CONTROL PANEL OPERATING MANUAL

AIR COOLED INVERTER WATER CHILLER & HEAT PUMP

MICROTECH III CONTROLLER
D-EOMHP00706-14EN

D-EOMHP00706-14EN - 1/78
Table of Content
Revision History
Approved
Rev Date
Description Checked
# issued
Author
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

D-EOMHP00706-14EN - 2/78
 Scope of Applicable Model(s)
BU’s / Type: Air Cooled Multi Scroll Heat Pump / Cooling Chiller
Refrigerant: R410A

Voltage Model Name

400V/50Hz EWAQ GZ/EWYQ GZ

D-EOMHP00706-14EN - 3/78
Table of Contents
Revision History ....................................................................................................... 2
Scope of Applicable Model(s) .............................................................................. 3
Table of Contents ..................................................................................................... 4
1 Safety considerations...................................................................................... 9
1.1 General ................................................................................................................................................................ 9
1.2 Avoid electrocution ........................................................................................................................................ 9
1.3 Safety Devices ................................................................................................................................................... 9
1.3.1 General safety devices .........................................................................................................................9
1.3.2 Circuit safety devices ........................................................................................................................ 10
1.3.3 Component safety devices .............................................................................................................. 10
2 General description ...................................................................................... 12
2.1 General ............................................................................................................................................................. 12
2.2 Abbreviations used ...................................................................................................................................... 12
3 Control system ............................................................................................... 14
3.1 Overview .......................................................................................................................................................... 14
3.2 Communication components ................................................................................................................... 15
3.3 Light emitting diodes on boards ............................................................................................................. 16
3.3.1 UC BSP LED ........................................................................................................................................... 16
3.3.2 Extension modules BSP LED .......................................................................................................... 17
3.3.3 BUS LED.................................................................................................................................................. 17
3.3.4 ACS I/F Board LEDs ........................................................................................................................... 17
3.3.5 Compressor VFD LED ....................................................................................................................... 19
3.4 Available sensors .......................................................................................................................................... 19
3.4.1 Pressure transducers ........................................................................................................................ 19
3.4.2 Temperature Sensors ....................................................................................................................... 19
3.4.3 Thermistors .......................................................................................................................................... 19
3.4.4 Other sensors ....................................................................................................................................... 19
3.5 Available Controls ........................................................................................................................................ 20
3.5.1 Evaporator pumps ............................................................................................................................. 20
3.5.2 Compressors ......................................................................................................................................... 20
3.5.3 Expansion Valve .................................................................................................................................. 20
3.6 Customer Terminal Block Connections ................................................................................................ 20
3.6.1 General description ........................................................................................................................... 20
3.6.1.1 Flow Switch ......................................................................................................20
3.6.1.2 Double setpoint ................................................................................................21
3.6.1.3 Current limit (optional) ...................................................................................21
3.6.1.4 External Fault..................................................................................................21
3.6.1.5 Rapid Restart (optional) ..................................................................................21
3.6.1.6 Remote On-Off .................................................................................................21
3.6.1.7 General Alarm ..................................................................................................21
3.6.1.8 Compressor Status...........................................................................................21
3.6.1.9 Alarm Circuit (optional) ..................................................................................21
3.6.1.10 Evaporator Pump Start ...................................................................................21
3.6.1.11 Demand limit ...................................................................................................21
3.6.1.12 Setpoint override..............................................................................................22

D-EOMHP00706-14EN - 4/78
4 Working with this unit ................................................................................ 23
4.1 Human Machine Interface ......................................................................................................................... 23
4.2 Menu navigation ........................................................................................................................................... 25
4.3 Basic settings.................................................................................................................................................. 26
4.3.1 Chiller configuration setting .......................................................................................................... 26
4.3.2 Controller IP setup ............................................................................................................................. 27
4.3.3 Setup for BMS....................................................................................................................................... 27
4.3.3.1 LON setup ........................................................................................................27
4.3.3.2 BACNET setup.................................................................................................28
4.3.3.3 MODBUS setup ...............................................................................................29
4.3.4 Date/Time ............................................................................................................................................. 29
4.3.5 Scheduled Maintenance ................................................................................................................... 29
4.4 Operation settings ........................................................................................................................................ 30
4.5 Before operation ........................................................................................................................................... 32
4.5.1 Checks before initial start-up ........................................................................................................ 32
4.5.2 Water supply ........................................................................................................................................ 32
4.5.3 Power supply connection and crankcase heating ................................................................. 32
4.5.4 General recommendations ............................................................................................................. 33
4.6 Maintenance ................................................................................................................................................... 33
5 Unit availability ............................................................................................. 34
5.1 Unit enabling .................................................................................................................................................. 34
5.2 Unit mode selection ..................................................................................................................................... 34
5.2.1 Heat pump chillers ............................................................................................................................. 34
5.2.2 Cooling chillers .................................................................................................................................... 34
5.3 Unit Status ....................................................................................................................................................... 35
6 Unit functions ................................................................................................. 36
6.1 LWT target setting ........................................................................................................................................ 36
6.1.1 LWT target ............................................................................................................................................ 36
6.1.2 LWT target resetting ......................................................................................................................... 36
6.1.2.1 No reset .............................................................................................................37
6.1.2.2 Return reset .......................................................................................................37
6.1.2.3 4-20mA Reset....................................................................................................37
6.1.2.4 OAT Reset .........................................................................................................38
6.2 Pump selection .............................................................................................................................................. 40
6.3 General unit control .................................................................................................................................... 40
6.3.1 Circuit Staging Sequence ................................................................................................................. 40
6.3.2 Unit capacity control ......................................................................................................................... 40
6.3.2.1 Summary of unit capacity control ..................................................................40
6.3.2.2 LWT error .........................................................................................................40
6.3.2.3 Start up, Stage up, Stage down, Shut down delta T .....................................41
6.3.3 Circuit Status ........................................................................................................................................ 41
6.3.4 Defrost control..................................................................................................................................... 42
7 Alarm ................................................................................................................. 43
7.1 Unit alarm ....................................................................................................................................................... 43
7.1.1 Unit alarm descriptions ................................................................................................................... 43
7.1.2 Unit fault alarms ................................................................................................................................. 44
7.1.2.1 Phase Volts loss / GFP fault ............................................................................44

D-EOMHP00706-14EN - 5/78
 7.1.2.2 Water freeze shut down ...................................................................................44
7.1.2.3 Water flow loss .................................................................................................44
7.1.2.4 Pump freeze protection....................................................................................46
7.1.2.5 Pump hot water protection .............................................................................46
7.1.2.6 Water temp inverted ........................................................................................46
7.1.2.7 Low OAT lock out .............................................................................................47
7.1.2.8 High OAT lock out ...........................................................................................47
7.1.2.9 LWT sensor fault..............................................................................................48
7.1.2.10 EWT sensor fault .............................................................................................48
7.1.2.11 OAT sensor fault ..............................................................................................48
7.1.2.12 Emergency stop ................................................................................................49
7.1.2.13 External alarm .................................................................................................49
7.1.3 Unit warning alarms.......................................................................................................................... 49
7.1.3.1 Bad demand limit input ..................................................................................49
7.1.3.2 Bad LWT reset point ........................................................................................49
7.1.3.3 Bad unit current reading ................................................................................49
7.1.3.4 Bad flexible current limit input ......................................................................50
7.1.3.5 Chiller network communication failure .........................................................50
7.2 Circuit alarm .................................................................................................................................................. 51
7.2.1 Circuit alarm descriptions .............................................................................................................. 51
7.2.2 Detailed Circuit alarms..................................................................................................................... 51
7.2.2.1 High discharge port temperature ...................................................................51
7.2.2.2 Mechanical High Pressure Switch..................................................................51
7.2.2.3 High Condenser Pressure Shutdown .............................................................52
7.2.2.4 Low Evaporator Pressure Shutdown .............................................................52
7.2.2.5 Low Evap Gas Temperature freeze Shutdown ..............................................52
7.2.2.6 High Pressure Ratio Shutdown ......................................................................52
7.2.2.7 Low pressure differential shutdown / protection...........................................53
7.2.2.8 Inverter over current shutdown .....................................................................53
7.2.2.9 No pressure change after start .......................................................................53
7.2.2.10 Condenser pressure sensor fault ....................................................................53
7.2.2.11 Evaporator pressure sensor fault ...................................................................54
7.2.2.12 Deicer temperature sensor fault .....................................................................54
7.2.2.13 Suction temperature sensor fault ...................................................................54
7.2.2.14 Evaporator gas temperature sensor fault ......................................................55
7.2.2.15 No pressure at start .........................................................................................55
7.2.2.16 High condenser pressure at start ...................................................................55
7.3 Compressor alarm ........................................................................................................................................ 56
7.3.1 Compressor alarm descriptions ................................................................................................... 56
7.3.2 Detailed compressor alarm ............................................................................................................ 56
7.3.2.1 High discharge gas temperature ....................................................................56
7.3.2.2 High compressor body temperature ...............................................................56
7.3.2.3 Inverter over current shut down ....................................................................56
7.3.2.4 Imbalance inverter current .............................................................................57
7.3.2.5 Inverter alarm ..................................................................................................57
7.3.2.6 Discharge temperature sensor fault ...............................................................57
7.3.2.7 Compressor body temperature sensor fault ...................................................57
7.3.3 Compressor shutdown for oil distribution .............................................................................. 58

D-EOMHP00706-14EN - 6/78
8 Optional function .......................................................................................... 59
8.1 Ice mode ........................................................................................................................................................... 59
8.1.1 Unit setting ............................................................................................................................................ 59
8.1.2 Ice mode operation ............................................................................................................................ 59
8.1.2.1 Capacity control ...............................................................................................59
8.1.2.2 Ice mode delay timer .......................................................................................59
8.1.2.3 Mask .................................................................................................................59
8.2 Noise reduction mode ................................................................................................................................. 60
8.2.1 Unit setting ............................................................................................................................................ 60
8.2.2 Noise reduction operation .............................................................................................................. 60
8.2.3 LWT reset .............................................................................................................................................. 60
8.2.4 Fan control target ............................................................................................................................... 60
8.2.4.1 In cooling cycle .................................................................................................60
8.2.4.2 In heating cycle ................................................................................................60
8.3 Unit current limit control .......................................................................................................................... 61
8.3.1 Unit setting ............................................................................................................................................ 61
8.3.2 Current limit control ......................................................................................................................... 61
8.3.2.1 Unit current calculation ..................................................................................61
8.3.2.2 Capacity control with current limit ................................................................61
8.3.3 Unit current control during defrost ............................................................................................ 61
8.4 Flexible current limit control .................................................................................................................. 62
8.4.1 Unit setting ............................................................................................................................................ 62
8.4.2 Current limit adjustment................................................................................................................. 62
8.5 4-20mA Demand limit control ................................................................................................................. 63
8.5.1 Unit setting ............................................................................................................................................ 63
8.5.2 Demand limit control ........................................................................................................................ 63
8.5.2.1 Capacity limit calculation ...............................................................................63
8.5.2.2 Capacity control with demand limit ...............................................................63
8.5.2.3 Multiple capacity limits...................................................................................63
8.5.3 Demand limit control during defrost ......................................................................................... 63
8.6 Network limit control ................................................................................................................................. 64
8.6.1 Unit setting ............................................................................................................................................ 64
8.6.2 Network limit control ....................................................................................................................... 64
8.6.3 Network limit control during defrost ........................................................................................ 64
8.7 Soft load control ............................................................................................................................................ 65
8.7.1 Unit setting ............................................................................................................................................ 65
8.7.2 Soft load control .................................................................................................................................. 65
8.7.3 Soft load control with 56rps start ............................................................................................... 65
8.7.4 Soft load control during defrost ................................................................................................... 65
8.8 Fan VFD control ............................................................................................................................................. 65
8.8.1 Unit setting ............................................................................................................................................ 65
8.8.2 Fan control with VFD ........................................................................................................................ 65
8.9 Liquid line solenoid valve ......................................................................................................................... 65
8.9.1 Unit setting ............................................................................................................................................ 65
8.9.2 Liquid line solenoid valve control ............................................................................................... 65
8.9.3 EXV control with LLSV ..................................................................................................................... 66
8.10 Water valve control................................................................................................................................. 66
8.10.1 Unit setting ....................................................................................................................................... 67

D-EOMHP00706-14EN - 7/78
 8.10.2 Water valve control ...................................................................................................................... 67
8.10.2.1 Close operation.................................................................................................67
8.10.2.2 Opening operation ...........................................................................................67
8.10.2.3 OPEN operation ...............................................................................................67
8.11 Rapid Restore ............................................................................................................................................ 67
8.12 Chiller network control ......................................................................................................................... 67
8.12.1 Unit setting ....................................................................................................................................... 67
8.12.2 Master / Slave communication ................................................................................................ 67
8.12.2.1 Communication setting ...................................................................................67
8.12.2.2 Communication type........................................................................................68
8.12.2.3 Communication failure ....................................................................................68
8.12.3 Capacity control.............................................................................................................................. 69
8.12.3.1 LWT active set point ........................................................................................70
8.12.3.2 Capacity limit ...................................................................................................70
8.12.3.3 Unit start up ....................................................................................................70
8.12.3.4 Unit stage up ....................................................................................................70
8.12.3.5 Unit stage down ...............................................................................................70
8.12.3.6 Unit shut down ................................................................................................70
8.12.3.7 Next one to start, next one to stop..................................................................71
8.12.4 Defrost ................................................................................................................................................ 71
8.12.5 Chiller network Status ................................................................................................................. 71
9 Set Point Table ............................................................................................... 72
9.1 Chiller configuration set points .............................................................................................................. 72
9.2 Unit set points ................................................................................................................................................ 72
9.3 Circuit set points ........................................................................................................................................... 74
9.4 Alarm limit set points ................................................................................................................................. 75
9.5 Sensor calibration set points ................................................................................................................... 75
9.6 Test mode set points ................................................................................................................................... 75
10 Calculations................................................................................................... 76
10.1 Refrigerant Saturated temperature .................................................................................................. 76
10.2 Suction Superheat .................................................................................................................................... 76
10.3 Discharge Superheat............................................................................................................................... 76
10.4 Evaporator Approach, Condenser Approach ................................................................................. 76
10.4.1 At cooling mode .............................................................................................................................. 76
10.4.2 At heating mode ............................................................................................................................. 76
10.5 Pressure Differential .............................................................................................................................. 76
10.6 Pressure ratio............................................................................................................................................ 76
10.7 Unit and circuit capacity ....................................................................................................................... 77

D-EOMHP00706-14EN - 8/78
1 Safety considerations
1.1 General
Installation, start-up and servicing of equipment can be hazardous if certain factors particular to the
installation are not considered: operating pressures, presence of electrical components and voltages and
the installation site (elevated plinths and built-up up structures). Only properly qualified installation
engineers and highly qualified installers and technicians, fully trained for the product, are authorized to
install and start-up the equipment safely.
During all servicing operations, all instructions and recommendations, which appear in the installation
and service instructions for the product, as well as on tags and labels fixed to the equipment and
components and accompanying parts supplied separately, must be read, understood and followed.
Apply all standard safety codes and practices. Wear safety glasses and gloves.
Use the proper tools to move heavy objects. Move units carefully and set them down gently.

1.2 Avoid electrocution

Only personnel qualified in accordance with IEC (International Electrotechnical Commission)
recommendations may be permitted access to electrical components. It is particularly recommended that
all sources of electricity to the unit be shut off before any work is begun. Shut off main power supply at
the main circuit breaker or isolator.

IMPORTANT: This equipment uses and emits electromagnetic signals. Tests have shown that the
equipment conforms to all applicable codes with respect to electromagnetic compatibility.

RISK OF ELECTROCUTION: Even when the main circuit breaker or isolator is switched off,
certain circuits may still be energized, since they may be connected to a separate power source.

RISK OF BURNS: Electrical currents cause components to get hot either temporarily or
permanently. Handle power cable, electrical cables and conduits, terminal box covers and motor
frames with great care.

ATTENTION: In accordance with the operating conditions the fans can be cleaned periodically. A
fan can start at any time, even if the unit has been shut down.

1.3 Safety Devices

Each unit is equipped with safety devices of three different kinds:

1.3.1 General safety devices

Safeties of this level of severity will shut down all the circuits and stop the entire unit. When a general
safety device is happen, a manual intervention on the unit will be required in order to re-establish the
normal operability of the machine. There are exceptions to this general rule in case of alarms linked to
temporary abnormal conditions.

 Emergency Stop

D-EOMHP00706-14EN - 9/78
A push button is placed on a door of the unit electrical panel. The button is highlighted by a red color in
yellow background. A manual pressure of the emergency stop button stops all loads from rotating, thus
preventing any accident which may occur. An alarm is also generated by the Unit Controller. Releasing the
emergency stop button enables the unit, which may be restarted only after the alarm has been cleared on
the controller.

The emergency stop causes all motors to stop, but does not switch off power to the
unit. Do not service or operate on the unit without having switched off the main
switch.

1.3.2 Circuit safety devices

Safety of this level of severity will shut down the circuit they protect. The remaining circuits will keep
running.

1.3.3 Component safety devices

Safety of this level of severity will shut down a component against abnormal running condition that could
create permanent damages to it. An overview of the protecting devices is listed below:

 Overcurrent/Overload Protections

Overcurrent/overload devices protect electrical motors used on compressors, fans and pumps in case
of overload or short circuit. In case of inverter-driven motors, overload and overcurrent protection is
integrated in the electronic drives. A further protection from short circuit is accomplished by fuses or
circuit breakers installed upstream each load or group of loads.

 Overtemperature Protections

Fan electrical motors are also protected from overheating by thermistors immersed into motor
windings. Should the winding temperature exceed a fixed threshold, the thermistors will trip and
cause the motor to stop.

Do not operate on a faulty fan before the main switch has been shut off.
Overtemperature protection is auto-reset, therefore a fan may restart automatically if
temperature conditions allow it.

 Phase reversal, under/over voltage, ground fault protections

When one of those alarms occurs the unit is immediately stopped or even inhibited to start. The
alarms clear automatically once the problem is fixed. This auto clear logic allows the unit to
automatically recover in case of temporary conditions where the supply voltage reaches the upper or
lower limit set on the protection device. In the other two cases a manual intervention on the unit will
be required in order to solve the problem. In case of a phase reversal alarm two phases requires to be
inverted.
In the event of a power supply outage, the unit will restart automatically without the need for an
external command. However, any faults active when the supply is interrupted are saved and may in
certain cases prevent a circuit or unit from restarting.

D-EOMHP00706-14EN - 10/78
 Direct intervention on the power supply can cause electrocution, burns or even death.
This action must be performed only by trained persons.

 Flowswitch

The unit must be protected by a flow switch. The flow switch will stop the unit when the water flow
becomes lower than the minimum allowed flow. When the water flow is restored the flow protection
is reset automatically. Exception is when the flow switch opens with at least one compressor running,
in this case the alarm shall be cleared manually.

 Freezing protection

Antifreeze protection prevents the water to freeze in the evaporator. It is automatically activated when
the water temperature (entering or leaving) at the evaporator drops below the antifreeze limit. In freeze
condition if the unit is in standby the evaporator pump will be activated to prevent freezing of the
evaporator. If the freeze condition will activate when the unit is running all units will shut down in alarm
while the pump will keep running. Alarm will automatically clear when the freeze condition will clear.

 Low pressure protection

If the circuit operates with a suction pressure lower than an adjustable limit for a certain time the circuit
safety logic will shut down the circuit and generate an alarm. The alarm requires a manual action on the
Unit Controller to be reset. Reset will take effect only if the suction pressure is no longer lower that the
safety limit.

 High Pressure Protection

If the discharge pressure becomes too high and exceeds a limit which is linked with the operational
envelop of the compressor the circuit safety logic will try to prevent the alarm or, if the corrective actions
have no effect, it will shut down the circuit before the Mechanical High Pressure switch will open. This
alarm required a manual action on the Unit Controller to be reset.

 Mechanical High Pressure Switch

Each circuit is equipped with at least one high pressure switch which tries to prevent the relief safety
valve to open. When the discharge pressure becomes too high the Mechanical High Pressure switch will
open and immediately stop the compressor cutting the power supply to the auxiliary relay. The alarm can
be cleared as soon as the discharge pressure becomes normal again. The alarm must be reset on the
switch itself and on the Unit Controller. The triggering pressure value cannot be changed.

D-EOMHP00706-14EN - 11/78
  Relief Safety Valve

If the pressure becomes too high in the refrigerant circuit, the relief valve will open to limit the maximum
pressure. If this happens switch off immediately the machine and contact your local service organization.

 Inverter fault

Each compressor can be equipped with its own inverter (integrated or external). The inverter can
automatically monitor its status and inform the Unit Controller in case of faults or pre-alarm conditions. If
this happen the Unit Controller will limit the compressor operation or eventually switch off the circuit in
alarm. A manual action on the controller will be needed in order to clear the alarm.

2 General description
2.1 General
Microtech® III is a system for controlling single or dual-circuit ATS air-cooled liquid chillers. Microtech®
III controls compressor start-up needed to maintain the desired heat exchanger leaving water
temperature. In cooling mode it controls the operation of the fans to maintain the correct condensing
pressure in each circuit.
Safety devices are constantly monitored by Microtech® III to ensure their safe operation. Microtech® III
also gives access to a Test routine covering all inputs and outputs. All Microtech® III controls can work in
accordance with three independent modes:

 Local mode: the machine is controlled by commands from the user interface.
 Remote mode: the machine is controlled by remote contacts (volt-free contacts).

Network mode: the machine is controlled by commands from a BAS system. In this case, a data
communication cable is used to connect the unit to the BAS.
When the Microtech® III system operates autonomously (Local or Remote mode) it retains all of its own
control capabilities but does not offer any of the features of the Network mode.

2.2 Abbreviations used

In this manual, the refrigeration circuits are called circuit #1 and circuit #2.
The following abbreviations are used frequently:

Abbreviations Description
Ckt Circuit
Temp Temperature
Pr Pressure
Comp Compressor
Cond Condenser
Evap Evaporator
EXV Electronic expansion valve
TXV Thermostatic expansion valve
SV Solenoid valve

D-EOMHP00706-14EN - 12/78
ECON Economizer
AHX Air cooled heat exchanger
WHX Water cooled heat exchanger
4WV Four way valve
HPS High pressure switch
LPS Low pressure switch
INV Inverter
PVM Phase voltage monitor
EWT Entering water temperature
LWT Leaving water temperature
OAT Outside ambient temperature
Disch Discharge
Suct Suction
Tc Saturated condenser temperature
Te Saturated evaporator temperature
Tr Deicer temperature
SC Sub cooling
SSH Suction superheat
DSH Discharge superheat
DPT Discharge port temperature
BAS Building automatic system
HMI Human Machine Interface
ACS One of the communication method

D-EOMHP00706-14EN - 13/78
3 Control system
3.1 Overview
The control system consists of a unit controller (UC) equipped with a set of extension modules that
implement additional features. I/O extension modules communicate via an internal peripheral bus with
the UC. ACS I/F board, which controls compressor variable frequency drives, communicate via a Modbus
with UC. The Microtech III continuously manages the information received from the various pressure and
temperature probes installed on the compressors and communicated to the unit. The UC incorporates a
program that controls the unit.
The standard HMI consists of an inbuilt display (A) with 3 buttons (B) and a push’n’roll control (C) to
navigate interface screens and modify settings. It is integrated in the UC board and gives access to a full
array of control parameters.
All boards are supplied from a common 24 Vac supply. Extension boards can be directly powered by the
Unit Controller.


A
 B C
MicroTech® III 

CAUTION: Maintain the correct polarity when connecting the power supply to the boards, otherwise
the peripheral bus communication will not operate and the boards may be damaged.

As an option an external Remote HMI could be connected on the UC. The Remote HMI offers the same
features than the inbuilt plus the alarm indication done with a light emitting diode located below the bell
button.

 

The Remote HMI can be extended up to 700m using the process bus connection available on the UC. With
a daisy-chain connection as below, a single HMI can be connected to up to 8 units. Refer to the specific
HMI manual for details.

D-EOMHP00706-14EN - 14/78
3.2 Communication components
Unit will use several communication components and that will depend on how many compressors are in
the unit. The components to be used are defined as the following table. Also the diagram shown as below
indicates how those modules are connected.

Number of compressors
Components Address
3 4 5 6 8 10 12
BAS interface (Lon, BacNet, Modbus) - x x x x x x x
POL687 (MTIII Main controller) - x x x x x x x
POL965 (I/O extension module) 18 x x x x x x x
POL965 (I/O extension module) 2 x x x x x x x
POL94U (I/O extension module) 3 x x x x x x x
POL965 (I/O extension module) 4 N/R N/R N/R N/R x x x
POL94U (I/O extension module) 5 N/R N/R N/R N/R x x x
POL965 (I/O extension module) 23 N/R N/R N/R N/R x x x
POL925 (I/O extension module) 21 Opt Opt Opt Opt Opt Opt Opt
POL965 (I/O extension module) 22 Opt Opt Opt Opt Opt Opt Opt
Modbus comm.
ACS I/F board: A301P x x x x x x x
Rotary Switch: 0
Modbus comm.
ACS I/F board: A302P N/R N/R N/R N/R x x x
Rotary Switch: 1
ACS comm.
Compressor VFD x x x x x x x
Address: 1
ACS comm.
Compressor VFD x x x x x x x
Address: 2
Note: “x” means a unit will use that component.

Here is the sample diagram of components connection for 8 compressors unit.

D-EOMHP00706-14EN - 15/78
 ACS I/F board: A301P Compressor VFD Compressor VFD
(Rotary Switch: 1) (Address: 1) (Address: 2)

Compressor VFD Compressor VFD

(Address: 1) (Address: 2)

ACS I/F board: A301P Compressor VFD Compressor VFD

(Rotary Switch: 0) (Address: 1) (Address: 2)

Compressor VFD Compressor VFD

(Address: 1) (Address: 2)

BAS interface MicroTech III main controller

POL687

I/O extension POL94U I/O extension POL965 I/O extension POL965

(Address: 3) (Address: 2) (Address: 18)

I/O extension POL965 I/O extension POL94U I/O extension POL965

(Address: 4) (Address: 5) (Address: 22)

3.3 Light emitting diodes on boards

All boards continuously check and indicate the proper operation of their electronic circuits. A light
emitting diode (LED) lights on the UC and two additional lights on each extension board when it is
operating properly.

3.3.1 UC BSP LED

Mode LED
BSP initialization. This indicates the startup and preparation of all files. Green flashing with 50ms on and 1000ms off
After this mode the final run mode (bellow) is active. Available since VVS10.
BSP upgrade mode in progress Per second flashing between red and green.
Application not loaded Yellow flashing with 50ms on and 1000ms off
Application loaded but not running or BSP Upgrade mode active Yellow
Application running Green
BSP error (software error) Red flashing with 2Hz
Hardware error Red
Fail safe mode (in case that the BSP upgrade was interrupted) Yellow with Red flashing every second for 500ms
(since VVS10) BSP startup phase. The controller needs time for starting. Green flashing with 50ms on and 1000ms off

D-EOMHP00706-14EN - 16/78
3.3.2 Extension modules BSP LED
Mode LED
BSP upgrade mode Per second flashing between red and green.
BSP running Green
BSP error (software error) Red flashing with 2Hz
Hardware error Red

3.3.3 BUS LED

This LED indicates the status of the communication with the controller.
Mode LED
Communication running but parameter from the application wrong or
Yellow
missing, or the calibration from the factory not correct
Communication running, IO working Green
Communication down Red

3.3.4 ACS I/F Board LEDs

There are three LEDs in ASC I/F board.

D-EOMHP00706-14EN - 17/78
 TX LED2

RX LED1

CPU&COM HAP

TX LED2
Mode LED
Sending Modbus data successfully Flashing
Not sending Modbus data No lights

RX LED1
Mode LED
Receiving Modbus data successfully Flashing
Not receiving Modbus data No lights

CPU&COM HAP
Mode LED
Main chip is working. ACS communication has not started yet. Flashing with 200ms cycle
Main chip is working. ACS communication is running. Flashing with 400ms cycle
Main chip is not working. No lights

D-EOMHP00706-14EN - 18/78
3.3.5 Compressor VFD LED
Mode LED
Main chip is working correctly. Flashing
Main chip is not working. Power is coming to chip. Lights (not flashing)
Main chip is not working. No lights

3.4 Available sensors

3.4.1 Pressure transducers

Two types of electronic sensors are used to measure suction, discharge and oil pressure on each circuit.
The range of each sensor is clearly indicated on the sensor casing. Discharge and oil pressures are
monitored using a sensor of the same range.

Description Number of sensors Type Calibration

Offset by set point
Cond Pr 1 per Ckt 500mV ~ 4500mV
Offset by set point
Offset by set point
Evap Pr 1 per Ckt 500mV ~ 4500mV
Offset by set point

3.4.2 Temperature Sensors

The evaporator water sensors are installed in the entering and leaving side. An outdoor temperature
sensor is mounted inside the chiller. Additionally each circuit installs a suction and discharge
temperature sensors to monitor and control the superheated refrigerant temperatures.
On refrigerant-cooled inverters additional sensors immersed into the cooling plate measure the
temperature of the drives.

Description Number of sensors Type Calibration

EWT 1 per Unit NTC10K Offset by set point
LWT 1 per Unit NTC10K Offset by set point
OAT 1 per Unit NTC10K Offset by set point
Deicer Temp 1 per Ckt NTC10K Offset by set point
Evap Gas Temp 1 per Ckt NTC10K Offset by set point
Suct Temp 1 per Ckt NTC10K Offset by set point
Disch Temp 1 per Comp - Offset by set point
Comp casing Temp 1 per Comp - Offset by set point
INV FIN Temp 1 per Comp - No calibration

3.4.3 Thermistors
Thermistors trip to a high value in case the motor temperature reaches a hazardous temperature.

3.4.4 Other sensors

Description Number of sensors Type Calibration
INV Output current 1 per Comp - No calibration

D-EOMHP00706-14EN - 19/78
3.5 Available Controls
3.5.1 Evaporator pumps
The controller can regulate one or two evaporator pumps and takes care of automatic change-over
between pumps. It’s also possible to prioritize the pumps and temporarily disable one of the twos. The
controller is also able to control the pump speeds if the pumps are equipped with inverters.

3.5.2 Compressors
The controller can regulate maximum twelve compressors installed on one or two independent
refrigerant circuit (maximum six compressors per circuit). All the safeties of each compressor will be
managed by the controller. Embedded inverter safeties are handled by the inverter onboard electronic
and only notified to the UC.

3.5.3 Expansion Valve

The controller can regulate an electronic expansion valve per each refrigerant circuit. Microtech® III
embedded logic will always guarantee the best operation for the refrigerant circuit.

3.6 Customer Terminal Block Connections

3.6.1 General description
The contacts below are available at the user’s terminal block referred as MC24 or MC230 in the wiring
diagram. The following table summarizes the connections at the user’s terminal block.

Description Terminals Notes

Flow Switch (mandatory) 708-724 (MC24) 24 Vdc digital input
Double setpoint 703-728 (MC24) 24 Vdc digital input
Current limit enable 884-885 (MC24) 24 Vdc digital input
External Fault 883-884 (MC24) 24 Vdc digital input
Rapid Restart Enable (optional) - 24 Vdc digital input
Back-up chiller (optional) - 24 Vdc digital input
LOC/BMS selection (optional) - 24 Vdc digital input
On-Off Remote - 230 Vac digital input
General Alarm 525-526 (MC230) NO digital output (24…230 Vac ext supply)
Compressor #1 status - NO digital output (24…230 Vac ext supply)
Compressor #2 status - NO digital output (24…230 Vac ext supply)
Alarm Circuit #1 (optional) - NO digital output (24…230 Vac ext supply)
Alarm Circuit #2 (optional) - NO digital output (24…230 Vac ext supply)
Evaporator Pump #1 start 527-528 (MC230) NO digital output (24 Vdc internal supply)
Evaporator Pump #2 start 530-531 (MC230) NO digital output (24 Vdc internal supply)
Demand Limit 888-889 (MC24) 4-20 mA analog input
Current Limit (optional) 889-890 (MC24) 4-20 mA analog input
Setpoint Override 886-887 (MC24) 4-20 mA analog input

3.6.1.1 Flow Switch

Although the flow switch is offered as an optional, it is mandatory to install one and connect it to the
digital input terminals in order to enable chiller operation only when a minimum flow is sensed.

D-EOMHP00706-14EN - 20/78
 Operating the unit by-passing the flow switch input or without an appropriate flow
switch may damage the evaporator due to freezing. Operation of the flow switch must be
checked prior to start up the unit.

3.6.1.2 Double setpoint

This contact can be used to switch between two different LWT setpoints and depending on the
application between different modes of operation.

3.6.1.3 Current limit (optional)

This optional feature enables a capacity control of the unit in order to limit the input current. The current
limit feature is included in the Energy Meter option. The limiting signal will be compared with a limiting
value set on the HMI. By default the current limit setpoint is selected through the HMI; an external 4-20
mA signal can be enabled to allow a remotely changeable setpoint.

3.6.1.4 External Fault

This contact is available to report to the UC a fault or a warning from an external device. It could be an
alarm coming from an external pump to inform the UC of the fault. This input can be configured as a fault
(unit stop) or a warning (displayed on the HMI).
Ice operation must be selected in case of ice storage application. In this case the UC will run the chiller in
on/off mode switching all chillers off as soon as the setpoint is reached. In this case the unit will run to
full capacity and then will switch off applying an ice delay different chiller starts.

3.6.1.5 Rapid Restart (optional)

Purpose of the rapid restart feature is to let the unit restart in the shortest possible time after a power
failure, and then recover in the shortest possible time (maintaining the reliability level of the normal
operations) the capacity it had before the power failure. The rapid restart is enabled by the enable switch.

3.6.1.6 Remote On-Off

This unit can be started through a remote enable contact. The Q0 switch must be selected to “Remote”.

3.6.1.7 General Alarm

In case of a unit alarm, this output is closed thus indicating a fault condition to an externally connected
BMS.

3.6.1.8 Compressor Status

The digital output is closed when the related circuit is in run state.

3.6.1.9 Alarm Circuit (optional)

This option is included with the “Rapid Restart” option. The related digital contact is closed in case of
alarm on a circuit.

3.6.1.10 Evaporator Pump Start

A 24 Vdc digital output (with internal supply) is enabled when a pump (#1 or #2) is required to start. The
output can be used to start an external pump (either at fixed or variable speed). The output requires an
external input or a relay with less than 20 mA excitation current.

3.6.1.11 Demand limit

This optional function can be used to limit the unit capacity percentage to a changeable limit value. This
limitation cannot be directly linked to a corresponding limitation of the unit current (50% demand limit
can differ from 50% of the unit FLA).

D-EOMHP00706-14EN - 21/78
The demand limit signal can be changed continuously between 4 and 20 mA. The Microtech III will
convert this signal into a unit capacity limitation changing between minimum capacity and full capacity
with a linear relationship. A signal between 0 and 4mA will correspond to a full unit capacity. In this way
if nothing is connected to this input no limitation will be applied. The maximum limitation will never
force a unit shutdown.

3.6.1.12 Setpoint override

This input allows applying an offset on the Active Setpoint to adjust the operating point of the ELWT. This
input can be used to maximize the comfort.

D-EOMHP00706-14EN - 22/78
4 Working with this unit
4.1 Human Machine Interface
The unit is equipped with Microtech® III located directly on the control service panel. The controller has
a friendly Human Machine Interface (HMI) which allows to adjust all operational settings within their
own safety ranges and to monitor all the running parameters. Each section of this chapter will explain all
the tasks that can be performed on the UC HMI.
The HMI structure is based on access level that means that each password will disclose all the settings
and parameters allowed to that password level. Basic information about the status including the active
alarm list, active setpoint and controlled water temperature can be accessed without the need to enter
the password.
The user UC handles two levels of passwords:
USER 5321
MAINTENANCE 2526

The following information will cover all data and settings accessible with the maintenance password.
User password will disclose a subset of the settings explained in the chapter Errore. L'origine
riferimento non è stata trovata..




The HMI is composed of three soft keys and a push’n’roll command. The function of the three buttons is
described below:
Alarm status (from any page it links with the page with alarm list, alarm log and alarm snapshot

if available)
 Back to Main Page
 Back to the previous level (it can be the Main Page)

The push’n’roll command is used to scroll between the different menu pages, settings and data available
on the HMI for the active password level. An example of the HMI screens is shown in the following
picture.

M a i n M e n u 1 / 11
E n t e r P a s s w o r d 
U n i t S t a t u s =
O f f : U n i t S W
A c t i v e S e t p t = 7 . 0 ° C

A bell ringing in the top right corner will indicate an active alarm. If the bell doesn’t move it means that
the alarm has been acknowledged but not cleared because the alarm condition hasn’t been removed.
M a i n M e n u 1 / 
E n t e r P a s s w o r d 
U n i t S t a t u s =

D-EOMHP00706-14EN - 23/78
 O f f : U n i t S W
A c t i v e S e t p t = 7 . 0 ° C

The active item is highlighted in contrast, in this example the item highlighted in Main Menu is a link to
another page. By pressing the push’n’roll, the HMI will jump to a different page. In this case the HMI will
jump to the Enter Password page.
E n t e r P a s s w o r d 2 / 2

E n t e r P W * * * *

In the Enter Password screen, the line with the password field will be highlighted to indicate that the field
on the right can be changed. This represents a setpoint for the controller. Pressing the push’n’roll the
individual field will be highlighted to allow an easy introduction of the numeric password. By changing all
fields, the 4 digits password will be entered and, if correct, the additional settings available with that
password level will be disclosed.
E n t e r P a s s w o r d 2 / 2

E n t e r P W 5 * * *

D-EOMHP00706-14EN - 24/78
4.2 Menu navigation
The first column is the top level of the menu hierarchy. As the user makes selections in a column, they
move to the right. When no more menus exist in a path, selecting an option takes the user to the selected
screen. Some options are only visible when they can be selected as a result of unit configuration and user
password.

Menu Level 1 Menu Level 2 Menu Level 3 Menu Level 4

ENTER PASSWORD
Unit overview information
QUCIK MENU
VIEW / SET UNIT ---> STATUS
SETUP ---> CALIBRATE SENSORS
CHILLER NETWORK CTRL
DATA
VIEW / SET CIRCUIT ---> CKT #n ---> STATUS
SETUP ---> CALIBRATE SENSORS
DATA
COMP #n
MANUAL CONTROL
COMMISSION UNIT ---> CONFIGURATION
CTRLR IP SETUP
LON SETUP
BACNET IP SETUP
BACNET MSTP SETUP
MODBUS SETUP
AWM SETUP
MENU PASSWORD
TIME UNTIL RESTART
ALARMS ---> ACTIVE ALARM
ALARM LOG
EVENT LOG
ALARM LIMITS
SCHEDULED MAINTENANCE
TEST I/O ---> UNIT I/O TEST
CKT #1 I/O TEST
CKT #2 I/O TEST
ABOUT THIS CHILLER
DATA / TIME

D-EOMHP00706-14EN - 25/78
4.3 Basic settings
Before starting up the unit, some basic settings need to be done. These set points can be accessed via the
following path.

Menu Level 1 Menu Level 2

ENTER PASSWORD
Unit overview information
QUCIK MENU
VIEW / SET UNIT
VIEW / SET CIRCUIT
COMMISSION UNIT ---> CONFIGURATION
CTRLR IP SETUP
LON SETUP
BACNET IP SETUP
BACNET MSTP SETUP
MODBUS SETUP
AWM SETUP
MENU PASSWORD
TIME UNTIL RESTART
ALARMS
SCHEDULED MAINTENANCE
ABOUT THIS CHILLER
DATA / TIME

4.3.1 Chiller configuration setting

Generally this setting has been done in the factory. However, chiller configuration settings must be set via
HMI keypad when the new software is installed. Unless setting all configurations the chiller will not be
able to start.

Contents Default Selectable values Note

200~220, 220~230, 380,
Voltage 400
400, 460
Frequency 50 50, 60
Unit type Cool only Cool only, Heat pump
Efficiency type Hi Eff Std Eff, Hi Eff
Number of Ckt 1 1,2
Number of comps 3 3, 4, 5, 6 Need to be set for each circuits
Number of fans 3 3, 4, 5 Need to be set for each circuits
Fan VFD Disable Enable, Disable
Liquid line SV Disable Enable, Disable
HPS setting Normal Normal, Higher limit “Higher limit” will be used only

D-EOMHP00706-14EN - 26/78
 for US chillers.
Comm. Module1
BACNET IP, BACNET MSTP,
Comm. Module2 Automatically detected.
LON, MODBUS, AWM
Comm. Module3

Modification to any of these value will require to be acknowledged to the controller by setting
“Apply Changes = Yes”. This will cause a controller reboot!

4.3.2 Controller IP setup

The Microtech ® III controller has an embedded web server showing a replica of the onboard HMI
screens. To access this additional web HMI can be required to adjust the IP settings to match the settings
of the local network. This can be done in this page. Please contact your IT department for further
information on how to set the following setpoints. The controller also supports DHCP, in this case the
name of the controller must be used.

CTRLR IP SETUP read write

Apply Changes R W
DHCP R W
Actual IP Address R -
Actual Mask R -
Actual Gateway R -
Given IP Address R W
Given Mask R W
Given Gateway R W

Modification to any of these value will require to be acknowledged to the controller by setting
“Apply Changes = Yes”. This will cause a controller reboot!

4.3.3 Setup for BMS

The following set points have to be set based on customer requirements for enabling the unit working
with BMS.

4.3.3.1 LON setup

LON SETUP read write
Apply Changes R W
Module Status R -
Neuron ID R -
Max Send Time R W
Min Send Time R W
Receive Heartbeat R W
LON BSP R -

D-EOMHP00706-14EN - 27/78
 LON App Version R -

Modification to any of these value will require to be acknowledged to the controller by setting
“Apply Changes = Yes”. This will cause a controller reboot!

4.3.3.2 BACNET setup

BACNET IP SETUP read write
Apply Changes R W
Module Status R -
Name R W
Dev Instance R W
UDP Port R W
DHCP R W
Actual IP Address R -
Actual Mask R -
Actual Gateway R -
Given IP Address R W
Given Mask R W
Given Gateway R W
Unit Support R W
NC Dev 1 R W
NC Dev 2 R W
BACnet BSP R -

BACNET MSTP SETUP read write

Apply Changes R W
Module Status R -
Name R W
Dev Instance R W
MSTP Address R W
Baud Rate R W
Max Master R W
Max Info Frm R W
Unit Support R W
NC Dev 1 R W
NC Dev 2 R W
BACnet BSP R -

Modification to any of these value will require to be acknowledged to the controller by setting
“Apply Changes = Yes”. This will cause a controller reboot!

D-EOMHP00706-14EN - 28/78
4.3.3.3 MODBUS setup
MODBUS SETUP read write
Apply Changes R W
Module Status R -
Address R W
Parity R W
Two Stop Bits R W
Baud Rate R W
Response Delay R W
Comm LED Time Out R W
Modbus BSP R -

Modification to any of these value will require to be acknowledged to the controller by setting
“Apply Changes = Yes”. This will cause a controller reboot!

4.3.4 Date/Time
This page will allow adjusting the time and dating in the UC. This time and date will be used in the alarm
log and to enable and disable the Quiet Mode. Additionally it’s also possible to set the starting and ending
date for the DayLight Saving time (DLS) if used.

DATA / TIME read write

Actual Time R W
Actual Date R W
UTC Difference R W
DLS Enable R W
DLS Start Month R W
DLS Start Week R W
DLS End Month R W
DLS End Week R W

 On board real time clock settings are maintained thanks to a battery mounted on the
controller. Make sure that the battery is replaced regularly each 2 years.

4.3.5 Scheduled Maintenance

This may contain the contact number of the Service organization taking care of this unit and the next
maintenance visit schedule.

SCHEDULED MAINTENANCE read write

Next maintenance mm/yy R W
Service support ref. R W

D-EOMHP00706-14EN - 29/78
4.4 Operation settings
To make the unit working on purpose, the following items need to be set correctly. In particular, first two
items have to be set for all chillers. Other items are for optional controls. The following sections describe
how to deal with each parameter.

Items to be set for chiller control Reference section #

Unit enabling control 5 Unit availability
Activate set point 6.1 LWT target setting
Pump selection 6.2 Pump control
Ice mode control 10.1 Ice mode
Noise reduction control 10.2 Noise reduction control
Unit current limit control 10.3 Unit current limit control
Flexible current limit control 10.4 Flexible current limit control
4-20mA Demand limit control 10.5 4-20mA Demand limit control
Unit capacity Network limit control 10.6 Network limit control
Soft load control 10.7 Soft load control
Unit capacity Network limit control 10.6 Network limit control
Water valve control 10.10 Water valve control
Rapid restore control 10.11 Rapid restore
Chiller network control 10.12 Chiller network control

All the set points required for above items can be accessed via the “VIEW/SET UNIT” – “SETUP”.

Menu Level 1 Menu Level 2

ENTER PASSWORD
Unit overview information
QUCIK MENU
VIEW / SET UNIT ---> STATUS
SETUP
DATA
VIEW / SET CIRCUIT
COMMISSION UNIT
TIME UNTIL RESTART
ALARMS
SCHEDULED MAINTENANCE
ABOUT THIS CHILLER
DATA / TIME

Following list describes each set point under “SETUP”. “W*” under “write” column in the list means the
maintenance password is required to change values.

SETUP read write Description, reference section

Unit enable R W See section 5. Unit availability
Ctrl source R W See section 5. Unit availability
Available mode R W* See section 5. Unit availability

D-EOMHP00706-14EN - 30/78
Max # ckts running R W* Define allowable maximum number of circuits as needed.
Sequence # C1 R W* See section 6.3.1 Circuit Staging Sequence
Sequence # C2 R W* See section 6.3.1 Circuit Staging Sequence
Define chiller status after power faliure. If set "Disable", then chiller stays off
Chiller status after power failure R W*
after power failure.
Pump ctrl R W* See section 6.2 Pump selection
Pump var flow R W* Set if the water pump diriven by variable frequency device.
Pump recirc tm R W* Set the time for water circulation in the system.
Cool LWT 1 R W See section 6.1 LWT target setting
Cool LWT 2 R W See section 6.1 LWT target setting
Heat LWT 1 R W See section 6.1 LWT target setting
Heat LWT 2 R W See section 6.1 LWT target setting
Ice LWT R W See section 6.1 LWT target setting
Start up DT R W* See section 6.3.2 Unit capacity control.
Stage up DT R W* See section 6.3.2 Unit capacity control.
See section 6.3.2 Unit capacity control. Not recommend to change. May cause
Stage dn DT R W*
frequently stop/start.
See section 6.3.2 Unit capacity control. Not recommend to change. May cause
Shut dn DT R W*
frequently stop/start.
Nominal water DT R W* Not necessary to change with variable water flow.
See section 6.3.2 Unit capacity control. Not necessary to change except when
EWT Max pulldown rate R W*
problem happen.
Cycle timer between Circuit#1 and #2. Not necessary to change except when
Stage up tm R W*
problem happen.
Ice dly tm R W* Optional control. See section 8.1 Ice mode
Define the capacity for the circuit to stop when load is too light. Not
Light load stage dn R W*
necessary to change except when problem happen.
Define the capacity for the circuit to start when load is too light. Not
High load stage up R W*
necessary to change except when problem happen.
LWT reset type R W See section 6.1 LWT target setting
Max reset R W See section 6.1 LWT target setting
Start reset DT R W See section 6.1 LWT target setting
Max reset OAT in cool R W See section 6.1 LWT target setting
Start reset OAT in cool R W See section 6.1 LWT target setting
Max reset OAT in heat R W See section 6.1 LWT target setting
Start reset OAT in heat R W See section 6.1 LWT target setting
Soft load R W Optional control. See section 8.7 Soft load control
Soft load begin cap lim R W Optional control. See section 8.7 Soft load control
Soft load ramp R W Optional control. See section 8.7 Soft load control
Current limit R W Optional control. See section 8.3 Current limit control
Current limit type R W Optional control. See section 8.3 Current limit control
Current limit setting R W Optional control. See section 8.3 Current limit control
Current @20mA R W Optional control. See section 8.3 Current limit control
Flex current limit R W Optional control. See section 8.4 Flexible current limit control

D-EOMHP00706-14EN - 31/78
 Demand limit R W Optional control. See section 8.5 Demand limit control
Noise reduction R W Optional control. See section 8.2 Noise reduction mode
Noise reduction start tm R W Optional control. See section 8.2 Noise reduction mode
Noise reduction end tm R W Optional control. See section 8.2 Noise reduction mode
Noise reduction Cond tar offset R W* Optional control. See section 8.2 Noise reduction mode
Noise reduction Evap tar offset R W* Optional control. See section 8.2 Noise reduction mode
Rapid restore R W Optional control. See section 8.11 Rapid Restore
RR max power failure tm R W Optional control. See section 8.11 Rapid Restore
Water valve ctrl R W Optional control. See section 8.10 Water valve control

4.5 Before operation

Make sure that the circuit breaker on the power supply panel of the unit is switched off.

4.5.1 Checks before initial start-up

After the installation of the unit, check follows before switching on the circuit breaker.
Items Contents
Confirm that the field wiring between the local supply panel and the unit has been hooked up
Field wiring
according to the installation manual, wiring diagrams and European and national regulations.
Confirm that the size and type of the fuses or protection devices are specified in the installation
Fuses or protection devices
manual.
Earth wiring Confirm that the earth wiring is done properly and that the earth terminals are tightened.
Internal wiring Confirm the loose connections or damaged electrical components in the control box visually.
Fixation Confirm that the unit is properly anchored. If not, it can be the causes of noise and vibration.
Damaged equipment Confirm that there is no damaged part on the unit.
Refrigerant leak Confirm that there is no leak from all connections. If the leak is found, contact your local dealer.
Oil leak Confirm that there is no leak from compressor. If the leak is found, contact your local dealer.
Stop valves Fully open all stop valves on liquid line, discharge and suction (if provided).
Air inlet / outlet to control
Confirm that there is no obstruction to disturb air flow to the control box and fin&tube coils.
box and fin&tube coils.
Confirm the power supply voltage on the local supply panel. Voltage should correspond to the
Power supply voltage
identification label on the unit.
Water pipe connection Confirm that water can be provided to the unit properly.

4.5.2 Water supply

Confirm that the quality and volume of water described in the installation manual is provided to the unit.
And also, air should be purged from system completely. Finally make sure that water can circulate system
properly.

4.5.3 Power supply connection and crankcase heating

In order to avoid compressor damage, it is necessary to turn the crankcase heater on for at least 6 hours
prior to start compressor after a long period of standstill.

D-EOMHP00706-14EN - 32/78
4.5.4 General recommendations
1. Close all service accesses of the unit after installation and setting are done.
2. The access on the control box or all electrical relates may only be worked by the licenced
electrician for maintenance purpose.
3. Install an optional digital remote controller if accessibility of the digital controller is frequently
occurred.
4. In order to prevent an evaporator and water pipng from freezing when unit is off, make sure all
the water is drained out completely from system. Or make sure appropreate anti-freeze devices
(i.e. heater) are installed and they work properly. Don’t turn the electrical power off to the unit if
the anti-freeze devices are hooked up to the unit.

4.6 Maintenance
In order to ensure optimal availability of the unit, proper maintenance is required at regular intervals. It
is once a year for air conditioning application and once every 4 months for other applications
recommended.

Make sure that all the electrical power to the unit must be turned off for the maintenance not
require electrical power. Only the licensed electrician is allowed for checking the wiring and
power supply to the unit.
Never clean the unit with water under pressure.
Don’t step on the top of chiller.

Items Contents
Confirm the power supply voltage on the local supply panel. Voltage should correspond to the
Field wiring and power
identification label on the unit.
supply
Confirm the loose connections or damaged electrical components visually.
Internal wiring Confirm the loose connections or damaged electrical components in the control box visually.
Earth wiring Confirm the loose connections or damaged electrical components visually.
Refrigerant leak Confirm that there is no leak from all connections. If the leak is found, contact your local dealer.
Oil leak Confirm that there is no leak from compressor. If the leak is found, contact your local dealer.
Damaged equipment Confirm that there is no damaged part on the unit.
Air inlet / outlet to control
Confirm that there is no obstruction to disturb air flow to the control box and fin&tube coils.
box and fin&tube coils.
Compressor Confirm there is no abnormal noise and vibration.
Fan motor Confirm there is no abnormal noise and vibration.
Confirm if the water connection is still well fixed. Confirm that the quality and volume of water
Water supply
described in the installation manual is provided.
Clean the water filter to evaporator. Confirm the meshing doesn’t have any damage affects to
Water filters
filtering performance.
Water pressure Confirm the pressure drop is still in acceptable range.

D-EOMHP00706-14EN - 33/78
5 Unit availability
5.1 Unit enabling
Enabling and disabling the run command is accomplished using set points and inputs to the chiller. The
unit switch, remote switch input, and unit enable set point all are required to be “on” or “enable” for the
unit to be enabled when the control source is set to local. The same is true if the control source is set to
network, with the additional requirement that the BAS enable set point must be enabled. The table below
shows how to set the switches and set points for enabling unit run command.

Control source Unit enable BAS enable

Unit switch Remote switch Unit enable
set point set point set point
OFF x x x x Disable
x x OFF x x Disable
x x x Disable x Disable
ON Local ON Enable x Enable
x Network x x Disable Disable
ON Network ON Enable Enable Enable
Note: “x” indicates that the value is ignored.

5.2 Unit mode selection

Unit mode can be set according to the following table. If the mode change is occurred during operation
the chiller will stop at once, then restart in required mode. Test mode can be enabled only if the unit is off.

5.2.1 Heat pump chillers

Available Control
Unit type Heat/Cool
modes source Mode input BAS req. Unit mode
set point switch
set point set point
Cool x x Cool
Local
Heat x x Heat
Cool / Heat
Cool Cool
Network x x
Heat Heat
OFF x Cool with Glycol
Heat pump Cool
Local ON x Ice with Glycol
Cool / Heat /
Heat x x Heat with Glycol
Ice with
Cool Cool with Glycol
Glycol
Network x x Ice Ice with Glycol
Heat Heat with Glycol
x Test x x x x Test
Note1: “x” indicates those settings can be ignored.
Note2: Heat / Cool switch needs 3seconds to make sure Heat or Cool state when it’s changed.

5.2.2 Cooling chillers

Available Control
Unit type Heat/Cool
modes source Mode input BAS req. Unit mode
set point switch
set point set point
Cool x x x x Cool
Cool with
Cooling x x x x Cool with Glycol
Glycol
Cool / Ice Local x OFF x Cool with Glycol

D-EOMHP00706-14EN - 34/78
 with Glycol ON x Ice with Glycol
Cool Cool with Glycol
Network x x
Ice Ice with Glycol
Ice with
x x x x Ice with Glycol
Glycol
x Test x x x x Test
Note: “x” indicates those settings can be ignored.

5.3 Unit Status

The displayed unit status should be determined by the conditions in the following table.
Enum Unit status Conditions
0 AUTO Unit in normal operation
1 AUTO Wait For Load Unit state = Auto, with no circuits running and LWT error is less than startup delta T.
2 AUTO Evap Recirc Unit state = Auto, Evaporator pump started
3 AUTO Wait For Flow Unit state = Auto, waiting for evaporator flow switch to close
4 AUTO Pumpdown All running circuits in Pumpdown state
5 AUTO Max Pulldown Unit State = Auto, pulldown rate has met or exceeded the limit
6 AUTO Unit Cap Limit Unit State = Auto, unit capacity has met or exceeded the limit
7 AUTO Current Limit Unit State = Auto, unit current has met or exceeded the limit
8 AUTO Noise Reduction Noise reduction is active
9 OFF Unit Alarm Unit Alarm is active
10 OFF Ice mode timer In Ice mode, and ice cycle timer is active
11 OFF All Cir Disable All circuits are unavailable
12 OFF Keypad Disable Unit Enable set point = Disable
13 OFF BAS Disable Control Source = Network, and BAS Enable = false
14 OFF Remote Switch Remote switch is open
15 OFF Unit Switch Unit switch is disable
16 OFF Cfg Chg, Need Rst Configuration has been changed and controller needs to be reset
17 OFF Test Mode In Test mode

D-EOMHP00706-14EN - 35/78
6 Unit functions
6.1 LWT target setting
The follows define the how to set or reset the LWT target by Local or Network control.

6.1.1 LWT target

--- For Heat pump Unit ---
If Unit type set point is set to “Heat pump” the Base LWT target shall be set according to the table below.
Available Control
Heat/Cool
Modes Set Source Set Mode Input BAS req Base LWT Target
switch
Point Point
OFF x Cool LWT 1
Cool
ON x Cool LWT 2
Local
OFF x Heat LWT 1
Cool / Heat Heat
ON x Heat LWT 2
Cool BAS Cool set point
Network x x
Heat BAS Heat set point
OFF x Cool LWT 1
Cool
ON x Ice LWT
Local
OFF x Heat LWT 1
Cool / Heat / Heat
ON x Heat LWT 2
Ice w/Glycol
Cool BAS Cool set point
Network x x Ice BAS Ice set point
Heat BAS Heat set point
Note: “x” indicates that the value is ignored.

--- For Cooling Unit ---

If Unit type set point is set to “Cooling” the Base LWT target shall be set according to the table below.
Available Modes Control Source
Mode Input BAS req Base LWT Target
Set Point Set Point
OFF x Cool LWT 1
Local
Cool ON x Cool LWT 2
Network x x BAS Cool set point
OFF x Cool LWT 1
Local
Cool w/Glycol ON x Cool LWT 2
Network x x BAS Cool set point
OFF x Cool LWT 1
Local
ON x Ice LWT
Cool / Ice w/Glycol
Cool BAS Cool set point
Network x
Ice BAS Ice set point
Local x x Ice LWT
Ice w/Glycol
Network x x BAS Ice set point
Note: “x” indicates that the value is ignored.

6.1.2 LWT target resetting

The base LWT target may be reset and it is configured for a reset. The type of reset to be used is
determined by the LWT Reset Type set point. After resets are applied, the LWT target can never exceed a
value of 20°C in cooling and never fall short of a value of 25°C in heating mode. Target will be reset every
10seconds with each 0.1°C.

D-EOMHP00706-14EN - 36/78
6.1.2.1 No reset
The Active Leaving Water variable is set equal to the current LWT set point.

6.1.2.2 Return reset

The Active Leaving Water variable is adjusted by the return water temperature.

--- For cooling ---

Active LWT target

LWT set point

+ Max Reset

Max Reset

LWT set point

Start Reset Evap Delta T

Delta T
--- For heating ---
Active LWT target

LWT set point

Max Reset

LWT set point

- Max Reset

Start Reset Evap Delta T

Delta T

6.1.2.3 4-20mA Reset

The Active Leaving Water variable is adjusted by the 4 to 20mA reset analog input.
--- For cooling ---

D-EOMHP00706-14EN - 37/78
 Active LWT target

LWT set point

+ Max Reset

Max Reset

LWT set point

4mA (DC) 20mA (DC) Reset Signal (mA)

--- For heating ---

Active LWT target

LWT set point

Max Reset

LWT set point

- Max Reset

4mA (DC) 20mA (DC) Reset Signal (mA)

6.1.2.4 OAT Reset

The Active Leaving Water variable is adjusted by the OAT.
--- For cooling ---

D-EOMHP00706-14EN - 38/78
 Active LWT target

LWT set point

+ Max Reset

Max Reset

LWT set point

Max Reset OAT Start Reset OAT OAT

(Cooling) (Cooling)

--- For heating ---

Active LWT target

LWT set point

Max Reset

LWT set point

- Max Reset

Start Reset OAT Max Reset OAT OAT

(Heating) (Heating)

D-EOMHP00706-14EN - 39/78
6.2 Pump selection
The pump output used will be determined by the Evap Pump Control set point on HMI. This setting allows
the following configurations.
HMI setting Description
#1 Only Pump 1 will always be used
#2 Only Pump 2 will always be used
#1 Primary Pump 1 is used normally, with pump 2 as a backup
#2 Primary Pump 2 is used normally, with pump 1 as a backup
Auto The primary pump is the one with the least run hours, the other is used as a backup

The Primary / Standby selection will be designated with the least hours.

6.3 General unit control

6.3.1 Circuit Staging Sequence
This section defines which circuit is the next one to start or stop. In general, circuits with fewer starts will
normally start first, and circuits with more run hours will normally stop first. Circuit staging sequence can
also be determined by an operator defined sequence via set points. The next circuit to start or stop must
meet the following requirements.
Priority Next Start Next Stop
1st Lowest sequence number Lowest sequence number
2nd Least starts Least starts
3rd Least run hours Most run hours
4th Lowest numbered circuit Lowest numbered circuit

6.3.2 Unit capacity control

6.3.2.1 Summary of unit capacity control
• Unit capacity shall be controlled by LWT error and EWT pulldown rate.
• If there is limitation (i.e. network limit, current limit, event limit,) that limitation should be priority.
• The target variation is plus or minus 4% of nominal evaporator delta T
• Just one circuit can load or unload per load or unload command.
• Capacities of each circuit shall be balanced when possible.

6.3.2.2 LWT error

“LWT error” will be calculated to determine the circuit start up, shut down, stage up or stage down and
the compressors loading or unloading. The equation of LWT error varies based on Unit mode.

[For cooling]
LWT error = Evaporator LWT – LWT active set point

[For heating]
LWT error = LWT active set point – Evaporator LWT

LWT active set point will be determined by LWT set point on HMI and LWT resetting.

D-EOMHP00706-14EN - 40/78
6.3.2.3 Start up, Stage up, Stage down, Shut down delta T
The purpose of this logic is to avoid excessive circuit start and stop when the cooling or heating capacity
required is very low. Start up delta T and the Shut down delta T shall use the diagrammed below.

LWT active set point

LWT error
Stage down Stage up
delta T delta T

Shut down delta T Start up delta T

The first circuit on the unit should be started when;

LWT error > Start up delta T
An additional circuit should be started when;
LWT error > Stage up delta T
When multiple circuits are running, one should shut down if;
LWT error < Stage down delta T
All running circuits should shut down when;
LWT error < Shut down delta T

6.3.3 Circuit Status

The displayed unit status should be determined by the conditions in the following table.
Enum Circuit status Conditions
0 OFF Ready Circuit ready to start when needed
1 OFF Cycle timer Circuit is Off, and cannot start due to active cycle timers
2 OFF BAS Disable BAS Circuit Mode set point is not set to Auto when the control source is remote
3 OFF Keypad Disable Circuit Mode set point = Disable
4 OFF Circuit Switch Circuit switch is open
5 OFF Alarm Circuit alarm is active
6 OFF Test Mode In Test mode
7 RUN Preopen In preopen state
8 RUN Pumpdown In Pumpdown state
9 RUN Starting In Auto and running normally
10 RUN Normal In Auto and running normally
11 RUN Defrost In Reverse cycle Defrost
12 RUN Off cycle Defrost In Off cycle Defrost
13 RUN Disch Port Temp High Unload or inhibit load due to high disch port temp
14 RUN Evap Press Low Unload or inhibit load due to low evaporator pressure
15 RUN Cond Press High Unload or inhibit load due to high condenser pressure
16 RUN Press Ratio High Unload or inhibit load due to high press ratio.
17 RUN Comp Vfd Amps High Unload or inhibit load due to high compressor vfd amperes

D-EOMHP00706-14EN - 41/78
6.3.4 Defrost control
In heating mode, a unit makes frost on air heat exchanger at a certain condition. This frost may cause low
pressure alarm, less heating capacity, leak due to damage to cupper tube or something negative. So far,
when the amount of frost reaches unallowable level the chiller must do “Defrost”.
In this section three kinds of Defrost control are defined, which are “Off cycle defrost”, “Reverse cycle
defrost” and “Manual defrost”. If the circuit is in defrost control all components, which are compressors,
fans, EXV, 4way valve and solenoid valves, shall be controlled by defrost control.

D-EOMHP00706-14EN - 42/78
7 Alarm
7.1 Unit alarm
7.1.1 Unit alarm descriptions
Description Type Shut down Reset Note
Phase Volts loss / GFP fault Fault Rapid Auto
Water temperature freeze shut down Fault Rapid Manual
This alarm can be active regardless unit state.
Water flow loss Fault Rapid Manual
Just depends on pump state
This alarm can be active only when unit state
Water pump freeze protection Fault - Auto
is OFF.
This alarm can be active only when unit state
Water pump hot water protection Fault - Auto
is OFF.
Water temp inverted Fault Normal Manual
Fault / Unit AUTO…Fault
Low OAT lock out Normal Auto
Warning Unit OFF…Warning
Fault / Unit AUTO…Fault
High OAT lock out Normal Auto
Warning Unit OFF…Warning
LWT sensor fault Fault Rapid Manual This alarm can be active regardless unit state.
EWT sensor fault Fault Normal Manual This alarm can be active regardless unit state.
OAT sensor fault Fault Normal Manual
Emergency stop Fault Rapid Manual This alarm can be active regardless unit state.
External alarm Fault Rapid Manual This alarm can be active regardless unit state.
Bad demand limit input Warning - Auto
Bad LWT reset point Warning - Auto
Bad unit current reading Warning - Auto
Bad flexible current limit input Warning - Auto
This alarm can be active regardless unit state.
Chiller network communication failure Warning - Auto

D-EOMHP00706-14EN - 43/78
7.1.2 Unit fault alarms
7.1.2.1 Phase Volts loss / GFP fault
[Purpose]
Checking inverted phase, lack of phase and imbalance voltage.

[Trigger]
PVM / GFP input is “low”

[Action]
Rapid shutdown of all running circuits

[Reset]
Auto reset when PVM input is high or PVM set point does not equal single point for at least 5 seconds.

7.1.2.2 Water freeze shut down

[Purpose]
Reduce the risk of damage to chiller due to freeze.

[Trigger]
EWT or LWT is less than 2.8°C for 5second

[Action]
Rapid shutdown of all running circuits

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if trigger conditions no longer
exists.

7.1.2.3 Water flow loss

[Purpose]
Reduce the risk of damage to chiller due to freeze or unstable condition.

[Trigger 1]
Flow switch is open for 15seconds

[Trigger 2]
Pump is running, but flow switch is open for 3minutes

[Action]
Rapid shutdown of all running circuits

[Reset]
This alarm can be cleared at any time manually via the keypad or via the BAS clear alarm command.

If active via trigger 1:

D-EOMHP00706-14EN - 44/78
 When the alarm occurs due to this trigger, it can auto reset the first two times each day, with the
third occurrence being manual reset.
For the auto reset occurrences, the alarm will reset automatically when the evaporator state is
RUN again. This means the alarm stays active while the unit waits for flow, then it goes through
the recirculation process after flow is detected. Once the recirculation is complete, the water
pump goes to the Run state which will clear the alarm. After three occurrences, the count of
occurrences is reset and the cycle starts over if the manual reset flow loss alarm is cleared.

Run
Pump state Start
OFF
Evaporator recirculation time
Active
Alarm
OFF

Close
Flow switch
Open

If active via trigger 2:

If the flow loss alarm has occurred due to this trigger, it is always a manual reset alarm.

D-EOMHP00706-14EN - 45/78
7.1.2.4 Pump freeze protection
[Purpose]
Avoid water freezing. If water temperature goes down to below set point pump should be started
regardless chiller operation.

[Trigger]

EWT or LWT is less than Water freeze set point – 0.6°C when unit is off.

[Action]
Start pump

[Reset]
Auto clear when trigger conditions no longer exist. As well pump should be turned off.

7.1.2.5 Pump hot water protection

[Purpose]
Keep system in safety. If water temperature goes up to over set point pump should be stopped regardless
chiller operation.

[Trigger]

EWT of LWT is more than 65°C when pump is running.

[Action]
Stop pump

[Reset]
Auto clear when trigger conditions no longer exist. As well pump can be turned on if needed.

7.1.2.6 Water temp inverted

[Purpose]
Detect wiring mistake. Keep LWT control in right operation.

[Trigger]

Water temperature is inverted compared to expectation.

[Action]
Normal shutdown (pumpdown) of all running circuits

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if trigger conditions no longer
exists.

D-EOMHP00706-14EN - 46/78
7.1.2.7 Low OAT lock out
This alarm has two actions to be taken, which vary based on triggers. Also the set points are varied based
on Fan VFD configuration and circuit operation mode.

[Purpose]
Avoid a unit operates outside of operational envelope.

[Alarm type]
Trigger1 --- Fault
Trigger2 --- Warning

[Trigger 1]
OAT is less than low OAT lockout set point value for 20 minutes when unit is running.

[Trigger 2]
OAT is less than low OAT lockout set point value for 5seconds when unit is off. However, this alarm
shouldn’t be triggered if OAT is out of range.

[Action]
If active via trigger 1:
Normal shutdown of all running circuits as fault
If active via trigger 2:
Not allow to start (Warning)

[Reset]
Auto clear when OAT becomes more than Low OAT lockout set point +2.5°C

7.1.2.8 High OAT lock out

This alarm has two actions to be taken, which vary based on triggers. This alarm can be active only when
chiller operates in heating mode.

[Purpose]
Avoid a unit operates outside of operational envelope.

[Alarm type]
Trigger1 --- Fault
Trigger2 --- Warning

[Trigger 1]

OAT is more than high OAT lockout set point value for 20 minutes only when unit is running in heating
mode.

[Trigger 2]

OAT is more than high OAT lockout set point value for 5seconds only when unit is off in heating mode.

[Action]
If active via trigger 1:
Normal shutdown of all running circuits as fault

D-EOMHP00706-14EN - 47/78
If active via trigger 2:
Not allow to start (Warning)

[Reset]
Auto clear when OAT < High OAT lock out set point - 2.5°C.

7.1.2.9 LWT sensor fault

[Range]
Minimum = -40°C, Maximum = 100°C

[Trigger]

Out of range for 1second

[Action]
Rapid shutdown of all running circuits

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range for
5seconds.

7.1.2.10 EWT sensor fault

[Range]
Minimum = -40°C, Maximum = 100°C

[Trigger]

Out of range for 1second

[Action]
Rapid shutdown of all running circuits

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range for
5seconds.

7.1.2.11 OAT sensor fault

[Range]
Minimum = -40°C, Maximum = 70°C

[Trigger]

Out of range for 1second

[Action]
Normal shutdown of all running circuits

[Reset]

D-EOMHP00706-14EN - 48/78
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range.

7.1.2.12 Emergency stop

[Trigger]
Emergency stop switch is active

[Action]
Rapid shutdown of all running circuits

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if emergency stop switch is not
active.

7.1.2.13 External alarm

[Trigger]
External alarm input is open for 5seconds

[Action]
Rapid shutdown of all running circuits

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if trigger conditions no longer
exists.

7.1.3 Unit warning alarms

7.1.3.1 Bad demand limit input
[Trigger]

Demand limit input out of range (range: 4-20mA) for 1second when Demand limit is enabled

[Action]
Ignore demand limit.

[Reset]
Auto clear when demand limit disabled or demand limit input back in range for 5 seconds.

7.1.3.2 Bad LWT reset point

[Trigger]
LWT reset input out of range (range: 4-20mA) for 1second when LWT reset setting = 4-20mA

[Action]
Ignore LWT reset.

[Reset]
Auto clear when LWT reset setting is not 4-20mA or LWT reset input back in range for 5 seconds.

7.1.3.3 Bad unit current reading

[Trigger]

D-EOMHP00706-14EN - 49/78
Current input out of range (range: 4-20mA) for 1second when Current limit enable digital input is closed
and Current limit type is set to CT (4-20mA)

[Action]
Ignore current limit.

[Reset]
Auto clear if trigger conditions no longer exists for 5 seconds.

7.1.3.4 Bad flexible current limit input

[Trigger]
Flexible current limit input is out of range (range: 4-20mA) for 1second when Current limit enable digital
input is closed and Flexible current limit’ set point is set to ‘Enable’

[Action]
Ignore flexible current limit input. Current limit control will be still active with current limit set point.

[Reset]
Auto clear if trigger conditions no longer exists for 5 seconds.

7.1.3.5 Chiller network communication failure

[Trigger]
Process bus communication is failure for 30 seconds when Chiller network set point is set to enable.

[Action]
It varies based on Master / Slave setting.
For Master unit
If the unit still has communication with at least one slave it should run as in network. Otherwise
it should run as stand alone.
For Slave unit
If the unit still has communication with a master it should run as in network. Otherwise it should
run as stand alone.

[Reset]
Auto clear if trigger conditions no longer exists for 5 seconds.

D-EOMHP00706-14EN - 50/78
7.2 Circuit alarm
7.2.1 Circuit alarm descriptions
Description Type Shut down Reset Note

High discharge port temperature Fault Rapid Manual

Mechanical High Pressure Switch Fault Rapid Manual Triggered regardless compressor state
High Cond Pr shut down Fault Rapid Manual
Low Evap Pr shut down Fault Rapid Manual
Low Evap Gas Temperature Fault Rapid Manual
High Pr ratio shut down Fault Rapid Manual
Multi times Low Pr diff. shut down Fault Rapid Manual
No pressure change after start Fault Rapid Manual
Cond Pr sensor fault Fault Rapid Manual
Evap Pr sensor fault Fault Rapid Manual
Fault / Heating…Fault
Deicer temp sensor fault Normal Manual
Warning Cooling…Warning
Suct temp sensor fault Fault Rapid Manual
Evap gas temp sensor fault Warning - Auto
ACS MB communication failure Fault Rapid Auto
Modbus communication failure Fault Rapid Auto
External I/O communication failure Fault Rapid Auto
No pressure at start Warning - Manual
High condenser pressure at start Warning - Auto

7.2.2 Detailed Circuit alarms

7.2.2.1 High discharge port temperature
[Purpose]
Avoid damage to compressor (oil deterioration, high fluctuation of metal, motor).

[Triggers, Actions and Resets]

The Circuit takes rapid shutdown when the discharge port temperature becomes higher than the limit.
The Circuit takes unload or inhibit load sequence before it goes over the limit. Shutdown requires reset
manually. Unload and inhibit load is reset automatically when conditions are recovered.

7.2.2.2 Mechanical High Pressure Switch

[Purpose]
To avoid the circuit operates at over design pressure.

[Trigger]
HPS digital input is open

[Action]
Rapid shut down of circuit

[Reset]

D-EOMHP00706-14EN - 51/78
This alarm can be cleared manually via the keypad if HPS digital input is closed.

7.2.2.3 High Condenser Pressure Shutdown

[Purpose]
To avoid the circuit triggers HPS fault alarm.

[Triggers, Actions and Resets]

The Circuit takes rapid shutdown when the condenser pressure becomes higher than the limit. The
Circuit takes unload or inhibit load sequence before it goes over the limit. Shutdown requires reset
manually. Unload and inhibit load is reset automatically when conditions are recovered.

7.2.2.4 Low Evaporator Pressure Shutdown

[Purpose]
To protect compressor in case of that refrigerant charge is less or refrigerant tube is closed due to some
problems. This alarm could work in heating mode. In case of cooling mode “Low evaporator gas
temperature alarm” may be triggered before this alarm.

[Alarm type]
Fault

[Triggers, Actions and Resets]

The Circuit takes rapid shutdown when the evaporator pressure becomes lower than the limit. The
Circuit takes unload or inhibit load sequence before it goes under the limit. Shutdown requires reset
manually. Unload and inhibit load is reset automatically when conditions are recovered.

7.2.2.5 Low Evap Gas Temperature freeze Shutdown

[Trigger]
Evaporator Gas temperature is less than limit when Circuit is running in cooling cycle

[Alarm type]
Fault

[Action]
Rapid shut down of running circuit

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the trigger condition no longer
exists.

7.2.2.6 High Pressure Ratio Shutdown

[Purpose]
Protect scroll parts of compressor.

[Alarm type]
Fault

D-EOMHP00706-14EN - 52/78
[Triggers, Actions and Resets]
The Circuit takes rapid shutdown when the pressure ratio becomes more than the limit. The Circuit takes
unload or inhibit load sequence before it goes over the limit. Shutdown requires reset manually. Unload
and inhibit load is reset automatically when conditions are recovered.

7.2.2.7 Low pressure differential shutdown / protection

[Purpose]
• Avoid oil supply issue
• Avoid damaging scroll parts of compressor due to high over compression.

[Alarm type]
Fault

[Triggers, Actions and Resets]

The Circuit takes rapid shutdown when the pressure ratio or pressure differential become lower than the
limit. The Circuit adjusts EXV position before it goes under the limit. Multiple Shutdowns within certain
time requires reset manually. Shutdown, Unload and inhibit load is reset automatically when conditions
are recovered.

7.2.2.8 Inverter over current shutdown

[Purpose]
Avoid compressor over current alarm

[Alarm type]
Compressor fault

[Triggers, Actions and Resets]

The Compressor takes rapid shutdown when the motor current becomes more than the limit. The Circuit
takes unload or inhibit load sequence before it goes over the limit. Shutdown requires reset manually.
Unload and inhibit load is reset automatically when conditions are recovered.

7.2.2.9 No pressure change after start

[Trigger]
The change of both Evaporator pressure and Condenser pressure is less than expected.

[Action]
Rapid shutdown of circuit

[Reset]
This alarm can be cleared manually via the keypad or via BAS command any time.

7.2.2.10 Condenser pressure sensor fault

[Trigger]
Out of range for 1second

D-EOMHP00706-14EN - 53/78
[Action]
Rapid shutdown of circuit

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range for
5seconds.

7.2.2.11 Evaporator pressure sensor fault

[Trigger]
Out of range for 1second

[Action]
Rapid shutdown of circuit

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range for
5seconds.

7.2.2.12 Deicer temperature sensor fault

[Trigger 1]
Out of range for 1seconds when Circuit is running in cooling cycle

[Trigger 2]
Out of range for 1seconds when Circuit is running in heating cycle

[Action]
If active via trigger 1:
None (Warning only)
If active via trigger 2:
Rapid shutdown of circuit

[Reset]
If active via trigger 1:
Auto clear if the sensor is back in range for 5seconds.
If active via trigger 2:
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in
range for 5seconds.

7.2.2.13 Suction temperature sensor fault

[Trigger]
Out of range for 1second

[Action]
Rapid shutdown of circuit

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range for
5seconds.

D-EOMHP00706-14EN - 54/78
7.2.2.14 Evaporator gas temperature sensor fault
[Trigger]
Out of range for 1second

[Action]
None (Warning only)

[Reset]
Auto clear if the sensor is back in range for 5seconds.

7.2.2.15 No pressure at start

[Purpose]
To avoid the circuit runs with less refrigerant or closed manual valves.

[Alarm type]
Warning

[Trigger]
The values of either Condenser pressure or Evaporator pressure is less than expected when circuit is
ready to start.

[Action]
Not allow to start

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if trigger conditions no longer
exist.

7.2.2.16 High condenser pressure at start

[Alarm type]
Warning

[Trigger]
Condenser pressure is more than limit when circuit is ready to start.

[Action]
None

[Reset]
Auto clear if condenser pressure is less than limit.

D-EOMHP00706-14EN - 55/78
7.3 Compressor alarm
Unless otherwise specified compressor alarm shouldn’t be triggered during compressor state is OFF.

7.3.1 Compressor alarm descriptions

Description Type Shut down Reset Note
Multi times High discharge gas temperature Fault Rapid Manual
High comp. body temperature Fault Rapid Manual
Inverter over current shutdown Fault Rapid Manual
Imbalance inverter current Fault Rapid Manual
Inverter alarm Fault Rapid Manual
Discharge temperature sensor fault Fault Rapid Manual
Compressor body temperature sensor fault Fault Rapid Manual

7.3.2 Detailed compressor alarm

7.3.2.1 High discharge gas temperature
[Purpose]
For compressor protection

[Trigger]
Discharge gas temperature is higher than the limit.

[Action]
Compressor should take Rapid shutdown as an event. However, if it repeats 3 times on the same
compressor within a week it becomes an alarm.

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if trigger conditions no longer
exists.

7.3.2.2 High compressor body temperature

[Purpose]
For compressor protection

[Trigger]
Compressor body temperature is higher than the limit.

[Action]
Rapid shutdown of compressor

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if trigger conditions no longer
exists.

7.3.2.3 Inverter over current shut down

See Inverter over current shutdown / unload / inhibit load in circuit alarm.

D-EOMHP00706-14EN - 56/78
7.3.2.4 Imbalance inverter current
[Trigger]
One of the motor current is extremely higher than other motor currents

Note: “INV current” use INV secondary current.

[Action]
Rapid shutdown of compressor

[Reset]
This alarm can be cleared manually via the keypad or via BAS command when compressor is off.

7.3.2.5 Inverter alarm

[Inverter alarm list]
Fault code Description Note
E5 Compressor motor lock
L0 Inverter system error
L4 Inverter fin temperature high
L5 Inverter compressor motor grounding or short circuit
L8 Inverter over current
L9 Start up error
P1 Power supply imbalance
P4 Inverter fin temperature sensor fault
PJ Model setup problem
U1 Reverse phase, open phase
U2 Power supply insufficient

[Action]
Rapid shutdown of compressor

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if INV no longer requires stop.

7.3.2.6 Discharge temperature sensor fault

[Trigger]
Out of range for 1second

[Action]
Rapid shutdown of compressor

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range for
5seconds.

7.3.2.7 Compressor body temperature sensor fault

[Trigger]
Out of range for 1second

[Action]

D-EOMHP00706-14EN - 57/78
Rapid shutdown of compressor

[Reset]
This alarm can be cleared manually via the keypad or via BAS command if the sensor is back in range for
5seconds.

7.3.3 Compressor shutdown for oil distribution

If the compressor alarm is occurred, some of the other running compressors in the circuit should be
shutdown due to oil management. Here is the list for showing which one should be shutdown when
compressor alarm is occurred.

Compressor # on Number of compressor per ckt

alarm 3 4 5 6
#1 alarm Ckt shutdown Ckt shutdown Ckt shutdown Ckt shutdown
#2 alarm Off #2 only Off #2 only Off #2 only Off #2 only
#3 alarm Off #2 and #3 Off #2 and #3 Off #2 and #3 Off #2 and #3
#4 alarm - Ckt shutdown Ckt shutdown Off #2, #3 and #4
#5 alarm - - Ckt shutdown Ckt shutdown
#6 alarm - - - Ckt shutdown

D-EOMHP00706-14EN - 58/78
8 Optional function
8.1 Ice mode
8.1.1 Unit setting
Unit mode should be set to Ice mode. If mode change is occurred during operation the chiller should stop
at once, then restart in required mode.

8.1.2 Ice mode operation

Unit can start as an Ice mode only when unit mode is Ice mode, there is enough load and all the delay
timer is cleared. Follows are special operations for Ice mode. Other controls are same as standard.

8.1.2.1 Capacity control

Ice mode load up timer is 1minute constant. Until LWT error become negative unit should be running.

LWT error
Start up delta T

Time
Load up timer
Unit capacity 1minute constant

Go to pumpdown if LWT meets the

active set point.

Time

8.1.2.2 Ice mode delay timer

An adjustable start to start ice delay timer will limit the frequency with which the chiller may start in Ice
mode. The timer starts when the first compressor starts while the unit is in ice mode. While this timer is
active, the chiller cannot restart in Ice mode. The time delay is user adjustable. The ice delay timer may be
manually cleared to force a restart in ice mode. A set point specifically for clearing the ice mode delay is
available. In addition, cycling the power to the controller should clear the ice delay timer.

8.1.2.3 Mask
EWT pulldown rate capacity control will be ignored in Ice mode.

D-EOMHP00706-14EN - 59/78
8.2 Noise reduction mode
8.2.1 Unit setting
Noise Reduction always requires the Noise Reduction set point to be set to ‘enable’. If it is set to ‘disable’,
it will not be active for any reason.

8.2.2 Noise reduction operation

Assuming this functionality is enabled, there are two ways it can become active. One is that Unit
controller clock time is in between the Noise reduction start time and end time. Another is that Control
Source set point is set to network, and the BAS command is "enable". If Noise Reduction becomes active
during normal operation the unit should shut down and restart in Noise Reduction mode.

8.2.3 LWT reset

When Noise Reduction is active, the Maximum Reset is applied to the cool LWT set point. However, if any
reset type is selected, that reset will continue to be used rather than the Maximum Reset.

8.2.4 Fan control target

8.2.4.1 In cooling cycle
Saturated condenser target for each circuit will be offset by the Noise Reduction Condenser Target Offset.

Sat cond. target with noise reduction = Sat cond. target + Offset

8.2.4.2 In heating cycle

Saturated evaporator target for each circuit will be offset by the Noise Reduction Evaporator Target
Offset.

Sat evap. target with noise reduction = Sat evap. target – Offset

D-EOMHP00706-14EN - 60/78
8.3 Unit current limit control
8.3.1 Unit setting
Unit current Limit control should be enabled only when Current limit enable digital input is closed and
Current limit set point is enabled. If this control is enabled ‘Current limit type’, ‘Current at 20mA’ and
‘Current limit’ set points needs to be arranged for each unit.
Current limit Current at Current
Description
type 20mA limit
Need to set Unit current will be limited by inverter primary current and fans estimated
INV N/R
some value current. It doesn’t require an additional current measuring device, such as CT.
CT Need to set Need to set
Unit current will be limited by an analog input from CT.
(4-20mA) some value some value

This control can be enabled during normal operation without shutdown.

8.3.2 Current limit control

8.3.2.1 Unit current calculation
• If ‘Current limit type’ is set to INV:
See section 4 “Calculations”

• If ‘Current limit type’ is set to CT (4-20mA):

Unit current will be calculated based on the 4-20mA input that received a signal from an external device
and ‘Current at 20mA’ set point.

Calculated current (A)

Current at
20mA

0
Analog input (mA)
4mA 20mA

8.3.2.2 Capacity control with current limit

The current limit should use a dead band centered on the actual limit value, such that unit capacity
increase is not allowed when current is within this dead band. If unit current is above the dead band,
capacity should be decreased until it is back within the dead band. The current limit dead band should be
5% of the current limit.

8.3.3 Unit current control during defrost

Circuit capacity control during defrost should not be limited by this function. In other words if the unit
has dual circuits this function shall be accomplished by the circuit which is not doing defrost.

D-EOMHP00706-14EN - 61/78
8.4 Flexible current limit control
This control is an option. It requires an additional extension module (POL965 address 21) for using
analog input.

8.4.1 Unit setting

Flexible current limit control should be enabled only when Current limit enable digital input is closed and
Flexible current limit set point is set to enable. This control can be enabled during normal operation
without shutdown.

8.4.2 Current limit adjustment

By using an analog input current limit can be adjustable. Actual current limit will be decided by the
following equation.

Actual current limit = Current limit set point x Reduction of current limit

Reduction of current limit (%)

100%

0%
Analog input (mA)
4mA 20mA
However the dead band of current limit capacity control will not be reduced even if the current limit is
reduced. Anytime it is 5% of Current limit set point on HMI.

D-EOMHP00706-14EN - 62/78
8.5 4-20mA Demand limit control
8.5.1 Unit setting
Demand Limit control should be enable only when the ‘Demand limit’ set point is set to ON. This control
can be enabled during normal operation without shutdown.

8.5.2 Demand limit control

8.5.2.1 Capacity limit calculation
The maximum unit capacity can be limited by 4 to 20mA signal on the demand limit analog input on the
HMI. As signal varies from 0% up to 100%, the maximum unit capacity changes from 0% to 100%.

Maximum capacity (%)

100%

0%
Analog input (mA)
4mA 20mA

8.5.2.2 Capacity control with demand limit

Unit capacity limits can be used to limit total unit capacity in cool, cool with glycol, heat or heat with
glycol mode. The unit capacity shall be adjusted as needed to meet capacity limit, except that the last
running compressor cannot be turned off to meet a limit lower than the minimum unit capacity.

8.5.2.3 Multiple capacity limits

Multiple limits may be active at any time, and the lowest limit is always used in the unit capacity control.
Soft load, demand limit, and network limit should use a dead band around the actual limit value, such that
unit capacity increase is not allowed within this dead band. If unit capacity is above the dead band,
capacity should be decreased until it is back into the dead band range.
Now the range of dead band shall be varied based on number of circuits.

Dead band for capacity limit control

Number of circuit
Demand limit Network limit Soft load
1 7% 7% 7%
2 5% 5% 5%

8.5.3 Demand limit control during defrost

This function shall be ignored during defrost operation.

D-EOMHP00706-14EN - 63/78
8.6 Network limit control
8.6.1 Unit setting
Network Limit control should be enable only when the Unit control source set point is set to network.
This control can be enabled during normal operation without shutdown.

8.6.2 Network limit control

The maximum unit capacity can be limited by the signal received through the BAS interface on the unit
controller. As signal varies from 0% up to 100%, the maximum unit capacity changes from 0% to 100%.
Capacity control is same as demand limit control.

8.6.3 Network limit control during defrost

This function shall be ignored during defrost operation.

D-EOMHP00706-14EN - 64/78
8.7 Soft load control
8.7.1 Unit setting
Soft Loading is a configurable function used to ramp up the unit capacity over a given time. The set points
that control this function are:
1) Soft Load – (ON/OFF)
2) Begin Capacity Limit – (Unit %)
3) Soft Load Ramp – (seconds)
This control can be enabled during normal operation. But this will be active at next start.

8.7.2 Soft load control

‘Soft load unit limit’ increases linearly from the Begin Capacity Limit set-point to 100% over the amount
of time specified by the Soft Load Ramp set-point.
If the option is turned off, the soft load limit is set to 100%.

8.7.3 Soft load control with 56rps start

If the 56rps start is required the begin capacity limit will be ignored. In that case Soft load unit limit
increases linearly from 56rps to 100% over the amount of Soft load ramp time. Concerning “56rps start”,
see compressor control section.

8.7.4 Soft load control during defrost

This function shall be ignored during defrost operation.

8.8 Fan VFD control

8.8.1 Unit setting
Fan VFD should be enabled only when the Fan VFD configuration is set to enable.

8.8.2 Fan control with VFD

Condenser pressure or evaporator pressure trim control is accomplished using an optional VFD on the
first fan. This VFD control should vary the fan speed to drive the saturated condenser or evaporator
temperature to a target value.

8.9 Liquid line solenoid valve

8.9.1 Unit setting
If the unit has a liquid line solenoid valve unit configuration must be set to enable.

8.9.2 Liquid line solenoid valve control

Liquid line solenoid valve should be close when circuit state is off. Otherwise it should be open.

D-EOMHP00706-14EN - 65/78
8.9.3 EXV control with LLSV
If the unit is configured for use with liquid line solenoid valves EXV closed position will be different from
normal EXV control.
The EXV position should be 0% when the EXV initially enters the closed state, while it is reinitializing to
the zero position. After EXV position command has been 0% for a minute, EXV should go to 5% position.
(To prevent excessive pressure between EXV and liquid line solenoid valve).

EXV position (%)

Reinitializing

Go to 5% position

Time

Keep a minute at
0% position

8.10 Water valve control

Here is a sample diagram of water valve installation. If each chiller has a water valve and if it can be
controlled by chiller it will help for building management.

Water valves

Tank

Water pumps with header

This function will require;
1) Digital Output to be addressed at Do2 in POL965 ad21 for controlling water valve open or close.
2) Digital Input to be addressed at X5 in POL965 ad21 for recognizing water valve full open or not.

D-EOMHP00706-14EN - 66/78
8.10.1 Unit setting
Water valve control should be enabled only when the Water valve control set point is set to enable.

8.10.2 Water valve control

8.10.2.1 Close operation
Water valve state should be CLOSE when the conditions are sure for the pump off. Once the state becomes
CLOSE water valve goes to closed position. However if open command is activated in closing sequence the
valve should stop closing, and then start to open.

8.10.2.2 Opening operation

Water valve state should be OPENING when the pump is ready to start. When the state becomes OPENING
water valve starts to open.

8.10.2.3 OPEN operation

Water valve state should be OPEN when the valve digital feedback is set to open for 2 seconds.

8.11 Rapid Restore

For Data Center customer it's very important to recover cooling capacity quickly after power failure. The
target of this logic is that the chiller restarts within 30seconds after short power failure (Note) and
recovers cooling capacity as quickly as possible. This function requires POL925 extension module to be
enabled. Rapid Restore can be enabled only if Rapid Restore set point is set to enable, Digital input at
POL925 (Di1) is closed and Liquid line solenoid valve set point is set to be enabled.

Note: The time of “Short power failure” can be defined by unit set point “RR max power failure tm”. If the
power failure continues more than that, then the unit takes normal start sequence.

8.12 Chiller network control

This function can manage max four units as one unit by using wired connection in between main
controllers. But the water pipes of chillers should be connected as in parallel. If it’s in series this function
does not work correctly.

8.12.1 Unit setting

Chiller network control can be enabled only when the Chiller network control set point is set to enable, all
units are set to same operation mode and one unit should be defined as “Master”

8.12.2 Master / Slave communication

8.12.2.1 Communication setting
Units in chiller network should be defined as “Master” or “Slave” via keypad set points for communicating
in between units. But only one unit can be a Master. In other words, if there is already a Master unit the
other unit can only set as Slave.

D-EOMHP00706-14EN - 67/78
8.12.2.2 Communication type
Units in chiller network can communicate with Master or Slave by using shield cable connected in
between POL687 Process bus terminal of each unit. This communication type is KNX TP1. Only master
unit shall be able to communicate with each slave. A slave cannot communicate with other slaves.

Master

There is no communication
in between slaves.

Slave1 Slave2 Slave3

Communication way
Actual wiring in chiller network

8.12.2.3 Communication failure

8.12.2.3.1 Alarm
If communication failure is occurred the unit makes warning alarm to notice that to customer. Detail of
this alarm is defined at Alarm section.

8.12.2.3.2 Operation with communication failure

If there is no master and slave in chiller network due to communication failure the unit operates as a
standalone unit. At that time it is not necessary to stop the unit disconnected from chiller network.
Communication failure does not require unit stop any time.

D-EOMHP00706-14EN - 68/78
 Case1

Master Slave1 Slave2 Slave3

Status: In Status: In Status: In Status: In
network network network network

If the communication failure is occurred

between slave2 and slave3

Master Slave1 Slave2 Slave3

Status: In Status: In Status: Stand Status: Stand
network network alone alone

These units will still be in chiller These units will operate as stand alone
network. unit without unit stop.
Case2

Master Slave1 Slave2 Slave3

Status: In Status: In Status: In Status: In
network network network network

If the communication failure is occurred between

Master and slave2

Master Slave1 Slave2 Slave3

Status: Stand Status: Stand Status: Stand Status: Stand
alone alone alone alone

All units will operate as stand alone unit without unit stop.

8.12.2.3.3 Operation after restoring communication

Once the unit restores communication it will start operation as the unit in chiller network. However if the
unit restoring communication is in pumpdown or defrost operation it should continue that, and then the
unit should be back to chiller network after completing that.

8.12.3 Capacity control

Unit capacity will be varied based on LWT error of each LWT as like usual capacity control. However
circuit stage down and compressor stage down shall be forbidden unless more than two units are running.

D-EOMHP00706-14EN - 69/78
8.12.3.1 LWT active set point
LWT active set point of master unit shall be taken as chiller network LWT active set point. LWT active set
point of slaves shall be overwritten by master one.
This means LWT target resetting of master is also used as chiller network target resetting.

LWT set point

Master
LWT target resetting LWT active
set point
Overwrite LWT active set point
of slaves.

Slave1 Slave2 Slave3

There is one note for calculating return reset. It requires averaged LWT of running units to calculate
return reset.

8.12.3.2 Capacity limit

Capacity limit for each unit varies based on chiller network capacity limit set point.
If the set point is set to “Common” the capacity limit to master shall be applied to all units in chiller
network. If it is set to “Each” capacity limit can be set to each unit. Where capacity limits are unit current
limit, 4-20mA demand limit and BAS network limit.

8.12.3.3 Unit start up

This control is same as normal control. However this will be applied to first starter unit only. The other
units in chiller network shall take stage up sequence.

8.12.3.4 Unit stage up

During chiller network control unit stage up and stage down are required for controlling multi units as
one unit. The first starter unit will take normal start up sequence. After that the other units will take unit
stage up sequence instead of startup sequence.

8.12.3.5 Unit stage down

Unit stage down will be taken as an alternative logic of circuit stage down or compressor stage down. So,
if the unit is under chiller network control the circuit stage down and compressor stage down control will
be forbidden.

8.12.3.6 Unit shut down

Unit shut down by switches and LWT error shall be same as normal control. Light load unit shut down
shall be ignored unless more than two units are running under chiller network control.

D-EOMHP00706-14EN - 70/78
8.12.3.7 Next one to start, next one to stop
The master unit will manage which one should be next to start or stop based on the following table.

Priority Next one to start Next one to stop

1st Highest unit sequence number Lowest unit sequence number
2nd Highest nominal capacity unit Lowest nominal capacity unit
3rd Least starts Least starts
4th Least run hours Most run hours
5th Highest network communication address Lowest network communication address

8.12.4 Defrost
If the unit is in chiller network the defrost control of those units shall be limited to maintain certain
capacity.

8.12.5 Chiller network Status

The displayed chiller network status should be determined by the conditions in the following table.

Enum Chiller network status Conditions

Chiller network set point is set to Enable and there is no communication failure of
0 In network
chiller network
1 Disconnected Chiller network set point is set to Disable
Chiller network set point is set to Enable and there is communication failure of
2 Comm fail
chiller network

D-EOMHP00706-14EN - 71/78
9 Set Point Table
9.1 Chiller configuration set points
All set points can be accessed via key pad with certain password. Those set points require controller reset
to activate new setting. Direction will be [Main menu] / [Commission Unit] / [Configuration].

Name Default Range Note

Voltage 400 208~230, 380, 400, 460
Frequency 50 50, 60
Unit type Cool only Cool only, Heat pump
Efficiency type Hi Eff Std Eff, Hi Eff
Number of Ckt 1 1,2
Need to be set for each
Ckt # Number of comps 3 3, 4, 5, 6
circuits
Need to be set for each
Ckt # Number of fans 3 3, 4, 5
circuits
Need to be set for each
Ckt # Liquid line SV Disable Enable, Disable
circuits
“Higher limit” will be used
HPS setting Normal Normal, Higher limit
only for US chillers.
Comm. Module1
Automatically BACNET IP, BACNET MSTP, LON,
Comm. Module2
detected MODBUS, AWM
Comm. Module3

9.2 Unit set points

All set points can be accessed via key pad with certain password. Those set points do not require
controller reset to activate new setting. Direction will be [Main menu] / [View/Set Unit] / [Setup].

Name Class Unit Default Min. Max. Note

Unit enable Unit - Enable Disable, Enable
Ctrl source Unit - Local Local, Network
Cool/ Heat,
Available mode Unit - Cool / Heat Cool/Heat/Ice w/glycol, For heat pump chiller
Test
Cool,
Cool w/glycol,
Available mode Unit - Cool Cool/Ice w/ glycol, For cooling chiller
Ice w/glycol,
Test
Max # ckts running Unit - 1 1 2
Sequence # C1 Unit - 1 1 2
Sequence # C2 Unit - 1 1 2
Chiller status after power failure Unit - Enable Enable, Disable
#1 only,
#2 only,
Pump ctrl Unit - #1 only Auto,
#1 primary,
#2 primary
Pump variable flow Unit - No No, Yes
Pump recur tm Unit Sec. 30 0 300
Cool LWT 1 Unit °C 7.0 4.0 20.0

D-EOMHP00706-14EN - 72/78
 Cool LWT 2 Unit °C 7.0 4.0 20.0
Cool LWT 1 Unit °C 7.0 -8.0 20.0 With glycol
Cool LWT 2 Unit °C 7.0 -8.0 20.0 With glycol
Heat LWT 1 Unit °C 45.0 25.0 50.0
Heat LWT 2 Unit °C 45.0 25.0 50.0
Ice LWT Unit °C -4.0 -8.0 4.0
Start up delta T Unit °C 2.7 0.0 5.0
Stage up delta T Unit °C 0.5 0.0 2.0
Stage down delta T Unit °C 0.8 0.0 1.7
Shut down delta T Unit °C 1.5 0.0 1.7
Nominal water delta T Unit °C 5.0 4.0 8.0
EWT max pulldown rate Unit °C/min 3.0 2.0 6.0
Stage up tm Unit Min. 3 0 60
Ice delay timer Unit Hrs 12 1 23
Light load stage down Unit % 35 20 50
High load stage up Unit % 80 50 100
None, 4-20mA, Return,
LWT reset type Unit - None
OAT
Max Reset Unit °C 5.0 0.0 10.0
Start Reset Delta T Unit °C 5.0 0.0 10.0
Max Reset OAT (Cooling) Unit °C 15.0 10.0 30.0
Start Reset OAT (Cooling) Unit °C 23.0 10.0 30.0
Max Reset OAT (Heating) Unit °C 23.0 10.0 30.0 For heating operation
Start Reset OAT (Heating) Unit °C 15.0 10.0 30.0 For heating operation
Soft load control Unit - Disable Enable, Disable
Begin capacity limit Unit % 40 20 100
Soft load ramp Unit Min. 20 10 60
Current limit Unit - Disable Enable, Disable
Current limit type Unit - INV INV, CT (4-20mA)
Current limit setting Unit A 400 0 500
Current @20mA Unit A 400 0 500
Flex current limit Unit - Disable Enable, Disable
Demand limit Unit - Disable Enable, Disable
Noise reduction Unit - Disable Enable, Disable
Noise reduction start tm Unit - 21:00 18:00 23:59
Noise reduction end tm Unit - 06:00 05:00 09:59
Noise reduction Cond target
Unit °C 5 0 10 For cooling operation
offset
Noise reduction Evap target
Unit °C 5 0 10 For heating operation
offset
Rapid restore Unit - Disable Enable, Disable
Rapid Restore max power
Unit Sec. 15 15 180
failure tm
Water valve ctrl Unit - Disable Enable, Disable
Chiller network control Unit - Disable Disable, Enable Chiller network ctrl
Master / Slave Unit - Slave Master, Slave Chiller network ctrl
Unit sequence number Unit - 1 1 4 Chiller network ctrl
Chiller network capacity limit
Unit - Common Common, Each Chiller network ctrl
setting
Light load unit stage down Unit % 35% 20% 50% Chiller network ctrl
Unit stage down timer Unit Min. 5 0 60 Chiller network ctrl
High load unit stage up Unit % 80% 50% 100% Chiller network ctrl
Unit stage up timer Unit Min. 5 0 60 Chiller network ctrl

D-EOMHP00706-14EN - 73/78
9.3 Circuit set points
All set points can be accessed via key pad with certain password. Those set points do not require
controller reset to activate new setting. Direction will be [Main menu] / [View/Set Circuit] / [Setup].

Name Class Unit Default Min. Max. Note

Circuit enable Circuit - Enable Disable, Enable, Test
Start – Start timer Circuit Min. 10 5 60
Stop – Start timer Circuit Sec. 180 180 300
Pumpdown time limit Circuit Sec. 60 10 120
Service pumpdown Circuit - Disable Enable, Disable
Service Pumpdown Pr Circuit kPa 250 100 400
HPS test set point Circuit - Disable Enable, Disable
Max fan sat cond temp target Circuit °C 20 20 40
Min fan sat cond temp target Circuit °C 40 25 50
Fan VFD max speed Circuit % 25 20 60 With fan VFD
Fan VFD min speed Circuit % 100 90 110 With fan VFD
Caftan up DB stg0 Circuit °C 4.0 1.0 15.0
C_Fan up DB stg1 Circuit °C 6.0 1.0 15.0
C_Fan up DB stg2 Circuit °C 7.0 1.0 15.0
C_Fan up DB stg3,4 Circuit °C 8.0 1.0 15.0
C_Fan down DB stg1 Circuit °C 10.0 1.0 15.0
C_Fan down DB stg2 Circuit °C 10.0 1.0 15.0
C_Fan down DB stg3 Circuit °C 8.0 1.0 15.0
C_Fan down DB stg4,5 Circuit °C 7.0 1.0 15.0
C_Fan up DB stg0 w/ VFD Circuit °C 2.5 1.0 15.0
C_Fan up DB stg1 w/ VFD Circuit °C 4.5 1.0 15.0 With fan VFD
C_Fan up DB stg2 w/ VFD Circuit °C 5.5 1.0 15.0 With fan VFD
C_Fan up DB stg3, 4 w/ VFD Circuit °C 6.5 1.0 15.0 With fan VFD
C_Fan down DB stg1 w/ VFD Circuit °C 8.5 1.0 15.0 With fan VFD
C_Fan down DB stg2 w/ VFD Circuit °C 8.5 1.0 15.0 With fan VFD
C_Fan down DB stg3 w/ VFD Circuit °C 6.5 1.0 15.0 With fan VFD
C_Fan down DB stg4, 5 w/ VFD Circuit °C 5.5 1.0 15.0 With fan VFD
H_Fan up DB stg1 Circuit °C 5.0 1.0 15.0 For heating operation
H_Fan up DB stg2 Circuit °C 6.0 1.0 15.0 For heating operation
H_Fan up DB stg3,4 Circuit °C 7.0 1.0 15.0 For heating operation
H_Fan down DB stg2 Circuit °C 10.0 1.0 15.0 For heating operation
H_Fan down DB stg3 Circuit °C 10.0 1.0 15.0 For heating operation
H_Fan down DB stg4,5 Circuit °C 10.0 1.0 15.0 For heating operation
For heating operation with
H_Fan up DB stg1 w/ VFD Circuit °C 3.5 1.0 15.0
fan VFD
For heating operation with
H_Fan up DB stg2 w/ VFD Circuit °C 4.5 1.0 15.0
fan VFD
For heating operation with
H_Fan up DB stg3, 4 w/ VFD Circuit °C 5.5 1.0 15.0
fan VFD
For heating operation with
H_Fan down DB stg2 w/ VFD Circuit °C 8.5 1.0 15.0
fan VFD
For heating operation with
H_Fan down DB stg3 w/ VFD Circuit °C 8.5 1.0 15.0
fan VFD
For heating operation with
H_Fan down DB stg4, 5 w/ VFD Circuit °C 8.5 1.0 15.0
fan VFD

D-EOMHP00706-14EN - 74/78
9.4 Alarm limit set points
All set points can be accessed via key pad with certain password. Those set points do not require
controller reset to activate new setting. Direction will be [Main menu] / [Alarms] / [Alarm limits].

Name Class Unit Default Min. Max. Note

Water freeze Unit °C 2.8 2.8 6.0
Water freeze w/ glycol Unit °C 2.8 -18.0 6.0 With glycol
Water flow proof Unit Sec. 15 5 15
Recirc timeout Unit Min. 3 1 10
Low OAT lockout Unit °C 2.0 2.0 15.0
Low OAT lockout w/ VFD Unit °C 2.0 -20.0 15.0 With fan VFD
Low OAT lockout in heat Unit °C -15.0 -15.0 0.0 For heating operation
High OAT lockout in heat Unit °C 25.0 10.0 25.0 For heating operation
Low evap gas temp Circuit °C -3.5 -3.5 5.0
Low evap gas temp w/ glycol Circuit °C -3.5 -25.0 5.0 With glycol
External fault cfg Unit - - - -

9.5 Sensor calibration set points

All set points can be accessed via key pad with certain password. Those set points do not require
controller reset to activate new setting. Direction will be [Main menu] / [View/Set Unit] / [Setup] /
[Calibrate sensors] or [Main menu] / [View/Set Circuit] / [Setup] / [Calibrate sensors].

Name Class Unit Default Min. Max. Note

EWT offset Unit °C 0.0 -5.0 5.0
LWT offset Unit °C 0.0 -5.0 5.0 With glycol
OAT offset Unit °C 0.0 -5.0 5.0
Cond pr offset Circuit kPa 0 -100 100
Evap pr offset Circuit kPa 0 -100 100
Deicer temp offset Circuit °C 0.0 -5.0 5.0 With fan VFD
Evap gas temp offset Circuit °C 0.0 -5.0 5.0 For heating operation
Suct temp offset Circuit °C 0.0 -5.0 5.0 For heating operation
Disch temp offset Comp °C 0.0 -5.0 5.0
Casing temp offset Comp °C 0.0 -5.0 5.0 With glycol

9.6 Test mode set points

All outputs except for compressor starter outputs should be manually controllable via test mode set
points. For each output, there should be a set point that is visible and changeable only when test mode is
enabled.
For Unit level outputs test mode is enabled only when the unit mode is “Test”. For Circuit outputs test
mode is enabled when either unit mode is Test, or the circuit mode is “Test”. When the unit mode is no
longer Test, all unit test mode set points should be changed back to their ‘off’ values. The same should
occur for circuit test mode set points. When test mode is no longer enabled for the circuit, all the circuit
test mode set points for that circuit should be changed back to their ‘off’ values.

D-EOMHP00706-14EN - 75/78
10 Calculations
10.1 Refrigerant Saturated temperature
Refrigerant saturated temperature (Tc and Te) shall be calculated from the pressure sensor readings for
each circuit. A function will provide the converted value of temperature.

10.2 Suction Superheat

SSH shall be calculated for each circuit by the following equation.

SSH = Suct. Temp – Te

10.3 Discharge Superheat

DSH shall be calculated for each compressor by the following equation.

DSH = Disch. Temp – Tc

10.4 Evaporator Approach, Condenser Approach

Evaporator approach and condenser approach shall be calculated for each circuit.

10.4.1 At cooling mode

Condenser Approach = Tc – OAT

Evaporator Approach = (EWT – LWT) / Ln ((EWT – Te) / (LWT – Te))
Note: If EWT = LWT or LWT = Te, then Evaporator approach = 0

10.4.2 At heating mode

Condenser Approach = (LWT – EWT) / Ln ((Tc – EWT) / (Tc – LWT)

Evaporator Approach = OAT – Te
Note: If EWT = LWT or LWT = Tc, then Condenser approach = 0

10.5 Pressure Differential

Pressure differential shall be calculated for each circuit.
Pressure differential = Cond. Pr – Evap. Pr

10.6 Pressure ratio

Pressure ratio shall be calculated for each circuit.
Pressure ratio = (Cond. Pr +101.325) / (Evap. Pr + 101.325)

D-EOMHP00706-14EN - 76/78
10.7 Unit and circuit capacity
Unit capacity, circuit capacity and compressor capacity will be defined by the following equation.

Unit capacity [%] = Average (Circuit capacities [%])

Circuit capacity [%] = Average (Compressor capacity [%])
Compressor capacity [%] = Current rps / Maximum rps

D-EOMHP00706-14EN - 77/78
The present publication is drawn up by of information only and does not constitute an offer binding upon Daikin Applied Europe
S.p.A.. Daikin Applied Europe S.p.A. has compiled the content of this publication to the best of its knowledge. No express or
implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of its content, and the
products and services presented therein. Specification are subject to change without prior notice. Refer to the data
communicated at the time of the order. Daikin Applied Europe S.p.A. explicitly rejects any liability for any direct or indirect
damage, in the broadest sense, arising from or related to the use and/or interpretation of this publication. All content is
copyrighted by Daikin Applied Europe S.p.A..

DAIKIN APPLIED EUROPE S.p.A.

Via Piani di Santa Maria, 72 - 00040 Ariccia (Roma) - Italia
Tel: (+39) 06 93 73 11 - Fax: (+39) 06 93 74 014
http://www.daikinapplied.eu

D-EOMHP00706-14EN - 78/78