www.amsl.

in

HIGH PRODUCTIVITY
Vertical Machining Centers

Super Winner
MCV-400
Vertical Machining Centers
MCV-400 & Super winner series are compact and rigid machines suitable
for Automotive, general engineering, die Mould, Aerospace & energy
sector. The machine models have continuously evolved to suit customer
needs making AMS the most preferred vertical machining center
manufacturer in the country. The Super winner & MCV-400 are the work-
horses which provide high value for investment in-terms of the cost per
component. Rich engineering experience at AMS has facilitated the
development of machines with the most suitable parts for machining
process. All machines have structural components made of cast iron
which are machined to provide and retain high built in accuracies. The
machines are designed, manufactured, assembled and tested to perform
under very demanding working conditions.

Axes Configuration

High Speed Spindles

Spindles are considered as a heart of the machining center. AMS follows a stringent
procedure in assembling and mounting the spindle on to the machine. Tool shank
BT-40 is standard & HSK A63 is optional for MCV-400. These spindles are checked for
run –out and vibrations before the machining test
BT-40

Ease of Operation
In the design of our machines, in addition to the functional aspects, ergonomics are given equal priority. Optimum job loading
height, easy access to the spindle, ease of chip removal, maintenance friendliness, are some of the key aspects considered. We
also provide Total Productive Maintenance (TPM) features on the machines as options. It is our continuous endeavor to improve
the existing products to cater to the needs and expectations of the customer.

Quality & Inspection

The machine geometric accuracies are
fullyinspected to assure the highest accuracy
standards. The high precision laser unit is
appliedfor inspecting positioning accuracy &
repeatability& ball bar tester to inspect the
geometric error& ensures superior circular
accuracy throughparameter adjustment.

Cutting inspection
Heavy cut & NAS test before shipment, each AMS machine is subject to cutting tests which are combined with proper parameter
adjustments to guarantee the best possible cutting quality.
Automatic tool changer Accuracy

VDI DGQ 3441 ISO 230-2

Positioning 0.015 mm 0.010 mm
Repeatability ± 0.005 mm ± 0.003 mm

Automatic pallet changer

The automatic pallet changer system on the machine reduces
unproductive time during machining. Machining can be carried
out on one pallet, while the other can be used for preparation
(seating and clamping of work-pieces etc.).

Two options available 1. Linear pallet changer 2.Rotary pallet

changer
20 tool ATC is standard, 24 / 30 tool ATC
is Optional Linear APC Super Winner MCV-400
Pallet size (mm) 600 x 385 650 x 430
Max. load on pallet (Kgf.) 300 300
Rotary table
Pallet changing time (Sec.) 18 18
NIKKEN Machine (width x depth) 2700 x 2900 3300 x 3300

UCAM

Rotary APC

Rotary table mainly increases productivity & reduces Rotary APC Super Winner MCV-400
setups. AMS recommends UCAM URH 201 / 251 /
Pallet size (mm) 600 x 400 700 x 450
321model or NIKKEN 180 LFA / 260 FA / 320 FA. Model
for Super Winner & MCV-400. Fully synchronized 4th & Max. load on pallet (Kgf.) 300 300
5th axis configurations are available on MCV-450 & Pallet changing time (Sec.) 12 12
Acer Models Machine (width x depth) 2700 x 4200 2700 x 4200

Coolant system
Through coolant increases tool life, allows higher cutting speeds, and
clears chips during deep hole drilling. Two systems are available.
1. CTS with Grundfos Pump (21 bar pressure)
2. CTS with Wanner Pump (50 bar pressure).
Coolant Tank:
Large capacity chip tray, reliable & trouble free, convenient & easy to
maintain

Std. Coolant tank Grundfos or

Wanner Pump
Chip Conveyor
Removing chips is very important in terms of productivity &
environmental protection. AMS provides various chip handling systems
for better work environment. Coil conveyor & screw conveyor also
offered for cast iron and steel applications.

Al Chips Cast Iron Chips Steel (Short Chips)

Scraper ü ü
Slat cum scraper ü ü ü
Magnetic ü ü

Tool Management

Work & Tool offset Touch probe Tool setter Tool breakage detection

CNC Control System

Operator friendly control system
with 8.4" Colour LCD
FANUC 0iMATE MD is standard for
MCV-450 & Acer
FANUC 0iMD/Siemens 828D is
optional
Mitsubishi M70 AVU / BVU can be
offered
FANUC 0iMATE MD/ Siemens 828D Mitsubishi M70AVU /
0iMD M70 BVU

Tooled up Solutions Automation Solutions

The application engineering team of AMS has wide It is a constant endeavor to provide better productivity
experience in identifying the process for machining and on our products. Our machines are made suitable for
providing suitable work holding and tooling solutions. This automation interface of different types. With the
ranges across the markets from high speed & productivity experience of providing machining solutions AMS is
solutions for the automotive industry to the high precision capable of augmenting the manufacturing process
and accuracy solutions for the aerospace or mould making with integration of automation solutions. Either semi-
industry. This not only includes support in selection of the automated with auto-unloading or fully automated
most suitable machines but also designing the fixtures and with unmanned operations there are myriad of
identification of the ideal cutting tool for the selected options to choose from suiting the machining process
process. The entire prove out of the components to meet the and layout. Our automation solutions provide
desired cycle time can be undertaken when solutions are enhanced productivity, output consistency and
opted for. minimized dependency on man power.
 Machine Layout
A B

ATC

CNC ELECTRICAL
C

CABINET
DOOR DOOR SYSTEM COLUMN

TABLE

SADDLE

D
BASE

COOLANT TANK
* For Super Winner & MCV-400

A (Width) B (Depth) C (Height) D

Super Winner 1900 3000 2550 960
MCV-400 1900 3100 2550 925
* All dimensions in mm

Table Details
Super Winner MCV-400
800

75
'g'
100 100 50

14 H8

100
225
'g'
24
25
400

100
450
9

'g1'
50 100

100
'g'

23

900 0. 2

Model Clamping Area T-Slots

18H12 18H8 1-T-SLOTS @ 'g1'
A B S N Pitch 3-T-SLOTS @ 'g'

Super Winner 800 400 14 4 100

31.5+0.5

31.5+0.5
MCV-400 900 450 18 4 100
12.5+0.2

12.5+0.2
30 30

Spindle Power Torque Diagram

Super Winner & MCV-400 MCV-400 (Opt.)
Output Torque
[kW] [N-m]
(kW) (N.m)
10 90 20 120
15 min, S3 25% 15 min, S3 25% 15 min, S3 25% 119.2 15 min, S3 25%
Operating Zone Operating Zone Operating zone operating zone
75
8 7.5kW 71.85
15 90
60 min, 60 Zone 60 min 88.6 60min
S3 40% 6 60min, S3 40% S3, 40%
Operating Operating zone
5.5kW 52.6 Operating Zone 11 kW
Operating 6 kW Zone 66.3
45 10 60
Zone Continuous
39.5
4 Continous Operating zone
Continuous 4 kW Continuous 8 kW
30 Operating Zone
Operating Zone operating zone 7 kW
5 30
2
15
1200 2800 1200
1000 3000 1000 880 880
0 0
0 1200 2400 3600 4800 6000 0 1200 2400 3600 4800 6000 0 1600 3200 4800 6000 0 1600 3200 4800 6000
Spindle speed (rpm) Spindle speed (rpm) Spindle speed (rpm) Spindle speed (rpm)

Make : Fanuc, Rated Power : 7.5/5.5 kW Make : Fanuc, Rated Power : 11/7.5 kW (Opt.)
Max. Spindle Speed : 6000 rpm Max. Spindle Speed : 6000 rpm

Components

Cater to Automotive, General engineering, Die mold, Aerospace & Energy sector
Specifications Standard Features
Unit Super Winner MCV-400 Rigid
l tapping
CAPACITY Tool
l shank: BT-40
Table longitudinal travel ( X - Axis) mm 500 600
Spindle
l power: 7.5 / 5.5 kW
Table cross travel ( Y - Axis) mm 400 450
Headstock travel ( Z - Axis) mm 500 500 Three
l tier indication lamp
Spindle nose face to table top mm 190 - 690 175 - 675 Work
l light
Table height from floor mm 960 925
Full guarding
l
TABLE
Table size mm x mm 800 x 400 900 x 450 Coolant
l tank & Chip tray
T - slot ( No. x size x pitch) 4 x 14 x 100 4 x 18 x 100 Laser
l calibration & ball bar test
Max. load on table Standard / Option kgf 400 400 20 tool
l side mounted ATC
SPINDLE & AXES
Panel
l cooler for electrical cabinet
Spindle taper 7 / 24 No.40 7 / 24 No.40
Spindle speed - Std. rpm 60 - 6000 60 - 6000
Spindle speed - Opt. 1 rpm 80 - 8000 80 - 8000
Spindle speed - Opt. 2 rpm 100 - 10000 100 - 10000
Spindle power - Std. kW 7.5/5.5 7.5/5.5 Optional Features
Spindle power - Opt. kW 11/7.5 11/7.5
Increased
l day light area
Rapid traverse - X / Y / Z m / min 30 / 30 / 30 30 / 30 / 30
Feed rate mm / min 1 - 10000 1 - 10000 Tool
l shank: HSK A63 (MCV-400) / BBT-40
Guideways Type LM LM Wider
l guarding
AUTOMATIC TOOL CHANGER Through
l spindle coolant system
Tool change system Twin Arm Twin Arm
Tool storage capacity - Std. / Opt. Nos. 20 / 24 / (30) 20 / 24 / (30)
Flood
l coolant, chip flushing & Coolant gun
Pull stud DIN 69872 / MAS - 403 DIN 69872 / MAS - 403 Chip
l conveyor
Max. tool dia with all pockets full mm 80 / (75) 80 / (75) Higher
l spindle speed & Spindle power -
Max. tool dia with adjacent pockets empty mm 155 / (125) 155 / (125) 11/7.5 kW
Max. tool length mm 250 250
Automatic
l pallet changer-Linear/Rotary
Max. tool weight kgf 8 8
Chip to chip time** sec. 4.5 4.8 24 /
l 30 tool ATC
Tool shank type BT - 40 BT - 40 Front
l Auto door
CNC System Std-FANUC 0iMate MD / 0iMD 0iMate MD / 0iMD CNC
l Rotary table / Index table
Opt.- Siemens 828D 828D
Opt.- Mitsubishi M70 AVU / BVU M70 AVU / BVU TPM
l Friendly machine
Basic machine weight kgf 4700 5100 Tooled
l up solutions & Automation
Power supply (Basic Machine) kVA 15 15
** Valid for Standard machine *All specifications are subject to change without prior notice

Operator Friendly Features (Optional)

lAMS - Tool load monitoring system lAMS - Power backup system
lAMS - Intelligent controller Interface environment lProgramming assistance
lAMS - Machine intelligent monitor lOn screen energy meter (Std.)
lAMS - On screen user assistance lRemote diagnosis
lAMS - Thermal error compensation
AMS/Super Winner & MCV-400/0115/1/SWE

ACE MANUFACTURING SYSTEMS LTD.

Plot No. 467 - 469, 4th Phase, Peenya Industrial Area, BANGALORE - 560 058. INDIA.
Tel : +91-80-28360508 / 41828100, Fax: +91-80-28362791, E-mail : helpdesk@amslindia.co.in Website : www.amsl.in

INDIA-Marketed & Serviced by

+91 9843265434, 9786016543

INTERNATIONAL
SAEILO, Germany (Dealer) RENE CLEMENT, France (Dealer) MICROMATIC MACHINE TOOLS (SHANGHAI) CO. LTD. China URAL TOOL PUMORI, Russia (Dealer) STAR KAYAR OTMAT VE
T: +49-6446-9247-0 (#700) T: +33 (0)2 32 40 27 85 T: +86 (21) 5866 5031/32 T: (+90) 332 342 52 55 CNC TAKIM TEZGAHLARI SAN. TIC. A.S.
E: cs@saeilo.de E: asabia@ceri-mo.fr E: raghuramachandran@acemicromatic.com E: oleg@uipumori.ru Turkey (Dealer)
T: (+90) 332 342 52 55
E: sedat@yurtsever.ch

Visit us @www.amsl.in

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