SWTH4517 英文操作保养手册EN-20220629 DONE

SWTH4517
Telescopic Handler
Operation & Maintenance Manual
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.

March, 2022
SWTH4517 Operation and maintenance manual
I
FOREWORD
Please read the instructions in the manual carefully to learn how to operate and maintain your
telescopic handler correctly before operation. Failure to comply may result in personal injury and
machine damage.
Safety precautions and labels in this manual are stick on the machine, which provides the
instruction and ways to avoid these hazards.
SUNWARD is unable to predict all potential risks. Thus, the safety information in this manual
and on the machine only includes basic safety rules, without all possible safety measures. If there are
no recommended or allowable methods in this mnual, it’s your responsibility to take necessary
measures for safety.
Never allow prohibited usage or operations mentioned in the manual on any conditions.
This machine is designed in a metric system, and the sizes in this manual are in the metric unit,
even if the inch size is shown, it’s also transferred by the metric unit. Thus, please use specified
metric parts and tools.
This manual shall be considered as a permanent part of your machine, which should be placed
at a easy access position for the operator; If it’s damaged or lost, please purchase from SUNWARD
or our distributors. When the machine is transferred or sold, this manual should be attached.
Only qualified and experienced operators who have participated the formal training and
obtained authorized licenses can operate, check and maintain the machine. Besides, operators should
be in good physical and metal condition with normal reaction and reaction time. During working,
operators are forbidden to take any medicines which are harmful to health, drink beverages with
ethyl alcohols or inject any other anesthetics.
All data, charts and specifications in this manual are based on the latest product information
available at the time of publication. The improving changes of the machine design are always shown
on details which may be not mentioned in this manual. SUNWARD Intelligent Equipment Co. Ltd.
reserves the right to change the design of the machine without notice.
The latest materials about the machine or some related issues about the material involved in this
manual, please contact with SUNWARD or the distributors.
Altering or changing the machine privately may violate the industry standard or government
regulations. Therefore, any refitting or changing on the machine should be permitted by SUNWARD.
I
Warning
Some related chemicals may be exposed during the operation and
matinenance of SWTH4517, including engine emission, carbon monoxide,
phthalate and plumbum that may result in cancers, children who are born with
developmental defects or others reproductive hazard. To reduce the exposure and
avoid excessive inhalation of the exhaust gas, don’t idle the engine if it’s not
necessary, and repair or maintain the machine at a ventilated site, and always
wear good gloves or keep hands clean.
II
TABLE OF CONTENTS
FOREWORD...........................................................................................................................................I
TABLE OF CONTENTS........................................................................................................................ 3
1 SAFETY RULES.................................................................................................................................1
1.1 SAFETY MARKS.........................................................................................................................2
1.2 COMMON PRECAUTIONS AND MEASURES........................................................................3
1.3 SAFE RULES FOR OPERATION............................................................................................... 4
1.3.1 Hazards of Electric Shock....................................................................................................4
1.3.2 Hazards of Tip-Over............................................................................................................ 5
1.3.2.1 Overview.....................................................................................................................5
1.3.2.2 Non-Suspended load................................................................................................... 6
1.3.2.3 Suspended Load..........................................................................................................6
1.3.3 Travelling Hazards............................................................................................................... 7
1.3.4 Hazards of Load Falling.......................................................................................................8
1.3.5 Personnel Hoisting............................................................................................................... 9
1.3.6 Hazards of Slope Travelling...............................................................................................10
1.3.7 Hazards of Being Involved and Squeezed......................................................................... 11
1.3.8 Hazard of Personnel Falling...............................................................................................12
1.3.9 Hazard of Chemicals Erosion............................................................................................ 13
1.3.9.1 Exhaust Emission......................................................................................................13
1.3.9.2 Inflammables and Explosives................................................................................... 13
1.3.9.3 Hydraulic Oil............................................................................................................ 13
1.3.10 Waste Disposal................................................................................................................. 13
2 PREPARATION AND INSPECTION BEFORE OPERATION....................................................... 14
2.1 PREPARATION, INSPECTIONAND MAINTEANCE.............................................................14
2.2 INSPECTION AND TEST BEFORE OPERATION.................................................................. 15
2.3 SAFETY LABEL........................................................................................................................16

2.4 PATROL INSPECTION..............................................................................................................18
2.5 PREHEATING AND OPERATION INSPECTION................................................................... 20
2.5.1 Inspection during Preheating............................................................................................. 20
2.5.2 Inspection Befroe Operation.............................................................................................. 20
2.6 CAB............................................................................................................................................ 21
3 OPERATION..................................................................................................................................... 22
3.1 OVERVIEW................................................................................................................................23
3.2 CAB CONTROL LAYOUT........................................................................................................24
3.3 INSTRUCTION OF CONTROL INDICATION........................................................................ 25
3.3.1 Digital Meter......................................................................................................................25
3.3.2 Indicators in the Digital Meter...........................................................................................26
3.3.3 Left Control Panel..............................................................................................................26
3.3.4 Right Control Panel............................................................................................................27
3.3.5 Load Indicator....................................................................................................................27
3.3.6 Main Power Switch............................................................................................................27
3.3.7 Ignition Switch...................................................................................................................27
3.3.8 Control Lever of Reduction Gearbox................................................................................ 28
3.3.8.1 Selection of Travelling Direction..............................................................................28
3.3.8.2 Gear-Shifting............................................................................................................ 28
3.3.9 Outrigger Control Button...................................................................................................29
3.3.10 Control Lever................................................................................................................... 29
3.3.10.1 Operation of Telescopic Boom and Attachment..................................................... 29
3.3.10.2 Attachment Accessories Adjustment.......................................................................30
3.3.10.3 Auxiliary Hydraulic Function................................................................................. 30
3.3.11 Levelling Machine Frame.......................................................................................... 31
3.3.12 Operator’s Seat.................................................................................................................32
3.3.12.1 Seat Adjustment...................................................................................................... 32
3.3.12.2 Safety Belt.............................................................................................................. 32

3.3.13 Amplitude Indicator......................................................................................................... 32
3.3.14 Reversing System.............................................................................................................33
3.3.14.1 Reversing Signals................................................................................................... 33
3.3.14.2 Reversing Camera...................................................................................................33
3.3.15 Display Screen................................................................................................................. 34
3.4 MACHINE OPERATION...........................................................................................................35
3.4.1 Engine................................................................................................................................ 35
3.4.1.1 Starting Engine......................................................................................................... 35
3.4.1.2 Engine Normal Working........................................................................................... 36
3.4.1.3 Procedures of Engine Shut-down............................................................................. 36
3.4.2Operation of Steering Mode................................................................................................37
3.4.3 Retraction & Stretching Procedures of Flexible Outriggers.............................................. 38
3.4.4 Fork Operation of Non Suspense Load..............................................................................38
3.4.4.1 Lifting Load Safely...................................................................................................38
3.4.4.2 Loading..................................................................................................................... 38
3.4.4.3 Cargo Transportation................................................................................................ 39
3.4.4.4 Machine Frame Levelling.........................................................................................40
3.4.4.5 Loads Laying............................................................................................................ 40
3.4.4.6 Unloading................................................................................................................. 41
3.4.5 Operation of Suspended Load............................................................................................42
3.4.5.1 Lifting the Load Safely............................................................................................. 42
3.4.5.2 Lifting Suspended Load............................................................................................42
3.4.5.3 Transportation of Suspended Load........................................................................... 43
3.4.5.4 Levelling Procedures of Machine Frame..................................................................43
3.4.5.5 Laying of a Suspended Load.................................................................................... 44
3.4.5.6 Releasing the Suspended Load from the Lifting Site............................................... 44
3.4.6 Use of Load Spectrum....................................................................................................... 45
Load Performance Sample....................................................................................................46

3.4.7 Attachment Installation...................................................................................................... 47
3.4.7.1 Common Requirements............................................................................................ 47
3.4.7.2 Load Requirements of the Attachment..................................................................... 47
3.4.7.3 Details about Operation Requirements..................................................................... 49
3.4.8 Operation of Fork Frame and the Fork.............................................................................. 50
3.4.9 Parking Brake.....................................................................................................................51
3.4.10 Parking Procedure............................................................................................................51
4 LOADING, TRANSPORTATION AND STORAGE........................................................................52
4.1 Loading....................................................................................................................................... 53
4.2 Lifting..........................................................................................................................................54
4.3 Storage........................................................................................................................................ 54
5 EMERGENCY RESCUE PROCEDURES....................................................................................... 56
5.1 MACHINE WITH INVALID TRACTION................................................................................ 57
5.1.1 Short-Distance Towing...................................................................................................... 57
5.1.2 Long-Distance Towing.......................................................................................................57
6 MAINTENANCE.............................................................................................................................. 58
6.1 LUBRICATION AND MAINTENANCE.................................................................................. 59
6.1.1 Brief Introduction...............................................................................................................59
6.1.2 Maintenance Instructions................................................................................................... 59
6.1.3 Maintenance Schedules......................................................................................................60
6.1.4 Operator Maintenance Schedules...................................................................................... 61
6.1.4.1 Maintenance Every 50 Hours................................................................................... 61
6.1.4.2 Maintenance Every 500 Hours................................................................................. 65
6.1.4.3 Maintenance Every 1000 Hours............................................................................... 68
6.1.4.4 Maintenance Every 2000 Hours............................................................................... 71
6.2 TECHNICAL PARAMETERS................................................................................................... 74
6.2.1 SWTH4517 Technical Specifications................................................................................ 74
6.2.1.1 Configuration Parameters......................................................................................... 74

6.2 OUTLINE DIMENSION............................................................................................................ 76
6.2.1.3 WORKING LOAD SPECTRUM.............................................................................77
6.2.1.4 Electrical Schematic................................................................................................. 78
6.2.1.5 Hydraulic Schematic.................................................................................................79
6.2.2Oil Specification................................................................................................................. 80
6.2.3 Oil Capacity....................................................................................................................... 81
6.2.4 TIGHTENING TORQUE OF BOLTS.....................................................................................81
7 MANUFACTURER INFORMATION.............................................................................................. 83
1 SAFETY RULES
1
1.1 SAFETY MARKS
 Right figure is the mark to remind about safety. If

it appears on the machine or in the operation
manual, be cautious about the risk of personnel
injury.
2
1.2 COMMON PRECAUTIONS AND MEASURES
Warning
Before operation, this manual should be read completely. Failure to obey all the safety
precautions that being mentioned in the manual may result in machine damage, property loss,
personal injury and even death.

 Hydraulic cylinder may expand with heat and contract with cold. Therefore, the position of telescopic boom
and/or attachment will be change when machine is parked. Machine parking time, hydraulic oil temperature,
ambient temperature and the position of telescopic boom and/or attachement are possible factors to affect
thermal motion.
 Before and during the operation, prevention measures should be taken to avoid all hazards in the working area.
3
1.3 SAFE RULES FOR OPERATION

 The product is not controlled and operated by the
manufacturer directly. Thus, not all safety problems in the
manual are covered. Users and operators should obeserve
operation safety rules with strong sense of responsibility.
1.3.1 Hazards of Electric Shock

Danger
Never operate the machine within the specified
interval distance. Except there’s an illustration,
otherwise all electric parts and wiring harness are
regarded as power-on.
 This machine is not an insulator, which is unable to protect
from electric shock.
 Always check the cable of power supply, prior to lifting
telescopic boom.
 Always maintain a certain distance with electrical cable,
equipment or any other electrified parts (exposed or
insulation).
Voltage Range Min. Distance
0-50KV 10ft（3m）
50-200KV 15ft（5m）
200-350KV 20ft（6m）
350-500KV 25ft（8m）
500-750KV 35ft（11m）
750-1000KV 45ft（14m）
Note: Except the employer and local government have
stricter rules, above requirements about interval distance should
be followed all the time.
 The safety distance should take machine travelling and
electric wires into consideration.
 Any one part of machine, passengers, tools and elements
should maintain a distance at least 10 feet (3m) with
electric wires or devices which bear 50,000 volt voltage.
Safety distance should increase 1 foot for every 30000
volt.
 If the electrified equipment is installed with insulation
4
barrier to prevent accidental touch, and the rated value of

that is the voltage of the protection electric cable, the
minimum interval distance can be shortened. Besides, the
insulation barrier can’t be regarded as a part of the machine
(or connect with the machine). The minimum distance can
be shortened within the designed dimension of insulation
barrier, but that should be confirmed by qualified
personnel in accordance with employers’ and local
government’s related regulations and requirements about
the safety distance of powered devices.
1.3.2 Hazards of Tip-Over

1.3.2.1 Overview
 Other requirements about loading and forking, please refer
to the load spectrum.
 Never use the attachment which is unauthorized by
manufacturer on the telescopic handler.
 Know how to use the attached load spectrum in the cab correctly.
 Never fork the loading which exceed the rated load capacity.
 Ensure the machine can be support on ground.
 Pay attention to the wind, which may swing the load, and increase
the hazard of lateral loading.
 Keep the machine away from holes, falling objects, obstacles, scraps,
hidden gaps and other potential danger at least 2 feet (0.6m).
 Don’t lift telescopic boom unless machine frame is leveled
(0°) or there’s an illustration in the load spectrum.
 Never level the machine frame when telescopic boom/attachment
exceeds 500mm (19.7 inch).
 Always keep suitable pressure for tires. If not proper, there will be
the hazard of tip-over.
 See the filling ratio and pressure requirements of tires in the
specification being offered by the supplier.
 Make sure safety belt is fastened.
 Never stretch heads, arms, hands, legs and any other body
5
part out of the cab.

 If tip-over occurs, please observe procedures as below:
a. Don’t jump
b. Make all efforts to support body and keep the posture as the
same as the machine.
c. Fasten the seat belt.
d. Keep calm and be strong
e. Be away from the place where may result in serious injury
1.3.2.2 Non-Suspended load

 Never travel when telescopic boom is lifted.
1.3.2.3 Suspended Load

 Tie down the suspended load on ground firmly to avoid the sway before
lifting or travelling.
 All rigging (slings) should be regarded as a part of load.
 Never levelling machine frame to compensate the sway of load.
 Keep the load inward near the attachment as possible as it could be.
 Never dragging the load, and please hoist that vertivally.
 When travelling with a suspended load:
a. Start, travel, swing and stop slowly to prvent the sway of load.
b. Never stretch out the telescopic boom.
c. Never lift the load to the position above ground for 500 mm (19.7 feet), and never hoist the lifting boom
for more than 45°.
d. Never exceed the walking speed.
6
1.3.3 Travelling Hazards

 Different steering mode has various features;
current steering mode should be identified
correctly.
 Never altering steering while travelling. Only do
that when the equipment is still.
 After changing steering, confirm the tire position
by visual inspection.
 Make sure that enough room is maintained for
rear tail and front fork when steering.
 Please check that all round to avoid the collision
of other people, equipment and vehicles in such
area. If the vision in the cab is not clear, please
clean that with cleaning water.
 Before machine moving, please make sure road is
unblocked, and honk the horn to send out a
warning.
 When travelling, retract telescopic boom fully and
lower it/attachement as possible as it could be,
meanwhile, keep rearview mirror at the max.
visuality on the travelling journey.
 Always keep eyes toward the travelling direction.
 When travelling under obstacles, make sure to
check the distance between telescopic boom and
obstacles carefully. Place attachment/the load on
correct position to clean away obstacles.
 Only steer with the front wheel when travelling at
high speed (if steering mode can be selected).
 Telescopic handler which is equipped with solid
or foam filled tires can’t travel for a long time or
distance. If necessary, it’s recommended to use
the telescopic handler, of which tires are not solid
or foam filled.
7
1.3.4 Hazards of Load Falling

 Never suspend a load on fork or the truck frame.
And only special lifting point can be the position
for suspension.
 Never heat or drill on the fork.
 Fork should take the load as the center and be
placed under the loaded heavy objects. The fork
spacing should be as large as possible.
 Standing under the fork is forbidden.
8
1.3.5 Personnel Hoisting

 Only authorized aerial work platform, which is
equipped with load spectrum in the cab, can be
used to hoist personnel.
 It’s forbidden to travel the equipment forward or
rearward when the operator is working on the
aerial work platform.
9
1.3.6 Hazards of Slope Travelling

 To keep enough traction and brake capacity,
please follow the instructions as below to travel
on slopes.
 Fork should be in the downhill direction when
without load.
 Fork should be in the uphill direction when it’s
loaded.
 Please see lated load spectrum for the
travelling requirements of other slopes.
 Please shift to a lower gear position to avoid
overspeed when travelling down slopes, if
necessary, enable brake to keep low-speed. It’s
prohibited to travel down slopes with idling
speed.
 Avoid traveling on excessively steep slopes or
uneven ground. Never cross too steep slopes
in any circumstance to prevent tip-over. .
 Avoid making a turn on slopes. Never idle the
equipment for downhill travelling.
 Never park on slopes.
10
1.3.7 Hazards of Being Involved and

Squeezed
 Be away from the part and rotary components of
the telehandler.
 When engine runs, please stay away from
movable parts.
 Please stay away from steering tires, machine
frame and other components.
 Standing under telescopic boom is forbidden.
 Never put any body part into holes of telescopic
boom.
 Never put hands and arms close to attachment
cylinder.
 Never place hands and arms close to fork and fork
frame.
 During operation, other personnel are forbidden
to enter the working area.
11
1.3.8 Hazard of Personnel Falling

 When entering and leaving the cab, the operator
should hold the handle, and step on ground firmly,
and keep three points touching between body and
ground or equipment. It’s forbidden to take
control levers or steering wheel as pressure
points.
 Never leave the cab until engine shut-down.
 When travelling or working, it’s forbidden to
stand, seat or carry personnel at the surrounding
of the truck. Because personnel may fall down
from the machine, resulting in serious injury or
death.
12
1.3.9 Hazard of Chemicals Erosion

1.3.9.1 Exhaust Emission
 Never start the truck in a closed area with poor ventilation.
 Never start the truck in a dangerous environment except
that the permission of Sunward’s and on-site customer are
obtained. Sparkles which being produced in the exhaust
emission of electrical system and engine may result in
explosion.
1.3.9.2 Inflammables and Explosives
 Never fill fuel oil or repair fuel system nearby open fire,
sparkles or smoke. Fire and explosions may be causes as
fuel is inflammable and explosive.
1.3.9.3 Hydraulic Oil
 Never repair or operate any hydraulic hoses or accessories
when engine or hydraulic system works.
 Residual pressure in the hydraulic system should be
released after engine stops, failure to comply may result in
fluid in the hydraulic system penetrate into skins with
enough pressure.
 Always check leakages for the hydraulic pipeline with a
paper board or a piece of paper, never do that with bare
hands. If checking that with hands, gloves should be put on
to prevent injury from spraying fluid.
1.3.10 Waste Disposal
 Much attention should be paid on waste disposal to prevent

environment pollution.
 Store waste oil in a container, rather than discharging on
ground directly, or pour into sewers, rivers, ocean or lakes.
 The disposal of harmful substances should abide with local
laws and regulations, such as engine oil, fuel, coolant,
solvents, filter elements and batteries.
13
2 PREPARATION AND INSPECTION BEFORE OPERATION
2.1 PREPARATION, INSPECTIONAND MAINTEANCE

 Relateive requirements about periodical inspection and maintenance for the machine can be found in below
table. Any further requirements of telescopic handler, please find in the local statues. Inspection and
maintenance should be increased when machine works in following environments.
 1. Working in the severe environment
 2. Frequent use of the machine
 3. Destructive control or use of the machine.
Inspection and Maintenance
Maintenance Specified Service
Inspection Frequency Reference
Personnel Personnel
Before every
Operation &
Inspection before work shift or Users or Users or
Maintenance
operation after each Operators Operators
Manual
replacement
Customers, Professional Operation &
Inspection before Before each
distributors or Technical Maintenance
delivery delivery
users Personnel Manual
Follow the
scheduled
maintenance Customers, Professional Operation &
Daily maintenace specified in the distributors or Technical Maintenance
operation & users Personnel Manual
maintenance
manual
14
2.2 INSPECTION AND TEST BEFORE OPERATION

 Note: All necessary maintenance should be taken before machine operation.
Warning
Falling Risk:
Be extremely cautious when checking items which beyond normal range, a approved stair
should be used for the inspection.
 Before every work shift or after each replacemen, below inspection are necessary.
 1. Cleaness. Check each surface of machine for fluid leakage (engine oil, fuel or battery liquid) or foreign
objects. Report to the maintenance personnel in time if any leakage is found.
 2. Structure damage. Check machine structure for dent and damage; Check welding line or parent metal for
cracks or other different.
 3. Safety nameplate. Make sure namaplates are clear and visible, and clean or change accordingly. Related
detailed information, please refer to chapter 2.3.
 4. Manuals. Operation manual and maintenance manual is placed in the manual folder of cab.
 5. Patrol inspection. More details, please refer to chapter 2.4.
 Liquid level. Check liquid level, including fuel level, urea level, hydraulic oil level, engine oil level and
coolant level. Please refer to operation & maintenance for correct oil type and filling interval. Before oil cap or
plug is removed, please sweep dust and grease surrounding the port first. If dust enters into this port, the
service life of such component will be shorten badly.
 7. Attachment. Check whether correct load spectrum is attached on this equipment.
 8. Operation inspection. After patrol inspection, preheat all systems and take operation inspection (see details
in chapter 2.5) on open wide ground where without obstacles. More operation instructions, please find in
chapter 3 “Controller and Indicator”.
Warning
Please stop immediately if the telescopic handler is abnormal. Lower the telescopic boom and
attachment on ground, and stop the engine. Put it into service again after causes are found and
eliminated completely.
15
2.3 SAFETY LABEL

 Keep all warninging and indication labels and the load spectrum are correct, visible and easy to read. Besides,
clean and change that on actual conditions.
1-Boom Label 2-Tail Label 3-Left Label 4-Right Label 5-Model Label
Machine Manufacturer Label
1-Warning light 7-Switch position

2-Slope sliding warning; parking warning 8-Handle operation method
3-Tilting warning; Fasten safty belt 9-Avoid squeezing
4-Outrigger control logo 14-Lifting shaft logo
5-Keep safe distance 15-Carbamide filling caution
6-Reverse and the notes of reversing system 16-Passngers Warning; Falling Risk
Machine Safety Label 1
16
10-Diesel oil logo 11-Tilting warning; Fasten safety belt
12-No touch of electrical power line 13-Risks when tilted and loaded
17-Avoid rotation and cutting 20-Avoid scalding caused by engine liquid spray-out
18-Avoid scalding caused by radiator 21-Filling logo of hydraulic tank
19-Auxiliary water tank filling
17
22-Collision logo; Forbidden to travel with persons 23-Fork cargos in accordance with the load spectrum
2.4 PATROL INSPECTION

 As shown in the figure, start the patrol inspection from item 1,
check each item rightward (check that from the top is the
clockwise direction) successively.
 Note: Besides, the mentioned operation procedure, please
make sure that all components of the equipment are intact
without looseness, no leakage or excessive abrasion. Check
all structural parts and accessories for cracks, excessive
abrasion and other damages.
 1. Telescopic boom section, lift, inclination,
extension/retraction and telescopic cylinder:
a. Check the sliding block of boom frame for any grease.
b. Check the fixation of hinge shaft; Check hydraulic hose for
damage, leakage.
 2. Left outrigger: no looseness of pin shaft; hydraulic hose and
hydraulic cylinder is intact, there’s no leakage.
 3. Front axle: steering cylinder not damaged and no leakage; no looseness of hinge axle shaft; hydraulic hose
undamaged and no leakage.
 4. Left front wheel accessories: ensure tires’pressure is normal; no looseness or loast of lock nuts. Check tire
surface for abrasion, notches, tear or any other unusual conditions.
 5. Left rearview mirror: clear and intact
18
 6. Follow items in cab and electrical system should be checked:

a. no obvious damage
b. Meters, switches, control levers, pedals, horns and lights are normal
c. Check safety belt for damage, any abrasion, breakages, damaged buckles or parts looseness; If found,
change the safety belt.
 7. Left rear wheel accessories: ensure the noremal tire pressure; no loosened or lost lock nuts. Check tire
surface for abrasion, notches, tear or other abnormal conditions.
 8. Rear axle stabilize cylinder: no looseness of pin shaft; hydraulic hose is not damaged and no leakage.
 9. Reversing camera: please refer to inspection instructions.
 10. Rear axle: no damage and leakage of steering cylinder; rotating axle shaft not loosened; hydraulic hose not
damage, no leakage.
 11. SAR torque limiter: no looseness of torque limiter, and curing adhesives is applied.
 12. Right rear wheel accessories: ensure the noremal tire pressure; no loosened or lost lock nuts. Check tire
 13. Engine chamber -
a. Drive belt, check conditions and change with actual contions.
b. Engine bracket: refer to inspection instructions.
c. Electrical control box: no damage or corrosion of connection or cable connection
d. Correct installation of engine cover.
 14. Right rearview mirror: clean and intact.
 15. Frame levelling cylinder: hinge axle leveled and no looseness; hydraulic hose notdamaged and leakage.
 16. Right front wheel accessories: ensure the noremal tire pressure; no loosened or lost lock nuts. Check tire
 17. Right outrigger: pin shaft at hinge point is fixed; hydraulic hoses and hydraulic tank are intact without
leakage.
 18. Attachment: correct installation of attachment.
19
2.5 PREHEATING AND OPERATION INSPECTION
2.5.1 Inspection during Preheating
 During preheating, following inspections should be observed:

 1. Check the illuminating system.
 2. Adjust rearview mirrors for the widest vision.
Warning
The Risk of Cut/Crush/Scald
Keep engine cover closed when engine works except when checking oil level of reduction
gearbox.
2.5.2 Inspection Befroe Operation
 After engine is preheated, inspections as below should be observed:

 1. Check serice brake and parking brake.
 2. Travel forward and rearward.
 3. Check each gearshift.
 4. Check veer when engine idles and each veer mode.
 5. Check truck horn and reversing warning alarm. Those should be heard in the cab when engine works.
 6. Check whether all control levers are normal.
 7. Check the reversing system.
20
2.6 CAB
 SWTH4517 telescopic handler is equipped with a closed cab which meets the requirements of ROPS / FOPS.
Warning
Never operate the telescopic handler if there’s anything wrong with cab top protection frame,
cab structure and the right glass or screen. Any alternation or modification of this machine
should obtain Sunward’s permission to ensure that the cab meets the requirements of
ROPS/FOPS. The cab should be changed instead of repair if the top protection frame or the
structure is damaged.
Warning
Never drill, cut or weld the cab. Any alternation or modification of the machine should be
allowed by Sunward to ensure that the machine configuration meets authentication
requirements. The cab should be changed if the unauthorized drilling, cutting or welding of the
cab is done.
21
3 OPERATION
22
3.1 OVERVIEW
 Full understanding of machine structure and the operation and meaning of control devices are vital for correct
and safe operation of the machine.
1-Nameplate 8-Auxiliary attachment
2-Cab assembly 9-Flexible outrigger
3-Attached accessories 10-Work attachment
4-Telescopic boom assembly 11-Hydraulic system
5-Machine frame assembly 12-Drive system
6-Machine covering part 13-Electrical system assembly
7-Power system 14-Auxiliary materials

Machine Structure
23
3.2 CAB CONTROL LAYOUT
1-Ignition lock 9-Electric control handle
2-Plug 10-Electronic accelerator pedal
3-Work light 11-Combination switch
4-Monitor 12-Rocker switch set
5-SAR torque limit system 13-Bus combination meter
6-Warning light LED 14-Electronic fan
7-Thumb switch 15-Ignition lock cap
8-Electric control box assembly

Control Device Layout
24
3.3 INSTRUCTION OF CONTROL INDICATION
3.3.1 Digital Meter

 1. Warning indicator light of engine fault.
 2. Four-wheel turning: when all tires are steering,
the indicator light turns on.
 3. Four-wheel front turning: this indicator light
turns on when only front wheel turns.
 4. Four-wheel crab-typed turning: this indicator
light turns on when the crab-typed turning is
activated.
 5. Left turn indicator light.
 6. Left outrigger indicator light: this indicator light
is on when the left outrigger contacts with ground.
 7. Right outrigger indicator light: this indicator light
is on when the right outrigger contacts with ground.
 8. High beam indicator light.
 9. Parking brake indicator light: this indicator light is on when the parking brake is applied.
 10.Dipped headlight
 11. Rear shaft suspension indicator light: this indicator light turns on when the rear shaft suspension is
activated.
 12. Machine system fault indicator light
 13. Air filter clogged warning light
 14. Right turning indicator light
 15. Oil temperature indicator light: this light is on when the oil temperature in the reduction gearbox is too
high.
 16. Engine oil pressure indicator light: this light is on when engine oil pressure is low.
 17. Fuel level indicator.
 18. Carbamide liquid level inciator (only used for the SWTH1056 which is equipped with post-processing
system, no display on SWTH4517)
 19. Meter right control button.
 20. Digital meter menu selection button.
 21. Meter left control button.
 22. Exhaust system high temperature indicator light (only used for the SWTH1056 which is equipped with
post-processing system, no display on SWTH4517)
 23. Post-processing fault indicator light (only used for the SWTH1056 which is equipped with post-processing
system, no display on SWTH4517)
 24. Engine oil pressure indicator light. This indicator light is on when engine oil pressure is low.
 25. Rear wheel turning indicator light: This indicator light is on when rear wheel is aligned.
25
3.3.2 Indicators in the Digital Meter
 Indicator: the light is on when the indicator is turned on, and the content are showed as below.
 Travelling direct and gears: it shows current travelling condition.
a.Direction：forward gear (F)、neutral gear (N) or reverse gear (R).
b. Forward gear: Gear one (1), Gear two (2),
Gear three (3), Gear four (4). After the gear is
positioned, F1, F2, F3 and F4 are showed on the
display screen respectively.
c. Rearward gear: Gear one (1), Gear two (2),
Gear three (3). After the gear is positioned, F1,
F2 and F3 are showed on the display screen
respectively.
d. Neutral Gear: N is showed on the display.

 Travel speed indicator: it shows travel speed in real-time.
 Engine speed indicator: it shows engine speed in real-time.
 Engine oil indicator: it detects and shows engine oil temperature in real-time.
 Engine coolant temperature indicator: it detects and shows engine coolant temperature in real-time.
3.3.3 Left Control Panel
 Parking brake switch: press the switch down to apply the brake;
Push it upward to release the brake, and see the function details
in the chapter 3.4.8.
 Air conditioner control button (optional configuration for
closed cabs)
a. Left switch controls air volumn of the air conditioner.
b. Right switch controls the refrigeration (note: air compressor
starts automatically after the right switch is turned on).
c. If the heating function of air conditioner is needed, the covering
part of power chamber on the right of the machine, the water ball
valve of water outlet on the top of engine should be turned on.
Warning
It’s fobidden to operate the hot water ball valve when
machine is working.
26
3.3.4 Right Control Panel

 1. Front work light switch: On / Off.
 2. Rear work light switch: On / Off.
 3. Telescopic boom work light switch: On / Off.
 4. Warning light switch: On / Off.
 5. Turning selector switch: there are three positions on the turning
control switch. The upper position is four wheel turning, the
neutral position is front turning, and the lower is the crab-travelling turning.
 6. Washer switch: On / Off.
 7. Wiper switch:On / Off.
3.3.5 Load Indicator

 This indicator light displays the loading moment of the vehicle. If
warning area is beyond, the moment limiter may be cut off,
resulting in tipping-over.
3.3.6 Main Power Switch

 Main power switch is on the left of electric control box of
power chamber, it controls the main power.
 The position in the figure shows the power-on status.
 Rotate anticlockwise 90° to turn off the power.
3.3.7 Ignition Switch

 OFF：Power off and engine is topped.
 ON ： Power supply is connected and the equipment is
powered on.
 HEAT：Engine preheat
 START: Only on the idling position can start the engine.
27
3.3.8 Control Lever of Reduction Gearbox

3.3.8.1 Selection of Travelling Direction
 The control lever of reduction gearbox controls the forward or
rearward travelling.
 Push the control lever forward to travel telehandler forward;
Pull the control lever rearward to travel telehandler rearward;
Set the control lever on neutral position to keep at idling
speed.
 At any gear, forward or rearward travelling are selectable.
 When reversing the machine, the reversing alarm will sound automatically.
 When reversing, machine only can travel at low speed.
 If reduction gearbox is nonactived, never increase engine speed when travelling forward or rearward with
enabled service brake, that may result in accidental motion of equipment.
Warning Risk of Tip-Over
Telescopic Telehandler should be stopped completely before shifting gears. Shift gears suddenly
when travelling may reduce machine stability or result in load sliding or falling.
3.3.8.2 Gear-Shifting
 Shift to different gear with the rotary handle on the reduction gearbox control lever.
 The rotary handle is to shift gears.
 There’re three forward gears and three rearward gears
respectively.
 Select the gear for different worksites. Low gear position
provides large torque for cargo transportation. High speed is
used for long distance travelling without load.
 Please decrease the speed in advance before shifting to a
lower gear position, and no gear jumping is permitted.
28
3.3.9 Outrigger Control Button
 Control handle (1＆2) controls the outrigger.

 Left operation handle (1) controls left outrigger, and right
operation handle (2) controls right outrigger.
 Push downward the lever to lower the outrigger.
 Push upward the lever to retract the outrigger.
 Lower outrigger to improve the machine stability and
loading capacity, at the same time, and adjust the leveling
of the telescopic handler. According to the load spectrum,
the max. load capacity can be confirmed with or without
outriggers.
Warning
Outriggers can improve the machine stability and
load capacity when it’s used correctly. If it’s used on
soft surface, telescopic handler may tip over. Always
make sure that the telescopic handler is effectively
supported on ground.
3.3.10 Control Lever
 Please make sure that the indication logo of operation

handle in the cab matches with the machine controlling
function.
 The control lever controls the luffing, extension &
retraction of telescopic boom, angle adjustment of
attachment and other auxiliary hydraulic circuit.
3.3.10.1 Control of Telescopic Boom
 Move control lever rearward to lift up telescopic boom,
and push the lever forward to lower telescopic boom, push
rightward to rotate and lower the attachment; push leftward
to rotate and rise the attachment; Stir the roller switch
leftward to extend the boom; and stir rightward to retract
the boom.
29
 The quantity of motion on the control lever determines the

luffing and speed of telescopic boom. Besides, the
increased engine speed will also increase the working
pseed of telescopic boom.
 Move the control lever between two directions for the
motion of telescopic boom in two directions. E.g. push the
control lever leftward to lower and retract telescopic boom.
Warning
Risk of excessive/crushing. The quick operation of
the control lever may result in the fast motion of
load, causing load slipping or falling, enven machine
tipping-over.
3.3.10.2 Attachment Accessories Adjustment
 The angle adjustment of attachment is controlled by the roller switch (1).
 Push upward the roller switch to tilt the attachment downward; Push the switch doward to tilt the attachment
upward.
3.3.10.3 Auxiliary Hydraulic Function

 Only enabled machine hydraulic system can activate the auxiliary hydraulic roller switch (2) , which controls
the attachment.
30
3.3.11 Levelling Machine Frame

 Level the machine by the left and right
adjustment joystick.
 Pull the joystick leftward to level the machine
frame to the left.
 Pull the joystick rightward to level the machine
frame to the right.
frame levelling
switch
31
3.3.12 Operator’s Seat
3.3.12.1 Seat Adjustment

 Before starting engine, please adjust the
position of seat to a proper one.
 Headrest adjustment: Apply upward force to
the handrest, raising it to a suitable height.
 Handrail adjustment: Stir the round pipe
under the handrail to adjust the handrail
angle.
 Backrest adjustment: Lean on backrest lightly, pull up the
handle and push the backrest to suitable position with your
back, and release the handle to lock that.
 Level adjustment: Pull up the pull rod under the seat to
adjust the seat forward (rearward) to suitable position,
release the pull rod to lock the seat.
3.3.12.2 Safety Belt
 The procedure to fasten the safety belt is as below:
 1. Hold the free end at two sides of the safety belt to make
sure there’s no twist or knots.
 2. Sit straight and plug the inserted piece of safety belt to
the buckle on the other end.
 3. Put the safety belt on your body as low as you can,
extend the telescopic end of the safety belt on your body
till the safety belt on your waist is tensioned.
 4. If the safety belt should be unlocked, please press down
the red button and pull out the inserted piece.
3.3.13 Amplitude Indicator
 Amplitude indicator of the telescopic boom is at the left of

the telescopic boom. The load capacity is confirmed by the
load spectrum, and this indicator confirms the boom angle.
32
3.3.14 Reversing System
Warning
Risks of Squeeze!
The collision of persons or objects may result in
personal injuries and the damage of the equipment.
Watch the rearview mirror and the area behind the
vehicle prior to reversing the machine. Besides, the
reversing system is only as auxiliary function.
3.3.14.1 Reversing Signals
 The reversing system will send out a warning alarm in the
rear part of the machine.
 The alarm signal sounds when at the reversing gear.
3.3.14.2 Reversing Camera
 If the equipment is installed with an multi-function display
screen, see related information about the Reversing
Camera in Chapter 3.3.15.
33
3.3.15 Display Screen
Reversing Camera
Warning
Risks of Squeeze!
The collision of persons or objects may result in
personal injuries and the damage of the
equipment. Watch the rearview mirror and the
area behind the vehicle prior to reversing the
machine. Besides, the reversing system is only an
auxiliary function.
 The reversing camera provides the image of dead astern
area of the telescopic handler. When the handler is
reversing, the view of the rear will show on the screen.
And the display screen is turned off when it’s not on the
reversing mode.
Note:
Faults of the equipment!
Always keep the camera clean. The camera may be
unable to work at extremely high or low
temperature.
34
3.4 MACHINE OPERATION
3.4.1 Engine
 Attention: More related information, please refer to Engine Operation and Maintenance Mannual.
3.4.1.1 Starting Engine
 This machine can work normally on the condition with temperature 0°F to 114°F, （-20°C to 45°C）. If it
should be worked beyond the temperature range or with abnormal conditions, please confirm with our
company’s technical personnel.
 1. Make sure all control levers are at the neutral position, and all electrical parts (lamps, heater etc.) are turned
off, and the parking brake is applied.
 2. Turn the ignition key to the ON position, and wait for the flame-out of the engine preheating indicator light
on the instrument panel.
 3. Turn the ignition key to the START postion to start the motor. And release the key immediately after engine
is started. If the engine is not started within 20 seconds, please release that key at once, and cool the starter for
a few minutes before another attempt.
 4. After the engine is started, watch the indicator light of engine oil pressure. If the indicator light is on
persistently, please shut down the engine and confirm the cause of the failure, and restart the engine after the
failure is eliminated.
 Note: If the indicator light of engine preheating flickers after engine starts, the throttle pedal is not
allowed to be used until the indicator light is off.
 5. Preheat the engine with the 1/2 opening of the throttle valve.
 Note: Only start the engine when the reduction gearbox is on the neutral position and the parking brake
is applied.
 Warning
 Risks of Slipping!
 Before releasing the parking brake, please make sure the reduction gearbox is on the
neutral position and the service brake is applied. Releasing the parking brake freely may
result in a sudden forward or rearward slipping of the machine.
 Warning
 The explosion of the engine! In cold days, never spray diethyl eher into the air inlet.
35
3.4.1.2 Engine Normal Working

 Watch the instrument panel carefully to ensure all systems work normally.
 Caution of Abnoraml Noise or Vibration.
If any uncommon conditions happen, park the machine at the safety position and shut down the machine, and
report related details to the maintenance personnel.
 Avoid long-time idling. Shut down the engine if it’s not used for a long time.
 For the long-time idling engine (the parking brake should be applied and all control levers should be set at
neutral position). If any one of following conditions occurs, the idling speed of engine may increase.
a. Cab light is on.
b. Turn on the air conditioner.
c. Environment temperature is lower than -1°F（-17°C）.
 When operating the machine at high-altitude area, machine performance may reduce.
 When operating the machine at high temperature, machine performance may be reduced and engine coolant
temperature may increase. If it’s necessary to operate the machine on abnormal conditions, please contact
Sunward and follow the instruction.
3.4.1.3 Procedures of Engine Shut-down
 Park the telescopic handler on a wide and safe ground, keeping it away from other machines and roads.
 1. Apply the parking brake.
 2. Change the reduction gearbox to the “Idling” gear.
 3. Lower the fork and attachment onto the ground.
 4. Idle the engine for three to five minutes. Don’t exceed the speed requirements of the engine.
 5. Turn off the engine and pull out the ignition key.
 6. Leave the telescopic handler.
 7. Turn off the main power switch.
 8. If necessary, please choke wheels with the car arrester.
36
3.4.2Operation of Steering Mode
 This machine provides three steering modes for

the operator.
 Only veer with the front wheels when travelling
on roads.
 Only veer after the machine stops completely
with four wheels are aligned, the procedures are
as below.
 1. Stop the machine with the service brake. If the
front wheels veer and the rear wheels align, skip
to the step 4.
 2. When the whole machine veers with four
wheels or in a crab shape, turn the steering weel
till the left rear wheel aligns with the side of the
equipment.
 3. Select to the veering mode with front wheels.
 4. Turn the steering wheel till the left front wheel
aligns at the machine side.
 5. At this time, wheels are aligned. And then
select the veering mode for current working
condition.
37
3.4.3 Retraction & Stretching Procedures of Flexible Outriggers
 1. Place the machine at a proper position for convenient load lifting or laying.
 2. Apply the parking brake and set the reduction gearbox to neutral position.
 3. Lift the telescopic boom/attachment to the position not above 500mm from ground.
 4.Push downward the outrigger switch at the bottom of the hand plate to lower the flexible outrigger (left and
right switch are controlled respectively); Push upward the switch to retract the outrigger.
Warning
Caution! It’s forbidden to operate flexible outriggers when machine is loaded.
Notes:
a. Machine is equipped with two kinds of load spectrum for outrigger stretching and retraction. According to
the machine working status, please strictly work with the load spectrum.
b.When machine is loaded, the operation of outriggers may result in tip-over.
3.4.4 Fork Operation of Non Suspense Load

3.4.4.1 Lifting Load Safely
 The weight and the center of each lifting load should be
known completely. If failure to comply that, please contact
with your supervisor or material supplier.
Warning
Danger! If the load is beyond the rated load capacity
of the telescopic handler, the machine may be
damaged or tip-over may occur.
 Know the rated load of the telescopic handler and confirm
the working range, so as to lift, transport and lay the load
safely.
3.4.4.2 Loading
 Mind the terrain condition. If the condition is allowed,
please adjust the travelling speed to reduce the load
capacity.
 Avoid lifting the load with double-layer.
 Make sure there are no obstacles nearby.
 Adjust the space of forks to combine the cargo bottom at
38
maximum and load at maximum width.

 Keep the fork straight and level, and get close to the load
slowly and steadily. Never attempt to lift the load with one
fork.
 Never operate the machine if there’s no visible and correct
load spectrum in the cab.
3.4.4.3 Cargo Transportation
 Fork the load and support it with the forck back, and tilt
the load rearward to transport safely. Please travel in
accordance with the specified requirments in the Chapter
One “Safe Rules”.
39
3.4.4.4 Machine Frame Levelling

 1. Park the machine on a suitable position to lift
or place the load at a suitable load.
 2. Apply the parking brake and set the reduction
gearbox to the neutral position.
 3. Watch the gradienter to check whether the
machine frame should be leveled or not before
lifting the load. If necessary, level the frame with
the leveling joystick.
 4. Lift the telescopic arm/attachment above the
ground for 500 mm（19.7 inches）.
 Precautions:
a. Never lift the telescopic arm/attachment
above the ground for 500 mm (19.7 inches),
unless the telescopic arm is on the level
position.
b. Level the machine frame when loaded may result in
tip-over.
3.4.4.5 Loads Laying
 Following items should be ensured before laying
the load.
a. Laying points can hold the load weight safely.
b. The point is level from any direction.
c. Confirm the safe working range of the
telehandler with the load spectrum.
d. Parallel the load, and swing the telescopic
arm slowly till the load is placed on the above.
e. Lower the telescopic arm till the load is placed on
the ground and can retract freely.
40
3.4.4.6 Unloading
 After unloading, following procedures should be
observed:
 1. Telescopic arm can be retracted when there’s
no load.
 2. Lower the machine frame.
 3. After unloading, telescopic arm can leave this
area and keep working.
41
3.4.5 Operation of Suspended Load

3.4.5.1 Lifting the Load Safely
 The weight and the center of each load should be known at first. If that’s uncertain, please contact with the
supervisor and the material supplier.
Warning
Danger! If the load is beyond the rated load capacity of the telescopic handler, the machine
may be damaged or tip-over may occur.
 Know the rated load of the telescopic handler and confirm the working range, so as to lift, transport and lay
the load safely.
3.4.5.2 Lifting Suspended Load
 Pay attention to the terrain. If the condition is allowed, please adjust the travel speed and reduce the load.
 Avoid lifting the load with double-layer.
 Mare sure there’s no obstacles nearby.
 Never operate the machine if there’s no correct and clear load spectrum in the cab.
 It’s not allowed to use unauthorized hoisting crane for lifting.
 Confirm a suitable lifting point for the load with the consideration of the gravity and the load.
 Please make sure the load is stable to prevent sliding during the lifting.
 Please follow the correct lifting instruction with “the Use of Load Spectrum” except the load spectrum in the
cab.
42
3.4.5.3 Transportation of Suspended Load

 Travel in accordance with the chapter 1 “Safety Rule”.
 Please refer to the load spectrum in the cab for any other
requirements.
 Precautions:
a. Make sure the telescopic arm is fully retracted.
b. Never lift the load above ground beyond 500mm (19.7 inches)
or swing the telescopic for 45 °.
c. Telescopic handler may tip over if levelling the machine
frame with load.
d. Vocal or body language should be used for continuous
communication between the commander and the operator, and
the commander should always stay within the vision range of
the operator.
e. The commander is forbidden to stand between a suspended
load and telescopic handler.
f. The telescopic hanlder should travel at the speed no more than
1.5 km/h when being loaded.
3.4.5.4 Levelling Procedures of Machine Frame

 1. Park the machine at a suitable position for lifting or
laying the load.
 2.Apply the parking brake and change the reduction
gearbox to the neutral position.
 3. Watch the gradienter to check whether the machine
frame should be leveled or not. Please use the levelling
switch and the outrigger control device.
 4. Move the telescopic arm to keep the load away from the
ground not beyond 500 mm (19.7 inches) and the luffing
ange not exceed 45°.
43
3.4.5.5 Laying of a Suspended Load

 Before laying any load, following items should be
confirmed.
a. The weight of load should be supported safely
on the laying site.
b. The laying site is always level whenever at
any direction.
c. The safe working range of the telescopic arm
should be confirmed by the load spectrum.
d. Allign the load and swing the telescopic arm
slowly till the load is on the above of the laying
position.
e. Make sure the commander and the operator
keep in touch with vocal or body language when
laying the load.
3.4.5.6 Releasing the Suspended Load from the

Lifting Site
 It’s forbidden to stand between the suspended
cargo and the fork.
 When reaching at the destination, apply the
parking brake after the telescopic handler stops
completely, and then unlock the sling between the
load and the lifting device.
44
3.4.6 Use of Load Spectrum
Following information should be confirmed or

known for correct use of the load spectrum.
 1. Attachment should be used with the permit.
 2. Confirm the correct of load spectrum.
 3. The weight of the load.
 4. Position information of the load:
a. The height of the cargo
b. The distance between the front wheels of the
telescopic handler and the load
 5. The allowed maximum load under the
amplitude is the point of intersection that the
height scale on the load spectrum extends
horizontally to the corresponding range.
 6. The value of number of the point of
intersection in the load area is the allowed
maximum load. If these two intersects at the
separation between the range, the smaller
numerical value should be used.
 The numerical value in the load range should not
less than the lifting weight. Confirm the limit
value of the load in the load spectrum, and keep
the actual load weight within this range.
45
Load Performance Sample

Warning
Danger! All load parameters on the load
spectrum are assumed on following ideal
conditions. Machine is on firm and level
ground, and the machine frame is leveled;
The fork is placed on the fork frame steadily;
The load is put on the center of the fork;
Tires and the tire pressure are proper; The
working state of the telescopic handler is
good.
 Select suitable load spectrum with the lifted load,
Lifting load with raised outriggers
and confirm that whether flexible outrigger
should be used or not.
Lifting load with lowered outriggers
46
3.4.7 Attachment Installation
1.Attachment
2. Limit pin slot
3. Limit pin
4. Fixed pin (mechanical coupler)
5. Stop pin
6. Quick-change device
3.4.7.1 Common Requirements

 Some attachments has special load spectrum. The type,
weight and size of the attachment should be no more than
the numerical value. If there’s no special performance table,
please refer to the load spectrum of the standard fork.
 Confirm all attachments are firmly connected with the pin
roll. Never fix the sling on the fork, fork frame, fork rod or
telescopic arm directly.
 The load support length of the fork should be excess 2/3 of
the fork length.
 The weight of the attachment, the sling and related loads
should be included in the total lifting load.
 The load spectrum is based on the load center distance of
600 mm (24 inches). The load center distance should be
equal to 600mm with exsiting load spectrum.
 When the load center of the attachment or the load exceeds
600mm, equivalent load should be calculated and used
with the load spectrum.
 Note：When lifting the load, please make sure the load
center is on the middle position of the fork.
3.4.7.2 Load Requirements of the Attachment

 Before installation, please confirm the permit of the
attachment, and the telescopic handler is installed with the
load spectrum.
47
 Confirm the maximum load of the telescopic handler and

the attachement, please compare following numerical
values comprehensively, and take the minmum value as the
maximum load of the attachment.
a. The rated load is shown on the nameplate of the attachment.
b. The maximum load of the fork define the maximum loaded
weight of one fork in the load center distance. The maximum
load of the attachment is the numerical value that the load of
one fork multiplies by the fork number.
c. The maximum load is shown in the load spectrum.
d. When the rated load of the telescopic handler is different with
the load of the fork or other attachments, the smaller one is the
total load.
 Confirm the maximum load of different machines with a
suitable load spectrum. With different machine
configurations, several load spectrums may be used for the
lifting and laying of the load.
 All forks should be used in pairs, and the fork sleeve
should be matched with the fork.
 Never use the attachment if there’s no corresponding load
spectrum on the telescopic handler.
48
3.4.7.3 Details about Operation

Requirements
Warning
Risks of Being Squeezed!
Always keep the fork frame or attachement
accessories being installed on the telescopic
arm correctly and being fixed with the limit
pin roll and fixed pins. Failure to comply
may result in sliding and separation of that.
 Before leaving the cab, please observe the
“Shutdown Procedure” in the Chapter 3.4.1.3.
 1. Tilt the quick-coupling rearward to provide the
clearance. Make sure the fixed pin roll has been
discharged.
 2. Align the limit pin roll at the groove on the fork
frame. And lift up the telescopic arm slightly to
connect that.
 3. Tilt the quick-coupling forward to connect the
fork frame.
 4. Lift up the stop pin roll, and then insert the
fixed pin roll into the quick-coupling completely.
And release the stop pin and confirm the firmness
of the fixed pin.
 5. If the attachment is installed with hydraulic
pipelines, connect the axuliary hydraulic hoses.
 6. If the wiring harness is installed, please
connect that.
49
3.4.8 Operation of Fork Frame and the Fork
 Use the load spectrum of the fork frame.

 Confirm the maximum load capacity in accordance with
the load spectrum of the standard form frame.
 The control lever controls the luffing of the telescopic arm
and the tilting ange of the fork frame.
a. Operate the left control lever as the figure to lift the
fork frame.
b. Operate the right control lever as the figure to lower the fork
frame.
 The roller switch controls the extension and retraction of
the telescopic arm.
 Installation Procedures:
Please refer to the Chapter 3.4.6 “Attachment Installtion”.
 Notes of Machine Damage
a. Never use the fork to lever the load. If the force is too much,
the machine structure may be damaged.
b. Never attempt to lift the load which connects with other
objects.
50
3.4.9 Parking Brake
 Parking brake switch is to enable and release the parking brake.

 When engine runs, push upward the parking brake switch to release the parking brake.
 Press down the switch to enable parking brake, stop the machine from frontward or rearward travelling.
Warning
Risk of Machine Slipping
If engine failures occur, parking brake is enabled; constant pressure should be applied onto the
service brake pedal.
Warning
Risk of Machine Slipping
Before leaving the cab, enable the parking brake, lower the telescopic boom to ground and shut
down the engine.
Warning
Risk of Squeenzing
Shut down the engine to enable parking brake. When travelling, enabled parking brake or
engine shut-down may result in a sudden stop, and load falling, causing loss. But in emergency
case, it’s allowed to enable parking brake for temporary use.
3.4.10 Parking Procedure
 1. Park the telescopic telehandler in a suitable parking position with the service brake.
 2. Please observe in accordance with the “Shut-down Procedure” in the chapter 3.4.1.3.
51
4 LOADING, TRANSPORTATION AND STORAGE
52
4.1 Loading
 1. Before loading, level the machine frame.
 2. Use the observation instrument, and load the telescopic
handler when the telescopic arm is as low-lying as
possible.
 3. After loading, apply the parking brake and lower the
telescopic arm till the telescopic arm or attachment
contacts with the support surface. Set all control devices to
the neutral position, and stop the engine and pull out the
ignition key.
 4. Reeve the rope through the specified fixed point of the
telescopic handler and fix the machine onto the support
surface.
 5. Never constrain the telescopic arm.
 Note ： Users should select a correct transportation
method and fixing tools for the telescopic handler, and
make sure the transportation vehicle with enough load
capacity. Meanwhile, all instructions, warnings,
regulations and the safety rules of the manufacturer
should observe the regulations of countries and local
goverments.
Warning
Risks of Sliding!
Before transportation, please make sure there’s no
dirt, snow and ice on the support ground, ramp and
the wheels. Failure to comply may result in
equipment sliding.
53
4.2 Lifting
 The weight of the machine is shown on the nameplate
which in the front of the machine frame. The actual
weight and the gravity center of the machine will vary in
accordance with different configurations of the attachment,
oil level and optional parts. Before lifting, the actual
weight and the gravity center of the telescopic handler
should be checked and confirmed at first.
 Following precautions should be observed:
 Adjust the lifting device and the telescopic handler to
make sure the handler always keep level during lifting.
 Never take the lifting point on the telescopic handler at
random.
 During lifting, pay attention to not collide cables, chains
and slings with the vehicle.
 Only allow to use the specified point on the machine frame
as the lifting point.
 Telescopic arm should be retracted and lowered.
 The lifting device or equipment should comply with the
lifting requirements and actual application environment.
 Remove scattered objects from the machine before lifting
the telescopic handler.
 Lift the machine slowly and evenly.
 Please check local regulations and requirements for more
traning information about correct lifting procedures.
4.3 Storage
 Long-Term Storage:
The piston rod should be retracted into the cylinder as possible as it could be before storage to prevent the rust
of the piston rod. Clean machine surface and all exposed parts.
 Before Storage:
1. Apply grease to all lubrication parts till 对 new grease flows out.
54
2. Change engine oil.

3. Apply grease onto the exposed surface of the piston.
4. Fill up the fuel tank with diesel oil.
5. Select a proper storage place:
It’s better to store the machine indoor. If it’s necessary to store the machine outdoor, the ground should be firm
and level, and the machine should be covered with a clean cloth.
 During Storage:
1. The machine should be run once every month during storage.
2. The air conditioning system should be run once every month.
 After storage:
1. Remove the lubricatnt on the surface of the piston rod.
2. Apply lubricant to all lubricating points.
3. Check oil level and keep it at the specified position, otherwise, engine oil should be filled. If any water
mixes into oil, the oil should be changed.
55
5 EMERGENCY RESCUE PROCEDURES
56
5.1 MACHINE WITH INVALID TRACTION

 Followings are the rescue operations when the telescopic handler can’t travel by itself.
 Before moving the telescopic handler, read and understand all the information as below completely first, and
select a proper method.
 Only when the telescopic handler gets bogged down or it’s out of control, can use the traction pin which being
installed by the machine to connect the traction rope, chain or traction rod.
 The traction device is not suitable for the traction on roads.
 If the engine or power auxiliary function has malfunction, manual steering is allowed to use; but under this
circumstance, the steering operation force increase and the steering speed become slow.
 Never tow the telescopic handler which being loaded or installed with a extended lifting boom of 500mm
(19.7 inches).
5.1.1 Short-Distance Towing
 If the telescopic handler should be towed for a short distance (less than 30m) (100 inches), a vehicle with
enough traction is allowed to use.
5.1.2 Long-Distance Towing
 About long-distance towing, please refer to the the operation & maintenance manual.
 According to local laws and regulations rule, a correct operation & maintenance manual should be always kept
in the cab.
 If there’s no a proper method for towing, please contact with local distributor for more details about that.
57
6 MAINTENANCE
58
6.1 LUBRICATION AND MAINTENANCE
6.1.1 Brief Introduction
 This section is intended as information to assist the operator to perform maintenance tasks only. Service
product in accordance with maintenance schedule on the following pages.
 Lubrication and maintenance charts contain instructions that must be followed to keep this product in good
operating condition.
 Wear all protective clothing and personal safety devices issued to you or called for by job conditions
 Do not wear loose clothing or jewelry that can get caught on controls or moving parts
6.1.2 Maintenance Instructions
Prior to performing any service or maintenance on the telehandler, follow the shut-down procedure
unless otherwise instructed. Ensure telehandler is level, for proper fluid readings.
 Clean lubrication fittings before lubricating.
 After greasing telehandler, cycle all functions several times to distribute lubricants. Perform this maintenance
procedure without attachment installed.
 Apply a light coating of engine oil to all linkage pivot points.
 Intervals shown are for normal usage and conditions. Adjust intervals for abnormal usage and conditions.
 Check all lubricant levels when lubricant is cool, with the exception of the transmission fluid. For ease of
filling hydraulic reservoir, use a funnel with a hose or flexible tube for best results.
WARNING
CUT/CRUSH/BURN HAZARD. Do not perform service or maintenance on the machine with
engine running with the exception of transmission fluid level check.
59
6.1.3 Maintenance Schedules
Time Content Time Content

● Change Engine Oil and Filter
(First 50 Hours)
● Change Fuel Filters
● Change Hydraulic Fluid and Filters
(First 50 Hours)
(First 500 Hours)
● Check Tire Condition and Pressure
● Change Transfer Case Fluid
● Check Wheel Lug Nut Torque
(Mobilfluid 424, First 500 Hours)
● Check Hydraulic Oil Level
500 Hours ● Change Transmission Fluid and Filter
● Check Transmission Oil Level
50 Hours or Half a (First 500 Hours)
● Drain Fuel/Water Separator if
Yeas ● Change Axle Oil (First 500 Hours)
Necessary.
● Change Wheel End Oil
● Check Engine Coolant，if Necessary,
(First 500 Hours)
add SUNWARD Engine Coolant
● Check Boom Wear Pads
● Check Boom Chain Tension
● Check Air Intake System
● Check Lubrication Schedule
● Check Engine Belt
● Check Washer Fluid
● Check RAS System
● Check Battery
● Change Engine Oil and Filter ● Change Engine Oil and Filter
1500 Hours
1000 Hours ● Change Fuel Filters ● Change Fuel Filters
or One and
or 1 year ● Change Air Intake Filter ● Change Hydraulic Filter
Half a Year
● Check Park Brake ● Change Transmission Fluid and Filter

● Change Engine Coolant (First) ● Change Hydraulic Fluid and Filters
2500 Hours
2000 Hours ● Change Engine Oil and Filter ● Change Axle Oil
or Two and
or 2 Years ● Change Fuel Filters ● Change Wheel End Oil
Half a Year
● Change Air Intake Filter ● Change Transmission Fluid and Filter
● Change Transfer Case Fluid
(Mobilfluid 424)
3500 Hours ● Change Engine Oil and Filter

3000 Hours or Three ● Change Fuel Filters
or 3 Years and Half a ● Change Hydraulic Filter
● Change Air Intake Filter
Year ● Change Transmission Fluid and Filter
● Change Engine Coolant

4000 Hours ● Change Engine Oil and Filter
or 4 Years ● Change Fuel Filters
● Change Air Intake Filter
 Note: if you have any questions about the maintenance plan, you can consult SUNWARD or the supplier for
guidance.
60
6.1.4 Operator Maintenance Schedules

6.1.4.1 Maintenance Every 50 Hours
A1：Tires
1. Tire Air Pressure Check
 1. Perform “Shut-Down Procedure”.

 2.Remove valve stem cap.
 3.Check the pressure.
 4.Add air if required.
 5.Replace valve stem cap.
2. Tire Damage
 For pneumatic tires, when any cut, rip or tear is discovered that exposes sidewall or tread area cords in the tire,
measures be taken to remove the product from service immediately. Arrangements must be made for
replacement of the tire or tire assembly.
 For polyurethane foam filled tires, when any of the following are discovered, measures must be taken to
remove the product from service immediately. Arrangements must be made for replacement of the tire or tire
assembly.
 a. Smooth even cut through the cord plies which exceeds 3 inch in total length
b. Any tears or rips (ragged edges) in cord plies which exceeds 1 inch in any direction
c. Any punctures which exceed 1 inch in diameter
 If a tire is damaged but within above noted criteria, tire must be inspected daily to ensure damage has not
propagated beyond allowable criteria.
3. Tire and Rim Replacement
 It is recommended that a replacement tire to be same size, ply, inflation medium and brand as originally
installed. Refer to appropriate parts manual for ordering information. If not using an approved replacement tire,
replacement tires must have the following characteristics:
1. Equal or greater ply/load rating and size of original
2. Tire tread contact width equal or greater than original
3. Wheel diameter, width and offset dimensions equal to the original
4. Approved for application by tire manufacturer (including inflation pressure and maximum tire load)
 Due to size variations between tire brands, when selecting and installing a replacement tire ensure both tires
on the axle are the same.
61
The rims installed have been designed for stability requirements which consist of track width, tire pressure and load
capacity. Size changes such as rim width, center piece location, larger or smaller diameter, etc., without written
factory recommendations, may result in unsafe condition regarding stability.
A2：Check the Torque of Rim Nut

 Torque lug nuts after first 50 hours and after each wheel installation.
Note：If machine is equipped with directional tire assemblies, wheel and
tire assemblies must be installed with directional tread pattern “arrows”
facing in direction of forward travel.
 Start all nuts by hand to prevent cross threading. DO NOT use a
lubricant on threads or nuts.
 Tighten lug nuts in an alternating pattern as indicated. See page 6.2.4
for torque value.
WARNING
TIP OVER HAZARD. Lug nuts must be installed and maintained at the proper torque to
prevent loose wheels, broken studs and possible separation of wheel from the axle.
62
A3：Hydraulic Oil Level Check

 1.Be sure all cylinders are fully retracted, outriggers are
fully raised and machine is level.
 2.Perform “Shut-Down Procedure”
 3.Allow hydraulic oil to cool. Check fluid level at sight
gauge. Oil level should be visible in gauge window.
 4.Remove fill cap. Add fluid to bring oil up to the
center of the sight gauge.
 5.Replace hydraulic oil fill cap.
A4：Check oil level of reduction gearbox

 Before checking the oil level, park the vehicle on a
level ground and turn off the engine. Wait a few
minutes after the engine is off to allow the oil to
flow to the oil pan. Pull out the black oil level
gauge, insert it again after cleaning the oil stain on
the oil level gauge, pull it out again, and check
whether the oil level is between the upper and
lower limits. If necessary, add oil from the filler.
A5：Check oil-water separator, and exhaust

 1.Perform “Shut-Down Procedure”
 2.Open engine cover.
 3.Loosen drain cock (2) on underside of fuel filter (1) and
allow all water to drain into a glass until clear fuel is visible.
Tighten drain cock.
 4.Close and secure engine cover.
63
A6：Check the coolant level

 Park the car on a flat ground, turn off the engine and let
the engine cool. Open the hood and slowly rotate the
piston cap of the radiator to the safety stop to release the
internal pressure of the radiator.
 Unscrew piston cap. Check the coolant level. If necessary,
add coolant until the level is below the injection hole.
Screw on the piston cap again.
WARNING
Never fill a hot engine with coolant.
A7. Check and Adjust the Boom Chain Tension

Chain Reduction:
 When the boom is fully retracted horizontally, loosen the chain
extension nut first to relax the chain extension.
 Adjust the chain shrinking nut (tighten it when the spacing is
large; loosen it when the spacing is small), and stretch it twice
repeatedly to tighten the chain shrinking.
 Finally, tighten the chain extension nut.
Chain Extension:
 Fully extend the boom
 Retract the boom for a short stroke to tension the retracted
chain, then tighten the chain extension nut, and expand and
retract twice to tension the chain extension.
 Measure the distance between the lower side of the boom chain
and the boom.
 If the measured distance from the chain to the surface of the
third arm is less than 3.74 inch or the second arm is less than
4.92 inch, adjust the chain tension.
64
A8.Check glass cleaning solution level

 Visually check the glass cleaning solution level in the washer water tank in front of the cab. If the washer fluid
level is low, please supplement the washer fluid in time.
A9. Check battery

B1：Check Air Intake System
 1. Remove the end cover of the air filter.
 2. Remove its outer filter element.
 3. Gently tap the external filter element with your hand. Do not knock it with a hard object to prevent damage
to the filter element.
 4. Clean the external filter element with lower compressed air, which is opposite to the suction direction, that
is, blow the filter element fry with compressed air from inside to outside.
 5. Clean the inside of the filter before installing the external filter element.
 6. Install the external filter element.
 7. Install the end cover and clip.
WARNING
EQUIPMENT DAMAGE. Only remove air cleaner cover to service elements. Excessive
access to check elements can lead to premature element and/or engine failure.
B2: Check the Engine Belt

 The tension of the engine belt must be suitable. Give the
belt an pressure with your thumb, and the belt will bend
about 0.4inch.
 If the tension is not correct, adjust the tensioning device on
the engine until the required position is reached.
 Check the belt condition and change it if necessary.
65
B3：Check the Rear Axle Float System

Check the rear axle float system for proper operation. If the
floating system is opened, the two green lights at the upper end of
the rear axle RAS valve block will be on (both lights need to be
on), otherwise the RAS valve will be locked.
B4：Check boom slider
B5：Change Engine Fluid and Filter

（First 50 hours）
 After the first 50 hours of telehandler working, the
engine must be maintained. After the first maintenance,
please follow the plan of the engine maintenance plan
requirements.
 1. Start the engine and warm the oil, do not overheat
the oil.
 2. Park the telehandler on the ground and turn the
reversing operating handle to the middle position.
 3. Turn off the engine.
 4. Take off the oil drain plug and let the oil flow into the storage box
through the clean cloth.
 5. After draining the oil, check whether there is metal debris left on the
cloth and tighten the oil drain plug.
 6. Clean the area around the filter. Remove the cylinder of the filter by
twisting counterclockwise. Remove the old sealing ring.
 7. Clean the surface of sealing ring.
 8. Apply a cleaning oil to the sealing ring of the new filter.
 9. Install the new filter and twist the filter clockwise by
hand until the gasket contacts the surface. Make sure
that the gasket is not damaged when installing the filter.
66
 10. Tighten the engine oil filter. Be careful not to

over tighten to prevent the sealing ring of the
filter.
 11. Open the filter cover and add oil to the engine.
After 15minutes, check the engine oil level.
 12. Install the filler cap.。
 13. Start the engine and run the machine at low
speed and no-load for 5 minutes.
 14. Check whether the engine oil pressure alarm
indicator on the instrument panel goes out
immediately. If not, turn off the engine
immediately and find out the cause.
 15. Check the drain plug for any leaks.
 16. Check the oil level, add oil if necessary.
B6: Change Fuel, Fuel Filter Element and
Oil-water Separator (Initial 50 Hours)
Note: during the operation, do not smoking or near the
fire.
 1. Stop the machine on ground and turn off the
engine.
 2. Place an oil container under the oil drain plug.
 3. Remove the oil drain plug and allow the oil to
drain.
 4. Refit and tighten the drain plug.
 5. Add new fuel into the tank through the filter or
a clean cloth.
 6. Check the oil drain plug for leakage.
 7. Tighten the tank lock cap.
 8. Exhaust the air in the fuel system.
WARNING
EQUIPMENT DAMAGE. Do not allow
machine to run out of fuel during operation.
See Engine Operation & Maintenance
Manual for details prior to servicing.
67

C1: Change Air Intake Filter
 1. Perform Stop Engine Procedure.
 2. Open engine cover.
 3. Unlock air cleaner cover (2) and remove from
air cleaner.
 4. Remove outer primary element (3). Inspect
element for damage then discard.
 5. Thoroughly clean interior of air cleaner canister
and vacuator valve (1).
 6. Replace inner safety element (4) every third
primary element change or if primary element
was found to be damaged. If replacing inner
safety element at this time, carefully slide element
out and replace with new element.
 7. Slide new primary element over inner safety
element making sure sealing edge is flush with
base of air cleaner.
 8. Position air cleaner cover in place and lock into
position.
 9. Close and secure engine cover.
WARNING
EQUIPMENT DAMAGE. Primary and
safety elements are required to be replaced if
used in an application longer than two years
regardless of operation.
68
C2: Change the hydraulic Filters

(Initial 500 Hours)
 1. Stop the telehandler on the ground and turn the
reversing operating handle to the middle position.
 2. Run the engine at low speed and no load for 5
minutes.
 3. Turn off the engine and remove the key switch.
 4. Separate the oil return pipe from the filter port.
 5. Loosen the mounting bolts of the filter to take
down the whole oil return filter, unscrew the outer
cylinder of the filter and clean it
Note: Remove the filter and check if there are metal
particles and debris at the bottom of the filter tank.
Excessive copper and steel particles indicate that the
hydraulic pump, motor and valve have been damaged
or will be damaged. Rubber indicates that the
hydraulic cylinder seal is damaged.
 6. Change the new filter.
 7. Screw on the cleaned filter outer cylinder and
change a new O-ring.
 8. Install the filter on the oil return pipe and
connect the oil return pipe.
69
C3: Change Oil and Filter Element of Reduction

Gearbox
(Initial 250 Hours)
 1. Turn off the engine, and leave the machine for
5 minutes.
 2. Take off the oil drain plug and let the oil flow
into the storage box through the clean cloth.
 3. After draining the oil, check whether there is
metal debris left on the cloth and tighten the oil
drain plug.
 4. Clean the area around the filter. Remove the
cylinder of the filter by twisting counterclockwise.
Remove the old sealing ring.
 5. Clean the gasket surface of the filter base.
 6. Apply a thin coat of clean oil to the sealing ring
of the new filter.
 7. Install the new filter and twist the filter
clockwise by hand until the gasket contacts the
surface. Make sure that the gasket is not damaged
when installing the filter.
 8. Tighten the transmission filter. Be careful not to
over tighten to prevent the sealing ring of the
filter.
 9. Open the filter cover and add oil to the
transmission. After 15minutes, check the engine
oil level.
 10. Install the filler cap.
 11. Start the engine and run the machine at low
speed and no-load for 5 minutes.
 12. Check the drain plug for any leaks.
 13. Check the oil level on the dipstick and add oil
if necessary.
C4: Check Parking Brake
70

D1: Change oil of offset gearbox
(First 500 Hours)
 Stop the telehandler on the ground and turn off
the engine. Allow the whole machine to stand for
5 minutes until the oil sinks the bottom of the
offset gearbox.
 Unscrew the plug ② and drain the oil from the
port ②.
 Retighten the plug ②.
 Unscrew the plug ① and fill the oil until it is
flush with the oil filler ①.
 Retighten the plug ①.
 Check the oil drain plug for leakage.
71
D2: Change hydraulic oil and suction filter element

(First 500 Hours)
 1. Stop the machine on the ground. Make sure the
boom is retracted and lowered
 2. Run the engine at low speed and no load for 5
minutes.
 3. Turn off the engine and remove the key switch.
 4. Clean the top of the hydraulic fluid tank to
prevent contamination of hydraulic fluid.
 5. Loosen the oil drain plug at the bottom of the
hydraulic oil tank.
 6. Open the hydraulic tank cap at the top of the
tank.
 7. Clean the inside of the oil tank.
 8. Install and tighten the oil drain plug.
 9. Change the oil suction filter element with a
new one.
 10. Install the fuel tank cap.
 11. Unscrew the air filter cover at the top of the
tank counterclockwise.
 12. Add hydraulic fluid through the filter screen
to make the fluid level reach between the marks
of the oil level gauge.
 13. Tighten the screw cap.
72
D3: Change Axle Oil

(initial 500 Hours)
 Unscrew the plug ② and drain the gear oil from the oil
port ②.
 Retighten the plug ②.
 Unscrew the plug ① and ③, add gear oil from the filler
until it is flush with the oil filler ③.
 Retighten the plug ① and ③。
 Check the drain for leaks.
Note：The oil change modes of front and rear axle are the same.
D4: Change Hub Reduction Gear of Front and Rear Wheel

(initial 500 Hours)
 Stop machine on the ground and adjust the position of the
oil port faces down.
 Unscrew the screw plug ① and drain the gear oil from the
port.
 Turn the tire 90° so that the oil port is horizontal.
 Add gear oil from port ① until it is flush with the port.
 Retighten the plug ①.
 Check the port for leakage.
Note: there are 4 wheel end in telehandler. Check the oil level
use the same way.
73
6.2 TECHNICAL PARAMETERS
6.2.1 SWTH4517 Technical Specifications

6.2.1.1 Configuration Parameters
Unit Performance
No. Item
Parameters
1 Max. Load Capacity m 17.06
2 Max. Extension Length m 13
3 Rated Load Capacity kg 4536
4 Length m 7.34
5 Width m 2.56
6 Height m 2.54
7 Load at Max. Extension kg 1361
8 Ground Clearance mm 457
Basic Parameters 9 Min. Turning Radius（outer） m 4.3
10 Max. Travel Speed km/h 32
11 Gradeability ° 26.5°（60%）
12 Traction kN 111
13 Frame Levelling Angle ° ±10°
14 Drive Method \ Hydraulic drive
15 Engine Model \ QSF3.8L
16 Engine Power kw/rpm 97/2500
Machine Weight (without kg

17 15100
load)
18 Tires \ 400/75-28
74
Type Cuminns Engine, QSF3.8L
Type of
Engine
American Cuminns Engine, QSF3.8 Tire 4F
Stage Ⅳ
ZF reduction gearbox, power gear shift, 4 gears

Reduction gearbox
forward and 3 gears rearward
Axle Dana
Four-wheel steering, crab-travelling, front wheel

Turning Mode
steering
Standard Tires 400/75-28

configuration Cab Closed cab, ROPS/FOPS certified
Operation Handle Electronic Proportional Handle Operation
Rear View Camera Rear View Camera
Meter Multi-function Combination Meter
Overload Protection SAR torque limiter
Seat Adjustable Suspension Seat
Hydraulic Pump Load sensible variable pump
Hydraulic quick-change
Hydraulic quick-change coupling
coupling
Attachment Standard fork frame
Basket
Attachment Fork
Optional
Bucket
configuration
Solid tires
Tires
Tires filled with foam
75
6.2 OUTLINE DIMENSION
Dimension
Min. Ground Clearance A 457 mm
Wheel Base B 3490 mm
Length C 6130 mm
Height D 2540 mm
Width E 2560 mm
Max. Width F 3701 mm
76
6.2.1.3 WORKING LOAD SPECTRUM
77
6.2.1.4 Electrical Schematic
78
6.2.1.5 Hydraulic Schematic
79
6.2.2Oil Specification
Working Temperature Range
℉ ℃
Oil Type Viscosity
Min. Max. Min. Max.
Temperature Temperature Temperature Temperature
above CJ-4
Engine oil \ \
(including)
Offset gearbox
Mobil 424 10W-30 0 114 -20 46
oil
Torque
CH-4 15W40 5 104 -15 40
converter oil
Axle
GL5 85W90 -4 115 -20 46
lubricating oil
46#
anti-wear 46# \
hydraulic oil
Hydraulic oil
32#
anti-wear 32# \
hydraulic oil
High
Lubricating pressure General lithium
5 122 -15 50
grease lubricating base grease 2#
grease
Telescopic
chain Gear oil 80W-90 -40 115 -40 46
lubricating oil
Ethylene 50/50 mixed \

Engine coolant glycol and
water 60/40 mixed Low temperature condition
Fuel 0# diesel oil The type of diesel oil is different with ambient temperature.
Air Refrigerating
Tetrafluoroethane
conditioner fluid R134a
80
6.2.3 Oil Capacity
System/Component Item Oil Capacity
Engine Engine oil capacity when changing filter element 12L
Fuel System Fuel capacity 155L
Cooling System Coolant capacity 12L
Hydraulic System Hydraulic oil capacity 177L
Reduction gearbox oil capacity 15L

Reduction Gearbox
Oil capacity when changing filter element 13.2L
Offset Gearbox Capacity 1.5L
Front 13.3L
Differential mechanism
capacity Rear 13.3L
Wheel axle
Front (single side) 1.4L
Hub reduction gear
Rear (single side) 1.4L
Air conditioning Refrigerating fluid filling capacity 900g

system
6.2.4 TIGHTENING TORQUE OF BOLTS

Tightening Torque Table of Bolts and Nuts
No. Specifications of Bolts and Nuts Tightening Torque（N·m）
1 M6（Level 8.8） 9-11
2 M8（Level 8.8） 18-22
81
3 M8（Level 10.9） 28-34
4 M10（Level 8.8） 44-54
5 M10（Level 10.9） 67-83
6 M12（Level 8.8） 79-97
7 M12（Level 10.9） 103-123
8 M16（Level 8.8） 185-225
9 M16（Level 10.9） 240-300
10 M20（Level 8.8） 352-432
11 M20（Level 10.9） 540-608
12 M22×1.5 DIN 74361 580-650
13 M24（Level 10.9） 927-1030
82
7 MANUFACTURER INFORMATION
Company: SUNWARD INTELLIGENT EQUIPMENT CO., LTD.
Trade mark：
Add: Sunward Industrial Park, No.1335 Liangtang Road (E),Xingsha, Changsha, Hunan, China
Sales hotline：400-887-6230; Service hotline：400-887-8230
Maintenance point：Our office in various provinces and cities of China
Distributor information：
Distributor information
Distributor :
Add:
Tel:
Fax:
Email:
Contact:
Remark:
83
Overseas subsidiary information
No. Subsidiary Name Email Address
D-09-02 MENARA MITRALAND

SUNWARD INTELLIGENT NO.13A,JALAN PJU 5/1.KOTA
1 mal2@sunward.cc
(M) SDN. BHD. DAMANSARA,PJU 5,47810,PETALING
JAYA SELANGOR.
lo 33, biet thu 1, ban dao linh dam,
Công ty TNHH SUNWARD Việt
2 vnm1@sunward.cc phuong hoanh liet, quan hoang mai, hanoi,
Nam
vietnam
SUNWARD EUROPE HEAVY Nijverheidspark 3, 3580 Beringen,
3 eu@sunward.cc
INDUSTRY NV Belgium
PT.SUNWARD INDONESIA JLN. PROF.LATIMENTEN NO 28,
4 ina8@sunward.cc
MACHINERY GROGOL, JAKARTA BARAT -14440
5 SUNWARD USA CORP usa@sunward.cc 2710 geesling rd,denton tx,76208
SUNWARD No.18 ,St 110B,Ideal Garden Home
cambodia@sunward.
6 INTELLIGENT(CAMBODIA) City,Sangkat Teuk Thla,Khan Sen
cc
CO.,LTD Sok,Phnom Penh,Cambodia
123001, г. Москва, ул.Большая

ООО "САНВАРД РУС" садовая, д.5, оф. 219А/
7 rus@sunward.cc
/SUNWARD RUS LLC / 123001, Moscow, Bolshaya Sadovaya
Street, No. 5, office 219A/
경기도 용인시 기흥구 구갈로

64, 603 실 Zip: 16972
8 SUNWARD KOREA CO., LTD. kor@sunward.cc Add: Rm603, No.64 Gugal-ro,
Giheung-gu, Yongin-si 16972,
Gyeonggi-do, South Korea
SUNWARD LAOS TRADE Donnoune, xaythany District,
9 laos@sunward,cc
CO., LTD. vientiane Laos
SUNWARD Arwan Building,6th Floor,1339

10 EQUIPMENT(THAILAND) th@sunward.cc Pracharat 1
CO.,LTD Road,Wongsawang,Bangsue,Bangkok.
218 D. AQUINO ST. BRGY. 62
11 SUNWARD PHILIPPINES INC. phl1@sunward.cc WEST GRACE PARK CALOOCAN
CITY
PT. SUNWARD INDONESIA
12 ina1@sunward.cc
EQUIPMENT
13 SUNWARD SOURTH AFRICA africa2@sunward.cc
84

SWTH4517 英文操作保养手册EN-20220629 DONE

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SWTH4517

SUNWARD INTELLIGENT EQUIPMENT CO., LTD.

1.1 SAFETY MARKS.........................................................................................................................2

1.2 COMMON PRECAUTIONS AND MEASURES........................................................................3

1.3 SAFE RULES FOR OPERATION............................................................................................... 4

1.3.1 Hazards of Electric Shock....................................................................................................4

1.3.2 Hazards of Tip-Over............................................................................................................ 5

1.3.2.2 Non-Suspended load................................................................................................... 6

1.3.2.3 Suspended Load..........................................................................................................6

1.3.3 Travelling Hazards............................................................................................................... 7

1.3.4 Hazards of Load Falling.......................................................................................................8

1.3.5 Personnel Hoisting............................................................................................................... 9

1.3.6 Hazards of Slope Travelling...............................................................................................10

1.3.7 Hazards of Being Involved and Squeezed......................................................................... 11

1.3.8 Hazard of Personnel Falling...............................................................................................12

1.3.9 Hazard of Chemicals Erosion............................................................................................ 13

1.3.9.1 Exhaust Emission......................................................................................................13

1.3.9.2 Inflammables and Explosives................................................................................... 13

1.3.9.3 Hydraulic Oil............................................................................................................ 13

1.3.10 Waste Disposal................................................................................................................. 13

2 PREPARATION AND INSPECTION BEFORE OPERATION....................................................... 14

2.1 PREPARATION, INSPECTIONAND MAINTEANCE.............................................................14

2.2 INSPECTION AND TEST BEFORE OPERATION.................................................................. 15

2.3 SAFETY LABEL........................................................................................................................16

2.4 PATROL INSPECTION..............................................................................................................18

2.5 PREHEATING AND OPERATION INSPECTION................................................................... 20

2.5.1 Inspection during Preheating............................................................................................. 20

2.5.2 Inspection Befroe Operation.............................................................................................. 20

3.2 CAB CONTROL LAYOUT........................................................................................................24

3.3 INSTRUCTION OF CONTROL INDICATION........................................................................ 25

3.3.1 Digital Meter......................................................................................................................25

3.3.2 Indicators in the Digital Meter...........................................................................................26

3.3.3 Left Control Panel..............................................................................................................26

3.3.4 Right Control Panel............................................................................................................27

3.3.5 Load Indicator....................................................................................................................27

3.3.6 Main Power Switch............................................................................................................27

3.3.7 Ignition Switch...................................................................................................................27

3.3.8 Control Lever of Reduction Gearbox................................................................................ 28

3.3.8.1 Selection of Travelling Direction..............................................................................28

3.3.9 Outrigger Control Button...................................................................................................29

3.3.10 Control Lever................................................................................................................... 29

3.3.10.1 Operation of Telescopic Boom and Attachment..................................................... 29

3.3.10.2 Attachment Accessories Adjustment.......................................................................30

3.3.10.3 Auxiliary Hydraulic Function................................................................................. 30

3.3.11 Levelling Machine Frame.......................................................................................... 31

3.3.12 Operator’s Seat.................................................................................................................32

3.3.12.1 Seat Adjustment...................................................................................................... 32

3.3.12.2 Safety Belt.............................................................................................................. 32

3.3.13 Amplitude Indicator......................................................................................................... 32

3.3.14 Reversing System.............................................................................................................33

3.3.14.1 Reversing Signals................................................................................................... 33

3.3.14.2 Reversing Camera...................................................................................................33

3.3.15 Display Screen................................................................................................................. 34

3.4 MACHINE OPERATION...........................................................................................................35

3.4.1.1 Starting Engine......................................................................................................... 35

3.4.1.2 Engine Normal Working........................................................................................... 36

3.4.1.3 Procedures of Engine Shut-down............................................................................. 36

3.4.2Operation of Steering Mode................................................................................................37

3.4.3 Retraction & Stretching Procedures of Flexible Outriggers.............................................. 38