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    MTTR

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    MURALIDHRA
    The document provides information about calculating overall equipment effectiveness (OEE). It defines the formulas to calculate availability, performance, quality and overall OEE based on planned production time, operating time, good pieces, total pieces and rejected pieces. An example calculation is shown with values resulting in an OEE of 71.52%.

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    MTTR

    Uploaded by

    MURALIDHRA
    13 views12 pages
    The document provides information about calculating overall equipment effectiveness (OEE). It defines the formulas to calculate availability, performance, quality and overall OEE based on planned production time, operating time, good pieces, total pieces and rejected pieces. An example calculation is shown with values resulting in an OEE of 71.52%.

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    MTTR

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    The document provides information about calculating overall equipment effectiveness (OEE). It defines the formulas to calculate availability, performance, quality and overall OEE based on planned production time, operating time, good pieces, total pieces and rejected pieces. An example calculation is shown with values resulting in an OEE of 71.52%.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    13 views12 pages

    MTTR

    Uploaded by

    MURALIDHRA
    The document provides information about calculating overall equipment effectiveness (OEE). It defines the formulas to calculate availability, performance, quality and overall OEE based on planned production time, operating time, good pieces, total pieces and rejected pieces. An example calculation is shown with values resulting in an OEE of 71.52%.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 12

    Example OEE Calculating

    Planned Production Time = [Shift Length - Breaks] = [1440 - 70]= 1370 minutes

    Operating Time = [Planned Production Time - Down Time] = [1370 - 150] = 1220 minutes

    Good Pieces = [Total Pieces - Reject Pieces] = [ 3,000 - 60 ] = 2,940 piece

    Availability = Operating Time / Planned Production Time


    = 1220Minutes /1370 Minutes = 0.8905 (89.05%)

    Performance = Total Pieces / (Operating Time X Ideal Run Rate )


    = 3,000 pieces / (1220 minutes X 3 pieces per minute)
    = 0.8196 (81.96%)

    Quality = Good Pieces / Total Pieces


    = 2940 / 3000 pieces = 0.980 (98.0%)

    OEE = Availability x Performance x Quality (Yield)


    = 0.8905 x 0.8196 x 0.980
    = 0.7152 (71.52%)
    inutes

    = 1220 minutes

    0 - 60 ] = 2,940 pieces

    me
    (89.05%)

    Run Rate )
    es per minute)

    3
    S. No. Item
    1 Day Time in 3 shift
    2 Short Breaks
    3 Change over Down Time
    4 M/C Down Time
    5 Ideal Run Rate
    6 Total Pieces
    7 Rejected Pieces
    Data
    24 hours = 1440min.
    1@ 70 min. = 70min
    4@ 30Min. =120min.
    1@ 30Min. =30min.
    3 pieces per minute
    3,000 Pieces
    60 Pieces
    OEE Calculation
    A
    Total Ideal Run Actual Time Standard Total
    S.No. Date M/c No. Performance
    Prod. Qty. Rate/Min. Minute Production shift Time

    1 22.05.20 CNC-1 3000 3 1220 3660 81.97% 1440

    2 23.05.20 CNC-1 2400 2 1240 2480 96.77% 1440

    3 24.05.20 CNC-1 103 0.08 1242 104 99.52% 1440

    3 25.05.20 CNC-1 21 0.02 1349 22 93.40% 1440

    10

    11

    12

    13

    Total 5524
    lation Sheet
    B C
    Total
    Short Planned Change over M/C Down Total Rejected Goods
    Availability
    Breaks Production Time Down Time Time Inspecton Pieces Pieces

    70 1370 120 30 89.05% 3000 60 2940

    60 1380 130 10 89.86% 2400 10 2390

    34 1406 110 54 88.34% 103 2 101

    20 1420 50 21 95.00% 21 1 20
    C AXBXC
    Quality
    (Yield) OEE
    98.00% 71.53%
    99.58% 86.59%
    98.06% 86.20%
    95.24% 84.51%
    25 Day
    Die Breakdown Time Graph
    12.00%
    Planned DieDown Breakdown
    S.No. Date Time Loss Reason
    Time Time %
    10.00%

    1 1-Apr-24 1200 0 ok 0.00% 8.00%

    2 2-Apr-24 1200 0 ok 0.00% 6.00%

    3 3-Apr-24 1200 45 Tool chenging Time 3.75% 4.00%

    4 4-Apr-24 1200 0 ok 0.00%


    2.00%

    5 5-Apr-24 1200 0 ok 0.00%


    0.00%
    6 6-Apr-24 1200 0 ok 0.00% 24 - 24 - 24 - 24 - 24 - 24 - 24 - 24 - 24 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4 - 2 4
    r- r r r r r r r r r r r r r r r r r r r r r r r r r r r r
    Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap - Ap
    1- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
    7 8-Apr-24 1200 120 Vibration problem in machine 10.00%

    8 9-Apr-24 1200 0 ok 0.00%

    9 10-Apr-24 1200 0 ok 0.00%

    10 11-Apr-24 1200 0 ok 0.00%

    11 12-Apr-24 1200 41 Motor Heating Problem 3.42%

    12 13-Apr-24 1200 0 ok 0.00%

    13 15-Apr-24 1200 0 ok 0.00%


    Operating Time 29570
    14 16-Apr-24 1200 0 ok 0.00%

    15 17-Apr-24 1200 56 The coil of the m/c was burnt. 4.67%

    16 18-Apr-24 1200 0 ok 0.00%

    17 19-Apr-24 1200 0 ok 0.00%


    MTBF(Mean Time Between Failure = 4928.33
    18 20-Apr-24 1200 90 Vibration problem in machine 7.50%

    19 22-Apr-24 1200 0 ok 0.00%

    20 23-Apr-24 1200 0 ok 0.00%


    Cooling water was not coming in
    21 24-Apr-24 1200 78 6.50%
    the M/c
    22 25-Apr-24 1200 0 ok 0.00%

    23 26-Apr-24 1200 0 ok 0.00%

    24 27-Apr-24 1200 0 ok 0.00%


    MTBF(Mean Time Between Failure = 71.6667
    25 29-Apr-24 1200 0 ok 0.00%

    26 30-Apr-24 1200

    Total 30000 430 6 1.43%


    MTTR & MTBF Calculation She
    Hari Bhargo Peenya

    Die Break Down Time From Jan 2024


    Planned Time Die Down Number of Breakdown
    S.No. Month M/c No.
    Time failures %

    1 January D22 19620 623 12 3.18%


    2 February D22 14573 430 6 2.95%
    3 March D22 16783 724 14 4.31%
    4 April D22 16680 544 12 3.26%

    Total 67656 2321 44 3.43%


    Doc HB-F-DMD-12

    ulation Sheet REV


    Date
    0
    1/1/2024

    rom Jan 2024- April 2024


    Operating Time MTBF MTTR Remark

    18997 1583 52
    14143 2357 72
    16059 1147 52
    16136 1345 45

    65335 1484.89 53

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