Dairy and Meat Product Quality and SS
Dairy and Meat Product Quality and SS
Dairy and Meat Product Quality and SS
Food Hazards
Welcome
Objective
What is food hazards? Three classes of contamination represent hazards in food, and these
include:
• Any biological or chemical agent, foreign matter or 1. Biological hazards: microorganisms such as bacteria, fungi and
other microbial pathogens
other substance that may compromise food safety
2. Chemical hazards: drug and pesticides residues
• Any agents with the potential to cause adverse
3. Physical hazards: needles, fragments of metal or glass and any
health consequences for consumers other foreign objects like hair, feed particles, etc
Biological hazards
• Primarily microbiological These biological hazards classified as visible and invisible
• Many thousands of consumers can be affected hazards
• Some illness can be quite serious even fatal (the biggest problem in the food
industry) • Invisible microbiological hazards in food are
bacteria, yeasts, protozoa, molds and viruses
• They are contaminate, multiply and survive in the food
• Source of biological contamination are soil, water, air, animals and food handlers • Visible biological hazards in food are caterpillars,
• Examples of biological hazards are bacteria (salmonella, E.coli, staphylococcus
worms, flies
aureus), protozoa (amoeba), worms (tapworms, round worms) and viruses
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Virus Yeast
• Major viruses causing food borne disease are Hepatitis A • Larger than bacteria
and E virus, and Rotavirus
• Usually produce gas
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• The main chemical hazards in food product are pesticides residues, Proper storage
veterinary residues, adulterants, cleaning chemicals, toxic metals and
Adequate training of staff
chemical additives
Always use the right amount of chemicals when cleaning
• The cleaning chemicals are the most significant chemical hazards
Make sure all chemical are labelled and stored away from food
• Substances used to prevent insect and animal infestation in cultivated • Strict control on the pesticides that can be used
plants
• Knowledge of all pesticides applied to all raw materials at any stage in
• A significant role in food production=protect crops and increase yield their production, storage, handling and preparation
• Risk increases for people who are exposed (working fields) • Knowledge of maximum safe residues in each case
• Pesticide which are harmful for human and remain in the environment • Avoid cross-contamination with pesticides at any stage in food
for a long time are banned production
• Some food components can cause an allergic or food intolerance For consumer
response in individuals
• Know what things your are allergic
• Major allergens include: peanuts, eggs, milk products, shellfish • Read the ingredient labels
• Control options are prevent cross-contact between allergen and non- Producer
allergens, and proper labelling of the potentially allergic components
• State allergens in food ingredient label
• About 90% of allergic reactions in the US are caused by milk, wheat,
fish nuts, soybeans and eggs • Prepare food with unique allergen separately from food without or different
allergen to prevent cross contamination
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Mycotoxins
Chemical hazards – toxic metals • Toxic metabolites produced by fungi that can cause diseases in
The most significant sources of toxic metals (lead, iron, nickel, arsenic, human and animals
copper) to the food chain are
• Many different types of mycotoxins (aflatoxin is the most
Environmental pollution important mycotoxin in tropical countries)
The soil in which food stuffs are grown
• Mycotoxins produced by mainly two types of Aspergillus spp:
Equipment, utensils and containers for cooking, processing and storage Aspergillus flavus (B aflatoxin), and A. parasiticus (B and G
aflatoxin)
Food processing water
3. Physical hazards
• Contamination by such fungi can occur at many stages • Foreign objects that are capable of damaging or injuring consumers
during feed production, e.g. during plant growth, harvesting,
• They are contaminates
storage and processing.
• The potential physical hazards are glass, metal, wood, bones, plastic, jewellery
• Mycotoxins are found mostly on feed ingredients such as and stone
maize, sorghum, wheat and groundnuts. • Foreign materials items are food safety hazards if
Note: Many physical hazards can be controlled effectively as part of GMP procedures
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Definitions
• Control Measure: Any action or activity that can be used to prevent, eliminate or
HACCP reduce a significant hazard.
• Control Point: Any step at which biological, chemical, or physical factors can be
controlled.
• Critical Control Point: A step at which control can be applied and is HACCP: A systematic approach to the identification, evaluation, and
essential to prevent or eliminate a food safety hazard or reduce it to an control of food safety hazards.
acceptable level.
HACCP Plan: The written document which is based upon the principles of
• Critical Limit: A maximum and/or minimum value to which a biological, HACCP and which delineates the procedures to be followed.
chemical or physical parameter must be controlled at a CCP to prevent,
eliminate or reduce to an acceptable level the occurrence of a food HACCP System: The result of the implementation of the HACCP Plan.
safety hazard.
HACCP Team: The group of people who are responsible for developing,
• Deviation: Failure to meet a critical limit. implementing and maintaining the HACCP system.
• Hazard: A biological, chemical, or physical agent that is reasonably • Prerequisite Programs: Procedures, including Good Manufacturing
likely to cause illness or injury in the absence of its control. Practices, that address operational conditions providing the foundation
for the HACCP system.
• Hazard Analysis: The process of collecting and evaluating information on
hazards associated with the food under consideration to decide which • Severity: The seriousness of the effect(s) of a hazard.
are significant and must be addressed in the HACCP plan.
• Step: A point, procedure, operation or stage in the food system from
primary production to final consumption.
• Monitor: To conduct a planned sequence of observations or
measurements to assess whether a CCP is under control and to produce • Validation: is element of verification focused on collecting and
an accurate record for future use in verification. evaluating scientific and technical information to determine if the HACCP
plan, when properly implemented, will effectively control the hazards.
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HACCP…
HACCP
It is a structured, preventative • It is a systematic set of activities used to control food
approach to ensure food safety. production in order to ensure food safety and prevent
changes in foodstuffs.
HACCP provides a means to
identify and assess potential
hazards in food production and • Determine what may go wrong, then work toward finding
establish preventive control ways to prevent the hazard
procedures for those hazards.
• Before a HACCP plan is implemented, pre-requisite program
must already be in place
HACCP…
Why HACCP
• This system originated in the early 1960s with Pillsbury factory Vulnerable groups in society: Aging of the population and infants are
working with NASA and the USA army laboratories to provide exposed earlier to industrially processed foods
food for the American space programme
Increasing incidence of food safety issues
• Until this time, most food safety control systems had been based
• Raw foods (meats, seafood, vegetables) are potentially hazardous
on end product testing but it was realised that this would not
give enough assurance of food safety. • Organoleptic inspection cannot detect pathogens
• The HACCP system has become the internationally accepted • Food-borne illness outbreaks are a major financial and public
approach to food safety management relations cost to the food service industry
HACCP…
The Benefits of HACCP
Importance of HACCP in food safety management / HACCP • Management tool; Evidence of safe production and safe
ensures: handling of products;
• Better understanding process
Accountability Greater confidence in product safety;
• Cost effective
Internationally acknowledged standard
Transparency and consistency • Preventive and pro-active; (FAO/WHO);
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Personnel training
Identify intended use
Sanitation
Report
• Diarrhoea
directly:
• Sickness and vomiting
Body care • Skin diseases
• Serious cold
• Hepatitis
Fingernails
Care of head-, short and no
beard- and
HACCP…
nail-polish
moustache hair
Before the work and
Good hygienic
Before the work after toilet, wash
remove jewelry and
and watches
practices disinfect hands
Coughing
Forbidden and
during the sneezing
work without
Touching turning
dirty objects away
Picking
your nose
Smoking and ears
• COMMITMENT
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Preliminary Step 1: Assemble the HACCP Team Preliminary Step 2:Describe the product(s)
• A multidisciplinary team of expertise and the team should It is important to have a complete understanding/familiarization of the product
by the team members
include members familiar with all aspects of the production
process as well as specialists with expertise in particular areas The product description is not to simply a specification for the product, but rather
such as production, hygiene managers, quality assurance or contains information important to make safety judgments such as
Product name,
control, food microbiology, food chemistry or engineering Hazard type to be considered,
Composition and microbial quality,
• Identification of the scope of the HACCP plan (which segment Physical and chemical structure (including water activity, pH, etc.),
Processing conditions (e.g. heat treatment, freezing, fermentation, etc.),
of the food chain, which classes of hazards to be addressed) Raw materials & ingredients to be used in the product
Packaging system, and
• Set priorities Shelf life, storage and distribution conditions and instructions for use
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Bacteria (Bacillus cereus, Brucella spp., Campylobacter jejuni, Clostridium botulinum, Toxins (bacteriological, mycotoxins: aflatoxin)
Clostridium perfringens, Coxiella burnettii, Escherichia coli O157:H7 (EHEC), Listeria
monocytogenes, Mycobacterium tuberculosis, Salmonella spp. Enteritidis and S. Chemicals (antibiotics, detergents, disinfectants,
typhimurium, Staphylococcus aureus, Yersinia enterocolitica) pesticides, formaldehyde, unapproved coloring agents, etc.): improper use!
Viruses (Rotavirus)
Undesirable Physical agents:
Moulds (Aspergillus, Fusarium, Penicillium)
Foreign material/objects: iron, wood, paper, sand,
stones, rope, glass, plastic, rubber, hair etc
Parasites
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Pasteurised milk:
Total Bacterial Count: <= 100,000 c.f.u./ml
• Critical limits are the safety limits that must be achieved for Phosphatase negative
each CCP to ensure the products are safe. Somatic Cell Count: <= 400,000 /ml
Coliforms 0 c.f.u./ml
Growth Inhibiting Compounds (antibiotics): absent
• As long as the process operates within the critical limits, the Gouda cheese: (12 days old)
then the products made will be potentially unsafe. Aflatoxin M1 0.05 – 1.0 µg/kg in raw milk pH = 5.20 – 5.39
Deviation
Yeasts and Moulds < 100 • Monitoring requirements are specified by the HACCP team
• Coliforms not detectable in 0.01 during the HACCP study but will usually be done by the
c.f.u./ml or gram gram
process operators when the HACCP plan is implemented in
the operation.
Deviation
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• Minutes of HACCP study meetings, decisions made and their reasons, in Hazard
Analysis, CCP determination and Critical Limit determination.
• When the HACCP plan is implemented in the operation, records will be kept on
an ongoing basis.
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Food Standards
• It establishes market value • Nutrition – maintaining nutrient levels through practices that promote
high quality product;
• It prevents economic fraud • Quality – providing product with desirable levels of flavor, aroma,
palatability, and appearance;
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• CAC is the principal organization of the worldwide food standards Vision of codex
program set by FAO and WHO (joint venture between FAO and WHO)
• Where the world comes together to create food safety and quality
• CAC is a body set up to establish minimum standards for international standards to protect everyone everywhere (2020 - 2025)
trade.
Codex mission
• The commission held its first meeting in Rome in June 1963
• Protect consumers health and promote fair practices in the food trade
• It meets annually alternatively between the headquarters of FAO by setting international, science based food safety and quality
(Rome, Italy) and WHO (Geneva, Switzerland)
standard
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• Prescribed format used to develop each standards • Advisory text issued to all members
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Guidelines and recommendations • Name of the food list of ingredients (in descending order)
• Net content and drained weight
• Basic tool used to help member nations in elaboration of their • Name and addressed of manufacturer
standards to conform to codex • Country of origin
• Identification
• Accepted worldwide
• Date marking and storage instructions
• Very useful to developing countries
• Instruction for use
ISO standard
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• World‟s best known Quality Management System Occupational health and safety management system
• This standards is for businesses and organizations that wants to ensure their • To improve employee safety, reducing workplace risks and creating better, and
goods and services consistently to meet customers requirements safety working conditions
• It can be used by any large or small organization regardless of its field of activity. • Make sure everyone gets home safely
• In fact, there are over one million companies and organizations in over 170
• According to the International Labour Organization, more than 7600 people die
countries certified to ISO 9001
from work-related accidents or diseases every single day.
• ISO 9001 helps ensure that customers get consistent, good-quality products and
services, which in turn brings many business benefits. • That‟s why an ISO committee of occupational health and safety experts set to
work to develop an International Standard with the potential to save almost
three million lives each year
• ISO‟s food safety management standards help organizations identify and control food
safety hazards, at the same time as working together with other ISO management
standards, such as ISO 9001.
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ISO 27001
ISO 22000
• About 33,000 organizations worldwide that are ISO 22000
certified.
What is ISO 22000
• The revision of ISO 22000:2005 commenced in September
• ISO 22000 is an international standard that specifies the requirements for a 2014 and in June 2018 ISO 22000:2018 was published.
food safety management system (FSMS) easily applicable in any organization
in the food chain of food industry.
• ISO 22000 was initially developed on September 1st 2005 by the ISO/TC
34/SC 17 as the first truly international FSMS standard.
ISO 22000: 2005 published in 2005 as a response to:- • Improved heath and food • Comparative advantage
safety • Reduced investigation time
• A number of successive food crises such as adulteration • Improved response to risks • Enhanced transparency
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Structure:
• ISO 22000 follows the common structure defined by ISO for management
system standards, known as the High-Level Structure (HLS), making it
compatible with other ISO management system standards such as ISO 9001
(quality management) and ISO 14001 (environmental management).
• The 2018 version includes also feed producers and animal food
• Requirements for any organization in the food chain: irrespective producers within the scope.
of size or complexity and directly or indirectly involved in the food
chain • The Scope section of ISO 22000 sets out:
• ISO 22000 is applicable for: feed producers, harvesters, farmers, The purpose of the standard;
producers of ingredients, food manufacturers, retailers, food services,
catering services, organizations providing cleaning and sanitation The types of organizations it is designed to apply to; and
services, transportation, storage and distribution services
The sections of the standard (called Clauses) that contain
• Indirectly involved: suppliers of equipment, cleaning and sanitizing requirements that an organization needs to comply with in order for
agents, packaging material, and additives and ingredients the organization to be certified as “conforming” to it (i.e. being
compliant).
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Purpose
• However, it would be useful • Control measures: Action or activity used to prevent a significant food
for you to have a look at the safety hazard or reduce it to an acceptable level
following ISO family
standards that will help to • Acceptable level: Level of a food safety hazard that must not exceed in
better understand its the finished products
requirement
• Competence: Ability to apply knowledge and skills to get intended
results
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Understandi Understan
ng the
organization d the
s and its needs and
context:
external expectati
and internal on of
factors that
impact food interested
safety parties
Determini • This is not a new concept but it has Demonstrating commitment to food • Facilitating the culture of
been revised in order to refer to the safety from top management
continual improvement
ng the physical and / or geographical site
scope of within which your operations take • Demonstrating that food safety is
place, the products / services supported by the objectives of the • Communicating to employee
the FSMS included in the FSMS, the relevant organization and interesting parties
parties you have identified and the
special characteristics such as type • Provision of appropriate and
• Leading the management
of packaging used, storage or shelf- sufficient resources
life conditions of the product/s review meeting
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• Documentation of FSMS
• Monitor, measure, analyse and evaluate your FSMS Clause 10: Improvement
• Use internal audit to examine conformance and performance • Identify opportunities for improvement based on
performance data
• Carry out management reviews and document your results
• Taking corrective actions to address non-conformities
Thank you
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