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    1 Memo - Tutorial 1 Shaft Part 1

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    ZIZIPHO MNTUMNI

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    © All Rights Reserved
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    1 Memo - Tutorial 1 Shaft Part 1

    Uploaded by

    ZIZIPHO MNTUMNI
    15 views7 pages

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    1 Memo - Tutorial 1 Shaft Part 1 (1)

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    15 views7 pages

    1 Memo - Tutorial 1 Shaft Part 1

    Uploaded by

    ZIZIPHO MNTUMNI

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    DEPARTMENT OF MECHANICAL ENGINEERING

    MED360S – TUTORIAL
    Shaft Design Part 1

    Lecturer: Dr. F. Ismail

    Subject: MED360S

    Date: 25 February 2022


    1.1 Solid Shaft, d=150mm, θ=0.95°, L=4.2m, N=280rpm, G=72GPa

    𝜃𝐺𝑑 4 0.95(72×109 )(150×10−3 )4


    A) 𝑇 = = = 14117.54𝑁𝑚
    584𝐿 584(4.2)

    16𝑇 16(14117.54)
    Therefore, 𝜏 = = = 21.304𝑀𝑃𝑎
    𝜋𝑑 3 𝜋(150×10−3 )3

    2𝜋𝑁𝑇 2𝜋(280)(14117.54)
    B) 𝑃 = = = 413.95𝑘𝑊
    60 60

    60𝑃 60(1.15×413950)
    C) 𝑇 = = = 16235.25𝑁𝑚
    2𝜋𝑁 2𝜋(280)
    584𝑇𝐿
    So, 𝜃 =
    𝐺(𝐷4 −𝑑 4 )

    584(16235.25)(4.2)
    ➔ 0.95 = (72×109 )[(2𝑑)4
    −𝑑 4 ]

    Therefore, d=78.9mm and D=157.8mm

    1.2
    584∗T∗L
    A) Θ =
    𝐺∗𝑑 4
    Θ∗G∗d4
    ➔T=
    584∗L
    (3)∗(80x109 )∗(25X10−3 )4
    ➔T=
    584∗(0.5)
    ➔ T = 321.062 Nm
    2∗π∗N∗T
    So, P =
    60x10−3
    2∗π∗(1500)∗(321.062)
    ➔P=
    60x10−3

    Therefore, P = 50.432 x 103 kW


    π∗d3 ∗τ
    B) T =
    16
    T∗16
    ➔τ=
    π∗d3
    (321.062)∗16
    ➔τ=
    π∗(25x10−3 )3
    ➔ 𝝉 = 104.65 MPa
    2𝜋𝑁𝑇
    1.3 𝑃=
    60
    60𝑃 60(44.7×103 )
    ➔𝑇 = = = 2845.70𝑁𝑚
    2𝜋𝑁 2𝜋(150)
    𝜋𝑑 3 𝜏
    ➔𝑇 =
    16.6
    ➔ ∴ 𝑑 = 63𝑚𝑚, 𝑠𝑜 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 = 65𝑚𝑚

    1.4
    A) GIVEN FOR HOLLOW SHAFT: D=250mm=0.25m, d=125mm=0.125m,
    N=120rpm (rev/min), τ=55MPa
    mass_hollow=mass_solid
    Density of hollow shaft = Density of solid shaft
    Therefore Volume hollow shaft = Volume solid shaft

    𝑉𝑜𝑙𝑢𝑚𝑒𝐻𝑜𝑙𝑙𝑜𝑤 = 𝑉𝑜𝑙𝑢𝑚𝑒𝑠𝑜𝑙𝑖𝑑
    𝜋 𝜋
    (( )(𝐷2 − 𝑑 2 ) ∗ ℎ)𝐻𝑜𝑙𝑙𝑜𝑤 = (( ) (𝐷2 ) ∗ ℎ)𝑠𝑜𝑙𝑖𝑑
    4 4
    Since h is constant between both shafts:
    ((0.25)2 − (0.125)2 ))𝐻𝑜𝑙𝑙𝑜𝑤 = (𝐷2 )𝑠𝑜𝑙𝑖𝑑
    Therefore, Dsolid=216.506mm

    τ ∗ π 𝐷4 − 𝑑 4
    TMean Hollow shaft = ∗[ ]
    16 𝐷
    (55x106 ) ∗ π (0.25)4 − (0.125)4
    Tmean H = ∗[ ]
    16 (0.25)
    𝐓𝐦𝐞𝐚𝐧 𝐇𝐨𝐥𝐥𝐨𝐰 = 𝟏𝟓𝟖 𝟏𝟗𝟐 𝐍𝐦 = 𝟏𝟓𝟖. 𝟏𝟗𝟖𝐤𝐍𝐦
    𝛕∗𝛑
    𝐓𝐌𝐞𝐚𝐧 𝐒𝐨𝐥𝐢𝐝 𝐒𝐡𝐚𝐟𝐭 = ∗ [𝑫𝟑 ]
    𝟏𝟔
    (55x106 ) ∗ π
    TMean Solid Shaft = ∗ [0.2165]3
    16
    𝐓𝐌𝐞𝐚𝐧 𝐒𝐨𝐥𝐢𝐝 𝐒𝐡𝐚𝐟𝐭 = 109 588 Nm = 109.589 kNm
    τ∗π
    TMean Solid Shaft = ∗ [𝐷3 ]
    16
    Comparing the Torsional Strength:
    𝑇𝐻𝑜𝑙𝑙𝑜𝑤
    % = [1 − ] ∗ 100
    𝑇𝑆𝑜𝑙𝑖𝑑
    158 198
    % = [1 − ] ∗ 100
    109 589
    % = −44.356 % seeing as a percentage cannot be negative.
    Final Answer = 44.356%

    τ∗π 𝐷4 −𝑑 4
    B) Tmean = ∗[ ]
    16 𝐷
    (55x10 ) ∗ π (0.25)4 − (0.125)4
    6
    Tmean = ∗[ ]
    16 (0.25)
    Tmean = 158 192 𝑁𝑚
    2∗π∗N∗T
    Pmean =
    60
    2 ∗ π ∗ (120) ∗ (158 192)
    Pmean =
    60

    Pmean = 1987.8993 kW

    Pmean ≈ 1988 kW (rounded up)

    Pmean ≈ 1987 kW (rounded down)

    1.5
    A) D = 1.8d, P = 1500 Kw, N = 210 RPM, 𝜏 = 200 𝑀𝑃𝑎
    2𝜋𝑁𝑇
    𝑃=
    60
    2𝜋.210.𝑇
    ➔ 1500 =
    60
    ➔ T = 68.209 kN.m
    𝜋 𝐷4 −𝑑 4
    ➔𝑇 = 𝜏
    16 𝐷
    𝜋 1.8𝑑 4 −𝑑 4
    ➔ 68209 = (200 × 106 )
    16 1.8𝑑
    ➔ 𝑑 3 = 3.292 × 10−4
    Therefore, d = 0.069 m
    So, d = 70 mm
    And, D= 1.8 x 70
    So, D = 126 mm

    𝜋
    B) 𝑇 = 𝑑3 𝜏
    16
    𝜋
    ➔ 68209 = 𝑑 3 (170 × 106 )
    16
    ➔ 𝑑 3 = 2.043 × 10−3
    ➔ d = 0.12689m
    ➔ d = 127mm

    𝜋𝑑 2 𝜋1272
    C) 𝐴1 = = = 12 667.7 𝑚𝑚2
    2 4
    𝜋(𝐷2 −𝑑 2 ) 𝜋(1262 −702 )
    And, 𝐴2 = = = 8620.53 𝑚𝑚2
    4 4
    𝐴2
    So, % = (1 − ) × 100
    𝐴1
    8620.53
    =(1 − ) 𝑋100
    12667.7

    =32%

    𝑃×60 186500(60)
    1.6 𝑇 = = = 17809.44𝑁. 𝑚
    2𝜋×𝑁 2𝜋(100)

    𝑇𝑀𝑎𝑥 = 𝑇𝑚𝑒𝑎𝑛 × 1.2 = 17809.44 × 1.2 = 21371.33𝑁. 𝑚


    𝜋𝜏 𝐷4 −𝑑 4
    𝑇𝑀𝑎𝑥 = ×
    16 𝐷
    𝜋(69×106 ) (2𝑑)4 −𝑑 4
    21371.33 = ×
    16 2𝑑

    21371.33
    ( )
    𝜋(69×106 )
    ( 16 )
    𝑑3 = 24 −1
    ( )
    2

    Thus:
    𝑑 = 0.059𝑚 ≈ 60𝑚𝑚
    𝐷 = 2(0.059) = 0.118𝑚 ≈ 120𝑚𝑚

    1.7 Data: d = 19mm


    L = 380mm
    ϴ = 3.06°
    N = 2000 rpm
    G = 82.74 GPa

    584𝑇𝐿
    ϴ=
    𝐺𝑑 4

    𝜃𝐺𝑑 4
    𝑇=
    584𝐿
    (3.06)(82.74×109 )(0.0194 )
    𝑇=
    (584)(0.38)

    T = 148.68 Nm

    2𝜋𝑇𝑁
    𝑃=
    60
    2𝜋(148.68)(2000)
    𝑃=
    60

    P = 31.14 kW

    16𝑇
    𝜏=
    𝜋𝑑 3
    16(148.68)
    𝜏=
    𝜋(0.0193 )

    𝜏 = 110.4 𝑀𝑃𝑎
    1.8 Given: 𝑃 = 3580 𝑘𝑊 Required: 𝑇𝑚𝑎𝑥 = ?
    𝑁 = 80 𝑟/𝑚𝑖𝑛 𝑑𝑖 = ?
    𝜏𝑚𝑎𝑥 = 55 𝑀𝑃𝑎
    𝐷 = 2𝑑𝑖

    2𝜋𝑁𝑇
    𝑃=
    60

    𝑃 × 60
    𝑇𝑚𝑎𝑥 =
    2𝜋𝑁
    60 × (3580 × 103 )
    =
    2 × 𝜋 × 80
    𝑇𝑚𝑎𝑥 = 427331.022 𝑁. 𝑚

    𝜋 𝐷4 − 𝑑 4
    𝑇𝑚𝑎𝑥 = 𝜏 ( )
    16 𝑚𝑎𝑥 𝐷
    (2𝑑𝑖 )4 − 𝑑𝑖 4 16 × 𝑇𝑚𝑎𝑥
    =
    2𝑑𝑖 𝜋 × 𝜏𝑚𝑎𝑥
    16𝑑𝑖 4 − 𝑑𝑖 4 16 × 427331.022
    =
    2𝑑𝑖 𝜋 × (55 × 106 )
    15 3
    𝑑 = 0.03957
    2 𝑖

    3 2(0.03957)
    ∴ 𝑑𝑖 = √
    15

    𝑑𝑖 = 0.174𝑚 = 174𝑚𝑚

    𝐷 = 2𝑑𝑖
    = 2(174)
    𝐷 = 348𝑚𝑚

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