INFORM Battery-Charger-User-Manual
INFORM Battery-Charger-User-Manual
INFORM Battery-Charger-User-Manual
USER MANUAL
IMPORTANT
This users manual contains setup, operation and maintenance information for
Inform Battery Charger.
Before starting setup and operation of the equipment, complete users manual
should be read carefully.
Before operation, the rectifier should be prepared by an authorized technical
personnel approved by dealer. The warranty will be void, if this direction is not
followed.
Please contact dealers customer service, if you see any problem about any process
described in this users manual.
The manufacturer reserves the right to change the design of the equipment without
notice.
ELECTROMAGNETIC COMPABILITY
This equipment if compatable to EMC directive 89/336/EEC and to conditions in
released technical specifications. The compability remains only if related
directions are followed and only if the equipment is used with accessories
approved by the manufacturer.
IMPORTANT
In custom designs, there can be minor differences between this manual and the
equipment.
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CAUTION
1. There are no user servicable parts inside.
2. Even after the equipment is disconnected from batteries and input connections,
a intervention to the interior of the equipment contains risk of electric shock.
4. In the environment where the equipment will be operated, the temperature and
humidity should be relevant.
5. Batteries should be kept away from high temperature, otherwise they can
explode.
8. When working on live equipment a second person who is aware of all saf ety
precautions and emergency actions should be present at all times.
10. Use only good quality insulated tools and accessories, properly maintained
and calibrated instruments, and suitable and adequate supports and lifting
equipment.
11. Electrical energy can be supplied from the AC supply, external batteries or the
external alarm or auxiliary control terminals.
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CONTENT
1. GENERAL INTRODUCTION 4
1.1 SYSTEM DESCRIPTION 4
1.2 OPERATION THEORY 4
1.3 ADVANTAGES 6
1.4 GENERAL FEATURES 7
1.5 ELECTRICAL & PHYSICAL FEATURES (1 phase input devices) 8
1.6 ELECTRICAL & PHYSICAL FEATURES (3 phase input devices) 8
2. SETUP 9
2.1 OPENING PACKAGE 9
2.2 CHOOSING PROPER PLACE 9
2.3 ELECTRICAL CONNECTION 9
3. OPERATION 10
3.1 TURNING ON THE EQUIPMENT 10
3.2 TURNING OFF THE EQUIPMENT 10
3.3 AUTOMATIC STARTUP 10
5. FRONT PANEL 12
5.1 STRUCTURE OF FRONT PANEL 12
5.2 MEASUREMENTS MENU 14
5.3 CONTROL AND SETTINGS MENUS 16
6. OPTIONS 19
6.1 ALARM & COMMUNICATION INTERFACE BOARD (OPS-01) 19
6.2 EARTH LEAKAGE MONITORING (OPS-02) 22
6.3 DC SUPPLY & BATTERY MONITORING (OPS-03) 23
6.4 GAUGES (OPS-04) 23
6.5 LOAD VOLTAGE LIMITATION MODULE / VOLTAGE DROP (OPS-05) 24
6.6 BATTERY CHARGE TEMPERATURE COMPENSATION (OPS-06) 24
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1. GENERAL INTRODUCTION
1.1 SYSTEM DESCRIPTION
INFORM Battery Charger is a high technology equipment, including all protection and control
systems, which is designed and manufactured to convert 1 phase or 3 phase AC voltage to pure and
regulated DC voltage. It provides DC power, which is especially important for industrial, telecom
and military applications.
When this system is used with a battery group at its output, this equipment charges battteries and
acts as a uninterrupted DC power source.
This equipment contains an input isolation transformer and provides full electrical isolation between
input supply and DC output.
This uses all advantages of DSP (Digital Signal Processor) control. It provides advanced user
interface, smart diagnostics and advanced communication features.
When used as battery charger, it can perform battery charge in 3 different modes:
• Float charge
• Equalizing charge
• Boost charge
A rectifier programmed for automatic charge starts its charge in equalizing mode, after the AC input
supply is feeded or recovered, with the assumption of that batteries are discharged when the AC
input supply was not available. The equipment can switch from equalizing charge to f loat charge,
only if the output current goes below the ¼ of the nominal current, or if the equalizing charge time
expires.
Rather than this, is automatic charge logic is not requested (for example operation as power supply),
charge mode of the equipment can be set to one of the float or boost charges.
Boost charge is only fort he initial startup of some special kinds of batteries. Boost charge is limited
only by duration.
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Automatic Float Charge Boost Charge
charge mode Mode Mode
N N
Equalize time
expired ? Y
Comm.
LCD Panel Interface
Keypad DSP
(option)
Control
Voltage Rectifier
Dropper Load Output
(option) (option)
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1.3 ADVANTAGES
• Smart control and high reliability with DSP (Digital Signal Processor)
• 2x16 character LCD display, showing measurements, status and alarm messages
• Soft start
• Ability to monitor batteries and battery low alarm, even when the AC input fails (option)
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1.4 GENERAL FEATURES
*1 Not available in stardart configuration. Only provided as option. ( See Section 6 Options)
*2 4 alarm contact output is available, when RS232/RS485 communication is not used. Consult your dealer.
*3 Custom solutions for very low ambient temperatures is possible, by adding termostat controll ed h ea ters. C o nsu lt
your dealer.
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1.5 ELECTRICAL & PHYSICAL FEATURES (1 phase input devices)
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2. SETUP
2.1 OPENING PACKAGE
When the equipment is delivered to you, first to be examined is a possible damage during transport.
Therefore, examine the equipment carefully. For a possible future use, save the packet and wooden
pad of the rectifier after unpacking.
3. Do not choose any place which can cause dust and corrosion.
4. The place chosen should not have direct sunshine and shouldnt be near any heating source.
Before making the connections all power switches, isolators and circuit breakers must be in OFF
position.
Input AC supply should be connected to K1 switch, where DC output supply should be connected
to K2 switch.
In 3 phase devices, input phase sequence is not important. The equipment adaptates itself f or the
incoming phase sequence.
CAUTION
Connect and control ground (PE) connection. Definitly, the equipment should’nt be operated
without ground connection.
NOTE
In 3 phase input devices, input supply phase sequence and direction is ignorable.
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3. OPERATION
3.1 TURNING ON THE EQUIPMENT
1. Apply 1 or 3 phase line voltage from the connected distribution panel to the rectifier, when the
rectifier input breaker K1 is in OFF position.
2. Switch the input breaker K1 to ON position. Rectifier will be energized and welcome message
will be shown on the front panel.
3. With a soft start , the rectifier will start to generate DC output voltage, if automatic startup is
set. (See Section 5, Front Panel)
4. If manual startup is set, the rectifier will wait without generating DC. In this case, push ON
buttons on the front panel.
5. From the rectifier side of the K2 output breaker, control the DC voltage, with a voltmeter.
6. Swicth the K2 output breaker to ON position. Rectifier will feed output loads.
7. Output voltage and output current can be observed via the LCD panel.
1. Push OFF buttons on the front panel of the rectifier. Rectifier will stop generate DC voltage.
It can be programmed, whether the rectifier starts its operation itself or not, when the AC input
supply is applied. (See Section 5, Front Panel)
A rectifier programmed for automatic startup will automaticly start it operation and generate DC,
when the AC input supply is applied. This option is especially preferred for far installations, where
user intervention is not possible. In this mode, if a trip because of an alarm condition occurs, the
rectifier will atutomaticly restart and generate DC, after the alarm condition is disappered. This
status can be observed by the blinking operation led.
A rectifier programmed for manual startup will wait for the user to push ON buttons to start, af ter
the AC input supply is applied.
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4. SERVICE AND MAINTENANCE
CAUTION
There are no by the user servicable parts inside the equipment, therefore DO NOT OPEN THE
COVER OF THE EQUIPMENT. Because of possible external battery connection and dry contact
relay outputs, THERE MAY BE HIGH VOLTAGE INSIDE THE EQUIPMENT, EVEN WHEN
THE RECTIFIER IS TURNED OFF. Do not permit unauthorized persons to intervent any f ailure,
otherwise, the warranty will be void and moreover, significant injury may occour.
Under normal operating conditions only preventative maintenance is required. The intervals
between maintenance actions will vary according to the level of remote monitoring and the standard
of cleanliness of the equipment room.
The rectifier equipment is designed for a very minor maintenance requirement. Only fulfil
conditions described below.
2. You may clean the cover of the equipment with a moist cloth.
4.2 FAILURES
As mentioned before, only authorized personnel may perform maintenance of the equipment. In any
abnormal situation, before calling service, check the points described below.
1. Did you read the users manual carefully and followed all directions written ?
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5. FRONT PANEL
5.1 STRUCTURE OF FRONT PANEL
The front panel of the Rectifier contains a 2x16 character LCD (Liquid Crystal Display), control
buttons and leds. Via LCD, measurements and status / alarm messages are displayed in a f ormat,
which can be easyly understood. Parts in front panel and their functions are given below.
2 3 4 5
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Led Color Status Description
Light ☺ Input AC is OK.
Input OK Green
No Light Input AC is low or failed.
Light ☺ The equipment is generating DC.
The equipment has stopped generating
DC, because of an alarm condition.
Operation Green Blinking Because it is in Automatic Startup
mode, it will restart generating DC,
after the alarm condition is disappeard.
No Light The equipment is not generationg DC.
Common Light There is an alarm condition.
Red
Alarm No Light ☺ There is no alarm condition.
In LCD display, measured values and status / alarm messages are displayed in seperate lines. Via
buttons, it is possible to stroll in measurements and submenus.
OU T P U T VOL T AG E
1 1 0 . 0 V F LOAT
C AL I B RA T I ON
< GR OU P >
There is password protection to modify operation parameters. A key symbol on the most right
character of the second LCD line is displayed, until correct password is entered (password
disabled).
An alarm condition waiting for reset (DC High and Memory Error) can be resetted by pushing to
OFF buttons.
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5.2 MEASUREMENTS MENU
LCD display waits in MEASUREMENTS MENU, after the rectifier has started its operation. UP
and DOWN buttons can be used to move ahead this menu. Some measured values of the rectifier
are displayed on the LCD display.
Item Description
3 Line Voltage (R) [V] Input R phase AC voltage value (True RMS)
1 2
3 ~ + 6
4 ~
5 ~ -
Alarm and warning messages are displayed timely on the LCD display. Audible alarm is also
provided at the mean time.
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Possible alarm and warning messages are listed below.
Indicates that the rectifier output voltage is lower than the adjustable DC
DC LOW
LOW value. System continues to operate.
Indicates that the rectifier output voltage is higher than the adjustable DC
DC HIGH HIGH value. In this case, the equipment will stop generating DC to prevent
any damage to batteries or load.
LINE FAILURE Indicates that the rectifier AC input voltage is low or failed.
Indicates that the thyristor bridge temperature has exceeded limits. The
OVER TEMPERATURE
equipment will stop generating DC.
Indicates, that the DSP control unit can not load the saved parameters
MEMORY ERROR properly. In this case, the system will return to factory set values. Until this
alarm is resetted via the LCD panel, the equipment does not generate DC.
Indicates that one of the input, output or battery circuit breakers are open.
BREAKER OPEN
(Option depending on user requirement)
Indicates that the equipment decreases its output voltage to keep the output
CURRENT LIMIT current in set current limit value. The equipment is in current limiting and in
operates at constant current mode.
Indicates that the measured battery voltage is lower than the adjustable
BATTERY TOO LOW
BATTERY TOO LOW value. (OPS-03)
Indicates that the measured battery voltage is lower than the adjustable
BATTERY LOW BATTERY LOW value. (OPS-03)
Indicates that the measured battery voltage is lower than the adjustable
BATTERY HIGH
BATTERY HIGH value. (OPS-03)
Indicates that one or more of the semiconducter rapid fuses has blown.
FUSE FAILURE
(Option depending on user requirement)
Indicates that the enclouse door is opened. Used to inform the remote site, in
DOOR OPEN case there is maintenance on the rectifier. (Option depending on user
requirement)
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5.3 CONTROL AND SETTINGS MENUS
Control and Settings Menus can be reached by a push to Enter button, when the screen is in
Measurements Menu.
Functional
Password
After the correct password is entered, the password can be modified using
this item.
Start Mode
This setting defines whether the rectifier will start generating DC voltage
itself or after an user intervention, when it is energized.
Language
Defines the language selection for front panel. Front panel language can be
choosen as English or Turkish. Default language after factory test is English.
This setting is used to select, which application will occupy the serial link of
the rectifier. FreeMaster communication for factory settings or Modbus
communication for user purposes can be chosen.
This menu block is used to set up which relay or relays will be relea sed in
which alarm condition. (Only for devices having OPS-01 option)
Modbus
Comm. Mode
Baud Rate
Slave No
Parity
Permission
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Setup
This menu mainly contain items about electrical settings. (Charge voltages,
alarm voltages, charge mode, …etc.)
Float Voltage
Equalizing Voltage
Boost Voltage
DC Low
DC High
Current Limit
Charge Mode
Calibration
This menu block allows the user to fine tune the measured values of the
rectifier, without any intervention to the electronic hardware of the
equipment. Using this menu only by authorized personnel is recommended.
Output Voltage
Output Current
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About
Items in this submenu shows software versions and nominal values of the
device.
DSP Version
Shows the DSP software version placed on the control board of the device.
uC Version
V Nominal (V)
I Nominal (A)
NOTE
Default (factory setting) password is 0000.
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6. OPTIONS
6.1 ALARM & COMMUNICATION INTERFACE BOARD (OPS-01)
Alarm & Communication Interface Board provides the user RS232 / RS485 communication and dry
contact outputs.
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6.1.1 Dry Contact Outputs
Alarm & Communication Interface Board option provides 2 dry contact outputs to the user. Dry
contact outputs can be programmed by the user via the LCD panel or Modbus communication,
depending on the requirement. Although the features of the model is deterministic, the f ollowing
status can be programmed for the dry contact outputs:
NOTE
Maximum 24Vac or 24Vdc voltage should be applied to dry contacts. Dry contacts are for signaling
purposes and can carry maximum 0.5A current.
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6.1.2 RS232 Communication
This option provides Modbus communication over RS232/RS485 connection, f or remote control
and monitoring.
charger
Alarm RS232
Relay
Board
Depending on the request of the user, it is possible to provide RS485 output, by adding a RS232 /
RS485 converter, on the manufacturing.
NOTE
RS232 / RS485 port is isolated from the rest of the rectifier.
NOTE
Contact your dealer for Modbus adresses.
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6.2 EARTH LEAKAGE MONITORING (OPS-02)
This option is used to detect a possible leakage current flowing from the DC source to the gro und. It
is especially preferred in industrial applications and power plants.
+
Rectifier
DC Power Supply Battery Bank Load
When a current from any of the positive or negative poles of the dc power supply flows to the
ground, an unbalance occours in the measurement of the DC bus voltage respect to ground. This
unbalance condition is detected by the Earth Leakage Monitoring Board. DC inputs to the Earth
Leakage Monitoring Board are fuse protected.
- E +
1A 1A
Earth leakage
DC supply OK
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6.3 DC SUPPLY & BATTERY MONITORING (OPS-03)
This option provides, that the rectifier control system and LCD panel stil remains energized, even
when the rectifier input voltage fails. Because of this option, rectifier is able to provied some alarm
and warning messages and monitor the discharge status of the battery.
Following measurements are possible (in addition to the standarts), when this option is used :
In this option, standart (72x72mm or 96x96mm) 1.5 % accurate gauges are provided for easy
observation of some operation measurements. These gauges or mounted on the front door of the
enclosure.
NOTE
On equipments where gauges option is applied, LCD panel and keypad is not removed and remain
functional.
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6.5 LOAD VOLTAGE LIMITATION MODULE / VOLTAGE DROP (OPS-05)
This option provides seperate load and battery outputs with different voltage levels.
In this option, the voltage applied to batteries on equalizing charge or boost charge is limited by
diod groups as nedeed and applied to load output. This way, a high voltage to the load is prevented.
This option provides the compensation of charge voltage depending on the ambient temperature of
the battery room. This kind of charge lenghtens the battery life. A temperature sensor connected to
the rectifier is placed to the environment where batteries are installed.
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