Abu Dhabi Plaza – Astana, Kazakhstan Document No.

Work Package 4 – Main Works ADP-230514-001

Method Statement for Testing & Commissioning of Variable Frequency
Page 2 of 26 Rev. 001
Drives

REVISION DESCRIPTION SHEET

Rev. Para. Revision Description

000 Issued for Review / Comments
001 Issued for Review / Comments

Hold
Para. Description of Hold
No.

The Inspection Forms are controlled within this MS and are

included during the Review and Approval cycle.

The latest revision of an Inspection Form shall be used during

work execution.

Revisions after Rev.0 are denoted by a triangle in the left

hand margin against the revised text, with the revision
number displayed next to revision line. As shown by the
example below:-

Page 2 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 3 of 26 Rev. 001
Drives

Item
Comments On Rev.000 Contractor’s Response
No.

Comply with 4-20ma/0-10V

1 Process Calibrator. Parameters
will be set thru the VFD Display.

Integration checks and full load of

the VFD will be carried out with
2
the serving mechanical equipment
during testing.

3 Comply.

4 Noted.

Motor Starters shall be covered in

5
a separate MS.

6 Ditto.

7 Noted.

8 Comply.

9 Comply.

10 Comply.

11 Comply.

Page 3 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 4 of 26 Rev. 001
Drives

Table of Contents

1.0 Purpose

2.0 Scope of Work

3.0 References

4.0 Definitions

5.0 Resources, Roles & Responsibilities

5.1 Competency
5.2 Role & Responsibilities of Commissioning Engineer
5.3 Role & Responsibilities of QC Engineer
5.4 Role & Responsibilities of Foreman

6.0 Tools Requirement

7.0 Method and Sequence of work

7.1 General
7.2 Safety Precautions
7.3 Pre-Commissioning
7.4 Commissioning

8.0 Quality Control

9.0 Health, Safety & Environmental

9.1 Induction
9.2 PPE
9.3 Hazard Identification, Risk Assessment & Control
9.4 Toolbox Talks
9.5 Permit to Work
9.6 Training of Personnel

10.0 Attachments

10.1 Form No: FM-MS-ADP-230514-001-001

10.2 Form No: FM-MS-ADP-230514-001-002
10.3 Form No: FM-MS-ADP-230514-001-003
10.4 Form No: FM-MS-ADP-230514-001-004
10.5 JSTI
10.6 Risk Assessment

Page 4 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 5 of 26 Rev. 001
Drives

1.0 PURPOSE
The main purpose of this method statement is to demonstrate the procedure for Testing and
Commissioning of Variable Frequency Drives.

2.0 SCOPE OF WORK

This method statement is applicable for Testing and Commissioning of Variable Frequency Drives as per
project specification, Approved shop drawings and CML Testing & Commissioning Plan.
The method statement covers the onsite physical inspection and verification of Variable Frequency Drives
performance to ensure that the equipment is suitable for their purpose and ready for energization in Abu
Dhabi Plaza.

3.0 REFERENCES

 Project Health & Safety Plan ADP-013529-002

 Approved Shop Drawings
 Specifications: 230514_AJ_Variable Frequency Motor Controllers
 Specifications: 260126-Operation, Maintenance & Testing of Electrical Systems
 Testing & Commissioning Plan By CML, Ref. ADP-CML-CO-RPT-W-00016
 General Method Statement for Winter Working, Ref. No: ADP-015000-036
 Materials Approval Request. Ref. ADP-262413-010 LV Panel Switchboard
 Project Quality Plan Ref. No: ADP-014000-020
 Risk Assessment Plan Ref. No: ADP-013529-028.001
 Approved Inspection & Test Plan, ADP-262419-XXX
 LOTO procedure, Ref. ADP-013529-026 (Lock-out-Tag-out)

4.0 DEFINITIONS

MML: Mott Macdonald LTD

CSC: Construction Supervision Consultant (AECOM KZ)
ACEL JV: ACEL Joint Venture
RBG: Robert Bird Group (JV Design/Structural Consultants)
P & T: P & T Architects (JV Architect/Lead Design)
RED: Red Group Services FZ-LLC, Dubai, UAE (MEP design Consultant).
CML: CML International (Commissioning Authority)

5.0 RESOURCES, ROLES & RESPONSIBILITIES

The Commissioning Manager has the overall responsibility for the implementation of this Method of
Statement, also will individually assess the manpower required for T&C of Variable Frequency Drives to
meet the schedule. Typically these will include:

 Commissioning Engineer
 Foreman
 QC Engineer
 HSE Supervisor
 Schneider’s Representative

Page 5 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 6 of 26 Rev. 001
Drives

5.1 Competency

The competency of all construction personnel shall be controlled in accordance with the
Competent Persons Designation Procedure Ref: ADP-013529-066.

5.2 Roles & Responsibilities of Commissioning Engineer

 Commissioning Engineer will be in charge of all operations during Testing & Commissioning
following Project HSE requirements and Project Quality Plans.
 Maintains work permits with coordination of the HSE Supervisor.
 Coordinates with QC Engineer for inspections and raise RFIC with complete attachments such
as approved (ITP, shop drawing, check list etc.).
 Ensures that only trained and competent personnel are involved for Final Testing of the Variable
Frequency Drives.
 Ensures that tools & equipment are certified, maintained and used correctly.
 Ensure that all testing tools are calibrated and calibration is up to date.
 Ensures that all required documents and related drawings to execute the works are up to date.
 Shall prepare open front for his crew and liaise with planning department for progress reporting
and schedule monitoring.
 Shall coordinate with the Schneider’s Representative on his supervision during commissioning
of the equipment.

5.3 Roles & Responsibilities of QC Engineer

 Ensure that all inspection and test reports pertaining to everyday work activities are submitted to
the QC inspection.
 Prevent the use of equipment that could cause improper test relative to project Specifications.
 Stop test activity that is not being done in accordance with the specified requirements and
approvals.
 Ensure that test have been done in accordance with approved method statement and Project
specification to offer for CSC & CxA’s inspection.

5.4 Roles & Responsibilities of Foreman

 The foreman will carry out his duties by maintaining continuous coordination with the
Commissioning Engineer on daily basis, and ensure proper distribution of the workforce in the
required and planned locations.
 To ensure that his assistant foreman/charge hand are aware of the job requirements and they
have enough information to carry out their duties properly.
 To ensure in consultation with the site engineer that the manpower involved in the works are
moving as agreed and planned for the work.
 To ensure that the daily work is progressing as planned and advice the Commissioning Engineer
of any requirement for additional resources.
 To ensure full coordination with the safety officer to maintain safe working and proper
housekeeping of the site, following the approved safety measures and further ensure that all his
working team are aware of the same to prevent accident and losses.
 To inform the Commissioning Engineer and of the areas ready for inspection.

Page 6 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 7 of 26 Rev. 001
Drives

6.0 TOOLS REQUIREMENT

The following tools & equipment will be used during the Testing and Commissioning of Variable
Frequency Drives.
 Standard Electrician Tool Kit
 Digital Multimeter
 0-10V/4-20mA Process Calibrator
 HV Gloves
 Rubber Mat
 PPE (Hand Gloves, Safety Goggles)

Note: All tools and equipment’s will be inspected and colour coded before use at site.

7.0 METHOD AND SEQUENCE OF WORK

7.1 General

 All necessary work permits shall be approved before commencement of the work.
 Prior to commencement of work, a tool box meeting shall be held for proper distribution of testing
personnel and relocation of other workers working during the testing.
 Prior to start the work, conduct pre-work start tool box talk and related method statement shall
be read and signed off by concerned engineers.
 All personnel involved carrying out the testing activity shall be briefed via HSE Tool box talk, on
site condition, work area, task in hand, risk, hazards, and mitigation of potential of risk.
 Secure valid calibration certificate for all testing equipment, which will be used for test.
 Ensure approval of drawing by Local Electrical Authority are in place.

7.2 Safety Precautions

 All safety precaution shall be followed as per established project safety plan.
 Only experienced and skilled technician shall be engaged for carrying out the start-up and
commissioning of Variable Frequency Drives.
 Appropriate warning signs and tapes shall be placed during start-up and commissioning as
required.
 All PPE shall be worn as appropriate according to the nature of job.
 Work area shall be maintained neat and clean.
 Lock-Out & Tag-Out procedure (Ref. ADP-013529-026) shall be followed during entire activity
related to Testing and Commissioning as applicable.

7.3 Pre-Commissioning

 Ensure Installation is complete with RFIT signed off.

 Ensure Earthing System and MCC RFIC are signed off.
 Ensure that the unit is clean and undamaged.
 Check proper earthing is done for VFD.
 Check the shield cable is provided for VFD.
 Check that VFD is labelled properly.
 Verify ratings in the nameplate as per drawing or design specifications.

Page 7 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 8 of 26 Rev. 001
Drives

 Ensure that the VFD Rating (HP/kW) is higher or equal to the Motor Power Rating.
1  Ensure that the VFD Output current is higher or equal to the Motor Full Load Current.
 Ensure that the specified cable used for VFD Input / Output is as per manufacturer’s design.

7.4 Commissioning

The objective is to confirm the physical condition and electrical characteristics of the Variable
Frequency Drive installed and to ensure that it is connected to the system at a correct condition
as mandated by design specifications and equipment schedule. Schneider’s Representative will
supervise the start-up and sign off when VFD requirements during commissioning are fulfilled.

7.4.1 VFD Programming Parameters

Before starting up the VFD, parameters have to be set first. Record the motor rating and
VFD set-points in FM-MS-ADP-230514-002 and hardcode them thru the VFD Display.

7.4.2 Functional Test of VFD – Manual Mode

Functional checks of the VFD in Automatic Mode shall be carried out by following the
1
methodology in Performance Test Sheet FM-MS-ADP-230514-003.

7.4.3 Functional Test of VFD – Automatic Mode

Functional checks of the VFD in Automatic Mode shall be carried out by following the
methodology in Performance Test Sheet FM-MS-ADP-230514-004. If BMS is not yet
integrated with the VFD, current or voltage signal will be injected thru the Start/Stop
Terminal Blocks.

8.0 QUALITY CONTROL

 MEP RFIC should be issued for QC Inspectors verification before submission to CSC.
 Refer to ITP No. ADP-262419-002 and strictly follow inspections steps.
 Refer to QMP-ADP-014000-625 for RFIC submission process.
 Work should be approved by consultant (submitting RFIC).

9.0 HEALTH, SAFETY & ENVIRONMENTAL

9.1 Induction

Prior to commencing work all personnel shall have attended the HSE induction course conducted by the
JV HSE department. No work shall be undertaken by personnel who have not attended the Project HSE
induction. In all aspects, work is to be carried out in a safe manner and in accordance JV approved Health
and Safety Plan and in accordance with HSE requirements

9.2 Personal Protective Equipment (PPE)

All personnel involved in the Testing and Commissioning will comply with the Project requirements for
PPE:
 Work Boots with toe protectors
 Safety Helmet

Page 8 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 9 of 26 Rev. 001
Drives

 Eye Protection with side shields

 HV Gloves
 Dust masks (as required)
 Rubber Mat

Additional PPE identified by the task risk assessment shall also be provided. Personnel shall sign and be
responsible for their own items of PPE issued to them and the Engineer shall ensure that his team is
complying with the minimum required PPE and that damaged or defective PPE is replaced or repaired
immediately.

9.3 Hazard Identification, Risk Assessment & Control

Hazard identification, risk assessment and control are detailed in the appropriate risk assessment and
Job Safety Task Instruction (JSTI) attached herewith. Hazards may vary as the works progress and shall
be re-evaluated. All personnel undertaking testing and commissioning activities shall be aware of
particular location hazards. The Project Risk Assessment Procedure ADP-013529-028 is to be referred
to during the planning stages. Should changes occur during the course of commissioning which alters
the associated risks then the risk register shall be updated to reflect any additional risk and mitigation
measure.

The attached JSTI is provided to cover the initial work tasks relating to Testing and Commissioning of
Variable Frequency Drives - JSTI (attached). This JSTI is prepared based on theoretical information
interpreted from the project documents. A further assessment will be required at the actual work site to
verify the control measures and address any additional hazards. Reference is to be made to the relative
Health, Safety, Environmental & Security procedures to control the risks associated with activities where
they occur.

9.4 Toolbox Talks

Prior to the commencement of site activities the Engineer, with support from the HSE Officer, shall
conduct a pre-start toolbox talk with all the crew present. The MEP Supervisor shall explain the testing
and commissioning of Variable Frequency Drives activities, focusing on the hazards and risks involved
in the activity and the mitigation measures that shall be taken as detailed in the Risk Assessment. Regular
Toolbox talks shall be conducted in order to prevent complacency within the crew. The Engineer shall
conduct a Pre-start toolbox talk for the new person/s prior to starting work.

9.5 Permit to Work

A Permit shall be obtained when and where applicable in accordance with the requirements of Permit to
Work Procedure (ADP-013529-034) prior to performing the Installation, Testing and commissioning of
Variable Frequency Drives. The supervisor will ensure that all relevant risk assessments, method
statements and permit to work control measures are in place and that all relevant procedures contained
within these documents are fully understood by the operative personnel.

9.6 Training of Personnel

9.6.1 Safety Training

All personnel involved in Testing and Commissioning Variable Frequency Drive works shall be
trained in accordance with the requirements of the Project HSE Program. No personnel shall be
assigned tasks that they have not received appropriate training in or have been assessed for
competency. Further training shall be given as required and when additional training is identified
during the risk assessment process.

Page 9 of 26
 Abu Dhabi Plaza – Astana, Kazakhstan Document No.
Work Package 4 – Main Works ADP-230514-001
Method Statement for Testing & Commissioning of Variable Frequency
Page 10 of 26 Rev. 001
Drives

9.6.2 Trades & Qualifications

All personnel involved in Testing and Commissioning of Variable Frequency Drive activities shall
be assessed for qualifications, competency and if they have the required trade skills and
experience, or trained in accordance with the requirements of the project standards.

10.0 Attachments

10.1 Form No: FM-MS-ADP-230514-001-001

10.2 Form No: FM-MS-ADP-230514-001-002
10.3 Form No: FM-MS-ADP-230514-001-003
10.4 Form No: FM-MS-ADP-230514-001-004
10.5 JSTI
10.6 Risk Assessment

Page 10 of 26
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Pre-Commissioning Checklist for Variable Frequency Drives

FM-MS-ADP-230514-001-001 Revision:001 Date: 12-Dec-16 Page 1 of 1

RFIC No. Date: System: Electrical Sub System: Low Voltage

Block / Bldg. Level: Location: Make

Panel Ref. Tag Serial No.

QC ACCEPTANCE STATUS
REQUESTED DOCUMENTATION SUBMITTED
YES NO REMARKS
1. T&C MS, ITP

2. Signed OFF Installation RFIT

3. Signed OFF Earthing System and MCC RFIC

QC ACCEPTANCE STATUS
ACTIVITIES / ITEMS TO BE INSPECTED
YES NO REMARKS
1. Unit is clean and undamaged.

2. VFD is properly earthed

3. VFD cables are properly shielded.

4. VFD is labelled properly.

5. Ratings in the nameplate match those in the drawing or specification

6. VFD Rating is higher or equal to the Motor Power Rating.

7. VFD Output Current is higher or equal to the Motor Full Load Current.

8. Specified VFD I/O Cable is as per manufacturer’s design.

COMMENTS / DISCREPANCIES:-

POSITION NAME SIGNATURE DATE

Schneider’s Representative

JV Commissioning Engineer

JV QA/QC Inspection/Engineer

AECOM KZ

CML

FM-MS-ADP-230514-001-001
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Commissioning Checklist for Variable Frequency Drives

FM-MS-ADP-230514-001-002 Revision:001 Date: 12-Dec-16 Page 1 of 2

RFIC No. Date System: Electrical Sub System : Low Voltage

Block / Bldg. Location Panel Ref. Tag

VFD & Motor Name Plate Details

Acceptable
VFD Details Remarks
(YES/NO)

VFD Make:

VFD Model:

VFD Serial Number:

VFD HP/kW Rating:

VFD I/O Voltage:

VFD I/O Current:

VFD Frequency

Acceptable
Motor Details Remarks
(YES/NO)

Motor Rated Power:

Motor Rated Voltage:

Motor Full Load Current:

Motor Speed:

Motor Frequency:

Comments/Discrepancies:

FM-MS-ADP-230514-001-002
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Commissioning Checklist for Variable Frequency Drives

FM-MS-ADP-230514-001-002 Revision:001 Date: 12-Dec-16 Page 2 of 2

VFD Programming Parameters

Parameter Description VFD Customer Settings Remarks

Rated Motor Power ________ kW

Rated Motor Voltage _________V

Rated Motor Frequency _________Hz

Rated Motor Speed __________ rpm

Motor Full Load Current __________A

Minimum Frequency/Low Speed Setting (Hz)

Maximum Frequency/ High Speed Setting (Hz)

Ramp Up/ Acceleration Time (Sec)

Ramp Down / Deceleration Time (Sec)

Output Phase Rotation (ABC/ACB)

Output Phase Loss (YES/NO)

Output Phase Loss Detection Time (Sec)

Configuration Type (Voltage 0-10V/Current 4-20mA)

Comments/Discrepancies:

POSITION NAME SIGNATURE DATE

Schneider’s Representative

JV Site Electrical Engineer

JV QA/QC Inspection/Engineer

AECOM KZ

CML

FM-MS-ADP-230514-001-002
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Performance Test Sheet for Variable Frequency Drives –

Manual Mode
FM-MS-ADP-230514-001-003 Revision:001 Date: 12-Dec-16 Page 1 of 2

RFIC No. Date: System: Electrical Sub System : Low Voltage

Block / Bldg. Level: Location :

Tag Panel Ref Serial No.

VFD Hand/Manual Mode Operational test

Acceptable
Functional Test/Activities to be Inspected Remarks
(YES/NO)

1. Switch ON the incoming breaker and check 3Φ supply available at the VFD input terminal.

2. Select the VFD in Normal Mode by placing Normal-Test Selector Switch at Normal
Position.
3. Select the VFD in Hand Mode by placing Hand-Off-Auto Switch at Hand Position at Hand
Position.
4. Check the output contactor is energized.

5. Check the VFD energized and found RDY on the VFD Display.

6. Check if the VFD is programmed properly as per requirements (See VFD Programming
Parameter Settings at Commissioning Check List)

7. Check the VFD OFF Indication is ON.

8. Press the START push button and check the VFD display shows RUN and VFD should be
Running.

9. Check the RUN indication lamp is ON whilst OFF and Trip indications are OFF.

10. Scroll the button Up/Down to increase/decrease the frequency or speed in the drive.

11. At Fixed Speed, Measure the outgoing supply line voltages using multi meter.

L1-L2 V L2-L3 V L3-L1 V

12. Press the STOP push button and check the VFD Stop and VFD display shows RDY.

13. Check the OFF indication lamp is ON is present whilst RUN & TRIP lamp indications are
OFF.

14. Measure the outgoing supply line voltages using multi meter.

L1-L2 V L2-L3 V L3-L1 V

15. Restart VFD and simulate fault through VFD, check Trip indication lamp is ON.

16. Check the Fault should reset by pressing the RESET Push Button and Found VFD RDY.

17. Restart VFD and Simulate the Remote Emergency Push Button ON and VFD output
Contactor goes OFF.

FM-MS-ADP-230514-001-003
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Performance Test Sheet for Variable Frequency Drives –

Manual Mode
FM-MS-ADP-230514-001-003 Revision:001 Date: 12-Dec-16 Page 2 of 2

18. Simulate the Remote Emergency Push Button OFF and VFD shows RDY and output
Contactor goes ON.

19. Select the VFD in OFF mode by placing Hand-Off-Auto switch at the OFF Position and
check the VFD Output contactor is OFF/De-energized.
COMMENTS/DISCREPANCIES

INSTRUMENT USED
Equipment Name Model No. Serial No. Calibration due date
1.

2.

3.

POSITION NAME SIGNATURE DATE

Schneider’s Representative

JV Site Electrical Engineer

JV QA/QC Inspection/Engineer

AECOM KZ

CML

FM-MS-ADP-230514-001-003
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Performance Test Sheet for Variable Frequency Drives –

Automatic Mode
FM-MS-ADP-230514-001-004 Revision:001 Date: 12-Dec-16 Page 1 of 2

RFIC No. Date: System: Electrical Sub System : Low Voltage

Block / Bldg. Level: Location :

Tag Panel Ref Serial No.

VFD AUTO Mode Operational test

Acceptable
Functional Test/Activities to be Inspected Remarks
(YES/NO)

1. Switch on the incoming breaker and check 3Φ supply available at the VFD input terminal.

2. Select the VFD in Normal Mode by placing Normal-Test Selector Switch at Normal
Position.

3. Select the VFD in Auto mode by placing Hand-Off-Auto Switch at Auto Position.

4. Check the VFD Output contactor is energized.

5. Check the VFD energized and found RDY on the VFD Display.

6. Check if the VFD is programmed properly as per requirements. (See VFD Programming
Parameter Settings at Commissioning Check List)

7. Check the VFD OFF Indication Lamp is ON.

8. Check the Auto Status is available on Terminal of Filed/BMS.

9. Enable Remote/BMS START/STOP signal and Check the VFD goes RUN status.

10. Check the RUN indication lamp is ON whilst OFF and Trip lamp indications are OFF.

11. Increase/Decrease the VFD Speed reference from respective Analog Input i.e. (4-20ma)/
(0-10V) and record the corresponding frequency.
Speed Reference = (4ma / 0V) Corresponding Frequency = Hz
Speed Reference = (12ma / 5V) Corresponding Frequency = Hz
Speed Reference = (20ma / 10V) Corresponding Frequency = Hz

12. Measure the VFD Output Voltage by using multi meter at Full Speed Reference.

L1-L2 V L2-L3 V L3-L1 V

13. Disable Remote/BMS START/STOP Signal and check the VFD goes OFF and RDY
status.

14. Check the OFF indication lamp is present whilst RUN & TRIP lamp indications are OFF.

15. Measure the VFD Output Voltage by using multi meter.

L1-L2 V L2-L3 V L3-L1 V

FM-MS-ADP-230514-001-004
 ARABTEC CONSOLIDATED CONTRACTORS COMPANY LTD.
ABU DHABI PLAZA – ASTANA, KAZAKHSTAN

Performance Test Sheet for Variable Frequency Drives –

Automatic Mode
FM-MS-ADP-230514-001-004 Revision:001 Date: 12-Dec-16 Page 2 of 2

16. Restart VFD and simulate fault through VFD, check Trip indication lamp is ON.

17. Check the Fault should reset by pressing the RESET Push button and found VFD RDY.

18. Restart VFD and Simulate the Remote Emergency Push Button ON and VFD output
contactor goes OFF.

19. Simulate the Remote Emergency Push Button OFF and VFD Display shows RDY and
VFD output contactor goes ON.

20. Select the VFD in OFF mode by placing Hand-Off-Auto Switch at OFF position and check
the VFD output contactor is OFF/De-energized.
Comments / Discrepancies:

INSTRUMENT USED
Equipment Name Model No. Serial No. Calibration due date
1.

2.

3.

POSITION NAME SIGNATURE DATE

Schneider’s Representative

JV Site Electrical Engineer

JV QA/QC Inspection/Engineer

AECOM KZ

CML

FM-MS-ADP-230514-001-004
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 1: Task Planning (task identification and details)/ Шаг 1: Планирование задания (выявление задачи и деталей)

Supervisor name: Work area: Date:

ФИО Супервайзера: Рабочая зона: Дата:
Activity: Testing & Commissioning of Variable Frequency Work specific location:
Деятельность: Drives Определенное место работы:
Number of crew members: JSTI Number:
Число работников: Номер Оценка Риска:
Start time/ Finish time/
Work Duration: Permit To Work number:
Начало работы Завершение работы
Продолжительность работы: Номер Наряда-Допуска:
_______________ ______________
Step 2: Job Planning (competent persons, tools and equipment necessary to do the job) Шаг 2: Планирование работы (компетентные работники, инструменты и
необходимые оборудования)

Competent Persons Required Tools Required Equipment Required

(Example: Lifting, Equipment Operator, Scaffolder, Vendors) (Example: radios, special testing meters, electric tools, special tools, (Example: excavator, man lift, compressor, crane,
Компетентные Работники SCBA.) forklift, truck)
(Прим • Commissioning Engineerер: Операторы подъемника, Необходимые инструменты (Пример: рация, метровка, Требуемая техника: (Пример: эксковатор,
лесамонтажники, производители) электрические инструменты) подъемник, компрессор, кран, погрузчик,
грузовик)
 Commissioning Engineer  Standard Electrician Tool Kit
 Foreman  Digital Multimeter
 QC Engineer  HV Gloves
 HSE Supervisor  Rubber Mat

Step 3: Risk Management (list any nearby activities that may impact the work) Шаг 3: Управление Рисками (перечень деятельности которые могут повлиять на работу)
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 4: Job Safety/Hazard Analysis/ Шаг 4: Анализ/Оценки Рисков
Activity
(What must be done? i.e. tools, Hazards Risks
equipment, and material used) (How could an injury occur?) What Can Happen Recommendations
Item
(Can hazards be eliminated or modified?)
Планирование работы. Опасность Риски Меры контроля
Номер (Что надо для работы. Например: (Как может произойти (Что может произойти) (Как опасность может быть устранена)
инструменты, оборудование и травма)
материалы)

 Pay attention during meeting

 Work flow will be discussed
 Not paying attention  Wear all required PPE’s.
during tool box talk  Slips/Trips/fall due to poor
 Safety shoes (steel toe)
meeting – clueless housekeeping
 Hard hat
1
Pre-start when work starts  Injury to personnel due to  Visibility Vest
 Poor housekeeping lack of knowledge to the  Dust mask (as required)
 Cold weather task.  Safety glass
 Hypothermia  HV Gloves
 Safety belt/ Full body harness
 Ensure to obtain permit before work.

 All personnel must wear sufficient PPE’s.

 Proper supervision from the concerned
 Defective tools, striking  Injury to personnel supervisors.
against each other because they are not  All tools must be inspected by the competent
Hauling of materials at the working  Pinch points wearing sufficient PPE’s person prior to use.
2  Icy surface  Property damage due to  Use correct way or method of lifting ( knee
area
 Cold weather failure of machines. down, back straight and lift)
 Hypothermia  Monitor the temperature, and wind chill index.
 Work rest period implemented.
 Wear Winter PPE.
 Provide hot beverage for employees
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
 All personnel must wear sufficient PPE’s.
 Proper supervision from the concerned
supervisors.
 Tools must be inspected by the competent
person prior to use.
 Injury to personnel  Evaluate the condition of floor along path from
 Improper manual because they are not origin to destination.
handling posture wearing sufficient PPE’s  Monitor the temperature, and wind chill index.
 Slips, Trips & Fall  Property damage due to  Work rest period implemented.
3 Material handling  Pinch points failure of machines.  Wear Winter PPE.
 Cold weather  Back injury  Provide hot beverage for employees
 Hypothermia  When lifting bend at the knees and hold load
close to your body. Use legs as the source of
power to lift object.
 The allowable load each person can carry is
only 20 kg./person.
 Ask for help if object too heavy.
 Ensure personnel involve in task have manual
handling training.

 Keep unauthorized personnel away from the Pre

- Commissioning area.
 Barricade the workplace and provide signage for
 Improper manual
handling posture people awareness
 Slips, Trips & Fall  Ensure that all testing tools are calibrated and
 Back injuries
 Trailing cables calibration is up to date
 Foot injury
 Exposed live wires  Replace damaged cables
4 Pre - Commissioning  Personnel injury or death
 LOTO not applied  Secure all exposed wires
due to electrocutions
 Exposed live wires
 Hypothermia  Proper supervision from the concerned
 Cold weather
supervisors.
 Tools must be inspected by the competent
person prior to use.
 Implement LOTO procedure
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
 Keep unauthorized personnel away from the
Commissioning area.
 Improper manual  Barricade the workplace and provide signage for
Commissioning handling posture people awareness
- Functional Test of VFD – Manual  Slips, Trips & Fall  Back injuries  Valid calibration certificate for all testing
Mode  Trailing cables  Foot injury Equipment’s.
 Exposed live wires  Personnel injury or death
5 - Functional Test of VFD – Automatic  Secure all exposed wires
 LOTO not applied due to electrocutions
Mode
 Exposed live wires  Hypothermia  Proper supervision from the concerned
 Cold weather supervisors.
 Tools must be inspected by the competent
person prior to use.
 Implement LOTO procedure

 Wear all required PPE’s.

 Slips, trips and fall due to  work boots/ rubber boots with toe
 Slips scattered materials or protector
rubbish.  hard hat
 Trips
 Foot injuries  visibility vest / jacket
 Fall  safety glass
6 Housekeeping  Cold weather  Hand injuries
 Dust Mask ( as required )
 Personnel injury due
 Gloves
slippery surface
 Anti -slip tract
 Hypothermia
 Supervisor must ensure that used materials
must be stored in designated, to prevent
scattered at work area
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности

Step 5: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor)/ Шаг 5: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Nearby work hazards Chemical spills or release
Excessive noise Fires and explosions Unusual odours Heat stress
Опасности на рабочем Утечки химических
Черезмерный шум Пожар и взрывы Странный запах Тепловой удар
месте веществ
Extreme weather/high
winds
Significant near miss Change in the following work conditions:
Evacuation alarm Экстримальные
Существенное, возможное Изменение в процессе работы:
Эвакуация/тревога погодные условия и
происшествия
сильный ветер

Step 6: Unplanned Events (if any of the following occurs, stop work and talk to your supervisor) Шаг 6: Незапланированные мероприятия: если следующие случаи имеют
место, то остановите работу и известите супервайзера
Emergency telephone number: Alarm Code (for commission period)
Телефон экстренной связи: +77015301064 Код сигнализации (при пусконаладке)
Nearest Muster Point/Safety Shelter location: Nearest First Aid Station location:
Ближайший пункт Место Сбора: Ближайший пункт Первой Помощи:
Evacuation Route (Supervisor to explain to workers): Safety shower / eye washer location:
Пути эвакуации(Супервайзер должен объяснить работникам): Пункт промывки глаз:
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности
Step 7: Working Crew Details Шаг 7 Список работников (рабочей бригады)
I acknowledge receiving & understanding these instructions, I will fully comply with the assigned job requirements.
Я, подтверждаю что полученную информацию понимаю в полной мере , и я буду полностью соответствовать должностным требованиям.
Sr. Badge No. Signature Sr. Badge No. Signature
Name Ф.И.О Name Ф.И.О
№ № Бейджа Подпись № № Бейджа Подпись
1 26
2 27
3 28
4 29
5 30
6 31
7 32
8 33
9 34
10 35
11 36
12 37
13 38
14 39
15 40
16 41
17 42
18 43
19 44
20 45
21 46
22 47
23 48
24 49
25 50
 Astana/Kazakhstan, Abu Dhabi Plaza Project Астана/Казакстан, Проект Абу Даби Плаза

Job Safety Task Instructions Form (JSTI) Форма Оценки Риска по Технике Безопасности

Supervisor Name:
Ф.И.О Супервайзера: ________________________________________ Signature/ Подпись: __________________ Date/Дата: ____________________________ /______/________

Foreman/charge hand Name:

Ф.И.О Мастера/Бригадира: ___________________________________ Signature/ Подпись: __________________Date/Дата: ____________________________ /______/________

HSE Officer Name:

Ф.И.О Инспектора по ТБ: ____________________________________ Signature/ Подпись: ___________________Date/Дата: ____________________________ /______/________

This JSTI is prepared based on theoretical information interpreted from the project documents. A further assessment will be required at
the actual work site to verify the control measures and address any additional hazards. Reference is to be made to the relative Health,
Safety, Environmental & Security procedures to control the risks associated with activities where they occur.