Tensile Testing Lab

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Tensile Testing

Lab no.10

Areeb Ahmed
Material Engineer, FMCE
1. INTRODUCTION

 Tensile properties indicate how the material will react to forces being
applied in tension.

 A specimen is deformed, usually to fracture, with a gradually increasing


tensile load that is applied uniaxially along the long axis of a specimen.

 The tensile testing machine is designed to elongate the specimen at a


constant rate, and to continuously and simultaneously measure the
instantaneous applied load (with a load cell) and the resulting elongations
(using an extensometer).

 The output of such a tensile test is recorded (usually on a computer) as


load or force versus elongation.

 Tensile tests are used to determine the modulus of elasticity, elastic limit,
elongation, proportional limit, reduction in area, tensile strength, yield
point, yield strength and other tensile properties.
2. STRESS-STRAIN BEHAVIOR
Elastic Deformation
 For most metals that are stressed in tension and at relatively low levels, stress
and strain are proportional to each other through the relationship

 This is known as Hooke’s law, and the constant of proportionality E (GPa or


psi) is the modulus of elasticity, or Young’s modulus.

 Deformation in which stress and strain are proportional is called elastic


deformation; a plot of stress (ordinate) versus strain (abscissa) results in a
linear relationship

 The slope of this linear segment corresponds to the


modulus of elasticity E

 Elastic deformation is nonpermanent, which means that


when the applied load is released, the piece returns to its
original shape
2. STRESS-STRAIN BEHAVIOR
Plastic Deformation
 For most metallic materials, elastic deformation persists only to strains of
about 0.005.

 As the material is deformed beyond this point (proportional limit), the stress is
no longer proportional to strain (Hooke’s law ceases to be valid), and
permanent, no recoverable, or plastic deformation occurs.
2. STRESS-STRAIN BEHAVIOR
Yield Strength
 The yield strength is defined as the stress required to produce a small,
amount of plastic deformation
 To determine the yield strength using this offset, the point is found on the
strain axis (x-axis) of 0.002, and then a line parallel to the stress-strain line is
drawn.
 This line will intersect the stress-strain line slightly after it begins to curve, and
that intersection is defined as the yield strength with a 0.2% offset.

Ultimate Tensile Strength


 The ultimate tensile strength (UTS) or, more simply, the tensile strength, is the
maximum engineering stress level reached in a tension test.

Measures of Ductility (Elongation and Reduction of Area)


The ductility of a material is a measure of the extent to which a material will
deform before fracture. The conventional measures of ductility are the
engineering strain at fracture (usually called the elongation ) and the reduction
of area at fracture
Typical Stress Strain Graph for Metals
Two types of Stress-Strain Curves??
TENSILE TESTING STANDARDS
ASTM E8/E8M-11
Standard Test Methods for Tension Testing of Metallic Materials

ASTM D638 – 10
Standard Test Method for Tensile Properties of Plastics

Benefits of Tensile Testing


The data produced in a tensile test can be used in many ways
including:
 To determine batch quality
 To determine consistency in manufacture
 To aid in the design process
 To reduce material costs and achieve lean manufacturing goals
 To ensure compliance with international and industry standards
Applications of Tensile Testing
 Tensile testing is used to guarantee the quality of components,
materials and finished products within a wide range industries.
 Aerospace Industry
 Automotive Industry
 Beverage Industry
 Construction Industry Electrical and Electronics Industry Medical
Device Industry

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