Netherlands Berlin New York San Francisco Malaysia
Production locations Netherlands Czech Republic Malaysia USA, North Carolina
PaperFoam® WHAT IS PAPERFOAM? Ingredients Starch from industrial potatoes is mixed with water, cellulose fibers and premix.
The resulting mixture can be used
in the injection molding process.
Injection molding Heated, high-precision aluminum tools bake the mixture into solid trays.
The trays have a closed skin with a
foamy structure inside.
PaperFoam® BENEFITS Material Automation
• Freedom of design • Possible to add design
• High level detailing features for autmatisation • Excellent fitting and protection • Full range of colors • Experience with • Particle-free automatisation for projects • Scratch-free like Xbox and Valve. • Friction fit and clamping • Watch one of these project being packed in a spectacular, automated, way in this video.
PaperFoam® SUSTAINABLITY 1 week 2 weeks 3 weeks 4 weeks Composting & Recycling Pictures to the right are made during industrial composting of a PaperFoam tray.
After 4 weeks most of the material has
completely decomposed, which is super fast!
PaperFoam is compostable and also
paper recyclable. No matter where it ends up in the world there is always a possibility to dispose PaperFoam for the end user.
PaperFoam® COMPOSTING PAPERFOAM
CLICK on the image to see
the video about composting of a PaperFoam tray in stop motion.
PaperFoam® FACTORY CAPACITY
Machines Capacity in parts
PaperFoam CZ Starting capacity 18 machines. 55 81 102 27 37 54 68 18 Has immediate possibility to M M M M scale up to 66 machines. NL NL US MY CZ US MY CZ CZ has the option to quickly scale up to *Assuming each tool has 6 cavities, running 24-7 66 machines. PaperFoam® CUSTOMERS
• Deutsche Telekom • Rituals • Google Nest • Philips • Apple • Beats • Swatch • FlikFlak • Unilever (Pukka Herbs) • Schwarzkopf • iZettle • Samsung • Kneipp • Cochlear • And many more…
PaperFoam® CUSTOMERS BY MARKET
Consumer electronics Cosmetics Medical
30% 20% 15%
Food Other
10% 25%
PaperFoam® EXAMPLES
Burt’s Bees This packaging tray is a high-end design with crème- white finish. It complements the Burt’s Bees kit in both coloring and product placement as a whole. An outer sleeve shows the contents of the complete kit.
• Clamping features for tubes and tins
• Color-matching interior for brand style • Complete solution for point of sale
PaperFoam® EXAMPLES
Beartooth This is a device you can call with, without being connected to cell service. Convenient on holiday with groups where you are off-grid in the mountains.
In this example, we show you how shaping and
forming of a mountain range adds to the unboxing experience of this outdoor device.
PaperFoam® EXAMPLES
FairPhone FairPhone is the world’s most sustainable tech company according to Greenpeace’s 2017 company report card.
PaperFoam developed a 3-tray case. Sustainable and
highly detailed. Combined with the cardboard shipper, the complete packaging solution is paper- recyclable.
PaperFoam® EXAMPLES
Steam controller This game controller fits in a top-opened box. This solution is fully integrated in a high-speed packaging- and assembly line. Valve builds and packs the controllers fully automated.
Watch the controllers being built and packed in a
spectacular way in this video.
PaperFoam® EXAMPLES
Makewonder Dash A solution that protects the product with two trays. The trays holds a usb drive clamped within the main tray, with leaflets neatly stuck under the bottom.
This toy for children is a webcam robot,
programmable via an app. For more information, visit makewonder.com.
PaperFoam® EXAMPLES
Plantronics Backbeat Fit
The goal for these wireless Bluetooth headphones was an optimal product presentation.
The PaperFoam tray clamps the device to protect it
during transport. The result is an uncluttered, and scratch & dust-free unboxing experience for the consumer.
PaperFoam® EXAMPLES
Waterdrop For the Austrian brand Waterdrop, we developed a refill packaging solution, holding 48 microdrink tablets. The refill pack consist of a base, led and inlay
The high quality PaperFoam tray offers a unique and
premium product presentation. In 2017 this packaging won the Dieline design award in the sustainable category.
PaperFoam® EXAMPLES
Medical applications As secondary packaging, PaperFoam has been applied for medical devices, pen injectors, trial kits and more. PaperFoam’s accurate friction fit can protect products like vials, ampoules and syringes.
Our medical trays are solely made from virgin
materials and produced at mold temperatures of 200˚C.
PaperFoam® EXAMPLES
Nobel Biocare A multi-purpose tray with smart design. Each cavity in the tray can fit a range of products like blisters, tubes and vials. Tubes are friction fitted.
Depending on the orientation, trays can either stack
into each other or on top of each other in order to save space.
PaperFoam® THANK YOU!
Philip Bredt Business Development bredtp@paperfoam.com +1 415 712 6507
