HD vận hành PW170ES-6K-1-55

Operation & UEAM000702
Maintenance Manual
PW170ES-6K
HYDRAULIC EXCAVATOR
SERIAL NUMBER
PW170ES-6K - K34001 and up
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this
machine. This manual should be kept inside the cab for
reference and periodically reviewed by all personel who FOR USA MARKET ONLY
will come into contact with the machine.
FOREWORD
FOREWORD
This manual provides rules and guidelines which will help you use
this machine safely and effectively. Keep this manual handy and
have all personnel read it periodically. If this manual has been lost
or has become dirty and can not be read, request a replacement
manual from Komatsu or your Komatsu distributor.
If you sell the machine, be sure to give this manual to the new
owners.
Continuing improvements in the design of this machine can lead

to changes in detail which may not be reflected in this manual.
Consult Komatsu or your Komatsu distributor for the latest avail-
able information for your machine or for questions regarding infor-
mation in this manual.
WARNING
● This operation & maintenance manual may contain
attachments and optional equipment that are not avail-
able in your area. Please consult your local Komatsu dis-
tributor for those items you require.
● This machine complies with EC directive (89/392/EEC).
Machines complying with this directive display the CE
mark
● Improper operation and maintenance of this machine can
be hazardous and could result in serious injury or death.
● Operators and maintenance personnel should read this
manual thoroughly before beginning operation or main-
tenance.
● Some actions involved in operation and maintenance of
the machine can cause a serious accident, if they are not
done in a manner described in this manual.
● The procedures and precautions given in this manual
apply only to intended uses of the machine. If you use
your machine for any unintended uses that are not spe-
cifically prohibited, you must be sure that it is safe for
you and others. In no event should you or others engage
in prohibited uses or actions as described in this manual.
● Komatsu delivers machines that comply with all applica-
ble regulations and standards of the country to which it
has been shipped. If this machine has been purchased in
another country or purchased from someone in another
country, it may lack certain safety devices and specifica-
tions that are necessary for use in your country. If there
is any question about whether your product complies
with the applicable standards and regulations of your
country, consult Komatsu or your Komatsu distributor
before operating the machine.
● The description of safety is given see “SAFETY INFOR-
MATION” on page 3. and in "SAFETY" from page 15
1
FOREWORD
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read this
manual before operating or maintaining this machine. This
manual should be kept near the machine for reference and
periodically reviewed by all personnel who will come into
contact with it.
2
SAFETY INFORMATION
SAFETY INFORMATION
SAFETY MESSAGES
Most accidents are caused by the failure to follow fundamental
safety rules for the operation and maintenance of machines.
To avoid accidents, read, understand and follow all precautions

and warnings in this manual and on the machine before perform-
ing operation and maintenance.
To identify hazards on the machine pictorial decals are used (see

POSITION FOR ATTACHING SAFETY LABELS).
RED WARNING TRIANGLE - This is used on safety

labels where there is a high probability of serious injury or death if
the hazard is not avoided. These safety messages or labels usu-
ally describe precautions that must be taken to avoid the hazard.
Failure to avoid this hazard may also result in serious damage to
the machine.
ORANGE WARNING TRIANGLE - This is used on

safety labels where there is a potentially dangerous situation
which could result in serious injury or death if the hazard is not
avoided. These safety messages or labels usually describe pre-
cautions that must be taken to avoid the hazard. Failure to avoid
this hazard may also result in serious damage of the machine
YELLOW SAFETY TRIANGLE - This is used on

safety labels for hazards which could result in minor or moderate
injury if the hazard is not avoided. This word might also be used
for a hazard where the only result could be damage to the
machine.
NOTICE - This word is used for precautions that must be taken to

avoid actions which could shorten the life of the machine.
Safety precautions are described in SAFETY from page 1-1.
Komatsu cannot predict every circumstance that might involve a

potential hazard in operation and maintenance. Therefore the
safety message in this manual and on the machine may not
include all possible safety precautions. If any procedures or
actions not specifically recommended or allowed in this manual
are used, you must be sure that you and others can do such pro-
cedures and actions safely and without damaging the machine. If
you are unsure about the safety of some procedures, contact
Komatsu or your Komatsu distributor.
3
SAFETY INFORMATION
NOISE
Operator ears noise value (Sound pressure level)
LpA
79
95/27/EC
Ambient noise value (Sound power level)
Noise level indicated is the guaranteed value measured by the

dynamic test method as specified in the directive 86/662/EEC, as
amended by 95/27/EC.
LWA
100
95/27/EC
This machine complies with the requirements of RAL (German

Institute for quality assurance and marking) pertaining to the
award of the environmental mark (blue angel) for low noise.
VIBRATION
● The weighted root mean square acceleration value to which
the operator’s arms are subjected does not exceed 2.5 m/s²
● The weighted root mean square acceleration value to which

the operator’s body is subjected was measured at 0.64 m/s²
These results were obtained by accelerometers during trench dig-

ging.
4
SAFETY INFORMATION
EMERGENCY STEERING
This machine is equipped with an emergency steering system
and complies to ISO 5010. In the advent of failure of the source of
power for the steering system (engine failure) whilst travelling the
machine can be steered allowing the machine to be safely
stopped.
In such a case the effort required at the steering wheel and the
number of turns to steer the machine will increase. To confirm
function of emergency steering system raise the front wheels off
the ground (using the work equipment) and with the engine off,
turn the steering wheel and check movement of the wheels.
5
INTRODUCTION
INTRODUCTION
INTENDED USE
This Komatsu HYDRAULIC EXCAVATOR is designed to be used
mainly for the following work:
● Digging
● Smoothing work
● Ditching work
● Loading work
See the section “WORK POSSIBLE USING HYDRAULIC

EXCAVATOR” on page 134 for further details
Features
● This Komatsu HYDRAULIC EXCAVATOR is equipped with
various controls based on an advanced electronics system.
● The monitor panel greatly facilitates daily maintenance and

self-diagnosis.
● Working mode & travel speed are selectable.
● Digging and lifting force can be increased by light-touch con-

trol. (For details, see operation section.)
● Adjustable wrist control levers make operations smooth and

easy.
● Fresh filtered air conditioner assures comfortable operation.
● Low noise level and smart urban style design and colouring.
● Superb operation performance provided by powerful engine

and high-performance hydraulic pump.
● Low fuel consumption controlled by an electronic control sys-

tem provides an environment-friendly machine.
6
INTRODUCTION
BREAKING IN YOUR NEW MACHINE

Your Komatsu machine has been thoroughly adjusted and tested
before shipment.
However, operating the machine under severe conditions at the

beginning can adversely affect the performance and shorten the
machine life.
Be sure to break in the machine for the initial 100 hours (as indi-
cated by the hour meter.)
During breaking in:
● Idle the engine for 5 minutes after starting it up.
● Avoid operation with heavy loads or at high speeds.
● Sudden starting or acceleration, unnecessarily abrupt braking

and sharp turning should be avoided except in cases of emer-
gency.
Additionally for the first 20 hours
● Avoid operating engine for prolonged periods at constant

speed (including idle.)
● Avoid high speed travelling for periods of more than 5 min-

utes.
Pay particular attention to oil pressure and temperature indicators

& check coolant and oil levels frequently during breaking in.
The precautions given in this manual for operating, maintenance,

and safety procedures are only those that apply when this product
is used for the specified purpose. If the machine is used for a pur-
pose that is not listed in this manual, Komatsu cannot bear any
responsibility for safety. All consideration of safety in such opera-
tions is the responsibility of the user.
Operations that are prohibited in this manual must never be car-

ried out under any circumstances.
7
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO.

AND DISTRIBUTOR
MACHINE SERIAL NO. PLATE POSITION

On the front right of the undercarriage
ENGINE SERIAL NO. PLATE POSITION

On the gear case front corner.
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

Machine serial No.:
Engine Serial No.:
Manufacturer’s name: Komatsu UK Ltd.
Address
Durham Road
Birtley
Chester-Le-Street
County Durham DH32QX
United Kingdom
Distributor
Address
Phone
8
MACHINE SERIAL PLATES

STANDARD SERIAL PLATE
9
10
CONTENTS
FOREWORD ........................................................................................................................................................... 1
SAFETY INFORMATION ........................................................................................................................................ 3

SAFETY MESSAGES ................................................................................................................................... 3
NOISE ........................................................................................................................................................... 4
VIBRATION ................................................................................................................................................... 4
EMERGENCY STEERING ........................................................................................................................... 5
INTRODUCTION ..................................................................................................................................................... 6
INTENDED USE ........................................................................................................................................... 6
Features ........................................................................................................................................................ 6
BREAKING IN YOUR NEW MACHINE ........................................................................................................ 7
LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ............................................. 8

MACHINE SERIAL NO. PLATE POSITION .................................................................................................. 8
ENGINE SERIAL NO. PLATE POSITION .................................................................................................... 8
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ................................................................................ 8
MACHINE SERIAL PLATES ......................................................................................................................... 9
SAFETY............................................................................................................. 15
GENERAL PRECAUTIONS ................................................................................................................................. 16
PRECAUTION DURING OPERATION ................................................................................................................. 22

BEFORE STARTING ENGINE ................................................................................................................... 22
OPERATING MACHINE ............................................................................................................................. 23
TRANSPORTATION ................................................................................................................................... 28
BATTERY ................................................................................................................................................... 29
TOWING ..................................................................................................................................................... 30
BUCKET WITH HOOK OR BUCKET LINK ................................................................................................. 32
PRECAUTIONS FOR MAINTENANCE ................................................................................................................ 35

BEFORE CARRYING OUT MAINTENANCE ............................................................................................. 35
DURING MAINTENANCE ........................................................................................................................... 38
POSITION FOR ATTACHING SAFETY LABELS ................................................................................................ 41

POSITION FOR ATTACHING SAFETY LABELS ....................................................................................... 41
LIFTING CAPACITIES ................................................................................................................................ 48
OPERATION....................................................................................................... 53
GENERAL VIEW .................................................................................................................................................. 54
GENERAL VIEW OF MACHINE ................................................................................................................. 54
GENERAL VIEW OF CONTROLS AND GAUGES ..................................................................................... 55
11
EXPLANATION OF COMPONENTS .................................................................................................................... 57
MACHINE MONITOR ................................................................................................................................. 57
SWITCHES ................................................................................................................................................. 68
CONTROL LEVERS, PEDALS ................................................................................................................... 78
ROOF HATCH ............................................................................................................................................ 81
FRONT WINDOW ....................................................................................................................................... 83
DOOR LOCK .............................................................................................................................................. 86
CAP, COVER WITH LOCK ......................................................................................................................... 87
FUSE .......................................................................................................................................................... 88
LUGGAGE TRAY ........................................................................................................................................ 89
ASHTRAY ................................................................................................................................................... 89
HEATER ..................................................................................................................................................... 89
AIR CONDITIONER .................................................................................................................................... 91
FUSIBLE LINK ............................................................................................................................................ 94
CONTROLLERS ......................................................................................................................................... 94
TOOL BOX .................................................................................................................................................. 94
REFUELLING PUMP .................................................................................................................................. 94
CAR RADIO ................................................................................................................................................ 95
WARNING LAMPS ................................................................................................................................... 100
HANDLING THE ACCUMULATOR .......................................................................................................... 101
OPERATION ....................................................................................................................................................... 103

CHECK BEFORE STARTING ENGINE .................................................................................................... 103
STARTING ENGINE ................................................................................................................................. 112
MOVING MACHINE OFF .......................................................................................................................... 121
STEERING ................................................................................................................................................ 123
STOPPING ............................................................................................................................................... 125
SWINGING (Slewing the upper carriage) ................................................................................................. 126
OPERATION OF WORK EQUIPMENT .................................................................................................... 127
WORKING MODE SELECTION ............................................................................................................... 128
PROHIBITIONS FOR OPERATION ......................................................................................................... 130
PRECAUTIONS FOR OPERATION ......................................................................................................... 131
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS ................................................................... 132
HOW TO ESCAPE FROM MUD ............................................................................................................... 133
WORK POSSIBLE USING HYDRAULIC EXCAVATOR ........................................................................... 134
REPLACEMENT AND INVERSION OF BUCKET .................................................................................... 135
PARKING MACHINE ................................................................................................................................ 138
CHECK AFTER FINISHING WORK ......................................................................................................... 139
STOPPING ENGINE ................................................................................................................................. 139
CHECK AFTER STOPPING ENGINE ...................................................................................................... 140
LOCKING .................................................................................................................................................. 140
OVERLOAD WARNING DEVICE ............................................................................................................. 140
HANDLING THE WHEELS ....................................................................................................................... 141
TRANSPORTATION ........................................................................................................................................... 146

LOADING, UNLOADING WORK .............................................................................................................. 146
PRECAUTIONS FOR LOADING .............................................................................................................. 148
PRECAUTIONS FOR TRANSPORTATION ............................................................................................. 150
12
TRAVELLING POSTURE ......................................................................................................................... 151
COLD WEATHER OPERATION ........................................................................................................................ 152

PRECAUTIONS FOR LOW TEMPERATURE .......................................................................................... 152
PRECAUTIONS AFTER COMPLETION OF WORK ................................................................................ 153
AFTER COLD WEATHER ........................................................................................................................ 154
LONG-TERM STORAGE .................................................................................................................................... 155

BEFORE STORAGE ................................................................................................................................. 155
DURING STORAGE ................................................................................................................................. 155
AFTER STORAGE .................................................................................................................................... 156
STARTING MACHINE AFTER LONG-TERM STORAGE ........................................................................ 156
TROUBLESHOOTING ........................................................................................................................................ 157

PHENOMENA THAT ARE NOT FAILURES ............................................................................................. 157
METHOD OF TOWING MACHINE ........................................................................................................... 158
PRECAUTIONS ON PARTICULAR JOBSITES ....................................................................................... 158
IF BATTERY IS DISCHARGED ................................................................................................................ 159
OTHER TROUBLE ................................................................................................................................... 161
MAINTENANCE. .............................................................................................. 165

GUIDES TO MAINTENANCE ............................................................................................................................. 166
OUTLINES OF SERVICE ................................................................................................................................... 169

OUTLINE OF OIL, FUEL, COOLANT ....................................................................................................... 169
OUTLINE OF ELECTRIC SYSTEM .......................................................................................................... 172
OUTLINE OF HYDRAULIC SYSTEM ....................................................................................................... 172
WEAR PARTS LIST ........................................................................................................................................... 174
USE FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE .......................... 175
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ......................................................... 175
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS ..................................................................... 179

INTRODUCTION OF NECESSARY TOOLS ............................................................................................ 179
TORQUE LIST .......................................................................................................................................... 180
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS .......................................................................... 181

SAFETY CRITICAL PARTS ...................................................................................................................... 182
MAINTENANCE SCHEDULE CHART ............................................................................................................... 183

MAINTENANCE WHEN USING HYDRAULIC BREAKER ....................................................................... 188
SERVICE PROCEDURE .................................................................................................................................... 189

INITIAL 250 HOURS SERVICE ................................................................................................................ 189
WHEN REQUIRED ................................................................................................................................... 190
CHECK BEFORE STARTING .................................................................................................................. 202
EVERY 50 HOURS ................................................................................................................................... 206
13
EVERY 100 HOURS SERVICE ................................................................................................................ 206
EVERY 1000 HOURS SERVICE .............................................................................................................. 222
SPECIFICATIONS. ........................................................................................... 233

SPECIFICATIONS .............................................................................................................................................. 234
OPTIONS, ATTACHMENTS ............................................................................ 243

GENERAL PRECAUTIONS ............................................................................................................................... 244
PRECAUTIONS RELATED TO SAFETY ................................................................................................. 244
PRECAUTIONS WHEN INSTALLING ATTACHMENTS .......................................................................... 245
HANDLING BUCKET WITH HOOK ................................................................................................................... 246

CHECKING FOR DAMAGE TO BUCKET WITH HOOK .......................................................................... 246
PROHIBITED OPERATIONS ................................................................................................................... 246
PRECAUTIONS DURING OPERATIONS ................................................................................................ 246
MACHINES READY FOR ATTACHMENTS ...................................................................................................... 247

GENERAL LOCATIONS ........................................................................................................................... 247
HANDLING THE CLAMSHELL BUCKET ................................................................................................. 249
OPERATION ............................................................................................................................................. 250
HANDLING ACCUMULATOR ................................................................................................................... 252
LONG-TERM STORAGE .......................................................................................................................... 253
INTRODUCTION OF ATTACHMENTS AND EXTENDING MACHINE SERVICE LIFE .................................... 254

HYDRAULIC BREAKER ........................................................................................................................... 254
POWER RIPPER ...................................................................................................................................... 257
FORK GRAB ............................................................................................................................................. 258
GRAPPLE BUCKET ................................................................................................................................. 259
SCRAP GRAPPLE .................................................................................................................................... 260
CRUSHER & SMASHER .......................................................................................................................... 262
HYDRAULIC PILE DRIVER ...................................................................................................................... 263
HYDRAULIC EXCAVATOR WITH MULTIPURPOSE CRANE ................................................................. 264
ROTATING ARM ...................................................................................................................................... 266
14
SAFETY
WARNING
Read and follow all safety precautions. Failure to do so may
result in serious injury or death.
This safety section also contains precautions for optional equip-

ment and attachments.
15
GENERAL PRECAUTIONS SAFETY
WARNING: For reasons of safety, always follow these safety precautions.
GENERAL PRECAUTIONS
SAFETY RULES
● ONLY trained and authorized personnel can operate and

maintain the machine.
● Follow all safety rules, precautions and instructions when

operating or performing maintenance on the machine.
● When working with another operator or a person on worksite

traffic duty, be sure all personnel understand all hand signals
that are to be used.
SAFETY FEATURES
● Be sure all guards and covers are in their proper position.

Have guards and covers repaired if damaged.
● Use safety features such as safety lock lever properly.
● NEVER remove any safety features. ALWAYS keep them in

good operating condition.
Safety lever see “PARKING MACHINE” on page 138.
● Improper use of safety features could result in serious bodily

injury or death.
CLOTHING AND PERSONAL PROTECTIVE ITEMS
● Avoid loose clothing, jewelry, and loose long hair. They can
catch on controls or in moving parts and cause serious injury
or death. Also, do not wear oily cloths because they are flam-
mable.
● Wear a hard hat, safety glasses, safety shoes, mask or

gloves when operating or maintaining the machine. Always
wear safety goggles, hard hat and heavy gloves if your job
involves scattering metal chips or minute materials, this is so
particularly when driving pins with a hammer and when clean-
ing the air cleaner element with compressed air.
Check also that there is no one near the machine.
Driving in pins, see “REPLACEMENT AND INVERSION

OF BUCKET” on page 135.
Cleaning of air cleaner element, see “WHEN REQUIRED”

on page 190. in service procedure.
UNAUTHORISED MODIFICATION
● Any modification made without authorization from Komatsu

can create hazards.
16
SAFETY GENERAL PRECAUTIONS
WARNING: Failure to follow these safety precautions may lead to a serious accident.
● Before making a modification, consult your Komatsu distribu-

tor. Komatsu will not be responsible for any injury or damage
caused by any unauthorised modification.
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR’S SEAT
● When standing up from the operator’s seat, always raise the

control lever Pad Safety lock to the LOCK position. If you
accidentally touch the travel or swing lever when they are not
locked, the work equipment may suddenly move and cause
serious injury or damage.
● When leaving the machine, lower the work equipment com-

pletely to the ground, set the control lever Pad safety lock
lever to the LOCK position, then stop the engine and use the
key to lock all the equipment. Always take the key with you.
Work equipment posture see “PARKING MACHINE” on

page 138.
MOUNTING AND DISMOUNTING
● NEVER jump on or off the machine. NEVER get on or off a

moving machine.
● When mounting or dismounting, always face the machine and

use the handrails, machine or chassis steps.
● Do not hold any control levers when getting on or off the

machine.
● Ensure safety by always maintaining at least three-point con-

tact of hands and feet with the handrails, steps or wheels.
● Always remove any oil or mud from the handrails, steps and
wheels. If they are damaged, repair them and tighten any
loose bolts.
● If grasping the door handrail when mounting or dismounting

or moving on the chassis steps, open and lock the door
securely in the open position. Otherwise, the door may move
suddenly, causing you to lose balance and fall.
FIRE PREVENTION FOR FUEL AND OIL
Fuel, oil, and antifreeze can be ignited by a flame. Fuel is particu-

larly FLAMMABLE and can be HAZARDOUS.
● Keep flames away from flammable fluids.
● Stop the engine and do not smoke when refuelling.
● Tighten all fuel and oil caps securely.
17
● Refuelling and oiling should be carried out in well ventilated

areas.
● Keep oil and fuel in a secure place and do not allow unautho-
rised persons to enter.
PRECAUTIONS WHEN HANDLING AT HIGH TEMPERA-

TURES
● Immediately after operations are stopped, the engine coolant,

engine oil, and hydraulic oil are at high temperatures, and are
still under pressure. Attempting to remove the cap, drain the
oil or water, or replace the filters may lead to serious burns.
Always wait for the temperature to go down, and follow the
specified procedures when carrying out these operations.
● To prevent hot water from spurting out:
1. Turn engine off.
2. Allow water to cool.
3. Slowly loosen cap to relieve pressure before removing.
● To prevent hot oil from spurting out:
1. Turn engine off.
2. Allow oil to cool.
3. Slowly loosen cap to relieve pressure before removing.
MACHINES FITTED WITH WHEELS
Never perform any repair work or modifications to wheel rims

while the tyres are fitted, and never apply heat in the vicinity on
the tyres
18
ASBESTOS DUST HAZARD PREVENTION
Asbestos dust can be HAZARDOUS to your health if it is inhaled.
Your Komatsu machine and genuine Komatsu spare parts do not

contain any asbestos. Use only genuine Komatsu spare parts. If
spare parts containing asbestos are used, the following precau-
tions must be observed:
● NEVER use compressed air for cleaning.
● Use water for cleaning to keep down the dust.
● Operate the machine with the wind to your back, whenever

possible.
● Use an approved respirator if necessary.
CRUSHING OR CUTTING PREVENTION
Do not enter, or put your hand or arm or any other part of your
body between movable parts such as between the work equip-
ment and cylinders, or between the machine and work equip-
ment.
If the work equipment is operated, the clearance will change and
this may lead to serious damage or personal injury.
FIRE EXTINGUISHER AND FIRST AID KIT
● Know how to use fire extinguisher (if installed).
● Provide a first aid kit at the storage point.
● Know what to do in the event of a fire.
● Be sure you know the phone numbers of persons you should

contact in case of an emergency.
PROTECTION AGAINST FALLING OR FLYING OBJECTS
If there is any danger of falling or flying objects hitting the opera-

tor, install protective guards in place to protect the operator as
required for each particular situation.
● For work with breakers, install a front guard on the wind-

shield. Also, place a laminate coating sheet over the wind-
shield.
● For demolition or shear work, install a front guard on the

windshield and a top guard on the cab. Also, place a laminate
coating sheet over the windshield.
19
● For work in mines, quarries, demolition, tunnels or other

places where there is danger of falling rocks, put FOPS (fall-
ing object protective structure) in place. Also, place a lami-
nate coating sheet over the windshield.
The above comments are made with regards to typical working

conditions. By all means you should put on other guards if
required by conditions at your particular site.
For details of safety guards, please contact your Komatsu distrib-
utor.
Also, even for other types of work, if there is any danger of being
hit by falling or flying objects or of objects entering the operator’s (B)
cab, select and install a guard that matches the working condi-
tions.
(C)
(B): Top guard (C): Front guard (I)
AB30052C
Be sure to close the front window before commencing work.
When carrying out the above operations, make sure to keep all
persons other than the operator outside the range of falling or fly-
ing objects. Be particularly sure to maintain a proper distance
when carrying out shear operations.
PRECAUTIONS FOR ATTACHMENTS
● When installing and using an optional attachment, read the

instruction manual for the attachment and the information
related to attachments in this manual.
● Do not use attachments that are not authorized by Komatsu

or your Komatsu distributor. Use of unauthorised attachments
could create a safety problem and adversely affect the proper
operation and useful life of the machine.
● Any injuries, accidents, product failures resulting from the use

of unauthorised attachments will not be the responsibility of
Komatsu.
MACHINES WITH ACCUMULATOR
On machines equipped with an accumulator, for a short time after

the engine is stopped, the work equipment will lower under its
own weight when the work equipment control lever is shifted to
LOWER. After the engine is stopped, set the PPC lock switch to
the off position (and also lock the attachment pedal with the lock
pin).
20
When releasing the pressure inside the work equipment circuit on

machines equipped with an accumulator, follow the procedure
given in the inspection and maintenance section.
Method of releasing pressure see “HANDLING THE

ACCUMULATOR” on page 101.
The accumulator is filled with high-pressure nitrogen gas, and it is

extremely dangerous if it is handled in the wrong way. Always
observe the following precautions.
● Never make any hole in the accumulator or expose it to flame

or fire.
● Do not weld anything to the accumulator.
● When carrying out disassembly or maintenance of the accu-

mulator, or when disposing of the accumulator, it is necessary
to release the gas from the accumulator. A special air bleed
valve is necessary for this operation, so please contact your
Komatsu distributor.
Gas in accumulator, see “HANDLING THE ACCUMULA-

TOR” on page 101.
EMERGENCY EXIT
● When exit by normal means is prevented in an emergency

you can get out through the emergency exit (rear window).
● Pull the ring at the bottom of the window and remove strip.
This will allow you to push out glass.
ROTATING BEACON (Option)
● When the machine is operated on or beside a road, a rotating

beacon is required to avoid a traffic accident.
● Contact your Komatsu distributor to install beacon lamp.
ELECTROMAGNETIC INTERFERENCE
When this machine is operating close to a source of high electro-

magnetic interference, such as a radar station, some abnormal
phenomena may be observed.
● The display on the monitor panel may behave erratically.
● The warning buzzer may sound.
These effects do not signify a malfunction and the machine will

return to normal as soon as the source of interference is removed.
21
PRECAUTION DURING OPERATION SAFETY
PRECAUTION DURING OPERATION
BEFORE STARTING ENGINE
SAFETY AT WORKSITE
● Before starting the engine, thoroughly check the area for any
unusual conditions that could be dangerous.
● Before starting the engine, examine the terrain and soil condi-
tions of the worksite. Determine the best and safest method
of operation.
● Make the slope as horizontal as possible before continuing

operations.
● If you need to operate on a street, protect pedestrians and

cars by designating a person for worksite traffic duty or by
installing fences around the worksite.
● If water lines, gas lines, and high-voltage electrical lines may

be buried under the worksite, contact each utility and identify
their locations. Be careful not to sever or cut any of these
lines.
● Check the depth and flow of water before operating in water

or crossing a river. NEVER be in water which is in excess of
the permissible water depth.
Permissible water depth, see “PRECAUTIONS FOR

OPERATION” on page 131.
FIRE PREVENTION
● Thoroughly remove wood chips, leaves, paper and other

flammable things accumulated on the engine compartment.
They could cause a fire.
● Check fuel, lubrication, and hydraulic systems for leaks. Have

any leaks repaired. Wipe up any excess oil, fuel or other flam-
mable fluids.
Check point, see “WALK-AROUND CHECK” on page 103.
● Be sure a fire extinguisher is present and working.
IN OPERATOR’S CAB
● Do not leave tools or spare parts lying around in the opera-

tor’s compartment. They may damage or break the control
levers or switches. Always put them in the tool box on the
front right side of the revolving frame or in the tool boxes on
the undercarriage.
● Keep the cab floor, controls, steps and handrails free of oil,
grease, snow, and excess dirt.
22
SAFETY PRECAUTION DURING OPERATION
VENTILATION FOR ENCLOSED AREAS
If it is necessary to start the engine within an enclosed area, pro-

vide adequate ventilation. Exhaust fumes from the engine can
KILL.
PRECAUTIONS FOR MIRRORS, WINDOWS AND LIGHTS
● Remove all dirt from the surface of the windows and lights to
ensure that you can see well.
● Adjust the rear view mirror so that you can see clearly from
the operator’s seat, and always keep the surface of the mirror
clean. If any glass is broken, replace it with a new part.
● Check that the head lamps and working lamps are installed to
match the operating conditions. Check also that they light up
properly.
OPERATING MACHINE
WHEN STARTING THE ENGINE
● Walk around for machine again just before mounting it, to

check for people and objects that might be in the way.
● NEVER start the engine if a warning tag has been attached to

the wrist control.
● Before starting the engine, sound the horn as an alert.
● Start and operate the machine only while seated.
● Do not allow anyone other than the operator to ride in the cab
or on the machine body.
● For machines equipped with a reverse alarm buzzer, check

that the warning device operates correctly.
CHECK DIRECTION BEFORE STARTING MACHINE
Before operating the travel lever, check the direction of the under
carriage.
If the fixed axle is at the front, the forward/reverse pedal and
steering will function in the opposite direction.
A Fixed axle
B Oscillating axle A B
Travel operations see “MOVING MACHINE OFF” on

page 121.
23
CHECK THAT NO ONE IS IN THE AREA BEFORE SWINGING

OR TRAVELLING IN REVERSE
● Always position a signalman when operating in dangerous

places or places where the view is not clear.
● Make sure that no one comes inside the swing radius or

direction of travel.
● Before starting to move, sound the horn or give a signal to

warn people not to come close to the machine.
A0067200PW
● There are blind spots behind the machine, so if necessary,

swing the upper structure to check that there is no one behind
the machine before travelling in reverse.
A0067190PW
PRECAUTIONS WHEN TRAVELLING
● Fold in the work equipment as shown in the diagram below,

and keep it at a height of 40-50 cm (16 to 20 in) from the
ground level before starting to travel.
● When travelling on public roads the control lever pad safety

lock should be down and the control lever lock switch, in the
off position. This prevents operation of the control levers and
activates the rear facing brake lamp circuit. AM089000PW
(16 - 20 in)
● When travelling on rough ground, travel at low speed, and

avoid sudden changes in direction.
● Avoid travelling over obstacles as far as possible. If the

machine has to travel over an obstacle, keep the work equip- INCORRECT
ment as close to the ground as possible and travel at low
speed. Never travel over obstacles which make the machine
tilt strongly (10° or more).
AM089010PW
24
TRAVELLING ON SLOPES
Downhill
● Travelling on hills, banks or slopes that are steep could result
in the machine tipping over or slipping.
● On hills, banks or slopes, carry the bucket closer to the

ground, approximately 20 to 30 cm (8 to 12 in) above the
ground. In case of emergency, quickly lower the bucket to the
ground to help the machine stop and prevent it from tipping
over.
(8-12 in)
● Do not turn on slopes or travel across slopes. Always go

down to a flat place to perform these operations. Uphill
Method of travelling on slopes, see “PRECAUTIONS
WHEN TRAVELING UP OR DOWN HILLS” on page 132.
(8-12 in)
Do not travel up and down on grass, fallen leaves, and wet steel
plates. These materials may allow the machine to slip, if it is trav-
INCORRECT CORRECT
elling sideways. Keep travel speed very low.
PROHIBITED OPERATIONS
INCORRECT
● Do not dig the work face under an overhang. This may cause
the overhang to collapse and fall on top of the machine
● Do not carry out deep digging under the front of the machine. .
The ground under the machine may collapse and cause the
INCORRECT
machine to fall.
25
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES
Going close to high-voltage cables can cause electric shock.

Always maintain the safe distance given below between the
machine and the electric cable.
● The following actions are effective in preventing accidents.

1) Wear shoes with rubber or leather soles.
2) U se a s i gn al m an to g i v e wa r ni n g i f th e m ac h i ne
approaches too close to the electric cable.
● If the work equipment should touch the electric cable, the

operator should not leave the operator’s compartment.
● When carrying out operations near high voltage cables, do

not let anyone come close to the machine.
● Check with the electricity company about the voltage of the

cables before starting operations.
Voltage Min. safety distance
6.6 kV 3 m (10 ft)
33.0 kV 4 m (14 ft)
66.0 kV 5 m (17 ft)

154.0 kV 8 m (27 ft)
275.0 kV 10 m (33 ft)
DO NOT HIT WORK EQUIPMENT
● When working in places where there are height limits, such as

in tunnels, under bridges, under electric cables, or in garages,
be extremely careful not to hit the boom or arm.
ENSURE GOOD VISIBILITY
● When working in dark places, install working lamps and head

lamps, and set up lighting in the work area if necessary.
● Stop operations if the visibility is poor, such as in mist, snow,

or rain, and wait for the weather to improve to a condition that
allows the operation to be carried out safely.
OPERATE CAREFULLY ON SNOW
● When working on snow or icy roads, even a slight slope may

cause the machine to slip to the side, so always travel at low
speed and avoid sudden starting, stopping, or turning.
26
● When there has been heavy snow, the road shoulder and
objects placed beside the road are buried in the snow and
cannot be seen, so always carry out snow-clearing operations
carefully.
WORKING ON LOOSE GROUND
● Avoid operating your machine too close to the edge of cliffs,

overhangs, and deep ditches. If these areas collapse, your
machine could fall or tip over and result in serious injury or
death. Remember that the soil after heavy rain or blasting is
weakened in these areas.
● Earth laid on the ground and the soil near ditches are loose.
They can collapse under the weight or vibration of your
machine.
● Install the HEAD GUARD (FOPS) if working in areas where

there is danger of falling rocks and dirt.
DO NOT HIT THE OPERATOR CAB (for two piece boom only)
● When the second boom cylinder is retracted, the bucket or

the attachment can hit the operator cab or chassis.
● Operate work equipment slowly and carefully to avoid any

injury and damage.
OPERATIONS ON SLOPES
● When working on slopes, there is danger that the machine

may lose its balance and turn over when the swing or work
INCORRECT
equipment are operated. Always carry out these operations
carefully.
● Do not swing the work equipment from the uphill side to the
downhill side when the bucket is loaded. This operation is
dangerous.
(See the upper diagram on the right.)
27
● If the machine has to be used on a slope, pile the soil to make

a platform that will keep the machine as horizontal as possi- CORRECT
ble.
(See the lower diagram on the right.)
Platform
Piled soil on slope see “PRECAUTIONS WHEN TRAVEL-
ING UP OR DOWN HILLS” on page 132.
PARKING THE MACHINE
Park on level ground whenever possible. If not possible, chock

the wheels, lower the bucket to the ground and thrust the bucket
in the ground. CORRECT
● When parking on public roads, provide fences and signs,

such as flags or lights, on the machine to warn passersby to
be careful. Be sure that the machine, flags or lights do not
obstruct traffic. Chock
Parking procedure, see “PARKING MACHINE” on Trust the bucket
page 138.
● When leaving the machine, lower the work equipment com-

pletely to the ground, raise the control lever Pad Safety lock
to the LOCK position, then stop the engine and use the key to
lock all the equipment. Always take the key with you.
Work equipment posture, see “PARKING MACHINE” on

page 138.
Places to lock, see “LOCKING” on page 140.
TRANSPORTATION
LOADING AND UNLOADING
● Loading and unloading the machine always involves potential

hazards. EXTREME CAUTION SHOULD BE USED.
When loading or unloading the machine, run the engine at Ramp
low idling and travel at low speed.
Block
● Perform loading and unloading on firm, level ground only.
Maintain a safe distance from the edge of a road.
● ALWAYS block the wheels of the hauling vehicle and place

blocks under both ramps before loading and unloading. Blocks
Distance between ramps AD052900B
● ALWAYS use ramps of adequate strength. Be sure the ramps

are wide and long enough to provide a safe loading slope.
● Be sure that the ramps are securely positioned and fastened,

and that the two sides are at the same level as one another.
28
● Be sure the ramp surface is clean and free of grease, oil, ice
and loose materials. Remove dirt from the machine wheels.
● NEVER correct your steering on the ramps. If necessary,

drive away from the ramps and climb again.
● Swing the upper structure with extreme care on the trailer to

avoid a possible accident caused by body instability.
● After loading, block the machine wheels and secure the

machine with tie-downs.
Loading and unloading, see “TRANSPORTATION” on

page 146.
SHIPPING
● When shipping the machine on a hauling vehicle, obey all

state and local laws governing the weight, width, and length
of a load. Also obey all applicable traffic regulations.
● Determine the shipping route while taking into account the

width, height and weight of the load.
BATTERY
BATTERY HAZARD PREVENTION
● Battery electrolyte contains sulphuric acid and can quickly

burn the skin and eat holes in clothing. If you spill acid on
yourself, immediately flush the area with water.
● Battery acid could cause blindness if splashed into the eyes.

If acid gets into the eyes, flush them immediately with large
quantities of water and see a doctor at once.
● If you accidentally drink acid, drink a large quantity of water or

milk, beaten egg or vegetable oil. Call a doctor or poison pre-
vention centre immediately.
● When working with batteries. ALWAYS wear safety glasses or

goggles.
● Batteries generate hydrogen gas. Hydrogen gas is very

EXPLOSIVE, and is easily ignited with a small spark or flame.
● Before working with batteries, stop the engine and turn the
starting switch to the OFF position.
● Avoid short-circuiting the battery terminals through accidental

contact with metallic objects, such as tools, across the termi-
nals.
29
● When removing or installing, check which is the positive (+)

terminal and negative (-) terminal.
● Tighten the battery cap securely.
● Tighten the battery terminals securely. Loosened terminals

can generate sparks and lead to an explosion.
● When removing battery cap wear rubber groves to prevent

electrolyte contact with skin.
STARTING WITH BOOSTER CABLES
● ALWAYS wear safety glasses or goggles when starting the

machine with booster cables.
INCORRECT
● When starting from another machine, do not allow the two
machines to touch.
● Be sure to connect the positive (+) cable first when installing

the booster cables. Disconnect the ground or negative (-)
cable first when removing them.
A0067320A
● If any tool touches between the positive (+) terminal and the
chassis, it will cause sparks. This is dangerous, so be sure to
work carefully.
● Connect the batteries in parallel: positive to positive and neg-

ative to negative.
● When connecting the ground cable to the frame of the

machine to be started, be sure to connect it as far as possible
from the battery.
Starting with booster cables, see “IF BATTERY IS DIS-

CHARGED” on page 159.
TOWING
WHEN TOWING, ATTACH WIRE TO FRAME
Towing holes
● Injury or death could result if a disabled machine is towed
incorrectly.
● If you machine is towed by another machine, ALWAYS use a

wire rope with a sufficient towing capacity.
● NEVER allow a disabled machine to be towed on a slope.

Undercarriage
● Do not use a chinked or frayed wire rope.
● Do not straddle the towing cable or wire rope.
● When connecting up a towing machine, do not let anyone

enter the area between the towing machine and the equip-
ment being towed.
30
● Set the towing machine and the towing connection of the

equipment being towed in a straight line when connecting it.
● Place pieces of wood between the wire ropes and body to

protect them from wear of damage.
● Never tow the machine using the light-duty towing hole.
Towing method, see “METHOD OF TOWING MACHINE”

on page 158.
When towing the machine without the engine running or in the

advent of loss of hydraulic pressure, its is necessary to manually
release the park brake, as follows.
View on transmission from front
Releasing the park brake before towing:
1. Unscrew the lock nuts on the park brake release bolts (A)
completely (3 places).
2. Screw in the park brake release bolts (A) until the torque
increases sharply. The park brake is now released.
Resetting the park brake (A) after towing:
1. Unscrew the park brake release bolts (A) completely.

A
2. Screw in the park brake release bolts by hand until a contact
can be felt at the bolt end. Lock the bolts with the lock nuts.
31
BUCKET WITH HOOK OR BUCKET LINK
GENERAL PRECAUTIONS
SPECIAL HOOK
● When carrying out lifting work, the special lifting hook is or lift-
ing eye is necessary.
● The following operations are prohibited.
❍ Lifting loads with a wire rope fitted around the bucket

teeth.
❍ Lifting loads with the wire rope wrapped directly around

the boom or arm.
CHECKING HOOK
● When lifting a load, carry out the following checks to confirm

that there is no abnormality before starting operations.
❍ Check that there are no cracks or deformation in the lift-

ing equipment.
❍ Check that there is no abnormality in the stopper device.
HOOKING WIRE ROPE SECURELY TO HOOK
● When performing lifting operation, securely hook the wire

rope onto the special lifting hook or lifting eye.
PRECAUTIONS FOR MACHINE INSTALLATION
● After carrying out a preliminary inspection of ground condi-

tions, select a flat, solid location. Confirm that the machine
can be safely operated without toppling or rolling.
PROHIBITED OPERATIONS OTHER THAN MAIN APPLICA-

TIONS
● When performing lifting operation, never raise or lower a per-

son.
NO PERSONS SHALL BE PERMITTED TO ENTER THE

WORKING AREA
● Due to the possible danger of the load falling or of collision

with the load, no persons shall be allowed in the working
area.
32
OPERATION SUPERVISOR
● Before performing lifting operation, designate an operation

supervisor.
Always execute operation according to his instructions.
❍ Execute operating methods and procedures under his

direction.
❍ Select a person responsible for signalling. Operate only

on signals given by such person.
HANDLING OF WIRE ROPES ETC.
● Wear leather gloves when handling wire ropes.
HANDLING OF FLUIDS
● Some oils and other fluids, such as Antifreeze, can be harm-

ful to you and the environment, you should therefore always
follow the manufacturers instructions regarding storage, han-
dling and disposal.
HANDLING OF USED ENGINE OILS
● Avoid contact with used engine oils.
● Refer to engine oils data sheet for handling and storage pre-
cautions.
HANDLING OF OILS
● For diesel oils, hydraulic oils and oils used in the swing
machinery, PTO, transmission axles and hubs avoid pro-
longed or frequent contact with skin.
● Refer to manufacturers data sheet for handling and storage

precautions.
HANDLING OF FLUIDS
● For antifreeze and grease refer to manufacturers data sheet

for handling and storage precautions.
PROTECTING EYES
● Some oils and fluids can damage eyes. Refer to manufac-

tured data sheet for handling and storage instructions.
33
PRECAUTIONS FOR LIFTING OPERATION
GRADUAL LIFTING OPERATION
● When carrying out lifting operations, run the engine at low

idling and use the L.O. (lifting operation mode).
● Avoid sudden lever shifting and acceleration.
● Swing speed is three to four times that of movable cranes.

Therefore, be especially careful when performing swing oper-
ation.
NEVER LEAVE THE OPERATOR’S SEAT
● Never leave the operator’s seat while lifting a load.
NEVER CARRY OUT EXCESSIVE OPERATIONS

INCORRECT
● Operation exceeding machine performance may result in
accident or failure.
● Carry out lifting operation within specified load limit.
● Never carry out operations which may damage the machine

such as overload or over-impact-load.
● Never drag a load laterally or longitudinally, nor retract the

arm, otherwise, a dangerous situation may result. INCORRECT
NEVER TRAVELLING WHILE LIFTING A LOAD
● Never travel while carrying a load.
OPERATING POSTURE
● If the machine posture is not correct, the wire ropes or ring

may detach from the hook. Confirm that the hook angle is cor-
rect to avoid this.
34
SAFETY PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS FOR MAINTENANCE
BEFORE CARRYING OUT MAINTENANCE
WARNING TAG
● If others start the engine or operate the controls while you are
performing service or lubrication, you could suffer serious
injury or death.
● ALWAYS attach the WARNING TAG to the control lever in the

operator’s cab to alert others that you are working on the
machine. Attach additional warning tags around the machine,
if necessary.
● These tags are available from your Komatsu distributor. (Part

no. 20E-00-K1340)
PROPER TOOLS
● Use only tools suited to the task. Using damaged, low quality,
faulty, or makeshift tools could cause personal injury.
Tools, see “INTRODUCTION OF NECESSARY TOOLS” on

page 179.
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
● Replace the following fire-related components periodically:

Fuel system: Fuel hose, spilling hose, and fuel tube cap.
Hydraulic system: Pump outlet hose.
● Replace these components periodically with new ones,

regardless of whether or not they appear to be defective.
These components deteriorate over time.
● Replace or repair any such components if any defect is found,

event though they have not reached the time specified.
Replacement of safety critical components,see “PERI-

ODIC REPLACEMENT OF SAFETY CRITICAL PARTS” on
page 181.
35
PRECAUTIONS FOR MAINTENANCE SAFETY
STOP THE ENGINE BEFORE CARRYING OUT INSPECTION

AND MAINTENANCE
● Always stop the machine on firm flat ground and stop the
engine before carrying out inspection and maintenance.
AT OFF
● If it is necessary to run the engine when carrying out mainte- HE
nance, such as when cleaning the inside of the radiator, ON
Raise the tilting arm rest to the LOCK position and carry out
the operation with two workers.
START
● One worker should sit in the operator’s seat so that he can
stop the engine immediately if necessary. He should also be AM089160A
extremely careful not to touch any lever by mistake. Touch the
levers only when they have to be operated.
● The worker carrying out the maintenance should be

extremely careful not to touch or get caught in the moving
parts.
RULES TO FOLLOW WHEN ADDING FUEL OR OIL
● Spilt fuel and oil may cause you to slip, so always wipe it up
immediately.
● Always tighten the cap of the fuel and oil fillers securely.
● Never use fuel for washing any parts.
36
● Always add fuel and oil in a well-ventilated place.
RADIATOR WATER LEVEL
● If it is necessary to add water to the radiator, stop the engine

and allow the engine and radiator to cool down before adding
the water.
● Slowly loosen the caps to relieve pressure before removing

the caps.
USE OF LIGHTING
● When checking fuel, oil, coolant, or battery electrolyte, always

use lighting with anti-explosion specifications.
If such lighting equipment is not used, there is danger of
explosion.
37
PRECAUTIONS FOR MAINTENANCE SAFETY
DURING MAINTENANCE
PERSONNEL
● Only authorized personnel can service and repair the

machine. Extra precaution should be used when grinding,
welding, and using a sledge-hammer.
ATTACHMENTS
● Place attachments that have been removed from the machine

in a safe place so that they do not fall. If they fall on you or
others, serious injury could result.
WORK UNDER THE MACHINE
● Always lower all movable work equipment to the ground or to

their lowest position before performing service or repairs
under the machine.
● Always chock the wheels of the machine securely.
● Never work under the machine if the machine is poorly sup-

ported.
KEEP THE MACHINE CLEAN
● Spilt oil or grease, or scattered tools or broken pieces are

dangerous because they may cause you to slip or trip.
Always keep your machine clean and tidy.
● If water gets into the electrical system, there is danger that

the machine may not move or may move unexpectedly.
Do not use water or steam to clean the sensors, connectors,
or the inside of the operator’s compartment.
PRECAUTIONS WITH BATTERY
● When repairing the electrical system or when carrying out

electrical welding, remove the negative (-) terminal of the bat-
tery to stop the flow of current.
HANDLING HIGH-PRESSURE HOSES
● Do not bend high-pressure hoses or hit them with hard

objects. Do not use any bent or cracked piping, tubes or
hoses. They may burst during use.
38
● Always repair any loose or broken fuel hoses or oil hoses. If

fuel or oil leaks, it may cause a fire.
PRECAUTIONS WITH HIGH PRESSURE OIL
● Do not forget that the work equipment circuits are always

under pressure.
● Do not add oil, drain oil, or carry out maintenance or inspec-

tion before completely releasing the internal pressure.
● If oil is leaking under high pressure from small holes, it is dan-

gerous if the jet of high-pressure oil hits your skin or enters
your eyes. Always wear safety glasses and thick gloves, and
use a piece of cardboard or a sheet of wood to check for oil A0055180A
leakage.
● If you are hit by a jet of high-pressure oil, consult a doctor

immediately for medical attention.
A055190A
PRECAUTIONS WHEN CARRYING OUT MAINTENANCE AT

HIGH TEMPERATURE OR HIGH PRESSURE
● Immediately after stopping operations, the engine cooling

water and oil at all parts is at high temperature and under high
pressure.
In this condition, if the cap is removed, or the oil or water are
drained, or the filters are replaced, this may result in burns or
other injury. Wait for the temperature to go down, then carry
out the inspection and maintenance in accordance with the
procedures given in this manual.
C l e a ni n g i n s i d e o r c o ol i n g s y s t e m , s e e “ W H E N
REQUIRED” on page 190.
Checking cooling water level, hydraulic oil level, see

“CHECK BEFORE STARTING” on page 202.
Checking lubricating oil level, adding oil, see “USE FUEL,

COOLANT AND LUBRICANTS ACCORDING TO AMBIENT
TEMPERATURE” on page 175.
Changing oil, replacing filters, see “MAINTENANCE

SCHEDULE CHART” on page 183.
39
ROTATING FAN AND BELT
● Keep away from rotating parts and be careful not to let any-
thing get caught in them.
● If your body or tools touch the fan blades or fan belt, they may
be cut off or sent flying, so never touch any rotating parts.
WASTE MATERIALS
● Never dump waste oil in a sewer system, rivers, etc.
● Always put oil drained from your machine in containers.

Never drain oil directly on the ground.
● Obey appropriate laws and regulations when disposing of

harmful objects such as oil, fuel, coolant, solvent, filters, bat-
teries, and others. A0055220A
40
POSITION FOR ATTACHING SAFETY LABELS SAFETY
POSITION FOR ATTACHING SAFETY LABELS

Always keep these labels clean. If they are lost or damage, attach
them again or replace them with a new label
There are other labels in addition to the safety labels listed as fol-
lows, so handle them in the same way.
Safety labels are available from your Komatsu distributor.
POSITION FOR ATTACHING SAFETY LABELS
41
1. Warnings for Bucket/cab interference (20G-00-K2520)
2. Warning for steering (20G-00-K2510)
3. Warning about swing lock (203-00-61270)
42
SAFETY POSITION FOR ATTACHING SAFETY LABELS
4. Amber reflector
5. Warning for power lines (203-00-61310)
6. Warning before moving machine (203-00-61291)
43
7. Warning for improper use (14X-98-11680)
8. Fuse rating (20G-00-K2450)
9. Pump control override switch and swing lock override switch.

(20E-00-K2450)
10. Pump control override switch/swing lock override switch

(20Y-00-21280)
44
11. Safety lock lever (20G-00-K2610)
12. Warning for unsafe machine (20E-00-K1340)

Do not start
13. Emergency exit (20Y-00-22880)
14. Front window lock back warning (203-00-61280)
15. Warning for accumulator (14X-98-11390)
45
16. High pressure oil warning (20E-00-k1270)
17. Warning for staying clear keep out of moving area. (20Y-00-
21270)
18. Red reflector (20G-47-K1690)
19. Warning for staying clear (20E-00-K1140)
Keeping out of moving area.
To prevent SEVERE INJURY or DEATH.
Do the following before moving the machine or its attachments:
● Sound horn to alert people nearby.
● Be sure no one is on or near machine or in the swing area.
● Rotate cab for full view of travel path if it can be done safely.
● Use spotter if view is obstructed. Follow above even if

machine equipped with travel alarm and mirrors.
46
20. Warning hot oil hazard (203-00-61260)
21. Warning hot water hazard (14X-98-11531)
22. Warning hot liquid (20E-00-K1470)
47
LIFTING CAPACITIES
48
49
50
51
52
OPERATION
53

HD vận hành PW170ES-6K-1-55

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Operation & UEAM000702

Continuing improvements in the design of this machine can lead

To avoid accidents, read, understand and follow all precautions

To identify hazards on the machine pictorial decals are used (see

RED WARNING TRIANGLE - This is used on safety

ORANGE WARNING TRIANGLE - This is used on

YELLOW SAFETY TRIANGLE - This is used on

NOTICE - This word is used for precautions that must be taken to

Safety precautions are described in SAFETY from page 1-1.

Komatsu cannot predict every circumstance that might involve a

Ambient noise value (Sound power level)

Noise level indicated is the guaranteed value measured by the

This machine complies with the requirements of RAL (German

● The weighted root mean square acceleration value to which

These results were obtained by accelerometers during trench dig-

See the section “WORK POSSIBLE USING HYDRAULIC

● The monitor panel greatly facilitates daily maintenance and

● Working mode & travel speed are selectable.

● Digging and lifting force can be increased by light-touch con-

● Adjustable wrist control levers make operations smooth and

● Fresh filtered air conditioner assures comfortable operation.

● Superb operation performance provided by powerful engine

● Low fuel consumption controlled by an electronic control sys-

BREAKING IN YOUR NEW MACHINE

However, operating the machine under severe conditions at the

During breaking in:

● Idle the engine for 5 minutes after starting it up.

● Avoid operation with heavy loads or at high speeds.

● Sudden starting or acceleration, unnecessarily abrupt braking

Additionally for the first 20 hours

● Avoid operating engine for prolonged periods at constant

● Avoid high speed travelling for periods of more than 5 min-

Pay particular attention to oil pressure and temperature indicators

The precautions given in this manual for operating, maintenance,

Operations that are prohibited in this manual must never be car-

LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO.

MACHINE SERIAL NO. PLATE POSITION

ENGINE SERIAL NO. PLATE POSITION

TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR

Engine Serial No.:

Manufacturer’s name: Komatsu UK Ltd.

MACHINE SERIAL PLATES

SAFETY INFORMATION ........................................................................................................................................ 3

LOCATIONS OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ............................................. 8

PRECAUTION DURING OPERATION ................................................................................................................. 22

PRECAUTIONS FOR MAINTENANCE ................................................................................................................ 35

POSITION FOR ATTACHING SAFETY LABELS ................................................................................................ 41

OPERATION ....................................................................................................................................................... 103

TRANSPORTATION ........................................................................................................................................... 146

COLD WEATHER OPERATION ........................................................................................................................ 152

LONG-TERM STORAGE .................................................................................................................................... 155

TROUBLESHOOTING ........................................................................................................................................ 157

MAINTENANCE. .............................................................................................. 165

OUTLINES OF SERVICE ................................................................................................................................... 169

WEAR PARTS LIST ........................................................................................................................................... 174

STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS ..................................................................... 179

PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS .......................................................................... 181

MAINTENANCE SCHEDULE CHART ............................................................................................................... 183