Iso 17664 - Sterilisation (Re-Sterilisation)
Iso 17664 - Sterilisation (Re-Sterilisation)
Iso 17664 - Sterilisation (Re-Sterilisation)
DRAFT
STANDARD 17664
ISO/TC 198
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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 17664 was prepared by the European Committee for Standardization (CEN) in collaboration with
Technical Committee ISO/TC 198, Sterilization of health care products, in accordance with the Agreement on
technical cooperation between ISO and CEN (Vienna Agreement).
Throughout the text of this document, read “...this European Standard...” to mean “...this International
Standard...”.
Contents Page
Foreword ............................................................................................................................................................. 3
Introduction ........................................................................................................................................................ 4
1 Scope...................................................................................................................................................... 5
2 Terms and definitions ........................................................................................................................... 5
3 Information to be provided by the medical device manufacturer .................................................... 7
3.1 Reprocessing instructions................................................................................................................... 7
3.2 Limitations and restrictions on reprocessing.................................................................................... 7
3.3 Preparation at the point of use prior to processing .......................................................................... 7
3.4 Preparation before cleaning................................................................................................................. 8
3.5 Cleaning ................................................................................................................................................. 8
3.6 Disinfection............................................................................................................................................ 8
3.7 Drying ..................................................................................................................................................... 9
3.8 Inspection, maintenance and testing .................................................................................................. 9
3.9 Packaging ............................................................................................................................................ 10
3.10 Sterilization .......................................................................................................................................... 10
3.11 Storage ................................................................................................................................................. 10
4 Presentation of the information......................................................................................................... 10
5 Validation of the reprocessing information provided ..................................................................... 11
6 Risk analysis........................................................................................................................................ 11
Annex A (informative) Commonly utilized reprocessing methods.............................................................. 12
Annex B (informative) An example of reprocessing instructions for reusable medical
devices ................................................................................................................................................. 17
Annex ZA (informative) Clauses of this European Standard addressing essential
requirements or other provisions of EU Directives......................................................................... 22
Bibliography ..................................................................................................................................................... 23
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Foreword
This document (prEN ISO 17644:2003) has been prepared by Technical Committee CEN/TC 204
"Sterilization of medical devices", the secretariat of which is held by BSI, in collaboration with
Technical Committee ISO/TC 198 "Sterilization of health care products".
This Standard has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
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Introduction
This Standard applies to those medical devices which are intended for multiple use and require
processing to take them from their state at the end of one use to the state of being sterile and ready
for their subsequent use. Some medical devices supplied non-sterile but intended to be used in a
sterile state, will also require similar treatment.
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1 Scope
This Standard specifies the information to be provided by the medical device manufacturer on the
processing of medical devices claimed to be re-sterilizable and medical devices intended to be
sterilized by the processor
This Standard specifies requirements for the information to be provided by the medical device
manufacturer, so that the medical device can be processed safely and will continue to meet its
performance specification.
Requirements are specified for processing that consists of all or some of the following activities:
drying;
packaging;
sterilization;
storage.
When providing instructions for these activities, medical device manufacturers are expected to be
aware of the training and knowledge of procedures. and of the processing equipment available to the
persons likely to be responsible for processing. It is likely that some processing procedures will be
generic and well known and will use equipment and consumables conforming to recognized
standards. In this case, a reference in the instructions is all that is required. For those medical devices
where instructions for use are not required to accompany the medical device, other means of
communicating the information can be used, e.g. user manuals, symbols or wall charts supplied
separately.
This Standard excludes textile devices used in-patient draping systems or surgical clothing.
NOTE The principles of this Standard may be applied when considering the information to be supplied with
medical devices which only require disinfection prior to re-use.
2.1
chemical
formulation of compounds intended for use in reprocessing
NOTE This includes, for example, detergents, surfactants, rinse aids, disinfectants, enzymatic cleaners,
sterilants.
2.2
cleaning
removal of contamination from an item to the extent necessary for further processing or for intended
use
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2.3
disinfection
process used to reduce the number of viable microorganisms on a product to a level previously
specified as appropriate for its further handling or use
2.4
manual cleaning
cleaning without the use of a washer-disinfector
2.5
manufacturer
organization with responsibility for the design, manufacture, packaging and labelling of a device
before it is placed on the market under its own name, regardless of whether these operations are
carried out by that person himself or on its behalf by a third party
2.6
processing
activity including cleaning, disinfection and sterilization, necessary to prepare a new or used medical
device in order to prepare it for its intended use
2.7
processor
organization with the responsibility for carrying out the actions necessary to prepare a new or used
device for its intended use
2.8
sterilant
chemical which has properties to destroy micro-organisms including viruses, when used at correct
dilution/dose and applied for recommended exposure time
2.9
sterile
free from all viable microorganisms
2.10
sterilization
process used to render a device free from all forms of viable microorganisms
NOTE In a sterilization process, the nature of microbiological death is described by an exponential function.
Therefore, the presence of microorganisms on any individual item may be expressed in terms of probability.
Whist this probability may be reduced to a very low number, it can never be reduced to zero.
(See ISO 11134:1994). This probability can only be assured for validated processes.
2.11
validation
documented procedure for obtaining, recording and interpreting the results required to establish that a
process will consistently yield product complying with predetermined specifications
2.12
verification
confirmation by examination and provision of objective evidence that specified requirements have
been fulfilled
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2.13
washer-disinfectors
machine intended to clean and disinfect medical devices and other articles used in the context of
medical, dental, pharmaceutical and veterinary practice
NOTE 1 This type of machine does not include those designed specifically to wash linen or clothing. Machines
intended to sterilize, or designated as sterilizers, are specified in other standards e.g. EN 285.
NOTE 2 Preliminary standards for washer-disinfectors (prEN 15883) are prepared in an ISO-CEN project.
At least one validated method for reprocessing the medical device shall be specified.
The following information shall be stated where it is critical to the maintenance of the intended
function of the medical device and the safety of the user(s) and the patient:
The manufacturer shall determine if processing in accordance with the provided instructions leads to a
degree of degradation that will limit the useful life of the medical device. Where such degradation is
established, the manufacturer shall provide an indication of the number of reprocessing cycles that
can normally be tolerated, or some other indication of the end of the medical device’s ability to safely
fulfil its intended use.
Requirements for preparation at the point of use to ensure satisfactory reprocessing of the medical
device, shall be specified, if applicable.
the maximum period of time that may elapse between use and cleaning
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Requirements for the preparation of the medical device prior to cleaning shall be specified if
applicable. Where appropriate, instructions for at least the following procedures shall be given:
If special tools are required for disassembly/re-assembly, these shall be specified in the instructions.
3.5 Cleaning
A validated method of manual cleaning shall be specified. At least one validated automated method
using a washer-disinfector shall also be specified unless the medical device cannot withstand any
such process, in which case a warning should be issued.
NOTE Cleaning and Disinfecting Processing Equipment should be qualified and validated to ensure
suitability for its intended purpose.
3.6 Disinfection
A validated non-automatic method of disinfection shall be specified. At least one validated automated
method using a washer-disinfector shall also be specified unless the medical device cannot withstand
any such process.
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NOTE 1 In certain circumstances disinfection may be carried out concurrently with cleaning of the medical
device.
NOTE 3 Certain clinical procedures lead to an enhanced probability of contamination with agents with high
resistances against certain disinfectants (e.g. mycobacteria). This should be considered in the risk analysis and
in the choice of recommended disinfectant.
3.7 Drying
Where drying is necessary, a validated method of drying shall be specified. Where appropriate at
least the following information shall be included:
NOTE In certain circumstances drying may be achieved as part of an automated cleaning and disinfection
process.
When methods are required at any stage of processing to confirm the cleanliness or performance or
both, of the medical device, these shall be stated. Where particular maintenance actions are required
during processing to ensure the proper performance and safety of the medical device, these shall be
stated. Where appropriate, these shall include details such as any part or component that requires
routine replacement and/or calibration and where necessary, details for return to the manufacturer or
other qualified organization.
the performance criteria for the device to ensure its safe use
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NOTE If instruction to return the medical device to the manufacturer or other qualified organization is
specified, the manufacturer should give clear instructions as to the cleanliness and/or microbiological status
required.
3.9 Packaging
If a specific method for packaging or containing the medical device during and after sterilization is
required, it shall be stated and be compatible with the sterilization process and the medical device.
3.10 Sterilization
Where appropriate, at least the following information shall be given; this shall include set points and
the upper and lower limits of critical process parameters that are capable of achieving sterility of the
medical device:
the identification and concentration of the sterilant required for the sterilization process
3.11 Storage
Any specific limitations for the time or conditions of storage of the reprocessed medical device prior to
use shall be stated.
NOTE An example format for giving detailed information for a particular medical device is given in Annex B.
4.2 The information specified in clause 3 shall take into account the nature of the medical device, its
intended use and the knowledge and training of the persons involved in the processing.
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standards available;
general processing information provided by the manufacturer of the equipment of materials involved in
the specified process.
Such reference may be achieved by the use of symbols. (ref: ISO 15223 and ISO 7000).
4.3 The equipment or materials necessary in the specified processes shall be identified by its
generic names or specification. Only in those cases where this does not provide sufficient information,
trade names may be given in addition.
NOTE Where the manufacturer supplies a number of different medical devices which share common
features and attributes, the validation specified may be performed with respect to these medical devices as a
group or family, provided that the manufacturer can demonstrate the commonality of the medical devices and that
the tests and assessments address the “worst case” feature or attribute of the group or family.
6 Risk analysis
In the risk analysis performed by the medical device manufacturer to determine the content and detail
of the information to be provided, the medical device manufacturer shall take into account:
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Annex A
(informative)
A.1 General
The following example of a matrix is intended to assist the manufacturer of medical devices to identify
methods of processing that may be considered for inclusion in the processing instructions provided.
The general acceptability of each of the methods for various categories of medical devices is
indicated and may be used as a guide when considering the equipment, training and resources likely
to be available to processors of the various medical device categories and so allow selection of
processing methods most readily implemented by the processor.
Thorough cleaning prior to disinfection and sterilization is especially important for infection control.
This information also indicates what an experienced processor may assume to be appropriate
reprocessing methods for certain medical device categories. As such it may be used as an input to
the risk analysis required by this standard (clause 6) to determine the extent of warnings to avoid
damaging or unsafe processing methods for a particular medical device.
The information in the following matrix is for guidance only and cannot be universally applied to all
makes of medical devices within a category without reference to and compliance with the specific
instructions provided.
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Medical device
A B C D G H I J
Process Reusable Endoscopes Endoscopes Instruments reusable Elastic HF-cable Powertools
1)
surgical (thermostable) (thermolabile for use with containers products and
instruments endoscopes handpieces
Preparation at the Deposition Wet + + + + - + + +
point of use Dry + + + + + + + +
Decontamination Preparation Selection according to the Cleaning and Disinfection Procedures
3)
Cleaning Manual + + + + + + + +
3)
Machine + + + + + + + +
ultrasonic + - - + N.A. - + -
2)
Alkaline detergent + + + + - + + -
2)
Acidic detergent - - - - - + + -
Neutral detergent + + + + + + + +
3)
Rinsing
Disinfection chemical + + + + + + + +
thermal + + - + + + + +
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Drying Tmax
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Maintenance
Sterilization Moist heat + + - + + + + +
(preferred method)
Low temperature + + + + - + + -
steam and
fomaldehyde
Ethylene oxide + + + + - + + -
Dry heat +
Liquid Steriliant + + + + + + +
Gas Plasma + + + + + + + +
1)
Rubber or latex (also combined), siliconelastomer, plastics, closed hollow bodies, thermolabile.
2)
Applies only for aluminium alloys.
3)
For final rinsing deionized water is recommended.
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NOTE: The matrix provides typical results. Results may vary significantly depending on variations in device construction, device materials, device design and variations in
reprocessing method
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Medical device
A B C D G H I J
Process Reusable Endoscopes Endoscopes Instruments reusable Elastic HF-cable Powertools
1)
surgical (thermostable) (thermolabile for use with containers products and
instruments endoscopes handpieces
Preparation at the Deposition Wet
point of use Dry
Decontamination Preparation Selection according to the Cleaning and Disinfection Procedures
3)
Cleaning Manual
3)
Machine
ultrasonic
Alkaline detergent
Acidic detergent
Neutral detergent
3)
Rinsing
Disinfection chemical
thermal
Drying Tmax
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Maintenance
Sterilization Moist heat
(preferred method)
Low temperature
steam and
fomaldehyde
Ethylene oxide
Dry heat
Liquid Steriliant
Gas Plasma
1)
Rubber or latex (also combined), siliconelastomer, plastics, closed hollow bodies, thermolabile.
2)
Applies only for aluminium alloys.
3)
For final rinsing deionized water is recommended.
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Annex B
(informative)
Processors may process medical devices from various device manufacturers, so for the sake of clarity
manufacturers should adopt a consistent presentation of instructions for processing.
Processing instructions may be presented in accordance with Figure B.1 to aid manufacturers in
achieving a consistent presentation.
The manufacturer should ensure that all required information is included, that it will be readily
understood and the prominence of the various elements of the information is appropriate to their
importance.
The following template Figure B.1 and example Figure B2 provide formats that may be used by
manufacturers to achieve such consistency and may be applicable for the majority of medical devices.
Note: This template represents one suggested format. There may be a number of different formats for the
information that may be more appropriate.
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INSTRUCTIONS
Storage: <instructions/cautions>
The instructions provided above have been validated by the manufacturer of the medical device as being CAPABLE of
preparing a medical device for re-use. It remains the responsibility of the processor to ensure that the reprocessing as actually
performed using equipment, materials and personnel in the reprocessing facility achieve the desired result. This normally
requires validation and routine monitoring of the process.
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4) All sections of the table require an entry. Phrases such as “no particular requirements”, “not
applicable” etc. can be used where appropriate.
5) The symbol field is optional, it may be used to refer to the instructions from markings on the
medical device or its packaging.
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Device(s): All reuseable surgical instruments supplied by _____Medical comprising fixed assemblies
(no moving parts) and simple hinged assemblies, excluding those containing aluminium alloy.
NOTE Aluminium alloy may be recognized by bright coloured (red, blue, green, yellow) coatings on metallic
components.
INSTRUCTIONS
Point of use: Remove excess soil with disposable cloth/paper wipe.
Containment and No particular requirements.
transportation: It is recommended that instruments are reprocessed as soon as is
reasonably practical following use.
Preparation for cleaning: No particular requirements.
Disassembly not required.
Cleaning: Automated Equipment: Washer/disinfector, detergent (name)
1 Load instruments such that hinges are open and cannulations and
holes can drain.
2 Run cycle, minimum xx minutes wash and xx minutes rinse.
3 When unloading check cannulations, holes etc for complete removal
of visible soil. If necessary repeat cycle or use manual cleaning.
Cleaning: Manual Equipment: Detergent (example), brush, running water
Method:
1. Rinse excess soil from instrument
2. Using brush, apply detergent solution to all surfaces ensuring that
hinged instruments are cleaned in both open and closed positions
NOTE Clean cannulations and holes using an appropriate brush ensuring that
full depth of the feature is reached.
3 Rinse under clean running water for xx minutes. Ensure that
running water passes through cannulations, and that blind holes are
repeatedly filled and emptied.
Disinfection: Disinfectant solution (name) may be used in accordance with label
instructions.
If automated cleaning is employed, a final rinse at yy °C for xx
minutes may be used to effect thermal disinfection.
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Inspection and Function Hinged instruments: Check for smooth movement of hinge without
Testing: excessive “play”. Locking (ratchet) mechanisms should be checked for
action.
All instruments: Visually inspect for damage and wear. Cutting edges
should be free of nicks and present a continuous edge.
Check instruments with long slender features (particularly rotating
instruments) for distortion. Where instruments form part of a larger
assembly, check assembly with mating components.
Singly: A standard packaging material may be used. Ensure that the
pack is large enough to contain the instrument without stressing the
seals.
Packaging: In sets: Instruments may be loaded into dedicated instrument trays, or
general-purpose sterilisation trays. Ensure that cutting edges are
protected, and do not exceed z Kg per tray. Wrap the trays using
appropriate method
Sterilization: Vacuum autoclave, minimum of x minutes at y °C.
Do not exceed y °C
Storage: No particular requirements
Additional Information: When sterilising multiple instruments in one autoclave cycle ensure
that the sterilizer’s maximum load is not exceeded.
Manufacturer contact: See brochure for telephone and address of local representative or
telephone (44) 123 456 789.
The instructions provided above have been validated by the medical device manufacturer as being CAPABLE of
preparing a medical device for re-use. It remains the responsibility of the processor to ensure that the processing
as actually performed using equipment, materials and personnel in the processing facility achieve the desired
result. This requires validation and routine monitoring of the process. Likewise any deviation by the processor
from the instructions provided should be properly evaluated for effectiveness and potential adverse
consequences.
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Annex ZA
(informative)
This European Standard has been prepared under a mandate given to CEN by the European
Commission and the European Free Trade Association and supports essential requirements of EU
Directive 93/42/EEC.
WARNING: Other requirements and other EU Directives may be applicable to the product(s) falling
within the scope of this standard.
The following clauses of this standard are likely to support requirements of Directive 93/42/EEC.
Compliance with these clauses of this standard provides one means of conforming with the specific
essential requirements of the Directive concerned and associated EFTA regulations.
3, 4 13.6h /
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Bibliography
[1] ISO 11134:1994, Sterilization of health care products — Requirements for validation and routine
control — Industrial moist heat sterilization
[3] ISO 11135:1994, Medical Devices — Validation and routine control of ethylene oxide sterilization
[4] ISO 11607: 1997, Packaging for terminally sterilized medical devices
[5] ISO 14937:2000, Sterilization of health care products — General requirements for
characterization of a sterilizing agent and development, validation and routine control of a sterilization
process for medical devices
[6] ISO 15223:2000, Medical devices – Symbols to be used with medical device labels, labelling and
information to be supplied
[7] ISO 7000:1989, Graphical symbols for use on equipment – index and synopsis
[8] Medical Devices Agency: Sterilization, Disinfection and Cleaning of Medical Equipment:
Guidance on Decontamination from Microbiology Advisory Committee to the Department of Health,
Medical Devices Agency; Part 1 Principles, Part 2 Protocols, Part 3 Procedures 1993-2000 London
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