OPERATOR’S MANUAL 81883X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 9-21-99

REVISED: 2-6-04
(REV. M)
1/2” DIAPHRAGM PUMP
1:1 RATIO
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS
Refer to Model Description Chart" to match the pump material options.
862004 for Air Section repair (see page 8).
862040 for replacement of diaphragms (see pages 4 and 6).
862041 for replacement of diaphragms (see page 6).
862042 for replacement of diaphragms (see page 6).
862045 for replacement of balls and seats (see pages 4 and 6).
862046 (optional) for replacement of balls and seats (see pages 4 and 6).
862047 for replacement of balls and seats (see pages 4 and 6).
818830, 818834 818831, 818832,
818833, 818835,
PUMP DATA 818836

Models . . . . . . . . . . . . . . . . . see Model Description Chart".

Pump Type . . . . . . . . . . . . . . Air Operated Double Diaphragm. 818837, 818838
Material . . . . . . . . . . . . . . . . . see Model Description Chart". Figure 1
Weight . models 818830, 818834 . . . . . . . 14.6 lbs (6.6 kgs)
models 818831, 818836 . . . . . . . 8.8 lbs (4.0 kgs)
models 818832, 818833, 818835 . 7.2 lbs (3.3 kgs) MODEL DESCRIPTION CHART
models 818837, 818838 . . . . . . . 8.36 lbs (3.8 kgs)
Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i. (6.9 bar)
Maximum Material Inlet Pressure . . . . . . . 10 p.s.i. (0.69 bar) 81883 X
Maximum Outlet Pressure . . . . . . . . . . . . 100 p.s.i. (6.9 bar) FLUID CAP / MANIFOLD MATERIAL, BALL MATERIAL
Air Consumption . . . . . . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.) 0 - Stainless Steel, Stainless Steel (Standard Stroke)
1 - Groundable Acetal, Stainless Steel (Short Stroke)
Maximum Flow Rate (flooded inlet) 2 - Polypropylene, Santoprene (Standard Stroke)
818830, 818832, 818833, 818836, 818837 13 g.p.m. (49.2 l.p.m.) 3 - Polypropylene, Stainless Steel (Standard Stroke)
818831, 818834, 818835, 818838 . . . . . . 7 g.p.m. (26.5 l.p.m.) 4 - Stainless Steel, Stainless Steel (Short Stroke)
Displacement / Cycle @ 100 p.s.i.g. 5 - Polypropylene, Santoprene (Short Stroke)
818830, 818832, 818833, 818836, 818837 0.040 gal. (0.15 lit.) 6 - Groundable Acetal, Stainless Steel (Standard Stroke)
7 - Aluminum, Stainless Steel (Standard Stroke)
818831, 818834, 818835, 818838 . . . . . . 0.022 gal. (0.08 lit.) 8 - Aluminum, Stainless Steel (Short Stroke)
Maximum Particle Size . . . . . . . . . . . . . . 3/32" dia. (2.4 mm)
THREADS - 1/2 Ć 14 N.P.T.F. Ć 1
Maximum Temperature Limits (based on the materials of the following INLET & OUTLET MANIFOLD - Single piece
items: Fluid Caps / Manifolds, Seats, Diaphragms, Seals, Balls)
E.P.R. . . . . . . . . . . . . . . . . . . . Ć60_ to 280_ F (Ć51_ to 138_ C) CENTER BODY MATERIAL - Polypropylene
Groundable Acetal . . . . . . . . . . 10_ to 180_ F (Ć12_ to 82_ C) SEAT MATERIAL - 316 Stainless Steel
Polypropylene . . . . . . . . . . . . . 35_ to 150_ F (2_ to 66_ C)
BALL MATERIAL - Stainless Steel
Polyurethane . . . . . . . . . . . . . . 10_ to 150_ F (Ć12_ to 66_ C) - T.F.E. (Teflon) (optional kit)
SantopreneR . . . . . . . . . . . . . Ć40_ to 225_ F (Ć40_ to 107_ C) - Santoprene
T.F.E. (TeflonR) . . . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)
Dimensional Data . . . . . . . . . . . . . . . . . . see pages 10 and 11. DIAPHRAGM MATERIAL - T.F.E. (Teflon)
- Santoprene
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . . 71.1 db(A)*
* The pump sound pressure levels published here have been updated to an Equivalent Continuous
Sound Level (LAeq) to meet the intent of ANSI S1.13Ć1971, CAGIĆPNEUROP S5.1 using four microĆ
phone locations.

North American Office International Office

R ITW Industrial Finishing ITW Industrial Finishing
195 Internationale Blvd Ringwood Road, Bournemouth
Glendale Heights, IL 60139 Dorset, BH11 9LH, England
CCN 99866733 Tel. 630-237-5000 Fax 630-237-5011 Tel. 0 1202 571111 Fax 0 1202 593883
 OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
WARNING HAZARDOUS MATERIALS. Can cause serious inĆ
EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS
STATIC SPARK HAZARDOUS PRESSURE jury or property damage. Do not attempt to return a pump to the
factory or service center that contains hazardous material.
Safe handling practices must comply with local and national
WARNING EXCESSIVE AIR PRESSURE. Can cause personĆ laws and safety code requirements.
al injury, pump damage or property damage. S Obtain Material Safety Data Sheets on all materials from the
S Do not exceed the maximum inlet air pressure as stated on the supplier for proper handling instructions.
pump model plate. CAUTION Verify the chemical compatibility of the pump
S Be sure material hoses and other components are able to withĆ wetted parts and the substance being pumped, flushed or reĆ
stand fluid pressures developed by this pump. Check all hoses circulated. Chemical compatibility may change with temperaĆ
for damage or wear. Be certain dispensing device is clean and ture and concentration of the chemical(s) within the
in proper working condition. substances being pumped, flushed or circulated. Consult
WARNING STATIC SPARK. Can cause explosion resulting in Bink's representative for information on chemical compatibiliĆ
severe injury or death. Ground pump and pumping system. ty.
S Sparks can ignite flammable material and vapors. CAUTION Maximum temperatures are based on mechaniĆ
S The pumping system and object being sprayed must be cal stress only. Certain chemicals will significantly reduce
grounded when it is pumping, flushing, recirculating or sprayĆ maximum safe operating temperature. Consult Bink's repreĆ
ing flammable materials such as paints, solvents, lacquers, sentative for information on chemical compatibility. Refer to
etc. or used in a location where surrounding atmosphere is PUMP DATA on page 1 of this manual.
conducive to spontaneous combustion. Ground the dispensĆ CAUTION Be certain all operators of this equipment have
ing valve or device, containers, hoses and any object to which been trained for safe working practices, understand it's limitaĆ
material is being pumped. tions, and wear safety goggles / equipment when required.
S 818831 Groundable Acetal pumps: Use the pump grounding CAUTION Do not use the pump for the structural support of
screw provided. Connect a 12 ga. (min.) wire (kit is included) to
the piping system. Be certain the system components are
a good earth ground source.
properly supported to prevent stress on the pump parts.
S Secure pump, connections and all contact points to avoid
S Suction and discharge connections should be flexible connecĆ
vibration and generation of contact or static spark.
tions (such as hose), not rigid piped, and should be compatible
S Consult local building codes and electrical codes for specific
with the substance being pumped.
grounding requirements.
S After grounding, periodically verify continuity of electrical path CAUTION Prevent unnecessary damage to the pump. Do
to ground. Test with an ohmmeter from each component (e.g., not allow pump to operate when out of material for long periods
hoses, pump, clamps, container, spray gun, etc.) to ground to of time.
insure continuity. Ohmmeter should show 0.1 ohms or less. S Disconnect air line from pump when system sits idle for long
S Submerse the outlet hose end, dispensing valve or device in periods of time.
the material being dispensed if possible. (Avoid free streaming CAUTION Use only genuine Bink's replacement parts to asĆ
of material being dispensed.) sure compatible pressure rating and longest service life.
S Use hoses incorporating a static wire. NOTICE Install the pump in the vertical position. The
S Use proper ventilation. pump may not prime properly if the balls do not check by gravĆ
S Keep inflammables away from heat, open flames and sparks. ity upon startĆup.
S Keep containers closed when not in use.
NOTICE ReĆtorque all fasteners before operation. Creep
WARNING Pump exhaust may contain contaminants. Can of housing and gasket materials may cause fasteners to loosĆ
cause severe injury. Pipe exhaust away from work area and perĆ en. ReĆtorque all fasteners to insure against fluid or air leakage.
sonnel.
S In the event of a diaphragm rupture, material can be forced out
of the air exhaust muffler. WARNING = Hazards or unsafe practices which could
S Pipe the exhaust to a safe remote location when pumping hazĆ result in severe personal injury, death or
ardous or inflammable materials. substantial property damage.
S Use a grounded 3/8" minimum i.d. hose between the pump and CAUTION = Hazards or unsafe practices which could
the muffler. result in minor personal injury, product
WARNING HAZARDOUS PRESSURE. Can result in serious or property damage.
injury or property damage. Do not service or clean pump, NOTICE = Important installation, operation or
hoses or dispensing valve while the system is pressurized. maintenance information.
S Disconnect air supply line and relieve pressure from the sysĆ
tem by opening dispensing valve or device and / or carefully
and slowly loosening and removing outlet hose or piping from
pump.

Page 2 of 12 81883X
 GENERAL DESCRIPTION OPERATING INSTRUCTIONS
The Bink's Diaphragm Pump offers high volume delivery even at low air S Always flush the pump with a solvent compatible with the material
pressure. Bink's pumps feature stall resistant design, modular air motor / being pumped if the material being pumped is subject to setting up"
fluid sections. when not in use for a period of time.
Air operated double diaphragm pumps utilize a pressure differential in S Disconnect the air supply from the pump if it is to be inactive for a few
the air chambers to alternately create suction and positive fluid pressure in hours.
the fluid chambers, ball checks insure a positive flow of fluid. S The outlet material volume is governed not only by the air supply but
Pump cycling will begin as air pressure is applied and it will continue to also by the material supply available at the inlet. The material supply
pump and keep up with the demand. It will build and maintain line presĆ tubing should not be too small or restrictive. Be sure not to use hose
sure and will stop cycling once maximum line pressure is reached (disĆ which might collapse.
pensing device closed) and will resume pumping as needed. S When the diaphragm pump is used in a forcedĆfeed (flooded inlet)
Models 818831 and 818836: The Acetal material used in these pumps situation, it is recommended that a Check Valve" be installed at the
contains Stainless Steel fibers. It's conductivity allows it to be connected air inlet.
to a suitable ground. A ground screw and ground wire kit is provided for S Secure the diaphragm pump legs to a suitable surface to insure
this. against damage by vibration.

AIR AND LUBE REQUIREMENTS MAINTENANCE

S Use a filter capable of filtering out particles larger than 50 microns on S Provide a clean work surface to protect sensitive internal moving
the air supply. There is no lubrication required other than the O" ring parts from contamination from dirt and foreign matter during service
lubricant which is applied during assembly or repair. disassembly and reassembly.
S If lubricated air is present, make sure that it is compatible with the S Keep good records of service activity and include pump in prevenĆ
Nitrile O" rings in the air motor section of the pump. tive maintenance program.
S Service Kits are available to service three separate Diaphragm
Pump functions: 1. AIR SECTION, 2. DIAPHRAGM SECTION, 3.
BALL and SEAT SECTION.

STeflonR is a registered trademark of the DuPont Company S Santoprene R is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. S KeyĆLubeR is a registered trademark of Key Industries

81883X Page 3 of 12
 PARTS LIST / 81883X FLUID SECTION
L 862040 Diaphragm Repair Kits include: Item # 2 7 8 19 20 33 Grease Packet Operator's Manual
(standard for models 818830, 818837) Qty 1 2 2 4 2 4 1 1

~ 862041 Diaphragm Repair Kits include: Item # 2 3 7 19 20 33 64 Grease Packet Operator's Manual
(standard for models 818834, 818838) Qty 1 2 2 4 2 4 2 1 1

V 862045 Ball and Seat Repair Kits include: Item # 19 20 21 22 Grease Packet Operator's Manual
(stainless steel ball and seat) Qty 4 2 4 4 1 1

z 862046 Ball and Seat Repair Kits include: Item # 19 20 21 22 Grease Packet Operator's Manual
(optional Teflon ball & stainless steel seat) Qty 4 2 4 4 1 1

Y 862047 Ball and Seat Repair Kits include: Item # 19 20 21 22 Grease Packet Operator's Manual
(optional Santoprene ball & stainless steel seat) Qty 4 2 4 4 1 1

WETTED COMMON PARTS

MATERIAL CODE
818830, 818834, 818837, 818838 [A] = Aluminum
Item Description (size in inches) Qty Part No. [Mtl] [B] = Nitrile
[C] = Carbon Steel
1 Connecting Rod (1) 873035 [SS] [GFN] = Glass Filled Nylon
~L 2 O" Ring (3/32" x 5/8" o.d.) (1) [B] [SP] = Santoprene
[SS] = Stainless Steel
~3 O" Ring (1/16" x 9/16" o.d.) (2) [T] [T] = Teflon
(models 818834, 818838) [U] = Polyurethane

5 Diaphragm Washer (2" o.d.) (2) 873403 [GFN]

6 Diaphragm Washer (2" o.d.) (2) 873287 [SS] CROSS SECTION / 818830, 818834
~L 7 Diaphragm (2) [T]
L 8 Diaphragm (models 818830, 818837) (2) [SP]
12 Washer (models 818837, 818838) (4) [A]
14 Flange Screw (5/16" Ć 18 x 3/4") (2) [SS]
15 Fluid Cap (models 818830, 818834) (2) 873288 [SS]
Fluid Cap (models 818837, 818838) (2) 873427 [A]
YzV~L 19 O" Ring (3/32" x 1Ć5/16" o.d.) (4) [T]
YzV 21 Seat (4) [SS]
V 22 Ball (3/4" diameter) (4) [SS]
z Ball (3/4" diameter) (4) [T]
Y Ball (3/4" diameter) (4) [SP]
26 Flange Screw (5/16" Ć 18) (8) [SS]
43 Ground Strap (1) [SS]
57 Ground Kit Ass'y (not shown) (1) 873067
60 Manifold, Inlet (818830, 818834) (1) 873037 [SS]
Manifold, Inlet (818837, 818838) (1) 873425 [A]
61 Manifold, Outlet (818830, 818834) (1) 873036 [SS]
Manifold, Outlet (818837, 818838) (1) 873426 [A]
62 Flange Nut (5/16" Ć 18) (16) [SS]
63 Pipe Plug (1/2 Ć 14 N.P.T.)
(models 818830, 818834) (1) 873430 [SS]
(models 818837, 818838) (1) 873431 [C]
~ 64 O" Ring (.210" x 4.576" o.d.) (2) [U]
(models 818834, 818838)

Figure 2

Page 4 of 12 81883X
 PARTS LIST / 81883X FLUID SECTION

COLOR CODE
DIAPHRAGM BALL
MATERIAL COLOR COLOR
SANTOPRENE Tan Tan
TFE (Teflon) White White
(818837, 818838) 61

FOR THE
AIR MOTOR SECTION
SEE PAGES 6 & 7
(818830, 818834) 61 26 ,

2 1 5
61
3
64 7 6 14 , 22
12
21

19

62

60 (818830, 818834)

63 ` 15
43
22
12

21
60 (818837, 818838)
19

AIR SIDE FLUID SIDE

SANTOPRENE 8 7 TEFLON
(TAN) (WHITE)

. TORQUE REQUIREMENTS ,
NOTE: DO NOT OVERTIGHTEN FASTENERS
(14) Bolt 95 Ć 105 in. lbs (10.7 Ć 11.9 Nm).
(26) Bolts 50 Ć 60 in. lbs (5.6 Ć 6.8 Nm).
(62) Fluid cap nuts 50 Ć 60 in. lbs (5.6 Ć 6.8 Nm), / alternately and
evenly, then reĆtorque after initial runĆin.

LUBRICATION / SEALANTS
` Apply pipe sealant to threads.
Apply KeyĆLube to all O" rings, U" cups and mating parts. View of model 818830 and 818837 diaphragm configuration.

Figure 3
81883X Page 5 of 12
 PARTS LIST / 81883X FLUID SECTION
L 862040 Diaphragm Repair Kits include: Item # 2 7 8 19 20 33 Grease Packet Operator's Manual
(standard for models 818833, 818836) Qty 1 2 2 4 2 4 1 1

~ 862041 Diaphragm Repair Kits include: Item # 2 3 7 19 20 33 64 Grease Packet Operator's Manual
(standard for models 818831) Qty 1 2 2 4 2 4 2 1 1

s 862042 Diaphragm Repair Kits include: Item # 2 7 19 20 33 Grease Packet Operator's Manual
(standard for models 818832, 818835) Qty 1 2 4 2 4 1 1

V 862045 Ball and Seat Repair Kits include: Item # 19 20 21 22 Grease Packet Operator's Manual
(stainless steel ball and seat) Qty 4 2 4 4 1 1
(standard for models 818831, 818833 and 818836, optional for all others)

z 862046 Ball and Seat Repair Kits include: Item # 19 20 21 22 Grease Packet Operator's Manual
(Teflon ball & stainless steel seat) Qty 4 2 4 4 1 1
(optional for all models)

Y 862047 Ball and Seat Repair Kits include: Item # 19 20 21 22 Grease Packet Operator's Manual
(optional Santoprene ball & stainless steel seat) Qty 4 2 4 4 1 1
(standard for models 818832 and 818835, optional for all others)

WETTED COMMON PARTS / 818831, 818832, 818833, 818835, 818836

818831 818832 818833 818835 818836
Item Description (size in inches) Qty Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl] Part No. [Mtl]
1 Connecting Rod (1) 873035 [SS] 873035 [SS] 873035 [SS] 873035 [SS] 873035 [SS]
s L ~ 2 O" Ring (3/32" x 5/8" o.d.) (1) [B] [B] [B] [B] [B]
~ 3 O" Ring (1/16" x 9/16" o.d.) (2) [T] ----- --- ----- --- ----- --- ----- ---
5 Diaphragm Washer (2) 873403 [GFN] 873403 [GFN] 873403 [GFN] 873403 [GFN] 873403 [GFN]
6 Diaphragm Nut (5/16" Ć 18) (2) 873289 [D] 873290 [P] 873290 [P] 873290 [P] 873289 [D]
s L ~ 7 Diaphragm (2) [T] [SP] [T] [SP] [T]
L 8 Diaphragm (models 818833, 818836) (2) ---- --- ----- --- [SP] ----- --- [SP]
15 Fluid Cap (Includes items 26 & 124) (2) 873291 [GA] 873292 [P] 873292 [P] 873292 [P] 873291 [GA]
YszVL~ 19 O" Ring (3/32" x 1Ć5/16" o.d.) (4) [T] [E] [T] [E] [T]
YszVL~ 20 O" Ring (3/32" x 1Ć1/8" o.d.) (2) [T] [E] [T] [E] [T]
Y z V 21 Seat (4) [SS] [SS] [SS] [SS] [SS]
V 22 Ball (3/4" diameter) (4) [SS] [SS] [SS] [SS] [SS]
z Ball (3/4" diameter) (4) [T] [T] [T] [T] [T]
Y Ball (3/4" diameter) (4) [SP] [SP] [SP] [SP] [SP]
26 Bolt (5/16" Ć 18 x 1Ć1/2") (8) [SS] [SS] [SS] [SS] [SS]
29 Nut (5/16" Ć 18) (2) [SS] ----- --- ----- --- ----- --- [SS]
41 Ball Cage (4) 873295 [D] 873296 [P] 873296 [P] 873296 [P] 873295 [D]
43 Ground Strap (1) [SS] ----- --- ----- --- ----- --- [SS]
57 Ground Kit Assembly (not shown) (1) 873067 ----- --- ----- --- ----- --- 873067
60 Manifold, Inlet (Bottom) (1) 873412 [GA] 873234 [P] 873234 [P] 873234 [P] 873412 [GA]
61 Manifold, Outlet (Top) (1) 873138 [GA] 873235 [P] 873235 [P] 873235 [P] 873138 [GA]
62 Flange Nut (5/16" Ć 18) (24) ----- --- [SS] [SS] [SS] ----- ---
Flange Nut (5/16" Ć 18) (22) [SS] ----- --- ----- --- ----- --- [SS]
63 Pipe Plug (1/2 Ć 14 N.P.T. x 9/16") (6) 873429 [D] 873428 [P] 873428 [P] 873428 [P] 873429 [D]
~ 64 O" Ring (.210" x 4.576" o.d.) (2) [U] ----- --- ----- --- ----- --- ----- ---

MATERIAL CODE
[B] = Nitrile [P] = Polypropylene
[D] = Acetal [SP] = Santoprene
[E] = E.P.R. [SS] = Stainless Steel
[GA] = Groundable Acetal [T] = Teflon
[GFN] = Glass Filled Nylon [U] = Polyurethane

Page 6 of 12 81883X
 PARTS LIST / 81883X FLUID SECTION

COLOR CODE
DIAPHRAGM BALL
MATERIAL COLOR COLOR
SANTOPRENE Tan Tan
TFE (Teflon) White White

62 , 19

63 , 41

61 22

2 1 5 3 64 7 6, 124 (Pg. 8)
20

21

26

15

FOR THE
AIR MOTOR SECTION
SEE PAGES 8 & 9

29 , 62 ,

43

AIR SIDE FLUID SIDE

SANTOPRENE 8 7 TEFLON
(TAN) (WHITE) 41

22

21

19

63 ,

60
View of model 818833 and 818836 diaphragm configuration.

. TORQUE REQUIREMENTS ,
NOTE: DO NOT OVERTIGHTEN FASTENERS
(6) Diaphragm nut 95 Ć 105 in. lbs (10.7 Ć 11.9 Nm).
(29, 62) Fluid caps / Manifold nuts 50 Ć 60 in. lbs (5.6 Ć 6.8 Nm), /
alternately and evenly, then reĆtorque after initial runĆin.
(63) Plugs 25 in. lbs (2.8 Nm) maximum.

LUBRICATION / SEALANTS
Apply Keylube to all O" rings, U" cups and mating parts.
Figure 4
81883X Page 7 of 12
 PARTS LIST / 81883X AIR MOTOR SECTION
(n) Indicates parts included in 862004 Air Section Repair Kit.

Item Description (size in inches) Qty Part No. [Mtl] Item Description (size in inches) Qty Part No. [Mtl]
101 Motor Body (1) 873297 [P] 131 Bolt (5/16" Ć 18 x 1Ć1/4")
n102 O" Ring (3/32" x 1" o.d.) (2) [B] (models 818830, 818834, 818837, 818838) (16) [SS]
103 Sleeve (1) 873023 [Bz] (818831, 818832, 818833, 818835, 818836) (8) [SS]
104 Snap Ring (13/16") (2) [C] n132 Gasket (1) [B]
111 Spool (1) 873298 [D] 133 Washer (9/32" i.d.) (4) [SS]
118 Pilot Rod (818831, 818834, 818835, 818838) (1) 873011 [C] 134 Cap Screw (1/4" Ć 20 x 5") (4) [SS]
(818830, 818832, 818833, 818836, 818837) (1) 873000 [C] 135 Valve Block (1) 873300 [P]
n119 O" Ring (1/8" x 3/4" o.d.) (4) [B] 136 Plug (1) 873301 [D]
120 Spacer (3) 873280 [Z] n137 O" Ring (3/32" x 1Ć1/2" o.d.) (1) [B]
n122 Snap Ring (1/2") (2) [C] n138 U" Cup Packing (1/8" x 1" o.d.) (1) [U]
124 Stud (5/16" Ć 18 x 1Ć1/2") (8) [SS] n139 U" Cup Packing (1/8" x 1Ć7/16" o.d.) (1) [B]
(818831, 818832, 818833, 818835, 818836)
n140 Valve Insert (1) 873038 [CK]
129 Muffler (1) 873299 [P] n141 Valve Plate (1) 873039 [CK]
n130 Gasket (1) [SY] 142 Washer (2) 873302 [Z]
143 Plate (2) 873303 [SS]
n Keylube, O" Ring Lubricant (1)

MATERIAL CODE 6. Remove (14) bolt, (6) diaphragm washer, (7 / 8) diaphragms and (5)
[B] = Nitrile [D] = Acetal [U] = Polyurethane
washer.
[Bz] = Bronze [P] = Polypropylene [Z] = Zinc 7. Remove (1) connecting rod from air motor.
[C] = Carbon Steel [SS] = Stainless Steel 8. Carefully remove remaining (14) bolt, (6) diaphragm washer, or (7 /
[CK] = Ceramic [SY] = SynĆSeal
8) diaphragms and (5) washer from (1) connecting rod. Do not mar
surface of connecting rod.
DIAPHRAGM PUMP SERVICE 9. Remove (2) O" ring from connecting rod.

GENERAL SERVICE NOTES:

S Inspect and replace old parts with new parts as necessary. Look for FLUID SECTION REASSEMBLY
deep scratches on metallic surfaces, and nicks or cuts in O" rings. S Reassemble in reverse order.
S 7/16" wrench, 1/2" wrench, 7/16" socket, 1/2" socket, torque S Lubricate (1) connecting rod and (2) O" ring with KeyĆLube or equivĆ
wrench (measuring inch pounds), O" ring pick. alent O" ring lubricant.
S Install (5) washers with i.d. chamfer toward diaphragm.
FLUID SECTION DISASSEMBLY S When replacing Teflon diaphragms, install the (8) Santoprene diaĆ
phragm behind the Teflon diaphragm.
1. Remove (61) top manifold. S Before tightening (39) nut on (38) carriage bolts on (36) swivels, atĆ
2. Remove (19) O" rings, (21) seats and (22) balls. tach the manifold / swivel assembly to the (15) fluid caps. Rotate the
3. Remove (60 or 35) bottom manifold. (36) swivel to the desired position and tighten each of the (39) nuts
4. Remove (19) O" rings, (21) seats and (22) balls. approximately 8 Ć 9 turns, then finish tightening the (39) nuts.
5. Remove (15) fluid caps.

Page 8 of 12 81883X
 PARTS LIST / 81883X AIR MOTOR SECTION

. TORQUE REQUIREMENTS ,
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(134) Torque to 15 Ć 20 in. lbs (1.7 Ć 2.3 Nm), wait 10 minutes, then
reĆtorque to 15 Ć 20 in. lbs (1.7 Ć 2.3 Nm).

131 101 103 102

133 140 141 132

MAJOR VALVE

130 129

135

143 104
138
PILOT VALVE
. 134

118
139 142
111 119
120
119
137 120 119
120
136 119
Figure 5 142 122

AIR MOTOR SECTION SERVICE MAJOR VALVE DISASSEMBLY

Service is divided into two parts Ć 1. Pilot Valve, 2. Major Valve. 1. Remove (129) muffler and (130) gasket.
S Air Motor Section Service is continued from Fluid Section repair. 2. Pull (135) valve block assembly from (101) motor body.
3. Remove (134) bolts, (133) washers and (132) gasket from (135)
valve block.
PILOT VALVE DISASSEMBLY 4. Remove (141) valve plate and (140) valve insert.
1. Remove (122 and 104) snap rings. 5. Remove (136) plug and (111) spool.
2. Remove (143) plates.
3. Remove (103) sleeve and (102) O" rings. MAJOR VALVE REASSEMBLY
4. Remove (118) pilot rod, (142) washers, (119) O" rings and (120)
spacers from (101) center body. 1. Install new (139 and 138) U" cups on (111) spool Ć LIPS MUST
FACE EACH OTHER.
2. Insert (111) spool into (135) valve block.
PILOT VALVE REASSEMBLY 3. Install (137) O" ring on (136) plug, insert plug into (135) valve block.
1. Assemble (119) O" rings, (120) spacers and (142) washers on (118) 4. Install (140) valve insert and (141) valve plate into (135) valve block.
pilot rod. Note: Assemble (140) valve insert with dished" side toward (141)
2. Insert the stack into the (101) body. Sleeve (103) may be used to asĆ valve plate. Assemble (141) valve plate with 2 identification dots toĆ
sist pressing stack into body. ward (132) gasket.
3. Install (103) sleeve and (102) O" rings into (101) body. 5. Replace (132) gasket and install valve block assembly on (101)
4. Install (143) plates and (122 and 104) snap rings. body.

81883X Page 9 of 12
 TROUBLE SHOOTING
Product discharged from air exhaust. Low output volume.
S Check for diaphragm rupture. S Check air supply.
S Check tightness of (6) diaphragm nut or (14) bolt. S Check for plugged outlet hose.
S For the pump to prime itself, it must be mounted in the vertical posiĆ
Air Bubbles in product discharge. tion so that the balls will check by gravity.
S Check connections of suction plumbing. S Check for pump cavitation Ć suction pipe should be 1/2" minimum or
S Check band clamps on intake manifold (nonĆmetallic models). larger if high viscosity fluids are being pumped. Suction hose must
S Check O" rings between intake manifold and fluid caps. be nonĆcollapsible type, capable of pulling a high vacuum.
S Check tightness of (6) diaphragm nut or (14) bolt. S Check all joints on intake manifolds and suction connections. These
must be airtight.
Pump blows air out main exhaust when stalled on either stroke. S Check for sticking or improperly seating check valves.
S Check U" cups on (111) spool in major valve. S If pump cycles at a high rate or runs erratically, check (119) piston
S Check (141) valve plate and (140) insert for wear. O" rings for wear.
S Check (103) sleeve and (2) O" ring on diaphragm connecting rod.
S Check (119) O" rings on (118) pilot rod for wear.

DIMENSIONAL DATA / 818830, 818834, 818837, 818838

Dimensions shown are for reference only, they are shown in inches and millimeters (mm).

6Ć7/16"
(164 mm)
6" 7Ć11/16"
(152 mm) (195 mm)

Material Outlet
1/2 Ć 14 N.P.T.F. Ć 1

Air Inlet
11" 1/4 Ć 18 P.T.F. SAE Short
(279 mm)

11Ć5/8"
(295 mm)

2"
(51 mm)
Material Inlet
4Ć7/8" 5/16" Slot (8 mm) 1/2 Ć 14 N.P.T.F. Ć 1
(124 mm) 6Ć1/8"
5Ć1/2"
(156 mm)
(140 mm)

Figure 6

Page 10 of 12 81883X
 DIMENSIONAL DATA / 818831, 818832, 818833, 818835, 818836
Dimensions shown are for reference only, they are shown in inches and millimeters (mm).

6Ć7/16" 9Ć11/32"
(164 mm) (237 mm)
6"
(152 mm) 7Ć1/2"
(191 mm)
Material Outlet
1/2 Ć 14 N.P.T.F. Ć 1

10Ć1/16" Air Inlet

(256 mm)
11Ć5/16" 1/4 Ć 18 N.P.T.
(288 mm)

Material Inlet
1/2 Ć 14 N.P.T.F. Ć 1
2"
(51 mm)

4Ć7/8" 5/16" Slot (8 mm)

(124 mm)
5Ć1/2" 6Ć1/8"
(156 mm)
(140 mm)

Figure 7

CROSS SECTION

818831, 818832, 818833, 818835, 818836 818837, 818838

Figure 8

81883X Page 11 of 12
 PN 876012
Page 12 of 12 81883X