Optiv Classic 321 GL tp

Technical Data
Version 01/2011

3D multi-sensor metrology
www.optiv.net
Technical Data

Product description The Optiv Classic 321 GL tp combines optical and tactile measurement in one system. The system supports
multi-sensor measurements using the Vision sensor (color camera, motorised CNC zoom) and the touch-
trigger probes TESASTAR-p, TESASTAR-mp or TP200.
The Optiv Classic 321 GL tp provides easy pallet station integration with good accessibility to the table from
all sides. Measurement software is PC-DMIS Vision.

Fields of application • Shop floor and inspection room

• Versatile geometry measurements and GD&T analysis

Design • Design principle:

» Benchtop unit of proven cross-table design
• Guides:
» Mechanical linear guides on all axes, counterbalance on Z axis
• Drives:
» DC servo motors, power transmission via drive belts
• Length measuring system:
» Incremental length measuring system
• Resolution of the scales:
» 0,05 µm

Measuring range (X x Y x Z)
Optiv Classic 321 GL tp – Single Z (one vertical axis)
(1)
Vision sensor <—> Touch-trig- Measuring range single sensor Mutual measuring range (1)
ger probe (X offset = 70 mm) X 300 mm (12 in.) 230 mm (9 in.)
Y 200 mm (8 in.) 200 mm (8 in.)
Z 150 mm (6 in.) 150 mm (6 in.)

Loading capacity • Load-bearing capacity of the table up to 20 kg

Dimensions in mm • Dimensions see machine layout on page 5

and weights in kg • Machine weight 170 kg

Measuring accuracy (2)

At 20°C, according to ISO 10360-7 (2), with At 20°C, according to ISO 10360-2 (2), with
Vision sensor, at highest zoom magnification, touch-trigger probe (L = measurement length
(2)
The conditions of
standard measuring plane (L = measurement in mm)
acceptance of Hexagon
length in mm)
Metrology Vision GmbH apply.
X, Y measuring accuracy X, Y measuring accuracy
Ex, Ey = (1,6 + L/250) µm Ex, Ey = (2,0 + L/250) µm
XY measuring accuracy XY measuring accuracy
Exy = (2,0 + L/250) µm Exy = (2,5 + L/250) µm
Z measuring accuracy Z measuring accuracy
Ez = (3,9 + L/200) µm Ez = (2,9 + L/200) µm

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Technical Data

Airborne noise emissions • The A-weighted emission sound pressure level at operator’s position is less than 70 db(A).

Environmental • Air humidity 40 % - 70 % RL

requirements • Environmental temperature 20 °C ± 1 K
• Permissible temperature gradient 0,8 K/h, 1,0 K/d, 0,6 K/m

Throughput • Max. traversing speed

» X, Y = 160 mm/s
» Z = 160 mm/s

Vision sensor Technical description

• Sensor for non-contact measurement of smallest and closely toleranced features

» High resolution color CCD camera, for interference-free, low noise image reproduction
» Maximum optical precision due to low distortion optics
» CNC zoom with 0,5x, 0,75x, 1,5x or 2x lens
» Powerful image processing
» Fast, precision video autofocus
» Contour scanning mode
» Best fit routines
» Geometry filters and speckle filters
» MultiCapture:
MultiCapture allows all 2D features within a field of view to be captured simultaneously, regardless
of the feature type. Inspection speeds can be increased by 35 % or more, depending on the feature
size and density. The capture sequence for groups of features using MultiCapture is also automati-
cally optimized, creating the most efficient possible path with the fewest number of stage move-
ments.
» RGB Sensitivity Adjustments for color cameras:
Software controls for Red/Green/Blue (RGB) sensitivity in images from a color camera allow for
fine control adjustment over image contrast. This capability improves overall consistency in vision
inspection in general and is especially useful for colored parts where edges can be difficult to
capture with grayscale or lighting modifications alone.

Illumination for Vision sensor

• Coaxial LED top light - white LED

• LED back light - green LED + diffusing plate
• Multi-segment LED ring light
» 4 x 90° + 8 x 45° segments

CNC zoom

• Motorized zoom, for a continuous adjustment of field of view and resolution

» Standard: 1:6,5 (0,7x to 4,5x)
» Option: 1:12 (0,58x to 7x)
• High resolution color CCD camera (H 752 x V 582 pixels)
• Available lenses: 0,5x, 0,75x, 1,5x, 2x

Magnification variants of the 6,5x CNC zoom on a 20 in. monitor

Lens Magnification Working distance Max. workpiece Max. field of view Min. field of view
(mm) height (mm) (mm) (mm)
0,5x 20x to 70x 150 0 to 60 9,8 x 7,3 2,8 x 2,1
0,75 26x to 105x 100 0 to 120 7,2 x 5,4 1,8 x 1,3
none 40x to 140x 60 0 to 150 4,9 x 3,6 1,4 x 1
1,5x 60x to 210x 30 0 to 180 3,2 x 2,4 0,9 x 0,7
2x 80x to 280x 20 15 to 190 2,4 x 1,8 0,7 x 0,5

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Technical Data

Magnification variants of the 12x CNC zoom on a 20 in. monitor

Lens Magnification Working distance Max. workpiece Max. field of view Min. field of view
(mm) height (mm) (mm) (mm)
0,5x 19x to 190x 150 0 to 60 16 x 12 1,4 x 1
0,75 25x to 276x 95 0 to 120 10,8 x 8 1 x 0,7
none 33x to 367x 65 0 to 150 8,1 x 6,1 0,75 x 0,55
1,5x 50x to 550x 40 0 to 180 5,4 x 4 0,5 x 0,36
2x 67x to 740x 25 15 to 190 4x3 0,37 x 0,27

Touch-trigger probes
TESASTAR-p TESASTAR-mp TP200
TESASTAR-p, TESASTAR-mp,
Technical description
TP200
• This component consists of a • Touch-trigger probe consisting • Compact 6-way touch-trigger
small module with a built-in of one mounting module and probe using innovative micro
touch-trigger probe. one probe body. Both parts are strain gauge technology
• This 5-way probe is available in fitted together over a magnetic • Allows for small trigger forces
four versions providing a vary- system. and offers advanced triggering
ing triggering force. • This 5-way probe is available in accuracy as well as long reli-
four versions providing a vary- able operation
ing triggering force.
Mounting
M8 thread (probe body)
M2 thread (styli)
Available modules
LF low force
SF standard force SF standard force
MF medium force LF low force
EF extended force
Sense directions
5-way: ± X, ± Y, + Z 6-way: ± X, ± Y, ± Z
Repeatability 1D (10 mm stylus)
0,35 µm (LF module)
0,35 µm (SF module) 0,40 µm (Trigger level 1)
0,50 µm (MF module) 0,50 µm (Trigger level 2)
0,65 µm (EF module)
Repeatability 2D (10 mm stylus)
± 0,60 µm (LF module)
± 0,80 µm (SF module) ± 0,80 µm (Trigger level 1)
± 1,00 µm (MF module) ± 0,90 µm (Trigger level 2)
± 2,00 µm (EF module)
Triggering force
0,055 N, L = 10 mm (LF module)
0,08 N, L = 10 mm (SF module) X, Y: 0,02 N / Z: 0,07 N
0,10 N, L = 25 mm (MF module) (all modules)
0,10 N, L = 50 mm (EF module)
Stylus module changing racks
With 2 slots
With 2 slots
With 3 slots

Mutual measuring range Vision sensor <—> Touch-trigger probe in X direction = 230 mm (X offset = 70 mm)

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Technical Data

Control system and • CNC controller:

safety regulations » 3 axes microprocessor CNC with vector path control
• Safety equipment:
» Emergency-Stop circuit with Emergency-Stop switch
» Scale signal monitoring
» Protective covers for the axes’ drives
» Collision protection for touch-trigger probes
• Safety regulations:
» EN ISO 12100-1 and -2 (Safety of machinery)
» EN 60204-1 (Safety of machinery - Electrical equipment of machines)
» EN 61000-6-2 and -4 (Electromagnetic compatibility EMC)
» EN 61010-1 (Safety requirements for electrical equipment for measurement, control and laboratory use)
» EN 61326-1 (Electrical equipment for measurement, control and laboratory use - EMC requirements)

Supply data • Input voltage power supply 110-240 V ± 10%, frequency 50-60 Hz
• Input voltage machine 24 V, continuous
• Power consumption < 120 W (without PC)

Optional equipment • Probe changer

• Periphery:
» Worktable
» Printers, monitors
» Uninterruptible power supply (UPS)

Machine layout

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Stage layout

( 320 )
270

370 430
40

34x M 8 x10

80
40
( 440 )
550

alle Gewinde M8 x 10
size of all threads M8 x 10

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Optiv
Hexagon Metrology is the all-rounder in the world of
metrology. With its new brand Optiv, the world’s largest
metrology group keeps this promise once again. Optiv
stands for multisensor measuring machines of any kind.
The portfolio ranges from benchtop measuring machi-
nes to high-accuracy multisensor measuring machines
which achieve top performances even in the nano range.
Multisensor measuring machines combine optical and
tactile measuring techniques and thus, enable the user to
measure all features of a workpiece in one measurement
cycle. At the same time Optiv features both: flexibility and
accuracy.
Optiv. Optical Performance Technology in Vision.

Hexagon Metrology
Hexagon Metrology is part of the Hexagon group and
brings leading brands from the field of industrial metrolo-
gy under one roof.

info.optiv@hexagonmetrology.com
www.optiv.net

www.hexagonmetrology.com

© 2011 Hexagon Metrology Vision GmbH

All rights reserved. Due to continuing product development,
Hexagon Metrology Vision GmbH reserves the right to change
product specifications without prior notice.

Version 01/2011. January 2011.