful.

5.1 Flanges (t is the tube thickness)

5.1.1 After machining flange to Face and back welded f


final thickness.
For partial penetratio
h1 ≥ 0,7 t connection.

h2 ≥ 0,7 t

5.1.2 1 conventional butt weld Welding neck flange.


Refer to Table 1 from
1.1.3

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Table 5 (continued)

Application/
no. Figure Note
condition

5.1.3 Loose flange.

5.1.4 a1 = 0,7 t Fillet welded flange.


a2 = 0,7 t
b ≤ 2 mm
m ≥ 3 mm
4 mm ≤ t ≤ 10 mm

5.1.5 h1 ≥ 0,7 t
h2 ≥ 0,7 t
45° ≤ α1 ≤ 60°

α2 = 30°

Table 5 (continued)

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Application/
no. Figure Note
condition

5.1.6 r = 7 mm
h1 ≥ 0,7 t
h2 ≥ 0,7 t
45° ≤ α1 ≤ 60°
10° ≤ α2 ≤ 20°

5.1.7 r = 7 mm
10° ≤ α ≤ 20°
a ≥ 0,7 t
h ≥ 0,7 t

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Table 5 (continued)

Application/
no. Figure Note
condition

5.1.8 a ≥ 0,7 t
5 mm ≥ m = 0,5 t
b ≥ 5 mm
n ≥ 5 mm
α = 15°

5.1.9 1 conventional butt weld For lower pressures an


pipe diameters or
stainless steel with flan
of carbon steel.

30

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Table 6 — Jacketed vessels

Application/
no. Figure Note
condition

It is recommended that the gap between the shell of the vessel and the jacket or blocking ring should not exceed 3 mm
to a circumferential length not more than 5 mm greater than that of the vessel. Wider gaps increase the tendency to s
particularly as the thickness of the parts increase.

6.1 Attachment of jackets

6.1.1 1 jacket  As service


become more
2 shell change to full p
2 mm ≤ b ≤ 4 mm weld;

45° ≤ α ≤ 60°
1  in difficult
35° ≤ α2 ≤ 60° chamfering the blo
will help to avoid cr

 if the shell plate is


in direction of its th
shall be exam
laminations before
the jacket.

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Table 6 (continued)

Application/
no. Figure Note
condition

6.1.2 a ≥ 0,7 t see 6.1.1


b ≤ 2 mm

6.1.3 t2 ≤ 15 mm
45° ≤ α ≤ 60°
or as calculated
1 sealing run

32

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Table 6 (continued)

Application/
no. Figure Note
condition

6.1.4 2 mm ≤ b ≤ 4 mm see 6.1.1


45° ≤ α ≤ 60°

6.1.5 3 mm ≥ a ≥ 0,7 t
α = 45°

6.1.6 α = 45°

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Table 6 (continued)

Application/
no. Figure Note
condition

6.2 Blocking rings

6.2.1 a = 0,5 t Alternative ring to s


detail permissible whe
b ≤ 2 mm
not exceed 15 mm

6.2.2 1 see Figure 5.1.1 for


weld size and profile

34

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Table 6 (continued)

Application/
no. Figure Note
condition

6.3 Intermediate connections between shell and jacket

6.3.1 d≥2m

6.3.2 3 mm ≥ a ≥ 0,7 t
45° ≤ α ≤ 60°
b = 2 mm

6.3.3 1 circular ring with vent For use on pressure


holes when there is no risk of

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Table 6 (continued)

Application/
no. Figure Note
condition

6.3.4 45° ≤ α ≤ 60° for b) and c) = For


pressure vessels, whe
Dimensions defined by
no risk of corrosion.
construction.

36

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Table 6 (continued)

Application/
no. Figure Note
condition

6.4 Branch connections

6.4.1 Inside shell accessible for Not applicable for a


welding. bend stress, e.g. eff
temperature difference
α = 45° inner vessel and outer s
vessel.

6.4.2 May be welded from the It is necessary to ens


outside only. access to the weld betw
shell and branch.
α1 = 60°
Not applicable for a
α2 = 45° bend stress, e.g. eff
temperature difference
inner vessel and outer s
vessel.

6.4.3 1 gap 2 mm to 3 mm These details are for


when it is necessary
2 good access to the
weld between the inner jacket to extend up the b
shell and branch is
required.
h≥m
α = 45°

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Table 6 (continued)

Application/
no. Figure Note
condition

6.4.4 If the branch to shell weld see 6.4.3


has to be welded on both
sides, the branch jacket
shall be made of two
halves. Note welding
sequence:
I – II – III – IV.
α = 45°
6.4.5 f ≥ 20 mm

6.4.6 f≥r

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Table 6 (continued)

Application/
no. Figure Note
condition

6.4.7 These branch connec


preferably used in the
jacketed vessels. Som
details may also be a
other region of the
vessels.
Not applicable for a
bend stress, e.g. eff
temperature difference
inner vessel and outer s
vessel.
6.4.8 10° ≤ α ≤ 20° For use on pressure
when there is no risk of
b = 5 mm
n> 2 mm

6.4.9 1 conventional butt weld

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Table 6 (continued)

Application/
no. Figure Note
condition

6.5 Alternatives to full jackets

Preformed elements welded to shell. Good accessibility is required for welding.


6.5.1 1 shell
α = 45°

6.5.2 α1 = 45°
α2 = 60°
2 mm ≤ b ≤ 3 mm

6.5.3 t ≤ 2,6 mm
a≥t

6.5.4 3 mm ≥ a≥t Full penetration.

α = 45°
c ≤ 1 mm
t ≥ 2,6 mm

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Table 6 (continued)

Application/
no. Figure Note
condition

6.5.5 t > 2,6 mm Full penetration.


2 mm ≤ b ≤ 4 mm
α = 45°
a≥t

6.6 Staybolt connections

To have the possibility of detecting cracks in the bolt.


6.6.1 1 alternative weld Staybolt normal arrange
preparation to 2

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Table 7 — Tube to tube plate connection

Application/
no. Figure Note
condition

Tubes are welded to tube plates by several processes like manual metal-arc welding and mainly by partly and fully mec
It is advisable to examine the tube plate for laminations before machining.
Tubes shall closely fit their holes.
Care should be taken to ensure that the tube ends and tube plate holes are clean before welding.
The holes in the tube plates shall be deburred.
If two runs are welded, the second run shall fully overlap the first one.

7.1 Tube to tube plate connection

7.1.1 t ≤ 2,6 mm
0 mm ≤ x ≤ 2 mm

7.1.2 t > 2,6 mm


x ≥ 6 mm

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Table 7 (continued)

Application/
no. Figure Note
condition

7.1.3 t > 2,6 mm


t ≤ h ≤ 1,5 t
x = h - 1 mm
r=t

7.1.4 h≈t
x = h - 1 mm
t ≥ 5 mm
45° ≤ α ≤ 60°

7.1.5 w=t
h≈t
1,5 mm ≤ m≤2t
t ≥ 5 mm
α = 30°

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Table 7 (continued)

Application/
no. Figure Note
condition

7.1.6 w=t
1,5 mm ≤ m≤2t
for t < 5 mm

7.1.7 w=t Internal bore welding.


x = 0,5 w Only for fully mechan
welding.
0,5 mm ≤ m≤2t
h = 0,5 t

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Table 7 (continued)

Application/
no. Figure Note
condition

7.1.8 x = 0,5 w see 7.1.7


h = 0,5 t
1,5 mm ≤ m≤2t
w=t

7.1.9 l ≥ 1,5 t

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Table 8 — Flate end or tube plate to shell connections

Application/
no. Figure Note
condition

8.1 Flat end or tube plate to shell connections

When using details like 8.1.1, 8.1.2, 8.1.3, 8.1.7, 8.1.8, 8.1.9 special care shall be taken to ensure that the end plate is n
8.1.1 a ≥ 0,7 t Accessible for welding
sides of the shell.

8.1.2

8.1.3 a ≥ 5 mm Typical connections us


construction of was
α = 45°
boilers,
fireboxes. economizer

46

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Table 8 (continued)

Application/
no. Figure Note
condition

8.1.4 t2 ≤ 15 mm For thin tube plates an


flanges.
t = t1
45° ≤ α ≤ 60°

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Table 8 (continued)

Application/
no. Figure Note
condition

8.1.5 a ≥ 0,7 t

Alternative joints details

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Table 8 (continued)

Application/
no. Figure Note
condition

8.1.6 a ≥ 0,7 t
1 Instead of a cylindrical
extension and a transition
weld, the protruding part
may be machined off.

8.1.7 n ≥ 2 mm Permissible only for


loading and when there
Greater values of α are to of corrosion.
be related to lower values
of b and vice versa, e.g.:
α = 10° and
b = 15 mm
or
α = 40° and
b = 5 mm

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Table 8 (continued)

Application/
no. Figure Note
condition

8.1.8 a ≈ 3 mm See 8.1.7

Greater values of α are to


be related to lower values
of b and vice versa, e.g.:
α = 10° and
b = 15 mm
or
α = 40° and
b = 5 mm

n ≥ 2 mm

8.1.9 n ≥ 3 mm The shape of the groove


flate end shall be design
depending on the servic
conditions. Not accepte
collectors in power plan

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Table 8 (continued)

Application/
no. Figure Note
condition

8.1.10 di ≤ 600 mm
rik ≥ 0,3 eh,
but also rik ≥ 5 mm

8.1.11 rik ≥ 0,3 es,


but also rik ≥ 5 mm

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Table 8 (continued)

Application/
no. Figure Note
condition

8.1.12 di ≤ 600 mm Not recommended fo


cyclic loading is exp
occur.

8.1.13 di ≤ 600 mm Not recommended fo


cyclic loading is exp
occur.

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Table 9 — Internal diaphragms and separators

Application/
no. Figure Note
condition

9.1 Internal diaphragms and separators

Stationary vessels only, suitable for differential pressure.


9.1.1 Only for use when there
of corrosion.

9.1.2 a ≥ 0,7 t3 Only for use when there

25 mm ≥ n ≥ 2 t3 of corrosion.

10 mm ≥ b ≤ 0,5 t1
m ≥ t3 + 5 mm
α = 30°

9.1.3 Conventional butt welds

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Table 10 — Supports and non-pressure parts

Application/
no. Figure Note
condition

Influence of non-pressure parts. The welding consumables, the material and design of the non-pressure parts sha
influencing the quality of the pressure loaded parts. This applies in particular with respect to high yield-strengths materia
Doubling plates. Doubling plates shall be used when attachment of non-pressure parts directly to the shell
concentrations.
Slots. In the case of slots, it shall be wide enough to allow a continuous fillet weld.
Welding after final post-weld heat treatment. Welding of vessels, which have already been heat treated, is not permi
Lifting facilities. Lifting facilities shall be made of the material which will avoid brittle fracture in low ambient temperatu
Vent holes. Where doubling plates are fitted before stress relief one or more vent holes shall be drilled in the plate.

Corner radii. Corners of doubling plate to be radiused to not less than three times thickness.
10.1 Supports for vessels

10.1.1 Vertical intermediate pla


be necessary.

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Table 10 (continued)

Application/
no. Figure Note
condition

10.1.3 a1 = 0,5 t2
a2 ≥ 0,5 t3
for t1 ≤ 15 mm, t2 = t1
for t1 > 15 mm, t2 < t1
f ≥ 10 mm

If the saddle is to be we
the shell the following co

shall apply:
for t1 ≤ 15 mm,
t2 = t1
for t1 > 15 mm,
t2 < t1
a ≤ 0,7 t1
Stiffener plates with or without mousehole The weld shall be contin
around the connecting p
r ≥ 30 mm.

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Table 10 (continued)

Application/
no. Figure Note
condition

10.1.4 a ≥ 4 mm For small vertical vesse

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Table 10 (continued)

Application/
no. Figure Note
condition

10.2 Supports for jacketed vertical vessels

10.2.1 r ≥ 10 mm All welds are circumfere


m = 20 mm One vent hole required
doubling plate.
t1 ≤ t2 ≤ 1,5 t1
a1, a2 = a
t1, t2 = t
a ≤ 0,7 tmin

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Table 10 (continued)

Application/
no. Figure Note
condition

10.3 Non-pressure parts

10.3.1 a1, a2 = a Lifting lug for heavy load


t1, t2, t3 = t
a ≤ 0,7 tmin
t1 ≤ t2 ≤ 1,5 t1
1 vent hole

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Table 10 (continued)

Application/
no. Figure Note
condition

10.3.2 a1, a2 = a
t1, t2, t3 = t
a ≤ 0,7 tmin
t1 ≤ t2 ≤ 1,5 t1
r ≥ 10 mm
1 vent hole

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Table 10 (continued)

Application/
no. Figure Note
condition

10.3.3 a1, a2 = a
t1, t2, t3 = t
a ≤ 0,7 tmin
a3 = 0,5 t1
t3 ≤ t2 ≤ 1,5 t3
1 vent hole

10.3.4 1 vent hole

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Table 11 — Special shell to head end connections

Application/
no. Figure Note
condition

11.1 Joggle point

11.1.1 t ≤ 8 mm Only for use when there


of corrosion, fatigues, vi
and service conditions.

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Table 12 — Weld ring seal

Application/
no. Figure Note
condition

12.1 Weld ring seal

12.1.1 α = 120° Buttering on the flange s


be necessary at the loca
m = 5 mm
where the fillet weld is to
n = 6,5 mm made.
q = 15 mm
t = 3,5 mm

12.1.2 α = 120° Buttering on the flange s


be necessary at the loca
β = 20°
where the fillet weld is to
t = 4 mm made.

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Table 12 (continued)

Application/
no. Figure Note
condition

12.1.3 α = 120° Buttering on the flange s


be necessary at the loca
m = 5 mm
where the fillet weld is to
q = 15 mm made.

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Table 13 — Pipe details

Application/
no. Figure Note
condition

Pipe butt joints.


Butt joints incorporating backing rings.
Permanent backing rings may be used for butt welding of pipes that do not carry corrosive fluids provided proper prec
from non-metallic inclusions and root cracks. They are not recommended in case of fatigue load.
These precautions include the following:
 The gap between the ring and the bores of both pipes shall be kept to a minimum and in no case should exceed 0,
to be bore trimmed by machining for roundness, and fit.

 Particular attention should be paid to such factors as the root gap, the root face, the thickness of the backing ring a

 The backing ring should not cause the joint to be restrained whilst contracting.

 The misalignment is contained in EN ISO 5817.

 In the case of corrosion, fatigue or creep the use of backing rings is generally not recommended.

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Table 13 (continued)

Application/
no. Figure Note
condition

13.1 Socket joints

Socket joints are permitted on pipes with external diameter lower than 80 mm, with the dimensions indicated on 13.1.1.
Socket joints are anyway excluded:

 for steel pipes special applications;

 in parts exposed to fumes or to flame radiation;

 in those cases in which the service conditions, with particular regard to corrosion and fatigue stress, compromise

of the manufacturer.
13.1.1 d3 ≤ 80 mm
c ≥ 1,25 t
s ≥ 1,5 t
m ≥ 10 mm
b1 ≥ 1,5 mm
b2 ≥ 1 mm
k≥t

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Table 13 (continued)

Application/
no. Figure Note
condition

13.2 Special branch connections

In case of corrosion, fatigue, vibration service conditions the use of backing rings is generally not recommended. For no
13.2.1 2 mm ≤ b ≤ 4 mm Equal set-on branch wit
(for unequal branch con
1 mm ≤ c ≤ 3 mm
see Table 2).
45° ≤ α ≤ 60° 1 When the hole in the m
is thermal cut the ledge
should be removed by g
required. Alternatively, i
in the main pipe is prepa
machining this ledge wil
obtained.
13.2.2 The maximum angle β of Set-on sloping unequal
slope should be 30° from with bevel.
the normal. Where the
angle is greater than 30°
special consideration
shall be given to joint
design and fabrication.
α≥ 45°
≤ ≤
2 mm b 4 mm
1 mm ≤ c ≤ 3 mm

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Table 13 (continued)

Application/
no. Figure Note
condition

13.2.3 1 3 mm ledge obtained Set-on sloping equal bra


when thermal cutting hole bevel.
in main pipe, see
condition in 13.2.1.
2 Alternative profile. Main
pipe ground locally to
improve access.
2 mm ≤ b ≤ 4 mm
1 mm ≤ c ≤ 3 mm

α1 = 45°
α2 ≥ 35°
β ≤ 30°

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Table 13 (continued)

Application/
no. Figure Note
condition

13.2.4 α1 ≥ 60° Equal set-in branch.

α2 ≥ 45°
2 mm ≤ b ≤ 4 mm
1 mm ≤ c ≤ 3 mm

13.2.5 The maximum angle β of Unequal set-in sloping b


slope shall be 30° from
the normal. Where the
angle is greater than 30°
special consideration
shall be given to joint
design and fabrication.
α≥ 45°
2 mm ≤ b ≤ 4 mm
1 mm ≤ c ≤ 3 mm

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Table 13 (continued)

Application/
no. Figure Note
condition

13.2.6 2 mm ≤ b ≤ 4 mm see 13.2.5


1 mm ≤ c ≤ 3 mm

α1 ≥ 45°
α2 ≥ 60°
α3 ≥ 45°
α4 ≥ 35°

β 30°

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EN 1708-1:2010 (E)

Table 14 — Block flanges

Application/
no. Figure Note
condition

14.1 Inserted block flanges

14.1.1 4 mm ≤ t2 ≤ 10 mm For spherical, shell and


slab
without additional stress
a = 0,7 t2
h ≥ t2

14.1.2 4 mm ≤ t2 ≤ 30 mm
without additional stress
a = 0,7 t2
h ≥ t2
45° ≤ α ≤ 60°

14.1.3 2 mm ≤ b ≤ 4 mm

h = 0,5 t2
z ≈ 0,3 t2
45° ≤ α ≤ 60°

70

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Table 14 (continued)

Application/
no. Figure Note
condition

14.1.4 2 mm ≤ b ≤ 4 mm Flange shall be flush ins


discharging spout)

z ≈ 0,3 t2
1 Flange shall be ground
flush inside (e.g.
discharging drain)
45° ≤ α ≤ 60°

14.1.5 DW = D + (1,5 to 2) × t2min Universal for spherical a


slab without limiting of w
1 conventional butt weld thickness t2, particularly
additional stress

14.1.6 2 mm ≤ b ≤ 4 mm For spherical, shell and


slab during one-sided lo
z ≈ 0,3 t2
45° ≤ α ≤ 60°

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EN 1708-1:2010 (E)

Table 14 (continued)

Application/
no. Figure Note
condition

14.2 Added block flanges

14.2.1 a = 0,5 t2 ≥ 5 mm For spherical, shell and


z = 0,7 t2, whereas t2 slab, if
shall be measured
completely h ≤ 3 mm
t2 ≤ 30 mm
Tapped hole carry out a
thorough hole or tapped
hole.
For h ≤ 1 mm (e.g. inspe
glasses) is
a = 0,5 t2 ≥ 3 mm.
14.2.2 h2 ≤ 3 mm, otherwise fit For spherical and shell,
a = 0,5 t2 ≥ 5 mm
h1 ≤ 15 mm
z = 0,7 t2, whereas t2
shall be measured t2 ≤ 30 mm
completely
Tapped hole carry out a
e = 0,5 t2, at least 10 mm thorough hole or tapped
hole.

72

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Table 14 (continued)

Application/
no. Figure Note
condition

14.2.3 h2 ≤ 3 mm, otherwise fit For spherical and shell,


t1 ≈ t2
a = 0,5 t2 ≥ 5 mm h1 ≥ 15 mm
a1 = 0,5 t2 ≤ 6 mm t2 ≤ 30 mm
z = 0,7 t2, whereas t2
shall be measured Tapped hole carry out a
completely thorough hole or tapped
hole.

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BS EN
1708-1:2010
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