RUMAILA PROJECT

Document Number:
0279STX-N-WM-PW01-QA-ITP-0011 Rev A02

NR PWRI PHASE 1 – INSPECTION & TEST PLAN FOR PIPING

Document Title:

Project Title: ENGINEERING, PROCUREMENT AND CONSTRUCTION FOR THE

PROVISION OF PRODUCED WATER RE-INJECTION PHASE 1 FACILITY

Tag No’s
(if applicable)

Sae-A STX Entech Co., Ltd.

Contractor:

Contractor H19201-PW01-QA-ITP-0011
Document No: Rev 01

A02 Issued for Review 25/04/2023 M.Adeel Eswar reddy Seteven

A01 Issued for Review 29/12/2022 M.Adeel Eswar reddy Seteven

Rev. Revision Description Date Originated Reviewed Approved
 INSPECTION & TEST PLAN FOR METALLIC PIPING

NR PWRI PHASE 1 – INSPECTION & TEST

PLAN FOR PIPING

Doc. No. 0279STX-N-WM-PW01-QA-ITP-0011 Rev. A02

REVISION DESCRIPTION SHEET

Rev.
Para. Reason for Revision
No.
A01 All Issued for Review
A02 All Issued for Review

Hold
Para. Description of Hold
No.

Contents

1. DEFINITIONS & ABBREVIATIONS…………………………...……………….3

2. ITP………………………………………………………………...……………….3

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page2 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING

1 DEFINITIONS & ABBREVIATIONS

ROO Rumaila Operating Organization.

CONTRACTOR Sae-A STX Entech Co., Ltd.

SHOULD A preferred requirement.

MAY One possible course of action.

DOCUMENT This shall include both text documents.

NOI Notification of Inspection.

Hold, a mandatory activity that SHALL not proceed to the next step until formal
verification has been completed or documented and consent has been given by
H
GCMC/ROO
Witness, an activity requiring witness by GCMC/ROO or its appointed TPI and
signing work release. CONTRACTOR may proceed with the next scheduled activity,
W
should GCMC/ROO not be available at the time notified on the RFI.
Surveillance, a point where GCMC/ROO, MAY carry out surveillance of work in
S progress and or associated documentation. This SHALL be carried out on an
unscheduled basis without prior notification and amendment to the schedule.

R Review, a document or activity that requires review and approval by GCMC/ROO.

Certification, specific and appropriate certification for inclusion in the handover

C
dossiers that requires verification by GCMC/ROO.

2 INSPECTIONS AND TEST PLAN

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page3 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING

LEGEND:
DESCRIPTION OF WORK INSPECTION & TEST PLAN FOR PIPING H - Hold, W - Witness, S - Surveillance,
R - Review, A - Approval, C - Certification
Verifying Responsibility
Item Activity Verification Acceptance criteria
Document STX CON STX QC ROO
1 DOCUMENT APPROVAL
ASME B31.3 ASME B 31.3
1.1 Review and Approval of Approved Drawings ROO Approved Drawing List H R R
fabrication drawings ROO Piping Specification Specification
P&ID

ASME B31.3 ROO Specification (0000BF‐C‐G0‐G000‐ QA‐

1.2 Approval of WPS ASME SEC IX SPC‐0001 Rev B08) Approved WPS list H R R
ROO Specification (0000BF‐C‐G0‐ G000‐
QA‐SPC‐0001 Rev B08) P&ID
ASME Sec IX

ASME Sec IX. ROO Specification (0000BF‐C‐G0‐G000‐

Approved Welder Qualification
1.3 Welder Qualification & Approval ROO Specification (0000BF‐C‐G0‐ QA‐SPC‐0001 Rev B08) ASME B 31.3 H R R
List
Para
G000‐QA‐SPC‐0001 Rev B08)
328.2.1.9 & 328.2.1.10
ASME Sec V
NDE Procedures & NDE ROO Specification (0000BF‐C‐G0‐ ASME Sec V Approved.
1.4 H R R
Personnel Qualification Approval ASME B 31.3 NDT Procedures
G000‐QA‐SPC‐0001 Rev B08) Qualification Certificates by NDT Level-III
Para4.4

Material Inspection & 101574PF-C-G0-G000-ML-SPC-0011 101574PF-C-G0-G000-ML-SPC-0011 R

Manufacturer or Lab test W R
1.5 Handling 0000RP-C-G0-G000-QA-PRO-0003-B05
0000RP-C-G0-G000-QA-PRO-0003-B05 certificate
Procedure Approval

ROO Specification (0000BF‐C‐G0‐ G000‐ QA‐

Storage and Control of
SPC‐0001 Rev B08 Para11
1.7 Welding Consumables ROO Specification (0000BF‐C‐G0‐ G000‐ Manufacture Batch Certificate W R R
0279STX-N-WM-PW01-QA-PRO-0011(Welding
Procedure Approval QA‐SPC‐0001 Rev B08 Para11 Consumables Handling Procedure)
PWHT ASME B31.3 ASME B31.3
Procedure Approval PWHT report & chart
ROO Specification (0000BF‐C‐G0‐ G000‐ ROO Specification (0000BF‐C‐G0‐ G000‐ QA‐
SPC‐0001 Rev B08 Para 9 H R
1.8 QA‐SPC‐0001 Rev B08 Para 9 R
PWHT procedure (0279STX-N-WM-PW01-
QA-PRO-0014)
0000BF-C-GO-G000-ME-SPC-0007

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page4 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING
LEGEND:
DESCRIPTION OF WORK I N S P E C T I O N & TEST PLAN FOR PIPING H - Hold, W - Witness, S - Surveillance,
R - Review, A - Approval, C - Certification

Item Activity Verification Acceptance criteria Verifying Document Responsibility

STX
STX QC ROO
CONS
Hydrotest Procedure Approval 0000RP-C-G0-G000-QA-SPC-0002 ASME B31.3, Approved Hydrotest
1.9 0000RP-C-G0-G000-QA-SPC-0002 Procedure
H R R
Flange Bolt-up & Torque 0000BF-C-G0-G000-PE-PRO-0001 ASME B31.3, Approved Hydrotest
1.10 0000RP-C-G0-G000-QA-SPC-0002 Procedure
H R R
Hardness Procedure Approval Approved Hardness
ROO Specification (0000BF‐C‐G0‐ G000‐ ROO Specification (0000BF‐C‐G0‐ G000‐ QA‐ Procedure
1.11
QA‐SPC‐0001 Rev B08|) SPC‐0001 Rev B08|) H R R

2 Calibration / Validation

2.1
Verification of Welding 1) Calibration of clamp meters/ Digital
Machines, PWHT Machine, Thermometer / Arc Monitor /Baking / ROO Calibration / Verification Procedure
Pressure testing equipment, Holding ovens. 0000BF-C-G0-G000-QA-PRO-0008
Equipment and inspection 2) Verification of welding and PWHT 1) Calibration Certificates
tools condition, check valid machine calibration 2) Plant & Equipment
calibration certificate 3) Verification of NDT equipment List.
calibration H R R
4) Verification of pressure test recorders,
pressure gauge, PSV, PWHT recorder,
Thermocouples

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page5 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING
LEGEND:
DESCRIPTION OF WORK INSPECTION & TEST PLAN FOR PIPING H - Hold, W - Witness, S - Surveillance,
R - Review, A - Approval, C - Certification
Responsibility
Verifying
Item Activity Verification Acceptance criteria
Document
STX STX
ROO
CONS QC
3 Material Handling & Control

1) ISO Drawing, 1) ISO Drawing

Material receipt inspection 2) 0000BF‐C‐G0‐G000‐ QA‐PRO‐0003, 2) 0000BF‐C‐G0‐G000‐QA‐RPO‐0003 Para 9.2.2
3.1 0000BF‐C‐G0‐G000‐QA‐PRO‐0007 3) 0000BF‐C‐G0‐G000‐QA‐PRO‐0007 Para 5.1.2 & H R R
3) Inspection of pipe, fittings, bolts, nuts, 6.0
gaskets on arrival at site (coating check, bevel 4) ROO Piping and Pipeline Class Index 0000RP-
C-G0-G000-PEIDX-0001 Material Inspection Request
check,
5) Rumaila Materials Management Procedure (Form No.STX-MIR-001)
quantity, dimensions, damage)
0000RP-C-G0-G000-PMPRO-0005
4) Identification of markings to verify correct
material (Grade, Spec, Thickness, Pipe Class)
5) Pipe bevel end preparation, pipe
cleanliness
ISO Drawing,
3.2 Material Traceability / Verify material specification. 0279STX-N-WM-PW01-QA-PRO-0010-A01 Para Material Inspection Request
Control of Material Verify heat number 4.3.6 (Form No.STX-MIR-001) H R R

4 Consumable Control
WPS
ROO Specification (0000BF‐C‐G0‐
G000‐QA‐SPC‐0001 Rev B08
Control of handling & ASME Sec II Part C WPS
4.1
storage of welding Manufacturer Recommendation & ROO Specification (0000BF‐C‐G0‐G000‐ Welding Consumables Issuance
Consumables certificate. QA‐ SPC‐0001 Rev B08 Para 10.0 & 11.0 Log H R R
Approved welding consumable handling and Manufacturer Recommendation (Form No.STX-WCIL-004)
storage procedure.

5 Shop Fabrication.

Approved drawing & approved WPS

0000BF‐C‐G0‐G000‐QA‐ SPC‐
Surface Preparation, cutting, ROO Specification (0000BF‐C‐G0‐ 0001 Rev B08
5.1 beveling fit up, alignment G000‐QA‐SPC‐0001 Rev B08 Fit up inspection report (Form
Preparation-sec 7.1 & 7.2
Approved WPS Misalignment - Sec 7.4 No. STX-FT/VT-002) H S S
ASME B 31.3

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page6 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING

LEGEND:
DESCRIPTION OF WORK INSPECTION & TEST PLAN FOR PIPING H - Hold, W - Witness, S - Surveillance,
R - Review, A - Approval, C - Certification
Responsibility
Item Activity Verification Acceptance criteria Verifying Document
STX
CONS
STX QC ROO

ASME B31.3
Proximity of Weld ROO Specification (0000BF‐C‐G0‐ ROO Specification (0000BF‐C‐G0‐G000‐ Visual inspection Report (Form
G000‐QA‐SPC‐0001 Rev B08) QA‐ SPC‐0001 Rev B08) Para (7.5) No. STX-FT/VT-002) H W R
5.2 Weather Protection

Approved WPS Approved WPS

Fit-Up, Alignment & Dimension
5.3 ASME B31.3 ASME B31.3 Fit up Inspection report (piping) H W R
Check
ROO Specification (0000BF-C-G0-G000-QA- ROO Specification (0000BF-C-G0-G000-QA-
SPC-0001 Rev B08) SPC-0001 Para7.2 &7.4)

ROO Specification (0000BF-C-G0-G000-QA- ROO Specification (0000BF-C-G0-G000-QA-

5.4 Joint Identification Fit up Inspection report (piping) H W R
SPC-0001 Rev B08 Para 8.2 SPC-0001 Para 8.2)

ASME SEC-IX ASME SEC-IX

5.5 WPS & WQT Verification WPS H H W
0000BF-C-G0-G000-QA-SPC-0001- 0000BF-C-G0-G000-QA-SPC-0001-

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page7 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING

LEGEND:
H - Hold, W - Witness, S - Surveillance,
DESCRIPTION OF WORK INSPECTION & TEST PLAN FOR PIPING
R - Review, A - Approval, C - Certification

Responsibility
Verifying
Item Activity Verification Acceptance criteria
Document STX
STX QC ROO
CONS
6 Welding Monitoring

Preheating temperature as per WPS Heated

1) ROO Specification (0000BF‐C‐G0‐
area 75 mm on both side of the joint. 2)ROO
6.1 Preheating G000‐QA‐SPC‐0001 Rev B08) H S S
Specification (0000BF‐C‐G0‐G000‐QA‐SPC‐ Visual inspection Report (Form
2) Approved WPS
0001 Rev B08)Para 8.3 & 8.4 No. STX-FT/VT-002)

1) ROO Specification (0000BF‐C‐G0‐

ROO Specification (0000BF‐C‐G0‐G000‐QA‐ Visual inspection Report (Form
6.2 Inter pass Temperature G000‐QA‐SPC‐0001 Rev B08) H S S
SPC‐0001 Rev B08) Para 8.5 No. STX-FT/VT-002)
2) Approved WPS

1) ROO Specification (0000BF‐C‐G0‐ Min. 25% of the thickness deposited of

G000‐QA‐SPC‐0001 Rev B08) total thickness.
6.3 Interruption of welding Visual inspection Report (Form H S S
2) Approved WPS ROO Specification (0000BF‐C‐G0‐G000‐
(when unavoidable) No. STX-FT/VT-002)
QA‐ SPC‐0001 RevB08) Para 8.6

ASME B 31.3 ASME B31.3 Table 341.3.2

ASME Sec V Article 9 ROO Specification (0000BF‐C‐G0‐ Visual inspection Report (Form
6.4 Visual Inspection of completed ROO Specification (0000BF‐C‐G0‐ No. STX-FT/VT-002) H R S
G000‐ QA‐SPC‐0001 Rev B08)
welds G000‐QA‐SPC‐0001 Rev
B08)
ROO Specification (0000BF‐C‐G0‐G000‐
WPS/PQR
ROO Specification (0000BF‐C‐G0‐ QA‐SPC‐0001 Rev
Visual inspection Report (Form
6.5 Stainless steel welding B08; APPENDIX AA H W S
G000‐QA‐SPC‐0001 Rev No. STX-FT/VT-002)
WPS/PQR
B08; APPENDIX AA
7 UNDER GROUND PIPING
0279STX-N-WM-PW01-CM-MET-0001 0279STX-N-WM-PW01-CM-MET-0001 Excavation Inspection Report-
Excavation &, Sand bedding
QIR-CA-002

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page8 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING
H W S
7.1

LEGEND:
H - Hold, W - Witness, S - Surveillance,
DESCRIPTION OF WORK INSPECTION & TEST PLAN FOR PIPING
R - Review, A - Approval, C - Certification
Responsibility
Item Activity Verification Acceptance criteria Verifying Document
STX CON STX QC ROO
0279STX-N-WM-PW01-CM-MET-0001
Pipe laying & back filling 0279STX-N-WM-PW01-CM-MET-0001 Backfilling Inspection Report,
7.2 QIR-CA-003 H W S
0000RP-C-G0-G000-ML-SPC-0001
Field Joint coating 0000RP-C-G0-G000-ML-SPC-0001
7.3 Coating report H W S

8 NDE OF WELDS
ASME B 31.3 ASME Sec. V ASME B 31.3 ASME Sec. V NDT Report
ROO Specification (0000BF‐C‐G0‐ ROO Specification (0000BF‐C‐G0‐G000‐QA‐SPC- (Form No.STX-DPT-005)
8.1 NDE Inspection G000‐QA‐SPC‐0001 Rev B08) 0001 PARA 12) H H S
(RT, UT, MT, PT) after PWHT if (Form No.STX-MPT-006)
Approved NDT Procedure (NAYCO RT, UT Reports)
applicable
ASME B 31.3 ASME Sec. V NDT Report
Interpretation ROO Specification (0000BF‐C‐G0‐ ASME B 31.3 Table 341.3.2 (Form No.STX-DPT-005)
8.2 G000‐QA‐SPC‐0001 Rev B08) (Form No.STX-MPT-006) H H R
(NAYCO RT, UT Reports)
ASME B 31.3 1) ROO Specification (0000BF‐C‐G0‐
ROO Specification (0000BF‐C‐G0‐ G000‐ QA‐SPC‐0001 Para 9.0)
G000‐QA‐SPC‐0001 Rev B08) 2) Approved WPS.
PWHT Report
8.3 PWHT PWHT Procedure (0187PE‐0‐ME‐217‐ H R R
J05‐0001)
0000BF‐C‐G0‐ G000‐QA‐SPC‐0001 Rev B08
8.4 Hardness Test ASME B 31.3, Sec 5 < 250HV10 H R R
0000BF‐C‐G0‐ G000‐QA‐SPC‐0001 Rev NACE MR0175/ISO15156 Hardness report
B08, NACE MR0175/ISO15156 ASME B 31.3

9 Weld Repair

ROO Specification (0000BF‐C‐G0‐

ASME B 31.3 Table 341.3.2
Welds Repair (excavation and G000‐QA‐SPC‐0001 Rev B08)
ROO Specification (0000BF‐C‐G0‐
removal of defect then welding Approved WPS
G000‐ QA‐SPC‐0001 Para 8.9)
ASME B 31.3
9.1 Welding Repair Procedure (0187PE‐0‐ ME‐ NDT Report H S R
217‐J02‐0003)
ASME B 31.3 ASME B31.3 Table 341.3.2
Visual inspection of repair ASME Sec V Article 9 ROO Specification (0000BF‐C‐G0‐ Visual inspection Report (Form
welding 'ROO Specification G000‐ QA‐SPC‐0001 Rev B08) No. STX-FT/VT-002)
9.2 (0000BF‐C‐G0‐G000‐QA‐SPC‐0001 Rev H S R
0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page9 / 31
 INSPECTION & TEST PLAN FOR METALLIC PIPING
B08)
1) Welding Repair Procedure (0187PE‐0‐
ME‐217‐J02‐0003)
LEGEND:
DESCRIPTION OF WORK INSPECTION & TEST PLAN FOR PIPING H - Hold, W - Witness, S - Surveillance,
R - Review, A - Approval, C - Certification
Responsibility

Item Activity Verification Acceptance criteria Verifying Document

STX
STX QC ROO
QC
10 NDE of Repair Welds
ROO Specification (0000BF‐C‐G0‐
NDT of repair welds and G000‐QA‐SPC‐0001 Rev B08) ROO Specification (0000BF‐C‐G0‐G000‐QA‐
10.1 interpretation SPC‐0001 Para 12.0) NDT Report H H R
ASME B 31.3

11 Pipe Support

ISO Drawing/ Standard and Special pipe ROO Specification (0000BF‐C‐

11.1 Pipe support installation (If support Drawing G0‐ G000‐QA‐SPC‐000 ROO ITR's H S S
applicable) Project Specification. IFC ISO Drawing.
Approved drawing & approved WPS
ROO Specification (0000BF‐C‐G0‐ Section 7.4 of Roo Spec
G000‐QA‐SPC‐0001 Rev B08 Misalignment shall be as per the
Approved WPS data mentioned in Table. Section 8.3
ASME B 31.3 of Roo Spec The preheat temp shall
Surface Preparation, cutting, be 80 Deg when the welds under Fit up inspection report.
11.2 beveling fit up, alignment high degree of restraint (e.g. branch (Form No. STX-FT/VT-002) H S S
connections or major attachments)
all ferritic material shall be preheated
to 100 Deg. C minimum. The
minimum requirements for
preheating shall be in accordance
with the requirements of ASME
B31.3. & per the
WPS (whichever is higher )
NDT Report
0000BF‐C‐G0‐ G000‐QA‐SPC‐0001 Rev 0000BF‐C‐G0‐ G000‐QA‐SPC‐0001
NDT for Attachment welds (Form No.STX-DPT-005)
B08,Appendix 5-Note 5 Rev B08,Appendix 5-Note 5 H H S

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page10 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING

ASME B31.3 ROO Specification (0000BF‐C‐G0‐

Visual inspection Report S
ROO Specification (0000BF‐C‐G0‐ G000‐QA‐ G000‐QA‐ SPC‐0001 Rev B08)
11.3 Proximity of Weld (Form No. STX-FT/VT-002) H S
SPC‐0001 Rev B08) Para (7.5)

LEGEND:
DESCRIPTION OF WORK INSPECTION & TEST PLAN FOR PIPING H - Hold, W - Witness, S - Surveillance,
R - Review, A - Approval, C - Certification
Verifying Responsibility
Item Activity Verification Acceptance criteria
Document STX STX
ROO
CONS QC
Approved WPS
ROO Specification (0000BF‐C‐G0‐G000‐QA‐ ROO Specification (0000BF‐C‐G0‐
Weather Protection SPC‐0001 Rev B08) G000‐ QA‐SPC‐0001 Rev B08 Approved WPS
Appendix III) H S S
11.4

12 Pre-Hydrotest Clearance

Line walk & Precheck Isometric Drawing, Isometric Drawing

12.1
Verify check valves and directional valves are
Pre‐ Test Line walk down (P01A) R R R
installed correctly

Weld summary Review Isometric Drawing 0000BF‐C‐G0‐G000‐QA‐ Isometric Drawing

12.2 SPC‐0001 Rev B08 0000BF‐C‐G0‐G000‐QA‐SPC‐0001 Weld completion summary (P10A) R R R
Rev B08, Appendix 5

Test package preparation and Isometric Drawing, 0000BF‐C‐G0‐G000‐QA‐ 0000BF‐C‐G0‐G000‐QA‐SPC‐0001

12.3 approval SPC‐0001 Rev B08 Rev B08, Appendix 5 Hydrotest package reports R R R

0000RP-C-G0-G000-QA-SPC-0002-B03 0000RP-C-G0-G000-QA-SPC-0002-
12.4 Flushing B03 Flushing report (P03A) H W S

12 Hydrostatic Testing
Weld completion summary (P10A)
0000BF‐C‐G0‐G000‐QA‐PRO‐004 00000000BF‐C‐G0‐G000‐QA‐PRO‐004 Pre‐ Test Line walk down (P01A)
Release for hydrotest Test Package‐ Test Package‐ Isometric Drawing BF‐C‐G0‐ H H S
NDT clearance
12.1 Isometric Drawing G000‐QA‐PRO‐004 Para 3.7 Certificate

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page11 / 31

 INSPECTION & TEST PLAN FOR METALLIC PIPING

Hydro test / Pressure Test 0000BF‐C‐G0‐G000‐QA‐PRO‐004 0000BF‐C‐G0‐G000‐QA‐PRO‐004 Para 3.0, Piping Hydro test certificate (P04A),
12.2 5.0, Chart recorder, calibration H W S
7.0 and 8.0 certificate.

0000BF‐C‐G0‐G000‐QA‐PRO‐004 0000BF‐C‐G0‐G000‐QA‐PRO‐004 Para 8.0

12.3 Post flushing after Hydro test
Piping Cleanliness (P07A)
H S S

13 Flange Management and Reinstatements

ROO Procedure (0000BF‐C‐G0‐G000‐
PE‐PRO‐0001 latest version)
ROO Procedure (0000BF‐C‐G0‐G000‐ Joint Integrity certificate (P02A)
Flange Management Flange Management Procedure
PE‐ PRO‐0001 Rev B01) ASME B 31.3 Test Pack Reinstatement (P06A) H W S
13.1 (0187PE‐0‐ME‐217‐J99‐0001)
ASME B 31.3

Verify check valves and

Isometric Drawing H H S
directional valves installed Isometric Drawing Isometric Drawing
13.2 P&ID .
correctly

14 External Painting
Painting / Coating of spools
14.1 subject to NDT & Inspection and testing shall be as per Externa Painting ITP 0279STX-N-WM-PW01-QA-ITP-0005
Hydro test Clearance (Refer
separate ITP for
Shop & Field Painting /Coating
Works)
15 Final Reinstatements
100%RT
100%MPT/DPT
15.1 Golden welds(if applicable) 0000BF‐C‐G0‐G000‐QA‐SPC‐0001 Rev B08, 0000BF‐C‐G0‐G000‐QA‐SPC‐0001 Rev B08 Weld visual reports H H W
DR-0085

GOC Procedure
Isometric Drawing and P& ID, Signed System Hand over Dossier
15.2 Post Test Reinstatements GOC Procedure H R R
Test Pack ( GOC)
Handover Dossier

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page12 / 31

 INSPECTION & TEST PLAN FOR PIPING

Welding consumable control procedure

WELDING CONSUMABLES ISSUANCE LOG ( Form No:STX-WCIL-004)

Consumable Details Issuance To Welder Issuance Control

SN Date
Available Quantity Qty issued Returned Date of Time of Balance in
Class Lot No Brand Name Dia issued Time Welder no Remarks
(Nos) (Nos ) QTY return return
holding oven

DESCRIPTION STX STX-QC ROO

Signature

Name

Date
 INSPECTION & TEST PLAN FOR PIPING

PWRI Project
Phase-1

Material Receiving Inspection Report (Form No. STX-MIR-001)

Rep No: MIR-

Material Inspection:
PO: Shipment No:
Supplier:
Engineeering Specification: ROO SPEC
Location for Inspection: PWRI Site
S/N Description Drawing Numbers UOM Qty Note

Attached Document (s):

Vendor Inspection Release Note/Certificate
Packing List
Site Inspection Photos
Mill Test Certificate
Visual and Quantity Check

Warehouse Supervisor: Date:

Comment:

Approval Material Controller STX QA/QC GCMC/ROO

Name

Designation

signature

Date

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page14 / 31

 INSPECTION & TEST PLAN FOR PIPING

NR PWRI PHASE 1 PROJECT

Fit up & Weld Visual Report (Form No. STX-FT/VT/002)

Project No.: Location / Area: Report No.:

Size
S.No Drawing Number/Rev.No Item No.1 Item No.2 Weld Number Thk (mm) Weld type Material WPS No Welder No Fit up Date Welded Date Visual Inspection
(mm)

NOTES:

LEGEND: FW-Fillet Weld, BW-Butt weld,S-Shop-Field,AJ-Annular Joint,BSS-Bottom Short Seam,BLS-Bottom Long Seam, HJ_Horizontal Joint, VJ- Vertical Joint, AS-Annular to Shell, RS-Roof to Shell

APPROVALS STX Construction STX QA/QC ROO/GCMC

Name

Signature

Date
 INSPECTION & TEST PLAN FOR PIPING

ROO P02A Piping

Mechanical Completion
Joint Integrity Certificate
Test Pack No. Service Description.
DMC1 No. - Description.
MC1 No. Description.
Location. Drawings / Rev.
Equipment. Model No. Serial No.
No. Items to be Checked OK N/A P/L
Pre Joint Make Up
1 Check joints are recorded on isometrics and limits are as per P01 Test Pack index   
2 Confirm flange faces are the correct size and specification, clean and free of damage.   
Confirm gaskets are new, the correct size, rating and type in accordance with specification
3
and are clean and free of damage   
Confirm nuts and stud bolts are the correct size and specification, clean and free of
4
corrosion and damage   
5 Confirm stud bolts have been lubricated with project approved lubricant prior to torqueing.   
6 Confirm flange faces are parallel and alignment will not induce undue stress on the joint   
Post Joint Make Up
7 Confirm no visible damage to gasket when joint completed   
Confirm the joint progressively torqued / tensioned to the required tightness according to
8
approved procedure / method statement.   
Confirm a minimum of one thread is visible but no excessive length of stud / bolt is
9
protruding through each nut.   
10 Mark up requisite drawings and complete data recording on sheet 2 and sign off   
Joint Status
11 Joint previously Hydrotested  YES  NO
12 Joint previously subjected to leak test  YES  NO
13 Punchlist raised - Yes  No  Punchlist No:
Punchlist Recorded in CMS Database
(GOC Certification Engineer) 
Equipment Used

Make Model Serial No. Cal. Expiry Date

Make Model Serial No. Cal. Expiry Date

Make Model Serial No. Cal. Expiry Date

Comments / Remarks:

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page16 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P03A Piping

Mechanical Completion
Piping Flushing Check Sheet
Test Pack No. Service Description.
DMC1 No. - Description.
MC1 No. Description.
Location. Drawings / Rev.
No. Items to be Checked OK N/A P/L

1
Confirm Limits of test in accordance with the scope listed on the attached P01A Check Sheet and
marked up P & IDs.   
2 Confirm Test Pack prepared for flushing in accordance with the approved procedure.   
3
Ensure that where possible flushing out connections have appropriate collection equipment to trap
debris.   
4
Confirm Thermowells etc. removed for flushing. (All in-line devices to be removed at the discretion of
the Commissioning Manager)   
5
Ensure when valves or meters are removed, temporary spacers, or spools are installed, or adequate
temporary supports are provided, to prevent straining in pipework.   
6 Indicate flushing method used

 High Velocity Water Flushing  Retrojetting  Dump Flush

 Continuous Air Blow  Bursting Disc Air Blow  Quick Release Air Blow
7 Confirm flushing method in accordance with procedure.   
8 Confirm flushing completed in accordance with approved procedure.   
9 Confirm pipe flushed to required standard as per procedure.   
10 Confirm drying carried out to required standard, if applicable.   
11 Confirm Camera or video record attached, if applicable.   
12 Punchlist raised - Yes  No  Punchlist No:
Punchlist Recorded in CMS Database
(GOC Certification Engineer) 
Comments / Remarks:

Completed By Accepted By W I  R
Signature:
Print Name:
Date:
Company: ROO

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page17 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P02A Piping

Mechanical Completion
Joint Integrity Certificate (Bolt Tensioning / Torque)

Test Pack No. Service Description:

DMC1 No. - Description:

MC1 No. Description

Location Drawings / Rev.

Equipment Model No. Serial No.

JOINT INFORMATION TORQUEING TENSIONING

Pass 1 Pass 2 Pass 3 Pass 4 Pass 1 Pass 2
Gasket Stud Stud Stud Contractor Company
Isometric No. Joint No. Size Rating (30%) (60%) (100%) (100%) (100%) (100%)
Type Type Dia Length Signature Signature
Tension Tension Tension Tension Tension Tension

COMPLETED BY APPROVED BY W I  R
Signature
Print Name
Date
Company ROO
 INSPECTION & TEST PLAN FOR PIPING

ROO P04A Piping

Mechanical Completion
Piping Hydrotest Certificate
Test Pack No. Service Description.
DMC1 No. - Description.
MC1 No. Description.
Location. Drawings / Rev.
No. Items to be Checked OK N/A P/L

1
Confirm Mechanical Completion Check sheet P01A is complete, or relevant section in vendor hydro
test pack signed off.   
2 Confirm all spool numbers and relevant Isometrics are listed on P01A.   
3
Confirm pre-test preparations complete and ensure that a PSV (set at 110% of test pressure) is
incorporated in test rig.   
4 Confirm P&ID(s) with test limits clearly marked is attached.   
5 On achieving test pressure ensure that test pump is physically disconnected from test system.   
Test information: Start End

Test Date: Ambient Temp: (°C)

6
Design Pressure: Bar/psi Test Pressure: (Bar/psi)

Test Medium: Duration of test: ____ hrs ____mins

7 After satisfactory completion of pressure test ensure that system is gradually released of pressure.   
8
Ensure that pressure / temperature / time recorders and any test gauges have individual reference
number, have been calibrated and records are available / attached.   
9 Attach Recorder charts.   
10 Pressure test complete as per procedure.   
11 Confirm system drained / dried in accordance with approved procedure/specification   
12 Punchlist raised - Yes  No  Punchlist No:
Punchlist Recorded in CMS Database
(GOC Certification Engineer) 
Comments / Remarks:

Completed By Accepted By W I  R
Signature:
Print Name:
Date:
Company: ROO

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page19 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P01A Piping

Mechanical Completion
Piping Pre-Test Line Walk
Test Pack No. Service Description.
DMC1 No. - Description.
MC1 No. Description.
Location. Drawings / Rev.
No. Items to be Checked OK N/A P/L
1 Pre-test Punch Lists clear and complete.   
2 Check pipework installation is in accordance with piping isometrics and P&ID’s.   
3 Check all QC requirements have been completed and accepted. (NDE, PWHT & Traceability)   
4 Check that correct gaskets and bolts are fitted at all mechanical joints.   
5 Confirm piping / fittings correct to line specification.   
6
All in-line devices to be removed for test. (Some devices may be allowed to remain in place for
flushing and testing but only with the agreement of the Commissioning Manager).   
7 Confirm instruments removed / isolated for test.   
8 Thermowell(s) fitted for hydrotest, removed for flushing.   
9 Confirm flanges correctly aligned and bolts are correct length and tensioned / torqued.   
10 Vents / drains correctly installed.   
11 Confirm no interference to rotation of spectacle blinds.   
12 Check that gags on spring supports are in position.   
13 Confirm temporary support installed if required.   
14
Any valves not removed for test (with the approval if the Commissioning Manager) to be
mechanically complete, tag number checked including chain wheels etc. if applicable.   
15 Installed inline filters or strainers correct and mechanically complete and all elements removed.   
16 Confirm pipe supports installed and complete.   
17 Flange alignment to equipment within specified requirements to allow for alignment of equipment.   
18 Check sealant on screwed connections, ensure no PTFE tape.   
19 Check all temporary pressure test connections correct as per specification.   
20 Check all orifice taps are correct orientation and have been plugged and / or seal welded.   
21 Check all sprinkler heads, rosettes and nozzles removed and plugged.   
22 Ensure all system relief valves and bursting discs have been removed.   
23 System is ready to be flushed and tested.   
24 Confirm flange management data is complete and recorded.   
25
Any inline valves not removed for flush (with the approval if the Commissioning Manager) are to be
checked to ensure they are fully open, if applicable.   
26
Any ball valves not removed for test (with the approval if the Commissioning Manager) to be
checked to ensure they are half open for hydrotest.   

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page20 / 31

 INSPECTION & TEST PLAN FOR PIPING

27 Confirm cleaning and gauging is complete as per specification   


28
Check for correct direction of flow through filters, strainers, check valves, globe, control valves, and
butterfly valves. Check valves for correct orientation with regards to their High Pressure side.  

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page21 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P01A Piping

Mechanical Completion
Piping Pre-Test Line Walk

Test Pack No. Service Description.

No. Items to be Checked OK N/A P/L
29
Where critical valves are installed and left in place for hydrotest (with the agreement of the
Commissioning Manager) their location to be confirmed as correct, where applicable.   
30 Confirm ALL welding inspection and NDT is completed.   
31 Confirm ALL NDE and stress relieving are to specification and have been recorded and achieved.   
32 Installation drawings have been “Red Lined” as per the Project Completions Procedure.   
33 Confirm slope of lines is correct   
34 Punchlist raised - Yes  No  Punchlist No:
Punchlist Recorded in CMS Database
(GOC Certification Engineer) 
Test Pressure: Barg. Pickling:
Test Medium: Hot Oil Flush:
Test Duration:
EQUIPMENT/LINE NUMBER
Isometric No. Line Number
(FROM) (TO)

Comments / Remarks:

Completed By Accepted By W I  R
Signature:
Print Name:
Date:
Company: ROO

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page22 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P04A Piping

Mechanical Completion
Piping Pressure Test Certificate
Test Pack No. Service Description.
DMC1 No. - Description.
MC1 No. Description.
Drawings / Rev.
Calibration Check Gauge 1
Serial No: Range:
Output Output %
Input Barg % Error Input Barg
(Rising) Barg (Falling) Barg Error
1
2
3
4 Range
5 Zero
Dead Weight Tester Serial No: Test Certificate No:
Date of issue: Expiry date:
Calibration Check Gauge 2
Serial No: Range:
Output Output %
Input Barg % Error Input Barg
(Rising) Barg (Falling) Barg Error
1
2
3
4 Range
5 Zero
Dead Weight Tester Serial No: Test Certificate No:
Date of issue: Expiry date:
Pressure Recorder Data (Calibration Check Cycle)
Serial No: Range:
Output Output %
Input Barg % Error Input Barg
(Rising) Barg (Falling) Barg Error
1
2
3
4 Range
5 Zero
Dead Weight Tester Serial No: Test Certificate No:
Date of issue: Expiry date:
Temperature Recorder Data (Calibration Check Cycle)
Serial No: Range:
Input Output Input Output %
% Error
ºC / ºF (Rising) ºC / ºF ºC / ºF (Falling) ºC / ºF Error
1
2
3
4 Range
5 Zero
Temp. Bath Serial No: Temp Bath Test Certificate No:
Date of issue: Expiry date:

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page23 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P06A Piping

Mechanical Completion
Test Pack Reinstatement
Item / Tag No. Description
DMC1 No - Description
MC1 No Description
Location Drawings / Rev.
No. Items to be Checked OK N/A P/L

1 Flushing and hydrostatic testing and drying, has been completed and documented.   

2 Test system reinstated and checked against the latest revision of the P&IDs.   

3 Correct bolts and gaskets are installed at all mechanical joints and flanges aligned correctly.   

4 Compound on screwed connections in accordance with specifications. (NO PTFE)   

All vents and drains are installed, including vents and drains for testing and seal welded if
5   
applicable.
All process blinds, spec blinds and spades have been correctly installed as indicated on the
6   
P&IDs.

7 Confirm correct slope of lines where indicated on P & ID.   

8 All gags on spring supports removed.   

9 All Control valves reinstated in accordance with specification and in correct flow direction.   

10 All locking devices / interlocks installed on specified valves.   

All valves function properly and all spindles have been lubricated., confirm all valve indicators/
11   
positioners etc are visible from gangway/ walkway.

12 All chain wheels and extended spindles installed.   

13 All inline instruments are reinstated correctly and are undamaged.   

14 All relief valves and bursting discs installed or connections blanked, as required by company.   

Where check valves have been left in place for hydrotest (with the approval of the
15 Commissioning Manager), and have had their internals removed or locked open, ensure the   
internals have been replaced or locks have been removed.

16 Confirm all pipe special piping items have been installed.   

17 Restriction orifice plates correctly installed.   

18 All pump suction strainers correctly installed.   

Flow directions / orientation checked and correct for all strainers, traps, check valves, globe
19   
valves and butterfly valves.
20 Checks performed for Piping Pre Test line walk (ROO P01A), remain valid for As-built status.   

21 System released for chemical cleaning / pickling / hot oil flushing, if applicable.   

22 Confirm all temporary test equipment and supports removed.   

23 Verify system pipe work is dry in accordance with agreed procedure.   

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page24 / 31

 INSPECTION & TEST PLAN FOR PIPING

24 Check NDE, and confirm pipe fittings are of correct materials   

25 Confirm traceability of all items fitted post test.   

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page25 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P06A Piping

Mechanical Completion
Test Pack Reinstatement
Item / Tag No. Description
26 Confirm equipment tagging is correct.   

Confirm all post test reinstatement flanges have been recorded in flange management data
27   
base.
Punchlist Recorded in CMS Database
28 Punchlist raised - Yes  No  Punchlist No: 
(GOC Certification Engineer)
Comments / Remarks:

Completed By Accepted By W I  R 

Signature:
Print Name:
Date:
Company: ROO

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page26 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P07A Piping

Mechanical Completion
Piping Cleanliness

Test Pack No. Service Description.

DMC1 No. - Description.
MC1 No. Description.
Location. Drawings / Rev.

This Sheet is to allow final inspection of pipe cleanliness and if required further cleaning to be
implemented to ensure pipework cleanliness.
This check to be carried out after the system has been reinstated and the P06A has been signed.

No. Items to be Checked OK N/A P/L

Limits of system to be inspected for cleanliness to be Verified by the Commissioning Engineer or by
the responsible Engineer if no Commissioning involvement.
1   
Print Name Signed Date
2 Perform pipeline cleaning as per project Procedure / Specification   
3 Indicate if further cleaning required and method used:

 Not Required  High Velocity Water Flush  Bursting Disc Air Blow
 Retrojetting  Continuous Air Blow  Quick release valve air blow
Confirm acceptable level of piping cleanliness achieved and accepted by Commissioning Engineer or
by the responsible Engineer if no Commissioning involvement.
4   
Print Name Signed Date
5 Confirm system dried to required standard and is free of particles/rust.   
6 Boroscopic inspection carried out & witnessed by commissioning engineer   
7 Digital photo and/or video record attached, if applicable.   
8 Reinstate pipe ready for service if required   
9 Punchlist raised - Yes  No  Punchlist No:
Punchlist Recorded in CMS Database
(GOC Certification Engineer) 
Comments / Remarks:

Completed By Accepted By W I  R
Signature:
Print Name:
Date:
Company: ROO

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page27 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P09A Piping

Mechanical Completion
Pipe Marking
Item / Tag No. Description
DMC1 No. - Description
MC1 No. Description
Location Drawings / Rev
Information
P&ID Drawing. No. ISO Drawing. No.
Punch
No. Items to be Checked OK N/A
List
1 Ensure line label text is visible and according to P&IDs and in specified language(s).   
2 Confirm correct line number according to P&IDs.   
3 Confirm correct service marking according to P&IDs.   
4 Confirm correct colour coding according to P&IDs.   
5 Confirm correct flow direction according to P&IDs.   
6 Ensure all markings are clean, undamaged, securely fixed and visible.   
7 Ensure all tagging of manually operated drain and vent valves correct according to P&IDs.   
8 Confirm paint finish is to specification.   
Comments / Remarks:

Completed By Accepted By W I  R 
Signature:

Print Name:

Date:

Company: ROO

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page28 / 31

 INSPECTION & TEST PLAN FOR PIPING

ROO P10A Piping

Weld Completion Summary

Test Pack No. Service Description:

DMC1 No. - Description:
MC1 No. Description
Location Drawings / Rev.
Equipment Model No. Serial No.

Visual UT MPI / DPI RAD PWHT COMMENTS

Size NDE Report NDE Weld Welder
Drawing Number WPS
Number % Number Ident.
Accept Reject Accept Reject Accept Reject Accept Reject Accept Reject

Weld Categories P – Shop Weld F – Field Weld O – Offshore Weld R1 – First Repair R2 – Second Repair RW – Re-weld

COMPLETED BY APPROVED BY W I  R
Signature
Print Name
Date
Company ROO
 INSPECTION & TEST PLAN FOR PIPING

ROO X02A Painting

Mechanical Completion
Painting of Piping System & Pipe Marking
Item / Tag No. Description.
DMC1 No. - Description.
MC1 No. Description.
Location. Drawings / Rev.
No. Items to be Checked OK N/A P/L
1 Confirm pipe coating is applied to specification.   
2 Confirm all surfaces clean.   
3 Confirm sharp edges removed.   
4 Confirm visual control performed.   
5 Confirm piping supports completed.   
6 Confirm colour coding correct.   
7 Confirm dry film checked correct.   
Pipe Marking Checks
8 Line label text is Visible and according to P&IDs in specified language(s).   
9 Flow direction according to P&IDs.   
10 Colour coding according to project requirements.   
11 Punchlist raised - Yes  No  Punchlist No:
Punchlist Recorded in CMS Database
(GOC Certification Engineer) 
Comments / Remarks:

Completed By Accepted By W I  R
Signature:
Print Name:
Date:
Company: ROO

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page30 / 31

 INSPECTION & TEST PLAN FOR PIPING
Examination Date:
Report No:
LIQUID PENETRANT EXAMINATION Sheet No:
REPORT Form No.STX-DPT-005

Client: Project: Job:

Part Description: Drawing No.:

Material: Thickness:
Surface Conditions: Surface Temperature:
Ref. Procedure / Rev.: Acceptance Criteria:

Technique Description Equipment and Materials

Pre-cleaning Method : Penetrant Method: S/R √ W/W P/E
Drying After pre-cleaning: Penetrant Type :
Penetrant Application: Cleaner/Remover:
Penetrant Dwell Time: Developer Type:
Excess Penetrant Removing: Manufacturer :
Drying After Excess Penetrant Developing Lighting: Sun light
Application Equipment:
Final interpretation Time:
Viewing Conditions:
Visible Light Intensity :
Post Cleaning : cleaner
Weld No. Welder ID Interpretation Result

Name Signature NDE Date

Level
NDE Examiner
Client
Authorized
Inspector

0279STX-N-WM-PW01-QA-ITP-0011 Rev. 01 Page31 / 31