Date Page

DA40 04.2013 G040-1

Cooling water system

G040 Index
Description Page

Cooling water system...............................................................................................................G040-4

Radiator, shell ass'y.................................................................................................................G040-6
Radiator shell ass'y, AC condenser..........................................................................................G040-8
Radiator shell ass'y.................................................................................................................G040-10
Fan beam ass'y.......................................................................................................................G040-12
Oil cooler.................................................................................................................................G040-14
Thermostat housing ass'y.......................................................................................................G040-16
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G040-2 Cooling water system DA40

Cooling water system

G040 Picture index

G040-4 G040-6 G040-8

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G040-4 Cooling water system DA40 G040-6 Cooling water system DA40 G040-8 Cooling water system DA40

Cooling water system Radiator, shell ass'y Radiator shell ass'y, AC condenser
470 500
460
500 380 490
410 490
480
500

320
290
440
450
490 500
440
870
450

890 750
720
740
273 420 900
274
275 880
272
830
271 910
280 820 800
430 810 900
340 790
710
390

400

640

360 350 650

770
560
300 330 620 610
310
600
780
590
520 860
535 630 850
570
840
545 580
760
530
540 730
720
550

G040-10 G040-12 G040-14

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G040-10 Cooling water system DA40 G040-12 Cooling water system DA40 G040-14 Cooling water system DA40

Radiator shell ass'y Fan beam ass'y Oil cooler

930 1200
1190
1170
1610
1510 1600
1480
950 1160
1500 960
1460 970 1230
980 930-10
1620
1490 990 1200
1180
940
1480 1480 930-20
1450 1240 1210
1100
1550 1480 1220
1320 1000 1080 1600
1310 1470
1010 1590
1300 1400 1086
1130 1083
1320 1135
1140 1087 1086
1290 1420 1087 1082 1580 1640
1083 1084 1100 1660
1086 1088 1085 1110 1590 1650
1086
1390 1600
1340 1081
1370 1380 1260
1530
1360

1540
1350 1570
1370 690
1250
1410 1340
1420 1270 1240-1

1430
670
1380 680
1390
1330
1240-2
1240-5
690

1240-3
660 670

G040-16

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G040-16 Cooling water system DA40

Thermostat housing ass'y

50

60
10
30
20

40
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G040-4 Cooling water system DA40

Cooling water system

273
274
275
272
271
280
 Date Page
DA40 04.2013 G040-5
Pos. Part.nr Qt'y Description Serial No. Notes

10 527170 1 Cooler casing - 8X0513

530040 1 Cooler casing 8X0514 -
20 510614 1 Plate
30 510087 2 Bracket
40 504309 4 Washer
50 161516 4 Screw
60 057150 2 Cone bearing
70 057409 2 Stop washer w/rubber
80 057410 2 Centre washer
90 053260 2 Screw
100 504310 2 Washer
110 053265 2 Nut
120 053266 6 Screw
130 504316 12 Washer
140 053264 6 Nut
160 529023 1 Bracket
170 509233 1 Washer
180 509237 1 Washer
190 504316 1 Washer
200 053264 1 Nut
210 151975 1 Puffer
220 140062 0 Shim
230 504316 1 Washer
240 053270 1 Screw
250 053429 2 Screw
260 504308 4 Washer
270 053428 2 Nut
271 800871 2 Bracket 8X0598 - Only T4i /Stage 3B
272 061459 2 Screw 8X0598 - Only T4i /Stage 3B
273 063036 2 Nut 8X0598 - Only T4i /Stage 3B
274 063345 2 Washer 8X0598 - Only T4i /Stage 3B
275 065007 2 Clamp 8X0598 - Only T4i /Stage 3B
280 529376 1 Clamp 8X0598 - Only T4i /Stage 3B
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G040-6 Cooling water system DA40

Radiator, shell ass'y

470 500
460
500 380 490
410 490
480
500

320
290
440
450
490 500
440
450

420

340 430

390

400

640

360 350 650

560
300 330 620 610
310
600

590
520
535 630
570
545 580
530
540
550
 Date Page
DA40 04.2013 G040-7
Pos. Part.nr Qt'y Description Serial No. Notes

290 527111 1 Radiator

300 527183 2 Plate
310 527184 1 Plate
320 513062 1 Plate
330 527173 1 Clamp
340 515143 1 Plate
350 504308 6 Washer
360 161487 6 Screw
380 527110 1 Charge air cooler
390 527183 2 Plate
400 527186 1 Plate
410 513063 1 Plate
420 527174 1 Clamp
430 515144 1 Plate
440 504308 6 Washer
450 161487 6 Screw
460 527172 1 Clamp
470 527187 1 Plate
480 527185 1 Plate
490 504308 11 Washer
500 161487 11 Screw
520 529885 1 Cooler
530 530620 2 Connector - 8X0519
535 066866 2 Seal ring - 8X0519
540 530621 2 Connector - 8X0519
545 055546 2 Washer
550 528517 2 Discharge cock
560 514992 1 Clamp
570 514543 2 Support
580 509706 2 Support
590 514542 2 Support
600 053429 2 Screw
610 504308 4 Washer
620 053428 2 Nut
630 510620 2 Pipe
640 512358 2 Screw
650 504308 2 Washer
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G040-8 Cooling water system DA40

Radiator shell ass'y, AC condenser

870

890 750
720
740
900
880
830
910
820 800
810 900
790
710

770

780
860
850
840
760
730
720
 Date Page
DA40 04.2013 G040-9
Pos. Part.nr Qt'y Description Serial No. Notes

710 527253 1 Pipe

720 502885 4 Clamp
730 055793 2 Cover
740 502725 2 Welding plate
750 060438 4 Screw
760 060437 4 Screw
770 509794 1 AC condenser
780 510425 1 Frame
790 510644 1 Rubber lining
800 502885 2 Clamp
810 055793 1 Cover
820 515669 1 Bracket
830 060438 4 Screw
840 452017 2 Clamp
850 509227 4 Washer
860 502759 4 Nut
870 510429 1 Plate
880 509984 2 Support
890 509228 3 Screw
900 509227 6 Washer
910 502759 3 Nut
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G040-10 Cooling water system DA40

Radiator shell ass'y

930
1510
1480
950
1500 960
1460 970
980 930-10
1490 990
940
1480 1480 930-20
1450
1100
1550 1480
1320 1000 1080
1310 1470
1010
1300 1400 1086
1130 1083
1320 1135
1140 1087 1086
1290 1087 1082
1420
1083 1084 1100
1088 1085 1110
1086 1086
1390
1340 1081
1370 1380
1530
1360

1540
1350
1370 690

1410 1340
1420
1430
670
1380 680
1390
1330

690

660 670
 Date Page
DA40 04.2013 G040-11
Pos. Part.nr Qt'y Description Serial No. Notes

660 514746 1 Hose

670 516114 2 Hose clamp
680 527266 1 Hose
690 516114 2 Hose clamp

930 510506 1 Expansion tank

930-10 515657 1 •Cap
930-20 510708 1 •Level transmitter (El pos. 172)
940 052528 4 Screw
950 509227 8 Washer
960 502759 4 Nut
970 527206 1 Bracket
980 510033 1 Bracket
990 052539 4 Screw
1000 509227 8 Washer
1010 502759 4 Nut

1080 517432 1 Hose

1081 800830 1 Bracket 8X0586 -
1082 502876 1 Clamp 8X0586 -
1083 065007 3 Clamp 8X0586 -
1084 502832 1 Cover 8X0586 -
1085 505146 2 Screw 8X0586 -
1086 063036 6 Nut 8X0586 -
1087 061459 3 Screw 8X0586 -
1088 061461 1 Screw 8X0586 -

1100 516112 2 Hose clamp

1110 529772 1 Hose union
1120 066063 5 Cable tie
1130 032397 1 Hose
1135 631930 1 Hose 8X0598 - Only T4i /Stage 3B
1140 065024 2 Clamp

1290 1 Thermostat house* See page G040-17

1300 502649 4 Screw
1310 502855 1 Hose
1320 516114 2 Hose clamp
1330 525979 1 Pipe
1340 503458 3 Clamp
1350 502840 2 Screw
1360 060442 4 Screw
1370 502832 3 Cover
1380 509272 2 Washer
1390 063036 2 Nut
1400 514844 1 Hose
1410 525969 1 Hose
1420 516112 3 Hose clamp
1430 516113 1 Hose clamp
1450 513113 1 Hose
1460 514995 1 Pipe
1470 510582 1 Hose
1480 065024 4 Hose clamp
1490 065004 3 Clamp
1500 056771 3 Screw
1510 509272 3 Washer
1530 059004 1,7 Hose
1540 065006 2 Clamp
1550 065024 1 Hose clamp
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G040-12 Cooling water system DA40

Fan beam ass'y

1190
1200 1170

1160
1230

1200
1180

1240 1210

1220

1260

1250
1270 1240-1

1240-2
1240-5

1240-3
 Date Page
DA40 04.2013 G040-13
Pos. Part.nr Qt'y Description Serial No. Notes

1160 508922 1 Fan beam - 8X0536

529967 1 Fan beam 8X0537 -
1170 509228 15 Screw
1180 052528 1 Screw
1190 509227 32 Washer
1200 502759 16 Nut
1210 501399 1 Motor
1220 061464 8 Screw
1230 063036 8 Nut
1240 508829 1 Fan ass'y
1240-1 508828 1 •Fan
1240-2 507934 1 •Hub
1240-3 160435 6 •Screw
1240-4 508833 6 •Nut
1250 514198 1 Nut
1260 504309 1 Washer
1270 501981 1 Cotter pin
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G040-14 Cooling water system DA40

Oil cooler
1610
1600

1620

1600
1590

1580 1640

1660
1590 1650
1600

1570
 Date Page
DA40 04.2013 G040-15
Pos. Part.nr Qt'y Description Serial No. Notes

1570 527112 1 Oil cooler

1580 514283 2 Frame
1590 509627 6 Screw
1600 509227 8 Washer
1610 052539 2 Screw
1620 502759 2 Nut
1640 514996 1 Cover plate
1650 056771 6 Screw
1660 509272 6 Washer

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G040-16 Cooling water system DA40

Thermostat housing ass'y

50

60
10
30
20

40
 Date Page
DA40 04.2013 G040-17
Pos. Part.nr Qt'y Description Serial No. Notes

502620 1 Thermostat house ass'y - 8X 0640

531872 1 Thermostat house ass'y 8X0641 -
10 502941 1 •Thermostat house
20 502942 1 •Thermostat - 8X0640 75°- 80°C
531871 1 •Thermostat 8X0641 - 80°- 87°C
30 502943 1 •Gasket
40 502944 1 •Cover
50 051735 6 •Stud
60 502945 6 •Nut
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G040-18 Cooling water system DA40