Anderton Brochure 2019
Anderton Brochure 2019
Anderton Brochure 2019
RAIL
T: 0333 234 34 34
E: rail@andertonconcrete.co.uk
BESPOKE PRODUCTS
T: 0333 234 34 34
E: bespoke@andertonconcrete.co.uk
RAIL, STRUCTURAL
Anderton Concrete is an Ibstock Plc company.
AND BESPOKE SOLUTIONS?
Registered in England.
VAT no: 114102047 Company No: 63230
ASK ANDERTON.
Welcome to Contents
Anderton Concrete
Rail solutions Structural solutions
TROUGHING PRODUCTS RETAINING WALL SYSTEMS
Our comprehensive product range, specialising Anderlite™ Troughs and Lids 06 Stepoc 54
Anderlite™ 500 Troughs and Lids 10 Slopeloc 60
in solutions for various retaining walls, cable Ander-Fin™ Cable Theft Deterrent 12 Keystone 64
protection and identification products, has been Ander-Loc Cable Theft Deterrent 14 Concrete Block Ancillaries 74
Ander-Lift Troughing Handling Tool 16
developed to meet virtually all builders merchants’ Easi-Lift Trough Lid 17
Up to 30% weight reduction Anderlite reduces the risk of manual handling concerns and minimises
labour requirements. The general reduction in the weight of the product
over traditional route systems. reduces transport costs by up to 20%, lessening the carbon footprint for
all industry partners and providing cost savings over traditional systems.
The unique cementitious mix design utilises up to 7% of recycled materials
which reduces the environmental impact of the product. It is easy to install
with sufficient mass to avoid pinning.
Up to 7%
recycled materials utilised
20%
Anderlite is available in 1000mm and 500mm trough sections (not in C/1/6 or C/1/7 sizes)
• Network Rail Approved • Compatible with existing systems
• Cement replacements used to lower embodied CO2 • Complete range of C/1sizes
• Up to 30% lighter than traditional systems • Unique mix design
The Anderlite Troughing System This revolutionary product offers a cost effective, • Reduces manual handling concerns • Reduces transport costs by up to 20%
safer method for cable routing.
is a lightweight cable route system • Cementitious based • Optional cable theft deterrent system
Anderlite is approved in the full, traditional C/1 size • Cost effective in purchase • Fire resistant
which combines the strengths range allowing a seamless transition from existing
• Cost effective in installation • Weather resistant
ground routes to new route or allowing cost effective,
and benefits of traditional easy maintenance. • Tried and tested • Resists chemical attack in certain ground conditions
manufacturing methods, but with Manufactured in the UK, Anderlite is always available • Strong, robust, durable • Anti-static
a reduction in weight of up to 30%. to deliver within a few days. • Long lasting stable installation • Whole life costing solution
DE
1000
W
250 WE
65
ANDERLITE TROUGH
Internal Dimensions External Dimensions
Standard
Straight PADS No Width W Depth D Width WE Depth DE Weight No. per Tonne Pallet Quantity
C/1/6TRW 0004/131417 100 90 190 130 24 41 36 1000
C/1/7TRW 0004/131419 130 130 220 170 32 31 30
C/1/8TRW 0004/131421 150 200 250 240 45 22 15
C/1/9TRW 0004/131423 190 130 280 170 38 27 24
C/1/10TRW 0004/131425 250 130 340 170 40 25 18 Lid
C/1/29TRW 0004/131427 350 130 440 170 46 21 14
C/1/43TRW 0004/131428 350 300 440 340 75 13 9 L
ANDERLITE LID
Internal Dimensions of Trough External Dimensions of Lid
Standard WE
Straight PADS No Width W Depth D Length Width WE Weight No. per Tonne Pallet Quantity
WE
C/1/6LRW 0004/131418 100 90 1000 190 16 62 60 X
C/1/7LRW 0004/131420 130 130 1000 220 20 50 50 X
C/1/8LRW 0004/131422 150 200 1000 250 22 45 50
C/1/9LRW 0004/131424 190 130 1000 280 28 36 48
C/1/10LRW 0004/131426 250 130 1000 340 31 32 36
X = 50 for all 350 width lids / 40 for all sizes below 350
C/1/29LRW 0004/131429 350 130 1000 440 46 21 20
• Please note once the lid is fitted the internal capacity of the trough will be reduced.
TROUGH LID
CABLES
Protect against cable theft • Cable theft costs the rail industry thousands of
delayed minutes each year and is costly to replace
TROUGH
from just £1 per metre • Cable theft causes safety hazards CABLE TIE AND
with Ander-Fin – the newly • Ander-Fin helps to prevent cable theft by securing
and tying the cables to the trough
RUBBER SLEEVE
Each of the two clips are attached The lid is fitted to the trough and The teeth on the legs of the strap
to the trough wall in parallel using the band strap is placed over the engage into the clip mechanism
a hide or soft faced hammer. lid and simply attached to the holding it securely so the lid cannot
clips either side. Again a soft faced be easily removed. (For access, the
hammer is used to secure the band locking mechanism can be simply
into the clips. disengaged at the drilled points
using circlip pliers).
ANDER-LOC
Anderton Concrete has identified In order to mitigate this, the lids have four recesses
on the underside near to the four corners to provide
that in some circumstances there finger lifting points, suitable for a two man lift.
is a risk of finger trapping when The Easi-Lift will be coming soon throughout the
Anderlite Range.
placing lids onto concrete troughs.
Used in pairs the Ander-Lift tool facilitates the easy lifting of Anderlite troughing system sections
Making
• Can be used in conjunction with the Anderlite
troughing system
• Insulated for use in third rail areas
• SWL – 80kg per pair
• Encourages a two man lift
lite work
D1
DE1
W1
1000 WE1
MAIN ROUTE
W1
W1
X
W2
D2
DE2
W2
WE2
BRANCH
A
1000
WE1
WE1
X
WE
WE2
WE
SECTION ON A A
• Standard Troughs and Lids are for pedestrian traffic only. • Standard Troughs and Lids are for pedestrian traffic only.
• Please note once the lid is fitted the internal capacity of the trough will be reduced. • Please note once the lid is fitted the internal capacity of the trough will be reduced.
• Standard Troughs and Lids are for pedestrian traffic only. • Standard Troughs and Lids are for pedestrian traffic only.
• Please note once the lid is fitted the internal capacity of the trough will be reduced. • Please note once the lid is fitted the internal capacity of the trough will be reduced.
30º
WE
• Standard Troughs and Lids are for pedestrian traffic only. • Standard Troughs and Lids are for pedestrian traffic only.
• Please note once the lid is fitted the internal capacity of the trough will be reduced. • Please note once the lid is fitted the internal capacity of the trough will be reduced.
WE
Transitions PADS No. To suit Weight (kg) No. per Tonne Pallet Quantity Transitions PADS No. To suit Weight (kg) No. per Tonne Pallet Quantity
C/1/40TRW 0004/131445 C/1/7 to C/1/6 28 35 20 C/1/40LRW 0004/131446 C/1/7 to C/1/6 16 62 20
C/1/38TRW 0004/131447 C/1/9 to C/1/7 35 28 15 C/1/38LRW 0004/131448 C/1/9 to C/1/7 20 50 30
C/1/35TRW 0004/131451 C/1/10 to C/1/9 38 26 15 C/1/35LRW 0004/131452 C/1/10 to C/1/9 25 40 30
C/1/36TRW 0004/131449 C/1/10 to C/1/8 52 19 15 C/1/36LRW 0004/131450 C/1/10 to C/1/8 28 35 30
C/1/61TRW 0004/131480 C/1/43 to C/1/7 66 15 6 C/1/61LRW 0004/131481 C/1/43 to C/1/7 38 26 15
C/1/45TRW 0004/131474 C/1/43 to C/1/8 95 10 6 C/1/45LRW 0004/131475 C/1/43 to C/1/8 30 33 15
C/1/62TRW 0004/131482 C/1/43 to C/1/9 55 18 6 C/1/62LRW 0004/131483 C/1/43 to C/1/9 33 30 15
C/1/63TRW 0004/131484 C/1/43 to C/1/10 57 17 4 C/1/63LRW 0004/131485 C/1/43 to C/1/10 35 28 15
C/1/44TRW 0004/131476 C/1/43 to C/1/29 60 16 4 C/1/60LRW 0004/131479 C/1/29 to C/1/9 36 27 12
C/1/60TRW 0004/131478 C/1/29 to C/1/9 47 21 12 C/1/33LRW 0004/131455 C/1/29 to C/1/10 35 28 30
C/1/33TRW 0004/131453 C/1/29 to C/1/10 43 23 15
• Standard Troughs and Lids are for pedestrian traffic only. • Standard Troughs and Lids are for pedestrian traffic only.
• Please note once the lid is fitted the internal capacity of the trough will be reduced. • Please note once the lid is fitted the internal capacity of the trough will be reduced.
1830
300
50
WE CAN ALSO SUPPLY WETCAST SLOTTED POSTS AND POST MIX IN CONJUNCTION WITH THIS PRODUCT
STANDARD CATCHPITS
Product Description Product code Weight (kg) Pack Size Product Description Product code Weight (kg) Pack Size
Matisa Catchpit Frame 4/104514 54 20 Matisa Catchpit Cover 4/104512 35 20
Matisa Catchpit Fender 4/104513 34 20 Matisa Catchpit Base 4/104511 54 20
case base
To be used in conjunction with Anderton corner units and Anderton filler blocks.
Product Description Product code Dimensions L x W x D (mm) Weight (kg) Pack Size
Large Apparatus Case Base 4/104272 1040 x 700 x 115 112 5
case base
Product Description Product code Dimensions L x W x D (mm) Weight (kg) Pack Size
Small Apparatus Case Base 4/104281 710 x 580 x 425 128 4
Product Description Product code Dimensions L x W x D (mm) Weight (kg) Pack Size
Corner unit 0004/104326 391 x 100 x 305 23 48
Filler block 0004/104301 280 x 60 x 295 11 96
Corner units to be used in conjunction with Anderton large apparatus case bases.
Filler blocks to used in conjunction with Anderton large apparatus case bases or Anderton small apparatus case bases.
rail products
UNIVERSAL TELECOMS CABINET BASE 1’ 6” SPT BASE 3 WAY POINT ROD ROLLER 6 WAY POINT ROD ROLLER
Catalogue Number Weight (kg) No. per pallet Catalogue Number Weight (kg) No. per pallet Cat No. Dimensions L x W x D (mm) Weight (kg) Pack Size Cat No. Dimensions L x W x D (mm) Weight (kg) Pack Size
004/012639 120 2 004/012658 100 2 4/12773 220 x 273 x 606 34 12 4/12774 220 x 480 x 606 62 6
POSITION LIGHT SHUNT SIGNAL PLINTH FOR LIGHT MARKER POST TYPE 2 MARKER POST
Catalogue Number Weight (kg) No. per pallet Catalogue Number Weight (kg) No. per pallet Product Description Dimensions (mm) Weight (kg) Product Description Dimensions (mm) Weight (kg)
004/104291 53 9 004/012002 778 1 Type M4 1230 31 Head to take 100 x 76mm plate 762mm (L) 24
MINIATURE RED / GREEN LIGHT UNIT POST BASE CRANK FRAME LEG TRANSBASE/DUCT BLOCK TYPE MARKER
Catalogue Number Weight (kg) No. per pallet Catalogue Number Weight (kg) No. per pallet Catalogue Number Dimensions (mm) Weight (kg) Catalogue Number Dimensions (mm) Weight (kg)
004/012657 240 4 004/015957 79 6 - 305 x 305 x 230 50 - 305 x 305 x 152 33
- 610 x 610 x 102 87
SIGNAL WHEEL LEG EARTH ROD CORE AND SURROUND CABLE COVER STAYBLOCK
Catalogue Number Weight (kg) No. per pallet Catalogue Number Dimensions (mm) Weight (kg) Dimensions L x W x D (mm) Weight (kg) Pack Size Description Dim. (mm) Hole Weight (kg) No. per pack
004/015958 34 3 - 315 x 315 x 210mm 34 914 x 152 x 63/38 15.6 100 Stayblock 30 15.6 30 24 30
914 x 229 x 63/38 23 63 Stayblock 75 23 75 24 30
914 x 305 x 63/38 29 49 Stayblock Z 29 Square 70 12
materials
Manufacturer and supplier of station platform
materials for the railway infrastructure.
products
Manufacturer of precast items for
the London Underground infrastructure.
Pedestal block Negative safety block Positive safety block
Nosing stones
NOSING STONES
The real alternative to shuttered concrete. Stepoc enables the fast construction
of single skin retaining walls up to
4.0 metres high, subject to a design
carried out by a structural engineer.
It can be filled in a single pour from
1.8-2.25m depending on block
thickness. Stepoc is available in
three widths, 200, 256 and 325mm
Stepoc retaining walls and at less than 20kg per unit.
Type 200
Pour Heights
There is a maximum height for each pour so that stability is not lost
in the dry laid blocks as they are filled. Lower heights for each pour can
also be used. We would also recommend the use of temporary propping
L2 – Full Length Standard L3 – Full Length Plain End L4 – Half Length Plain End at free ends and corners during the filling process.
Type 256
V2 – Full Length Standard V3 – Full Length Plain End V5 – Third Length Standard V6 – Third Length Plain End
Type 325
Z2 – Full Length Standard Z3 – Full Length Plain End Z4 – Half Length Standard
Infill Concrete Mix ULS Bending Moment for Stepoc 200, 256, 325
The concrete should possess the
characteristic strength specified
by the structural engineer who
has carried out the design of the
wall, but not less than C32/40
as per BS EN 206:2013+A1:2016.
Swimming pool applications
Stepoc can be faced with a number of different finishes STEPOC CONCRETE MIX
including brick, stone and render. Wall ties can be Stepoc Concrete infill
incorporated during construction of the walls to allow 200 Stepoc 0.11m3 per m2
the facing material to be tied in as appropriate. 256 Stepoc 0.15m3 per m2
200mm STEPOC 325 Stepoc 256mm STEPOC 0.19m3 per m2
325mm STEPOC
*Chart for standard wall run, for setting out of corners Stepoc for swimming pool applications and ends please see details supplied with quote.
Standard colours
A straightforward dry lay block system for • Unique economical alternative to vertical
facing retaining slopes. retaining walls Flint Yorkstone Sandstone
Slopeloc can be used domestically in garden retaining • Professional indemnity backed design
wall projects or on a larger scale in commercial • All units less than 20kgs
applications for embankment repairs and situations
• Proven block/grid connection
where an aesthetic slope is required.
• Choice of colours – bespoke colours available
For more information on this product please to special order Slopeloc feature wall
call our Structural Division on 0333 234 34 34
• Fast, efficient delivery
• The reproduction of colour is as close as is possible within the photographic and printed processes.
• Where precise colour tolerances are vital, you are advised to view actual product samples.
• Whenever practical, blocks should be mixed from more than one pack.
Design service
We have many years of experience developing our
Slopeloc products and are able to offer exceptional
levels of design and service support. We have an
experienced technical support team and a very
comprehensive design support programme to assist
you with your individual requirements.
SLOPELOC
Wall with upper slope no steeper than 1:3 Wall with no upper slope
Wall with upper Wall
slopewith
no steeper
upper Wall
slope
thanwith
no
1:3steeper
upper slope
than no
1:3steeper than 1:3 Wall with no upper
Wall
slope
with no upper
Wall
slope
with no upper slope
Typical Cross Section: Notes:
1. Wall shall be founded upon Competent Foundation Soils.
2. Slopeloc walls have been designed on a 5kPa Surcharge.
3. Well graded stone fill assumed with the following geo-technical properties PHi’ pk=36°.
The number one retaining walling Keystone provides design flexibility to meet the unique challenges
of modern commercial development projects.
system on the market today.
Keystone walls at Southend-on-Sea Keystone during construction Keystone retaining wall in Flint finish
Aesthetic impact
Whether you are building tall retaining walls, short A Keystone retaining wall offers a positive solution
walls, using curves or corners, considering rapid to the most challenging and demanding design
changes in elevation detail or using Keystone with and construction requirements. This inner strength
other specialist materials. This proven system enhances is complemented by the aesthetic impact of a system
the architectural importance of any structure whether capable of combining classic lines, graceful curves,
new-build or refurbishment. shadows and textures.
Keystone’s ability to connect positively with Usage
proprietary geogrid systems has enabled it
to be built to heights over 15 metres worldwide. • Retaining walls Standard colours Premium colours
• Embankments
Ideal for railway tunnels and bridges – Keystone’s
simple, dry build construction enables it to handle • Culverts
the most challenging site design and allows railways • Bridge abutments
to remain open while a structure is being built,
• Tunnel entrances
minimising delay time.
Flint Yorkstone Sandstone Pewter Ivory
• Access ramps
• River diversions / flood alleviation schemes
Split Face
Geogrid Design
Tensar RE500 Geogrids is a uniaxial geogrid that Keystone is available on a design and supply basis.
is manufactured from sheet polyethylene, punched Our engineers have a wealth of knowledge and expertise
and stretched under temperature-controlled in the field of Geotechnology.
conditions. The RE500 grades are manufactured
Wherever possible we aim to work with clients from the
to give enhanced long-term tensile strength
outset, in order to offer them the most cost-effective
performance, where this is required.
design solutions possible.
TENSAR GRID
Easy to install Ancillary components The Keystone system comprises of four units – Compac, Corners,
• Interlocked, mortar-free assembly A choice of ancillary components are available Caps and Slips. These units provide the ability to vary height and
No mortar required, allowing free flow drainage
through the wall, releasing hydrostatic loads
to add the ‘finishing touches’ to walls and to solve the opportunity to further explore the variations created by light
on-site engineering problems.
• Patented fibreglass pin system and shadow by introducing band courses.
These ensure a proper alignment, unit interlock
and the ability to create convex or concave curves Design service
• Rapid installation We have many years of experience developing our
A walling system that allows for faster Keystone products and are able to offer exceptional
construction – no mortar, simple foundations levels of design and service support. We have an
and straight-forward build experienced technical support team and a very
comprehensive design support programme to assist Split Smooth Split Smooth
you with your individual requirements.
Dimensions L x W x H (mm) Exposed face area Weight (kg) Dimensions L x W x H (mm) Exposed face area Weight (kg)
455 x 267 x 100 0.0455m2 25.9 455 x 95 x 200 0.091m2 17.5
455 x 228 x 200 0.091m2 43.5 Pack Size: 64 – Coverage 5.82m2
Anderton Concrete is the UK licensee 100H Caps Pack Size: 48 – Coverage 2.184m2
Bridge abutment for Keystone Retaining Wall Systems 200H Caps Pack Size: 32 – Coverage 2.912m2
ancillaries
Pre-cast ancillary Closure blocks
Anderton Concrete closure blocks are designed to fit
products to complement between floor beams on the bearing ends. This saves
cutting bricks or blocks when building the wall through
traditional beam and the ends of the beams using standard centres.
block flooring.
Beam and block flooring is the traditional
and cost-effective suspended flooring system
for ground and upper floors and Anderton
Concrete now offers pre-cast ancillary products
to complement this system.
Anderton Concrete coursing slips save a split brick
course at side bearing or between end bearing.
Coursing slip
Closure block
Product code Length (mm) Width (mm) Height (mm) Weight (kg) Pack Size Product code Length (mm) Width (mm) Height (mm) Weight (kg) Pack Size
COS03510N 385 100 35 2.3 228 TCL10010N 528 100 138 13.6 56
COS04510N 385 100 45 2.9 204 TCL14010N 528 140 138 19.4 56
• Closure Blocks are available in 10N/mm2 strength as standard. For other strengths please contact Sales Office.
Bespoke solutions?
The answer’s Anderton.
Providing
applications. To further complement its already
extensive product range Anderton Concrete offers
a bespoke precast manufacturing service.
The Anderton bespoke team offers experience and
prides itself in its ability to turn around enquiries to
precast
meet the most demanding of deadlines.
Anderton Concrete bespoke provides precast solutions
solutions
to your individual concepts and designs.
and environment
Anderton Concrete operates in an environmentally responsible manner.
The resources and processes that we have put in place are focused
on achieving industry best practice standards at all of our locations.
Environmental management
Achieving our environmental policy objectives
at all our locations is a management imperative;
this responsibility continues right up to the Anderton
Concrete Products Ltd Board level.
Daily responsibility for ensuring that the Company’s
environmental policy is effectively implemented lies
with individual location managers. These personnel
are charged with ensuring that company environmental
policies are properly adhered to, and that site managers
Certified by BSI – EMS 596268 are fully aware of their responsibilities in this regard.
safety policy
Applied throughout the company,
our health and safety policy, is to:
• Comply, at a minimum, with all applicable
legislation and continually improve our health and
safety stewardship towards industry best practice
• Ensure that our employees and contractors respect
the Company’s health and safety imperatives
• Ensure that our company provides a healthy
and safe workplace for our employees and
contractors, and take due care of all customers
and visitors at our locations
• Require all our company employees and
contractors to work in a safe manner as
mandated by law and industry best practice
Safety Performance
We have found that the most common causes of
accidents are slips, trips and falls, injury by falling and
moving objects and improper manual handling: with
additional care and attention by all, many of these
accidents are preventable. Our goal is zero accidents.
Due to the nature and size of our business, these
Anderton Concrete seeks to achieve Health and Safety Management are extremely challenging goals. We will continue
to devote substantial management and employee
industry best practice standards Health and safety is a daily priority of line management.
time and all the appropriate resources to this area to
of health and safety. We recognise Safety results for the company are closely monitored by
progress company performance towards those targets.
senior management and are reported to the Anderton
that this is a critical issue for Concrete Products Ltd Board on a monthly basis.
all of our stakeholders, particularly Line management is responsible for ensuring that
Product Safety
for our employees and contractors. company health and safety policies are fully adhered
to, and that site managers and employees, supported The products delivered by Anderton Concrete Products
by company safety officers, are trained in health and Ltd, when properly used, present negligible health
safety risk analysis and prevention. Where accidents risks. Material Safety Data Sheets advising on optimal
occur they are thoroughly investigated and corrective application procedures are available on request.
action is taken to avoid a recurrence Lessons learned
are actively shared via Safety Best Practice groups.
SPECIAL BRICKS
ROOFING
ARCHITECTURAL MASONRY BOARDS, BLOCKS AND BASES ROOF WINDOWS
Drawing on over 200 years CAST STONE CATCHPITS SOFITS
of experience in building the
face of Britain, Ibstock knows FAÇADE SYSTEMS INSPECTION CHAMBERS ROOFING ACCESSORIES
that the customer of today needs RETAINING WALLS
to get the best value out of their
supply partners. LINTELS, SILLS AND ARCHES
FENCING
BESPOKE SERVICES
ENGRAVING AND CUTTING
DOOR STEPS BOLLARDS
FLOOR BEAM DESIGN AND SUPPLY SOLUTIONS
GULLY SURROUNDS BALUSTRADES
BESPOKE CONCRETE PRODUCTS
SCREED RAILS PATH EDGING
URBAN LANDSCAPING