Service Manual Biolis 30i
Service Manual Biolis 30i
Service Manual Biolis 30i
Service Manual
Ver.1.7
Manufactured by Tokyo Boeki Medisys Inc.
1-14-21, Higashitoyoda, Hino-shi, Tokyo 191-0052, Japan
Tel: (81)-42-587-7777
・This analyzer system may cause unpredictable accident or injury, it if is improperly installed or
improperly operated. Therefore, please follow the instruction of operation manual strictly.
・Please read the 【Safety caution】 certainly, in advance. You should not do the following action,
without our approval beforehand.
・If you conflict the above, you may loose our assurance and maintenance agreement does not cover
the trouble.
・For the safety operation of the analyzer, it is necessary to do daily maintenance by yourself, but
also the inspection of the whole analyzer by a qualified service engineer, is necessary at the time of
consumable replacement or at the time of proper interval to keep smooth operation.
・For the accident or the trouble, without above inspection, we are not responsible.
・After analyzer installation has finished, if position movement, transfer, resale or abolition is
necessary, please let us know. If the above action has done without presence of qualified engineer,
we will not responsible for the accident or trouble after that.
・The maintenance function parts, which are necessary to keep analyzer function, will be stored for 7
years after the sales date. If you want to have these parts over 7 years, please consult to us within
storage period.
・The contents of this operation manual and software specification may change without notice.
・If you find any defects or mistakes in this manual, please let us know.
Registered trademark
CSA Standard
The purpose of this Software license agreement is to establish mutual agreement between
customer and TMS on license of the software which belongs to TMS.
2 License
2.1 TMS permits to the customer a privilege to use the software, supplied by TMS, under
the condition of Software license agreement, antimonopoly and non-transferring basis.
Note A privilege to use the consented software, means that the privilege to install the
supplied software on a computer, having recommended operating system, and run the
software on the computer.
2.2 All the privileges which are not included in Software license agreement are reserved
by TMS.
2.3 Any customer cannot do the following action such as: let a third party use the
consented software, disclose, takeout to the other countries by means of setting the
re-use rights and other methods.
3 Copyright
3.1 Copyright, trademark right, and intellectual property right related with consented
software and operation manual belong to TMS.
3.2 Any customer cannot do the following action, such as transfer, sublease, disclosure,
related to the consented software and operation manual, without written
permission of TMS in beforehand. No customer can set security interest.
3.3 Any customer cannot do the following action, such as partial collection,
modification, reverse engineering, reverse compile, reverse assemble for the
consented software. If a customer did the above and any trouble occurred on the
analyzer, based on the modification, TMS has no responsibility.
4 Reproduction prohibition
Any customer cannot copy the consented software, even though partly.
5.2 TMS has no responsibility on the loss of customer or the third party, caused by the
usage of consented software or related action. Also we have no responsibility on the
claims of a customer caused by the third party.
6 Forbidden items
Customer should not do the following action intentionally.
6.1 Transmitting harmful computer program, such as virus, to TMS or the third party.
6.3 The action inducing or promoting criminal acts and leading to criminal acts.
6.4 The action infringing copyright, trademark right, portrait right and other right and
profit of the third party.
6.5 The action of slander TMS or the third party and the action staining honor.
6.8 Other than the above items, any action which disturbs operation of TMS.
7 Effective period
7.1 This contract is active from the date of agreement, and active till failure of the contract,
by the procedure explained at the next article.
7.2 In spite of the above, the third article is active after the failure of the contract.
8.2 The customer can cancel this agreement by the abandonment of the consented software.
10 Conference
10.1 Regarding the subjects which are not covered by the agreement, customer and TMS
will discuss and reach to the conclusion by the basis of principle of good health.
10.2 If you have any question regarding the agreement, please contact to TMS by a
document.
Service Manual V1.7
Sample
Service Manual Contents
Contents
Caution
EC Declaration of Conformity
Software license agreement
A rule related to the service engineer training and qualification
Preface
Introduction..............................................................................................................................0-2
1. Expression of Warning and Notice ....................................................................................0-3
2. Safety Caution ・Caution in Operation............................................................................0-7
3. Warranty ......................................................................................................................... 0-10
4. Storage and Transportation Requirements ..................................................................... 0-12
5. Usage environment ......................................................................................................... 0-12
6. Installation and Servicing ............................................................................................... 0-13
7. Cleaning and disinfection procedure ............................................................................... 0-13
8. Position of the nameplate ................................................................................................ 0-13
Chapter1
[Specifications and structure of the System]
1.1. General Specifications ...................................................................................................1-3
1.2. Structure of the System .................................................................................................1-6
1.2.1. Over All Structure...................................................................................................1-6
1.2.2. Plan of the System Section .....................................................................................1-7
1.2.3. Rear view ................................................................................................................1-7
1.2.4. Left Side Elevation of the System ...........................................................................1-8
1.2.5. Right Side Elevation of the System ........................................................................1-9
1.2.6. Reservoirs ............................................................................................................. 1-10
1. Water Supply Reservoir (10L) .................................................................................. 1-10
2. Drainage reservoir (10L) .......................................................................................... 1-10
3. Alkaline and Acidic Cleaning Sol. Reservoir (3L) ..................................................... 1-11
4. Separate Collection Reservoir (5L) ........................................................................... 1-11
1.2.7. Personal computer ................................................................................................ 1-12
1.3. Panel composition ........................................................................................................ 1-13
Chapter2
[Functions and principles]
2.1 System overview ............................................................................................................2-3
2.1.1 System structure.....................................................................................................2-3
2.2 Principle of measurement ..............................................................................................2-4
2.2.1 Analysis flow chart .................................................................................................2-4
C-1
V1.7
Chapter3
[Explanations about Units]
3.1 Overview .......................................................................................................... 3-6
3.1.1 View when the top cover,top panel and front panel are removed ................... 3-7
3.1.2 View when the measurement base and attached unit are removed ............... 3-8
3.1.3 Unit layout of the reaction tray and main units ........................................... 3-9
3.2 Sampling ........................................................................................................ 3-10
3.2.1 Sample tray unit (STF) function ................................................................ 3-10
3.2.2 Sample tray unit (STF) configuration ........................................................ 3-10
1) Sample tray unit (STF) components........................................................... 3-10
2) Sampler unit (STF) parts .......................................................................... 3-11
3) Sample tray parts ..................................................................................... 3-12
4) Sample tray movement .............................................................................. 3-13
3.2.3 Sample tray unit (STF) fixing .................................................................... 3-14
3.2.4 Sample probe (STM) function .................................................................... 3-15
3.2.5 Sample probe (STM) configuration ............................................................ 3-15
1) Sample probe (STM) components ............................................................... 3-15
2) Sample probe (STM) parts ......................................................................... 3-16
3) Sample probe movement ........................................................................... 3-19
3.2.6 Sample probe (STM) fixing ........................................................................ 3-21
3.2.7 Caution when removing the liquid level PCB (LVLSPCB) .......................... 3-22
3.2.8 Clot sensor function .................................................................................. 3-23
1) Clot sensor parts ....................................................................................... 3-23
3.2.9 Sample pump unit (SP) function ................................................................ 3-24
3.2.10 Sample pump unit (SP) configuration ........................................................ 3-24
1) Sample pump unit(SP) component ............................................................. 3-24
2) Sample pump unit(SP) parts ..................................................................... 3-25
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Service Manual Contents
C-3
V1.7
C-4
Service Manual Contents
Chapter4
[Power supply unit・Control PCB]
4.1 Power supply unit ....................................................................................... 4-4
4.1.1 Location ................................................................................................. 4-4
4.1.2 Function................................................................................................. 4-4
4.1.3 Using of the uninterruptible power supply device .................................... 4-6
4.2 Fuse ............................................................................................................ 4-7
4.2.1 Location and number .............................................................................. 4-7
4.2.2 Fuse list ................................................................................................. 4-7
4.3 Control PCBs and errors .............................................................................. 4-8
4.4 JID PCB( CAB PCB1) ....................................................................... 4-10
4.4.1 JID PCB Outside view .......................................................................... 4-10
4.4.2 JID PCB Location ................................................................................. 4-10
4.4.3 JID PCB Fucntion ................................................................................ 4-11
4.4.4 When breaking down of this board. ....................................................... 4-11
4.4.5 When doubt the failure of this board. .................................................... 4-11
4.4.6 Action after replacement ...................................................................... 4-13
4.5 DCHT PCB( CAB PCB2) ................................................................... 4-14
4.5.1 DCHT PCB Outside view ...................................................................... 4-14
4.5.2 DCHT PCB Location ............................................................................. 4-14
4.5.3 DCHT PCB Function ............................................................................ 4-15
4.5.4 When breaking down of this board. ....................................................... 4-15
4.5.5 When doubt the failure of this board. .................................................... 4-15
4.5.6 Action after replacement ...................................................................... 4-17
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V1.7
C-6
Service Manual Contents
Chapter5
[FPGA version up]
5.1 Instruction of the FPGA ................................................................................... 5-3
5.1.1 Requirement of the FPGA version up .......................................................... 5-3
5.1.2 Writing file to the FPGA ............................................................................. 5-3
5.2 Confirmation of the FPGA version .................................................................... 5-4
5.2.1 PC operation screen – Version information screen ....................................... 5-4
5.3 FPGA version up procedure .............................................................................. 5-5
Chapter6
[Confirmation of liquid level signal]
6.1 Confirmation of liquid level signal .................................................................... 6-3
6.1.1 Requirement of noise level check................................................................. 6-3
6.1.2 Display of the noise level screen and explanation ........................................ 6-3
6.1.3 Noise level confirmation procedure ............................................................. 6-6
Chapter7
[Liquid level sensor error and signal log]
7.1 Liquid level sensor error ................................................................................. 7-3
7.1.1 Kinds of liquid level sensor error ................................................................ 7-3
7.1.2 Liquid level sensor error list and cause ....................................................... 7-3
7.2 Signal log of liquid level detection ................................................................... 7-4
7.2.1 How to use the log data? ............................................................................. 7-4
7.2.2 Log data retention period ............................................................................ 7-4
7.2.3 Confirmation of log data ............................................................................. 7-4
7.3 Level Log tool ................................................................................................. 7-6
7.3.1 Level Log tool information .......................................................................... 7-6
7.3.2 Level Log tool screen and log graph ............................................................ 7-6
1) Data search and contents ............................................................................ 7-6
2) Mode1 (During the probe is going down) Log graph information. ................. 7-8
3) Mode2 (During the probe is aspirating) Log data information. ..................... 7-9
7.3.3 Probe stop movement on the normal condition........................................... 7-11
7.3.4 Cause of the probe stop failure .................................................................. 7-12
7.3.5 Probe crash detection................................................................................ 7-12
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V1.7
7.4 Setting of the liquid level detection and delay ................................................ 7-13
7.4.1 Default setting .......................................................................................... 7-13
7.4.2 Level log tool screen・ Mode1 Sensitivity and delay setting ........................ 7-15
7.4.3 Review of the Liquid level detection for sensitivity and delay ..................... 7-18
Chapter8
[Clot detection log and parameter value]
8.1 Clot detection log............................ 8-エラー ! ブックマークが定義されていません。
8.1.1 How to use the log data? .......... 8-エラー ! ブックマークが定義されていません。
8.1.2 Log data retention period ......... 8-エラー ! ブックマークが定義されていません。
8.1.3 Confirmation of log data ........... 8-エラー ! ブックマークが定義されていません。
8.2 Clot Log Viewer .............................. 8-エラー ! ブックマークが定義されていません。
8.2.1 Clot Log Viewer information ..... 8-エラー ! ブックマークが定義されていません。
8.2.2 Clot Log screen and log data graph8- エラー ! ブックマークが定義されていませ
ん。
1) Data search and display information.8- エラー ! ブックマークが定義されていま
せん。
2) Log data graph information when aspirating the “SP2 PULL”.8- エラー ! ブック
マークが定義されていません。
8.2.3 Clot error display during the analyzer operation8- エラー ! ブックマークが定 義
されていません。
8.3 How to confirm the clot sensor movement?8-エラー ! ブックマークが定義されていま
せん。
8.4 Clot sensor movement check ........... 8-エラー ! ブックマークが定義されていません。
8.4.1 Sample .................................... 8-エラー ! ブックマークが定義されていません。
8.4.2 Preparation.............................. 8-エラー ! ブックマークが定義されていません。
8.4.3 Testing procedure ..................... 8-エラー ! ブックマークが定義されていません。
8.5 Review of the clot sensor parameter 8-エラー ! ブックマークが定義されていません。
8.6 Clot sensor setting.......................... 8-エラー ! ブックマークが定義されていません。
8.7 Clot sensor parameter default value 8-エラー ! ブックマークが定義されていません。
8.8 Clot parameter value setting .......... 8-エラー ! ブックマークが定義されていません。
Chapter9
[Tools]
9.1 Kind of tools ..................................................................................................... 9-3
9.2 List creation for doctor and section name .......................................................... 9-4
9.3 Display of test count ......................................................................................... 9-6
9.4 Operator level and password setting ................................................................. 9-7
9.5 Volume range setting........................................................................................ 9-9
9.6 Error Sounds Setting ...................................................................................... 9-10
9.6.1 Error Sounds Setting screen ..................................................................... 9-11
1) Filter .......................................................................................................... 9-12
2) Search ......................................................................................................... 9-12
9.6.2 Error Sounds Regsiteration ...................................................................... 9-13
1) [New]_ New Sound Registration Window ..................................................... 9-14
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Service Manual Contents
Chapter10
[Backup and restoration]
10.1 TOOL FOR DATABASE BACKUP ....................................................................... 10-3
Chapter11
[Various change, setting and confirmation]
11.1 Changing of IP address .................................................................................. 11-3
11.1.1 Changing of IP address on the CPSIF PCB.............................................. 11-3
11.1.2 Changing of IP address on the JID PCB ................................................. 11-11
11.2 Barcode reader adjustment ........................................................................... 11-18
11.2.1 Confirmation of the barcode reading ...................................................... 11-18
11.2.2 Adjustment of the reagent barcode reader .............................................. 11-20
11.2.3 Adjustment of the sample barcode reader ............................................... 11-21
11.3 Adjustment of the cup sensor ........................................................................ 11-22
11.3.1 Confirmation of the cup sensor reading .................................................. 11-22
11.3.2 Confirmation of the outer cup sensor position ........................................ 11-24
11.3.3 Adjustment of the outer cup sensor ........................................................ 11-24
11.3.4 Confirmation of the inner cup sensor position ........................................ 11-25
11.3.5 Adjustment of the inner cup sensor ........................................................ 11-25
11.4 Setting the maximum descent position of the sample probe when measuring sample
with cup on tube ........................................................................................... 11-26
11.4.1 Determination of the number of pulses .................................................. 11-26
11.4.2 Setting the number of pulses ................................................................. 11-27
11.4.3 Check the maximum descent position .................................................... 11-28
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V1.7
Appendix
C-10
Service Manual Preface
Preface
Introduction..............................................................................................................................0-2
1. Expression of Warning and Notice ....................................................................................0-3
2. Safety Caution ・Caution in Operation............................................................................0-7
3. Warranty ......................................................................................................................... 0-10
4. Storage and Transportation Requirements ..................................................................... 0-12
5. Usage environment ......................................................................................................... 0-12
6. Installation and Servicing ............................................................................................... 0-13
7. Cleaning and disinfection procedure ............................................................................... 0-13
8. Position of the nameplate ................................................................................................ 0-13
0-1
V1.7
Introduction
This Automated Clinical Analyzer is an IVD medical equipment for indoor use and is
based on the colorimetric and turbid metric measurement.
Its main application is expected to be colorimetric measurement, clinical chemistry
testing, immuno-serological testing, hematological testing and urine testing in
hospitals, clinical laboratories and other research laboratories.
0-2
Service Manual Preface
In this manual, the items you have to be careful for safety are indicated by the following
levels.
If this mark is attached to the analyzer, read the corresponding caution of the operation
manual.
Classification of display
Caution :If ignored, the accident may cause personal injury or heavy damage on the
instrument.
Warning :If ignored, the accident may lead to death or heavy injury.
:Biohazard.
There is the risk of your being infected.
In case of treating samples that may be hazardous or infectious, wear rubber
gloves not to touch directly.
Any spills on the skin should be washed off with a great volume of water and
sterilized.
And consult a physician if necessary.
Also any spills on the system should be wiped off and sterilized at once.
:This mark means laser light leakage. Do not see by naked eye.
0-3
V1.7
Biohazard
If you operate the dangerous parts, please
wear glove.
A
C
G
F
E
0-4
Service Manual Preface
A: Lamp house
B: CWS
C: STM
D: RTM1, RTM2
E: Upper panel
Biohazard
If you operate the dangerous parts, please
wear glove.
Location: Sample tray, Reagent tray
0-5
V1.7
F: Reagent tray
Injury hazard
Never open this cover while
analyzer is in operation.
Only Access cover when green
tray replace light is on.
G: Sample tray
Injury hazard
Never open this cover while
analyzer is in operation.
Only Access cover when green
tray replace light is on.
0-6
Service Manual Preface
Warning
1) Electric shock prevention
When electrically charged, never open rear cover or covers of both
sides. It may cause electrical shock.
2) Usage
Mainly used for clinical chemistry electrolyte tests and
immuno-serological test of water soluble samples.
The system may not be proper to use for the purpose other than the
above.
Caution
3) Sample handling
(1) Do not touch infectious or dangerous samples directly.
If the system is contaminated, please wipe out at once.
(2) Please make sure that no insoluble matter, such as fibrin, is in
sample. It may give improper results.
0-7
V1.7
6) Inflammable substance
Do not use inflammable substance around the system. It might cause
fire or explosion.
7) Warning mark
When warning or caution mark peeled off, contact our serviceman to
replace by a new one.
8) Specified manner
If the system is used in a manner not specified by the manufacturer,
the protection provided by the system may be impaired
9) Power plug
(1) Do not plug or unplug with the wet hands. It might cause electric
shock.
(2) Do not pull the cord when unplugging. It might cause electric shock.
0-8
Service Manual Preface
17) Piping
In installation of the system and in feeding liquid or drainage, take
care not to bend or break piping.
20) Emergency
For emergency stop, turn off main breaker at the left side panel.
21) Humidifier
Do not use a humidifier, an ultrasonic humidifier, or a hybrid type
humidifier.
It might cause white turbidity outside of the light passing part on
the reaction cell.
0-9
V1.7
3. Warranty
1) Warranty period
Twelve months after the installation date or fourteen months from shipment date
from Japan, whichever comes earlier.
3) Warranty disclaimer
- We will not be responsible for any defect or nonconformance, including all losses,
costs and damages incidental to them, when any one or more of the following applies.
In this section, the word “analyzer” includes its consumables and spare parts.
0-10
Service Manual Preface
reagents);
12. A defect or nonconformance that you found or could have found at the time
of receipt of the analyzer such as loss of or apparent damage to the analyzer
and that you failed to promptly notify to us in writing;
13. Minor defect or nonconformance that does not affect operation, function
and performance of the analyzer; and
Any other defect or nonconformance that is not attributable to us.
- In case any defect or nonconformance is found in the analyzer, both you and
we will, at its own costs respectively, cooperate to promptly determine the
cause of the same, whereby you will, upon our request, provide us with
information in writing that is necessary to verify such cause.
0-11
V1.7
1) Indoor.
2) No direct sunlight.
3) No dust.
4) Ambient temperature should be 1 ~ 45 Celsius degrees.
5) Ambient humidity should be 10 ~ 85% (no condensation).
6) No dropping.
7) No throwing down.
8) No upper load.
9) Transport condition is marked on the box. Follow the written instruction on a label.
10) Transportation and the movement of the equipment should be done by a trained service
engineer.
5. Usage environment
0-12
Service Manual Preface
1) Installation
Installation and checking of deliveries or transport condition will be performed by our
serviceman.
Prepare a receptacle with earth terminal (3 terminals) and be sure the earth resistance
of terminal is less than 100 ohm.
When moving the system, consult our serviceman.
2) Servicing
Come in contact with us about servicing.
When you do the maintenance operation, wear protective globes, mask and glasses to
avoid the infection.
Wipe out the panels by dry cloth or soaked in diluted neutral detergent.
Do not use organic solvent such as Thinner or Benzene which will affect the paint and
shape.
Disinfection
Wipe out the biohazard area (Example: sample probe) by 70% ethanol. Clean up by
de-ionized water after disinfection. If you use ethanol for sterilization, be careful
not to burn. Keep away fire source.
0-13
Service Manual Chapter 1
Chapter 1
Specifications and structure of the System
1-1
V1.7
1-2
Service Manual Chapter 1
Item Contents
1-3
V1.7
Item Contents
1-4
Service Manual Chapter 1
Item Contents
Over voltage Category Category Ⅱ
Pollution Degree Pollution Degree 2
Power supply AC100V/115V/ 220V/230 V ±10 %
Frequency 50/60 Hz
Electric consumption 600 VA
Grounding Resistive less than 100 ohm
15 – 30 Celsius degrees
Ambient temperature
(During operation Plus-minus 2 Celsius degrees/hour)
Ambient humidity 35 – 80%RH (No condensation)
Water consumption
About 3.8L/hour
(Electric conductivity < 1 µS/cm)
Detergent consumption
About 230mL/hour
(Alkaline, Acidic)
Dimension (system) 800 (W) ×670 (D) ×555 (H) mm
Weight Approx. 95kg
1-5
V1.7
A
B A:Instrument
B:Personal computer
C
C:ISE drainage reservoir
D:Tanks
<Top view>
B A:Instrument
C B:Personal computer
C:ISE drainage reservoir
D
D:Tanks
E:Separate collection reservoir
F:Drainage reservoir
G:Water reservoir
H,I:Cleaning solution reservoir
E F G H I ・Alkaline detergent
・Acidic detergent
<System front view>
*Both Acidic and Alkaline Cleaning Solution Reservoirs must be set the same level of the instrument or below
the instrument.
*Separate Collection Reservoir, Drainage Reservoir and Water Reservoir must be set below the instrument
level
1-6
Service Manual Chapter 1
A:Sample tray
F B:Sample probe
H G
C:Reagent tray
D:Reagent probe
E:Reaction tray
B F:Mixing
E G:Cuvette washing station
H:Lamp house
C A
D
I:Nameplate
J K J,K,L:Fan
Rear view
1-7
V1.7
Left Side
1-8
Service Manual Chapter 1
B
A
Right Side
C:Drainage reservoir
Water supply/drain panel SW-1, WASTE-1
D:Separate collection reservoir (option)
SW-2, WASTE-2
E:Water reservoir
SW-3, WATER
F:Alkaline cleaning solution reservoir
SW-4, ALKALIN
G:Acidic cleaning solution reservoir
SW-5, ASID
1-9
V1.7
1.2.6. Reservoirs
Separate Collection Reservoir, Drainage Reservoir and Water Reservoir must be set
below the instrument level.
Both Acidic and Alkaline Cleaning Solution Reservoirs must be set the same level
of the instrument or below the instrument.
A:Tube(blue)
B:Cable
C:Float switch
D:Filter
E:To water supply/drain panel,
"WATER"
F:To water supply/ drain panel,
"SW-3"
Water Supply Reservoir
A:Cable
B:Float switch
C:To water supply/drain panel,
“WASTE-1” (2 ports)
D:To water supply]/drain panel,
“SW-1”
Drainage reservoir
1-10
Service Manual Chapter 1
D
E
A C A:Cable
B:Float switch
C:Tube (thin)
D:To water supply/drain panel
“ALKALIN” or “ACID”
B E:To water supply/drain panel
“ALKALIN-“SW-4”
“ACID “SW - 5”
Alkaline Cleaning Sol. Reservoir
Acidic Cleaning Sol. Reservoir
1) Please use exclusive dilute alkaline cleaning solution (or acid cleaning
solution )
Alkaline=Dilute to 2% for use, Acid=Dilute to 1% for use.
2) Filter has to be replaced periodically.
3) If residual amount is less than a certain amount, an alarm is given.
A:Cable
B:Float switch
C:To water supply/drain panel,
“WASTE-2”
D:To water supply/drain panel,
“SW-2”
Separate Collection Reservoir
1-11
V1.7
1-12
Service Manual Chapter 1
Top cover
Gas damper
Reagent probe
Sample probe
Reagent tray
Sample tray
1-13
V1.7
Back cover 2
Back cover 1
Rear panel (lower)
Rear view
The panels are composed as follows. The panel removes by next steps.
1) Front Panel
The front panel is fixed by front center fixing screw of top panel and 3 Duracon
Catchs.
After loosen fixing screws, pull and remove the panel to front side.
1-14
Service Manual Chapter 1
Back cover 2
The panel fixed by eight screws (8 parts).
The three screws are shared withpanel1.
1-15
Service Manual Chapter 2
Chapter 2
Functions and principles
2-1
V1.7
2-2
Service Manual Chapter 2
Sample pump
Mixing pump
Cell washing
pump
Reagent pump
A/D converter
Drainage pump
Probe washing
pump
INTERFACE
Printer
TUBE LINE
CABLE LINE
<PC>
2-3
V1.7
START
EVACUATION
R1 DISPENSATION
0.4 min
SAMPLE DISPENSATION
MIXING 2 STAGES
5 .1min
1ST Reaction
MIXING 2 STAGES
5.1min
2ND Reaction
END OF MEASUREMENT
AUTO-STOP
2-4
Service Manual Chapter 2
1)Analysis process
<Explanation>
S : Sample dispensation
R1 : R1 dispensation
R2 : R2 dispensation
M : Mixing
2-5
V1.7
2-6
Service Manual Chapter 2
1) Principle of measurement
Ion selective electrode method (Direct method)
2) Measurement flow
When measuring the calibration, perform the calibrator aspiration and
dispensation twice. The electro-motive force (mV) of second time result is
adopted.
When measurement the urine, use urine diluted with the urine diluent
by six times.
(1) Cal-1 in the electrode unit is discharged.
(2) The sample tray rotates and moves to sampling position (sample cup or
primary tube).
(3) The sample probe goes to sample position and move down to
aspirate the sample.
(4) Sample probe goes up and move to sample pot position.
(5) Sample probe dispenses the sample into the sample pot.
(6) The sample probe moves to the probe washing pot and both inside
and outside are washed with washing solution.
When measuring the urine, the sample aspiration and dispensation
repeats twice.
(7) Sample is down to the electrode unit position. Electro-motive force of
sample is read.
(8) Sample in the electrodes unit is discharged.
(9) The sample pot and the electrode unit are washed with Cal-1.
(10) The electro-motive force of Cal-1 in the electrode unit is read.
2-7
V1.7
2-8
Service Manual Chapter 2
Reagent probe aspirates the designated volume of reagent from a reagent bottle
and RTM carries the reagent probe to the cuvette position and the reagent is
dispensed into a reaction cuvette.
There are two reagent probes. R1 probe (for the 1st reagent) is at the washing
pot side and R2 probe (for the 2nd reagent) is at the opposite side, when
initialized.
Reagent probe has a level sensor.
A reagent pump is commonly used for R1 and R2.
Reagent probe is filled with washing water till tip.
When aspirating reagent, the probe aspirate a small amount of air, and
then aspirates a little excess amount of reagent, and dispenses designated
volume.
Reaction cuvette
Holds reaction cells at 37Celsius degrees, and lets sample and reagent
react. Reaction cells are optical cells to measure light absorption.
Reaction cell direct optical measurement
Principle of mixing
2-9
V1.7
2-10
Service Manual Chapter 2
2) Measurement method
(1) White light emitted from the light source lamp is converged to a light beam.
(2) The light goes through the reaction cuvette.
(3) Then leads to a concave grating, so called the rear diffraction
spectrophotometry.
(4) After the diffraction, light energy is measured by 13 individual photos
detectors in each designed wavelength.
(5) For the monochromatic measurement, the output of one detector is taken
out of 13, and for the bi-chromatic measurement, two outputs are taken.
(6) These output voltages are converted into digital data and logarithmic
transformed, which is linearly corresponds with concentration.
3) Measurement characteristic
When the reaction tray rotates and the reaction cell passes the
optical measurement position, light absorption data are measured.
The optical absorptions are measured all the cycle.
2-11
V1.7
ISE module is used for measurement of ion concentration (Na+, K+, Cl+) in
the sample.
ISE Module
2-12
Service Manual Chapter 2
① ② ③ ④
Sample probe Mixing Sample probe
Hemolysis
← →
Blood cell
Aspirates the red blood Hemolysis the red Aspirates the hemolysis
Centrifugal separate
cell sample and blood cell by mixing. sample and dispenses to
sample
dispenses to hemolysis cell 2.
cell l.
2-13
V1.7
When the sample probe detects the clot by fibrin, perform the washing
automatically. The error flag “c” is attached to related result.
(Sample probe)
Sample aspiration
Clot detection
(Automatic-cleaning)
2-14
Service Manual Chapter 2
When the probe detects the clash, the movement stops immediately to
protecting the probe.
2-15
Service Manual Chapter 3
Chapter 3
Explanations about Units
3-1
V1.7
3-2
Service Manual Chapter 3
3-3
V1.7
3-4
Service Manual Chapter 3
Caution
Before to start operation, please read [safety caution] in preface.
Caution
Service engineer have to stand at the position shown in following drawing.
The improperly operation may cause unpredictable accident or injury.
④
④
① ③
① ② ③
<Plane view>
<Front view >
3-5
V1.7
3.1 Overview
3-6
Service Manual Chapter 3
3.1.1 View when the top cover,top panel and front panel are removed
3-7
V1.7
3.1.2 View when the measurement base and attached unit are removed
3-8
Service Manual Chapter 3
3-9
V1.7
3.2 Sampling
The sample tray unit carries patient, standard and QC samples on the sample tray to the
aspiration position.
3-10
Service Manual Chapter 3
3-11
V1.7
3-12
Service Manual Chapter 3
(1) Set sample tray, fit in the hole of sample tray into the ⑤guide pin on the ⑧
rotating disk.
(2) When the tray is set to the sampler, the tray number will be read by the tray
discriminating sensor.
(3) When stepping motor (S1) rotates, the rotation is transferred to the ⑧rotating disk
and the sample tray through the ⑦plane gear.
(4) The ⑦plane gear has a shade pin, which shade the photo sensor(S7) light at the
initialization. This detects home position.
-The rotary encoder (united with motor) is reset and output will be zero.
(5) During the measurement, sample tray rotates clockwise and carries sample to the
aspiration position one by one.
(6) Rotary encoder counts motor rotation angle, and sample tray rotation angle is
checked.
3-13
V1.7
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- For avoiding the accidental bending, move the sample probe to reaction cell position.
Front view
3-14
Service Manual Chapter 3
Various samples, such as patient, standard and QC samples are aspirated from sample cups
at the moment of designated plus small excess then dispensed designated amount into
reaction cells.
3-15
V1.7
3-16
Service Manual Chapter 3
3-17
V1.7
Lead wiring of
probe liquid level
3-18
Service Manual Chapter 3
(1) When the 5 phase stepping motor (S2) rotates, the rotation is transferred to pulley (C)
by timing belt (S3), and then probe turns through ⑧ball spline shaft.
(2) ④Pulley (C) has a shade pin (S15), which shades the light of home position sensor (S9)
at the home position. This detects home position at initialization.
-The rotary encoder (united with motor) is reset and output will be zero.
(3) When the 2 phase stepping motor (S1) rotates, the lower part of spline shaft (S5) which
fixed to timing belt (S4) goes up and then probe also goes up.
(4) Shade plate (15) is fixed to the lower part of spline shaft (S5) and this plate shades the
light sensor (S9) at home position. This detects home position at initialization.
-The home position of up/down motion is the top position.
Measurement procedure
(1) When sample probe detects sample level, probe stops going down.
(2) The fixed amount (designated plus excess) will be aspirated by sample pump.
(3) After aspiration, probe rotates to above the reaction cell, goes down into a reaction cell.
(4) Sample probe goes down and stops at the 1 mm height from the bottom.
(5) The designated amount of sample is dispensed into the reaction cell.
(6) After the dispensation, probe goes up and rotates to above the washing trough and then
goes down into the trough. Then the both inside and outside of probe are washed.
(7) After washing, water droplet at the probe tip sucked up in the trough.
The excess sample in the probe is washed out by inside washing water.
3-19
V1.7
Measurement procedure
Wash trough
Dilution movement
(8) Before rotation starts, system checks if up/down movement position is at the home
position.
If it will not be at the home position within the fixed time, system gives alarm and
emergency stop.
(9) During the measurement, rotary encoder counts motor rotation angle and sample probe
rotation is checked.
If rotation angle exceeds the limit or it consumed too much time, an alarm is given
and emergency stop is made.
3-20
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Do not hold arm when lifting the unit up. The probe may be distorted if touched.
(Please hold the pulley)
- When removing M6 joint, wipe off the water flows from tube, before moving the tube to
the bottom of unit. If water is carried into electric parts such as sensors, they may be
damaged.
Clot sensor
Connect to SP Connect to
STM
Front view
3-21
V1.7
Please use flat screwdriver when removing the liquid level PCB.
Pin
Connecting part
(1) Slide the pin at connecting part on the lead wiring of probe liquid level by flat
screw driver.
(2) Pull up the lead wiring of probe liquid level.
3-22
Service Manual Chapter 3
The clot sensor detects the clot (fibrin) by sample probe and performs the automatic washing
for removing the clot.
3-23
V1.7
Various samples, such as patient, standard and QC sample, are aspirated from sample cups
at the moment of designated plus small excess then dispensed designated amount into
reaction cuvettes by the pump.
3-24
Service Manual Chapter 3
3-25
V1.7
3-26
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When loosen M6 joint, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
3-27
V1.7
3-28
Service Manual Chapter 3
Sample pump is composed by SP-1 (for washing) and SP-2 (for sampling).
3-29
V1.7
3-30
Service Manual Chapter 3
3-31
V1.7
3) Plunger fixing
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① SP Base plate A370054 ⑤ 10 Plunger
② Motor assy. PFL35T-48V4(096) ⑥ Spacer(1) A470034
③ Motor assy. HSI36842-05-A02 ⑦ Clamp screw 6TB3×6SUS
④ 2 Plunger
3-32
Service Manual Chapter 3
3.3 Reagent
The reagent tray unit carries reagents, dilution solution and washing solution to the
aspiration position. The cooling function works under the main power supply is ON.
3-33
V1.7
3-34
Service Manual Chapter 3
3-35
V1.7
3-36
Service Manual Chapter 3
(1) When 5 phase stepping motor (S1) rotates, ③cooling plate rotates via S2, S3 plane
gears.
(2) ③Cooling plate has a ④radiation plate in the center of the bottom. The ④ radiation
plate has a spring pin (S12) which shades the light of home position sensor (S18). This
detects home position at initialization.
At that time, the reading of the rotary encoder (united with motor) is reset to zero.
(3) During the measurement, the tray carries selected reagent bottles to the reagent
dispensation position.
(4) Rotation angle of motor is counted by rotary encoder and rotation angle of bottle case is
checked.
If rotation angle exceeds the limit or it consumed too much time, an alarm is given and
emergency stop is made.
The sensor of temperature attached to the lower part of ③cooling plate senses temperature,
and power supply to Peltier element is controlled by digital thermos. Digital thermos is
located on the front left side of the system.
3-37
V1.7
3-38
Service Manual Chapter 3
3-39
V1.7
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
The reagent tray cooling is working under the main power is ON.
- Move the reagent probe to reaction cell position to avoiding the accidental bending.
3-40
Service Manual Chapter 3
3-41
V1.7
3-42
Service Manual Chapter 3
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Cooling plate A300021 ⑥ Motor assy.
② Drain pipe A400045 ⑦ Flat head screw PS4×10SUS
③ Straight pin φ6‐15 SUS ⑧ Flat head screw PS3×10SUS
SBPP4×15SCR
④ Insulator A4000044 ⑨ Cap screw Small washer
⑤ Peltier assy. A300021
3-43
V1.7
2) Peltier assembly
3-44
Service Manual Chapter 3
Reagents, dilution solution and washing solution are aspirated from reagent bottle at the
moment of designated plus small excess then dispensed designated amount into reaction
cells.
3-45
V1.7
3-46
Service Manual Chapter 3
3-47
V1.7
3-48
Service Manual Chapter 3
(1) When the 5 phase stepping motor (S2) rotates, the rotation is transferred to ④ pulley ©
by timing belt (S3) and then transferred to probe through spline shaft and RTM arm.
(2) ④ Pulley has a shade pin (S15), which shades the light of home position sensor (S9) at
home position. This detects home position at initialization.
The rotary encoder (united with motor (2) is reset and output will be zero.
The home position of rotation is the position where R1 probe is at reaction cell
position.
(3) When 2 phase stepping motor (S1) rotates, the lower part of spline shaft fixed to timing
belt (S4) goes up and then probe also goes up.
(4) ⑮ Shade plate is fixed to lower part of spline shaft and this plate shades the light
sensor (S9) at home position. This detects home position at initialization.
The home position of up/down motion is the top position.
Measurement procedure
(1) Reagent probe itself has level sensing function. When the tip of probe detects reagent
level, probe stops going down. Then the fixed amount (designated plus excess) will be
aspirated by reagent pump.
(2) After aspiration, probe goes up and rotates to above the reaction cell position and goes
down into a reaction cell. Here the designated amount of reagent is dispensed by
reagent pump.
3-49
V1.7
(3) After the dispensation, probe goes up and rotates to above the washing trough and then
goes down into the trough. The both inside and outside of probe are washed.
-The excess reagent in the probe is wash out by inside washing solution.
varia
fixed fixed
ble
(4) Before rotation starts, system checks if up/down movement position is at the home
position.
If it will not be at the home position within the fix time, system gives an alarm and
emergency stop.
(5) During the measurement, rotary encoder counts motor rotation angle and reagent
probe rotation position is checked.
If rotation angle exceeds the limit or it consumed too much time, an alarm is given
and emergency stop is made.
3-50
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Do not hold arm when lifting the unit up. The probe may be distorted if touched.
(Hold the pulley)
- When removing M6 joint, wipe off the water flows from tube, before moving the tube to
the bottom of unit out. If water is carried into electric parts such as sensors, they may
be damaged.
Front view
3-51
V1.7
3.3.7 Caution when removing the liquid level PCB (LVLS PCB)
Please use the flat screwdriver when you remove the lead wiring of probe liquid level.
Pin
Connecting part
(1) Slide the pin at connecting part on the lead wiring of probe liquid level by flat
screw driver.
(2) Pull up the lead wiring of probe liquid level.
3-52
Service Manual Chapter 3
Reagents, dilution solution and washing solution are aspirated from reagent bottles at the
moment of designated plus small excess then dispensed designated amount into reaction
cells by the pump.
3-53
V1.7
3-54
Service Manual Chapter 3
3-55
V1.7
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When loosen M6 joint, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
3-56
Service Manual Chapter 3
3-57
V1.7
3-58
Service Manual Chapter 3
3-59
V1.7
3-60
Service Manual Chapter 3
4) Plunger fixing
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① RP Base plate A370057 ⑤ 14 plunger assy
② Motor assy PFL35T-48V4(096) ⑥ Spacer (1) A470034-00
③ Motor assy HSI36842-05-A02 ⑦ Fixing screw 6TB3×6SUS
④ 5 Plunger assy A370057
3-61
V1.7
3.4 Reaction
Reaction tray can hold sixty (60) reaction cells and keep the temperature in reaction cells at
37 Celsius degrees. In these reaction cells, reagent and samples are made react. Reaction cell
is optical cell for absorbance measurement, (Reaction cell direct photometry method)
3-62
Service Manual Chapter 3
3-63
V1.7
Parts No.
No. Parts name No. Parts name
(Drawing No.)
1 (A400188) Bearing holder S1 5 Phases stepping motor
2 (A400189) Pulley (L) S2 Timing belt
3 (A400190) Pulley flange S3 Standard stick pulley
4 (A400191) Pulley (S) S4 Radial bearing
5 (A400192) Coupling shaft S5 Radial bearing
6 (A400193) Bracket S6 Slip ring assy
7 (A400194) Sensor fixing plate S7 Flange bushing
8 (A400195) Fixing nut S8 Dulacon flat washer
9 (A400196) Guide shaft S9 Thermofoil Heater
10 (A400197) Fixing screw S10 Spring pin
11 (A400230) Sensbey fixing S11 Hexagon socket set screw
12 (A400231) Sensor fixing S13 Light sensor
13 (A400264) Pillar S15 Straight pin
14 (A370079) Heat block (outside) S16 Cross recessed head screw with captive washer
15 (A370080) Heat block (inside) S17 Cross recessed head screw with captive washer
16 (A300074) Heat block (down) S18 Cross recessed head screw with captive washer
17 (A300075) Rotating base S19 Cross recessed head screw with captive washer
18 (A300360) Drain receiver S20 Cross recessed head screw with captive washer
19 (A300361) Outer case S21 Cross recessed head screw with captive washer
20 (A370077) Reaction cell cover (A) S22 Cross recessed head screw with captive washer
21 (A370083) Reaction cell cover (B) S23 Cross recessed head screw with captive washer
22 (A300082) Heater fixing S24 Cross recessed flat head screw
23 (A300083) Inner case S25 Cross recessed flat head screw
24 (A400463) Cushion rubber S26 Cross recessed flat head screw
25 (A400464) Connecter fixing plate S27 Cross recessed flat head screw
26 (A400474) Reinforcement plate (1) S28 Cross recessed flat head screw
27 (A400475) Reinforcement plate (2) S29 Cross recessed flat head screw
Outer case additional S30 Cross recessed bind screw
28 (A300208)
processing drawing
32 (A400762) Bearing fixing S31 Pan head tapping screw with cross hole
34 (A370107) 30i Cell fixing plate Assy. S32 Pan head tapping screw with cross hole
drawing
35 (A370106) Cell fixing plate S33 Pan head tapping screw with cross hole
36 (A470133) 30i Cell fixing plate sheet S34 Hexagon socket bolt
37 (A470134) 30i Cell fixing rubber foot30i S35 Hexagon socket bolt
38 (A470141) Fall-off prevention foam S36 Hexagon socket set screw
S37 Hexagon socket set screw
S38 Plain washer standard
S39 Nylon clamp
S40 Tie mount
3-64
Service Manual Chapter 3
(1) When the 5 phase stepping motor (S1) rotates, this rotating motion is transferred to ⑭
⑮⑯ heat blocks through timing belt(S2), pulley (S3) and ⑰ rotating base.
(2) ⑰ Rotating base has a shade pin (S10) which shades home position sensor (S13) light
at home position. This detects home position at initialization.
When home position is detected, rotary encoder (united with motor) is reset, and the
output shows zero.
(3) During measurement, the following pitches are sent in one cycle. And one pitch (one
reaction cell) is advanced counterclockwise in excess by the cycle.
・Movement A : 17 pitches
・Movement B : 18 pitches
・Movement C : 26 pitches
Total movement = 61 pitches
(4) Rotation angle of motor is counted by rotary encoder, and rotation angle of heat block is
checked.
(5) If rotation angle exceeds the range of tolerance or rotation time exceeds permissible
time, system gives an alarm and emergency stop.
⑭Temperature of heat block is detected by two temperature sensors fixed to the outside
of heat block, and thermofoil heater (S9) accurately controlled by PID control of CPSIF
PCB. (Heat block temperature: 37 plus-minus 0.1 Celsius degrees)
As protecting function, thermostat is installed to the lower part of ⑯heat block. In case
the temperature exceeds 70 Celsius degrees, electric current to thermofoil heater (S9) is
turned OFF.
3-65
V1.7
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When removing reaction cells, lay them in number order for convenience of setting
back.
You can use the cell blank information in memory of the PC.
- When taking out reaction cells, take great care not to touch optical path face.
- When taking lamp out, take great care not to touch the glass of lamp.
Top view
3-66
Service Manual Chapter 3
3-67
V1.7
2) Procedure-2
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Optical unit S818-0090B ⑥ Fiber stay (2) A470043
② RCT unit ⑦ Cap screw W sems SBPP3×6SBZN
③ Inner case A300083 ⑧ Cap screw W sems SBPP3×8SCR
④ Rubber cushion A400463 ⑨ Flat washer 2W3SCR
⑤ Fiber stay (3) A470042 ⑩ Nut N3SCR
3-68
Service Manual Chapter 3
3.5 Mixing
Mixing unit performs mixing of R1 and sample, and mixing of the first reaction and R2 in
reaction cell by air pressure.
3-69
V1.7
3-70
Service Manual Chapter 3
Parts No.
Parts No.
No. Parts name No. (Drawing Parts name
(Drawing No.)
No.)
1 (A400152) Position fixing plate S1 2 Phase stepping motor
2 (A400154) Support block S2 Light sensor
3 (A470039) Spline shaft holder S3 Ball spline
4 (A400157) Pipe S4 Thick knurled knob
5 (A400158) Packing S5 Brass spacer
6 (A400159) Packing washer S6 Tube holder
7 (A400160) Pipe guide S7 E-ring
9 (A470014) Addltional lead S8 Spring pin
10 (A470024) MU base S9 Hexagon socket set screw
11 (A370031) Mixing base (270T) S10 Hexagon socket set screw
S11 Hexagon socket bolt
S12 Cross recessed bind screw
S13 Cross recessed flat head screw
Cross recessed head screw
S14
with captive washer
Cross recessed head screw
S15
with captive washer
Cross recessed head screw
S16
with captive washer
S17 Compression coil spring
3-71
V1.7
(1) The shaft of 2phase stepping motor (S1) slide up or down when pulse is given.
(2) The sliding motion is transferred to mixing base ⑪through ball spline (S3).
(3) ③Spline bearing has a shade pin (S8) which shades home position sensor (S2) light at
home position. This detects home position at initialization.
Home position is at the top.
(4) At descent, shaft of 2phase stepping motor (S1) goes down, and ⑪mixing base also goes
down.
At descent, it is moved about 1 mm lower than the distance between packing and
reaction cell, and this excess is absorbed by spring (S17) for strict adhesion packing
and reaction cell.
(5) At ascent, shaft of 2 phase stepping motor (S1) goes up, and ⑪mixing base also goes up.
(6) During the measurement, if mixing base will not be at the home position within the
fixed time, system gives alarm and emergency stop.
3-72
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
Top view
3-73
V1.7
3-74
Service Manual Chapter 3
3-75
V1.7
3-76
Service Manual Chapter 3
3-77
V1.7
(1) When 2 phase stepping motor (S1) rotates, the rotation movement is transformed into
linear motion through ⑫crank shaft flange bushing and ③bearing case. And the linear
motion is transferred to ②diaphragm.
3-78
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
3-79
V1.7
3-80
Service Manual Chapter 3
3.6 Measurement
White light from light source lamp is converged by lens, and is let to go through reaction cell,
and is diverged by concave diffraction grating. After the diffraction, light energy is measured
by 13 individual photo-detectors in each designed wavelength. Monochromatic measurement
takes the output of one, and bi-chromatic measurement takes two. And the absorbance or
the absorbance difference is calculated by the information amplified by an amplifier and
then average deviation and logarithmic transformed signals.
3-81
V1.7
Caution:
Do not remove the fiber
at spectrum sensor side
3-82
Service Manual Chapter 3
3-83
V1.7
3-84
Service Manual Chapter 3
3-85
V1.7
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Be sure not to loosen the position fixing screws. If they are loosened, the position to
reaction tray may be shifted at assembly and it may cause inferior performance.
- Do not remove the fiber of spectrum sensor. (Replace both spectrum sensor and fiber
simultaneously if required.)
1) Fixing procedure-1
Top view
3-86
Service Manual Chapter 3
Drawing No.
No. Parts name Drawing No. (Note) No. Parts name
(Note)
① Optical unit S818-0090B ④ Cap screw W sems SBPP4×10SBZN
Spectrum sensor
② S818-0091B ⑤ Cap screw W sems SBPP4×16SBZN
unit
③ RCT unit S818-0090B ⑥ Cap screw W sems SBPP3×8SCR
3-87
V1.7
2) Fixing procedure-2
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Reaction cell optical unit S818-0090B ⑥ Fiber stay (2) A470043
② RCT unit ⑦ Cap screw W sems SBPP3×6SBZN
③ Inner case A300083 ⑧ Cap screw W sems SBPP3×8SCR
④ Rubber cushion A400463 ⑨ Flat washer 2W3SCR
⑤ Fiber stay (3) A470042 ⑩ Nut N3SCR
3-88
Service Manual Chapter 3
3) Fixing procedure 3
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Lamp house unit S818-0102B ⑦ Cap screw W sems SBPP4×6SCR
② Lamp cooler 1 A470044 ⑧ Cap screw W sems SBPP3×6SCR
③ Lamp cooler 2 A470045 ⑨ Cap screw W sems SBPP3×10SCR
④ Connect holder A470046 ⑩ Cap screw W sems SBPP3×16SCR
⑤ Propeller fan MDS410-24 ⑪ Nut N3SCR
⑥ Finger guard FG4D
3-89
V1.7
3-90
Service Manual Chapter 3
1 2
3-91
V1.7
SPM fixing
screw
3-92
Service Manual Chapter 3
Cell washing station is used for removal of reaction liquid after measurement, reaction cell
washing, and injection and removal of refined water for water blank measurement.
3-93
V1.7
3-94
Service Manual Chapter 3
3-95
V1.7
(1) When 2 phase stepping motor (S1) rotates counterclockwise, spline shaft (S3) fixed to
timing belt (S2) goes up and ③ nozzle base also goes up.
(2) Timing belt (S3) has a ⑫shade pin which shades home position sensor(S9) light at
home position. This detects home position at initialization.
Home position is at the top position.
(3) At descent, 2 phase stepping motor (S1) rotates clockwise by the set numbers of pulse,
and ③nozzle base goes down by this rotation.
The direction of motor rotation is shown when seen from the motor shaft side.
(5) During the measurement, if nozzle base will not be at the home position within the
fixed time, system gives an alarm and emergency stop.
3-96
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
3-97
V1.7
3-98
Service Manual Chapter 3
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
3-99
V1.7
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
3-100
Service Manual Chapter 3
Reaction cell washing pump is used for aspiration of alkaline detergent and acid detergents
and DI water for washing reaction cells from washing solution and water reservoirs and
dispensation to reaction cells.
3-101
V1.7
3-102
Service Manual Chapter 3
3-103
V1.7
(1) When reversible AC motor (S1) rotates, the ⑮plane gear (S4) rotates through ⑰miter
gears (S5).
(2) The motion of ⑧round rack (S6) is transformed into linear motion by the rotation of ⑮
plane gear (S4).
(3) ⑦Phi 10 plunger connected to ⑧round rack (S6) makes a linear motion with it.
(4) ⑧Round rack (S6) has a shade plate which shades ⑯position sensor light at home
position or stop sensor light. This detects home position or stop position.
(5) During the measurement, if rack will not be at the home position within the fixed time
during measurement, system gives an alarm and emergency stop.
3-104
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
3-105
V1.7
3-106
Service Manual Chapter 3
3-107
V1.7
2) Fitting fixing
3-108
Service Manual Chapter 3
3-109
V1.7
The temperature of water is detected by the sensor, and heater is controlled accurately by
PID control on CPSIF PCB.
The temperature is set 37 Celsius degrees when dispensing to reaction cells.
Protection function
① In case the temperature exceeds 70 Celsius degrees, power source will be turned
OFF not of electrify to heater by the thermostat (S2).
② Moreover, to prevent heating empty lines, level sensor is installed in order to check
whether there is any water in it or not.
3-110
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- Perform the drainage before disconnecting tube.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
3-111
V1.7
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① WSH unit ⑨ Poalon tube(⑦-26) 1.6× 3.2 460mm
Junron tube
② 4× 6 1200mm ⑩ Poalon tube(⑦-27) 1.6× 3.2 370mm
(Blue)(②-1)
③ Toalon tube(⑨-1) 4× 6 400mm ⑪ Poalon tube(⑦-28) 1.6× 3.2 390mm
④ Toalon tube(⑨-2) 4× 6 550mm ⑫ Poalon tube(⑦-29) 1.6× 3.2 400mm
⑤ Poalon tube(⑦-18) 1.6× 3.2 450mm ⑬ Silicon long cap 4013-04No4 white
Hexagons socket
⑥ Poalon tube(⑦-19) 1.6× 3.2 450mm ⑭ 6B3×6 SUS
bolt
⑦ Poalon tube(⑦-20) 1.6× 3.2 550mm ⑮ Spring washer SW3SUS
⑧ Poalon tube(⑦-21) 1.6× 3.2 500mm ⑯ Flat washer 2W3SUS
3-112
Service Manual Chapter 3
Caution
- Perform the drainage before disconnecting tube.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
3-113
V1.7
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
3-114
Service Manual Chapter 3
The probe washing pump provides outside washing water for sample and reagent probes.
3-115
V1.7
3-116
Service Manual Chapter 3
3-117
V1.7
(1) 2 Phase stepping motor (S1) slide up or down when pulse is given.
(3) ⑤ 10 Plunger has straight pin (S3) which shade home position sensor light(S13) at
home position. This detects home position at initialization.
Home position is at the top (After dispensation position).
(4) At aspiration, shaft of 2 phase stepping motor (S1) goes down, and plunger also goes
down.
(5) At dispensation, shaft of 2 phase stepping motor (S1) goes up, and plunger also goes up.
(6) During the measurement, if plunger will not be at the home position within the fixed
time, system gives an alarm and emergency stop.
3-118
Service Manual Chapter 3
Caution
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
3-119
V1.7
3-120
Service Manual Chapter 3
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Pump head assy. ④ Cap screw W sems SBPP3×20SCR
② Solenoid valve assy. ⑤ Bind screw BID4×6SCR
③ Base plate assy.
3-121
V1.7
3-122
Service Manual Chapter 3
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
① Pump head A400350 ⑦ Packing (2) A400393
② Fixing screw A400073 ⑧ Poalon coupling joint A400351
③ Seal packing A400074 ⑨ Adapter fitting VFM6106
④ 10 spacer A400077 ⑩ 10 U-packing assy
⑤ Check valve FDB-004 ⑪ Dulacon spacer (CC-610-15)
⑥ Packing (1) A400392 ⑫ Dulacon spacer (CC-816-15)
3-123
V1.7
There are the pumps that aspirate DI water, alkaline and acid detergents which used to
measurement.
The pumps aspirate reaction liquid, reaction cell washing solution, and probe washing
solution and discharge into waste liquid tanks located out of the system.
3-124
Service Manual Chapter 3
(1) When AC induction motor (S1) rotates, crank fixed to ⑪motor shaft rotates.
(2) When ⑪motor shaft rotates, ④diaphragm reciprocates via bearing (S2).
(3) When ④diaphragm moves to the motor shaft side, ⑤flap valve on IN side opens and
⑤flap valve on OUT side closes. And waste liquid is aspirated from IN side into the
inside of pump head.
(4) When ④diaphragm ,moves to the pump head side, flap valve on IN side closes and ⑤
flap valve on OUT side opens. And waste liquid in pump head is discharged to OUT side.
3-125
V1.7
Caution
- When do maintenance operation, wear protective gloves, mask and glasses to avoid
infection of drainage.
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and
connecting.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
Rear side
3-126
Service Manual Chapter 3
No. Parts name Drawing No. (Note) No. Parts name Drawing No. (Note)
3-127
V1.7
Supply liquid
Tubing Tube
Calibrator RU CAL1 Tygon 0.8× 2.4 750mm
Roller pump tube Silicon 2.0× 4.0 100mm
RU CAL2 Sample pot Tygon 0.8× 2.4 500mm
Waste liquid
Tubing Tube
ISE Unit Pinch valve tube Tygon 0.8× 2.4 750mm
Pich valve tube PharMed 1.0× 3.0 40mm
Pinch valve RU Wast1 Tygon 0.8× 2.4 60mm
Roller pump tube Silicon 2.0× 4.0 100mm
RU Wast2 Waste bottle Tygon 0.8× 2.4 850mm
3-128
Service Manual Chapter 3
Caution
- When do maintenance operation, wear protective gloves, mask and glasses to void
infection by drainage.
- Electric power should be off before the maintenance.
The electrical circuit parts will damage by the shock of connector removing and connecting.
The ISE system performs Cal 1 flow automatically under the power supply is ON.
- When disconnecting tube, water in the tube flows out. Wipe it off with tissue paper to
avoiding the damage of sensor and electrical parts.
Sample pot
Sample pot
3-129
V1.7
In order to ensure the reliability of the ISE test results, confirmation and
correction based on the results of the ISE CRS measurement are necessary.
The ISE CRS is a standard Calibrator of the ISE method which is used for the
correction of accuracy to the ISE measurement results.
①→ ↓⑤
④→
②→
3-130
Service Manual Chapter 3
The CRS correction screen is protected by password. Input or change the value is
unable.
②↓ ④→
③↓
①→ ⑤↓
⑧→
⑨→
CRS correction screen
3-131
Service Manual Chapter 4
Chapter 4
Power supply unit・Control PCB
4-1
V1.7
4-2
Service Manual Chapter 4
Caution
The parts of voltage measurement point (TPxx) on the PCB are unmounted in some
case. Please measure directly from the parts pad/land of measurement point on the
PCB.
Do not change the variable resistance (volume) which is mounted on the PCB except
required on this manual.
The mounted parts on the PCB are fragile with static electricity. Please be careful
about handling sufficiently and do not touch directly by electrified hand. A PCB
break down is caused.
When protecting the PCB element by cushioning material, please be sure to use
cushioning material of done static elimination of a countermeasure against static
electricity.
4-3
V1.7
4.1.1 Location
PS3
PS1
PS2
PS5
PS4
The wiring to PS1 – 5 for each power supply unit (switching power supply, AC/DC
power supply), refer to Appendix Wiring diagram-CAB 1.
4.1.2 Function
When main and system power supply are ON, the power supply units of PS1 ~ 5
generate the DC power from AC 100V, and supply the power to each unit.
The unit is broken if the voltages show normal input of AC 100v and abnormal
output. Please replace the related power supply unit.
4-4
Service Manual Chapter 4
(
maximum output
JID PCB
DCHT PCB
IODRV PCB
CPSIF PCB
ACRY PCB
GDRV PCB
CVD514-K PCB
ISE Unit
Note
Rated output voltage / Rated
( CAB
( Option
( CAB
( CAB
( CAB
( CAB
( CAB
( CAB PCB6
)
PCB1
current
PCB5
PCB7,8,9
PCB2
PCB4
)
PCB3
)
)
)
)
)
)
PS1
1 ① ① ③ - - - - -
(+24V/2.5A)
PS2
2 ① ① - - - - ④ - - -
(+12V/8.5A)
PS3
3 × ② - ⑤ ⑥ ⑥ - - - -
(+5.0V/10A)
PS4
4 × ② - ⑦ ⑦ ⑧ - - - -
(+24V/4.3A)
PS5
5 × ② - - ⑨ - - ⑩ - -
(+24V/6.3A)
:Supply, ×/- Not supply
① The power supply unit is supplied by main power ON of AC100v and output the
DC power supply.
② The power supply unit is supplied the AC 100V by main power and system power
ON, and output the DC power supply.
③ Generate the ISE unit power supply(+5.0V, +12, ±15V).
④ Generate the RGT peltier power supply of cooling, and supplies to FAN2 (System
rear left side).
⑤ The electric power is not used on the DCHT PCB, it throughout the fuse. Supplies
the power to the IODRV PCB through the fuse. Supplies the power to the CPSIF
PCB from IODRV PCB.
⑥ It used for digital circuit power supply on the IODRV PCB and CPSIF PCB. If this
power supply is abnormal, the reset can’t release of the CPSIF PCB. The system
can’t start up normally.
*The program downloading can’t perform normally on this condition.
⑦ The lamp power supply (+12V) and RCT heater power supply (Maximum 24V)
generate on the DCHT PCB, and supply it. Generate analog circuit power supply
(±15V) on the CPSIF PCB, and power supplies to the CPSIF though the IODRV
PCB.
*It is not used on the IODRV PCB.
4-5
V1.7
In case of using uninterruptible power supply device (UPS), please note the following
points.
Please use the output capacity is above 600VA.
The instantaneous time of the system power supply is less than 15ms ( mille
second).
The input power supply on the device keeps sign curve.
When changing the backup power supply to the UPS, observe the instantaneous time
into the system.
If the instantaneous time is over 15ms, the inside voltage goes down. The measurement
result becomes abnormal and the system is shutting down automatically.
4-6
Service Manual Chapter 4
4.2 Fuse
② ③
④
⑤
⑥
Right side view
⑦⑧ ⑨ ⑩ ⑪
⑫ ⑬
①
Left side; ACRY PCB Rear side; DCHT PCB
Left side view 4-7
V1.7
Please check the related PCB in following list when the analyzer movement is
abnormal.
Name Cause
1 JID PCB Abnormal communication between the analyzer and the PC.
The PC can’t control the system power ON/OFF.
2 DCHT Abnormal movement of the ISE unit will happen.
PCB The ISE result is abnormal even the ISE unit works normally.
The excitation current of each motor units are not kept.
Temperature of each unit is not shown correctly.
The results show abnormal.
The main power is unable to turn ON.
The system power is unable to turn ON.
The lamp is unable to turn ON. The lamp breaks down after
change immediately.
The RCT is not heating or overheating.
3 IODRV The power supply (+5.0V, ±15V) to the CPSIF is not supplied.
PCB The tray LED(STF/RGT)is unable to turn ON or OFF.
Two phase motor movement is abnormal (STF, STM up/down,
RTM up/down, PWP, MU, MP1/2, CWS、RP1/2、SP1/2).
Each solenoid valve is unable to turn ON or OFF.
Each encoder is not acquiring the value.
Each home sensor is not acquiring the value.
The heater of CWP, DP1, DP2 and WSH are unable to turn ON or
OFF.
Five phase motor movement is abnormal.
Each float sensor is not acquiring the information.
The WSH liquid level sensor is not acquiring the information.
Each sample cup sensor is not acquiring the information.
The ISE cover switch is not acquiring the information.
The TRS PCB is not acquiring the information.
4 CPSIF The analyzer is unable to start up normally.
PCB The communication between the PC and LAN is abnormal.
The abnormal results cause of the measurement failure by the
incorrect auto gain.
The stepping motor movement is abnormal.
The abnormal movement of liquid level detection and crash
detection.
The abnormal movement of clot detection.
The heater of the DP, solenoid valve and WSH can’t control.
4-8
Service Manual Chapter 4
Name Cause
4 CPSIF The home sensor of stepping motor and cup sensor can’t watch.
PCB The RCT temperature control is abnormal.
The WSH temperature control is abnormal.
Abnormal communication between the ISE unit and system.
Abnormal movement of the ISE unit.
Abnormal communication between the STF/RGT barcode readers
and the analyzer. Abnormal movement of barcode reader.
5 ACRY The CWP and DP1/2 unit movements are abnormal.
PCB The WSH heater is unable to turn ON and OFF.
The RGT peltier is unable to turn ON and OFF.
The RGT and rear panel FAN are unable to turn ON.
The power supply unit PS1 – PS5 are not supplied the power.
(The PS1∼5 can’t output the DC power.)
6 GDRV The RGT turn is abnormal. (When the PCB7 is damaged.)
PCB The STM turn is abnormal. (When the PCB8 is damaged.)
The RTM turn is abnormal. (When the PCB9 is damaged.)
7 CLS PCB The clot is unable to detect cause of the pressure can’t measure
correctly.
8 TRS PCB
The sample tray is unable to detect.
9 LVLS PCB
The liquid level detection is abnormal.
The crash detection is abnormal.
10 RCT
Driver The RCT turn is abnormal.
PCB
4-9
V1.7
JID PCB
4-10
Service Manual Chapter 4
Control the system power ON/OFF from the PC command. (Control of SSR1 on the
ACRY PCB)
3 ports (J0501、J0502、J0503) switching (Switching hub function)
J0501(Green seal)・・・ Connects to J0504 by LAN cable.
J0502 (White seal)・・・ Connects to CPSIF PCB by LAN.
J0503 (Blue seal)・・・ Connects to the PC and LAN.
J0504 (Green seal)・・・ LAN port on this PCB (Connects to J0501)
If the input voltage is abnormal, confirm the power supply unit and cable.
4-11
V1.7
Normal lights ON
2 D2 Green When the LED lights OFF, the LAN port (J0504) is
not linked. Check the connection cables.
4-12
Service Manual Chapter 4
Refer to[4.4.5 JID PCB When doubt the failure of this board.].
4-13
V1.7
DCHT PCB
4-14
Service Manual Chapter 4
4-15
V1.7
4-16
Service Manual Chapter 4
(*5)The ISE unit is supplied the power under the main power ON.
All the other units are supplied the power under the system power ON.
If the voltage is abnormal on this PCB, please check the following points.
The fuse on this PCB is not break down.
Input voltage on this PCB.
This PCB is break down if the above fuse and voltage are normal. Need to
replace the PCB.
3) When the RCT heater power or lamp power supply is abnormal, please check
the following points.
In case of the RCT heater power is abnormal
(1) Check the CAB KH59(Connecting cable from this PCB J0405 to RCT
unit.)
(2) Check the wiring of RCT unit.( Wiring to RCT heater)
(3) Check the CAB KH32(Connecting LAN cable from this PCB J0404 to
CPSIF PCB)
Refer to 4.5.5 DCHT PCB When doubt the failure of this board.
4-17
V1.7
IODRV PCB
4-18
Service Manual Chapter 4
4-19
V1.7
2 +5.0V J0203-1
Supplied from the DCHT PCB
3 +15V J0203-2 Output to the CPSIF PCB(Not used on
this PCB)
)
4 -15V J0203-3
5 +5.0V TP2
Supplied from the CPSIF PCB
Power supply on this PCB circuit.
6 +3.3V TP3
When the input voltage is abnormal, check the power supply unit and cables.
If the +5.0V (TP2) and +3.3V (TP3) supplied from the CPSIF PCB are
abnormal, check the connection parts between the CPSIF PCB.
Refer to [4.6.5 IODRV PCB When doubt the failure of this board.]
4-20
Service Manual Chapter 4
CPSIF PCB
4-21
V1.7
On board the CPU, watches and controls the system by this PCB.
On board the Ethernet interface (LAN), communicates between the PC.
On board with the SPM interface, transforms the data from analogue to digital data
(AD conversion)
On board the control function of stepping motor, generates the motor pulse.
Acquires the liquid level data from LVLS PCB (Liquid level PCB), detects the liquid
level and crash.
Acquires the sensor data from the CLS PCB (Clot sensor PCB), detects the clot.
Watches and controls the I/O signal inside the system.
Acquire the temperature data’s from WSH and RCT temperature sensors, and
control the WSH and RCT heaters.
Communicates with ISE unit by RS232C communication.
Communicates with STF barcode reader by RS232C communication.
Communicates with RGT barcode reader byRS232C communication.
4-22
Service Manual Chapter 4
1 +5.0V TP47
2 +15V TP48
3 -15V TP49
This PCB is supplied the above powers from the IODRV PCB (PCB3).
When input voltage is abnormal, check the following points.
Connecting parts between this PCB and the IODRV PCB (PCB3,
Connection)
Input voltage of the IODRV PCB (PCB3).
4-23
V1.7
FPGA status
Lights up by increment of 8 bit normally.
When the D15∼18 and D19∼22 repeats light
2 D15∼22 Green up/down alternately, the FPGA is not start up
normally. Please perform the version up.
The PCB is break down when the LED lights
up except above condition.
Normal ON
In case of the LED is not light up when the
4 D58 Green
system power ON, please check the input
power supply.
4-24
Service Manual Chapter 4
Refer to [4.7.5 CPSIF PCB When doubt the failure of this board.]
4-25
V1.7
ACRY PCB
4-26
Service Manual Chapter 4
Power supply of AC 100V ON/OFF to the CWP, DP1/2 and WSH heater. (By SSR
on this PCB)
Control the power supply ON/OFF of RGT peltier.
Power supplies to RGT fan.
Power supplies to rear panel fun.
Power supplies to the PS1~PS5 units (AC100V).
4-27
V1.7
GDRV PCB
PCB8 (STM)
PCB9 (RTM)
CAB (F2)
PCB7 (RGT)
4-28
Service Manual Chapter 4
Please check the following points if all of the movements of RGT, STM and RTM
include the RCT turn are failed. No power supply is suspected instead of the PCB
failure.
Damage of the CAB F2(fuse)
(Refer to[4.9.2 GDRV location] for F2 position)
Failure of power supply unit PS5(+24V power supply)
1 5.0V TP2
This PCB is broken when the voltage on the PCB shows abnormal even the
input voltage is normal. Please replace the PCB.
4-29
V1.7
CLS PCB
This PCB is connecting between the CPSIF PCB(PCB4)J0103 and cable (CAB
KH38).
The wiring of this PCB, refer to Appendix Wiring diagram-CAB 2.
4-30
Service Manual Chapter 4
The analyzer is unable to measure the pressure. The clot can’t detect.
<Input voltage>
Voltage(±5%) Voltage check point
1 2.5V TP1
This PCB is broken when the PCB voltage is abnormal even the input
voltage is normal. Please replace the PCB.
4-31
V1.7
Refer to [4.10.5 CLS PCB When doubt the failure of this board.]
For “Fill cell operation”, refer to [BIOLIS 30i Operator’s manual Chapter 4,
4.8 Maintenance screen.
4-32
Service Manual Chapter 4
TRS PCB
Front view
4-33
V1.7
When the sensor is not shaded, the voltage shows above +4.5V between the
J0901-2(+) and J0901-3(-).
When the sensor is shaded, the voltage keeps below +0.8V between the J0901-
2(+) and J0901-3(-).
4-34
Service Manual Chapter 4
LVLS PCB
Front view
This PCB is mounted on the STM unit (1) and RTM unit (2).
The wiring of this PCB, refer to Appendix Wiring-STM 2, RTM 2.
4-35
V1.7
The condition of liquid level signal on this PCB is shown on the Level Log screen. Please
refer to Chapter 6, Liquid level signal.
This PCB is broken when the voltage shows abnormal even the input power
supply is normal. Please replace the PCB.
4-36
Service Manual Chapter 4
4-37
V1.7
The RCT turn fails include RGT, STM and RTM, please confirm the following
points. No power supply is suspected instead of PCB failure.
Check the CAB F2 (Fuse) (Refer to [4.9.2 GDRV] position for F2.
Check the damage of power supply unit PS5 (+24V power supply).
When blink (Red) five times, the motor is passed over current.
Turn OFF the power supply, and confirm the connection and wiring cables
of the RCT unit.
Lights ON (Red) or blink (by other color) five times, please replace the PCB.
4-38
Service Manual Chapter 4
DIP switch
STEP “1”
RUN “F”
Please reset the switches after system power OFF when the setting is
modified.
Please refer to [4.13.5 RCT driver, When doubt the failure of this board].
4-39
Service Manual Chapter 5
Chapter 5
FPGA version up
5-1
V1.7
5-2
Service Manual Chapter 5
The FPGA is a device on the CPSIF PCB which is able to rewrite the function program.
When changing the function or bug correction, need to version up the FPGA by using specific
software program from the PC.
Please confirm the FPGA version when the analyzer installation. The FPGA version
up is required if the FPGA version is not the latest version.
5-3
V1.7
②→
↑
①
⑤
④
↓
③→
⑥→
←⑦
5-4
Service Manual Chapter 5
The FPGA version up is performed by special software program from the PC.
When you version up the FPGA, please close the software program. (Turn OFF the
system power supply)
1) Ensure the analyzer main power supply ON, and system power supply OFF.
<When the operating program is open, close it by following procedure>
① Click system power supply button , turns OFF the system power
supply.
② Confirm the monitor display of [OFFLINE].
③ Select Shut down, and close the operating software.
←①
↑
②
③→
Operation screen (Main screen)
5-5
V1.7
④ → ←⑤
FPGA_Update
4) Select ON in ④Power column, and turns ON the system power supply.
6) Click ⑥ Select button, and select [Open]. Assign the writing file name.
File location; C:¥Program Files ¥BiOLiS30i¥FPGA
The extension is .rpd.
Example:
File name TOP_CPSIF_FPGA_rev45.rpd 45 means version number.
⑦→ ←⑥
⑧→
FPGA_Update screen
9) After complete the writing, pop-up “auto update success screen” appears.
←⑨
←⑩
④ → ←⑤
FPGA_Update screen
5-6
Service Manual Chapter 5
11) Click ④Power OFF , and turn OFF the system power supply once.
12) Click ④Power ON, and turn ON the system power supply again.
14) When assigned version which selected in procedure 6 is displayed, the version up
completed successfully.
When the FPGA version shows zero or no change, turns OFF the both
analyzer and the PC power supply. Please try again from procedure 1).
When the version up is not complete after retry, the CPSIF PCB is not
working. Please replace the CPSIF PCB, and try the version up from
procedure 1).
15) Click X at right upper column in ⑩FPGA_Update screen, and close the screen.
5-7
Service Manual Chapter 6
Chapter 6
Confirmation of liquid level signal
6-1
V1.7
6-2
Service Manual Chapter 6
The liquid level detection of sample and reagent probes is sensitive to the influence of around
installation condition. Please confirm the liquid level detection when the liquid detection is
abnormal.
② ③
↓ ↓
①→
6-3
V1.7
①
⑦
① The liquid level condition graph of Sample, Reagent1 and Reagent 2 are shown.
<Graph>
Liquid signal level
In case of noise level is low = Blue amplitude line keeps narrow range.
In case of noise level is high= Blue amplitude line shows wide range.
② Sampling Rate[us]
Select the acquirement interval by clicking of buttons.
Display the result of 4096 continues acquirement data by setting interval.
Use by [10] normally.
When display the longer noise cycle or longer interval noise is required, please
set the bigger number.
6-4
Service Manual Chapter 6
③ Set Count
Select the acquirement time of liquid signal data by clicking of buttons.
Repeat and update, and display the 4096 acquirement data by setting number of
times. But the next updated data is not continues data.
The data is displayed 4096 number at once.
Use by [10] normally.
If set [0], continues until clicking of ⑥Stop .
④ Start
Start the data acquirement and display.
The data is acquired by setting of ② Sampling Rate[us] and ③ Set Count.
⑤ Try Count
Display updated time of graph within run.
Stop the data acquirement after update the number of times until setting of the
③ Set Count.
⑥ Stop
Stop the data acquirement and display within run.
6-5
V1.7
② ③
↓ ↓
①→
⑥
↓
←④
←⑤
←⑦
①
⑦
5) Select the “④Sampling Rate[us]” to [10] , and set the “⑤Set Count” to [10].
6) Click ⑥ Start , and start the data acquirement.
7) Confirm the acquirement completion after ⑦Try Count is displayed [10].
6-6
Service Manual Chapter 6
When the result is out of range, the analyzer is refracted the noise by
installation condition or the analyzer failed.
When all the results show zero, the analyzer failed. Please check the items in
11).
9) When Mean and Range are failed, confirm the following conditions.
Around condition of the noise generation (High frequency vibrator) device.
Fluorescent light (in case of using magnetic voltage stabilizer for the power
supply), LED illumination
Air conditioner
10) When there is some noise generating device, please confirm the following points.
Confirm the mean and range values after turns OFF the power supply of noise
generating device.
Try to change the Set Count value to bigger.
11) If the doubt of analyzer failure, please check the following points.
The probe wiring is connected to the LVLS PCB.
Connection of the cable (between the LVLS PCB and the CPSIF PCB).
Loose connection or crimping of connector (between the LVLS PCB and the
CPSIF PCB)
Confirm the LVLS PCB.
6-7
Service Manual Chapter 7
Chapter 7
Liquid level sensor error and signal log
7-1
V1.7
7-2
Service Manual Chapter 7
7-3
V1.7
The logs of liquid level detection with sample, reagent1 and reagent 2 are preserved
in the PC.
When the liquid level error occurred, confirm the log data as follows.
1) Liquid level error occurred.
7-4
Service Manual Chapter 7
3) Select Start button on the PC, select LevelLogViewer from the device name folder,
and open Level Log screen.
③↓
④ ⑤
4) ③In [Folder], select the date the error occurred. (yyyyMMdd format)
5) ④Select the Log No. confirmed in step 2) from the Log displayed in the [Search
result].
6) ⑤The Level Log screen for the selected Log No. is displayed.
7) Confirm the liquid level log with details.
Please refer to Chapter 7, 7.3 Level Log tool.
7-5
V1.7
The level log tool is used for the confirmation of proper level detection.
When error occurred, display the error in log screen by input Log number. The log
screen is able to open during the analyzer operation
There are two kinds of Mode (Mode1, Mode2) for liquid level detection by log graph.
Mode Function
Detect the liquid level during going down to aspirate the sample or
Mode1
reagent.
Detect the liquid level during the probe is aspiration the sample or
Mode2
reagent.
Select a Log No. from ② [Search result] to display the corresponding ③ Level
Log screen.
①→
③
②
④→
Level Log screen
7-6
Service Manual Chapter 7
Error
The error information display contents are as follows. When an error occurs, the
corresponding part is displayed in red.
Down :Liquid level detection error during descent
Pull :Liquid level detection error during aspiration
Collision :Collision error
Settings
When the [Settings] button is selected, the Settings
screen will pop up.
You can select the file to view and display the Level
Log tool screen.
Settings screen
7-7
V1.7
←Mode1
Graph area
Vertical: Setting of vertical range. (Vertical axis direction) Min,Max
Horizontal: Setting of horizontal range. (Horizontal axis direction) Min,Max
You can enlarge the graph by dragging.
Mode1 Graph
←Detect (Red)
↑Log data line (Blue)
Probe height
7-8
Service Manual Chapter 7
(1) Vertical line shows [Data value of liquid level signal] and horizontal line shows
[Probe height].
Zero of horizontal line shows probe height before going down.
The bigger number shows lower position.
(2) Start line(Vertical green line)
Start line shows the effective height of liquid detection.
The liquid level detection performs right side from the start line.
(3) Data line(Blue)
Data line shows raw data of liquid level signal.
When the probe touches to liquid level, the signal data changes to bigger.
(4) Detect (Red)
When the Detect shows on the blue line means that the data is out of
sensitivity detection.
(5) Diff line(Green)
The Diff line is modified data of raw liquid level signal (Blue Data line).
This data is used for the judgement of liquid level.
(6) Threshold line(Red)
Threshold line shows that the setting sensitivity (down) of the liquid level
detection.
Judgement of the liquid level detection:
The liquid level detection is judged when the Diff line (Green) exceeded the
red threshold line Ndd times continuously.
Ndd value is delay (Down) plus 1.
Mode2→
Graph area
Vertical:Setting of vertical range. (Vertical axis direction) Min,Max
Horizontal:Setting of horizontal range. (Horizontal axis direction) Min,Max
7-9
V1.7
Detect (Red)
Aspiration volume
(1) The vertical axis shows the data value of liquid level signal, and the
horizontal axis shows aspiration volume.
Zero on the horizontal axis means before aspiration. The number
increases the value depending on the aspiration volume.
(2) Data line (Blue)
Data line shows raw data of liquid level signal.
When the probe left from liquid level, the data shows decrease value.
This raw data is used for the judgement in Mode2.
(3) Detect (Red)
When the Detect data shows on the blue line, the data exceeded
(below) the detection sensitivity.
(4) Threshold line(Red)
The threshold line shows detection level in Mode2(Mode2 Threshold).
When the Mode 1 detection, calculate by automatically decided value
and setting value (Sensitive [Pull]).
7-10
Service Manual Chapter 7
1) There are three kinds of liquid level detection during the probe going down and
find the liquid level in normal movement.
(1) When the sample, reagent 1 or reagent 2 keeps enough reagent remain.
The probe goes down by additional pulse after liquid level
Movement
detection, and stops.
Nde = Ndd + Nap
Detect number Nde Ndd is a value of Delay (down) plus 1.
Nap is a value of additional pulse.
(2) When the sample, reagent 1 or reagent 2 remain is nearly dead volume.
The probe stops at the bottom when reached the bottom
before down the additional pulse after liquid level
detection.
No error occurs. The probe down level changes to
Movement short after liquid level detection than normal
movement.
The reagent remain will show the status of “(3)
Sample, R1 or R2 are less than dead volume” in
next aspiration.
Ndd ≦ Nde < Ndd + Nap
Detect number Nde Ndd is a value of Delay value (down) plus 1.
Nap is a vale of additional pulse
(3) When the reagent remain of the sample, reagent 1 or reagent 2 is less than dead
volume.
The probe stops at the bottom by liquid level error when
Movement the probe goes down to the bottom before liquid level
detection.
Nde < Ndd
Detect number Nde
Ndd is a value of Delay value (down) plus 1.
7-11
V1.7
1) Failure status
A: The probe goes down to the bottom even the reagent remain keeps enough.
B: The probe stops before reaches the liquid level.
2) Cause
In case of A, the sensitivity is high. The B shows low sensitivity.
The probe is influenced by the environmental noise.
The analyzer failure (Loose connection of cable or connector).
7-12
Service Manual Chapter 7
The sensitivity (down) and delay (down) are able to set for each sample, R1 and R2
probes in Mode1.
When the liquid level sensor can’t detect the liquid level cause of the analyzer
installation condition, please review the sensitivity and delay.
The confirmation and modification are set in Sensor parameter screen-Level, Para
screen.
Please keep the default values except error correction.
←③
②↓
①→
⑤→
7-13
V1.7
3) Please review the sensitivity and delay values when the lurid level can’t detect
correctly.
Please refer to Chapter 7, 7.4.3 Review of liquid level detection for
sensitivity and delay.
7-14
Service Manual Chapter 7
If liquid level detection does not function normally (such as frequent occurrences of
errors) due to installation environment etc., review the liquid level detection sensitivity
value and Delay value and reset the value.
Review procedure in Level Log screen.
Please keep the default values except error correction.
←③
②
↓
①→
(4) Down the probe by manual operation. (Input Down **** , and click “Level”)
(5) Down the probe at the bottom without liquid level detection.
7-15
V1.7
7-16
Service Manual Chapter 7
<Sensitivity value>
Setting value Status
No liquid level detection cause of the green diff line is not exceed
30
the red line.
Detects the liquid level cause of the green diff line exceed the red
20
line (low sensitive).
Detects the liquid level cause of the green diff line is in start range
10
(sensitive than 20).
Stop at the upper level from the liquid level, cause of the green diff
3
line detects the liquid level by small wave.
<Sensitivity>
Setting
[Start(A) Status
range]
The liquid level is able to detect for less
reagent remain.
Low value Change to Fragile to the noise relatively.
setting high sensitive The probe fails liquid level detection before
reaching the liquid level (The probe stops at
the upper position from the liquid level).
Strengthen to the noise relatively.
High value Change to The probe fails liquid level detection when
setting low sensitive less reagent remain. (The probe goes down
to the bottom without liquid level detection).
<Delay>
Setting Status
Strengthen to the noise relatively.
High value is caused of abnormal movement. (Do
High value setting
not set above “33”)
The probe down to deeper position.
Fragile to the noise relatively.
Low value setting
The probe down to shallow level.
7-17
V1.7
7.4.3 Review of the Liquid level detection for sensitivity and delay
←③
②↓
①→
⑤→
⑥→
⑦→
7-18
Service Manual Chapter 7
Default user level 1: User name = “Service” ,Password= Blank (No setting)
The user level 1 operators is able to operate all the setting.
When the user name and password are modified, please input proper name
and password.
④ Sensor Parameter is shown.
⑤ Select [Level Para], and open “Sensor Parameter Level Para” screen.
2) Input the parameter value referring the Chapter 7, 7.4.2 Level log tool screen,
Mode 1 Sensitivity and delay setting.
7-19
Service Manual Chapter 8
Chapter 8
Clot detection log and parameter value
8-1
V1.7
8-2
Service Manual Chapter 8
When the clot error occurred, confirm the clot data as follows.
1) Click the error list Icon ① in menu screen. Error list screen is shown.
2) Confirm the ②Log number when error occurred.
8-3
V1.7
3) Select the Start button on the PC, select ClotLogViewer from the Device Name
folder, and open the Clot Log screen.
③↓
8-4
Service Manual Chapter 8
The Clot Log Viewer is a tool which used for the confirmation of details of clot detection
error or clot detection setting when the analyzer installation.
The Clot log is able to confirm the signal during the analyzer operation.
Three kinds of signal graphs (aspiration, dispensation and washing) are shown in Clot
Log screen. The aspiration [SP2 PULL] data is used for the confirmation.
The clot log signal of aspirating “SP2 PULL” is used for clot log confirmation.
No use the log signal of dispensation “SP2 PUSH” and washing “SP1 PUSH (WASH)”
for the confirmation.
Select a Log No. from ② [Search result] to display the corresponding ③ Clot Log
screen.
①→
② ③
8-5
V1.7
The detailed data of Log No. selected in ② [Seach result] will be displayed.
Status
In the following status, the background of the Status location will be displayed in
red.
However, if CLOT_Inc_Det displays yellow, it will be judged as an exclusion and
not an error. Even if Clot_DET displays red, it can be ignored.
[SP2 PULL]
CLOT_INC_DET: Clot detection exclusion judgment state
PG_ERR_DET: Gause pressure error detected state
CLOT_DET: Clot detected state
8-6
Service Manual Chapter 8
[SP1 PUSH]
PSNS_ERR_DET: Pressure sensor error detected state
PG_ERR_DET: Gause abnormal pressure detedted state
①→
② B ←SP2 PULL
A. Display of the pressure and move average values during the SP2 aspiration.
Pressure gauge AD:Automatic gage pressure control(AD value)
Pressure gauge DAC:Automatic gage pressure control(Control value)
Gain:Gain control value of the pressure sensor value 1.
B. Graph display of the pressure and move average values during the SP2
aspiration.
Pressure or move average
Pulse
8-7
V1.7
Pulse:Pulse value
LOG DATA:Pressure value
Move DATA:Move average value
8-8
Service Manual Chapter 8
*1-1,*1-2
The error occurs during the SP1 washing dispensation. The error during [SP2
PULL] aspiration is checked normally.
*1-1
The sampling stops automatically when the analyzer can’t continue the
measurement cause of the heavy clot. Please clean up the sample probe manually.
*1-2
The sensor failure is suspected. Please replace the sensor.
Exclusion judgement
When the IncDet turns to yellow in status, the error is excluded. Ignore the
error if the CLOT_DET turns to red.
8-9
V1.7
8-10
Service Manual Chapter 8
When the clot sensor error occurs frequently, please confirm the movement.
The clot sensor is checked by normal and abnormal standard sample.
1) All the test results of abnormal standard sample are attached the “c” flag.
2) All the test results of normal sample are not attached the “c” flag.
8.4.1 Sample
8.4.2 Preparation
8-11
V1.7
3)After measurement
Perform “Special wash” by alkaline detergent and “ISE wash”.
Note
Please keep the temperature of test samples from 20 to 30 degrees Celsius when
using the sample.
8-12
Service Manual Chapter 8
Review the parameter value if the clot sensor is not working properly.
Please change the default value referring of the test results.
<Parameter value setting procedure>
The parameter value is calculated by pressure data during sample aspiration.
Please refer to Chapter 8, 8.2.2 Clot Log screen and log data graph.
1) The reject range (Pulse) is not included the calculation (The value shows by dispensation
volume. Variable. Table 1)
2) Calculate the move average of the pressure. (Move average number of times select from 8,
16 and 32)
3) Calculate the maximum value, minimum value and range from the start to the latest
pulse. The pulse of maximum move average value needs to bigger than the minimum
pulse.
The pressure graph supposes to right downward slope. The graph of right upward
slope is acceptable.
4) Set the threshold for the range.(The values shows by dispensation volume. Variable.
Table 1)
The clot detection is judged when the range is over the threshold than the setting delay
times continuously.
The aspiration from the reaction cell (Dilution, HbA1c) is not used for pressure
calculation. (No clot in reaction cell)
8-13
V1.7
8-14
Service Manual Chapter 8
②
↓ ④
↓
③→
①→
8-15
V1.7
←③
②↓
①→
⑤→
⑥→
8-16
Service Manual Chapter 8
8-17
V1.7
←③
②↓
①→
⑤→
⑥→
⑦→
8-18
Service Manual Chapter 8
2) Input the parameter value which determined by Chapter 8, 8.5 Review of the clot
sensor parameter value.
TH(HbA1c)means the threshold of red blood cell sample.
3) Click “⑥ Save” button, and register the setting.
4) Click “⑦ Exit” button, and close the screen.
8-19
Service Manual Chapter 9
Chapter 9
Tools
9-1
V1.7
9-2
Service Manual Chapter 9
9-3
V1.7
[Doctor Hospital Setting]:Doctor and section name list creation which is used in order
screen.
③↓
①→
⑤ ⑥
⑤ The doctor name list in left side and section name list in right side are shown.
9-4
Service Manual Chapter 9
⑥↓ ⑩↓ ⑥↓ ⑩↓
⑧→ ←⑨
<Name registration>
⑥ Select [Add] button, and name column is shown.
⑦ Input name in name column.
⑧ Click [Save] and register the inputted name list.
⑨ Click [Close], and close the screen.
<Name deletion>
⑩ Select the deletion name.
⑪ Click [Delete], and the name will be deleted.
⑫ Click ⑧[Save], and register the deleted list.
⑬ Click ⑨[Close], and close the screen.
9-5
V1.7
③↓
①→
⑤→ ←⑥
⑦→ ←⑨
9-6
Service Manual Chapter 9
[User Manager]
:Set the operator level and password for operation level.
②
②
③
↓
①→
9-7
V1.7
⑥ For the user condition, add or change the user level, and set the password and
auto login.
After setting of auto login レ , the system will login automatically by setting
condition.
⑦ Click [Save] button, and register the setting.
⑧ Click [Close] button, close the user manger screen.
Authority contents
The authority contents are confirmed in "Authority Settings" screen.
Refer to Operator's Manual Chapter 4, 4.9.13 Authority Settings screen about
"Authority Settings" screen and the authority contents.
User can use the contents checked in check boxes as the Service, the Manager
or the User.
9-8
Service Manual Chapter 9
[Value Check]:The tool which is able to change the R1 reagent volume and minimum
reaction volume (up to 50uL).
Note;
The R1 reagent volume and minimum reaction volume are possible to set less
than 140uL for the trial test.
However, when analyzed with a reaction volume less than 140 L, mixing of
sample and reagent becomes not enough, cause of the unstable result. We can not
guarantee the results.
②
③↓
①→
⑥→ ←⑦
9-9
V1.7
③↓
①→
9-10
Service Manual Chapter 9
↓③
① ②
↑④ ↑⑤ ↑⑥ ↑⑦
Error Sounds Setting screen
9-11
V1.7
1) Filter
Select [Filter] button on Error Sounds Setting screen to open Filter screen.
You can filter the type of error messages to be displayed on the Error Sounds Setting
screen.
②→ ←③
Filter window
① Only the (selected) error Item message type is displayed in the error setting screen.
② OK Click to save the changes and close the window.
③ Cancel Cancel the changes and close the window.
2) Search
Select [Search] button on Error Sounds Setting screen to open search screen.
Displays the entered error code on the top line of the Error Sound Setting screen.
②→ ←③
Search window
9-12
Service Manual Chapter 9
↓②
↑③ ↑④ ↑⑤
Error sounds screen
9-13
V1.7
←①
② ③
④→ ←⑤
9-14
Service Manual Chapter 9
←①
②
③
④→ ←⑤
9-15
Service Manual Chapter 10
Chapter 10
Backup and restoration
10-1
V1.7
10-2
Service Manual Chapter 10
The tool is used for acquire and restore the backup data.
It used for database backup when damage the program.
10-3
V1.7
There are two back up tools for user and service screens.
Back up tool screen Location change for backup file
For user Unavailable
For service Available
②→
①→
10-4
Service Manual Chapter 10
(1) Backup
The database backup is possible.
The storage location is unable to change.
Location=C:¥Program Files¥BiOLiS30i¥Data
Or, the location where you changed the setting location using the
backup tool for service engineer.
(2) Restore
The database restoration is possible.
10-5
V1.7
↓②Right click
←③
①→
10-6
Service Manual Chapter 10
(2) Restore
Restore the database.
(3) Settings
Set when change the storage location of backup file. (The storage location is
different depending on the PC. Please select and set the storage location.)
10-7
V1.7
↓②Right click
←③
①→
④↓ ⑤↓
10-8
Service Manual Chapter 10
Success screen
File name
Backup
B30iDatabaseBackup acquired date.trn
(except patient info.)
Full Backup B30iDatabaseFullBackup acquired date.trn
If there are 7 or more backup files in the folder, it deletes the backup file with
the oldest date file.
The acquired database is able to store in USB if required.
Please refer to 10.4 Location change of storage file when you change the
storage file location.
10-9
V1.7
↓②Right click
←③
①→
④↓
[BackupRestorationTool]screen
10-10
Service Manual Chapter 10
⑤↓
⑥→
[BackupRestorationTool]screen
Success screen
10-11
V1.7
↓②Right click
←③
①→
⑤↓
④→
Settings screen
10-12
Service Manual Chapter 10
⑥→
10. Confirm that the selected folder is displayed in ⑦[Backup file save
destination:].
⑦→
Settings screen
10-13
V1.5
At the time of trouble solution etc., acquires log and restores it to grasp the situation.
Note If you want to save data using USB, use virus pre-clearing confirmation as
dedicated USB for saving.
10.5.1 Types of log that can be acquired and output location of log file
10-14
Service Manual Chapter11
Chapter 11
Various change, setting and confirmation
11-1
V1.7
11-2
Service Manual Chapter11
1) Turn OFF the main power supply, and disconnect the main power supply
cable and LAN cable.
2) Remove the left side panel, and ensure the CPSIF PCB and JIDPCB are
operable. Please refer to Chapter 1, 1.3 Panel composition.
CPSIF PCB
JID PCB
S5↓
S2
S3
S4
JID PCB
11-4
Service Manual Chapter11
11-5
V1.7
←①
② Select "Internet options" on the menu to open the Internet option screen.
←②
↑③
↑④
11-6
Service Manual Chapter11
⑥→
⑦→
⑥ Uncheck the "Use a proxy server for your LAN" on the Local Area Network
(LAN) Settings screen.
⑦ Click “OK” button, and close the “Local Area Network (LAN) Settings” screen.
↓⑧
⑨→
11-7
V1.7
①→
←①
②→
←①
②→
11-8
Service Manual Chapter11
① Input the IP address etc. of the CPSIF PCB and change the setting.
② Make note of changed contents.
The network address setting screen is possible to check unless exit the
browser.
③ Click “OK” button.
④ Input contents confirmation screen is shown.
⑤→
⑥→
Input contents confirmation screen
⑤ Check the contents.
⑥ Click “OK” button.
⑦ Start the writing to the flash memory.
⑧ “Writing end screen” is shown after complete the writing.
⑨ Click “Close” button, and close the “Writing end screen”.
⑨→
Writing end screen
←③
←④
←②
①→
Initialization screen
11-9
V1.7
11-10
Service Manual Chapter11
1) Turn OFF the main power supply and disconnect the main power supply cable
and LAN cable.
2) Remove the left side panel, and ensure the CPSIF PCB and JIDPCB are
operable. Please refer to Chapter 1, 1.3 Panel composition.
CPSIF PCB
JID PCB
11-11
V1.7
11-12
Service Manual Chapter11
←①
② Select "Internet options" on the menu to open the Internet option screen.
←②
↑③
↑④
11-13
V1.7
⑥→
⑦→
⑦→
⑥ Uncheck "Use a proxy server for your LAN" on the Local Area Network (LAN)
Settings screen.
⑦ Click “OK” button, and close the “Local Area Network (LAN) Settings” screen.
↓⑧
⑨→
Internet option screen
11-14
Service Manual Chapter11
①→
←①
②→
←①
②→
11-15
V1.7
① Input the IP address etc. of the JID PCB and change the setting.
② Make note of changed contents.
The network address setting screen is possible to check unless exit the
browser.
③ Click “OK” button.
④ Input content confirmation screen is shown.
⑤→
⑥→
←⑨
←③
←④
←②
①→
Initialization screen
11-16
Service Manual Chapter11
11-17
V1.7
←③
④
←⑤
←⑥
←⑧
②↓
⑦ ←⑨
①→
Initialization screen
11-18
Service Manual Chapter11
③↓
←④
②↓
⑤↓ ⑥↓
①→
③′↑ ←④′
②↓
⑤↓ ⑥↓
①→
11-19
V1.7
Adjust the barcode reading at the optimum position in the barcode reader
adjust screen.
1) Open the top cover.
2) Remove the top panels (Front & rear).
The top panels are fixed by five front screws and back seven screws.
Refer to Chapter 1, 1.3 Panel composition.
Front panel
① Remove the front panel.
(1) Loosen the front screw on the top panel by using plus driver.
(2) Hold both sides of the front panel by hands and pull in front.
Note; Power supply LED wiring is connected to the front panel.
Please be careful not to pull too much
(3) Disconnect the LED connector of the power supply (J7030).
(4) Remove the front panel.
② Remove the upper fixing screws (one each) on the left and right side
panel.
③ Next, tilt the upper chassis to the rear, and remove the left and right
fixing screws on the rear side of the top panel.
④ Remove the fixing screw on the top panel.
Rear panel
Remove the 7 fixing screws on the top panel.
11-20
Service Manual Chapter11
Adjust the barcode reading is at the optimal position in “Barcode reader adjust
screen”.
Front panel
① Remove the front panel.
(1) Loosen the front screw on the top panel by using plus driver.
(2) Hold both sides of the front panel by hands and pull in front.
Note; Power supply LED wiring is connected to the front panel.
Please be careful not to pull too much
(3) Disconnect the LED connector of the power supply (J7030).
(4) Remove the front panel.
② Remove the upper fixing screws (one each) on the left and right side panel.
③ Next, tilt the upper chassis to the rear, and remove the left and right
fixing screws on the rear side of the top panel.
④ Remove the fixing screw on the top panel.
Rear panel
Remove the 7 fixing screws on the top panel.
11-21
V1.7
←⑦
←④
③↑
②↓
⑤↓ ⑥↓
①→
11-22
Service Manual Chapter11
Inner sensor
LED(Green and orange)
11-23
V1.7
1) Loosen the two fixing screws of the sample tray rotating disk.
Note; Keep a good point just enough for the rotating disk to rotate.
If you loosen the fixing screw too much, the shaft inside the center
may drop down.
2) Adjust the position by rotate the rotating disk.
Adjust the liner position between the barcode reading frame and the
sample tray notch.
Please refer to Chapter 11, 11.3.2 Confirmation of the outer cup sensor
position.
3) Fix the fixing screws after the position is aligned.
After fixing, move the rotating disk up and down to confirm the no
movement of rotating disk.
2 Fixing screws
11-24
Service Manual Chapter11
Inner sensor
Fixing plate screws
3) Confirm the reading of inner cup of position 31 inside on the sample tray is
possible.
Please refer to Chapter 11, 11.3.1 Confirmation of the cup sensor reading.
4) Fix the fixing screws after the position is aligned.
Check the inner cup sensor reading for the Cup (In) does not turn OFF
by moving the sample tray clockwise and counterclockwise.
5) Confirm the light of the LED (red) is at the center of the sample cup bottom
of position 31 inside on the sample tray.
11-25
V1.7
⑦→
④→
⑤↓
③→
⑨↓ ⑥↓ ①→
②→ ⑧↓ ⑧’↓
1 Place an empty sample cup on the primary tube to be used and place it in Pos.1 of the
sample tray.
2 ① Ready Click “Ready” button.
3 ② System Click “System” button.
4 ③ Manual Operation Click “Manual Operation” button.
5 ④ STM Click “STM” button.
6 ⑤ ROTATE SAMPLE(OUT) Click “ROTATE SAMPLE (OUT)” button.
7 ⑥ RUN Click “RUN” button.
8 ⑦ UP/DOWN ADJUST Click “UP/DOWN ADJUST” button.
Enter an arbitrary number of pulse in □.
9 ⑧ 0 ×0.02625mm The sample probe moves the distance (mm)
displayed in ⑧’.
10 ⑨ UP ⇔ Down Select "UP" button to switch to "DOWN".
11 RUN Select "Run" button to lower the sample probe.
12 ⑨ Down ⇔ UP Select "DOWN" button to switch to "UP".
13 RUN Select "RUN" button to lift up the sample probe.
Repeat Step 9 to 13 to determine the number of pulses at the lowest point of the
14 sample probe so that the sample probe tip is about 2 mm from the bottom of the
sample cup.
15 ① Ready Click “Ready” button.
11-26
Service Manual Chapter11
Set the maximum descent position of the sample probe when cup on tube.
Select and set the number of pulses determined in Chapter 11.4.1 in the parameter
field of Initialization screen.
②↓
①→
←③
④↓
Initialization screen
11-27
V1.7
⑦→
④→
⑤↓
③→
⑥↓ ①→
②→
11-28
Service Manual Chapter11
④↓
②→ ⑤↓
③↓
①→
11-29
BIOLIS 30i Periodic Check List
Service Manual
Customer Name Model name: Check by: Signature
Serial No.: Dispenser:
Unit Contents 6 months 12 months Spot Unit Contents 6 months 12 months Spot
Cleaning of Reactions tray Cleaning of nozzle. Cleaning and exchange of packing
Reaction Tray Mixing unit
Checking and exchange of cuvettes.(consumable) Up & down movement check
(RCT) (MU)
Movement check Movement check of mixing pump.
Cleaning inside of pumps Sampler Cleaning of sensor and barcode reader
Applying of silicon oil to plungers (STF) Movement check
Sampling Pump
Exchange of U-packing Water supply tube B (WSH→CWP manifold, WSH→EV6 NC)
(SP)
Stepping motor shaft cleaning and grease application Water supply tube C (WSH→SP EV1NO, WSH→RP EV2 ON)
Movement check Water supply tube D (WSH→PWP IN, PWP OUT→EV4 COM)
Cleaning inside of pumps Water supply tube E (CWP manifold→CWP 1,4,5,6,7 IN etc)
Applying of silicon oil to plungers Exchange of Piping Water supply tube F (CWP→CWS water supply probe)
Reagent Pump Tubes
Exchange of U-packing (Tube set) Drainage tube C (Trough A)
(RP)
Stepping motor shaft cleaning and grease application Drainage tube D (Trough B)
Movement check Drainage tube E (CWS)
Cleaning inside of pump Mixing A(MP-1)
Applying of silicon oil to plunger Mixing B(MP-2)
Probe Washing Exchange of U-packing Electromagnetic valve Movement check(clogging etc)
Pump
(PWP) Checking on check valve function Washing Solution Movement check (Leakage etc)
Stepping motor shaft cleaning and grease application Pre-heater (WSH) Checking in temperature control
Movement check Exchange of pure water filter (consumable)
Water supply and
Cleaning inside of pump Check of degasser
drainage
Cuvette Washing Exchange of U-packing Drainage pump movement check
Pump(CWP) Checking on function for check valve Checking on leakage
Body
Movement check Cleaning
Cleaning of sampling probe Special wash
Sampling Probe
Checking on probe washing water Total inspection Cell blank test
(STM)
Movement check Checking of Control data
Cleaning of reagent probe Optional Unit Check
Reagent Probe
(RTM) Checking of probe washing water Cleaning of sample pot etc
Movement check Exchange of pump tubes
Spectrophotometer Checking and Exchange of light source lamp (consumable) Exchange of Pinch valve tube
(SPM) Function check ISE Unit Checking and exchange of piping tube
Cleaning and exchange of drying tip Checking and exchange of flow sensor.
Cuvette Washing
Station(CWS) Cleaning of aspirate probe Movement check (Probe down position)
Movement check Checking of calibration data
Appendix-1
V1.7
(RGT) Checking on cooling function
Cleaning of sensor and barcode reader
Movement check
Normal: Measurement: M Repair: △ Tightening: T Apply lubricant: L Not applicable: − Exchange:× Adjustment: A Cleaning: C Decomposition: ○
※ ISE piping diagram : Please refer to Chapter 3, 3.9.1 ISE unit tubing. V1.7
Appendix-2
V1.7
Fuse・Power supply
Appendix-3
Appendix