Information: Original Manual DMS 1507 PN 1051213 - I

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CHAPTER 0

INFORMATION

Original manual
DMS 1507
PN 1051213_I
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1- TLD INFO
Please go to www.tld-group.com to find your Local Sales & Service contacts

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1-1- DISCLAIMERS/RESERVATION OF ALL RIGHTS

1-1.1. DISCLAIMERS

NOTE:
SOME ILLUSTRATIONS MAY SHOW AN EQUIPMENT WITH OPTIONS THAT ARE NOT
FITTED ON YOUR EQUIPMENT (BUT WHICH ARE AVAILABLE FROM OUR NETWORK)
OR WITH PROTECTIVE COVERS REMOVED SIMPLY FOR MAKING THE INFORMATION
EASIER TO UNDERSTAND; THIS DOES NOT CORRESPOND TO A NORMAL OR
RECOGNISED MODE OF USE.
PHOTOGRAPHS ARE NOT CONTRACTUAL IN NATURE; EQUIPMENT CAN VARY
WITHOUT PRIOR NOTICE.

The paper documentation supplied as standard with the machine is made up of chapters 0 and 1,
accompanied by circuit diagrams and documents necessary for safety and operation. Please visit the
TLD website to access chapters 2 to 5.
The information contained in this document is the latest at the time the equipment was dispatched. This
manual may have been updated or modified since then. In order to obtain the most recent information, we
recommend that the operator visits the TLD website where this information is available as a download.

1-1.2. ALL RIGHTS RESERVED

No part of this publication and/or any part of any TLD manual may be reproduced, distributed or used in
any form by any means – graphical, electronic or mechanical including photocopying, recording, taping, or
information storage and retrieval systems – without the prior written consent of TLD.

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1-2- ACCESS TO THE TLD WEBSITE

1-2.1. INTRODUCTION

In order to access the TLD Extranet website you must have a username and a password. If you do not have
these, then they may be obtained from your TLD representative.

1-2.2. HOME PAGE / LOGIN

From TLD website (https://www.tld-group.com), log in to your extranet account.

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1-3- DOWNLOAD THE COMPLETE MANUAL (OPERATIONAL AND
MAINTENANCE)
From TLD website (https://www.tld-group.com), log in to your extranet account.

From your extranet account, use one of the following field in order to reach the Equipment record you
want to download the manual from:

Once you have reach the Equipment record page, click on “Pubs and Parts”

Then click on the manual ID#

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From this page, you can consult the manual online and download the manual by clicking on different
sections

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2- GENERAL WARRANTY CONDITIONS

GENERAL WARRANTY
CONDITIONS
This document presents the warranty conditions offered to any customer for any piece of equipment manufactured in a
TLD facility and sold to such customer through the authorized TLD Sales and Services network. The provisions
relating to the warranty hereunder shall be in lieu of all other warranties and conditions, express or implied, provided
by statute, common law or otherwise, to the extent permitted by law.
The general warranty conditions hereunder govern the relationship between final customer of a TLD product,
hereunder called the « BUYER » and TLD factory, called the « MANUFACTURER », following the sale of new product
manufactured by the MANUFACTURER, through an authorized TLD Sales and Services organization, called the «
SELLER».
The fact that the BUYER places an order of a TLD product means that he has read the present policy and does
accept its provisions, including the specific warranty terms associated to the iBS Products (if applicable). Any other
general or specific provisions that differ from or contradict one of the general or specific conditions described
hereinafter which may appear in any document from the BUYER and especially in its general purchasing conditions,
cannot be used against the MANUFACTURER or the SELLER unless accepted by TLD in a written agreement.
The operating hours defined in the warranty documents are referring to hours with the equipment ignition switch ON
(called the “HOURS”). In the specific case of a remotely operated or autonomous vehicle, the supervised hours are
included in the warranty (e.g., Hours when the software is active and the equipment is supervised by the software).
ARTICLE 1:
TLD warrants that each new item of equipment is of good workmanship and is free from mechanical defects
provided that:
1) The product is installed, maintained and operated in accordance with TLD Equipment’s specifications and
instructions;
2) The product is used under normal operating conditions, for which it is designed;
3) The product is not subject to misuse, negligence or accident;
4) The product receives proper care, lubrication, protection and maintenance under the supervision of trained
personnel;
5) The product is normally protected from exterior aggressions whatever their origin and has appropriate
storage conditions.
TLD excludes any warranty on the products for normal wear and tear.

ARTICLE 2:
This warranty expires, unless otherwise agreed by TLD in a special provision, 27 months after shipment from the
MANUFACTURER’s location, or 24 months after being placed in service, or after 2000 HOURS if the main engine of
the unit is under 50kW or 3000 HOURS if main engine of the unit is above 50kW, whichever first occurs. The warranty
claims are only considered after full payment of the equipment by the BUYER to the SELLER.
ARTICLE 3:
This warranty is strictly limited to the replacement of defective parts or if the repair does justify it, to the assistance of a
technician. Parts shipping expenses, traveling and housing expenses of SELLER personnel are to be paid by the
BUYER.
ARTICLE 4:
This warranty does not apply to fluids, oils, fuses, bulbs, accumulators, paint, seals, tires, bumpers, pads, fire
detection and fire extinguishing associated items and other consumables or normally wearing type items unless found
to be defective prior to use.
In the specific case of Electric GSE, or any battery driven equipment, the warranty of the battery is limited to the
battery supplier terms, unless TLD has proposed the battery as an integral part of the equipment and the battery is
branded TLD.

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The battery warranty is also automatically void in the following cases:
• The battery is connected to a charger or a charging system that has not been specified or approved by
TLD, set as per TLD Instructions and commissioned together with the TLD Equipment by a TLD
Technician.
• The battery system is including electrical accessories that are not manufactured or sold by TLD or for use
with the Vehicle or any other electrical energy consuming devices installed directly to the battery pack
• The battery shows indications that the battery pack was disassembled, opened, or tampered with in any
way
• The battery containing lithium battery packs is not paired with the battery management system as supplied
by TLD
In the case of batteries containing lithium battery packs, the customer understand that the hour considered
in the hour limitation are the hours clocked by the Battery Management System and not the hours clocked
by the vehicle.

ARTICLE 5:
All warranty claims from the BUYER must be sent by written document to the SELLER who will be in charge of dealing
with the MANUFACTURER to address the problem in a timely manner.

ARTICLE 6:
All the expenses related to a warranty claim will be invoiced to the BUYER until the MANUFACTURER employees have
evaluated the claim. Whatever the circumstances, the BUYER should not refuse or delay the payment. If the
evaluation concludes to the MANUFACTURER’s full responsibility, a credit memo will be issued in favor of the
BUYER. Under no circumstance other than those accepted by TLD, warranty claim can be accepted without a formal
letter from the BUYER and without the effective return of the defective parts at the MANUFACTURER address.
ARTICLE 7:
This warranty is extended by TLD only to the BUYER of new products from TLD or from its authorized distributors.
The products purchased under this warranty are intended for use exclusively by the BUYER and his employees and
by no other person. Therefore, this warranty is not assignable and there shall be no third party beneficiary of this
warranty.
ARTICLE 8:
This warranty does only apply to the primeval reason. In other words, the consequences on the product linked to its
use after first problem are not covered by the TLD warranty.
ARTICLE 9:
Under no circumstances whatsoever shall the MANUFACTURER and the SELLER be liable for any indirect, special
or consequential damages, whether based on lost goodwill, lost resale profits, work stoppage, impairment of other
goods or otherwise, and whether arising out of breach of any express or implied warranty, breach of contract,
negligence or otherwise, except only in the case of death or personal injury as may be required by applicable law.
ARTICLE 10:
This warranty is automatically void in the following cases:
1) The product has received some modification, not advised by TLD or not done following TLD
requirements;
2) The BUYER has not applied on the product applicable Technical Bulletins;
3) Some original parts have been replaced by parts not provided by TLD.
ARTICLE 11:
Products which includes the intelligent battery system (“iBS Products”), shall also be subject to a separate warranty
(the “iBS Limited Warranty”), which is complementary to these general warranty conditions. In case of any controversy
between this general warranty and the iBS Limited Warranty, the iBS Limited Warranty shall prevail to the extent of
the matter in controversy. These general warranty conditions shall still be applicable to any equipment on which the
iBS Products are installed in.

ARTICLE 12:
This warranty including all undertaking of the MANUFACTURER, shall be governed by the laws of the
MANUFACTURER’s country and discussed in front of nearest court from any dispute arising out of or in connection
with the terms and conditions set forth herein shall be submitted to the competent courts of the jurisdiction of the
MANUFACTURER’s facility, even including in cases of multiple defendants.

TLD General Warranty Conditions – June 2020

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3- RULES RELATING TO SAFETY

3-1- GENERAL WARNING


The present instruction is applicable to all users of the machine: the head of the establishment, the
department head, the driver and all personnel working in the environment of the equipment.

-Before using or carrying out maintenance on the machine, you must read the present instructions and
comply with all their requirements;
- Read the inscriptions shown on the machine and ensure that they remain legible;
- Ensure that this set of instructions is kept available for all operators throughout the working life of the
machine;
- Only suitable, trained, competent operators authorized by the user may use or carry out maintenance on
this equipment in accordance with their field of employment and in accordance with local regulations;
- Wear clothing and equipment a suitable for the operations;
- Never use a machine which does not appear to be in good condition;
- The manufacturer will not accept any responsibility if there has been any modification to the equipment,
software, settings, wiring and pipework etc. not recommended by TLD or not carried out in accordance with
the rules specified by TLD or if original parts are replaced by parts which do not exclusively come from TLD.

WARNING
Breathing diesel engine exhaust exposes you to chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.

• Always start and operate the engine in a well-ventilated area.


• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.

For more information go to www.P65warnings.ca.gov/diesel.

3-1.1. GENERAL SAFETY RULES AND RECOMMENDATIONS


- Never place any part of the body in any mechanism which is in operation or which is not safely immobilized;
- Signal any incident immediately to your supervisor, irrespective of whether there has been bodily injury or
not;
- Never ignore an injury, however insignificant it may seem; attend the medical center immediately for
medical treatment; this could prevent complications;
- In the event of using an internal combustion engine in an enclosed space, ensure that there is adequate
ventilation or an adequate volume of air in the room;
- Stop the machine if problems or malfunctions occur during use.

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3-1.2. DRIVING – OPERATION - USE
- Some TLD equipment are made from the combination of 2 equipment like Tractor and GPU, Equipment
mounted on commercial or customized chassis… In such cases, the operator must refer to both manuals.
- If the vehicle has one, fasten the safety belt (driver and passengers) and close the doors before any
movement.
- Do not use the controls for movements from outside the driver’s station.
- Adapt the driving speed to the driving conditions (visibility, slope, load being towed, bends, width of the
road, passage height, weather conditions etc.), environmental conditions (traffic, pedestrians, aircraft
proximity/approach, obstacles, etc.) and vehicle braking distances.
- Check that you can see properly before starting to move, as necessary by going around the machine or
by having an authorized individual guide you. Use the rear view mirror(s) and take care to avoid crushing
individuals when maneuvering, especially when reversing.
- Signal all changes of direction using the direction indicator lights.
- Switch on signal lights and lighting so that you can see clearly and be clearly seen.
- If the vehicle has one, sound the horn to warn of any danger;
- Never get on or off the vehicle whilst it is in motion.
- Never leave any part of the body outside the driver’s station.
- Never place the machine in neutral without the vehicle having completely stopped.
- When parking, ensure that the vehicle is safety immobilized: apply the handbrake, place in neutral. Chock
the vehicle wheels on slopes.
- After each time the vehicle is used, remove the key and if the vehicle has a cab, close it.

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3-1.3. MAINTENANCE - REPAIRS
- Check that the sub-assembly or vehicle is stable before removing a component.
-Before carrying out maintenance operations, check that no one can start the vehicle unexpectedly:
depending on the situation, remove keys, switch off the battery, leave a written instruction at the driver’s
station etc.
- Create a safety perimeter around the machine if necessary.
- Disconnect the batteries for all interventions that do not require the use of electrical power.
- Keep all sources of ignition away from a battery.
- Use suitable protective equipment before any intervention on batteries, since the latter contain acid.
- Before undertaking any welding on a vehicle, disconnect the batteries and disconnect all sensitive
equipment (electronic boards etc.).
- In the event of grinding or welding of galvanised parts, wear safety glasses and a mask as protection
against dust and vapours.
- In the event of there being a risk of falling from heights, use means of access and preventative equipment
(scaffolding, railings etc.) which comply with regulations that are in force.

Before carrying out any work on the hydraulic circuits, it is essential that any elements that could produce
or store potential hydraulic energy are depressurised and deactivated.

3-1.4. SPARE PARTS


Dispose of fluids and filters in accordance with local regulations

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3-2- PICTOGRAMS

PLEASE READ CAREFULLY: NOTE:

SAFETY HAZARD : Failure to observe SAFETY REQUIREMENT


which could result in serious injury or
death.


ENVIRONMENTAL HAZARD ENVIRONMENTAL REQUIREMENT

DANGER: Indicates a hazard associated DANGER: Indicates a hazard of injury


with acid (for example batteries). caused by a mechanism.
DANGER: Indicates a risk of explosion. DANGER: Indicates a risk of asphyxia.

DANGER: Indicates a flammability hazard. DANGER: Indicates a danger of crushing.

DANGER: Indicates danger of DANGER: Indicates a danger of falling.


electrocution. .
DANGER: Indicates a danger due to DANGER: Indicates a danger due to
flammable materials. batteries
DANGER: Indicates a danger due to toxic DANGER: Indicates a danger of burning.
materials.
PROHIBITION Indicates operations, DANGER: Indicates a danger due to
manoeuvres or any other actions which emissions of laser radiation.
are strictly prohibited.
PROHIBITION No smoking. PROHIBITION Extinguishing of fires using
water prohibited.
PROHIBITION Flames prohibited.. Avoid PROHIBITION Do not touch.
production of sparks.
OBLIGATION Indicates an obligation. PROHIBITION Access prohibited

OBLIGATION Indicates that protective OBLIGATION Indicates that protective


goggles must be worn. footwear must be worn.
OBLIGATION Indicates that protective OBLIGATION Indicates that protective
helmets must be worn. gloves must be worn.
OBLIGATION Indicates that ear-protection OBLIGATION Indicates that protective
must be worn. clothing must be worn.

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4- CONTENTS

CHAPTER / SECTION TITLES OF CHAPTERS AND OF SECTIONS

CHAPTER 0 INFORMATION
Section 1 TLD info
Section 2 General Warranty Conditions
Section 3 Rules relating to safety
Section 4 Table of contents

CHAPTER 1 GENERAL INFORMATION AND OPERATING INS TRUCTIONS


Section 1 Description
Section 2 Operation
Section 3 Specifications and capacities
Section 4 Despatch - Transport - Handling
Section 5 Storage

CHAPTER 2 MAINTENANCE
Section 1 Maintenance - Diagrams
Section 2 Troubleshooting
Section 3 Repair

CHAPTER 3 REVISION/MAJOR REPAIRS (DEPENDING ON VERSION)


Section 1 Component/system 1
Section 2 Component/system 2

CHAPTER 4 SPARE PARTS


Spare parts

CHAPTER 5 SUPPLIER APPENDICES

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