Preparation of A Coal Conversion Systems Technical Data Book
Preparation of A Coal Conversion Systems Technical Data Book
Preparation of A Coal Conversion Systems Technical Data Book
PREPARATION OF A
COAL CONVERSION SYSTEMS
TECHNICAL DATA BOOK
Prepared by
Institute of Gas Technology
IIT Center, 3424 S. State Street
Chicago, Illinois 60616
document IS UNLMUT: ^4
DISCLAIMER
D IS C L A IM E R
iii
ABSTRACT
The heating values and compositions of coal and char analyzed at IGT
for the HYGAS program have been correlated. The standard deviation of the
prediction, using the resulting correlation, is about 85 Btu/lb.
Coal-solvent slurry heating data from Solvent Refined Coal (SRC) pilot
plant runs in Wilsonville, Alabama were reanalyzed. The heat transfer
coefficients calculated from Sieder-Tate and Crewe-Simons correlations were
compared to the experimental values. Also, the viscosity, back-calculated
from Sieder-Tate and Crewe-Simons correlations, was compared with that given
by the mathematical model based on the SRC batch autoclave data.
vi
N S T T U T E 0 F LAS TECHNOLOGY
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TABLE OF CONTENTS
Page
vii
Page
viii
Page
ix
page
N S T I T U T E 0 F GAS TECHNOLOGY
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Page
xi
LIST OF FIGURES
xii
xiii
LIST OF TABLES
xiv
XV
xv i
xvii
I N S T I T U T E O F GAS TECHNOLOGY
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61003
SUMMARY OF PROGRESS TO DATE
The following areas were covered under various tasks during the period
May 1, 1976 to January 31, 1980.
xix
INSTITUTE O F GAS TECHNOLOGY
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.
• T,
Benzene t>
• Decalinsc
Q
• Xylenols
d
• Naphthalene
• Tetralin^
Furan
Tetrahydrofuran
c
Slag viscosity
Fluidization
3
• Revision of the empirical bed-expansion correlation
3
• Solids mixing in fluidized beds
3
• Initial bubble-diameter corrections
• Bed-expansion correlations from two-phase theory and various
bubble-growth correlations
3
• Fluidized-bed combustion: air-distributor design
xx
I N S T I T U T E 0 F GAS TECHNOLOGY
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Solids transport
• Generalized phase diagrams for two phase, fluid-particle
systems3
xxi
I N s titute of gas technology
1/80 61003
8 Appears in the annual report for May 1, 1976 through April 30, 1977.
k Appears in the annual report for May 1, 1977 through April 30, 1978.
C Appears in the annual report for May 1, 1978 through April 30, 1979.
(In preparation).
d
Appears in the quarterly report for May 1, 1979 through July 31, 1979.
8 Appears in this quarterly report for August 1, 1979 through October 31,
1979*
^ Appears in this quarterly report for November 1,1979 through January 31,
1980.
xxii
INSTITUTE O F G A S TECHNOLOGY
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Man- •Hours
Proposed
Task I. PROPERTIES OF PROCESS MATERIALS IGT Subcontract
2,660 1,696
Task II. SOLIDS STORAGE, HANDLING. PREPARATION
AND FEEDING
A. Storage and Handling 40
B. Preparation 80
C. Feeding
D. Weighing and Metering of Solids
E. Chemical Treatment of Coal 40
160
Task III. CONVERSION FUNDAMENTALS
A. Gasification
1. Pyrolysis 160
2. Fluidized-Bed Gasification
3. Entrained Gasification 480
4. Fixed-Bed Gasification 589
5. Other Gasification Systems (Molton,
Spouted, Ash Agglomerating and Catalytic
B. Liquefaction
C. Pretreatment
D. Fluid-Bed Combustion 320
E. Advanced Power Generation
F. Combined Cycle
G. Chemical Equilibrium and Heats of Reaction
1,549
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Man-Hours
Proposed
Task IV. DESIGN PROCEDURES IGT_____ Subcontract
A. Conversion Tables and Constants
B. Fluidization 320
C. Fluid Flow 240
D. Heat Transfer 664
E. Separations
F. Reactor Design (Integrated)
G. Irreversible Work Analysis
H. Mechanical Design of Equipment
1,224
Task V. SUPPORTING PROCESSES
A. Gas Treating
B. Gas Purification 320
C. Shift Conversion
D. Methanation
E. Hydroprocessing
F. Environmental Control, Health and Safety 352
G. Hydrogen Production
H. Cryogenic Separation 160
832
Task VI. MISCELLANEOUS PRODUCTS 300
Task VII. MATERIALS OF CONSTRUCTION
Task VIII. EQUIPMENT SPECIFICATIONS (Applications)
Task IX. COST DATA & COSTING PROCEDURES 49
Task X. PROCESS FLOW SHEETS 504
11,498 1,996
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5000 -i
4500 -
TOTAL MAN-HOURS
□ Budgeted Man-Hours
H Proposed Subcontract
Completed Subcontract
3000 -
MAN-HOURS
2500 -
2000 -
1500 -
1000 -
500 -
TASKS
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b. Preparation of a Paper
In the quarterly report for May 1 through July 31, 1979, we showed that,
in the range 0° to 40°C, the effect of temperature on the salting out of car
bon dioxide by aqueous salts can be correlated with the partial molar volume
of the salt at infinite dilution. From partial molar volumes of ammonium bicar
bonate and ammonium hydrosulfide we are able to estimate the salting out of
carbon dioxide by these salts. However, at that time no data were available
on the partial molar volume of carbamate ion. Since then we have obtained an
estimation of its partial molar volume from Professor F. J. Millero of the
University of Miami, a leading expert in this field. With only a minor change1 2 3
1. IGT Process Research Division, "HYGAS , 1972 to 197A Pipeline Gas from Coal - Hydrogenation
(IGT Hydrogasification Process)," R&D Report No. 110: Interim Report No.l, ERDA, July 1975.
2. van Krevelen, D. W., Hoftijzer, P. J. and Huntjens, F. J./'Composition and Vapour Pressures of
Aqueous Solutions of Ananonia, Carbon Dioxide, and Hydrogen Sulphide," Rec. Trav. Chem..
Pays-Bas 68, 191-216 (1949).
3. American Petroleum Institute. "A New Correlation of NH-, C02, and HjS Volatility Data From Aqueous
Sour Water Systems;" Publication 955, API: Washington, D. C., March 1978.
i-i
1. IGT Process Research Division, "HYGAS®, 1972 to 1974 Pipeline Gas from Coal - Hydrogenation
(IGT Hydrogasification Process)," R&D Report No. 110: Interim Report No.l, ERDA, July 1975.
61003
1/80
Table 1.1-2. COMPARISON OF CALCULATED PARTIAL PRESSURES OF NH3, C02 AND H2S WITH EXPERIMENTAL
RESULTS BY BADGER AND SILVER FOR NH3-CO2-H2S-H2O SYSTEM AT 20°C 1
61003
van Krevelen , D. W., Hoftijzer, P. J. and Huntjens, F. J., "Composition and Vapour
Pressures of Aqueous Solutions of Ammonia, Carbon Dioxide, and Hydrogen Sulphide,
Rec. Trav. Chem., Pay s-Bas 68, 191-216 (1949) .
1/80
Table 1.1-3. COMPARISON OF CALCULATED PARTIAL PRESSURES OF NH-j, C02, and H2S WITH EXPERIMENTAL RESULTS
BY CARBON AND WILSON FOR NH3-C02-H2S-H20 SYSTEM1
z
110 2.383 0.847 1.297 114 285.9 4,018 5,976.5 3824 4616.8
110 0.573 0.562 0.119 14.9 15.5 10,754 9,145.7 825.4 801.3
110 0.609 0.073 0.169 93.5 100.3 184.6 169.1 157.2 172.2
110 7.578 3.353 1.711 308 353.1 1,593 10,040.1 1385 4425.5
m
110 3.099 1.835 0.920 128 563.5 6,663 9,988.4 2457 7207.0
O
X 120 2.259 0.099 0.174 650 734.1 83.6 103.4 67.7 67.2
z 120 0.264 0.236 0.140 11.4 19.1 7,759 6,860.6 1353 1623.4
120 0.892 0.446 0.320 75 93.6 4,876 5,619.8 1299 1483.8
o
120 0.106 0.011 0.022 40.3 16.3 39.9 58.3 21.05 22.4
r
120 0.084 0.028 0.084 4.9 46.6 946 752.8 771 563.0
o
61003
o
-<
1. American Petroleum Institute. "A New Correlation of NH^, C02» and Volatility Data From Aqueous
Sour Water Systems;" Publication 955, API: Washington, D.C., March 1978.
1/80
Table 1.1-4. SUMMARY OF TEST OF SURFIMP ON NH3-C02--h2s-h2o DATA
Cardon and Wilson 80 9-10 1.08-7.6 0.21-2.0 0.09-4.05 48-237 23-119 40-219
Cardon and Wilson 110 5 0.56-31 0.14-5.5 0.05-7.6 23-96 16-118 31-103
Cardon and Wilson 120 5 0.08-2.3 0.01-0.45 0.02-0.32 10-247 68-126 83-137
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to specify a function rather than showing plots of the function, we reproduce his
report almost verbatim at the end of this section, for the use of interested readers.
200°C. These values are given in Table 1.1-5 along with values for some
common anions. Conventional values are based on a scale that assumes V° of
H+ is zero at all temperatures.
p
2) Estimation of V° of NH2-C-0 at 25°C
1-6
9
a) Estimation of V° of: NH„-C-0H
A more reliable estimate of this difference can be determined from the differ
ences in the V° of formamide and formic acid. Reliable V° is available for
3 — —
formic acid, however, the V° for formamide is uncertain. The value of V° =
3-1 4 _ _
39.2 cm mol for formamide from Herskovits and Kelly, gives V° (-NIL) — V°
3 -1 5^
(-0H) = 4.5 cm mol ; while the earlier work of Dunstan and Mussell (1910)
gives V° (-NH2) — V° (-0H) = 3.3 cm3mol 3‘. The average value of 3.9 cm3mol
is in reasonable agreement with the value of 3.7 obtained from acetamide and
3 -1 — 9
acetic acid. I will use the value of 3.8 + 0.3 cm mol . The V° of NH_ — C — OH
3-1 z -5 "
is equal to 44.23 — 3.8 = 40.4 cm mol with an uncertainty of ~ + 0.3 cm-3
mol1
1. Lo Surdo, A., Shin, C. and Millero, F. J., J, Chem. Eng. Data 23, 197-201
(1978).
2. Roux, G., Perron, G. and Desnoyers, J. E., Can. J. Chem. 56, 2808-14 (1978).
3. King, E. J., J. Phys. Chem. 73, 1220-32 (1969).
4. Herskovits, T. T. and Kelly, T. M., J. Phys. Chem. 77, 381-88 (1973).
5. Dunstan, A. E. and Mussell, A. G., J. Chem. Soc. 97, 1935-44 (1910).
1-7
The difference between the V° (-NH9) and V° (-H) can be taken from the work
2 -3-1
of Roux et al. They give group contributions of V° (-NH0) ■ 15.7 cm mol
-3-1 Z
and V°(-H) = 10.7 cm mol based on the results of volume studies on amides,
ketones, esters, and ethers. The V°(-NH_) - V°(-H) = 5.0 cm^mol J'. The V°
of NH2 — C — OH is equal to 34.7 + 5 = 39.7 cm mol-1 with an uncertainty of
+0.5 cm^mol-^.
_ 9
(b)
Estimation of the V° of NH„ — C — 0
^ 0
_ It
The conventional value of the V° of NH» — C — 0 can be estimated from
O -I 2 0
the average value of V° = 40.1 cm mol ■L for NH2 — C — OH by correcting for
3 -1
ionization. To make this correction, I have used AV° = —8.4 cm mol which
^ _
is the volume change for the ionization of formic acid. This gives V° for
n — *1 _ *i
NH2 — C — 0 equal to 40.1 - 8.4 = 31.7 cmJmol ± with an estimated uncer-
3 -1
tainty of +0.5 cm mol
9 _
3) Estimation of V° of NH^ — C — 0 at Various Temperatures
t(°C) — 25°C. Values of V°(t) — V0(25°C) estimated from these results (using
a linear interpolation) are given in Table 1.1-6. Since there is some scatter
in the results at high temperatures, I have also used smoothed data (from the
plots) for I and NO^ for the interpolation (given in parentheses in
Table 1.1-6.
1-8
N S T I T U T E 0 F GAS TECHNOLOGY
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Temperature, 8
0°C Br I NO„ dO, NH„ — C — i
J 4-- ■ z
0 -1.6 -2.6 -3.4 -3.4 -3.1
25 0.0 0.0 0.0 0.0 0.0
1.3(1.!)* 1.3(1.2)* 1.3(1.2)*
50 0.8 1.0
75 0.4 1.0(1.8) 1.7(2.2) 2.8 1.4(2.1)
100 0.2 2.5(1.9) 2.9(2.7) 3.8 2.8(2.4)
125 —0.8 1.3(1.3) 2.6(2.5) 4.5 2.1(2.1)
150 -3.2 —0.4 (—0.1) 1.0(1.1) 4.1 0.5(0.6)
175 -5.5 -1.6(-2.3) —0.8(—1.6) 2.4 -l.K-1.9)
200 -11.7 —6.0 (—5.5) —6.7(—6.1) -1.1 -6.4(-5.9)
Temperature, 8 _ 0
II
°C NH NH„ - C - 0 NH , 0 — C - NH„
H 4 z
1-9
N S T I T U T E 0 F GAS TECHNOLOGY
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a. Introduction
1-11
1-12
Nomenclature
SUBSCRIPTS
c = Combustion s 8 Saturation
r = Reduced
SUPERSCRIPTS
GREEK
A = Difference p ■ Density
1-13
b. Physical Properties
1 ) Basic Properties
a Ref 2, 3.
b Ref 1, 3, 4.
References
SI UNITS
1-14
2) Properties at Ib^C
Chemical Structure
Chemical Formula
d) c!)
W
Chemical Abstract Registry Number 100-00-9 109-99-9
Molecular Weight 68.0750 72.1066
Phase liquid liquid
Refractive Index, n^ 1.419 1.405
Density, p, kg/m 931.32 882.4
Vapor Pressure, P , Bar 0.7995 0.2163
dP/dt, bar/°C 0.03058 0.00949
Enthalpy of Vaporization, AH^, kJ/mol 27.65 32.15
Enthalpy of Combustion, AH
(1, net), kJ/mol -1995.29 -2324.98
(1, gross), kJ/mol -2083.31 -2501.03
(g, net), kJ/mol -2022.95 -2357.13
(g, gross), kJ/mol -2110.97 -2533.18
Enthalpy of Formation, AH^0
(1), kJ/mol -62.38 -216.33
(g), kJ/mol -34.73 -184.18
Gibbs Free Energy of Formation, AGf°
(1), kJ/mol 0.111 -84.00
(g), kJ/mol 0.815 -79.68
Equilibrium Constant of Formation,
lo810Kf
(Continued)
1-15
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Entropy, Sg
(1), J/K-mol 177.01 203.9
Ideal Gas Entropy, S°
(g), J/K-mol 267.14 297.29
Surface Tension, Y, N/m 2.34 X 10 2.64 X 10
Viscosity, r), Ns/m^ 3.61 X 10
4.55 X 10
Dielectric Constant,e 2.042 7.40
Dipole Moment, y, debye (in benzene) 0.72 1.66
a Ref 3, 4, 5, 9, 12.
b Ref 1, 2, 6, 7, 8, 9, 10, 11.
References
2. Carvajal, C., Tolle, K. J., Smld, J. and Szwarc, M., J. Am. Chem. Soc.
87, 5548 (1965).
6. Koizumi, E. and Ouchi, S., Nippon Kagaku Zasshi 91, 501 (1970).
10. Metz, D. J. and Glines, A., J. Phys. Chem. 71, 1158 (1967).
11. Pell, A. S. and Pilcher, G., Trans Faraday Soc. 61, 71 (1965).
SI UNITS
1-16
Furan
p = 965.01 - 1.3475 t
where: t = temperature, °C
3
p = density, kg/m
Tetrahydrofuran
where: t = temperature, °C
3
p = density, kg/m
1-17
a Ref 1, 3.
b Ref 1, 2, 3.
References - ^
81 UNITS
1-18
4) Molar Volume
a
Temperature Furan Tetrahydrofuran
°C
-Molar Volume, m /mol-
-100 - 7.06 X 10
_ io"5
-90 7.17 X
6.31 X 10-5
-85
6.35 X 10-5 io"5
-80 7.27 X
6.43 X 10-5 io"5
-70 7.37 X
6.51 X 10-5 io-5
-60 7.46 X
6.59 X 10-5 io-5
-50 7.55 X
6.68 X 10-5 io-5
-40 7.64 X
6.77 X 10-5 io-5
-30 7.72 X
6.86 X 10-5 io-5
-20 7.80 X
6.96 X 10-5 io-5
-10 7.88 X
7.054 X 10'5 io-5
0 7.96 X
7.154 X 10-5 io-5
10 8.04 X
7.257 X 10-5 io"5
20 8.13 X
7.363 X 10“5 io-5
30 8.22 X
7.472 X 10-5 io-5
40 8.31 X
7.58 X 10-5 io-5
50 8.42 X
7.70 X 10-5 io-5
60 8.54 X
7.82 X 10“5
70
7.94 X 10“5
80
8.1 X 10"5
90
8.2 X 10"5
100
Ref 1, 3.
b Ref 1, 2, 3.
References
SI UNITS
1-19
Furan
Tetrahydrofuran
1-20
1-21
INST T U T E 0 F GAS TECHNOLOGY
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-30 5.43 X 10 “2
10 0.434 0.1075
20 0.658 0.1730
30 0.964 0.2682
40 1.37 0.4024
50 1.91 0.5863
60 2.59 0.8320
70 3.44 1.153
80 4.49 1.564
90 5.76 2.082
100 7.3 2.722
120 11.3 4.44
140 16.6 6.83
160 23.7 10.1
180 32.7 14.5
200 43.9 20.1
217.1C 54.9 -
220 27.3
240 36.2
260 47.2
267d
51.7
Ref. 1,2,4
Ref. 1,2,3,4
SI UNITS
1-22
References
1-23
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Furan
Tetrahydrofuran
-3924.35 (1 - T ) 5/3
' + 1655.4 (1 - T ) 2
r r
1-24
I N S T I T U T E 0 F GAS TECHNOLOGY
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220 16.
240 12.
260 6.
a 0
Ref. 1,2
b< Ref. 1,2
c.
Critical tenperature of furan
References
81 UNITS TH
Viscosity Correlations
Furan
388.60
log10n = -4.746 +
t + 273.15
t = temperature, °C
Tetrahydrofuran
3QQ 28
log100 = -4.681 + t f9-28^
2
where: ri = viscosity, Ns/m
t = temperature, °C
1-26
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ci b
Temperature Furan Tetrahydrofuran
°C 2
------- Viscosity, Ns/m --------
io~3
-100 4.22 X
io-3
-90 3.16 X
10-3
-80 2.43 X
10-3
-70 1.93 X
10-3
-60 1.56 X
io-3
-50 1.28 X
io-3
-40 1.08 X
io-4
-30 9.14 X
io-4
-20 7.87 X
io-4
-10 6.86 X
>
1
C
■
io-4
0 4.75 X 6.04 X
O
*
1
>
io-4
4
10 4.23 X 5.36 X
O
**
1
P
4
•
10-4
o—
3.80 X 4.80 X
I
20
10-4 io-4
30 3.44 X 4.33 X
10-4 io-4
40 3.13 X 3.93 X
io-4
50 3.59 X 1
3.29 X
M
60
O
io"4
70 3.04 X
io-4
80 2.82 X
io-4
90 2.62 X
io-4
100 2.45 X
a Ref 4.
b Ref 1, 2, 3.
References
1. Carvajal, C., Tolle, K. J., Smid, J. and Szwarc, M., J. Am. Chem. Soc.
87, 5548 (1965).
81 UNITS
1-27
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Furan
1-28
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Temperature Furan3
°C
—Surface Tension
-80 0.038
-70 0.037
-60 0.035
-50 0.034
-40 0.032
-30 0.031
-20 0.030
-10 0.0282
0 0.0269
10 0.0255
20 0.0241
30 0.0227
40 0.0213
50 0.0199
60 0.019
70 0.017
80 0.016
a Ref 1.
References
SI UNITS
1-29
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Tetrahydrofuran
1-30
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£
Temperature Tetrahydrofuran
°C
—Dielectric Constant—
-100 13.8
-90 13.0
-80 12.2
-70 11.57
-60 10.95
-50 10.40
-40 9.89
-30 9.42
-20 8.99
-10 8.59
0 8.22
10 7.88
20 7.56
30 7.26
40 6.98
50 6.7
60 6.5
a Ref 1, 2.
References
81 UNITS
1-31
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The correlation used for calculating the heat capacity at saturation Is:
C - A + BT + CT2 + DT3 + ET4
s
Temperature
Range
K A B c D E
C - a + bT + cT2 + dT3
P
Temperature
Range
K A B
-3 0.1883 X 10“5383 X 10~5
187.50-310 138.365 -0.51643 1.9673 X 10
Other properties were calculated from the equation for cs using standard
thermodynamic relationships.
1-32
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Crystal II
Crystal I
150b 70.00 70.00 90.86 7703. 51.35 -39.51
160 73.39 73.39 95.52 8424. 52.65 -42.87
170 76.16 76.16 100.05 9172. 53.95 -46.10
180 80.71 80.71 104.50 9950. 55.28 -49.22
187.57c 93.33 93.33 108.03 10602. 56.51 -51.52
Liquid
187.57c 99.61 99.61 128.32 14404. 76.79 -51.52
190 99.72 99.72 129.60 14646. 77.09 -52.51
200 100.32 100.32 134.73 15646. 78.23 -56.50
210 101.10 101.10 139.64 16653. 79.30 -60.34
220 102.07 102.07 144.36 17669. 80.31 -64.05
230 103.21 103.21 148.93 18695. 81.28 -67.64
240 104.50 104.50 153.35 19733. 82.22 -71.12
250 105.95 105.95 157.64 20786. 83.14 -74.50
260 107.53 107.55 161.83 21853. 84.05 -77.78
270 109.24 109.26 165.92 22937. 84.95 -80.97
280 111.07 111.12 169.92 24038. 85.85 -84.07
290 112.99 113.07 173.85 25158. 86.75 -87.10
298.15 114.63 114.74 177.01 26086. 87.49 -89.51
300 115.01 115.13 177.72 26298. 87.66 -90.06
310 117.1 117.3 181.5 27459. 88.58 •92.94
a Ref. 1, 2.
k Transition Point.
c Triple Point.
References
1. Eon, C., Poramier, C. and Guiochon, G., J. Chem. Eng. Data 16, 408 (1971).
SI UNITS
1-33
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a Ref 1, 2, 3, 4.
References
SI UNITS
1-34
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3
where: B * second virial coefficient, m /mol
v
u/k = -867.1
V = 72.64 X 10-6
The second virial coefficient and its first and second temperature
derivatives are listed in Table 1.2-12.
1-35
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d^By
dBv
B dr2
- r■ V dT
m3*!©!'1 xlO6 m3*©!'1 K"1 x 106 ~ ,-i
K m mol K x 10
a Ref 1, 2, 3.
b db d2B
V v
Values of and —j— are calculated using the Bv equation.
dT
SI UNITS
1-36
INSTITUTE OF GAS TECHNOLOGY
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References
2. Eon, C., Pommier, C. and Guiochon, G. J. Chem. Eng. Data 16, 480 (1971).
1-37
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ij
k
D are universal constants, V00, C, a, u°/k, and n/k are the characteristic
nm
constants given below, R, V, P, T, are, respectively, the gas constant, the
3
molar volume (cm /mol), the pressure (bar), and the temperature (K). The
difference between the thermodynamic functions for the real fluid and the
functions for the ideal gas at the same temperature and pressure or volume
(the residual functions) were calculated from the following equations:
The fugacity coefficient, <£ = f(T,P)/P and the residual Gibbs entropy,
G, are:
In * - . to2 . D ln(1 . c) + fa2 + *.)? - 30 ?2
RT (1 - C)2
id
H - H 1(K\
The residual enthalpy is: « V3Tjv (1 - Z)
RT
+ y n-1
Z m=l
Z nDnraVkT y ' V /
+ z - 1;
1-38
N S T I T U T E OF GAS TECHNOLOGY
1/80 61003
v . L+-.l,nLYT
y i + n/kT
S H - H id G - cld H
-Hld
The residual entropy Is: •> Id ^
RT RT RT
Universal Constants,/)__
* nnt Characteristic Constants
At 1/V = 0 all the residual functions are equal to zero and Z = <|> = 1.
1-39
INST T U T E 0 F GAS TECHNOLOGY
1/80
Table 1.2-13. COMPRESSIBILITY I"CTOR, FUGACITY COEFFICIENT, AND RESIDUAL THERMODYNAMIC
FUNCTIONS OF THE REAL FLUID, — FURAN
in
i6 1.01325° 2° 3°
//bat
0J04 -10.4 04)029 0.797 -11.0 -10.6 04)056 0,405 -114) -10.1 0.0047 0.271 -11.0 -9.71
300 0.0029 -114)
0.9771 0.9776 -0.07J4 -0.0527 0.9744 0.9773 -0.0765 -0.05)5 04)056 0.794 -10.0 -9.77 04)044 0.53) -10.0 -9.37
330
m 0.9414 -04)409 -04)423 0.9410 0.941) -0.0417 -04)429 0.9619 0.9632 -0.1239 -0.0464 0.0042 0.952 -9.12 -947
340 0.9413
340 0.904S 0.9447 -0.0499 -0.034$ 0.9443 0.944$ -0.0306 -04)350 0.9445 0.9694 -0.1013 -04)702 0.9522 0.9542 -0.1541 -0.1072
340 0.9470 0.9471 -04)414 -04)244 0.9446 0.9449 -04)421 -04)290 0.97)7 0.9743 -0.0440 -0.0560 0.9401 0.9415 -0.1275 -04442
0.9491 -04)350 -04)240 0.9446 0.9469 -0.0355 -04)243 09777 0.9761 -04)707 -04)444 0.9463 0.9672 -0.1070 -04737
400 0.9449
0.9903 0.9906 -04)204 0.9904 0.9905 -0.0302 -04)207 0.9409 0.9613 -0.0601 -04H12 0.9712 04719 -04909 -04624
420 -0.0294
O 440 0.9914 0.9919 -04)257 -04)175 0.9917 0.9914 -0.0260 -0.0174 0.9634 0.94)6 -0.0517 -04)353 0.9752 0.9757 -04740 -04535
0.9929 -04)223 -04)152 0.9926 0.9929 -0.0224 -04)154 0.9457 0.9459 -0.0441 -04)304 0.9765 0.9749 -04674 -04463
-n 440 0.9929
-04)13) 0.9937 09937 -04)196 -04)135 0.9475 0.9477 -0.0392 -0.0264 0.96J2 0.96 J$ -04591 -04404
440 0.9934 0.9934 -04)195
C 0.9427 -04553 -04379
490.2- 0.9942 0.9942 -04)143 -0.0125 0.9941 0.9941 -04)165 -04)126 0.9463 0.9465 -04)347 -04)251 0.9425
1-40
0.9943 0.9944 -0.0172 -0.0114 0.9945 0.9945 -04)174 -04)119 0.9691 0.9692 -0.0345 -0.0236 0.9435 0.9634 -04520 -04356
SOO
0.9932 -04)153 -04)104 0.9951 0.9951 -0.0155 -04)104 0.9903 0.9904 -0.0304 -04)210 0.9455 0.9454 -04441 -04316
S20 0.99S2
0.9957 -0.009) 0.9957 0.9957 -0.0136 -0.0093 0.9914 0.9915 -0.0273 -04)166 0.9471 0.9473 -04411 -04262
340 0.99S7 -04)134
-04)044 0.9942 0.9942 -04)124 -04)045 0.9924 0.9924 -04)245 -0.0169 0.9666 0.9607 -0.0364 -04254
> 540 0.9942 0.9942 -0.0122
-04)074 0.9944 0.9966 -04)111 -0.0077 09932 0.9932 -04)220 -00153 0.9696 0.9499 -04331 -04230
$40 0.9964 0.9944 -04)110
</> 400 0.9970 0.9970 -04)100 -04)049 0.9949 0.9949 -04)101 -0.0070 0.9939 0.9939 -04)199 -04)139 0.9909 0.9909 -04300 -04209
0.9972 0.9972 -0.0092 -04)044 0.9945 0.9944 -0.0161 -04)127 0.9916 0.9919 -04272 -04190
420 0.9973 0.9973 -04)090 -04)043
-04)056 0.9975 0.9975 -0.0044 -04)059 0.9951 0.9951 -0.0145 -04)114 0.9924 0.9927 -04244 -04174
440 0.9976 0.9976 -0.0042
0.9974 -04)07$ -04)05) 0.9974 0.9976 -04)076 -04)054 0.9954 0.9954 -04)151 -04)107 0.9934 0.9934 -04227 -04160
440 0.9974
-0.0064 -04)044 0.9942 0.9942 -0.0064 -04)044 0.9944 0.9944 -0.0127 -04)091 0.9946- 0.9944 -04)91 -04137
700 0.9942 0.9942
-04)04) -04)032 0.9949 0.9949 -0.0044 -04)03) 0.9974 0.9974 -0.0047 -0.0045 0.9967 0.9967 -04130 -04097
400 0.9949 0.9949
0.999) -04)031 -04)024 0.9967 0.9947 -0.0041 -0.0046 0.9940 0.9940 -04092 -04072
m 900 0.9993 0.9993 -04)0)1 -04)024 0.999)
-04)019 0.9996 0.9994 -04)023 -04)019 0.9992 0.9992 -0.004S -04)037 0.9909 0.9949 -04067 -04056
1000 0.9996 0.9994 -04)023
O
x
z " Ref 1.
b Dashed line separates liquid and gas phases.
o c Critical temperature.
r
o References
61003
o 1. Zwolinski, B. J.. et al. "Selected Values of Properties of Chemical
Compounds." Thermodynamic Research Center Data Project, Texas ASM
■<
University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
1/80
Table 1.2^13. (CONT.) COMPRESSIBILITY FACTOR, FUGACITY COEFFICIENT, AND RESIDUAL THERMODYNAMIC
z
FUNCTIONS OF THE REAL FLUID,3 - FURAN
cn
S20 0.8428 04M5 -04141 -0.3639 0.7828 0416 -0.723 -0.519 0.717 0.772 -0.962 -0.703 0426 0454 -341 -242
540 0J633 04762 -0.4496 -0.3175 04132 0437 -0424 -0.446 0.761 0.798 -0417 -0491 0.4M 0418 -243 -145
540 04802 04898 -0.3968 -0.2801 04377 0455 -0446 -0.389 0.7940 0421 -0.707 -0409 04742 0464 -1.74 -143
>
SM 0J94S 0.9016 -0.3529 -0.2493 04578 0470 -0.483 -0.344 04208 0440 -0420 -0.445 04468 0.702 -1.42 -147
c/> M0 0.9066 0.9118 -0.3160 -0.2237 04747 0484 -0.430 -0.307 0.8430 0457 -0449 -0494 04995 0.733 -1.21 -0495
<20 0.9169 0.9206 -0.2844 -04020 04891 0496 -0.386 -0475 04615 0471 -0490 -0452 0.740S 0.761 -1446 -0.773
<40 042S9 0.9288 -OJS73 -0.1834 0.9014 0.906 -0.348 -0.249 04773 0484 -0.440 -0417 0.7737 0.785 -0.921 -0479
MO 0.9337 0.9358 -0.2338 -0.1674 0.9120 0.915 -0.315 -0.227 04909 0.896 -0.398 -0.287 0.8013 0406 -0420 -0404
700 0.9467 0.9477 -4.1951 -0.1414 0.9295 0.931 -0.262 -0.190 0.9129 0.9IS -0.329 -0.240 04446 0.842 -0464 -0492
•00 0.9683 0.9682 -0.1305 -04982 0.9585 0.956 -0.174 -0.131 0.9492 0.948 -0.218 -0.164 0.9128 0.904 -4427 -0426
900 0.9813 0.9808 -04916 -04725 0.9756 0.975 -0.122 -04965 0.9704 0.969 -0.152 -0.120 0.9514 0.943 -4.294 -0.235
m
1000 0J89S 0.9890 -04668 -04SS7 0.9864 0.986 -04865 -04740 0.9837 0.982 -0.110 -04922 0.9753 0.968 -0411 -0.179
n
i
z * Ref 1.
^ Dashed line separates liquid and gas phases.
o
Q
Critical temperature.
I”
o References
61003
o 1. Zwolinski, B. J., et al. "Selected Values of Properties of Chemical
-< Compounds," Thermodynamic Research Center Data Project, Texas A&M
University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
1/80
z
Table 1.2^13 (CONT.) COMPRESSIBILITY FACTOR, FUGACITY COEFFICIENT, AND RESIDUAL THERMODYNAMIC
FUNCTIONS OF THE REAL FLUID,3 - FURAN
291.1 S 0.6793 0.0060 -10.7 -547 1.322 04059 -104 -5.05 2.563 0.0108 -9.16 -443 11.76 364 -0481 -4.18
300 0.6764 0.0065 -104 -543 1414 04063 -10.1 -542 2.551 0.0115 -947 -4.60 1149 364 -0448 -4.15
320 0.6474 04124 -941 -542 1455 04117 -9.17 -4.72 2.422 04200 -8.23 -4.31 1142 374 -0.241 -386
340 04229 0.0216 -8.79 -445 1.201 04199 -8.38 -4.47 2.309 04322 -7.51 -447 1043 37.7 -0801 -343
340 0.6023 04350 -847 -4.72 1.155 0.0315 -7.70 -4.25 2.21 04486 -689 -387 9898 374 <0.189 -344
3t0 0.5853 04532 -7.43 -440 1.115 04470 -7.11 -4.05 2.122 0.0696 -6.36 -349 9425 374 0442 -347
0.467 -3.12
o 400 04716 0.0767 -444 -440 1.081 04668 -648 -387 2.044 0.0952 -588 -343 8499 364
420 04610 0.106 -4.35 -4.10 1452 04910 -6.10 -3.70 1.975 0.126 -546 -348 8413 354 0.570 -2.99
~n -547 -3.54 1.913 0.160 -548 -345 8.262 344 0457 -288
440 0454 0.141 -547 -3.90 1427 0.120
440 0450 0.181 -5.42 -3.71 1406 0.153 -5.27 -349 1.858 0.200 -4.73 -3.12 7.942 334 0.730 -2.78
0.550 0426 -4.99 -340 0.989 0.189 -4.90 -3.23 1.809 0.242 -4.42 -340 7448 324 0.792 -2.68
400 c
z*l-
490.2 0451 0450 -4.77 -3.39 0.982 0410 -4.72 -3.15 1.786 0.266 -447 -2.94 7407 31.7 0821 -244
0454 04742 -447 -348 0.977 0.230 -4.55 -3.08 1.766 0489 -4.13 -288 7478 314 0846 -249
SOO
S20 0443 0.3255 -4.17 -344 0.968 0.273 -4.22 -2.92 1.727 0.338 -386 -2.77 7.128 30.1 0893 -241
> 540 0479 04780 -3.76 -2.79 0.963 0418 -3.91 -2.76 1493 0.389 -341 -246 6897 29.1 0.934 -2.44
c/> 0.6011 04303 -3.36 -242 0.962 0464 -341 -240 1463 0.441 -3-37 -245 6483 28.1 0.970 -247
540
04306 0.4809 -247 -244 0.965 0.412 -3.33 -2.44 1437 0.494 -3.15 -2.44 6483 27.2 180 -240
S80
0.6656 04285 -241 -1.97 0.971 0.459 -345 -248 1415 0448 -2.94 -2.34 6498 264 1.03 -2.34
600
620 0.7028 04726 -248 -1.72 0.980 0405 -2.80 -2.11 1.596 0402 -2.74 -2.23 6.124 25.4 186 -2.18
0.7392 04128 -240 -141 0.992 0.550 -2.55 -1.95 1480 0454 -245 -2.13 5.962 244 188 -2.12
440
1467 0.706 -2.37 -242 5809 23.7 1.10 -287
H 440 0.7728 04494 -1.77 -144 1406 0492 -2.32 -180
700 0.8293 0.7128 -1.41 -147 1436 0.671 -1.92 -142 1448 0.803 -244 -182 5432 224 1.14 -186
m 800 0.9217 04280 -0483 -0495 1.101 0825 -142 -1.03 1428 1.007 -1.37 -1.38 4465 19.0 140 -1.74
1.139 -0.820 -0.746 1.521 1.150 -0.904 -1.04 4433 164 145 -145
O 900 0.9741 0.9026 -0402 -0.499 0.929
1.006 04525 -0429 -0481 1.159 0.999 -0473 -0472 1412 1.244 -0491 -0810 4.194 144 149 -148
1000
X
z
o
a Ref 1.
r b Dashed line separates liquid and gas phases,
o c
Critical temperature.
61003
o References
■< 1. Zwolinski, B. J., et al. "Selected Values of Properties of Chemical
Compounds," Thermodynamic Research Center Data Project, Texas A&M
University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
z
Table I.2^13. (CONT.) COMPRESSIBILITY FACTOR, FUGACITY COEFFICIENT, AND RESIDUAL THERMODYNAMIC
</>
FUNCTIONS OF THE REAL FLUID,3 - FURAN
H
mas 02)116 0.190 >11.1 -945 09146 0.153 -11.1 -9.23 0.0290 0.0774 -11.) -8.55 04377 04399 -11.1 -746
300 02)116 0.204 -112) -9.42 09145 0.164 -112) -9.20 0.0289 O.OS29 -11.0 -8.51 04573 0.0427 -114 -743
320 02)012 0.401 -102) -9.08 09140 0.322 -10.0 -8.86 02)279 0.163 -9.99 -8.18 04355 0.0839 -9.97 -740
340 0.0109 0.716 -9.12 -8.79 09136 0.574 -9.12 -8.56 0.0271 0.291 -9.11 -7.88 04339 0.130 -9.10 -7.20
360 0J334 09390 -09086 -0.1457 0.9180 0.9238 -0.2649 -0.1857 0.0266 0.479 -8.34 -741 00528 0.2a -8.33 -6.93
300 0.9462 0.9487 -0.1721 -0.1194 0.9320 0.9359 -0.2179 -0.1317 02)262 0.738 -744 -7.34 04320 0.379 -744 -647
o 400 09346 09364 -0.1441 -09995 0.9428 0.9435 -0.1820 -0.1260 04795 04917 -0.3832 -0.2703 00518 0.551 -740 -640
Tl 420 09413 0.9626 -0.1222 -09841 0.9513 0.9333 -0.1340 -0.1062 04986 0.9071 -0.3223 -0.2249 00523 0.764 -6.39 -6.12
440 0.9668 0.9677 -0.1047 -0.0719 0.9382 0.9597 -0.1318 -02)906 0.9137 0.9198 -0.2736 -0.1900 08131 04409 -04002 -0.4269
460 09712 0.9719 -02)907 -0.0621 0.9638 0.9649 -0.1140 -0.0782 0.9238 0.9302 -0.2350 -0.1627 04422 04617 -04053 -0.3367
400 0.9749 09734 -02)791 -09342 0.9685 0.9693 -0.0994 -0.0682 0.9357 0.9389 -0.2039 -0.1409 04651 04791 -0.4325 -0.3036
1-43
490.2 0.9763 09770 -09741 -09308 0.9706 0.9712 -0.0930 -0.0638 0.9400 0.9428 -0.1904 -0.1315 04749 04868 -0.4013 -0.2812
300 09780 0.9784 -09696 -02)477 0.9724 0.9730 -02)874 -0.0600 0.9438 0.9463 -0.1785 -0.1233 08834 04936 -0.37a -04621
0.9737 0.9761 -0.0773 -02)532 0.9507 0.9525 -0.1575 -0.1088 04984 0.9060 -03277 -04290
> 320 0.9806 0.9809 -09616 -02)423
340 0.9828 09830 -09349 -09378 0.9785 0.9788 -0.0689 -0.0474 0.9565 0.9379 -0.1398 -04968 091’.0 0.9166 -04891 -04020
</> 0.9847 -02)492 -09340 0.9809 0.9811 -0.0616 -02)426 0.9614 0.9625 -0.1249 -0.0867 09215 09257 -0.2568 -0.1797
360 09849
300 0.9864 0.9863 -02)443 -09307 0.9830 0.9832 -02)555 -02)383 0.9657 0.9663 -0.1122 -04781 09303 09337 -04296 -01610
600 0.9878 09879 -02)400 -09279 0.9848 0.9049 -02)301 -02)349 0.9694 0.9700 -0.1012 -0.0707 09382 09406 -04065 -01452
620 0.9891 0.9892 -09363 -09234 0.9863 0.9863 -0.0453 -0.0319 0.9726 0.9730 -0.0917 -0.0644 0.94a 0.9a? -0.1865 -0.1317
640 0.9902 0.9902 -0933) -09233 0.9877 0.9878 -0.0414 -0.0292 0.9754 0.9758 -0.0834 -04389 09307 09320 -01692 -0.1200
660 0.9912 0.9912 -09303 -09214 0.9890 0.9890 -02)379 -0.0268 0.9779 0.9782 -04762 -04341 09557 09568 -01341 -01099
•00 0.9936 0.9936 -09173 -09130 0.9946 0.9946 -0.0217 -02)162 0.9892 0.9892 -0.0434 -04325 09786 0.9786 -04869 -04633
n 900 0.9974 09974 -09123 -09097 0.9967 0.9967 -02)134 -02)121 0.9933 0.9935 -04307 -0.0242 09872 09871 -04613 -ooas
-09090 0.9981 0.9981 -02)112 -02)093 0.9963 0.9962 -04224 -0.0187 09927 09926 -04447 -04372
x 1000 0.9983 09983 -02)073
z
o * Ref 1.
c Critical temperature.
o
o References
-< 1. Zwolinski, B. J., et al. "Selected Values of Properties of Chemical
Compounds," Thermodynamic Research Center Data Project, Texas A&M
University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
1/80 61003
1) Saturated Liquid
The correlation used for calculating the heat capacity at saturation is:
C = A + BT + CT2 + DT3 + ET4
s
T = absolute temperature, K
A, B, C, D, E are constants, values of which are tabulated below.
Temperature Range
K A B C D E
1-44
CrysLal
5 0.117 0.024 .03 .006 .004
10 0.900 0.301 2.3 .230 .070
15 3.200 1.067 12.2 .813 .260
20 7.190 2.508 37.6 1.88 .630
25 11.77 4.585 84.5 3.38 1.20
30 17.20 7.203 156.7 5.22 1.98
35 21.61 10.19 253.8 7.25 2.94
40 25.90 13.36 372.8 9.32 4.04
45 30.11 16.65 512.8 11.40 5.26
SO 34.16 20.04 673.6 13.47 6.57
60 41.10 26.90 1051.0 17.52 9.38
70 46.00 33.61 1487.0 21.24 12.37
80 50.42 40.05 1969.0 24.61 15.42
90 54.34 46.23 2495.0 27.72 18.51
100 57.88 52.14 3056.0 30.56 21.58
110 61.55 57.84 3653.0 33.21 24.62
120 65.21 63.34 4287.0 35.72 27.62
130 68.09 68.70 4956.0 38.12 30.57
140 72.56 73.93 5662.0 40.44 33.49
150 76.24 79.06 6407.0 42.71 36.35
160 . 79.91 84.10 7187.0 44.92 39.18
164.76 81.65 86.47 7572.0 45.96 40.51
Liquid
164.76b 40.51
107.4 138.3 16110.0 97.78
170 106.9 141.6 16670.0 98.06 43.58
180 106.7 147.7 17740.0 98.56 49.19
190 106.9 153.5 18810.0 99.00 54.53
200 107.3 159.0 19880.0 99.40 59.60
210 107.9 164.3 20950.0 99.76 64.48
220 109.0 169.3 22040.0 100.18 69.14
230 110.5 174.2 23130.0 100.57 73.61
240 111.8 179.0 24240.0 101.00 77.88
250 113.4 183.4 25370.0 101.48 82.00
260 115.3 187.9 26510.0 101.96 86.00
270 117.3 192.4 2768C.0 102.52 89.85
273.15 118.0 193.7 28030.0 102.62 91.09
280 119.5 196.7 28800.0 102.86 93.61
290 122.0 200.9 30070.0 103.69 97.21
298.15 123.9 203.9 31070.0 104.21 99.68
300 124.4 205.1 31300.0 104.33 100.73
310 127.3 211.3 32560.0 105.03 104.19
320 130.0 213.3 33850.0 105.78 107.53
* Ref. 1.
b Triple Point.
References
SI UNITS
1-45
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
*•
K
V J
S®
K'1 nol -l
-(c6-ir®)/r
"
o o
* "o
tHf0
kJ BOl"1
tCf0 log Kf
a Ref 1, 2, 3. 4, 5, 6.
References
SI UNITS
1-46
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
3
where: B = second virial coefficient, m /mol
_v
u/k = -1005.
V = 84.4 X 10-6
The second virial coefficient and its first and second temperature
derivatives are listed in Table 1.2-16.
1-47
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
3 Ref 1, 2, 3.
b dB d2B.
(T)
Values of --- and are calculated using the B equation.
dT dT2
SI UNITS
1-48
I N S T I T U T E 0 F GAS TECHNOLOGY
1/80 61003
References
1. Eon, C., Pommier, C. and Guiochon, G. J. Chem. Eng. Data 16, 408 (1971).
1-49
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
Correlations
Z® = I Z mD (-g-) n (
/—„o \Yl
m
n-1 m=l nmVkkT^ V V ^
D are universal constants, V00, C, a, u°/k, and n/k ate the characteristic
nm
constants given below, R, V, P, T, are, respectively, the gas constant, the
2
molar volume (cm /mol), the pressure (bar), and the temperature (K). The
difference between the thermodynamic functions for the real fluid and the
functions for the ideal gas at the same temperature and pressure or volume
(the residual functions) were calculated from the following equations:
id
H - H
The residual enthalpy is:
RT I (!x)v a ■z>
m
+ y Z Z
n*l m-1
+ Z - 1;
1-50
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
1+2 n/kT
y " ' 1"+ n/kT
-Gid
The residual entropy is:
S H - Hid G H
■Hld
RT RT RT
In ^
Universal Constants, D
nm Characteristic Constants
Z>,, - -8.8043
V00 « 48.49 cm3 mol'1
012 « —3.354992
0,3 = ♦47.70469 C« 0.12
0U = -144.3665 a - 1.037
0,5 = +115.8271 u°/k . 500.43 K
021 " +2.9396
V* - 70 K
022 * +4.251362
023 = -49.67929
024 = +67.66158
025 * ♦ 150.4301
D16 " -370.4601
027 = ♦ 157.1788
Z>28 “ +50.60296
031 = -2.8225
032 “ +3.300523
033 = +4.380493
034 * -5.818190
041 * ♦03400
042 " -0.8174686
043 “ +0.5433256
At 1/V = 0 all the residual functions are equal to zero and Z * <|> “ 1.
In the following tables, the values below the critical temperature
are given for the liquid and the vapor phase. Except in the vicinity
of the critical point, the relations are approximately valid from
P = 0 up to very high pressures and temperatures.
1-51
INSTITUTE O F GAS TECHNOLOGY
1/80
Table 1.2-17. COMPRESSIBILITY FACTOR, FUGACITY COEFFICIENT, AND RESIDUAL THERMODYNAMIC
Z FUNCTIONS OF THE REAL FLUID3 - TETRAHYDROFURAN
V*
H --------- .
I.OIMS0 * *
i*
0.0033 0.224 -12.9 -11.4 03)03) 0.221 -12.9 -11.4 0.0066 0.112 -12.9 -10.7 03)099 03)732 -12.9 -10.3
C
300 0.0033 0.243 -12.0 -11.4 0.00)3 0.239 -12.0 -11.4 0.0066 0.122 -12.0 -10.7 0.0090 03)014 -12.8 -10.3
320 0.0032 O.S33 -11.6 -11.0 0.0032 0.326 -11.6 -11.0 0.006) 0.267 -11.6 -10.3 0.0094 0.179 -11.6 -9JO
0.9273 0.9732 -0.0643 0.9721 0.9720 -03)920 -0.0632 0.0061 0.52) -10.6 '-9.94 03)091 0.350 -10.6 -9J4
m 340 -0.0913
0.9770 -0.0321 0.9770 0.9773 -0.0733 -0.0320 0.9530 0.9557 -0.1322 -0.1069 03)009 0925 -9.71 -9J4
360 0.9773 -0.0743
0.9014 -0.0420 0.9000 0.9011 -0.0624 -0.0433 0.9613 0.9620 -0.1252 -0.0074 0.9413 0.9444 -0.1913 -0.1341
300 0.9111 -0.0613
0.9040 0.9042 -0.0336 0.9939 0.9040 -0.0322 -0.0)61 0.9674 0.9605 -0.1045 -0.0725 0.9307 0.9529 -0.1391 -0.1100
400 -0.0313
0.9064 -OJ1300 0.9062 0.906) -0.0442 -03)304 0.9724 0.97)1 -03)083 -0.06)0 0.9302 0.9397 -0.1340 -03)929
420 0.9063 -0.0436
0.9003 0.9004 -0.0373 -0.0234 0.9001 0.9002 -0.0)70 -0.0260 0.976) 0.9760 -03)734 -0.0519 0.9641 0.9632 -0.1142 -03)700
O 440
440 0.9090 0.9099 -0.0322 -0.022! 0.9097 0.9090 -0.0327 -03)224 0.9795 0.9790 -0.0630 -0.0446 0.9690 0.9690 -03)90) -03)677
0.9922 0.9922 0.9921 0.9921 -0.0250 -0.0171 0.9043 0.9043 -0.0496 -0.0339 0.9763 0.9760 -0.0748 -03)31)
300 -0.0246 -0.0160
-0.0347
G
0.9931 0.9931 a99Sl -03)130 -0.0100 0.9902 0.9903 -0.0)12 -0.0214 0.9053 0.9834 -0.0470 -03)323
sso 0.9931 -0.0133 •0.0107
> 600 0.9869 -0.0423 -03)292
0.9936 0.9936 -0.0140 -0.0097 0.9936 0.9936 -0.0142 -0.0090 0.9912 0.991) -03)201 -0.0194 0.9060
0.9961 0.9961 -0.0127 -0.0000 0.9960 0.9960 -03)129 -03)009 0.9921 0.9922 -0.0233 -0.0176 0.9001 0.9002 -0.0)04 -03)263
C/l 620
640 0.9964 0.9963 -0.0116 -0.0000 0.9964 0.9964 -0.0117 -0.0001 0.9929 0.9929 -03)2)2 -03)161 OJ893 0.9894 -0.0349 -03)242
0.9967 0.9960 0.9936 0.9936 -03)212 -0.0147 09903 0.9904 -0.0)10 -03)222
660 0.9960 0.9960 -0.0106 -0.0074 -0.0107 -03)075
0.9974 0.9974 -0D089 0.9973 0.997) -0.0090 -03)063 0.9947 0.9947 -03)170 -0.0125 0.9921' 0.9921 -0.0260 -03)100
700 -0.0063
I
a Ref 1.
^ k Dashed line separates liquid and gas phases.
O c Critical temperature.
References
o
1. Zwolinski, B. J., et al. "Selected Values of Properties of Chemical
61003
61 Compounds," Thermodynamic Research Center Data Project, Texas A&M
^ University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
1/80
Table 1.2-17. (CONT.) COMPRESSIBILITY FACTOR, FUGACITY COEFFICIENT, AND RESIDUAL
THERMODYNAMIC FUNCTIONS OF THE REAL FLUID3 - TETRAHYDROFURAN
■n 440 0.5947 0.101 -4.39 -4.10 1.114 04094 -4.12 -3.71 2497 0.132 -543 -3.40 9.15 504 144 -342
410 0.507 aisi -5.95 -3.92 IM0 0.115 -5.72 -344 2435 0.145 -540 -347 •41 554 1.10 -2.92
$00 0.502 0.144 —544 -3.74 1449 0.145 -5.35 -3.42 1400 0401 -4.74 -3.15 0.49 53.1 1.14 -242
$20 0400 0.205 -5.15 -344 1451 0.177 -541 -340 1.9M 0J41 -4.47 -344 040 50.7 140 -2.73
-53
$40. i 0.501 0.247 -4.74 -3.37 1.034 0J13 -449 -3.14 1405 0404 -4.19 -2.93 7.93 40.4 1.24 -2.44
SCO 0.50C 0.292 -4.40 -3.17 1424 0.251 -4.30 -340 1444 0429 -344 -243 7 60 44.3 147 -244
SOO 0.5M 0.3M —444 -2.95 1.014 0.291 -4.10 -244 1400 0.374 -3.71 -2.73 7.44 444 140 -249
>
COO 0.610 0.305 -340 -2.72 1411 0.333 -3.02 -2.72 1.775 0.425 -3.49 -243 743 42.3 1.32 -2.42
cn
C20 04302 0432 -3.32 -249 1409 0.374 -3J4 -240 1.744 0.475 -340 -243 742 404 1.34 -2.M
440 04555 0.470 -2.M -2.24 1410 0.419 -3.M -243 1.720 0425 -340 -244 443 M4 1.34 -2.M
CCO 04049 0421 -2.44 -241 1414 0.442 -344 -2.29 1.700 0474 -2,09 -2.34 4.45 37.2 t.M -244
COO 0.7144 0441- -2.37 -1.79 1421 0404 -2.03 -2.14 1470 0424 -2.71 -245 4.40 35.7 1.39 -2.1*
700 0.7479 0.599 -2.11 -149 14M 0.544 -2.41 -240 1440 0474 -245 -2.15 4.32 34.3 1.40 -M3
•00 0.0720 0.740 -1.27 -0.973 1409 0.724 -1.71 -149 1405 0.M3 -141 -1.71 545 20.3 1.44 -140
0.9430 -0474 1.130 0.050 -1.15 -0.994 1403 1.001 5.14 23.9 1.47 -1.71
m M0 0043 -0445 -144 -143
1000 0.9072 0.909 -0.400 -0404 MM 0.949 -0400 •0.747 1472 1.21 -0454 -144 4.73 M.4 1.40 -144
0
1
z Ref 1.
b Dashed line separates liquid and (as phases.
o
c
Critical teaperature.
r
o References
61003
1. Zwolinski, B. J., et al. "Selected Values of Properties of Chemical
-< Compounds," Thermodynamic Research Center Data Project, Texas A&M
University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
1/80
Table 1.2-17. (CONT.) COMPRESfABILITY FACTOR, FUGACITY COEFFICIENT, AND RESIDUAL
THERMODYNAMIC FUNCTIONS OF THE REAL FLUID3 - TETRAHYDROFURAN
z
</>
//b«t ■* xf «0> so0 too1*
C SOO 0.0966 0.0069 -12.7 -6.01 0.1261 0.0069 -12.7 -7.73 0.1596 0.0057 -12.7 -742 0.3151 04031 -124 -646
120 0.0926 0.0194 -11.5 -7.61 0.1212 0.0150 -11.5 -7.31 0.1513 0.0124 -11.5 -7.12 0.3018 0.0072 -11.4 -6.46
140 0.0696 0.0179 -10.5 -7.27 0.1169 0.0291 -10.5 -7.00 0.1479 0.0242 -105 -6.79 0.2905 0.0140 -10.4 -6.15
-9.67 *6.50
m 160 0.0870 0.0676 -6.98 0.1151 0.0522 -9.66 -6.71 0.1414 0.0430 -9.64 0.2610 0.0248 -947 -547
1M 0.0649 0.112 -6.91 -6.71 0.1125 0.0661 -8.90 -6.44 0.1398 0.0709 -8.86 -6.24 0.2711 04407 -6.82 -542
400 0.0611 0.171 -6.22 -6.47 0.1101 0.114 -6.21 -6.20 0.1170 0.110 -6.20 -5.99 0.2666 0.0629 -6.15 -5.36
420 0.0822 0.2SS -7.60 -6.21 0.1086 0.196 -7.59 -5.96 0.1350 0.161 -749 -5.76 0.2520 04922 -745 -5.16
440 0.0618 0.1S6 -7.02 -5.99 0.1061 0.276 -7.02 -5.71 0.1140 0427 -741 -541 04587 0.129 -740 -445
460 0.0621 0.461 -6.46 -5.74 0.1065 0.172 -6.47 -5.46 0.1142 0.106 -6.47 -5.29 0.2571 0.174 -4.46 -4.73
O
460 0.0618 0.629 -5.92 -5.45 0.1102 0.485 -5.91 -5.21 0.116 0.199 -5.95 -5.01 0.258 0427 -5.99 -441
SOO 0.7061 0.7728 -0.9645 -0.7066 0.1142 0.611 -5.16 -4.89 0.140 0403 -5.41 -4.71 0.261 0.266 -541 -446
520 c 0.7S41 0.6000 -0.6047 -0.5816 0.1217 0.745 -4.71 -4.44 0.149 0.6IS -4.62 -4.31 0.267 0.154 -5.02 -146
540.1'X 0.7901 0.6229 -0.6669 -0.4920 0.7002 0.766 -1.005 -0.717 0462 0.706 -1.45 -1.11 0.260 0.424 -441 -145
vs-
$60 0.8161 0.6421 -0.5966 -0.4246 0.7459 0.792 -0451 -0417 0.661 0.741 -1.16 -0.661 0.105 0.494 -1.91 -142
SOO 0.6411 0.8S66 -0.5218 -0.1716 0.7810 0414 -0.716 -0.510 0.716 0.770 -0.976 -0.716 0.361 0460 -l.lt -249
600 0.6600 0.8711 -0.4642 -0.1287 0.6090 0411 -0445 -0.462 0.756 0.794 -0.644 -0413 0.477 0414 -2.11 -142
> 620 0.87S9 0.6660 -0.4145 -0.2914 0.6119 0.650 -0.571 -0.406 0.7870 0415 -0.719 -0414 0.5721 0456 -140 -1.16
-0.1724 -0.2616
cn 640 0.6694 0.6971 04511 0.665 -0410 -0.164 04126 0.633 -0455 -0.472 04163 0.691 -140 -1.11
660 0.9011 0.9069 -0.1165 -0.2166 0.6675 0477 -0.459 -0.128 0.6140 0449 -0466 -0.422 04661 0.721 -149 -0459
660 0.9112 0.91S6 -0.1055 -0.2174 04615 0.669 -0.415 -0.297 0.8522 0.841 -0427 -0.360 0.7276 0.746 -1.13 -0436
700 0.9201 0.9214 -0.2766 -0.1969 04917 0.699 -0.177 -0.271 0.6678 0476 -0.476 -0.345 0.7600 0.771 -140 -0.740
600 0.9S14 0.9520 -0.1641 -0.11SI 0.9160 0.917 -0.247 -0.162 0.9214 0.922 -0.110 -0.228 0.6619 0456 -041$ -0.460
900 0.9696 0.9695 -0.1291 -0.0981 0.9605 0.960 -0.172 -0.111 0.9519 0.951 -0.215 -0.164 0.9197 0409 -0.416 -0.121
1000 0.9614 0.9609 -0.0942 -0.0749 0.9759 0.97$ -0.125 -0.100 0.9706 0.969 -0.156 -0.124 0.9517 0.944 -0400 -0.242
m
0
1 a Ref 1.
b Dashed line separates liquid and gas phases.
Z
c Critical temperature.
o
r
References
o
1. Zwolinski, B. J., et al. "Selected Values of Properties of Chemical
61003
o Compounds," Thermodynamic Research Center Data Project, Texas A&M
-< University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
1/80
Table 1.2-17. (CONT.) COMPRESSIBILITY FACTOR, FUGACITY COEFFICIENT, AND RESIDUAL
THERMODYNAMIC FUNCTIONS OF THE REAL FLUID3 - TETRAHYDROFURAN
v* 5° «ib 2rf*
H~ S - J- C s Cp Cp H H* S-JT*1 H - H* s-s*
ci»
r/K l A / (6 d> Cp - Cp
$
RT R R RT R R RT R R RT R
291.1$ 0.01)1 0.0566 -12.9 -10.0 0.0164 0.0454 -12.9 -9.61 0.0327 0.0231 -12.9 -9.12 0.0650 0.0119 -12.9 -8.44
300 o.om 0.0612 -12.8 -9.99 0.0163 0.0491 -12.8 -9.77 0.0326 0.0250 -12.6 -9.08 00647 00129 -12.8 -s.a
320 0.0126 0.1)4 -11.6 -9.S9 0.01S7 0.108 -11.6 -9.37 0.031) 03)548 -11.6 -8.68 0.0622 0.0263 -11.6 -8.00
340 0.0121 0.263 -10.6 -9.2$ 04)152 0.211 -10.6 - 7.03 0.0)02 0.107 -10.6 -8.34 0.0601 0.0552 -10.6 -7.66
360 0.0118 0.470 -9.71 -8.9$ 0.0147 0.377 -9.71 0.0294 0.191 -9.70 -6.05 00563 0.0985 -9.69 -7.37
380 0.011$ 0.778 -8.96 -8.69 0.0144 0.624 -8.94 -8.46 0.0287 0.317 -8.9) -7.78 00569 0.16) -8.92 -7.10
400 0.93)4 0.9372 -0.21S4 -0.1506 0.9154 0.9216 -0.27)8 -0.1921 0.0262 0.491 -8.24 -7.5) 00559 0.25) -8.2) -645
420 0.94)6 0.9463 -0.1810 -0.1258 0.9286 G43.H -0.229) -0.1599 0.0279 0.72) -7.61 -7.26 00553 0.372 -700 -641
440 0.9S17 0.9$ 37 -0.15)9 -0.106$ 0.9)90 0.9422 -0.194$ -0.1)49 0.8711 0.6850 -0.4137 -0.2915 00551 0022 -7.02 -647
460 0.9S83 0.9$98 -0 !?2) -0.0912 0.9474 0.9498 -0.1669 -0.1153 0.8901 0.9001 -0.3508 -0.2456 0.0555 0.705 -6.46 -6.11
480 0.9637 0.9648 -0 1148 -0.0789 0.9543 0.9S61 -0.14a -0.0996 0.9053 0.9127 -0.3013 -0.2099 0.7924 0.8267 -00701 -0.4799
$00 0.9682 0.9690 -0.1004 -0.0689 0.9601 0.9614 -0.1263 -0.0869 0.9177 0.9232 -0.2615 -0.1815 0.82)4 0.8479 -00669 -o.a)8
-55
$20 0.9720 0.9726 -0.088$ -0.0607 0.96a 0.9658 -0.1112 -0.0764 0.9280 0.9)21 -0.2289 -0.1586 0.8477 00656 -0.4903 -04460
540. r 0.97S2 0.9757 -0.0784 -0.0536 0.9689 0.9697 -0.098$ -0.0677 0.93a 0.9397 -0.2019 -0.1)97 0.8675 0.8606 -0.4272 -0.300)
$60 0.9780 0.9783 -0.070* -QJ0481 0.9724 0.97)0 -0.0879 -0.060$ 0.9438 0.9462 -0.1795 -0.1142 008)6 0.89)6 -0.376) -0.26)9
S8fl 0 98*3 0.9806 0.0626 O.0432 0.975) 0.9754 -0.0768 -0.0S43 0.9500 0.9519 -0.160$ -0.1112 0.8972 0.90a -0.33)9 -04339
600 0.9824 0.9826 -0.0566 -0.0391 0.9779 0.9783 -00710 -0.0490 0.9554 0.9S66 -0.1442 -0.1001 0.9087 0.9144 -0.2963 -04090
620 0.9842 0.9843 -0.0SI3 -0.035$ 0.9802 0.9804 -0.064) -0.0455 0.9600 0.9611 -0.130) -0.0906 0.9186 0.92)1 -0.2680 -04880
640 0.98$7 0.9859 -0.0466 -0.0324 0.9821 0.9824 -0.0SS4 -0.0406 0.96a 0.9649 -0.1161 -0.0824 0.9271 0.9)06 -0.2421 -0.1701
660 0.9871 0.9872 -0.042$ -0.0297 0.98)9 0.96a -0.053) -0.0)72 0.9676 0.9663 -0.1076 -0.0753 0.9345 0.9)72 -0.2197 -o.i sa
680 0.988) 0.9884 -0.0389 -0.0273 0.9854 0.985$ -0.0487 -0.0342 0.9707 0.9712 -0.096) -0.0691 0.9410 0.94)1 -0.2001 -0.1415
700 0.9894 0.989$ -0.0357 -0.0252 0.9664 0.9869 -0.0447 -0.0)15 0.973$ 0.97)9 -0.0901 -0.06)7 0.9468. 0.946) -0.18)0 -0.1)00
800 0.9934 0.99)4 -0.0242 -0.0176 0.9917 0.9918 -0.0)0) -0.0220 0.9835 0.9636 -0.0608 -0.0442 0.967) 0.9676 -0.1222 -04893
900 0.99$8 0.99S8 -0.0172 -0.01)0 0.99a 0.9948 -0021$ -0.0163 0.9896 0.9896 -0.04)0 -0.0326 0.9795 0.9794 -0.0862 -0.0654
1000 0.9974 0.9974 -0.0126 -0.0100 0.9967 0.9967 -0.01S6 -0.0125 0.9935 0.9935 -0.0316 -0.0250 0.9673 0.9671 -0.06)0 -0.0500
a Ref 1.
c Critical temperature.
References
61003
1. Zwolinski, B. J., et al. "Selected Values of Properties of Chemical
Compounds," Thermodynamic Research Center Data Project, Texas A&M
University, College Station, Texas, (loose-leaf data sheets, extant
1976). Calculated, correlated and estimated values as well as
published values.
1/80 61003
1-57
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003.
b. Physical Properties
1) Basic Properties
Furan3 Tetrahydrofuran^
Compound
&
Chemical Structure
C !3
Chemical Formula cl^b° w
Chemical Abstracts Registry Number 110-00-9 109-99-9
Molecular Weight 68.0750 72.1066
Transition Point, t , °F -189.69
tr
Melting Point, t , °F -163.32
Triple Point, t , °F -122.04 -163.10
Normal Boiling Point, t^, °F 88.43 150.73
dt^/dP, °F/psia 3.37 3.78
Enthalpy of Transition, AH (t ), 880.1
Btu/lb-mol
Enthalpy of Fusion, AH (t ), 1635. 3672.
Btu/lb-mol
Enthalpy of Vaporization, AH^ (t^)» 11670. 12950.
Btu/lb-mol
Critical Temperature, tc, °F 422.8 512.6
A Ref 2,3.
b Ref 1,3.4.
References
2. Guthrie, G. B., Scott, D. W., Hubbard, W. N., Katz, C., McCullough, J.P.,
Gross, M. E., Williamson, K. D. and Waddington, G., J. Am. Chem. Soc 74*
4662 (1952). --------------- —
2) Properties at 77°F
Chemical Structure
(h
IUI
Chemical Formula c4h40 C4H8°
Chemical Abstract Registry Number 100-00-9 109-99-9
Molecular Weight 68.0750 72.1066
Ref 3, 4, 5, 9, 12.
1-59
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
References
2. Carvajal, C., Tolle, K. J., Smid, J. and Szwarc, M., J. Am. Chem. Soc.
87, 5548 (1965).
4. Guthrie, G. B., Jr., Scott, D.W., Hubbard, W. N., Katz, C., McCullough,J. P.,
Gross, M. E., Williamson, D. K. and Waddington, G., J. Am. Chem. Soc. 74,
4662 (1952).
6. Koizumi, E. and Ouchi, S., Nippon Kagaku Zasshi 91, 501 (197 ).
10. Metz, D. J. and Glines, A., J. Phys. Chem. 71, 1158 (1967).
1-60
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
Furan
p = 61.7396 - 0.04637 t
where: t = temperature, °F
3
p = density, Ibs/ft
Tetrahydrofuran
- 0.2614 X 10-6 t3
3
where: p = density, Ibs/ft
t = temperature, °F
1-61
INSTITUTE O F GAS TECHNOLOGY
1/80 61003
Furan3 Tetrahydrofuran^
Temperature
°C TU ^
U&liolUj' } IDS/It
-140 - 63.3
-120 67.3 62.3
-100 66.4 61.3
-80 65.5 60.5
-60 64.5 59.7
-40 63.6 58.94
ho
i
62.7 58.25
O
0 61.74 57.58
10 61.27 57.26
20 60.80 56.94
30 60.34 56.62
40 59.87 56.30
50 59.40 55.98
60 58.94 55.65
70 58.47 55.32
80 58.00 54.98
90 57.53 54.64
100 57.07 54.28
120 56.13 53.54
140 55.2 52.7
160 54.3 -
180 53.3 -
200 52.4 —
a Ref 1, 3.
b Ref 1, 2, 3.
References
1. Guthrie, G. B., Jr., Scott, D. W., Hubbard, W. N., Katz, C., McCullough,
J. P., Gross, M. E., Williamson, K. D. and Waddington, G., J. Am. Chem.
Soc. 74, 4662 (1952).
2. Harris, B. and LeFevre, R.J.W., J. Chem. Soc., 1622 (1953).
3. Timmermans, J., "Physico-Chemical Constants of Pure Organic Compounds."
New York, Elsevier, Vol. 2^,1965.
ENGLISH UNITS
1-62
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
DENSITY, lb /ft
DENSITY, lb /ft
1-63
N S T I T U T E 0 F GAS TECHNOLOGY
1/80 61003
3. b
Temperature Furan Tetrahydrofuran
°C 3
------------ ---- Molar Volume, ft /lb-mol----
-140 - 1.139
-120 1.011 1.158
-100 1.025 1.176
-80 1.040 1.192
-60 1.055 1.208
-40 1.070 1.223
-20 1.086 1.238
0 1.103 1.252
10 1.111 1.259
20 1.120 1.266
30 1.128 1.274
40 1.137 1.281
50 1.146 1.288
60 1.155 1.296
70 1.164 1.303
80 1.174 1.311
90 1.183 1.320
100 1.193 1.328
120 1.213 1.347
140 1.233 1.367
160 1.255 -
180 1.280 -
200 1.300 -
3 Ref 1, 3.
b Ref 1, 2, 3.
References
1. Guthrie, G. B., Jr., Scott, D. W., Hubbard, W. N., Katz, C.., McCullough,
J. P., Gross, M. E., Williamson, K. D. and Waddington, G., J. Am. Chem.
Soe. 74. 4662 (1952).
2. Harris, B. and LeFevre, R.J.W., J, Chen. Soc., 1622 (1953).
3. Timmermans, J., "Physico-Chemical Co nstants of Pure Organic Compounds,"
New York, Elsevier, Vol. 1965.
ENGLISH UNITS
1-64
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
TEMPERATURE, °F
1.40nr
MOLAR VOLUME, ft /lb-mol
1.20
FURAN
TETRAHYDROFURAN
1.10
1.08
1.00
TEMPERATURE, °F
1-65
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
Furan
„ -d _ c orc7c 1903.824
log10 Ps 5*25575 t + 377.219
P =
r Pc
P - critical pressure = 798 psia
temperature, °F
T
r Tc
T = critical temperature = 882.8 °R
Tetrahydrofuran
2160.468
log10 Ps " 5*27776
t + 374.868
y
i
1-66
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1/80 61003
t = temperature, °F
T
T = —-
r Tc
Tc = critical temperature = 972.6 °R
1-67
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
£ b
Temperature Furan Tetrahydrofuran
°F
-Vapor Pressure, psia-
2.4 X 10"2 —
-100
7.1 X 10-2
-80 -
-60 0.180 -
-40 0.407 -
-20 0.844 -
0 1.617 0.327
10 2.18 0.462
20 2.90 0.640
30 3.81 0.874
40 4.93 1.175
50 6.30 1.559
60 7.97 2.040
70 9.97 2.638
80 12.35 3.374
90 15.17 4.268
100 18.46 5.347
120 26.7 8.166
140 37.6 12.07
160 51.5 17.32
180 68.9 24.22
200 90.5 33.08
220 117.0 44.25
240 148.9 58.1
260 186.8 74.5
280 231.5 94.7
300 283.6 118.7
320 344. 147.0
340 413. 180.0
360 491. 218.4
380 579 . 262.6
1-68
INSTITUTE OF GAS TECH N O L 0 G Y
1/80 61003
a
Temperature Furan Tetrahydrofuran
°F
^Vapor Pressure, psia-
440 - 436.
460 - 510.
480 - 592.
500 - 686.
512.6d _ 753.
a Ref 1, 2, 4.
b Ref 1, 2, 3, 4.
c
Critical temperature of furan.
^ Critical temperature of tetrahydrofuran.
References
1. Guthrie, G. B., Jr., Scott, D. W., Hubbard, W. N., Katz, C.,
McCullough, J. P., Gross, M. E., Williamson, K. D. and Waddington, G.,
J. Am. Chem. Soc. 74, 4662 (1952).
2. Kobe, K. A., Ravicz, A. E. and Vohra, S. P., J. Chem. Eng. Data 1, 56
(1956).
3. Scott, D. W., J. Chem. Thermodyn. 2, 833 (1970).
4. Zwolinski, B. J. et al., "Selected Values of Properties of Chemical
Compounds," Thermodynamics Research Center Data Project, College Station,
Texas, Thermodynamic Research Center, Texas A&M Univ. (loose-leaf data
sheets, extant 1976). Calculated, correlated, and estimated values as
well as published values.
ENGLISH UNITS
1-69
INSTITUTE 0 F GAS TECHNOLOGY
TEMPERATURE, *P
00
O
^
VAPOR PRESSURE, psia
psU
VAPOR PRESSURE,
° s
>
(/»
m
n
x
x 0.0001
100
o TEMPERATURE, *F
O
Figure 1.3-4 VAPOR PRESSURE OF FURAN AND TETRAHYDROFURAN O'
O t-*
o
-< o
u>
1/80 61003
Furan
T = absolute temperature, °R
T
T = ~-
r Tc
Tc = critical temperature ■ 828.8 °R
Tetrahydrofuran
1-72
INSTITUTE O F GAS TECHNOLOGY
1/80 61003
X
T
= —
r T
c
T = absolute temperature, °R
1-73
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
sl "b
Temperature Furan Tetrahydrofuran
°F
—Enthalpy of Vaporization, Btu/lb-mol—
14.65 X 103
-10G
14.20 X 103
-80
13.80 X 103
-60
13.45 X 103
-40
13.14 X 103
-20
12.84 X 103 14.82 X 103
0
12.71 X 103 14.68 X 103
10
12.57 X 103 14.53 X IO3
20
12.44 X 103 14.40 X 103
30
12.31 X 103 14.26 X IO3
40
12.18 X 103 14.14 X IO3
50
12.05 X 103 14.01 X 103
60
11.92 X 103 13.89 X IO3
70
11.79 X 103 13.77 X 103
80
11.66 X 103 13.65 X IO3
90
11.53 X 103 13.53 X IO3
100
11.27 X 103 13.30 X IO3
120
11.00 X io3 13.07 X 103
140
10.7 X 103 12.84 X IO3
160
10.4 X 103 12.60 X 103
180
10.1 X io3 12.4 X IO3
200
9.7 X 103 12.1 X IO3
220
9.3 X 103 11.8 X 103
240
8.8 X 103 11.5 X IO3
260
8.4 X 103 11.1 x io3
280
1-74
I N S T I T U T E 0 F GAS TECH N 0 L 0 G Y
1/80 61003
cl cL
Temperature Furan Tetrahydrofuran
°F
------------ —Enthalpy of Vaporization, Btu/lb-mol—
3 Ref 1, 2.
1 Ref 1, 2.
References
ENGLISH UNITS
1-75
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
TEMPERATURE, °F
13000 13000
OF VAPORIZATION, Btu/lb-nol
11000 11000
10000 10000
TETRAHYDROFURAN 9000
9000
8000
8000
7000
7000
6000
5000
5000
4000
3000
3000
1000 1000
TEMPERATURE
1-76
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
Tetrahydrofuran
1-77
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
TEMPERATURE, °F
VISCOSITY, CP
TETRAHYDROFURAN
FURAN
TEMPERATURE
1-78
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
-140 3.69
-120 2.72
-100 2.08
—80 1.63
-60 1.31
-40 1.08
-20 0.899
0 0.763
10 0.707
20 0.657
30 0.481 0.612
40 0.451 0.572
50 0.423 0.536
60 0.398 0.504
70 0.375 0.474
80 0.355 0.447
90 0.336 0.423
120 0.362
140 0.329
160 0.301
180 0.277
200 0.256
a Ref 4.
b Ref 1, 2, 3.
References
1. Carvajal, C., Tolle, K. J., Smid, J. and Szwarc, M., J. Am. Chem. Soc.
87, 5548 (1965).
ENGLISH UNITS
1-79
INSTITUTE OF GAS TECHNOLOGY
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1-80
INST T U T E 0 F GAS TECHNOLOGY
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£
Temperature, Furan ,
____ ^F_______ Surface Tension, Ib^/ft
-160 0.0025
-140 0.0024
-120 0.0023
-100 0.0022
-80 0.0021
—60 0.00201
-40 0.00196
-20 0.00190
0 0.00185
10 0.00180
20 0.00175
30 0.00169
40 0.00164
50 0.00159
60 0.00153
70 0.00148
80 0.0014
90 0.0013
100 0.0011
a Ref 1.
Reference
1. Timmermans, J., "Physico-Chemical Constants of Pure Organic Compounds,"
New York, Elsevier, Vol. 2, 1965.
ENGLISH UNITS
1-81
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1/80 61003
TEMPERATURE, °F
-160 -140 -120 -100 -80 -60 -40 -20 0 20 40 60 80 100 120
0.0025 0.0025
0.0024 0.0024
0.0023 0.0023
0.0022 0.0022
0.0021 0.0021
0.0020 0.0020
SURFACE TENSION, lb /ft
0.0018 0.0018
0.0017 0.0017
0.0016 0.0016
0.0015 0.0015
0.0014 0.0014
0.0013 0.001
0.0012 0.0012
0.0011 0.0011
0.0010 sSo.ooio
TEMPERATURE, "F
1-82
INSTITUTE OF G A TECHNOLOGY
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€ 4777.2
-1.498 +
t + 459.67
where: e = dielectric constant, dimensionless
t = temperature, °F
1-83
INST T U T E 0 F GAS TECHNOLOGY
1/80 61003
Temperature, Tetrahydrofuran3
°F
-140 13.4
-120 12.6
-100 11.8
-80 11.08
-60 10.45
-40 9.89
-20 9.37
0 8.89
10 8.67
20 8.46
30 8.26
40 8.06
50 7.88
60 7.69
70 7.52
80 7.35
90 7.19
100 7.04
120 6.7
140 6.5
Ref 1, 2.
References
1. Carvajal, C., Tolle, K. J., Smid, J. and Szwarc, M., J. Am. Chem. Soc. 87,
5548 (1965).
2. Metz, D. J. and Glines, A., J. Phys. Chem. 71, 1158 (1967).
ENGLISH UNITS
1-84
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
TEMPERATURE, °F
-140 -120 -100 -80 -60 -40 -20 0 20 40 60 80 100 120 140
DIELECTRIC CONSTANT
DIELECTRIC CONSTANT
TETRAHYDROFURAN
140 -120
TEMPERATURE, °F
1-85
T = absolute temperature, °R
Temperature
Range, °R A B C D E
Other properties were calculated from the equation for C using standard
s
thermodynamics relationships.
1-86
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
OO
1
T C* CP Ss (Gs-77§)/r
C Triple Point.
References
1. Eon, C., Pommier, C. and Guiochon, G., J. Chem. Eng. Data 16, 408 (1971).
2. Palm A. and Bissell, E. R., Spectrochlm Acta 16, 459 (1960).
ENGLISH UNITS
1-87
INSTITUTE O F GAS TECHNOLOGY
2) Ideal Gas Thermodynamic Troperties
1/80
z
Table 1.3-11. IDEAL GAS THERMODYNAMIC PROPERTIES3 - FURAN
</»
H
Gibbs Enthalpy Gibbs Energy Equilibrium
Heat Energy of of Constant of
H Temperature Capacity Entropy Function Enthalpy Formation Formation Formation
C
o
0 459.67 -9284. -9284. infinite
Tl
32 491.67 14. 19 62. 50 -53. 07 4637. -14477. -862. 0. 383
60 519.67 15. 08 63. 31 -53. 60 5047. -14763. -109. 0. 046
1-88
61003
o
a Ref 1, 2, 3, 4.
ENGLISH UNITS
1/80 61003
References
1. Davidson, R. and Warsop, P. A., J. Chem. Soc. Faraday Trans. II 68, 1875
(1972) .
2. Orza, J. M., Rico and Barrachina, M., J. Mol. Spectrosc. 24, 133 (1967).
3. Pouchan, C., Raymon, J., Sauvaitre, H. and Chaillet, M., J. Mol. Struct.
21, 253 (1974).
1-89
Correlation
where
3
B second virial coefficient, m /mol
v
u/k -1560.78
v = 1.1636
R 0.7, R2 = 1.147, R3 = 6.07
T absolute temperature, K
The second virial coefficient and its first and second temperature
derivatives are listed in Table 1.3-12.
1-90
N $ T I T U T E 0 F GAS TECHNOLOGY
1/80 61003
T dBv/dT d'By/dT1
lef 1, 2, 3. 2
db d B
/alues of dT and ,m2 are calculated using the Bv equation.
ENGLISH UNITS
1-91
References
2. Eon, C., Pommier, C. and Guiochon, G., J. Chem. Eng. Data 16, 408 (1971).
1-92
Other properties were calculated from the equation for Cg using standard
thermodynamics relationships.
1-93
Ref 1.
Triple Point.
ENGLISH UNITS
1-94
1/80
z Table 1.3-14. IDEAL GAS THERMODYNAMIC PROPERTIES3 - TETRAHYDROFURAN
t/>
H Gibbs Equilibrium
— Gibbs Enthalpy Energy Constant
-t Heat Energy of of of
c Temperature, Capacity, Entropy, Function, Enthalpy Formation Formation Formation
H
m r eg s° (C° - Wg)/r H°-H$ LGf logjo a:/
t
°F °R Btu/(lb-mole)(°R) Btu/lb*mole
O
TI 0 459.67 -67208. -67203. infinite
32 491.67 16. 60 69.48 -58. 34 5476. -78225. -37966. 16.887
H 60 519.67 17. 63 70. 43 -58. 97 5955. -78828. -35706. 15.026
I
VO 71. 01 -59.34 6260. -79183. -34259. 13. 960
77 536.67 18. 28
O
100 559.67 19. 17 71. 79 -59. 84 6691. -79659. -32335. 12.635
>
200 659.67 23.12 75.26 -61.91 8805. -81621. -23661. 7. 844
61003
o a
K Ref. 1, 2, 3, 4, 5, 6.
ENGLISH UNITS
1/80 61003
References
1. Davidson, R. and Warsop, P. A., J. Chem. Soc. Faraday Trans. _n 68, 1875
(1972).
3. Eyster, J. M. and Prohofsky, E. W., Spectrochim Acta Part A 30, 2041 (1974).
1-96
N S T T U I E O F GAS TECHNOLOGY
1/80 61003
where
3
B = second virial coefficient, m /mol
v
u/k = -1809.00
v = 1.3520
T = absolute temperature, K
The second virial coefficients and its first and second temperature
derivatives are listed in Table 1.3-15.
1-97
INST I T U T E O F GAS TECHNOLOGY
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T Bv dBvfdT d'Bv/dl*
a Ref 1, 2, 3.
b dbv
Values of -jj- and —5^ are calculated using the B equation.
dT^
ENQLISH UNITS
1-98
I N S T I T U T E OF GAS TECHNOLOGY
1/80 61003
References
1. Eon, C., Pommier, C. and Guiochon, G., J. Chem. Eng. Data 16, 408 (1971).
2. Guthrie, G. B., Jr., Scott, D. W., Hubbard, W. N., Katz, C., McCullough,
J. P., Gross, M. E., Williamson, K. D. and Waddington, G., J. Am. Chem.
Soc. 74, 4662 (1952).
1-99
INSTITUTE O F GAS TECHNOLOGY
1/80 61003
Some data on coal and chars obtained in the course of the HYGAS® pilot
plant program have been analyzed with respect to use of the Technical Data
Book formula for calculating heating value from the ultimate analysis.
In the HYGAS process, non-agglomerating coals are dried but are not
otherwise pretreated. Bituminous coals are pretreated at temperatures up
to about 800°F to destroy their agglomerating properties. The resulting
product is referred to as "pretreated coal" rather than "char". Samples
referred to as "chars" here are from later intermediate stages or are
spent (residue) char. Ash in the spent char from the runs on bituminous
coal averaged 36%, but ranged up to about 85%. To augment the data from
runs on subbituminous coals we have added some previously compiled samples
taken from streams, such as the dust collected by a cyclone in the reactor
product gas stream, that contain feed coal in addition to char. Previously
compiled samples^ from runs on lignite were also analyzed.
The most important criterion for use of a heating value formula for
heat balance calculations on a coal conversion process is the bias or average
difference between observed and calculated values, because it shows how
accurately the formula represents the properties of coal.
1-101
INSTITUTE 0 F GAS TECHNOLOGY
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Table 1.4-1. TEST ON HYGAS© ROUTINE SAMPLES OF THE DATA BOOK FORMULA FOR
CALCULATION OF HEATING VALUE
Standard Deviation
Before After
No. of ^ Bias Bias
Samples Bias Correction Correction
--------- Btu/lb---------------
Chars
First Stage Hydrogasification 105 58 98 79
Second Stage Hydrogasification 106 2 106 106
Subbituminous Coal^
Coal 49 -47 69 51
Chars 80 15 59 57
Mixtures of Coal and Char 66 15 55 53
• •^ c
tLignite
Chars 80 34 78 70
Anthracite 40 -14 93 92
From Illinois No. 6 Seam. About 1/8 of the samples were from runs on
hvBb coal from Saline County and the remainder from runs on hvCb coal
from Christian County.
k From the Rosebud Seam, Rosebud County, Montana.
1-102
INSTITUTE 0 F GAS TECHNOLOGY
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Among the 294 samples of raw (untreated) bituminous coals, the calculated
values are, on the average, 18 Btu/lb less than the observed values. However,
note that on the 406 samples of bituminous coal in the original data bank,
the calculated values were, on the average, 10 Btu/lb less than the observed.
There is only about a 20% chance that the difference is real; if so, it can
be attributed to a slightly lower average ash content obtained at IGT,
because sulfur trioxide in ash is determined and its amount cast
out of the reported ash in IGT's analytical procedure, whereas ash as cus
tomarily determined is likely to contain small amounts of sulfur trioxide.
On the chars from bituminous coals the calculated values are, on the
average, only 28 Btu/lb less than the observed. The average differences for
chars from subbituminous coal and lignite are not significantly different.
If desired, a more accurate formula could be obtained for the chars from the
bituminous coal, but the Data Book formula should be adequate for most
purposes.
1-103
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1-104
INSTITUTE 0 F GAS TECHNOLOGY
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The reported data from this program were examined for their statistical
significance. Three sulfur determinations, one ash determination and one heating
value determination, all with differences between duplicates greater than (.3.8 /2)a,
were discarded. In addition, a heating value with a duplicate difference of
(2.8 /2)a and also having a difference between observed and calculated values
The bias observed in the calculated heating values (versus the observed)
for this set of data, 13 Btu/lb, is in good agreement with the value obtained
on the large set of HYGAS data. The standard deviation, 85 Btu/lb, is
significantly higher, as indicated by an F test at the 95% level; this can
be attributed to the higher ash content of samples of the present set, mostly
from runs on run-of-mine coal instead of washed coal.
pected standard deviation, which represents 77% of the variance found (.a = 73)
for the large set of routine HYGAS data on bituminous coal. The remainder of
1-105
Standard Deviation
No. of Average Before Bias After Bias
Duplicates Value Bias Correction Correction
------------ Btu/lb-------------
Heating Value
Calculation 98 - 12 85 85
Determination
---------------Btu/lb-----------------
Heating Value 56 11234 13 29 27
Vt %-
Carbon 41 64.14 0.037 0.25 0.24
1-106
gives good results on chars, except for those, such as HYGAS pretreated coal,
that are only lightly carbonized. To obtain highest accuracy on these, data
B. Work Forecast
1-107
A. Work Accomplished
B. Work Forecast
The REI report will be modified and revised, and later issued in a
supplement for the Coal Conversion Systems Technical Data Book.
II-l
A. Work Accomplished
III-l
l/T*I03(i)
o.* o.i
III-2
INSTITUTE OF GAS T E C H N 0 L 0 G Y
1/80 61003
Rate in Rate jn
Original Rate in
g-mole/g-min g-mole/m -min
Temperature, Rate g-mole/g(raw
____ °K______ Reported feed)-min ---- Pure Carbon-min --- Reference
1.2 X 1016 10‘6 io-6 io-6
1273 1.19 X 1.19 X 1.19 X (1)
2.0 X 1017 io-5 io-5 io'5
1423 1.99 X 1.99 X 1.99 X Graphite
2.7 X 1019 io-3 10-3 IO-3
1623 2.69 X 2.69 X 2.69 X
(atom C/g-s)
2.53 X 10“4
1112 2.11 X io-5 2.12 X io"5 1.64 X
io-6
(2)
8.98 X lO"4 io-5 -5 —6
1159 7.50 X 7.54 X 10 5.84 X 10 Carbon
2.856 X 10"3 io-4 -4 -5 Black
1208 2.38 X 2.39 X 10 1.85 X 10
8.337 X 10"3 io-4 -4 -5
1269 6.69 X 7.03 X 10 5.45 X 10
1.815 X 10-2 io-3 -3 -4
1323 1.51 X 1.52 X 10 1.18 X 10
(g/g-min)
1 ft io-7 io-7 io-10
973 0.2065 X 10 3.43 X 4.34 X 4.34 X (3)
1 ft io-5 -5 -8
1073 6.8026 X 10 1.13 X 1.43 X 10 1.43 X 10 Activated
1.50 X 10_16 io-4 , „-4 , „-7 Carbon
1173 2.49 X 3.15 X 10 3.15 X 10
1.80 X 10“16 io-3 -3 -6
1273 2.99 X 3.78 X 10 3.78 X 10
3.082 X 10-15 io-3 -3 -6
1298 5.12 X 6.48 X 10 6.48 X 10
(site/g-s)
1 ft io-5 10-5 IO-5
1173 9.25 X 10 1.54 X 1.54 X 1.54 X (3)
3.275 X 10-17 io-5 io-5 io-5 Activated
1223 5.44 X 5.44 X 5.44 X
Graphite
1.13 X 10_1° io-4 -4 io-4
1273 1.88 X 1.88 X 10 1.88 X
3.53 X 10_16 io-4 -4 -4
1323 5.87 X 5.87 X 10 5.87 X 10
8.45 X 10~16 io-3 -3 -3
1373 1.40 X 1.40 X 10 1.40 X 10
2.47 X 10"15 io-3 -3 -3
1423 3.73 X 3.73 X 10 3.73 X 10
(site/g-s)
1.118 X 10-17 io-5
1273 1.86 X 1.86 X io-5 1.86 X io-5 (3)
4.891 X 10“17 io-5 io-5 io-5 Ceylon
1323 8.13 X 8.13 X 8.13 X
1.44 X 10"16 -4 Graphite
io-4 -L
1373 2.39 X 2.39 X 10 2.39 X 10 4
3.48 X 10-16 io-4 io-4 io“4
1423 5.78 X 5.78 X 5.78 X
7.55 X 10-16 IO-3 io-3 io-3
1473 1.25 X 1.25 X 1.25 X
1.63 X 10_15 io-3
1523 2.71 X 2.71 X io-3 2.71 X
io~3
3.342 X 10~15 IO-3 io-3 io-3
1573 5.55 X 5.55 X 5.55 X
6.215 X 10“15 io-2 io-2 io-2
1623 1.03 X 1.03 X 1.03 X
1.146 X 10“14 io-2
1673 1.90 X 1.90 X io-2 1.90 X
io-2
(site/g-s)
III-3
INSTITUTE OF GAS T E C H N 0 1L 0 G Y
1/80 61003
Rate in Rate in
Original Rate in g-mole/m^
g-mole/g
Temperature, Rate >-mole/g(raw
K Reported feed)-min Pure Carbon-min — Reference
8.737 X 10-6 10-6 io'5 10 7
1199.7 8.74 X 1.02 X 2.54 X (4)
4.727 X IO-5 10~5 10-5 IO'6 Pitch
1255.2 4.73 X 5.50 X 1.37 X
Coke
1.843 X 10-4 IO-4 10“4 io-6
1310.8 1.84 X 2.14 X 5.36 X
6.193 X IO-4 IO-4 IO-4 io-5
1366.3 6.19 X 7.20 X 1.80 X
1.247 X 10-3 10~3 10“3 io-5
1421.9 1.25 X 1.45 X 3.63 X
(g-mole/g-min)
2.815 X 10“7
1473 0.743 0.743 0.169 (5)
5.095 X IO"7 Nuclear
1573 1.345 1.345 0.306
-7 Graphite
1673 5.979 X 10 1.578 1.578 0.359
6.426 X IO"7
1773 1.696 1.696 0.386
6.308 X 10-7
1873 1.665 1.665 0.378
(g-mole/cm -s)
-4 -4 -4 -6
1173 5.40 X 10 5.40 X 10 H 6.67 X 10 1.67 X 10 (6)
2.12 X IO-3 io"4 IO-3 IO"6 Coconut
1273 2.12 X 2.61 X 6.54 X
Shell
5.19 X 10"3 IO-3 IO-3 io-5
1373 5.19 X 6.41 X 1.60 X Charcoal
(g-mo1e/g-min)
_7 -7 -7 -7
1173 8.07 X 10 8.07 X 10 8.07 X 10 8.07 X 10 (6)
3.24 X 10"5 10” 5 10~5 io"5 Electrode
1273 3.24 X 3.24 X 3.24 X
Carbon
5.98 X 10-4 10‘4 IO-4 io-4
1373 5.98 X 5.98 X 5.98 X
(g-mole/g-min)
Based on the data from P. C. Wy., "The Kinetics of the Reaction of Carbon with
Carbon Dioxide," Sc. D. Thesis, MIT (1949).
Based on data from W. K. Lewis et al., I/EC 40, 429 (1948).
III-4
Rate in Rate
Original Rate in
g-mole/g g-mole/ni
Temperature, Rate g-mole/g(raw
°K Reported feed)-min Pure Carbon-min ---- Reference
5 X 10-3 io-3 io-5
1173 3.6 7.90 X 1.98 X (7)
4.86 X 10-3 io-3 io-5 Chars
1173 3.5 6.87 X 1.70 X
3.75 X IO-3 io'3 io-5
1173 2.7 5.27 X 1.32 X
1.67 X IO-3 XIO"3 IO"6
1173 1.2 2.25 5.63 X
2.36 X 10-3 10~3 io"6
1173 1.7 3.18 X 7.95 X
4.58 X 10'3 io-3 IO-5
1173 3.3 6.12 X 1.53 X
2.08 X IO-3 10-3 io-6
1173 1.5 2.69 X 6.73 X
9.17 X IO-4 io-3 io-6
1173 0.66 1.16 X 2.80 X
5.00 X IO-4 io-4 io-6
1173 0.36 6.24 X 1.56 X
8.61 X IO-4 io-3 io"6
1173 0.62 1.06 X 2.65 X
2.64 X IO-4 io"4 io-7
1173 0.19 3.21 X 8.03 X
4.17 X 10-4 io-4 io-6
1173 0.43 4.98 X 1.25 X
3.06 X 10~4 io-4 io-7
1173 0.22 3.47 X 8.68 X
3.89 X 10-4 io"4 io-6
1173 0.28 4.23 X 1.06 X
1.39 X 10'4 io-4 io-7
1173 0.10 1.49 X 3.73 X
(mg/h-mg)
6 X 10"8 3 X IO"7 3 X 10-7 6 X 10-8 (8)
1053
Graphi-
1.9 X IO-7 9.5 X IO-7 9.5 X 10"7 1.9 X IO-7
1100 tizing
3.3 X 10-7 1.65 X 10-6 io-6 3.3 X IO-7 Carbon
1124 1.65 X
(g/g-s)
III-5
1 N S T 1 T U T E OF G A TECHNO LOG Y
1/80 61003
References Cited
5. Yang, R. T. and Steinberg, M., "A Diffusion Ceil Method for Studying
Heterogeneous Kinetics in the Chemical Reaction/Diffusion Controlled
Regime. Kinetics of C + CO2 2C0 at 1200° to 1600°C," Ind Eng. Chem.
Fund. 16, 235 (1977).
III-6
c + h2o co + h2
h2o + CO h2 + co2
H2 + 1/2 02 H20
C + C02 ■ 2 CO
C + 2H2 ^ GHj
III-7
COAL AGASES
DEVOLATILIZATION
SECTION
ASH + CARBON |
REACTION
SECTION
ASH a STEAM
+ +
UNREACTEU V OXYGEN
CARBON
III-8
CO 16,8 16.3
co2 31.3 30.9
H2 39.2 39.5
ch4 10.3 10.9
N2 1.6 1.6
H2S 0.7 0.8
T (°F) 1928
max
% CO 17.2 17.2
co2 31.1 30.2
H2 38.9 39.8
CH. 10.6 10.4
4
N2 1.2 1.4
h2s 1.0 1.0
Total dry product 1061 .1112
gas (lb mole/hr)
Exit steam rate 1565 1505
(lb mole/hr)
III-9
Expt. Simulated
Heat loss 28
(106 Btu/hr)
% CO 20.2 19.7
co2 28.7 27.7
H2 36.4 35.8
CH. 13.0 15.1
k
N2 1.3 1.2
h2s 0.4 0.5
1847
Heat loss 21
H.V. of dry product 312 329
gas (Btu/SCF)
III-10
c
H
m
C Conversion
C Conversion
M
O I-*
> Height = 10 ft
Diameter = 10 ft
wall
Feed Rate = 8058 Ib/hr
Steam wt/Air wt = 3.245 : 0.621
0
1
z 10000 11000 12000 13000 14000 15000
o
r Feed Rate (lb/hr1
O O'
Figure III.2-2. EFFECT OF FEED RATE ON CONVERSION i-*
O o
o
-< OJ
00
z O
</>
H
P (psig)
C Conversion
C Conversion
</> Height = 10 ft
Diameter = 10 ft
Pressure = 350 psig
O
x
z
o P (psig)
r
Figure III.2-3. EFFECT OF PRESSURE ON CONVERSION
o
O'
o I-1
o
o
-<
1/80 61003
Wall Temperature,°F
79
78
Carbon Cnnvprsion
77
76
75
Height = 10 ft
Diameter = 10 ft
Pressure = 350 psig
Feed Rate = 15000 Ib/hr 74
Steam wt/Air wt ■ 3.245
73
Wall Temperature,°F
111-13
H
1.00
1.00
H
C
0.95
0.90
Conversion of Carbon
Conversion of Carbon
0.85
0.80
0.75
n
0.70
i 0.70
z
o
r
Length of Gasifier with Reactor Diameter = 10 ft)
o O'
M
o Figure III.2-5. CONVERSION VS REACTOR LENGTH IN C0NJUCTI0N O
o
WITH FEED RATE AS A PARAMETER LO
-<
1/80 61003
B. Work Forecast
III-15
I N S T I T U T e O F GAS TECHNOLOGY
1/80 61003
A. Work Accomplished
solid-phase, but they did not compare their results with the available
correlations. Table IV.1-2 summarizes the published correlations on the
pressure drop for packed-bed flow in standpipes.
3
Happel correlated his pressure-drop data by using the concept of
4
friction factor of Chilton and Colburn. Demeter and Haynes correlation
is similar to Happel's correlation but has different numerical coefficients
However, Demeter and Haynes did not propose a correlation between friction
factor (fm) and Reynold numbers (NRpm) with continuous functions of pipe
diameters. Therefore this correlation has very limited application. Yoon
5 6
and Kunii proposed a modification of Ergun*s equation for pressure drop -ft
1. Initltuta el Caa Tacbnolonr, "Preparation of a Coal Cotrreralon Sjrataaa Taehnleal Data Book," Projeet8979
1979 Annual Baport, EKDA Contract !»o. P-76-C-01-2286.for the peroid of May 1,1»76 to April 30, 1977,
n-2 286-16.
2. Judd, M. ». and Dixon, P. D., "The Plow of Pine Danaa Solids Down a Vartleal Standpipe," Dept, of Chaa.
Eng., Onlv. of Matal, South Africa (1976).
3. Bappal, J., "Pressure Drop Due to Vapor Plow Through Mowing Bads," UEC 41, Mo. 6, 1161-74 (1949).
. 4. Daaatar, J. J. and lapnas, V. P., "Downward-Plowing Cradular Solids as Praasura Seals In Vertical Standpipes,"
Bureau of Minas Report, Ht-23 U-7 No. 3745 (1961).
5. Toon. S. M. and Kuail, D., "Gas Plow and Prasaura Drop Through Moving Bade." I6EC Process Das. Developaent.
9. No. 4, 559-65 (1970).
6. Ergun, S., "Fluid Flow Through Packed Columns," Chaa. Eng.Prog. 48, 89-94 (1952).
IV-1
o Yoon and Kunii Glass beads 0.0052- 154.8 1.614 0.23 up to 10.21
-n (1970) 0.0445
IV- 2
>
e/>
m
n
x
z —
1. Happel, J., "Pressure Drop Due to Vapor Flow Through Moving Beds," I&EC 41. No. 6, 1161-74 (1949).
° 3. Yoon, S. M. and Kunii, D., "Gas Flow and Pressure Drop Through Moving Beds," I6EC Process Des.
61003
Develop., 9, No. 4, 559-65 (1970).
Table IV.1-2. SUMMARY OF PUBLISHED CORRELATIONS ON THE PRESSURE DROP FOR
1/80
PACKED-BED FLOW IN STANDPIPES
z
2f p U
Happel (1949) AP
—P. S 8
L
c 1630
where f for NR€ <5
m
Re m
m
f 1000 200
m for 5 <N„ <200
N N 0.22 Re
Re Re m
o m m
-n 207
f for NRe > 200
m 0.22
Re m
IV-3
m
Demeter and 2f p U
Haynes (1961) AP —■ 8 S
>
cn
L
t
1500
f f°r NRe < 5 in 2 in. ID pipe
m N
H Re m
m
m
n f
1200
m for NRe <5 in 4 in. ID pipe
i N
Re m
z m
o
r- 150„|(Vg-V.)|»- <)■
Yoon and Kunii AP
o (1970) D2C2
61003
o P P
■<
1/80
Table IV.1-2. (CONT.) SUMMAK. OF PUBLISHED CORRELATIONS ON THE PRESSURE DROP FOR
PACKED-BED FLOW IN STANDPIPES
(l-e)2M2 1.75 p
V -V V -V
Mehta and Hawley's AP 1 g s + ------ s_ g sl
Modified Ergun L °p2'2
D 3
Equation (1969) pe
4D
where M = 1 +
6Dt(l-r)
— = -- C
o
(1 + k (i-e)1/3)
.. /Q r (v -v ) v -v
—S—®
(l-e)
Barnea and Mednick
l 4 ldi; ^ k (i e) ; npgc
IV-4
Modified Equation
D p V -V
PS -JB—8 -5(l-f)/3r
and Rc ~ exp
c
y(l-c)
n
x
z
o
61003
o
-<
1/80 61003
The hydraulic radius for a column of diameter Dfc packed with particles
of diameter D is expressed as:
P
where —
(IV.1-2)
Mehta and Hawley modified Ergun's equation in view of the effect of particle
column diameter ratios based on hydraulic radius contribution as the1 2 3
2. Mehta, D. and Hawley, M. C., "Wall Effect in Packed Columns," Ind. Eng.
Chem. Proc. Des. Sev., JJ, No. 2, 280-83 (1969).
3. Ergun, S., "Fluid Flow Through Packed Columns," Chem. Eng. Prog. A8,
89-94 (1952).
IV-5
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
2 2 1.75 P U 2 (l-e) M
150y U (l-e; MZ
AP ___ ______ g g_________ (IV.1-3)
L D 2 1 D e3
e
P P
The above equation, as modified by Mehta and Hawley on pressure drop for packed
beds flow system, has been shown in Table IV.1-2.
through fixed beds of spherical particles based upon a discrete particle model
corrected for particle interaction. The application of their model is limited
to fixed bed of randomly arranged spherical particles having a narrow size
distribution which can be represented by an average characteristic size.
.lOwever, range of applicability may be extended by modification and inclusion
of the average particle size definition and wall effect corrections. Barnea
and Mednick considered the following relation between the pressure gradient
and the drag force in a multiparticle system.
AP
NF (IV.1-5)
L D
where F^ is the drag force enerted on a single particle and N is the number
of particles per unit volume.
6(l-r)
N = (IV.1-6)
7: D 3
P
TT
F Pg DP (IV.1-7)
D 8gc
where Cj)E Is the drag coefficient for single particle in an indefinite media.
AP 6 (l-e) TT
(IV.1-8)
Dc P g DP
NF, U
L TTDp3
or
3C p8 Us (1-e)
AP =
(IV.1-9)
L 4 D D g
P c
CD (1 + K (l-e)1/3)e-2
where — = (IV.1-10)
ue
where —
U D„ p
B P g 1
e exp (5(l-e)/3e) )
(IV.1-12)
y„ (l-e)
IV-7
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
Therefore Barnea and Mednick's equation for the pressure drop in fixed bed
can be expressed as:
f - I CD U + K (l-e)1/3) P8U8
(IV.1-13)
D £2 g
p t- c
<v -V) V -V
M 1/3
L _ 2
4 r (1 + K(1 S s (IV.1-14)
LD
Dr^
P C
= (0.63 + 4^)1
2
where (IV.1-15)
Dp V V
and = P g g s
Pg(l-e)
exp -5(l-e)/3e (IV.1-16)
Packed bed pressure drop data of Happel (1949), Demeter and Haynes (1961)
and Yoon and Kunii (1970), were compared with pressure drop correlations of
Yoon and Kunii (1970), Mehta and Hawley (1969) and Barnea and Mednick (1978).
The complete comparison and discussions of the results will be presented in
the next Quarterly Report. However, there are no data on the pressure drop
for standpipe operation with coal in the literature, which can be compared
with results calculated from design correlations.
1. Barnea, E. and Mednick, R. L., "A Generalized Approach to the Fluid
Dynamics of Particulate Systems Part III: General Correlation for
Pressure Drop Through Fixed Beds of Spherical Particles," The Chemical
Engineering Journal 15 215-227 (1978).
IV-8
N S T I T U T E 0 F GAS TECHNOLOGY
1/80 61003
During the past quarter, we have revised the analytical procedure for the
data from the Solvent Refined Coal (SRC) pilot plant in Wilsonville, Alabama.
All the runs (Runs 64-88) pertaining to Kentucky 9 and 14 coal were re-analyzed.
Both the bulk fluid and coil skin temperatures should be smooth monoton
ically increasing functions along the tube length, unless proven otherwise
by experiment. Interpolating functions like y = A + B e were considered,
but were dropped due to the difficulties in computation. A subroutine was
developed to allow any higher order polynomial interpolation between the
reported thermocouple temperatures. The polynomial order is limited,
however, by the number of experimental data points available for each run.
A third order polynomial interpolation was chosen to interpolate the coil
skin temperatures and a 5th order polynomial was chosen for the bulk fluid
temperatures. This resulted in a smoother overall heat flux and temperature
profile as shown in Figures IV.2-1 through IV.2-4 for Run 68.
IV-9
INST T U T E 0 F GAS TECHNOLOGY
1/80 61003
7?0. Run 60 - C
B - Bulk Temperature c.
*72.
dM) •
*4H,
d 17. r
tt?5.
Hi 3.
"I’l. t
f*9. C
177 •
C Q
(S3.. C “J
(41 . r a
(29. r
c
/1 7 • 4
r
6W3. C a
6H2. r C
,W0* C f
©Sti. C
r 5
CF)
t*46 •
t3*»*
6?2. 4
M0. t a
B
C 5
574 • 8 8
562. n R ft
bSo. C 8
538. D
>?7 • C
MS.
503. 6
479.
4tW. H
45S. C
44 3 *
431 . R
4)9.
407. 9
J'VS.
l«3.
J72. C .1
360.
J4 4.
336. A
324 .
31?.
300. u
i « l l • t • • I t •
^bJ.SHa 31?.^04 361»4?0 410.336 459,?S? * 508.16ft 5^7.004 606.000
IV-10
925. 1
910.
894.
679.
864.
848. Run 68 c
633. OC CO
617. C * Predicted Coil Temperature c
602. B = Predicted Bulk Temperature 11
787. 0 * Experimental Coil Temperature 0
771. X = F.xoerfmental Bulk Temnerature c R
756.
741. C B
725. c c
710. C e
695. o c B
679. C c
664. c •
648. c 8
633. r B B
616. C B
602. oc X B B
567. c B B
572. B
556. a
CF)
C B
541. c B
526.
510. XB
495. r n
479.
464. C B
449. B
433. C
418. B
403.
387. 0 b
372.
356.
341. B
326.
310. a
295.
280.
264.
249.
234.
218.
203.
’'7.
* 72.
157.
141.
126. J
• I « • « • « t I I •
0.000 60# US 120.290 180U95 240.560 300.725 360.670 421.015 461.160 541.305 601.450
Tube Length (ft)
IV-11
Run 68
6157* 0
79.77 •
7797. 0 0
7617* a
7437*
7257* u
7077* U 0
6697* a
6718*
6538* 0 (
6358*
6178*
6998* G
bttlfl.
6638*
6450.
Overall Heat Flux(Btu/ft -hr)
6278.
6098c Q
4918*
4738*
4558* • 0
4378*
4198*
4018* 0
3638*
3658* 0 0
3478.
3298* Q
3118.
4938*
4759* 0
4679* Q
4399*
2219*
4039*
1659*
1679*
1499* Q
1319*
11.39*
959.
779.
699*
h19* Q
439*
59* C1 0
-121.
-301.
-481*
-661.
-641.
-1021*
-1201* U
..
• t --------- r
126*643 173*583 2?0.S44 267,501 01^461 361,420 4Q6^379 455,339 502*296 549,257 596,217
Tube Length (ft)
IV-12
INSTITUTE OF GAS T E C H N 0 L O G Y
1/80 61003
Run 68
9770.
Overall Heat Flux(Btu/ft -hr)
6973.
6679.
126.532 173*055 219.*577 266,100 312.622 359,149 405,666 452,196 496,713 545.235 591,756
Tube Length (ft)
IV-13
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
Figure IV.2-1 shows the predicted coll skin and bulk fluid temperature
profiles for Run 68 using a parabolic interpolation fit. The bulk fluid
temperature profile decreases between 312 - 360ft due to the parabolic
interpolation technique and not the experimental data. Changing the
interpolation technique (3rd order polynomial for coil skin temperature
and a 5th order polynomial for bulk fluid temperature), as in Figure IV.2-2,
improves the profile to coincide more logically with the experimental data.
Figures IV.2-3 and IV.2-4 show the calculated overall heat flux using the
above bulk fluid temperature profiles for Run 68. A smoother overall heat
flux curve as shown in Figure IV.2-4 is due to a better temperature profile.
1) Viscosity
For each run, we selected the peak viscosity temperature for the model
from the viscosity temperature curve back-calculated by means of Sieder-Tate
a"J Crewe-Simons correlations (value of parameter, n, was adjusted for each
run to achieve this). In previous calculations we had assumed a constant
peak viscosity temperature (constant n in the model), which caused the
calculated heat transfer curves to shift away from the experimental heat
transfer curves, if the peak viscosity temperatures in the two cases did
not match. It may be possible to relate the peak viscosity temperature
to the operating conditions of the preheater.
The slurry viscosities predicted from the SRC autoclave model were
compared to those back-calculated by Sieder-Tate and Crewe-Simons
correlations as shown in Figures IV.2-5 and IV.2-6. For low coal
concentration in the slurry (~24 wt %), the Sieder-Tate correlation
predicts the viscosity better than that of the Crewe-Simons correlation
However, for higher coal concentration ('38 wt %), the situation is
reversed.
IV-14
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
1----------
11.07 Run 64 y w
10.gs
T ■ Back Calculated from Sieder-Tate w
10.63 Using Coefficients Calculated Directly
10.61 W ■ Back Calculated from Crewe-Simon Using
10.19 Coefficients Calculated Directly
9.97 y
M * Mathematical Model
9.75
9.53 y
9.31 M M M y
9.09 M M
S.87 M
8.65 M
8.63
8.21
7.99 M
7.77 M
7.55 w
7.33
7.11
6.89
Viscosity, In V (cP)
6.67 H m y
6.65
6.23
6.01
5.79 . y
5.57 V
5.35 y
5.13 T T y
6.91 M T T M
6.69 T y
6.67 T
6.25 T
6.03 y
3.81 T
3.59 T
3.37 y
3.15 y T T
2.93 M M
2.71 T
2.69 T
2.27 M T
2.05 *
1.83 _M M T T
1.61 * T
1.39 T
1.17 * T M
0.95 « M
0.73 T
0.51
0.29 r
0.07 T
-0.15
-0.37 •
1
-----------
126.532 173.055 219.577 266.100 312.622 359.165 605.668 652.190 698.713 565.235 591.758
Tube Length (ft)
IV-15
7.12 Run 88 1 W W
6.99 w
6.85 T ■ Back Calculated from Sieder-Tate M V
6«7l Using Coefficients Calculated Directly
6*57 W - Back Calculated from Crewe-Simon Using
6.43 Coefficients Calculated Directly
6*29 M - Mathematical Model M
6.15
6*01
5.67 * W 4
5.74
5.60
5.46 V
5.32 W
5.18
5.04 «
4.90
4.76
4.63
Viscosity, In y (cP)
6.69 W
« 6.35 V.
6.21
a 6.07 M
^ 3.93 W M M
. 3.79
5 3.65 « M
"« 3.Si H
2 3.36 N
“ 3.24
3.10
2.96 M T T M
2.82 T T T
2.68 1 T
2.56 * T
2.60 T T T M
2.27 T M
2.13 T T T T
i .99 M T
1.65 T T M M T
1.71 T T •
1.57 M M M
1.43 M M M M M M
1.29 H
I.15 7 t
1.02
0.88
".76
J.60
0.32
0.18
0.06
-0.09
1
• « t • • • •
126.532 173.055 219.577 2*6.100 312.622 359.165 605.665 652.190 698.713 565.235 591.758
IV-16
2) Thermal Conductivity
c. Heat Flux
The overall heat flux is calculated from the increase in the heat
content of the fluid, and it takes into account the endothermic/exothermic
heat of reaction, hydrogen solubility in the slurry and solvent vaporization.
This flux does not represent the actual heat flux from the fixed side of
the heater and cannot be used to calculate actual inside heat transfer
coefficients. Thus, apparent heat transfer coefficients are calculated
based on overall heat flux.
IV-17
INSTITUTE 0 F GAS TECHNOLOGY
1/80 61003
and coil temperatures and an overall heat flux (obtained using previously
described temperature interpolation procedures) over a differential tube
element of the preheater. These experimental coefficients were compared
with coefficients calculated using the Sieder-Tate and Crewe-Simons
correlations. Figures IV.2-7 and IV.2-8 show that, generally, the Crewe-
Simons correlation overestimates the apparent heat transfer coefficients
and the Sieder-Tate under-estimates them.
IV-18
INSTITUTE OF GAS TECHNOLOGY
1/80 61003
142.03 1 i 1
'---------- ----------- ----------- ----------- -----------' 9
101.33
98.62
95.91 t
93.19
90.48
87.77 E
85.05 E *
82.34
79.63 9
76.91 w T
74.20 E C
71.49 9 T
68.77 T
66.06
63.35 W w T
i
60.63 E E
57.92
55.21
52.49 9
m
49.78 E
47.07 T
44.35 T c
41.64 9
38.93 T £
36.21 9 E
33.50
30.79 9 F
1
28.07 W
25.36 T E T
*2.65 ■ 9
19.93 W 9 9 t1 9 9 E
17.22 E 1 E E
14.51 T ____ T
11.79 E £ T
9.06 T
6.37 ITT
3.65 T T
f » 1
______
1----------- 1
126*532 173*053 219.577 266.100 312.622 359.145 405.668 452.190 498,713 545.235 591.758
IV-19
INSTITUTE OF GAS T E C H N 0 L 0 G Y
1/80 61003
Crewe-Simon Correlation
Sleder-Tace Correlation
Exoerimental I'sing Direct Heat Flux
108.73
Apparent Film Heat Transfer Coefficient, Btu/ft - F-hr
102.58
100.53
86.19
73.90
71.85
59.56
51.37
39.08
30.88
1?6«S32 173.054 219.577 266.100 31?.622 359.165 405.666 462.190 498.713 545.235 591.7S8
IV-20
INSTITUTE OF GAS T E C H N 0 L O G Y
1/80 61003
The usual method of thermodynamic analysis has been to use the First
Law of thermodynamics to calculate the thermal efficiency. However, the
thermal efficiency is not always a rational parameter for describing energy
transformation processes. The problems in this approach arise because
different materials and states of these materials can, at the same enthalpy
level, contain different amounts of available energy (availability).
Combined First and Second Law analyses are more comprehensive in showing
that some availability is always consumed in inherently irreversible energy
transformation processes even if they are carried out adiabatically. The
procedures for estimating this consumption of availability are outlined in
this section.
a. Concept of Availability
H = enthalpy
T = temperature of the reference environment
S = entropy.
y. = mole fraction ofcomponent i in the fluid
y = chemical potential of component i in the reference environment.
where H and S are, respectively, the enthalpy and the entropy of the
o o
substance after complete equilibration with the reference environment.
IV-21
INSTITUTE O F GAS TECHNOLOGY
1/80 61003
b. Reference State
The choice of the reference state is arbitrary if our interest is limited
to the changes in availability of materials as a result of physical and
chemical processing. However, if we are also interested in estimating the
amount of availability lost with the process effluents, it is convenient to
choose the actual environment (into which the process effluents are rejected)
1-3 4
as the reference environment. Gaggioli et al. and Singh et al. have
used such a reference environment (Table IV.3-1) to analyze coal gasification
processes. The other choice of reference state, which is shown in Table IV.3-1
and attributed to Sussman,^’^ is based on products of combustion in their
2. Gaggiololi, R. A. and Petit, P. J., "Use the Second Law, First," Chem.
Tech. 7, 496-506 (August 1977).
IV-2 2
Gas Inase
Partial Pressures, atm*
N2 0.7649 1
°2 0.2035 1
CO, 0.0003 1
h2o 0.0313
S0„ 1
1.0000
* 1 atm = 0.101325 MP
a
IV-2 3
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61003
Singh et al. has shown that the choice of the reference environment or
the standard state, leads to the same results when it is used according to its
definition.
c. Availability Calculations
All of the availabilities calculated in this section are based on the
reference environment defined in Table IV.3-1. For convenience, the thermo
dynamic properties are generally estimated for gaseous mixtures at
Tq = 298.15 K and Pq = 0.101325 MPa (1 atm) and then corrected for changes
in temperature, pressure, and state of molecular aggregation using
2 3
standard thermodynamic procedures. The properties of gaseous mixtures at
Tq and P^ can be computed by the following relationships:
H = £ IV.3-5
where —
and
X B±
Species
kJ/mol kJ/mol
Ammonia 383.33 337.25
Benzene 3303.68 3300.75
Biphenyl (C12H10) 6337.61 6386.92
Carbon Dioxide 0 20.11
Carbon Monoxide 283.15 275.41
Nitrogen 0 0.69
Oxygen 0 3.95
IV-2 5
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(1 + n/4 - m/2 + q)
+ 2.4789 In
,P/2
C0„ 'N„
where y , y , and y are the mole fractions of 0_, C0_, and N0 in the
reference environment. The heating values of coals, chars, and tars are
represented by Equation IV.3-7 with a standard deviation of approximately 500
kJg \ which is nearly 2% of the heating values of these materials. The
enthalpy and availability of moisture and ash are negligible at Tq and Po>
IV-2 6
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d. Applications
The advanced steam cycle power plant with atmospheric fluidized beds
(AFB), as conceptualized by the General Electric Company/Bechtel for EGAS,
The enthalpy and availability flow rates for the numbered streams in
Figure IV.3-1 are given in Table IV.3-3. Stream number 1 is the fuel,
Illinois No. 6 coal with a higher heating value of 10788 Btu/lb. The coal
IV-2 7
institute of gas technology
1/80
z
</t
FKKD-WATFR PRFHFATKRS
CONDFNSFRS AND
COOLING TOWFRS
o
GENERATORS
>
</>
61003
o
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2 0 0 59 15 Air
19 0 0 — — Ash
IV-2 9
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contains 3.9% sulfur; 83% of which must be captured to meet the environ
mental emission limit of 1.2 Ib/MM Btu (0.52 kg/GJ) of fuel heat release.
The two types of efficiency parameters have nearly the same values for the
overall system. However, this is not true for the various types of equipment
used in the system. Thermal and availability efficiencies for these are
given in Table IV.3-4. This table also includes heat losses and availa
bility consumptions expressed as percentage of the total input with coal.
The total heat loss of 64.22% is the complement of the thermal efficiency
of 35.78%; the same relationship holds between the availability consumption
and the availability efficiency.
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1145.5 + 992. 4
X 100 - 63.25%
2322.0 + 244.0 + 780.0 + 34.2
The 50 MW associated with the stack gas is a loss, not a useful output,
and therefore is not included in the numerator of the above calculation.
The above availability efficiency is different from another parameter -
availability "effectiveness" - which is the availability transferred to
the working fluid (steam) expressed as a percentage of the total input.
The availability "effectiveness" of the AFB furnace system is:
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The turbines and the generators all have high thermal and availability
efficiencies. The significant difference between the two efficiency
parameters for the low pressure turbine again is due to the decrease in
the availability to enthalpy ratio of steam as it approaches the satura
tion condition. In the high and the intermediate pressure turbines the
steam is at a higher degree of superheat. The enthalpy loss in the feed
preheaters is all due to the auxiliary power input; the availability
efficiency also reflects the availability consumed when the heat is trans
ferred from the various exhaust steam streams to the condensate stream
number 13. The condensers and the cooling towers lose essentially all
the heat and availability to the environment. It is noteworthy, however,
that the heat loss from these units is nearly half of the total heat input
with coal, whereas the availability consumption is less than 5%, since the
streams flowing into the condensers have a high heat content, but this
heat is not very useful for doing work.
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the cooling towers is quite small, even though the availability efficiency
is extremely low. The major consumption of availability occurs in the
furnace; an increase in the availability efficiency of the furnace would
probably be more fruitful in improving the overall performance of this
power generation system. In order to establish the relationship between
the furnace effectiveness and the availability efficiency of the overall
plant, detailed thermodynamic analyses, based on the 1st and 2nd Laws of
thermodynamics, have also been carried out for the following six (6)
IV-3 3
Cool Dolomite
Steam
Solids Handling
Reheat
Spent Solids
Handling Condenser
Economizers
Stacks
60s Turbines
The open cycle gas turbine combined cycle with air-cooling and an
integrated low-Btu gasifier is shown in simplified form in Figure IV.3-3.
The gas turbines operate at a pressure ratio of 12 to 1 and a firing
temperature (at the inlet to the first stage buckets) of 2400°F. Advanced
air-cooling schemes are utilized for turbine cooling and employ extraction
air from the gas turbine compressor. Four gas turbines are utilized in the
power plant concept. The exhaust gas from the turbine, still at temperatures
in excess of 1100°F, enters an HRGS where steam is produced for an 1800 psi/
950oF/950°F steam bottoming cycle. The fuel supply for the cycle is from
an integrated low-Btu gasifier. Compressed air from the gas turbine com
pressor is increased in pressure in a steam-driven booster compressor. The
steam for this compressor drive is obtained by extraction from the steam
turbine. This high-pressure air, process water, and coal are fed to an
IV-34
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advanced fixed bed gasifier. The low steam-to-air ratio which is utilized
in this gasifier design permits the gasifier to produce sufficient steam in
the cooling jacket to permit the gasification process to be independent of
the HRSG or steam bottoming cycle. The H^S in the low-Btu gas is removed
in a low-temperature cleanup system before going to the gas turbine combustor
for firing.
Cool Process
fPi
Jw
Water
Process
Fixed Gas —Process Steam
Water
Bed Cleanup ; Cooling Water
Gasifiers System
Drive
Drive 1 Steam
Steam To
Stock Process
Steam
0
Heot Sy HD- G
Condenser
■ Cooling Recovery
‘Water Steam
Generators Condenser
&
-* Combustor
P 1
——a
Gas Turbines
The simplified cycle schematic for this system is shown in Figure IV.3-4.
The 2500°F gas-turbine inlet temperature is defined by Westinghouse to be
the temperature at the inlet to the first-stage vanes. The turbine is a
four-stage design.
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The blading in both the rotor and stator of all stages is cooled, except
for the last-stage rotor blades. The first stage is transpiration cooled;
the remaining stages are cooled by a combination of impingement-convection
cooling methods. Some of the cooling air is precooled in an air cooler that
evaporates gasifier feedwater.
COAL DOLOMITE
531,360 lb/hr 197,280 lb/hf
There are four HRSG units, one for each gas turbine. The deaerator-
evaporator raises steam that is used to heat the gasifier feedwater and to
deaerate the incoming feedwater. The intermediate-pressure evaporator
raises steam, part of which is used in the gasifier and the remainder is
further heated in the intermediate-pressure superheater and then mixed
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or "inducted" with the main cold reheat steam flow ahead of the reheater.
There is one closed feedwater heater, requiring a steam extraction from the
steam turbine. The temperature of the feedwater to the deaerator-evaporator
is 117°F, and the temperature of the water entering the intermediate-pressure
economizer is 260°F. The exhaust-gas temperature at the exit of the HRSG
is 287°F, which is the resulting stack temperature.
There are four HRSG units, one for each gas turbine, which recover the
exhaust energy from the gases to raise steam for a single steam turbine.
The HRSG design is essentially the same one used for the Westinghouse
IV-37
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FUEL
342,432 lb/hr
31 I* F
TO STACK
1000* F
GENERATOR
r HEAT-RECOVERY
STEAM GENERATOR TO COOLING
FUEL, TOWER
HIGH-PRESSURE
ECONOMIZER
INTERMEDIATE-PRESSURE
SUPERHEATER
COMBUSTOR
COMPRESSOR HIGH-PRESSURE
EVAPORATOR
HIGH-PRESSURE
GENERATOR TURBINE
BLOCKAGE AIR
Steam is also extracted from the steam turbine for one feedwater heater.
The temperature of the feedwater to the deaerator-evaporator is 172°F, and
the temperature of the water to the intermediate-pressure economizer is
296°F. The exhaust stack gas temperature from the HRSG's is 311°F .
IV-38
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The semiclean fuel is water washed and then passed through electrostatic
precipitators to remove harmful solids and alkali metal compounds. Magnesium
is also added to counter the effects of the vanadium in the fuel. The fuel
is heated to 300°F before injection into the gas turbines. The fuel flow
rate is 342,432 lb/hr and the power plant availability efficiency is 37.8%
overall coal pile to bus bar, and the "Combined Boiler" effectiveness is
42.7%.
Steam
Potassium
Cond.
and 1 Steam
Coal and ♦ Turbine
Steam
Dolomite
Boiler
Processing
Hot Gos
Steam
Condenser
Gas Turbine
Wet Coolinc
i Towers
IV-39
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There are four PFB modules to heat the potassium. Each module has six
main bed cells operating at 1750°F and one carbon burnup cell operating at
2000°F. The PFB operates at 10 atmospheres. The products of combustion
after cyclone and granular bed filter cleanup enter the expansion turbine
at 1700°F. The combustion products exiting from the turbine are cooled to
approximately 250°F in a feedwater heater which is integrated with the steam
bottoming cycle. The overall power plant availability efficiency was found
to be 43.5% and the "Combined Boiler Unit" effectiveness was 58.0%.
Helium Turbine
Helium
Helium Recuperator
Precooler
Helium/
Organic IT ""DrgomclurbinT-GefteroJor
Boiler
Organic Bottoming
Cycle Subsystem
Orgonic
Condenser
IV-40
e. Discussion
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z 00
©
Table IV. 3-5 SYSTEM EFFICIENCY COMPARISON
- Advanced Energy Conversion Cycles -
1. Advanced Steam Cycle-Atmospheric Fluidlzed-Bed 2,276 2,322 814.3 35.78 35.07 47.3 9,537
Boiler (3500 pslg/1000*F/1000*F)*(l)
2. Advanced Steam Cycle-Pressurized Fluldlzed-Bed 2,307 2,354 903.8 39.15 38.37 49.6 8,710
Boiler (3500 pslg/1000#F/1000*F)*(l)
o
3. Combined Open Gas-Steam Turbine Cycle with Integrated 1,477 1,507 585 39.6 38.82 45.5 8,615
Low Btu Gasifier (air cooled turbine with 2400*F
inlet temperature (2))*
IV-4 2
4. Combined Gas-Steam Turbine Cycle with Integrated Low 1,680 1,714 786 46.8 45.87 52.2 7,293
But Gasifier (air cooled turbine with 2500*F Inlet
temperature (2))*
► 5. Combined Gas-Steam Turbine Cycle Using Coal Derived 2,264 2,310 873.8 38.6 37.84 42.7 8,842
(semi-clean) Liquid Fuel (ceramic blades and vanes;
in
2500*F turbine inlet temperature (2))*
6. Potassium Topping/Steam Cycle-Pressurized Fluldlzed- 2,244.2 2,289.6 995.8 44.4 43.52 58.0 7,690
Bed Boiler (1400°F potassium inlet temperature)*
7. Closed Cycle Gas Turbine, Organic Bottoming- 1.191.9 1,216 475.7 39.9 39.11 56.8 8,550
Atmospherlc Fluldlzed-Bed Boiler (1850*F turbine
inlet temperature)*
m
n * Based on EGAS Phase 2 Systens; General Electric/Bechtel
** Based on EGAS Phase 2 Systens; Westlnghouse/C.T. Main
x (1) R & D Plants and Implementation Assessment not done for Steam Systems, Advanced Furnaces, or Gasifier
(2) At the First-Stage Status Inlet
z
o
O
o
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-<
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Systems
1. AFB/Advanced Steam Cycle
2. PFB/Advanced Steam Cycle
3. Combined Gas-Steam Turbine Cycle with LBtu-Gasifier (G.E.)
4. Combined Gas-Steam Turbine Cycle with LBtu-Gasifier (Westinghouse)
5. Combined Gas-Steam Turbine Using Coal Derived Liquid Fuel
6. Potassium Topping/Steam Cycle PFB
7. Closed Cycle Gas Turbine - He/F^-SS/AFB
IV-43
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IV-44
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IV.4. Attrition
a. Introduction
2. Gwyn, J. E., "The Particle Size Distribution Function and the Attrition
of Cracking Catalyst',' AIChE J, 15 (1) 35, 1969.
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2.5 inch diameter column., with Siderite and North Dakota lignite char, to
determine the effects of gas-jet velocity at the distributor, particle
size, size distribution and gas density, on the attrition in the fluid bed.
Changes in weight and size distribution of the bed were determined at
regular intervals. An attrition model has been developed to estimate the
rate of attrition and size distribution of the attrited material. This
9 D
model incorporates the effects of the shape factor ( s), particle size ( Pi),
gas density and gas velocity at the distribution orifice. The model includes
two parameters n and k (defined in equations IV.4-7 or IV.4-11) which are
independent of the operating conditions and are dependent only on the physical
properties of the materials. It also perdicts the observed high initial attrition
rate which is caused by the high initial roughness of the particle surface.
Thus, as attrition progresses, the particle size reduces, the roughnef-’
decreases and the sphericity of the particle increases.
In developing the model, it was assumed that fines are generated only
by particle-to-particle abrasion and that there was no direct breakage of
the particle into several fragments. This assumption is consistent with
that used by Gwyn (1969) as well as by Merrick and Highley (1974). The
IV-4 6
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**
(IV.4-1)
or Ri = K* > Si (IV.4-2)
Due to the good mixing in a fluidized bed, every unit mass of solids was
considered to have an equal chance of being exposed to the jet impingement.
The energy received per unit time, (dE/dt), can be expressed as —
.2
Pg Q ^V ^
dE = g ^ VJ
(IV.4-3)
dt 2 W
IV-4 7
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particle size Dp^, the excess surface area, S^, is expressed as:
2
DP
S,
'i = '7r/6 DPi^ pp5 ( <|)s li - TT
0 I__ D
■■ "P. ) (IV.4-4)
where - K = —
PP
where 4>s° and Dp^ are the original shape factor, and particle diameter,
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wr Wf i-lRi-l WfiRi
d
(IV.4-8)
dt
TT __ 3 77 « (dp/ - Dp^j)
A ^ r\
J PF 6 p
for i = 0, 1, 2,.... m — 1
where —
The rate of elutriation from the bed can be expressed by the following
equation:
m-1
dW wfiRi
- Z
dt (IV.4-9)
i=o
Rearranging Equation IV.4-8 and substituting the expression for dW/dt from
Equation IV.4-9 yields the following first-order differential equation:
m-1
/ Vl RKm-1. Dp
m
Ri DPi fi-l Ri-1 DP,
dt \ ^1 - Dp
m
3
DPi - DPi+l
3
+ E f
i=o A) Dp/l - Dp/
■(IV.4-10)
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The attrition model was then extended to account for the wide size
distribution of the feed material by modifying the method of accounting
for various particle sizes in the bed. The size distribution of the bed
material was described in terms of several mean particle diameters of Dpo
Dp^, Dp2» ...» Dpm_i» and Dpm. Dp0 is the largest particle size in the
initial bed material, and Dn is the largest particle size elutriated from
the bed. Dpm is not necessarily the smallest particle size in the initial
bed. The basic equations in the model remain the same as those reported
above. However, the following modifications are necessary to extend the
model to describe the attrition characteristics of feed material having a
wide size distribution.
PgQ(6Vj)' (1 - O [1 - (1 - Dp /D0<)1/n]
s 21:
R., = K (IV.4-11)
WD ♦ s° + d - O (1 l/n
Pi
W
for
Wf - WfJ.R..
d ii fj 13
dt (TT/6)Pp(DPi3 -DP3+1) (IV.4-13)
(tt/6)Dp p
i P
IV-50
Because the fines generated in the bed are continuously elutriated, the rate
of elutriation can be expressed by the following equation:
m-1 i m-1 Wf ,
dW m-1 (IV.4-14)
-Z Z Wf..R.. -- Z
1
dt , ij ij
T
i'so j-o (tt/6)i
o
-
I
)
Rearranging Equations IV.4-12 and IV.4-13 and substituting the expression
for dW/dt from Equation IV.4-14, give the following differential equations:
Hu
dt
£.,
1J
I
m-1 f
E
3=0
R
“-UJ --1.J
%-! _ Dpm
. .Dp RHDP1
D'>i3-D‘,i+1
+
m-1
l
i=D j=0
i
Z f..R..
iJ ij
\
(IV.4-15)
3
f. , .R. , .Dp.
i-l>3 1-1»3 i
“Pi3-!- Dpi3
and
f .R , .Dp 3 R..Dp,3
m-1 i
Hu. m-l.i m-l,i m _ ij i
+ Z Z f,.R..
(IV.4-16)
dt i=o j=o ij
at t = 0, W = Wq
IV-51 \
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where Wq Is the Initial bed weight and f^ is the weight fraction of particle
size Dp in the initial size distribution. Special caution should be taken
1 o
in setting the values of Wq and f. . If the initial bed contains particles
of size t)D or smaller, their amount should not be included in calculating
o
the initial bed weight (Wq) and f^ , because those particles will be elutriated
shortly after the start of the test.
two parameters 'n' and 'K' in the model calculated from the data are 20.0
and 1.15 X 10 ^ S^cm ^ for Siderite iron ore and 22.2 and 9.95 X 10 ^
S^cm for Husky lignite char, respectively. The third parameter, 6, was
evaluated by a least square fit between the measured and the predicted bed
weights over the entire span of the attrition tests. It was found that the
correction factor 'S' is a function of Reynolds number, as shown in Figure
IV.4-1. 'g' approaches unity at both low and high Reynolds numbers but
deviates from unity in the intermediate region. Figures IV.4-2 and IV.4-3
show comparisons of predicted and measured bed weights during attrition of
Husky char and Siderite ore. Tables IV.4-1 and IV.4-2 show comparisons
between the measured and predicted particle size distribution in the bed,
for Husky char and iron ore, respectively. It can be seen that very
satisfactory results were obtained from the model.
3) Conclusions
report.
IV-5 2
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IV-5 3
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z Table IV.4-2. COMPARISON BETWEEN THE MEASURED AND PREDICTED PARTICLE
</> SIZE DISTRIBUTION IN THE BED RESIDUE OF SIDERITE ORE
-i
c
Run No. _______________ AI-27
Attrition 0 ---- IB ZA Z4
Time, hr
Sample Feed Expt 1 Pred Exptl Pred Exptl Pred Exptl Pred
-80+100 11.8 15-9 15.8 15.9 15.2 15.8 14.9 14.4 14.5
-100+120 11.0 15.2 18.2 16.2 15.6 16.3 16.1 17.1 16.7
-120+140 10.2 7.5 8.4 8.9 8.1 10.3 9.2 11.0 10.4
>
-140+170 13.8 8.8 9.2 8.9 9.5 10.2 9.8 10.8 10.1
-170+200 7.0 6.7 6.4 7.6 6.6 8.7 6.9 12.7 8.1
-200+230 0.2 5.1 7.1 5.1 5.2 7.0 6.3 7.0 6.2
-230+270 — 0.03 — 0.02 — 0.05 — 0.04 —
-270+325 — 0.02 — 0.01 — 0.03 — 0.06 —
n Average Particle Size, D^, U** 153 143 136 139 135 131 134 124 133
x "k
Average particle size is assumed to be 40.5u.
z
o Surface-to-volume mean particle size Dp = l/E(x./d^).
61003
o
-<
Rev-^lds number, p„ d /y xlO
v o
08/1
0.7 0.8 0.9 1.0 1.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
in 1.2
1.0
C
0.8
CO.
an
u
o
F a c to r
u
o
0.6
nj
fu
0.2
m
0
n
0.7 0.8 0.9 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
X
C00I9
a
1/80 61003
t, hr
2 4 10 12 14 16 18 20 22 24
500 500
400 400
300 300
200 200
100 100
t ,hr
Figure IV.4-2. COMPARISON BETWEEN THE PREDICTED AND MEASURED BED WEIGHTS
DURING THE ATTRITION OF HUSKY LIGNITE CHAR
IV-5 6
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t, hr
0 2 4 6 8 10 12 14 16 18 20 22 24
600
500
400
300
60
200
100
24
Figure IV.4-3. COMPARISON BETWEEN THE PREDICTED AND MEASURED BED WEIGHTS
DURING THE ATTRITION OF SIDERITE IRON ORE
IV-5 7
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Nomenclature
Pgq Qv^t/W
E energy transferred by the gas jet per unit weight of the bed,
f. weight fraction of particle size, D
1 Pi
6 correction factor
f. weight fraction of particle size, D
i.
J j
S. surface area of the particle size Dp^, in excess of that for a sphere
i
of the same volume, an indication of the surface roughness
t time, s
3
gas density, g/cm
shape factor
IV-58
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B. Work Forecast
Comparison and evaluation on pressure drop correlations with experimental
results on standpipe operation In pack-bed regime will be performed next
quarter.
Runs 88-128 from the Solvent Refined Coal pilot plant in Wilsonville,
Alabama will be revised. These runs covered four types of coal including
Indiana V coal. The apparent heat transfer coefficients will be calculated
and an attempt to include the heat of vaporization into the calculation
will be done.
IV-59
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V. SUPPORTING PROCESSES
A. Work Accomplished
Information on hot gas cleanup and effluent gas stream cleanup processes
for coal conversion systems is being reviewed. More effort will be spent on
this area in the future.
B. Work Forecast
This task will emphasize acid gas scrubbing and hot gas cleanup. The
major processes will be described briefly and a simplified process flow
sheet will also be provided.
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VI-1
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VII. MATERIALS OF CONSTRUCTION
A. Work Accomplished
B. Work Forecast
VII-1
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VIII-1
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A. Work Accomplished
a. Introduction
This section will discuss the estimation of the cost of coal conversion
plants. It it not intended to be a comprehensive discussion of cost estima
tion. However, in order to present a reasonable discussion of some of the
problems involving cost estimation for coal conversion plants, we should give
some background on some of the basic aspects.
b. Types of Estimates
Cost estimates differ widely in the amount of time and effort required;
authors of published articles differ in the number of types of cost estimates;
12 3
one reference lists seven, another five, and a third three. The following
list of estimate types represents a compromise among the above, with suggested
approximate levels of accu>-scy.
1. Nichols, W. T., "Plant Cost Estimation," Ind. Eng. Chem. 43 No.10, 2295.
2. Bauman, H. C., "Fundamentals of Cost Engineering in the Chemical Industry,"
Reinhold .Pub. Corp., New York, 1964.
3. Mendel, 0., "Types of Estimates," A.A.C.E. Bulletin 16 No.4, August 1974.
IX-1
IX-2
COST, $10
COST, $10®
COST, $10®
ZOO 300 400 500 600 700 800.900 1000 2000 3000
IX-3
In order to avoid the time and expense in estimating all of these details,
the popular " factored estimate" has been widely used, where a detailed estimate
The most extensive published development of the factor method is the book
by K. M. Guthrie, Process Plant Estimating, Evaluation and Control. A pre
cursor of this book was published in 1969.^ The former develops the installa
tion factor as a module cost in which the factor is made up of material, labor,
and indirect elements.
An earlier publication by Hirsch and Glazier^" is based on statistical
IX-4
thus:
I = E [A(l + Fl + Fp + Fm)] + B + C
where:
I = battery-limits investment
E = indirect cost factor representing contractors' overhead and
profit, engineering supervision, and contingencies
A = estimated total cost of all battery-limits equipment on f.o.b.
basis, as carbon steel (excluding B)
F = cost factor for field labor
Ij
The •‘ndividual cost factors (F) are determined from relationships between costs
for specific equipment items and the total cost of all process equipment.
IX-5
o
H
U
<
Pm
point B represents a small plant operating at low pressure, with all carbon
steel equipment and point A, a large coal conversion or chemical plant at
hxgh pressure with large amounts of expensive alloys. A typical range of
factors represented would be from 1.5 to 5 (see Figure IX.1-3).
IX-6
Columns ond
Compressors
occumulators
Instruments
IX-7
Those working in the field of cost engineering will obtain cost infor
mation from various sources based on different dates. In the current era of
inflation it is essential that cost data separated by even only a few years
be brought to a common time basis. Cost indexes provide a way of doing this.
Such indexes are obviously not 100% accurate in allowing for price changes,
but they save much time and keep one from constantly bothering vendors to
obtain the latest equipment cost. Also, since a plant costs represent more
than just process equipment, an inflation index will account for changes in
total plant cost.
One should remember the limitations of cost indexes - the more general
an index the greater will be the chance of inaccuracy in following cost
changes in a given area. Inaccuracies of indexes doubtless increase as the
time span between known and adjusted costs increase. Some indexes follow
specific equipment and those should be more accurate than generalized
inflation indexes.
There are four published indexes that have been used in the process
industries that will be presented in this discussion:
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INSTITUTE 0 F GAS TECHNOLOGY
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This is published monthly in the Oil and Gas Journal. Table IX.1-1. is
a typical example. This index reflects the inflation in the prices of
materials and in wages of construction labor. It was developed in 1949 by
W. L. Nelson, who is well-known for his many publications on petroleum
refinery engineeringThe base year is 1946. It is composed of a 60% labor
component and 40% material component as shown below:
Component Percent
Iron and Steel 60 20
Building Materials 20 8 weighted %
Miscellaneous Equipment 20 12
100 40
Skilled Labor 65 30
weighted %
Common Labor 35 30
100 60
The labor cost percent is obtained from Engineering News Record. Also
given are individual indexes for pumps and compressors, electrical machinery,
internal combustion engines, instruments, and heat exchangers. Miscellaneous
equipment is a composite of these specific equipment items. The inflation,
or refinery-construction cost index would be applied to an entire plant cost.
This index was conceived as an inflation-type index. It does not take into
account improvements in mechanical or process design, construction techniques,
o'>* plant size. Some allowance for productivity is present in the materials
component, since prices of these items reflect improvements (or losses) in
productivity. The weighted percentages for material items were revised in
1956 and for labor items in 1967.
Pumps, compressors, etc......... 165.5 222.5 346.9 575.0 619.5 613.6 622.9 668.6
Elactrical machinery ............. 160.0 189.5 220.2 301.8 323.1 320.0 342.1 345.1
Internal-comb, ancines ........... 150.5 183.4 238.3 376.9 412.7 405.1 4423 446.4
Instruments ........................... 1S4.6 214.8 338.0 484.1 518.7 512.3 538.4 538.4
Neat exchanters .................... 171.7 183.6 313.7 454.0 496.0 475.8 5533 554.0
Misc. equip, average ............. 160.7 198.8 ai.4 438.3 474.1 465.4 507.8 510.5
Materials component ............. 174.6 205.9 292.3 471.3 516.7 511.1 565.1 565.7
Labor component 183.3 258.8 5853 774.1 124.1 807.2 851.1 855.3
Nelson Refinery
11 Index 179.8 237.6 468.0 653.0 701.1 688.8 736.7 739.5
Fuel cost ............................... 86.5 100.9 186.8 430.5 422.4 418.8 523.4 568.6
Labor cost ............................. 90.9 93.9 102.9 149.6 169.6 170.3 197.7 193.4
Wages ............................... 88.7 123.9 2213 3463 388.6 383.6 439.8 427.7
Productivity ........................ 97.1 131.8 214.9 231.4 229.4 2253 222.5 221.1
Invest, maint, etc................... 92.0 121.7 193.0 263.6 280.7 276.6 292.3t 293.4
Chemical costs ...................... 85.7 96.7 117.3 184.4 191.8 191.1 205.3 209.9
Nelson operating indexes
Refinery ............................. 88.7 103.7 125.7 2283 2433 241.3 269.3t 272.6
Process units* .................... 88.4 103.6 168.0 287.8 297.0 294.5 34431 359.7
*Add separate index(es) for chemicals, if any are used. tRevised. See current
Quarterly Costimating, first issue, months of January, April, July, and October.
These indexes are published in the first issue of each month. They are compiled by
Gerald L Farrar, Journal Contributing Editor.
Charts of the indexes are published each year in a late January issue. Indexes of
selected 4761 items of equipment and materials are also published on the Costimating
page in the first issue of the months of January, April, July, and October.
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INSTITUTE O F CAS TECHNOLOGY
Table IX.1-2 CHEMICAL ENGINEERING COST INDEXES
CPI output ifutex (1967 ■ 100) ....................... Oct. ’79-l88.0tPI Sept. ’79-197.9(9) Oct. '79-182.3
CPI value of output, billion $......................... Sspr. ‘79-494. UP) Aug. ’7^485.9(9) Sept. '78-408.1
CPI operating rata. %................................ Sept '79-96.5 Aug. ’79-97.0 Sept. '78-86.0
Construction cost index 11913 " 100)................... Nov. 8. '79-3130 3 Nov. 1, ’79-3129 6 Nov. 9, ’78-2861 7
New orders, chemical process equipment (1967 * 100)...... Aug. ’79-236 July ’79-220 Aug. '76-205
Producer prices, industrial chemicals (1967 - 100)........ Oct. '79-284.2 Sept. '79-278.9 Oct. '78-228 1
Index of industrial activity (1967 - 100)................. Nov. 3.’79-150.7 Oct. 27, '79-151,0 Nov. 4. '78-147.1
Hourly eerninp index, chemicals 6 allied products <1967 - 100) 3rd Q. ‘79-246.3 2nd Q. '79-241.2 3rd a '79-228 1
Productivity index, chemicals 9 allied products (1967 • 100) .. 3rd a‘7^ 795.5 2nd Q.’7^ 193.7 3rd 0. '78-187.4
italicized numbers in this table reflect new calculation procedures for
data series from the Federal Reserve Board end the Dept, of Commerce
CPIo p*it)noleiK 11 967 - 1 ooi CPIoutputvol lie (Bi lio i$i CPI opsMXit*"flI«its» if •reant)
210 500 . . 100 .
J fin 1 l
200 J
1979 X 1 471M
1<*0 A 78
7 f
If 7! f
180 ^ 440
170 — 19 78 aon r «n
160 aoo
1978
I
ISO 380 40
c I i 9e ’ j. X 4 i i r > 4 i * > ?
A C 3
aE a »i 2 3 E ,I 2 a a
! <> ' 2j
SOURCES CPi output indea, Ptdeiei Reserve Board. McOrew-Hilt Oept. of Economics. Once index, industrial activity. McGraw-Hill Dept, of Economics; eompment cost mdei.
CPi value of output. U.S. Dept ol Commerce. Bur«*u of Census, McGraw-Hill Dept, of Eco compiled quarterly by Marshall and Swift. Los Angelas, for 47 different industries tsee
nomics. CPl operating rate. Federal Reserve Board. McGraw-Hill Dept, of Economics (see Chem. fng.. Nov 1947. pp. 124-6. for method of obtaining MBS numbers and May 6. 1978
Cfcem. fftf.. Apr 10.1967. pp. 197-198 foi details on these lirst three economic indicators), for MAS indexes since 19S6I
construction cost indea, 4yv orders for chemical process equipment, chemical wholesale P ■ preliminary R * revised
IX-11
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back to 1947. The four major components of the C. E. plant cost Index, with
the percentage weight factor for each are:
Component Percent
Equipment, machinery and supports 61
Erection and installation labor 22
Buildings, materials and labor 7
Engineering and supervision manpower 10
100
The major components are equipment, machinery and supports (61%), which are
composed of the following percentages.
Component Percent
Fabricated equipment 37
Process machinery 14
Pipe, valves, and fittings 20
Process instruments and controls 7
Pumps and compressors 7
Electrical equipment and materials 5
Structural supports, insulation, and paint 10
100
Process machinery includes items usually bought off the shelf rather
than custom fabricated, and usually requiring a power source and mechanical
drive equipment.
equals years since base. In recent years productivity has not been increasing
at 2.5%/year and has shown periods of no increase and even decrease, so the
index may have a slight downward bias for recent years. Current productivity
improvement is below this percentage.
This index was begin in 1932 with 1926 as the base year. It is based
on labor categories and on installed cost of materials plus a few fabricated
units. Heat exchanges and compressors are not included. Although called an
equipment cost index, it does cover complete plants, except buildings, in
eight process industries plus four related industries. This is also published
in Chemical Engineering (see TableIX.1-2).
The ENR Construction Cost Index was started in 1921. The base year is
1913. It is composed of four items:
• 6 lbs of cement
In 1938 the ENR building cost index was introduced which has the same material
items but substitutes 68.38 hours of skilled labor for the common labor.
There is no process equipment and no correction for labor productivity. As
is obvious, this index is oriented toward basic construction costs and has
no valid application in reflecting costs of process plants. Although we see
reference to this in published articles, it is better suited to civil engi
neering type work and is not recommended for coal conversion
plants.
During the hyper-inflation that occurred in 1973-74, these indexes did not
keep up with the inflation. In such periods one must resort to more infor
mation from vendors and contractors.
The above indexes may be used to update costs for individual equipment
items and for total plants by increasing the cost of an item in proportion
to the index change. The Chemical Engineering Plant Cost and Nelson Inflation
Indexes are widely used for updating plant costs. A conservative approach
is to take an average of these two plus the Marshall-Swift Index.
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During the period 1966 through 1975 the index (1946-100) rose from 103
to 152, or 48%, while the inflation index rose from 265 to 595, or 225%.
Where there is improvement in the unit cost of a given type of plant, due
to the productivity factors given above, such cost indexes may be very useful.
Nelson^- stated in 1968 that the cost of refineries (per bbl) rose only 3.6%
from 1946 while the composite effect of inflation of labor and materials
increased by 2.8 times. Examples of other actual, or true cost, indexes
covering the period from 1946 to 1964 are given below:
---------- 1946 to 1966 ----------
Productivity Actual Cost Index
Increase (1946=100)
During the decade of the 1960's, when inflation was low, improvements
in productivity exerted a strong effect. In the 1970's, inflation rates
were very high and productivity improvements small. The application of such
low cost or productivity indexes to coal conversion plant costs is an unknown
area. Currently, we have to stay with inflation indexes in estimating the
costs of coal conversion plants.
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B. Work Forecast
IX-15
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I960 1962 1964 1966 1968 1970 1972 1974 1976 1978 I960 1982 1984
a Nelson
m\ Inflation
1960 - 100
I960 - 100
Engineering
Marshall;
News Record
: Swift +
Chemical
Engineering
Plant Cost
1970
IX-16
A. Work Accomplished
B. Work Forecast
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SPECIAL CONSULTANT
CONSULTANT
W. E. Lobo