PEOPLE’S EDUCATION SOCIETY’S (MUMBAI)

P. E. S. College of Engineering
Aurangabad (M.S.) – 431 002

Affiliated To
Dr. Babasaheb Ambedkar Technological University
Lonere, Maharashtra

Project Report on
(Mini Project - Technical Project for Community Services
BTMP 608)

“MINI DRILL MACHINE WITH BENCH”

Submitted by
Pratik Sandesh Kulkarni (PRN No. T2121341612524)
Amit Bhagwan Bhalerao (PRN No. T2121341612532)

Guided by
Prof. A. R. Narwade
Department of Mechanical Engineering

Year 2022-23
1
 PEOPLE’S EDUCATION SOCIETY’S (MUMBAI)

P. E. S. College of Engineering

CERTIFICATE
This is certify that, the Project report
(Mini Project - Technical Project for Community Services
BTMP 608)

Entitled

“MINI DRILL MACHINE WITH BENCH”

Submitted by

Pratik Sandesh Kulkarni (PRN No. T2121341612524)

Amit Bhagwan Bhalerao (PRN No. T2121341612532)

has completed as per the requirement of Dr. Babasaheb Ambedkar Technological University,
Lonere, in partial fulfillment of Degree
B. Tech (Mechanical)

Prof. A. R. Narwade Dr. R. G. Pungle Dr. G. P. Kamble

Guide Head of Department Dean of Academics

Dr. A. P. Wadekar
Principal

P. E. S. College of Engineering
Aurangabad
Year 2022-23
2
 ACKNOWLEDGMENT
Place: chatrapati sambhajinagar

Date: 18-05-2023

I would like to express my sincere thanks to Prof. A. R. Narwade, for his valuable
guidance and support in completing my project.

I would also like to express my gratitude towards our principal

Dr. A. P. Wadekar and our Head of Department Dr. R. G. Pungle also
Dean of Academics Dr. G. P. Kamble for giving me this great
opportunity to do a project on mini drill machine. Without their support
and suggestions, this project would not have been completed.

Project Group Members

Name of Student Prn No (Sign)

Mr. Pratik Kulkarni T2121341612524

Mr. Amit Bhalerao T2121341612532

Year 2022-23
3
 INDEX

Sr. Description Page

No. No.
1. Introduction
2. Literature Review
3. Objective
4. Drill Machine working principle:
5. Design
6. Working
7. Advantages
8. Disadvantages
9. Application
10. Conclusion
11. Future scope
12. Refrance

4
 LIST OF FIGURE

Sr. Page
No. NAME OF FIGURE No.

1. MOTOR DC 12V 18000RPM 5.1 18

2. STRIP SPRING 1.5MM 5.2 19
3. MS FRAME AND PLYWOOD BASE 5.3 20
4. TRNSFORMER STEP-DOWN TYPE 5.5 22
5. RECTIFIER 1000uF/63v 5.6 23

5
 1. Introduction

DRILLING MACHINE.:
Drilling is an operation of making a circular hole by removing a volume of metal from the job by
cutting tool called drill. A drill is a rotary end-cutting tool with one or more cutting lips and usually
one or more flutes for the passage of chips and the admission of cutting fluid. A drilling machine
is a machine tool designed for drilling holes in metals. It is one of the most important and versatile
machine tools in a workshop. Besides drilling round holes, many other operations can also be
performed on the drilling machine such as counter- boring, countersinking, honing, reaming,
lapping, sanding etc.

CONSTRUCTION OF DRILLING MACHINE

In drilling machine the drill is rotated and fed along its axis of rotation in the stationary work piece.
Different parts of a drilling machine are discussed below:

(i) the head containing electric motor, V-pulleys and V-belt which transmit rotary motion to the
drill spindle at a number of speeds.

(ii) Spindle is made up of alloy steel. It rotates as well as moves up and down in a sleeve. A pinion
engages a rack fixed onto the sleeve to provide vertical up and down motion of the spindle and
hence the drill so that the same can be fed into the work piece or withdrawn from it while drilling.
Spindle speed or the drill speed is changed with the help of V-belt and V-step-pulleys. Larger
drilling machines are having gear boxes for the said purpose.

(iii) Drill chuck is held at the end of the drill spindle and in turn it holds the drill bit.

(iv)Adjustable work piece table is supported on the column of the drilling machine. It can be
moved both vertically and horizontally. Tables are generally having slots so that the vise or the
work piece can be securely held on it.

(v) Base table is a heavy casting and it supports the drill press structure. The base supports the
column, which in turn, supports the table, head etc.

(vi) Column is a vertical round or box section which rests on the base and supports the head and
the table. The round column may have rack teeth cut on it so that the table can be raised or lowered
depending upon the work piece requirements.

This machine consists of following parts

1. Base
2. Pillar
3. Main drive
4. Drill spindle
5. Work bench

6
 A machine consists of a spindle that provides rotary motion to the drilling tool, which
finally makes the hole in the job (workpiece).

The drilling machine is one of the most important machine tools in a workshop. As regards
its importance, it is second only to the lathe. In a drilling machine holes can be drilled quickly and at low
cost. The hole is generated by the rotating edges of a cutting tool known as the drill which exerts large
force on the work clamped on the table. As the machine tool exerts a vertical pressure to originate a hole
it is loosely called a drill press. Drilling machines are made in many types and sizes, each is designed to
handle a class of work or specific jobs to the best advantage.

following objectives were set.

ƒ To design an automated system that can be installed into the given drill press so the amount of time
spent drilling printed circuit boards (compared to a manual drilling process) is reduced by a factor of
one-half.
ƒ To employ stepping motors and a controller in the design of the automated system, to accurately
position the printed circuit board for drilling.
ƒ To develop a program that is capable of extracting coordinates from existing software and then
ƒ To use LabView 6i as a controlling program to operate the desired system. In this case LabView will
be used to enter the coordinates into the controller for further operation of the x-y table
ƒ To design and build an automated system that will drill printed circuit board component holes
accurately within five-thousandths (.005”) of an inch.
ƒ To construct an automated drill press within a budget of three hundred dollars available through the
Messiah College Engineering Department

7
 1.1. Definition :

A drilling machine is a type of machine in which the holes are being made on the workpiece
by making use of a rotating tool called drill bit or the twist drill.

1.2. Drilling Machine working principle:

Drilling Machine has based upon the principle that the rotating edge of the tool exerts a
large force on the workpiece and holes are being created in the workpiece. The material is removed from
the workpiece by the shearing and extrusion process.

1.3. Types of drilling machines :

1. Portable drilling machine

2. Sensitive drilling machine
3. Upright drilling machine
4. Radial drilling machine
5. Gang drilling machine
6. Multiple spindle drilling machine
7. Automatic drilling machine
8. Deep hole drilling machine

8
 1.4. Drilling Operations done on drill machine :

1. Drilling,
2. Reaming ,
3. Boring,
4. Counter-boring,
5. Counter-sinking,
6. Spot-facing

1.4.1. Drilling operation :

Drilling is the process of creating circular holes on the job(workpiece) using a drill.

1.4.2. Boring operation :

Boring is the process of enlarging a hole by means of an adjustable cutting tool with
only one cutting edge.

1.4.3. Reaming operation :

It is basically a type of finishing operation. It is a process of sizing and finishing a
hole by means of a reamer having several cutting edges.

1.4.4. Counter boring operation :

Counter boring is a type of operation in which it is used to enlarge a particular portion
of the hole.

1.4.5. Counter sinking operation :

Countersinking can be defined as the process of enlarging the end of the hole to give
it a conical shape for a short distance.

1.4.6. Spot Facing opration :

Operation of removing the chip present on the surface of the hole for proper seating of
head nuts etc. This can be done by an end mill cutter with drill machines.

9
 2. Literature Review

As the major population of our country is in the middle age and unfortunately so many of them
either face any accident or suffer from malnutrition due to lack of food with good nutrition. It leads to physical
disability due to which they have to depend on othersfor support. This is also common with the old age people
suffering from physical disability. So there is a requirement of an innovative solution to provide the
independent walking of physically challenged people irrespective of the age. Hence we want to develop a
model that can provide upright posture and stable gait, hands free movement to facilitate multitasking,
effortless mobility (whether in a straight or curved path), no fear of falling either someone bents forward or
backward or stops instantaneously, psychological positivity to user (since he will be walking normally among
the crowd) and will be easily affordable

Around 35,000 BC, discovered the benefits of the application of rotary

tools. This would have rudimentarily consisted of a pointed rock being spun between the hands to bore a
hole through another material.

This led to the hand drill, a smooth stick, that was sometimes attached to flint point, and was rubbed
between the palms. This was used by many ancient civilizations around the world including the Mayans.

The earliest perforated artifacts, such as bone, ivory, shells, and antlers found, are from the Upper
Paleolithic era. Bow drill (strap-drill) are the first machine drills, as they convert a back and forth motion
to a rotary motion, and they can be traced back to around 10,000 years ago. It was discovered that tying a
cord around a stick, and then attaching the ends of the string to the ends of a stick (a bow), allowed a
user to drill quicker and more efficiently. Mainly used to create fire, bow-drills were also used in ancient
woodwork, stonework, and dentistry. Archaeologists discovered a Neolithic grave yard in Mehrgarh,
Pakistan, dating from the time of the Harappans, around 7,500–9,000 years ago, containing nine adult
bodies with a total of eleven teeth that had been drilled.

There are hieroglyphs depicting Egyptian carpenters and bead makers in a tomb at Thebes using bow-
drills. The earliest evidence of these tools being used in Egypt dates back to around 2500 BCE.

The usage of bow-drills was widely spread through Europe, Africa, Asia, and North America, during
ancient times and is still used today. Over the years many slight variations of bow and strap drills have
developed for the various uses of either boring through materials or lighting fires.

The core drill was developed in ancient Egypt by 3000 BC.

10
 The pump drill was invented during Roman times. It consists of a vertical spindle aligned by a piece
of horizontal wood and a flywheel to maintain accuracy and momentum.
Since its publication, the Handbook of Product Design for Manufacturing has enjoyed very good
acceptance and sales in the United States and other countries. Editions have been printed overseas in
the English and Spanish languages. Part of the reason for the book’s widespread distribution has been
the awakening of interest in the approach it advocated, which has become known as design for
manufacturability (or DFM). (Prior to publication of the first edition, the word manufacturability was
rejected for use in the title because it was felt to be too obscure. How times have changed!) The emer-
gence of the DFM approach and the developments that have taken place since the first
edition was published in 1986 make it advisable for a second edition of the handbook to be made
available.
Because of the widespread acceptance of the terms design for manufacturability and DFM, it is
appropriate that the new edition of the handbook be given a title con- sistent with these terms, hence
The Design for Manufacturability Handbook.
Although the underlying principles of DFM are relatively unchanging, there are a number of significant
additions and changes in this edition. Material on a number of subjects has been added to the
handbook’s contents. Additionally, new materials des- ignations have been used, improved and newly
developed processes have been added, and design recommendations have been modified as processes
have become more ver- satile or more accurate. Most significant may be the enhanced material on
design for Assembly (or DFA.) Added chapters cover the following subjects:

The history of DFM

DFM for limited production quantities (where emphasis and approaches are differ-
ent even though the basic principles are the same)
DFX, the practice of designing a product for a series of desirable attributes such as
safety, quality, reliability, user and environmental friendliness, and short time-to-
market as well as manufacturability
DFM in electronics
The management of DFM projects
DFM terminology
Metal injection molded parts
11
The hollow-borer tip, first used around the 13th century, consisted of a stick with a tubular shaped piece
of metal on the end, such as copper. This allowed a hole to be drilled while only actually grinding the
outer section of it. This completely separates the inner stone or wood from the rest, allowing the drill to
pulverize less material to create a similarly sized hole.

While the pump-drill and the bow-drill were used in Western Civilization to bore smaller holes for a
larger part of human history, the Auger was used to drill larger holes starting sometime between Roman
and Medieval ages.

The auger allowed for more torque for larger holes. It is uncertain when the Brace and Bit was
invented; however, the earliest picture found so far dates from the 15th century.

It is a type of hand crank drill that consists of two parts as seen in the picture. The brace, on the upper
half, is where the user holds and turns it and on the lower part is the bit. The bit is interchangeable as bits
wear down. The auger uses a rotating helical screw similar to the Archimedean screw-shaped bit that is
common today. The gimlet is also worth mentioning as it is a scaled down version of an auger.

In the East, churn drills were invented as early as 221 BC during the Chinese Qin Dynasty, capable of
reaching a depth of 1500 m. Churn drills in ancient China were built of wood and labor-intensive, but
were able to go through solid rock. The churn drill appears in Europe during the 12th century. In 1835
Isaac Singer is reported to have built a steam powered churn drill based on the method the Chinese
used. Also worth briefly discussing are the early drill presses; they were machine tools that derived from
bow-drills but were powered by windmills or water wheels. Drill presses consisted of the powered drills
that could be raised or lowered into a material, allowing for less force by the user.

The next great advancement in drilling technology, the electric motor, led to the invention of the electric
drill. It is credited to Arthur James Arnot and William Blanch Brain of Melbourne, Australia who
patented the electric drill in 1889. In 1895, the first portable handheld drill was created by
brothers Wilhelm & Carl Fein of Stuttgart, Germany. In 1917 the first trigger-switch, pistol-grip portable
drill was patented by Black & Decker. This was the start of the modern drill era. Over the last century
the electric drill has been created in a variety of types and multiple sizes for an assortment of specific
uses
The "CNC PROGRAMMING HANDBOOK", by Peter Smid is an incredibly detailed and helpful book for
12
those seeking to learn and understand the concepts behind programming CNC machine tools. Although most
programming is now done with the aid of CAM programs which generate G-code based on a drawing of the part
to be machined, the complexities of CNC machining demand that the operator have a thorough grounding in the
theory and practice of CNC programming. Between configuring a post processor in your CAM program, fixing
simple errors in a generated program "on the fly", and entering single lines in a machine's MDI mode, the uses
for a book like this cannot be understated. Besides the lessons in programming, the book also covers strategies
for programming various cycles and tool changes. The included CD-Rom contains tests, projects, and other
ephemera which make the book a useful teaching tool.
The book begins with an overview of Numerical Control (NC) concepts, CNC Milling and Turning
machines, coordinate geometry and control systems. For the student or engineer producing drawings or parts
that are to be machined, these sections will allow an understanding of what operations the machines are capable
of performing, and how they do the work.
The remaining chapters deal with the planning and structure of a program, so that a drawing can be
understood, the various machining operations separated and the order of operations decided upon. While we all
await a future where computers read our mind, in the interim we have to be able to give a computer instructions
based on our real world experience. It does no good to tell a machine "mill this pocket", without inputting such
variables as the diameter of an endmill, the amount of step over per pass, the feed rate, the spindle speed, the
endmill shape, etc. Thus we must moderate between reality and the machine. A CNC machine tool is one of the
few tools that can commit suicide, aided by an incompetent programmer, and it is only by understanding our
instructions to the tool that such mishaps can be avoided and parts produced instead of being scrapped.
The book offers an incredibly detailed (An entire chapter just on "G00", for instance) step by step explanation
of all standard G-codes, modality, blocks, various functions, etc. This book is exhaustive in it's treatment of all
the possible commands and instructions, combinations and interactions with machines. Toolchanging is
handled, as well as special situations such as how to deal with an oversize tool in the ATC. Drill and fixed
cycles are covered comprehensively, especially the calculations for such things as countersinking with a pilot
drill, breakthrough depth, nominal and effective tool diameter, and point lengths. Peck drilling aracana is
demystified, selecting the number of pecks, and controlling breakthrough depth.
Reading this book will not only make you a better CNC programmer, but it will unlock the potential of
codes and techniques that you may not have known existed, or thought too complex to incorporate in your
machining. For the student, engineer or machinist there is no better guide to CNC programming than this book.

13
 3. Objective of mini drill machine.:

A drilling machine is a tool used for drilling holes in various materials, such as metal, ceramic
wood, or plastic. It can be either portable or stationary. A drilling machine is very versatile and can be
used to make a variety of hole types and geometries as listed below:

A drilling machine works by rapidly rotating a tool bit and lowering it into the desired area at a
predefined tool speed and feed rate to create cylindrical holes in a workpiece. The workpiece must be
securely held in place on the drill table during drilling operations using vises and clamps. Most drilling
machines are oriented with the drill in the vertical position, however, some specialized drills are
designed to drill horizontally. This orientation typically allows for the drilling of deep holes in long parts
where a vertical arrangement would be impractical. If drilling in a different orientation is required the
part will have to be re-position. The machine speed is adjustable for different cutting tools or materials
being used.

4. Drill Machine working principle:

Drilling Machine has based upon the principle that the rotating edge of the tool exerts a large
force on the workpiece and holes are being created in the workpiece. The material is removed from the
workpiece by the shearing and extrusion process

We specially designed this drill machine for drill a small hole on component like 0.8 mm – 3
mm because this drills are to small this drills are break due to drilling operations so to reduce a losses we
designed this drill machine we use a 18000 RPM motor in this machine because of this high speed drill
is easily entered in hard material to and drill is also give a 2 time more production.

After we start using this machine we save a time to change a drill every time also we save a
money use for borrow a new drill also we reduce a rejection and save energy
14
5. Design of Drilling Machine

5.1 DESIGN CALCULATION :

Data Required for Calculation

P = Power

T = Torque

D = Diameter

N = Speed of motor

We consider load or force 5 - 10 KG

T=FxR=FxD
2

= 10 x 12 = 120 N. mm
T
P = 2× π × N×
60

Cutting Speed

For 2 mm
× 2 ×650
V= = 4.08 M/min
1000

For 4.5 mm
15
 × 4.5 ×650
V= = 9.18 M/min
1000

For 5 mm
× 5 ×650
V= = 10.210 M/min
1000

Drilling Speed

cutting speed× 3.82

Rpm = drill diameter

= 10.210 × 3.82 = 7.8 Revolution/minute

5
 5.2 Parts Use in Drilling Machine :

Motor DC 12 V 18000 RPM.

MS frame.
Strip Spring 1.5 MM.

Ply wood 18MM thick with son mica..

Switch.

LED light.
Transformer Stepdown 230 VAC – 12 VDC.

Rectifier 1000 uF/63V.

Drill fit in drill machine are 0.8 – 3 mm.

5.1. Motor DC 12 V 18000 RPM.

A machine that converts d.c. power into mechanical power is known as a d.c. motor. Its
operation is based on the principle that when a current carrying conductor is placed in a magnetic field,
the conductor experiences a mechanical force. The direction of this force is given by Fleming’s left hand
rule and magnitude is given by; F = BIl newtons Basically, there is no constructional difference between
a d.c. motor and a d.c. generator. The same d.c. machine can be run as a generator or motor.
13
 We used a DC motor of 12VDC and its rotate in 18000 RPM it’s a high speed motor special
purpose motor. This motor required 12 VDC input but on our power switch we give it 230 VAC so we
apply/install a transformer on it which convert 230 VAC in to 12 VDC

FIG.5.1

Let
in a d.c. motor See Fig. ,
V = applied voltage
Eb = back e.m.f.
Ra = armature resistance
Ia = armature current
Since back e.m.f. Eb acts in opposition to the
applied voltage V, the net voltage across the armature circuit is VEb. The
armature current Ia is given by;
V Eb IaRa (i)
This is known as voltage equation of the d.c. motor.

18
5.2. Strip Spring 1.5 MM.

FIG.5.2

We used a Spring in 1.5 mm thickness in spring steel harden material. Because when
we push the drill machine down to dill then its automatically come up we calculate the pressure
as per this formula and use this
spring.

L = Free Length of The Unloaded Spring (m)

G = Shear Modulus of Rigidity of Material.

d = Wire Diameter (m)

D = Mean Diameter (m)
N = Number of active coils (an active coil sweeps one full circle

19
 5.3MS frame and ply wood base.

FIG.5.3

We used a MS frame to support a drill machine structure also we

built a handle to push the drill down and up and separately make a long holder for
drill machine. holder is hold the drill machine and its on spring so it can move down
and up this frame we locate in ply wood base for strength. And that ply wood bench
is is working bed for us.

20
 5.4 Switch & LED light.

we use a switch for on off the drill machine we placed it on the top of the drill machine to use easily or handle e

21
 5.5 Transformer Step-down type.

FIG.5.5

Two type of transformer is

1. Step up transformer
A transformer designed to increase the voltage fromprimary
to secondary.

2. Step down transformer.

A transformer designed to reduce the voltage from primaryto
secondary

We use a step down transformer because A transformer

designed to reduce the voltage from primary to secondary iscalled a step
down transformer. So we have to reduce a the voltage to 230 VAC to 12 VAC
.

22
 5.6 Rectifier 1000 uF/63V.

FIG.5.6

A rectifier in the power supply helps in converting AC to DC power supply.

So we installed a rectifier to convert our input current 12 VAC in to DC current we placed it on
the top of transformer through a transformer we supply acurrent to rectifier .

23
6. Working of Drilling Machine :

Drilled holes are characterized by their sharp edge on the entrance side and the
presence of burrs on the exit side (unless they have been removed). Also, the inside of the hole
usually has helical feed marks.

Drilling may affect the mechanical properties of the workpiece by creating low
residual stresses around the hole opening and a very thin layer of highly stressed and disturbed
material on the newly formed surface. This causes the workpiece to become more susceptible to
corrosion and crack propagation at the stressed surface. A finish operation may be done to avoid
these detrimental conditions.

When possible drilled holes should be located perpendicular to the workpiece

surface. This minimizes the drill bit’s tendency to “walk”, that is, to be deflected from the
intended center-line of the bore, causing the hole to be misplaced. The higher the length-to-
diameter ratio of the drill bit, the greater the tendency to walk. The tendency to walk is also
preempted in various other ways, which include:

Establishing a centering mark or feature before drilling, such as by:

Casting, molding, or forging a mark into the workpiece
Center punching
Spot drilling (i.e., center drilling)

Cutting fluid is commonly used to cool the drill bit, increase tool life, increase speeds
and feeds, increase the surface finish, and aid in ejecting chips. Application of these fluids is
usually done by flooding the workpiece with coolant and lubricant or by applying a spray mist.

In deciding which drill(s) to use it is important to consider the task at hand and
evaluate which drill would best accomplish the task. There are a variety of drill styles that each
serve a different purpose. The subland drill is capable of drilling more than one diameter. The

24
spade drill is used to drill larger hole sizes. The indexable drill is useful in managing chips.

Spot drilling
The purpose of spot drilling is to drill a hole that will act as a guide for drilling the
final hole. The hole is only drilled part way into the workpiece because it is only used to guide
the beginning of the next drilling process.

Centre drilling
Centre drill is a two-fluted tool consisting of a twist drill with a 60° countersink; used
to drill countersink center holes in a workpiece to be mounted between centers for turning or
grinding.

Deep hole drilling

Deep hole drilling is defined as drilling a hole of depth greater than ten times the
diameter of the hole.These types of holes require special equipment to maintain the straightness
and tolerances. Other considerations are roundness and surface finish.

Deep hole drilling is generally achievable with a few tooling methods, usually gun
drilling or BTA drilling. These are differentiated due to the coolant entry method (internal or
external) and chip removal method (internal or external). Using methods such as a rotating tool
and counter-rotating workpiece are common techniques to achieve required straightness
tolerances.[4] Secondary tooling methods include trepanning, skiving and burnishing, pull
boring, or bottle boring. Finally, a new kind of drilling technology is available to face this issue:
vibration drilling. This technology breaks up the chips by a small controlled axial vibration of
the drill. The small chips are easily removed by the flutes of the drill.

A high tech monitoring system Is used to control force, torque, vibrations, and acoustic
emission. Vibration is considered a major defect in deep hole drilling which can often cause the
drill to break. A special coolant is usually used to aid in this type of drilling.

25
 7. Mini Drilling Machine Advantages:

Various advantages of the drilling machine are:

1. High speed
2. High output
3. Easy to operate
4. High flexibility
5. Low maintenance and lower cost.

1. High speed: The main advantage of the drill machine is that the holes can be made in the
workpiece with greater speed and other drilling operations can also be performed at a decent
speed.

2. High Output: It is capable of giving high output. As per the advancement of the Machine, the
speed of the machine increased, and especially after the introduction of automatic and radial
drilling machines, the output became very high.

3. Easy to operate: It is very easy to operate. Its easy moment maintains the efficiency of the
operators all the time.

4. High flexibility: The modern drilling machines are highly flexible as they have multiple spindles
are automatic, and the holes can be dilled at any angle many more features are there which
makes it highly flexible.

5. Low maintenance cost and longer life: The maintenance cost of a machine is very less and they
have a very long life. With very less amount of maintenance cost, they can be used for a longer
period of time.

26
 8. Drilling Machine Disadvantages:
The various trouble experienced during drilling along with their remedies are as follows:
 Limited size work piece
 Rough hole
 Chipped cutting lips
 Oversized holes
 Breaking of drill

Limited size work piece: A limited size work piece can only be machined. Work piece which is very
large cannot be operated.

Rough Hole: The rough holes might be produced sometime during drilling. Rough holes are can be
avoided by:
 The feed should be reduced.

 Point reground.

 Coolant used.

 The rigidity of the fixture ensured.

Chipped cutting lips: Chipped-cutting lips can be formed. This happens because of the high feed and
high clearance angle. To avoid chipped cutting lips proper feed speed and proper clearance should be
used as per the requirement.

Oversize hole: An oversized hole may be produced due to the loss of a spindle or unequal angle/ length
of the cutting edges.

27
Breaking of Drill: The drill may break due to the following reasons:
 The drill may break if it gets dull.

 The flute is clogged by the chips.

 Due to high feed.

 Improper clamping of the drill and work.

9. Application of mini drill machine.

1. The Drilling machine used in almost every manufacturing industry for making holesin the
work piece as per the requirement.

2. This is also used in carpentry work for drilling the holes in the wood and fixing
thewood structures.

3. They are used in construction sites, glasswork.

4. Hand drill or portable drills are used for screwing and fastening.

5. This machine tool can perform a variety of operations like reaming, boring, counter-boring,
tapping, and many others, which makes it applicable in vast fields.

28
10. Conclusion.

As we have shown, drill presses are tools that are suitable for industrial use. Not only
are they reliable, but they come in many different types and variations. There is a drill press
perfect for every occasion, project, and nature. Above, we have discussed the different uses for
drill presses, the different types, and the ways in which drill presses are used in the industries for
small drills and in the industrial fields for production purposes. Now, you will think twice before
downplaying the benefits of having a high press Drill machine

This high speed drill machine is most use in a electrical PCB drilling, or shock abs
drilling, or any small holes 1 mm -5 mm with less of losses and clean product surface no bur .
also with a

11. Scope of high speed mini drilling machine.

1. In manufacturing industries are developing a small size product or portable products so this
machine is very accurate and useful for this products.

2. Automobile industries are grown very fast for shock abs this drill machine is use.
3. Also in Automobile industries for oil small holes this machine performs very good.
4. Electrical industries are grown faster this machine is use to hole in PCB
5. Electrical industries are grown faster this machine is use to hole in drive fixing

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12. References.

1. Todd, Robert H.; Allen, Dell K.; Alting, Leo (1994), Manufacturing Processes Reference Guide,
Industrial Press Inc., pp. 43–48, ISBN 978-0-8311-3049-7.

2. Bralla, James G. (1999). Design for manufacturability handbook. New York: McGraw-Hill. P. 4‐
56. ISBN 978-0-07-007139-1.

3. Paris, Henri (2005). “Modelling the Vibratory Drilling Process to Foresee Cutting Parameters”.
Cirp Annals. 54: 367–370. Doi:10.1016/S0007-8506(07)60124-3.

4. Peigné, Grégoire (2009). Axial machining device. WO/2011/061678 (patent).

Orbital Drilling Goes Mainstream for the Dreamliner, Aerospace Engineering & Manufacturing
SAE International Publications, March 2009, p. 32

5. Smid, Peter (2003), CNC programming handbook (2nd ed.), Industrial Press, p. 199, ISBN 978-
0-8311-3158-6.

6. Hurst, Bryan (2006), The Journeyman’s Guide to CNC Machines, Lulu.com, p. 82, ISBN 978-1-
4116-9921-2.[self-published source]

7. Mattson, Mike (2009), CNC Programming: Principles and Applications (2nd ed.), Cengage
Learning, p. 233, ISBN 978-1-4180-6099-2.

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 ACKNOWLEDGMENT
Place: chatrapati sambhajinagar

Date: 18-05-2023

I would like to express my sincere thanks to Prof. A. R. Narwade, for his valuable
guidance and support in completing my project.

I would also like to express my gratitude towards our principal

Dr. A. P. Wadekar and our Head of Department Dr. R. G. Pungle also
Dean of Academics Dr. G. P. Kamble for giving me this great
opportunity to do a project on mini drill machine. Without their support
and suggestions, this project would not have been completed.

Project Group Members

Name of Student Prn No (Sign)

Mr. Pratik Kulkarni T2121341612524

Mr. Amit Bhalerao T2121341612532

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