Parts Page Reorder No.

PD01•70R
1hp Extension Die Grinder Effective October, 2002
Supercedes PD01•70

Governor Controlled
Air Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

Models:
52675 – 9,000 RPM, with 1/4" Collet
52676 – 12,000 RPM, with 1/4" Collet
52677 – 15,000 RPM, with 1/4" Collet
52678 – 18,000 RPM, with 1/4" Collet
52679 – 20,000 RPM, with 1/4" Collet
52695 – 9,000 RPM, with 6 mm Collet
52696 – 12,000 RPM, with 6 mm Collet
52697 – 15,000 RPM, with 6 mm Collet
52698 – 18,000 RPM, with 6 mm Collet
52699 – 20,000 RPM, with 6 mm Collet

WARNING
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating person-
nel as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety
Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the
Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for
Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAFETY LEGEND
WARNING WARNING
Read and understand tool manual before Practice safety requirements. Work alert,
work starts to reduce risk of injury to have proper attire, and do not operate tools under
operator, visitors, and tool. the influence of alcohol or drugs.

WARNING WARNING
Eye protection must be worn at all times, Ear protection to be worn when exposure to sound,
eye protection to conform to ANSI Z87.1. exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.

WARNING WARNING
Respiratory protection to be used when exposed to Air line hazard, pressurized supply lines and flexible
contaminants that exceed the applicable threshold hoses can cause serious injury. Do not use dam-
limit values required by law. aged, frayed or deteriorated air hoses and fittings.

SAFETY INSTRUCTIONS
Carefully Read all instructions before operating or servicing any Dynabrade® Abrasive Power Tool.
Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written
consent from Dynabrade, Inc.
Tool Intent: Extension Die Grinders are ideal for removal and polishing of materials using deburring, cleaning and polishing accessories.
Do Not Use Tool For Anything Other Than Its Intended Applications.
Training: Proper care, maintenance, and storage of your tool will maximize its performance.
• Employer's Responsibility – Provide Extension Die Grinder operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Mount only recommended accessories. See back page of manual and Dynabrade catalog.
• Follow tool specifications before choosing size and type of accessory
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG
(10 bars, g) or 150 percent of the maximum pressure produced in the system, whichever is higher. (See tool Machine Specifications table.)
• DO NOT use – Cut-off wheels, router bits or other products outside tool intent.
 OPERATING INSTRUCTIONS
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
• Keep hand and clothing away from working end of the air tool.
• Be sure that any loose clothing, hair and all jewelry is properly restrained.
• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.
• Check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM
marked on the tool housing, or operating improperly, the tool must be serviced and corrected before use.
Caution: Tool RPM must never exceed abrasive/accessory RPM rating. Check accessory manufacturer for details on maximum operating speed or special
mounting instructions.
• With power source disconnected from air tool, mount recommended accessory into collet assembly.
• The mandrel diameter of the abrasive/accessory must insert freely, but not loosely, all the way to the base of the collet body before tightening the collet
cap. Use wrenches provided.
Caution: The mandrel shall be inserted to the full depth of the gripping jaws of the collet. At least one-half the mandrel length shall be inserted into the collet
to prevent excessive overhang. Refer to accessory manufacturer's instructions for proper overhang. (Ref. ANSI B186.1)
Warning: Sliding the accessory’s mandrel out from the collet insert creates an “OVER HANG” condition. This practice is NOT recommended, reducing the
free speed of the tool by reducing the air pressure must be done to avoid cutting tool breakage and serious injury.
Collet Body Collet Cap

MANDREL MOUNTING
Correctly Mounted
Collet Insert
• Connect air tool to power source. Be careful NOT to depress throttle lever in the process.
Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).
Caution: After installing the accessory, the Extension Die Grinder must be started at a reduced speed to check for good balance.
Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.
• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.
• Use a vise or clamping device to hold work piece firmly in place.
• Do not apply excessive force on tool or apply “rough” treatment to it.
• Always work with a firm footing, posture and proper lighting.
Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

Regulator LUBRICATOR SETTING

1 DROP/MIN.
Filter Lubricator 20 SCFM

Closed Loop Pipe System Air Flow

90 PSIG (Sloped in the direction of air flow)
➤

(6.2 Bar)

➤
To Tool Station

Regulator Refrigerated
Filter Lubricator Air Dryer
➤

• Dynabrade Air Power Tools are designed to Ball

operate at 90 PSIG (6.2 Bar/620 kPa) maximum Valve ➤
air pressure at the tool inlet, when the tool is Ball
Valve
running. Use recommended regulator to control Drain Air Hose
air pressure. Drain Valve
➤

Valve
• Ideally the air supply should be free from moisture. Coupler Air Flow
Incorporating a refrigerated air dryer after the Air Tool
compressor and drain valves at each tool station Air Compressor
(as shown) further reduces moisture from and Receiver
condensation in the air supply. 90 PSIG MAX
(6.2 Bar) Drain Valve
2
 Maintenance Instructions
Important: A Preventative Maintenance Program is recommended whenever portable power tools are used.
• Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.
• All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties. Dynabrade recommends the following:
11411 Air Filter-Regulator-Lubricator (FRL) – Provides accurate air pressure regulation and two stage filtration of water contaminants. Operates 55
SCFM/1,558 LPM @ 100 PSIG with 1/2" NPT female ports.
• Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the
filter-lubricator to 2 drop per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.
Routine Preventative Maintenance: Check free speed of Extension Die Grinder using a tachometer. This governor controlled grinder should be speed
checked every 20 hours of use or weekly, whichever occurs more frequently.
• DO NOT disassemble the governor for any reason. Reorder correct speed – governor assembly (See Assembly Breakdown) and recheck free speed of
tool with a tachometer.
• Periodically remove collet insert and clean the inside diameter and slots from debris to keep accessories secure and reduce vibration.
• Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters,
ketones, chlorinated hydrocarbons or nitro carbons.
• DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40®).
• A Motor Tune-Up Kit (P/N 96532) is available which includes high wear and medium wear motor parts.
• Air tool labels must be kept legible at all times, if not, reorder label(s) and replace. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM. (See Assembly Breakdown)
• Blow air supply hose out prior to initial use.
• Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.
• Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.
After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.
Check for excessive tool vibration.
Handling and Storage:
• Use of tool rests and hangers are recommended.
• Protect tool inlet from debris (see Notice below).
• DO NOT carry tool by air hose.
• Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.
• Store accessories in protective racks or compartments to prevent damage.

Machine Specifications
Model Motor Motor Sound Air Flow Rate Air Pressure Spindle Weight Length Height
Number HP (W) RPM Level CFM/SCFM (LPM) PSIG (Bars) Thread Pound (kg) Inch (mm) Inch (mm)
52675 1 (744) 9,000 81 dB(A) 5/36 (1,020) 90 (6.2) 3/8"-24 male 3.3 (1.5) 14-1/8 (359) 1-7/8 (48)
52676 1 (744) 12,000 82 dB(A) 5/38 (1,076) 90 (6.2) 3/8"-24 male 3.3 (1.5) 14-1/8 (359) 1-7/8 (48)
52677 1 (744) 15,000 83 dB(A) 5/39 (1,104) 90 (6.2) 3/8"-24 male 3.3 (1.5) 14-1/8 (359) 1-7/8 (48)
52678 1 (744) 18,000 81 dB(A) 6/40 (1,133) 90 (6.2) 3/8"-24 male 3.3 (1.5) 15-3/8 (389) 1-7/8 (48)
52679 1 (744) 20,000 80 dB(A) 6/44 (1,256) 90 (6.2) 3/8"-24 male 3.3 (1.5) 15-3/8 (389) 1-7/8 (48)
52695 1 (744) 9,000 81 dB(A) 5/36 (1,020) 90 (6.2) 3/8"-24 male 3.3 (1.5) 14-1/8 (359) 1-7/8 (48)
52696 1 (744) 12,000 82 dB(A) 5/38 (1,076) 90 (6.2) 3/8"-24 male 3.3 (1.5) 14-1/8 (359) 1-7/8 (48)
52697 1 (744) 15,000 83 dB(A) 5/39 (1,104) 90 (6.2) 3/8"-24 male 3.3 (1.5) 14-1/8 (359) 1-7/8 (48)
52698 1 (744) 18,000 81 dB(A) 6/40 (1,133) 90 (6.2) 3/8"-24 male 3.3 (1.5) 15-3/8 (389) 1-7/8 (48)
52699 1 (744) 20,000 80 dB(A) 6/44 (1,256) 90 (6.2) 3/8"-24 male 3.3 (1.5) 15-3/8 (389) 1-7/8 (48)
Additional Specifications: Air Inlet Thread 3/8" NPT • Hose I.D. Size 3/8" (10 mm) • Air Flow Rate Based At Max HP. • Air Pressure 90 PSIG Max

Notice
All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of
lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the
date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall
repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our
examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations,
instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to
affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

3
Index Key 1hp Extension Die Grinder
No. Part # Description
Complete Assembly Breakdown
1 50012 Collet Cap
2 50013 1/4" Collet Insert
50016 6 mm Collet Insert A10
1 2 3 5
3 50011 Collet Body
4 96512 Retainer Ring
5 51956 Felt Seal
6 01007 Bearing (2)
7 51955 Spindle Extension
8 51952 Handle Extension 7
9 54520 Bearing
10 51982 Spacer 6
11 51935 Coupling (2) 14
4
12 51936 Insert Coupling 12
17 N•m T
13 96498 Wave Spring
14 95438 O-Ring 10
15 53620 Adapter
16 54520 Bearing
17 51951 Shim Pack
18 51922 Front Bearing Plate 28 N•m T 8
19 96441 Pin (2)
20 51927 Spacer
21 51921 Rotor
22 51926 Blade (4/Pkg.) 13
23 51925 Cylinder 17 N•m T 11
24 51923 Rear Bearing Plate
25 02057 Bearing 9
26 96445 Pin (2)
27 51924 Gasket
28 Governor Assembly 22
51934 9,000 RPM Models 20
51930 12,000 RPM Models 18
51931 15,000 RPM Models 16
51932 18,000 RPM Models
51933 20,000 RPM Models 15
29 All Housings Include: 23
Warning & Specification Labels
53757 Housing – Model 52675
53758 Housing – Model 52676 21
53759 Housing – Model 52677 19
53760 Housing – Model 52678 17
53761 Housing – Model 52679 31
11 35
53773 Housing – Model 52695 34
53774 Housing – Model 52696 33
32
53775 Housing – Model 52697
53776 Housing – Model 52698 A10
53777 Housing – Model 52699 30
2 N•m T A10 43
30 96444 Pin 29
31 51949 Safety Lever Assembly 28
32 51946 Valve Stem Assembly 27
26
(Incl. 96443 O-Ring) 25 42
24
33 51945 Valve Seat 19
34 51944 Tip Valve
35 51943 Spring
AD
36* 96442 O-Ring THRE
EFT HAND 43* T 35 N•m
37* 51940 Spacer L 42*
38* 53682 Gasket 41*
39* 94528 Felt Seal 40*
39*
O1
40* 53686 Muffler Cap
41* 94924 Wave Spring 38*
37*
42* 53683 Spacer 36*
43* 53681 Inlet Bushing
(Incl. 2 – 51938 Screens) A10
44 51942 Baffle
45 51941 Spring
46 51939 Silencer Plate 47 T 35 N•m
46
47 51937 Inlet Bushing 37
(Incl. 2 – 51938 Screens) 36 O1
45
44
KEY
Label Key O Oil: O1 = Air Lube
No. Part # Description
A Adhesive: A10 = Loctite #243
42 00001180 Warning Label A10
43 00001181 Specification Label
T Torque: N•m x 8.85 = In. - lbs.

* Note: All parts indicated by an asterisk Always follow adhesive manufacturers

are included in 53655 Muffler Assembly. 4 cleaning and priming recommendations.
 Disassembly Instructions - 1hp Extension Die Grinder
Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires.
Disconnect tool from power source before tool repair.
Motor Disassembly:
1. Remove 50012 Collet Cap and collet insert.
2. Secure front end of housing in a padded vise, align the vise jaws with machined flat on the silver ring.
3. Apply wrench at wrench flats on 51952 Extension Handle to remove 51952 Extension Handle from housing.
4. Slide 51982 Bearing Spacer and spindle assembly through rear of 51952 Extension Handle.
5. Remove 96512 Retaining Ring from front of extension handle and remove 51956 Felt Seal.
6. Secure 51955 Spindle at wrench flats, and remove 50011 Collet Body and 51935 Coupler.
7. Secure 01007 Bearing and press 51955 Spindle through both 01007 Bearings.
8. Secure 54520 Bearing and press 51955 Spindle through 54520 Bearing.
9. Remove 96498 Wave Spring.
10. Pull motor assembly from housing assembly, and remove 53620 Motor Adapter with 95438 O-Ring.
11. Remove governor assembly by using a slotted screw driver. (LEFT HAND THREAD)
12. Secure 51925 Cylinder and place a 1/8" (3 mm) drift pin to the base of the internal thread and press the 51921 Rotor from the
02057 Rear Bearing.
13. Slide 02057 Rear Bearing from 51923 Rear Bearing Plate.
14. Remove 51925 Cylinder and 51926 Blades.
15. Secure 51921 Rotor in a padded vise and remove 51935 Extension Coupler (twist counterclockwise).
16. Slide 51922 Front Bearing Plate and 51927 Rotor Spacer from 51921 Rotor.
17. Slide 54520 Bearing and shims from 51922 Front Bearing Plate.
Motor Disassembly Complete.
Housing Disassembly:
1. Secure housing using 51989 Repair Collar (see back cover for Optional Accessories ).
2. Remove inlet bushing (twist counterclockwise).
3. For 9,000 – 15,000 RPM Models; Remove 51943 Spring, 96442 O-Ring, 51940 Spacer and 51939 Silencer Plate from 51937 Inlet
Bushing. Remove 51941 spring and 51942 Baffle from housing.
4. For 18,000 & 20,000 RPM Models; Remove 53682 Gasket, 51943 Spring, 96442 O-Ring, 51940 Spacer, 94528 Felt Silencer,
53686 Muffler Cap, 94924 Wave Spring and 53683 Spacer from 53681 Inlet Bushing.
5. Remove 51944 Tip Valve and 51945 Valve Seat.
6. Remove housing and 51989 Repair Collar and lay repair collar on bench with flange facing down so the collar is supported by throttle
lever. Place a 3/32" (2.4 mm) drift pin on 96444 Pin and tap pin thru housing.
7. Remove 51946 Valve Stem Assembly. Remove 96443 O-Ring from 51946 Valve Stem Assembly.
Housing Disassembly Complete.

Assembly Instructions - 1hp Extension Die Grinder

Motor Assembly:
Important: Be sure parts are clean and in good repair before assembling. Follow grease, oil and torque specifications.
1. Place 51921 Rotor into padded vise with male thread facing upwards.
2. Slip 51927 Rotor Spacer over rotor shaft and down against rotor body face.
3. Press 96441 Coiled Pin into 51922 Front Bearing Plate. Make certain, coiled pin does not protrude beyond
internal bearing surface.
4. Place a .002" shim into the base of 51922 Front Bearing Plate as an initial spacing and slide 54520 Bearing to the front plate
base. Note: 51951 Shim Pack contains .001" and .002" shims.
5. Slip bearing/bearing plate assembly onto rotor, torque 51935 Extension Coupler onto rotor shaft to 17 N•m (150 lb.-in.).
6. Check clearance between rotor and front bearing plate by using a .001" feeler gauge. Clarence should be between .001" – .0015".
Adjust clarence by repeating steps 4 and 5 with different shims if necessary.
7. Once proper rotor gap clarence is achieved, install well lubricated 51926 Blades (4) into rotor slots. Dynabrade
recommends lubricating blades with 95842 Air Lube.
Important: Make certain beveled edge of blade follows rotor outside diameter.
8. Install 51925 Cylinder over rotor and front plate raised boss. Align coiled pin on front to cylinder slot.
9. Press 96441 Coiled Pin into blind hole on 51923 Rear Bearing Plate. Press (2) 96445 Coiled Pins into the back side of
rear bearing plate.
10. Peel backing off 51924 Gasket and align it firmly in place onto 51923 Rear Bearing Plate.
11. Place 51923 Rear Bearing Plate over rotor mandrel and insert raised boss on rear bearing plate into cylinder diameter, while inserting
short coiled pin into cylinder slot. Be sure inlet slot on rear bearing plate line up with inlet slot on cylinder. Flip cylinder end to end and
repeat step 8 for correct assembly.
(Continued on next page.)
5
 Assembly Instructions - (Continued)
Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires.
Please refer to parts breakdown for part identification.
12. Press 02057 Bearing onto rotor and onto 51923 Rear Bearing Plate until it is seated. Important: Cylinder must fit snug between bearing
plates. If too tight, rotor will not turn freely. Rotor must be lightly tapped at press fit end until rotor spins freely while still maintaining a
snug fit. A loose fit will not achieve the proper preload on motor bearing.
(While pressing 02057 Bearing, make certain to contact inner race of bearing only.)
13. Add one drop of Loctite® 243 (or equiv.) to governor assembly male thread and screw governor assembly onto place (LEFT HAND
THREAD) with a slotted screw head. Torque to 2 N•m (18 lb.-in.).
14. Install motor assembly into housing, making sure motor drops all the way into housing. Note: Align both 96445 Coiled Pins to slots in
insert and against 51924 Gasket.
15. Insert 95438 O-Ring onto 53620 Adapter and slide adapter into housing and over 54520 Bearing.
16. Place 96498 Wave Washer onto 53620 Adapter.
17. Place 51936 Coupling Insert into 51935 Coupling. Make certain insert radii aligns with radii in coupling base, to correct alignment remove
insert and rotate 90˚.
18. Press one 01007 Bearing on end of 51955 Extension Spindle that is further from the wrench flats, then repeat with second 01007 Bearing
on same end of spindle. Important: While pressing 01007 Bearings, make certain to contact inner race of bearing only.
19. Press 54520 Bearing onto end of spindle that is closer to wrench flats. Important: While pressing 54520 Bearing, make certain to
contact inner race of bearing only.
20. Secure spindle and apply Loctite® #243 (or equiv.) to external threads then torque 51935 Coupling on single bearing end to
17 N•m (150 lb.-in.).
21. On double bearing end, apply Loctite® #243 (or equiv.) to external threads and torque 50011 Collet Body to 17 N•m (150 lb.-in.).
22. Install 51956 Felt Seal over 50011 Collet Body.
23. Install 96512 Retaining Ring into groove inside 51952 Extension Handle.
24. Insert spindle assembly, with 50011 Collet Body first, into larger diameter end of 51952 Extension Handle.
25. Insert 51982 Bearing Spacer into larger diameter end of extension handle.
26. Pull 51936 Coupling Insert half way off of 51935 Coupling.
27. Apply Loctite® 567 (or equiv.) to external threads just above machined flats on housing.
28. Align 51936 Coupling Insert onto 51935 Coupling in extension handle.
29. Thread housing assembly onto extension handle.
30. Secure front end of housing in a padded vise, align the vise jaws with machined flat on the silver ring.
31. Apply wrench at wrench flats on 51952 Extension Handle and torque handle onto housing to 28 N•m (250 lb.-in.).
Motor Assembly Complete.
Housing Assembly:
1. Secure housing using 51989 Repair Collar. (see back cover for Optional Accessories) With flange facing downward.
2. Slide 96443 O-Ring onto 51946 Valve Stem and slide sub-assembly until o-ring passes through housing hole. Make certain valve stem
assembly slides freely after the o-ring passes through the hole.
3. Install 51945 Valve Seat by aligning 3 male prongs with three deep slots on insert. Make certain valve seat is pressed flat against
base of pocket. Note: Add a few drops of Dynabrade Air Lube (P/N 95842) to pocket walls before inserting 51945 Valve Seat.
4. Install 51944 Tip Valve as shown.
5. For 9,000 – 15,000 RPM Models; Slide 51942 Baffle into housing long end in first, and place 51941 Spring into shallow wall end of baffle.
6. For 9,000 – 15,000 RPM Models; Pre-assemble 51937 Inlet Bushing by sliding 51939 Silencer Plate, 51940 Spacer over male thread
and set 96442 O-Ring into groove at the base of thread. Slide 51943 Spring into bushing and up to the two 51938 Screens.
7. For 18,000 & 20,000 RPM Models; Pre-assemble muffler, slide 53683 Spacer over 53681 Inlet Bushing and up against the hex head
base. Slide 94924 Wave Spring over 53681 Inlet Bushing and up against spacer. Pre-roll 94528 Felt and install it in 53686 Muffler Cap,
support felt in felt/muffler cap assembly and slide 53681 Inlet Bushing thru the inside until the muffler cap assembly seats against 94924
Wave Spring. Flare the felt and place 52940 spacer over male thread, and set 96442 O-Ring into groove at the base of thread, return
felt to unflared form.
8. For 18,000 & 20,000 RPM Models; Place 53682 Gasket over felt silencer and against 53686 muffler Cap.
9. Apply one drop of Loctite® #243 (or equiv.) to 51937 Inlet Bushing thread.
10. Align small inside diameter of 51943 Spring to cone point on 51944 Tip Valve and thread 51937 Inlet Bushing and sub-assembly into
place. Torque bushing to 35 N•m (310 lb.-in.).
11. Remove housing from 51989 Repair Collar and replace repair collar onto the bench top with the part number identifier against the bench.
Align the throttle lever holes to housing pin hole and rest the housing and throttle lever onto the legs of the repair collar. Press 96444
Coiled Pin into lever hole and center into housing.
Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important: Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into inlet with throttle lever depressed. Operate tool
for 30 seconds to allow Air Lube to properly lubricate internal motor components. Motor should now be tested for proper operation at 90 PSIG
max. If tool operates at a higher RPM than marked on the tool or if vibration and sound levels seem abnormal, the tool should be serviced to
correct the cause before use.
Loctite® is a registered trademark of Loctite Corp.
 Preventative Maintenance Schedule
For All 1hp Extension Die Grinders

This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool
usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours.

Parts Common to all Models:

LEGEND Index Part Description Number High Wear Medium Wear Low Wear Non-Wear
T Included in Tune-Up Kit # Number Required 100% 70% 30% 10%
X Type of wear, no other 1 50012 Collet Cap 1 X
comments apply. 2 50013 1/4" Collet Insert 1 X
50016 6 mm Collet Insert 1 X
L Easily lost. Care during 3 50011 Collet Body 1 X
assembly/disassembly. 4 96512 Retainer Ring 1 X
D Easily damaged during 5 51956 Felt Seal 1 X
assembly/disassembly. 6 01007 Bearing 2 X
7 51955 Spindle Extension 1 X
R Replace each time tool is
8 51952 Handle Extension 1 X
disassembled.
9 54520 Bearing 1 X
10 51982 Spacer 1 X
11 51935 Coupling 2 X
12 51936 Insert Coupling 1 X
13 96498 Wave Spring 1 T
14 95438 O-Ring 1 T
15 53620 Adapter 1 X
16 54520 Bearing 1 T
17 51951 Shim Pack (3/pkg) 1 T
18 51922 Front Bearing Plate X
19 96441 Pin 2 X
20 51927 Spacer 1 T
21 51921 Rotor 1 X
22 51926 Blade (4/pkg) 1 T
23 51925 Cylinder 1 X
96532 – 1 Hp. Motor Tune-Up Kit 24 51923 Rear Bearing Plate 1 X
25 02057 Bearing 1 T
26 96445 Pin 2 X
27 51924 Gasket 1 T
28 Governor Assembly
51934 9,000 RPM 1 X
51930 12,000 RPM 1 X
51931 15,000 RPM 1 X
51932 18,000 RPM 1 X
51933 20,000 RPM 1 X
29 See Note Housing (Incl. Labels) X
30 96444 Pin 1 T
31 51949 Safety Lever Assembly 1 X
32 51946 Valve Stem Assembly 1 T
(Incl. 96443 O-Ring)
33 51945 Valve Seat 1 X
34 51944 Tip Valve 1 T
35 51943 Spring 1 X
36 96442 O-Ring 1 T
37 51940 Spacer 1 X
38 53682 Gasket 1 X
39 94528 Felt Seal 1 X
40 53686 Muffler Cap 1 X
41 94924 Wave Spring 1 X
42 53683 Spacer 1 X
43 53681 Inlet Bushing 1 X
(Incl.2 – 51938 Screens)
44 51942 Baffle 1 X
45 51941 Spring 1 X
46 51939 Silencer Ring 1 X
47 51937 Inlet Bushing 1 X
(Incl.2 – 51938 Screens)
Note: Please refer to page 4 of tool manual for specific part number.

7
 Optional Accessories
96005 Male Plug 96532 Motor Tune-Up Kit
• Provides up to twice the air flow • Includes assorted parts to help maintain
compared to standard plug design. and repair motor.
• Plug has “ported” design to prevent 01902 Drop-In Motor
“starving” of the air tool. • Allows quick and easy replacement.
No motor adjustments needed.
Dynaswivel ®
• Swivels 360° AT TWO PIVOT POINTS allowing the air hose to Composite-Style Coupler
drop directly to the floor while providing superb tool handling. • Lightweight 1.4 oz. (.05 Kg), non-marring
95461 – 3/8" NPT composite material.
• Easy connect/disconnect by single
push-button action.
Dynabrade Air Lube
• Formulated for pneumatic equipment. • Shock-proof, low-vibration, crush-resistant.
94960: 1/4" Female NPT
• Absorbs up to 10% of its weight in water.
94980: 1/4" Male NPT
• Prevents rust and formation of sludge.
• Keeps pneumatic tools operating longer 53621 Over Hose Assembly
with greater power and less down time. • Over Hose Assembly directs exhaust
95842: 1pt. (473 ml) away from operator.
95843: 1gal. (3.8 L)
Carbide Burr Kits
51989 Repair Collar • Includes 12 burrs for grinding,
• Specially designed collar for use in vise to prevent damage deburring and finishing metal.
to valve body of tool during disassembly/assembly. 93351 – 1/8" Kit
93350 – 1/4" Kit
96209 Motor Repair Clamp 93380 – 6 mm Kit
• Specially designed clamp to secure motor cylinder
before disassembly.
• 50010 – 1/4" Collet Assembly.
• 50015 – 6 mm Collet Assembly.
Bearing Press Tools
• Used to install bearings.
96243: For installing 02057 Bearing. 53690 Extension Grip
96244: For installing 01007 & 54520 Bearings. • Provides added ergonomic
comfort and control when
Collet Inserts Wrenches handling tool.
• 50065 – 1/8" • 95262 – 14 mm Open-end
• 50013 – 1/4" • 95263 – 17 mm Open-end 30335 Air Supply Hose
• 50014 – 3/8" • 3/8 in. I.D. x 60 in. Wide air supply
• 50016 – 6 mm hose, includes: 3/8 in. NPT male and
• 50039 – 8 mm female threaded fittings.

Reference Contact Information

1. American National Safety Institute – ANSI 3. European Committee for Standardization
25 West 43 rd Street Rue de Stassart 36
Fourth Floor B - 1050 Brussels, Belgium
New York, NY 10036
Tel: 1 (212) 642-4900
Fax: 1 (212) 398-0023
2. Government Printing Office – GPO
Superintendent of Documents
Attn. New Orders
P.O. Box 371954
Pittsburgh, PA 15250-7954
Tel: 1 (202) 512-1803
®
Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com DYNABRADE
DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524
DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1
© DYNABRADE, INC., 2005 PRINTED IN USA PD01.70R_04/05