Armox Machining Bending PDF

Workshop recommendations for ARMOX plate (cont.
Countersinking & counterboring
Countersinking and counterboring are best performed using tools with replaceable inserts. Cooling water is also required. Always use a revolving pilot. When countersinking reduce the cutting speed and feed by 30%.
Counterbore with replaceable inserts and revolving pilot.
ARMOX 300T
Cutting speed m/min
ARMOX 370S 25^60
ARMOX 500S 17^ 50
ARMOX 600S 35^ 45 0.10^0.20 585^755 465^595 325^ 420 265^ 340 195^250
Conical countersink with replaceable inserts and revolving pilot.
40 ^65 0.10^0.20 670^1090 530^865 375^ 610 300^ 495 225 ^365
feed, mm /r D, mm 19 24 34 42 57
0.10^0.20 0.10^0.20 Speed, rpm 420 ^1005 285 ^ 840 330^ 795 225^ 665 235^ 560 160^ 470 190^ 455 130^380 140^ 335 95^280
armox armour plate can be bent both by V-die bending and by roller bending. armox plates should be bent at room temperature to avoid reduction of mechanical and ballistic properties. Other factors that may aect the bending results are as follow: ^ Top tool radius (R). ^ Die opening (W). ^ Die edge radius and its hardness. ^ Bending force. The easier the plate slides on the die edge, the better the concentration of bending force. Between 10 and 25% lower bending forces have been achieved by lubrication. The table below shows the relationship between bending radius (R), die opening (W) and plate thickness (t).
R/t Thickness ARMOX 300T ARMOX 370S ARMOX 440T ARMOX 500S ARMOX 560S ARMOX 600S 3 4 5 6 7 W/ t t H 8 mm 16 18 18 18 20 R/t W/ t R/t W/ t t = 8^15 mm t I 15 mm 4 18 5 20 5 20 6 20 6 20 7 20 7 20 8 20 8 20 ^ ^ Contact SSAB Oxelsund
Bending
t R W
Lubricated die edges lower the bending forces.
Springback 8 ^12 9^13 10 ^15 12^20 14^25
SSAB Oxelsund AB SE-613 80 OXELSUND, Sweden Phone +46 155 25 40 00 Fax +46 155 25 40 73 www.oxelosund.ssab.se
E - 55 - 9 9
H E L I N I N F O R M AT I O N 9 9 0 9
1999-09-01
Workshop recommendations
HSS-Co
This leaflet contains general suggestions and calculation models. SSAB Oxelsund AB does hereby expressly exclude any liability whatsoever for their suitability for individual applications. It is the responsibility of the user of the leaflet to adapt the recommendations contained herein to the requirements of individual applications.
Drilling can be performed using high-speed steel drills or cemented carbide drills.To achieve a successful drilling operation, minimize vibrations and increase the wear life/time of tools, proceed as follows : T|ghten the workpiece rmly against a stable foundation. The workpiece should be placed as close as possible to the main support. Use short drills and a short drilling head. Be careful at break through because machine play and springback can easily break the drill tip. Release feed until machine play/springback has been compensated for and then turn on the feed again.This could save many drill tips when using HSS-Co drills. Use plenty of lubricant.
ARMOX 300T
Cutting speed m/min
Drilling
Use a HSS-Co drill with 8% cobolt and a small helix angle
Solid cemented carbide drill
ARMOX 370S !9
ARMOX 500S
ARMOX 600S
!15 0.10 / 955 0.10 /480 0.23 /240 0.35 /160
!30*/ !50** !20*/ !30**
Indexable insert drill
D, mm 5 10 20 30
Feed, mm /r / speed, rpm 0.05 /575 0.08*/ 1910* 0.07* / 1275* 0.10 /285 0.10* 955* 0.10* / 635* 0.23 /145 0.10**/ 795** 0.05**/ 475** 0.35 / 95 0.10**/ 530** 0.05**/ 320** Tap for blind holes.
*) Solid cemented carbide drill **) Drill with replaceable inserts
Tapping
With the correct tools tapping can be performed in all armox grades. We recommend four-lipped taps which can withstand the very high torque which occurs during tapping in hard materials. If the strength is not critical, the drilled hole can be 3% larger than standard.This increases the life of the tap, as will the use of tap oil.
TiCN-coated HSS-Co (HSS-E) ARMOX 300T
Cutting speed m/min
Tap for through holes.
Thread Milling*** / HM-TiCN ARMOX 500S 50-90 3200^5700 1600^2800 800^1400 500^1000 ARMOX 600S 40-80 2500^5000 1200^2500 600^1200 400^900
ARMOX 370S 5 315 160 80 55
ARMOX 500S 2.5 Speed, rpm 160 80 40 25
8 510 255 125 85
D, mm M5 M10 M20 M30
***) Feed/tooth: 0.03-0.05 When thread milling, the thread should be made in two steps. ARMOX is the trademark for armour plate manufactured by SSAB Oxelsund AB.

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Workshop recommendations for ARMOX plate (cont.

Countersinking & counterboring

Counterbore with replaceable inserts and revolving pilot.

ARMOX 370S 25^60

ARMOX 500S 17^ 50

Lubricated die edges lower the bending forces.

Springback 8 ^12 9^13 10 ^15 12^20 14^25

Use a HSS-Co drill with 8% cobolt and a small helix angle

Solid cemented carbide drill

!15 0.10 / 955 0.10 /480 0.23 /240 0.35 /160

!30*/ !50** !20*/ !30**

Indexable insert drill

*) Solid cemented carbide drill **) Drill with replaceable inserts

Tap for through holes.

ARMOX 370S 5 315 160 80 55

ARMOX 500S 2.5 Speed, rpm 160 80 40 25

8 510 255 125 85

D, mm M5 M10 M20 M30

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