10-001 millMAX 8-pg Email Version

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Pumps & Wet-End

Conversion Kits for


Severe Duty Slurry

millMAX PUMPS

KREBS millMAX™ TECHNOLOGY
The millMAX™ Pump has a unique patented design developed exclusively for mill
discharge duties and adapted for other severe abrasive slurries.

The same wet end components can be offered as a conversion kit to existing pumps,
without the need to disturb the foundation or existing bearing frame assembly.

The millMAX™ Pump features a patented on-line wear clearance adjustment, which
minimizes the cost per ton pumped compared to conventional hard metal and rubber
lined slurry pumps through:
Increased wear life
Even wear life of all wet end parts Improved gland seal performance
Less down time Low-cost — no risk wet end replacement
Lower power consumption
Increased mill throughput
More consistent cyclone separation

Heart of the Design


Tight clearances at the wear
The patented on-line suction side wear clearance adjustment per- ring prevents suction-side
mits the initial clearances to be maintained throughout the life of recirculation.
the pump. This extends the life of the impeller and suction wear
faces to near, or equal that of, the casing for a one time mainte-
nance rebuild.

millMAX™
Hybrid Suction
Sealing System

Wide clearances at expelling


vanes prevents large solids
The reduction of solids grinding between the impeller and suction from being crushed.
side reduces power consumption and wear. The millMAX™ Hybrid
Suction Sealing System maintains constant flow and pressure, with- Tight clearances at backliner ensures that
out increasing speed or the danger of motor overload. shaft sealing system works well.

millMAX™ Solves This Kind of Problem


millMAX™ after 1500 hours of wear

Competitor’s suction
liner and impeller -
550 hours

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millMAX™ PUMPS
Krebs millMAX™ Pumps treat the cause of pump wear and loss of efficiency, whereas
competitive pumps treat the symptoms through materials or predictive uneven wear rates.

In most established millMAX™ installations, wear life of parts has been even and in the
majority, overall wear life has generally improved by 50% to 100%. This increase in wear
life is achieved together with a reduction in power, generally in the 10% to 20% or lower
range.

The reduction in power can then be taken as a cost savings, or through additional pump-
ing capacity with the same installed motor.

With the millMAX™ Hybrid Suction Sealing System, the front clearance is adjusted
while the pump is running, and takes only five minutes to perform. This clearance is
adjusted normally six to eight times throughout the life of the wet end parts. 10 x 8 US Coal

16x14 Zambia Copper


14 x 12 Chile Copper

WET END CONVERSIONS


The millMAX™ design can be applied to an existing pump through a wet
end conversion kit, including impeller, casing, backliner, and gland seal.

The millMAX™ conversion kit is supplied with an adapter ring, seals, and
all hardware to adapt to a variety of power frames. This achieves the same
results as a complete pump — on a maintenance budget.

20x18-46 Australia Gold

20x18-43
20x18-4
43 Austral
Australia
lia G
Gold
old
ld S. Africa High Pressure
6x4-21 S 20x18-46 Ghana Quick-Release
3
TECHNICAL High Performance Centrifugal
Dry Gland Seal
SPECIFICATIONS • Large expeller diameter gener-
ates high suction level sealing
Slurry pumps are Krebs millMAX™ design and include the following: capacity.
• Zero leakage while operating.
CASING - designed for minimum slurry turbulence and even WEAR PARTS - designed hydraulically to wear evenly. Construct-
wear. Includes (14x12 and smaller) integral wear ring, carrier, ed of high chrome at 680/720 Brinell hardness.
and adjustment screws for on-line adjustment and elimination of
suction side recirculation. POWER FRAME - heavy duty cast iron pedestal with external
bearing assembly adjustment mechanism. Drilled for overhead
WEAR RING - adjustable wear ring assembly to permit closing motor mounting assembly.
of suction side impeller clearance during operation. This reduces
slurry recirculation and lowers pressure at the suction area, FLANGES - loose intake and discharge flanges drilled to suit vari-
thereby maintaining flow and reducing wear. ous pipe requirements.

IMPELLER - designed for high slurry efficiency and hydraulic BEARING ASSEMBLY - heavy duty shaft and indirect fitted
performance. Machined surface at the eye for wear ring adjust- taper roller bearings rated at 100,000 hrs B-10 life minimum.
ment and high expelling vanes. Bearing arrangement designed to prevent over greasing and ingress
of slurry.
BACKLINER - designed for close clearance at the back (14x12
and smaller), or SUCTION LINER with integral wear ring
(16x14 and larger). Matching full impeller diameter and profile
for close operating clearance.

millMAX™ Power Frame


• Heavy duty cast pedestal.
• External bearing assembly adjustment.
• Wide bearing centers.
• Heavy duty shaft and bearings.
• Double clamp.

No adjustment of impeller once


the pump is installed.

SHAFT SEAL OPTIONS


FULL FLOW Max Gland Water Required
GPM
FRAME FULL LOW
Reverse Taper Roller Bearings
CMC 8 0.15
• Increases effective load span to improve life.
• Main bearing failure is due to over greasing. MMA 14 0.2
• Pumping action of taper rollers discharges grease to the MMB 19 0.3
outside, preventing ingress of slurry or over greasing of MMC 24 0.5
bearing cartridge. MMD 30 1.0
MME 55 --
MMF 85 --

WATER FLUSH GLAND


LOW FLOW
High Radial Vanes
• Clears large solids.
• Prevents solids from being crushed.
• Reduces casing slurry pressure at the eye
of the impeller.

External Wear Adjustment


Screw
• Four screws for on-line wear
clearance adjustment.
• Adjusted while the pump is
operating.
• Adjusted six to eight times
during the life of the pump.

Adjustable Wear Ring


• Wear ring takes up clear-
ance at the impeller.
• Adjusted during operation.
• Reduces suction side recir-
culation.
• Maintains hydraulic per-
formance.

Wide Clearance
• Dramatic reduction in crushing of
solids.
• Increased wear life.
• Reduced power consumption.

driMAX™ Mechanical Seal


Narrow Clearance
Reduces pressure at gland to • Operates in extreme abrasive environment.
assist centrifugal dry gland seal or • Individual seal wear parts are easily replaced
reduce gland water pressure. on-site without special tools.
• Ability to adjust for wear if required.
• Impeller suction wear clearance adjustment
without touching seal.
millMAX™ ENGINEERING DIMENSIONS

Standard millMAX™ Discharge Positions

Top 45 degree Top vertical

Top horizontal Bottom 45 degree

Bottom horizontal

*NOTE: CONSULT FACTORY FOR


OTHER DISCHARGE POSITIONS.

Pump Model Size Frame A B C D E F F1 G G1


MM080AA4 3X2-9 MMAA 794 [31.3] 403 [15.9] 138 [5.4] 185 [7.3] 185 [7.3] 200 [7.9] 31 [1.2] ABV 150 [5.9] 150 [5.9]
MM100AA4 4X3-12 MMAA 870 [34.3] 514 [20.2] 185 [7.3] 234 [9.2] 262 [10.3] 200 [7.9] 35 [1.4] BLW 188 [7.4] 148 [5.8]
MM100A4 4X3-12 MMA 974 [38.3] 514 [20.2] 185 [7.3] 234 [9.2] 262 [10.3] 230 [9.1] 5 [0.2] BLW 188 [7.4] 148 [5.8]
MM100A5 HP 4X3-17 MMA 1047 [41.2] 730 [28.7] 230 [9.1] 365 [14.4] 378 [14.9] 230 [9.1] 135 [5.3] BLW 248 [9.8] 53 [2.1]
MM100B5 HP 4X3-17 MMB 1266 [49.8] 730 [28.7] 230 [9.1] 365 [14.4] 378 [14.9] 300 [11.8] 65 [2.6] BLW 248 [9.8] 53 [2.1]
MM150A4 6X4-16 MMA 1005 [39.6] 629 [24.8] 229 [9] 286 [11.3] 326 [12.8] 230 [9.1] 55 [2.2] BLW 219 [8.6] 190 [7.5]
MM150B4 6X4-16 MMB 1233 [48.5] 629 [24.8] 229 [9] 286 [11.3] 326 [12.8] 300 [11.8] 15 [0.6] ABV 219 [8.6] 190 [7.5]
MM150B4 QR 6X4-16 MMB 1292 [50.9] 629 [24.8] 229 [9] 286 [11.3] 326 [12.8] 300 [11.8] 15 [0.6] ABV 219 [8.6] 190 [7.5]
MM150B5 HP 6X4-21 MMB 1302 [51.3] 856 [33.7] 283 [11.1] 422 [16.6] 470 [18.5] 300 [11.8] 128 [5] BLW 260 [10.2] 71 [2.8]
MM200B4-20 8X6-20 MMB 1334 [52.5] 843 [33.2] 318 [12.5] 371 [14.6] 460 [18.1] 300 [11.8] 90 [3.5] BLW 288 [11.3] 230 [9.1]
MM200C4-20 8X6-20 MMC 1493 [58.8] 843 [33.2] 318 [12.5] 371 [14.6] 460 [18.1] 400 [15.7] 10 [0.4] ABV 288 [11.3] 230 [9.1]
MM200B4-24 8X6-24 MMB 1335 [52.6] 998 [39.3] 419 [16.5] 434 [17.1] 480 [18.9] 300 [11.8] 169 [6.7] BLW 290 [11.4] 277 [10.9]
MM200C4-24 8X6-24 MMC 1491 [58.7] 998 [39.3] 419 [16.5] 434 [17.1] 480 [18.9] 400 [15.7] 70 [2.8] BLW 290 [11.4] 277 [10.9]
MM250C4 10X8-24 MMC 1540 [60.6] 1032 [40.6] 419 [16.5] 441 [17.4] 480 [18.9] 400 [15.7] 60 [2.4] BLW 325 [12.8] 290 [11.4]
MM300C4 12X10-30 MMC 1585 [62.4] 1235 [48.6] 462 [18.2] 570 [22.4] 610 [24] 400 [15.7] 199 [7.8] BLW 342 [13.5] 348 [13.7]
MM300C4 QR 12X10-30 MMC 1656 [65.2] 1235 [48.6] 462 [18.2] 570 [22.4] 610 [24] 400 [15.7] 196 [7.7] BLW 342 [13.5] 348 [13.7]
MM300D4 12X10-30 MMD 1933 [76.1] 1235 [48.6] 462 [18.2] 570 [22.4] 610 [24] 500 [19.7] 98 [3.9] BLW 342 [13.5] 348 [13.7]
MM350C4 14X12-36 MMC 1751 [68.9] 1569 [61.8] 629 [24.8] 700 [27.6] 674 [26.5] 400 [15.7] 365 [14.4] BLW 402 [15.8] 405 [15.9]
MM350D4 14X12-36 MMD 2030 [79.9] 1569 [61.8] 629 [24.8] 712 [28] 674 [26.5] 500 [19.7] 278 [10.9] BLW 402 [15.8] 405 [15.9]
MM350D4 QR 14X12-36 MMD 2074 [81.7] 1569 [61.8] 629 [24.8] 700 [27.6] 674 [26.5] 500 [19.7] 265 [10.4] BLW 402 [15.8] 405 [15.9]
MM400D4 16X14-39 MMD 2112 [83.1] 1738 [68.4] 666 [26.2] 804 [31.7] 893 [35.2] 500 [19.7] 326 [12.8] BLW 441 [17.4] 229 [9] A
MM500D4 20X18-46 MMD 2224 [87.6] 1986 [78.2] 703 [27.7] 965 [38] 1054 [41.5] 500 [19.7] 473 [18.6] BLW 506 [19.9] 251 [9.9] A
MM500E4 20X18-46 MME 2370 [93.3] 1986 [78.2] 703 [27.7] 965 [38] 1054 [41.5] 850 [33.5] 124 [4.9] BLW 506 [19.9] 251 [9.9] A
MM500E4 QR 20X18-46 MME 2485 [97.8] 1986 [78.2] 703 [27.7] 965 [38] 1054 [41.5] 850 [33.5] 124 [4.9] BLW 506 [19.9] 251 [9.9] A
MM600E5 24X20-54 MME 2440 [96.1] 2208 [86.9] 791 [31.1] 1030 [40.6] 1226 [48.3] 850 [33.5] 218 [8.6] BLW 565 [22.2] 236 [9.3] A
MM600E5 QR MME 2554 [100.6] 2208 [86.9] 791 [31.1] 1030 [40.6] 1226 [48.3] 850 [33.5] 218 [8.6] BLW 565 [22.2] 236 [9.3]
MM700F5 28X26-64 MMF 3008 [118.4] 2748 [108.2] 1060 [41.7] 1253 [49.3] 1300 [51.2] 1092 [43] 235 [9.3] BLW 648 [25.5] 304 [12]
MM700F5 QR 28X26-64 MMF 3027 [119.2] 2748 [108.2] 1060 [41.7] 1253 [49.3] 1300 [51.2] 1092 [43] 403 [15.9] BLW 648 [25.5] 304 [12] A

DRIVE
ARRANGEMENTS Reverse Overhead

6
- BARE SHAFT PUMP

Flanges can be supplied to ANSI, DIN, or BST “D” specifications.

H I J K Key L M N O Hole Dia. Weight Pump Model


314 [12.4] 370 [14.6] 42 [1.7] 114 [4.5] 8X12X100 30 [1.2] 293 [11.5] 235 [9.3] 210 [8.3] 19 [0.7] 189 [417] MM080AA4
314 [12.4] 370 [14.6] 42 [1.7] 115 [4.5] 8X12X100 30 [1.2] 293 [11.5] 235 [9.3] 247 [9.7] 19 [0.7] 311 [686] MM100AA4
375 [14.8] 431 [17] 65 [2.6] 150 [5.9] 11X18X100 40 [1.6] 323 [12.7] 265 [10.4] 278 [10.9] 22 [0.9] 369 [814] MM100A4
431 [17] 375 [14.8] 65 [2.6] 150 [5.9] 11X18X100 40 [1.6] 323 [12.7] 265 [10.4] 291 [11.5] 22 [0.9] 685 [1510] MM100A5 HP
475 [18.7] 548 [21.6] 80 [3.1] 215 [8.5] 14X22X150 50 [2] 410 [16.1] 335 [13.2] 337 [13.3] 29 [1.1] 839 [1850] MM100B5 HP
375 [14.8] 431 [17] 65 [2.6] 145 [5.7] 11X18X100 40 [1.6] 323 [12.7] 265 [10.4] 279 [11] 22 [0.9] 537 [1184] MM150A4
475 [18.7] 548 [21.6] 80 [3.1] 215 [8.5] 14X22X150 50 [2] 410 [16.1] 335 [13.2] 339 [13.3] 29 [1.1] 682 [1504] MM150B4
475 [18.7] 548 [21.6] 80 [3.1] 215 [8.5] 14X22X150 50 [2] 410 [16.1] 335 [13.2] 390 [15.4] 29 [1.1] 702 [1548] MM150B4 QR
475 [18.7] 548 [21.6] 80 [3.1] 215 [8.5] 14X22X150 50 [2] 410 [16.1] 335 [13.2] 361 [14.2] 29 [1.1] 1177 [2595] MM150B5 HP
475 [18.7] 548 [21.6] 80 [3.1] 215 [8.5] 14X22X150 50 [2] 410 [16.1] 335 [13.2] 370 [14.6] 35 [1.4] 1035 [2282] MM200B4-20
666 [26.2] 766 [30.2] 100 [3.9] 370 [14.6] 16X28X180 75 [3] 555 [21.9] 455 [17.9] 370 [14.6] 35 [1.4] 1424 [3140] MM200C4-20
475 [18.7] 548 [21.6] 80 [3.1] 215 [8.5] 14X22X150 50 [2] 410 [16.1] 335 [13.2] 370 [14.6] 29 [1.1] 1504 [3316] MM200B4-24
666 [26.2] 766 [30.2] 100 [3.9] 228 [9] 16X28X180 75 [3] 555 [21.9] 455 [17.9] 370 [14.6] 35 [1.4] 1886 [4159] MM200C4-24
666 [26.2] 766 [30.2] 100 [3.9] 228 [9] 16X28X180 75 [3] 555 [21.9] 455 [17.9] 384 [15.1] 35 [1.4] 1952 [4304] MM250C4
666 [26.2] 766 [30.2] 100 [3.9] 228 [9] 16X28X180 75 [3] 555 [21.9] 455 [17.9] 413 [16.3] 35 [1.4] 2715 [5987] MM300C4
666 [26.2] 766 [30.2] 100 [3.9] 227 [8.9] 16X28X180 75 [3] 555 [21.9] 455 [17.9] 483 [19] 35 [1.4] 2750 [6064] MM300C4 QR
863 [34] 963 [37.9] 150 [5.9] 349 [13.7] 36X20X280 78 [3.1] 693 [27.3] 593 [23.3] 487 [19.2] 41 [1.6] 3495 [7706] MM300D4
666 [26.2] 766 [30.2] 100 [3.9] 264 [10.4] 16X28X180 75 [3] 555 [21.9] 455 [17.9] 493 [19.4] 35 [1.4] 4083 [9003] MM350C4
863 [34] 963 [37.9] 150 [5.9] 349 [13.7] 36X20X280 78 [3.1] 693 [27.3] 593 [23.3] 515 [20.3] 41 [1.6] 4813 [10613] MM350D4
863 [34] 963 [37.9] 150 [5.9] 349 [13.7] 36X20X265 78 [3.1] 693 [27.3] 593 [23.3] 558 [22] 41 [1.6] 4850 [10694] MM350D4 QR
863 [34] 963 [37.9] 150 [5.9] 349 [13.7] 36X20X280 78 [3.1] 693 [27.3] 593 [23.3] 567 [22.3] 41 [1.6] 5776 [12736] MM400D4
863 [34] 963 [37.9] 150 [5.9] 349 [13.7] 36X20X280 78 [3.1] 693 [27.3] 593 [23.3] 619 [24.4] 41 [1.6] 10025 [22105] MM500D4
1010 [39.8] 1111 [43.7] 150 [5.9] 320 [12.6] 36X20X280 38 [1.5] 1048 [41.3] 700 [27.6] B 545 [21.5] 32 [1.3] 10757 [23719] MM500E4
1010 [39.8] 1111 [43.7] 150 [5.9] 320 [12.6] 36X20X280 38 [1.5] 1048 [41.3] 700 [27.6] B 653 [25.7] 32 [1.3] 11633 [25651] MM500E4 QR
1022 [40.2] 1111 [43.7] 150 [5.9] 320 [12.6] 36X20X280 38 [1.5] 1048 [41.3] 700 [27.6] B 555 [21.9] 32 [1.3] 12640 [27871] MM600E5
1022 [40.2] 1111 [43.7] 150 [5.9] 322 [12.7] 36X20X280 38 [1.5] 1048 [41.3] 700 [27.6] B 663 [26.1] 32 [1.3] 13373 [29487] MM600E5 QR
1422 [56] 1549 [61] 190 [7.5] 293 [11.5] 45X25X254 38 [1.5] 1451 [57.1] 1219 [48] C 583 [23] 38 [1.5] 22236 [49030] MM700F5
1422 [56] 1549 [61] 190 [7.5] 291 [11.5] 45X25X254 38 [1.5] 1451 [57.1] 1219 [48] C 602 [23.7] 38 [1.5] 22546 [49714] MM700F5 QR
Copyright KREBS millMAX™ Oct 2007
MM-ENGINEERING-DIM-BARE-PUMP (R9)

Direct Inline Side-by-Side

7
COMPOSITE ....

FLSmidth Krebs’ expertise in the process industries spans CONTACT YOUR KREBS REPRESENTATIVE:

more than five decades. Our innovative technologies meet the


high-performance demands of today – and in some of the most
challenging process environments. FLSmidth Krebs is the leading
provider of hydrocyclone technology and is quickly becoming the
leader in severe duty slurry pumps worldwide.

With the main office in Tucson, Arizona, FLSmidth has worldwide


offices in Australia, Austria, Brasil, Chile, China, the Philippines,
and South Africa.

5505 West Gillette Road TEL (520) 744-8200


Tucson, Arizona 85743 USA FAX (520) 744-8300
www.krebs.com EMAIL krebs@krebs.com

AUSTRALIA AUSTRIA BRASIL CHILE CHINA PHILIPPINES SOUTH AFRICA

BULLETIN #10-001 © 2007 FLSmidth Krebs 0308 PRINTED IN USA

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