EZSeries42 Install Manual
EZSeries42 Install Manual
EZSeries42 Install Manual
EZ42/EZDR
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CONTENTS IMPORTANT NOTE TO THE SERVICER
UNIT FEATURES........................................................................3 Read this manual and familiarize yourself with the specific
INSTALLATION INSTRUCTIONS ......................................... 5 items which must be adhered to before attempting to
service this unit. The precautions listed in this Installation
WIRING ........................................................................................9
Manual are intended as supplemental to existing
OPERATING INSTRUCTIONS ............................................... 10 practices. However, if there is a direct conflict between
MAINTENANCE AND CLEANING....................................... 12 existing practices and the content of this manual, the
NORMAL OPERATING SOUNDSAND CONDITION ............. 14 precautions listed here take precedence.
DIAGNOSTIC CODES ......................................................... 15
TROUBLE SHOOTING ........................................................ 16 RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION
IMPORTANT NOTES:
Before using this manual, check the serial plate for proper
WARNING
THE MANUFACTURER WILL NOT BE RESPONSIBLE FOR
model identification. ANY INJURY OR PROPERTY, DAMAGE ARISING FROM
IMPROPER SERVICE OR SERVICE PROCEDURES. IF YOU
The installation and servicing of this equipment must be INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU
performed by qualified, experienced technicians only. ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY
OR PROPERTY DAMAGE WHICH MAY RESULT, MANY
Due to our policy of continual product improvement, the JURISDICTIONS REQUIRE A LICENSE TO INSTALL OR
right is reserved to change specifications and design SERVICE HEATING AND AIR CONDITIONING EQUIPMENT.
without notice.
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UNIT FEATURES • High Pressure Protection - The unit shuts off
This unit has many features which are different than automatically when the pressure in the system is over 638
those found on conventional PTAC units. The servicer psi, and within 10 minutes after the compressor turns off,
must be familiar with these features in order to properly the unit will restart when the pressure falls back below 551
handle the unit. psi. This protection can effectively avoid bursting and
• LCDI Cords - Underwriters Laboratories and the leakage of pipes, lessen system failures and prolong
National Electric Code (NEC) now require power service life.
cords that sense current leakage and can open the • Failure Tolerance - If the unit is in protection mode less
electrical circuit to the unit on units rated at 250 volts than 4 times in one hour, the accumulation times will reset
or less. In the event that unit does not operate, check to avoid system failure. Only when the unit enters protection
the reset button located on or near the head of the mode more than 4 times in one hour, the system will fail to
power cord as part of the normal troubleshooting restart automatically and need manual restarting.
procedure. • Standard Physical Dimensions - The EZ42 and EZDR
series PTAC’s both have the same dimensions (42" wide x
16" high x 13-3/4" deep).
• Weather Protected Electrical Components - Vital
electrical components are protected from the weather by
locating them on the indoor side of the weather barrier.
• Highly Featured Microprocessor Controls -
LCDI power Cord Microprocessor controls are programmed to interface with
the temperature sensors to maximize comfort conditions for
• Automatic 3-minute compressor lockout - After the room occupant and provides many outstanding features.
the compressor cycles off, it will not restart for three Thermistors are used to sense small changes in
minutes. temperature to give excellent room control and allow the
• Random restart delay - To help eliminate power microprocessor to monitor and react to changing conditions.
surges after a power outage, the unit is equipped • Automatic Emergency Heat on Heat Pump Units -
with a two- to four-minute random restart delay Automatically uses electric resistance heat if the heat pump
feature. Whenever the unit is plugged in with the output is not sufficient to maintain selected room
master switch turned on and the mode switch set in temperature.
the cool or heat mode, a random restart will occur. A • High-Temperature Heat Pump Operation
random restart condition can be avoided by setting Protection - Automatically protects the compressor if the
the mode switch in the fan only or off position before heat pump is operated with high indoor coil
applying power to the unit. temperatures. Power to the outdoor fan and the
compressor are turned off if the indoor coil gets too hot
• Indication LEDs - The touch pad has LEDs that
during heat pump operation to prevent damage to the
correspond to fan operation and to indicate unit
compressor.
status. The LEDs next to the ON/OFF, FAN, COOL,
and HEAT selections indicate which operational
mode is active.
AUTO
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• Permanently Lubricated Fan Motors - All units Overall unit efficiency over standard PTAC’s is
have two fan motors for quiet operation and approximately 3% improvement. The compressor/de-
maximum operating efficiency. humidification process is controlled by a humidistat
Motors are permanently lubricated to reduce (factory set at 50% RH), which is monitoring the
maintenance and totally enclosed to keep dirt and outdoor relative humidity level and is adjustable by a
water out of the motor windings. qualified servicer. When the outdoor humidity level
• Indoor Fan Speed Selections LOW/HIGH - Unit raises above 50% RH, the compressor and
may be operated in low fan speed or high fan speed. dehumidification process starts. Below 50% RH,
compressor operation and dehumidification is
• Rotary Compressor - Smoother operation for quiet,
dependable service and high efficiency. stopped, however, fan operation continues to provide
up to 55 CFM of outdoor air into the space.
• Indoor Coil Frost Control - Prevents indoor coil from
freezing. Frost can form on the indoor coil when the unit is UNIT ACCESSORIES
operated in cooling when outdoor temperature is low. The
unit automatically shuts the compressor off until the This unit is designed for through-the-wall installation
indoor coil temperature warms to the point where in new or existing buildings. To complete the
frosting will no longer occur, then restarts the
installation of this PTAC, an insulated wall sleeve
compressor.
and an outdoor grille (either the stamped aluminum
grille or the architectural grille) are required.
WARNING The chassis and the cabinet front are shipped in one
HIGH VOLTAGE carton. Optional accessories to complete a particular
DISCONNECT ALL POWER BEFORE SERVICING OR
installation include the following:
INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY
BE PRESENT, FAILURE TO DO SO MAY CAUSE PROPERTY OPTIONAL ACCESSORIES
DAMAGE, PERSONAL INJURY OR DEATH.
Power Switch Kit
Wall Sleeve Kit
DR.PTAC INFORMATION
Key Lock Kit Drain Kit
The Dr.PTAC system is an add on component to our Filter Kit
standard PTAC unit to provide conditioned make up Hard Wire Kit
air into a space through the PTAC unit by providing Wire Harness Kit
up to 55 CFM of outdoor air 24/7 by forced fan and Architectural Grille Kit
cycling dehumidifier compressor based on outdoor Stamped Louver Kit
relative humidity levels. LCDI Power Cord
Dr.PTAC is a two-stage system: The primary unit is Wireless IR Antenna
responsible for control of Sensible Heat that is Wireless IR Thermostat
introduced into the room via make up air temperature Electric And Non Electric Sub Base Kit
and thermal load of the occupants. The secondary
unit is primarily a dehumidification unit that provides NOTE: Consult sales literature for the appropriate
up to 55 CFM of outside fresh air into the room. The voltage and amperage selections, if applicable.
correction of the Sensible Temperature comes from
the main PTAC unit, which provides additional
dehumidification with temperature correction.
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INSTALLATION INSTRUCTIONS
To ensure that the unit operates safely and efficiently, it must be installed, operated and maintained according to these
installation and operating instructions and all local codes and ordinances or, in their absence, with the latest edition of
the National Electric Code. The proper installation of this unit is described in the following sections. Following the steps in
the order presented should ensure proper installation.
WARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING OR
INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY
BE PRESENT, FAILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
PACKAGE CONTEN TS
WEATHER BOARD
STEP 4. LOCATE TOP PANEL
TOP PANEL AND ALIGN WITH TOP OF RIGHT
AND LEFT SIDE PANELS. FULLY
INSERT TOP PANEL INTO RIGHT
LEFT SIDE AND LEFT PANELS UNTIL
RIGHT SIDE
PANEL LOCKING TABS ENGAGE.
PANEL
BOTTOM PANEL
PUSH PINS
Fig 1
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Width:
SLEEVE INSTALLATION Fit approximately 3 stud spaces.
Wall sleeve location
When making the wall opening, please observe the
following requirements:
A) The air inlet and outlet should be unblocked and the air
can be delivered to every corner of the room.
B) Install the unit in places that are away from heat source
or sources of flammable gases.
C) Do not install the unit in places that are subject to
excessive dust.
D) Do not install the unit in places were the operational
noise and exhausted air might disturb your neighbor.
E) There should be sufficient space around the unit to
facilitate maintenance and repairs (refer to Figs 2 and 3).
Chart 2
minimum finished
sleeve dimensions
opening dimensions
Height width height width depth
NO. 1 16-1/4" 42-1/2" 13-3/4"
16" 42"
NO. 2 16-1/4" 42-1/4" (16"/18"/24")
NOTE: NO.1 means using field supplied sleeve angles
NO.2 means not using field supplied sleeve angles
In order for condensate water to drain properly inside the
unit, the sleeve must be installed properly:
• Level from right-to-left
• A slight downward pitch from the indoor side to
the outdoor side as shown below (Fig 5)
• Fasten the wall sleeve (Fig 6)
Chart 1
Dimensions Recommended installation clearance
Projection of case into room - 1/2" minimum, up to1-3/4"
D1 maximum without use of electrical sub-base.
Note: 2-3/8" minimum when sub-base is used. Fig 5. Proper Sleeve Tilt
Height above finished floor or top of carpet:
D2 1/2"minimum, 2" recommended without sub-base,
3" minimum with sub-base.
Preparation of the wall
The sleeve should be installed during construction and
lintels should be used to support the block above the wall
sleeve. The sleeve can not support the load of
bricks/blocks.
For existing construction, a wall opening must be
created; proper dimensions are necessary to avoid use of
fillers or additional framing. The sleeve is modular in
height and width (refer to Fig 4 and Chart 2).
Height:
Fig 6. Wall Sleeve Anchors
Fits 2 courses concrete block
Fits 6 courses standard brick
Fits 5 courses jumbo brick
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OUTDOOR GRILLE (OPTIONAL ACCESSORY) 4. Secure the chassis to the wall sleeve using three screws
on each side of the chassis to ensure a proper seal
An outside grille must be installed to direct air flow for between the chassis and the wall sleeve. The screws are
proper unit operation and also protect the outdoor coil. The supplied in a plastic bag.
grille must be installed before installing the chassis.
When replacing an old chassis with an existing grille or IMPORTANT NOTES:
using a specialized grille in a new installation, please
1. The unit is equipped with a rubber grommet-mounted
check with Islandaire engineering to determine if the new
compressor. These grommets are factory set and
chassis should be used with the non-standard
require no adjustment.
specialized grille. An improper outdoor grille can decrease
cooling or heating capacity, increase energy usage and 2. Check the indoor and outdoor grilles for obstructions to
shorten compressor life and possibly void the warranty. air flow. The unit must be located where curtains, furniture,
trees, or other objects do not block the air flow to and
Flush Stamped Louver from the unit. If air is obstructed and/or deflected back
into the unit, the air conditioner compressor may cycle
on and off rapidly. This could damage the compressor or
possibly void the warranty.
FRONT REMOVAL
Architectural Louver 1. Grasp the cabinet front.
CHASSIS INSTALLATION
1. Remove the cabinet front from the chassis as described
in Front Removal.
2. Insert the chassis into the wall sleeve.
3. Slide the chassis into the wall sleeve until the chassis
flanges contact the front edge of the wall sleeve.
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DR.PTAC UNITS (EZDR Series)
Only on EZDR units (these units are equipped with the Make-up Air Dehumidifier option) - Perform the
following steps prior to turning on unit for the first time to activate this option:
STEP 1:
STEP 2:
TURN ON
DR. PTAC
ACTIVATION SWITCH
* IMPORTANT NOTES FOR PEFORMANCE TESTING!
1. Activation Plate must be installed during Performance Testing in order to obtain accurate test
results.
2. DIP Switch 8 on the Main Board must be set to ON (Constant Fan) position during testing (refer to
DIP Switch Settings paragraph on page 11).
3. The DR. PTAC Activation Switch must be in the OFF position when Activation Plate is installed.
4. Set fan speed to maximum speed (High).
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Operating Voltage
WIRING Unit Voltage Voltage Utilization Range
Cord connection to a wall socket is not permitted for 265V Rating Minimum Maximum
units. All 265V units must be hard-wired using the hard 230/ 208 197 253
wire kit or make use of the plug-in receptacle in the 265 238 292
standard sub-base. Chart 3 -Operating Voltage
230~208V units are equipped with LCDI power cords and
can open the electrical circuit to the unit. In the event the
unit does not operate, check the reset button located on
or near the head of the power cord as part of the normal
trouble shooting procedure.
WARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING OR
INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY
BE PRESENT, FAILURE TO DO SO MAY CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEATH.
DO NOT SERVICE THIS UNIT WITHOUT FIRST SHUTTING OFF
THE POWER TO THE UNIT FROM THE CIRCUIT BREAKER
AND/OR REMOVING THE UNIT CORD SET PLUG FROM THE Fig 7. Receptacles/Sub-bases
WALL OUTLET.
WARNING
TO AVOID THE RISK OF PROPERTY DAMAGE, PERSONAL
INJURY OR FIRE, USE ONLY COPPER CONDUCTORS.
WARNING
TO AVOID THE RISK OF PROPERTY DAMAGE, PERSONAL
INJURY OR FIRE, DO NOT INSTALL WITH POWER CORD
STRETCHED OR UNDER A STRAIN AS THIS MAY CREATE
LOOSE PLUG/RECEPTACLE CONNECTION.
WARNING
TO AVOID THE RISK OF PERSONAL INJURY, WIRING TO
THE UNIT MUST BE PROPERLY POLARIZED AND
GROUNDED.
WARNING
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH DUE TO ELECTRICAL SHOCK, DO NOT USE AN
EXTENSION CORD WITH THIS UNIT.
WARNING
THIS AIR CONDITIONER IS NOT MEANT TO PROVIDE
UNATTENDED COOLING OR LIFE SUPPORT FOR PERSONS
OR ANIMALS WHO ARE UNABLE REACT TO THE FAILURE
OF THIS PRODUCT.
VOLTAGE MEASUREMENTS
Once the unit is properly wired, measure the unit supply Fig 8. Wall Mounted Thermostat Wiring
voltage. Voltage must fall within the voltage utilization
range given in Chart 3.
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OPERATING INSTRUCTIONS
WARM button
Press this button to set room
temperature warmer.
Digital display
In normal operation, it indicates Receiver of IR remote controller
room TEMP; When pressing WARM signal (behind front panel).
or COOL button, it indicates TEMP
setting. In timer operation, it
indicates timer setting. In failure
operation, it indicates failure code.
COOL button
Press this button to set room
temperature cooler.
Operation mode indicator lamps
When the unit operates in heat,
cool or fan mode, the correspond- AUTO Fan speed indicator lamp.
ing indicator lamp will be active.
ON/OFF button
Press this button to turn the
unit ON or OFF.
°C/°F SET
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COOL/FAN/HEAT MODE OPERATION 3) Remote thermostat change: In standby off mode, press
PROCEDURE MODE and + buttons simultaneously for 3 seconds, the
buzzer will chime and LED display reads " " or " ".
Control Panel:
: unit control panel has control of unit.
Press the ON/OFF button.
: wall thermostat has control of unit.
Press the MODE button, select the operation mode:
c o o l / f a n / heat. LOW TEMPERATURE PROTECTION
Press + or - button to set your desired temperature. The A standard feature of the Islandaire electronic control
setting temperature range is 60 - 90 °F (16 - 32 °C). system is the ’Low Temperature Protection’ option. If an
Press the FAN button, to set your desired air flow rate: indoor temperature of 50 °F (or below) is detected, the
low/high/auto. heat cycle will automatically activate (even if the unit is
in the OFF position). While the ’Low Temperature
Remote Controller:
Protection’ feature is activated, the letters ‘LO’ will be
● Press the Power button on the remote controller displayed. The heat cycle will continue until the room
pointing toward the packaged terminal air conditioner. temperature reaches 55 °F, at which time the unit will
satisfy and shut down.
● Press the MODE button to select the operation mode:
Cool/Fan/Heat. ‘LO” indicates that the
Low Temperature Protection
● Press TEMP UP or TEMP DOWN button to set your feature is activated
desired temperature. The setting temperature range is
61 - 88 °F (16 - 31 °C).
● Press the FAN button to set your desired air flow rate
(Auto/High/Low).
Clock Setting (Remote Controller)
When battery cells are inserted, the default time is
automatically set to “12:00” (note that clock is 24 hour AUTO
format). Press the MIN button to set to current time.
Timer Setting (Remote Controller)
To adjust the timer setting, use the HOUR button
to select operation time (1 to 12 hours of
Note: Cutting power to the unit or setting DIP Switch #5 (located on the
operation).
Main Board) to OFF position can interrupt unit function while the ’Low
Press the TIMER ON/OFF button to enable/disable Temperature Protection’ feature is activated.
timer function.
DIP SWITCH SETTINGS
SERVICE SETTINGS (Control Panel)
A DIP switch is located on the Main Control Board, as
1) Temperature Unit key: Press + and - buttons shown in the diagram below. Settings are unit-specific,
simultaneously for 3 seconds, the temperature is shifted depending on equipped options.
between Centigrade and Fahrenheit units on the display.
2) Temperature setting limiting: Press + and FAN
SPEED buttons simultaneously to enter the maximum and
minimum temperature settings (see Chart 3). R1~R8 will
1: Hydronic
display every 3 seconds. Release the two keys to ensure 2:
3:
Heat Pump
Electric Heat
4: Gas Heat
the setting is effective and the set values will remain for 5 5: Freeze Protect
6: Restart
seconds. The temperature setting range is between 7:
8:
Reserved
Fan CON/CYC for
heating
60 °F ~ 90 °F by default.
ON ON ECE
Chart 3. Temperature Setting Limiting Fan Con/Cyc for
S1
heating
1 2 3456 78
R1 R2 R3 R4 R5 R6 R7 R8
63 65 72 72 67 69 68 60
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DEHUMIDIFIER OPERATION The vent control allows outside air to be drawn into the
(EZDR Series) conditioned area. This outside air can provide ventilation
On EZDR units, the dehumidifier unit has a two-position when the blower is operating, but it will increase the
switch (Lo - 35 CFM / Hi - 55 CFM). The factory default heating or cooling load and operating costs.
setting is 35 CFM for 7k BTU units (unless otherwise To obtain access to the vent control:
specified on the sales order) and 55 CFM for all other 1. Remove the cabinet front (see Front Removal).
BTU units. Set the switch to the desired CFM. 2. Remove the shipping screw (if installed) from the vent
door.
3. Remove the label (if present) from over the vent control
lever on the left side of the chassis.
4. Rotate the vent control lever to either open or close
the damper.
VENTILATION CONTROL
The ventilation control lever is located at left side of unit,
behind the front panel.
NOTE: The vent door shipping tape must be removed
before using vent control lever (see Fig 11 and Fig 12).
When in CLOSE position, only the air inside the room is
circulated and filtered.
When in OPEN position, some outdoor air will be drawn
into room, this will reduce heating or cooling efficiency.
WARNING
HIGH VOLTAGE
DISCONNECT ALL POWER BEFORE SERVICING OR
Shipping Tape INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY
BE PRESENT, FAILURE TO DO SO MAY CAUSE PROPERTY
Fig 11. Shipping Tape Location DAMAGE, PERSONAL INJURY OR DEATH.
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The following procedure is used to remove the intake
filter:
1. Grasp each filter by its molded handle, located on the
front edge of the front, below the discharge grille.
2. Pull the filter straight up and remove.
3. Clean filter with vacuum or with running water.
Reverse this procedure to reinstall the filter
Filter is removed by
grasping the filter's top and
gently pulling up
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WARNING Clearance Check
Clearances around the unit should also be checked to
DO NOT USE COMMERCIAL GRADE COIL CLEANERS.
SOME OF THESE CLEANERS MAY CONTAIN ETHYLENE make sure that the intake air and discharge air paths
DIAMINE TETRACETIC ACID (EDTA) WHICH CAN SHORTEN have not become blocked or restricted. A minimum of
THE LIFE OF THE CONDENSER COIL. eight inches clearance is needed from unit to furniture,
beds, or other objects for proper operation. Restricted
discharge or intake air will reduce the unit's operational
performance. In severe airflow restrictions damage can
WARNING occur to unit components such as the compressor,
HIGH PRESSURE AND HIGH TEMPERATURE CLEANING IS
electric heater or fan motor.
NOT RECOMMENDED.
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DIAGNOSTIC CODES
The Diagnostic Maintenance provides detailed
information on PTAC control operation and operational
status including present modes, failures, airflow restriction
warnings , operating temperatures, and past failures.
To enter Diagnostic Status Report mode, press and hold
the temp down ( − ) key and the FAN SPEED key
simultaneously for a period of five (5) seconds.
The diagnostic information is presented in the following
format: X.Y
Where:
“X” indicates the failure type:
1 = anti-frost
2 = overheat
3 = high pressure
4 = anti-freezing
“Y” indicates the number of occurrences within a one
hour period (0~4: time of protection)
Note: If the number above is greater than 4, the
compressor shuts off and a Failure Code appears in the
display (e.g., “E8”). See chart below for Error Codes and
their meanings:
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TROUBLESHOOTING
POSSIBLE CAUSES SOLUTIONS
UNIT DOES NOT START
● Unit may have become unplugged ● Check that plug is plugged securely in wall receptacle.
Note: Plug has a test/reset button on it. Make sure the
plug has not tripped.
● Fuse may have blown ● Replace the fuse
● Circuit breaker may have been tripped ● Reset circuit breaker
● Unit may be off or in wall thermostat mode. ● Turn unit on (bottom right button on keypad).
● Unit may be in a protection or diagnostic failure mode. ● Check diagnostic codes - See section on diagnostic codes.
COMPRESSOR PROTECTION
● Power may have cycled putting compressor in Random ● To prevent short cycling of the compressor whenever the unit
Compressor restart protection. is plugged in or power has been cycled, a random compressor
restart will occur. The restart delays start-up of the compressor
for approximatley 3 minutes, and then forces a minimum
compressor run time of 3 minutes.
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NOTES
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R.E. HANSEN INDUSTRIES, INC. DBA ISLANDAIRE
Address: 500 Middle Country Road
St. James, NY 11733
Phone: (631) 471-2900 Fax: (631) 471-2913
E-mail: sales@islandaire.com
Web www.islandaire.com Doc. No. 6140432 Rev. D