Micromatic MCV 300 Standard VMC CNC Machine

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www.amsl.

in

HIGH PRODUCTIVITY & COMPACT


Vertical Machining Centers

MCV-300
MCV-350
Vertical Machining Center
MCV-300 & MCV-350 are high efficient & space saving machining centers with
specially designed features that is suitable of machining small components. Rich
engineering experience at AMS has facilitated the development of machines with
the most suitable parts for machining process. The machines are designed,
manufactured, assembled and tested to perform under very demanding working
conditions.

MCV-350

High Speed Spindles


MCV-300 & MCV-350 is equipped with high rigid spindle designed for
a wide range of applications including heavy cutting. These spindles BT-40
are checked for run –out and vibrations before the machining test.

Automatic tool changer Axes configuration

Front mounted ATC Side mounted ATC

12 tool front mounted ATC for MCV-300


20 tool side mounted ATC for MCV-350

Automatic pallet changer


The automatic pallet changer system on the machine reduces APC MCV-300 MCV-350 MCV-350
unproductive time during machining. Machining can be
Pallet size (mm) 500 x 325* 500 x 325* 500 x 350**
carried out on one pallet, while the other can be used for
Max. load on pallet (Kgf.) 200 / 350 200 / 350 150 / 300
preparation (seating & clamping of work pieces etc.)
Pallet changing time (Sec.) 15 15 9
Linear pallet changer option available for MCV-300 & MCV-350
Machine (width x depth) 2300 x 2800 2400 x 2850 2200 x 3600
Rotary pallet changer can be offered for MCV-350
*Linear **Rotary

Coolant system
Through coolant increases tool life, allows higher cutting speeds, and clears
chips during deep hole drilling. Two systems are available.
1. CTS with Grundfos Pump (21 bar pressure)
2. CTS with Wanner Pump (50 bar pressure).
Coolant Tank:
Large capacity chip tray, reliable & trouble free, convenient & easy to maintain

Std. Coolant tank Grundfos or


Wanner Pump
Chip Conveyor
Removing chips is very important in terms of productivity &
environmental protection. AMS provides various chip handling systems
for better work environment. Coil conveyor & screw conveyor also
offered for cast iron and steel applications.

Al Chips Cast Iron Chips Steel (Short Chips)


Scraper ü ü
Slat cum scraper ü ü ü
Magnetic ü ü

CNC Control System Options Table Details


650

50
125
350
125
FANUC 0iMATE MD Siemens 828D Mitsubishi M70BVU

50
14 H8
Standard: FANUC 0iMATE MD
Optional: Siemens 828D / Table size: 650 x 350 mm

24
25

9
Mitsubishi M70AVU / M70BVU

23
Machine Layout
A B A B
FANUC ß 8i

(with brake)

ATC
ELECTRICAL
CABINET

CNC
ATC CNC ELECTRICAL
C

SYSTEM
CABINET
C

COLUMN DOOR DOOR SYSTEM COLUMN

TABLE
TABLE

SADDLE
D

COOLANT TANK
BASE BASE
D
COOLANT TANK

* For MCV-300 * For MCV-350

A (Width) B (Depth) C (Height) D


MCV-300 1700 2800 2500 830
MCV-350 1700 2850 2600 830
* All dimensions in mm

Tooled up Solutions Automation Solutions


The application engineering team of AMS has wide It is a constant endeavor to provide better productivity on
experience in identifying the process for machining and our products. Our machines are made suitable for
providing suitable work holding and tooling solutions. This automation interface of different types. With the experience
ranges across the markets from high speed & productivity of providing machining solutions AMS is capable of
solutions for the automotive industry to the high precision augmenting the manufacturing process with integration of
and accuracy solutions for the aerospace or mould making automation solutions. Either semi-automated with auto-
industry. This not only includes support in selection of the unloading or fully automated with unmanned operations
most suitable machines but also designing the fixtures and there are myriad of options to choose from suiting the
identification of the ideal cutting tool for the selected machining process and layout. Our automation solutions
process. The entire prove out of the components to meet the provide enhanced productivity, output consistency and
desired cycle time can be undertaken when solutions are minimized dependency on man power.
opted for.
Specifications Standard Features
Unit MCV - 300 MCV 350 Rigid
l tapping
CAPACITY
Tool
l shank: BT-40
Table longitudinal travel (X - Axis) mm 400 400
Table cross travel (Y - Axis) mm 350 350 Spindle
l power: 5.5 / 3.7 kW
Headstock travel (Z - Axis) mm 320 480 Three
l tier indication lamp
Spindle nose face to table top mm 135-455 135 - 615
Work
l light
Table height from floor mm 830 830
TABLE Full guarding
l
Table size mm x mm 650 x 350 650 x 350 Coolant
l tank & Chip tray
T - slot (No. x size x pitch) 3 x 14 x 125 3 x 14 x 125
Max. load on table Standard / Option kgf 250 / 400 250 / 400
Laser
l calibration & ball bar test
SPINDLE & AXES 20 tool
l side mounted ATC (MCV- 350)
Spindle taper 7 / 24 No.40 7 / 24 No.40 12 tool
l front mounted ATC (MCV-300)
Spindle spped - Std. rpm 60 - 6000 60 - 6000
Spindle speed - Opt. 1 rpm 80 - 8000 80 - 8000 Panel
l cooler for electrical cabinet
Spindle speed - Opt. 2 rpm 100 - 10000 100 - 10000
Spindle power - Std. kW 5.5 / 3.7 5.5 / 3.7
Spindle power - Opt. kW 7.5 / 5.5 7.5 / 5.5
Rapid traverse - X / Y / Z 32/32/32 32/32/32
Option with higher axes motor m / min 40/40/40 40/40/40
Feed rate mm / min 1 - 10000 1 - 10000
Guideways Type LM LM Optional Features
AUTOMATIC TOOL CHANGER
Increased
l day light area
Tool change system Disc Armless Twin Arm
Tool storage capacity - Std. / Opt. Nos. 12 20 Wider
l guarding
Pull stud DIN 69872 / MAS-403 DIN 69872 / MAS-403 Through
l spindle coolant system
Max. tool dia with all pockets full mm 125 80
Max. tool dia with adjacent pockets empty mm 145
Flood
l coolant, chip flushing & Coolant gun
Max. tool length mm 250 250 Chip
l conveyor
Max. tool weight kgf 6 8 Higher
l spindle speeds - 8000 / 10000 rpm
Chip to chip time sec. 4.5 / 4 4.5 / 4
Tool shank type BT - 40 BT - 40 Spindle
l power – 7.5 / 5.5
CNC System Std-FANUC 0iMate MD 0iMate MD Automatic
l pallet changer - Linear / Rotary
OPT.-SIEMENS 828D Front
l Auto door
OPT.-MITSUBISHI M70 BVU
INSTALLATION DATA CNC
l Rotary table / Index table
Basic machine weight kgf 3300 3500 TPM
l Friendly machine
Power supply (Basic Machine) kVA 12 / 15 12 / 15 Tooled
l up solutions & Automation
*All specifications are subject to change without prior notice

Spindle power torque diagram


Output Torque
Output 15 min, S3 25% Torque 15 min, S3 25% [kW] [N-m]
[kW] Operating Zone [Nm] Operating Zone 10 90
15 min, S3 25% 15 min, S3 25%
8 80
Operating Zone Operating Zone
75
8 7.5kW 71.85
60min, S3 40% 60 min,
6 5.5kW 60
60 min Operating Zone S3 40% 60 60min, S3 40%
S3 40 % 52.7 Operating 6 5.5kW 6kW
52.6 Operating Zone
Continous Zone 45
Operating 4 3.7kW 40
Operating Zone 4
39.5
Zone 3.3kW 35.5 Continuous 4kW
30
Continous
Continuous 26.6 Operating Zone Operating Zone
2 2.4kW 20
Operating Zone 2
15

1000 3000 1000 1000 3000 1000


0 0 0 0
0 1200 2400 3600 4800 6000 0 1200 2400 3600 4800 6000 0 1200 2400 3600 4800 6000 0 1200 2400 3600 4800 6000
Spindle speed (RPM) Spindle speed (RPM) Spindle speed (RPM) Spindle speed (RPM)
Rated. Power: 5.5 / 3.7 kW, Make: Fanuc Model: MCV-300 & MCV-350 Rated. Power: 7.5 / 5.5 kW (Opt.), Make: Fanuc, Model: MCV-300 & MCV-350
AMS/MCV-300, 350/0115/1/SWE

ACE MANUFACTURING SYSTEMS LTD.


Plot No. 467 - 469, 4th Phase, Peenya Industrial Area, BANGALORE - 560 058. INDIA.
Tel : +91-80-28360508 / 41828100, Fax: +91-80-28362791, E-mail : helpdesk@amslindia.co.in Website : www.amsl.in

INDIA-Marketed & Serviced by

+91 9843265434, 9786016543

INTERNATIONAL
SAEILO, Germany (Dealer) RENE CLEMENT, France (Dealer) MICROMATIC MACHINE TOOLS (SHANGHAI) CO. LTD. China URAL TOOL PUMORI, Russia (Dealer) STAR KAYAR OTMAT VE
T: +49-6446-9247-0 (#700) T: +33 (0)2 32 40 27 85 T: +86 (21) 5866 5031/32 T: (+90) 332 342 52 55 CNC TAKIM TEZGAHLARI SAN. TIC. A.S.
E: cs@saeilo.de E: asabia@ceri-mo.fr E: raghuramachandran@acemicromatic.com E: oleg@uipumori.ru Turkey (Dealer)
T: (+90) 332 342 52 55
E: sedat@yurtsever.ch

Visit us @www.amsl.in

DS-TSG-15-R0

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