Vdocument - in - Bs en 1708 1 2010
Vdocument - in - Bs en 1708 1 2010
Vdocument - in - Bs en 1708 1 2010
BRITISH STANDARD BS EN
1708-1:2010
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Welding — Basic
welded joint details in
steel
Part 1: Pressurized components
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p ICS 25.160.40
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BS EN 1708-1:2010
) National foreword
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p This British Standard is the UK implementation of EN 1708-1:2010. It
supersedes BS EN 1708-1:1999 which is withdrawn.
The UK participation in its preparation was entrusted to Technical
Committee WEE/-/1, Briefing committee for welding.
A list of organizations represented on this committee can be obtained on
request to its secretary.
This publication does not purport to include all the necessary provisions
of a contract. Users are responsible for its correct application.
Compliance with a British Standard cannot confer immunity
from legal obligations.
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BS EN 1708-1:2010
English Version
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
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CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
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Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1708-1:2010: E
worldwide for CEN national Members.
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Contents Page
Foreword ..............................................................................................................................................................3
1 Scope ......................................................................................................................................................4
2 Normative references ............................................................................................................................4
3 Requirements .........................................................................................................................................4
3.1 Selection of detail ..................................................................................................................................4
3.2 Joint preparation (geometry and size).................................................................................................5
3.2.1 General ....................................................................................................................................................5
3.2.2 Joint preparation geometry ..................................................................................................................5
3.2.3 Weld sizes...............................................................................................................................................5
3.3 Presentation ...........................................................................................................................................5
3.4 Removal of internal sharp edges in branch bores .............................................................................5
3.5 Preparation of holes in shell for set-through branches.....................................................................6
3.6 Welds for smooth transition .................................................................................................................6
3.7 Oblique and tangential branches .........................................................................................................6
Tables
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Table 1 — Butt joints of different thickness ................................................................................................... 7
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Table 2 — Branches without compensation rings ....................................................................................... 11
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Foreword
This document (EN 1708-1:2010) has been prepared by Technical Committee CEN/TC 121 “Welding”, the
secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by July 2010, and conflicting national standards shall be withdrawn at the
latest by July 2010.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
EN 1708, Welding — Basic weld joint details in steel, consists of the following parts:
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
y countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
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Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
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1 Scope
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p The purpose of this European Standard is to exemplify commonly accepted welded connections in pressure
systems. It does not promote the standardization of connections that may be regarded as mandatory or
restrict development in any way. Stress analysis rules should be considered if necessary.
This standard covers welded joint details in steel, but can be applied to other metallic materials. In such cases
the shape and dimensions of the weld should be checked.
y The estimation of the suitability of welded connections for special service conditions, for example corrosion
and fatigue are not specially considered.
EN ISO 4063, Welding and allied processes — Nomenclature of processes and reference numbers
g (ISO 4063:2009)
EN ISO 5817, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding
excluded) — Quality levels for imperfections (ISO 5817:2003, corrected version:2005, including Technical
Corrigendum 1:2006)
g
EN ISO 9692-1:2003,
Manual Welding
metal-arc welding, and alliedmetal-arc
gas-shielded processes — Recommendations
welding, gas welding, TIGforwelding
joint preparation
and beam — Part of
welding 1:
steels (ISO 9692-1:2003)
EN ISO 9692-2:1998, Welding and allied processes — Joint preparation — Part 2: Submerged arc welding of
steels (ISO 9692-2:1998)
y 3 Requirements
p
3.1 Selection of detail
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) alternatives shown for each type of connection, consideration shall be given to existing fabrication and service
( conditions that pertain.
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p 3.2 Joint preparation (geometry and size)
3.2.1 General
The limitations quoted in weld profiles and sizes are based on commonly accepted practice, but they may be
subjected to modifications if required by special welding techniques or design conditions, which should be
included in the design documents and in the welding procedure specifications (WPS).
Examples of recommended joint preparation geometry (e.g. bevel angles, root radius, presence of backing
strips, root faces) are referred to EN ISO 9692-1 when applicable and to EN ISO 9692-2 relative to
submerged arc welding process. Missing dimensions of preparations are in accordance with EN ISO 9692-1.
In case where full penetration butt joints are indicated, it is intended that they shall be back chipped or gouged
and back welded, or alternatively that the welding procedure shall be such as to ensure sound, effective root
penetration.
For relevant difference of thickness (generally a difference of about 3 mm (see Table 1, no. 1.1.1 to 1.1.6)
could be considered relevant; in any case the thickness of material shall be taken into account, as well as the
shape of the joint) of parts to be butt welded, the thickest element shall be shaped with a slope of 1:5 up to
1:2. Smoother transition of wall thickness is applicable in severe service conditions.
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3.2.3 Weld sizes
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The thickness of welds (in particular of fillet welds), which are not determined by their profile, are based on the
assumption that the connection need not be stronger than the connected parts.
3.3 Presentation
g
Figure 1 — Transversal section Figure 2 — Longitudinal section
The drawings of the nozzle and branch connections (see Tables 2 and 3) show a transversal section of the
connection (see Figure 1) and a longitudinal section of the connection (see Figure 2).
It will be noted that the internal edges on the bores of branches are shown partially radiused (for example see
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p Table 2, no. 2.1.6) because a stress concentration occurs at this point. The rounding of the edges is
recommended when the branch connection is subjected to severe service conditions like fatigue, creep and
stress corrosion.
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3.5 Preparation of holes in shell for set-through branches
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y In case of set-in and set-through branches (according to Table 2, no. 2.2 and no. 2.3) holes in the shell may
p be cut and profiled in two ways as follows:
The depth of the grooves h1 and h2 may be constant around the hole as shown in Figure 3.
Key
h,h depth of the grooves
1 2
The roots of the joint preparations may be in one plane, as for example when they are machine drilled, in
which case the depths of the grooves will vary around the hole as shown in Figure 4.
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Figure 4 — Preparation of holes in the shell
In some cases it is convenient to foresee a fillet weld providing smooth geometric transition from the surface
g of one welded part to the surface of the other one, e.g. from branch to shell. Its purpose is to soften the notch
effect in the branch-shell edge and therefore the throat thickness is not presented on the figure concerned.
g The welded connections are contained in Tables 1 to 13. Regarding branches, the oblique and tangential
ones are not specially considered as their preparation is similar to that reported on Tables 2 and 3 for radial
branches. Only some significant cases are therefore considered (see Table 2, no. 2.2).
NOTE 1 The welds are only blackened in the following tables when the figures do not give information about the
dimension of the values for the preparation.
NOTE 2 It is not intended that the values of the dimension given in the tables should be measured precisely but rather
the general philosophy should be applied.
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Application/
no. Figure Note
condition
t1 < t2
1.1.3
www.bzfxw.comα≤ 30° for ultrasonic test
h > 3 t1, but min. 20 mm
t1 < t2
for radiographic test h ≥
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Table 1 (continued)
Application/
no. Figure Note
condition
1.1.5 α≤ 30°
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for radiographic test h ≥
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Table 1 (continued)
Application/
no. Figure Note
condition
circumferential weld:
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h1 ≤ 0,2 t1; maximum
5 mm
h2 ≤ 0,4 t1; maximum
10 mm
t2 - t1 ≤ 0,4 t1; maximum
10 mm
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Table 1 (continued)
Application/
no. Figure Note
condition
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Application/
no. Figure Note
condition
These connections include the provision of compensation by thickening of the branch and/
2.1.2
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only where the bore of t
30° ≤ α2 ≤ 45° is readily accessible fo
The joint should be bac
from the side most a
and suitable for this
generally from the outsid
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Table 2 (continued)
Application/
no. Figure Note
condition
α2 = 45°
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diameter ratios.
r ≥ 5 mm
Diameter d to be
α = 30° after welding to re
weld root, in order
sound weld.
12
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Table 2 (continued)
Application/
no. Figure Note
condition
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1 mm ≤ b ≤ 3 mm
h ≤ 5 mm
c = 1 mm
r = 7 mm
α1 ≤ 45°
α2 ≤ 45 °
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Table 2 (continued)
Application/
no. Figure Note
condition
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1 = Profile to meet
design requirements
G = 0,5 mm
α = 30°
1 = Profile to meet
design requirements
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Table 2 (continued)
Application/
no. Figure Note
condition
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1 = Fin material
2 = Weld access hole
(filled after welding
tube to header)
2.1.11 F = 2 mm For all tube and noz
G = 1,5/2,0 mm
T = 16 mm max.
45° ≤ α ≤ 60°
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Table 2 (continued)
Application/
no. Figure Note
condition
As a general recommendation all set-in branches should be welded on the inside of the shell as shown e.g. in Figures
for the purpose, otherwise preference should be given to set-on branch connections as shown e.g. in Figure 2.1.1.
2.2.1 a = 0,5 t1 For partial penetratio
connection.
h = t1
Generally used when
r ≥ 8 mm than t2/2. For smaller
branches attention is
b ≤ 1 mm the details shown in
which may provide a
wall thickness of
≤ 5 mm.
16
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Table 2 (continued)
Application/
no. Figure Note
condition
2.2.4
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3 mm ≤
a1 ≤ 0,7 t1
a = 0,5 t1 For full penetration
connection.
b ≤ 1 mm
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Table 2 (continued)
Application/
no. Figure Note
condition
2.2.6
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t1 ≥ 3 mm
t2 ≤ 3 t1
For full penetration
connection.
For joints which are a
40° ≤ α ≤ 60° from one side only.
18
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Table 2 (continued)
Application/
no. Figure Note
condition
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Table 2 (continued)
Application/
no. Figure Note
condition
2.2.10 3 mm ≤ a ≥ 0,5 t1
45° ≤ α ≤ 60°
2 mm ≤ b ≤ 4 mm
20
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Table 2 (continued)
Application/
no. Figure Note
condition
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Table 2 (continued)
Application/
no. Figure Note
condition
2.4 Extruded branch connections (for special branch connections see 13.2)
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Application/
no. Figure Note
condition
Compensation rings should be fitted to the shell and vent holes should be provided in them. The thickness of the com
exceed the thickness of the shell.
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Table 3 (continued)
Application/
no. Figure Note
condition
Gap between branch and shell. It is recommended that the gap between the branch and the shell, also the compens
Wider gaps increase the tendency to spontaneous cracking during welding, particularly as the thickness of the parts join
Internal compensation ring. Set-in branches with a single compensation ring has been shown with the ring on the ou
case. Similar connections may be used for the attachment of internal compensation ring in the formed end of pressure v
3.2.1 5 mm ≤ a = 0,5 t3 Compensation of the
with big wall thick
b ≥ 7 mm
preferred to compensati
30° ≤ α ≤ 45° For shell to branch jo
β ≥ 20° Table 2 in Figure 2.2.7
24
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Application/
no. Figure Note
condition
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Table 4 (continued)
Application/
no. Figure Note
condition
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Table 5 — Flanges
Application/
no. Figure Note
condition
h2 ≥ 0,7 t
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Table 5 (continued)
Application/
no. Figure Note
condition
5.1.5 h1 ≥ 0,7 t
h2 ≥ 0,7 t
45° ≤ α1 ≤ 60°
α2 = 30°
Table 5 (continued)
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Application/
no. Figure Note
condition
5.1.6 r = 7 mm
h1 ≥ 0,7 t
h2 ≥ 0,7 t
45° ≤ α1 ≤ 60°
10° ≤ α2 ≤ 20°
5.1.7 r = 7 mm
10° ≤ α ≤ 20°
a ≥ 0,7 t
h ≥ 0,7 t
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Table 5 (continued)
Application/
no. Figure Note
condition
5.1.8 a ≥ 0,7 t
5 mm ≥ m = 0,5 t
b ≥ 5 mm
n ≥ 5 mm
α = 15°
30
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Application/
no. Figure Note
condition
It is recommended that the gap between the shell of the vessel and the jacket or blocking ring should not exceed 3 mm
to a circumferential length not more than 5 mm greater than that of the vessel. Wider gaps increase the tendency to s
particularly as the thickness of the parts increase.
45° ≤ α ≤ 60°
1 in difficult
35° ≤ α2 ≤ 60° chamfering the blo
will help to avoid cr
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Table 6 (continued)
Application/
no. Figure Note
condition
6.1.3 t2 ≤ 15 mm
45° ≤ α ≤ 60°
or as calculated
1 sealing run
32
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Table 6 (continued)
Application/
no. Figure Note
condition
6.1.5 3 mm ≥ a ≥ 0,7 t
α = 45°
6.1.6 α = 45°
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Table 6 (continued)
Application/
no. Figure Note
condition
34
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Table 6 (continued)
Application/
no. Figure Note
condition
6.3.1 d≥2m
6.3.2 3 mm ≥ a ≥ 0,7 t
45° ≤ α ≤ 60°
b = 2 mm
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Table 6 (continued)
Application/
no. Figure Note
condition
36
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Table 6 (continued)
Application/
no. Figure Note
condition
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Table 6 (continued)
Application/
no. Figure Note
condition
6.4.6 f≥r
38
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Table 6 (continued)
Application/
no. Figure Note
condition
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Table 6 (continued)
Application/
no. Figure Note
condition
6.5.2 α1 = 45°
α2 = 60°
2 mm ≤ b ≤ 3 mm
6.5.3 t ≤ 2,6 mm
a≥t
α = 45°
c ≤ 1 mm
t ≥ 2,6 mm
40
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Table 6 (continued)
Application/
no. Figure Note
condition
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Application/
no. Figure Note
condition
Tubes are welded to tube plates by several processes like manual metal-arc welding and mainly by partly and fully mec
It is advisable to examine the tube plate for laminations before machining.
Tubes shall closely fit their holes.
Care should be taken to ensure that the tube ends and tube plate holes are clean before welding.
The holes in the tube plates shall be deburred.
If two runs are welded, the second run shall fully overlap the first one.
7.1.1 t ≤ 2,6 mm
0 mm ≤ x ≤ 2 mm
42
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Table 7 (continued)
Application/
no. Figure Note
condition
7.1.4 h≈t
x = h - 1 mm
t ≥ 5 mm
45° ≤ α ≤ 60°
7.1.5 w=t
h≈t
1,5 mm ≤ m≤2t
t ≥ 5 mm
α = 30°
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Table 7 (continued)
Application/
no. Figure Note
condition
7.1.6 w=t
1,5 mm ≤ m≤2t
for t < 5 mm
44
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Table 7 (continued)
Application/
no. Figure Note
condition
7.1.9 l ≥ 1,5 t
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Application/
no. Figure Note
condition
When using details like 8.1.1, 8.1.2, 8.1.3, 8.1.7, 8.1.8, 8.1.9 special care shall be taken to ensure that the end plate is n
8.1.1 a ≥ 0,7 t Accessible for welding
sides of the shell.
8.1.2
46
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Table 8 (continued)
Application/
no. Figure Note
condition
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Table 8 (continued)
Application/
no. Figure Note
condition
8.1.5 a ≥ 0,7 t
48
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Table 8 (continued)
Application/
no. Figure Note
condition
8.1.6 a ≥ 0,7 t
1 Instead of a cylindrical
extension and a transition
weld, the protruding part
may be machined off.
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Table 8 (continued)
Application/
no. Figure Note
condition
n ≥ 2 mm
50
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Table 8 (continued)
Application/
no. Figure Note
condition
8.1.10 di ≤ 600 mm
rik ≥ 0,3 eh,
but also rik ≥ 5 mm
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Table 8 (continued)
Application/
no. Figure Note
condition
52
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Application/
no. Figure Note
condition
25 mm ≥ n ≥ 2 t3 of corrosion.
10 mm ≥ b ≤ 0,5 t1
m ≥ t3 + 5 mm
α = 30°
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Application/
no. Figure Note
condition
Influence of non-pressure parts. The welding consumables, the material and design of the non-pressure parts sha
influencing the quality of the pressure loaded parts. This applies in particular with respect to high yield-strengths materia
Doubling plates. Doubling plates shall be used when attachment of non-pressure parts directly to the shell
concentrations.
Slots. In the case of slots, it shall be wide enough to allow a continuous fillet weld.
Welding after final post-weld heat treatment. Welding of vessels, which have already been heat treated, is not permi
Lifting facilities. Lifting facilities shall be made of the material which will avoid brittle fracture in low ambient temperatu
Vent holes. Where doubling plates are fitted before stress relief one or more vent holes shall be drilled in the plate.
Corner radii. Corners of doubling plate to be radiused to not less than three times thickness.
10.1 Supports for vessels
54
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Table 10 (continued)
Application/
no. Figure Note
condition
10.1.3 a1 = 0,5 t2
a2 ≥ 0,5 t3
for t1 ≤ 15 mm, t2 = t1
for t1 > 15 mm, t2 < t1
f ≥ 10 mm
If the saddle is to be we
the shell the following co
shall apply:
for t1 ≤ 15 mm,
t2 = t1
for t1 > 15 mm,
t2 < t1
a ≤ 0,7 t1
Stiffener plates with or without mousehole The weld shall be contin
around the connecting p
r ≥ 30 mm.
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Table 10 (continued)
Application/
no. Figure Note
condition
56
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Table 10 (continued)
Application/
no. Figure Note
condition
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Table 10 (continued)
Application/
no. Figure Note
condition
58
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Table 10 (continued)
Application/
no. Figure Note
condition
10.3.2 a1, a2 = a
t1, t2, t3 = t
a ≤ 0,7 tmin
t1 ≤ t2 ≤ 1,5 t1
r ≥ 10 mm
1 vent hole
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Table 10 (continued)
Application/
no. Figure Note
condition
10.3.3 a1, a2 = a
t1, t2, t3 = t
a ≤ 0,7 tmin
a3 = 0,5 t1
t3 ≤ t2 ≤ 1,5 t3
1 vent hole
60
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Application/
no. Figure Note
condition
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Application/
no. Figure Note
condition
62
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Table 12 (continued)
Application/
no. Figure Note
condition
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Application/
no. Figure Note
condition
Particular attention should be paid to such factors as the root gap, the root face, the thickness of the backing ring a
The backing ring should not cause the joint to be restrained whilst contracting.
In the case of corrosion, fatigue or creep the use of backing rings is generally not recommended.
64
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Table 13 (continued)
Application/
no. Figure Note
condition
Socket joints are permitted on pipes with external diameter lower than 80 mm, with the dimensions indicated on 13.1.1.
Socket joints are anyway excluded:
in those cases in which the service conditions, with particular regard to corrosion and fatigue stress, compromise
of the manufacturer.
13.1.1 d3 ≤ 80 mm
c ≥ 1,25 t
s ≥ 1,5 t
m ≥ 10 mm
b1 ≥ 1,5 mm
b2 ≥ 1 mm
k≥t
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Table 13 (continued)
Application/
no. Figure Note
condition
In case of corrosion, fatigue, vibration service conditions the use of backing rings is generally not recommended. For no
13.2.1 2 mm ≤ b ≤ 4 mm Equal set-on branch wit
(for unequal branch con
1 mm ≤ c ≤ 3 mm
see Table 2).
45° ≤ α ≤ 60° 1 When the hole in the m
is thermal cut the ledge
should be removed by g
required. Alternatively, i
in the main pipe is prepa
machining this ledge wil
obtained.
13.2.2 The maximum angle β of Set-on sloping unequal
slope should be 30° from with bevel.
the normal. Where the
angle is greater than 30°
special consideration
shall be given to joint
design and fabrication.
α≥ 45°
≤ ≤
2 mm b 4 mm
1 mm ≤ c ≤ 3 mm
66
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Table 13 (continued)
Application/
no. Figure Note
condition
α1 = 45°
α2 ≥ 35°
β ≤ 30°
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Table 13 (continued)
Application/
no. Figure Note
condition
α2 ≥ 45°
2 mm ≤ b ≤ 4 mm
1 mm ≤ c ≤ 3 mm
68
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Table 13 (continued)
Application/
no. Figure Note
condition
α1 ≥ 45°
α2 ≥ 60°
α3 ≥ 45°
α4 ≥ 35°
≤
β 30°
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Application/
no. Figure Note
condition
14.1.2 4 mm ≤ t2 ≤ 30 mm
without additional stress
a = 0,7 t2
h ≥ t2
45° ≤ α ≤ 60°
14.1.3 2 mm ≤ b ≤ 4 mm
h = 0,5 t2
z ≈ 0,3 t2
45° ≤ α ≤ 60°
70
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Table 14 (continued)
Application/
no. Figure Note
condition
z ≈ 0,3 t2
1 Flange shall be ground
flush inside (e.g.
discharging drain)
45° ≤ α ≤ 60°
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Table 14 (continued)
Application/
no. Figure Note
condition
72
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Table 14 (continued)
Application/
no. Figure Note
condition
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BS EN
1708-1:2010
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