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    150 Carburetor Service Guide

    Uploaded by

    Gustavo Rodríguez
    The document provides instructions for servicing the fuel supply system and carburetor of 150cc scooters, including removing and installing various carburetor components like the float chamber, vacuum chamber, air cut valve, and checking idle adjustments.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    150 Carburetor Service Guide

    Uploaded by

    Gustavo Rodríguez
    6 views5 pages
    The document provides instructions for servicing the fuel supply system and carburetor of 150cc scooters, including removing and installing various carburetor components like the float chamber, vacuum chamber, air cut valve, and checking idle adjustments.

    Original Title

    150 Carburetor service guide

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    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    The document provides instructions for servicing the fuel supply system and carburetor of 150cc scooters, including removing and installing various carburetor components like the float chamber, vacuum chamber, air cut valve, and checking idle adjustments.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    6 views5 pages

    150 Carburetor Service Guide

    Uploaded by

    Gustavo Rodríguez
    The document provides instructions for servicing the fuel supply system and carburetor of 150cc scooters, including removing and installing various carburetor components like the float chamber, vacuum chamber, air cut valve, and checking idle adjustments.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 5

    For All BMS SCOOTERS 150cc Gy6

    • Mount the right crankcase cover positioning bolt.


    • Mount the trigger winding and the stator coil.
    • Tighten the right crankcase cover positioning bolt.

    The bolt should be gradually diagonally tightened in


    two to three steps. $IWHU¿QLVKLQJWKHLQVWDOODWLRQLQ-
    spect for any oil leaks.

    FUEL SUPPLY SYSTEM INSPECTION AND SERVICING

    CV CARBURETOR
    The CV carburetor is a constant vacuum carburetor. The picture shows the structure of the CV
    carburetor.
    1. Gasket set 16. Needle jet holder
    2. Float valve set 17. Plate clip
    3. Needle jet set 18. Holder cap
    4. Float set 19. Tube A
    5. Float chamber set 20. Tube B
    6. Screw set A 21. Screw
    7. Screw set B 22. Screw
    8. Valve plate set 23. Washer screw
    9. Starter valve set 24. Washer screw
    10. Air cut valve set 25. Washer screw
    11. Compression coil spring 26. Clip
    12. Screw 27. Clip
    13. Carburetor assy. 28. Tube
    14. Top comp. 29. Main jet
    15. Vacuum piston comp. 30. Slow jet

    22
    For All BMS SCOOTERS 150cc Gy6

    CARBURETOR IDLING ADJUSTMENT

    AIR ADJUSTING SCREW ADJUSTMENT


    Step one: T urn on the air adjusting screw in the turn out by the prescribed number of turns.
    Turn out number of turns 2 3/4 – 2 1/4
    Step two: Adjust the throttle by adjusting the screw to the prescribed idle rpm.
    Step three: Left and right, adjust the air adjusting screw slightly to ¿nd the highest position
    of the rpm.

    Increase throttle quickly and gently (the rpm is from low to high), and return throttle immediately,
    then observe 10 to 15 minutes, to observe if the idle remains the same.

    VACUUM CHAMBER
    The picture shows the structure of the vacuum chamber of the
    CV carburetor.

    VACUUM CHAMBER REMOVAL


    • Remove the body cover. Remove the automatic choke
    lead wire.
    • Loosen the fuel drain bolt, and drain the fuel in the Àoat
    chamber. Remove the fuel line and the vacuum pipe.
    • Loosen the throttle cable adjusting nut and positioning nut;
    remove the throttle cable.
    • Loosen the carburetor air inlet vent clip and the inlet manifold clip;
    remove the carburetor.

    • Remove the vacuum cover bolt, and remove the vacuum cover.
    Notice: move slowly to prevent the spring from ejecting.

    • Take out the spring, the vacuum membrane and the plunger.

    • Press down the holding clamp of the needle valve top, and turn left
    to take out the clamp.
    • Take out the spring and needle valve.

    Do not damage the vacuum membrane.

    • Inspect the needle valve for wear.


    • Inspect the vacuum membrane for damage.
    • Inspect the plunger for damage.
    23
    For All BMS SCOOTERS 150cc Gy6

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    24
    For All BMS SCOOTERS 150cc Gy6

    Before removing ¿rst tighten the two screws gently, counting the number of turns
    Remove screws. Do not use excessive force to avoid damaging the air adjusting screw
    head surface.

    • Remove the main fuel injection nozzle and fuel injection needle seat.

    FLOAT CHAMBER INSTALLATION


    ,QVSHFWWKHÀRDWIRUDQ\GDPDJHDQGIRUIXHOLQWKHÀRDW,QVSHFWWKHÀRDWYDOYHDQGÀoat valve
    seat for wear. If there is wear, it should be replaced.

    Clear every fuel line and air line on the carburetor body with compressed air.

    FLOAT CHAMBER INSTALLATION


    • Install the main fuel injection nozzle and fuel injection needle seat.
    • Install the air adjusting screw and choke adjusting screw, and turn them to the proper position ac-
    cording to the noted number of turns while removing.
    ‡0RXQWWKHÀRDWYDOYHWKHÀRDWDQGWKHÀRDWSLQ
    • TLJKWHQWKHÀRDWSLQSRVLWLRQLQJVFUHw.

    FUEL LEVEL INSPECTION


    • Measure the fuel level height.
    Fuel level height 18.5mm
    ‡,QVSHFWWKHÀRDWIRUDQ\GDPDJHDQGLQVSHFWWKHÀoat valve for excess wear.
    ‡&RQ¿UPWKDWWKHXSDQGGRZQPRYHPHQWRIWKHÀoat is normal.

    CARBURETOR INSTALLATION
    ‡,QVSHFWWKHÀRDWIRUDQ\GDPDJHDQGLQVSHFWWKHÀoat valve for excess wear.
    ‡&RQ¿UPWKDWWKHXSDQGGRZQPRYHPHQWRIWKHÀoat is normal.

    CARBURETOR INSTALLATION
    • Reverse the removal procedure for installation.
    • After installing, confirm that all carburetor linkage and cables are in correct position. Verify that
    carburetor is in idle position.

    25
    For All BMS SCOOTERS 150cc Gy6

    AIR CUT VALVE (ACV)


    The air cut valve can avoid some abnormalities when the throttle closes too quickly.
    The structure of the air cut valve is shown in the picture.

    AIR CUT VALVE REMOVAL


    • Remove the air inlet manifold of the cut valve.
    • Remove the bolt. R emove the vacuum membrane cover,
    the spring, and the vacuum membrane.

    AIR CUT VALVE INSTALLATION


    • Mount the vacuum membrane on the carburetor.
    • Mount the spring, the vacuum membrane cover, and the lock
    bolt.

    The bottom side of the vacuum membrane should


    be aligned with the carburetor. The top side should
    be aligned with the vacuum membrane.

    AIR CHECK VALVE


    The air check valve starts working under 31mph (50 km/h), and opens the second air inlet to
    reduce CO2 displacement.

    AIR CHECK VALVE INSTALLATION


    Reverse the procedure for removal

    When installing, make sure all the connecting pipes are connected properly,
    and that they are not squeezed, bent, or clogged up.

    26

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