Chiaravalli Katalog Przekladnie Walcowe CHC
Chiaravalli Katalog Przekladnie Walcowe CHC
Chiaravalli Katalog Przekladnie Walcowe CHC
GEAR UNITS
INTRODUCTION
CHC series helical gear units is a new generation product, which designed basing on the
modular system.
It can be connected respectively with motors such as standard motor, brake motor,
explosion-proof motor, IECmotor B5 - B14. This kind of product is widely used in drive fields
such as textile, foodstuff, beverage, chemical industry, packaging and so on.
PRODUCT FEATURES
· Modularity
· High efficiency
· Low noise
· Universal mounting
· Aluminum housing, light in weight
· Gears in carbonize hard, grinded
· Lubricant maintenance free
CHC Series helical gear units are manufactured in 5 sizes (+ 1 on request). Power 0.12-4 Kw;
Ratio 5-46.
Torque max 120-500 Nm. It can be connected (foot, flange) discretionary and use multi-mounting
positions according to cutomers’ requirements.
6
CHC - INTRODUCTION - PRODUCT FEATURES
Input flange
Output flange
Foot
DESIGNATION
ORDER EXAMPLE
CHC 25PB 28,9 80B5 B3
Type CHC
Size 16*-20-25-30-35-40
The number indicates the output shaft
diameter
*CHC 16 on request
Flange type 1 2 3
please specify
POWER P
P1 * = P2
P1 = Input power
P2 = Output power
= Transmission efficiency
ROTATION SPEED n
n1 = Input speed
n2 = Output speed
An output speed ≤ 1400 rpm is suggested so as to optimize the working condition and extend
the service life.
Input speed higher are allowed following the table below.
n. RPM POWER
1400 Kw
2000 Kw * 1,35
2800 Kw * 1,8
TRANSMISSION RATIO i
8 n1
i=
n2
TORQUE M
9550 . P1 .
M2 = Nm
n2
M2 ≥ M2 . fS Nm
M2 = Output torque
M2n = Rated output torque
CHC - GENERAL INFORMATION
P1 = Input power
= Transmission efficiency
fS = Service factor
The radial loads is proportional to the requested torque and inversely proportional to the
transmission member diameter following this formula.
2000 . T . T.e.f.
FR = N
D
FR = Radial load
T = Nm (Torque)
T.e.f. = Transmission element factor
T.e.f. = 1,15 gear
= 1,4 chain spocket
= 1,75 v-pulley
= 2,5 flat-pulley
D = Transmission element diameter
When the radial loads is not applied on the centre line of the shaft it is necessary to use the
following formula.
FR . a
FRx ≤ N
(b+x)
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FR = Radial load on the centre line
a,b,x = see table
CONSTANTS’ VALUES
CHC 16-20 CHC 25 CHC 30 CHC 35-40
FR
FRX
1
FA = FR
5
L/2
L
CHC - RADIAL LOADS FR
TYPES OF LUBRICATION
-30 +10
VG 68-46 Shell Tellus Mobil
VG 32 T 32 D.T.E. 13M
-25 +50
VG 320 Shell Tivela
S 320
B3 V6 V5 B6
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CHC - LUBRICATION - MOUNT. POSIT. AND TERMIN. BOX ORIENTAT.
B8 B7
B5 V3 V1 1 1
4 2
3 Normal position
IEC 63B5 71B5 71B14 80B5 80B14 90B5 90B14 100B5 100B14 112B5 112B14
CHC - RATIO AND IEC MOTOR ADAPTERS
DE8 11 14 19 24 28 28
P 140 160 105 200 120 200 140 250 160 250 160
M 115 130 85 165 100 165 115 215 130 215 130
N 95 110 70 130 80 130 95 180 110 180 110
D N M P
GEAR UNIT SELECTION TABLES
Kw r/min Nm
Kw r/min Nm
Kw r/min Nm
Kw r/min Nm
Kw r/min Nm
Kw r/min Nm
M2max n1 i P1n n2
Nm r/min Kw r/min
INPUT
OUTPUT
40 10 Ø130
3.5 Ø9 19
Ø110 j6
Ø160
On request
kg. 4,7
CHC - DIMENSION SHEET
Foot cod.
INPUT
OUTPUT
50 11 Ø165
20 3.5 Ø11
Ø130 j6
Ø200
kg. 5,8
Foot cod.
CHC - DIMENSION SHEET
INPUT
OUTPUT
60 13 Ø215
4 Ø13.5 21
Ø180 j6
Ø250
kg. 9,2
Foot cod.
CHC - DIMENSION SHEET
DIMENSION SHEET
INPUT
OUTPUT
22
kg. 12,2
Foot cod.
CHC - DIMENSION SHEET
17 1
22 16 12
20 18
24 23 4 3
14 5
11 6
15 7
44 19
21 10
28 26
29 27 8
31 9
43
35 25
37 36
40 38
41
13
30
33
42 39 32
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INSTALLATION
· The data shown on the identification name plate must correspond to the gearbox ordered.
· The oil level must correspond to the quantity foreseen for the assembly position requested
(see catalogue).
· All of the other gearboxes are supplied complete with permanent synthetic oil in a quantity
that is sufficient for any assembly position.
· The gearbox must be fixed on a flat surface that is sufficiently rigid in order to avoid any
vibration.
· The gearbox and the axis of the machine to be driven must be perfectly aligned o in the event
that knocks, overloading or blockage of the machine are foreseen, the client must install a
limiting device, joints, overload cut-out etc.
· Coupling with pinions, joints, pulleys and other parts must be done after the parts have been
cleaned and knocks should be avoided while assembling as they could damage the bearings
and other internal parts.
· In the event that the motor is supplied by the client, he must check that the flange and shaft
tolerances correspond to a “normal” class; our motors satisfy this requirement.
· Check that the fixing screws for the gear and the related accessories are correctly tightened.
· Take suitable measures to protect the groups from any aggressive atmospheric agents.
· Where foreseen, protect rotating parts from any possible contact with the operators.
· If the gears are painted, protect the oil seals and the machined surfaces gearboxes.
· All of the gears are painted RAL 9022 grey.
WAREHOUSE STORAGE
· If the warehouse storage will be for a long time, more than 3 months, the shafts and machined
surfaces should be protected using antioxidants and the oil seals should be greased.
HANDLING
· Care must be taken not to damage the oil seals and the machined surfaces when handling the
groups.
CHC - USE AND MAINTENANCE INSTRUCTIONS
DISPOSAL OF PACKAGING
· The packaging in which our gears are delivered should be sent to specialised companies for
recycling if possible.