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    Detail Spec 220914

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    Azifah
    The document provides detailed specifications for a vacuum pumping system, including requirements for components, gauges, controls, and performance. It specifies a rotary pump, diffusion pump, valves, lines and other components. Safety devices and electrical controls are also outlined. The system is to be housed on a mounting frame and achieve an ultimate vacuum of 3 x 10-6 m.bar.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Detail Spec 220914

    Uploaded by

    Azifah
    26 views2 pages
    The document provides detailed specifications for a vacuum pumping system, including requirements for components, gauges, controls, and performance. It specifies a rotary pump, diffusion pump, valves, lines and other components. Safety devices and electrical controls are also outlined. The system is to be housed on a mounting frame and achieve an ultimate vacuum of 3 x 10-6 m.bar.

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    The document provides detailed specifications for a vacuum pumping system, including requirements for components, gauges, controls, and performance. It specifies a rotary pump, diffusion pump, valves, lines and other components. Safety devices and electrical controls are also outlined. The system is to be housed on a mounting frame and achieve an ultimate vacuum of 3 x 10-6 m.bar.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    26 views2 pages

    Detail Spec 220914

    Uploaded by

    Azifah
    The document provides detailed specifications for a vacuum pumping system, including requirements for components, gauges, controls, and performance. It specifies a rotary pump, diffusion pump, valves, lines and other components. Safety devices and electrical controls are also outlined. The system is to be housed on a mounting frame and achieve an ultimate vacuum of 3 x 10-6 m.bar.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    VACUUM PUMPING SYSTEM

    DETAILED SPECIFICATIONS:

    GENERAL REQUIREMENTS

    In order to achieve the specified performance and to maintain it continuously during the
    research tenure, the special facilities and quality control measures should be adopted, over
    and above standard vacuum practices.

    To minimize surface degassing (thereby, cutting down the pump down time) all the Stainless
    steel components and sub-assemblies should be electro-chemically polished. All the
    components, sub-assemblies and final unit should be leak tested at a leak range of 10 x 10-9
    std.cc/Sec using a Helium Mass Spectrometer Leak Detector having a sensitivity of 6 x 10-11
    std. cc/sec.

    SYSTEM SPECIFICATIONS:

    (A) VACUUM PUMPING SYSTEM:

    ROTARY VACUUM PUMP


    Roraty pump should be of make of reputed companies, direct drive Rotary vacuum pump
    having a displacement capacity of 333 lit/min (24 m3/hr) giving an ultimate vacuum of 1 x
    10-3 m.bar under no load condition on Mcleod gauge with gas ballast in fully closed
    condition.

    DIFFSTACK OIL DIFFUSION PUMP

    Oil diffusion pump should be of reputed companies make, Oil Diffusion pump having 150
    mm nominal diameter (D) with an effective pumping speed of 750 lit/sec.

    HIGH VACUUM VALVE

    A high vacuum butterfly type valve of 6"size to provide maximum pumping capacity should
    be provided above the diffusion pump.

    VACUUM COLLAR
    A vacuum collar should be provided above the high vacuum valve and should be versatile for
    multiple needs of the user. The top port should be blanked off and can be connected after
    removing the top plate when maximum pumping speed is required. In case of a connection
    to a smaller opening a KF-25 side port should be provided.

    PLUMBING LINES & VALVES


    Plumbing lines should be made up of stainless steel incorporate 2 nos. of 1” quarter swing
    butterfly valves for backing and roughing operations.

    An air admittance valve to release vacuum into the collar and a fine control needle valve for
    controlled admittance of inert gas should be provided.
    SS Bellow :

    1 nos. of SS vacuum compatible bellow of KF-25 should be provided extra with the
    pumping system for future use.

    (B) VACUUM MEASURING GAUGES:

    PIRANI GAUGE
    The unit should be provided with an digital pirani gauge, two pirani gauge heads should be
    provided to independently monitor the roughing and backing pressure in the range of 0.5 to
    0.001 mbar through a selector switch. It should be of reputed make.

    PENNING GAUGE
    A digital penning gauge, with 1 no. metal gauge head should be provided to monitor high
    vacuum in two ranges. First range is 1 x 10-3 to 1 x 10-5 m.bar and second range is 2 x 10-5
    to 1 x 10-6 m.bar. It should be of reputed make.

    SAFETY DEVICES:

    A water flow switch in the water circulation line of the unit should be provided to protect
    the diffusion pump in case of water supply failure/low pressure by switching off the
    diffusion pump heater.
    A Thermostat switch should be fitted to the water cooling coils of the diffusion pump to
    protect it from excessive heating by switching off the heater.
    Over Load protection devices should be provided for the vacuum pump motor and diffusion
    pump.

    (C)ELECTRICAL CONTROLS :

    Unit should be operated on 220V A.C 50 Hz Single phase power supply.


    (D) MOUNTING FRAME :

    All the above components should be housed in an aesthetic MS frame with a front panel for
    mounting gauges and controls. The valve control knobs should be towards the front of the
    frame. The unit should be mounted on 4 castor wheels for easy mobility.

    (E) ULTIMATE VACUUM:


    The unit should be specified with the capacity of an ultimate vacuum of 3 x 10-6 m.bar in
    clean, cool, empty degassed condition.

    (F) FREE SUPPLY:

    The following materials are supplied free along with the unit:
    a) First charge of molecular distilled oil for vacuum pump.
    b) First charge of silicone oil DC-704 for diffusion pump.
    c) One set of Instruction Manual.

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