Aemc 5060
Aemc 5060
Aemc 5060
50 5 0
50 6 0
Serial #: _ ________________________________
Catalog #: 2130.20 / 2130.21
Model #: 5050 / 5060
1. INTRODUCTION................................................................................ 3
1.1 International Electrical Symbols............................................................3
1.2 Definition of Measurement Categories..................................................4
1.3 Receiving Your Shipment......................................................................4
1.4 Ordering Information.............................................................................4
1.4.1 Accessories and Replacement Parts.......................................4
1.5 Accessory Information..........................................................................5
1.5.1 DataView® Software (for Model 5060)......................................... 5
1.5.2 Serial Printer (for Model 5060).................................................5
2. PRODUCT FEATURES....................................................................... 6
2.1 Megohmmeter Features........................................................................8
2.2 Digital Features.....................................................................................9
2.3 Bargraph.............................................................................................10
2.4 Symbols..............................................................................................10
2.5 Push-button Functions........................................................................11
2.5.1 2nd Button..............................................................................11
2.5.2 V-TIME / Button...............................................................11
2.5.3 R-DAR-PI-DD / R(t) Button....................................................12
2.5.4 / ALARM Button...............................................................16
2.5.5 / Smooth Button................................................................17
2.5.6 Button...............................................................................17
2.5.7 SET-UP Function...................................................................18
2.5.8 Clearing the Memory.............................................................20
2.5.9 Communication Rate (RS-232)..............................................20
2.5.10 Default Device Configuration.................................................20
2.5.11 Voltage Disturbance Limit......................................................21
2.5.12 Automatic Measuring Range.................................................21
2.5.13 Blocking (Disabling) Test Voltages.........................................22
3. SPECIFICATIONS........................................................................... 23
3.1 Reference Conditions.........................................................................23
3.2 Voltage................................................................................................23
3.3 Insulation Resistance..........................................................................23
3.4 Power Supply......................................................................................28
3.5 Environmental Specifications..............................................................29
3.6 Mechanical Specifications...................................................................29
3.7 Safety Specifications...........................................................................29
3.8 Variations in Operating Range............................................................30
4. MEASUREMENT FUNCTIONS.......................................................... 31
4.1 AC/DC Voltage....................................................................................31
4.2 Insulation Measurement......................................................................31
5. OPERATION................................................................................... 33
5.1 Measurement Procedure....................................................................33
5.2 Insulation Measurement......................................................................33
5.3 Operation Examples...........................................................................34
5.4 Capacitance Measurement.................................................................35
5.5 Residual and Leakage Current Measurement....................................35
7. DATAVIEW® SOFTWARE................................................................. 42
7.1 Features..............................................................................................42
7.2 Installing DataView®............................................................................42
7.3 Connecting the Model 5060 to your Computer...................................46
7.4 Using DataView®.................................................................................47
7.4.1 Configuring the Instrument....................................................48
7.4.2 Running the Test....................................................................50
7.5 DataView® Megohmmeter Templates..................................................53
7.5.1 Megohmmeter Summary Report Template............................53
8. MAINTENANCE.............................................................................. 55
8.1 Recharging the Battery.......................................................................55
8.2 Fuse Replacement..............................................................................56
8.3 Cleaning..............................................................................................56
8.4 Storage...............................................................................................56
Repair and Calibration.........................................................................................57
Technical and Sales Assistance..........................................................................57
Limited Warranty.................................................................................................58
Warranty Repairs.................................................................................................58
CHAPTER 1
INTRODUCTION
WARNING
These safety warnings are provided to ensure the safety of personnel and
proper operation of the instrument.
• Do not attempt to perform any tests with these instruments until you have
read the instruction manual.
• Safety is the responsibility of the operator!
• Tests are to be carried out only on non-energized circuits! Check for live
circuits before making resistance measurements (safety check).
• High voltage is present, as is the sample connected to it. Anyone
performing or assisting in testing must follow all safety precautions to
prevent electrical shock to themselves and to others.
• AEMC® considers the use of rubber gloves to be an excellent safety
practice, even if the equipment is properly operated and correctly grounded.
• When testing samples with a capacitive component, make sure they have
been properly discharged and are safe to touch. Dielectric insulation
samples should be short-circuited for at least five times the amount of time
they were energized.
• Megohmmeters should never be used in an explosive environment.
• Only use the leads that are supplied with the megohmmeter. If they are
defective or worn, replace before testing.
• This instrument can be used on installations rated for 1000V, Category III,
or 2500V, Category I.
Replacement Cable (for Serial Printer) PC RS-232, DB9 F/F 6 ft..... Cat. #2119.46
PRODUCT FEATURES
The megohmmeters Model 5050 and 5060 are portable instruments, housed in
rugged casing.
These megohmmeters are designed to check the safety of electrical installations
and equipment.
Measures:
• Voltage
• Insulation Resistance
• Capacitance
• Leakage Current
Advantages:
• Automatic voltage detection in all functions, before or during the mea-
surement, which inhibits or stops the measurement.
• Automatic detection of external AC or DC voltages on the terminals
• Threshold programming in each function, triggering audible alarms
• Timed control of measurement duration
• Fuse protection, with defective fuse detection and indication
• Digital filtering of insulation measurements
• Automatic discharge of residual high voltage on the tested device
• Automatic shut-off to save the batteries
• Battery level indicator
• Large easy-to-read back-lit LCD
SET-UP
MΩ 50-5000V
MΩ - 5000V
FF 0.1A
MΩ - 2500V 5
380V - 10kA
5x20mm
MΩ -1000V
1 MΩ - 500V
OFF
G
V/TIME
6
SMOOTH ALARM
R-DAR-PI-DD START/STOP
1000V CAT III
( 2500V )
2 nd R(t) MEGOHMMETER
MODEL 5050
MODEL 5060
2 3 4
SET-UP
MΩ 50-5000V
MΩ - 5000V
FF 0.1A
MΩ - 2500V 5
380V - 10kA
5x20mm
MΩ -1000V
1 MΩ - 500V
OFF
G
V/TIME
6
SMOOTH ALARM
6. START/STOP button
7. 6 buttons (5050) or 8 buttons (5060), each with a first and second function.
The second functions are highlighted in yellow below each button:
• 2nd (yellow button) - Selects the second function on each button.
• R-DAR-PI-DD - Lets you choose the type of measurement to be per-
formed. Instantaneous Resistance (R), Dielectric Absorption (DAR),
Polarization Index (PI), or Dielectric Discharge (DD).
• R(t) - Shows/hides the interval values of insulation resistance, test volt-
age and time-stamping, following a time-controlled test.
• V/TIME - When measuring insulation, pressing this button displays the
time elapsed since the beginning of the measurement, then the exact
voltage generated. When performing resistance or capacitance measure-
ment, this button has no effect. In MR (memory recall), it displays the date
and time at which the measurement was stored, the exact test voltage
and the OBJ : TEST number.
min sec
COM
MEM MR 8.8.8.8 V DC
AC
8.8.8.8
OBJ. TEST
PI 2nd GΩ TΩ
DARDD MΩ kΩ
ALARM µA nA µF
P SMOOTH REMOTE
Main Display
Indicates the value of:
• Insulation measurement (resistance, DAR and PI, DD, capacitance).
Small Display
Indicates:
• Voltage measured or applied by the instrument.
• Elapsed time or the output voltage, during insulation measurement.
After recording a set of data (5060), the small display also indicates the time and
date in MR (memory recall) mode, and the memory address with the OBJ : TEST
number.
2.4 Symbols
MEM/MR: Memory address (5060) - indicates the memory operation.
OBJ:TEST: Memory address (5060) - the number is displayed on the small digital
display.
COM: Flashes on the screen when data is transmitted to the serial interface (5060)
or remains permanently displayed if there is a problem during transfer.
REMOTE: Remote control via an interface (5060). In this mode, all the buttons
and the rotary switch on the instrument are non-functional, except for
the OFF position.
NOTE: If the selector switch’s position is altered, or if the STOP button is pressed
during measurement, the measurement is interrupted.
This function is only active for insulation measurement.
The PI and DAR values are useful on long cables, or when monitoring the aging of
insulation on electrical machines.
For multi-layer insulation, if one of the layers is defective, but all the others show
strong resistance, the calculation of the PI and PAR ratios is not sufficient to show
this type of problem.
NOTE: The dielectric discharge test is suited for the insulation measurement of
rotating machines, and in general, for the insulation measurement of heteroge-
neous or multilayer insulation containing organic materials.
NOTE: During the measurement, the DAR value is not available if the DD value
was preselected before the measurement. The PI value is not available if DAR or
DD values were preselected before the measurement.
If the R-DAR-PI-DD button is pressed during the voltage measurement before the
start of a measurement, the following is displayed:
MΩ DAR PI DD
NOTE: The input current may be a depolarization current resulting from an earlier
insulation measurement. It is recommended to start a new DAR and PI measure-
ment after the current has dropped to a negligible value (on the order of 100pA)
to avoid variations on these measurements.
a) DAR: Press START - the DAR symbol flashes and the display indicates “- - - -”
as long as the calculation of the ratio is not possible (t <1 mn).
DAR
e.g.:
After 1 min, the measurement stops and the main display automatically shows the
DAR value. During or after measurement, the R-DAR-PI-DD button can be used to
see the insulation measurement carried out, but it does not give the PI value since
the measurement has not lasted long enough.
b) PI: Press START - the PI symbol flashes and the display indicates “- - - -” as
long as the calculation of the ratio is not possible (t < programmed PI times).
PI
e.g.:
After the upper PI time has passed, the measurement stops and the main display
automatically shows the PI value. During and after measurement, the R-DAR-
PI-DD button makes it possible to display the DAR (after 1 min), the PI and the
insulation measurement.
c) DD: Press START - the DD symbol flashes and the display indicates “- - - -”
as long as the calculation of the ratio is not possible (t <30 min +1 min).
DD
e.g.:
1 minute after the measurement stops, the DD symbol becomes steady, the dis-
play automatically show the value of DD.
DAR MΩ or PI MΩ or DD MΩ
The time between each saved sample is programmed in the SET-UP menu.
This function is also available on the Model 5050, which has neither a read-write
memory for saving measured data, nor an interface for data retrieval from the
instrument by a PC.
Model 5050:
Up to 20 samples can be recorded during measurement at the sample rate chosen
in SET-UP (the default value is 30 seconds). It is possible to save more than 20
samples depending on available memory.
Model 5060:
The number of samples that can be saved is only limited by the memory space
available.
To enter the display mode, press the R(t) button:
• The small display indicates the time 00:30 (e.g. the sampling frequency is
every 30s).
• The main display shows the corresponding R value.
The button is used to scroll down through the all the samples saved during
measurement, allowing you to read the information in order to draw R(t) and V(t)
graphs.
This makes it possible to carry out R(t) analysis on-site, without a printer or a PC.
To exit this function, press the R(t) or R-DAR-PI-DD button again.
If activated, and the high or low threshold values are programmed, the “ALARM”
symbol flashes and the buzzer (if activated) sounds continuously when the thresh-
old is crossed.
It is possible to program a different limit in each function. These limits will be stored
in memory even after the device is turned off.
• Program the Alarm Set Point Resistance Value for the Test Voltage you
will be using.
• Press the Yellow 2nd button and then the Alarm button to set Alarms. The
first time you press 2nd & Alarm you will see the alarm setting for 50 volt
tests.
• Press 2nd & Alarm buttons repeatedly until you see the test you wish to set
alarms for in the top line of the display. The sequencing will be 500, 1000,
2500, 5000, and set.
• Use the cursor keys to adjust the Blinking value. First select KΩ, MΩ, GΩ
or TΩ using the Up Arrow Key ().
• Next, press the Right Arrow Key () to move to the next selection which
is the greater than (>) / less than (<) choice. Use the Up Arrow Key to
make your selection.
• When finished programming the alarm settings, place the rotary switch to
the desired test function.
• Before initiating a test, press the Yellow 2nd button and the Alarm button
to activate the Alarm Notification. The word “ALARM” will appear in the
lower left side of the display.
• Next, press the round yellow Start/Stop button to begin the test. The Alarm
symbol will flash and the buzzer will sound continuously if the Alarm set
point is tripped.
NOTE: If the rotary switch is turned off prior to the next test, the alarm notification
will be deactivated. You will need to press the Yellow 2nd button and the Alarm
button to activate the Alarm Notification when you turn the unit back on before
starting the next test, if alarm notification is desired.
2.5.6 Button
Changes the flashing parameters displayed, or views R(t) values (see § 2.5.3).
As a general rule, two figures (day, month, hour, min., sec., and OBJ:TEST)
flash.
The and functions have a “follow-on” mode. (e.g. as soon as the high or low
program limit is reached, the parameter to be modified switches automatically to
the following low or high limit.)
Second Function
• Press button briefly to decrease the displayed number slowly.
• Press button for a longer time to decrease at a faster rate.
Unlike all the second functions of other buttons, it is not necessary to press the
button each time to get to the function. The symbol remains displayed
and is valid for the function (only), as long as the user does not deactivate it by
pressing or another button.
(3rd press)
Default configuration DFLt SEt
then START
User selectable test
(4th press) SEt 100V V 40 / 5100V
voltage
Disturbance limit voltage (5th press) 0.03 V dISt V 0.03/0.10/0.20
The values shown on this table, in the “Display/main” and “Display/small” columns, are the factory default values. In
case they are accidentally changed, it is possible to get them back. (see § 2.5.10).
To clear the entire memory, press the MEM button again for 2 seconds:
Press the MEM button again for 2 seconds to clear the contents:
Press START to select the default configuration settings (see the previous table).
NOTE: This adjustment provides the best compromise between the measure-
ment build-up time and the presence of external interference voltages (§ 4.2).
Use the button to choose a fixed (1, 2 or 3 on the main display) or automatic
(Auto on the main display) measurement range.
NOTE: The fixed measurement ranges correspond to the current ranges of the
following measurements:
• After setting the maximum test voltage, toggle back to “OFF” by pressing
the button
Example: By choosing ON and a test voltage limit of 750V, the measurement will be
performed at 500V for the 500V switch position on the rotary switch, and at 750V for
all the other positions on the rotary switch (LIM will appear for 3 seconds on the main
display).
SPECIFICATIONS
3.2 Voltage
Measurement Range 1.0 to 99.9V 100 to 999V 1000 to 2500V 2502 to 4000V
Frequency Range* DC and 15Hz to 500Hz DC
Resolution 0.1V 1V 2V 2V
1% of Reading
Accuracy 1% of Reading ± 3cts
± 5cts
Input Impedance 750kΩ at 3MΩ depending on measure voltage
*Over 500Hz, the small display indicates “- - - -” and the main display gives only an assessment of the peak
value of the measured voltage.
Test
500V 500V - 1000V 500V - 1000V - 2500V - 5000V
Voltage
1MΩ to 4.00 to 40.0 to
Range 30 to 99kΩ 100 to 299kΩ 300 to 999kΩ
3.999kΩ 39.99MΩ 399.9MΩ
Resolution 1kΩ 10kΩ 100kΩ
Accuracy ±5% of Reading + 3cts
These values include the influences caused by the charge of the capacitive com-
ponent, by the automatic range system and to the test voltage control.
Non Capacitive
With capacitance of 1µF
Test Voltage Load (unsmoothed
(smoothed measurement)
measurement)
1MΩ 3s 4s
500V
100GΩ 8s 40s
1MΩ 3s 4s
1000V
100GΩ 8s 80s
3MΩ 3s 4s
2500V
100GΩ 8s 90s
5MΩ 4s 16s
5000V
100GΩ 8s 120s
500V Range
600
500
Output voltage (V)
400
300
200
100
0
0.01 0.1 1
Resistance (MΩ)
1000V Range
1200
1000
Output voltage (V)
800
600
400
200
0
0.01 1
Resistance (MΩ)
2500V Range
3000
2500
Output voltage (V)
2000
1500
1000
500
0
0.1 1 10
Resistance (MΩ)
5000V Range
6000
5000
Output voltage (V)
4000
3000
2000
1000
0
0.1 1 10
Resistance (MΩ)
Calculation of Term DD
Number of Measurements
Test Voltage Nominal Charge 5s on nominal charge (with 25s pause between
each measurement)
500V 500kΩ 6500
1000V 1MΩ 5500
2500V 2.5MΩ 4000
5000V 5MΩ 1500
*The terms DAR, PI, DD and the capacity and current leak measurements are included in the quantity “MΩ”.
MEASUREMENT FUNCTIONS
If the external voltage present at the device terminals is less than the value defined
previously, then insulation measurement can proceed:
Pressing START immediately begins the measurement. The measurement value
is displayed on the main digital display and on the bargraph. An audible beep is
given out every 10 seconds to indicate that measurement is in progress.
Note: Adjustment of the dISt factor optimizes the measurement build-up time. If
there is no interference voltage present, the dISt factor may be adjusted to the
minimum value to obtain a build-up time for the minimum measurement.
If the “time-controlled test - ” mode has been selected, the R(t) button makes it
possible to access all the saved interval measurements automatically.
If the ALARM function is activated, a buzzer is triggered as soon as the measure-
ment crosses the threshold programmed in the SET-UP configuration menu.
OPERATION
Note: There are several special functions that can be used (see § 2.5).
• Use the rotary switch to select the required test voltage (MΩ-500V, or
MΩ-1000V, or MΩ-2500V, MΩ-5000V, or Var. MΩ-50-5000V).
• Connect the instrument to the insulator to be tested.
• Start the measurement using the START/STOP button and read the
results.
Use R(t) when carrying out a ‘time-controlled test’ to scroll through the interval
measurement values saved at the sampling rate specified in SET-UP. These
values are available until another measurement is taken or the selector switch is
turned.
When measuring high levels of insulation (> 1GΩ), it is advised that the “G”
guard terminal be used to eliminate the influence of surface leakage currents. The
guard is connected between the two measurement contact points, and the surface
susceptible to surface currents, (e.g. dusty, damp cable or transformer insulation).
In this case, alligator clips are preferable to test-probes held in the hand.
+ 110 - 230V
50/60 Hz
20 VA max
RS-232
SET-UP
MΩ 50-5000V
MΩ - 5000V
M
MΩ - 2500V
FF 0.1A
380V - 10kA
5x20mm
MΩ -1000V
MΩ - 500V
OFF
G
V/TIME
MEM
ALARM
+ 110 - 230V
50/60 Hz
RS-232
20 VA max
SET-UP
MΩ 50-5000V
M
MΩ - 5000V
G FF 0.1A
380V - 10kA
5x20mm
MΩ - 2500V
MΩ -1000V
MΩ - 500V
OFF
G
V/TIME
MEM
ALARM
SET-UP
MΩ 50-5000V
Cable MΩ - 5000V
G FF 0.1A
380V - 10kA
MΩ - 2500V
Guard
5x20mm
MΩ -1000V
MΩ - 500V
-
OFF
G
V/TIME
SMOOTH ALARM
2 2
3 3
5 5
3) If a time-controlled test has been initiated, interval values (samples) are avail-
able. They are automatically saved under the same OBJ : TEST number as
the final measurement.
Memory Capacity
• Total memory space: 128kb
• Data management: 8kb
• Free memory space: 120kb
An insulation measurement requires 80 bytes. A “time-controlled test” sample
requires 10 additional bytes. Therefore, it is possible to record about 1500 insula-
tion measurements.
Press MEM once to get the following free OBJ : TEST number; the bargraph dis-
played corresponds to the available free memory space.
• If the entire memory is free, all of the bargraph segments appear.
• If the entire memory is full, the arrow to the left of the bargraph flashes.
• As soon as the storage is complete, the bargraph disappears.
• When the button is pressed, the MR symbol is displayed. The small dis-
play indicates the last OBJ : TEST number to be assigned (e.g. 02 :11).
• 02 “11” flashes opposite the TEST symbol. Use the and buttons to
select the desired OBJ : TEST number.
• The V/TIME button gives access to the date / time/V/ OBJ-TEST number
for each result.
To exit from R(t) mode and return to the normal memory recall mode (OBJ : TEST),
press R(t) or R-DAR-PI-DD again.
To exit the MR function, press MR button once again or turn the selector switch.
NOTE: If the data transmission to the printer is successful, the COM symbol
flashes once on the screen. If a problem has occurred, the COM symbol remains
on the LCD screen without flashing.
NOTE: PRINT only works when the test is stopped by pressing the START/STOP
button and the value is displayed on the LCD.
Insulation Measurement
AEMC® Instruments Model 5060
Instrument number: 000 001
INSULATION RESISTANCE TEST
OBJECT: 01...................................... TEST: 01 (only printed in MR mode)
Description: ....................................................
........................................................................
Date: .............................................03.31.2001
Start time: .............................................14 :55
Test duration: .......................... 15 min. 30 sec
Temperature: ...............................°C ......... °F
Relative humidity: ....................................... %
Test voltage: ........................................ 1000V
Insulation resistance (R):................ 385GOhm
DAR (R 1’/R 30”): ..................................1.234
PI (R 10’/R 1”): ......................................2.345
Comments: .....................................................
........................................................................
Date of next test: .............................../..../.......
Example:
AEMC® Instruments Model 5060
Instrument number: 000 001
OBJECT: 01......................................TEST: 02
Date: .............................................03.31.2001
Starting time: .......................................15h 10
Running time:........................... 15 min 30 sec
DATAVIEW® SOFTWARE
7.1 Features
DataView® has a simple, easy-to-use interface for configuring and running tests
with the Model 5060, as well as, printing reports of the test results. There are many
features that are available through DataView®.
NOTE: If installing onto a Vista based computer the User Account Control dialog
box will be displayed. Select the Allow option to proceed.
Figure 7-1
There are several different options to choose from. Some options(*) require an
internet connection.
• *Adobe Reader - Links to the Adobe® website to download the most recent
version of Adobe® Reader to the computer. Adobe® Reader is required for
viewing PDF documents supplied with DataView® that are accessible from
the Help menu.
Megohmmeter Models 5050 / 5060 43
• MetaViewer - The MetaViewer utility program allows a user to view and
print .dmf or .emf files generated by DataView® without having DataView®
software installed.
5. To proceed, accept the terms of the license agreement and click Next.
7. In the Setup Type window that appears, select the “Complete” radio button
option, then click Next.
8. In the Select Features window that appears, select the instrument’s control
panel that you want to install, then click Next.
10. If the feature selected for installation requires the use of a USB port, a warning
box will appear, similar to Figure 7-3. Click OK.
Figure 7-3
If USB drivers are not needed, setup will continue at Step 13.
11. The Install Driver dialog box will appear. Click on Install.
Figure 7-4
NOTE: The installation of the drivers may take a few moments. Windows may
even indicate that it is not responding, however it is running. Please wait for it to
finish.
13. Next, the Installation Wizard Complete window will appear. Click on Fin-
ish.
14. A Question dialog box appears next. Click Yes to read the procedure for con-
necting the instrument to the USB port on the computer.
NOTE: The Set-up window remains open. You may now select another option to
download (e.g. Adobe® Reader), or close the window.
15. Restart your computer, then connect the instrument to the USB port on the
computer.
16. Once connected, the Found New Hardware dialog box will appear. Windows
will complete the driver installation process automatically.
Shortcuts for DataView® and each instrument control panel selected during the
installation process have been added to your desktop.
NOTE: If you connected your instrument to the computer before installing the
software and drivers, you may need to use the Add/Remove Hardware utility to
remove the instrument driver before repeating the process.
You are now ready to communicate using DataView® with the megohmmeter.
There are two ways to open and use the DataView® software:
Figure 7-5
1. Click the Configure Instrument button. A dialog box will open, allowing you
to select the Communication Rate and the Serial Port for communicating with
the Model 5060.
Figure 7-6
2. Make sure that the serial port displayed in the dialog box matches the port you
plugged the serial cable into. If the correct serial port is not selected, click on
the drop down arrow and select the proper one.
4. Once the proper communication parameters have been specified click on the
OK button.
NOTE: The instrument must be configured for the same communications rate
specified in Figure 7-6. If it is not, then you must either select the corresponding
rate or change the instrument’s rate.
This dialog box lets you configure every aspect of the Model 5060 megohmmeter.
Each field in the dialog box is identical to the programmable features available
from the instrument front panel itself. Refer to § 2.5 for a complete description of
each configurable function.
Several of the functions are configured by typing the appropriate value in the field
provided, such as test run time, which may be programmed from a value of one
minute to 59 minutes 59 seconds.
Others are configured by clicking on the appropriate radio button, such as, activat-
ing or deactivating the buzzer by either selecting ON or OFF.
The right hand side of this setup dialog box contains nine command buttons:
• Close: Closes the Configuration dialog box and will bring up the Control
Panel.
• Save to Disk: Saves the current configuration. This file will reside on the
computer’s disk drive. Saving different configuration setups can be useful
for future functions and tests.
• Load from Disk: Retrieves a saved file from the computer’s disk drive to
be used in programming the megohmmeter.
• Defaults: Resets all fields in the Setup dialog box back to the original
factory settings.
• Clear Memory: Erases all contents in all memory locations in the mego-
hmmeter.
• Download: Retrieves the stored data from all memory locations within
the megohmmeter for use on the computer’s disk drive memory.
Once all fields in the Setup dialog box have been configured, it is recommended
that you perform the following steps.
4. Click on the Close button to exit Setup and open the Control Panel.
NOTE: While connected, both the DataView® and Megohmmeter windows are
open. They have similar main menu options, so you need to be aware of which
window you are working in.
You can tell which window you are working in by looking at the top left corner of
the active window. It will either display “DataView” or “Megohmmeter”.
You can toggle between both windows via the Windows taskbar at the bottom of
your screen.
1. Select the appropriate voltage for the test by clicking on the radio button next
to the desired selection.
2. Press the Start button. This will run the test at the selected voltage.
As the test is running, all other buttons are grayed out and the Start button
becomes a Stop button.
Once the test has started, a graph will begin to appear and build on the right side
of the Control Panel (see Figure 7-8). The statistical data for the time of the test,
DAR, PI, resistance value and other information will appear as they are completed
on the lower left side of the Control Panel.
The test will stop automatically at the end of the programmed run time. You may
also stop the test at any time by pressing the Stop button. When the test is com-
plete, if the “Calculate DD” check box was enabled, the Model 5060 will automati-
cally calculate dielectric discharge ratio. This test takes 60 seconds.
NOTE: On small motors and machinery it is possible that the capacitance values
are too low for this test to be completed accurately. In these cases, simply press
the Stop button to stop the dielectric discharge test.
3. Once the test has been completed press the Save to Disk button to save the
results of the test just completed to a disk drive in your computer.
4. Name the file, then press the Save button.
Figure 7-9
5. Once you have completed filling in all the information on the screen, press
OK. This will open a dialog box allowing you to add a descriptive name for the
object and test just performed.
6. Press the OK button. The information is now saved to the computer’s
memory.
7. Close the dialog box by clicking on the small at the top right hand corner of
the dialog box.
8. You will then be asked if you want to open the database just saved. Click the
Yes button, which will open a dialog box labeled Create View from Template.
9. In the Groups window of this dialog box, click on “megohmmeter” then select
the desired template, if other than the default is desired.
10. In Step 2: Specify Database(s) window, the file you just saved and named
should be visible. If this is the file you wish to generate a report from, click the
OK button. The report will now be available on the screen including graph,
individual data points and all statistical data.
11. To print this report, either click on the Print icon or click on the File command
and then Print.
Figure 7-10
Each of these frames is customized by using the associated properties dialog box.
The properties dialog box for a frame is displayed by selecting the frame, right-
clicking and selecting Properties from the list displayed.
MAINTENANCE
Use only factory specified replacement parts. AEMC® will not be held responsible
for any accident, incident, or malfunction following a repair done other than by its
service center or by an approved repair center.
Connect the instrument to the 120VAC power cord via the connector (charging
starts automatically).
• bAt on the small display and CHrG or chAr on the main display, signi-
fies fast charging in progress.
• bAt on the small display and CHrG flashing on the main display, signi-
fies slow charging (starts off with fast charge, temperature conditions
permitting).
• bAt on the small display and FULL on the main display, signifies that
charging is over.
If the instrument is started up and the battery voltage is >8V, then the normal use
of the device is permitted.
NOTE: The battery should only be changed by an authorized repair facility recog-
nized by AEMC® Instruments.
Changing the battery causes data to be lost from the memory.
Proceed with a total clearing of memory in SET-UP (see § 2.5.7) so the MEM/MR
functions can be used again.
Make sure that none of the terminals are connected and that the selector
switch is set to OFF before opening up the case.
Only use the type of fuse shown on label inside the unit’s cover:
0.1A - Fast Acting - 380V, 5x20mm, 10kA
8.3 Cleaning
Use a soft cloth lightly dampened with soapy water. Rinse with a wet cloth and then
dry with a dry cloth. Do not use alcohol, solvents or hydrocarbons.
8.4 Storage
If the instrument is not used for an extended period of time, it is recommended to
charge the instrument every two or three months.
For full and detailed warranty coverage, please read the Warranty Coverage
Information, which is attached to the Warranty Registration Card (if enclosed)
or is available at www.aemc.com. Please keep the Warranty Coverage
Information with your records.
Warranty Repairs
What you must do to return an Instrument for Warranty Repair:
First, request a Customer Service Authorization Number (CSA#) by phone or by
fax from our Service Department (see address below), then return the instrument
along with the signed CSA Form. Please write the CSA# on the outside of the
shipping container. Return the instrument, postage or shipment pre-paid to: