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    WPS 1

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    janardan.sfe
    This document provides specifications for a welding procedure using shielded metal arc welding (SMAW) to join steel plates. It specifies details like the joint design, base materials, filler metals, welding positions, and parameters for preheat, gas and post weld heat treatment.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    WPS 1

    Uploaded by

    janardan.sfe
    7 views1 page
    This document provides specifications for a welding procedure using shielded metal arc welding (SMAW) to join steel plates. It specifies details like the joint design, base materials, filler metals, welding positions, and parameters for preheat, gas and post weld heat treatment.

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    WPS-1

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    This document provides specifications for a welding procedure using shielded metal arc welding (SMAW) to join steel plates. It specifies details like the joint design, base materials, filler metals, welding positions, and parameters for preheat, gas and post weld heat treatment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    7 views1 page

    WPS 1

    Uploaded by

    janardan.sfe
    This document provides specifications for a welding procedure using shielded metal arc welding (SMAW) to join steel plates. It specifies details like the joint design, base materials, filler metals, welding positions, and parameters for preheat, gas and post weld heat treatment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    WELDING PROCEDURE SPECIFICATION (WPS)

    (Section IX, ASME Boiler and Pressure vessel Code)

    Company Name : By:


    Welding Procedure Specification No. : Date: Supporting PQR No. :
    Revision No.: "01" Dated : NIL NIL Date:
    Welding Process(es): SMAW Type(s): Manual

    JOINTS (QW-402) SKETCH


    Joint Design Single V-groove
    Root spacing As per sketch shown `
    Backing: Yes / No No backing/ weld 30 + 5
    metal
    Backing Material (Type) Weld metal
    1.5-16 mm
    Metal Nonfusing Metal

    Non Metallic Other 1~2 mm

    Sketches, Production Drawings, Weld Symbols or written Description 2-3 mm


    Should show the general arrangement of the parts to be welded. Where
    applicable, the root spacing and the details of weld groove may be specified

    BASE MATERIALS: (QW-403)

    P.No. : 1 Group No.: 1 to P.No.: 1 Group No.: 1


    OR
    Specification and type/ Grade or UNS number: IS 2062 Grade B to Specification and type/ Grade or UNS number: IS 2062 Grade B
    OR
    Chemical Analysis and Mech. Properties NA to Chemical Analysis and Mech. Properties NA

    Thickness Range
    Base Metal: Groove 1.5mm to 16 mm Fillet: All thickness
    Maximum pass thickness < 16 mm: Yes / No
    Other: Nil

    FILLER METALS: (QW-404)


    SMAW
    Spec No. (SFA) 5.1
    AWS No. (Class) E 6013
    F-No. 2
    A-No. 1
    Size of Filler metals 3.15-4.00 mm
    Filler metal product form Not Applicable
    Supplemental filler metal Not Applicable
    Weld metal thickness Groove
    range Max 16 mm
    Fillet All sizes
    Electrode-flux (class) Rutile Pottasium Based
    Flux type Not Applicable
    Flux Trade Name Kingbond (Ador)
    Consumable Insert Not Applicable
    Other Nil
    POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)
    Position(s) of Groove : All Temperature Range : Not Applicable
    Welding Progression : Uphill for vertical welds Time Range : Not Applicable
    Position(s) of fillets : All Other : Nil
    Other : Nil
    PREHEAT (QW-406) GAS (QW-408)
    Percent Composition
    Preheat Temp. Min. : 10 0C Gas(es) Mixture Flow Rate
    Interpass Temp. Max. : 250 0C Shielding NA NA NA
    Preheat Maintenance : Not Applicable Trailing NA NA NA
    Other : Nil Backing NA NA NA

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