DK23 019 FA PR 002 - Rev A - Field Acceptance Test Procedure

PDMM VIETNAM LIMITED LIABILITY COMPANY
PROJECT HEAT RECOVERY SYSTEM IN PDMM VN'S FACILITIES
DESIGN, SUPPLY, INSTALLATION OF HEAT RECOVERY

PACKAGE
SYSTEM
FIELD ACCEPTANCE TEST PROCEDURE
A 20-Jan-23 For Review TTV DBM LCH
Prepare Check Approve Check Approve

Rev. Date Description
CONTRACTOR ALLTECH
Doc. No.:
DK23-019-FA-PR-002
DK ENGINEERING J.S.C
Total pages: 09
(Included this page)
HEAT RECOVERY SYSTEM IN PDMM VN'S FACILITIES
Document Name: Field Acceptance Test Procedure
Doc. No: DK23-019-FA-PR-002 Rev.: A
TABLE OF CONTENTS
1. PURPOSE OF DOCUMENTS.....................................................................................3
2. REFERENCE DOCUMENTS......................................................................................3
3. COMMISSIONING PROCEDURE.............................................................................3
4. APPENDIX...................................................................................................................4
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1. PURPOSE OF DOCUMENTS
The purpose of this document is to guide the client during the Field Acceptance Test
2. REFERENCE DOCUMENTS
No. Document Number Document Name
1 DK23-019-ME-DR-001 Hex 01 GA Drawing
2 DK23-019-ME-DR-005 Hex 01 Tubebundle Detail Drawing
3 DK23-019-ME-DR-003 Platform Support for Hex 01 Drawing
4 DK23-019-ME-DR-004 Hex 01 Lifting Drawing
5 DK23-019-ME-DR-002 Hex 02 GA Drawing
6 DK23-019-ME-DR-006 Hex 01 Detail Drawing
7 DK23-019-ME-DR-007 Hex 02 Lifting Drawing
8 DK23-019-PR-PID-001 PID
3. COMMISSIONING PROCEDURE
No Description Action
1 Inspect the completion of mechanical and piping installations as DKE/ALL

per the attached checklist. TECH
2 Inspect the completion of electrical system as per the attached DKE/ALL

checklist. TECH
3 Inspect the completion of instrument as per the attached DKE/ALL

checklist. TECH
4 Open Valve GV-01 DKE/ALL

TECH
Open Valve GV-02
Close Valve GV-03
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5 Open Damper to allow flue gas go through the HEX-02 DKE/ALL

TECH
6 DKE inform Alltech the system is ready to commissioning. DKE/ALL

TECH
4 Alltech start-up the plant as per existing procedure. DKE/ALL

TECH
5 Record the operating data of instrument. DKE/ALL

TECH
TI-001
TI-002
4. APPENDIX
APPENDIX A: MECHANICAL AND PIPING CHECKLIST
APPENDIX B: ELECTRICAL SYSTEM CHECKLIST
APPENDIX C: INSTRUMENT CHECKLIST
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ATTACHMENT A
MECHANICAL AND PIPING CHECKLIST
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Mechanical and Piping Checklist Sheet 1 of 1

INFORMATION
Project: HEAT RECOVERY SYSTEM IN PDMM VN'S FACILITIES

Factory No.70 and 71, Street 11, Long Thanh Industrial Park, Tam An Commune,
Location:
Long Thanh District, Dong Nai Province, Viet Nam.
Client: PDMM VIETNAM LIMITED LIABILITY COMPANY
Vendor: DK Engineering J.S.C
Item OK N/A P/L No
1 Mechanical and Piping Checklist
1.01 Installed Support - Platform for HEX 01 is correct as per approved drawing
1.02 Installed HEX 01 is correct as per approved drawing
1.03 Installed Platform for HEX 02 is correct as per approved drawing
1.04 Installed HEX 02 is correct as per approved drawing
1.05 Structure, Ducting, Piping & Pipe Support completed installed.
1.06 Air Filter and Insulation completed installed.
1.07 Gasket, Bolt & Nuts are tightening completed.
1.08 Manual Valve were installed correct.
1.09 Painting is correct as per approved Procedure
Comments:
Completed By Approved By Accepted By Witnessed By

Company:
Name:
Signature:
Date:
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ATTACHMENT B
ELECTRICAL SYSTEM CHECKLIST
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Electric Installation Inspection Sheet 1 of 2

INFORMATION
Tag number BOX-001 Description Box for start/stop control Actuator
Item OK N/A P/L No

I Inspection Checklist
1.01 Box installed correctly. 
1.02 Correct material. 
1.03 Equipment supported correctly. 
II Function Test Checklist (Cool Loop Check)
2.01 Correct Function 
- Procedure of Function test for Start/stop Box X:
Test Equipment Used: Multimetter.
1. Check the NC contact of the Mushroom push button in release position (the multi meter
will alarmed ‘teet’).
2. Press the Mushroom push button -> The NC contact of button will change to NO (nothing
happens in the multi-meter).
- Punch List:
Company:
Name:
Signature:
Date:
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Electric Installation Inspection Sheet 2 of 2

INFORMATION
Tag number RA-001 Description Rotary Actuator
Item OK N/A P/L No

1.01 Actuator installed correctly. 
1.02 Correct material. 
1.03 Equipment supported correctly. 
II Function Test Checklist
2.01 Correct Function 
- Procedure of Function test for Rotary Actuator:
1. Press the Mushroom push button.
2. The Actuator will be impact and the Chimney Door will be opened.
3. Release The Mushroom Pust Button.
4. The Actuator will not be impact anymore and the Chimney Door will be Closed.
- Punch List:

Company:
Name:
Signature:
Date:
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ATTACHMENT C
INSTRUMENT CHECKLIST
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Instrument Installation Sheet 1 of 1

INFORMATION
Tag number TI-001 & TI-002 Description Temperature Gauge
Item OK N/A P/L No

1.01 Instrument installed correctly.
1.02 Correct material.
1.03 Check fitting has all auxiliary components installed.
1.04 Equipment supported correctly.
1.05 Correct Temperature Range
Punch List:

Company:
Name:
Signature:
Date:
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PDMM VIETNAM LIMITED LIABILITY COMPANY

PROJECT HEAT RECOVERY SYSTEM IN PDMM VN'S FACILITIES

DESIGN, SUPPLY, INSTALLATION OF HEAT RECOVERY

FIELD ACCEPTANCE TEST PROCEDURE

A 20-Jan-23 For Review TTV DBM LCH

Prepare Check Approve Check Approve

Doc. No: DK23-019-FA-PR-002 Rev.: A

Doc. No: DK23-019-FA-PR-002 Rev.: A

No. Document Number Document Name

1 DK23-019-ME-DR-001 Hex 01 GA Drawing

2 DK23-019-ME-DR-005 Hex 01 Tubebundle Detail Drawing

3 DK23-019-ME-DR-003 Platform Support for Hex 01 Drawing

4 DK23-019-ME-DR-004 Hex 01 Lifting Drawing

5 DK23-019-ME-DR-002 Hex 02 GA Drawing

6 DK23-019-ME-DR-006 Hex 01 Detail Drawing

7 DK23-019-ME-DR-007 Hex 02 Lifting Drawing

1 Inspect the completion of mechanical and piping installations as DKE/ALL

2 Inspect the completion of electrical system as per the attached DKE/ALL

3 Inspect the completion of instrument as per the attached DKE/ALL

4 Open Valve GV-01 DKE/ALL

Doc. No: DK23-019-FA-PR-002 Rev.: A

5 Open Damper to allow flue gas go through the HEX-02 DKE/ALL

6 DKE inform Alltech the system is ready to commissioning. DKE/ALL

4 Alltech start-up the plant as per existing procedure. DKE/ALL

5 Record the operating data of instrument. DKE/ALL

Doc. No: DK23-019-FA-PR-002 Rev.: A

Doc. No: DK23-019-FA-PR-002 Rev.: A

Mechanical and Piping Checklist Sheet 1 of 1

Project: HEAT RECOVERY SYSTEM IN PDMM VN'S FACILITIES

Completed By Approved By Accepted By Witnessed By

Doc. No: DK23-019-FA-PR-002 Rev.: A

Doc. No: DK23-019-FA-PR-002 Rev.: A

Electric Installation Inspection Sheet 1 of 2

Item OK N/A P/L No

Completed By Approved By Accepted By Witnessed By

Doc. No: DK23-019-FA-PR-002 Rev.: A

Electric Installation Inspection Sheet 2 of 2

Item OK N/A P/L No

Completed By Approved By Accepted By Witnessed By

Doc. No: DK23-019-FA-PR-002 Rev.: A

Doc. No: DK23-019-FA-PR-002 Rev.: A

Instrument Installation Sheet 1 of 1

Item OK N/A P/L No

Completed By Approved By Accepted By Witnessed By

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