REVISED AUGUST 2011

NIGHT LITE
PRO II
OPERATORS
MANUAL
ALLMAND BROTHERS INC.
P.O. BOX 888
HOLDREGE, NE 68949

PHONE: (308) 995- 4495, 1- 800- 562- 1373

ALLMAND FAX: (308) 995 5887
ALLMAND PARTS DEPT. FAX : (308) 995 4883

WWW.allmand.com

NIGHT LITE PRO II

 TABLE OF CONTENTS

Introduction
About this Manual..7

Safety
Safety Definitions...8

Safety Precautions.8

Trailering, Transporting and Lifting

Preparing the Unit for delivery or Rental..16

Check list...16

Before Trailering / Transporting.17

Shutdown - Prepare for Trailering...18

Tower Lights - Stowage for Trailering.19

Tower Lights - Removal for Trailering (optional)...20

Trailering / Towing...21

Trailer Component Identification..21

Towing Vehicle and Hitch Considerations..22

Connecting the Trailer Hitch Coupler and Lights.22-23

Lifting the Light Tower24

Transporting on a Trailer...24

General Service Information

Equipment Identification...25-26

Models and Serial Numbers..27

Trailer27

Generator.27

Engine.28-29

3
 TABLE OF CONTENTS

Specifications (Standard and optional Features)30

Trailer.30

Light Tower..31

Overall Dimensions31

Generator.31

Tower Lights32

Engine..33

Optional Accessory Equipment34

Operation
Pre - Operation Setup.35

Work Site Safety Considerations.35

Pre-Operation Check list...35

Leveling and Stabilizing the Trailer.36

Installing the Ground Rod.37

Engine Operation.37

Pre-Start Checks..38-39

Engine Control Panels...40

Starting the Engine.40

Stopping the Engine...40

Automatic Engine Shutdown System..40

Tower and Light Operation.40

Light Bar and Light Fixture Adjustment (manual tower)...41

Light Bar and Light Fixture Adjustment (vertical tower)...42

Raising and Lowering the Light Tower (manual tower)43

Raising and Lowering the Light Tower ( vertical tower)44

Light Control Panel.45

4
 TABLE OF CONTENTS

Shutdown Procedure..45

Shutdown-Short Period..45

Shutdown Long-Term or Prepare for Trailering.....45

Auxiliary AC Outlet Operation..45-46

Maintenance
Engine47

Changing and Adding Engine Oil..47

Engine Filters47

Electrical System.....47

Ballast Panel..47-48

Hydraulic Pump48

Hydraulic Oil Specifications...48

Adding Hydraulic Oil...48

Priming the Hydraulic Pump..49

Light Tower and Lamps..49

Changing Lamps.49

Tower corner Guide Block Adjustment50

Trailer.50

Frame50

Grease Points..50

Trailer Wheels And Tires...51

Wheel Bearings...51

Trailer Lighting.52

Long-Term Storage.52

5
 TABLE OF CONTENTS

Cleaning..53

Cleaning and Draining the Trailer Bilge53

Troubleshooting
Troubleshooting Chart.54

Maintenance Record..55

Wiring Schematics
KUBOTA ENGINE...56

KUBOTA GAUGE PANEL..57

CAT ENGINE & GAUGE PANEL......58

KOHLER ENGINE...59

KOHLER GAUGE PANEL..60

MECC ALTE GENERATOR 16/8 CORD.61

MECC ALTE GENERATOR 14/7 CORD.62

Tail Lamp Wiring..63

Warranty
Parts Book

6
 INTRODUCTION

Congratulations on the purchase of your new Allmand NIGHT LITE PRO II light tower and welcome
to the Allmand family of equipment owners.

The Allmand NIGHT LITE PRO II light tower offers many advantages to make operation safer, more
convenient and more cost-effective. The NIGHT LITE PRO II light towers will provide you with high-
quality performance and durability which translates into more productivity on the job site.

ABOUT THIS MANUAL

Take time to read this manual thoroughly.

This Operators Manual provides information necessary for the safe operation of the Allmand Bros.
Inc. NIGHT LITE PRO II light tower.

NOTICE: Keep this manual accessible during operation to provide convenient reference. Store this
manual in a safe place for future reference.

If you are uncertain about any of the information in the manual, contact Allmand or your Allmand
dealer for clarification before operation.

Specific operating instructions and specifications are contained in this publication to familiarize the
operator and maintenance personnel with the correct and safe procedures necessary to maintain
and operate the equipment.

Engine specific operating instructions and specifications are contained in the engine owners man-
ual provided in your owners kit. Always refer to engine owners manual for operation and mainte-
nance procedures.

The graphics and text in this manual generally describe the Allmand NIGHT LITE PRO II light tower.
Allmand light tower differ by model and optionally installed equipment. Your Allmand light tower may
not exactly match the graphics and /or text descriptions in this manual.

NOTICE: The information found in this manual was in effect at the time of printing. Allmand Bros.
may change contents without notice and without incurring obligation.

NOTICE: Any reference in this manual to left or right shall be determined by looking at the trailer
from the rear.

7
SAFETY

8
SAFETY

9
SAFETY

10
SAFETY

11
SAFETY DECALS

12
SAFETY DECALS

13
SAFETY DECALS

14
SAFETY DECALS

15
 TRAILERING, TRANSPORTING AND LIFTING
PREPARING THE NIGHT LITE PRO II FOR DELIVERY OR RENTAL
The NIGHT LITE PRO II light tower requires service as well as proper operation in order to provide
the performance and safety it has been designed for. Never deliver or put machine into service with
known defects or missing instructions or decals. Always instruct the customer in proper operation
and safety procedures as described in this Operators Manual. Always provide the manual with the
equipment for proper and safe operation.

CHECK LIST
Visually inspect the equipment to ensure that all instructions and decals are in place and legible.

Inspect the light tower locking bar latch assembly which locks the light tower in the vertical posi-
tion for proper operation.

Check the hitch assembly and safety chains.

Check the outriggers and jacks to make sure they operate properly.

Inspect the light assemblies for damage and test for proper operation.

Inspect the electrical wiring for signs of damage. Danger! Electrocution Hazard.

Do not operate the light tower if the insulation on the electrical cord or other
electrical wiring is cut or worn, or if bare wires are exposed. Repair or re
place damaged wiring before starting the engine.
Check ground rod cable and the ground lug. Make sure they are clean, undamaged and func-
tional.

Inspect tires to insure good condition and proper inflation.

Check engine oil, fuel, engine coolant levels and hydraulic fluid levels, if equipped.

Check to make sure the Light Tower Operators Manual and Generator Operators Manual are
with the equipment.

Check to make sure the quick reference operation card is with the equipment and properly teth-
ered.

Inspect the machine physically for damage and repair if necessary.

NOTICE: See appropriate section of the Engine Operators Manual and Generator Operators
Manual for additional pre-operation checks.

16
 TRAILERING, TRANSPORTING AND LIFTING
After completing the pre-operation check list, operate the tower through a complete opera-
tion cycle, following the operating instructions in the NIGHT LITE PRO II Operators Manual.

Warning! Unsafe operation Hazard. Never permit anyone to install or operate the equipment
without proper training.

ALWAYS READ AND UNDERSTAND THE INSTRUCTIONS FIRST.

Before trailering, transporting or lifting, read Safety on page 8.

The complete engine and generator set is housed in a lockable enclosure with the frame fabricated
from heavy gauge steel mounted on a two-wheel, leaf spring axle.

BEFORE TRAILERING OR TRANSPORTING

Perform the following before trailering / transporting:

Lower the light tower and shut down the tower lights and the engine; See Shutdown - prepare
for trailering on page 19.

Visually inspect the trailer and equipment for damage. Repair or replace any components as
needed before trailering.

Check the trailer lights for proper operation

Inspect the tires to insure good condition and proper inflation.

Inspect trailer springs and undercarriage for damage or loose parts.

Check the hitch assembly and safety chains.

Ensure the outriggers and jacks are properly stowed.

Ensure the ground rod and cable are disconnected and properly stowed.

Clean any spills from inside the trailer bilge area around the outside of the trailer; they may have
occurred during operation.

Ensure all compartment doors are closed and securely locked.

17
 TRAILERING, TRANSPORTING AND LIFTING

Shutdown - Prepare for Trailering

1. With the tower lights off, lower the light tower to the full DOWN position; See Raising and Lower-
ing the light tower on page 43-44.

2. Turn the engine off. Refer to your Engine Operators Manual for stopping procedure.

Notice: See appropriate section of the Engine Operators Manual and Generator Operators
Manual for additional post - operation and shutdown procedures.

3. Adjust the light bar and light fixtures for trailering; see Tower lights - Stowage for trailering on

Page 19.

Notice: Visually inspect the light mounting brackets and hardware for loose fasteners or
damaged brackets. Repair any problems before trailering.

4. Secure the light cords into the hook on the rear mast support

5. Disconnect the ground rod cable from the ground lug. Remove the ground rod from the earth and

clean and secure the ground rod and cable in the trailer.

6. Close, secure and lock all compartment doors.

7. Raise each rear stabilizer jack and rotate into trailering position ( horizontal with outrigger bar).

8. Retract each outrigger bar and secure in the stowed position with latch pin.

Notice: Be sure each outrigger jack is securely latched in transporting position by installing the
outrigger lock pins before transporting.

18
 TRAILERING, TRANSPORTING AND LIFTING
Tower Lights - Stowage for Trailering
The light bar and fixtures must be stowed before trailering or transporting.

WARNING! Burn Hazard. The light fixtures become extremely hot during use.
Always use caution and heat - resistant gloves when handling the
Lights or allow to the lights to sufficiently cool down before
handling.
1. Ensure lights are off and tower is lowered to the full DOWN position; see Raising and lowering the

light Tower on page 43-44.

2. Release the light bar park pin by pulling the ring and turning it 90 degrees so that the pin remains

in the retracted position.

3. Rotate the light bar into the trailering / transport park position (in line with trailer) and engage the

park pin by twisting the park pin ring until the plunger is released and the pin engages and locks

into the hole in the light bar.

4. Reposition the light fixtures for trailering / transport by pulling them down into the lowest position
and face the fixtures toward the center of the trailer. (see below)

NOTE: If lights are to be removed for trailering / transporting, see Tower Llghts - Removal for

trailering / transporting (Optional) on page 20.

19
 TRAILERING, TRANSPORTING AND LIFTING
Tower Lights - Removal for Trailering (Optional)
Your light tower may be equipped with lights that can be removed for trailering / transport or for theft
prevention.

WARNING! Burn Hazard. The light fixtures become extremely hot during use.
Always use caution and heat - resistant gloves when handling the
Lights or allow to the lights to sufficiently cool down before
handling.
1. Ensure lights are off and tower is lowered to the full DOWN position; see Raising and lowering the

light Tower on page 43-44.

2. Disconnect the electrical cord from each light fixture.

3. While supporting the light fixture, remove the nut and washer assembly fastening the main fixture

Bracket and remove each light fixture and bracket (Figure 23).

4. Store each light fixture to avoid any damage during transport.

FIGURE 23

20
 TRAILERING, TRANSPORTING AND LIFTING
TRAILERING / TOWING
Before trailering / towing the light tower trailer, read Before Trailering / Transporting on page 17 and
read Safety on page 8.

NOTICE: Maximum highway speed is 50 mph (80 km/h) and maximum off highway speed is 10 mph
(16 km/h). Do not exceed these limits or damage to light tower may occur.

21
TRAILERING, TRANSPORTING AND LIFTING

22
 TRAILERING, TRANSPORTING AND LIFTING
The trailers safety chains prevent the trailer
from completely detaching from the towing vehi-
cle when underway.
NOTICE: Safety chains must be rated at the
same or greater weight capacity as the trailers
GVWR.
Before trailering, read page 17.
1. Connect the tow vehicle hitch to the trailer
coupler. Make sure the coupler is securely
attached to the tow vehicles hitch.
2. Connect the safety chains ( Figure 27, 2) to
the vehicles hitch frame and crisscross the
chains under the trailer tongue to prevent
the tongue from dropping to the road if the
trailer separates from the hitch ball. Rig the
chains as tight as possible with enough
slack to permit free turning.
Warning! Control hazard. Attach the
safety chains properly and securely be-
tween the towing vehicle and trailer be-
fore trailering. Never allow the chains to
drag the ground when trailering.

3. Connect the 4-pin light connector (Figure

27, 1) from the vehicle harness to the trailer
harness.
4. Ensure there is adequate slack in the har-
ness to prevent from binding or disconnect-
ing when turning.
NOTICE: Do not allow excessive harness
slack or the harness can be damaged from
scraping the ground.
5. Before trailering, check all lights for proper
operation.

23
 TRAILERING, TRANSPORTING AND LIFTING

LIFTING THE LIGHT TOWER

The approximate fully loaded weight of
the light tower and trailer is 1807 lbs. (820 1
2
kg) with four fixtures

The NIGHT LITE PRO II light tower is

equipped with top forklift pockets and a
lifting eye for lifting or hoisting.

The safety messages that follow have

Warning level hazards.

Rollover hazard. Before lifting, lower

the light tower and shut down the
tower lights and the engine; see
Shutdown - Prepare for Trailering on
page 20.

Crush Hazard. Always make sure the

Figure 28
lifting device you are using is in
good condition and is rated for the 1. Lifting Eye
maximum capacity of the task to
2. Forklift Lift Pockets
safely lift the light tower trailer.

Crush Hazard. Always acquire assis-

tance when using a forklift, crane or
hoist and when unloading. TRANSPORTING ON A TRAILER
Crush hazard. Only use the lifting When transporting on a truck or trailer, always se-
eye on the lifting bar to lift or hoist cure the unit using properly rated tie - down
the unit with a hoist or crane. chains or straps connecting the light tower trailer
Crush hazard. Only use shackles or frame to the towing trailer. The operator of the
a locking - type hook when lifting. towing vehicle is responsible for securing the load
properly.
Crush hazard. Do not stand or walk
under the unit when lifted and keep
others away.

24
 GENERAL SERVICE INFORMATION
EQUIPMENT IDENTIFICATION

25
 GENERAL SERVICE INFORMATION
EQUIPMENT IDENTIFICATION

26
 GENERAL SERVICE INFORMATION
MODEL AND SERIAL NUMBERS
Model and serial number information is required for product support and repair parts. The following
descriptions show model and serial number locations of the primary components.

Trailer
All NIGHT LITE PRO II trailers have a serial number plate (Figure 3,1) attached to the rear panel.

FIGURE 3

Generator
The generator has a serial number plate (Figure 4, 1) attached to the side of the housing. The serial
number is also stamped into the housing.

1 1

FIGURE 4

27
 GENERAL SERVICE INFORMATION

Engine
The KOHLER Engine has the serial number plate (Figure 5) attached to left side of the engine block
by the oil filter

KOHLER engine

The CATERPILLAR engine has a serial number plate (Figure 6) attached on the upper right side
of the engine block above the fuel injection pump.

CAT engine serial plate

28
 GENERAL SERVICE INFORMATION

Engine
The KUBOTA engine has the serial number stamped (Figure 7) on the engine block just below the
exhaust manifold.

KUBOTA engine serial

29
 GENERAL SERVICE INFORMATION

SPECIFICATIONS (STANDARD AND OPTIOANAL FEATURES)

NOTICE: Refer to the Engine or Generator operators Manual for specific engine or generator
specifications.

Trailer

Hitch Coupler Adjustable height, reversable

combination, 2 in. (50 mm) ball,
3 in. (75 mm) pintle hitch
Max. Road Speed
(paved road) 50 mph (80 km/h)
Max. Off - road Speed 10 mph (16.1 km/h)
Number of Axles 1
Axle Rating 2000 lbs (907.1 kg)
Tire Size & Rating 13 in. B
Max Tire Pressure See Tire Manufacture Specification
Door Locks Standard
Trailer Lights: Stop,
Turn and Running D.O.T. Approved
Trailer lLight Connector 4 - Pin Plug
Lifting Eye Standard
Tie - Down Rings Standard
Rear Forklift Pockets Standard
Side Forklift Pockets Standard
Top Forklift Pockets Standard
Number of Stablizers 3
Number of Outrigger
Stabilizers 2
Tongue Jack Standard
Ground Rod Standard

30
 GENERAL SERVICE INFORMATION

Light Tower Laydown Light Tower Vertical

Sections 3 Sections 6
MANUAL TOWER Standard VERTICAL TOWER OPTIONAL
Max Wind Load 53 mph Max Wind Load 53 mph
(85.3 km/h) Standard (85.3 km/h) Standard
Light Bar Rotation 360 Light Bar Rotation 360
Tower Cord Reel Standard

Overall Dimensions

Height Light Tower Lowered 7 Ft 1 in. (2.2 m)

Height Light Tower Raised 25 ft (7.9 m)

Width (outriggers retracted) 4 ft 3 in. (1.3 m)

Width (outriggers extended) 7 ft 9 in. (2.24 m)
Length w/o Fixtures 9 ft 5 in. (2.9 m)

Length with Fixtures 9 ft 5 in. (2.9 m)

Dry Weight 1540 lbs (699 kg)
Operating Weight 1807 lbs (820 kg)

Generator

7.5 kW Standard
8 kW Optional
120VAC Convenience Outlet Standard
125/250VAC Twist - Lock
50A Service Outlet
220VAC 1-Phase Twist - Lock Outlet Optional
220VAC 3-Phase Convenience Outlet
240V 1-Phase Convenience Outlet
Main Disconnect Breaker
31
 GENERAL SERVICE INFORMATION

Tower Lights
SHO - HD 1250W Metal Halide (lumen rating: 150,000) Standard
SHO - HD 1000W Metal Halide (lumen rating: 110,000) Optional
SHO - HD 1000W and 1250W Metal Halide Warm - up time: 2-4 minutes
SHO - HD 1000W and 1205W Metal Halide Re - start time: 10 to 15 minutes
Four Fixtures Standard (sealed for all weather use)
Light Fixture Weight 15 lbs (6.75 kg)
Indivdual Light Switches
1000W Light Switch (2 per 4 lights) Standard
1000W Light Switch (4 per 4 lights) Optional
1250W Light Switch (2 per light) Standard
Individual Ballast (1 ballast per light) Standard

32
GENERAL SERVICE INFORMATION

33
 GENERAL SERVICE INFORMATION

OPTIONAL ACCESSORY EQUIPMENT

Saf - t - Visor

LSC100 Light Sequence Commander

Heavy Duty Battery (675 CCA)

Battery Heating Pad

Engine Block Heater

Sound Attenuation package

7 - Blade RV Taillight Connector

Bulldog Hitch (ball/pintle)

VIN Package (for licensing)

Quick - Disconnect Lamp Fixtures

Chalwyn - Emergency Air Shutoff (Caterpillar or Kubota engines only)

34
 OPERATION
Before performing any operation procedures NOTICE: See Appropiate section of the Engine
read Safety on page 8. Operators Manual and GeneratorOperators
Manual for additional pre-operation checks.
PRE - OPERATION SETUP
After completing the pre-operation check list,
Work Site Safety Considerations operate the light tower through a Complete
Height operation cycle.

DANGER! Electrocution Hazard. Always Visually inspect the equipment to ensure that
all instructions and decals are in place and
check for overhead wires and obstructions legible.
before raising or lowering the light tower.
Inspect the light tower locking bar latch as-
Allow 35 feet (10.6 m) of clearance.
sembly, which locks the light tower in the ver-
tical position, for proper operation.
Ground Surface
Check the hitch assembly and safety chains.
WARNING! Rollover Hazard. Do not set up
on an incline of more than 5 front-to- Check the outriggers and jacks to make sure
they operate properly.
back and side-to-side.
Inspect the light assemblies for damage and
WARNING! Rollover Hazard. Do not posi- test for proper operation.
tion or set up on unlevel or unstable
Inspect electrical wiring for signs of damage.
ground. Only set up on smooth, flat and
solid ground surfaces. WARNING! Electrocution Hazard. Do not oper-
ate the light tower if the insulation on the
Wind electrical cord or other electrical wiring is cut
WARNING! Rollover Hazard. Do not oper- or worn, or if bare wires are exposed.
ate with the light tower extended in winds Check the ground rod cable and the ground
exceeding 53mph (85.3 km/h). lug. Make sure they are clean, undamaged
When the light tower is in the operating posi- and functional.
tion it is located in the middle of a three-point Inspect the tires to ensure good condition and
outrigger system for optimum balance and proper inflation.
stability. This system was engineered to allow
the light tower to remain operational in sus- Check engine oil, fuel, engine coolant levels
tained winds of 53 mph (85.3 km/h) with the and hydraulic fluid levels, if equipped.
light tower extended to full height and the out-
riggers in position. Check to make sure the Light Tower Opera-
tors Manual, Engine Operator Manual and
Pre-Operation Check List Generator Operators Manual are with the
equipment.
Always perform the following checks before
traveling to the work site and before opera- Check to make sure the quick reference op-
tion. Repair or replace any components as eration card is with thee equipment and prop-
required before operation. erly tethered.

35
 OPERATION
Physically inspect the machine for damage WARNING! Rollover Hazard. All stabilizer
and repair if necessary. jacks must be supported by a flat, level solid
ground surface. 1
Leveling and Stabilizing the Trailer
WARNING! ROLLOVER HAZARD. Do not
set up on unlevel ground. Only set up on 2
smooth, flat and solid ground surfaces. Al-
ways level the light tower trailer before 3
raising the light tower.

The NIGHT LITE PRO II must be leveled to 5

or less, front-to-back and side-to -side.
1. Position NIGHT LITE PRO II on an ade-
quate site; see Work Site Safety Considera- Figure 9
tions on page 35.

2. Block each wheel on each side with a 1. Outrigger Lock Pin - Locks outrigger in po-
sition.
suitable wheel chock (Figure 8,1).
2. Jack Handle (front) - Used to raise or lower
outrigger jack.
3. Jack Pin - Locks jack in position to prevent
jack from rotating.

Figure 8

3. Extend the front outrigger stabilizers out

and lock in place (Figure 9).

4. Rotate each rear stabilizer jack perpen- Figure 10

dicular with the ground and lock in place.

5. Adjust each rear stabilizer jack and the

tongue jack to achieve proper leveling.
Turning the handles clockwise will raise 1. Tongue Jack Handle - Used to raise or
the jacks, and counterclockwise will lower lower tongue jack.
the jacks.

36
OPERATION

37
 OPERATION

Engine Control Panels KOHLER Control Panel

The engine control panel consist of the engine
start/stop key and hour meter.

CAT Control Panel

2
1

Figure 12
Figure 13

1. Hour Meter - Shows the Total elapsed

hours of engine operation. 1. Engine Warning Indicator Lights.

2. Key Switch (Key start models only). 2. Hour Meter - Shows the total elapsed
hours of engine operation.

3. Key Switch.

38
 OPERATION

KUBOTA Control Panel KUBOTA Deep Sea Control Panel

(OPTION)
2 1
1

5 3

Figure 14

1. Hour Meter - Shows the total

elapsed hours of engine operation.
Figure 15
2. Key Switch.

1. Main Panel ON/OFF Switch.

2. Hour Meter - Shows the total elapsed

hours of engine operation.

3. Start Button.

4. Engine Warning Indicator Lights.

5. Glow Plug Indicator.

39
 OPERATION
Automatic Engine shutdown System
Starting the Engine The engine is equipped with an automatic engine
The Starting procedure is different De- shutdown system to prevent excessive engine
pending on the engine model used. Refer damage in the event of a low oil or overheat con-
to your Engine Operators Manual for the dition. For additional information, refer to your En-
starting procedure. gine Operators Manual.

Cold - Weather Starting Low Oil Pressure Shutoff

The cold - weather Staring procedure is Should a low oil pressure condition occur, the oil
different Depending on the engine model pressure sending unit breaks the circuit between
used. Refer to your Engine Operators the circuit between the battery and the fuel sole-
Manual for the cold - starting procedure. noid, allowing the spring load to immediately
move the fuel control to the shutoff position.
If Engine has Run Out of Fuel
High Coolant Temperature Shutoff
1. Refill the fuel tank.
Should a high coolant temperature condition oc-
2. Refer to your Engine Operators cur, the temperature sending unit breaks the cir-
Manual for the starting procedure. cuit between the battery and the fuel solenoid,
allowing the spring load to immediately move the
Notice: Do not operate starter for more fuel control to the shutoff position.
than 10 seconds without allowing 30 sec-
onds to pass between starting attempts. TOWER LIGHT OPERATION
Possible starter damage could result from
excessive heat caused by cranking too Before operating the tower lights, review Safety
long. on page 8-16.

The light tower is raised and lowered by a hy-

Notice: If the engine develops sufficient
draulic pump actuating a 7-section telescoping
speed to disengage the starter but does
mast.
not keep running (a false start), the engine
rotation must be allowed to come to a WARNING! Rollover hazard. Before raising,
complete stop before attempting to restart lowering or operating the tower lights, the
the engine. trailer must be set up, properly leveled and
stabilized, and ground rod installed: see Pre-
If starter is engaged while the flywheels
Operation Setup section on page 19.
rotating, the starter pinion and flywheel
ring gear may clash, resulting in damage WARNING! Crush Hazard. Allow adequate
to the starter or flywheel ring gear. clearance around and above trailer when rais-
ing or lowering the light tower. Ensure that
Stopping the Engine there are no obstructions or persons near the
The engine stopping procedure may differ light tower when raising or lowering the light
depending on the engine model. Refer to tower.
your Engine Operators Manual for engine
stopping procedures.
40
 OPERATION
Light Bar and Light Fixture Adjust-
ment ( Manual Laydown)
Lights - Work Site Adjustment

The light fixtures must be adjusted to the de-

sired work angle before raising the tower.

With the light tower fully lowered and the

lights off, the light fixtures can be manually
rotated into the desired working position.

To adjust each light fixture, manually swivel

each light fixture at its base into the desired
working position. (Figure 17).

1 - Grasp light fixture here to adjust.

Figure 17

Lights - Trailering storage

The light bar and light fixtures must be stowed

properly fot traiering or transporting. See
Tower Lights - Stowage for Trailering on page
19.

41
 OPERATION

Light Bar and Light Fixture Adjust- If the light bar rotates too easily or does not
ment (Vertical Tower) stay in position, remove the cap plug from the
center of the light bar cover and tighen the nut
Lights - Work Site Adjustment to achieve the desired resistance and replace
the cap plug.
The light bar and light fixtures must be adjusted
to the desired work angle before raising the To adjust each light fixture, manually swivel
light tower. each light fixture at its base into the desired
working position (Figure 17).
With the light tower fully lowered and the lights
off, the light bar assembly and light fixtures can
1
be manually rotated into the desired working
position.

To adjust the light bar, release the light bar park

pin (figure 16, 1) by pulling the ring and turning
it 90 degrees so that the pin remains in the re-
tracted position.

With the light bar park pin released, the light bar
is designed to be manually rotated with enough
resistance so that the bar will stay in the de-
sired position once the operator has directed
the lights on the work zone.

PARK PIN
Figure 17
1 - grasp light fixture here to adjust

Lights - Trailering storage

The light bar and light fixtures must be stowed

properly fot traiering or transporting. See
Tower Lights - Stowage for Trailering on page
19.

42
 OPERATION
RAISING MANUAL WINCH MAST, RAISING Raising
AND LOWERING LIGHTS
1. Before raising the light tower, adjust the
Manual Winch Light Tower tower lights to the desired work position; see
Light Bar and Light Fixture Adjustment on
NOTE; The manual winch tower can be raised page 41.
and extended by operating two hand crank 2. Turn the lights off; see Light Control Panel
winches. One winch, mounted with the handle on page 45.
extending through the side of the trailer frame, 3. Release the pin that secures the mast to the
raises and lowers the mast from the horizontal rear mast support.
towing position to the vertical position and back. 4. Operate the hand crank on the right side of
The second winch mounted on the tower ex- the trailer to raise the mast from horizontal
tends and retracts the telescopic sections. to vertical.
5. Turn lower black knob counterclockwise and
engage latch in strike plate. Turn lower knob
clockwise to retighten.
6
4
6. Operate the hand crank winch on the tower
1 clockwise to raise the lights vertically.
2
7. To rotate lights, turn upper black knob coun-
5 terclockwise and turn the tower with handles
provided.
7
Lowering
1. Turn lights off; see Light Control Panel on
page 45.
2. Loosen upper black knob and rotate tower
3 until handles they are parallel with the front
of the trailer and retighten knob.
3. Operate upper hand crank winch counter-
Figure 18a clockwise to lower the lights to the lowest
1. Manual Winch Tower. vertical position.

2. Rear Support Release Pin - locks tower in 4. Operate lower hand crank winch on side of
position for towing, trailering or lifting. trailer clockwise to take up any slack in the
cable.
3. Lower Hand Crank Winch - raising and low-
ering mast. 5. Turn lower black knob counterclockwise and
lift to release the latch from the strike plate.
4. Upper hank Crank Winch - raising and low- Retighten the knob with the latch disen-
ering lights. gaged from the strike plate.
5. Mast Locking Pin - locks mast in vertical po- 6. Operate the lower hand crank on the side of
sition. the trailer counterclockwise to lower the
mast into the horizontal towing position.
6. Mast Rotation Locking Knob - locks mast in
desired position. 7. Secure light cords into hook on the rear
tower support.
7. Handles - used to turn tower to desired posi-
tion. 8. Secure rear support release pin, locking
mast to rear tower support for towing.
43
 OPERATION

Raising and Lowering the Hydrau-

lic Light Tower 1. Before raising the light tower, adjust the tower
lights to the desired work position; see Light
Light Tower
Bar and Light Fixture Adjustment on page 42.
Note: The Hydraulic actuated light tower
2. If required, start engine. Refer to your Engine
uses 12VDC battery power to operate. The
Operators Manual for starting procedure.
light tower may be raised and lowered as
needed without the engine running. 3. Turn the lights off; see Light Control Panel on
page 45.

4. Press the light tower hydraulic lift switch up to

raise the light tower to the desired height.

Figure 19

1. Light Tower Hydraulic Lift Switch.

Lowering
Figure 18
1. If required, start engine. Refer to your Engine
1. Seven Section Light Tower Operators Manual for starting procedure.

Raising 2. Turn the lights off; see Light Control Panel on

page 45.
NOTICE: Before raising light tower, visu-
ally inspect equipment for damage or wear 3. Press the tower light hydraulic lift Switch down
and repair or replace components as re- to lower the light tower to the desired height or
quired. Never operate the light tower with to the full DOWN position.
damaged or malfunctioning components.
4. When tower reaches the bottom, run switch
for 3 additional seconds to ensure that the
tower is at its lowest possible position.

44
 OPERATION
Light Control Panel SHUTDOWN PROCEDURE
The tower light control panel consist of the Shutdown - Short period
breaker switches.
When shutting down the light tower for a short
The four light fixtures are controlled and pro- period, perform the following procedures.
tected by four breaker switches located on the
1. With the lights off, lower the light tower to the
light control panel.
full DOWN position; see Raising and Lowering
the Light Tower on page 43-44.

2. Turn the engine off. Refer to your Engine Op-

1
erators Manual for stopping procedure.

Shutdown - Long - Term or Prepare for Trail-

ering

When shutting down the light tower for long peri-

ods of time or when preparing to trailer; see Long
- Term Storage section on page 52 or Shutdown -
Prepare for Trailering section on page 18.

AUXILIARY AC OUTLET OPERATION

Depending on model options, the 240VAC 1 -
phase rear outlet panel is equipped with one
240VAC outlet and one 110VAC GFCI outlet for
Figure 20 powering accessories from the generator. Power
is supplied to the outlets only when the engine /
1. Light Breaker Switches. generator is running and the main circuit breaker
is in the ON position.

Lights On The 240VAC outlet is protected by a 30A circuit

breaker.
Before turning the lights on, the engine must
be running and should be allowed to reach The 110VAC GFCI outlet is protected by a 20A
normal operating temperature. push button type circuit breaker.

Turn one or more light breaker switches to the The main circuit breaker is a 50A DPST circuit
ON position. breaker.

If any of the outlet circuit breakers trip, switch off

the lights, remove the load to the outlets and wait
Lights Off 10 minutes for the bulbs to cool before turning
them back on.
Turn all light breaker switches to the OFF po-
sition. 1. Disconnect the load from the outlet.

45
 OPERATION
2. Turn off the tower lights (if used).

3. Correct the excessive load problem and

wait 10 minutes, to allow the generator to
cool down before reconnecting the load.

Rear Outlet Panel (240VAC 1 - Phase)

1 6

3 2
4
5

1. Main Outlet Panel 35A Circuit Breaker.

2. 30A Circuit Breaker - for 250VAC Outlet.

3. 250VAC Outlet.

4. 110VAC GFCI Outlet.

5. 20A Circuit Breaker (Push Button).

6. Grounding Lug - Connection to the

Ground Rod Lead.

46
 MAINTENANCE
Before performing any maintenance proce- ELECTRICAL SYSTEM
dures, read Safety on page 8.
Refer to the Generator Operators Manual for all
Scheduled maintenance prevents unexpected generator schedule maintenance procedures.
downtime, reduces the number of accidents
due to poor equipment performance and helps Ballast Panel
extend the life of the light tower. The ballast panel is located on the left, front side
Proper maintenance and care of your light of the light tower trailer. The ballast panel can be
tower and trailer is a must for safe and reliable accessed by removing the front panel cover. The
operation. Use the following maintenance and ballast panel contains the four tower light lamp
care guidelines in addition to those scheduled ballast and capacitors. For additional wiring infor-
by your shop equipment maintenance sched- mation, see 4 Light Ballast pages 61-62.
ule.

Where equipment is operated under severe

conditions (very dusty, extreme heat or cold,
etc.), affected items should be serviced more
frequently.

ENGINE
Refer to the Engine Operators Manual for all
engine scheduled maintenance procedures.

Changing and Adding Engine Oil

Use a high - quality engine oil of API

(American Petroleum Institute) service class
CC/CD/CE. Refer to the Engine Operators
Manual for detailed engine oil specifications
and service procedures.

All models are equipped with remote oil

drains.

Engine Filters

Refer to the Engine Operators Manual for air,

oil and fuel filter service procedures.

47
 MAINTENANCE
The Safety messages that follow have HYDRAULIC PUMP
WARNING level Electrocution Hazards.
Hydraulic Oil Specifications
Only qualified electricians should ser-
vice or perform replacement proce-
dures. Ballast and capacitors are capa-
ble of discharging high voltage. Always
use appropriate personal safety cloth-
ing and gear when servicing electrical
components.

High voltage is present when engine is

running. Never attempt to service elec-
trical components while engine is run-
ning.

Do not operate the light tower if the in-

sulation on the electrical wiring is cut
or worn, or if bare wires are exposed. Figure 31
Repair or replace damaged wiring be-
fore starting the engine. Adding Hydraulic Oil

Fill the reservoir with aviation hydraulic fluid or

any clean hydraulic fluid having a viscosity index
that is suitable for the climate conditions in which
the unit will be operated. Standard units are sup-
plied with automatic transmission fluid (ATF), and
arctic units are supplied with aviation hydraulic
fluid (see Figure 31).
1

1. Lamp Ballast

2. Capacitors

Figure32
48
MAINTENANCE

49
 MAINTENANCE
Trailer Grease Points
Proper maintenance and care of your trailer is Use N.G.L.I. consistency #2 high tempera-
a must for safe and reliable operation. Follow ture ant-friction bearing lubricating grease for
these maintenance and care guidelines in ad- all trailer mechanical pivot points.
dition to those scheduled by your shop equip-
ment maintenance schedule.

Frame Trailer Wheels and Tires

1. Check the coupler operation and for corro- Warning! Towing Hazard. Never
sion or damage; replace as needed. tow the trailer with damaged tires,
2. Inspect the lifting bar for corrosion or dam- rims or lug nuts.
age; replace as needed. 1. Check the tires for any cracks, cuts or
3. Inspect the trailer frame and body panels damage. Repair or replace the damaged
for rust, nicks and chips. Use the proper tires before towing.
touch-up paint to touch up nicks or
scratches. Contact your dealer for addi-
tional information.

4. Inspect the axle, springs and undercar-

riage for wear and damage; replace as
needed.

5. Inspect the outrigger bars, front and rear

stabilizer jacks and locking mechanisms
for proper operation, wear and damage;
replace as needed.

6. Inspect the safety chains for wear and cor-

rosion damage; replace as needed

50
MAINTENANCE

51
MAINTENANCE

52
 MAINTENANCE
CLEANING
Keeping the light tower clean is important to
ensure proper operation. Dirt and dust buildup
acts as an insulator and may cause the en-
gine, generator and light assemblies to oper-
ate at excessively high temperatures.

Use the following as cleaning guidelines:

Use caution when using compressed air or

water / steam pressure washers. Do not
pressure - clean electrical components, as
this may damage electrical components.

Clean the light tower and remove all dust

dirt or other foreign material.

Inspect and clean the cooling air intake

and exhaust louvers of the enclosure.
Make sure they are clean. Remove dirt or
any buildup that may restrict the cooling air
flow.

Clean the light tower and its components

with a damp cloth or sponge.

Inspect and clean all engine linkages so

they operate properly.

Cleaning and Draining the Trailer bilge

All Allmand NIGHT LITE PRO II light towers

contain a sealed bilge designed to catch fuel,
oil or coolant spills. Should a spill occur, posi-
tion a suitable container beneath the unit and
remove the bilge drain plug. After the fluid has
been drained, reinstall the drain plug and dis-
pose of the fluid properly in accordance with
EPA or other governmental guidelines.

53
TROUBLESHOOTING

54
 MAINTENANCE RECORD
DATE SERVICE DESCRIPTION SERVICED
BY

55
KUBOTA W/ RELAY CONTROL WIRING SCHEMATIC

56
KUBOTA GUAGE PANEL WIRING SCHEMATIC

57
CAT C1.1 ENGINE WIRING SCHEMATIC

58
KOHLER CONTROL PANEL WIRING SCHEMATIC

59
KOHLER ENGINE WIRING SCHEMATIC

60
MECC ALTE GENERATOR WIRING SCHEMATIC

61
MECC ALTE GENERATOR WIRING SCHEMATIC

62
TAILLIGHT WIRING SCHEMATIC

63
WARRANTY

64
WARRANTY

65
66