Asian Paints (Polymers) Private

Limited
Dahej Project

Vessel Standards
[Security Level2]
TOYO Project Doc. No.: Page 1 of 75
Work No.: 6447 6447-D8-E0-MS-SPC-0008-A4 Date: 27-Jul-23

Asian Paints (Polymers) Private Limited

Dahej Project

Green field
Vinyl Acetate Ethylene Emulsion (VAE) ,
Vinyl Acetate Monomer (VAM) and Offsite & Utilities
In Dahej, Gujarat, India

Vessel Standards

Digitally signed Digitally signed

Digitally signed
by abhijit
by Umair by Mr. Mangesh
2 Haidery
Date:
2023.08.09
14:20:23+05'30'
Lokhande

1 27-Jul-23 For Approval UMH AKG MYL AMB

0 27-Apr-23 For Approval UMH AKG MYL AMB

ISSUE
REV DATE ISSUED PREPARED CHECKED APPROVED AUTHORIZED
PURPOSE

THIS VOLUME EMBODIES PROPRIETARY INFORMATION OF TOYO ENGINEERING INDIA PRIVATE LIMITED. THIS VOLUME OF THE
MATERIAL DESCRIBEDTHEREON MAY NOT BE COPIED OR DISCLOSED IN ANYFORM OR MEDIUM TO THIRD PARTIES, OR USED FOR
OTHER THAN THE PURPOSE FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY
PERMITTED BY TOYO ENGINEERING INDIA PRIVATE LIMITED.
 Asian Paints (Polymers) Private
Limited
Dahej Project

Vessel Standards
[Security Level2]
TOYO Project Doc. No.: Page 2 of 75
Work No.: 6447 6447-D8-E0-MS-SPC-0008-A4 Date: 27-Jul-23

Revision History

Rev. Remarks

0 First Issue

1 • Owner name has been added in Vessel Standard of Name Plate - VS-1
(M)-1
• Vessel Standard VS-12G(M)-1 has been updated as per Owner
comments.
• Earthing Lug vessel standard VS-25-0 has been replaced with earthing lug
standard “Installation detail for tank / column / vessel earthing
6447-D8-U0-EL-LAY-0112-A3.
 Asian Paints (Polymers) Private
Limited
Dahej Project

Vessel Standards
[Security Level2]
TOYO Project Doc. No.: Page 3 of 75
Work No.: 6447 6447-D8-E0-MS-SPC-0008-A4 Date: 27-Jul-23

VESSEL STANDARD
CONTENTS

SR. VS. NO TITLE JOB

NO REQ’T
REV.
1. VS-1(M)-1 NAME PLATE
2. VS-2A-0 NOZZLE NECK, ASME (NPS 3/4~1 1/2)
3. VS-2J-0 NOZZLE NECK, JPI (NPS 3/4~1 1/2)
4. VS-3A1-0 NOZZLE NECK, ASME (NPS 2~24) FOR CARBON STEEL
AND 3.5 Ni STEEL
5. VS-3A2-0 NOZZLE NECK, ASME (NPS 2~24) FOR STAINLESS STEEL
6. VS-3A3-0 NOZZLE NECK, ASME (NPS 2~24) FOR C-Mo STEEL AND
Cr-Mo STEEL
7. VS-3J1-0 NOZZLE NECK, JPI (NPS 2~24) FOR CARBON STEEL AND
3.5 Ni STEEL
8. VS-3J2-0 NOZZLE NECK, JPI (NPS 2~24) FOR STAINLESS STEEL
9. VS-3J3-0 NOZZLE NECK, JPI (NPS 2~24) FOR C-Mo STEEL AND Cr-Mo
STEEL
10. VS-4-0 PAD NOZZLE
11. VS-5(M)-0 SIGHT GLASS
12. VS-6(M)-0 INTERNAL FLANGE AND PIPING
13. VS-7-0 REINFORCING PAD FOR NOZZLE
14. VS-8A(M)-0 MANHOLE COVER DAVIT (JPI/ASME)
15. VS-8J(M)-0 MANHOLE COVER DAVIT (JIS)
16. VS-9(M)-0 MANHOLE COVER HINGE
17. VS-10(M)-0 TOP DAVIT
18. VS-11(M)-0 INSULATION SUPPORTS
19. VS-12G(M)-1 PLATFORM, LADDER AND HANDRAIL (1/3) (FOR THE
WIDTH OF 1000 TO 1500 MM)
20. VS-12G(M)-1 PLATFORM, LADDER AND HANDRAIL (2/3) (FOR THE
WIDTH OF 1500 TO 2000 MM)
21. VS-12G(M)-1 PLATFORM, LADDER AND HANDRAIL (3/3)
22. VS-13(M)-0 LIFTING LUG
23. VS-14(M)-0 STEEL SADDLES FOR VESSEL
24. VS-14J(M)-0 STEEL SADDLES FOR VESSEL (JPI TYPE)
25. VS-15(M)-0 STEEL SADDLES FOR HEAT EXCHANGER
26. VS-15J(M)-0 STEEL SADDLES FOR HEAT EXCHANGER (JPI TYPE)
27. VS-16(M)-0 SKIRT OPENING AND BASE DETAIL
28. VS-17H(M)-0 SUPPORT LUGS FOR VESSELS (HEAVY DUTY)
29. VS-17L(M)-0 SUPPORT LUGS FOR VESSELS (LIGHT DUTY)
30. VS-18H(M)-0 SUPPORT LEGS FOR VESSELS (HEAVY DUTY)
31. VS-18L(M)-0 SUPPORT LEGS FOR VESSELS (LIGHT DUTY)
32. VS-19(M)-0 TEMPLATE FOR VERTICAL VESSEL
33. VS-20(M)-0 FOUNDATION BOLT
34. VS-21(M)-0 THERMAL BREAK PILLOW
 Asian Paints (Polymers) Private
Limited
Dahej Project

Vessel Standards
[Security Level2]
TOYO Project Doc. No.: Page 4 of 75
Work No.: 6447 6447-D8-E0-MS-SPC-0008-A4 Date: 27-Jul-23

SR. VS. NO TITLE JOB

NO REQ’T
REV.
35. VS-22-0 TAILING LUG WITH SKIRT BEAM FOR VERTICAL VESSEL
36. VS-23(M)-0 GENERAL NOTES FOR MISCELLANEOUS PARTS
37. VS-24-0 GENERAL NOTES FOR NOZZLE
38. 6447-D8-U0-EL-LAY-0112-A3 INSTALLATION DETAIL FOR TANK / COLUMN / VESSEL
EARTHING
39. VS-26-0 INTERNAL LADDER RUNG
40. VS-27-0 DEFLECTOR
41. VS-28-0 VORTEX BREAKER
42. VS-29(M)-0 GRATING AND SUPPORT
43. VS-30(M)-0 FLOATING HOLD DOWN GRATING
44. VS-31(M)-0 WIRE MESH DEMISTER AND SUPPORT
45. VS-32(M)-0 INTERNAL PIPE SUPPORT
46. VS-33(M)-0 PREFRENTIAL REBOILER BAFFLE
47. VS-34(M)-0 INTERNAL LADDER FOR HORIZONTAL VESSEL
48. VS-35-0 RETAINING PLATE
49. VS-36(M)-0 LUG FOR FIRE PROTECTION
50. VS-37-0 SEALING STRIP
51. VS-38(M)-0 LAMIFLEX LONGITUDINAL BAFFLE
52. VS-39(M)-0 DIAPHRAGM FOR MANHOLE
53. VS-40-0 PERFORATED LONGITUDINAL BAFFLE
54. VS-42-0 IMPINGEMENT BAFFLE
55. VS-43(M)-0 TANK ACCESSORY
56. VS-44A-0 NOZZLE NECK, ASME (NPS 3/4~1 1/2) FOR TANK
57. VS-44J-0 NOZZLE NECK, JPI, JIS (NPS 3/4~1 1/2) FOR TANK
58. VS-45(M)-0 SETTING BOLT
59. VS-46(M)-0 MAINTAINANCE JIG FOR HEAT EXCHANGER
60. VS-48-0 GENERAL NOTES FOR GASKET
61. VS-49-0 NOZZLE LENGTH (FOR REFERANCE)
62. VS-50-0 GENERAL NOTES FOR HEAT EXCHANGER
63. VS-51-0 PERFORATED BAFFLE FOR X-TYPE EXCHANGER
64. VS-52(M)-0 LADDDER AND HANDRAIL FOR TANK
65. VS-55-0 MARKING FOR VESSELS
66. VS-56-0 LIFTING TRUNNION
67. VS-57-0 TUBE BUNDLE DRAINAGE DETAIL
68. VS-58-0 DEFLECTINO GUIDE
69. VS-59-0 BRACKET FOR TUBE BUNDLE EXTRACTOR
70. TS-3 ANCHOR CHAIR FOR TANKS
 <Security Level 2>
6447-D8-E0-MS-SPC-0008-A4 Page 5 of 75
220
5 10 190 10 5 VESSEL STANDARD
NAME PLATE

3
VS-1(M)-1
5

9 5 14 7
3 ITEM NO. & NAME OF COMMODITY 3
220
CODE 5 10 190 10 5

3
4
DESIGN PRESS.

9 5 14 7
4
DESIGN TEMP. 3 ITEM NO. & NAME OF COMMODITY 3

9
4
1 HYDRO.TEST PRESS.

9
CODE
175

4
PNEUM.TEST PRESS.

4
9
6

DESIGN PRESS.

9
PWHT

4
RADIOGRAPHY

4
9
DESIGN TEMP.

9
4
DATE BUILT SERIAL NO.

4
5 15 6 10 5 10 5 9
MIN.0.8t 1 1 NOMINAL DIAMETER

9
ENGINEERED BY TOYO ENGINEERING INDIA PVT. LTD.

175

4
2.2 5.6
1 NOMINAL HEIGHT

9
6
OWNER ASIAN PAINTS (POLYMERS) PVT. LTD.

4
2.2 5.6
1 NOMINAL CAPACITY

9
4
DATE BUILT SERIAL NO.

6 10 5 10 5 9
MIN.0.8t 1
ENGINEERED BY TOYO ENGINEERING INDIA PVT. LTD.
5

2.2 5.6
1

3
4-∅5 HOLES 10 90 110 OWNER ASIAN PAINTS (POLYMERS) PVT. LTD.

2.2 5.6
25 15 170 10 1
FABRICATOR'S SYMBOL FOR TOWER & VESSEL FABRICATOR'S NAME
220

5 15
5 10 190 10 5

3
4-∅5 HOLES

7 4 7 14 4 3
10 90 110
5

3 ITEM NO. & NAME OF COMMODITY 3 25 15 170 10

20+INS.(MIN.30)
INSULATION FABRICATOR'S SYMBOL FOR TANK FABRICATOR'S NAME
3 3 3
CODE REMARKS:
SHELL SIDE TUBE SIDE 1. ALL DIMENSIONS ARE IN MM.
4

2. MATERIALS SHALL BE AS FOLLOWS ;

DESIGN PRESS.

10t
NAME PLATE ... JIS SUS304, ASTM 304SS OR EQUIVALENT

T
3

DESIGN TEMP. SET SCREW ... JIS SUS304, ASTM 304SS OR EQUIVALENT
7

URETHANE PILLOW ... THERMAL CONDUCTIVITY : LESS THAN 0.12 W/M.K

URETHANE
3

H.TEST PRESS. COMPRESSION STRENGTH : GREATER THAN 102 KG/CM2

6

1 BRACKET ... SAME GRADE MATERIAL AS BODY MATERIAL.

10
3

P.TEST PRESS.
7

3. LETTERS, FRAME AND STAMPING SQUARES IN THE NAME PLATE SHALL BE EMBOSSED
175

RADIOGRAPHY AND THEIR FACES SHALL BE POLISHED BY BUFFING. THE OTHER PART SHALL BE
7

ETCHED 0.2 MM IN DEPTH AND THEN PAINTED AND BAKED WITH BLACK ENAMEL
PWHT
3

0.1 MM IN THICKNESS.
7

4. LETTERS SHALL BE AS FOLLOWS;

170
150
3

W'T UNIT/BUNDLE

APPROVED :
SURFACE AREA
7

TOYO NAME ; AS PER DRAWING

3

MIN.0.8t DATE BUILT SERIAL NO. OTHERS ; GOTHIC TYPE

3 15 6 10 5 10 5 7

1 5. WHEN THE BRACKET IS DIRECTLY WELDED TO THE SHELL (NOT THE SKIRT) WHOSE
ENGINEERED BY TOYO ENGINEERING INDIA PVT. LTD. OPERATING TEMPERATURE OF EQUIPMENT IS LOWER THAN -20°C, URETHANE PILLOW
2.2 5.6

1
SHALL BE INSTALLED BETWEEN THE BRACKET AND THE NAME PLATE.
10

15 210 15
OWNER ASIAN PAINTS (POLYMERS) PVT. LTD. 6. MANUFACTURER'S WORK NO. SHALL BE STAMPED IN THE SQUARE OF " SERIAL NO.".
2.2 5.6

1 240 7. THE NAME OF EQUIPMENT, IF LONG, MAY BE SIMPLIFIED.

4-TAPPED HOLES FOR M4x0.7x6 SET SCREW AND FOR EXAMPLE: FIRST STAGE SYNTHESIS GAS KNOCK OUT DRUM
1ST STAGE SYN. GAS K.O. DRUM

JOB REQ'T REV.

M4x0.7x20 FOR BRACKET WITH URETHANE PILLOW
8. DATE SHALL BE STAMPED AS 2017.01, 2017.12
5

9. IF ONE UNIT INCLUDES TWO AND MORE SHELLS, EACH SHELL NO. SHALL BE
3

4-∅5 HOLES 10 65 60 15 60 BRACKET THICKNESS : T MARKED.

4.5mm FOR CARBON STEEL AND LOW ALLOY STEEL FOR EXAMPLE: EA-301A. EA-301B AND EA-301C
25 15 170 10 3.0mm FOR STAINLESS STEEL FOR 3 SHELLS IN 1 UNIT.
FABRICATOR'S SYMBOL FOR HEAT EXCHANGER FABRICATOR'S NAME 10. FOR NAME PLATE LOCATION, SEE ENG'G DWG.
THIS PRINT IS OF A CONFIDENTIAL NATURE AND THE PROPERTY OF T OYO E NGINEERING CORPORATION AND SHALL NOT BE TRACED. PHOTOGRAPHED. PHOTOSTATED OR REPRODUCED IN ANY MANNER. NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF T OYO E NGINEERING CORPORATION.
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6447-D8-E0-MS-SPC-0008-A4 Page 23 of 75

FB 75x6
CORNER PLATE
MIN. 100
PLATFORM, LADDER AND HANDRAIL(1/3) VESSEL STANDARD

(FOR THE WIDTH OF 1000 TO 1500 MM)

"F" 50 1000 ~ 1500

t9
DN 32 STD. PIPE

VS-12G(M)-1
L-100x75x7 (PITCH 100)
MAX.

4-∅22 HOLES FOR

200

M20 BOLT & NUT

INSULATION 50 50 350 350 200 350 200
INSULATION 45°
50

INSULATION

40
FB 50x6
R350
M 300

1100
AX

150 150
70 70
L50x50x5
.

300
80
DN 32 STD. PIPE
SPACER(FB 50x7) CUT FLAT BAR 2350 mm

MAX. 1500
HANDRAIL

600
125 LENGTH AT PASSAGE

50

40
WAY SIDE

400

436
GRATING ∅19

400

436
(TYP.) t6.5 ∅19
PLATFORM LEVEL 125 85
DN 25 STD. PIPE 2450 mm

450
(TOP OF GRATING)
FOR LUG FOR BRACKET LENGTH TO BE USED

32
INSTEAD OF FLAT BAR

DETAIL " E " "X" AT PASSAGE WAY SIDE

HANDRAIL R350
"E" [ 150x75x6.5
DN 25 STD. PIPE SAFETY GATE "X" DN 25 STD. PIPE

50
40
"W"
FB 50x9

450
32 13 8
(9.5) "Y"

1100
∅18 HOLES FOR M16 STEP BOLT NUT
"Y"
"X"

1500

2200

MAX. 3000
WITH 35MM SQUARE TAPER WASHER

M16
37

1100
350 (BRACKET SIDE) FOR HOT TYPE FB 50x9

1100
0
70
TYPE " A " ∅18 HOLES FOR M16 STEP BOLT NUT M16 SIZE TAPER WASHER (5°) PLATFORM PLATFORM

∅20
GRATING TOP GRATING TOP
WITH 35MM SQUARE TAPER WASHER (FOR PLATFORM)
PLATFORM END DETAIL

270
STEP-BOLT NUT DETAIL

270
(BRACKET SIDE) FOR COLD TYPE M16 SIZE PLAIN WASHER

200
(LADDER SIDE) ( ) SIZE FOR LADDER FB 38x6
BRACKET LINE (FOR LADDER)
"Z" WELDING FB 38x6 "Z"
40

HANDRAIL SAFETY GATE 21° 30 FB 50x6

' FB 50x6
25x35 SLOT HOLES DN 25 STD. PIPE CAP
34

50 100

MAX. 3000
(RING SIDE) t6 STOPPER

MAX. 1500
DN 25 STD. PIPE
GRATING CLAMP

MAX. 1500
160
"X" FIELD WELD 50
DETAIL " W "

70
TYPE " B " DETAIL " X " DN 50x25 STD. TEE
WELDING

SLEEVE
SAFETY GATE DETAIL

MAX. 3000
350 160 350 160
∅ 300 : FB 65x6 200

2200
∅ < 300 : PIPE(STD.)

60
300 300

1100
2200
PLATFORM
SEE REMARK 9 GRATING TOP

MAX. 1500
∅18 HOLE FOR
t9
t9 M16 STEP BOLT NUT

150 ~
450
MAX. 1250

MAX. 1250

50
PLATFORM GRATING TOP

200
WITH M16 SIZE PLAIN WASHER 44 O.D. OR GROUND ELEV.
(TOWER SIDE LUG)

100
50

25x50 SLOT HOLE

TYPE " a " DN 25 STD. PIPE TYPE " b "
25

(LADDER SIDE LUG)

REMARKS:
30 30 ∅18 HOLE FOR 1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.
"X" "X" SEE REMARK 5 2. MATERIAL SHALL BE AS FOLLOWS;
130 M16 BOLT NUT
GRATING ... ASTM A36 OR IS 2062 GR. BR
GRATING GRATING WITH HOT DIP GALVANIZED
DETAIL " Y " DETAIL " Z " CLAMP ... ASTM 304SS OR EQUIVALENT 1
∅ = FLANGE O.D.+(INS.THK.x2)+100 4 BOLT NUT ... DEPENDS ON OPERATING TEMPERATURE
DN 32 STD. PIPE -19°C & OVER ... ASTM A325 OR EQUIVALENT
DN 32 STD. PIPE
DN 32 STD. PIPE
DN 32 STD. PIPE
WITH HOT DIP GALVANIZED 1

∅19
-20°C ~ -100°C ... ASTM A320L7/A194GR.4 OR EQUIVALENT

APPROVED :
WITH HOT DIP GALVANIZED 1
FB 50x6 FB 50x6 -101°C & UNDER ... ASTM 304SS OR EQUIVALENT
4 URETHANE ... THERMAL CONDUCTIVITY : LESS THAN 0.12 W/M.K
L50x50x5 L50x50x5
COMPRESSION STRENGTH : GREATER THAN 1000 N/CM2
STEP BAR WELD DETAIL
1100

1100

FB 100x6 STRUCTURAL STEEL ... ASTM A36 OR IS 2062 GR. BR OR EQUIVALENT

FB 100x6
LUG ... SEE ENG'G DWG. 1
15

15

PIPE ... ASTM A53 OR IS 1239 OR EQUIVALENT

MIN.50

3. DESIGN LOAD OF PLATFORM IS AS FOLLOW;

1
SELF WEIGHT : 1600N/M2
10 50
MIN. 50

DESIGN UNIFORM LOAD : 3000 N/M2 (ADD 1000 N/M2 SNOW LOADS WHEN APPLICABLE)
200

200
60

100

L90x90x10 THE STRENGTH SHALL BE VERIFIED IN CASE OTHER CONDITIONS APPLIED.

PLATFORM LEVEL L75x75x6 PLATFORM LEVEL 4. IN CASE PLATFORM WIDTH EXCEEDS 1000 MM, THE FLOOR SHALL BE

JOB REQ'T REV.

(TOP OF GRATING) M16 BOLT NUT (TOP OF GRATING) SUITABLY REINFORCED TO PREVENT FLOOR FROM DEFLECTION.
M20 BOLT NUT
10 50 5. SLOT HOLE SIZE SHALL BE VERIFIED CONSIDERING THERMAL EXPANSION UNDER OPERATIONAL CONDITION.
ALTERATIVE SIZE SHALL BE APPLIED AFTER PURCHASER'S APPROVAL.
OPER. URETHANE URETHANE URETHANE URETHANE 6. ALL GRATINGS ARE POSSIBLE TO BE REMOVED BY CLAMPS.
TEMP.; (-20°C ~ -50°C) (-51°C ~ -196°C) (-20°C ~ -50°C) (-51°C ~ -196°C) 7. MAXIMUM LADDER LENGTH BETWEEN BOTTOM LANDING AND PLATFORM SHALL BE 9000 MM.
MIN.200 MIN.200 8. BOTTOM OF LADDER MAY BE INCLINED TO OUTWARD OF VESSEL TO AVOID INTERFERENCE WITH
COLD TYPE COLD TYPE BASE BLOCK (FIRE PROTECTION).
TYPE " C " TYPE " D " (PLATFORM) (LADDER) 9. WHEN LADDER CANNOT BE SUPPORTED AT 1500 MM FROM BOTTOM, SUPPORT FROM GROUND/GRATING
SHALL BE PROVIDED AS PER DETAIL "G".
THIS PRINT IS OF A CONFIDENTIAL NATURE AND THE PROPERTY OF TOYO E NGINEERING CORPORATION. AND SHALL NOT BE TRACED. PHOTOGRAPHED. PHOTOSTATED OR REPRODUCED IN ANY MANNER. NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF TOYO E NGINEERING CORPORATION.
 <Security Level 2>
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FB 75x6
CORNER PLATE
MIN. 100
PLATFORM, LADDER AND HANDRAIL(2/3) VESSEL STANDARD

(FOR THE WIDTH OF 1500 TO 2000 MM)

"F" 50

t9
1500 ~ 2000
DN 32 STD. PIPE

VS-12G(M)-1
L-100x75x7 (PITCH 100) 5-∅22 HOLES FOR
M20 BOLT & NUT
MAX.
200

50 50

50
INSULATION 350 350 200 350 200
INSULATION 45°
50

INSULATION
FB 50x6

100

200
R350
M 300

1100
AX

100
L50x50x5
.

500
DN 32 STD. PIPE

100
SPACER(FB 50x7) CUT FLAT BAR 2350 mm

300
MAX. 1500
HANDRAIL

600
LENGTH AT PASSAGE

100
125

50
WAY SIDE

400

436
GRATING

t9
∅19

400

436
(TYP.) ∅19
PLATFORM LEVEL t9 DN 25 STD. PIPE 2450 mm

50

450
(TOP OF GRATING) 125 175 LENGTH TO BE USED
80

32
INSTEAD OF FLAT BAR
FOR LUG FOR BRACKET "X" AT PASSAGE WAY SIDE
HANDRAIL R350
"E" [ 200x80x7.5
DETAIL " E " DN 25 STD. PIPE SAFETY GATE "X" DN 25 STD. PIPE

50
40
"W"
FB 50x9

450
32 13 8
(9.5) "Y"

1100
∅18 HOLES FOR M16 STEP BOLT NUT
"Y"
"X"

1500

2200

MAX. 3000
WITH 35MM SQUARE TAPER WASHER

M16
37

1100
350 (BRACKET SIDE) FOR HOT TYPE FB 50x9

1100
0
70
TYPE " A " ∅18 HOLES FOR M16 STEP BOLT NUT M16 SIZE TAPER WASHER (5°) PLATFORM PLATFORM

∅20
GRATING TOP GRATING TOP
WITH 35MM SQUARE TAPER WASHER (FOR PLATFORM)
PLATFORM END DETAIL

270
STEP-BOLT NUT DETAIL

270
(BRACKET SIDE) FOR COLD TYPE M16 SIZE PLAIN WASHER

200
(LADDER SIDE) ( ) SIZE FOR LADDER FB 38x6
BRACKET LINE (FOR LADDER)
"Z" WELDING FB 38x6 "Z"
40

HANDRAIL SAFETY GATE 21° 30 FB 50x6

' FB 50x6
25x35 SLOT HOLES DN 25 STD. PIPE CAP
34

50 100

MAX. 3000
(RING SIDE) t6 STOPPER

MAX. 1500
DN 25 STD. PIPE
GRATING CLAMP

MAX. 1500
160
"X" FIELD WELD 50
DETAIL " W "

70
TYPE " B " DETAIL " X " DN 50x25 STD. TEE
WELDING

SLEEVE
SAFETY GATE DETAIL

MAX. 3000
350 160 350 160
∅ 300 : FB 65x6 200

2200
∅ < 300 : PIPE(STD.)

60
300 300

1100
2200
PLATFORM
SEE REMARK 9 GRATING TOP

MAX. 1500
∅18 HOLE FOR
t9
t9 M16 STEP BOLT NUT

150 ~
450
MAX. 1250

MAX. 1250

50
PLATFORM GRATING TOP

200
WITH M16 SIZE PLAIN WASHER 44 O.D. OR GROUND ELEV.
(TOWER SIDE LUG)

100
50

25x50 SLOT HOLE

TYPE " a " DN 25 STD. PIPE TYPE " b "
25

(LADDER SIDE LUG)

REMARKS:
30 30 ∅18 HOLE FOR 1. ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.
"X" "X" 130 M16 BOLT NUT
SEE REMARK 5 2. MATERIAL SHALL BE AS FOLLOWS;
... ASTM A36 OR IS 2062 GR. BR
GRATING
GRATING GRATING WITH HOT DIP GALVANIZED
DETAIL " Y " DETAIL " Z " CLAMP ... ASTM 304SS OR EQUIVALENT 1
∅ = FLANGE O.D.+(INS.THK.x2)+100 4 BOLT NUT ... DEPENDS ON OPERATING TEMPERATURE
DN 32 STD. PIPE -19°C & OVER ... ASTM A325 OR EQUIVALENT
DN 32 STD. PIPE WITH HOT DIP GALVANIZED 1
DN 32 STD. PIPE DN 32 STD. PIPE ... ASTM A320L7/A194GR.4 OR EQUIVALENT

∅19
-20°C ~ -100°C

APPROVED :
WITH HOT DIP GALVANIZED 1
FB 50x6 FB 50x6 -101°C & UNDER ... ASTM 304SS OR EQUIVALENT
4 URETHANE ... THERMAL CONDUCTIVITY : LESS THAN 0.12 W/M.K
L50x50x5 L50x50x5 COMPRESSION STRENGTH : GREATER THAN 1000 N/CM2
STEP BAR WELD DETAIL STRUCTURAL STEEL ... ASTM A36 OR IS 2062 GR. BR OR EQUIVALENT
1100

1100

FB 100x6 1
FB 100x6 LUG ... SEE ENG'G DWG.
15

15

PIPE ... ASTM A53 OR IS 1239 OR EQUIVALENT

MIN.50

3. DESIGN LOAD OF PLATFORM IS AS FOLLOW; 1

SELF WEIGHT : 1600N/M2
10 50 DESIGN UNIFORM LOAD : 3000 N/M2 (ADD 1000 N/M2 SNOW LOADS WHEN APPLICABLE)
MIN. 50
200

200
60

THE STRENGTH SHALL BE VERIFIED IN CASE OTHER CONDITIONS APPLIED.

100

L90x90x10
PLATFORM LEVEL L75x75x6 PLATFORM LEVEL 4. IN CASE PLATFORM WIDTH EXCEEDS 1000 MM, THE FLOOR SHALL BE

JOB REQ'T REV.

(TOP OF GRATING) M16 BOLT NUT (TOP OF GRATING)
SUITABLY REINFORCED TO PREVENT FLOOR FROM DEFLECTION.
10 50 5. SLOT HOLE SIZE SHALL BE VERIFIED CONSIDERING THERMAL EXPANSION UNDER OPERATIONAL CONDITION.
M20 BOLT NUT ALTERATIVE SIZE SHALL BE APPLIED AFTER PURCHASER'S APPROVAL.
OPER. URETHANE URETHANE URETHANE URETHANE 6. ALL GRATINGS ARE POSSIBLE TO BE REMOVED BY CLAMPS.
TEMP.; (-20°C ~ -50°C) (-51°C ~ -196°C) (-20°C ~ -50°C) (-51°C ~ -196°C) 7. MAXIMUM LADDER LENGTH BETWEEN BOTTOM LANDING AND PLATFORM SHALL BE 9000 MM.
MIN.200 MIN.200 8. BOTTOM OF LADDER MAY BE INCLINED TO OUTWARD OF VESSEL TO AVOID INTERFERENCE WITH
COLD TYPE COLD TYPE BASE BLOCK (FIRE PROTECTION).
TYPE " C " TYPE " D " (PLATFORM) (LADDER) 9. WHEN LADDER CANNOT BE SUPPORTED AT 1500 MM FROM BOTTOM, SUPPORT FROM GROUND/GRATING
SHALL BE PROVIDED AS PER DETAIL "G".
THIS PRINT IS OF A CONFIDENTIAL NATURE AND THE PROPERTY OF TOYO E NGINEERING CORPORATION. AND SHALL NOT BE TRACED. PHOTOGRAPHED. PHOTOSTATED OR REPRODUCED IN ANY MANNER. NOR USED FOR ANY PURPOSE WHATSOEVER EXCEPT BY WRITTEN PERMISSION OF TOYO E NGINEERING CORPORATION.
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