Service Manual Biolis 30i

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Automated Clinical Analyzer

Service Manual
Ver.1.7
Manufactured by Tokyo Boeki Medisys Inc.
1-14-21, Higashitoyoda, Hino-shi, Tokyo 191-0052, Japan
Tel: (81)-42-587-7777

MT Promedt Consulting GmbH


Altenhofstr. 80, D-66386 St. Ingbert, Germany
Caution

・This analyzer system may cause unpredictable accident or injury, it if is improperly installed or
improperly operated. Therefore, please follow the instruction of operation manual strictly.

・Please read the 【Safety caution】 certainly, in advance. You should not do the following action,
without our approval beforehand.

・Modification for the analyzer

Addition of an attachment, supplied from the other maker than us.

・Self-repair or parts replacement

Self-adjustment of the points, assigned as qualified service engineer only.

・If you conflict the above, you may loose our assurance and maintenance agreement does not cover
the trouble.

・For the safety operation of the analyzer, it is necessary to do daily maintenance by yourself, but
also the inspection of the whole analyzer by a qualified service engineer, is necessary at the time of
consumable replacement or at the time of proper interval to keep smooth operation.

・For the accident or the trouble, without above inspection, we are not responsible.

・After analyzer installation has finished, if position movement, transfer, resale or abolition is
necessary, please let us know. If the above action has done without presence of qualified engineer,
we will not responsible for the accident or trouble after that.

・The maintenance function parts, which are necessary to keep analyzer function, will be stored for 7
years after the sales date. If you want to have these parts over 7 years, please consult to us within
storage period.

・The contents of this operation manual and software specification may change without notice.

・If you find any defects or mistakes in this manual, please let us know.

© Copyright 2016 Tokyo Boeki Medisys Inc.


Original Instructions

Registered trademark

【Windows】is a registered trademark of Microsoft USA.

CSA Standard

This product meets the requirements of CSA.


“This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, third edition,
including Amendment 1, or a later version of the same standard incorporating the same level of
testing requirements”
V1.7

Electromagnetic compatibility, emission, and immunity.

This analyzer system passes the following standard.


・IEC61326-1 : 2012
・FCC RULES AND REGULATIONS PART15 CLASS.A (ANST C634-2003)
Before the software installation, which is supplied from TOKYO BOEKI MEDISYS INC
(TMS), please read the following Software license agreement carefully. Software installation
to a computer is considered your agreement to the all items of Software license agreement. If
you find any objection, please let us know before installation.

Software license agreement

The purpose of this Software license agreement is to establish mutual agreement between
customer and TMS on license of the software which belongs to TMS.

1 The right to use


The word Software license agreement means the privilege to use the supplied software from
TMS.

2 License
2.1 TMS permits to the customer a privilege to use the software, supplied by TMS, under
the condition of Software license agreement, antimonopoly and non-transferring basis.
Note A privilege to use the consented software, means that the privilege to install the
supplied software on a computer, having recommended operating system, and run the
software on the computer.

2.2 All the privileges which are not included in Software license agreement are reserved
by TMS.

2.3 Any customer cannot do the following action such as: let a third party use the
consented software, disclose, takeout to the other countries by means of setting the
re-use rights and other methods.

3 Copyright
3.1 Copyright, trademark right, and intellectual property right related with consented
software and operation manual belong to TMS.

3.2 Any customer cannot do the following action, such as transfer, sublease, disclosure,
related to the consented software and operation manual, without written
permission of TMS in beforehand. No customer can set security interest.

3.3 Any customer cannot do the following action, such as partial collection,
modification, reverse engineering, reverse compile, reverse assemble for the
consented software. If a customer did the above and any trouble occurred on the
analyzer, based on the modification, TMS has no responsibility.

4 Reproduction prohibition
Any customer cannot copy the consented software, even though partly.

5 Guarantee and responsibility limit


5.1 TMS does not guarantee, no defect on consented software, and also we do not guarantee
that our analyzer system fits customer’s special needs, or useful for the needs.
V1.7

5.2 TMS has no responsibility on the loss of customer or the third party, caused by the
usage of consented software or related action. Also we have no responsibility on the
claims of a customer caused by the third party.

6 Forbidden items
Customer should not do the following action intentionally.
6.1 Transmitting harmful computer program, such as virus, to TMS or the third party.

6.2 The action violating the law and regulation.

6.3 The action inducing or promoting criminal acts and leading to criminal acts.

6.4 The action infringing copyright, trademark right, portrait right and other right and
profit of the third party.

6.5 The action of slander TMS or the third party and the action staining honor.

6.6 The action of publish or transmitting false information or information leading to


misunderstanding.

6.7 The action contrary to other public order and morals.

6.8 Other than the above items, any action which disturbs operation of TMS.

7 Effective period
7.1 This contract is active from the date of agreement, and active till failure of the contract,
by the procedure explained at the next article.

7.2 In spite of the above, the third article is active after the failure of the contract.

8 Cancellation of the agreement


8.1 If the customer violates this agreement, TMS can notice the cancellation of this
agreement without any notification. Other than that, TMS can demand on the loss,
caused by the violation.

8.2 The customer can cancel this agreement by the abandonment of the consented software.

9 The action after the agreement has over


When this agreement is cancelled based on the article 8, customer should abandon the
consented software and notify to TMS.

10 Conference
10.1 Regarding the subjects which are not covered by the agreement, customer and TMS
will discuss and reach to the conclusion by the basis of principle of good health.

10.2 If you have any question regarding the agreement, please contact to TMS by a
document.
Service Manual V1.7

A rule related to the service engineer training and qualification


Service engineer who handles inspection and maintenance, described in this service manual,
should have the qualification below, which is published by Tokyo Boeki Medisys Inc. certifying
that he has passed the training executed by Tokyo Boeki Medisys Inc.

Sample
Service Manual Contents

Contents
Caution
EC Declaration of Conformity
Software license agreement
A rule related to the service engineer training and qualification

Preface
Introduction..............................................................................................................................0-2
1. Expression of Warning and Notice ....................................................................................0-3
2. Safety Caution ・Caution in Operation............................................................................0-7
3. Warranty ......................................................................................................................... 0-10
4. Storage and Transportation Requirements ..................................................................... 0-12
5. Usage environment ......................................................................................................... 0-12
6. Installation and Servicing ............................................................................................... 0-13
7. Cleaning and disinfection procedure ............................................................................... 0-13
8. Position of the nameplate ................................................................................................ 0-13

Chapter1
[Specifications and structure of the System]
1.1. General Specifications ...................................................................................................1-3
1.2. Structure of the System .................................................................................................1-6
1.2.1. Over All Structure...................................................................................................1-6
1.2.2. Plan of the System Section .....................................................................................1-7
1.2.3. Rear view ................................................................................................................1-7
1.2.4. Left Side Elevation of the System ...........................................................................1-8
1.2.5. Right Side Elevation of the System ........................................................................1-9
1.2.6. Reservoirs ............................................................................................................. 1-10
1. Water Supply Reservoir (10L) .................................................................................. 1-10
2. Drainage reservoir (10L) .......................................................................................... 1-10
3. Alkaline and Acidic Cleaning Sol. Reservoir (3L) ..................................................... 1-11
4. Separate Collection Reservoir (5L) ........................................................................... 1-11
1.2.7. Personal computer ................................................................................................ 1-12
1.3. Panel composition ........................................................................................................ 1-13

Chapter2
[Functions and principles]
2.1 System overview ............................................................................................................2-3
2.1.1 System structure.....................................................................................................2-3
2.2 Principle of measurement ..............................................................................................2-4
2.2.1 Analysis flow chart .................................................................................................2-4

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2.2.2 Analysis process and optical measurement point ................................................... 2-5


2.2.3 Measurement process ............................................................................................. 2-6
2.2.4 ISE (Option) Principal of measurement and flow................................................... 2-7
2.3 Units and functions ....................................................................................................... 2-8
2.3.1 Plane of the main units .......................................................................................... 2-8
2.3.2 Sample tray ............................................................................................................ 2-8
2.3.3 Sampling transfer mechanism ............................................................................... 2-8
2.3.4 Reagent tray ........................................................................................................... 2-8
2.3.5 Reagent transfer mechanism ................................................................................. 2-9
2.3.6 Reaction tray and reaction cell ............................................................................... 2-9
2.3.7 Mixing unit............................................................................................................. 2-9
2.3.8 Cell washing station ........................................................................................... 2-10
2.3.9 Spectrophotometer and measurement method..................................................... 2-11
2.3.10 ISE Module (Option) ............................................................................................ 2-12
2.3.11 HbA1c Sample preparation .................................................................................. 2-13
2.3.12 Sample clot detection ........................................................................................... 2-14
2.3.13 Probe crash detection ........................................................................................... 2-15

Chapter3
[Explanations about Units]
3.1 Overview .......................................................................................................... 3-6
3.1.1 View when the top cover,top panel and front panel are removed ................... 3-7
3.1.2 View when the measurement base and attached unit are removed ............... 3-8
3.1.3 Unit layout of the reaction tray and main units ........................................... 3-9
3.2 Sampling ........................................................................................................ 3-10
3.2.1 Sample tray unit (STF) function ................................................................ 3-10
3.2.2 Sample tray unit (STF) configuration ........................................................ 3-10
1) Sample tray unit (STF) components........................................................... 3-10
2) Sampler unit (STF) parts .......................................................................... 3-11
3) Sample tray parts ..................................................................................... 3-12
4) Sample tray movement .............................................................................. 3-13
3.2.3 Sample tray unit (STF) fixing .................................................................... 3-14
3.2.4 Sample probe (STM) function .................................................................... 3-15
3.2.5 Sample probe (STM) configuration ............................................................ 3-15
1) Sample probe (STM) components ............................................................... 3-15
2) Sample probe (STM) parts ......................................................................... 3-16
3) Sample probe movement ........................................................................... 3-19
3.2.6 Sample probe (STM) fixing ........................................................................ 3-21
3.2.7 Caution when removing the liquid level PCB (LVLSPCB) .......................... 3-22
3.2.8 Clot sensor function .................................................................................. 3-23
1) Clot sensor parts ....................................................................................... 3-23
3.2.9 Sample pump unit (SP) function ................................................................ 3-24
3.2.10 Sample pump unit (SP) configuration ........................................................ 3-24
1) Sample pump unit(SP) component ............................................................. 3-24
2) Sample pump unit(SP) parts ..................................................................... 3-25

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Service Manual Contents

3.2.11 Sample pump (SP) unit fixing ................................................................... 3-27


3.2.12 Pump head assembly ................................................................................ 3-29
1) SP pump head W assembly ....................................................................... 3-30
2) SP2 pump head S assembly....................................................................... 3-31
3) Plunger fixing ........................................................................................... 3-32
3.3 Reagent ......................................................................................................... 3-33
3.3.1 Reagent tray (RGT) unit function .............................................................. 3-33
3.3.2 Reagent tray (RGT) unit configuration ...................................................... 3-33
1) Reagent tray (RGT) unit components ........................................................ 3-33
2) Reagent tray (RGT) unit parts .................................................................. 3-34
3) Reagent tray movement ............................................................................ 3-37
4) Temperature control of the reagent tray .................................................... 3-37
5) Reagent tray (for 36 Items) parts .............................................................. 3-38
6) Reagent tray (for 24 Items) parts .............................................................. 3-39
3.3.3 Reagent tray (RGT) unit assembly ............................................................ 3-40
1) Cooling plate assembly ............................................................................. 3-42
2) Peltier assembly ....................................................................................... 3-44
3.3.4 Reagent probe (RTM) unit function ........................................................... 3-45
3.3.5 Reagent probe (RTM) unit configuration ................................................... 3-45
1) Reagent probe (RTM) unit components ...................................................... 3-45
2) Reagent probe (RTM) unit parts ................................................................ 3-46
3) Reagent probe movement .......................................................................... 3-49
3.3.6 Reagent probe unit (RTM) fixing ............................................................... 3-51
3.3.7 Caution when removing the liquid level PCB (LVLS PCB) ......................... 3-52
3.3.8 Reagent pump (RP) unit function .............................................................. 3-53
3.3.9 Reagent pump (RP) unit configuration ...................................................... 3-53
1) Reagent pump (RP) unit component .......................................................... 3-53
2) Reagent pump (RP) unit parts .................................................................. 3-54
3.3.10 Reagent pump (RP) unit fixing .................................................................. 3-56
1) RP pump head assembly ........................................................................... 3-58
2) RP pump head W assembly ....................................................................... 3-59
3) RP 14 pump head assembly..................................................................... 3-60
4) Plunger fixing ........................................................................................... 3-61
3.4 Reaction ........................................................................................................ 3-62
3.4.1 Reaction tray (RCT) unit function ............................................................. 3-62
3.4.2 Reaction tray (RCT) unit configuration ..................................................... 3-62
1) Reaction tray(RCT) unit components ......................................................... 3-62
2) Reaction tray unit (RCT) parts .................................................................. 3-63
3) Reaction tray movement ........................................................................... 3-65
4) Temperature control of reaction tray ......................................................... 3-65
3.4.3 Reaction tray (RCT) fixing ........................................................................ 3-66
1) Procedure-1 .............................................................................................. 3-66
2) Procedure-2 .............................................................................................. 3-68
3.5 Mixing ........................................................................................................... 3-69
3.5.1 Mixing unit (MU) function ........................................................................ 3-69
3.5.2 Mixing unit (MU) configuration ................................................................ 3-69
1) Mixing unit (MU) component .................................................................... 3-69

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V1.7

2) Mixing unit (MU) parts ............................................................................. 3-70


3) Mixing unit movement .............................................................................. 3-72
3.5.3 Mixng unit (MU) fixing ............................................................................. 3-73
1) Mixnig base assembly ............................................................................... 3-75
3.5.4 Mixing pump (MP) unit function ............................................................... 3-76
3.5.5 Mixing pump (MP) unit configuration ........................................................ 3-76
1) Mixnig pump (MP) unit component ............................................................ 3-76
2) Mixing pump (MP) unit parts .................................................................... 3-77
3) Mixing pump movement ............................................................................ 3-78
3.5.6 Mixing pump (MP) unit fixing ................................................................... 3-79
3.6 Measurement ................................................................................................. 3-81
3.6.1 Spectrophotometer (SPM) function ............................................................ 3-81
3.6.2 Spectrophotometer (SPM) configuration .................................................... 3-81
1) Spectrophotometer (SPM) components ....................................................... 3-81
2) Spectrophotometer (SPM) parts ................................................................. 3-82
3) Lamp house parts ..................................................................................... 3-84
3.6.3 Spectrophotometer (SPM) fixing ................................................................ 3-86
1) Fixing procedure-1 .................................................................................... 3-86
2) Fixing procedure-2 .................................................................................... 3-88
3) Fixing procedure 3 .................................................................................... 3-89
4) Fixing procedure 4 (Lamp house cover assenmbly) ..................................... 3-90
3.6.1 Adjustment of optical axsis between the SPM ............................................ 3-91
3.7 Reaction cell washing ..................................................................................... 3-93
3.7.1 Cell washing station (CWS) unit function .................................................. 3-93
3.7.2 Cell washing station (CWS) unit configuration .......................................... 3-93
1) Cell washing station (CWS) unit component .............................................. 3-93
2) Cell washing station (CWS) unit parts ....................................................... 3-94
3) Cell washing station (CWS) unit movement ............................................... 3-96
3.7.3 Cell washing station (CWS) unit fixing ...................................................... 3-97
1) Supply tube fixing ..................................................................................... 3-99
2) Drain tube fixing..................................................................................... 3-100
3.7.4 Reaction cell washing pump (CWP) function ............................................ 3-101
3.7.5 Reaction cell washing pump (CWP) configuration .................................... 3-101
1) Reaction cell washing pump(CWP) component ......................................... 3-101
2) Cell washing pump (CWP) parts .............................................................. 3-102
3) Reaction cell washing pump movement .................................................... 3-104
3.7.6 Reaction cell washing pump (CWP) fixing ................................................ 3-105
1) Pump head assembly ............................................................................... 3-107
2) Fitting fixing .......................................................................................... 3-108
3.7.7 Washing solution pre-heater (WSH) function ........................................... 3-109
3.7.8 Washing solution pre-heater (WSH) configuration ................................... 3-109
1) Washing solution pre-heater (WSH) parts ................................................ 3-109
2) Washing solution pre-heater (WSH) temperature control ......................... 3-110
3.7.9 Washing pre-heater (WSH) unit fixing ..................................................... 3-111
3.7.10 Degasser function ................................................................................... 3-113
3.7.11 Degasser fixing ....................................................................................... 3-113
3.7.12 Probe washing pump (PWP) unit function................................................ 3-115

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3.7.13 Probe washing pump (PWP) unit configuration ........................................ 3-115


1) Probe washing pump (PWP) unit component ............................................ 3-115
2) Probe washing pump (PWP) unit parts ..................................................... 3-116
3) Probe washing pump (PWP) movement .................................................... 3-118
3.7.14 Probe washing pump (PWP) of removing and fixing .................................. 3-119
3.7.15 Pump head fixing ................................................................................... 3-121
1) Pump head assembly .............................................................................. 3-122
3.8 Supply and drain water ................................................................................ 3-124
3.8.1 Supply and drain pump (DP-1, DP-2) unit function ................................. 3-124
3.8.2 Supply and drain pump (DP-1, DP-2) unit configuration .......................... 3-124
1) Supply and drain pump (DP-1, DP-2) parts ............................................. 3-124
2) Supply and drain pump (DP-1, DP-2) unit movement .............................. 3-125
3.8.3 Supply and drain pump (DP-1、 DP-2) fixing ........................................... 3-126
3.9 ISE Unit ...................................................................................................... 3-128
3.9.1 ISE unit tubing ...................................................................................... 3-128
3.9.2 ISE unit fixing ........................................................................................ 3-129
1) Position of the sample pot and sample probe. .......................................... 3-129
3.9.3 ISE correction procedure by the ISE CRS ................................................ 3-130
3.9.4 Confirmation of the CRS correction. ........................................................ 3-131

Chapter4
[Power supply unit・Control PCB]
4.1 Power supply unit ....................................................................................... 4-4
4.1.1 Location ................................................................................................. 4-4
4.1.2 Function................................................................................................. 4-4
4.1.3 Using of the uninterruptible power supply device .................................... 4-6
4.2 Fuse ............................................................................................................ 4-7
4.2.1 Location and number .............................................................................. 4-7
4.2.2 Fuse list ................................................................................................. 4-7
4.3 Control PCBs and errors .............................................................................. 4-8
4.4 JID PCB( CAB PCB1) ....................................................................... 4-10
4.4.1 JID PCB Outside view .......................................................................... 4-10
4.4.2 JID PCB Location ................................................................................. 4-10
4.4.3 JID PCB Fucntion ................................................................................ 4-11
4.4.4 When breaking down of this board. ....................................................... 4-11
4.4.5 When doubt the failure of this board. .................................................... 4-11
4.4.6 Action after replacement ...................................................................... 4-13
4.5 DCHT PCB( CAB PCB2) ................................................................... 4-14
4.5.1 DCHT PCB Outside view ...................................................................... 4-14
4.5.2 DCHT PCB Location ............................................................................. 4-14
4.5.3 DCHT PCB Function ............................................................................ 4-15
4.5.4 When breaking down of this board. ....................................................... 4-15
4.5.5 When doubt the failure of this board. .................................................... 4-15
4.5.6 Action after replacement ...................................................................... 4-17

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V1.7

4.6 IODRV PCB( CAB PCB3) ..................................................................... 4-18


4.6.1 IODRV PCB Outside view ..................................................................... 4-18
4.6.2 IODRV PCB Location ............................................................................ 4-18
4.6.3 IODRV PCB Function ........................................................................... 4-19
4.6.4 When breaking down of this board ........................................................ 4-19
4.6.5 When doubt the failure of this board ..................................................... 4-20
4.6.6 Action after replacement ....................................................................... 4-20
4.7 CPSIF PCB( CAB PCB4) ...................................................................... 4-21
4.7.1 CPSIF PCB Outside view ...................................................................... 4-21
4.7.2 CPSIF PCB Location ............................................................................. 4-21
4.7.3 CPSIF PCB Function ............................................................................ 4-22
4.7.4 When breaking down of this board ........................................................ 4-22
4.7.5 When doubt the failure of this board ..................................................... 4-23
4.7.6 Action after replacement ....................................................................... 4-24
4.8 ACRY PCB Function( CAB PCB5) ........................................................ 4-26
4.8.1 ACRY PCB Outside view ....................................................................... 4-26
4.8.2 ACRY PCB Location .............................................................................. 4-26
4.8.3 ACRY PCB Function ............................................................................. 4-27
4.8.4 When breaking down of this board ........................................................ 4-27
4.8.5 When doubt the failure of this board ..................................................... 4-27
4.9 GDRV PCB( CAB PCB7, 8, 9) ............................................................... 4-28
4.9.1 GDRV PCB Outside view ...................................................................... 4-28
4.9.2 GDRV PCB Location ............................................................................. 4-28
4.9.3 GDRV PCB Function ............................................................................. 4-29
4.9.4 When breaking down of this board ........................................................ 4-29
4.9.5 When doubt the failure of this board. .................................................... 4-29
4.10 CLS PCB ................................................................................................... 4-30
4.10.1 CLS PCB Outside view ......................................................................... 4-30
4.10.2 CLS PCB Location ................................................................................ 4-30
4.10.3 CLS PCB Function ................................................................................ 4-31
4.10.4 When breaking down of this board ........................................................ 4-31
4.10.5 When doubt the failure of this board ..................................................... 4-31
4.10.6 Action after replacement ....................................................................... 4-32
4.11 TRS PCB ................................................................................................... 4-33
4.11.1 TRS PCB Outside view ......................................................................... 4-33
4.11.2 TRS PCB Location ................................................................................ 4-33
4.11.3 TRS PCB Function ................................................................................ 4-34
4.11.4 When breaking down of this board ........................................................ 4-34
4.11.5 When doubt the failure of this board. .................................................... 4-34
4.12 LVLS PCB (Liqud level sensor PCB) ........................................................... 4-35
4.12.1 LVLS PCB Outside view ........................................................................ 4-35
4.12.2 LVLS PCB Location .............................................................................. 4-35
4.12.3 LVLS PCB Function .............................................................................. 4-35
4.12.4 When breaking down of this board ........................................................ 4-35

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4.12.5 When doubt the failure of this board ..................................................... 4-36


4.13 RCT driver PCB( CAB PCB6) ................................................................. 4-37
4.13.1 RCT driver PCB Outside view............................................................... 4-37
4.13.2 RCT driver PCB Location ..................................................................... 4-37
4.13.3 RCT driver PCB function ...................................................................... 4-38
4.13.4 When breaking down of this board ........................................................ 4-38
4.13.5 When doubt the failure of this board ..................................................... 4-38
4.13.6 Action after replacement ...................................................................... 4-39

Chapter5
[FPGA version up]
5.1 Instruction of the FPGA ................................................................................... 5-3
5.1.1 Requirement of the FPGA version up .......................................................... 5-3
5.1.2 Writing file to the FPGA ............................................................................. 5-3
5.2 Confirmation of the FPGA version .................................................................... 5-4
5.2.1 PC operation screen – Version information screen ....................................... 5-4
5.3 FPGA version up procedure .............................................................................. 5-5

Chapter6
[Confirmation of liquid level signal]
6.1 Confirmation of liquid level signal .................................................................... 6-3
6.1.1 Requirement of noise level check................................................................. 6-3
6.1.2 Display of the noise level screen and explanation ........................................ 6-3
6.1.3 Noise level confirmation procedure ............................................................. 6-6

Chapter7
[Liquid level sensor error and signal log]
7.1 Liquid level sensor error ................................................................................. 7-3
7.1.1 Kinds of liquid level sensor error ................................................................ 7-3
7.1.2 Liquid level sensor error list and cause ....................................................... 7-3
7.2 Signal log of liquid level detection ................................................................... 7-4
7.2.1 How to use the log data? ............................................................................. 7-4
7.2.2 Log data retention period ............................................................................ 7-4
7.2.3 Confirmation of log data ............................................................................. 7-4
7.3 Level Log tool ................................................................................................. 7-6
7.3.1 Level Log tool information .......................................................................... 7-6
7.3.2 Level Log tool screen and log graph ............................................................ 7-6
1) Data search and contents ............................................................................ 7-6
2) Mode1 (During the probe is going down) Log graph information. ................. 7-8
3) Mode2 (During the probe is aspirating) Log data information. ..................... 7-9
7.3.3 Probe stop movement on the normal condition........................................... 7-11
7.3.4 Cause of the probe stop failure .................................................................. 7-12
7.3.5 Probe crash detection................................................................................ 7-12
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7.4 Setting of the liquid level detection and delay ................................................ 7-13
7.4.1 Default setting .......................................................................................... 7-13
7.4.2 Level log tool screen・ Mode1 Sensitivity and delay setting ........................ 7-15
7.4.3 Review of the Liquid level detection for sensitivity and delay ..................... 7-18

Chapter8
[Clot detection log and parameter value]
8.1 Clot detection log............................ 8-エラー ! ブックマークが定義されていません。
8.1.1 How to use the log data? .......... 8-エラー ! ブックマークが定義されていません。
8.1.2 Log data retention period ......... 8-エラー ! ブックマークが定義されていません。
8.1.3 Confirmation of log data ........... 8-エラー ! ブックマークが定義されていません。
8.2 Clot Log Viewer .............................. 8-エラー ! ブックマークが定義されていません。
8.2.1 Clot Log Viewer information ..... 8-エラー ! ブックマークが定義されていません。
8.2.2 Clot Log screen and log data graph8- エラー ! ブックマークが定義されていませ
ん。
1) Data search and display information.8- エラー ! ブックマークが定義されていま
せん。
2) Log data graph information when aspirating the “SP2 PULL”.8- エラー ! ブック
マークが定義されていません。
8.2.3 Clot error display during the analyzer operation8- エラー ! ブックマークが定 義
されていません。
8.3 How to confirm the clot sensor movement?8-エラー ! ブックマークが定義されていま
せん。
8.4 Clot sensor movement check ........... 8-エラー ! ブックマークが定義されていません。
8.4.1 Sample .................................... 8-エラー ! ブックマークが定義されていません。
8.4.2 Preparation.............................. 8-エラー ! ブックマークが定義されていません。
8.4.3 Testing procedure ..................... 8-エラー ! ブックマークが定義されていません。
8.5 Review of the clot sensor parameter 8-エラー ! ブックマークが定義されていません。
8.6 Clot sensor setting.......................... 8-エラー ! ブックマークが定義されていません。
8.7 Clot sensor parameter default value 8-エラー ! ブックマークが定義されていません。
8.8 Clot parameter value setting .......... 8-エラー ! ブックマークが定義されていません。

Chapter9
[Tools]
9.1 Kind of tools ..................................................................................................... 9-3
9.2 List creation for doctor and section name .......................................................... 9-4
9.3 Display of test count ......................................................................................... 9-6
9.4 Operator level and password setting ................................................................. 9-7
9.5 Volume range setting........................................................................................ 9-9
9.6 Error Sounds Setting ...................................................................................... 9-10
9.6.1 Error Sounds Setting screen ..................................................................... 9-11
1) Filter .......................................................................................................... 9-12
2) Search ......................................................................................................... 9-12
9.6.2 Error Sounds Regsiteration ...................................................................... 9-13
1) [New]_ New Sound Registration Window ..................................................... 9-14
C-8
Service Manual Contents

2) [Edit]_Sound editing screen ........................................................................ 9-15

Chapter10
[Backup and restoration]
10.1 TOOL FOR DATABASE BACKUP ....................................................................... 10-3

10.1.1 Database that can acquire data ................................................................ 10-3


10.1.2 Backup file storage location and file name................................................ 10-3
10.2 Back up tool( For user screen/ service screen) ............................................. 10-4
10.2.1 User backup tool ...................................................................................... 10-4
1) Startup procedure of backup tool for user. ................................................... 10-4
2) Screen information for user. ........................................................................ 10-5
10.2.2 Service backup tool .................................................................................. 10-6
1) Startup procedure of backup tool for service. ............................................... 10-6
2) Backup tool for service screen ..................................................................... 10-7
10.3 Database Backup and restoration .................................................................. 10-8
10.3.1 Database backup procedure ..................................................................... 10-8
10.3.2 Database restoration procedure ............................................................. 10-10
10.4 Location change of storage file ..................................................................... 10-12
10.5 Log backup .................................................................................................. 10-14
10.5.1 Types of log that can be acquired and output location of log file .............. 10-14
10.5.2 Saving log backup data .......................................................................... 10-14

Chapter11
[Various change, setting and confirmation]
11.1 Changing of IP address .................................................................................. 11-3
11.1.1 Changing of IP address on the CPSIF PCB.............................................. 11-3
11.1.2 Changing of IP address on the JID PCB ................................................. 11-11
11.2 Barcode reader adjustment ........................................................................... 11-18
11.2.1 Confirmation of the barcode reading ...................................................... 11-18
11.2.2 Adjustment of the reagent barcode reader .............................................. 11-20
11.2.3 Adjustment of the sample barcode reader ............................................... 11-21
11.3 Adjustment of the cup sensor ........................................................................ 11-22
11.3.1 Confirmation of the cup sensor reading .................................................. 11-22
11.3.2 Confirmation of the outer cup sensor position ........................................ 11-24
11.3.3 Adjustment of the outer cup sensor ........................................................ 11-24
11.3.4 Confirmation of the inner cup sensor position ........................................ 11-25
11.3.5 Adjustment of the inner cup sensor ........................................................ 11-25
11.4 Setting the maximum descent position of the sample probe when measuring sample
with cup on tube ........................................................................................... 11-26
11.4.1 Determination of the number of pulses .................................................. 11-26
11.4.2 Setting the number of pulses ................................................................. 11-27
11.4.3 Check the maximum descent position .................................................... 11-28

C-9
V1.7

11.5 Setting of Passing wash ................................................................................ 11-29

Appendix

Appendix 1. Periodic Check List ............................................................... Appendix 1


Appendix 2. Piping diagram ..................................................................... Appendix 2
Appendix 3. Fuse・Power supply .............................................................. Appendix 3
Appendix 4. Wiring diagram
Wiring diagram-CAB1 ....................................................................................... 1
Wiring diagram-CAB2 ....................................................................................... 2
Wiring diagram-CAB3 ....................................................................................... 3
Wiring diagram-STF1 ....................................................................................... 4
Wiring diagram-STF2 ....................................................................................... 5
Wiring diagram-STF3 ....................................................................................... 6
Wiring diagram-STM1 ...................................................................................... 7
Wiring diagram-STM2 ...................................................................................... 8
Wiring diagram-SP ........................................................................................... 9
Wiring diagram-RGT1 ...................................................................................... 10
Wiring diagram-RGT2 ...................................................................................... 11
Wiring diagram-RGT3 ...................................................................................... 12
Wiring diagram-RTM1 ..................................................................................... 13
Wiring diagram-RTM2 ..................................................................................... 14
Wiring diagram-RP .......................................................................................... 15
Wiring diagram-RCT1 ...................................................................................... 16
Wiring diagram-RCT2 ...................................................................................... 17
Wiring diagram-MU ......................................................................................... 18
Wiring diagram-MP1 ....................................................................................... 19
Wiring diagram-MP2 ....................................................................................... 20
Wiring diagram-CWS ....................................................................................... 21
Wiring diagram-CWP ....................................................................................... 22
Wiring diagram-WSH....................................................................................... 23
Wiring diagram-PWP ....................................................................................... 24
Wiring diagram-DP1 ........................................................................................ 25
Wiring diagram-DP2 ........................................................................................ 26

C-10
Service Manual Preface

Preface

Introduction..............................................................................................................................0-2
1. Expression of Warning and Notice ....................................................................................0-3
2. Safety Caution ・Caution in Operation............................................................................0-7
3. Warranty ......................................................................................................................... 0-10
4. Storage and Transportation Requirements ..................................................................... 0-12
5. Usage environment ......................................................................................................... 0-12
6. Installation and Servicing ............................................................................................... 0-13
7. Cleaning and disinfection procedure ............................................................................... 0-13
8. Position of the nameplate ................................................................................................ 0-13

0-1
V1.7

Introduction
This Automated Clinical Analyzer is an IVD medical equipment for indoor use and is
based on the colorimetric and turbid metric measurement.
Its main application is expected to be colorimetric measurement, clinical chemistry
testing, immuno-serological testing, hematological testing and urine testing in
hospitals, clinical laboratories and other research laboratories.

0-2
Service Manual Preface

1. Expression of Warning and Notice

In this manual, the items you have to be careful for safety are indicated by the following
levels.
If this mark is attached to the analyzer, read the corresponding caution of the operation
manual.

Classification of display

Caution :If ignored, the accident may cause personal injury or heavy damage on the
instrument.

Warning :If ignored, the accident may lead to death or heavy injury.

Note :Pay attention, additional explanation.

Description of the mark

:Biohazard.
There is the risk of your being infected.
In case of treating samples that may be hazardous or infectious, wear rubber
gloves not to touch directly.
Any spills on the skin should be washed off with a great volume of water and
sterilized.
And consult a physician if necessary.
Also any spills on the system should be wiped off and sterilized at once.

:This mark means electric shock if touched.

:This mark means laser light leakage. Do not see by naked eye.

:This mark means high temperature. Keep out from burn.

:This mark means do not touch with wet hand.

:This mark means electric ground is necessary.

:This mark means to protect eye, wear protective goggle.

:This mark means do not touch with naked hand.

0-3
V1.7

Explanation of caution and warning seal

The following seal are stuck on the analyzer body as warning.


Never remove these seals for safety protection.

1) Warning label of top cover

Revolution, vertical movement hazard


Some units rotate and move up and down.
Location: top cover

2) Right side cover;ISE unit, Water supply/drain panel

Revolution, vertical movement hazard


Some units rotate and move up and down.

Biohazard
If you operate the dangerous parts, please
wear glove.

3) Upper panel warning label

A
C

G
F
E

0-4
Service Manual Preface

A: Lamp house

High temperature hazard


Scald by high temperature
If you operate the parts, turn off the main
breaker of the machine and disconnect the
cable.
Location: Lamp house (Lamp)

B: CWS

Revolution, vertical movement hazard


Some units rotate and move up and down.

C: STM

Revolution, vertical movement hazard


Some units rotate and move up and down.
Location: STM, STM for ISE

D: RTM1, RTM2

Revolution, vertical movement hazard


Some units rotate and move up and down.
Location: RTM1, RTM2

E: Upper panel

Biohazard
If you operate the dangerous parts, please
wear glove.
Location: Sample tray, Reagent tray

0-5
V1.7

F: Reagent tray
Injury hazard
Never open this cover while
analyzer is in operation.
Only Access cover when green
tray replace light is on.

G: Sample tray
Injury hazard
Never open this cover while
analyzer is in operation.
Only Access cover when green
tray replace light is on.

0-6
Service Manual Preface

2. Safety Caution ・Caution in Operation

Warning
1) Electric shock prevention
When electrically charged, never open rear cover or covers of both
sides. It may cause electrical shock.

2) Usage
Mainly used for clinical chemistry electrolyte tests and
immuno-serological test of water soluble samples.
The system may not be proper to use for the purpose other than the
above.

Caution

1) Moving parts while operation


(1) Do not touch sample pipette, reagent pipette or washing mechanism
in operating.
(2) During the measurement, the analyzer will stop immediately if the
unit is not correct position under own check program.
(3) Two tray replace lamps are on the analyzer. When the lamp is off, do
not touch the sample and reagent tray. You might be injured.

2) Light from light source/Bar code reader LED class 1


Do not look at light source by naked eyes.
It might hurt your eyes.
Wearing safety goggles for ultra violet is recommended.

3) Sample handling
(1) Do not touch infectious or dangerous samples directly.
If the system is contaminated, please wipe out at once.
(2) Please make sure that no insoluble matter, such as fibrin, is in
sample. It may give improper results.

4) Waste liquid treatment


(1) Waste liquid should be treated properly under the related regulation.
It may cause pollution problem.
(2) About the concentration of poisonous chemicals in a reagent, please
ask the reagent maker.

0-7
V1.7

5) Accuracy of measured data


During the operation, please check the system condition by
measuring control samples.
Inaccurate test results may lead wrong diagnosis and improper
patient treatment.

6) Inflammable substance
Do not use inflammable substance around the system. It might cause
fire or explosion.

7) Warning mark
When warning or caution mark peeled off, contact our serviceman to
replace by a new one.

8) Specified manner
If the system is used in a manner not specified by the manufacturer,
the protection provided by the system may be impaired

9) Power plug
(1) Do not plug or unplug with the wet hands. It might cause electric
shock.
(2) Do not pull the cord when unplugging. It might cause electric shock.

10) Protective grounding


Use a 3-pin-plug whose ground terminal will be connected first and
be sure that the earth resistance of terminal is less than 100 ohm. It
avoids electric shock.

11) Installed and used in environmental conditions


Please observe the conditions listed in the Operation manual.

12) Moving or Rejection


When not using the system for a long period, or when moving or
rejecting the system, remove biohazards.

13) Limited operator


(1) The operation of system should be controlled by a person who had
training of an organization authorized by the distributor.
(2) If used for clinical testing, the operation should be controlled by a
medical doctor or a medical technologist.

14) Operation and maintenance


(1) During the operation and maintenance, please follow the instruction
and never touch the points besides designated.

0-8
Service Manual Preface

15) Treatment on reagents and others


(1) Reaction cuvette, sample cup and waste liquid line are not
sufficiently tolerant to organic solvents. Do not use solvents.
(2) Do not use sticky substance on sample probe, reagent probe or
reaction cuvette.
(3) Handling the reagents, which is supplied by reagent makers, please
keep the caution from the reagent maker.

16) Top cover


(1) Take care not to have your fingers pinched, when opening or closing
the top cover. You might be hurt.
(2) Do not put anything on the top cover. Liquid spilt into the air hole
might cause a malfunction.

17) Piping
In installation of the system and in feeding liquid or drainage, take
care not to bend or break piping.

18) Washing solution


Do not use other washing solution than the certified one for the
system. It might cause a malfunction.

19) Static electricity


Do not put a thing charged with static electricity on the system, nor
touch with hands charged with static electricity. It could cause a
malfunction of the system.

20) Emergency
For emergency stop, turn off main breaker at the left side panel.

21) Humidifier
Do not use a humidifier, an ultrasonic humidifier, or a hybrid type
humidifier.
It might cause white turbidity outside of the light passing part on
the reaction cell.

22) WEEE directives


(1) Do not throw away this instrument with wastes. This instrument
has to be thrown away as medical waste. Strictly follow laws and
regulations of your country when discarding the instrument.
(2) When discarding the instrument, please contact Tokyo Boeki
Medisys Ltd. or our distributor in your country.
(3) Please cooperate with recycling to follow a global environment.
(4) The trash box mark in the right means the WEEE directives.

0-9
V1.7

3. Warranty

1) Warranty period
Twelve months after the installation date or fourteen months from shipment date
from Japan, whichever comes earlier.

2) Warranty and remedy


- We warrant that, during the warranty period, the analyzer operates in accordance
with our standard technical specifications (failure to operate is called as “Defect”).
- When a Defect is found and your written claim fully describing the details of the
same is accepted by the end of the warranty period, we will, at our expense and sole
option, provide either of the following remedies:
(a) to supply and ship replacement parts on a FCA basis that are deemed necessary for
repair of the analyzer; or
(b) to repair and ship back the analyzer on a FCA basis, when the analyzer is brought
to the designated place at your expense.
-The above warranty and remedy are exclusive and in lieu of any other warranties
and remedies, whether in contract, tort or otherwise.
We will in no event held liable for consequential, incidental or special damages
such as loss of revenue, data and information, even if we have been notified or
aware of the possibility of such damages.

3) Warranty disclaimer
- We will not be responsible for any defect or nonconformance, including all losses,
costs and damages incidental to them, when any one or more of the following applies.
In this section, the word “analyzer” includes its consumables and spare parts.

1. Unauthorized removal, displacement or transportation of the analyzer


after installation of the same;
2. Use of the analyzer under improper installation;
3. Unauthorized disassembly, modification or repair of than analyzer;
4. A damage or nonconformance caused by a natural disaster such as fires,
earthquakes and lightning;
5. When the computer used with the analyzer is installed with any unauthorized
program or is connected to any unauthorized network (including the
Internet);
6. Inappropriate storage or maintenance of the analyzer;
7. Incorrect operation of the analyzer;
8. Use of the analyzer under improper operating conditions
(including use under the atmosphere containing corrosive gas)
9. Use of unauthorized consumables or spare parts for the analyzer;
10. Normal wear and tear of the analyzer;
11. Incompatibility of the analyzer with other products (including that with

0-10
Service Manual Preface

reagents);
12. A defect or nonconformance that you found or could have found at the time
of receipt of the analyzer such as loss of or apparent damage to the analyzer
and that you failed to promptly notify to us in writing;
13. Minor defect or nonconformance that does not affect operation, function
and performance of the analyzer; and
Any other defect or nonconformance that is not attributable to us.

-The warrantees of consumables and spare parts of the analyzer are to be


accordance with its manufacturer's warranty.

- In case any defect or nonconformance is found in the analyzer, both you and
we will, at its own costs respectively, cooperate to promptly determine the
cause of the same, whereby you will, upon our request, provide us with
information in writing that is necessary to verify such cause.

- If we perform any remedy for a defect or nonconformance of the analyzer,


such as repair and replacement of the analyzer and payment of compensation
money (including offer of price discount), and subsequently it is found that
anyone of the events contained in the foregoing (3) applies and that we are
not responsible for such defect or nonconformance, then you will, within
fourteen days after receipt of our invoice, reimburse us with all the costs we
have incurred
associated with the remedy (including costs associated with the investigation
and dispatch of our personnel) and refund the full amount of the
compensation money we have paid to you. Delay in reimbursement or refund
is subject to the five percent monthly compound overdue interest or the
maximum interest permitted by applicable laws from the due date till paid in
full.

0-11
V1.7

4. Storage and Transportation Requirements

1) Indoor.
2) No direct sunlight.
3) No dust.
4) Ambient temperature should be 1 ~ 45 Celsius degrees.
5) Ambient humidity should be 10 ~ 85% (no condensation).
6) No dropping.
7) No throwing down.
8) No upper load.
9) Transport condition is marked on the box. Follow the written instruction on a label.
10) Transportation and the movement of the equipment should be done by a trained service
engineer.

5. Usage environment

1) No dust, good ventilation.


2) No direct sun light.
3) The gradient of the table should be less than 5mm/m.
4) The table should be able to support over 100kgf/m2
5) Room temperature range is 15∼30℃, and deviation during test is ±2℃.
6) Room humidity should be 35 ~ 80 %RH, and no condensation.
7) Small vibration
8) Voltage:AC100V/115V/220V/230V (± 10%)
9) Install away from high frequency electromagnetic wave emitting equipment (such as
centrifuge, electric discharge), preferably not in the same room.
10) Earth resistance of ground terminal should be less than 100 ohm.
11) Power supply capacity should be over 600VA.
12) No Multi-outlet extension code.
13) Please do not use the power supply cord except the following rating ;
Rating In AC 100V/115V ... 125V 7A or more
In AC 220V/230V ... 250V 3.5A or more
14) Outlet that insert to securely back.
15) The system should be installed at altitude less than 2000 meters.
16) Keep the space around the system for taking out the power cord in an emergency, for
good ventilation and for maintenance, as the following. Also keep the space of at least
100 cm over the system. (At the minimum)

0-12
Service Manual Preface

6. Installation and Servicing

1) Installation
Installation and checking of deliveries or transport condition will be performed by our
serviceman.
Prepare a receptacle with earth terminal (3 terminals) and be sure the earth resistance
of terminal is less than 100 ohm.
When moving the system, consult our serviceman.
2) Servicing
Come in contact with us about servicing.

7. Cleaning and disinfection procedure

When you do the maintenance operation, wear protective globes, mask and glasses to
avoid the infection.
Wipe out the panels by dry cloth or soaked in diluted neutral detergent.
Do not use organic solvent such as Thinner or Benzene which will affect the paint and
shape.
Disinfection
Wipe out the biohazard area (Example: sample probe) by 70% ethanol. Clean up by
de-ionized water after disinfection. If you use ethanol for sterilization, be careful
not to burn. Keep away fire source.

8. Position of the nameplate

The position of the table is as follows.

0-13
Service Manual Chapter 1

Chapter 1
Specifications and structure of the System

1.1. General Specifications .................................................................................................. 1-3


1.2. Structure of the System ............................................................................................... 1-6
1.2.1. Over All Structure ................................................................................................. 1-6
1.2.2. Plan of the System Section.................................................................................... 1-7
1.2.3. Rear view ............................................................................................................... 1-7
1.2.4. Left Side Elevation of the System ......................................................................... 1-8
1.2.5. Right Side Elevation of the System ...................................................................... 1-9
1.2.6. Reservoirs .............................................................................................................1-10
1. Water Supply Reservoir (10L) .................................................................................1-10
2. Drainage reservoir (10L) .........................................................................................1-10
3. Alkaline and Acidic Cleaning Sol. Reservoir (3L) ................................................... 1-11
4. Separate Collection Reservoir (5L) .......................................................................... 1-11
1.2.7. Personal computer................................................................................................1-12
1.3. Panel composition .......................................................................................................1-13

1-1
V1.7

1-2
Service Manual Chapter 1

1.1. General Specifications

Item Contents

Discrete, Single line random access, multi-tests


Method
analysis
Test items on board 36 items (24 items Option)+ ISE 3 items
270 tests/hr.
Throughput ・MAX 450tests/hr. (in case of loading ISE)
・90 test/hr. (HbA1c Item Only)
End point method, Rate method
Analysis method
ISE
Linear, Factor, Non-linear (Logit-log, Spline,
Calibration curve
Exponential, Polynomial)
About 10 min.
Reaction time
(1st react. about 5 min+ 2nd react. about 5 min.)
Tray mode Software tray
Patient sample tray : Tray No. 1 - 50
Tray kind Calibration tray : C1 – C6
QC sample tray : Q1 – Q3
Serum, Plasma, Blood cell ,Urine, Dialysate, CSF
Contents of test
(ISE not available for CFS and Blood cell)
Container Sample cup, Primary tube (5mL, 7mL, 10mL)
Patient sample 1 -30 (Outside)
Standard sample 1 - 45
Blank sample 1 - 45
For serum sample: 2
ISE standard For urine sample: 2
Sample
Sampler For dialysis : 1
Patient sample tray, Calibration
QC sample : tray ( Inside) ; 31 - 45
QC sample tray; 1 - 45
Washing 3
ISE washing 1
Dispensation
2.0 – 25 L (0.1 L steps)
volume
0.5,6,10,20,30,40,50,60,70,80,90,100 times
(When dilution ratio is set 0.5, the sample volume is used
Dilution ratio
two times. Set the sample volume less than 12.5uL and
the total reaction volume less than 400uL.)

1-3
V1.7

Item Contents

Dispensation R1 140-300 L (1 L steps)


volume R2 20 -260 L (1 L steps)
Number of 36 items R1,R2 ;36position
bottles on board 24 items (Option) R1,R2; 24 position
Reagent Reagents are cooled at 5 – 15 Celsius degrees.
Storage The reagent cooling becomes room temperature minus
13℃ when the room temperature is over 25℃
36 item ; Single R1;40mL,Double R1; 25mL, R2;13mL
Bottle volume
(24item;Single R1 60mL, Double R1;40mL,R2;20mL)
Mixing method 2 rooms air pressure mixing (without a stirrer)
Temperature
Direct block heating
control
Reaction
37±0.1Celsius degrees
temperature
Reaction
Material Plastics
tray
Optical path length 8 mm
Reaction cuvette
Number of cuvette 60 pieces (semi-disposable)
Reaction volume 140 – 400 micro-liter
Optical
Cuvette direct measurement
absorption
Fixed 13wavelengths
Wavelengths 340,380,405,450,480,505,546,570,600,660,700,750,
800nm
Spector
photometer Light detector Silicon photo-diode
Wavelength
±1.5nm
accuracy
Linearity range 0 - 2.5 Abs.
Light source Halogen lamp
Calculation Calculation based on user’s formula
between item Correlation factor
Reaction curve monitor
Monitor function Data review
User
Run-monitor
interface
Westgard algorithms
Quality control
Within day, day to day
Data storage
Based on the PC specification
capacity
Instrument PC:LAN(TCP/IP)
System interface
PC LIS:LAN(TCP/IP)(HL7 Ver2.5standard)
Equipment Class Class Ⅰ

1-4
Service Manual Chapter 1

Item Contents
Over voltage Category Category Ⅱ
Pollution Degree Pollution Degree 2
Power supply AC100V/115V/ 220V/230 V ±10 %
Frequency 50/60 Hz
Electric consumption 600 VA
Grounding Resistive less than 100 ohm
15 – 30 Celsius degrees
Ambient temperature
(During operation Plus-minus 2 Celsius degrees/hour)
Ambient humidity 35 – 80%RH (No condensation)
Water consumption
About 3.8L/hour
(Electric conductivity < 1 µS/cm)
Detergent consumption
About 230mL/hour
(Alkaline, Acidic)
Dimension (system) 800 (W) ×670 (D) ×555 (H) mm
Weight Approx. 95kg

Electrodes Na, K, Cl and Reference electrode.


Serum , Plasma, Urine and Dialysis
Urine are used as sample, measure with a
Specimen
dedicated Dil solution at 6 times Dil (no automatic
Dil Function).
Serum ,Plasma and Dialysis 60 micro-liter
Sample volume :
Diluted urine (Use sextuple
Measurement 120 micro-liter
diluted sample by urine diluent)

ISE Serum, Plasma and dialysis 37 seconds


Analysis time
(Option) Diluted urine 45 seconds
Serum Calibrator A, Calibrator B
Calibrator Urine Calibrator 1 for urine, Calibrator 2 for urine
Dialysis Dialysis calibrator D
Sample volume : Serum, Plasma and Dialysis 120 micro-liter
Calibration Diluted urine 240 micro-liter
Use Calibrator 1:400 µL/time
For automatic purge ・While Main power supply is ON:Once every 2 hours
・While System power supply is ON:Once every 30 min.

1-5
V1.7

1.2. Structure of the System

The instrument is consisted with sampler (sample tray), sampling mechanism,


reagent tray, reagent transfer mechanism, reaction tray (with reaction cell), mixing
unit, reaction cell washing station and spectrophotometer.

1.2.1. Over All Structure

A
B A:Instrument
B:Personal computer
C
C:ISE drainage reservoir
D:Tanks

<Top view>

B A:Instrument
C B:Personal computer
C:ISE drainage reservoir
D
D:Tanks
E:Separate collection reservoir
F:Drainage reservoir
G:Water reservoir
H,I:Cleaning solution reservoir
E F G H I ・Alkaline detergent
・Acidic detergent
<System front view>

*Both Acidic and Alkaline Cleaning Solution Reservoirs must be set the same level of the instrument or below
the instrument.
*Separate Collection Reservoir, Drainage Reservoir and Water Reservoir must be set below the instrument
level

1-6
Service Manual Chapter 1

1.2.2. Plan of the System Section

A:Sample tray
F B:Sample probe
H G
C:Reagent tray
D:Reagent probe
E:Reaction tray
B F:Mixing
E G:Cuvette washing station
H:Lamp house

C A
D

The plan when the top cover is removed

1.2.3. Rear view

I:Nameplate
J K J,K,L:Fan

Rear panel (Top)


Rear panel (lower)
L
I

Rear view

1-7
V1.7

1.2.4. Left Side Elevation of the System

Left Side

A: Main power switch panel


B: LAN
Connect to the PC
C: Main power switch
I ON
The reagent cooler is working
OFF
All the functions stop
D: Main Fuse
Time lag fuse (AC250V 6.3A)
C: AC power supply
A. Main power switch
panel

1-8
Service Manual Chapter 1

1.2.5. Right Side Elevation of the System

A: ISE module (Inside the door)


B: Water supply/drain panel

B
A

Right Side

C D E F G B: Water supply/drain panel


Upper : Cable line (SW-1 ~5 )
Connect each sensor cables
Lower : Piping line
Connect each tubes

C:Drainage reservoir
Water supply/drain panel SW-1, WASTE-1
D:Separate collection reservoir (option)
SW-2, WASTE-2
E:Water reservoir
SW-3, WATER
F:Alkaline cleaning solution reservoir
SW-4, ALKALIN
G:Acidic cleaning solution reservoir
SW-5, ASID

1-9
V1.7

1.2.6. Reservoirs

Separate Collection Reservoir, Drainage Reservoir and Water Reservoir must be set
below the instrument level.
Both Acidic and Alkaline Cleaning Solution Reservoirs must be set the same level
of the instrument or below the instrument.

1. Water Supply Reservoir (10L)

A:Tube(blue)
B:Cable
C:Float switch
D:Filter
E:To water supply/drain panel,
"WATER"
F:To water supply/ drain panel,
"SW-3"
Water Supply Reservoir

1) Please use ion-exchange water. (Electric conductivity < 1 micro S/cm)


2) Pure water line filter has to be replaced periodically.
3) If residual amount is less than a certain amount, an alarm is given.

2. Drainage reservoir (10L)

A:Cable
B:Float switch
C:To water supply/drain panel,
“WASTE-1” (2 ports)
D:To water supply]/drain panel,
“SW-1”

Drainage reservoir

1) If the content exceeds a certain level, an alarm is given.

1-10
Service Manual Chapter 1

3. Alkaline and Acidic Cleaning Sol. Reservoir (3L)

ALKALIN: Use 2% diluted solution of Washing Solution Alkaline.


ACID: Use 1% diluted solution of Washing Solution Acid.

D
E

A C A:Cable
B:Float switch
C:Tube (thin)
D:To water supply/drain panel
“ALKALIN” or “ACID”
B E:To water supply/drain panel
“ALKALIN-“SW-4”
“ACID “SW - 5”
Alkaline Cleaning Sol. Reservoir
Acidic Cleaning Sol. Reservoir

1) Please use exclusive dilute alkaline cleaning solution (or acid cleaning
solution )
Alkaline=Dilute to 2% for use, Acid=Dilute to 1% for use.
2) Filter has to be replaced periodically.
3) If residual amount is less than a certain amount, an alarm is given.

4. Separate Collection Reservoir (5L)

A:Cable
B:Float switch
C:To water supply/drain panel,
“WASTE-2”
D:To water supply/drain panel,
“SW-2”
Separate Collection Reservoir

1) If residual amount is less than a certain amount, an alarm is given.

1-11
V1.7

1.2.7. Personal computer

By the personal computer to be used, it depends on the placement of each terminal.


The personal computer instruction manual well we read, should be connected with
the device.
In addition, the handling on the PC alone, please refer to the PC instruction manual
for operations.
To find out actual ports to be used, please refer to the operation manual of your PC.
* Please use the PC that complies with IEC60950.

・PC specification (Recommendation)


Model All in one PC
OS Windows 10 64bit
CPU Intel Core i5/i7
Memory 8GB
Chip set Not specified
Storage 500GB Hard disk
Video chip Not specified
Video ram Not specified
Display resolution WXGA++ (1600x900) above
Display
Multi touch compatible
Speaker Yes
LAN Wired

・LAN cable specification (Recommendation)


Standard CAT5e (Category 5e) above

1-12
Service Manual Chapter 1

1.3. Panel composition

Top cover

Gas damper

Cell washing station

Reagent probe

Sample probe
Reagent tray
Sample tray

The plane when top cover is opened

1 Bottom chassis 5 Top cover


2 Top chassis 6 Front Panel
3 Assay based 7 Left side panel
4 Top panel(front and back) 8 Right side panel

1-13
V1.7

Back cover 2

Back cover 1
Rear panel (lower)

Rear view

The panels are composed as follows. The panel removes by next steps.

1) Front Panel
The front panel is fixed by front center fixing screw of top panel and 3 Duracon
Catchs.
After loosen fixing screws, pull and remove the panel to front side.

2) Top panel (front and back)


The top panel is fixed by front 5 screws and rear side 7 screws.
Front panel
(1) After removing front panel, remove upper fixing screws (2 parts).
(2) Turn to backward the top chassis, and remove rear 2 fixing screws of left and
right (2 parts)
(3) Remove the upper fixing screw of top panel.
Rear panel
Remove the 7 fixing screws of top panel (7 parts).

3) Right side panel


The right side panel is fixed by upper and lower screws and two Duracon Catchs.
(1) Open top cover, and remove two fixing screws.
(2) Half-open the ISE door.
(3) Loose the fixing screw of front panel back right side, and remove it.

4) Left side panel


The panel is fixed by upper and lower screws and two Duracon Catchs.
(1) Open top cover, and remove two fixing screws.
(2) Loose the back left side fixing screw of the front panel, and remove it.

5) Back cover 1, 2 (upper part)


There are two panels of rear upper part. Left side panel is1 and right side is 2.
Back cover 1
The panel fixed by nine screws (9 parts).
The three screws are shared with panel 2.

1-14
Service Manual Chapter 1

Back cover 2
The panel fixed by eight screws (8 parts).
The three screws are shared withpanel1.

6) Rear panel (lower part)


The panel fixed by ten screws (10 parts). Remove the fixing screws, and remove
the panel.

1-15
Service Manual Chapter 2

Chapter 2
Functions and principles

2.1 System overview ............................................................................................................2-3


2.1.1 System structure.....................................................................................................2-3
2.2 Principle of measurement ..............................................................................................2-4
2.2.1 Analysis flow chart .................................................................................................2-4
2.2.2 Analysis process and optical measurement point ...................................................2-5
2.2.3 Measurement process .............................................................................................2-6
2.2.4 ISE (Option) Principal of measurement and flow ...................................................2-7
2.3 Units and functions .......................................................................................................2-8
2.3.1 Plane of the main units ...........................................................................................2-8
2.3.2 Sample tray ............................................................................................................2-8
2.3.3 Sampling transfer mechanism ................................................................................2-8
2.3.4 Reagent tray ...........................................................................................................2-8
2.3.5 Reagent transfer mechanism ..................................................................................2-9
2.3.6 Reaction tray and reaction cell ...............................................................................2-9
2.3.7 Mixing unit .............................................................................................................2-9
2.3.8 Cell washing station............................................................................................ 2-10
2.3.9 Spectrophotometer and measurement method ..................................................... 2-11
2.3.10 ISE Module (Option) ............................................................................................. 2-12
2.3.11 HbA1c Sample preparation................................................................................... 2-13
2.3.12 Sample clot detection ............................................................................................ 2-14
2.3.13 Probe crash detection ............................................................................................ 2-15

2-1
V1.7

2-2
Service Manual Chapter 2

2.1 System overview

2.1.1 System structure

Sample pump
Mixing pump

Cell washing
pump
Reagent pump
A/D converter

Drainage pump
Probe washing
pump

INTERFACE

Printer

TUBE LINE
CABLE LINE

<PC>

2-3
V1.7

2.2 Principle of measurement

2.2.1 Analysis flow chart

START

REACTION CELL CLEANING

WATER BLANK 2.4 min

EVACUATION

R1 DISPENSATION
0.4 min
SAMPLE DISPENSATION

MIXING 2 STAGES

5 .1min
1ST Reaction

R2 DISPENSATION 10.6 min

MIXING 2 STAGES

5.1min

2ND Reaction

END OF MEASUREMENT

CUVETTE CLEANING 2.4min

AUTO-STOP

2-4
Service Manual Chapter 2

2.2.2 Analysis process and optical measurement point

1)Analysis process

(Read point 19, 37=about 9sec. 54=about 25sec, other=about 13sec.)

<Explanation>
S : Sample dispensation
R1 : R1 dispensation
R2 : R2 dispensation
M : Mixing

2)Optical Measurement Point

Cycle after start Function Optical measurement

6, 7, 8 Water blank measurement 1, 2 ,3


11 R1 dispensation 6
13 Sample dispensation 8
13, 14 Mixing (R1 + sample) 8,9
36 R2 dispensation 31
37, 38 Mixing (R2 + reaction solution) 32, 33
60 Reaction drainage aspiration 55
* For 1st regent only system, there is not R2 dispensation.

2-5
V1.7

2.2.3 Measurement process

1) Measurement of optical absorption


The optical absorption is measured every one cycle.
When the reaction tray rotates and the reaction cell passes
the optical measurement position, light absorption data are
measured.
2) Measurement flow
(1) When the start button is clicked, the cuvette washing unit starts
cleaning from the start cuvette.
・ Water blank is measured during cuvette cleaning.
・ These data are the basis of optical absorption (Absorption = 0)
to the following optical absorption measurement.
(2) The reagent tray rotates and transports the reagent bottle to the
reagent aspiration position.
(3) The R1 probe moves to the aspiration position, above the reagent
bottle, then moves down to aspirate the reagent.
(4) The R1 probe goes up and moves to R1 dispensation position and
waits for the cuvette coming to the dispensation position.
(5) The reaction tray rotates and moves to R1 dispensation position.
(6) R1 probe goes down into the reaction cell and dispenses the
reagent.
(7) The R1 probe goes up and moves to the probe washing pot and both
inside and outside are washed by de-ionized water there.
(8) The sample tray rotates and moves to sampling position.
(9) The sample probe goes to sample position and move down to
aspirate the sample.
(10) The sample probe moves above reaction cells.
(11) The reaction tray rotates and the R1 dispensed cell moves to sample
dispensation position.
(12) Sample probe goes down into the reaction cell and dispenses the
sample.
(13) The sample probe moves to the probe washing pot and both inside
and outside are washed with de-ionized water.
(14) The reaction tray rotates and the reaction cell of R1 and sample
moves to mixing position.
(15) The R1 and sample are mixed by air pressure of mixing unit.
・ This mixing is repeated in the next cycle, two times in total.
(16) After 5 minutes of sample dispensation, the reaction tray rotates and
the reaction cell of R1 and sample moves to R2 dispensation position.

2-6
Service Manual Chapter 2

(17) R2 is dispensed by R2 probe, which has the same function as R1


probe.
(18) The R2 probe goes up and moves to the probe washing pot and both
inside and outside are washed by de-ionized water there.
(19) The reaction tray rotates and the reaction cell (R1, sample, R2)
moves to mixing position.
(20) The R1, sample and R2 are mixed by air pressure of mixing unit.
・ This mixing is repeated in the next cycle, two times in total.
・ No mixing from (16) – (20) is done when using mono-reagent.
(21) After 10 minutes of sample dispensation, the reaction liquid in the
reaction cell is aspirated out and ends the measurement.
・ The measurement result is displayed in result screen.
(22) The used reaction cell is washed by reaction cell washing unit and
stop the movement automatically.
・ When continue the measurement, start the analysis from (1)

2.2.4 ISE (Option) Principal of measurement and flow

1) Principle of measurement
Ion selective electrode method (Direct method)

2) Measurement flow
When measuring the calibration, perform the calibrator aspiration and
dispensation twice. The electro-motive force (mV) of second time result is
adopted.
When measurement the urine, use urine diluted with the urine diluent
by six times.
(1) Cal-1 in the electrode unit is discharged.
(2) The sample tray rotates and moves to sampling position (sample cup or
primary tube).
(3) The sample probe goes to sample position and move down to
aspirate the sample.
(4) Sample probe goes up and move to sample pot position.
(5) Sample probe dispenses the sample into the sample pot.
(6) The sample probe moves to the probe washing pot and both inside
and outside are washed with washing solution.
When measuring the urine, the sample aspiration and dispensation
repeats twice.
(7) Sample is down to the electrode unit position. Electro-motive force of
sample is read.
(8) Sample in the electrodes unit is discharged.
(9) The sample pot and the electrode unit are washed with Cal-1.
(10) The electro-motive force of Cal-1 in the electrode unit is read.

2-7
V1.7

2.3 Units and functions

2.3.1 Plane of the main units

The system is composed sampler, sample transfer mechanism, reagent


tray, reagent transfer mechanism, and reaction tray, mixing units, cell
washing unit, and spectrophotometer and so on.

2.3.2 Sample tray

A sample tray holds cups and tubes.


Sampler rotates a sample tray and transfers samples to the sampling
position.

2.3.3 Sampling transfer mechanism

Sample probe aspirates the designated volume of a sample from


a sample cup/tube and STM carries sample probe to the cuvette
position and the sample is dispensed into a reaction cuvette.
The sample probe has a level sensor.

Sample probe is filled with washing water till tip.


When aspirating sample, the probe aspirate a small amount of air, and
then aspirates a little excess amount of sample, and dispenses designated
volume.
2.3.4 Reagent tray

When power is ON, these bottles are kept cooled.


Reagent tray holds reagent, diluent and cleaning solution bottles and
transfers them to the aspiration position.

2-8
Service Manual Chapter 2

2.3.5 Reagent transfer mechanism

Reagent probe aspirates the designated volume of reagent from a reagent bottle
and RTM carries the reagent probe to the cuvette position and the reagent is
dispensed into a reaction cuvette.
There are two reagent probes. R1 probe (for the 1st reagent) is at the washing
pot side and R2 probe (for the 2nd reagent) is at the opposite side, when
initialized.
Reagent probe has a level sensor.
A reagent pump is commonly used for R1 and R2.
Reagent probe is filled with washing water till tip.
When aspirating reagent, the probe aspirate a small amount of air, and
then aspirates a little excess amount of reagent, and dispenses designated
volume.

2.3.6 Reaction tray and reaction cell

Reaction cuvette
Holds reaction cells at 37Celsius degrees, and lets sample and reagent
react. Reaction cells are optical cells to measure light absorption.
Reaction cell direct optical measurement

2.3.7 Mixing unit

By applying reciprocal air pressure at one opening end of a cuvette, the


reaction liquid moves up and down, which causes good mixing.

Principle of mixing

2-9
V1.7

2.3.8 Cell washing station

Reaction cell washing mechanism


Perform reaction cell washing before start the measurement. The reaction
drainage after the test is removed and the cell is washed with cleaning
solution. The washing solutions are pre-heated.
1) Washing nozzle location

・For reaction drainage aspiration --------- 1 nozzle (Nozzle No.1 ○)


・For cleaning sol. Aspiration ---------------- 7 nozzles (Nozzles No.2,3,5~9 ○)
・For pure water aspiration ------------------ 2 nozzles (Nozzle No.10 ○)
・For residual water droplet removal ----- 2 nozzles (Nozzle No.11 )
・For cleaning solution dispensation------- 2 nozzles (Nozzles No.3, 5 )
・For pure water dispensation --------------- 5 nozzles (Nozzles No.2, 6 ~ 9 )
2) Cell washing process

2-10
Service Manual Chapter 2

2.3.9 Spectrophotometer and measurement method

Measures optical absorption of 13 wavelengths of pure water and reaction


liquid in cuvettes while the reaction tray rotating.

1) General view of optical system

2) Measurement method
(1) White light emitted from the light source lamp is converged to a light beam.
(2) The light goes through the reaction cuvette.
(3) Then leads to a concave grating, so called the rear diffraction
spectrophotometry.
(4) After the diffraction, light energy is measured by 13 individual photos
detectors in each designed wavelength.
(5) For the monochromatic measurement, the output of one detector is taken
out of 13, and for the bi-chromatic measurement, two outputs are taken.
(6) These output voltages are converted into digital data and logarithmic
transformed, which is linearly corresponds with concentration.

3) Measurement characteristic
When the reaction tray rotates and the reaction cell passes the
optical measurement position, light absorption data are measured.
The optical absorptions are measured all the cycle.

2-11
V1.7

2.3.10 ISE Module (Option)

ISE module is used for measurement of ion concentration (Na+, K+, Cl+) in
the sample.

ISE Module

ISE piping diagram

2-12
Service Manual Chapter 2

2.3.11 HbA1c Sample preparation

HbA 1 c sample preparation (Hemolysis) is performed automatically.

HbA1c sample preparation flow (Hemolysis)

① Set the centrifugalized tube on the sample tray. (Fig ①)


② Aspirates the red blood cell sample from the blood cell layer by sample
probe.(Fig. ②)
③ Reaction cell 1 (Sample preparation cell)
Dispense the lysing solution and blood cell sample. Prepare the hemolysis
sample by mixing.(Fig. ③)
④ Reaction cell 2
After reagent dispensation to reaction cell 2, aspirate the hemolysis
sample from reaction cell 1 and dispenses.
Continue the measurement. (Fig. ④)

① ② ③ ④
Sample probe Mixing Sample probe

Hemolysis

← →
Blood cell
Aspirates the red blood Hemolysis the red Aspirates the hemolysis
Centrifugal separate
cell sample and blood cell by mixing. sample and dispenses to
sample
dispenses to hemolysis cell 2.
cell l.

Tube Reaction cell 1 Reaction cell 2


(Preprocessing)

HbA1c sample preparation flow

2-13
V1.7

2.3.12 Sample clot detection

When the sample probe detects the clot by fibrin, perform the washing
automatically. The error flag “c” is attached to related result.

Solution flow after clot detection

(Sample probe)
Sample aspiration

Clot detection

*When the clot is detected for double


reagent Item, R2 is not dispensed.

(Automatic-cleaning)

Sample probe moves to the


trough and wash 2 times.

【Dissolve the clot】 【Clot is heavy】


Restart the measurement from Can’t continue the measurement
the next Item. 【Sampling stop】

【End of run】 【End of run】

Clean up the sample probe.


Rerun of the clot detected Item.
(Maintenance required)

Rerun of the clot detected Item.


※Refer to Operator’s Manual
Chapter 5, Maintenance.

2-14
Service Manual Chapter 2

2.3.13 Probe crash detection

When the probe detects the clash, the movement stops immediately to
protecting the probe.

1) The probe crash detection works when the probe is down.


When the crashed thing includes water or water drop attach on the
surface.
The probe down is stopped, measurement continues because of the
error is judged [liquid level, not error [crash error].
Confirm the reason of the crash, and remove it. Rerun the
measurement.

2) The crash detection of reagent probe has a height limit.


Collision detection is restricted depending on whether the crash
detection position is higher or lower than the cap height position of
the reagent bottle set in the reagent tray
When the probe crash with a bottle cap if the reagent bottle
cap attached, the crash is detected.
Level of detection Detection and movement

Crash detection is done.


- Emergency stop of measurement
Upper
protects the probe
The probe height level - Displays crash error.
from the bottle cap
which is set in reagent No crash detection is done.
tray. - The probe stops down, and protects t
Lower he probe.
- Continue the measurement.
- No displays crash error.

2-15
Service Manual Chapter 3

Chapter 3
Explanations about Units

3.1 Overview ........................................................................................................................3-6


3.1.1 View when the top cover,top panel and front panel are removed.............................3-7
3.1.2 View when the measurement base and attached unit are removed.........................3-8
3.1.3 Unit layout of the reaction tray and main units ......................................................3-9
3.2 Sampling ...................................................................................................................... 3-10
3.2.1 Sample tray unit (STF) function ............................................................................ 3-10
3.2.2 Sample tray unit (STF) configuration .................................................................... 3-10
1) Sample tray unit (STF) components ...................................................................... 3-10
2) Sampler unit (STF) parts....................................................................................... 3-11
3) Sample tray parts .................................................................................................. 3-12
4) Sample tray movement .......................................................................................... 3-13
3.2.3 Sample tray unit (STF) fixing ................................................................................ 3-14
3.2.4 Sample probe (STM) function ................................................................................ 3-15
3.2.5 Sample probe (STM) configuration ........................................................................ 3-15
1) Sample probe (STM) components .......................................................................... 3-15
2) Sample probe (STM) parts ..................................................................................... 3-16
3) Sample probe movement........................................................................................ 3-19
3.2.6 Sample probe (STM) fixing .................................................................................... 3-21
3.2.7 Caution when removing the liquid level PCB (LVLSPCB) .................................... 3-22
3.2.8 Clot sensor function ............................................................................................... 3-23
1) Clot sensor parts .................................................................................................... 3-23
3.2.9 Sample pump unit (SP) function............................................................................ 3-24
3.2.10 Sample pump unit (SP) configuration.................................................................... 3-24
1) Sample pump unit(SP) component ........................................................................ 3-24
2) Sample pump unit(SP) parts ................................................................................. 3-25
3.2.11 Sample pump (SP) unit fixing................................................................................ 3-27
3.2.12 Pump head assembly ............................................................................................. 3-29
1) SP pump head W assembly .................................................................................... 3-30
2) SP2 pump head S assembly ................................................................................... 3-31
3) Plunger fixing ........................................................................................................ 3-32
3.3 Reagent ........................................................................................................................ 3-33
3.3.1 Reagent tray (RGT) unit function .......................................................................... 3-33
3.3.2 Reagent tray (RGT) unit configuration .................................................................. 3-33
1) Reagent tray (RGT) unit components .................................................................... 3-33
2) Reagent tray (RGT) unit parts ............................................................................... 3-34
3) Reagent tray movement ......................................................................................... 3-37
4) Temperature control of the reagent tray ................................................................ 3-37
5) Reagent tray (for 36 Items) parts........................................................................... 3-38
6) Reagent tray (for 24 Items) parts........................................................................... 3-39
3.3.3 Reagent tray (RGT) unit assembly ........................................................................ 3-40

3-1
V1.7

1) Cooling plate assembly .......................................................................................... 3-42


2) Peltier assembly .................................................................................................... 3-44
3.3.4 Reagent probe (RTM) unit function....................................................................... 3-45
3.3.5 Reagent probe (RTM) unit configuration .............................................................. 3-45
1) Reagent probe (RTM) unit components ................................................................. 3-45
2) Reagent probe (RTM) unit parts ........................................................................... 3-46
3) Reagent probe movement ...................................................................................... 3-49
3.3.6 Reagent probe unit (RTM) fixing........................................................................... 3-51
3.3.7 Caution when removing the liquid level PCB (LVLS PCB) ................................... 3-52
3.3.8 Reagent pump (RP) unit function.......................................................................... 3-53
3.3.9 Reagent pump (RP) unit configuration ................................................................. 3-53
1) Reagent pump (RP) unit component ..................................................................... 3-53
2) Reagent pump (RP) unit parts .............................................................................. 3-54
3.3.10 Reagent pump (RP) unit fixing.............................................................................. 3-56
1) RP pump head assembly ....................................................................................... 3-58
2) RP pump head W assembly ................................................................................... 3-59
3) RP 14 pump head assembly ................................................................................ 3-60
4) Plunger fixing ........................................................................................................ 3-61
3.4 Reaction....................................................................................................................... 3-62
3.4.1 Reaction tray (RCT) unit function ......................................................................... 3-62
3.4.2 Reaction tray (RCT) unit configuration ................................................................. 3-62
1) Reaction tray(RCT) unit components .................................................................... 3-62
2) Reaction tray unit (RCT) parts.............................................................................. 3-63
3) Reaction tray movement ....................................................................................... 3-65
4) Temperature control of reaction tray ..................................................................... 3-65
3.4.3 Reaction tray (RCT) fixing .................................................................................... 3-66
1) Procedure-1 ........................................................................................................... 3-66
2) Procedure-2 ........................................................................................................... 3-68
3.5 Mixing ......................................................................................................................... 3-69
3.5.1 Mixing unit (MU) function .................................................................................... 3-69
3.5.2 Mixing unit (MU) configuration ............................................................................ 3-69
1) Mixing unit (MU) component ................................................................................ 3-69
2) Mixing unit (MU) parts ......................................................................................... 3-70
3) Mixing unit movement .......................................................................................... 3-72
3.5.3 Mixng unit (MU) fixing ......................................................................................... 3-73
1) Mixnig base assembly ........................................................................................... 3-75
3.5.4 Mixing pump (MP) unit function ........................................................................... 3-76
3.5.5 Mixing pump (MP) unit configuration................................................................... 3-76
1) Mixnig pump (MP) unit component....................................................................... 3-76
2) Mixing pump (MP) unit parts ............................................................................... 3-77
3) Mixing pump movement........................................................................................ 3-78
3.5.6 Mixing pump (MP) unit fixing ............................................................................... 3-79
3.6 Measurement .............................................................................................................. 3-81
3.6.1 Spectrophotometer (SPM) function ....................................................................... 3-81
3.6.2 Spectrophotometer (SPM) configuration ............................................................... 3-81
1) Spectrophotometer (SPM) components ................................................................. 3-81
2) Spectrophotometer (SPM) parts ............................................................................ 3-82

3-2
Service Manual Chapter 3

3) Lamp house parts .................................................................................................. 3-84


3.6.3 Spectrophotometer (SPM) fixing ............................................................................ 3-86
1) Fixing procedure-1 ................................................................................................. 3-86
2) Fixing procedure-2 ................................................................................................. 3-88
3) Fixing procedure 3 ................................................................................................. 3-89
4) Fixing procedure 4 (Lamp house cover assenmbly) ............................................... 3-90
3.6.1 Adjustment of optical axsis between the SPM ....................................................... 3-91
3.7 Reaction cell washing................................................................................................... 3-93
3.7.1 Cell washing station (CWS) unit function ............................................................. 3-93
3.7.2 Cell washing station (CWS) unit configuration ..................................................... 3-93
1) Cell washing station (CWS) unit component ......................................................... 3-93
2) Cell washing station (CWS) unit parts .................................................................. 3-94
3) Cell washing station (CWS) unit movement .......................................................... 3-96
3.7.3 Cell washing station (CWS) unit fixing ................................................................. 3-97
1) Supply tube fixing .................................................................................................. 3-99
2) Drain tube fixing.................................................................................................. 3-100
3.7.4 Reaction cell washing pump (CWP) function ....................................................... 3-101
3.7.5 Reaction cell washing pump (CWP) configuration ............................................... 3-101
1) Reaction cell washing pump(CWP) component.................................................... 3-101
2) Cell washing pump (CWP) parts.......................................................................... 3-102
3) Reaction cell washing pump movement ............................................................... 3-104
3.7.6 Reaction cell washing pump (CWP) fixing ........................................................... 3-105
1) Pump head assembly ........................................................................................... 3-107
2) Fitting fixing ........................................................................................................ 3-108
3.7.7 Washing solution pre-heater (WSH) function ...................................................... 3-109
3.7.8 Washing solution pre-heater (WSH) configuration .............................................. 3-109
1) Washing solution pre-heater (WSH) parts ........................................................... 3-109
2) Washing solution pre-heater (WSH) temperature control ................................... 3-110
3.7.9 Washing pre-heater (WSH) unit fixing ................................................................ 3-111
3.7.10 Degasser function ................................................................................................ 3-113
3.7.11 Degasser fixing .................................................................................................... 3-113
3.7.12 Probe washing pump (PWP) unit function........................................................... 3-115
3.7.13 Probe washing pump (PWP) unit configuration................................................... 3-115
1) Probe washing pump (PWP) unit component ...................................................... 3-115
2) Probe washing pump (PWP) unit parts ............................................................... 3-116
3) Probe washing pump (PWP) movement............................................................... 3-118
3.7.14 Probe washing pump (PWP) of removing and fixing............................................ 3-119
3.7.15 Pump head fixing ................................................................................................. 3-121
1) Pump head assembly ........................................................................................... 3-122
3.8 Supply and drain water ............................................................................................. 3-124
3.8.1 Supply and drain pump (DP-1, DP-2) unit function ............................................ 3-124
3.8.2 Supply and drain pump (DP-1, DP-2) unit configuration .................................... 3-124
1) Supply and drain pump (DP-1, DP-2) parts ......................................................... 3-124
2) Supply and drain pump (DP-1, DP-2) unit movement ......................................... 3-125
3.8.3 Supply and drain pump (DP-1、DP-2) fixing ...................................................... 3-126
3.9 ISE Unit..................................................................................................................... 3-128
3.9.1 ISE unit tubing .................................................................................................... 3-128

3-3
V1.7

3.9.2 ISE unit fixing ..................................................................................................... 3-129


1) Position of the sample pot and sample probe. ..................................................... 3-129
3.9.3 ISE correction procedure by the ISE CRS ........................................................... 3-130
3.9.4 Confirmation of the CRS correction. ................................................................... 3-131

3-4
Service Manual Chapter 3

Caution
Before to start operation, please read [safety caution] in preface.

Caution
Service engineer have to stand at the position shown in following drawing.
The improperly operation may cause unpredictable accident or injury.


① ③
① ② ③

<Plane view>

<Front view >

Service engineer standing position and operation unit.


Standing position Operation unit
① Left side PCB
Sample tray unit, Sample probe, Sample pump, Reagent
tray, Reagent probe, reagent pump, Spectrophotometer,
② Front side
Reaction cell washing system, Reaction cell washing pump,
Probe washing pump ,Clot sensor
③ Right side Washing solution pre-heater, ISE
④ Rear side DP-1, DP- 2, PCB

3-5
V1.7

3.1 Overview

Parts No. Parts No.


No. Item No. Item
(Drawing No.) (Drawing No.)
1 (LA21100) Sample tray 11 (LA26100) Cell washing system
2 (LA21200) Sample probe 12 (LA26200) Cell washing pump
3 (LA21300) Sample pump 13 (LA26300) Washing water pre- heater
4 (LA22100) Reagent tray 14 (LA264020) Probe washing pump
5 (LA22200) Reagent probe 15 (LA27100) Supply and drain unit
6 (LA22300) Reagent pump 16 (LA30100) Cabinet
7 (LA23100) Reaction tray 17 (LA30200) Name plate
8 (LA24100) Mixing unit 18 (LA30900) Accessory
9 (LA24200) Mixing pump 19 (LA3100) ISE unit
10 (LA25100) Spectrophotometer

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Service Manual Chapter 3

3.1.1 View when the top cover,top panel and front panel are removed

Please refer to Chapter 1, 1.3 Panel composition.


Please refer to appendix Wiring –CAB for wiring.
Parts No. Parts No.
No. Item No. Item
(Drawing No.) (Drawing No.)
1 (LA21100) Sample tray 11 (LA26100) Cell washing system
2 (LA21200) Sample probe 12 (LA26200) Cell washing pump
3 (LA21300) Sample pump 13 (LA26300) Washing water pre- heater
4 (LA22100) Reagent tray 14 (LA264020) Probe washing pump
5 (LA22200) Reagent probe 15 (LA27100) Supply and drain unit
6 (LA22300) Reagent pump 16 (LA30100) Cabinet
7 (LA23100) Reaction tray 17 (LA30200) Name plate
8 (LA24100) Mixing unit 18 (LA30900) Accessory
9 (LA24200) Mixing pump 19 (LA3100) ISE unit
10 (LA25100) Spectrophotometer

3-7
V1.7

3.1.2 View when the measurement base and attached unit are removed

Parts No. Parts No.


No. Item No. Item
(Drawing No.) (Drawing No.)
1 (LA21100) Sample tray 11 (LA26100) Cell washing system
2 (LA21200) Sample probe 12 (LA26200) Cell washing pump
3 (LA21300) Sample pump 13 (LA26300) Washing system heater
4 (LA22100) Reagent tray 14 (LA264020) Probe washing pump
5 (LA22200) Reagent probe 15 (LA27100) Supply and drain unit
6 (LA22300) Reagent pump 16 (LA30100) Cabinet
7 (LA23100) Reaction tray 17 (LA30200) Name plate
8 (LA24100) Mixing unit 18 (LA30900) Accessory
9 (LA24200) Mixing pump 19 (LA3100) ISE unit
10 (LA25100) Spectrophotometer

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Service Manual Chapter 3

3.1.3 Unit layout of the reaction tray and main units

3-9
V1.7

3.2 Sampling

3.2.1 Sample tray unit (STF) function

The sample tray unit carries patient, standard and QC samples on the sample tray to the
aspiration position.

3.2.2 Sample tray unit (STF) configuration

Please refer to appendix Wiring –STF for wiring.

1) Sample tray unit (STF) components

No. Parts No. (Drawing No.) Parts name


1 60-01-0002 Sample tray unit(STF)
2 60-01-0003 Sample tray(1) standard accessary

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Service Manual Chapter 3

2) Sampler unit (STF) parts

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 20-01-0003 Sample tray cover S4 Bearing
2 (A300356) Case S5 Spring pin
3 (A400053) Bearing S6 Brass spacer
4 (A400054) Rotating shaft S7 Light sensor
5 (A400055) Guide pin S8 Dulacon spacer
6 (A400058) Motor bracket S9 Teflon spacer
Cross recessed head screw with
7 20-01-0014 Plane gear (L) S10 captive washer
Cross recessed head screw with
8 (A470027) Rotating disk S11 captive washer
Cross recessed head screw with
9 (A400117) Plane gear (S) S12
captive washer
Cross recessed head screw with
10 (A4000538) Sensor fixing plate (1) S13 captive washer
Cross recessed head screw with
11 (A400539) Sensor fixing plate (2) S14 captive washer
12 (A400763) Terminal contact S15 Cross recessed flat head screw
13 (A400765) Contact brush S16 Cross recessed bind screw
Pan head tapping screw with cross
14 TRS PCB outside view S17 hole
S1 2 Phase stepping motor S18 Hexagon socket set screw
S2 Plane gear S19 Hexagon socket set screw
S3 Plane gear S20 Hexagon socket set screw

3-11
V1.7

3) Sample tray parts

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370033) Sample tray 7 (A370034) Tray silk screen drawing (1)
2 (A470028) Sample tray spacer 8 (A470029) Cap printing drawing (1)
3 (A300320) Holder 9 (A400814) Pillar painting drawing
4 (A300358) Holder 10 (A400815) Flat screw painting drawing
Cross recessed head screw
5 (A400812) Handle S1
with captive washer
6 (A400813) Handle cap S2 Dulacon spacer

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Service Manual Chapter 3

4) Sample tray movement

(1) Set sample tray, fit in the hole of sample tray into the ⑤guide pin on the ⑧
rotating disk.

(2) When the tray is set to the sampler, the tray number will be read by the tray
discriminating sensor.

(3) When stepping motor (S1) rotates, the rotation is transferred to the ⑧rotating disk
and the sample tray through the ⑦plane gear.

(4) The ⑦plane gear has a shade pin, which shade the photo sensor(S7) light at the
initialization. This detects home position.
-The rotary encoder (united with motor) is reset and output will be zero.

(5) During the measurement, sample tray rotates clockwise and carries sample to the
aspiration position one by one.

(6) Rotary encoder counts motor rotation angle, and sample tray rotation angle is
checked.

3-13
V1.7

3.2.3 Sample tray unit (STF) fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- For avoiding the accidental bending, move the sample probe to reaction cell position.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.

Front view

No. Procedure Remark


Fix the ①STF unit by ③W sems screws. (3 parts) Be sure not to pinch the
1 Connect the following connectors. cable under the unit.
J4101, J4102, J4103, J4104, J7016 ,J7017, J7018
Fix the ②barcode reader by ④W sems screws.(2 parts) The barcode reader fixes
2
Connect the connector of J7003. beside the prop.
Fix the two ground lines of ① STF unit by ④ W sems
3
screws. (2 parts)

No. Parts name Drawing No. (Note)


① STF unit
② Barcode reader (for STF)BL-185
③ Cap screw W sems SBPP4×12SBZN
④ Cap screw W sems SBPP4×8SCR

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Service Manual Chapter 3

3.2.4 Sample probe (STM) function

Various samples, such as patient, standard and QC samples are aspirated from sample cups
at the moment of designated plus small excess then dispensed designated amount into
reaction cells.

3.2.5 Sample probe (STM) configuration

Please refer to appendix Wiring –STM for wiring.

1) Sample probe (STM) components

Placed on the analysis unit base

Placed on sample pump

No. Parts No. (Drawing No.) Parts name


1 (LA21210) STM
2 (LA21220) Sample probe
3 (LA21230) Clot sensor

3-15
V1.7

2) Sample probe (STM) parts

The parts names are shown in next page.

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Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370067) STM base S10 Nylon clamp
Hexagonal low nut with
2 (A470063) Bearing holder (Upper) S11
edge cut
3 (A470064) Bearing holder (Lower) S12 Radial bearing
4 (A470065) Pulley (C) S13 Radial bearing
M4 screw processing
5 (A470066) S14 Spring pin
drawing
6 (A300332) Motor base S15 Spring pin
7 (A400128) Pulley shaft S16 C-type for fixing ring
Cross recessed head
8 (A400136) Pulley (A) S17 screw with captive
washer
Cross recessed head
9 (A400137) Pulley (B) S18 screw with captive
washer
Cross recessed head
10 (A400142) Pulley (D) S19 screw with captive
washer
Cross recessed head
11 (A400780) Bearing case S20 screw with captive
washer
Cross recessed head
12 (A400146) Bearing holder S21 screw with captive
washer
Cross recessed head
13 (A400143) PCB fixing plate S22 screw with captive
washer
Cross recessed head
14 (A470083) Connector fixing plate S23 screw with captive
washer
Cross recessed head
15 (A400478) Shade plate S24 screw with captive
washer
Cross recessed head
S1 2 Phases steeping motor S25 screw with captive
washer
Cross recessed flat
S2 5 Phases stepping motor S26
screw
Cross recessed bind
S3 Timing belt S27
screw
S4 Timing belt S28 Hexagon socket bolt
S5 Ball spline assy. S29 Hexagon socket set screw
S6 Flange bushing S30 Hexagon socket set screw
S7 Brass spacer S31 Hexagon socket set screw
S8 Brass spacer S32 Hexagon socket set screw
S9 Light sensor

3-17
V1.7

Lead wiring of
probe liquid level

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370068) STM arm base 15 (A470007) LVLS PCB outside view
2 (A470067) Spline fix block S2 Cross recessed head screw
3 (A470068) Probe gulde S3 with captive washer
4 (A470069) Sensor plate S4 Cross recessed flat head screw
5 (A470070) Joint holder S5 Hexagon socket bolt
6 (A370069) STM arm cover S6 Hexagon socket set screw
7 (A370070) Sample Probe assy S7 Hexagon socket set screw
8 (A400239) Packing

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Service Manual Chapter 3

3) Sample probe movement

(1) When the 5 phase stepping motor (S2) rotates, the rotation is transferred to pulley (C)
by timing belt (S3), and then probe turns through ⑧ball spline shaft.

(2) ④Pulley (C) has a shade pin (S15), which shades the light of home position sensor (S9)
at the home position. This detects home position at initialization.
-The rotary encoder (united with motor) is reset and output will be zero.

(3) When the 2 phase stepping motor (S1) rotates, the lower part of spline shaft (S5) which
fixed to timing belt (S4) goes up and then probe also goes up.

(4) Shade plate (15) is fixed to the lower part of spline shaft (S5) and this plate shades the
light sensor (S9) at home position. This detects home position at initialization.
-The home position of up/down motion is the top position.

Measurement procedure

(1) When sample probe detects sample level, probe stops going down.
(2) The fixed amount (designated plus excess) will be aspirated by sample pump.
(3) After aspiration, probe rotates to above the reaction cell, goes down into a reaction cell.
(4) Sample probe goes down and stops at the 1 mm height from the bottom.
(5) The designated amount of sample is dispensed into the reaction cell.
(6) After the dispensation, probe goes up and rotates to above the washing trough and then
goes down into the trough. Then the both inside and outside of probe are washed.
(7) After washing, water droplet at the probe tip sucked up in the trough.
The excess sample in the probe is washed out by inside washing water.

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V1.7

Measurement procedure

Wash trough

Sample cup Reaction cell Probe wash trough

variable variable fixed

Down up Down up Down up

Aspiration Dispensation Probe washing


droplet wipe out

Dilution movement

Reaction cell Reaction cell Probe washing trough

variable variable fixed

Down up Down up Down up

Aspiration Dispensation Probe washing


droplet wipe out

(8) Before rotation starts, system checks if up/down movement position is at the home
position.
If it will not be at the home position within the fixed time, system gives alarm and
emergency stop.

(9) During the measurement, rotary encoder counts motor rotation angle and sample probe
rotation is checked.
If rotation angle exceeds the limit or it consumed too much time, an alarm is given
and emergency stop is made.

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Service Manual Chapter 3

3.2.6 Sample probe (STM) fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Do not hold arm when lifting the unit up. The probe may be distorted if touched.
(Please hold the pulley)
- When removing M6 joint, wipe off the water flows from tube, before moving the tube to
the bottom of unit. If water is carried into electric parts such as sensors, they may be
damaged.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.

Clot sensor

Connect to SP Connect to
STM
Front view

No. Parts name Drawing No. ( Note)


① STM unit
④ Cap screw W sems SBPP4×10SBZN

No. Procedure Remark


Connect the Teflon tube to clot sensor, and fix the ①
STM unit by ④W sems screws (4 parts). Confirm the packing in clot
1
Connect the following connectors. sensor.
J4201, J4202, J4203, J4204, J4205, J4208
When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper.

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V1.7

3.2.7 Caution when removing the liquid level PCB (LVLSPCB)

Please use flat screwdriver when removing the liquid level PCB.

Pin

Lead wiring of probe liquid


level

Connecting part

(1) Slide the pin at connecting part on the lead wiring of probe liquid level by flat
screw driver.
(2) Pull up the lead wiring of probe liquid level.

Flat screwdriver LVLS PCB

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Service Manual Chapter 3

3.2.8 Clot sensor function

The clot sensor detects the clot (fibrin) by sample probe and performs the automatic washing
for removing the clot.

1) Clot sensor parts

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A470017) Base of PCB14 S1 Brass spacer
2 (A470018) Cover of PCB14 S2 Brass spacer
3 (A470019) Braket of PCB14 sensor S3 Hexagonal nut
4 (A400174) M6 Joint S4 Plain washer standard
Cross recessed head screw
5 (A400175) Joint washer S5
with captive washer
Cross recessed head screw
6 (A400239) Packing S6
with captive washer
Cross recessed head screw
7 (A470088) Sensor coupling joint S7
with captive washer
8 (A470077) Position changing base S8 Teflon tube
9 (A470016) CLS PCB outside view

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V1.7

3.2.9 Sample pump unit (SP) function

Various samples, such as patient, standard and QC sample, are aspirated from sample cups
at the moment of designated plus small excess then dispensed designated amount into
reaction cuvettes by the pump.

3.2.10 Sample pump unit (SP) configuration

Please refer to appendix, Wiring –SP for wiring.

1) Sample pump unit(SP) component

No. Parts No. (Drawing No.) Parts name


1 60-04-0041 Sample pump unit (SP)

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Service Manual Chapter 3

2) Sample pump unit(SP) parts

The parts names are shown in next page.

3-25
V1.7

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370052) Base plate S1 2 Phases stepping motor
2 (A370053) Base plate SP S2 2 Phases stepping motor
3 (A370054) SP base plate assy. S3 3 Way solenoid valve
4 (A400072) Pump head (S) S4 Straight pin
5 (A400071) Pump head (W) S5 O-RING
6 (A400073) Fixing screw S6 O-RING
7 (A400074) Seal packing S7 Aluminum spacer
8 (A400076) 10 Packing sheet S8 Aluminum spacer
9 (A400077) 10 Spacer S9 Adapter fitting
10 (A400078) 10 Plunger S10 Light sensor
11 (A400079) 10 Plunger holder S11 Hexagonal nut
Cross recessed head screw
12 (A400236) 10 U-Packing S12
with captive washer
2 Packing sheet Cross recessed head screw
13 (A400063) S13
with captive washer
2 Spacer Cross recessed head screw
14 (A400064) S14
with captive washer
2 Plunger Cross recessed flat head
15 (A400065) S15
screw
16 (A400066) 2 Plunger holder S16 Cross recessed bind screw
17 (A400238) 2 U-Packing S17 Cross recessed bind screw
18 (A400174) M6 Joint S18 Hexagon socket set screw
19 (A400175) Joint washer S19 Teflon tube
20 (A400176) M6 Joint S20 Teflon tube
21 (A400177) Joint washer S21 Compression coil spring
22 (A400239) Packing
23 (A470014) Additional lead
24 (A470034) Spacer (1)
Motor shaft additional
25 (A400075)
processing drawing

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Service Manual Chapter 3

3.2.11 Sample pump (SP) unit fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When loosen M6 joint, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
The procedure includes reagent pump (RP) and probe washing pump (PWP) fixing.

No. Procedure Remark


①Connect the connectors J4505, J4507, J4515, Be careful not to pinch the tube
J4517, J4514 to the RP unit, and fix it with ⑥ W or cable.
1
SEMS screws. Attach the RP2 Teflon tube to the
solenoid valve EV3 COM.
② Connect the connectors J4305, J4307, J4315, Be careful not to pinch the tube
2 J4317, and J4314 to the SP unit, and fix it with ⑥ W or cable.
SEMS screws.

3-27
V1.7

No. Procedure Remark


②Remove the bind screw fixing EV1 of the SP unit Be careful not to pinch the tube
once, and ③tighten the crotte unit together. Connect or cable.
3
the connector J0701 and attach the SP2 and STM
Teflon tube to the ③ Clot sensor Assy.
④Connect the connectors J5301, J5302, and J5512 to Be careful not to pinch the tube
4 the PWP unit, and attach them with ⑥ W SEMS or cable.
screws.
⑤ Insert the poaron tube into the solenoid valve EV4
COM to PWP pore on joint.
Pass the poaron tube from the sample trough through
5 the tube holder and insert it into the solenoid valve
EV4 NC.
Insert the poaron tube from the reagent trough into
the solenoid valve EV4 NO.
For the three poaron tubes on the left side of WSH,
pass the two through the tube holder, insert them
6 into the solenoid valve EV2 NO and EV1 NO
respectively, and insert the one into the adapter
fitting on the side of the pump head of PWP.

No. Parts name Drawing No. (Note)


① RP1・2 unit
② SP1・2 unit
③ Clot unit
④ PWP unit
⑤ Poalon tube(⑦-30) ⑦-30(130mm)
⑥ Cap screw W sems SBPP4×8SBZN

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Service Manual Chapter 3

3.2.12 Pump head assembly

Sample pump is composed by SP-1 (for washing) and SP-2 (for sampling).

No. Procedure Remark


Insert the ①SP pump head W assy. Be sure the narrow plunger which will damage
1 to 2 plunger and fix by ③W sems easily. Confirm no dust and damage in ①SP
screw. pump head assy and plunger insert part.
Insert the SP pump head S assy. to
Confirm no dust and damage in ② 10 pump
2 10 plunger and fix lightly by ③W
head assy. and plunger insert part.
sems screw.
Fixing screw retighten 90 degrees angle. Stop
Tighten the fixing screw of ①, ②SP
3 the retightening if it fixed firmly before 90
pump head assay by fingers firmly.
degrees angle.

No. Parts name Drawing No. (Note)


① SP pump head W assy.
② SP pump head S assy.
③ Cap screw W sems SBPP3×45SUS

3-29
V1.7

1) SP pump head W assembly

No. Procedure Remark


Clean up the metal chips and burr of ①SP
1 pump head W assy. by air blow and replacing
the ⑤fixing screw.
Apply a silicon oil to ②seal packing
2 Insert the ②seal packing to ①pump head W.
thinly.
Be sure the direction of ③ 2 packing
Insert the ③ 2 packing assy. from other side
3 assy. Confirm no dust and damage of
of O ring insert.
pump head inside before insert.
4 Insert the ④ 2 spacer from step side.
Tighten till the fixing screw is touched
5 Tighten ⑤fixing screw by fingers.
to 2 spacer.

No. Parts name Drawing No. (Note)


① Pump head W A400071
② Seal packing A400074
③ 2 Packing assy.
④ 2 Spacer A400064
⑤ Clamp screw A400073

3-30
Service Manual Chapter 3

2) SP2 pump head S assembly

No. Procedure Remark


Clean up the metal chip and burr of ①pump
1 head S by air blow removing and replacing the
⑤fixing screw.
Apply the silicon oil to ②seal packing
2 Insert the ②seal packing to ①pump head S.
thinly.
Be sure the direction of ③ 10 packing
Insert the ③ 10 packing assy. from other side
3 assy. Confirm no dust and damage of
of O ring insert.
pump head inside before insert.
4 Insert the ④ 10 spacer.
Tighten till the fixing screw is touched
5 Tighten ⑤fixing screw by fingers.
to 10 spacer.

No. Parts name Drawing No. (Note)


① Pump head S A400072
② Seal packing A400074
③ 2 Packing assy.
④ 10 Spacer A400077
⑤ Clamp screw A400073

3-31
V1.7

3) Plunger fixing

No. Procedure Remark


Apply silicon oil thinly. Confirm no
Apply the silicon oil to plunger of ④,⑤
1 dust and damage on the ④,⑤plunger
plunger assy.
surface.
Insert the ⑥spacer (1) to ②motor shaft, and
The straight pin fits to the flame slit.
insert the ④ 2 plunger assy. into the
2 Be sure no dust and damage on the ④
processing part of ②motor shaft. Fix it at the
plunger assy.
end by ⑦fixing screw.
The straight pin fits to the flame slit.
Insert the ⑤ 10 plunger assy. to the end of
3 Be sure no dust and damage on the ⑤
③motor shaft, and fix by ⑥fixing screw.
plunger assy.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① SP Base plate A370054 ⑤ 10 Plunger
② Motor assy. PFL35T-48V4(096) ⑥ Spacer(1) A470034
③ Motor assy. HSI36842-05-A02 ⑦ Clamp screw 6TB3×6SUS
④ 2 Plunger

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Service Manual Chapter 3

3.3 Reagent

3.3.1 Reagent tray (RGT) unit function

The reagent tray unit carries reagents, dilution solution and washing solution to the
aspiration position. The cooling function works under the main power supply is ON.

3.3.2 Reagent tray (RGT) unit configuration

Please refer to appendix Wiring –RGT for wiring.

1) Reagent tray (RGT) unit components

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 60-06-0061 RGT 3 (LA22130) Reagent tray (24 Item)
2 (LA22120) Reagent tray (36 Item)

3-33
V1.7

2) Reagent tray (RGT) unit parts


The parts names are shown in next page.

3-34
Service Manual Chapter 3

Parts No. Parts No.


No. (Drawing Parts name No. (Drawing Parts name
No.) No.)
1 (A200122) Outer case 15 (A400375) Glass fixing plate
2 (A300020) Transmission plate 16 (A400040) Spacer (A)
3 (A300021) Cooling plate 17 (A400041) Spacer (B)
4 (A3000104) Cooling fin 18 (A400045) Drain pipe
5 (A300105) Base plate 19 (A400453) Insulator
6 (A370075) Tray lid 20 (A400044) Insulator
7 (A300108-105) Duct 21 (A370082) Case insulator
8 (A400620) Bracket 22 (A400530) Case insulator (2)
9 (A400675) Gear shaft 23 (A400531) Case insulator (3)
10 (A400050) Plane gear 24 (A400532) Case insulator (4)
11 (A400051) Sensor fitting 25 (A400560) Heat absorb block
12 (A400052) Wiring fixing plate 26 (A400454) Packing (1)
13 (A400048) Thermostat fixing plate 27 (A400455) Packing (2)
14 (A400374) Glass window 28 (A400456) Sheet

3-35
V1.7

Parts No. Parts No.


No. (Drawing Parts name No. (Drawing Parts name
No.) No.)
Outer case adaptation Cross recessed head screw
29 (A300195) S21
drawing with captive washer
Lid additional processing Cross recessed head screw
30 (A370076) S22
drawing with captive washer
(L) Plane gear processing Cross recessed head screw
31 (A400049) S23
drawing with captive washer
(M) Plane gear processing Cross recessed head screw
32 (A400047) S24
drawing with captive washer
(S) Plane gear processing Cross recessed head screw
33 (A400134) S25
drawing with captive washer
Cross recessed head screw
S1 5 Phase stepping motor S26
with captive washer
Cross recessed flat head
S2 Plane gear S27
screw
S28 Cross recessed flat head
S3 Plane gear
screw
Cross recessed flat head
S4 Plane gear S29
screw
Cross recessed flat head
S5 Fan S30
screw
Cross recessed flat head
S6 Filter S31
screw
Cross recessed flat head
S7 Slip ring S32
screw
Cross recessed flat head
S9 Duracon washer S33
screw
S10 Straight pin S34 Cross recessed bind screw
Pan head tapping screw with
S11 Straight pin S35
cross hole
S12 Spring pin S36 Hexagon socket set screw
S13 Spring pin S37 Hexagon socket set screw
S14 Spring pin S38 Plain washer standard
S15 Bearing S39 Spring washer
S16 Bearing S40 Hexagonal nut
S17 E-ring S41 Nylon clamp
S18 Light sensor
Cross recessed head screw
S19
with captive washer
Cross recessed head screw
S20
with captive washer

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Service Manual Chapter 3

3) Reagent tray movement

(1) When 5 phase stepping motor (S1) rotates, ③cooling plate rotates via S2, S3 plane
gears.

(2) ③Cooling plate has a ④radiation plate in the center of the bottom. The ④ radiation
plate has a spring pin (S12) which shades the light of home position sensor (S18). This
detects home position at initialization.
At that time, the reading of the rotary encoder (united with motor) is reset to zero.

(3) During the measurement, the tray carries selected reagent bottles to the reagent
dispensation position.

(4) Rotation angle of motor is counted by rotary encoder and rotation angle of bottle case is
checked.
If rotation angle exceeds the limit or it consumed too much time, an alarm is given and
emergency stop is made.

4) Temperature control of the reagent tray

The sensor of temperature attached to the lower part of ③cooling plate senses temperature,
and power supply to Peltier element is controlled by digital thermos. Digital thermos is
located on the front left side of the system.

3-37
V1.7

5) Reagent tray (for 36 Items) parts

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
Cross recessed flat head
1 (A300023) Knob shaft S1
screw
2 (A300109) Bottle case S2 20-22-0398 13mL Bottle
3 (A400208) Number plate S3 20-22-0397 25mL Bottle
4 (A470125) Separation plate guide S4 20-30-0584 40mL Bottle
5 (A470124) Separation plate S5 20-22-0399 Bottle cap
6 (A470156) Separation plate holder

3-38
Service Manual Chapter 3

6) Reagent tray (for 24 Items) parts

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
Cross recessed flat head
1 (A300023) Knob shaft S1
screw
2 (A300107) Bottle case S2 60-22-0264 20mL Bottle
3 (A400207) Number plate S3 60-22-0265 40mL Bottle
4 (A400206) Separation plate guide S4 20-22-0396 60mL Bottle
5 (A400046) Separation plate S5 SP2225 Bottle cap
6 (A400613) Bottle pressing sponge

3-39
V1.7

3.3.3 Reagent tray (RGT) unit assembly

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
The reagent tray cooling is working under the main power is ON.
- Move the reagent probe to reaction cell position to avoiding the accidental bending.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.

3-40
Service Manual Chapter 3

No. Procedure Remark


Fix the ① RGT unit by ② W sems screws (4 parts)
Fix the front left screw first. Be sure not to pinch the
1
Connect the following connectors. harness into the base.
J4701, J4702, J4703, J4706, J4707, J6313
2 Fix the two ground lines by ③W sems screws.

No. Parts name Drawing No. (Note)


① RGT unit
② Cap screw W sems SBPP4×18SBZN
③ Cap screw W sems SBPP4×8SCR

3-41
V1.7

1) Cooling plate assembly

No. Procedure Remark


1 Press fit the ②drain pipe to ①colling plate hole. The pipe needs to fit the groove.
Apply the Loctite to ③straight pin, and drive into
Apply Loctite (Red). Wipe out the
2 the hole of ①cooling rear side by press fitting until
surplus Loctite.
the surface becomes flat.
3 Put the insulator to fitting the Dulacon spacer.
Put the cooling plate to the center of rotating shaft,
and fit the hole. Fix it two parts by ⑦flat head
screws, and three parts by ⑧flat head screws Fix the three parts by torque
4
lightly. Turn the plate manually and tune up the screwdriver equally (40cN.m).
sound. Fix three parts by torque screwdriver
firmly.
Confirm the no grinds against outer case by Remove and fix again if it has
5
turning. some noise.
Find the position while turning
Fix the motor where the backlash between middle
the cooling plate which can move
6 gear and motor is minimized. Apply the silicon
smoothly.(No noise) Maximum
grease G501 to middle gear.
backlash is 1-2mm.

3-42
Service Manual Chapter 3

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Cooling plate A300021 ⑥ Motor assy.
② Drain pipe A400045 ⑦ Flat head screw PS4×10SUS
③ Straight pin φ6‐15 SUS ⑧ Flat head screw PS3×10SUS
SBPP4×15SCR
④ Insulator A4000044 ⑨ Cap screw Small washer
⑤ Peltier assy. A300021

3-43
V1.7

2) Peltier assembly

No. Procedure Remark


Apply heat sinker to Peltier and transmission plate.
1
Put together and connect the connector.
The ground wire is fixed
Insert the thermistor which applied heat sinker to
2 opposite direction of thermistor
endothermic block hole. Fix the ground wire ④.
hole horizontally.
Apply heat sinker to endothermic block, and put to
3
Peltier. Connect the connector.

No. Parts name Drawing No. (Note)


① Cooling plate A300021
② Drain pipe A400045
③ Straight pin φ6‐15 SUS

3-44
Service Manual Chapter 3

3.3.4 Reagent probe (RTM) unit function

Reagents, dilution solution and washing solution are aspirated from reagent bottle at the
moment of designated plus small excess then dispensed designated amount into reaction
cells.

3.3.5 Reagent probe (RTM) unit configuration

Please refer to appendix Wiring –RTM for wiring.

1) Reagent probe (RTM) unit components

No. Parts No. (Drawing No.) Parts name


1 (LA22210) RTM
2 (LA22220) Reagent probe

3-45
V1.7

2) Reagent probe (RTM) unit parts

The parts names are shown in next page.

3-46
Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
Hexagonal low nut with
1 (A370071) RTM base S12
edge cut
2 (A470063) Bearing holder (Upper) S13 Radial bearing
3 (A470064) Bearing holder (Lower) S14 Radial bearing
4 (A470065) Pulley (C) S15 Spring pin
M4 screw additional
5 (A470066) S16 Spring pin
processing drawing
6 (A300055) Motor base S17 C-type for fixing ring
Cross recessed head
7 (A400128) Pulley shaft S18 screw with captive
washer
Cross recessed head
8 (A400136) Pulley (A) S19 screw with captive
washer
Cross recessed head
9 (A400137) Pulley (B) S20 screw with captive
washer
Cross recessed head
10 (A400142) Pulley (D) S21 screw with captive
washer
Cross recessed head
11 (A400144) Bearing case S22 screw with captive
washer
Cross recessed head
12 (A400146) Bearing fixing S23 screw with captive
washer
Cross recessed head
13 (A400143) PCB fixing plate S24 screw with captive
washer
Cross recessed head
14 (A470078) Plate of connector (R) S25 screw with captive
washer
Cross recessed head
15 (A400478) Shade plate S26 screw with captive
washer
Cross recessed flat head
S1 2 Phases stepping motor S27
screw
Cross recessed bind
S2 5 Phases stepping motor S28
screw
S3 Timing belt S29 Hexagon socket bolt
S4 Timing belt S30 Hexagon socket set screw
S5 Ball spline assy S31 Hexagon socket set screw
S6 Flange bushing S32 Hexagon socket set screw
S7 Brass spacer S33 Hexagon socket set screw
S8 Brass spacer S34 Plain washer standard
S9 Light sensor S35 Stainless steel spacer
S10 Nylon clamp S36 Hexagonal nut
S11 Nylon clamp

3-47
V1.7

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370072) RTM arm base 13 (A470007) LVLS PCB outside view
2 (A470067) Spline fix block S2 Cross recessed head
3 (A470068) Probe guide S3 screw with captive
washer
4 (A470069) Sensor plate S4 Cross recessed flat head
screw
5 (A470070) Joint holder S5 Hexagon socket bolt
6 (A370073) RTM arm cover S6 Hexagon socket set screw
7 (A370074) Reagent probe assy. S7 Hexagon socket set screw
8 (A400239) Packing

3-48
Service Manual Chapter 3

3) Reagent probe movement

(1) When the 5 phase stepping motor (S2) rotates, the rotation is transferred to ④ pulley ©
by timing belt (S3) and then transferred to probe through spline shaft and RTM arm.

(2) ④ Pulley has a shade pin (S15), which shades the light of home position sensor (S9) at
home position. This detects home position at initialization.
The rotary encoder (united with motor (2) is reset and output will be zero.
The home position of rotation is the position where R1 probe is at reaction cell
position.

(3) When 2 phase stepping motor (S1) rotates, the lower part of spline shaft fixed to timing
belt (S4) goes up and then probe also goes up.

(4) ⑮ Shade plate is fixed to lower part of spline shaft and this plate shades the light
sensor (S9) at home position. This detects home position at initialization.
The home position of up/down motion is the top position.

Measurement procedure
(1) Reagent probe itself has level sensing function. When the tip of probe detects reagent
level, probe stops going down. Then the fixed amount (designated plus excess) will be
aspirated by reagent pump.
(2) After aspiration, probe goes up and rotates to above the reaction cell position and goes
down into a reaction cell. Here the designated amount of reagent is dispensed by
reagent pump.

3-49
V1.7

(3) After the dispensation, probe goes up and rotates to above the washing trough and then
goes down into the trough. The both inside and outside of probe are washed.
-The excess reagent in the probe is wash out by inside washing solution.

Reagent bottle Reaction cell Probe wash trough

varia
fixed fixed
ble

Down up Down up Down up

Aspiration Dispensation Probe washing


droplet wipeout

(4) Before rotation starts, system checks if up/down movement position is at the home
position.
If it will not be at the home position within the fix time, system gives an alarm and
emergency stop.
(5) During the measurement, rotary encoder counts motor rotation angle and reagent
probe rotation position is checked.
If rotation angle exceeds the limit or it consumed too much time, an alarm is given
and emergency stop is made.

3-50
Service Manual Chapter 3

3.3.6 Reagent probe unit (RTM) fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Do not hold arm when lifting the unit up. The probe may be distorted if touched.
(Hold the pulley)
- When removing M6 joint, wipe off the water flows from tube, before moving the tube to
the bottom of unit out. If water is carried into electric parts such as sensors, they may
be damaged.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Procedure of panel removing.

Front view

No. Parts name Drawing No. (Note)


① STM unit
④ Cap screw W sems SBPP4×10SBZN

No. Procedure Remark


Fix the ①RTM unit by ④W sems screws (3 parts) and Confirm the packing is in
③stainless spacer with ⑤flat washer lightly. Connect EV3.
1 the Teflon tube to NO and AC of EV3. Connect the
connectors of J4401, J4402, J4403, J4404, J4405 and
J4408.
When disconnecting the tube, water in the tube flows out. Wipe it off with tissue paper.

3-51
V1.7

3.3.7 Caution when removing the liquid level PCB (LVLS PCB)

Please use the flat screwdriver when you remove the lead wiring of probe liquid level.

Pin

Lead wiring of probe liquid


level

Connecting part

(1) Slide the pin at connecting part on the lead wiring of probe liquid level by flat
screw driver.
(2) Pull up the lead wiring of probe liquid level.

Flat screwdriver LVLS PCB

3-52
Service Manual Chapter 3

3.3.8 Reagent pump (RP) unit function

Reagents, dilution solution and washing solution are aspirated from reagent bottles at the
moment of designated plus small excess then dispensed designated amount into reaction
cells by the pump.

3.3.9 Reagent pump (RP) unit configuration

Please refer to appendix Wiring –RP for wiring.

1) Reagent pump (RP) unit component

No. Parts No. (Drawing No.) Parts name


1 60-05-0051 Reagent pump (RP) unit

3-53
V1.7

2) Reagent pump (RP) unit parts


The parts names are shown in next page.

3-54
Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370052) Base plate S1 2 Phases stepping motor
2 (A370084) Base plate RP S2 2 Phases stepping motor
4 (A370057) RP base plate assy S3 3 Way solenoid valve
5 (A350439) 14 Pump head S4 Straight pin
6 (A400071) Pump head (W) S5 O-Ring
7 (A450757) Fixing screw S6 O-Ring
8 (A400073) Fixing screw S7 O-Ring
S8 Aluminum spacer(Black
9 (A400074) Seal packing
color alumit treated)
S9 Aluminum spacer (Black
10 (A450781) 14Packing washer
color alumit treated)
11 (A450765) 14 Spacer S10 Adapter fitting
12 (A450760) 14 Plunger S11 Light sensor
13 (A450766) 14 Plunger holder S12 Hexagonal nut
Cross recessed head
14 (A450761) 14 U-Packing S13 screw with captive
washer
Cross recessed head
15 (A400037) 5 Packing washer S14 screw with captive
washer
Cross recessed head
16 (A400068) 5 Spacer S15 screw with captive
washer
Cross recessed head
17 (A400069) 5 Plunger S16 screw with captive
washer
Cross recessed flat head
18 (A400070) 5 Plunger holder S17
screw
Cross recessed bind
19 (A400237) 5U-Packing S18
screw
Cross recessed bind
20 (A400174) M6 Joint S19
screw
21 (A400175) Joint washer S20 Hexagon socket set screw
22 (A400176) M6 Joint S21 φ2-φ1 Teflon tube
23 (A400177) Joint washer S22 φ2.5-φ1.5 Teflon tube
24 (A400239) Packing S23 φ3-φ2 Teflon tube
25 (A470014) Additional lead
28 (A470034) Spacer (1)
29 (A450729) M6 Joint
30 (A450730) Joint washer
Motor shaft additional
31 (A400075)
processing drawing

3-55
V1.7

3.3.10 Reagent pump (RP) unit fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When loosen M6 joint, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
The procedure includes sample pump (SP) and probe washing pump (PWP) fixing.

No. Procedure Remark


① Connect the connectors J4505, J4507, J4515, Be careful not to pinch the tube
J4517, J4514 to the RP unit, and fix it with ⑥ W or cable.
SEMS screws. Attach the RP2 Teflon tube to the
1
solenoid valve EV3 COM.
Attach the RP2 Teflon tube to the solenoid valve EV3
COM.

3-56
Service Manual Chapter 3

No. Procedure Remark


② Connect the connectors J4305, J4307, J4315, Be careful not to pinch the tube
2 J4317, and J4314 to the SP unit, and fix it with ⑥ W or cable.
SEMS screws.
②Remove the bind screw fixing EV1 of the SP unit Be careful not to pinch the tube
once, and ③tighten the crotte unit together. or cable.
3
Connect the connector J0701 and attach the SP2 and
STM Teflon tube to the ③ Clot sensor Assy.
④Connect the connectors J5301, J5302, and J5512 to Be careful not to pinch the tube
4 the PWP unit, and attach them with ⑥ W SEMS or cable.
screws.
⑤ Insert the poaron tube into the solenoid valve EV4
COM to PWP pore on joint.
Pass the poaron tube from the sample trough through
5 the tube holder and insert it into the solenoid valve
EV4 NC.
Insert the poaron tube from the reagent trough into
the solenoid valve EV4 NO.
For the three poaron tubes on the left side of WSH,
pass the two through the tube holder, insert them
6 into the solenoid valve EV2 NO and EV1 NO
respectively, and insert the one into the adapter
fitting on the side of the pump head of PWP.

No. Parts name Drawing No. (Note)


① RP1・2 unit
② SP1・2 unit
③ Clot unit
④ PWP unit
⑤ Poalon tube(⑦-30) ⑦-30(130mm)
⑤ Cap screw W sems SBPP4×8SBZN

3-57
V1.7

1) RP pump head assembly

No. Procedure Remark


Insert the ①RP pump head W assy. Be sure the narrow plunger which will damage
1 to 5 plunger, and fix by ③W sems easily. Confirm no dust and damage in ①RP
screw. pump head W assy and plunger insert part.
Insert the ② 14 pump head assy. to
Confirm no dust and damage in ② 14 pump
2 14 plunger, and fix by ④W sems
head assy. and plunger insert part.
screw lightly.
Tighten the fixing screw of ①RP Fixing screw retighten 90 degrees angle. Stop
3 pump head and ② 14 pump head the retightening if it fixed firmly before 90
assy. by fingers firmly. degrees angle.

No. Parts name Drawing No. (Note)


① RP pump head W assy
② 14 pump head assy
③ Cap screw W sems SBPP3×45SUS
④ Cap screw W sems SBPP3×45SUS

3-58
Service Manual Chapter 3

2) RP pump head W assembly

No. Procedure Remark


Clean up the metal chip and burr of ①pump
1 head W by air blow, under removing and
replacing the ⑤fixing screw.
Apply a silicon oil to ②seal packing
2 Insert the seal packing to ①pump head W.
thinly.
Insert the ③ 5 packing assy. from opposite Confirm the insert direction of ③ 5
3
side of O ring insert. packing, and no dust and damage of it.
Insert the ④ 5 spacer from step attached
4
side.
Tighten till the fixing screw is touched
5 Tighten the ⑤fixing screw by fingers.
to 5 spacer.

No. Parts name Drawing No. (Note)


① Pump head W A400071
② Seal packing A400074
③ 5 packing assy
④ 5 Spacer A400068
⑤ Fixing screw A400073

3-59
V1.7

3) RP 14 pump head assembly

No. Procedure Remark


Clean up the metal chip and burr of ①pump
1 head by air blow under removing and
replacing the ⑤fixing screw.
Insert the ② O ring to the groove of 14
2 Apply a silicon oil to ②O ring thinly.
packing assy.
Be sure the direction of ③ 14 packing
Insert the ③ 14 packing assy. from opposite
3 assy. Confirm no dust and damage of it
side of O ring insert.
before insert.
4 Insert the ④ 14 spacer.
Tighten till the fixing screw is touched
5 Tighten the ⑤fixing screw by fingers.
to 14 spacer.

No. Parts name Drawing No. (Note)


① 14 Pump head A350439
② O Ring SS170JISB2401
③ 14 Packing assy
④ 14 Spacer A450765
⑤ Fixing screw A450757

3-60
Service Manual Chapter 3

4) Plunger fixing

No. Procedure Remark


Apply silicon oil thinly. Confirm no
Apply a silicon oil to plunger of ④,⑤plunger
1 dust and damage on the ④,⑤
assy.
plunger surface.
Insert the ⑥spacer (1) to ②motor shaft, and
The straight pin fits to the flame slit.
insert the ④ 5plunger assy. into the
2 Be sure no dust and damage on the ④
processing part of ②motor shaft. Fix it the
plunger assy.
end by ⑦fixing screw.
The straight pin fits to the flame slit.
Insert the ⑤ 14 plunger assy. to the end of
3 Be sure no dust and damage on the ⑤
③motor shaft, and fix by ⑥fixing screw.
plunger assy.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① RP Base plate A370057 ⑤ 14 plunger assy
② Motor assy PFL35T-48V4(096) ⑥ Spacer (1) A470034-00
③ Motor assy HSI36842-05-A02 ⑦ Fixing screw 6TB3×6SUS
④ 5 Plunger assy A370057

3-61
V1.7

3.4 Reaction

3.4.1 Reaction tray (RCT) unit function

Reaction tray can hold sixty (60) reaction cells and keep the temperature in reaction cells at
37 Celsius degrees. In these reaction cells, reagent and samples are made react. Reaction cell
is optical cell for absorbance measurement, (Reaction cell direct photometry method)

3.4.2 Reaction tray (RCT) unit configuration

Please refer to appendix Wiring –RCT for wiring.

1) Reaction tray(RCT) unit components

No. Parts No. (Drawing No.) Parts name


1 (LA23110) RCT
2 23-07-0055 Reaction cell

3-62
Service Manual Chapter 3

2) Reaction tray unit (RCT) parts


The parts names are shown in next page.

3-63
V1.7

Parts No.
No. Parts name No. Parts name
(Drawing No.)
1 (A400188) Bearing holder S1 5 Phases stepping motor
2 (A400189) Pulley (L) S2 Timing belt
3 (A400190) Pulley flange S3 Standard stick pulley
4 (A400191) Pulley (S) S4 Radial bearing
5 (A400192) Coupling shaft S5 Radial bearing
6 (A400193) Bracket S6 Slip ring assy
7 (A400194) Sensor fixing plate S7 Flange bushing
8 (A400195) Fixing nut S8 Dulacon flat washer
9 (A400196) Guide shaft S9 Thermofoil Heater
10 (A400197) Fixing screw S10 Spring pin
11 (A400230) Sensbey fixing S11 Hexagon socket set screw
12 (A400231) Sensor fixing S13 Light sensor
13 (A400264) Pillar S15 Straight pin
14 (A370079) Heat block (outside) S16 Cross recessed head screw with captive washer
15 (A370080) Heat block (inside) S17 Cross recessed head screw with captive washer
16 (A300074) Heat block (down) S18 Cross recessed head screw with captive washer
17 (A300075) Rotating base S19 Cross recessed head screw with captive washer
18 (A300360) Drain receiver S20 Cross recessed head screw with captive washer
19 (A300361) Outer case S21 Cross recessed head screw with captive washer
20 (A370077) Reaction cell cover (A) S22 Cross recessed head screw with captive washer
21 (A370083) Reaction cell cover (B) S23 Cross recessed head screw with captive washer
22 (A300082) Heater fixing S24 Cross recessed flat head screw
23 (A300083) Inner case S25 Cross recessed flat head screw
24 (A400463) Cushion rubber S26 Cross recessed flat head screw
25 (A400464) Connecter fixing plate S27 Cross recessed flat head screw
26 (A400474) Reinforcement plate (1) S28 Cross recessed flat head screw
27 (A400475) Reinforcement plate (2) S29 Cross recessed flat head screw
Outer case additional S30 Cross recessed bind screw
28 (A300208)
processing drawing
32 (A400762) Bearing fixing S31 Pan head tapping screw with cross hole
34 (A370107) 30i Cell fixing plate Assy. S32 Pan head tapping screw with cross hole
drawing
35 (A370106) Cell fixing plate S33 Pan head tapping screw with cross hole
36 (A470133) 30i Cell fixing plate sheet S34 Hexagon socket bolt
37 (A470134) 30i Cell fixing rubber foot30i S35 Hexagon socket bolt
38 (A470141) Fall-off prevention foam S36 Hexagon socket set screw
S37 Hexagon socket set screw
S38 Plain washer standard
S39 Nylon clamp
S40 Tie mount

3-64
Service Manual Chapter 3

3) Reaction tray movement

(1) When the 5 phase stepping motor (S1) rotates, this rotating motion is transferred to ⑭
⑮⑯ heat blocks through timing belt(S2), pulley (S3) and ⑰ rotating base.

(2) ⑰ Rotating base has a shade pin (S10) which shades home position sensor (S13) light
at home position. This detects home position at initialization.
When home position is detected, rotary encoder (united with motor) is reset, and the
output shows zero.

(3) During measurement, the following pitches are sent in one cycle. And one pitch (one
reaction cell) is advanced counterclockwise in excess by the cycle.
・Movement A : 17 pitches
・Movement B : 18 pitches
・Movement C : 26 pitches
Total movement = 61 pitches

(4) Rotation angle of motor is counted by rotary encoder, and rotation angle of heat block is
checked.

(5) If rotation angle exceeds the range of tolerance or rotation time exceeds permissible
time, system gives an alarm and emergency stop.

4) Temperature control of reaction tray

⑭Temperature of heat block is detected by two temperature sensors fixed to the outside
of heat block, and thermofoil heater (S9) accurately controlled by PID control of CPSIF
PCB. (Heat block temperature: 37 plus-minus 0.1 Celsius degrees)

As protecting function, thermostat is installed to the lower part of ⑯heat block. In case
the temperature exceeds 70 Celsius degrees, electric current to thermofoil heater (S9) is
turned OFF.

3-65
V1.7

3.4.3 Reaction tray (RCT) fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When removing reaction cells, lay them in number order for convenience of setting
back.
You can use the cell blank information in memory of the PC.
- When taking out reaction cells, take great care not to touch optical path face.
- When taking lamp out, take great care not to touch the glass of lamp.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
Perform the following operation before removing reaction tray (RCT) unit.
① Move the sample probe to sample tray side and reagent probe to reagent tray side.
② Remove the mixing unit.
③ Remove the reaction cell washing station.

Please follow the procedure 1 and 2.


1) Procedure-1

The procedure includes spectrophotometer (SPM) fixing.

Top view

3-66
Service Manual Chapter 3

No. Procedure Remark


Set the ②spectrum sensor unit on the SPM spacer of SPM
1 base ,and fix by ④W semes screws (2 part). Connect the
connector J6001.
2 Remove the joining arm of ①optical unit.
Lift up the ①optical unit and ③RCT unit, and assemble. Set the
3 ①optical unit to position fixing pin, and fix by ④W sems screws
(4 parts) lightly.
Fix the ③RCT unit by ⑤W sems screws (3 parts). Fix two
4 ground terminals by ⑥W sems screws to two positions. Connect
the connectors of J4601, J4602, J4603, J4605 and J4606.

Drawing No. Drawing No.


No. Parts name No. Parts name
(Note) (Note)
① Optical unit S818-0090B ④ Cap screw W sems SBPP4×10SBZN
② Spectrum sensor unit S818-0091B ⑤ Cap screw W sems SBPP4×16SBZN
③ RCT unit S818-0090B ⑥ Cap screw W sems SBPP3×8SCR

3-67
V1.7

2) Procedure-2

The procedure includes spectrophotometer (SPM) fixing.

No. Procedure Remark


Fix the ⑤fiber stay (3) to ①optical unit by ⑦W sems screws
1
lightly.
2 Fix the ③inner case to ②RCT unit.
Put the ④rubber cushion to ③inner case, and fix the joining
3
arm by hexagon socket bolt.
Do not fix the nut
Fix the ⑤fiber stay (3) to ③inner case by ⑩nut with ⑨flat
4 tightly cause of using
washer.
rubber cushion.
Fix the ⑥fiber stay (2) to joining arm by ⑦W sems screws.
5 Fold the fiber by nylon cramp, and fix to two parts of ⑥fiber
stay.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Optical unit S818-0090B ⑥ Fiber stay (2) A470043
② RCT unit ⑦ Cap screw W sems SBPP3×6SBZN
③ Inner case A300083 ⑧ Cap screw W sems SBPP3×8SCR
④ Rubber cushion A400463 ⑨ Flat washer 2W3SCR
⑤ Fiber stay (3) A470042 ⑩ Nut N3SCR

3-68
Service Manual Chapter 3

3.5 Mixing

3.5.1 Mixing unit (MU) function

Mixing unit performs mixing of R1 and sample, and mixing of the first reaction and R2 in
reaction cell by air pressure.

3.5.2 Mixing unit (MU) configuration

Please refer to appendix Wiring –MU for wiring.

1) Mixing unit (MU) component

No. Parts No. (Drawing No.) Parts name


1 60-08-0081 Mixing unit(MU)

3-69
V1.7

2) Mixing unit (MU) parts

The parts names are shown in next page.

3-70
Service Manual Chapter 3

Parts No.
Parts No.
No. Parts name No. (Drawing Parts name
(Drawing No.)
No.)
1 (A400152) Position fixing plate S1 2 Phase stepping motor
2 (A400154) Support block S2 Light sensor
3 (A470039) Spline shaft holder S3 Ball spline
4 (A400157) Pipe S4 Thick knurled knob
5 (A400158) Packing S5 Brass spacer
6 (A400159) Packing washer S6 Tube holder
7 (A400160) Pipe guide S7 E-ring
9 (A470014) Addltional lead S8 Spring pin
10 (A470024) MU base S9 Hexagon socket set screw
11 (A370031) Mixing base (270T) S10 Hexagon socket set screw
S11 Hexagon socket bolt
S12 Cross recessed bind screw
S13 Cross recessed flat head screw
Cross recessed head screw
S14
with captive washer
Cross recessed head screw
S15
with captive washer
Cross recessed head screw
S16
with captive washer
S17 Compression coil spring

3-71
V1.7

3) Mixing unit movement

(1) The shaft of 2phase stepping motor (S1) slide up or down when pulse is given.

(2) The sliding motion is transferred to mixing base ⑪through ball spline (S3).

(3) ③Spline bearing has a shade pin (S8) which shades home position sensor (S2) light at
home position. This detects home position at initialization.
Home position is at the top.

(4) At descent, shaft of 2phase stepping motor (S1) goes down, and ⑪mixing base also goes
down.
At descent, it is moved about 1 mm lower than the distance between packing and
reaction cell, and this excess is absorbed by spring (S17) for strict adhesion packing
and reaction cell.

(5) At ascent, shaft of 2 phase stepping motor (S1) goes up, and ⑪mixing base also goes up.

(6) During the measurement, if mixing base will not be at the home position within the
fixed time, system gives alarm and emergency stop.

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Service Manual Chapter 3

3.5.3 Mixng unit (MU) fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
The procedure includes mixing pump (MP).

Top view

3-73
V1.7

No. Procedure Remark


Fix the ①MP-1 unit by ④W sems screws (4 parts). Connect the Check the mark
1
connectors of J4901 and J4902. by white pen.
Fix the ②MP-2 unit by ④W sems screws (4 parts). Connect the
2
connectors of J4911 and J4912.
Fix the ②MU unit by ⑤W sems screws (2 parts). Connect the
3
connectors of J5002 and J5001.
Fix the MP-1 tube (marked ring M1, M2) to MU though tube
holder.
4
Fix the MP-2 tube (marked ring M3, M4) to MU through tube
holder.

No. Parts name Drawing No. (Note)


① MP-1 unit
② MP-2 unit
③ MU unit
④ Cap screw W sems SBPP4×18SBZN
⑤ Cap screw W sems SBPP4×10SBZN

3-74
Service Manual Chapter 3

1) Mixnig base assembly

No. Procedure Remark


Press fit the ③pipe guide from the ①mixing base Be sure the direction and the
1
(270T) front side. Fix the tube holder⑩. tight fixing.
Fix the ②positioning plate to ①mixing base (270T)
2
by ⑨cap screws (4 parts) lightly.
3 Fix the ⑧E- ring to ④pipe by E- ring holder.
Insert the ④pipe to ①mixing base(270T) from the
4 front side. Insert the ⑤compression coil spring from
rear side, and fix the ⑥packing washer.
Insert the ⑦packing by turning to ④pipe (packing The pipe needs to keep out a
5
washer side). little from packing.

Drawing No. Drawing No.


No. Parts name No. Parts name
(Note) (Note)
① Mixing base(270T) A370031 ⑥ Packing washer A400159
② Position fixing plate A400152 ⑦ Packing A400158
A400160 Fitting
③ Pipe guide ⑧ E-ring
diameter 1.5
④ Pipe A400157 ⑨ Cap screw W sems SBPP3×8SCR
⑤ Compression coil spring NO.C139 ⑩ Flat head screw 2×6 black

3-75
V1.7

3.5.4 Mixing pump (MP) unit function

Mixing pump is to supply with air pressure. (Suction and pressurization)

3.5.5 Mixing pump (MP) unit configuration

Please refer to appendix Wiring –MP for wiring.

1) Mixnig pump (MP) unit component

No. Parts No. (Drawing No.) Parts name


1 60-09-0091 Mixing pump unit(MP)

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Service Manual Chapter 3

2) Mixing pump (MP) unit parts

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A400239) Packing 9 (A400596) Spacer
2 (A470136) Diaphragm 10 (A400610) Washer
Spacer additional
3 (A400242) Bearing case 11 (A400723)
processing drawing
4 (A400243) Pump head 12 (A470023) MP crank shaft
5 (A400244) Holder ring 13 (A370030) MP frame
6 (A400258) Collar 14 (A470135) Stepped washer
7 (A400305) Rubber foot
8 (A400594) Case crimping drawing

3-77
V1.7

Parts No. Parts No.


No. (Drawing Parts name No. (Drawing Parts name
No.) No.)
S1 2 Phase stepping motor S11 Hexagon socket set screw
S2 Light sensor S12 Cross recessed bind screw
S3 Adapter fitting S13 Cross recessed head screw
Cross recessed head screw
S4 Brass spacer S14
with captive washer
Cross recessed head screw
S5 Brass spacer S15
with captive washer
Cross recessed head screw
S6 Resin spacer S16
with captive washer
S7 Radial bearing
S8 E-ring
S9 Spring pin
S10 Hexagonal nut

3) Mixing pump movement

(1) When 2 phase stepping motor (S1) rotates, the rotation movement is transformed into
linear motion through ⑫crank shaft flange bushing and ③bearing case. And the linear
motion is transferred to ②diaphragm.

(2) ON- OFF of motor driving is controlled by the time.

3-78
Service Manual Chapter 3

3.5.6 Mixing pump (MP) unit fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
The procedure includes mixing unit.

3-79
V1.7

No. Procedure Remark


Fix the ①MP-1 unit by ④W sems screws (4 parts). Connect the Check the mark by
1
connectors J4901 and J4902. white pen.
Fix the ②MP-2 unit by ④W sems screws (4 parts). Connect the
2
connectors J4911 and J4912.
Fix the ②MU unit by ⑤W sems screws (2 parts). Connect the
3
connectors J5002 and J5001.
Fix the MP-1 tube (marked ring M1, M2) to MU though tube
holder.
4
Fix the MP-2 tube (marked ring M3, M4) to MU through tube
holder.

No. Parts name Drawing No. (Note)


① MP-1 unit
② MP-2 unit
③ MU unit
④ Cap screw W sems SBPP4×18SBZN
⑤ Cap screw W sems SBPP4×10SBZN

3-80
Service Manual Chapter 3

3.6 Measurement

3.6.1 Spectrophotometer (SPM) function

White light from light source lamp is converged by lens, and is let to go through reaction cell,
and is diverged by concave diffraction grating. After the diffraction, light energy is measured
by 13 individual photo-detectors in each designed wavelength. Monochromatic measurement
takes the output of one, and bi-chromatic measurement takes two. And the absorbance or
the absorbance difference is calculated by the information amplified by an amplifier and
then average deviation and logarithmic transformed signals.

3.6.2 Spectrophotometer (SPM) configuration

1) Spectrophotometer (SPM) components

No. Parts No. (Drawing No.) Parts name


1 60-10-0101 Spectrophotometer unit (SPM)
2 (LA25120) Lamp house

3-81
V1.7

2) Spectrophotometer (SPM) parts

The parts names are shown in next page.

Caution:
Do not remove the fiber
at spectrum sensor side

3-82
Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370058) SPM Base S2 Spectrum sensor unit
2 (A370059) Light Path Base S3 Hexagon socket bolt
Cross recessed head
3 (A470040) Base locating plate S4 screw with captive
washer
Cross recessed head
4 (A470041) SPM spacer S5 screw with captive
washer
Cross recessed head
5 (A470042) Fiber stay (3) S6 screw with captive
washer
6 (A470043) Fiber stay (2) S7 Hexagonal nut
7 (A370060) SPM Fober Cover S8 Straight pin
S1 Optical unit S9 Straight pin

3-83
V1.7

3) Lamp house parts

The parts names are shown in next page.

3-84
Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A470044) Lamp cooler 1 S2 Propeller fan
2 (A470045) Lamp cooler 2 S3 Finger guard
Cross recessed head
3 (A470046) Connector holder S4 screw with captive
washer
Cross recessed head
4 (A470047) Lamp house panel S5 screw with captive
washer
Cross recessed head
5 (A470048) Lamp house cover (guide) S6 screw with captive
washer
Cross recessed head
6 (A470049) Lamp house cover S7 screw with captive
washer
S1 Lamp house unit S8 Hexagonal nut

3-85
V1.7

3.6.3 Spectrophotometer (SPM) fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Be sure not to loosen the position fixing screws. If they are loosened, the position to
reaction tray may be shifted at assembly and it may cause inferior performance.
- Do not remove the fiber of spectrum sensor. (Replace both spectrum sensor and fiber
simultaneously if required.)

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.

Please follow the fixing procedure 1-4.

1) Fixing procedure-1

The procedure includes reaction tray (RCT) fixing.

Top view

3-86
Service Manual Chapter 3

No. Procedure Remark


Set the ②spectrum sensor unit on the SPM spacer of SPM base,
1 and fix by ④W semes screws (2 parts). Connect the connector
J6001.
2 Remove the joining arm of ①optical unit.
Lift up and assemble the ①optical unit and ③RCT unit. Set
3 the ①optical unit to position fixing pin, and fix by ④W sems
screws (4 parts) lightly.
Fix the ③RCT unit by ⑤W sems screws (3 parts). Fix two
4 ground terminals by ⑥W sems screws to two positions. Connect
the connectors of J4601, J4602, J4603, J4605 and J4606.

Drawing No.
No. Parts name Drawing No. (Note) No. Parts name
(Note)
① Optical unit S818-0090B ④ Cap screw W sems SBPP4×10SBZN
Spectrum sensor
② S818-0091B ⑤ Cap screw W sems SBPP4×16SBZN
unit
③ RCT unit S818-0090B ⑥ Cap screw W sems SBPP3×8SCR

3-87
V1.7

2) Fixing procedure-2

The procedure includes reaction tray (RCT) fixing.

No. Procedure Remark


Fix the ⑤fiber stay (3) to ①optical unit by ⑦W
1
sems screw lightly.
2 Fix the ③inner case to ②RCT unit.
Put the ④rubber cushion to ③inner case, and fix
3
the joining arm by hexagon socket bolt.
Fix the ⑤fiber stay (3) to ③inner case by ⑩nut Do not fix the nut tightly cause
4
with ⑨flat washer. of using the rubber cushion.
Fix the ⑥fiber stay (2) to joining arm by ⑦W sems
5 screws. Fold the fiber by nylon cramp, and fix to two
parts of ⑥fiber stay.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Reaction cell optical unit S818-0090B ⑥ Fiber stay (2) A470043
② RCT unit ⑦ Cap screw W sems SBPP3×6SBZN
③ Inner case A300083 ⑧ Cap screw W sems SBPP3×8SCR
④ Rubber cushion A400463 ⑨ Flat washer 2W3SCR
⑤ Fiber stay (3) A470042 ⑩ Nut N3SCR

3-88
Service Manual Chapter 3

3) Fixing procedure 3

No. Procedure Remark


Fix the ②lamp cooler 1 to ①lamp house unit by ⑧W sems
1 screws (4 parts), and fix to analyzer base by ⑦W sems screws
(4 parts).
2 Insert the fiber to lamp house unit, and fix by attached screws.
Fix the ⑤propeller fan and ⑥finger guard to ③lamp cooler 2
Be sure the direction
3 by ⑩W sems screws, and fix to analyzer base by ⑦W sems
of propeller fan.
screws. Connect the connector J6002.
Fix the connector to ④connect holder by ⑨W sems screw with
4
⑪nut, and fix to analyzer base by ⑧W sems screws.
5 Connect the cable from connecter to TM4 terminal block.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Lamp house unit S818-0102B ⑦ Cap screw W sems SBPP4×6SCR
② Lamp cooler 1 A470044 ⑧ Cap screw W sems SBPP3×6SCR
③ Lamp cooler 2 A470045 ⑨ Cap screw W sems SBPP3×10SCR
④ Connect holder A470046 ⑩ Cap screw W sems SBPP3×16SCR
⑤ Propeller fan MDS410-24 ⑪ Nut N3SCR
⑥ Finger guard FG4D

3-89
V1.7

4) Fixing procedure 4 (Lamp house cover assenmbly)

No. Procedure Remark


Insert the ③lamp house cover to guide groove
Confirm the direction of lamp house
1 of ②lamp house guide, and fix to ①lamp house
cover.
panel by ④W sems screws (6 parts).
Tune up the screw position by lamp
Fix the lamp house cover assy by ④W sems
2 cooler 2 if the of rear screw is
screws (3 parts). Insert the lamp connector.
difficult.

No. Parts name Drawing No. (Note)

① Lamp house panel A470047


② Lamp house cover guide A470048
③ Lamp house cover A470049
④ Cap screw W sems SBPP3×6SCR

3-90
Service Manual Chapter 3

3.6.1 Adjustment of optical axsis between the SPM

No. Procedure Remark


Turn off the system power supply. Remove the position
number 2 reaction cell.
Turn on the system power supply. Click ready and
1
initialize the analyzer.
Open RCT manual operation screen. Click [INIT] and
moves the RCT unit [CW1/2] pitch.
2 Set the adjustment jig to position fixing pin. Adjust the pin correctly.
3 Set the adjustment jig to the joining arm (2 parts).
Insert the optical axis adjustment template to number 2 Confirm the light axis is at
4
cell position straight. Confirm the light axis. the center of cross mark.
Loose the SPM fixing screws (4 parts). Fix the position
5 by sliding left and right of the SPM joining arm
manually.
6 Fix the SPM fixing screws (4 parts)
Remove the optical axis adjustment template and SPM
7 unit adjustment jig. Replace the position number 2
reaction cell.

1 2

Adjust the position


fixing pins

Remove the number 2 reaction cell.

SPM unit adjustment jig

Adjust the adjustment part to joining arm (2 parts)


Adjustment part of jig

3-91
V1.7

Optical axis adjustment template

Confirm the light pass is at the


center of cross mark.

Optical axis adjustment template

SPM fixing
screw

3-92
Service Manual Chapter 3

3.7 Reaction cell washing

3.7.1 Cell washing station (CWS) unit function

Cell washing station is used for removal of reaction liquid after measurement, reaction cell
washing, and injection and removal of refined water for water blank measurement.

3.7.2 Cell washing station (CWS) unit configuration

Please refer to appendix Wiring –CWS for wiring.

1) Cell washing station (CWS) unit component

No. Parts No. (Drawing No.) Parts name


1 60-11-0111 Reaction cell washing unit (CWS)

3-93
V1.7

2) Cell washing station (CWS) unit parts

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A370101) CWS Base 14 (A400137) Pulley (B)
2 (A300337) Motor bracket 15 (A400138) Position fixing plate
3 (A370035) Nozzle base 16 (A400119) Discharge nozzle pipe
4 (A400122) 8-way joint pipe 17 (A400120) Drying nozzle pipe
5 (A400123) 8-way joint 18 (A400855) Suction nozzle pipe
6 (A400124) 5-way/8-way joint assy. 19 (A400982) Drying tip K
8 (A400128) Pulley shaft 20 (A400867) Pipe guide(1)
9 (A400129) Nozzle plate low 21 (A400857) Pipe guide(2)
10 (A400130) Support plate 22 (A470115) 8-way joint lid
11 (A400131) Spline holder 23 (A440012) Joint fxing screw
12 (A400132) Shade plate
13 (A400136) Pulley (A)

3-94
Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
Cross recessed head screw
S1 2 Phases stepping motor S14
with captive washer
S2 Timing belt S15 Cross recessed flat head screw
S3 Ball spline assy. S16 Cross recessed flat head screw
S4 Flange bushing S17 Cross recessed bind screw
S5 Brass spacer S18 Hexagon socket set screw
S6 Knurling nut S19 Hexagon socket set screw
S7 Quick connector S20 Hexagon socket set screw
S8 Fitting S21 Compression coil spring
Cross recessed head screw
S9 Light sensor S22
with captive washer
Cross recessed head screw
S10 S23 Hexagon socket set screw
with captive washer
Cross recessed head screw
S11 S24 Nylon clamp
with captive washer
Cross recessed head screw
S12 S25 Nylon clamp
with captive washer
Cross recessed head screw
S13
with captive washer

3-95
V1.7

3) Cell washing station (CWS) unit movement

(1) When 2 phase stepping motor (S1) rotates counterclockwise, spline shaft (S3) fixed to
timing belt (S2) goes up and ③ nozzle base also goes up.

(2) Timing belt (S3) has a ⑫shade pin which shades home position sensor(S9) light at
home position. This detects home position at initialization.
Home position is at the top position.

(3) At descent, 2 phase stepping motor (S1) rotates clockwise by the set numbers of pulse,
and ③nozzle base goes down by this rotation.

(4) The sensor is fixed for detecting the lower limit.


At descent, nozzle base goes down 1 mm lower than the distance between aspiration
nozzle and the bottom of reaction cell, and this excess is absorbed by spring (S21) for
strict adhesion of the tip of nozzle and the bottom of reaction cell.

The direction of motor rotation is shown when seen from the motor shaft side.

(5) During the measurement, if nozzle base will not be at the home position within the
fixed time, system gives an alarm and emergency stop.

3-96
Service Manual Chapter 3

3.7.3 Cell washing station (CWS) unit fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
The procedure includes cell washing pump (CWP) fixing.

3-97
V1.7

No. Procedure Remark


Fix the ②CWP unit by ④W sems screws(2 parts). Insert the Be sure not to pinch the
right side tubings of WSH (marked ring 2, 3) to fitting, and cable. One part of the
1
fix the Toalon tube to manifold. Connect the connectors J5201 ④W sems screw fix
and J5203. with ground terminal.
Insert the Junron tube of DP1 1AIN to CWS manifold, and
Insert the Junron tube
2 fix ①CWS unit by ③W sems screws (3 parts) lightly.
first, and fix the unit.
Connect the connectors J4801 and J4803.
Insert the CWS Poalon tube(marked ring 1∼7)to the
3
CWP.
Insert the marked ring 5NC to EV5NC, and ibsert the mark The 5NC tube is passed
4
ring 136 to adaptor fitting (VFI136). after pillar and WSH.

No. Parts name Drawing No. (Note)


① CWS unit
② CWP unit
③ Cap screw W sems SBPP4×10SBZN
④ Cap screw W sems SBPP4×12SBZN

3-98
Service Manual Chapter 3

1) Supply tube fixing

No. Procedure Remark


Fix the aspiration tube NK-10 by ④W sems screw.
Cut the edge to round for avoiding
1 ①, ②Tubes group together by spiral tube (small
the Poalon tube damage.
size)
Fix the spiral tube into the cramp
Connect the ③(1)-(7) Poalon tubes to pipes. for unmoving the tubes. The
2 Tubes group together by spiral tubes (large size). spiral tube set at the 20/20 from
Fix to base by NK8 and ④W sems screw. the center. Be sure the tubes are
not twist and pinching.
Confirm the up and down movement manually
3 (Smooth function of spring). Confirm the 10 fixing
screws are the front.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)

① Poalon tube 800 mm ③ Marked ring tube (1)∼(7)


② Poalon tube 450 mm ④ Cap screw W sems SBPP3×8SCR

3-99
V1.7

2) Drain tube fixing

No. Procedure Remark


Insert the 8 Poalon tube (270mm) to pipes, and Set the hold plate. Insert the tube
1
connect to each pipe of 8 way manifold. to half length of pipes.
Insert the two ②Poalon tube(40mm) to pipes, and
Fix the marked ring to ③Poalon
2 fix the ⑦fitting. Fix the ③Poalon tube (800mm)
tube 5NC.
to ⑥fitting.
Insert the ④⑤Poalon tube 30mm and 50mm to Fix the marked ring to ⑥Poalon
3 pipes, and fix the ⑦fitting. Fix the ⑥Poalon tube tube (other side of CWS is
to ⑦fitting. marked136)

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)

① Poalon 270mm ⑤ Poalon 50mm


② Poalon 40mm ⑥ Poalon 350mm
③ Poalon 800mm ⑦ Fitting VFY106
④ Poalon 30mm

3-100
Service Manual Chapter 3

3.7.4 Reaction cell washing pump (CWP) function

Reaction cell washing pump is used for aspiration of alkaline detergent and acid detergents
and DI water for washing reaction cells from washing solution and water reservoirs and
dispensation to reaction cells.

3.7.5 Reaction cell washing pump (CWP) configuration

Please refer to appendix Wiring –CWP for wiring.

1) Reaction cell washing pump(CWP) component

No. Parts No. (Drawing No.) Parts name


1 (LA26210-00) Reaction cell washing pump(CWP)

3-101
V1.7

2) Cell washing pump (CWP) parts


The parts names are shown in next page.

3-102
Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A300088) Motor base 31 (A440012) Joint fxing screw
2 (A400569) Miter gears S1 AC reversible motor
3 (A400073) Fixing screw S2 Gear head
4 (A400074) Seal packing S3 Bearing
5 (A400076) 10 Packing washer S4 Plane gear
6 (A400077) 10 Spacer S5 Miter gears
7 (A400793) 10 Plunger S6 Circle rack
8 (A400794) Round rack S7 O-Ring
9 (A400795) 10 plunger holder S8 Duckbill
10 (A400236) 10 U-packing S9 Oilless bushing
11 (A400217) Pump head S10 Compression coil spring
Stainless steel spacer
12 (A400351) Poalon coupling joint S11
(hexagon)
Stainless steel spacer
13 (A400392) Packing (1) S12
(hexagon)
14 (A400393) Packing (2) S13 Dulacon spacer
15 (A400220) Plane gear S15 Quick connector
16 (A400221) Shade plate S16 Adapter fitting
17 (A400222) Miter gears S17 Hexagon socket bolt
18 (A400223) Rotating shaft S18 Light sensor
19 (A400224) Collar S19 Dulacon spacer
Cross recessed pan head
20 (A400225) Lower plate S21
machine screw with washer
Cross recessed pan head
21 (A400226) Connecting plate (A) S22
machine screw with washer
Cross recessed pan head
22 (A400227) Connecting plate (B) S23
machine screw with washer
Cross recessed pan head
23 (A40028) Bearing holder plate S24
machine screw with washer
Cross recessed pan head
24 (A400122) 8-way joint pipe S25
machine screw with washer
5-way joint body Cross recessed pan head
25 (A400385) S26
assembly drawing machine screw
26 (A400386) Cross recessed binging
5-way joint body S27
machine screw
27 (A400387) Joint fixing plate S28 Hexagon socket set screw
Screw additional
28 (A400391) S29 Spring washer
processing drawing
29 (A470098) Rubber packing (1) S30 Nylon clamp
30 (A470117) 5-way joint cap

3-103
V1.7

3) Reaction cell washing pump movement

(1) When reversible AC motor (S1) rotates, the ⑮plane gear (S4) rotates through ⑰miter
gears (S5).

(2) The motion of ⑧round rack (S6) is transformed into linear motion by the rotation of ⑮
plane gear (S4).

(3) ⑦Phi 10 plunger connected to ⑧round rack (S6) makes a linear motion with it.

(4) ⑧Round rack (S6) has a shade plate which shades ⑯position sensor light at home
position or stop sensor light. This detects home position or stop position.

(5) During the measurement, if rack will not be at the home position within the fixed time
during measurement, system gives an alarm and emergency stop.

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Service Manual Chapter 3

3.7.6 Reaction cell washing pump (CWP) fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
The procedure includes cell washing station (CWS) fixing.

3-105
V1.7

No. Procedure Remark


Fix the ②CWP unit by ④W sems screws (2 parts). Insert Be sure not to pinch the
the right side tube (marked 2, 3) of WSH to fitting and cable. One part of the ④
1
connect the Toalon tube to manifold. Connect the connectors W sems screw fix with
J5201 and J5203. ground terminal.
Connect the Junron tube of DP1 1AIN to CWS manifold.
Fix the unit after insert
2 Fix the CWS unit by ③W sems screws (3 parts) lightly.
the Junlon tube.
Connect the connectors J4801 and J4803.
3 Insert the CWS Poalon tubes (marked 1-7) to the CWP.
Insert the mark ring 5NC to solenoid valve and the mark The 5NC tube passes
4
ring 136 to adaptor fitting (VFI136). after pillar and WSH.

No. Parts name Drawing No. (Note)


① CWS unit
② CWP unit
③ Cap screw W sems SBPP4×10SBZN
④ Cap screw W sems SBPP4×12SBZN

3-106
Service Manual Chapter 3

1) Pump head assembly

No. Procedure Remark


Insert the ②seal packing, ⑤packing assy.
Assemble the seal packing, by applying
and ③ 10 spacer from B direction, and fix
the silicon oil around the ②seal packing
the ④fixing screw manually. Loose the
1 thinly after ultrasonic cleaning. Be sure
fixing screw again, and remove the dust by the direction of ⑤packing assy. Confirm
air blow completely. Keep the fixing screw
no dust and damage of it before insert.
to loose.
Insert the ⑦rubber packing and ⑩
packing (1). Insert the ⑨duckbill and ⑥ Apply silicon oil around the ⑦rubber
2 Dulacon spacer to ⑧Paron coupling joint. packing thinly.
Fix to ①pump head manually. Retighten Be careful not to tighten too much.
90 derees angle from the touch position.

Drawing No. Drawing No.


No. Parts name No. Parts name
(Note) (Note)
① Pump head A400217 ⑥ Dulacon spacer CC-816-15
② Seal packing A400074 ⑦ Rubber packing A470098
③ 10 Spacer A400077 ⑧ Poalon coupling joint A400351
④ Fixing screw ゙ A400073 ⑨ Duckbill FDB-004
⑤ Packing assy. A400217 ⑩ Packing (1) A400392

3-107
V1.7

2) Fitting fixing

No. Procedure Remark


Insert the ③check valve from closed part Set the check valve after open the mouth
1
to side hole of pump head. by fingers in the water.
2 Insert the ④packing (2). Be sure the straight of check valve.
Tighten the ②adapter fitting by hand
3 with the ⑤Duracon spacer in between, Be careful not to tighten too much.
tighten 90 ° from the touching point.

No. Parts name Drawing No. (Note)


① Pump head A400217
② Adapter fitting VFM6106
③ Check valve FDB-004
④ Packing (2) A400393
⑤ Dulacon spacer CC-610-15

3-108
Service Manual Chapter 3

3.7.7 Washing solution pre-heater (WSH) function

The pre-heater is used for heating of cell washing water.

3.7.8 Washing solution pre-heater (WSH) configuration

Please refer to appendix Wiring –WSH for wiring.

1) Washing solution pre-heater (WSH) parts


The parts names are shown in next page.

3-109
V1.7

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A300383) Body S1 Cartridge heater
2 (A400799) Pipe S2 Thermostat
3 (A400289) Division plate S3 Photo micro sensor
4 (A400447) Reflex plate S4 O-Ring
5 (A300382) Cap S5 Half union
6 (A400290) Pipe processing drawing S6 Silicon long cap
7 (A400852) Cap (2) S7 Dulacon spacer
8 (A400853) Fixing plate S8 Fitting
9 (A400853) Fixing shaft S9 Fitting
10 (A400395) Half union S10 Fitting
Cross recessed head screw
11 (A400112) Sensor holder S11
with captive washer
Cross recessed head screw
12 (A400446) sensor fixing plate S12
with captive washer
Cross recessed head screw
13 (A400113) Fixing steel plate S13
with captive washer
Cross recessed head screw
S14
with captive washer
S15 Cross recessed bind screw
Washer Integrated Hex
S16
Socket Head Cap Screw
S17 Plain washer standard
S18 Spring washer
S19 Hexagonal nut
S20 Poalon tube
S21 Toaron tube

2) Washing solution pre-heater (WSH) temperature control

The temperature of water is detected by the sensor, and heater is controlled accurately by
PID control on CPSIF PCB.
The temperature is set 37 Celsius degrees when dispensing to reaction cells.

Protection function
① In case the temperature exceeds 70 Celsius degrees, power source will be turned
OFF not of electrify to heater by the thermostat (S2).
② Moreover, to prevent heating empty lines, level sensor is installed in order to check
whether there is any water in it or not.

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Service Manual Chapter 3

3.7.9 Washing pre-heater (WSH) unit fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Perform the drainage before disconnecting tube.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.

3-111
V1.7

No. Procedure Remark


Insert the ②~⑫ tubes to ①WSH unit and fix two Insert the Silicon cap to left side
1 parts at ⑭, ⑮, ⑯. Cap the ⑬Silicon long cap to ④Toalon tube tip. Keep the
④Toalon tube. remaining length to 4mm.
Connect the left side ⑪tube 6NC to solenoid valve
2 Through tube holder.
EV6 NC.
Connect the ⑫PWP, ⑩1NO and ⑨2NO tubes
3 Through tube holder.
to PWP, SP and RP.
Connect the right side⑥3ACO, ⑤2ALO and ③
4 Toalon tube to CWP. Connect the ⑧3ACI and ⑦
2ALI to supply and drainage panel.
Connect the ②blue Junron tube to degasser
5
DOUT

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① WSH unit ⑨ Poalon tube(⑦-26) 1.6× 3.2 460mm
Junron tube
② 4× 6 1200mm ⑩ Poalon tube(⑦-27) 1.6× 3.2 370mm
(Blue)(②-1)
③ Toalon tube(⑨-1) 4× 6 400mm ⑪ Poalon tube(⑦-28) 1.6× 3.2 390mm
④ Toalon tube(⑨-2) 4× 6 550mm ⑫ Poalon tube(⑦-29) 1.6× 3.2 400mm
⑤ Poalon tube(⑦-18) 1.6× 3.2 450mm ⑬ Silicon long cap 4013-04No4 white
Hexagons socket
⑥ Poalon tube(⑦-19) 1.6× 3.2 450mm ⑭ 6B3×6 SUS
bolt
⑦ Poalon tube(⑦-20) 1.6× 3.2 550mm ⑮ Spring washer SW3SUS
⑧ Poalon tube(⑦-21) 1.6× 3.2 500mm ⑯ Flat washer 2W3SUS

3-112
Service Manual Chapter 3

3.7.10 Degasser function

Removes air in washing water (DI water)

3.7.11 Degasser fixing

Caution
- Perform the drainage before disconnecting tube.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.

3-113
V1.7

No. Procedure Remark


Connect the⑥⑦Junron tube to ①degasser module Connect the blue Junron tube to
1
(3 parts) IN and OUT sides.
Connect the ②90 derees angle elbow to three
2
parts of Junron tube of ①degasser.
After paste the ④Poron sheet to ④click band, and
Paste the ④ Poron sheet on the
3 fix under part of the analyzer base by ⑤W sems
one side.
screws.
Fix the ①degasser to front side of D OUT by ③
click band (Refer the picture).
Connect the ⑨Junron tube to 90 degrees angle
elbow of ①degasser. Insert the ⑫check valve to
other side, and insert to EV-5NO after connecting
the ⑧Junron tube.
4
Insert the ⑩Junron tube to Junron tube (D IN) of
②90 degrees angle elbow of ①degasser and
connect to WSH.
Insert the ⑩Junron tube to Junron tube (D OUT)
of ②90 degrees angle elbow of ①degasser. Keep
the tube at supply and drainage panel position.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)

① Degasser module M60-2800-M ⑨ Junron tube clear 4× 6×30mm


90 degrees angle
② EUL6-C1 ⑩ Junron tube(③-9-1) 4× 6 170mm
elbow
③ Click band 0392-CLIC36 ⑪ Junron tube (③-9-2) 4× 6 1130mm
Poron sheet
④ A400994-00 ⑫ Junron tube(②-1) 4× 6 1200mm
processing drawing
⑤ Cap screw W sems SBPP4×16SCR ⑬ Junron tube (②-2) 4× 6 1100mm
⑥ Junron tube blue 4× 6×30mm ⑭ Check valve MFP-6V

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Service Manual Chapter 3

3.7.12 Probe washing pump (PWP) unit function

The probe washing pump provides outside washing water for sample and reagent probes.

3.7.13 Probe washing pump (PWP) unit configuration

Please refer to appendix Wiring –PWP for wiring.

1) Probe washing pump (PWP) unit component

No. Parts No. (Drawing No.) Parts name


1 60-14-0141 Probe washing pump unit(PWP)

3-115
V1.7

2) Probe washing pump (PWP) unit parts


The parts names are shown in next page.

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Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 Fixing screw S4 O-ring
2 Seal packing S5 Adaptor fitting
3 10 Packing washer S6 Dulacon spacer
4 10 Spacer S7 Dulacon spacer
5 10 Plunger S8 Duckbill
Aluminum spacer(Black
6 10 Plunger holder S9
color alumit treated)
Aluminum spacer(Black
7 10 U-Packing S10
color alumit treated)
8 Packing S11 Tube clamp
9 Pump head S12 Mini fitting
10 Poalon coupling joint S13 Light sensor
11 Base plate (1) S14 Hexagonal nut
Cross recessed head
12 Base plate (2) S15 screw with captive
washer
Cross recessed head
Base plate assembly
13 S16 screw with captive
drawing
washer
Cross recessed head
14 Packing (1) S17 screw with captive
washer
Cross recessed flat head
15 Packing (2) S18
screw
Cross recessed flat head
16 Spacer (3) S19
screw
Cross recessed bind
17 Additional lead S20
screw
Cross recessed bind
S1 2 Phases stepping motors S21
screw
S2 3-way solenoid valve S22 Hexagon socket set screw
S3 Straight pin S23 Poalon tube

3-117
V1.7

3) Probe washing pump (PWP) movement

(1) 2 Phase stepping motor (S1) slide up or down when pulse is given.

(2) This sliding motion is transferred to ⑤ 10 plunger.

(3) ⑤ 10 Plunger has straight pin (S3) which shade home position sensor light(S13) at
home position. This detects home position at initialization.
Home position is at the top (After dispensation position).

(4) At aspiration, shaft of 2 phase stepping motor (S1) goes down, and plunger also goes
down.

(5) At dispensation, shaft of 2 phase stepping motor (S1) goes up, and plunger also goes up.

(6) During the measurement, if plunger will not be at the home position within the fixed
time, system gives an alarm and emergency stop.

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Service Manual Chapter 3

3.7.14 Probe washing pump (PWP) of removing and fixing

Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

Removing procedure is the reverse of fixing.


Please refer to Chapter 1, 1.3 Panel composition.
The procedure includes sample pump (SP) and reagent pump (RP) fixing.

No. Procedure Remark


①Connect the connectors J4505, J4507, J4515, Be careful not to pinch the tube
J4517, J4514 to the RP unit, and fix it with ⑥ W or cable.
1
SEMS screws. Attach the RP2 Teflon tube to the
solenoid valve EV3 COM.
② Connect the connectors J4305, J4307, J4315, Be careful not to pinch the tube
2 J4317, and J4314 to the SP unit, and fix it with ⑥ W or cable.
SEMS screws.

3-119
V1.7

No. Procedure Remark


②Remove the bind screw fixing EV1 of the SP unit once, and Be careful not to pinch
③tighten the crotte unit together. Connect the connector J0701 the tube or cable.
3
and attach the SP2 and STM Teflon tube to the ③ Clot sensor
Assy.
④Connect the connectors J5301, J5302, and J5512 to the PWP Be careful not to pinch
4
unit, and attach them with ⑥ W SEMS screws. the tube or cable.
⑤ Insert the poaron tube into the solenoid valve EV4 COM to
PWP pore on joint. Pass the poaron tube from the sample
5 trough through the tube holder and insert it into the solenoid
valve EV4 NC. Insert the poaron tube from the reagent trough
into the solenoid valve EV4 NO.
For the three poaron tubes on the left side of WSH, pass the
two through the tube holder, insert them into the solenoid
6
valve EV2 NO and EV1 NO respectively, and insert the one
into the adapter fitting on the side of the pump head of PWP.

No. Parts name Drawing No. (Note)


① RP1・2 Unit
② SP1・2 Unit
③ Clot unit
④ PWP Unit
⑤ Poalon(⑦-30) ⑦-30(130mm)
⑥ Cap screw W sems SBPP4×8SBZN

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Service Manual Chapter 3

3.7.15 Pump head fixing

No. Procedure Remark


Apply the silicon oil around the ceramic plunger Be sure the no dust and damage on
1 (except top surface) Wipe out the silicon oil on the the plunger and plunger insert part
top surface. of pump head.
Fix the ①pump head assy. to ③base plate assy.
2 Insert to ceramic plunger by turning.
by ④W sems screw.
Fixing screw retighten 90 degrees
Fix the fixing screw manually. Retighten the
3 angle. Stop the retightening if it
fixing screw 90 degrees angle manually.
fixed firmly before 90 degrees angle.
Fix the ②solenoid valve assy. to ③base plate Apply Locktite correctly. Check by
4
assy. by ⑤bind screw with Locktite (blue). white pen after confirmation.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Pump head assy. ④ Cap screw W sems SBPP3×20SCR
② Solenoid valve assy. ⑤ Bind screw BID4×6SCR
③ Base plate assy.

3-121
V1.7

1) Pump head assembly

No. Procedure Remark


Fix the ②fixing screw to ①pump head until
1 Remove the burr.
stop. Loose and remove it. Clean up by air blow.
Stop the fixing when the screw
Insert the ③seal packing, ⑩ 10 Unpacking
touched. The insert direction of
assy. and ④ 10spacer to pump head. Fix the ②
2 packing assy. is from opposite side
fixing screw by hand lightly. (Apply a silicon oil
of O ring (screw side). Be sure no
to ③seal packing thinly.)
dust and damage of it
Insert the ⑤check valve from closed site to ⑧ Set the check valve after open the
3
Poalon coupling joint. mouth by fingers in the water.
Insert the ⑥packing (1) to ①pump head upper
Clean up the pump head by air
4 hole( 7). Insert Dulacon spacer, and fix the
blow.
Poalon coupling joint manually.
Insert the ⑤check valve from closed part to ①
pump head side hole( 5). Insert the ⑦packing Clean up the pump head by air
5
(2) and ⑪Dulacon spacer, and fix the ⑨adaptor blow.
fitting manually.

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Service Manual Chapter 3

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Pump head A400350 ⑦ Packing (2) A400393
② Fixing screw A400073 ⑧ Poalon coupling joint A400351
③ Seal packing A400074 ⑨ Adapter fitting VFM6106
④ 10 spacer A400077 ⑩ 10 U-packing assy
⑤ Check valve FDB-004 ⑪ Dulacon spacer (CC-610-15)
⑥ Packing (1) A400392 ⑫ Dulacon spacer (CC-816-15)

3-123
V1.7

3.8 Supply and drain water

3.8.1 Supply and drain pump (DP-1, DP-2) unit function

There are the pumps that aspirate DI water, alkaline and acid detergents which used to
measurement.
The pumps aspirate reaction liquid, reaction cell washing solution, and probe washing
solution and discharge into waste liquid tanks located out of the system.

3.8.2 Supply and drain pump (DP-1, DP-2) unit configuration

Please refer to appendix Wiring –DP for wiring.

1) Supply and drain pump (DP-1, DP-2) parts


The parts names are shown in next page.

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Service Manual Chapter 3

Parts No. Parts No.


No. Parts name No. Parts name
(Drawing No.) (Drawing No.)
1 (A400258) Collar 15 (A300087) Frame assy.
2 (A400305) Rubber foot 16 (A200059) Pump head 1B
Diaphragm metal
3 (A400338) 17 (A200060) Pump head 2B
fitting B
4 (A400339) Diaphragm S1 AC Injection motor
5 (A400549) Flap valve S2 Bearing
6 (A400341) Clamping rubber S3 O-Ring
7 (A400342) Balancer B S4 90 degrees angle elbow
Hexagon socket set
8 (A400581) Holder ring (1) S5
screw
9 (A400344) Bearing case S7 Spring washer
Flat washer (small
10 (A400345) Collar S8
circle)
Cross recessed bind
11 (A400346) Crank shaft assy. S9
screw
Cross recessed head
12 (A400347) Cover S10 screw with captive
washer
Cross recessed head
13 (A300085) Motor frame B S11 screw with captive
washer
Cross recessed head
14 (A300086) Head frame S12 screw with captive
washer

2) Supply and drain pump (DP-1, DP-2) unit movement

(1) When AC induction motor (S1) rotates, crank fixed to ⑪motor shaft rotates.

(2) When ⑪motor shaft rotates, ④diaphragm reciprocates via bearing (S2).

(3) When ④diaphragm moves to the motor shaft side, ⑤flap valve on IN side opens and
⑤flap valve on OUT side closes. And waste liquid is aspirated from IN side into the
inside of pump head.

(4) When ④diaphragm ,moves to the pump head side, flap valve on IN side closes and ⑤
flap valve on OUT side opens. And waste liquid in pump head is discharged to OUT side.

3-125
V1.7

3.8.3 Supply and drain pump (DP-1、DP-2) fixing

Caution
- When do maintenance operation, wear protective gloves, mask and glasses to avoid
infection of drainage.
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

Rear side

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Service Manual Chapter 3

No. Procedure Remark


Insert the Junron tube ⑨ - ⑫ to ① DP1 unit Insert the tube to 90 degrees angle
1 and ⑤ - ⑧ to ② DP2 unit. Fix the ④ ground elbow and press till the tip touches to
wiring. uneven part. (Refer the arrow)

Connect the DP1 AIN to CWS 8 way manifold,


and connect the BIN to EV-5 COM.
Connect the Junron tubes of DP1 A OUT and B
2
OUT to ③one touch coupling joint. Insert the
⑬Junron tube to insert supply and drain panel
position at the under part.

Connect the DP2 AIN to adapter fitting from


CWS VFI 136, and the BIN to EV-6 COM.
Connect the Junron tube of DP1 A OUT and B
3
OUT to ③one touch coupling joint. Insert the
⑭ Junron tube to under part, and set supply
and drainage panel position.

No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)

① DP1 Unit ⑧ Junron tube (③-10) 4× 6 900mm

② DP2 Unit ⑨ Junron tube (③-4) 4× 6 100mm


One touch
③ PYAM-6-PM ⑩ Junron tube (③-5) 4× 6 230mm
coupling joint
④ Ground line DP1-02 ⑪ Junron tube (③-8) 4× 6 620mm

⑤ Junron tube(③-2) 4× 6 160mm ⑫ Junron tube(③-11) 4× 6 1020mm

⑥ Junron tube (③-3) 4× 6 300mm ⑬ Junron tube (③-7) 4× 6 700mm

⑦ Junron tube (③-1) 4× 6 700mm ⑭ Junron tube (③-6) 4× 6 680mm

3-127
V1.7

3.9 ISE Unit

3.9.1 ISE unit tubing

Supply liquid
Tubing Tube
Calibrator RU CAL1 Tygon 0.8× 2.4 750mm
Roller pump tube Silicon 2.0× 4.0 100mm
RU CAL2 Sample pot Tygon 0.8× 2.4 500mm

Waste liquid
Tubing Tube
ISE Unit Pinch valve tube Tygon 0.8× 2.4 750mm
Pich valve tube PharMed 1.0× 3.0 40mm
Pinch valve RU Wast1 Tygon 0.8× 2.4 60mm
Roller pump tube Silicon 2.0× 4.0 100mm
RU Wast2 Waste bottle Tygon 0.8× 2.4 850mm

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Service Manual Chapter 3

3.9.2 ISE unit fixing

Caution
- When do maintenance operation, wear protective gloves, mask and glasses to void
infection by drainage.
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and connecting.
The ISE system performs Cal 1 flow automatically under the power supply is ON.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.

1) Position of the sample pot and sample probe.


Adjust the sample probe tip with the center of the sample pot (within 1mm).

Sample pot

Adjust as within 1mm

Center of the sample pot

Sample pot

3-129
V1.7

3.9.3 ISE correction procedure by the ISE CRS

In order to ensure the reliability of the ISE test results, confirmation and
correction based on the results of the ISE CRS measurement are necessary.
The ISE CRS is a standard Calibrator of the ISE method which is used for the
correction of accuracy to the ISE measurement results.

①→ ↓⑤
④→

②→

Maint. screen – CRS parameter screen

Step Button & Screen Operation & Display


1 ① Maint. Click “Maint.” button.
2 ② ISE CRS Select “ISE CRS” button.
3 CRS parameter screen is shown.
4 Input CRS parameters (Specimen, Count, Conc. value)
Set the sample cups for each concentration sample on the
sample tray.
Pour the sample 500 l/cup (N=5).
5 CRS Sample positions are fixed in program.
31: Low conc. sample
32: Middle conc. sample
33: High conc. sample
Click “Start” button.
6 ④ Start Start the measurement.
[CRS Measuring] is shown in status.
After measurement completed.
7 [CRS Succeeded] is shown in status. If [CRS Failed] is shown,
need to solve the failure and perform the rerun.
Click “Exit” button, and close the CRS parameter screen.
The correction values are set by using calculated results
8 ⑤ Exit automatically.
Please refer to Chapter 3, 3.9.4 Confirmation of the CRS
correction.

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Service Manual Chapter 3

3.9.4 Confirmation of the CRS correction.

The CRS correction screen is protected by password. Input or change the value is
unable.

②↓ ④→
③↓
①→ ⑤↓

Manual Operation – ISE screen ⑥↓


←⑦

⑧→

⑨→
CRS correction screen

Step Button & Screen Operation & Display


1 ① System Click “System” button.
2 ② Manual Operation Select “Manual Operation” button.
Select ISE button.
3 ISE
Manual operation –ISE screen is shown.
4 ④ CRS view Select “CRS view” button.
Select “RUN” button.
5 RUN
Password input screen is shown.
6 Input the password [9uS&4k#AFs8v].
7 OK Click “OK” button.
CRS correction screen is shown.
8 ⑧ Specimen Select the specimen (Serum, Urine, Plasma) by button.
Input or change the value is unable.
9 ⑨ Exit Click “Exit” button, and close the screen.

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Service Manual Chapter 4

Chapter 4
Power supply unit・Control PCB

4.1 Power supply unit ..................................................................................................... 4-4


4.1.1 Location............................................................................................................... 4-4
4.1.2 Function .............................................................................................................. 4-4
4.1.3 Using of the uninterruptible power supply device .............................................. 4-6
4.2 Fuse .......................................................................................................................... 4-7
4.2.1 Location and number .......................................................................................... 4-7
4.2.2 Fuse list............................................................................................................... 4-7
4.3 Control PCBs and errors........................................................................................... 4-8
4.4 JID PCB(CAB PCB1).................................................................................... 4-10
4.4.1 JID PCB Outside view ...................................................................................... 4-10
4.4.2 JID PCB Location ............................................................................................. 4-10
4.4.3 JID PCB Fucntion ............................................................................................. 4-10
4.4.4 When breaking down of this board.................................................................... 4-11
4.4.5 When doubt the failure of this board................................................................. 4-11
4.4.6 Action after replacement ................................................................................... 4-13
4.5 DCHT PCB(CAB PCB2) ............................................................................... 4-14
4.5.1 DCHT PCB Outside view .................................................................................. 4-14
4.5.2 DCHT PCB Location ......................................................................................... 4-14
4.5.3 DCHT PCB Function ........................................................................................ 4-15
4.5.4 When breaking down of this board.................................................................... 4-15
4.5.5 When doubt the failure of this board................................................................. 4-15
4.5.6 Action after replacement ................................................................................... 4-17
4.6 IODRV PCB(CAB PCB3) ................................................................................. 4-18
4.6.1 IODRV PCB Outside view................................................................................. 4-18
4.6.2 IODRV PCB Location........................................................................................ 4-18
4.6.3 IODRV PCB Function ....................................................................................... 4-19
4.6.4 When breaking down of this board.................................................................... 4-19
4.6.5 When doubt the failure of this board ................................................................ 4-20
4.6.6 Action after replacement ................................................................................... 4-20
4.7 CPSIF PCB(CAB PCB4) .................................................................................. 4-21
4.7.1 CPSIF PCB Outside view.................................................................................. 4-21
4.7.2 CPSIF PCB Location......................................................................................... 4-21
4.7.3 CPSIF PCB Function ........................................................................................ 4-22
4.7.4 When breaking down of this board.................................................................... 4-22
4.7.5 When doubt the failure of this board ................................................................ 4-23
4.7.6 Action after replacement ................................................................................... 4-24
4.8 ACRY PCB Function(CAB PCB5) ................................................................... 4-26
4.8.1 ACRY PCB Outside view .................................................................................. 4-26
4.8.2 ACRY PCB Location.......................................................................................... 4-26

4-1
V1.7

4.8.3 ACRY PCB Function ........................................................................................ 4-27


4.8.4 When breaking down of this board ................................................................... 4-27
4.8.5 When doubt the failure of this board ................................................................ 4-27
4.9 GDRV PCB(CAB PCB7, 8, 9) .......................................................................... 4-28
4.9.1 GDRV PCB Outside view.................................................................................. 4-28
4.9.2 GDRV PCB Location......................................................................................... 4-28
4.9.3 GDRV PCB Function ........................................................................................ 4-29
4.9.4 When breaking down of this board ................................................................... 4-29
4.9.5 When doubt the failure of this board. ............................................................... 4-29
4.10 CLS PCB ................................................................................................................ 4-30
4.10.1 CLS PCB Outside view ..................................................................................... 4-30
4.10.2 CLS PCB Location ............................................................................................ 4-30
4.10.3 CLS PCB Function ........................................................................................... 4-31
4.10.4 When breaking down of this board ................................................................... 4-31
4.10.5 When doubt the failure of this board ................................................................ 4-31
4.10.6 Action after replacement .................................................................................. 4-32
4.11 TRS PCB ................................................................................................................ 4-33
4.11.1 TRS PCB Outside view ..................................................................................... 4-33
4.11.2 TRS PCB Location ............................................................................................ 4-33
4.11.3 TRS PCB Function ........................................................................................... 4-34
4.11.4 When breaking down of this board ................................................................... 4-34
4.11.5 When doubt the failure of this board. ............................................................... 4-34
4.12 LVLS PCB (Liqud level sensor PCB) ...................................................................... 4-35
4.12.1 LVLS PCB Outside view ................................................................................... 4-35
4.12.2 LVLS PCB Location .......................................................................................... 4-35
4.12.3 LVLS PCB Function ......................................................................................... 4-35
4.12.4 When breaking down of this board ................................................................... 4-35
4.12.5 When doubt the failure of this board ................................................................ 4-36
4.13 RCT driver PCB(CAB PCB6) ............................................................................. 4-37
4.13.1 RCT driver PCB Outside view .......................................................................... 4-37
4.13.2 RCT driver PCB Location ................................................................................. 4-37
4.13.3 RCT driver PCB function.................................................................................. 4-38
4.13.4 When breaking down of this board ................................................................... 4-38
4.13.5 When doubt the failure of this board ................................................................ 4-38
4.13.6 Action after replacement .................................................................................. 4-39

4-2
Service Manual Chapter 4

Caution

The parts of voltage measurement point (TPxx) on the PCB are unmounted in some
case. Please measure directly from the parts pad/land of measurement point on the
PCB.

Do not change the variable resistance (volume) which is mounted on the PCB except
required on this manual.

The mounted parts on the PCB are fragile with static electricity. Please be careful
about handling sufficiently and do not touch directly by electrified hand. A PCB
break down is caused.
When protecting the PCB element by cushioning material, please be sure to use
cushioning material of done static elimination of a countermeasure against static
electricity.

4-3
V1.7

4.1 Power supply unit

4.1.1 Location

PS3

PS1

PS2
PS5
PS4

Rear side view

The wiring to PS1 – 5 for each power supply unit (switching power supply, AC/DC
power supply), refer to Appendix Wiring diagram-CAB 1.

4.1.2 Function

When main and system power supply are ON, the power supply units of PS1 ~ 5
generate the DC power from AC 100V, and supply the power to each unit.

The unit is broken if the voltages show normal input of AC 100v and abnormal
output. Please replace the related power supply unit.

4-4
Service Manual Chapter 4

Power supply unit /Supply voltage list


maximum output

Power supply units

Main power supply ON

System power supply ON

JID PCB

DCHT PCB

IODRV PCB

CPSIF PCB

ACRY PCB

GDRV PCB
CVD514-K PCB

ISE Unit

Note
Rated output voltage / Rated

( CAB

( Option
( CAB

( CAB
( CAB

( CAB
( CAB

( CAB PCB6


PCB1
current

PCB5

PCB7,8,9
PCB2

PCB4

PCB3





PS1
1 ① ① ③ - - - - -
(+24V/2.5A)
PS2
2 ① ① - - - - ④ - - -
(+12V/8.5A)
PS3
3 × ② - ⑤ ⑥ ⑥ - - - -
(+5.0V/10A)
PS4
4 × ② - ⑦ ⑦ ⑧ - - - -
(+24V/4.3A)
PS5
5 × ② - - ⑨ - - ⑩ - -
(+24V/6.3A)
:Supply, ×/- Not supply

① The power supply unit is supplied by main power ON of AC100v and output the
DC power supply.
② The power supply unit is supplied the AC 100V by main power and system power
ON, and output the DC power supply.
③ Generate the ISE unit power supply(+5.0V, +12, ±15V).
④ Generate the RGT peltier power supply of cooling, and supplies to FAN2 (System
rear left side).
⑤ The electric power is not used on the DCHT PCB, it throughout the fuse. Supplies
the power to the IODRV PCB through the fuse. Supplies the power to the CPSIF
PCB from IODRV PCB.
⑥ It used for digital circuit power supply on the IODRV PCB and CPSIF PCB. If this
power supply is abnormal, the reset can’t release of the CPSIF PCB. The system
can’t start up normally.
*The program downloading can’t perform normally on this condition.
⑦ The lamp power supply (+12V) and RCT heater power supply (Maximum 24V)
generate on the DCHT PCB, and supply it. Generate analog circuit power supply
(±15V) on the CPSIF PCB, and power supplies to the CPSIF though the IODRV
PCB.
*It is not used on the IODRV PCB.

4-5
V1.7

⑧ It used for following analogue circuit power supply mainly.


Power supplies to the SPM, acquires the measurement data from the SPM
(included analog/digital conversion).
Power supplies to the CLS PCB(Clot sensor), acquires the data (included
analog/digital conversion).
Acquires the WSH temperature sensor / RCT temperature sensor (include
analog/digital conversion).
Power supplies to the liquid level PCB(LVLS PCB).
When power supply of ⑥ is normal, the system can start up by releasing reset
of the CPSIF PCB even this power supply is abnormal.
⑨ It used for following circuit power supply on the IODRV PCB mainly.
Power supply of 2 phase motor driver.
Power supply of solenoid valve driver.
Power supply of cup sensor on the STF.
⑩ It used for power supply of 5 phase motor driver.

4.1.3 Using of the uninterruptible power supply device

In case of using uninterruptible power supply device (UPS), please note the following
points.
Please use the output capacity is above 600VA.
The instantaneous time of the system power supply is less than 15ms ( mille
second).
The input power supply on the device keeps sign curve.

When changing the backup power supply to the UPS, observe the instantaneous time
into the system.
If the instantaneous time is over 15ms, the inside voltage goes down. The measurement
result becomes abnormal and the system is shutting down automatically.

Please use the UPS of sign curve output.


When output type of rectangle wave is used, the system movement is abnormal and the
life of power supply unit will be short extremely.

4-6
Service Manual Chapter 4

4.2 Fuse

4.2.1 Location and number

The fuses are mounted as follows.


Location Number
1 Cabinet 2
2 DCHT PCB 5
3 ACRY PCB 6

4.2.2 Fuse list


When replace the fuse, please turn off the system and main power. Do not use other
specification fuse.
No. Model code Current Type Destination
F1 ① 021506.3MXP (Littelfuse) 6.3A T Device power input
Cabinet 5-phase driver board power
F2 ② MT4 3.15AN1D(SOC) 3.15A R supply (RCT, RGT, STM
rotation, RTM rotation)
F3 - Not used - - -
IODRV board CPSIF board (+5V
F8 ③ MT4 6.3AN2D (SOC) 6.3A R
power supply)
DCHT CPSIF PCB (+15 V power
PCB F9 ④ MT4 0.5AN1D (SOC) 0.5A R
supply)
F10 ⑤ MT4 0.5AN1D (SOC) 0.5A R CPSIF PCB (-15V power supply)
F11 ⑥ MT4 3.15AN1D (SOC) 3.15A R Light source
F12 ⑬ MF-R250(Bourns) 2.5A ◎ RCT rubber heater
F1 ⑦ MT4 0.5AN1D (SOC) 0.5A R CWP
F2 ⑧ MT4 0.5AN1D (SOC) 0.5A R CWP
ACRY F3 ⑨ MT4 1AN1D (SOC) 1A R DP1
PCB F4 ⑩ MT4 1AN1D (SOC) 1A R DP2
F5 ⑪ MT4 2AN1D (SOC) 2A R WSH heater
F6 ⑫ MT4 10AN2D (SOC) 10A R RGT peltier
T: Timelag type, R: Rush current resistance type, ◎:Recettable fuse

② ③



Right side view

⑦⑧ ⑨ ⑩ ⑪

⑫ ⑬

Left side; ACRY PCB Rear side; DCHT PCB
Left side view 4-7
V1.7

4.3 Control PCBs and errors

Please check the related PCB in following list when the analyzer movement is
abnormal.
Name Cause
1 JID PCB Abnormal communication between the analyzer and the PC.
The PC can’t control the system power ON/OFF.
2 DCHT Abnormal movement of the ISE unit will happen.
PCB The ISE result is abnormal even the ISE unit works normally.
The excitation current of each motor units are not kept.
Temperature of each unit is not shown correctly.
The results show abnormal.
The main power is unable to turn ON.
The system power is unable to turn ON.
The lamp is unable to turn ON. The lamp breaks down after
change immediately.
The RCT is not heating or overheating.

3 IODRV The power supply (+5.0V, ±15V) to the CPSIF is not supplied.
PCB The tray LED(STF/RGT)is unable to turn ON or OFF.
Two phase motor movement is abnormal (STF, STM up/down,
RTM up/down, PWP, MU, MP1/2, CWS、RP1/2、SP1/2).
Each solenoid valve is unable to turn ON or OFF.
Each encoder is not acquiring the value.
Each home sensor is not acquiring the value.
The heater of CWP, DP1, DP2 and WSH are unable to turn ON or
OFF.
Five phase motor movement is abnormal.
Each float sensor is not acquiring the information.
The WSH liquid level sensor is not acquiring the information.
Each sample cup sensor is not acquiring the information.
The ISE cover switch is not acquiring the information.
The TRS PCB is not acquiring the information.
4 CPSIF The analyzer is unable to start up normally.
PCB The communication between the PC and LAN is abnormal.
The abnormal results cause of the measurement failure by the
incorrect auto gain.
The stepping motor movement is abnormal.
The abnormal movement of liquid level detection and crash
detection.
The abnormal movement of clot detection.
The heater of the DP, solenoid valve and WSH can’t control.

4-8
Service Manual Chapter 4

Name Cause
4 CPSIF The home sensor of stepping motor and cup sensor can’t watch.
PCB The RCT temperature control is abnormal.
The WSH temperature control is abnormal.
Abnormal communication between the ISE unit and system.
Abnormal movement of the ISE unit.
Abnormal communication between the STF/RGT barcode readers
and the analyzer. Abnormal movement of barcode reader.
5 ACRY The CWP and DP1/2 unit movements are abnormal.
PCB The WSH heater is unable to turn ON and OFF.
The RGT peltier is unable to turn ON and OFF.
The RGT and rear panel FAN are unable to turn ON.
The power supply unit PS1 – PS5 are not supplied the power.
(The PS1∼5 can’t output the DC power.)
6 GDRV The RGT turn is abnormal. (When the PCB7 is damaged.)
PCB The STM turn is abnormal. (When the PCB8 is damaged.)
The RTM turn is abnormal. (When the PCB9 is damaged.)
7 CLS PCB The clot is unable to detect cause of the pressure can’t measure
correctly.

8 TRS PCB
The sample tray is unable to detect.

9 LVLS PCB
The liquid level detection is abnormal.
The crash detection is abnormal.

10 RCT
Driver The RCT turn is abnormal.
PCB

4-9
V1.7

4.4 JID PCB(CAB PCB1)

4.4.1 JID PCB Outside view

JID PCB

4.4.2 JID PCB Location

Left side view

The wiring of this PCB, refer to Appendix Wiring diagram-CAB3.


This PCB works under the main power ON.

4.4.3 JID PCB Fucntion

4-10
Service Manual Chapter 4

Control the system power ON/OFF from the PC command. (Control of SSR1 on the
ACRY PCB)
3 ports (J0501、J0502、J0503) switching (Switching hub function)
J0501(Green seal)・・・ Connects to J0504 by LAN cable.
J0502 (White seal)・・・ Connects to CPSIF PCB by LAN.
J0503 (Blue seal)・・・ Connects to the PC and LAN.
J0504 (Green seal)・・・ LAN port on this PCB (Connects to J0501)

4.4.4 When breaking down of this board.

Communication error occurs between the PC and system.


The system power ON/OFF won’t be possible from the PC.

4.4.5 When doubt the failure of this board.

Please confirm the following points.

1) Confirmation of input voltage.


<Voltage point>
Power supply unit
Voltage(±5%) Check point (Power supply Cable
connector)

1 +24V TP1 PS1(J6322-3) CAB KH20

If the input voltage is abnormal, confirm the power supply unit and cable.

2) Confirmation of the voltages on the PCB.


<Check list>
Voltage
Check point.
(±5%)
1 +3.3V TP2
2 +3.3V TP3
3 +3.3V TP4
4 +1.2V TP5
5 +1.2V TP6
6 +1.2V TP7
When the voltage on the PCB is abnormal even the input voltage is normal,
this PCB is broken. Please replace the PCB.

3) Check the connection cable on this PCB.

4-11
V1.7

<LED check list>


Parts
Color Lighting condition
mark

Normal lights OFF


1 D1 Red (Flashes when turns ON the main power normally.)
When the LED light up or blink, this PCB is broken.

Normal lights ON
2 D2 Green When the LED lights OFF, the LAN port (J0504) is
not linked. Check the connection cables.

3 D3 Orange Normal lights ON

Normal lights OFF


4 D4 Green
(Flashes when connecting to the LAN)

Normal lights ON(Blink when connecting to the LAN)


5 D5 Green When lights OFF, the LAN port (J0501) is not linked.
Check the connection cables.

6 D6 Green Normal lights OFF

Lights OFF when the system power OFF.


Lights ON when the system power ON (Flashes when
connecting to the LAN)
7 D7 Green
When lights OFF under the system power ON,
between the CPSIF and LAN communication is not
linked. Check the cable and CPSIF PCB condition.

8 D8 Green Normal lights OFF


Normal lights ON(Blink when the LAN communication)
When the lights OFF, between the PC and LAN
9 D9 Green
communication is not linked. Check the cable and
PC condition.
10 D10 Green Normal lights OFF

11 D11 Green Normal lights ON

Display the control condition of system power ON/OFF


from this PCB.
12 D12 Green (Control condition to the SSR1 on the ACRY PC)
Turns OFF under the system power OFF.
Turns ON under the system power ON.
13 D13 Green Normal lights OFF

14 D14 Green Normal lights OFF

4-12
Service Manual Chapter 4

4.4.6 Action after replacement

Cheek the following points after replacement.

1) Input voltages to this PCB.


2) Voltages on the PCB.

Refer to[4.4.5 JID PCB When doubt the failure of this board.].

4-13
V1.7

4.5 DCHT PCB(CAB PCB2)

4.5.1 DCHT PCB Outside view

DCHT PCB

4.5.2 DCHT PCB Location

Rear side view

The wiring of this PCB, refer to Appendix Wearing diagram-CAB 3.


The F3 (fuse) on the PCB is not used in normal condition.

4-14
Service Manual Chapter 4

4.5.3 DCHT PCB Function

Power supplies to the RCT heater.


Power supplies to the lamp and protection (fuse).
Power supplies to the CPSIF, IODRV PCB and protection (fuse).
Power supplies to the ISE and protection (fuse).

4.5.4 When breaking down of this board.

Abnormal movement of the ISE unit occurs.


The ISE results are not correct even the ISE unit works normally.
The excitation current of each motor units are not correct.
Temperature values are not correct.
The measurement results are not correct.
The main power is unable to turn ON.
The system power is unable to turn ON.
The lamp is unable to turn ON or breaks down after replacement immediately.
The temperature of RCT heater is unable to up or over heat up.

4.5.5 When doubt the failure of this board.

Please confirm the following points.

1) Input voltage on this PCB.


<Voltage list>
Power supply unit
Voltage (±5%) Check point Cable
(Power supply connector)

1 +24V (*1) TB1-1 PS1(J6322-4) CAB KH20

2 +5.0V (*2) TB1-2 PS3(J6327-3,4) CAB KH21

3 +24V (*2) TB1-3 PS4 (J6329-7,8) CAB KH22

(*1) This voltage is inputted under the main power ON.


(*2) This voltage is inputted under the system power ON.
When the input voltage is abnormal, check the power supply unit and cables.

4-15
V1.7

2) Voltages on this PCB


<Check list>

Voltage (±5%) Check point Function Fuse

Power supply to the ISE unit


1 +15V TP2 -
(*5)
2 -15V TP3 -
3 +5.0V TP5 -
4 +12V TP6 -
5 +5.0V TP7 F8
Power supply to the CPSIF PC
6 +15V TP8 F9
and IODRV PCB
7 -15V TP9 F10
8 0~+24V(*1)(*2) TP12 RCT heater power -
9 +12V(*3) TB2-1(*4) Lamp power supply F11
(*1)No voltage output when the RCT heater unconnected.(Output voltage is
zero volt)
(*2)Controlled automatically based on the RCT temperature.
(*3)No voltage output when the lamp unconnected or damaged.(Output voltage
is zero volt)
(*4)The measurement point of lamp voltage tuning (VR1 tuning), follow the
next points.
<Tuning for lamp power supply>
Tuning point Voltage check point Range
TB4-1(+)
1 VR1 +12V±0.01V
TB4-3(-)

<Position of Lamp power supply>

4-16
Service Manual Chapter 4

(*5)The ISE unit is supplied the power under the main power ON.
All the other units are supplied the power under the system power ON.
If the voltage is abnormal on this PCB, please check the following points.
The fuse on this PCB is not break down.
Input voltage on this PCB.
This PCB is break down if the above fuse and voltage are normal. Need to
replace the PCB.

3) When the RCT heater power or lamp power supply is abnormal, please check
the following points.
In case of the RCT heater power is abnormal
(1) Check the CAB KH59(Connecting cable from this PCB J0405 to RCT
unit.)
(2) Check the wiring of RCT unit.( Wiring to RCT heater)
(3) Check the CAB KH32(Connecting LAN cable from this PCB J0404 to
CPSIF PCB)

In case of the lamp power is abnormal.


(1) Check the lamp is not broken.
(2) Check the CAB KH66, KH67,and KH58(Connection cable from PCB
TB2 to the lamp)

4.5.6 Action after replacement

Check the following points after replacement.

1) Input power supply voltage of this PCB.


2) Voltages on this PCB.
3) Tuning of the lamp power voltage.

Refer to 4.5.5 DCHT PCB When doubt the failure of this board.

4-17
V1.7

4.6 IODRV PCB(CAB PCB3)

4.6.1 IODRV PCB Outside view

IODRV PCB

4.6.2 IODRV PCB Location

Rear side view

The wiring of this PCB, refer to Appendix Wiring diagram-CAB 2.


This PCB works under the system power ON.

4-18
Service Manual Chapter 4

4.6.3 IODRV PCB Function

Power supply to the CPSIF(+5.0V, ±15V)


Turns ON/OFF the LED(Tray LED of STF/RGT)
Movement control of 2 phase motors (STF, STM up/down, RTM up/down, PWP, MU,
MP1/2, CWS, RP1/2, SP1/2)
Movement control of all the solenoid valves ON/OFF
Acquires the information of all the encoders (RCT, RGT, STM, RTM, STF).
Acquires the information of all the starting points.
Control the CWP, DP1, DP2 and WSH heater ON/OFF.
Motor pulls movement to the 5 phase motor driver PCB.
Acquires the information of all the tank float switches.
Acquires the information of the WSH water level sensor.
Acquires the information of all the cup sensors.
Acquires the ISE cover switch.
Acquires the information from the TRS PCB.

4.6.4 When breaking down of this board

No power supplies to the CPSIF (+5.0V、±15V).


LED(STF/RGT tray LED)is unable to turn ON or OFF.
Movement of 2 phase motor is abnormal.(STF, STM up/down, RTM up/down, PWP,
MU, MP1/2, CWS, RP1/2, SP1/2)
Each solenoid valve is unable to turn ON or OFF.
Encoder information is not acquired.
Start sensor information is not acquired.
CWP, DP1, DP2, WSH heaters are unable to turn ON or OFF.
Movement of 5 phase motor is abnormal.
Float switch information is not acquired.
WSH water level sensor information is not acquired.
Cup sensor information is not acquired.
ISE cover switch information is not acquired.
TRS PCB information is not acquired.

4-19
V1.7

4.6.5 When doubt the failure of this board

Please confirm the following points.

1) Check the input voltage on this PCB.


<Voltage list>
Voltage
Check point Supply and function
(±5%)
Power supply of 2 phase motor movement
1 +24V TP1 which is supplied from the PS5 power supply
unit.

2 +5.0V J0203-1
Supplied from the DCHT PCB
3 +15V J0203-2 Output to the CPSIF PCB(Not used on
this PCB)

4 -15V J0203-3

5 +5.0V TP2
Supplied from the CPSIF PCB
Power supply on this PCB circuit.
6 +3.3V TP3

This PCB is inputted +24V from TB1.


+5.0V and ±15V are inputted from the J0203, output to the CPSIF PCB.
+5.0V is outputted to the CPSIF PCB, supply back to this PCB after filter by the
CPSIF PCB.
+3.3V is generated on the CPSIF PCB, and supply to this PCB.

When the input voltage is abnormal, check the power supply unit and cables.
If the +5.0V (TP2) and +3.3V (TP3) supplied from the CPSIF PCB are
abnormal, check the connection parts between the CPSIF PCB.

4.6.6 Action after replacement

Confirm the following points after replacement.

1) Check the input voltages on this PCB.

Refer to [4.6.5 IODRV PCB When doubt the failure of this board.]

4-20
Service Manual Chapter 4

4.7 CPSIF PCB(CAB PCB4)

4.7.1 CPSIF PCB Outside view

CPSIF PCB

4.7.2 CPSIF PCB Location

Left side view

The wiring of this PCB, refer to Appendix Wiring diagram-CAB 2.


This PCB works under the system power ON.

4-21
V1.7

4.7.3 CPSIF PCB Function

On board the CPU, watches and controls the system by this PCB.
On board the Ethernet interface (LAN), communicates between the PC.
On board with the SPM interface, transforms the data from analogue to digital data
(AD conversion)
On board the control function of stepping motor, generates the motor pulse.
Acquires the liquid level data from LVLS PCB (Liquid level PCB), detects the liquid
level and crash.
Acquires the sensor data from the CLS PCB (Clot sensor PCB), detects the clot.
Watches and controls the I/O signal inside the system.
Acquire the temperature data’s from WSH and RCT temperature sensors, and
control the WSH and RCT heaters.
Communicates with ISE unit by RS232C communication.
Communicates with STF barcode reader by RS232C communication.
Communicates with RGT barcode reader byRS232C communication.

4.7.4 When breaking down of this board

The system is unable to startup.


Communication (LAN) won’t be possible between the system and the PC.
Measurement results and acquiring of measurement data are abnormal cause of
the auto-gain failure.
Stepping motor movement is abnormal.
Liquid level detection and crash detection are abnormal.
Clot detection is abnormal.
DP, solenoid valve and WSH heater can’t control.
Start position sensor of stepping motor and sample cup sensor can’t watch.
RCT temperature control failure.
WSH temperature control failure.
Communication between the ISE unit and ISE unit movement are abnormal.
Communication between the STF/RGT barcode reader and barcode reader
movement are abnormal.

4-22
Service Manual Chapter 4

4.7.5 When doubt the failure of this board

Please confirm the following points.

1) Input voltages on this PCB.


<Voltages list>
Voltage (±5%) Check point

1 +5.0V TP47

2 +15V TP48

3 -15V TP49
This PCB is supplied the above powers from the IODRV PCB (PCB3).
When input voltage is abnormal, check the following points.
Connecting parts between this PCB and the IODRV PCB (PCB3,
Connection)
Input voltage of the IODRV PCB (PCB3).

2) Check the voltages on the PCB.


<Voltages list>
Voltage Check
Function
(±5%) point
Digital circuit power supply
1 +3.3V TP50
To IODRV PCB power supply
2 +1.2V TP58 Digital circuit power supply

3 +2.5V TP57 Digital circuit power supply


Analogue circuit power supply
4 +12V TP60
To SPM power supply
Analogue circuit power supply
5 -12V TP62
To SPM power supply
Analogue circuit power supply
6 +5.0V TP61
To CLS PCB power supply
7 -5.0V TP63 Analogue circuit power supply
Standard power supply for AD data
8 +2.5V TP64
conversion of SPM.
Standard power supply for clot sensor ,
9 +4.7V TP65
RCT/WSH temperature data.
Standard power supply for RCT/WSH
10 +5.0V TP38
temperature data.
The voltage on the PCB is abnormal even input voltage is normal, this PCB
is broken. Please replace the PCB.

4-23
V1.7

3) LED check list


Parts Light
mark color

Control the software


1 D7∼14 Green The D14 blink and D17 to D13 lights OFF after
complete the down loading on the PC normally.

FPGA status
Lights up by increment of 8 bit normally.
When the D15∼18 and D19∼22 repeats light
2 D15∼22 Green up/down alternately, the FPGA is not start up
normally. Please perform the version up.
The PCB is break down when the LED lights
up except above condition.

Turn OFF when working normally.


Lights up on the reset condition.
Flashes when the system power turns ON.
When the LED lights up always, this PCB is
3 D23 Red
break down or input voltage on the PCB is
abnormal.
This PCB is break down when the LED lights
up by 1∼2 second intervals.

Normal ON
In case of the LED is not light up when the
4 D58 Green
system power ON, please check the input
power supply.

5 D68 Orange Normal OFF

Turns ON under system power ON(Flashes when


LANcommunication)
The LED is not light up when the system
6 D69 Green
power ON, LAN communication between the
JID PCB is not linked. Check the cable and
JID PCB condition.

4.7.6 Action after replacement

Confirm the following points after replacement.


1) Input voltage on this PCB.
2) Voltages on this PCB.

4-24
Service Manual Chapter 4

3) Check the FPGA version.


Please version up if the FPGA version is not the latest version.
Refer to [Chapter 5 FPGA version up procedure].

Refer to [4.7.5 CPSIF PCB When doubt the failure of this board.]

4-25
V1.7

4.8 ACRY PCB Function(CAB PCB5)

4.8.1 ACRY PCB Outside view

ACRY PCB

4.8.2 ACRY PCB Location

Left side view

The wiring of this PCB, refer to Appendix Wiring diagram-CAB 1.

4-26
Service Manual Chapter 4

4.8.3 ACRY PCB Function

Power supply of AC 100V ON/OFF to the CWP, DP1/2 and WSH heater. (By SSR
on this PCB)
Control the power supply ON/OFF of RGT peltier.
Power supplies to RGT fan.
Power supplies to rear panel fun.
Power supplies to the PS1~PS5 units (AC100V).

4.8.4 When breaking down of this board

CWP, DP1/2 movements are abnormal.


WSH heater is unable to turn ON or OFF.
RGT peltier is unable to turn ON or OFF.
RGT and rear panel fan are unable to turn ON.
No power supply to power supply unit PS1 PS5.(No output DC power from the PS1~
PS5)

4.8.5 When doubt the failure of this board

Please confirm the following points.

1) Check the damage of fuses.


Fuse Function

1 F1 CWP power supply

2 F2 CWP power supply

3 F3 DP1 power supply

4 F4 DP2 power supply

5 F5 WSH heater power supply

6 F6 RGT peltier power supply

4-27
V1.7

4.9 GDRV PCB(CAB PCB7, 8, 9)

4.9.1 GDRV PCB Outside view

GDRV PCB

4.9.2 GDRV PCB Location

PCB8 (STM)
PCB9 (RTM)

CAB (F2)

PCB7 (RGT)

Right side view

The wiring of this PCB, refer to Appendix Wiring diagram-CAB 2.


This PCB works under the system power ON.

4-28
Service Manual Chapter 4

4.9.3 GDRV PCB Function

Control the movement of following 5 phase motors.


RGT( PCB7)
STM turn (PCB8)
RTM turn (PCB9)

4.9.4 When breaking down of this board

RGT turn failure. (PCB7 broken)


STM turn failure. (PCB8 broken)
RTM turn failure. (PCB9 broken)

Please check the following points if all of the movements of RGT, STM and RTM
include the RCT turn are failed. No power supply is suspected instead of the PCB
failure.
Damage of the CAB F2(fuse)
(Refer to[4.9.2 GDRV location] for F2 position)
Failure of power supply unit PS5(+24V power supply)

4.9.5 When doubt the failure of this board.

Please confirm the following points.

1) Input voltage on this PCB.


<Input voltage>
Voltage(±5%) Voltage check point

1 +24V Between the connector J1-1(+) and J1-2(-)

2) Voltage check on this PCB.


Voltage(±5%) Voltage check point

1 5.0V TP2
This PCB is broken when the voltage on the PCB shows abnormal even the
input voltage is normal. Please replace the PCB.

4-29
V1.7

4.10 CLS PCB

4.10.1 CLS PCB Outside view

CLS PCB

4.10.2 CLS PCB Location

In the panel box

Right side view

This PCB is connecting between the CPSIF PCB(PCB4)J0103 and cable (CAB
KH38).
The wiring of this PCB, refer to Appendix Wiring diagram-CAB 2.

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Service Manual Chapter 4

4.10.3 CLS PCB Function

The pressure is measured between the sample probe and SP.


The pressure value shows abnormal if the system tubing line is not filled the
water.

4.10.4 When breaking down of this board

The analyzer is unable to measure the pressure. The clot can’t detect.

4.10.5 When doubt the failure of this board

Please confirm the following points.

1) Check the connection between the tubing and clot sensor.


2) The system of tubing line is filled the water normally.
3) Input voltage on this PCB.

<Input voltage>
Voltage(±5%) Voltage check point

1 +5.0V Both end of the condenser「C4」


Please check the following points when the input voltage is abnormal.
(1) Cable (This PCB∼CPSIF PCB)
(2) Voltage on the CPSIF PCB.
Refer to the confirmation procedure「4.7 CPSIF PCB(CAB PCB4」.

4) Voltage on the PCB


<Input voltage>
Voltage(±5%) Voltage check point

1 2.5V TP1
This PCB is broken when the PCB voltage is abnormal even the input
voltage is normal. Please replace the PCB.

4-31
V1.7

4.10.6 Action after replacement

Confirm the following points after replacement.

1) Connection between the tube and clot sensor.


2) Check the input voltage on this PCB.
3) Check the voltage on this PCB.
4) Perform the water filling.

Refer to [4.10.5 CLS PCB When doubt the failure of this board.]
For “Fill cell operation”, refer to [BIOLIS 30i Operator’s manual Chapter 4,
4.8 Maintenance screen.

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Service Manual Chapter 4

4.11 TRS PCB

4.11.1 TRS PCB Outside view

TRS PCB

4.11.2 TRS PCB Location

Front view

This PCB is mounted on the STF unit.


This PCB is connected by the CPSIF PCB(PCB4)J0103 and cable(CAB KH07、
STF KH06).

Refer to Appendix Wiring-STF 2, CAB 2.

4-33
V1.7

4.11.3 TRS PCB Function

Sample tray detection

4.11.4 When breaking down of this board

The sample tray can’t detect.

4.11.5 When doubt the failure of this board.

Please confirm the following points.


Power supply on this PCB
⇒Voltage shows +5.0V±5% between the J0901-1(+) and J0901-3(-).
When power supply voltage on this PCB is abnormal, please check the
next points.
1) Cable(from this PCB to CPSIF PCB)
2) Voltage on the CPSIF PCB.

When the sensor is not shaded, the voltage shows above +4.5V between the
J0901-2(+) and J0901-3(-).
When the sensor is shaded, the voltage keeps below +0.8V between the J0901-
2(+) and J0901-3(-).

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Service Manual Chapter 4

4.12 LVLS PCB (Liqud level sensor PCB)

4.12.1 LVLS PCB Outside view

LVLS PCB

4.12.2 LVLS PCB Location

Front view

This PCB is mounted on the STM unit (1) and RTM unit (2).
The wiring of this PCB, refer to Appendix Wiring-STM 2, RTM 2.

4.12.3 LVLS PCB Function

Generate the signal of liquid level detection.

4.12.4 When breaking down of this board

Liquid level detection failure.


Clash detection failure.

4-35
V1.7

4.12.5 When doubt the failure of this board

The condition of liquid level signal on this PCB is shown on the Level Log screen. Please
refer to Chapter 6, Liquid level signal.

Level Log screen

Please confirm the following point.


1) The oscillation signal condition of liquid level.
Please refer to Chapter 6, Liquid level signal.

2) Confirm the input voltage.


<Input voltage point>

Voltage(±5%) Voltage check point

1 +15V Both side of capacitor [C1]

When input voltage is abnormal, check the following points.


- Cable(from this PCB to CPSIF PCB)
- Voltage on the CPSIF PCB.

3) Voltage check on the PCB.


<Voltage check point>

Voltage(±5%) Voltage check point

1 +5.0V Both side of capacitor [C6]

This PCB is broken when the voltage shows abnormal even the input power
supply is normal. Please replace the PCB.

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Service Manual Chapter 4

4.13 RCT driver PCB(CAB PCB6)

4.13.1 RCT driver PCB Outside view

RCT driver PCB

4.13.2 RCT driver PCB Location

Right side view

Please refer to the wiring of this PCB to Appendix Wiring-CAB 2.


This PCB works under the system power ON.

4-37
V1.7

4.13.3 RCT driver PCB function

The movement control of RCT motor (Five phase motor)

4.13.4 When breaking down of this board

RCT turn failure

The RCT turn fails include RGT, STM and RTM, please confirm the following
points. No power supply is suspected instead of PCB failure.
Check the CAB F2 (Fuse) (Refer to [4.9.2 GDRV] position for F2.
Check the damage of power supply unit PS5 (+24V power supply).

4.13.5 When doubt the failure of this board

Please confirm the following point.


1) Input voltage on this PCB.
<Voltage point>
Voltage
Check point
(±5%)

1 +24V Connector between the CN1-1(+) and CN1-2(-)

2) Confirm the LED condition of PWR/ALM LED.


The light (Green) turns ON in normal condition when the system power ON.

When blink (Red) five times, the motor is passed over current.
Turn OFF the power supply, and confirm the connection and wiring cables
of the RCT unit.
Lights ON (Red) or blink (by other color) five times, please replace the PCB.

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Service Manual Chapter 4

3) Check the setting of DIP switch ON this PCB.


The switch settings are as follows.

DIP switch

STEP “1”

RUN “F”

Please reset the switches after system power OFF when the setting is
modified.

4.13.6 Action after replacement

Please confirm the following points after replacement.


1) LED of the PWR/ALM.
2) Switch setting on the PCB.

Please refer to [4.13.5 RCT driver, When doubt the failure of this board].

4-39
Service Manual Chapter 5

Chapter 5
FPGA version up

5.1 Instruction of the FPGA.................................................................................................5-3


5.1.1 Requirement of the FPGA version up ......................................................................5-3
5.1.2 Writing file to the FPGA ..........................................................................................5-3
5.2 Confirmation of the FPGA version .................................................................................5-4
5.2.1 PC operation screen – Version information screen ..................................................5-4
5.3 FPGA version up procedure ...........................................................................................5-5

5-1
V1.7

5-2
Service Manual Chapter 5

5.1 Instruction of the FPGA

The FPGA is a device on the CPSIF PCB which is able to rewrite the function program.
When changing the function or bug correction, need to version up the FPGA by using specific
software program from the PC.

5.1.1 Requirement of the FPGA version up

After replacement of the CPSIF PCB.


The FPGA version up is announced.

Please confirm the FPGA version when the analyzer installation. The FPGA version
up is required if the FPGA version is not the latest version.

5.1.2 Writing file to the FPGA

Writing file extension rpd


File name (Example)TOP_CPSIF_FPGA_rev(Version number).rpd

5-3
V1.7

5.2 Confirmation of the FPGA version

The FPGA version is able to confirm as follows.


PC operation screen – Version information screen

5.2.1 PC operation screen – Version information screen

②→




③→

System − Version information − Version information screen


1) Ensure the analyzer system power supply ON.
Confirm the ①Monitor shows [IDLE] (or [READY]).
When the ①Monitor shows [OFF LINE], follow the next procedure.
Select ② button, and turns ON the analyzer system power supply. Confirm
the Monitor shows [IDLE] (or [READY]).
2) Click ③ System button.
3) Select ④Version button in system menu screen, and open the ⑤Version
information screen.

⑥→
←⑦

Version Information screen

4) Confirm the FPGA version in ⑥FPGA Version column.


5) Click ⑦Exit, and close the Version Information screen.

5-4
Service Manual Chapter 5

5.3 FPGA version up procedure

The FPGA version up is performed by special software program from the PC.

When you version up the FPGA, please close the software program. (Turn OFF the
system power supply)

1) Ensure the analyzer main power supply ON, and system power supply OFF.
<When the operating program is open, close it by following procedure>
① Click system power supply button , turns OFF the system power
supply.
② Confirm the monitor display of [OFFLINE].
③ Select Shut down, and close the operating software.

←①


③→
Operation screen (Main screen)

2) Select the FPGAUpdate in BIOLIS 30i exe file.

5-5
V1.7

3) FPGA_Update screen is shown.(FPGA_Update tool starts up)

④ → ←⑤

FPGA_Update
4) Select ON in ④Power column, and turns ON the system power supply.

5) Confirm the FPGA version in ⑤FPGA Version column.


No need the version up if the version is the latest version. Click the column ×
at right upper part in FPGA_Update screen, and close it.

6) Click ⑥ Select button, and select [Open]. Assign the writing file name.
File location; C:¥Program Files ¥BiOLiS30i¥FPGA
The extension is .rpd.
Example:
File name TOP_CPSIF_FPGA_rev45.rpd 45 means version number.

⑦→ ←⑥
⑧→
FPGA_Update screen

7) Display the ⑦ selected file name in File column.

8) Select ⑧ Update, and start the file writing.


Do not turn OFF both of the analyzer and PC power supply.

9) After complete the writing, pop-up “auto update success screen” appears.

←⑨

Auto update success screen


10) Click ⑨ OK , and close the “auto update success screen”.

←⑩

④ → ←⑤

FPGA_Update screen
5-6
Service Manual Chapter 5

11) Click ④Power OFF , and turn OFF the system power supply once.

12) Click ④Power ON, and turn ON the system power supply again.

13) Confirm the FPGA version in ⑤FPGA Version column.

14) When assigned version which selected in procedure 6 is displayed, the version up
completed successfully.
When the FPGA version shows zero or no change, turns OFF the both
analyzer and the PC power supply. Please try again from procedure 1).
When the version up is not complete after retry, the CPSIF PCB is not
working. Please replace the CPSIF PCB, and try the version up from
procedure 1).

15) Click X at right upper column in ⑩FPGA_Update screen, and close the screen.

5-7
Service Manual Chapter 6

Chapter 6
Confirmation of liquid level signal

6.1 Confirmation of liquid level signal .................................................................................6-3


6.1.1 Requirement of noise level check ............................................................................. 6-3
6.1.2 Display of the noise level screen and explanation.................................................... 6-3
6.1.3 Noise level confirmation procedure.......................................................................... 6-6

6-1
V1.7

6-2
Service Manual Chapter 6

6.1 Confirmation of liquid level signal

The liquid level detection of sample and reagent probes is sensitive to the influence of around
installation condition. Please confirm the liquid level detection when the liquid detection is
abnormal.

6.1.1 Requirement of noise level check

In case of next conditions, please confirm the noise level.


Installation or transference of the analyzer.
Liquid level detection error occurs.
Replacement of the LVLS PCB (Liquid level PCB)

6.1.2 Display of the noise level screen and explanation

Noise level is confirmed in “Level screen”. The procedure is as follows.

② ③
↓ ↓

①→

System –Manual operation – Level screen

1) Click ①System button.


2) Click ②Manual operation button, and select Level button.
3) Level screen is shown.

6-3
V1.7

4) “Level screen” information is as follows.


④ ⑥
↓ ↓
←②
←③
←⑤


Manual operation- Level screen

① The liquid level condition graph of Sample, Reagent1 and Reagent 2 are shown.

<Graph>
Liquid signal level

Display of the acquired signal (Blue)

Data number of the monitoring liquid level signal (Time)

In case of noise level is low = Blue amplitude line keeps narrow range.
In case of noise level is high= Blue amplitude line shows wide range.

② Sampling Rate[us]
Select the acquirement interval by clicking of buttons.
Display the result of 4096 continues acquirement data by setting interval.
Use by [10] normally.
When display the longer noise cycle or longer interval noise is required, please
set the bigger number.

6-4
Service Manual Chapter 6

③ Set Count
Select the acquirement time of liquid signal data by clicking of buttons.
Repeat and update, and display the 4096 acquirement data by setting number of
times. But the next updated data is not continues data.
The data is displayed 4096 number at once.
Use by [10] normally.
If set [0], continues until clicking of ⑥Stop .

④ Start
Start the data acquirement and display.
The data is acquired by setting of ② Sampling Rate[us] and ③ Set Count.

⑤ Try Count
Display updated time of graph within run.
Stop the data acquirement after update the number of times until setting of the
③ Set Count.

⑥ Stop
Stop the data acquirement and display within run.

⑦ Max, Min, Mean, Range


Display the total values from clicking Start to end of data acquirement.
The range shows smaller according to the lower noise level.
Max:Maximum value displays.
Min:Minimum value displays.
Mean:Average displays.
Range:Range value (Maximum value – Minimum value) displays.

6-5
V1.7

6.1.3 Noise level confirmation procedure

The noise level confirmation procedure is as follows.


1) Confirm no adhered water drop on the probe tip.
Wipe the water drop by paper waste.

② ③
↓ ↓

①→

System − Manual operation –Level screen

2) Click ①System button.


3) Click Manual operation button, and select Level button.
4) Level screen is shown.



←④
←⑤
←⑦


5) Select the “④Sampling Rate[us]” to [10] , and set the “⑤Set Count” to [10].
6) Click ⑥ Start , and start the data acquirement.
7) Confirm the acquirement completion after ⑦Try Count is displayed [10].

6-6
Service Manual Chapter 6

8) Confirm the Mean and Range values.


<Normal noise level and range>
Mean Range
Sample 650∼850 Below 8
Reagent1、Reagent2 600∼900 Below 20

When the result is out of range, the analyzer is refracted the noise by
installation condition or the analyzer failed.
When all the results show zero, the analyzer failed. Please check the items in
11).

9) When Mean and Range are failed, confirm the following conditions.
Around condition of the noise generation (High frequency vibrator) device.
Fluorescent light (in case of using magnetic voltage stabilizer for the power
supply), LED illumination
Air conditioner

10) When there is some noise generating device, please confirm the following points.
Confirm the mean and range values after turns OFF the power supply of noise
generating device.
Try to change the Set Count value to bigger.

11) If the doubt of analyzer failure, please check the following points.
The probe wiring is connected to the LVLS PCB.
Connection of the cable (between the LVLS PCB and the CPSIF PCB).
Loose connection or crimping of connector (between the LVLS PCB and the
CPSIF PCB)
Confirm the LVLS PCB.

6-7
Service Manual Chapter 7

Chapter 7
Liquid level sensor error and signal log

7.1 Liquid level sensor error ...............................................................................................7-3


7.1.1 Kinds of liquid level sensor error .............................................................................7-3
7.1.2 Liquid level sensor error list and cause ...................................................................7-3
7.2 Signal log of liquid level detection ................................................................................7-4
7.2.1 How to use the log data? ..........................................................................................7-4
7.2.2 Log data retention period ........................................................................................7-4
7.2.3 Confirmation of log data ..........................................................................................7-4
7.3 Level Log tool ...............................................................................................................7-6
7.3.1 Level Log tool information .......................................................................................7-6
7.3.2 Level Log tool screen and log graph .........................................................................7-6
1) Data search and contents ........................................................................................7-6
2) Mode1 (During the probe is going down) Log graph information.............................7-8
3) Mode2 (During the probe is aspirating) Log data information. ...............................7-9
7.3.3 Probe stop movement on the normal condition ...................................................... 7-11
7.3.4 Cause of the probe stop failure .............................................................................. 7-12
7.3.5 Probe crash detection ............................................................................................. 7-12
7.4 Setting of the liquid level detection and delay ............................................................ 7-13
7.4.1 Default setting ....................................................................................................... 7-13
7.4.2 Level log tool screen・Mode1 Sensitivity and delay setting .................................. 7-15
7.4.3 Review of the Liquid level detection for sensitivity and delay ............................... 7-18

7-1
V1.7

7-2
Service Manual Chapter 7

7.1 Liquid level sensor error

7.1.1 Kinds of liquid level sensor error

The probe goes down to the bottom without liquid level


During the probe is detection during sample or reagent aspiration.
going down Includes normal shortage error of sample and
reagent.
The probe tip left from the liquid level during sample or
During the probe is
reagent aspiration.
aspirating the sample
Includes normal shortage error of sample and
or reagent
reagent.

7.1.2 Liquid level sensor error list and cause

During the probe is going down.


Error display Cause and solution
If the remaining amount is below the dead
volume, check the remaining amount of
sample and reagent.
Sample liquid level error(Down) The probe goes down to the bottom by
Reagent 1 liquid level error(Down) abnormal
Reagent 2 liquid level error(Down) movement even the reagent remain is above
the dead volume.
Please refer Mode1 log to confirm the
sensitivity.

During the probe is aspirating the sample or reagent.


Error display Cause and solution
Sample liquid level error
The probe tip left the liquid level when
(after aspiration, at the bottom)
aspirating the sample or reagent cause of the
Reagent 1 liquid level error
sample or reagent remain is nearly dead
(after aspiration, at the bottom)
volume.
Reagent 2 liquid level error
Please confirm the reagent remain.
(after aspiration, at the bottom)

The probe stops before reaching the liquid


level
cause of the misdetection.
Sample liquid level error Confirm the noise level by referring of
(after aspiration) Mode1log.
Reagent 1 liquid level error The probe down is not enough to aspirate the
(after aspiration) sample volume.
Reagent 2 liquid level error Confirm and tune up the setting of
(after aspiration) Sensitive(Down)・Delay(Down) by
referring the log.
When error occurs, confirm the Level log
screen (Mode2).
Please refer to Chapter 7, 7.2.3 Confirmation of log data.

7-3
V1.7

7.2 Signal log of liquid level detection

The logs of liquid level detection with sample, reagent1 and reagent 2 are preserved
in the PC.

7.2.1 How to use the log data?

1) Sues pact the reason when error occurred.


2) To find the proper sensitivity of liquid level for installation condition.

7.2.2 Log data retention period

The log data is stored for seven days.


The log data will delete after retention days automatically. Save this to USB etc. as
needed.

7.2.3 Confirmation of log data

When the liquid level error occurred, confirm the log data as follows.
1) Liquid level error occurred.

2) Confirm the display of error list and log number.

3) Confirm the log data by using Level Log tool.

<Confirmation procedure of log data>


①↓

Error list screen

1) Click Icon ① in operation screen, and open error list.


2) Confirm the ②Log No. of error occurring time.

7-4
Service Manual Chapter 7

3) Select Start button on the PC, select LevelLogViewer from the device name folder,
and open Level Log screen.

③↓

④ ⑤

Level Log screen

4) ③In [Folder], select the date the error occurred. (yyyyMMdd format)
5) ④Select the Log No. confirmed in step 2) from the Log displayed in the [Search
result].
6) ⑤The Level Log screen for the selected Log No. is displayed.
7) Confirm the liquid level log with details.
Please refer to Chapter 7, 7.3 Level Log tool.

7-5
V1.7

7.3 Level Log tool

7.3.1 Level Log tool information

The level log tool is used for the confirmation of proper level detection.
When error occurred, display the error in log screen by input Log number. The log
screen is able to open during the analyzer operation
There are two kinds of Mode (Mode1, Mode2) for liquid level detection by log graph.
Mode Function
Detect the liquid level during going down to aspirate the sample or
Mode1
reagent.
Detect the liquid level during the probe is aspiration the sample or
Mode2
reagent.

7.3.2 Level Log tool screen and log graph

1) Data search and contents


Select a date in ① [Folder] or select ④ [Filter Setting] and enter the search
condition in the Filter setting screen.

Select a Log No. from ② [Search result] to display the corresponding ③ Level
Log screen.

①→


④→
Level Log screen

[Display of S, R1, R2, R3, Dil column]


When an error occurs, the corresponding part
is displayed in red.

Filter setting screen

7-6
Service Manual Chapter 7

②Selected log date is shown.

Level Log screen

Log No.: Selected Log number


Date Time:Date and Time of Log output
Sample ID:Sample ID (automatic numbering)
Sample Position:Sample position (sample tray number-sample position number)
Sample (Vol.+Rinse) [uL]: Sample designated plus excess volume
Dilution (Vol.+Rinse) [uL]: Diluent designated and excess volume
Item Name:Item name
Reagent 1 (Vol.+Rinse) [uL]: Reagent 1 designated plus excess volume
Reagent 2 (Vol.+Rinse) [uL]: Reagent 2 designated plus excess volume
Reagent 3 (Vol.+Rinse) [uL]: Reagent 3 designated plus excess volume
Unit:Selectin and display of [Sample], [Reagent1], [Reagent2], [Reagent3],
[Dilution]

Error
The error information display contents are as follows. When an error occurs, the
corresponding part is displayed in red.
Down :Liquid level detection error during descent
Pull :Liquid level detection error during aspiration
Collision :Collision error

Settings
When the [Settings] button is selected, the Settings
screen will pop up.
You can select the file to view and display the Level
Log tool screen.

Settings screen
7-7
V1.7

2) Mode1 (During the probe is going down) Log graph information.

↓①Select Log No. ←②Select probe

←Mode1

Level Log screen

Mode1:Vertical position of probe


Pulse:Horizontal line
LOG DATA: Log data value
DIFF DATA: Difference from the previous 64th log data value

Graph area
Vertical: Setting of vertical range. (Vertical axis direction) Min,Max
Horizontal: Setting of horizontal range. (Horizontal axis direction) Min,Max
You can enlarge the graph by dragging.

Zoom Clear:Return to default display.

MODE1_LS_SENS: Liquid level detection sensitivity (setting value changeable)


MODE1_LS_DLY: Liquid level detection delay (setting value changeable)
LS_START_PCOUNT: Liquid level detection start pulse
LVS1_ADD_PULSE: Probe descent distance after liquid level detection (setting
value unchangeable)

Mode1 Graph

←Start line (Vertical line light blue )


Liquid level signal data

←Detect (Red)
↑Log data line (Blue)

↓Threshold line(Red) Diff line (Green)

Probe height
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Service Manual Chapter 7

(1) Vertical line shows [Data value of liquid level signal] and horizontal line shows
[Probe height].
Zero of horizontal line shows probe height before going down.
The bigger number shows lower position.
(2) Start line(Vertical green line)
Start line shows the effective height of liquid detection.
The liquid level detection performs right side from the start line.
(3) Data line(Blue)
Data line shows raw data of liquid level signal.
When the probe touches to liquid level, the signal data changes to bigger.
(4) Detect (Red)
When the Detect shows on the blue line means that the data is out of
sensitivity detection.
(5) Diff line(Green)
The Diff line is modified data of raw liquid level signal (Blue Data line).
This data is used for the judgement of liquid level.
(6) Threshold line(Red)
Threshold line shows that the setting sensitivity (down) of the liquid level
detection.
Judgement of the liquid level detection:
The liquid level detection is judged when the Diff line (Green) exceeded the
red threshold line Ndd times continuously.
Ndd value is delay (Down) plus 1.

3) Mode2 (During the probe is aspirating) Log data information.

↓①Select Log No. ←②Select probe

Mode2→

Level Log screen


Mode2:Aspiration volume
Pulse:Horizontal line
LOG DATA: Log data value
DIFF DATA: Difference from the previous 64th log data value

Graph area
Vertical:Setting of vertical range. (Vertical axis direction) Min,Max
Horizontal:Setting of horizontal range. (Horizontal axis direction) Min,Max

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V1.7

You can enlarge the graph by dragging.

Zoom Clear:Return to default display.

MODE2_LS_SENS: Liquid level detection sensitivity (setting value changeable)


MODE2_LS_DLY:Liquid level detection delay (setting value changeable)
LS_MODE2_REF:

Mode2 Graph display


Liquid level signal data value

Data line (Blue)


Threshold line (Red)

Detect (Red)

Aspiration volume

(1) The vertical axis shows the data value of liquid level signal, and the
horizontal axis shows aspiration volume.
Zero on the horizontal axis means before aspiration. The number
increases the value depending on the aspiration volume.
(2) Data line (Blue)
Data line shows raw data of liquid level signal.
When the probe left from liquid level, the data shows decrease value.
This raw data is used for the judgement in Mode2.
(3) Detect (Red)
When the Detect data shows on the blue line, the data exceeded
(below) the detection sensitivity.
(4) Threshold line(Red)
The threshold line shows detection level in Mode2(Mode2 Threshold).
When the Mode 1 detection, calculate by automatically decided value
and setting value (Sensitive [Pull]).

Judgement of the liquid level detection:The logic is same as Mode 1.


The liquid level detection is judged when the Data line (Blue) exceeded
(below) the red threshold line Ndd times continuously.
Ndd value is delay (down) plus 1.

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Service Manual Chapter 7

7.3.3 Probe stop movement on the normal condition

1) There are three kinds of liquid level detection during the probe going down and
find the liquid level in normal movement.

(1) When the sample, reagent 1 or reagent 2 keeps enough reagent remain.
The probe goes down by additional pulse after liquid level
Movement
detection, and stops.
Nde = Ndd + Nap
Detect number Nde Ndd is a value of Delay (down) plus 1.
Nap is a value of additional pulse.

(2) When the sample, reagent 1 or reagent 2 remain is nearly dead volume.
The probe stops at the bottom when reached the bottom
before down the additional pulse after liquid level
detection.
No error occurs. The probe down level changes to
Movement short after liquid level detection than normal
movement.
The reagent remain will show the status of “(3)
Sample, R1 or R2 are less than dead volume” in
next aspiration.
Ndd ≦ Nde < Ndd + Nap
Detect number Nde Ndd is a value of Delay value (down) plus 1.
Nap is a vale of additional pulse

(3) When the reagent remain of the sample, reagent 1 or reagent 2 is less than dead
volume.
The probe stops at the bottom by liquid level error when
Movement the probe goes down to the bottom before liquid level
detection.
Nde < Ndd
Detect number Nde
Ndd is a value of Delay value (down) plus 1.

2) Summary of the probe stop in normal condition.


Liquid
Detect number Nde Probe stop position Error
detection
1 Yes Nde = Ndd + Nap Lower than liquid level No
2 Yes Ndd ≦ Nde < Ndd + Nap At the bottom No
3 No Nde < Ndd At the bottom *2
*1 Ndd is a value of delay (down) plus 1, Nap is a value of additional pulse.
*2 Sample, Reagent 1 and Reagent 2 liquid detection error (down).

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V1.7

7.3.4 Cause of the probe stop failure

1) Failure status
A: The probe goes down to the bottom even the reagent remain keeps enough.
B: The probe stops before reaches the liquid level.

2) Cause
In case of A, the sensitivity is high. The B shows low sensitivity.
The probe is influenced by the environmental noise.
The analyzer failure (Loose connection of cable or connector).

(The probe catches the noise at the same height.)


Lose connection of the connector.
Compare the data log between the normal liquid level detection.
The noise at the same height doubts the loose connection of the connector.
Please confirm the following connectors.
At the sample side:Connector J4251(Refer to STM wiring 2/2)
At the reagent side:Connector J4451(Refer to RTM wiring 2/2)

7.3.5 Probe crash detection

Please refer to Chapter 2, 2.3.13” Probe crash detection in Operator’s manual”.

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Service Manual Chapter 7

7.4 Setting of the liquid level detection and delay

The sensitivity (down) and delay (down) are able to set for each sample, R1 and R2
probes in Mode1.

When the liquid level sensor can’t detect the liquid level cause of the analyzer
installation condition, please review the sensitivity and delay.
The confirmation and modification are set in Sensor parameter screen-Level, Para
screen.
Please keep the default values except error correction.

7.4.1 Default setting

←③

②↓

①→

⑤→

④ Sensor parameter−Level Para screen(Default value)

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V1.7

1) Open Sensor Parameter Level Para screen.


① Click “Start”, and select “All application”.
② Select [Sensor Parameter] from the device name folder.
③ Pop-up the “Sensor Parameter” login screen. Input “Service” for user name.
Default user level 1: User name = “Service”
Password= Blank (No setting)
The user level 1 operator is able to operate all the setting.
When the user name and password are modified, please input proper
name and password.
④ “Sensor Parameter” screen is shown.
⑤ Select [Level Para], and open “Sensor Parameter Level Para” screen.

2) Confirmation of the parameter values.


Compare the “Sensor parameter−Level Para” screen (default value).
The setting is correct when the values are same as the default values.

<Level Para default value>


Mode1 Mode2
Sensitivity Delay Sensitivity Delay
(Down) (Down) (Pull) (Pull)
Tube 8 8 8 8
Cup(OUT) 8 8 8 8
STM Level Sensor
Cup(IN) 8 8 8 8
Cup(ON) 8 8 8 8
RTM1 Level Sensor Bottle 20 8 20 8
RTM2 Level Sensor Bottle 20 8 20 8
STM level detection start position [Pulse] 256
RTM1 level detection start position [Pulse] 512
RTM2 level detection start position [Pulse] 512
RTM collision detection end position [Pulse]
*Parameter for determination of the crash detection completed 512
position.

3) Please review the sensitivity and delay values when the lurid level can’t detect
correctly.
Please refer to Chapter 7, 7.4.3 Review of liquid level detection for
sensitivity and delay.

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Service Manual Chapter 7

7.4.2 Level log tool screen・Mode1 Sensitivity and delay setting

If liquid level detection does not function normally (such as frequent occurrences of
errors) due to installation environment etc., review the liquid level detection sensitivity
value and Delay value and reset the value.
Review procedure in Level Log screen.
Please keep the default values except error correction.

1) Confirmation procedure of sensitivity and delay values


(1) Pour the dead volume of DI water to sample cup, primary tube and reagent
bottle, and set on the analyzer.
(2) Set the low sensitivity value( Sample=30, Reagent=200)
(3) Select ① System button in main screen. Click ②Manual operation in system
menu, and select ③Unit name to open the manual operation screen.
Please refer to Operation manual Chapter 4, 4.9.10 Manual operation
screen for details.

←③


①→

System − Manual operation screen

(4) Down the probe by manual operation. (Input Down **** , and click “Level”)
(5) Down the probe at the bottom without liquid level detection.

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V1.7

Data wave (blue) when the


<Example: In case of the probe down to the bottom.> probe goes down to the bottom.

Diff wave (green) when the


probe goes down to the

Level Log screen Mode 1 graph display

(6) Confirm the log data of (5).


Please refer to Chapter 7, 7.3.2 Level Log tool screen, and log graph
information.

(7) Confirm the Mode 1 graph in Level Log screen.


Check the green Diff line.
When the probe touches the liquid level, start the green Diff line.
The liquid level detection is able to detect when the sensitivity is set within
(A).

<Example : In case of the sensitivity is set 30 [threshold line(red)]>

↑↑No detect the liquid level when increase the value


↑Threshold line(Red)
Sensitivity becomes low

(A) Diff wave (green) start range

Sensitivity changes to high ↓


↓↓Stop at the upper level when decrease the value

Level Log screen Mode1 graph display

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Service Manual Chapter 7

<Sensitivity value>
Setting value Status
No liquid level detection cause of the green diff line is not exceed
30
the red line.
Detects the liquid level cause of the green diff line exceed the red
20
line (low sensitive).
Detects the liquid level cause of the green diff line is in start range
10
(sensitive than 20).
Stop at the upper level from the liquid level, cause of the green diff
3
line detects the liquid level by small wave.

2) Setting of the sensitivity and delay values


Set the sensitivity of threshold line (red) is in start (A) Diff wave (green) range.
⑥ The start difference of sample and reagent are greater than the DI water.
The procedure is explained by DI water. Please use the sample or reagent
when you set the sensitivity and delay values.

<Sensitivity>
Setting
[Start(A) Status
range]
The liquid level is able to detect for less
reagent remain.
Low value Change to Fragile to the noise relatively.
setting high sensitive The probe fails liquid level detection before
reaching the liquid level (The probe stops at
the upper position from the liquid level).
Strengthen to the noise relatively.
High value Change to The probe fails liquid level detection when
setting low sensitive less reagent remain. (The probe goes down
to the bottom without liquid level detection).
<Delay>
Setting Status
Strengthen to the noise relatively.
High value is caused of abnormal movement. (Do
High value setting
not set above “33”)
The probe down to deeper position.
Fragile to the noise relatively.
Low value setting
The probe down to shallow level.

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V1.7

7.4.3 Review of the Liquid level detection for sensitivity and delay

The review of the sensitivity and delay is as follows.


When continue the setting from Chapter 7, 7.4.1 Default setting, please start from
2).

←③

②↓

①→

⑤→

⑥→

⑦→

④ Sensor parameter−Level Para screen(Default value)

1) Open Sensor Parameter Level Para screen.


① Click “Start”, and select “All application”.
② Select “Sensor Parameter” from the device name folder.
③ Pop-up the “Log in screen”, and input “Service” to user name.

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Service Manual Chapter 7

Default user level 1: User name = “Service” ,Password= Blank (No setting)
The user level 1 operators is able to operate all the setting.
When the user name and password are modified, please input proper name
and password.
④ Sensor Parameter is shown.
⑤ Select [Level Para], and open “Sensor Parameter Level Para” screen.

2) Input the parameter value referring the Chapter 7, 7.4.2 Level log tool screen,
Mode 1 Sensitivity and delay setting.

3) Click ⑥ Save button, and register the setting.

4) Click ⑦ Exit button, and close the screen.

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Service Manual Chapter 8

Chapter 8
Clot detection log and parameter value

8.1 Clot detection log ............................................................................................................8-3


8.1.1 How to use the log data? ..........................................................................................8-3
8.1.2 Log data retention period ........................................................................................8-3
8.1.3 Confirmation of log data ..........................................................................................8-3
8.2 Clot Log Viewer...............................................................................................................8-5
8.2.1 Clot Log Viewer information ....................................................................................8-5
8.2.2 Clot Log screen and log data graph .........................................................................8-5
1) Data search and display information. ......................................................................8-5
2) Log data graph information when aspirating the “SP2 PULL”. ..............................8-7
8.2.3 Clot error display during the analyzer operation.....................................................8-9
8.3 How to confirm the clot sensor movement? ................................................................... 8-10
8.4 Clot sensor movement check ......................................................................................... 8-11
8.4.1 Sample ................................................................................................................... 8-11
8.4.2 Preparation ............................................................................................................ 8-11
8.4.3 Testing procedure................................................................................................... 8-12
8.5 Review of the clot sensor parameter ............................................................................. 8-13
8.6 Clot sensor setting ........................................................................................................ 8-15
8.7 Clot sensor parameter default value ............................................................................. 8-16
8.8 Clot parameter value setting ........................................................................................ 8-18

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V1.7

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Service Manual Chapter 8

8.1 Clot detection log

The clot detection log is preserved in the PC.

8.1.1 How to use the log data?

1) Confirm the details when the clot error occurred.


2) Analyze the clot error kind, and use the data to solve the problem.
・Refer to solve the problem when clot error occurs frequently or no clot
detection.
・Adapt the parameters for installation condition.

8.1.2 Log data retention period

The clot log data is stored for seven days.


The log data will delete after retention days automatically. Save this to USB etc. as
needed.

8.1.3 Confirmation of log data

When the clot error occurred, confirm the clot data as follows.

Clot error occurred.

Confirm the error list and Log number.

Confirm the clot log data by clot log viewer.

<Clot log data confirmation procedure>


①↓

Error list screen

1) Click the error list Icon ① in menu screen. Error list screen is shown.
2) Confirm the ②Log number when error occurred.

8-3
V1.7

3) Select the Start button on the PC, select ClotLogViewer from the Device Name
folder, and open the Clot Log screen.

③↓

Clot Log screen

4) In ③ [Folder], select the date the error occurred. (yyyyMMdd format)


5) Select the Log No. confirmed in the step 2) from the Log displayed in ④ [Search
result].
6) ⑤ The Clot Log screen of the selected Log No. will be displayed.
7) Confirm the clot log with details.
Please refer to Chapter 8, 8.2 Clot Log Viewer screen.

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Service Manual Chapter 8

8.2 Clot Log Viewer

8.2.1 Clot Log Viewer information

The Clot Log Viewer is a tool which used for the confirmation of details of clot detection
error or clot detection setting when the analyzer installation.
The Clot log is able to confirm the signal during the analyzer operation.
Three kinds of signal graphs (aspiration, dispensation and washing) are shown in Clot
Log screen. The aspiration [SP2 PULL] data is used for the confirmation.

8.2.2 Clot Log screen and log data graph

The clot log signal of aspirating “SP2 PULL” is used for clot log confirmation.
No use the log signal of dispensation “SP2 PUSH” and washing “SP1 PUSH (WASH)”
for the confirmation.

1) Data search and display information.


Select a date in ① [Folder], or Select ④ [Filter Settings] and enter the search
conditions in the Filter setting screen.

Select a Log No. from ② [Search result] to display the corresponding ③ Clot Log
screen.

①→

② ③

Clot Log screen

[Search result column background color]


Red = (Clot detection, gauge pressure error) Clot error
Yellow = (Clot detected but not judged) No Clot error

Filter Settings screen

8-5
V1.7

The detailed data of Log No. selected in ② [Seach result] will be displayed.

Clot Log screen

Log No.: Selected Log number


Sample ID: Sample ID (automatic numbering)
Sample Position: Sample posisiton (sample tray number – sample posision
number)
Item Name:Item name
Date Time:Date and time of log output
Reaction No.: RC number
Concentration Result: Measuring result
Abnormal Pressure: Gauge pressure anomaly detection threshold
Sample (Vol.+Rinse) [uL]: Sample designated plus excess volume
Pre-Aspiration Air (uL): Front air
Post-Aspiration Air (uL): Back air
Wash Volume (uL): Washing volume for sample probe

Status

In the following status, the background of the Status location will be displayed in
red.
However, if CLOT_Inc_Det displays yellow, it will be judged as an exclusion and
not an error. Even if Clot_DET displays red, it can be ignored.

[SP2 PULL]
CLOT_INC_DET: Clot detection exclusion judgment state
PG_ERR_DET: Gause pressure error detected state
CLOT_DET: Clot detected state

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Service Manual Chapter 8

[SP1 PUSH]
PSNS_ERR_DET: Pressure sensor error detected state
PG_ERR_DET: Gause abnormal pressure detedted state

2) Log data graph information when aspirating the “SP2 PULL”.

①→

② B ←SP2 PULL

Clot Log screen

A. Display of the pressure and move average values during the SP2 aspiration.
Pressure gauge AD:Automatic gage pressure control(AD value)
Pressure gauge DAC:Automatic gage pressure control(Control value)
Gain:Gain control value of the pressure sensor value 1.

Selection button of displayed graph


[LOG DATA] button selected: The pressure graph will be displayed.
[MOVE DATA] button selected: Moving average will be displayed.
The pressure display is reflected by noise effect. It can’t detect clear under
the high noise.

B. Graph display of the pressure and move average values during the SP2
aspiration.
Pressure or move average

CLOT_TH Clot detection threshold (Red)


When Pressure Line selected =Pressure (Green)
When Move average Line selected= Move average (Blue)

Pulse

SP2 PULL graph screen

8-7
V1.7

① The vertical line of the graph shows pressure or move average.


Select [LOG DATA], [MOVE DATA] button on graph.
LOG DATA= Display the pressure (green line)
MOVE DATA=Display the move average (blue line)

② CLOT_TH line (Red vertical line) means clot detection threshold.


Clot detection threshold displays.

C. Display of the pulse, pressure and move average values.


Graph area
Vertical: Vertical line (vertical axis direction) Min,Max
Horizontal: Horizontal line (horizontal axis direction) Min,Max
You can enlarge the graph by dragging.

Zoom Clear button:Cancel the enlarged display.

Pulse:Pulse value
LOG DATA:Pressure value
Move DATA:Move average value

CLOT_TH: Clot detection threshold


CLOT_DET_DELAY: Clot detection delay
N_MOVE:Move average number of times for clot pressure sensor value1.
START_POS:Start point of the clot detection.
MAX_MOVE_DATA:Maximum clot value, Maximum value of the move
average for pressure sensor value 1.
MIN_MOVE_DATA:Minimum clot value, Minimum value of the move
average for pressure sensor value 1.
PLS_MAX:Position of the maximum clot detection value.
PLS_MIN:Position of t h minimum clot detection value.

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Service Manual Chapter 8

8.2.3 Clot error display during the analyzer operation

The status display on the Clot Log screen is as follows.

Clot Log screen

Contents Clot Log screen


Result of the SP2 automatic gage
pressure control is out of normal PG_ERR_DET of Status turns red.
range.
Clot is detected during the SP2
Clot_DET of Status turns red.
aspiration.
The abnormal gage pressure is
PG_ERR_DET of Status turns red.
detected during the SP2 aspiration.
The excessive pressure is detected on An error occurs when the pressure (green)
the sample probe. *1-1 in the graph exceeds SP1_TH_H (red).
An error occurs when the pressure (green)
The abnormal pressure is detected in the graph does not exceed SP1_TH_L
during the SP1dispensation. *1-2 (red). Status PSNS_ERR_DET of Status
turns red.

*1-1,*1-2
The error occurs during the SP1 washing dispensation. The error during [SP2
PULL] aspiration is checked normally.
*1-1
The sampling stops automatically when the analyzer can’t continue the
measurement cause of the heavy clot. Please clean up the sample probe manually.
*1-2
The sensor failure is suspected. Please replace the sensor.

Exclusion judgement
When the IncDet turns to yellow in status, the error is excluded. Ignore the
error if the CLOT_DET turns to red.

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V1.7

8.3 How to confirm the clot sensor movement?

How to operate the clot sensor which movement is abnormal?


① Change the parameter value.
② Change the clot detection to “OFF”. (if necessary)
※ When air is seen in the clot sensor, air removal is necessary.Please refer to Chapter
5, 5.4.3 Air removal of the clot sensor in Operator’s manual.

1) Review the parameter value.


(1) Confirm the clot sensor movement.
Please refer to Chapter 8, 8.4 Clot sensor movement check.
(2) Review the setting parameter values (Reject range, move average number, of
times, delay, threshold) referring the movement test.
(3) Input new parameter values in Sensor Parameter value screen.
Refer to Chapter 8, 8.8 Clot parameter value setting.
(4) Please confirm the movement after parameter change.

2) Change the clot detection setting to “OFF”.


Default setting of clot sensor is “ON”.
Please refer to Chapter 8, 8.6 Clot sensor setting.

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Service Manual Chapter 8

8.4 Clot sensor movement check

When the clot sensor error occurs frequently, please confirm the movement.
The clot sensor is checked by normal and abnormal standard sample.
1) All the test results of abnormal standard sample are attached the “c” flag.
2) All the test results of normal sample are not attached the “c” flag.

8.4.1 Sample

1) Two kinds of samples are used.


(1) Normal pressure check sample: Normal sample (PVA1.4% solution)
(2) Abnormal pressure check sample: Abnormal sample (PVA9% solution)
2) Sample preparation
(1)Normal sample
(1.4%PVA, 0.09%NaCl、0.05%Proclin300、0.1%Proclin950)
① Pour DI water 500mL, PVA (Polyvinyl alcohol) 7g, Nacl 1950mg into 500ml
beaker.
② Dissolve the PVA by magnetic stirrer with heater 30 minutes. (Need to keep
the temperature from 80 to 100 degrees Celsius, Do not boil)
③ Cool down to room temperature, add Proclin300 250uL and Proclin950 500uL.
Mix well.
*When stored the room temperature, the test samples are stable for 1 year.
(2) Abnormal sample
(9%PVA, 0.09%NaCl、0.05%Proclin300、0.1%Proclin950)
① Pour DI water 500mL, PVA (Polyvinyl alcohol) 45g, Nacl 1950mg into 500ml
beaker.
(PVA n=1,500 – 1,800 CAS No. 9002-89-5)
② Dissolve the PVA by magnetic stirrer with heater 30 minutes. (Need to keep
the temperature from 80 to 100 degrees Celsius, Do not boil)
③ Cool down to room temperature, add Proclin300 250uL and Proclin950 500uL.
Mix well. (Proclin CAS No. 2682-20-4)
*When stored the room temperature, the test samples are stable for 1 year.

8.4.2 Preparation

① Prepare the test sample in room temperature. (From 20 to 30 degrees


Celsius)
② Input two Item parameters to the analyzer.
(Set the sample volume 12 L and 25 L. Other parameters are able to set
adapt condition.)
③ Set the DI reagent bottle on the reagent tray.
④ Set the Alkaline detergent bottle for after washing.
⑤ Replace the ISE electrodes to dummy electrode.

8-11
V1.7

8.4.3 Testing procedure

1)Test for normal sample


① Pour the normal sample into 6 sample cups each 500 L, and the DI water into 6
sample cups each 500 L.
② Set the normal sample cup on the position 1. Set the DI water cup to position 2.
Set up the cups alternately. (Total 12 sample cups)
③ Order the sample volume 12 L, 25 L and ISE to four each samples. The
aspiration is one time.
・Sample volume 12 L=Position 1∼4
・Sample volume 25 L=Position 5∼8
・ISE=Position 9∼12
④ Start the measurement.
⑤ Confirm all the results are not attached “c” flag.

2)Test for abnormal sample


① Pour the abnormal sample into 6 sample cups each 500uL, and the DI water into
6 sample cups each 500uL. Pour DI water 1mL into one sample cup.
② Set the abnormal sample cup to position 13. Set the samples same as normal
samples from position 14 to 24. Set the 1mL DI water cup on the position 25.
(Total 13 sample cups)
③ Order the sample volume 12 L, 25 L and ISE to four each samples. The
aspiration is one time.
・Sample volume 12 L=Position 13∼16
・Sample volume 25 L=Position 17∼20
・ISE=Position 21∼24
・Sample volume 1mL=Position 25
④ Order the ISE for ten times aspiration in position 25.
⑤ Start the measurement.
⑥ Confirm the sample probe perform the clot removal washing during run visually.
Perform the visual check two times.
a. Confirm the display of the error flag by abnormal pressure detection in
error list screen.
b. The sample probe moves to washing trough instead of reaction cell.
c. Perform the probe washing two times. (Perform longer time washing than
the normal washing)
d. The probe aspiration next sample automatically.
⑦ Confirm all the results are attached “c” flag.

3)After measurement
Perform “Special wash” by alkaline detergent and “ISE wash”.

Note
Please keep the temperature of test samples from 20 to 30 degrees Celsius when
using the sample.

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Service Manual Chapter 8

8.5 Review of the clot sensor parameter

Review the parameter value if the clot sensor is not working properly.
Please change the default value referring of the test results.
<Parameter value setting procedure>
The parameter value is calculated by pressure data during sample aspiration.
Please refer to Chapter 8, 8.2.2 Clot Log screen and log data graph.
1) The reject range (Pulse) is not included the calculation (The value shows by dispensation
volume. Variable. Table 1)
2) Calculate the move average of the pressure. (Move average number of times select from 8,
16 and 32)
3) Calculate the maximum value, minimum value and range from the start to the latest
pulse. The pulse of maximum move average value needs to bigger than the minimum
pulse.
The pressure graph supposes to right downward slope. The graph of right upward
slope is acceptable.
4) Set the threshold for the range.(The values shows by dispensation volume. Variable.
Table 1)
The clot detection is judged when the range is over the threshold than the setting delay
times continuously.
The aspiration from the reaction cell (Dilution, HbA1c) is not used for pressure
calculation. (No clot in reaction cell)

Table 1. Reject range and threshold


When the volume is included decimal point, calculate to integer by round off.
Reject range Threshold
Dispensation Aspiration volume
( Pulse For range of Sample of red
volume +Rinse volume
number) move average blood cell
2 7 22 59 134
3 8 24 60 142
4 9 26 61 151
5 10 28 62 159
6 11 30 63 167
7 12 32 64 175
8 13 34 65 184
9 14 35 66 192
10 15 37 67 200
11 16 39 69 209
12 17 40 72 217
13 18 42 74 225
14 19 43 78 233
15 20 44 82 242
16 21 46 86 250
17 22 47 90 258
18 23 48 94 266

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V1.7

Reject range Threshold


Dispensation Aspiration volume
( Pulse For range of Sample of red
volume +Rinse volume
number) move average blood cell
19 24 49 99 275
20 25 50 103 283
21 26 51 108 291
22 27 52 112 300
23 28 53 117 308
24 29 54 122 316
25 30 54 127 324
ISE
61 64 10 147 324

Table 2.Default values of variable parameter.


Normal ISE
Number of move average 16 16
Delay 8 8

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Service Manual Chapter 8

8.6 Clot sensor setting

The clot detection setting is selected in “System setting” screen.


The default setting of clot sensor is “ON”.
Please refer to BIOLIS 30i Operator’s manual Chapter 2, 2.3.12 Sample clot
detection.

1) Select ① System in menu screen.


2) Click ② System setting .
3) The ③ System setting screen is shown.


↓ ④

③→

①→

System setting screen

4) Select ③[Clot sensor], and set “ON” or “OFF”.


5) Click ④ Save, and register the setting.

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V1.7

8.7 Clot sensor parameter default value

The procedure of clot parameter value setting is as follows.

←③

②↓

①→
⑤→

⑥→

④ Sensor parameter Clot Para screen(Default value)

1) Open Sensor Parameter Clot Para screen.


① Click “Start menu”, and select “All apps”.
② Select “Sensor Parameter” in the device name folder.
③ Pop-up the “Login screen”. Input “Service “for user name.
Default user level 1: User name = “Service” Password= Blank (No setting)
The user level 1 operator is able to operate all the setting.
When the user name and password are modified, please input proper
name and password.
④ Sensor Parameter is shown.
⑤ Select “Clot Para”, and open “Sensor Parameter Clot Para screen”.

2) Confirm the setting of clot parameter default values.

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Service Manual Chapter 8

<Clot Para Default value>


ClotGain(0 L-5 L) 0
ClotGain(5.1 L-10 L) 128
ClotGain(10.1 L-15 L) 192
SP2
ClotGain(15.1 L-20 L) 208
ClotGain(20.1 L-25 L) 224
ClotGain(25.1 L-) 224
SP1 ClotGain(1000 L) 128
GPC_TARGET_AD 2048
GPC_DAC_CONT 0
GP_THRESHOLD 2048
SP2 PULL
CLOT_DET_DELAY 8
CLOT_DET_DELAY(ISE) 8
Move Count 16
Move Count(ISE) 16
SP1 PUSH(WASH)
SP1_TH_H 4000
SP1_TH_L 2250
SP1_DET_DELAY 0
Sample Volume[ L] Reject Pulse Threshold TH(HbA1c)
2 22 59 134
3 24 60 142
4 26 61 151
5 28 62 159
6 30 63 167
7 32 64 175
8 34 65 184
9 35 66 192
10 37 67 200
11 39 69 209
12 40 72 217
13 42 74 225
14 43 78 233
15 44 82 242
16 46 86 250
17 47 90 258
18 48 94 266
19 49 99 275
20 50 103 283
21 51 108 291
22 52 112 300
23 53 117 308
24 54 122 316
25 54 127 324
61(ISE) 10 147 324
TH(HbA1c)is a threshold of red blood cell sample.
3) Click ⑥ Exit button, close the screen.

8-17
V1.7

8.8 Clot parameter value setting

The procedure for clot parameter setting is as follows.

←③

②↓

①→

⑤→

⑥→
⑦→

④ Sensor parameter Clot Para screen (Default value)

1) Open “Sensor Parameter Clot Para screen”.


① Click “Start menu”, and select “All apps”.
② Select “Sensor Parameter” in the device name folder.
③ Pop-up the “Login screen”. Input “Service “for user name.
Default user level 1: User name = “Service” ,Password= Blank (No setting)
The user level 1 operator is able to operate all the setting.
When the user name and password are modified, please input proper
name and password.
④ Sensor Parameter is shown.
⑤ Select “Clot Para”, and open “Sensor Parameter Clot Para screen”

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Service Manual Chapter 8

2) Input the parameter value which determined by Chapter 8, 8.5 Review of the clot
sensor parameter value.
TH(HbA1c)means the threshold of red blood cell sample.
3) Click “⑥ Save” button, and register the setting.
4) Click “⑦ Exit” button, and close the screen.

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Service Manual Chapter 9

Chapter 9
Tools

9.1 Kind of tools ...................................................................................................................9-3


9.2 List creation for doctor and section name ......................................................................9-4
9.3 Display of test count ......................................................................................................9-6
9.4 Operator level and password setting .............................................................................9-7
9.5 Volume range setting .....................................................................................................9-9
9.6 Error Sounds Setting ................................................................................................... 9-10
9.6.1 Error Sounds Setting screen ................................................................................. 9-11
1) Filter ........................................................................................................................ 9-12
2) Search....................................................................................................................... 9-12
9.6.2 Error Sounds Regsiteration .................................................................................. 9-13
1) [New]_New Sound Registration Window ................................................................ 9-14
2) [Edit]_Sound editing screen ..................................................................................... 9-15

9-1
V1.7

9-2
Service Manual Chapter 9

9.1 Kind of tools

The following tools are prepared.


Tool names Contents
Acquire and restore the backup data.
BackupRestorationTool
Refer to Chapter 10.
Sample and reagent barcode setting.
Barcode Reader Setting
Refer to Barcode manual.
Confirmation of clot log signal.
ClotLogViewer
Refer to Chapter8.
DeviceLogViewer Confirmation of device log.
List setting for doctor and section names in order
screen.
Doctor Hospital Setting
Refer to Chapter 9, 9.2, List setting for doctor and
section names.
The FPGA version confirmation and version up.
FPGAUpdate
Refer to Chapter 5.
Confirmation of liquid level signal.
LevelLogViewer Refer to Chapter 7, liquid level error and liquid
level signal log.
Confirmation and setting of liquid level sensitivity and
delay value.
SensorParameter Refer to Chapter 7.
Confirmation and setting of clot parameter value.
Refer to Chapter 8.
Display of test count.
TestCounts
Refer to Chapter 9, 9.3 Display of test count.
Setting of operator level and password.
UserManager Refer to Chapter 9, 9.4 Operator level and
password setting.
The R1 reagent volume and minimum reaction volume
are able to change (up to 50uL).
Note;
The R1 reagent volume and minimum reaction
volume are possible to set less than 140uL for the
ValueCheck
trial test.
However, when analyzed with a reaction volume less
than 140 L, mixing of sample and reagent becomes
not enough, cause of the unstable result. We can not
guarantee the results.
Setting error sounds
Error Sounds Setting Please refer to Chapter 9.6 System Error Sounds
Setting.

9-3
V1.7

9.2 List creation for doctor and section name

[Doctor Hospital Setting]:Doctor and section name list creation which is used in order
screen.

③↓

①→

① Select “Start button “on the PC and open “All apps”.


② Display of tool list in BIOLIS 30i file.
③ Select [Doctor Hospital Setting].
④ Doctor Hospital Setting screen is shown.

⑤ ⑥

Doctor and hospital setting screen

⑤ The doctor name list in left side and section name list in right side are shown.

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Service Manual Chapter 9

⑥↓ ⑩↓ ⑥↓ ⑩↓

⑧→ ←⑨

Doctor and hospital setting screen

<Name registration>
⑥ Select [Add] button, and name column is shown.
⑦ Input name in name column.
⑧ Click [Save] and register the inputted name list.
⑨ Click [Close], and close the screen.

<Name deletion>
⑩ Select the deletion name.
⑪ Click [Delete], and the name will be deleted.
⑫ Click ⑧[Save], and register the deleted list.
⑬ Click ⑨[Close], and close the screen.

9-5
V1.7

9.3 Display of test count

[Test Counts]:The test count is shown.

③↓

①→

① Select “Start button “on the PC and open “All apps”.


② Display of tool list in BIOLIS 30i file.
③ Select [Test Counts].
④ Test count screen is shown.

⑤→ ←⑥

⑦→ ←⑨

Test count screen

⑤ Select the date.


⑥ Select by check レ the sample kind from all, patient, standard and QC samples.
⑦ Click [Search], and search the test count.
⑧ Display the results.
⑨ Click [Close], and close the screen.
[Save csv]=Save the results to CSV file.
[Print]=Printout the results to external printer.

9-6
Service Manual Chapter 9

9.4 Operator level and password setting

[User Manager]
:Set the operator level and password for operation level.

There are three levels. Default setting is as follows.


User level kind Level User name default setting
1 User Level 1 Service engineer Service
2 User Level 2 Manager Manager
3 User Level 3 User User1



①→

① Select “Start button “on the PC and open “All apps”.


② Display of tool list in BIOLIS 30i file.
③ Select [User Manager].
④ [User Manager]login screen is shown.
Input [Service (in case of default)] to user name, and click login button.

9-7
V1.7

⑤ User manager screen is shown.

User manager screen

⑥ For the user condition, add or change the user level, and set the password and
auto login.
After setting of auto login レ , the system will login automatically by setting
condition.
⑦ Click [Save] button, and register the setting.
⑧ Click [Close] button, close the user manger screen.

Authority contents
The authority contents are confirmed in "Authority Settings" screen.
Refer to Operator's Manual Chapter 4, 4.9.13 Authority Settings screen about
"Authority Settings" screen and the authority contents.
User can use the contents checked in check boxes as the Service, the Manager
or the User.

The default setting is as follows.


No. Function Service Manager User
1 Item Parameters Entry/Change レ レ
2 Profile Enter/Change レ レ
3 System Parameters Change レ レ
4 Contamination Prevention Settings/Change レ レ
5 Reagent Barcode Entry/Change レ
6 Temperature Control Parameter Change レ
7 Initialization Change レ レ
8 Barcode Reader Settings レ
9 Database Master Settings レ レ
10 Database Restoring レ レ
11 Correlation Change レ

9-8
Service Manual Chapter 9

9.5 Volume range setting

[Value Check]:The tool which is able to change the R1 reagent volume and minimum
reaction volume (up to 50uL).
Note;
The R1 reagent volume and minimum reaction volume are possible to set less
than 140uL for the trial test.
However, when analyzed with a reaction volume less than 140 L, mixing of
sample and reagent becomes not enough, cause of the unstable result. We can not
guarantee the results.

③↓
①→

① Select “Start button “on the PC and open “All apps”.


② Display of tool list in “BIOLIS 30i” file.
③ Select [Value Check].
④ Value Check screen is shown.

⑥→ ←⑦

Value Check screen


⑤ Input minimum volume of Reagent 1 or Total column.
⑥ Click [Save]button, and register the setting.
⑦ Click [Exit]button, and close the “Value Check” screen.

9-9
V1.7

9.6 Error Sounds Setting

[Error Sounds Setting]:This tool is used to set the error sounds.


Only [User Level 1] is authorized to change the settings.
(Default setting is User Name [Service], password is blank.)
(See section 9.4 [ Operator level and password setting].)

③↓

①→

Error Sounds Setting screen

① Select the Start button on your PC and open [All apps].


② The list of tools in BiOLiS 30i file is displayed.
③ Select [Error Sounds Setting].
④ Log in screen will appear.
Log in with the authority of User level 1.
Default User Name is [Service] (password is blank ).
⑤ The Error Sounds Setting screen is displayed.
You can select the types of sound for each messages. Select [♪Sound]
button, to register, edit, or delete a new sound.
For details, refer to section Refer to 9.6.1 Error Sounds Setting screen, and
section 9.6.2 Error sounds screen.

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Service Manual Chapter 9

9.6.1 Error Sounds Setting screen


This screen allows you to check to confirm or change the error sounds.

↓③

① ②

↑④ ↑⑤ ↑⑥ ↑⑦
Error Sounds Setting screen

1) Select the Start button on your PC and open [All apps].


2) The list of tools in BiOLiS 30i file is displayed.
3) Select [Error Sounds Setting].
4) Log in screen will appear.
Log in with the authority of User level 1.
Default User Name is [Service] (password is blank).
5) Error Sounds Setting screen is displayed.

Description of Error Sounds Setting screen contents


Contents
① The registered error messages are displayed.
The set error sound is displayed for each messages.
② Sound
You can select and change the error sound.
③ Sound The sound registration screen is displayed.
Filter window is displayed.
Allows you to select the type of error to be displayed on
④ Filter
the error sound setting screen. (Emergency stop, Program
stop, Communication error, Sampling stop, and Warning.)
Error code search screen is displayed.
⑤ Search Enter the 7-digit error code to jump to the searched error.
(background color blue).
⑥ Refresh Click the button to redisplays the settings.
⑦ Apply Click the button to apply the settings.

9-11
V1.7

1) Filter
Select [Filter] button on Error Sounds Setting screen to open Filter screen.
You can filter the type of error messages to be displayed on the Error Sounds Setting
screen.

②→ ←③

Filter window

① Only the (selected) error Item message type is displayed in the error setting screen.
② OK Click to save the changes and close the window.
③ Cancel Cancel the changes and close the window.

2) Search
Select [Search] button on Error Sounds Setting screen to open search screen.
Displays the entered error code on the top line of the Error Sound Setting screen.

②→ ←③

Search window

① Error code Enter the 7-digit error code to search for.


② OK Click to jump to the error message line you entered
③ Cancel Click to cancel the search and close the window.

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Service Manual Chapter 9

9.6.2 Error Sounds Registration


Select [♪Sound] button to open the sound registration window.
Here, you can add new sounds or edit and delete sounds.

↓②

↑③ ↑④ ↑⑤
Error sounds screen

1) Select the Start button on your PC to and open [All apps].


2) The list of tools in BiOLiS 30i file is displayed.
3) Select [Error Sounds Setting].
4) Log in screen will appear.
Log in with the authority of User level 1.
Default User Name is [Service] (password is blank).
5) Error Sounds Setting screen is displayed.
6) Choose [♪Sound].
7) Error sound registration is displayed.

Description of error sounds registration screen contents


Contents
① The registered sound is displayed.
② Setting Go back to Error Sounds Setting screen
③ New Open the window for registering a new error sound.
④ Edit Open the editing window for the sound you selected in ①.
⑤ Delete Deletes the audio selected

9-13
V1.7

1) [New]_New Sound Registration Window


Click [New] button to open the window for new sound entry.
Only files in [.wav] format can be registered

←①

② ③

④→ ←⑤

New sound registration screen

① Name Enter the name of sound to be registered.


② Language Select the language that you want to register in.
③ File path Click [Browse] button to select a new sound file (.wav format).
④ OK Click to save the registered contents and close the window
⑤ Cancel Cancel the registration and close the window

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Service Manual Chapter 9

2) [Edit]_Sound editing screen


Click [Edit] button to display the sound editing screen.

←①


④→ ←⑤

Sound editing screen

Sound selected in the previous screen will be displayed.


① Name
Overwrite to change the name.
② Language Select the language you want to edit
Click [Browse] button to select to change sound file (.wav
③ File path
format).
④ OK Click to save the changes and close the window
⑤ Cancel Cancel the changes and close the window.

9-15
Service Manual Chapter 10

Chapter 10
Backup and restoration

10.1 Tool for Database backup ............................................................................................ 10-3


10.1.1 Database that can acquire data ............................................................................ 10-3
10.1.2 Backup file storage location and file name ........................................................... 10-3
10.2 Back up tool(For user screen/ service screen) ......................................................... 10-4
10.2.1 User backup tool ................................................................................................... 10-4
1) Startup procedure of backup tool for user................................................................. 10-4
2) Screen information for user. ..................................................................................... 10-5
10.2.2 Service backup tool ............................................................................................... 10-6
1) Startup procedure of backup tool for service. ........................................................... 10-6
2) Backup tool for service screen .................................................................................. 10-7
10.3 Database Backup and restoration ............................................................................... 10-8
10.3.1 Database backup procedure .................................................................................. 10-8
10.3.2 Database restoration procedure .......................................................................... 10-10
10.4 Location change of storage file .................................................................................. 10-12
10.5 Log backup ................................................................................................................ 10-14
10.5.1 Types of log that can be acquired and output location of log file ......................... 10-14
10.5.2 Saving log backup data ....................................................................................... 10-14

10-1
V1.7

10-2
Service Manual Chapter 10

10.1 Tool for Database backup

The tool is used for acquire and restore the backup data.
It used for database backup when damage the program.

Caution : We recommend to create a backup for the accident periodically.


Please use exclusive USB (virus checked) for backup data storage.

10.1.1 Database that can acquire data

Can acquire the following database.


Contents Data storage
Main database
(Max10GB)
Can conduct Full Backup or aquire data [except patient info.]

10.1.2 Backup file storage location and file name

1) Backup file storage location


(Default)C:¥Program Files¥BiOLiS30i¥Data
The storage location is able to change the backup tool screen for service.
Please refer to 10.4 Location change of storage file.
If there are 7 or more backup files in the folder, it deletes the backup file with
the oldest date file and save the new file. Save backup file to USB etc. as
needed.

2) Backup file name


The acquired date is attached to file name automatically.

Contents of database File name


Without patient info. B30iDatabaseBackupacquired date.trn
(Full Backup)
B30iDatabaseFullBackup acquired date.trn
With patient info.

10-3
V1.7

10.2 Back up tool(For user screen/ service screen)

There are two back up tools for user and service screens.
Back up tool screen Location change for backup file
For user Unavailable
For service Available

10.2.1 User backup tool

1) Startup procedure of backup tool for user.

②→

①→

1. Close the system program.


2. Click [Start] button, and open ①[All apps].
3. Right click of ②[BackupRestorationTool]in the device name folder.
4. Display of service [BackupRestorationTool]screen.

[BackupRestorationTool]screen for user

10-4
Service Manual Chapter 10

2) Screen information for user.

(1) Backup
The database backup is possible.
The storage location is unable to change.
Location=C:¥Program Files¥BiOLiS30i¥Data
Or, the location where you changed the setting location using the
backup tool for service engineer.

From the viewpoint of personal information handling, it


Backup
deletes patient information (name, date of birth etc.) and
(except patient info.)
acquire a database.

Acquires a database without deleting personal


information (patient information: name, date of birth
Full Backup etc.).
Be careful in handling it such as prohibiting taking
out to the outside of the facility.

(2) Restore
The database restoration is possible.

10-5
V1.7

10.2.2 Service backup tool

1) Startup procedure of backup tool for service.

↓②Right click
←③

①→

1. Close the system program.


2. Click [Start] button, and open ①[All apps].
3. Right click of ②[BackupRestorationTool]in the device name folder.
4. Click ③[Run as administrator].
5. Display of service [BackupRestorationTool]screen.

[BackupRestorationTool]screen for service

10-6
Service Manual Chapter 10

2) Backup tool for service screen


(1) Backup
Selected database and log database are acquired.

From the viewpoint of personal information handling, it


Backup
deletes patient information (name, date of birth etc.) and
(except patient info.)
acquire a database.
Acquires a database without deleting personal
information (patient information: name, date of birth
Full Backup etc.).
Be careful in handling it such as prohibiting taking
out to the outside of the facility.

(2) Restore
Restore the database.

(3) Settings

Set when change the storage location of backup file. (The storage location is
different depending on the PC. Please select and set the storage location.)

10-7
V1.7

10.3 Database Backup and restoration

The procedure is explained by service backup tool.

10.3.1 Database backup procedure

↓②Right click
←③

①→

1. Close the system program.


2. Click [Start] button, and open ①[All apps].
3. Right click of ②[BackupRestorationTool]in the device name folder..
4. Click ③[Run as administrator].
5. Display of service [BackupRestorationTool]screen.

④↓ ⑤↓

[BackupRestorationTool] screen for service

10-8
Service Manual Chapter 10

6. Select ④[Backup (except patient info.)] or ⑤[Full Backup].

From the viewpoint of personal information handling, it


Backup
deletes patient information (name, date of birth etc.) and
(except patient info.)
acquire a database.

Acquires a database without deleting personal


information (patient information: name, date of birth
Full Backup etc.).
Be careful in handling it such as prohibiting taking
out to the outside of the facility.

7. Start the acquirement.


8. Display [Success] after complete.

Success screen

9. The file with the following name in the folder of


[C:¥ProgramFiles¥BiOLiS30i¥Data].

File name
Backup
B30iDatabaseBackup acquired date.trn
(except patient info.)
Full Backup B30iDatabaseFullBackup acquired date.trn

If there are 7 or more backup files in the folder, it deletes the backup file with
the oldest date file.
The acquired database is able to store in USB if required.
Please refer to 10.4 Location change of storage file when you change the
storage file location.

10. Click × button, and close the screen.

10-9
V1.7

10.3.2 Database restoration procedure

↓②Right click
←③

①→

1. Close the system program and tools.


The restoration is unable if the database is opened.
2. Click [Start] button, and open ①[All apps].
3. Right click of ②[BackupRestorationTool]in the device name folder.
4. Click ③[Run as administrator].
5. Display of service [BackupRestorationTool]screen.
6. Select the button of ④[Browse] in the frame of [2.Restore].
7. Select restoration backup file and open.
The restoration is unable if you can’t access the file location. Please store the
default setting folder first [C:¥ProgramFiles¥BiOLiS30i¥Data], then restore
the file.

④↓

[BackupRestorationTool]screen

10-10
Service Manual Chapter 10

8. Confirm the selected file in 7 is displayed in ⑤[Backup File].

⑤↓

⑥→

[BackupRestorationTool]screen

9. Select ⑥[Restore] button.


10. Start the restoration.
11. Display [Success] screen after complete.

Success screen

12. Click × button, and close the screen.

10-11
V1.7

10.4 Location change of storage file

The location change of backup file storage is possible.


Backup file storage location:(Default)C:¥Program Files¥BiOLiS30i¥Data
When you can’t store the data to the PC (can’t access), please store default setting
folder first, and copy it.

↓②Right click
←③

①→

1. Close the system program.


2. Click [Start] button, and open ①[All apps].
3. Right click of ②[BackupRestorationTool]in the device name folder..
4. Click ③[Run as administrator].
5. Display of service [BackupRestorationTool]screen.
6. The current backup data saved location is displayed in ④[Backup file save
destination:] in the [3. Settings] frame.
7. Select ⑤[Browse].

⑤↓
④→

Settings screen
10-12
Service Manual Chapter 10

8. Select the folder.


The storage location is different depending on the PC. Please select and set
the storage location.
9. Click ⑥[OK].

⑥→

10. Confirm that the selected folder is displayed in ⑦[Backup file save
destination:].

⑦→

Settings screen

11. Click × button, and close the screen.

10-13
V1.5

10.5 Log backup

At the time of trouble solution etc., acquires log and restores it to grasp the situation.

Note If you want to save data using USB, use virus pre-clearing confirmation as
dedicated USB for saving.

10.5.1 Types of log that can be acquired and output location of log file

1. Log file output location


C:¥Program Files¥BiOLiS30i¥Log
Each output log is divided into folders and saved.

2. Types of log that can be acquired


Log
Contents Data saving
(folder name)
Devides the log to folder by date and saves.
Clot Log about Clot
Format:yyyyMMdd
Files the log by date and saves
Device Log about devide
Format:yyyyMMdd.csv
Log about liquid Devides the log to folder by date and saves.
Level
level signal Format:yyyyMMdd
Log is saved in folder by date for 7 days. Save the log folders in USB etc. as
needed.

10.5.2 Saving log backup data

Saves acquired log to USB etc.as needed.


1. Open the output destination folder of [C:¥Program Files¥BiOLiS30i¥Log].
2. Clot, Level log: Copy the files you want to backup. Device log: Copy the files of
the date you want to backup.
3. Paste the folder or files in the destination.

10-14
Service Manual Chapter11

Chapter 11
Various change, setting and confirmation

11.1 Changing of IP address ................................................................................................. 11-3


11.1.1 Changing of IP address on the CPSIF PCB ......................................................... 11-3
11.1.2 Changing of IP address on the JID PCB ........................................................... 11-11
11.2 Barcode reader adjustment......................................................................................... 11-18
11.2.1 Confirmation of the barcode reading ................................................................. 11-18
11.2.2 Adjustment of the reagent barcode reader ........................................................ 11-20
11.2.3 Adjustment of the sample barcode reader ......................................................... 11-21
11.3 Adjustment of the cup sensor ..................................................................................... 11-22
11.3.1 Confirmation of the cup sensor reading............................................................. 11-22
11.3.2 Confirmation of the outer cup sensor position ................................................... 11-24
11.3.3 Adjustment of the outer cup sensor ................................................................... 11-24
11.3.4 Confirmation of the inner cup sensor position ................................................... 11-25
11.3.5 Adjustment of the inner cup sensor ................................................................... 11-25
11.4 Setting the maximum descent position of the sample probe when measuring sample with
cup on tube ................................................................................................................. 11-26
11.4.1 Determination of the number of pulses ............................................................. 11-26
11.4.2 Setting the number of pulses ............................................................................. 11-27
11.4.3 Check the maximum descent position ............................................................... 11-28
11.5 Setting of Passing wash .............................................................................................. 11-29

11-1
V1.7

11-2
Service Manual Chapter11

11.1 Changing of IP address

Please change the IP address by following procedure if necessary.

11.1.1 Changing of IP address on the CPSIF PCB

1) Turn OFF the main power supply, and disconnect the main power supply
cable and LAN cable.
2) Remove the left side panel, and ensure the CPSIF PCB and JIDPCB are
operable. Please refer to Chapter 1, 1.3 Panel composition.

CPSIF PCB

JID PCB

Left side view

3) Change the mode to network address setting.


Set the DIP switch (S1) 1 and 2 on the CPSIF PCB to ON.

DIP switch (S1)

DIP switch (S1)

S5↓

CPSIF PCB S4↑


11-3
V1.7

4) Connect the analyzer and PC by LAN cable.


5) Connect the power supply cable.
6) Turn ON the main power supply.

← 4)Connect the LAN cable

← 6)Turn ON the main power

← 5)Connect the power supply cable

7) Turn ON the CPSIF PCB power supply.


Keep pressing the pushbutton switch (S3) on the JIDPCB, press and release the reset
button (S4).
Release the pushbutton switch (S3) after system power supply is ON (Turn ON the
LED on the CPSIF PCB).

S2

S3

S4

JID PCB

11-4
Service Manual Chapter11

8) Setting of the connecting PC.


A. In case of changing the IP address for the first time.
8-1) Proceed to IP address / Subnet mask / Default gateway setting.

B. In case of changing from the second time onwards.


Access to the CPSIF PCB is possible with the PC running the analyzer,
setting of the IP address is unnecessary.
If the IP address on the CPSIF PCB got strayed, return the IP address of
the CPSIF PCB to the initial value by following procedure.
① Keep pressing the pushbutton switch (S5) on the CPSIF PCB, press and
release the reset switch (S4).
※ Positions of switch S5 and switch S4: See the picture on P.11-3 [CPSIF
board]
② Press and hold the pushbutton switch (S5) for about 5 seconds, then release
the pushbutton switch (S5).
Parameter Default value
IP address of the CPSIF PCB 192.168.1.10
Subnet mask of the CPSIF PCB 24(255.255.255.0)
Default gateway of the CPSIF 0.0.0.0
IP address of the PC to operate the analyzer 192.168.1.1

8-1) Proceed to IP address / Subnet mask / Default gateway setting.

8-1) Setting of IP address / Subnet mask / Default gateway.


① Open "Control Panel" and select "Network and Internet".
② Select "Network and Sharing Center".
③ Select "Change adapter settings".
④ Right-click the network icon and select "Properties".
⑤ After selecting "Internet Protocol Version 4 (TCP / IPv4)", select the "Properties"
button.
⑥ When "Internet Protocol Version 4 (TCP / IPv4) Properties" screen is displayed,
check "Use next IP address".
⑦ Input the next settings.
Parameter Default value
IP address 192.168.1.1
Subnet mask 255.255.255.0
Default gateway No setting
⑧ Select “OK” button.

11-5
V1.7

8-2) Proxy settings


When the proxy is set, please cancel by following procedure.
① Open “Internet Explorer”, and click the "Tool" icon in the upper right corner to
open the menu.

←①

② Select "Internet options" on the menu to open the Internet option screen.

←②

↑③

↑④

Internet option screen

③ Select the "Connections" tab on the Internet option screen.


④ Click “LAN settings” button.
⑤ “Local Area Network (LAN) Settings” screen is shown.

11-6
Service Manual Chapter11

⑥→

⑦→

Local Area Network (LAN) Settings screen

⑥ Uncheck the "Use a proxy server for your LAN" on the Local Area Network
(LAN) Settings screen.
⑦ Click “OK” button, and close the “Local Area Network (LAN) Settings” screen.

↓⑧
⑨→

Internet option screen

⑧ Click “Apply” button on the Internet option screen.


⑨ Click “OK” button, and close the Internet option screen.
⑩ Quit the Internet Explorer.

11-7
V1.7

9) Start the “Web browser”.


① Open “Internet Explorer”.

①→

② Input the IP address of the CPSIF PCB (Example: 192.168.1.10) to be connected


to the URL field.
③ Click “Enter”.
④ Password screen is shown.
10) Input the password.

←①
②→

Password input screen


① Input the password [root] in the PASSWORD field.
② Click “OK” button.
③ “Network address setting screen” is shown.

←①
②→

Network address setting screen


11) Change the IP address / subnet mask / gateway setting.
The parameter input restrictions are as follows.
Usable Usable
Name Function Width
value digit
My IP address IP address of the CPSIF PCB Half 0∼255 1∼3
My Subnet Mask Subnet mask of the CPSIF PCB Half 0∼32 1∼2
My Default Gateway Default gateway of the CPSIF Half 0∼255 1∼3
PC's IP address IP address of the PC to operate the
Half 0∼255 1∼3
analyzer

11-8
Service Manual Chapter11

① Input the IP address etc. of the CPSIF PCB and change the setting.
② Make note of changed contents.
The network address setting screen is possible to check unless exit the
browser.
③ Click “OK” button.
④ Input contents confirmation screen is shown.

⑤→

⑥→
Input contents confirmation screen
⑤ Check the contents.
⑥ Click “OK” button.
⑦ Start the writing to the flash memory.
⑧ “Writing end screen” is shown after complete the writing.
⑨ Click “Close” button, and close the “Writing end screen”.

⑨→
Writing end screen

12) Database setting.


① Click “System” button, and open “System menu” screen.
② Select “Initialization” button, and open “Offset” screen.
③ Input the IP address (My IP address) of the CPSIF PCB which is set in 11) to the
IP Address_CPSIF field.
④ Click “Save” button, and set to the database.

←③

←④

←②
①→

Initialization screen

11-9
V1.7

13) Setting of the PC for the analyzer operation.


13-1) IP address / Subnet mask / Default gateway setting.
① Open "Control Panel" and select "Network and Internet".
② Select "Network and Sharing Center".
③ Select "Change adapter settings".
④ Right-click the network icon and select "Properties".
⑤ Select the "Properties" button after selecting "Internet Protocol Version 4 (TCP /
IPv4)".
⑥ Check "Use the following IP address" after "Internet Protocol Version 4 (TCP /
IPv4) Properties" screen is shown.
⑦ Input the next setting values.
Parameter Setting value
IP address IP address (PC's IP address) which set in 9).
Subnet mask Input proper value.
Default gateway Input proper value.
⑧ Click “OK” button.
⑨ Turn ON the PC power supply again.
⑩ Confirm the changes are reflected.

14) Perform the post processing.


① Turn OFF the main power supply.
② Return the pins 1 and 2 of the DIP switch (S1) on the CPSIF PCB (set to OFF).

11-10
Service Manual Chapter11

11.1.2 Changing of IP address on the JID PCB

1) Turn OFF the main power supply and disconnect the main power supply cable
and LAN cable.
2) Remove the left side panel, and ensure the CPSIF PCB and JIDPCB are
operable. Please refer to Chapter 1, 1.3 Panel composition.

CPSIF PCB

JID PCB

Left side view

3) Connect the analyzer and PC by LAN cable.


4) Connect the power supply cable.
5) Turn ON the main power supply.

← 4)Connect LAN cable

← 6)Turn ON the main power


supply

← 5)Connect the power


supply cable

11-11
V1.7

6) Setting of the connecting PC.


A. In case of changing the IP address for the first time.
6-1) Proceed to IP address / Subnet mask / Default gateway setting.

B. In case of changing from the second time onwards.


Access to the JID PCB is possible with the PC running the analyzer, setting of the
IP address is unnecessary.
If the IP address on the CPSIF PCB got strayed, return the IP address of the
JID PCB to the initial value by following procedure.
① Keep pressing the pushbutton switch (S2) on the JID PCB, press and release
the reset switch (S4).
② Press and hold the pushbutton switch (S2) for about 5 seconds, then release
the pushbutton switch (S2).

Default setting list of network parameter


Parameter Default value
IP address of the JID PCB 192.168.1.100
Subnet mask of the JID PCB 24(255.255.255.0)
Default gateway of the JID PCB 192.168.1.1

6-1) Proceed to IP address / Subnet mask / Default gateway setting.

6-1) Settings of the IP address / Subnet mask / Default gateway.


① Open "Control Panel" and select "Network and Internet".
② Select "Network and Sharing Center".
③ Select "Change adapter settings".
④ Right-click the network icon and select "Properties".
⑤ After selecting "Internet Protocol Version 4 (TCP / IPv4)", select the "Properties"
button.
⑥ When "Internet Protocol Version 4 (TCP / IPv4) Properties" screen is displayed,
check "Use next IP address".
⑦ Input the next settings.
Parameter Default value
IP address 192.168.1.1
Subnet mask 255.255.255.0
Default gateway No setting
⑧ Select “OK” button.

11-12
Service Manual Chapter11

6-2) Proxy settings


When the proxy is set, please cancel by following procedure.
① Open “Internet Explorer”, and click the "Tool" icon in the upper right corner to
open the menu.

←①

② Select "Internet options" on the menu to open the Internet option screen.

←②

↑③

↑④

Internet option screen

③ Select the "Connections" tab on the Internet option screen.


④ Click “LAN settings” button.
⑤ “Local Area Network (LAN) Settings” screen is shown.

11-13
V1.7

⑥→

⑦→
⑦→

Local Area Network (LAN) Settings screen

⑥ Uncheck "Use a proxy server for your LAN" on the Local Area Network (LAN)
Settings screen.
⑦ Click “OK” button, and close the “Local Area Network (LAN) Settings” screen.

↓⑧
⑨→
Internet option screen

⑧ Click “Apply” button on the Internet option screen.


⑨ Click “OK” button, and close the Internet option screen.
⑩ Quit Internet Explorer.

11-14
Service Manual Chapter11

7) Start the “Web browser”.


① Open “Internet Explorer”.

①→

② Input the IP address of the JID PCB (Default IP address: 192.168.1.10) to be


connected to the URL field.
③ Click “Enter”.
④ Password screen is shown.

8) Input the password.

←①
②→

Password input screen

⑤ Input the password [root] in the PASSWORD field.


⑥ Click “OK” button.
⑦ “Network address setting screen” is shown.

←①
②→

Network address setting screen

9) Change the IP address / subnet mask / gateway setting.


The parameter input restrictions are as follows.
Usable Usable
Name Function Width
value digit
IP address IP address of the JDI PCB Half 0∼255 1∼3
Subnet Mask Subnet mask of the JDI PCB Half 0∼32 1∼2
Default Gateway Default gateway of the JDI PCB Half 0∼255 1∼3

11-15
V1.7

① Input the IP address etc. of the JID PCB and change the setting.
② Make note of changed contents.
The network address setting screen is possible to check unless exit the
browser.
③ Click “OK” button.
④ Input content confirmation screen is shown.

⑤→

⑥→

Input content confirmation screen


⑤ Check the contents.
⑥ Click “OK” button.
⑦ Start the writing to the flash memory.
⑧ “Writing end screen” is shown after complete the writing.
⑨ Click “Close” button, and close the “Writing end screen”.

←⑨

Writing end screen


10) Database setting
① Click “System” button, and open “System menu” screen.
② Select “Initialization” button, and open “Offset” screen.
③ Input the IP address (My IP address) of the JID PCB which is set in 9) to the IP
Address_JID field.
④ Click “Save” button, and set to the database.

←③

←④

←②
①→

Initialization screen

11-16
Service Manual Chapter11

11) Setting to the PC for analyzer operation.


11-1) IP address / Subnet mask / Default gateway setting.
① Open "Control Panel" and select "Network and Internet".
② Select "Network and Sharing Center".
③ Select "Change adapter settings".
④ Right-click the network icon and select "Properties".
⑤ Select the "Properties" button after selecting "Internet Protocol Version 4 (TCP /
IPv4)".
⑥ Check "Use the following IP address" after "Internet Protocol Version 4 (TCP /
IPv4) Properties" screen is shown.
⑦ Input the next setting values.
Parameter Setting value
IP address IP address (PC's IP address) which set in 9).
Subnet mask Input proper value.
Default gateway Input proper value.
⑧ Click “OK” button.
⑨ Turn ON the PC power supply again.
⑩ Confirm the changes are reflected.

11-17
V1.7

11.2 Barcode reader adjustment

11.2.1 Confirmation of the barcode reading

←③

←⑤

←⑥

←⑧
②↓
⑦ ←⑨
①→

Initialization screen

Barcode reader adjust screen


Procedure of the barcode reading
Step Button & Screen Operation & Display
Set the reagent bottle to which the barcode label is attached to
1 ― reagent tray No. 8 or the blood collection tube to which the
barcode label is attached to sample tray No. 1
Move the reagent tray No. 8 or sample tray No. 1 to the
[Manual
2 barcode reader position.
Operation]
Refer to [Manual Operation screen] in next page.
3 ① System Click “System” button.
4 ② Initialization Select “Offset” button.
5 ③ Adjust Select “Adjust” button.
6 ― Pop-up the “Barcode reader adjust screen”.
Reagent Barcode
7 ⑤ Select the barcode to be checked.
Sample Barcode
Click “Start” button.
8 ⑥ Start
Start the barcode reading.
Display the barcode reading ratio.
9 ― If the reading ratio is not 100%, the barcode reader needs
the alignment.
Select “Stop” button.
10 ⑧ Stop
Stop the reading.
11 ⑨ Exit Close the “Barcode reader adjust screen”.

11-18
Service Manual Chapter11

[Manual operation screen]


<In case of reagent barcode>

③↓

←④
②↓

⑤↓ ⑥↓
①→

Manual Operation―RGT screen

<In case of sample barcode>

③′↑ ←④′

②↓

⑤↓ ⑥↓
①→

Manual Operation−STF screen

[Manual operation screen]


Step Button & Screen Operation & Display
1 ① System Click “System”.
2 ② Manual operation Select “Manual operation” button.
③ RGT For reagent barcode; Select “RGT”.
3
③' STF For sample barcode; Select “STF”.
④ POSITION For reagent barcode; Select “POSITION” button.
4 ④' BARCODE POSITION For sample barcode; Select “BARCODE POSITION”
button.
5 ⑤ □ No. Input “1”.
Select “RUN” button.
6 ⑥ RUN The reagent tray No. 8 or sample tray No. 1 moves to
the barcode reader position

11-19
V1.7

11.2.2 Adjustment of the reagent barcode reader

Adjust the barcode reading at the optimum position in the barcode reader
adjust screen.
1) Open the top cover.
2) Remove the top panels (Front & rear).
The top panels are fixed by five front screws and back seven screws.
Refer to Chapter 1, 1.3 Panel composition.

Front panel
① Remove the front panel.
(1) Loosen the front screw on the top panel by using plus driver.
(2) Hold both sides of the front panel by hands and pull in front.
Note; Power supply LED wiring is connected to the front panel.
Please be careful not to pull too much
(3) Disconnect the LED connector of the power supply (J7030).
(4) Remove the front panel.
② Remove the upper fixing screws (one each) on the left and right side
panel.
③ Next, tilt the upper chassis to the rear, and remove the left and right
fixing screws on the rear side of the top panel.
④ Remove the fixing screw on the top panel.
Rear panel
Remove the 7 fixing screws on the top panel.

3) Loosen the barcode reader fixing screw.


4) Adjust the barcode reading ratio becomes100%.
Please refer to Chapter 11, 11.2.1 Confirmation of the barcode reading.
5) Fix the fixing screws of the reagent barcode reader after the position is aligned.
6) Replace the top and front panels.

Reagent barcode reader Reagent barcode reader


fixing holes

11-20
Service Manual Chapter11

11.2.3 Adjustment of the sample barcode reader

Adjust the barcode reading is at the optimal position in “Barcode reader adjust
screen”.

1) Open the top cover.


2) Remove the top panels (Front & rear).
The top panels are fixed by five front screws and back seven screws.
Please refer to Chapter 1, 1.3 Panel composition.

Front panel
① Remove the front panel.
(1) Loosen the front screw on the top panel by using plus driver.
(2) Hold both sides of the front panel by hands and pull in front.
Note; Power supply LED wiring is connected to the front panel.
Please be careful not to pull too much
(3) Disconnect the LED connector of the power supply (J7030).
(4) Remove the front panel.
② Remove the upper fixing screws (one each) on the left and right side panel.
③ Next, tilt the upper chassis to the rear, and remove the left and right
fixing screws on the rear side of the top panel.
④ Remove the fixing screw on the top panel.
Rear panel
Remove the 7 fixing screws on the top panel.

3) Loosen the two fixing screws of sample barcode reader.


4) Adjust the barcode reading ratio becomes100%.
Please refer to Chapter 11, 11.2.1 Confirmation of the barcode reading.
If the reading is not improved, adjustment is necessary such as tilting
the bar code reader.
5) Confirm the correct reading for the play of the tray by moving of the primary
tube manually.
6) Fix the fixing screws of the sample barcode reader after the position is aligned.
7) Replace the top panel and front panel.

Sample barcode reader


Sample barcode reader fixing screw

Sample tray unit

11-21
V1.7

11.3 Adjustment of the cup sensor

11.3.1 Confirmation of the cup sensor reading

1) Turn ON the PC and analyzer power supply.


2) Initialize the analyzer by clicking “Ready”.

Confirmation of the outer cup reading


3) Set the sample tray.
4) Confirm the LED turns on (Green) of outside sensor on the sample tray.

Outer sensor Outer sensor (When setting sample cup)


LED turns to green LED turns to green and orange

Sample tray unit−Outer sensor

←⑦
←④
③↑

②↓

⑤↓ ⑥↓
①→

Manual Operation―STF screen


5) Set the sample cup on the position 1 on the sample tray.
6) Click ①System→②Manual Operation→③STF, and open “Manual Operation
−STFscreen”.
7) Select ④, and input “1” to the ⑤.
8) Select “⑥ RUN”.
The sample tray position 1 moves to the outer sensor position.

11-22
Service Manual Chapter11

9) Confirm the outer sensor LED is lit (green and orange).


Confirm the ⑦Cup(Out) turns to ON in “Manual operation −STF screen”.
10) Remove the sample cup of sample tray No. 1 and set the blood collection tube.
11) Confirm the ⑦ Cup(Out) and Tube turn to ON in “Manual operation − STF
screen”.

Confirmation of the inner cup reading


12) Remove the sample tray.
13) Confirm the inner sensor LED of the sample tray unit is lit (green).
14) Hold the hand over the inner sensor.
15) Confirm the inner sensor LED is lit (green and orange).

16) Set the sample tray.


17) Set the sample cup to sample tray position 31.
18) Input “31” to ⑤.
19) Select “⑥RUN”.
The sample tray position 31 moves to the inner sensor position.
20) Confirm the ⑦Cup(In) turns to ON in “Manual operation −STF screen”.
21) Hold the hand over the inner sensor.
22) Confirm the inner sensor LED is lit (green and orange).

Inner sensor Hold the hand


LED(Green)

Inner sensor
LED(Green and orange)

Sample tray unit−inner sensor

11-23
V1.7

11.3.2 Confirmation of the outer cup sensor position

1) Turn ON the PC and system power supply.


2) Initialize the analyzer by clicking “Ready”.
3) Check the liner position between the barcode reading frame and the sample
tray notch.
If it is straight, the outer cup sensor is in the correct position.

Sample barcode reading frame

Sample tray notch

11.3.3 Adjustment of the outer cup sensor

1) Loosen the two fixing screws of the sample tray rotating disk.
Note; Keep a good point just enough for the rotating disk to rotate.
If you loosen the fixing screw too much, the shaft inside the center
may drop down.
2) Adjust the position by rotate the rotating disk.
Adjust the liner position between the barcode reading frame and the
sample tray notch.
Please refer to Chapter 11, 11.3.2 Confirmation of the outer cup sensor
position.
3) Fix the fixing screws after the position is aligned.
After fixing, move the rotating disk up and down to confirm the no
movement of rotating disk.

Sample tray rotating


disk

2 Fixing screws

11-24
Service Manual Chapter11

11.3.4 Confirmation of the inner cup sensor position

1) Confirm the outer cup sensor position is in the correct position.


Please refer to Chapter 11, 11.3.2 Confirmation of the outer cup sensor
position.
If the outer cup sensor is not at the correct position, please fix it by
referring Chapter 11, 11.3.3 Adjustment of the outer cup sensor.
2) Check the inner cup sensor reading for the Cup (In) does not turn OFF by
moving the sample tray clockwise and counterclockwise.
Please refer to Chapter 11, 11.3.1 Confirmation of the cup sensor reading.

11.3.5 Adjustment of the inner cup sensor

1) Loosen one of the fixing screw on the fixing plate.


2) Adjust the position by moving the arrow direction in following picture.

Inner sensor
Fixing plate screws

Loosen just one of the fixing screw.


固定ビス 1 本を緩めて
Adjust by moving in the direction
矢印方向に動かして調整する
of the arrow

3) Confirm the reading of inner cup of position 31 inside on the sample tray is
possible.
Please refer to Chapter 11, 11.3.1 Confirmation of the cup sensor reading.
4) Fix the fixing screws after the position is aligned.
Check the inner cup sensor reading for the Cup (In) does not turn OFF
by moving the sample tray clockwise and counterclockwise.
5) Confirm the light of the LED (red) is at the center of the sample cup bottom
of position 31 inside on the sample tray.

LED (red) light

11-25
V1.7

11.4 Setting the maximum descent position of the sample probe


when measuring sample with cup on tube
When measuring the sample with cup on tube, set the maximum descent position of
the sample probe according to the type of the primary tube to be used.

11.4.1 Determination of the number of pulses


Check the position of the sample probe while lowering the sample probe by manual
operation, and calculate the number of pulse at the maximum descent position
according to the type of the primary tube to be used.

⑦→
④→

⑤↓

③→

⑨↓ ⑥↓ ①→
②→ ⑧↓ ⑧’↓

Manual Operation―STM screen

Step Button & Screen Operation & Display

1 Place an empty sample cup on the primary tube to be used and place it in Pos.1 of the
sample tray.
2 ① Ready Click “Ready” button.
3 ② System Click “System” button.
4 ③ Manual Operation Click “Manual Operation” button.
5 ④ STM Click “STM” button.
6 ⑤ ROTATE SAMPLE(OUT) Click “ROTATE SAMPLE (OUT)” button.
7 ⑥ RUN Click “RUN” button.
8 ⑦ UP/DOWN ADJUST Click “UP/DOWN ADJUST” button.
Enter an arbitrary number of pulse in □.
9 ⑧ 0 ×0.02625mm The sample probe moves the distance (mm)
displayed in ⑧’.
10 ⑨ UP ⇔ Down Select "UP" button to switch to "DOWN".
11 RUN Select "Run" button to lower the sample probe.
12 ⑨ Down ⇔ UP Select "DOWN" button to switch to "UP".
13 RUN Select "RUN" button to lift up the sample probe.
Repeat Step 9 to 13 to determine the number of pulses at the lowest point of the
14 sample probe so that the sample probe tip is about 2 mm from the bottom of the
sample cup.
15 ① Ready Click “Ready” button.

11-26
Service Manual Chapter11

11.4.2 Setting the number of pulses

Set the maximum descent position of the sample probe when cup on tube.
Select and set the number of pulses determined in Chapter 11.4.1 in the parameter
field of Initialization screen.

②↓

①→

←③

④↓

Initialization screen

Step Button & Screen Operation & Display


1 ① System Click “System” button.
2 ② Initialization Click “Initialization” button.
Parameter Select and set the number of pulse.
3 ③
[Maximum descent of cup on tube] Default is 2400 pulses (63 mm down).
4 ④ Save Click “Save” button.

11-27
V1.7

11.4.3 Check the maximum descent position

Check the maximum descent position of the sample probe.

⑦→
④→

⑤↓

③→

⑥↓ ①→
②→

Manual Operation―STM screen

Step Button & Screen Operation & Display


Place an empty sample cup on the primary tube to be used and place the sample cup
1
in Pos.1 of the sample tray.
2 ① Ready Click “Ready” button.
3 ② System Click “System” button.
4 ③ Manual Operation Click “Manual Operation” button.
5 ④ STM Click “STM” button.
6 ⑤ ROTATE SAMPLE(OUT) Click “ROTATE SAMPLE (OUT)” button.
7 ⑥ RUN Click “RUN” button.
DOWN Trace samples
8 ⑦ Click “DOWN Trace samples (Level)” button.
(Level)
9 RUN Select "RUN" button to lower the sample probe.
Check that the sample probe tip is about 2 mm from the bottom of the sample cup.
10 If the tip is not in the proper position, set the pulse number to change the
position.
11 ① Ready Click “Ready” button.

11-28
Service Manual Chapter11

11.5 Setting of Passing wash

What is Passing wash?


This is the sample probe washing operation performed in the sample trough after the
sample is aspirated and before the sample is dispensed to the reaction cell.
On the System Parameter screen, you can set ON or OFF of [Passing wash].

Setting the Passing wash

④↓

②→ ⑤↓

③↓
①→

System―System parameter screen

Step Button & Screen Operation & Display


1 ① System Click “System” button.
2 ② System Parameter Click “System Parameter” button.
Click “Passing wash ” button.
3 ③ Passing wash
Displays the [ON/OFF] popup window.
S Select [ON] to perform the Passing Wash
operation, and select [OFF] not to perform it.
4 ④ ON/OFF
The default condition is [ON] (Passing
Wash is available).
5 ⑤ Save Click “Save”button.
Note)
If you change the setting, be sure to conduct the calibrations for all assays.

11-29
BIOLIS 30i Periodic Check List

Service Manual
Customer Name Model name: Check by: Signature
Serial No.: Dispenser:
Unit Contents 6 months 12 months Spot Unit Contents 6 months 12 months Spot
Cleaning of Reactions tray Cleaning of nozzle. Cleaning and exchange of packing
Reaction Tray Mixing unit
Checking and exchange of cuvettes.(consumable) Up & down movement check
(RCT) (MU)
Movement check Movement check of mixing pump.
Cleaning inside of pumps Sampler Cleaning of sensor and barcode reader
Applying of silicon oil to plungers (STF) Movement check
Sampling Pump
Exchange of U-packing Water supply tube B (WSH→CWP manifold, WSH→EV6 NC)
(SP)
Stepping motor shaft cleaning and grease application Water supply tube C (WSH→SP EV1NO, WSH→RP EV2 ON)
Movement check Water supply tube D (WSH→PWP IN, PWP OUT→EV4 COM)
Cleaning inside of pumps Water supply tube E (CWP manifold→CWP 1,4,5,6,7 IN etc)
Applying of silicon oil to plungers Exchange of Piping Water supply tube F (CWP→CWS water supply probe)
Reagent Pump Tubes
Exchange of U-packing (Tube set) Drainage tube C (Trough A)
(RP)
Stepping motor shaft cleaning and grease application Drainage tube D (Trough B)
Movement check Drainage tube E (CWS)
Cleaning inside of pump Mixing A(MP-1)
Applying of silicon oil to plunger Mixing B(MP-2)
Probe Washing Exchange of U-packing Electromagnetic valve Movement check(clogging etc)
Pump
(PWP) Checking on check valve function Washing Solution Movement check (Leakage etc)
Stepping motor shaft cleaning and grease application Pre-heater (WSH) Checking in temperature control
Movement check Exchange of pure water filter (consumable)
Water supply and
Cleaning inside of pump Check of degasser
drainage
Cuvette Washing Exchange of U-packing Drainage pump movement check
Pump(CWP) Checking on function for check valve Checking on leakage
Body
Movement check Cleaning
Cleaning of sampling probe Special wash
Sampling Probe
Checking on probe washing water Total inspection Cell blank test
(STM)
Movement check Checking of Control data
Cleaning of reagent probe Optional Unit Check
Reagent Probe
(RTM) Checking of probe washing water Cleaning of sample pot etc
Movement check Exchange of pump tubes
Spectrophotometer Checking and Exchange of light source lamp (consumable) Exchange of Pinch valve tube
(SPM) Function check ISE Unit Checking and exchange of piping tube
Cleaning and exchange of drying tip Checking and exchange of flow sensor.
Cuvette Washing
Station(CWS) Cleaning of aspirate probe Movement check (Probe down position)
Movement check Checking of calibration data
Appendix-1

Cleaning of reagent tray and tray cover


Reagent Tray Cleaning of dust filter Memo

V1.7
(RGT) Checking on cooling function
Cleaning of sensor and barcode reader
Movement check
Normal: Measurement: M Repair: △ Tightening: T Apply lubricant: L Not applicable: − Exchange:× Adjustment: A Cleaning: C Decomposition: ○
※ ISE piping diagram : Please refer to Chapter 3, 3.9.1 ISE unit tubing. V1.7

Appendix-2
V1.7

Fuse・Power supply

 Refer to[Chapter 4 4.1Power supply unit, 4.2 Fuse.].


Designator Description Part Number Manufacturer Note
F1 Fuse 021506.3MXP Little fuse 6.3A
F2 Fuse MT43.15AN1D SOC 3.15A
PS1 Switching supply LGA50A-24 COSEL 24V
PS2 Switching supply LGA100A-12 COSEL 12V
PS3 Switching supply LGA50A-5 COSEL 5V
PS4 Switching supply LGA100A-24 COSEL 24V
PS5 Switching supply LGA150A-24 COSEL 24V

Appendix-3
Appendix

Appendix-4 Wiring diagram- 1


Appendix

Appendix-4 Wiring diagram- 2


Appendix

Appendix-4 Wiring diagram- 3


Appendix

Appendix-4 Wiring diagram- 4


Appendix

Appendix-4 Wiring diagram- 5


Appendix

Appendix-4 Wiring diagram- 6


Appendix

Appendix-4 Wiring diagram- 7


Appendix

Appendix-4 Wiring diagram- 8


Appendix

Appendix-4 Wiring diagram- 9


Appendix

Appendix-4 Wiring diagram- 10


Appendix

Appendix-4 Wiring diagram- 11


Appendix

Appendix-4 Wiring diagram- 12


Appendix

Appendix-4 Wiring diagram- 13


Appendix

Appendix-4 Wiring diagram- 14


Appendix

Appendix-4 Wiring diagram- 15


Appendix

Appendix-4 Wiring diagram- 16


Appendix

Appendix-4 Wiring diagram- 17


Appendix

Appendix-4 Wiring diagram- 18


Appendix

Appendix-4 Wiring diagram- 19


Appendix

Appendix-4 Wiring diagram- 20


Appendix

Appendix-4 Wiring diagram- 21


Appendix

Appendix-4 Wiring diagram- 22


Appendix

Appendix-4 Wiring diagram- 23


Appendix

Appendix-4 Wiring diagram- 24


Appendix

Appendix-4 Wiring diagram- 25


Appendix

Appendix-4 Wiring diagram- 26


Service Manual, Ver.1.7
Published: Jan.28, 2022
Printed in Japan

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